MOTO GUZZI stelvio 1200 NTX MY11 Service Manual

SERVICE STATION MANUAL

B043090

Stelvio 1200 NTX MY11

SERVICE STATION

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MANUAL

Stelvio 1200 NTX MY11

THE VALUE OF SERVICE

Only the mechanics of the Official Moto Guzzi Service Network know this vehicle well, thanks to constant

technical professional development and Moto Guzzi specific training programmes, and have the tools

needed to carry out maintenance and repair operations correctly.

The reliability of the vehicle also depends on its mechanical conditions. Checking the vehicle before riding

it, carrying out routine maintenance and using only Moto Guzzi Original Spare parts is fundamental!

For information about the nearest Official Dealer and/or Service Centre, consult the Yellow Pages or

search directly on the inset map in our Official Website:

www.motoguzzi.it

Only by purchasing Moto Guzzi Original Spare Parts will you get a product designed and tested during

the bike designing phase. Moto Guzzi Original Spare Parts are subject to systematic quality control

procedures so that their reliability and performance over time is guaranteed.

The descriptions and illustrations given in this publication are not binding; While the basic features as

described and illustrated in this booklet remain unchanged, Moto Guzzi reserves the right, at any time
and without being required to update this publication beforehand, to make any changes to components,
parts or accessory supplies, which it deems necessary to improve the product or which are required for

manufacturing or commercial reasons.

Not all versions/models shown in this publication are available in all countries. The availability of individual

versions should be checked with the Official Moto Guzzi sales network.

© Copyright 2011- Moto Guzzi. All rights reserved. Reproduction of this publication in whole or in part is

prohibited. Moto Guzzi - After sales service.

The Moto Guzzi brand is owned by Piaggio & C. S.p.A.

SERVICE STATION MANUAL

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Stelvio 1200 NTX MY11

This manual provides the main information to carry out regular maintenance operations on your scooter.
This manual is intended to Moto Guzzi Dealers and their qualified mechanics; several concepts have
been deliberately omitted as they are considered unnecessary. As it is not possible to include complete
mechanical notions in this manual, users should have basic mechanical knowledge or minimum
knowledge about the procedures involved when repairing scooters. Without this knowledge, repairing or
checking the vehicle may be inefficient or even dangerous. As the vehicle repair and check procedures
are not described in detail, be extremely cautious so as not to damage components or injure individuals.
In order to optimise customer satisfaction when using our vehicles, Moto Guzzi s.p.a. commits itself to
continually improve its products and the relative documentation. The main technical modifications and
changes in repair procedures are communicated to all Moto Guzzi Sales Outlets and its International
Subsidiaries. These changes will be introduced in the subsequent editions of the manual. In case of
need or further queries on repair and check procedures, consult Moto Guzzi CUSTOMER
DEPARTMENT, which will be prepared to provide any information on the subject and any further
communications on updates and technical changes related to the vehicle.
2011

NOTE Provides key information to make the procedure easier to understand and carry out.

CAUTION Refers to specific procedures to carry out for preventing damages to the vehicle.

WARNING Refers to specific procedures to carry out to prevent injuries to the repairer.

Personal safety Failure to completely observe these instructions will result in serious risk of personal

injury.

Safeguarding the environment Sections marked with this symbol indicate the correct use of the vehicle
to prevent damaging the environment.

Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious
damage to the vehicle and sometimes even the invalidity of the guarantee.

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INDEX OF TOPICS

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CHARACTERISTICS CHAR

SPECIAL TOOLS S-TOOLS

MAINTENANCE MAIN

ELECTRICAL SYSTEM ELE SYS

ENGINE FROM VEHICLE ENG VE

ENGINE ENG

POWER SUPPLY P SUPP

SUSPENSIONS SUSP

CHASSIS CHAS

BRAKING SYSTEM BRAK SYS

BODYWORK BODYW

PRE-DELIVERY PRE DE

INDEX OF TOPICS

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CHARACTERISTICS CHAR

Stelvio 1200 NTX MY11 Characteristics

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Rules

Safety rules

Carbon monoxide

If you need to keep the engine running while working on the vehicle, please ensure that you do so in
an open or very well ventilated area. Never let the engine run in an enclosed area. If you do work in an
enclosed area, make sure to use a fume extraction system.

CAUTION

EXHAUST EMISSIONS CONTAIN CARBON MONOXIDE, A POISONOUS GAS WHICH CAN CAUSE
LOSS OF CONSCIOUSNESS AND EVEN DEATH.

Fuel

CAUTION

THE FUEL USED TO POWER INTERNAL COMBUSTION ENGINES IS HIGHLY FLAMMABLE AND
MAY BE EXPLOSIVE UNDER CERTAIN CONDITIONS. IT IS THEREFORE RECOMMENDED TO
CARRY OUT REFUELLING AND MAINTENANCE PROCEDURES IN A VENTILATED AREA WITH
THE ENGINE SWITCHED OFF. DO NOT SMOKE DURING REFUELLING OR NEAR FUEL VAPOUR.
AVOID ANY CONTACT WITH NAKED FLAME, SPARKS OR OTHER HEAT SOURCES WHICH MAY
CAUSE IGNITION OR EXPLOSION.
DO NOT ALLOW FUEL TO DISPERSE INTO THE ENVIRONMENT.
KEEP OUT OF THE REACH OF CHILDREN.

Hot components

The engine and the exhaust system components become very hot and remain hot for some time after
the engine has been switched off. Before handling these components, make sure that you are wearing
insulating gloves or wait until the engine and the exhaust system have cooled down.

Used engine oil and transmission oil

CAUTION

IT IS ADVISABLE TO WEAR LATEX GLOVES WHEN SERVICING THE VEHICLE.
THE ENGINE OR GEARBOX OIL MAY CAUSE SERIOUS INJURIES TO THE SKIN IF HANDLED
FOR PROLONGED PERIODS OF TIME AND ON A REGULAR BASIS.
WASH YOUR HANDS CAREFULLY AFTER HANDLING OIL.
HAND THE OIL OVER TO OR HAVE IT COLLECTED BY THE NEAREST USED OIL RECYCLING
COMPANY OR THE SUPPLIER.
DO NOT DISPOSE OF OIL IN THE ENVIRONMENT
KEEP OUT OF THE REACH OF CHILDREN.

Brake and clutch fluid

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Characteristics Stelvio 1200 NTX MY11

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BRAKE AND CLUTCH FLUIDS CAN DAMAGE THE PLASTIC OR RUBBER PAINTED SURFACES.

WHEN SERVICING THE BRAKING OR THE CLUTCH SYSTEM PROTECT THESE COMPONENTS

WITH A CLEAN CLOTH. ALWAYS WEAR PROTECTIVE GOGGLES WHEN SERVICING THESE

SYSTEMS. BRAKE AND CLUTCH FLUIDS ARE EXTREMELY HARMFUL FOR YOUR EYES. IN

THE EVENT OF ACCIDENTAL CONTACT WITH THE EYES, RINSE THEM IMMEDIATELY WITH

PLENTY OF COLD, CLEAN WATER AND SEEK MEDICAL ADVICE.

KEEP OUT OF THE REACH OF CHILDREN.

Battery electrolyte and hydrogen gas

CAUTION

THE BATTERY ELECTROLYTE IS TOXIC, CORROSIVE AND, AS IT CONTAINS SULPHURIC

ACID, MAY CAUSE BURNING IF IT COMES INTO CONTACT WITH THE SKIN. WHEN HANDLING

BATTERY ELECTROLYTE, WEAR TIGHT-FITTING GLOVES AND PROTECTIVE APPAREL. IN

THE EVENT OF SKIN CONTACT WITH THE ELECTROLYTIC FLUID, RINSE WELL WITH PLENTY

OF CLEAN WATER. IT IS PARTICULARLY IMPORTANT TO PROTECT YOUR EYES BECAUSE

EVEN TINY AMOUNTS OF BATTERY ACID MAY CAUSE BLINDNESS. IN THE EVENT OF CON-

TACT WITH THE EYES, RINSE WITH PLENTY OF WATER FOR FIFTEEN MINUTES AND CON-

SULT AN EYE SPECIALIST IMMEDIATELY. IF THE FLUID IS ACCIDENTALLY SWALLOWED,

DRINK LARGE QUANTITIES OF WATER OR MILK, FOLLOWED BY MILK OF MAGNESIA OR

VEGETABLE OIL AND SEEK MEDICAL ADVICE IMMEDIATELY. THE BATTERY RELEASES EX-

PLOSIVE GASES; KEEP IT AWAY FROM FLAMES, SPARKS, CIGARETTES OR ANY OTHER

HEAT SOURCES. ENSURE ADEQUATE VENTILATION WHEN SERVICING OR RECHARGING

THE BATTERY.

KEEP OUT OF THE REACH OF CHILDREN.

BATTERY LIQUID IS CORROSIVE. DO NOT POUR IT OR SPILL IT, PARTICULARLY ON PLASTIC

COMPONENTS. ENSURE THAT THE ELECTROLYTIC ACID IS COMPATIBLE WITH THE BAT-

TERY BEING ACTIVATED.

Maintenance rules

GENERAL PRECAUTIONS AND INFORMATION

When repairing, dismantling and reassembling the vehicle, follow the recommendations given below

carefully.

BEFORE DISASSEMBLING COMPONENTS

•

Before dismantling components, remove dirt, mud, dust and foreign bodies from the vehicle.
Use the special tools designed for this bike, as required.

COMPONENTS REMOVAL

•

Do not loosen and/or tighten screws and nuts using pliers or any other tools than the specific
wrench.

•

Mark the positions on all connection joints (pipes, cables, etc.) before separating them, and
identify them with different distinctive symbols.

•

Each component needs to be clearly marked to enable identification during reassembly.

•

Clean and wash the dismantled components carefully using a low-flammability detergent.

CHAR - 8

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•

Keep mated parts together since they have "adjusted" to each other due to normal wear.

•

Some components must be used together or replaced altogether.

•

Keep away from heat sources.

REASSEMBLING COMPONENTS

CAUTION

BEARINGS MUST ROTATE FREELY, WITHOUT JAMMING AND/OR NOISE, OTHERWISE, THEY
NEED TO BE REPLACED.

•

Only use ORIGINAL Moto Guzzi SPARE PARTS.

•

Comply with lubricant and consumables use guidelines.

•

Lubricate parts (whenever possible) before reassembling them.

•

When tightening nuts and screws, start from the ones with the largest section or from the
internal ones, moving diagonally. Tighten nuts and screws in successive steps before ap­plying the tightening torque.

•

Always replace self-locking nuts, washers, sealing rings, circlips, O-rings (OR), split pins
and screws with new ones if their tread is damaged.

•

When assembling the bearings, make sure to lubricate them well.

•

Check that each component is assembled correctly.

•

After a repair or routine maintenance procedure, carry out pre-ride checks and test the ve­hicle on private grounds or in an area with low traffic density.

•

Clean all coupling surfaces, oil guard rims and gaskets before refitting them. Smear a light
layer of lithium-based grease on the oil guard rims. Reassemble oil guards and bearings
with the brand or lot number facing outward (visible side).

ELECTRIC CONNECTORS

Electric connectors must be disconnected as described below; failure to comply with this procedure
causes irreparable damage to both the connector and the wiring harness:
Press the relative safety clips, if applicable.

•

Grip the two connectors and disconnect them by pulling them in opposite directions.

•

If any signs of dirt, rust, moisture, etc. are noted, clean the inside of the connector carefully
with a jet of compressed air.

•

Ensure that the cables are correctly fastened to the internal connector terminals.

•

Then connect the two connectors, ensuring that they couple correctly (if fitted with clips, you
will hear them "click" into place).

CAUTION

DO NOT DISCONNECT CONNECTORS BY PULLING THE CABLES.

NOTE

THE TWO CONNECTORS CAN ONLY BE CONNECTED IN ONE DIRECTION: CONNECT THEM
THE RIGHT WAY ROUND.

TIGHTENING TORQUES

CAUTION

REMEMBER THAT THE TIGHTENING TORQUES FOR ALL FASTENING ELEMENTS ON WHEELS,
BRAKES, WHEEL AXLES AND ANY OTHER SUSPENSION COMPONENTS PLAY A KEY ROLE

CHAR - 9

Characteristics Stelvio 1200 NTX MY11

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IN ENSURING VEHICLE SAFETY AND MUST COMPLY WITH SPECIFIED VALUES. CHECK THE

TIGHTENING TORQUES OF FASTENING ELEMENTS ON A REGULAR BASIS AND ALWAYS USE

A TORQUE WRENCH TO REASSEMBLE THESE COMPONENTS. FAILURE TO COMPLY WITH

THESE RECOMMENDATIONS MAY CAUSE ONE OF THESE COMPONENTS TO LOOSEN OR

EVEN DETACH, CAUSING A WHEEL TO LOCK OR COMPROMISING VEHICLE HANDLING. THIS

MAY LEAD TO FALLS, WITH THE RISK OF SERIOUS INJURY OR DEATH.

Running-in

Engine run-in is essential to ensure engine long life and correct operation. Twisty roads and gradients

are ideal to run in engine, brakes and suspensions effectively. Vary your riding speed during the run-

in. This ensures that components operate under both "loaded" and "unloaded" conditions, allowing the

engine components to cool.

CAUTION

THE CLUTCH MAY EMIT A SLIGHT BURNING SMELL WHEN FIRST USED. THIS PHENOMENON

SHOULD BE CONSIDERED NORMAL AND WILL DISAPPEAR AS SOON AS THE CLUTCH DISCS

GET ADAPTED.

IT IS IMPORTANT TO STRAIN ENGINE COMPONENTS DURING RUN-IN, HOWEVER, MAKE SURE

NOT TO OVERDO THIS.

CAUTION

THE FULL PERFORMANCE OF THE VEHICLE IS ONLY AVAILABLE AFTER THE SERVICE AT

THE END OF THE RUNNING IN PERIOD.

Follow the guidelines detailed below:

•

Do not twist the throttle grip abruptly and completely when the engine is working at a low
revs, either during or after run-in.

•

During the first 100 Km (62 miles) use the brakes gently, avoiding sudden or prolonged
braking. That is to permit the adequate adjustment of the pad friction material to the brake
discs.

AFTER THE SPECIFIED MILEAGE, TAKE THE VEHICLE TO AN OFFICIAL Moto Guzzi DEALER

FOR THE CHECKS INDICATED IN THE "AFTER RUN-IN" TABLE IN THE SCHEDULED MAINTE-

NANCE SECTION TO AVOID INJURING YOURSELF, OTHERS AND /OR DAMAGING THE VEHI-

CLE.

Vehicle identification

SERIAL NUMBER LOCATION

These numbers are necessary for vehicle registration.

NOTE

ALTERING IDENTIFICATION NUMBERS MAY BE SERIOUSLY PUNISHABLE BY LAW. IN PAR-

TICULAR, MODIFYING THE CHASSIS NUMBER IMMEDIATELY VOIDS THE WARRANTY.

CHAR - 10

Stelvio 1200 NTX MY11 Characteristics

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This number consists of numbers and letters, as in
the example shown below.

ZGULZG000YMXXXXXX
KEY:
ZGU: WMI (World manufacturer identifier) code;
LZ: model;
001: version variation;
0: free digit
Y year of manufacture
M: production plant (M= Mandello del Lario);
XXXXXX: serial number (6 digits);
CHASSIS NUMBER

The chassis number is stamped on the right hand
side of the headstock.

ENGINE NUMBER

The engine number is stamped on the left side,
close to the engine oil level check cap.

Dimensions and mass

WEIGHT AND DIMENSIONS

Specification

Maximum length (without accessories) 2,305 mm (90.75 in)

Maximum width to handlebar 956 mm (37.64 in)

Maximum width of the vehicle with accessories 1,080 mm (42.52 in)

Minimum / maximum height (adjustable windshield) 1436 / 1492 mm (56.53 / 58.74 in)

Saddle height 800 mm (31.5 in)

Minimum ground clearance 185 mm (7.3 in)

Wheelbase 1,535 mm (60.43 in)

Kerb weight 281 kg (619.50 lb)

Kerb weight of full house vehicle 296 kg (652.57 lb)

Desc./Quantity

Engine

ENGINE

Specification

Type traverse-mounted twin-cylinder four-stroke V 90°

Number of cylinders 2

Cylinder layout 90° V

Desc./Quantity

CHAR - 11

Characteristics Stelvio 1200 NTX MY11

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Specification Desc./Quantity

Bore / stroke 95 x 81.2 mm (3.74 x 3.20 in)

Engine capacity 1151 cm³ (70 cu.in.)

Compression ratio 11 : 1

Ignition starter

Engine idle speed 1100 ± 100 rpm

Clutch hydraulically controlled single-plate dry clutch with incorpora-

Lubrication system Pressurised circuit with regulator valves and trochoidal pump

Air filter cartridge-type dry filter
Cooling air and oil cooled with independent trochoidal pump and oil

pressure control valve

Timing system diagram single overhead camshaft with bucket tappets and rocker-op-

Values valid with control clearance between rocker and valve intake: 0.15 mm (0.0059 in)

ted flexible coupling

erated valves

outlet: 0.20 mm (0.0079 in)

Transmission

TRANSMISSION

Specification Desc./Quantity

Primary drive Helical gears, ratio 26/35 = 1:1.346

Gearbox Mechanical, 6 speeds with foot lever on the left hand side of

Gear ratios, 1st gear 17/38 = 1:2.2353

Gear ratios, 2nd gear 20/34 = 1:1.7

Gear ratios, 3rd gear 23/31 = 1:1.3478
Gear ratios, 4th gear 26/29 = 1:1.1154
Gear ratios, 5th gear 31/30 = 1:0.9677
Gear ratios, 6th gear 29/25 = 1:0.8621

Final drive with U-joint

Ratio 12/44 = 1:3.6667

the engine

Capacities

Specification

Engine oil Oil change and oil filter replacement: 3,500 cm³ (214 cu.in)

Gearbox oil 500 cm³ (30.5 cu in)

Transmission oil 380 cm³ (23.2 cu in)

Fuel (reserve included) 32 l (7.04 UK gal)

Fuel reserve 7 l (1.54 UK gal)

Maximum weight limit 495 kg (1091.29 lb)

Electrical system

Specification

Spark plug NGK CR8EKB (long life)

Electrode gap 0.6 - 0.7 mm (0.024 - 0.028 in)

Alternator (permanent magnet type) 12 V - 550 W

Main fuses 20 (ABS version only) - 30 (2) - 40 A

Secondary fuses 3 - 10 - 15A

Front daylight running light 12V - 5W

Low/high beam light (halogen) 12 V - 55 W / 60 W H4

Turn indicators 12V - 10 W

CAPACITIES

Desc./Quantity

Fork oil 650 cm³ (39.66 cu.in) (for each stem)

Seats 2

ELECTRICAL SYSTEM

Desc./Quantity

Battery 12 V - 18 Ampere/hour

CHAR - 12

Stelvio 1200 NTX MY11 Characteristics

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Specification Desc./Quantity

Rear daylight running light/stop light LED
Supplementary headlamps (if fitted) 12 V/55W - H3

Dashboard lighting LED

License plate light 12V - 5 W

Turn indicator warning light LED

Neutral gear warning light LED

Alarm-shift warning light LED

Side stand down warning light LED

Low fuel warning light LED

High beam warning light LED

ABS warning light LED

Frame and suspensions

CHASSIS

Specification Desc./Quantity

Type high strength tubular steel frame with engine as stressed ele-

Trail 125 mm (4.92 in)

Headstock angle 27°

Front Upside down telescopic hydraulic fork, with 45mm (1.77 in) di-

am., stanchions and radial calliper mounting bracket with ad-

justable spring preload and hydraulic compression and re-

Front wheel travel 170 mm (6.69 in)

Rear single arm with progressive linkage, single shock absorber with

spring preload, hydraulic compression and rebound damping

Unloaded shock absorber spring length 180 mm (7.09 in)

Rear wheel travel 155 mm (6.10 in)

ment

bound damping.

adjustment.

Brakes

SIZES A AND B

Specification

Size A 745.0 mm (29.33 in)
Size B 403.16 mm (15.87 in)

Desc./Quantity

BRAKES

Specification

Front Ø 320-mm (12.6 in) stainless steel double floating disc, radial
Rear Ø 282-mm (11.1 in) stainless steel disc, floating calliper with 2

Desc./Quantity

callipers with 4 opposed pistons.

different pins

CHAR - 13

Characteristics Stelvio 1200 NTX MY11

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Wheels and tyres

WHEELS AND TYRES

Wheel Model Wheel rim Measure

Front (standard) H SPECIFIC Pirelli

Scorpion Trail

Rear (standard) H SPECIFIC Pirelli

Scorpion Trail

2.50 x 19" 110/80

4.25 x 17" 150/70

ment

R19 - 59V
R17 - 69V

THE USE OF M+S TYRES IS ALLOWED ONLY ON VEHICLES WITHOUT THE ABS SYSTEM.

WITH THIS TYRE TYPE, THE MAXIMUM SPEED ALLOWED IS 170 km/h (105.63 mi)

IT IS MANDATORY TO APPLY THE LABEL ONTO THE SPEEDOMETER (SUPPLIED WITH THE

TYRES) INDICATING THE MAXIMUM SPEED, WHEN FITTING M + S TYRES. WITH "OFF-ROAD /

ALLROUND" TYRES, PAY CLOSE ATTENTION WHEN DRIVING ON PAVED ROAD DUE TO ITS

LACK OF GRIP AND STABILITY.

Tyre pressure with

rider only

2.5 bar (250 kPa) (36.3
PSI)

2.9 bar (290 kPa) (42.1
PSI)

Tyre pressure, rider +

passenger

2.5 bar (250 kPa) (36.3
PSI)

2.9 bar (290 kPa) (42.1
PSI)

Supply

Specification

Fuel system Electronic injection (Weber . Marelli) with stepper motor

Diffuser diameter: 50 mm (1.97 in)

Fuel Premium unleaded petrol, minimum octane rating 95 (NORM)

Tightening Torques

FUEL SYSTEM

Desc./Quantity

and 85 (NOMM)

CHAR - 14

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Front side

FRONT LIGHTS

pos.

1 Horn fixing screw M6x20 1 15 Nm (11.06 lbf ft) ­2 Viti fissaggio freccie anteriori M4 2 3 Nm (2.21 lbf ft) ­3 Vite fissaggio superiore fanale a carozzeria M4 1 3 Nm (2.21 lbf ft) ­4 Viti fissaggio fanale a carozzeria M4x25 2 3 Nm (2.21 lbf ft) ­5 Viti TCEI fissaggio fanale a telaietto M5x25 5 6 Nm (4.42 lbf ft) -

Description Type Quantity Torque Notes

CHAR - 15

Characteristics Stelvio 1200 NTX MY11

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INSTRUMENT PANEL

pos. Description Type Quantity Torque Notes

1 Viti TCEI fissaggio sensore velocità anteriore M5x16 2 6 Nm (4.42 lbf ft) ­2 Viti TCEI fissaggio blocchetto avviamento M8x30 1 25 Nm (18.44 lbf ft) ­3 Viti autofil. fissaggio supporto cruscotto 5x14 3 Manual ­4 Viti autofil. fissaggio supporto cruscotto a cor-

nice
5 Viti autofil. fissaggio cornice - 4 Manual ­6 Viti TCE M5 2 6 Nm (4.42 lbf ft) -

3.9x14 4 Manual -

FRONT FORK

pos.

1 Viti piede forcella M8 1+1 25 Nm (18.44 lbf ft) ­2 Viti chiusura mozzetti M6x30 2+2 10 Nm (7.38 lbf ft) ­3 Fork cap - 1+1 - Nm (-.- lbf ft) -

CHAR - 16

Description Type Quantity Torque Notes

Stelvio 1200 NTX MY11 Characteristics

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STEERING

pos.

1 Viti fissaggio piastra fermatubi - 2 6 Nm (4.42 lbf ft) ­2 Viti fissaggio piastre M8x30 6 20 Nm (14.75 lbf ft) ­3 Headstock ring nut - 1 40 Nm (29.50 lbf ft) ­4 Headstock counter-lock ring - 1 manual + 90 degrees ­5 Upper yoke fixing cap - 1 100 Nm (73.76 lbf ft) -

Description Type Quantity Torque Notes

CHAR - 17

Characteristics Stelvio 1200 NTX MY11

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CARROZZERIA ANTERIORE - CONVOGLIATORI

pos. Description Type Quantity Torque Notes

1 Viti TBEI Flang. fissaggio convogliatori M5x9 2 6 Nm (4.42 lbf ft) ­2 Viti TBEI Flang. fissaggio convogliatori M5 2 6 Nm (4.42 lbf ft) ­3 Viti SWP Autofil. fissaggio telaietto griglie 2.9x12 4 Manual -

CARROZZERIA ANTERIORE - CUPOLINO

pos.

1 Viti fissaggio parabrezza M6 4 10 Nm (7.38 lbf ft) ­2 Viti TBEI Flang. fissaggio cupolino M5x12 4 6 Nm (4.42 lbf ft) ­3 Viti fissaggio deflettori superiori M5 4 6 Nm (4.42 lbf ft) ­4 Colonnette fissaggio deflettori M5 2 6 Nm (4.42 lbf ft) ­5 Viti TE Flang. fissaggio staffa parabrezza M6x16 4 10 Nm (7.38 lbf ft) ­6 Perno filettato fissaggio supporto parabrezza M8 2 25 Nm (18.44 lbf ft) ­7 Viti TBEI Flang. fissaggio deflettori inferiori M5 2 Manual -

Description Type Quantity Torque Notes

CHAR - 18

Stelvio 1200 NTX MY11 Characteristics

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TELAIETTO

pos.

1 Viti TCEI fissaggio telaietto M8x40 2 25 Nm (18.44 lbf ft) ­2 Viti TE Flang. M6x20 2 10 Nm (7.38 lbf ft) -

Description Type Quantity Torque Notes

HANDLEBAR AND CONTROLS

pos.

1 Viti TCC fissaggio cavallotti superiori manu-

Description Type Quantity Torque Notes

M8x30 4 25 Nm (18.44 lbf ft) -

brio

CHAR - 19

Characteristics Stelvio 1200 NTX MY11

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pos. Description Type Quantity Torque Notes

2 Viti TE Flangiate fissaggio cavallotti inf. man-

ubrio
3 Vite autof. - 1 1.5 Nm (1.11 lbf ft) ­4 Raccordo fissaggio pesi antivibranti M18x15 2 - Nm (-.-- lbf ft) ­5 Viti TCEI fissaggio pesi antivibranti - 2 10 Nm (7.38 lbf ft) Loct. 243
6 Raccordi fissaggio specchi retrovisori M10 2 30 Nm (22.13 lbf ft) -

- 2 50 Nm (36.88 lbf ft) -

FRONT BRAKE LEVER

pos.

1 Viti TBEI fissaggio interruttore M4x12 1 3 Nm (2.21 lbf ft) ­2 Lever pin M6 1 5-7 Nm (3.69-5.16 - lbf ft) ­3 Viti fissaggio tappo serbatoio - 2 0.8-1.5 Nm (0.59-1.11 lbf

4 Dado perno leva M6 1 10 Nm (7.38 - lbf ft) ­5 Viti fissaggio cavallotto M6 2 10 Nm (7.38 lbf ft) ­6 Viti fissaggio tubo olio M10 1 23-26 Nm (16.96-19.18 lbf

Description Type Quantity Torque Notes

ft)

ft)

-

-

CHAR - 20

Stelvio 1200 NTX MY11 Characteristics

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CLUTCH CONTROL

pos.

1 Viti fissaggio tubo olio M10 3 23-26 Nm (16.96-19.18 lbf
2 Viti TE Flang. fissaggio cilindro comando fri­3 Viti fissaggio tappo serbatoio - 2 0.8-1.5 Nm (0.59-1.11 lbf
4 Lever pin - 1 5-7 Nm (3.69-5.16 lbf ft) -

5 Dado perno leva M6 1 10 Nm (7.38 lbf ft) ­6 Viti fissaggio cavallotto - 2 10 Nm (7.38 lbf ft) -

Description Type Quantity Torque Notes

ft)

M6 3 10 Nm (7.38 lbf ft) -

zione

ft)

-

-

CHAR - 21

Characteristics Stelvio 1200 NTX MY11

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FRONT MUDGUARD

pos.

1 Viti TBEI Flang. fissaggio parafango anteriore M5x12 6 6 Nm (4.42 lbf ft) -

Description Type Quantity Torque Notes

FRONT WHEEL

pos.

1 Viti TE Flang. fissaggio dischi freno M8x20 12 25 Nm (18.44 lbf ft) ­2 Nut fixing wheel pin - 1 80 Nm (59.00 lbf ft) ­3 Vite flang. fissaggio sensore - 1 6 Nm (4.42 lbf ft) Loct. 243

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Description Type Quantity Torque Notes

Stelvio 1200 NTX MY11 Characteristics

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pos. Description Type Quantity Torque Notes

4 Vite TCB fissaggio passacavo M4x6 1 3 Nm (2.21 lbf ft) -

FRONT BRAKE CALLIPERS

pos.

1 Viti TE Flang. fissaggio pinze M10x55 4 50 Nm (36.88 lbf ft) -

Description Type Quantity Torque Notes

Central part

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Characteristics Stelvio 1200 NTX MY11

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MAIN CABLE HARNESS

pos. Description Type Quantity Torque Notes

1 Viti TE Flang. fissaggio piastre bobine M6x20 2+2 10 Nm (7.38 lbf ft) ­2 Viti TCEI fissaggio bobine - 2+2 2 Nm (1.47 lbf ft) ­3 Viti TCEI fissaggio centralina - 2 10 Nm (7.38 lbf ft) ­4 Viti TCEI fissaggio supporto sensore temp.

olio

5 Viti TCEI fissaggio sensore di fase - 2 3 Nm (2.21 lbf ft) -

M10x20 1 11 Nm (8.11 lbf ft) Loct. 243

CAVALLETTO CENTRALE E LATERALE

pos.

1 Viti TCEI fissaggio cavalletto centrale M10x30 2 50 Nm (36.88 lbf ft) Loct. 270
2 Viti TE Flang. fissaggio piastre M8 2 25 Nm (18.44 lbf ft) ­3 Screw M8x35 1 25 Nm (18.44 lbf ft) ­4 Viti TBEI fissaggio piastre M12x35 4 80 Nm (59.00 lbf ft) ­5 Viti TCEI fissaggio interruttore cavalletto M5 2 6 Nm (4.42 lbf ft) Loct. 243
7 Dado fissaggio cavalletto laterale M10 1 30 Nm (22.13 lbf ft) Loct. 243

Description Type Quantity Torque Notes

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Stelvio 1200 NTX MY11 Characteristics

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COMANDO CAMBIO

pos.

1 Viti TCEI fissaggio leva rinvio cambio M6x20 1 10 Nm (7.38 lbf ft) ­2 Dadi fissaggio tirante - 2 10 Nm (7.38 lbf ft) ­3 Vite TCEI fissaggio piolo leva freno M6x16 1 10 Nm (7.38 lbf ft) ­4 Brake lever pin M8 1 15 Nm (11.06 lbf ft) Loct. 243

Description Type Quantity Torque Notes

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Characteristics Stelvio 1200 NTX MY11

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REAR BRAKE LEVER

pos. Description Type Quantity Torque Notes

1 Viti te Flang. fissaggio pompa freno M6x20 2 10 Nm (7.38 lbf ft) Loct. 243
2 Dado bloccaggio asta pompa freno - 1 10 Nm (7.38 lbf ft) ­3 Brake lever pin M8 1 15 Nm (11.06 lbf ft) Loct. 243
4 Stop switch M6 1 10 Nm (7.38 lbf ft) ­5 Vite TCEI fissaggio piolo leva freno - 1 10 Nm (7.38 lbf ft) ­6 Vite TE Flang. fissaggio supporto serbatoio M6x16 1 10 Nm (7.38 lbf ft) ­7 Vite SWP autofil. per supporto serbatoio M5x20 1 Manual -

EXHAUST SYSTEM

pos.

1 Dadi Flang. fissaggio collettori M8 4 25 Nm (18.44 lbf ft) ­2 Oxygen sensor fastener - 2 38 Nm (28.03 lbf ft) ­3 Vite TE Flang. fissaggio parte centrale M10x55 1 25 Nm (18.44 lbf ft) ­4 Viti fissaggio protezione - 2 10 Nm (7.38 lbf ft) ­5 Vite TCEI fissaggio silenziatore a telaio M8x60 1 25 Nm (18.44 lbf ft) -

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Description Type Quantity Torque Notes

Stelvio 1200 NTX MY11 Characteristics

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BRAKE SYSTEM

pos.

1 Brake pipe slot screw on the pump M10 2 25 Nm (18.44 lbf ft) ­2 Joint with brake pipes retainer bleeding on the

3 Brake pipes joint on the ABS hydraulic unit - 3 25 Nm (18.44 lbf ft) ­4 Brake pipes joint on the ABS hydraulic unit M12 1 30-34 Nm (22.13-25.08 lbf

Description Type Quantity Torque Notes

M10 3 25 Nm (18.44 lbf ft) -

calliper

ft)

-

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Characteristics Stelvio 1200 NTX MY11

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SUPPORTO E PEDANE PILOTA

pos. Description Type Quantity Torque Notes

1 Viti Flang. fissaggio piastrine - 4 10 Nm (7.38 lbf ft) ­2 Viti TCEI fissaggio supporto pedane M8x35 2 25 Nm (18.44 lbf ft) ­3 Vite fissaggio supporto pedane - 1 25 Nm (18.44 lbf ft) ­4 Vite TCEI fissaggio supporto pedane M8x25 1 25 Nm (18.44 lbf ft) ­5 Vite fissaggio supporto pedane - 1 25 Nm (18.44 lbf ft) ­6 Vite TCEI fissaggio supporto pedane M8x60 1 25 Nm (18.44 lbf ft) ­7 Vite fissaggio supporto pedane - 1 25 Nm (18.44 lbf ft) -

PASSENGER FOOTRESTS

pos.

1 Viti TE Flang. fissaggio piastrine - 4 10 Nm (7.38 lbf ft) ­2 Viti TE Flang. fissaggio protezione pedana

Description Type Quantity Torque Notes

M6x12 2 10 Nm (7.38 lbf ft) -

passeggero SX

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Stelvio 1200 NTX MY11 Characteristics

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FUEL TANK

pos.

1 Vite TCEI fissaggio anteriore M6x35 1 10 Nm (7.38 lbf ft) ­2 Vite TE Flang. fissaggio posteriore M6x25 2 10 Nm (7.38 lbf ft) ­3 Viti TCEI fissaggio tappo benzina M5x15 4 4 Nm (2.95 lbf ft) -

Description Type Quantity Torque Notes

COPERTURA SERBATOIO CARBURANTE

pos.

1 Vite TBEI Flang. fissaggio copertura - 4 5 Nm (3.69 lbf ft) -

Description Type Quantity Torque Notes

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Characteristics Stelvio 1200 NTX MY11

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CHASSIS

pos.

1 Pin M12 1 50 Nm (36.88 lbf ft) ­2 Pin M12x260 1 50 Nm (36.88 lbf ft) ­3 Viti TCEI fissaggio anteriore motore a telaio M12x50 2 80 Nm (59.00 lbf ft) ­4 Screws M8x14 2 25 Nm (18.44 lbf ft) ­5 Viti TE Flang. M8x25 4 25 Nm (18.44 lbf ft) ­6 Screws M10 2 50 Nm (36.88 lbf ft) -

Description Type Quantity Torque Notes

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