Mitsubishi WS-65313, WS-65413, WS-55313, WS-55413, WS-48413, WS-48313, V22+ Service Manual
MITSUBISHI ELECTRIC
2003
Service
Manual
PROJECTION TELEVISION
V22 / V22+ CHASSIS
V22 Chassis
MODELS
WS-48313
WS-55313
WS-65313
V22+ Chassis
MODELS
WS-48413
WS-55413
WS-65413
WS-48313
CAUTION:
Before servicing this chassis, it is important that the service person read the "SAFETY PRECAUTIONS" and
"PRODUCT SAFETY NOTICE" contained in this manual.
SPECIFICATIONS
Power: AC 120V, 60Hz
240W
Frequency: VHF 54 ~ 470MHz
RangeUHF 470 ~ 806MHz
Antenna Input: VHF/UHF 75Ω unbalanced
CRT Size: 7 inches
High Voltage: 30.8KV
• Speakers: [WS-48313 / WS-48413]
Two 5" round, full range (8Ω 10W)
: [WS-55313 / WS-55413 / WS-65313/
WS-65413]
Two 6" round, full range (8Ω 10W)
• Input Level: VIDEO IN JACK (RCA Type)
1.0Vp-p 75Ω unbalanced
: AUDIO IN JACK (RCA T ype)
-4.7dBm 43kΩ unbalanced
: S-VIDEO IN JACK (Y/C separate)
Y=1.0 Vp-p C=0.286Vp-p(BURST)
75Ω unbalanced
: COMP / Y, Cr , Cb (RCA T ype)
Y=1.0 Vp-p. Cr , Cb=700mVp-p
: DTV / Y(G), Pr(R), Pb(B), H, V
Y 1.0Vp-p with sync 75Ω (RCA Type)
This service manual provides service instructions for the PTV Models listed below. Service personnel should read this
manual thoroughly before servicing these chassis.
1. Assembly and disassembly instructions for the front and rear cabinet components.
2. Servicing of the Lenticular Screen and Fresnel Lens.
3. Servicing printed circuit boards (PCBs).
4. CRT replacement procedure.
5. Electrical adjustments.
6. Chip parts replacement procedures.
7. Circuit path diagrams.
The parts list section of this service manual includes:
1. Cabinet and screen parts.
2. Electrical parts.
Schematic and block diagrams of the above listed models are included in this service manual for better understanding of the circuitry. PCB drawings are also included for easy location of parts and test points.
PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in television receivers have special safety related characteristics. These
characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be
obtained by using replacement components rated for higher voltage, wattage, etc.
Replacement parts which have special safety characteristics are identified in this service manual.
Electrical components having such features are identified by shading on the schematic diagram and by bold
type in the parts list of this service manual. The replacement for any safety part should be identical in value
and characteristics.
NOTICE:Observe all cautions and safety related notes located inside the receiver cabinet and on the
receiver chassis.
WARNING:
1.Operation of this receiver outside the cabinet or with the cover removed presents a shock hazard
from the receiver's power supplies. Work on the receiver should not be attempted by anyone who is
not thoroughly familiar with the precautions necessary when working on high voltage equipment.
2.Do not install, remove or handle the picture tubes in any manner unless shatterproof goggles are
worn. People not so equipped should be kept away while the picture tube is being handled. Keep
the picture tube away from the body while handling.
3.When service is required, observe the original lead dress. Extra precaution should be taken to
assure correct lead dress in the high voltage area. Where a short-circuit has occurred, replace those
components that indicate evidence of overheating.
X-Radiation warning
The surface of the cathode ray tubes (CRTs) may generate X-Radiation, so take proper precautions when servicing. It is recommended that a lead apron be used for shielding while handling the CRT. Use this method if
possible.
When replacing the CRTs, use only the designated replacement part since it is a critical component with regard to
X-Radiation. High voltage must be set as prescribed under the section titled Electrical Adjustments.
Leakage current check
Before returning the receiver to the customer, it is recommended that leakage current be measured according to
the following methods.
1. Cold Check
With the alternating current (AC) plug removed from the AC source, place a jumper across the two AC plug
prongs. Connect one lead of an ohm meter to the AC plug and touch the other lead to each exposed metal
part (i.e. antennas, handle bracket, metal cabinet, screw heads, metal overlay, control shafts, etc.), particularly any exposed metal part that has a return path to the chassis. The resistance of the exposed metal parts
having a return path to the chassis should be a minimum of 1Mega Ohm. Any resistance below this value
indicates an abnormal condition and requires corrective action.
2. Hot Check ...Use the circuit shown below to perform the hot check test.
1. Keep switch S1 open and connect the receiver to the measuring circuit. Immediately after
connection, and with the switching devices of the receiver in their operating positions, measure
the leakage current for both positions of switch S2.
2. Close switch S1, energizing the receiver. Immediately after closing switch S1, and with the
switching devices of the receiver in their operating positions, measure the leakage current for both
positions of switch S2. Repeat the current measurements of items 1 and 2 after the receiver has
reached thermal stabilization. The leakage current must not exceed 0.5 milliampere (mA).
2.Installation of the Lenticular Screen and Fresnel Lens
Note: Store the Lenticular Screen and Fresnel Lens in a cool dry place. High humidity may
deform the Lenticular Screen and Fresnel Lens.
1. Apply double coated tape (Part # LENS-TAPE) along the top front edge of the Fresnel Lens
as shown in Figure 2-2. Refer to Table B for proper tape length.
2. Place the Fresnel Lens on top of the Lenticular Screen and apply pressure at the top edge to
bond them together as shown in Figure 2-2.
3. Reverse the disassembly procedure for that model to install the screens in the screen frame.
The location of the DiamondShieldTM molding clips may vary between models, top and bottom, or sides. Use
the appropriate disassembly procedure given below.
Note: Wear gloves when handling the DiamondShield to prevent finger prints.
Top & Bottom Molding Clips
1. Gently insert a small screwdriver between the
DiamondShield and one end of the clip to pry
the clip loose.
Side Molding Clips
1. Gently insert a small screwdriver between the
DiamondShield and one end of the clip to pry
the clip loose.
2. Remove both clips by pulling them toward you.
3. Carefully insert a small screwdriver into the gap
at the top/center point of the Shield and pull the
Shield slightly away from the unit. Place your
hands at the points shown and gently bow the
Shield toward you and remove from the unit.
Then re-install the two clips.
2.DiamondShield Installation Procedure
*(See the Parts List for DiamondShield part numbers)
To install the DiamondShieldTM, reverse the above Removal Procedure.
2. Remove both clips by pulling them toward you.
3. Carefully insert a small screwdriver into the gap
at the side/center point of the Shield and pull the
Shield slightly away from the unit. Place your
hands at the points shown and gently bow the
Shield toward you and remove from the unit.
Then re-install the two clips.
CAUTION:To prevent damage, the following procedure must be used when removing an
Anode Lead from the Flyback Transformer.
1) Push the Anode Lead down.
3) Carefully remove the Anode Lead
1. Removal of the CRT
Caution!High voltage should be completely discharged prior to CRT removal.
Since the CRTs receive high voltage from the Flyback transformer, discharge
by shorting the open end of the respective high voltage cable to chassis ground.
from the Flyback Transformer.
CRT REPLACEMENT
2) While holding the lead down rotate
the lead 90º counter clockwise.
Note: Refer to Cabinet Disassembly when performing steps 1 through 2.
1. Remove the Speaker Grille, Front Board, and Screen Assy.
2. Remove the Back Board.
3. Remove the Anode Lead Wire from the Flyback transformer. (Use the above procedure)
4. Remove the PCB-CRT.
5. Remove 4 hex-screws "a" retaining the Optical Unit. [Figure 5-1]
6. Remove 4 screws "b" retaining the Lens.
Note: DO NOT loosen the RED screws. Doing so will break the seal between the
C-Element and the # 6 Lens, causing leakage of the CRT Coolant.
7. Remove 4 screws "c" retaining the CRT. [Figure 5-2]
8. Remove the Deflection Yoke and other CRT components from the neck of the CRT. [Figure 5-6]
in Fig 5-2 and labeled as "DO NOT
REMOVE", should not be loosened
under any circumstance. Doing so
will break the seal between the
CRT and the CRT-Spacer, causing
leakage of the CRT Coolant.
Figure 5-2
Note: The replacement CRT is supplied as an assembly comprised of the CRT and the
Inner Lens with the space between them filled with ethylene glycol. Care should
be taken during handling and installation to prevent shock from disrupting the seal
or alignment between the CRT and Inner Lens. [Figure 5-3]
1. Select the "MENU" display by pressing the "MENU" button once.
2. Press the number buttons "0", "3", "7", "0" in sequence to select the "OPTION MENU" display.
3. Press the "ADJUST" button to select "INITIAL."
4. Press "ENTER."
NOTE: At this time channel 3 is automatically selected.
MENU-0-3-7-0
OPTION MENU
Initial
Power Restore:OFF
DTV Port:Auto
Direct Key Mod:OFF
B. Default Settings
MAIN MENU DEFAULT SETTINGS
SETUP Menu
Memorize ChannelsAnt-A Air Lock by TimeOff Magenta50%
Input Assignment (V22)Lock TimeN/A Red50%
NetCommand® IR Setup (V22+)Unlock TimeN/A Yell o w50%
ClockFront Button LockOff Green50%
LanguageEnglish V-ChipCyan50%
Energy ModeLowBlue50%
INPUT ASSIGNMENT Menu (V2 2)
Antenna-AOn TV RatingTV-PG A/V Memory ResetAnt A
Antenna-BOn FV-Fantasy ViolenceAllow TV Speakers (Internal)On
DTVYPrPb D-Sexual DialogAllow Audio Output Variable
Component-1Comp-1 L-Adult LanguageAllow
Component-2C omp-2 S-Sexual Situati o nAllowTV Bass50%
Input-1Input-1 V-ViolenceAllowTV Treble50%
Input-2Input-2 Movie RatingPGTV Balance50%
Input-3Input-3 Programs Not RatedAllowTV SurroundOff
MonLinkM onLinkTV Listen ToStereo
Welcome to NetCommand® IR (V22+)
LanguageEnglish V-Chip Stop Time12:00am VIDEO SETTINGS
NetCommand
Clock SettingManual TimerTV Sharpness50%
Clock Time--:-- ConvergenceTV Color50%
Set DaySunday Video MuteOnTV Tint50%
Time ZoneN/A Black EnhancementOnTV Color TempHigh
Daylig ht Savings TimeN /ATV Video NoiseStandard
CAPTIONS MenuAnt-A Auto Color CorrectionOffTV Film Mode (Auto)On
Closed CaptionsIn Mute PerfectColor™TV VSM (V22+ Only)On
CC BackgroundGray Reset Color for Ant-ATV Volume30%
CHANNEL EDIT MenuTIMER MenuPIP SourceAnt A Ch 3
AntennaANT-A TimerOff PIP PositionLower Right
Channel003 Set Time12:00 am POP PositionRight Half
MemoryDeleted Set DayEveryd ay
NameN/A InputAnt-A PIP/POP FormatDble Win
SQVN/A Channel003
IR Setup
CLOCK M enuColor BalanceTV Brightness50%
V-ChipOff
V-Chip Start Time12:00amTV Level SoundOff
V-CHIP LOCK Menu
V-CHIP Menu
V-CHIP Hours
ADVANCED FEATURES Menu
COLOR BALANCE Menu
AUDIO/VIDEO SETTINGS Menu
AUDIO SETTINGS
TV Contrast100%
Format
PerfectColor™
Stretch
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