Moffat E33D5 Installation Manual

30D
SERIES
E33D5
 2 Speed Fan  Moisture Mode  Multi-Stage Cooking  Optional Core Temp Probe
Installation and Operation Manual
237468-1
MANUFACTURED BY
Moffat Limited
Christchurch New Zealand
INTERNATIONAL CONTACTS
AUSTRALIA
Moffat Pty Limited Web: www.moffat.com.au E.Mail: vsales@moffat.com.au Main Office: (tel) +61 (03) 9518 3888
(fax) +61 (03 9518 3833
Service: (tel): 1800 622 216 Spares: (tel): 1800 337 963 Customer Service: (tel): 1800 335 315 (fax): 1800 350 281
CANADA
Serve Canada Web: www.servecanada.com E.Mail: info@servecanada.com Sales: (tel): 800 551 8795 (Toll Free) Service: (tel): 800 263 1455 (Toll Free)
NEW ZEALAND
Moffat Limited Web: www.moffat.co.nz E.Mail: sales@moffat.co.nz Main Office: (tel): 0800 663328
UNITED KINGDOM
Blue Seal Web: www.blue-seal.co.uk E.Mail: sales@blue-seal.co.uk Sales: (tel): +44 121 327 5575
(fax): +44 121 327 9711 Spares: (tel): +44 121 322 6640 (fax): +44 121 327 9201 Service: (tel): +44 121 322 6644 (fax): +44 121 327 6257
UNITED STATES
Moffat Web: www.moffat.com Sales: (tel): 800 551 8795 (Toll Free)
(tel): +1 336 661 1556 (fax): +1 336 661 9546 Service: (tel): 800 858 4477 (Toll Free) (tel): +1 336 661 1556 (fax): +1 336 661 1660
REST OF WORLD
Moffat Limited Web: www.moffat.co.nz E.Mail: export@moffat.co.nz
The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in writing by the manufacturer.
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and design without prior notice.
© Copyright Moffat Ltd. July 2014.
Contents List
E33D5 Turbofan Convection Oven.
Introduction............................................................................................................ 2
Safety Information
Specifications.......................................................................................................... 3
Installation ............................................................................................................. 4
Installation Requirements Unpacking Location Clearances Stand Mounted Ovens Electrical Connection Water Connection Recommended Water Specifications Positioning and Levelling of Oven Initial Start-Up Commissioning
Operation ................................................................................................................ 6
Operation Guide Cooking in Manual Mode Cooking in Manual Mode using Core Temp Probe Cooking in Program Mode
Programming ........................................................................................................ 13
Controller - Operator Settings .............................................................................. 16
Changing Operator Settings Operator Settings
Cleaning and Maintenance ................................................................................... 17
Cleaning Guidelines Oven Cleaning Periodic Maintenance
Fault Finding ......................................................................................................... 20
Electrical Schematics ............................................................................................ 21
Replacement Parts List ......................................................................................... 22
Introduction
Before using your new oven, please read this instruction manual carefully, pay particular attention to any information labelled ‘WARNING’, ‘CAUTION’, ‘IMPORTANT’ or ‘NOTE’ in this manual.
Warning
Caution
If you are unsure of any aspect of the installation, instructions or performance of your oven, contact your TURBOFAN dealer promptly. In many cases a phone call could answer your question.
Should you contact your TURBOFAN dealer on any matter concern­ing this oven, please have the information provided opposite, readily available.
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a hazardous situation which, if not avoided, will result in minor or moderate injury.
This manual must be kept by the owner for future reference.
A record of
Date of Purchase, Date of Installation
Number of the oven
below.
should be recorded in the area provided
and
Serial
The serial number of this oven can be found on the Tech­nical Data Plate located on the front right hand side panel, see diagram in ‘Installation Section’.
Model Number:
Serial Number:
Dealer:
Service Provider:
Date Purchased:
Date Installed:
Safety Information
For your safety, please pay attention to the following symbols marked on the appliance.
- Risk of electric shock.
No user serviceable parts inside.
Qualified service person access only.
Disconnect from power before servicing.
2
Specifications
E33D5
USA / Canada Other Markets
Oven Power Ratings
208V, 60Hz, 5.4kW. 220V, 50Hz or 60Hz, 6.0kW. 220 - 240V, 60Hz, 6.0kW. 230 - 240V, 50Hz or 60Hz, 6.0kW.
Oven Tray Details
Water Connection
NOTE: If the Moisture Mode cooking option is not required, the oven does not need to be connected to a water supply.
Tray Capacity
Tray Spacing 3
Max Water Pressure
Connection Size
5 Shelf - 13” x 18” Bun Pan.
12” x 20” Steam Pan.
1
/3” / 85mm. 85mm / 31/3”.
80psi / 550kPa. 80psi / 550kPa.
3
/4” GHT.
5 Shelf, 1/1 GN Pan.
3
/4” BSP.
3
Installation Requirements
Installation
Important:
 Installation shall comply with local electrical, health and safety requirements.
 It is most important that this oven is installed correctly and that oven operation is correct before use.
 If you have any questions regarding the proper installation and / or operation of this oven, please contact your local
Turbofan distributor.
Unpacking
1. Remove all packaging and transit protection including all protective plastic coating from the exterior stainless steel panels.
2. Check the oven and supplied parts for damage. Report any damage immediately to the carrier and distributor.
3. Check that the following parts have been supplied with your oven:-
4 x Leg Adjustable. Adaptor Brass. Washer Rubber.
4. Report any deficiencies to the distributor who supplied your oven.
5. Securely fit the 4 legs supplied with the oven.
6. Check that the available electrical supply is correct to that shown on the Technical Data Plate located on the front right hand side panel.
USA / Canada only.
Clearances
To ensure correct ventilation for the motor and controls, the following minimum installation clearances are to be adhered to:-
Clearance From Source of Heat.
A minimum distance of 300mm (12”) from the appliance sides is required.
NOTE: Fixed installations require at least 500mm (20”)
The vent located on the top of the oven must NOT be obstructed.
Top 200mm / 8”. Rear 50mm / 2”. Left-hand side 50mm / 2”. Right-hand side 75mm / 3”.
clearance for service access.
Important:
Technical Data Plate - Location
 Also refer to ‘Specifications’ section, ‘Oven
Specifications Table’ on previous page.
Location
1. Position the oven in its approximate working position.
2. The unit should be positioned so that the control panel and oven shelves are easily reachable for loading and unloading.
Oven Vent Location
Stand Mounted Oven
For stand mounted ovens, the oven feet are used to level the oven on the stand. Refer to the instructions supplied with separately ordered stands for mounting details.
4
Installation
Electrical Connection
Warning
This oven must be earthed / grounded.
Each oven should be connected to an adequately protected power supply with an appropriate three wire power cord.
An isolation switch must be mounted adjacent to, but not behind the oven and must be readily accessible to the operator. This switch must be clearly marked and readily accessible in case of fire.
Check the electricity supply is correct to as shown on the Technical Data Plate on the front right hand corner of the oven side panel.
NOTE: All electrical connections must only be carried out
by a suitably qualified person.
1. Remove oven right hand side panel.
2. Bring the supply cable up through the grommet at the back of oven and through the compression gland on the electrical switchgear panel.
3. Connect the mains supply to the appropriately marked terminals on the terminal block.
Water Connection
Positioning and Levelling of Oven
1. Correctly locate the oven into its final operating position and using a spirit level, adjust the oven feet so that the oven is level and at the correct height.
Initial Start-Up
Before using the new oven;
1. When using the oven for the first time, operate oven for about 1 hour at 200°C / 400°F to remove any fumes or odours which may be present.
2. Please refer to the Operation Section of this manual for details on how to correctly operate and shutdown the oven.
Commissioning
Before leaving the new installation;
1. Check the oven functions in accordance with the operating instructions specified in the ‘Operation’ section of this manual.
2. Ensure that the operator has been instructed in the areas of correct operation and shutdown procedure for the appliance.
NOTE: If it is not possible to get appliance to operate
correctly, turn ‘Off’ power at the mains supply and contact supplier of this appliance.
NOTE: If the Moisture Mode cooking option is not required,
the oven does not need to be connected to a water supply.
1. Tighten the 2 screws securing the water connection to the rear of the oven. (These have purposely been left loose to prevent damage to the water connection during transit).
2. Connect a cold water supply to the water inlet (R ¾” Connector) on the oven.
- Max Inlet Pressure 80psi / 550kPa.
5. Turn ‘On’ the water supply and check for leaks.
Tighten Screws.
Recommended Water Specifications
In order to prevent corrosion or scaling in the oven and water system due to supplying water that is either too soft or too hard, the following recommendations should be used as a guideline.
Hardness: Between 60 and 90ppm. PH: Greater than 7.5. Chlorides: Less than 30ppm.
5
Operation
Operation Guide
Warning
Some parts of this oven will become VERY HOT during use and could cause burns if touched.
Take care when opening the oven door during baking. Let the hot air and steam escape before removing or replacing food as the steam produced can cause steam burns.
 This oven is intended for use in a commercial kitchen and must only be put to the use for which it was intended, i.e. cooking food
product. To use this oven correctly please read the following sections carefully:-
Warning
Temperature Display -
When used with the ‘Temp’ key, display shows actual oven temperature for 5 seconds.
Shows cooking programs and error codes.
LED is ‘On’ when automatic moisture injection is set or when moisture is manually injected.
Shows pre-set chamber temperature.
‘Steam’ Key and LED -
Used to set moisture level or to provide a manual injection of moisture when in Manual Moisture Mode.
Temperature Adjustment Control
Time Display -
from 180 - 10, and in minutes and seconds for the final 10 minutes.
NOTE: In Core Temp Mode, time display alternates between ‘CP’ and set core probe temperature.
When oven is turned ‘On’, press ‘On-Off/Light’ key to switch oven light ‘On-Off’. Press and hold ‘On-Off/Light’ key for 1.5 seconds to turn the oven ‘Off’.
Time Adjustment Control
NOTE: In Core Temp Mode, ‘Timer’ knob is
Shows cook time in full minutes only
‘On-Off/Light’ Key and LED -
A dual-function key: Press ‘On-Off/Light’ key once to turn the oven ‘On’
used to set core probe temperature.
Program’ Key and LED -
Used to select cooking programs, and to set program parameters.
Temp’ Key and LED -
Displays actual oven temperature for 5 seconds on Temperature Display. LED ‘On’ when heating element is on (heating indicator).
LED flashes when Upper Display is showing actual temperature.
NOTE: In Core Temp Mode, this key is used to display Actual Oven Temperature (Upper Display) and actual Core Probe Temperature (Lower Display).
‘Fan Lo’ Speed Key and LED -
Switches oven fan from high to low speed. LED is ‘On’ when fan is in Low Speed Mode. When LED is ‘Off’, fan is in High Speed Mode.
Timer-Start/Stop’ Key & LED -
The ‘Timer-Start/Stop’ key is used to control the following functions:-
 Cancelling Alarm (All Modes).  Starting Core Temp Mode (Core Temp
Mode).
 Starting Timer (Manual Mode).  Pausing (Manual / Program Modes).  Re-Setting Timer (Manual Mode).  Starting Program (Program Mode).  Cancelling and Re-Setting Program
(Program Mode).
Core Probe Connection Point.
6
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