Moffat E35C Installation Manual

INSTALLATION / OPERATION
MANUAL
E35C CONVECTION OVEN
with Recipe Controller and
Graphical Display Screen
232107-12
MANUFACTURED BY
Moffat Limited
Christchurch New Zealand
INTERNATIONAL CONTACTS
AUSTRALIA Moffat Pty Limited
Web: www.moffat.com.au E.Mail: vsales@moffat.com.au Main Office: (tel) +61 (03) 9518 3888
(fax) +61 (03) 9518 3833
Service: (tel): 1800 622 216 Spares: (tel): 1800 337 963 Customer Service: (tel): 1800 335 315 (fax): 1800 350 281
CANADA Serve Canada
Web: www.servecanada.com E.Mail: info@servecanada.com Sales: (tel): 800 551 8795 (Toll Free) Service: (tel): 800 263 1455 (Toll Free)
NEW ZEALAND Moffat Limited
Web: www.moffat.co.nz E.Mail: sales@moffat.co.nz Main Office: (tel): 0800 663328
UNITED KINGDOM Blue Seal
Web: www.blue-seal.co.uk E.Mail: sales@blue-seal.co.uk Sales: (tel): +44 121 327 5575
(fax): +44 121 327 9711 Spares: (tel): +44 121 322 6640 (fax): +44 121 327 9201 Service: (tel): +44 121 322 6644 (fax): +44 121 327 6257
UNITED STATES Moffat
Web: www.moffat.com Sales: (tel): 800 551 8795 (Toll Free)
(tel): +1 336 661 1556 (fax): +1 336 661 9546 Service: (tel): 800 858 4477 (Toll Free) (tel): +1 336 661 1556 (fax): +1 336 661 1660
REST OF WORLD Moffat Limited
Web: www.moffat.co.nz E.Mail: export@moffat.co.nz
The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless au thorized previously in writing by the manufacturer.
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and design without prior notice.
© Copyright Moffat Ltd. September 2011.
Contents List
E35C Convection Oven
Introduction ............................................................................................. 3
Specifications ........................................................................................... 4
E35C Convection Oven (Single Oven on Stand) E35C Convection Oven (Double Stacked)
Installation............................................................................................... 6
Installation Requirements Before Connection to Power Supply Location Bench Mounting Floor Mounting Stand Mounting Electrical Connection Water Connection - Optional (not required for Main Oven Operation) Before Use
Operation Guide ....................................................................................... 8
Description of Controls
Oven Pre-Heat Settings............................................................................ 9
Setting the Oven Pre-Heat Temperature Changing the Oven Pre-Heat Temperature
Cooking with Programmed Recipes ....................................................... 10
Cooking with Programmed Recipes (Without Shelf Timer Function) Cooking with Programmed Recipes (Using Shelf Timer Function)
Cooking in Manual Mode ........................................................................ 18
Cooking in Manual Mode
‘With NO Shelves / Timers Selected’ ‘With Timers Selected’ ‘With Shelves Selected’
Other Controller Functions..................................................................... 25
Door Open Cool Down Feature Service Support
Contents List
Programming Recipes ............................................................................ 26
Editing Recipes Editing Events
Controller Configuration......................................................................... 30
Entering the Service Mode Service Parameters Service Parameter Flow Chart
Oven Operation - General....................................................................... 35
Door Handle Side Racks Removal of Side Racks Replacement of Side Racks
Cleaning and Maintenanc e ..................................................................... 36
General Oven Cool-Down Mode Daily Cleaning Weekly Cleaning Monthly Cleaning Periodic Maintenance (6 Monthly)
Fault Finding........................................................................................... 39
Circuit Schematic.................................................................................... 40
Competency Check Lists......................................................................... 41
Turbofan E35C Convection Oven - Operation (Implement Safe Working Procedures) Turbofan E35C Convection Oven - Daily Cleaning (Implement Essential Hygiene and Sanitation
Procedures)
Hazard Risk Assessment ........................................................................ 44
Replacement Parts List........................................................................... 45
Introduction
We are confident that you will be delighted with your TURBOFAN OVEN, and it will become a most valued appliance in your commercial kitchen.
A new oven can seem very complex and confusing at first glance. To ensure you receive the utmost benefit from your new Turbofan, there are two important things you can do.
Firstly
Please read the instruction book carefully and follow the directions given. The time taken will be well spent.
Secondly
If you are unsure of any aspect of the installation, instructions or performance of your oven, contact your E35 dealer promptly. In many cases a phone call could answer your question.
Date Purchased........................................................... Serial No.....................................................
Dealer.............................................................................................................................................
Service Agent..................................................................................................................................
3
Specifications
E35C Single Oven on Stand
Electrical Connection Refer to Section 'Before Connecting to Power Supply' on Page 6.
Cold Water Connection ¾” B.S.P. or ½” ID hose (550 kPa / 80 psi maximum pressure).
4
E35C Ovens - Double Stacked
Specifications
Electrical Connection Refer to Section 'Before Connecting to Power Supply' on Page 6. Cold Water Connection ¾” B.S.P. or ½” ID hose (550 kPa / 80 psi maximum pressure).
5
Installation
Installation Requirements
It is most important that this oven is installed correctly and that operation is correct
before use.
Installation shall comply with local electrical, health and safety requirements.
Before Connection to Power Supply
 Remove all packing.  Check equipment and parts for damage. Report any damage immediately to the carrier and
distributor.
 Remove protective plastic coating from the side panels.  Check that the following parts have been supplied with your oven:
3 x Oven Racks. Water Inlet Elbow. Washer Rubber.
 Report any deficiencies to the distributor who supplied the oven.  Fit the feet to the oven.  Check that the available power supply is correct to that shown on the rating plate located on the
right-hand side panel.
Location
Model Electrical Rating
E35C-xx-453 400-415 V a.c., 50 Hz, 3P+N+E, 12.5 kW @ 415 V E35C8-xx-453 400-415 V a.c., 50 Hz, 3P+N+E, 8.0 kW @ 415 V
 To ensure correct ventilation for the motor and controls the following minimum installation
clearances are to be adhered to:
Rear 0 mm / 0”. Left-hand side 0 mm / 0”. Right-hand side 75 mm / 3” (Fixed installations require at least 500 mm (20”) clearance at the
right hand side for service accessibility).
 Position the oven in its working position.  Use a spirit level to ensure oven is level from side to side and front to back. (If this is not carried
out, uneven cooking could occur). The feet / legs used with bench / floor mounting or provided with stands are adjustable and will require adjusting in levelling the unit.
 The unit should be positioned such that the operating panel and oven shelves are easily reachable
for loading and unloading.
Important:
THE VENT LOCATED ON THE OVEN TOP MUST NEVER BE OBSTRUCTED.
6
Installation
Bench Mounting
 For bench mounted applications the oven must be fitted with 100 mm / 4” feet.
C
AUTION
To reduce the risk of fire, the appliance is to be installed over a non-combustible surface only. Such surface shall extend not less than 12” (300 mm) beyond the appliance on all sides.
Floor Mounting
 For floor mounted applications the oven must be fitted with 150 mm / 6” legs.
NOTE: Four 100 mm / 4” adjustable or 150 mm / 6” legs are available separately from your
E35 dealer as an optional extra.
Stand Mounting
 Ovens that are to be mounted on stands do not require feet or legs. Refer to instructions for
mounting on stand in instructions supplied with separately ordered stands.
 Avoid having heat producing equipment such as fryers or steamers adjacent to the right-hand side of
oven.
Electrical Connection
:
 Remove side cover panel to allow access to the terminal block and strain relief cable clamp.  The cable can be fitted through the entry grommet and secured from strain by tightening the fitted
strain relief bushing.
 Connect cable to the terminals as marked.  Refit the cover panel.
Important:
• FIXED WIRING INSTALLATIONS MUST INCORPORATE AN ALL-POLE DISCONNECTION SWITCH.
THIS APPLIANCE MUST BE EARTHED / GROUNDED.
Water Connection
 A cold water supply should be fitted to the water inlet (¾” BSP connection) which is located near the
rear of the right hand side of the unit.
 Alternately, a connection elbow and sealing washer is supplied with this unit for direct connection of
a ½” ID hose, and is recommended for easy installation and service.
 Connect water supply - Max inlet pressure 80 psi / 550 kPa.  Turn on water supply to check for leaks.
Before Use
 Operate the oven for about 1 hour at 400°F (200°C) to remove any fumes or odours which may be
present.
7
Operation Guide
Description of Controls
KEY FEATURES
- Manual Recipe Mode.
- Program Recipes.
- Up to 5 Cooking Events (Stages) per Recipe.
- 12 Character Recipe Descriptions.
- Picture Display of Recipe Product.
IR Port
Infrared port, used with optional Palm recipe programming software.
Display
Full graphical display, showing time / temp and recipe information.
Function Keys (Left / Right)
Used for confirmation of screen bottom line text.
Time Key Used for adjusting the time.
Temp Key Used for adjusting the temperature.
Select Key Used for confirming selection.
Select Up - Down Keys
 Used for selecting programs / recipes.  Used for changing time and temperature values in
manual or programming modes.
Power
Depress to switch power 'On' or 'Off' (switch illuminates when power is 'On').
8
Setting the Oven Pre-Heat Temperature
Turning the Oven ‘ON’
1. Depress the blue Power switch on the main control panel to switch the oven ‘On’ / ‘Off’ (switch illuminates when power is ‘On’).
2. The ‘Turbofan’ start-up screen will appear for 10 seconds before being replaced by the ‘Oven Preheating’ screen.
3. The display pre-heating screen will show Set Temperature and Actual Temperature of the oven.
Pre Heat and Oven Ready Mode
4. When Pre-Heat temperature is reached, an
Alarm prompt sounds and the ‘Oven Ready’ screen appears showing Pre Heat temperature.
5. Select the recipe required as shown in
‘Selecting a Recipe’ on the following pages.
Changing the Oven Pre-Heat Temperature
Oven Pre-Heat Settings
Set Temp
Actual Temp
of Oven
Pre-Heat
Temp
Selecting Recipes
(Refer overleaf)
1. When in the ‘Oven Ready’ screen, the pre-heat temperature of the oven can be adjusted to suit requirements.
2. To change the pre-heat temperature, press the ‘Temp’ key.
3. Press the ‘Select Up - Down’ keys to change the pre-heat temperature.
4. The new ‘Pre-Heat’ temperature will be displayed on the screen.
5. Press the Save (Left function key) to save the selected pre-heat temperature required.
New Pre-Heat Temp
9
Cooking with Programmed Recipes
Cooking with Programmed Recipes (Without Shelf Timer Function)
NOTE:-
 To turn ‘Off’ the ‘Shelf Timer’ function, refer to the Service Parameters section,
‘Controller Configuration’, Menu 2, Item 8 ‘Num of Shelves’. The ‘Number of Shelves’ setting must be set to ‘1’ to de-activate the ‘Shelf Timer’ function.
Turning Oven ON / OFF
1. Depress the blue Power switch on the main control panel to switch the oven ‘On’ / ‘Off’ (switch illuminates when power is ‘On’).
2. The Turbofan Start Up Screen will appear for 10 seconds before being replaced by the ‘Oven Pre-Heating’ screen. If the Pre-Heating temperature needs to be adjusted, refer to
‘Changing the Oven Pre-Heat Temperature’ on the previous page.
3. Pre-heat Screen will show ‘Set Temperature’ and ‘Actual Temperature’ of the oven.
4. When Pre-Heat temperature is reached, the ‘Oven Ready’ screen will show on the display.
5. Press ‘Select’ to select the recipe required as shown in ‘Selecting a Recipe’ on the following page.
6. The screen will show either the ‘Cooling Temp Not Ready’ or ‘Heating Temp not Ready’ screens depending on the recipe temperature and the temperature of the oven.
7. An alarm will sound when the oven is up to temperature and the display will show ‘Open Door - Load Product’.
8. Choose the recipe required from the options shown at ‘Selecting a Recipe’, overleaf.
Actual Temp
of Oven
Selecting Recipes
(Refer overleaf)
Set Temp
10
Cooking with Programmed Recipes
Selecting a Recipe
1. From the Oven Ready display, press the ‘Select’ key and a recipe screen will be shown on the display.
2. The following Options are Available:-
METHOD A (Select ‘Up - Down’ Arrow Keys):
A. Press the ‘Select Up - Down’ keys to scroll
through the individual recipe selections and select the recipe required.
B. Refer to 'Loading the Oven' on the following
page to commence the 'Cooking Cycle'.
METHOD B (Select the ‘List’ (Left Function Key):
A. Press the List (Left function key) below the
‘List’ logo will display the complete recipe list to
select the recipe required.
B. Scroll through the Recipe List shown using the
‘Select Up - Down’ keys until the desired recipe is found.
C. Press the ‘Select’ key to select the recipe
required.
D. This recipe will be shown on the display.
E. Refer to 'Loading the Oven' on the following
page to commence the 'Cooking Cycle'.
11
Cooking with Programmed Recipes
Loading the Oven
1. When the oven has reached the programmed temperature the screen will display the following screen and an alarm will sound.
2. Open the door and load the oven with the product to be cooked.
3. Close the oven door and press the ‘SELECT’ key to start the cooking program.
4. The Time selection on the top right of the display will commence counting down the cook time.
Cooking Done
1. When cooking is completed, the 'Done' screen
will appear and a continuous alarm will sound.
2. To Increase Cooking Time by +1 Min - If an additional minute of cooking time is required, press the +1 Min - Right function key.
3. To increase the cooking time by more than 1 minute - Press the Select Up key in increments of 1 minute.
automatically after approximately 3 seconds.
4. When cooking is completed, press the 'Silence'
- Left function key to stop the alarm.
5. Open the oven door and remove the cooked product from the oven.
6. The display will show ‘Door Open’. Close the oven door.
7. The display will revert to the ‘Oven Ready’ screen.
8. The oven can now be re-programmed as shown at Loading the Oven above, to cook additional items of the same temperature.
9. Continue cooking until all product is cooked.
Cooking will start
Recipe
Name
Open Door and
Load Oven
Time
Remaining
Set
Temperature
Open Door and
Unload Oven
12
Cooking with Programmed Recipes
Cooking with Programmed Recipes (Using Shelf Timer Function)
NOTE:-
 Recipes containing Programmed Events (shown by
an ‘e’ displayed on the screen) cannot be cooked when using ‘Shelf Timer’ mode.
 To use the ‘Shelf Timer’ mode, more than one shelf must be selected in the
Service Parameters. Refer to ‘Controller Configuration’, Menu 2, Item 8 ‘Num of Shelves’. If ‘Number of Shelves’ is set to 1 then the ‘Shelf Timer’ function is de-activated. Menu 1, Item 3 must be set to ‘Timer’.
 Shelf timers are used to cook items that have the same cook temperatures. Shelves
can be loaded one at a time and an individual timer started for each shelf.
Turning Oven ON / OFF
1. Depress the blue Power switch on the main control panel to switch the oven ‘On’ / ‘Off’ (switch illuminates when power is ‘On’).
2. The Turbofan Start Up Screen will appear for 10 seconds before being replaced by the ‘Oven Pre-Heating’ screen. If the Pre-Heating temperature needs to be adjusted, refer to
‘Changing the Oven Pre-Heat Temperature’ on page 9.
3. Pre-heat Screen will show ‘Set Temperature’ and ‘Actual Temperature’ of the oven.
4. When the Pre-Heat temperature is reached, the ‘Oven Ready’ screen will show on the display.
5. Press ‘Select’ to select the recipe required as shown in ‘Selecting a Recipe’ on the following page.
6. The screen will show either the ‘Cooling Temp Not Ready’ or ‘Heating Temp not Ready’ screens depending on the recipe temperature and the temperature of the oven.
7. An alarm will sound when the oven is up to temperature and the display will show the product to be cooked and ‘Open Door - Load Product’.
8. Choose the recipe required from the options shown at ‘Selecting a Recipe’, overleaf.
Actual Temp
of Oven
Product to be
Cooked
‘e’ denotes
Programmed
Events.
Set Temp
Selecting Recipes
(Refer overleaf)
13
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