Moog PRIZM Mini4 User Manual

Mini4 User’s Manual

(201580-xxx And 201590-xxx)

And

Troubleshooting Guide

February 23, 2009

Rev C

Moog Components Group

Springfield Operations

750 West Sproul Road

Springfield, PA 19064

E-Mail: mcg@moog.com URL: www.moog.com/components

Tel: 610-328-4000 Fax 610-605-6216

24/7 Technical Customer Support Hotline: 610-605-6101

Moog Components Group Mini4, Rev C February 23, 2009 (201580-xxx And 201590-xxx)

TABLE OF CONTENTS

1 Mini4 Video Input with SFP Board P/N – 201580-xxx and Mini4 Video Output with SFP Board P/N – 201590-xxx .. 3

1.1 Mini4 Video Input and Output Board Revision History: ....................................................................... ..3

1.2 Mini4 Video Input and Output Board Dash (-) Number Definitions: ...................................................... 3

1.3 Mini4 Video Input and Output Board Operation ..................................................................................... 3

1.3.1 Mini4 Video Input Board Indicator and Controls............................................................................................. 5

1.3.2 Mini4 Video Output Board Indicator and Controls .......................................................................................... 9

1.3.3 Mini4 Video Input and Output Board Specifications: ................................................................ .................... 14

1.3.4 Mini4 Video Input and Output Board Dimensions: ....................................................................................... 15

1.3.5 Mini4 Video Input and Output Board Power Requirements .......................................................................... 15

1.3.6 Power Section Testing .................................................................................................................................... 16

1.3.7 Optical Section Testing .................................................................................................................................. 16

1.3.8 Video Section Testing .................................................................................................................................... 17

1.3.9 Data Section Testing ...................................................................................................................................... 17

1.4.0 Stack Mini4 System Installation Checkout Procedure ............................................................................ 18

1.4 Diagnostics Overview ............................................................................................................................ 19

1.4.2 Requirements ................................................................................................................................................................ 19

1.4.3 Communications Hardware ..................................................................................................................... 19

Manual Revisions: July 24, 2006 Preliminary manual March 13, 2007 Rev A – corrected serial data connector pinout November 19, 2007 Rev B – corrected LED D7 and D9 text in tables Sections 1.3.1 and 1.3.2 February 23, 2009 RevC Updated contact information to reflect Moog Components Group.

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Moog Components Group Mini4, Rev C February 23, 2009 (201580-xxx And 201590-xxx)

1 Mini4 Video Input with SFP Board P/N – 201580-xxx and Mini4

Video Output with SFP Board P/N – 201590-xxx

The Mini4 (M4) Video Input and Output boards are used as a set; the Input Board is used at the system location where the video sources are located while the Video Output board is connected to the video monitor located at the system location where the video is to be displayed. These boards are essentially functionally identical with respect to data functions and the only difference is the input/output functions related to the video. This board set provides for 4 video channels, RS232 data channels and RS422/RS485 data channel. In addition, the M4 Video Input and Output boards provide for the use of one or more daughter boards for additional data channels.

NOTE: For details on a specific daughter board, refer to the daughter board manual. For a current list of available daughter cards, please contact the factory sales personnel.

1.1 Mini4 Video Input and Output Board Revision History:

The Mini4 Video Input board (201580-xxx) has gone through the following printed circuit board (PCB) revisions:

PCB Revision A Original design, not currently in production. PCB Revision B Respin to correct routing, not currently in production. PCB Revision C Respin to correct routing, not currently in production. PCB Revision D Respin to change serial data optocouplers, increase data connector, change video connector footprint, change video LEDs

The Mini4 Video Output board (201590-xxx) has gone through the following printed circuit board (PCB) revisions:

PCB Revision A Original design, not currently in production. PCB Revision B Respin to correct routing, not currently in production. PCB Revision C Respin to change serial data optocouplers, increase data connector, change video connector footprint, change video LEDs

1.2 Mini4 Video Input and Output Board Dash (-) Number Definitions:

The M4 Video Input and Output boards have a Dash Number appended to the part number. This Dash Number identifies the specific board configurations. -001A standard configuration.

1.3 Mini4 Video Input and Output Board Operation

The M4 Video Input and Output boards include the fiber optic link interface, 4 channels of video with 10bit analog-to-digital conversion, 4 channels of RS-232 data and 2 channel of RS-485 or RS-422 data. The boards interface to all of the on-board peripheral devices (such as the fiber optic link chips (SERDES), the

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Moog Components Group Mini4, Rev C February 23, 2009 (201580-xxx And 201590-xxx)

video analog -to-digital converters (ADCs) and the data interface chips) through a programmable logic device. The boards also provide the interface for a daughter board connection.. A block diagram of the basic Mini4 Video Input and Output Board I/O is shown on the following page and explained in the subsequent paragraphs.

The transmit portion (uplink from vehicle to surface) of the M4 Video Input board takes in the 4 video signals from the ADCs, the 6 onboard serial data signals and the daughter board data and clock signals and converts them to a single serial optical signal. The signal is transmitted to the M4 Video Output board at the other end of the fiber optic link in the control/viewing area. The receive portion of the M4 Video Output board accepts the optical signal, recovers the 4 video channels, recovers the 6 serial data signals and routes them to the appropriate RS-232/RS-485/RS-422 driver chips, and recovers the daughter board clock and data signals and routes them to the daughter board connection.

There are no video signals in the optical signal from the Mini4 Video Output board. The transmit portion (downlink from surface to vehicle) of the M4 Video Output board takes in the 6 onboard serial data signals and the daughter board data and clock signals and converts them to a single serial optical signal. The signal is transmitted to the M4 Video Input board at the other end of the fiber optic link in the vehicle. The receive portion of the M4 Video Input board accepts the optical signal, recovers the 6 serial data signals and routes them to the appropriate RS-232/RS-485/RS-422 driver chips, and recovers the daughter board clock and data signals and routes them to the daughter board connection.

The M4 boards require a +5VDC power source provided through the 2-pin Phoenix connector at J4. The boards have an on-board 5V to 3.3V and 2.5V converters to provide power for the components that use those supply voltage.

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Moog Components Group Mini4, Rev C February 23, 2009

LED

Indication

D1 (Green)

Located at the top left of the board serves as an indicator that either +5V or 3.3V dc is available to the daughter board connector, J2. Supply voltage 5V or 3.3V to the daughter board is selected via the placement of fuse F6 (3.3V) or F5 (5V)

D3 (Green)

Located on the top middle of the board, labeled ‘FIBER’, provides an indication that the transceiver module has detected the presence of an input signal on the fiber link.

When ‘ON’ indicates that this board has a good level of received optical power from

the remote unit.

D6 (Green)

Labeled ‘2.5V’, located on the mid-right of the board. When ‘ON’ indicates the onboard 2.5V converter is operational

D7 (Green)

Incorrectly labeled ‘3.3V’, located on the bottom center of the board. When ‘ON’ indicates that 5V is available to the display LED ribbon header.

D8 (Green)

Labeled ‘5V’, located on the lower right of the board. When ‘ON’ indicates +5V dc

is available to the board.

D9 (Green)

Not labeled, located at bottom center of the board. When ‘ON’ indicates 3.3V is

available on the board.

D31 (Green)

Located on the left middle of the board, section labeled ‘VID #1’, provides an indication of the presence of an input signal on video channel #1. When ‘ON’

indicates that this board has approximately 1.0Vp-p input signal (either video or analog signal).

D32 (Green)

Located on the left middle of the board, section labeled ‘VID #2’, provides an indication of the presence of an input signal on video channel #2. When ‘ON’

indicates that this board has approximately 1.0Vp-p input signal (either video or analog signal).

D35 (Green)

Located on the left bottom of the board, section labeled ‘VID #3’, provides an indication of the presence of an input signal on video channel #3. When ‘ON’

indicates that this board has approximately 1.0Vp-p input signal (either video or analog signal).

(201580-xxx And 201590-xxx)

1.3.1 Mini4 Video Input Board Indicator and Controls

LEDS: There are 21 surface mount (SMD) LED indicators on the Mini4 Video Input board to indicate different statuses that are covered by function below.

NOTE: The LEDs below are on the latest version of the 201580 PCB – REV D.

Top of Board

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Moog Components Group Mini4, Rev C February 23, 2009

D37 (Green)

Located on the left bottom of the board, section labeled ‘VID #4’, provides an indication of the presence of an input signal on video channel #4. When ‘ON’

indicates that this board has approximately 1.0Vp-p input signal (either video or analog signal).

LED

Indication

D10 (Green)

Located on the upper right corner of the board, labeled RMT LINK LED. ‘ON’ when the link is established with the remote M4 Video Output board and the data stream is synchronized

D13 (Green)

Located on the upper left corner of the board, RS-485 Diagnostics Interface. Blinks ON/OFF with PMON II accesses to the board.

D14 (Green)

Located on the upper right corner of the board, labeled LOCAL LINK LED. ‘ON’ when the link is established with the remote M4 Video Output board and the data stream is synchronized

D17 (Red/Green)