This manual is designed to take a more in depth look at the E35 convection ovenfor the purpose of making
the unit more understandable to service people.
There are settings explained in this manual that should never require to be adjusted, but for completeness
and those special cases where these settings are required to change, this manual gives a full explanation
as to how, and what effects will result.
WARNING: ALL INSTALLATION AND SERVICE REPAIR WORK MUST BE CARRIED OUT BY
QUALIFIED PERSONS ONLY.
It is most important that the oven is installed
correctly and that the operation is correct
before use. Installation shall comply with local
electrical, health and safety requirements.
BEFORE CONNECTION TO POWER SUPPLY
Unpack and check unit for damage and report
any damage to the carrier and dealer. Report
any deficiencies to your dealer. Fit the feet which
are packed inside the oven. Check that the available power supply is correct to that shown on the
rating plate located on the right-hand side panel.
To ensure correct ventilation for the motor and
controls the following minimum installation clearances are to be adhered to:
Rear 0mm / 0“
Left-hand side 0mm / 0”
Right-hand side 75mm / 3.0”
Position the oven in its allocated working position.
Use a spirit level to ensure the oven is level from
side to side and front to back. (If this is not
carried out, uneven cooking could occur). The
feet/legs used with bench or floor mounting or
provided with stands are adjustable and will require adjusting in levelling the unit. It should be
positioned so the operating panel and oven
shelves are easily reachable for loading and
unloading.
Bench Mounting
For bench mounted applications the oven must
be fitted with 100mm / 4 inch feet.
Floor Mounting
For floor mounted applications the oven must be
fitted with 150mm / 6 inch legs.
Four 100mm/4 inch or 150mm / 6 inch
Note:
adjustable legs are available separately from
your E35 dealer as an optional extra.
Stand Mounting
Ovens that are to be mounted on stands do not
require feet or legs. Refer to Appendix B for
stand mounting instructions.
Avoid having heat producing equipment such as
fryers or steamers adjacent to the right-hand side
of oven.
BEFORE USE
Operate the oven for about 1 hour at 200°C
(400°F) to remove any fumes or odours which
may be present.
ELECTRICAL CONNECTION
Remove side cover panel to allow access to the
terminal block and strain relief cable clamp. The
cable can be fitted through the entry grommet
and secured from strain by tightening the fitted
strain relief bushing. Connect cable to the
terminals as marked. Refit cover panel.
IMPORTANT: FIXED WIRING
INSTALLATIONS MUST INCLUDE AN
ALL-POLE DISCONNECTION SWITCH.
Refer to specifications section for wire
connections required, and supply connection
conductor sizes.
IMPORTANT: THE OVEN VENT
LOCATED ON THE CABINET TOP MUST
NEVER BE OBSTRUCTED.
inlet (
on the rear of the right hand side of the unit.
Alternately, a connection elbow and sealing
washer is supplied with this unit for direct
connection of a
1
/2” ID hose, which is
recommended for easy installation and service.
Connect water supply - Max inlet pressure 80psi /
550kPa.
Turn on water supply to check for leaks.
IMPORTANT: MAXIMUM INLET WATER
PRESSURE IS 550 kPa / 80 psi.
DOUBLE STACKING UNITS
When it is desired to mount an E35 Turbofan
oven on an E85 prover, a double stacking kit
must be used. Available from your dealer or
Turbofan distributor. (see Spare Parts).
When mounting one oven on top of another, a
double stacking kit is also required.
For stacking kit assembly instructions, refer to
Appendix A.
RACK WIDTH POSITIONS
The E35 models have an adjustable rack width
setting. This allows for the racking to be
configured for 405mm / 16” or 460mm / 18” wide
baking sheets / pans or racks.
Position the side racks in their innermost position
for 16” trays and in their outermost position for
18” trays.
Removal of Side Racks (as illustrated)
1) Lift the side rack off the bottom locating pins.
2) Move bottom of rack toward centre of oven.
3) Lower rack to clear top locating pins, and
remove.
Replacement of Side Racks
1) Insert rack into the oven, placing the
appropriate holes over the top locating pins.
2) Lift the side rack over the bottom locating
pins.
3) Lower rack with appropriate holes over bottom locating pins.
RATING PLATE LOCATION
The rating plate for the E35 convection oven is
located at the bottom left corner of the RH side
panel. An internal rating plate is also located
behind the RH side panel on the vertical dividing
panel behind the electrical contactors. (Units
manufactured from July 2002).
The E35 Turbofan convection oven features
multi-function operator controls, and a combined
fan motor and steam control system.
A correct understanding of their operation is
required before carrying out any service or fault
repair work. The control device functions are
explained as follows:
Circuit Protection
All models are fitted with a 3 pole circuit breaker,
from which a control circuit is taken from L1
circuit breaker, and this control circuit is fitted with
a 6A circuit breaker. The 3 pole main circuit
breakers are rated 25A/pole for 3P+N+E/GND
and 1P+N+E/GND supply models, and 40A/pole
for 3P+E/GND (no neutral) models. These provide control circuit protection via the 6A circuit
breaker, and load circuit protection via the 3 pole
circuit breakers.
Additionally, the 3 pole circuit breaker is
mechanically connected to a Shunt Trip breaker,
which in the event of the oven fan motor
overheating will trip the 3 pole circuit breakers to
isolate power from the unit. The Shunt Trip is
directly connected to thermal limit switches in the
motor windings, and the supply Neutral (or L3 on
3 phase, no neutral models). A supply from the
6A control circuit breaker is connected to the
motor thermal switches. Should any of the motor
windings overheat, the thermal switches close
and supply power to the Shunt Trip, which in turn
trips (triggers) and mechanically trips the 3 pole
circuit breaker.
Accordingly, causes of circuit breakers tripping
can be ascertained with the above knowledge,
and this is covered in more detail in the Fault
Diagnosis section.
Power ‘On’ / ‘Off’
A Power switch on the control panel isolates
power to the operator controls of the oven. With
the power switch OFF all functions of the oven
are inoperable.
An integral cooling fan, behind the control panel
used to keep the electrical controls of the oven
cool, is on continuously whenever the power
supply to the oven is on. Switching the oven
control panel Power switch off will leave the
cooling fan running.
With the Power switch ON (illuminated neon
indicator), power is supplied to all operator
controls.
Oven Lamps
Up to Lot No. 0817999.
The two oven lamps (12 volt halogen) are on
whenever the Power switch is on. The oven
lamps are supplied with 12 volts from an
electronic lamp transformer fitted on the oven’s
control switchgear assembly.
From Lot No. 0818001.
The two oven lamps (208 / 240 volt halogen) are
on whenever the Power switch is on. The oven
lamps are supplied with mains voltage.
Bake Timer
The 60 minute bake timer is a mechanical timer
and can therefore be operated with the oven’s
power ON or OFF. However only with the oven’s
power switch On and the oven door closed will
the timer turn on the time-up buzzer and time-up
indicator neon on the control panel. The buzzer
and time-up indicator provide indication that the
time setting has run down to zero and at this point
will remain on continuously until the 60 minute
timer has been manually set back to the Off
(vertical) position. The 60 minute timer does not
control any other part of the oven’s operating
system as the timer is independent of the
temperature control, heating, fan, or steam
system.
Oven Vent
Up to Lot No. 0817999.
The oven vent is a manual operation by way of
the Vent knob on the control panel.
The vent knob directly rotates the vent shaft
through 90 degrees to open and close the vent.
The vent shaft passes through a rotary switch
mounted behind the control panel and this switch
is used to switch ‘On’ or ‘Off’ the vent indicating
neon. In the vent ‘Open’ position, the indicator is
illuminated. The oven vent restricts venting of the
oven when in the closed position, however the
vent flap is fitted with a spring loaded overpressure flap which relieves excess pressure
created during oven steaming. This avoids steam
pressure escaping out of door seals etc, if the
oven is steamed with the vent closed. The spring
pressure on the over-pressure vent flap ensures
that only excess steam is lost out of the vent.
From Lot No. 0818001.
The oven vent is a manual operation by way of
the Vent knob on the control panel.
The vent shaft passes through the control panel
and directly rotates the vent shaft to manually
open and close the vent. The oven vent restricts
venting of the oven when in the closed position,
however the vent flap is fitted with a spring
loaded over-pressure flap which relieves excess
pressure created during oven steaming. This
avoids steam pressure escaping out of door seals
etc, if the oven is steamed with the vent closed.
The spring pressure on the over-pressure vent
flap ensures that only excess steam is lost out of
the vent.
Door Switch
The oven has a mechanical door, micro-switch
located below the oven opening, which breaks
the power supply to the oven fan and
temperature control circuits when the door is
opened. Additionally, opening the oven door will
remove power from the Bake Timer buzzer and
indicator. This allows only the oven lights to be
operational if the oven door is opened.
Thermostat Control
Heating of the oven is controlled by an
electronic thermostat control, comprising of a
potentiometer dial and knob on the control panel,
a temperature sensing probe (thermistor type) in
the oven chamber, and the thermostat control
board behind the control panel. Power to the
electronic thermostat is supplied through an
over-temperature/hi limit thermostat. Accordingly
a failure of the electronic thermostat control
causing a temperature over-run will result in the
over-temperature thermostat switching and
removing power from the heating control circuit.
The over-temperature thermostat is able to be
manually reset, however a serviceman is required
to perform this function, as removal of the R/H
service panel is required to access this safety
protection device.
The electronic thermostat when set to a
temperature will illuminate the heating neon
indicator on the control panel whenever the oven
heating elements are on. When the indicator
neon goes out, the oven is up to the set
temperature.
Heating / Elements
The electronic thermostat when requiring heating
of the oven, switches power to the heating
contactor (referred to as C1 contactor on models
prior to Lot no 0817999, and C3 on models from
Lot no 0818001).
The heating contactor closes to supply power
through to the heating elements in the oven. In
all ovens all 3 poles of the contactor are used to
supply L1, L2, and L3 phase circuits to the 3
heating elements on each side of the oven fan
motor.
On 3 Phase + Neutral supply models, all 6
elements are looped to neutral, and the 3 Phase
power to the elements is to each set of three
elements in parallel connection. Hence each of
the elements is supplied with the Phase to
Neutral voltage.
On 3 Phase supply models (no neutral), the set
of three elements each of the fan motor are
connected in Delta configuration, which each
element being supplied the Phase to Phase
voltage.
On 1 Phase + Neutral supply models, all 6
elements are looped to neutral, and the 1 Phase
power to the elements is split into three poles at
the main circuit breakers on the oven, then feed
through the three poles of the heating contactor,
from where each pole is connected to two of the
six elements in parallel. Hence each of the
elements is supplied with the Phase to Neutral
voltage.
The heating elements are rated at 2000 Watts
each, therefore providing a total of 12000 Watts
or 12kW of heating.
In some cases special heating kilowatts may be
supplied to special request, so always check
rating plate information on the unit if in doubt.
The heating contactor cycles ON / OFF as
controlled by the thermostat to maintain set oven
temperature.
Fan / Motor
The E35 Turbofan ovens use a dual speed,
bi-directional oven fan circulation system, in order
to provide even heat distribution through the
oven, and fan speed control to suit different
product types.
To provide both dual fan speed and bi-direction, a
motor of 4 pole / 8 pole configuration is used.
Fan / Motor Direction
The direction change is made by swapping two
phases to the motor through the motor
contactors. On models to Lot no 0817999 these
are referred to as C2 and C3 contactors. On
models from Lot no 0818001 these are referred to
as C1 and C2 contactors.
In one direction L1, L2, and L3 are switched
through the first motor direction contactor with the
second motor direction contactor open. In the
alternate direction, the second contactor closes
and the first contactor opens. L1 and L2 are
reversed on the second contactor connections.
The motor contactors are mechanically interlocked (interlock fitted to rear of contactors) to
prevent any switching overlap.
Motor direction change is automatic, and the
duration of the direction cycle is factory set.
Additionally, a dwell period between at each
change of direction occurs to allow the motor to
restart in the opposite direction only after the
motor rotation has slowed down. This is
necessary to avoid motor overheating due to the
high current load that would be required to
change direction instantaneously.
Each direction cycle is 90 seconds long, at the
beginning of which is a preset 10 second dwell /
delay. As the dwell is at the beginning of the cycle, the fan always has a 10 second start delay
when the oven is first turned on, or when the door
is closed after opening.
Up to Lot No. 0817999.
The direction control timing is provided by three
electronic timers mounted below the motor
contactors on the electrical switchgear panel of
the oven. Timer T1 controls the direction cycle
time, timer T3 controls the dwell for one direction
and timer T5 controls the dwell for the opposite
direction.
When the door is closed and power is ON, cycle
timer T1 will switch power to dwell timer T3 for 90
seconds. Timer T3 will then switch power
through to motor direction contactor C2 after the
preset 10 second delay. The motor will then run
for the remainder of the 90 second cycle.
At the completion of the 90 second cycle, cycle
timer T1 will switch the power from T3 dwell
timer to T5 dwell timer. This dwell timer will
then switch power through to contactor C3
after the preset 10 s
econd delay, and the
motor will run in the opposite direction for
the remainder of that 90 second cycle. At the
completion of that cycle the cycle timer T1
switches power back to the other dwell timer,
and this continues until the oven door is opened,
or the power is turned off.
From Lot No. 0818001.
The direction control timing is provided by a
single Motor Direction Cam Timer mounted below
the motor speed contactors C4, C5 and C6 on the
electrical switchgear panel of the oven.
The circulation fan on the E35 oven reverses
direction every 90 seconds for a 50Hz supply
(every 75 seconds for 60Hz). Prior to a change
of direction the fan motor is switched off for 10
seconds (8½ seconds for 60Hz) to allow the
motor / fan to slow down. Cycling of the fan
motor is controlled by a continuous cam timer
with electric motor. The timer has two cams and
switches which supply power alternately to one of
two motor supply contactors, causing the motor to
alternate direction. During the fan motor slow
down periods, both cam switches are open and
power is not supplied to either of the motor supply
contactors. When the oven door is opened or the
power is switched off the cams will stop. When
the oven door is closed or the power switched
back on the cam timer will resume its cycle from
the point where it stopped.
Fan / Motor Speed
For HI speed operation the motor is run as a 4
pole motor. (1420 rpm 50Hz / 1750 rpm / 60Hz)
For LO speed operation the motor is run as an 8
pole motor. (715 rpm 50Hz/850 rpm / 60Hz)
Selection of the pole configuration for run speed
is made though the motor contactors C4, C5 and
C6.
In HI speed setting the motor contactors C4 and
C6 close, C4 switching power to the motor on the
4 pole connection leads, and C6 binding 4 of the
8 motor poles to allow motor to run as a 4 pole
motor.
In LO speed setting the motor contactor C5
closes to switch power to the motor on the 8 pole
connections leads, with contactors C4 and C6
remaining open.
Motor contactors C5 and C6 are mechanically
interlocked (interlock fitted to rear of contactors)
to prevent any switching overlap between LO and
HI speed changes.
The motor speed control is by manual operation
of the Fan Speed switch on the control panel.
This rotary switch simply supplies power to either
motor contactors C4 and C6 for HI speed, or C5
for LO speed. The contactors stay closed in the
selected setting unless the oven door is opened.
Closing the oven door allows the contactors to
switch on again.
Fan / Motor - Single Phase Models
The operation of the fan motor on single phase
E35 models is the same as other three phase
models for two speed and bi-direction operation,
except for the electrical circuit required.
On single phase models the same motor is used
as on three phase models, but with capacitors in
the motor circuit to create an artificial phase lag,
that is normally part of the three phase supply on
three phase models. Use of the three phase
motor is required to retain the bi-direction
operation.
On single phase models the L1 supply to the
motor connects to the normal L1 connection of
the motor, and the Neutral supply connects to the
normal L2 (as connected on three phase models)
connection of the motor. A capacitor is then
connected to the normal L3 (as connected on the
three phase models) connection of the motor, and
this capacitor is supplied power from the L1/
Phase supply. This capacitor is referred to as the
Run capacitor as it is permanently in the circuit
during motor operation. Each motor on single
phase models has two run capacitors, one for the
LO speed operation (lower capacitance) and one
for the HI speed operation (higher capacitance).
Each Run capacitor is only used when the motor
is running at that speed setting.
Additionally a Start capacitor is also fitted on
single phase models, and is used for starting the
motor rotation at the beginning of each direction
change when in HI speed setting only. This
capacitor is switched on for approximately 7
seconds only at the beginning of each motor start
up, with a contactor C7 switching the Start
capacitor on and off, and with a timer T6
controlling the timing of the contactor C7.
Fan direction change in single phase models is
still controlled by motor contactors C2 and C3.
However unlike three phase models where C2
and C3 swap phases over to change motor start
rotation / direction, single phase models use C2
and C3 to switch the run capacitor form the L1
supply to the Neutral supply for direction change.
Control of the motor cycle timing and dwell timing
is the same as three phase models.
Motor Protection
Refer Circuit Protection at start of section.
Steam System
Up to Lot No. 0817999.
The E35 Turbofan ovens feature an automatically
timed oven chamber steaming system, that
allows operators to inject a 10 second period of
steam into the oven at any stage. The steam is
generated when a solenoid valve opens and
supplies mains water to a calibrated wide spray
angle nozzle in the oven that discharges the water as a fine spray into the oven fan. The fine
spray at a wide angle is then immediately thrown
by the fan circulation across the oven heating
elements either side of the fan. The fine spray
instantaneously turns to steam on the hot
elements, which is supported by the hot air of the
oven also turning the water droplets into steam.
The steam is initiated by depressing the Steam
switch on the control panel. When depressed the
steam switch provides power one of two Steam
timers which are preset to 10 seconds steam
cycle duration. These Steam timers are T2 and
T4.
T2 is associated with fan dwell timer T3 and is
used when steam is required during the fan
direction cycle that uses the T3 dwell timer.
T4 is associated with fan dwell timer T5 and is
used when steam is required during the fan
direction cycle that uses the T5 dwell timer.
This ensures that steam can be used in either fan
direction cycle, and additionally allows the fan to
be turned on as soon as steam is activated, even
if the fan was in a direction change dwell.
Ensuring that the fan is running when steam is
required is necessary to atomise the water
droplets by the mechanical action of the fan, and
by the fan throwing the water across the
elements.
The Steam switch on the control panel only
needs to be depressed momentarily as the
duration of the steam injection is automatically
timed by the steam timers. The Steam switch will
illuminate for the duration of the steam injection to
provide a visual confirmation of the steaming
process. The light in the steam switch is
independent of the switch contacts and is
powered by the electrical circuit to the water
solenoid valve. Therefore the switch is
illuminated for as long as the water solenoid is
open: 10 seconds.
Steam System
From Lot No. 0818001.
The E35 Turbofan ovens feature a manually
operated oven chamber steaming system, that
allows operators to inject a shot of steam into the
oven at any stage. The steam is generated when
a solenoid valve opens and supplies mains water
to a calibrated wide spray angle nozzle in the
oven that discharges the water as a fine spray
into the oven fan. The fine spray at a wide angle
is then immediately thrown by the fan circulation
across the oven heating elements either side of
the fan. The fine spray instantaneously turns to
steam on the hot elements, which is supported by
the hot air of the oven also turning the water
droplets into steam.
The steam is initiated by depressing the Steam
switch on the control panel. When depressed,
the steam switch provides power to the water
solenoid. Pressing the Steam switch for one
second will provide one second of steam,
pressing the steam switch for 5 seconds will
provide 5 seconds of steam.
The Steam switch will not illuminate as with
pre-Lot No. 0818001 Ovens.
WARNING: ALL INSTALLATION AND SERVICE REPAIR WORK MUST BE CARRIED OUT BY
QUALIFIED PERSONS ONLY.
4.1 CLEANING
WARNING: ALWAYS TURN THE
POWER SUPPLY OFF BEFORE
CLEANING.
IMPORTANT: THIS UNIT IS NOT
WATER PROOF.
DO NOT USE A WATER JET SPRAY TO
CLEAN INTERIOR OR EXTERIOR OF THIS
UNIT.
EXTERIOR
Clean with a good quality stainless steel cleaning
compound. Harsh abrasive cleaners may damage the surface.
INTERIOR
Ensure that the oven chamber is cool. Do not use
wire brushes, steel wool or other abrasive materials. Clean the oven regularly with a good quality
oven cleaner. Take care not to damage the fan
or the tube at the right side of the oven which
controls the thermostat.
SIDE RACKS
To remove, follow instructions given in the
installation section.
OVEN DOOR (HINGED GLASS)
Outer surfaces: Clean with conventional glass
cleaners
Inner surfaces: To clean between the inner and
outer door glasses, firstly ensure the door is
locked shut. With a screwdriver, coin, or other
suitable device,
1
/4 turn the outer glass locks to
release the outer glass and allow it to be hinged
open for cleaning access (refer to figure 4.1 for
correct procedure).
IMPORTANT: ALWAYS ENSURE
THAT THE OUTER GLASS IS HINGED
CLOSED AND LOCKED INTO
POSITION BEFORE OPENING DOOR.
TOP
LOCKED
UN-LOCKED
UN-LOCKED
LOCKED
BOTTOM
Figure 4.1
OVEN DOOR (HINGED GLASS)
Outer surfaces: Clean stainless steel with quality
stainless steel cleaner.
Inner surfaces: Clean stainless steel with
quality stainless steel cleaner.
Door glass: Clean with conventional glass
cleaners.
OVEN SEALS
To remove, pull out the seal starting at each
corner. The seal may be washed in the sink, but
take care not to cut or damage it. To replace, fit
the seal in at the corners first, then push in the
rest of the seal.
WARNING: ALL INSTALLATION AND SERVICE REPAIR WORK MUST BE CARRIED OUT BY
QUALIFIED PERSONS ONLY.
The following Troubleshooting Guide should be used to identify any incorrect oven operation. On correct
identification of the operating fault the Troubleshooting guide will make reference to the corrective action
required, or refer to the Fault Diagnosis section and / or Service section to assist in correction of the fault.
FAULT POSSIBLE CAUSE REMEDY
THE OVEN DOES NOT
OPERATE / START
The mains isolating switch on the
wall, circuit breaker or fuses are
“off” at the power board.
The power switch on the oven is
off (‘0’).
Incorrect electrical supply.
Oven circuit breaker tripped.
Power switch on unit faulty.
FAN DOESN’T OPERATE Door not closed.
(Fan only operates when the
door is closed).
Door microswitch out of
adjustment.
Door microswitch faulty.
Fan motor faulty.
Fan timers / Contactors faulty.
Turn on.
Turn switch to ‘I’ position.
Ensure electrical supply correct.
Identify fault.
Reset circuit breaker.
Replace.
(Refer service section 6.3.1).
Close door.
Adjust.
(Refer service section 6.4.1).
Replace.
(Refer service section 6.3.3).
Replace.
(Refer service section 6.3.21).
Replace.
(Refer service section 6.3.10).
STEAM LIGHT DOES NOT
ILLUMINATE
Up to Lot No. 0817999 Only.
NO STEAM
(continued next page)
E35 Turbofan Ovens
Revision 12
Blown bulb. Replace bulb.
Water not turned on.
Blocked filter in water solenoid.
Nozzle blocked.
Check valve blocked / corroded.
-21-
Turn water on at isolating valve.
Clean filter.
Remove, clean or replace.
(Refer service section 6.3.15).
5) Withdraw old thermostat and insert new
thermostat, securing with nut.
6) Re-assemble in reverse order.
e
P
u
g
n
r
p
a
l
r
e
O
Y
e
l
l
o
w
6.3.9 THERMOSTAT PROBE
1) Remove R/H service panel (refer 6.2.1) and
oven fan baffle (refer 6.2.3).
2) Remove bracket on steam line inside oven
cavity by undoing the two screws.
Bracket
Thermostat Dial
n
w
o
r
B
B
r
o
w
n
Thermostat Board
Figure 6.3.7c
Thermostat Dial Resistances
:
NOTE
Dial must be dis-connected from board for
testing.
O is orange wire, P is purple wire, Y is yellow
wire.
Resistance Between
Dial Position O-PP-YO-Y
Off 900 Ω900 Ω0 Ω
Halfway 900 Ω450 Ω450 Ω
Maximum 900 Ω0 Ω 900 Ω
6.3.8 THERMOSTAT BOARD
1) With control panel open (refer 6.2.1) transfer
wires to new board.
2) Squeeze legs together on plastic clips holding
board and extract.
3) Push new board onto clips.
Thermostat
Board
Two Screws
Figure 6.3.9
3) Undo the 2 bolts on the flange where the
probe enters the oven (inside oven).
NOTE
:
Removal of probe and its mounting plate will
require breaking of the silicone sealant.
Two Bolts
Figure 6.3.10
4) With control panel open (6.2.1) remove wires
from thermostat board (2 fine brown wires at
bottom left of board - refer figure 6.3.8).
5) Remove probe by drawing wires into oven.
6) Install the new probe in the reverse order.
:
NOTE
Ensure probe mounting plate has RTV
silicone sealant applied to sealing face to
ensure a leak proof assembly. Remove
excess sealant after tightening securing
screws.
Thermostat Probe Resistances
NOTE
:
Probe must be disconnected from board for
testing.
1) With R/H service panel removed (refer 6.2.2),
remove the din rail mounted component.
2) Install the new component onto the din rail.
3) Transfer the wires from old component to new
one.
4) On contactors C2-C3, and C5-C6, ensure that
mechanical interlock (Part Number 020769) is
fitted as illustrated below.
Allen Bradley Contactors
Pre Lot No.0818001
Interlock fitted to
rear of contactors
Figure 6.3.10a
Lovato Contactors
Post Lot No.0818001
Interlock fitted to
top of contactors
1) Remove service panel (refer 6.2.2) and baffle
(refer 6.2.3).
2) Remove bracket on steam line inside oven
cavity by undoing the 2 screws (Figure 6.3.9).
3) Undo the 2 bolts on the flange where the
probe enters the oven (inside oven).
:
NOTE
Removal of the probe and mounting plate will
require breaking of the silicone sealant.
Two Bolts
Figure 6.3.12a
4) Undo gland nut on bracket and extract the
probe from the bracket.
Figure 6.3.10b
6.3.11 ELEMENTS
1) With service panel and baffle removed (refer
6.2.2 & 6.2.3) remove the wires from the
element.
2) With the use of an
11
/16” tube spanner, undo
the nuts on the outside at the element ends.
3) Pull element into oven and remove.
:
NOTE
When replacing or refitting elements
ensure that the fibre sealing washers are
used.
Element Resistances
NOTE
:
Element must be disconnected for testing.
Resistances are given at room temperature.
208-220V 24.2 Ω
230-240V 28.8 Ω
Gland Nut
Figure 6.3.12b
5) Undo the 2 screws holding the over-temp and
remove over-temp.
Two Screws
Figure 6.3.12c
6) Transfer wires from old over-temp thermostat
to the new one.
7) Install the new over-temp and probe in the
reverse order of above.
:
NOTE
Ensure probe mounting plate has RTV
silicone sealant applied to sealing face to
ensure a leak proof assembly. Remove
excess sealant after tightening securing
screws.
2) Prise out or rotate the switch locking tab with
a small screwdriver, and withdraw the steam
switch assembly.
Prise out Switch
Locking Tab
Steam Switch
Note the locating tab on the side of the push
switch locates into notch in the control panel.
6) To re-assemble, when re-fitting the switch
body to the push switch in the control panel,
align the locking tab body arrow on the switch
with the arrow on the side of the push switch
body.
Figure 6.3.13a
Rotate Switch
Locking Tab
Steam Switch
Figure 6.3.13b
3) Transfer wires to new steam switch, and reassemble in reverse order.
6.3.13b STEAM SWITCH
(From Lot No.0818001)
1) Open the control panel
(refer 6.2.1).
2) Push the locking tab in
the direction of the
arrow shown on the
plug.
3) Lift off the rear of the
plug.
Figure 6.3.13c
Locating Arrows
Figure 6.3.13e
Push Switch
Locking
Ring
Switch
Body
Micro
Switch
Figure 6.3.13f
6.3.14 SPRAY NOZZLE
1) Remove the fan baffle (refer 6.2.3).
2) Unscrew the spray nozzle with
9
/16” and 5/8”
spanners.
3) Clean or replace as required, ensuring debris
free on re-assembly.
Push the Switch
Locking Tab in
direction of Arrow
4) Transfer wires to
Figure 6.3.13d
new steam switch.
5) To remove the push switch from the control
panel, unscrew the locking ring on rear of
push switch and remove from the control
panel.
corroded, the recommended course of action is to
remove the internal parts of the valve, as it is not
required for operation of the oven. The procedure
for this is given below.
1) Remove the spray nozzle (refer 6.3.14).
2) Remove the check valve with
1
/2” and 5/8”
spanners.
Check
Valve
Figure 6.3.15a
3) Dismantle the valve as illustrated, and discard
the ball and spring from the valve.
4) Re-assemble the valve (without the ball and
spring) and refit to the unit.
1) Remove R/H service panel (refer 6.2.2).
2) Remove the fan wires from the contactors.
Fan Wires
Figure 6.3.17a
2) Remove the 4 screws securing the fan to it’s
mounting bracket and remove fan.
NOTE:
There is a nut on each screw, hold the
nut while undoing the screw.
Screws (4)
Ball Spring
Figure 6.3.15b
6.3.16 WATER SOLENOID
1) Ensure water supply is turned off.
2) With the R/H service panel removed (refer
6.2.2) remove the wires from the solenoid.
3) Undo the compression fitting on the output
side of the solenoid (
4) Remove the hose fitting, inlet side, and
adapter (
13
/16”), outlet side.
1
/2” spanner).
5) Remove two screws (up under bracket) and
extract.
Solenoid
Wires
Figure 6.3.17b
3) Replace and re-assemble in reverse order.
4) Ensure fan and flow direction is correct sucks air out of controls and into motor cavity.
Figure 6.3.17c
Two Screws
Figure 6.3.16
6) Secure new solenoid with screws, and reassemble.
2) Undo the steam line compression fitting on
the outside of the oven nearest the oven.
Steam Line
Compression
Fitting on outside
of Oven.
Figure 6.3.20b
3) Pull assembly (steam nozzle etc) into the
oven (without damaging probe lines) and
support clear of the fan.
:
NOTE
Removal of the probe and mounting plate will
require breaking of the silicone sealant.
4) Undo the bolt in the centre of the fan (use fan
blades and heat deflector to steady).
5) Use a gear puller if necessary to remove the
fan from the tapered shaft.
6) Replace and re-assemble in reverse order.
:
NOTE
Ensure probe mounting plate has RTV
silicone sealant applied to sealing face to
ensure a leak proof assembly. Remove
excess sealant after tightening securing
screws.
8) Remove the motor from the oven.
9) Pass the contactor to heat baffle panel loom,
through the grommet in the heat baffle plate
before wiring loom up to the contactor
terminals.
Motor Wiring
Loom Pre Ser.
No. 415020
Pass Motor Wiring Loom through
Grommet with Plug remaining on
the motor side of the Panel
Figure 6.3.21a
10) Ensure the connector is on the motor side of
the heat baffle plate.
11) Connect up the motor wiring loom to the
contactor terminals. (Refer to wiring diagram
below for correct wiring connections to the
contactor).
Wiring Loom Connections from Contactors to Heat Baffle
Panel (Viewed from the rear of the Connector)
6.3.21 FAN MOTOR
1) Remove R/H service panel (refer 6.2.2).
2) Remove the fan baffle (refer 6.2.3).
3) Remove the probes and steam line from
inside the oven (refer 6.3.20).
4) Undo the steam line compression fitting (refer
6.3.20).
5) Pull the assembly (steam nozzle etc) into the
oven (without damaging the probe lines)
(refer 6.3.20).
6) Remove the fan from the tapered shaft. (refer
6.3.20).
For Ovens up to Ser No. 415019.
7) Disconnect the wiring loom from the motor to
the contactors.
IMPORTANT
: Note wire colour and terminal
connections.
E35 Turbofan Ovens
Revision 12
Figure 6.3.21b
12) Fit the replacement motor and connect the
lead from the motor to the connection from
the contactors. Tie wrap up any loose cable.
For Ovens from Ser No. 415020 Onwards.
13. Unplug the wiring loom from the motor to the
connector attached to the heat baffle plate.
14. Remove the motor from the oven.
15. Fit the replacement motor and connect the
lead from the motor to the connection from
the contactors. Tie wrap up any loose cable.
NOTE:
For Ovens after Serial No. 415019, the wiring
loom from the heat baffle plate to the
contactors will not be required and can be
discarded.
2) Open control panel (refer 6.2.1) and undo 2
screws securing switch.
Two Screws
Figure 6.3.22
3) Transfer wires to new switch. Pull 2nd switch
off and transfer to new switch.
4) Withdraw old switch and insert new switch,
securing with screws.
6.3.23 VENT SWITCH (Up to Lot No.0817099)
1) With the control panel removed (refer 6.2.1)
remove the four screws securing bracket and
two screws securing switch.
Bracket
Screws (4)
Switch Screws
(2)
6.3.24b VENT / ‘OVER-PRESSURE’ VENT
(From Lot No.0818001)
1) Remove the control panel (refer 6.2.1).
2) Remove racks, trays, R/H side rack and the
fan baffle (refer 6.2.3).
3) Remove the bush from the centre of the vent
shaft bracket.
4) Remove the 4 screws securing the bracket to
the oven frame.
5) Remove the bracket (twist to clear frame and
pull forward).
Vent Shaft
Bush
Bracket
Securing
Screws. 2
per Side.
Figure 6.3.24b
6) Rotate the vent shaft 180º to access the vent
flap from inside the oven. The conical spring
and allen screw should be facing into the
oven.
Figure 6.3.23
2) Remove bracket (twist to clear frame and pull
forward), and switch (pull forward).
3) Transfer wires to the new switch and
re-assemble in reverse order.
6.3.24a VENT / ‘OVER-PRESSURE’ VENT
(Up to Lot No.0817099)
1) Remove Vent Switch (refer 6.3.23) and Baffle
(refer 6.2.3).
2) Rotate vent shaft 180° such that the conical
spring is facing into the oven.
3) With 3mm Allen key remove Allen screw
holding spring and vent assembly (inside top
back RHS of oven).
4) Internal vent pressure relief and vent shaft
can now be removed and replaced.
Conical
Spring
Allen Screw
Conical
Spring
Allen Screw
Figure 6.3.24c
7) Using a 3mm Allen key, remove allen screw
holding spring and vent assembly (inside top
rear R/H side of oven).
8) Internal vent pressure relief flap and vent
shaft can now be removed and replaced.
9) When re-fitting the vent bracket to the oven
fascia, ensure that the stop screw is
positioned as shown in the figure below to
ensure correct location behind the vent
bracket.
pins (whilst supporting the door). Remove the
oven door.
Figure 6.4.6a
3) Undo the bolts securing the top hinge plate
and bottom hinge plate to the left hand side of
the oven door opening and remove.
Top Hinge Plate
5) Remove the microswitch nut.
Microswitch
Nut
Figure 6.4.6d
6) Undo the three screws securing the microswitch cover panel to the bottom of the oven.
Three Screws
Figure 6.4.6e
7) Undo the 2 screws securing the microswitch
mounting bracket to the cover panel, turn the
bracket around, and re-secure the microswitch (facing the other way).
Figure 6.4.6b
4) Remove the bolt catches (secured by two
screws each) from the right hand side of the
door frame, and secure to the left hand side of
the door frame.
Bolt catch (top)
Figure 6.4.6c
E35 Turbofan Ovens
Revision 12
Two Screws
Figure 6.4.6f
Figure 6.4.6g
8) Refit the cover panel to the bottom of the
oven with the microswitch at the left hand side
of the oven.
9) Fit the top and bottom hinge plates (removed
in step 2) to the right hand side of the oven
door opening. (The plates should be turned
upside-down from their position on the left
hand side of the oven).
10) Turn the door over and refit the pivot pins to
the hinge plates to secure the door to the right
hand side of the door opening.
11) Check the operation of the door microswitch
and adjust as necessary.
NOTE
:
The door handle mechanism will now operate
in the ‘Up’ direction rather than in the ‘Down’
direction.
6.4.6b REVERSING THE DOOR
(From Lot No.0818001)
1) Isolate the oven from the mains power supply.
2) Close the oven door.
3) Loosen the upper pivot pin nut (this will assist
when re-assembling door to oven).
4) Undo and remove the securing bolts securing
the top hinge bracket to the oven. Take care to support the oven door.
8) Remove the bottom sill by removing the 3
screws securing the sill to the oven.
Three Screws
Figure 6.4.6j
9) Loosen nut on front of microswitch, located at
bottom right of door frame.
Microswitch
Nut
Figure 6.4.6k
10) Unscrew and remove the 2 bolts securing the
microswitch bracket to the bottom sill.
Two Bolts
Pivot Pin
Nut
Figure 6.4.6h
5) Lift and remove the door and top hinge plate
from the oven.
6) Loosen the lower pivot pin nut (this will assist
when re-assembling door to oven).
7) Remove the 3 bolts from the lower hinge
bracket and remove the bracket from the
oven.
Pivot Pin
Nut
Three Bolts
Two Bolts
Figure 6.4.6l
11) Remove the microswitch from the bottom sill.
12) Rotate the bottom bracket by 180º.
13) Refit the microswitch bracket in new position
at the door handle end of the door opening.
Tuck cables back
along sill edge
Figure 6.4.6m
NOTE
:
Ensure microswitch cables are tucked back
along the edge of the bottom sill.
6.4.7 FAN & STEAM TIMER OPERATION /
ADJUSTMENT (Up to Lot No.0817099)
All the timers have a dial on the front that adjusts
the time the timer switches for when control
energised. All the timers have an LED on the
front that flashes when the timer is switched.
T1 Fan Cycle Timer
This timer switches power between the clockwise
and anti-clockwise fan direction circuits, the time
set is the duration on each fan direction.
Factory set to 1
1
/2 minute.
Refer to Appendix C for timer settings.
T2 & T4 Steam Timers (2)
These should be set the same and determine the
duration of the steam, one for clockwise fan
circuit and one for anti-clockwise fan circuit. If the
steam cycle is too long water will condense on
the product and oven chamber, and oven may
cool too much - it is usually better to have
multiple cycles than a long cycle.
Factory set to 10 seconds.
Refer to Appendix C for timer settings.
T3 & T5 Dwell Timers (2)
Once again these should be set the same, this is
the delay time between fan directions and after
steaming, when no power is applied to the fan
motor. One is for the clockwise fan circuit and
one is for the anti-clockwise fan circuit.
Factory set to 10 seconds.
Refer to Appendix C for timer settings.
Figure 6.4.7 shows the function of the timers on a
time line. The grey areas are when a timer is
switched (LED flashing) or where fan is rotating /
steam injecting. The dark lines show when the
steam button has been pressed, the first is most
common while the next two show the effect of
steaming at the beginning or end of a direction
cycle. Priority (power flow) is top to bottom on
the chart (cycle timer effects all others)
T1 Cycle timer
T2 Steam Clockwise
T4 Steam Anticlockwise
T3 Dwell Clockwise
T5 Dwell Anticlockwise
Fan rotation
Steaming
C1-CONTACTOR HEATING
C2-CONTACTOR MOTOR DIRECTION ANTI-CLOCKWISE
C3-CONTACTOR MOTOR DIRECTION CLOCKWISE
C4-CONTACTOR MOTOR HI SPEED
C5-CONTACTOR MOTOR LOW SPEED
C6-CONTACTOR MOTOR HI SPEED
T1-TIMER MOTOR DIRECTION CYCLE
T2-TIMER STEAM (ANTI-CLOCKWISE)
T3-TIMER MOTOR DWELL ANTI-CLOCKWISE
T4-TIMER STEAM (CLOCKWISE)
C1-CONTACTOR HEATING
C2-CONTACTOR MOTOR DI RECTION ANTI-CLOCKWISE
C3-CONTACTOR MOTOR DIRECTION CLOCKWISE
C4-CONTACTOR MOTOR HI SPEED
C5-CONTACTOR MOTOR LOW SPEED
C6-CONTACTOR MOTOR HI SPEED
C7-CONTACTOR CAPA CITOR START
36
1
2
34
1
2
29
23
66
POWER
30
P1
P2
21
83
T1-TIMER MOTOR DIRE CTION CYCLE
T2-TIMER STEAM (ANTI-CLOCKWISE)
T3-TIMER MOTOR DWELL ANTI-CLOCKWISE
T4-TIMER STEAM (CLOCKWISE)
T5-TIMER MOTOR DWELL CLOCKWISE
T6-TIMER ON DELAY
C1 - CONTACTOR MOTOR DIRECTION ANTI-CLOCKWISE ( 3 NO + 1 NC)
C2 - CONTACTOR MOTOR DIRECTION CLOCKWISE (3 NO + 1 NC)
C3 - CONTACTOR HEATING
C4 - CONTACTOR MOTOR HI SPEED (3 NO + 1 NO)
C5 - CONTACTOR MOTOR LOW SPEED (3 NO + 1 NO)
C6 - CONTACTOR MOTOR HI SPEED (3 NO + 1 NO)
C1 - CONTACTOR MOTOR DIRECTION ANTI-CLOCKWISE (3 NO + 1 NC)
C2 - CONTACTOR MOTOR DIRECTION CLOCKWISE (3 NO + 1 NC)
C3 - CONTACTOR HEATING
C4 - CONTACTOR MOTOR HI SPEED (3 NO + 1 NO)
C5 - CONTACTOR MOTOR LOW SPEED (3 NO + 1 NO)
C6 - CONTACTOR MOTOR HI SPEED (3 NO + 1 NO)
8.2.3 208-240V, 1P+N+E (from lot number 0818001 to lot number 0938xxx)
T
C1 - CONTACTOR MOTOR DIRECTION ANTI-CLOCKWISE (3NO + 1NC)
C2 - CONTACTOR MOTOR DIRECTION CLOCKWISE (3NO + 1NC)
C3 - CONTACTOR HEATING
C4 - CONTACTOR MOTOR HI SPEED (3 NO + 1 NO)
C5 - CONTACTOR MOTOR LOW SPEED (3 NO + 1 NO)
C6 - CONTACTOR MOTOR HI SPEED (3 NO + 1 NO)
C7 - CONTACTOR MOTOR START CAPACITOR (2 NO + 2 NC)
T1 - TIMER MOTOR START CAPACITOR (ON DELAY)
R1 - SHUNT TRIP
C1 - CONTACTOR MOTOR DIRECTION ANTI-CLOCKWISE (3NO + 1NC)
C2 - CONTACTOR MOTOR DIRECTION CLOCKWISE (3NO + 1NC)
C3 - CONTACTOR HEATING
C4 - CONTACTOR MOTOR HI SPEED (3 NO + 1 NO)
C5 - CONTACTOR MOTOR LOW SPEED (3 NO + 1 NO)
C6 - CONTACTOR MOTOR HI SPEED (3 NO + 1 NO)
C7 - CONTACTOR MOTOR START CAPACITOR (2 NO + 2 NC)
231814 OVEN LAMP BULB G9/25W (From Lot No. 0818001)
021353OVEN LAMP -SUPPORT FRAME
29 004703 OVEN WA - ENAMELLED (E35-26 only)
004704 OVEN WA - ENAMELLED (E35-30 only)
004983 OVEN WA - ENAMELLED (E35GN-26 only)
020874 OVEN WA STAINLESS STEEL (E35-26 only)
020875 OVEN WA STAINLESS STEEL (E35-30 only)
30 020828 VENT FLAP
31 020827 VENT OVER PRESSURE PLATE
32 020819 OVER PRESSURE SPRING
33 041425 SCREW - M4 x 6 PAN POZI
34 016241 VENT HOOD
35 020824 VENT GASKET
36 020845 VENT WA
37 020821 VENT OPERATING ROD (E35-30 only Up to Lot No. 0817999)
231810 VENT OPERATING ROD (E35-30 only) From Lot No. 0818001)
020820 VENT OPERATING ROD (E35-26 / E35GN-26 only Up to Lot No. 0817999)
231809 VENT OPERATING ROD (E35-26 / E35GN-26 only From Lot No. 0818001)
38 020822 SELECTOR SWITCH (Refer 10.1.2 Up to Lot No. 0817999 Only)
39 020834 VENT SWITCH BRACKET (Refer 10.1. 2 Up to Lot No. 0817999)
231789 VENT SWITCH BRACKET (From Lot No. 0818001)
40 020761 TOP BUTT STRAP
41 020764 CONTROL HOUSING CAP
020865 SCREW CAP - BLACK
42 018768 STAND-OFF (Refer 10.1.2)
43 020882K THERMOSTAT - SOLID STATE (Refer 10.1.2)
44 020775 THERMOSTAT BOARD MOUNTING BRACKET (Refer 10.1.2)
45 011794 BUZZER (Refer 10.1.2)
46 020783 CHASSIS VERTICAL FRONT (Refer 10.1.2)
47 014032 BUZZER MOUNTING BRACKET (Refer 10.1.2)
48 019369K OVERTEMP THERMOSTAT KIT (Refer 10.1.2, 10.1.3)
013506 GLAND WASHER
013507 GLAND BUSH
013508 GLAND NUT
020887 SPLIT GLAND NUT ASSY (c/w Split nut, Seal & Washer)
020892 GLAND BUSH MOUNTING PLATE
49 ---------- CONTROL PANEL ASSEMBLY (Refer 10.2)
50 020841 FACIA WA (E35-26 / E35-30 Up to Lot No. 0817999)
232080 FACIA WA (E35-26 / E35-30 From Lot No. 0818001)
025173 FACIA WA (E35GN-26 Up to Lot No. 0817999)
232121 FACIA WA (E35GN-26 From Lot No. 0818001)
51 020774 MICROSWITCH
52 020829 MICROSWITCH MOUNTING BRACKET
53 020830 MICROSWITCH COVER PANEL (E35-26 / E35-30 Up to Lot No. 0817999)
232217 MICROSWITCH COVER PANEL (E35-26 / E35-30 From Lot No. 0818001)
025172 MICROSWITCH COVER PANEL (E35GN-26 Up to Lot No. 0817999)
232220 MICROSWITCH COVER PANEL (E35GN-26 From Lot No. 0818001)
54 020793 BASE COVER SHEET (E35-26 only)
020794 BASE COVER SHEET (E35-30 only)
025171 BASE COVER SHEET (E35GN-26 only)
55 020899 BLANKING PLATE
56 020784 OVEN SUPPORT BRACKET (E35-26 / E35-30 only)
025170 OVEN SUPPORT BRACKET (E35G
N-26 only)
57 230577 LEG PLATE
021348 LEG 100MM (Not illustrated)
230578 LEG 150MM (Not illustrated)
58 020881 FAN GUARD
59 020879 FAN BAFFLE (E35-xxx-26 only)020880 FAN BAFFLE (E35-xxx-30 only)
60 020857 STEAM TUBE WA (Refer 10.1.3)
020811 SIDE RACK 6 TRAY LH WA (E35-30 only)
025179 SIDE RACK 6 TRAY LH WA (E35GN-26 only)
023018 SIDE RACK 8 TRAYLH WA (E35-30 only)
025089 SIDE RACK 8 TRAY LH WA (E35-26 only)
025916 SIDE RACK 4 TRAY LH WA (E35-26 only)
026786 SIDE RACK 5 TRAY LH WA (E35-30 only)
026127 SIDE RACK 5 TRAY LH WA (E35-26 only)
72 020803 RACK LOCATION LOWER WA
73 231438 DOOR SEAL (E35-26 / E35-30 only)
232119 DOOR SEAL (E35GN-26 only)
74 020754 BOLT CATCH
75 020737 HINGE MOUNTING PLATE TOP (To Ser. No. 205999)
023050 HINGE MOUNTING PLATE TOP (From Ser. No. 206000 ,Up to Lot No. 0817999)
230741 HINGE MOUNTING PLATE TOP (From Lot No. 0818001)
020876 TOP HINGE BOLT
020831 DOOR PIVOT PIN (Up to Lot. No. 0817999)230744 DOOR PIVOT PIN (From Lot No. 0818001)
020738 HINGE BUSH (Up to Lot. No. 0817999)
76
230745 HINGE BUSH (From Lot No. 0818001)
230746 HINGE NUT (From Lot No. 0818001)
77 ---------- DOOR ASSEMBLY (Refer 10.4)
78 020750 HINGE MOUNTING PLATE BOTTOM (To Ser. No. 205999)
023051 HINGE MOUNTING PLATE BOTTOM (From Ser No 206000,Up to Lot No. 0817999)
230742 HINGE MOUNTING PLATE BOTTOM (From Lot No. 0818001)
79 ---------- GEAR PLATE (Refer 10.3)
80 021156 COOLING FAN
81 021157 COOLING FAN BRACKET
82 021158 HEAT BAFFLE (Up to Lot. No. 0817999)
231784 HEAT BAFFLE (From Lot No. 0818001)
83 021388 CAPACITOR MOUNTING BRACKET (1ø ONLY)
84 021389 CAPACITOR SHIELD (1ø ONLY)
85 021551 CAPACITOR 10uF (H AND X) (50Hz 1ø ONLY)
021553 CAPACITOR 20uF (H AND X) (50Hz 1ø ONLY)
021554 CAPACITOR 30uF (H AND X) (50Hz 1ø ONLY) To Lot No.0817999021552 CAPACITOR 12uF (P AND T) (60Hz 1ø ONLY)021555 CAPACITOR 35uF (P AND T) (60Hz 1ø ONLY) For models after Lot No. 0818000, refer to Section 10.3.4 for single phase Capacitors.
10.4.1 GLASS DOOR ASSEMBLY - E35-26 / E35-30 Up to lot number 0817999
Pos Part No. Description
1 020713K DOOR INNER GLASS (745.5mmx536mm)
022314 GLASS SEAL
022311 INNER GLASS UPGRADE KIT (Up to Ser. No. 39600) (745.5mmx536mm)
2 022308 GLASS CLAMP
3 004715 DOOR COVER TOP
4 020833 DOOR BOLT CONNECTING ROD
047308 SPLIT PIN - 32x3.2 ST/ST
5 020753 BOLTING ELEMENT
6 020752 HANDLE GEAR
7 020751K DOOR HANDLE KIT
020865 SCREW CAP - BLACK
8 022309 GLASS SPACER TRIM
9 020730 DOOR TRIM INNER RH
10 020731 DOOR TRIM OUTER RH
11 020766 LATCH ASSEMBLY
12 021154 OUTER GLASS HINGED (744mmx553mm)
090014 GLASS SEAL - 750mm (INSEAL 10 x 6mm)
13 021153 HINGE SPACER PLATE
14 004716 DOOR COVER BOTTOM
15 020725 DOOR FRAME
16 020732 DOOR TRIM INNER LH
17 020733 DOOR TRIM OUTER LH
10.4.2 GLASS DOOR ASSEMBLY - E35-26 / E35-30 From lot number 0818001
Pos Part No Description
1 230725 DOOR FRAME WA E35
2 230745 HINGE BUSH
230744 HINGE PIN
230746 HINGE NUT
3 230735 DOOR TRIM LH
4 230736 DOOR TRIM RH
5 231494 HANDLE / LOCK - SLAMSHUT
231804 SINGLE STEP LOCKING DOG
231805 DUAL STEP LOCKING DOG
6 232134 DOOR OUTER GLASS ASSEMBLY(744mmx525mm)
7 232588 QUAD LATCH
8 232364 DOOR OUTER GLASS SPRING
9 231801 DOOR INNER GLASS BUFFER
10 231803 DOOR INNER GLASS E35(745.5mmx536mm)
11 231773 DOOR TRIM TOP WA
12 231774 DOOR TRIM BOTTOM WA
13 020866 DOME PLUG DIA. 12.7
10.4.3 GLASS DOOR ASSEMBLY - E35GN-26 Up to lot number 0817999
Pos Part No. Description
1 025161 DOOR INNER GLASS E35GN (744mmx626mm)
022314 GLASS SEAL
2 022308 GLASS CLAMP
3 004981 DOOR COVER TOP E35GN
4 020833 DOOR BOLT CONNECTING ROD
047308 SPLIT PIN - 32x3.2 ST/ST
5 020753 BOLTING ELEMENT
6 020752 HANDLE GEAR
7 020751K DOOR HANDLE KIT
020865 SCREW CAP - BLACK
8 022309 GLASS SPACER TRIM
9 020730 DOOR TRIM INNER RH
10 020731 DOOR TRIM OUTER RH
11 020766 LATCH ASSEMBLY
12 025159 OUTER GLASS HINGED E3GN (744mmx643mm)
090014 GLASS SEAL - 750mm (INSEAL 10 x 6mm)
13 021153 HINGE SPACER PLATE
14 004982 DOOR COVER BOTTOM E3GN
15 025162 DOOR FRAME E35GN
16 020732 DOOR TRIM INNER LH
17 020733 DOOR TRIM OUTER LH
10.4.4 GLASS DOOR ASSEMBLY - E35GN-26 From lot number 0818001
Pos Part No Description
1 232122 DOOR FRAME WA E35GN
2 230745 HINGE BUSH
230744 HINGE PIN
230746 HINGE NUT
3 230735 DOOR TRIM LH
4 230736 DOOR TRIM RH
5 231494 HANDLE / LOCK - SLAMSHUT
231804 SINGLE STEP LOCKING DOG
231805 DUAL STEP LOCKING DOG
6 232135 DOOR OUTER GLASS ASSEMBLY E35GN (744mmx615mm)
7 232588 QUAD LATCH
8 232364 DOOR OUTER GLASS SPRING
9 231801 DOOR INNER GLASS BUFFER
10 232123 DOOR INNER GLASS E35GN (745.5mmx626mm)
11 232125 DOOR TRIM TOP WA E35GN
12 232126 DOOR TRIM BOTTOM WA E35GN
13 020866 DOME PLUG DIA. 12.7
10.4.5 STAINLESS STEEL DOOR ASSEMBLY - E35-26 / E35-30 Up To lot number 0817999
7
23
6
13
5
4
3
28
2
26
1
28
891110
14
15
16
17
5
13
18
23
12
13
Pos Part No. Description
1 024103 OUTER GLASS SEAL
2 024079 DOOR OUTER PANEL WA
3 004892 DOOR FRAME WA
4 020738 HINGE BUSH
5 024098 COVER SUPPORT BRACKET
6 004893 DOOR COVER TOP
7 024099 DOOR TRIM INNER LH
8 024083 DOOR INNER PANEL WA
9 024090 GLASS MODULE(480mmx310mm)
10 024104 INNER GLASS SEAL
11 024087 GLASS CLAMP WA
12 024101 HANDLE SUPPORT
13 047100 NUTSERT 3/16”
14 020752 HANDLE GEAR RH
15 020833 DOOR BOLT CONNECTING ROD
16 047308 SPLIT PIN 32 x 3.2
17 020753 BOLTING ELEMENT
18 004894 DOOR COVER BOTTOM
19 041409 SCREW M5 x 25 MUSH SLOT
20 045410 WASHER M5 SPRING
21 044017 NUT M5 HEX
22 041045 SCREW 3/8” x 8 TRUSS
23 041436 SCREW 3/4” x 3/16 SD POZI BLACK
24 090005 SILICONE RTV CLEAR
25 090402 FIBREGLASS
26 044206 NUT SPIRE M5
27 041411 SCREW M5 x 16 PAN SLT 304 SS
28 024242 WINDOW VENT
VICTORIA - MOFFAT PTY LTD
HEAD OFFICE AND MAIN WAREHOUSE
740 Springvale Road Tel (03) 9518 3888
Mulgrave VIC 3171 Fax (03) 9518 3838
Spare Parts Department Free Call 1800 337 963
Fax (03) 9518 3895
NEW SOUTH WALES - MOFFAT PTY LTD
Unit 3/142 James Ruse Drive Tel (02) 8833 4111
Rosehill NSW 2142
Sydney
Spare Parts Free Call 1800 337 963
Fax (03) 8833 4133
QUEENSLAND - MOFFAT PTY LTD
30 Prosperity Place Tel (07) 3630 8600
Geebung QLD 4034
Spare Parts Free Call 1800 337 963
Fax (03) 3630 8623
WESTERN AUSTRALIA - MOFFAT PTY LTD
67 Howe Street
Osbourne Park Tel (08) 9305 8855
WA 6017
Spare Parts Free Call 1800 337 963
Fax (03) 9202 6836
NATIONAL COVERAGE FOR 24 HOUR SERVICE OR MAINTENANCE
Check kit includes correct parts and correct
quantities for the kit purchased as listed.
ITEM DESCRIPTION Qty
A Stand Frame 2
B Stand side (top) 2
C Clamp plate 4
D Screw Washer Washer E Bolting bracket 4
F Screw - 2"x
G Double stack front WA 1
H Double stack back 1
I Double stack side 2
J Screw- 1"x
K Screw L Top sheet 2
M Screw N Vent extension WA 1
Vent gasket 1
O Connection sleeve 1
P Hose clamp - 3" 2
Q RTV clear - 150g tube 1
2) Fit both sides (C), to the stand frame with the
screws and washers (E). Ensuring the clamp
plates (D) are fitted on the upright sections
inside the sides (Figure A.2).
3) Place the other stand frame (A) on working
surface with threaded holes face up.
4) Turn the assembly (as in 1&2 above) over
onto the stand frame.
5) Secure the sides to the stand frame with the
screws and washers (E). Ensuring the clamp
plates (D) are fitted on the upright sections
inside the sides (Figure A.2).
6) Feet are already inserted into the ends of the
stand frames.
B
A
Figure A.3
7) Remove the 2 front top side panel support
brackets, 2 screws each. (Figure A.4)
E
C
F
Figure A.2
C. BOTTOM OVEN
Onto Stand
1) Remove feet from oven.
2) Oven should be place onto stand with
threaded holes in ovens foot plates lining up
with holes on stand (at ends of sides B).
3) Secure oven using screws (F). It is essential
that the Bolting Bracket (E) is correctly in
position, refer Figure A.2. Bolt up through
mounting bracket and stand into oven foot
plate.
4) Adjust stand feet to level the oven.
Remove Panels
5) Remove side panels from oven, each side
panel is held on by 4 screws.
6) Remove rear RH side corner panel (power
and water entry points), secured with 3
screws at front edge of panel. (Figure A.3)
Figure A.4
Stacking Assembly
8) Place insulation panels (L) onto oven top
(Figure A.5) fitting into the top of the oven to
cover the insulation. There are 3 screws (M)
down each side to secure the 2 panels.
L
Figure A.5
9) Assemble loosely the front (G), back (H) and
sides (I), with one screw (J) at each corner
(Figure A.6), in from the sides.
10) Place stacking assembly on top of the lower
oven and loosely attach, using 2 screws (K)
in each corner of the unit (at front and back
up from the sides).
1) Remove side panels from oven, each side
panel is held on by 4 screws.
2) Remove rear RH side corner panel (power
and water entry points), secured with 3
screws at front edge of panel (Figure A.3).
3) Remove the 2 front bottom side panel support
brackets, 2 screws each.
E. STACKING
Stack
1) Remove legs / feet from top unit and place
onto bottom unit (on stacking assembly)
secure using 2 screws (K) in each corner of
the unit (at front and back down from the
sides).
2) Remove the RH double stack side (I).
3) Remove vent bottom plate, 4 screws from
underneath.
4) Secure vent extension (N) with 3 screws
(screw closest to oven is inaccessible), using
sealant provided (Q) to ensure sealed
connection. See Figure A.7.
5) Refit the RH double stack side (I).
6) Tighten all screws on the stacking assembly.
7) Place connection sleeve (O) over join in vent
using plenty of sealant (Q) between vent and
sleeve, and secure using hose clamps (P).
See Figure A.8.
L
J
N
I
Figure A.7
Re-assembly
8) Replace side cover support brackets (Figure
A.4) at top front of bottom unit and bottom
front of top unit, using original screws.
9) Replace rear RH panel (Figure A.3) on each
unit using original screws.