Mitsubishi Electric Q64AD2DA, SW2D5C-QADU-E, SW2D5C-QDAU-E User Manual

Analog Input/Output Module User's Manual
-Q64AD2DA
-GX Configurator-AD (SW2D5C-QADU-E)
-GX Configurator-DA (SW2D5C-QDAU-E)

SAFETY PRECAUTIONS

WARNING
CAUTION
Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous conditions, resulting in minor or moderate injury or property damage.
(Read these precautions before using this product.)
programmable controller system, refer to the user’s manual for the CPU module used.
In this manual, the safety precautions are classified into two levels: " WARNING" and " CAUTION".
Under some circumstances, failure to observe the precautions given under " CAUTION" may lead to serious consequences.
Observe the precautions of both levels because they are important for personal and system safety. Make sure that the end users read this manual and then keep the manual in a safe place for future reference.
For the safety precautions of the
[Design Precautions]
WARNING
Do not write any data to the "system area" and "write-protect area" of the buffer memory in the
intelligent function module.
Also, do not use any "use prohibited" signals as an output signal from the programmable controller CPU to the intelligent function module.
Doing so may cause malfunction of the programmable controller system.
CAUTION
Do not install the control lines or communication cables together with the main circuit lines or power
cables. Keep a distance of 100mm or more between them.
Failure to do so may result in malfunction due to noise.
A - 1
[Installation Precautions]
CAUTION
Use the programmable controller in an environment that meets the general specifications in the
user’s manual for the CPU module used.
Failure to do so may result in electric shock, fire, malfunction, or damage to or deterioration of the product.
To mount the module, while pressing the module mounting lever located in the lower part of the module,
fully insert the module fixing projection(s) into the hole(s) in the base unit and press the module until it snaps into place. Incorrect mounting may cause malfunction, failure or drop of the module.
When using the programmable controller in an environment of frequent vibrations, fix the module with a screw.
Tighten the screw within the specified torque range.
Undertightening can cause drop of the screw, short circuit or malfunction. Overtightening can damage the screw and/or module, resulting in drop, short circuit, or malfunction.
Shut off the external power supply for the system in all phases before mounting or removing the module.
Failure to do so may result in damage to the product. A module can be replaced online (while power is on) on any MELSECNET/H remote I/O station or in the system where a CPU module supporting the online module change function is used. Note that there are restrictions on the modules that can be replaced online, and each module has its predetermined replacement procedure.
For details, refer to the relevant chapter in this manual.
Do not directly touch any conductive parts and electronic components of the module.
Doing so can cause malfunction or failure of the module.
A - 2
[Wiring Precautions]
CAUTION
Ground the FG terminal to the protective ground conductor dedicated to the programmable
controller.
Failure to do so may result in electric shock or malfunction.
After wiring, attach the included terminal cover to the module before turning it on for operation.
Failure to do so may result in electric shock.
Use applicable solderless terminals and tighten them within the specified torque range.
If any spade solderless terminal is used, it may be disconnected when the terminal screw comes loose, resulting in failure.
Tighten the terminal screw within the specified torque range.
Undertightening the terminal screws can cause short circuit or malfunction.
Overtightening can damage the screw and/or module, resulting in short circuit or malfunction.
Prevent foreign matter such as dust or wire chips from entering the module.
Such foreign matter can cause a fire, failure, or malfunction.
A - 3
[Wiring Precautions]
CAUTION
A protective film is attached to the top of the module to prevent foreign matter, such as wire chips, from
entering the module during wiring. Do not remove the film during wiring. Remove it for heat dissipation before system operation.
[Startup and Maintenance Precautions]
CAUTION
Do not disassemble or modify the modules.
Doing so may cause failure, malfunction, injury, or a fire.
Shut off the external power supply for the system in all phases before mounting or removing the module.
Failure to do so may cause the module to fail or malfunction. A module can be replaced online (while power is on) on any MELSECNET/H remote I/O station or in the system where a CPU module supporting the online module change function is used.
Note that there are restrictions on the modules that can be replaced online, and each module has its predetermined replacement procedure. For details, refer to the relevant chapter in this manual.
After the first use of the product, do not mount/remove the module to/from the base unit, and the terminal
block to/from the module more than 50 times (IEC 61131-2 compliant) respectively. Exceeding the limit of 50 times may cause malfunction.
Do not touch any terminal while power is on.
Doing so may cause malfunction.
Shut off the external power supply for the system in all phases before cleaning the module or retightening
the terminal screws or module fixing screws. Failure to do so may cause the module to fail or malfunction. Undertightening the screws can cause drop, short circuit, or malfunction.
Overtightening can damage the screw and/or module, resulting in drop, short circuit, or malfunction.
Before handling the module, touch a grounded metal object to discharge the static electricity from the
human body. Failure to do so may cause the module to fail or malfunction.
[Disposal Precautions]
CAUTION
When disposing of this product, treat it as industrial waste.
A - 4

CONDITIONS OF USE FOR THE PRODUCT

(1) Mitsubishi programmable controller ("the PRODUCT") shall be used in conditions;
i) where any problem, fault or failure occurring in the PRODUCT, if any, shall not lead to any major or serious accident; and ii) where the backup and fail-safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem, fault or failure occurring in the PRODUCT.
(2) The PRODUCT has been designed and manufactured for the purpose of being used in general
industries. MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY (INCLUDING, BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT, WARRANTY, TORT, PRODUCT LIABILITY) FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS, PRECAUTIONS, OR WARNING CONTAINED IN MITSUBISHI'S USER, INSTRUCTION AND/OR SAFETY MANUALS, TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT. ("Prohibited Application") Prohibited Applications include, but not limited to, the use of the PRODUCT in;
• Nuclear Power Plants and any other power plants operated by Power companies, and/or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT.
• Railway companies or Public service purposes, and/or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User.
• Aircraft or Aerospace, Medical applications, Train equipment, transport equipment such as Elevator and Escalator, Incineration and Fuel devices, Vehicles, Manned transportation, Equipment for Recreation and Amusement, and Safety devices, handling of Nuclear or Hazardous Materials or Chemicals, Mining and Drilling, and/or other applications where there is a significant risk of injury to the public or property.
Notwithstanding the above, restrictions Mitsubishi may in its sole discretion, authorize use of the PRODUCT in one or more of the Prohibited Applications, provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail-safe, redundant or other safety features which exceed the general specifications of the PRODUCTs are required. For details, please contact the Mitsubishi representative in your region.
A - 5

REVISIONS

Addition
Correction
Correction
Correction
Addition
Correction
*The manual number is given on the bottom left of the back cover.
Print date *Manual number Revision
May, 2009 SH(NA)-080793ENG-A First edition
Dec., 2010 SH(NA)-080793ENG-B
CONDITIONS OF USE FOR THE PRODUCT
SAFETY PRECAUTIONS, Relevant Manuals, GENERIC TERMS AND ABBREVIATIONS, Section 1.1, 2.1, 2.3, 3.1, 4.2.5, 4.2.7, 5.2.1, 6.17, 6.22, 7.4.1,
7.4.2, 7.4.3, 8.2.1, 8.3.1, 8.7, 10.1, Warranty
May., 2015 SH(NA)-080793ENG-C
COMPLIANCE WITH THE EMC AND LOW VOLTAGE DIRECTIVES, GENERIC TERMS AND ABBREVIATIONS, Section 2.1, 3.1, 4.3.3, 7.3, 7.4.3, 8.2.1, 8.2.2,
9.2.1, 9.2.3
Oct., 2015 SH(NA)-080793ENG-D
Section 5.2.1, 7.5.1
Nov., 2016 SH(NA)-080793ENG-E
Section 11.2.7
SAFETY PRECAUTIONS, Section 3.1, 4.2.5, 4.2.7, 6.23, 7.4.1, 9.2.1, 9.2.3,
9.3.3, 11.2.1, 11.2.4, Appendix 1
Japanese Manual Version SH-080792-G
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
2009 MITSUBISHI ELECTRIC CORPORATION
A - 6

INTRODUCTION

Thank you for purchasing the Mitsubishi MELSEC-Q series programmable controllers. Before using the product, please read this manual carefully to develop full familiarity with the functions and performance of the Q series programmable controllers to ensure correct use.

CONTENTS

SAFETY PRECAUTIONS .................................................................................................................................A - 1
CONDITIONS OF USE FOR THE PRODUCT..................................................................................................A - 5
REVISIONS.......................................................................................................................................................A - 6
INTRODUCTION...............................................................................................................................................A - 7
CONTENTS ......................................................................................................................................................A - 7
ABOUT MANUALS ......................................................................................................................................... A - 12
COMPLIANCE WITH THE EMC AND LOW VOLTAGE DIRECTIVES...........................................................A - 12
GENERIC TERMS AND ABBREVIATIONS.................................................................................................... A - 13
PACKING LIST ...............................................................................................................................................A - 14
CHAPTER1 OVERVIEW 1 - 1 to 1 - 2
1.1 Features........................................................................................................................................... 1 - 1
CHAPTER2 SYSTEM CONFIGURATION 2 - 1 to 2 - 7
2.1 Applicable Systems ......................................................................................................................... 2 - 1
2.2 Using the Q64AD2DA with Redundant CPU ................................................................................... 2 - 4
2.3 Checking Function Version, Serial Number, and Software Version ................................................ 2 - 5
CHAPTER3 SPECIFICATIONS 3 - 1 to 3 - 11
3.1 Performance Specifications ............................................................................................................. 3 - 1
3.2 I/O Conversion Characteristic .......................................................................................................... 3 - 4
3.2.1 I/O conversion characteristic of A/D conversion ....................................................................... 3 - 4
3.2.2 I/O conversion characteristic of D/A conversion ....................................................................... 3 - 9
CHAPTER4 FUNCTION 4 - 1 to 4 - 33
4.1 Function List .................................................................................................................................... 4 - 1
4.2 Function Details of A/D Conversion................................................................................................. 4 - 3
4.2.1 A/D conversion methods .......................................................................................................... 4 - 3
4.2.2 Maximum and minimum values hold function........................................................................... 4 - 6
4.2.3 Scaling function (A/D conversion) ............................................................................................ 4 - 6
4.2.4 Shifting function (A/D conversion) ............................................................................................ 4 - 9
4.2.5 Input signal error detection function ....................................................................................... 4 - 11
4.2.6 Input range extended mode function ...................................................................................... 4 - 16
4.2.7 Logging function ..................................................................................................................... 4 - 18
A - 7
4.3 Function Details of D/A Conversion............................................................................................... 4 - 25
4.3.1 D/A output enable/disable function .........................................................................................4 - 25
4.3.2 Analog output HOLD/CLEAR function .................................................................................... 4 - 25
4.3.3 Analog output test during a CPU module STOP..................................................................... 4 - 27
4.3.4 Scaling function (D/A conversion)........................................................................................... 4 - 28
4.3.5 Shifting function (D/A conversion) .......................................................................................... 4 - 31
4.4 Details of Common Function ......................................................................................................... 4 - 33
4.4.1 Analog conversion enable/disable setting .............................................................................. 4 - 33
CHAPTER5 I/O SIGNALS FOR THE CPU MODULE 5 - 1 to 5 - 10
5.1 List of I/O Signals............................................................................................................................. 5 - 1
5.2 Details of I/O Signals ....................................................................................................................... 5 - 2
5.2.1 Input signals.............................................................................................................................. 5 - 2
5.2.2 Output signals........................................................................................................................... 5 - 9
CHAPTER6 BUFFER MEMORY 6 - 1 to 6 - 38
6.1 Buffer Memory Assignment ............................................................................................................. 6 - 1
6.2 CH1 A/D Conversion Enable/Disable Setting (Un\G0) .................................................................. 6 - 10
6.3 CH1 Averaging Process Method Setting (Un\G1) ......................................................................... 6 - 10
6.4 CH1 Averaging Process (Time/Number of Times) Setting (Un\G2)............................................... 6 - 11
6.5 CH1 A/D Conversion Scaling Enable/Disable Setting (Un\G10) ................................................... 6 - 11
6.6 CH1 A/D Conversion Scaling Lower Limit Value (Un\G11) and CH1 A/D Conversion Scaling Upper
Limit Value (Un\G12) ..................................................................................................................... 6 - 12
6.7 CH1 Shifting Amount to Conversion Value (Un\G13) .................................................................... 6 - 13
6.8 CH1 Input Signal Error Detection Setting (Un\G20) ...................................................................... 6 - 13
6.9 CH1 Input Signal Error Detection Setting Value (Un\G21) ............................................................ 6 - 14
6.10 CH1 Logging Enable/Disable Setting (Un\G30)............................................................................. 6 - 14
6.11 CH1 Logging Cycle Setting Value (Un\G31) and CH1 Logging Cycle Unit Setting (Un\G32) ....... 6 - 15
6.12 CH1 Logging Data Setting (Un\G33) ............................................................................................. 6 - 16
6.13 CH1 Logging Points After Trigger (Un\G34) .................................................................................. 6 - 16
6.14 CH1 Level Trigger Condition Setting (Un\G35) ............................................................................. 6 - 17
6.15 CH1 Trigger Data (Un\G36) ........................................................................................................... 6 - 19
6.16 CH1 Trigger Setting Value (Un\G37) ............................................................................................. 6 - 19
6.17 CH1 Digital Output Value (Un\G100, Un\G1700) .......................................................................... 6 - 20
6.18 CH1 Scaling Value (Un\G102, Un\G1710) .................................................................................... 6 - 21
6.19 CH1 Maximum Digital Output Value (Un\G104, Un\G1720) and CH1 Minimum Digital Output Value
(Un\G106, Un\G1721).................................................................................................................... 6 - 22
6.20 CH1 Maximum Scaling Value (Un\G108, Un\G1740) and CH1 Minimum Scaling Value
(Un\G110, Un\G1741).................................................................................................................... 6 - 23
6.21 CH1 Setting Range (Un\G112) ...................................................................................................... 6 - 24
6.22 CH1 A/D Conversion Completed Flag (Un\G113) ......................................................................... 6 - 24
A - 8
6.23 CH1 Input Signal Error Detection Flag (Un\G114)......................................................................... 6 - 25
6.24 CH1 Oldest Pointer (Un\G120) ...................................................................................................... 6 - 26
6.25 CH1 Latest Pointer (Un\G121)....................................................................................................... 6 - 27
6.26 CH1 Logging Data Points (Un\G122) ............................................................................................ 6 - 28
6.27 CH1 Trigger Pointer (Un\G123) ..................................................................................................... 6 - 28
6.28 CH1 Latest Error Code (Un\G190), CH1 Error Time (Un\G191 to Un\G194), Latest Error Code
(Un\G1790), and Error Time (Un\G1791 to Un\G1794) ................................................................. 6 - 29
6.29 CH5 D/A Conversion Enable/Disable Setting (Un\G800) .............................................................. 6 - 30
6.30 CH5 Digital Input Value (Un\G802)................................................................................................ 6 - 31
6.31 CH5 D/A Conversion Scaling Enable/Disable Setting (Un\G810) ................................................. 6 - 32
6.32 CH5 D/A Conversion Scaling Lower Limit Value (Un\G811) and CH5 D/A Conversion Scaling Upper
Limit Value (Un\G812) ................................................................................................................... 6 - 33
6.33 CH5 Shifting Amount to Input Value (Un\G813) ............................................................................ 6 - 33
6.34 CH5 Set Value Check Code (Un\G900, Un\G1764) ...................................................................... 6 - 34
6.35 CH5 Real Conversion Digital Value (Un\G902, Un\G1774)........................................................... 6 - 35
6.36 CH5 Setting Range (Un\G912) ...................................................................................................... 6 - 35
6.37 CH5 HOLD/CLEAR Function Setting (Un\G913)........................................................................... 6 - 35
6.38 Level Data (Un\G1600 to Un\G1609) ............................................................................................ 6 - 36
6.39 Latest Address of Error History (Un\G1800)..................................................................................6 - 37
6.40 Error History (Un\G1810 to Un\G1964) ......................................................................................... 6 - 37
6.41 CH1 Logging Data Storage Area (Un\G5000 to Un\G14999)........................................................ 6 - 38
CHAPTER7 PREPARATORY PROCEDURES AND SETTING 7 - 1 to 7 - 20
7.1 Handling Precautions....................................................................................................................... 7 - 1
7.2 Preparatory Procedures and Setting ............................................................................................... 7 - 2
7.3 Part Names...................................................................................................................................... 7 - 3
7.4 Wiring............................................................................................................................................... 7 - 5
7.4.1 Wiring precautions .................................................................................................................... 7 - 5
7.4.2 External wiring .......................................................................................................................... 7 - 8
7.4.3 Wiring of external power supply connector............................................................................... 7 - 9
7.5 Setting from GX Developer ............................................................................................................ 7 - 12
7.5.1 Intelligent function module detailed setting............................................................................. 7 - 12
7.5.2 Intelligent function module switch setting ............................................................................... 7 - 14
7.6 Offset/Gain Correction ................................................................................................................... 7 - 16
CHAPTER8 UTILITY PACKAGE (GX Configurator-AD/GX Configurator-DA)
8 - 1 to 8 - 26
8.1 Utility Package Functions ................................................................................................................ 8 - 1
8.2 Installing and Uninstalling the Utility Package ................................................................................. 8 - 2
8.2.1 Precautions for use................................................................................................................... 8 - 2
8.2.2 Operating environment ............................................................................................................. 8 - 5
A - 9
8.3 Operating the Utility Package .......................................................................................................... 8 - 7
8.3.1 Common operations ................................................................................................................. 8 - 7
8.3.2 Operation overview................................................................................................................... 8 - 9
8.3.3 Starting Intelligent function module utility ...............................................................................8 - 11
8.4 Initial Setting .................................................................................................................................. 8 - 14
8.5 Auto Refresh Setting...................................................................................................................... 8 - 16
8.6 Monitor/Test ................................................................................................................................... 8 - 18
8.6.1 Monitor/Test window............................................................................................................... 8 - 18
8.7 FB Conversion of Initial Setting/Auto Refresh ............................................................................... 8 - 21
8.8 Usage of FB................................................................................................................................... 8 - 23
8.8.1 Overview................................................................................................................................. 8 - 23
8.8.2 Pasting an FB to a sequence program ................................................................................... 8 - 25
8.8.3 Converting (compiling) a sequence program.......................................................................... 8 - 26
CHAPTER9 PROGRAMMING 9 - 1 to 9 - 34
9.1 Programming Procedures ................................................................................................................ 9 - 2
9.2 Programming for Normal System Configuration .............................................................................. 9 - 4
9.2.1 Before program creation ........................................................................................................... 9 - 6
9.2.2 Program example using the utility package .............................................................................. 9 - 9
9.2.3 Program example without using the utility package................................................................ 9 - 15
9.3 Programming for Remote I/O Network .......................................................................................... 9 - 19
9.3.1 Before program creation ......................................................................................................... 9 - 21
9.3.2 Program example using the utility package ............................................................................ 9 - 22
9.3.3 Program example without using the utility package................................................................ 9 - 27
CHAPTER10 ONLINE MODULE CHANGE 10 - 1 to 10 - 15
10.1 Execution Condition of Online Module Change ............................................................................. 10 - 2
10.2 Operations During Online Module Change .................................................................................... 10 - 3
10.3 Procedures of Online Module Change........................................................................................... 10 - 4
10.3.1 When the initial setting has been configured with GX Configurator-AD or GX Configurator-DA
................................................................................................................................................ 10 - 4
10.3.2 When the initial setting has been configured with sequence program.................................. 10 - 10
CHAPTER11 TROUBLESHOOTING 11 - 1 to 11 - 12
11.1 Error Code List............................................................................................................................... 11 - 1
11.2 Troubleshooting ............................................................................................................................. 11 - 5
11.2.1 When "RUN" LED turns off ..................................................................................................... 11 - 5
11.2.2 When "ERR" LED turns on or blinks....................................................................................... 11 - 5
11.2.3 When "ALM" LED blinks ......................................................................................................... 11 - 5
11.2.4 When digital output values cannot be read............................................................................. 11 - 6
11.2.5 When A/D conversion completed flag does not turn on during use in normal mode .............. 11 - 7
11.2.6 When an analog output value is not output ............................................................................ 11 - 7
11.2.7 When External power off flag (X6) turns on............................................................................ 11 - 8
11.2.8 Checking the Q64AD2DA status ............................................................................................ 11 - 9
A - 10
APPENDIX App - 1 to App - 2
Appendix 1 External Dimensions......................................................................................................... App - 1
INDEX Index - 1 to Index - 2
A - 11

ABOUT MANUALS

Remark
Relevant Manuals
The following manuals are also related to this product. Order each manual as needed, referring to the following list.
Manual name
GX Developer Version 8 Operating Manual Describes the methods for creating, printing, monitoring, and debugging programs with GX Developer.
(Sold separately.) GX Developer Version 8 Operating Manual (Function Block) Describes the methods for creating and printing function blocks with GX Developer.
(Sold separately.) GX Works2 Version1 Operating Manual (Common) System configuration, parameter settings, and online operations (common to Simple project and Structured project) of GX Works2
(Sold separately)
The manuals are included on the CD-ROM for the software package in PDF format. The printed manuals are sold separately. When obtaining a manual individually, order it by quoting the manual number (model code) in the table above.
Manual number
(model code)
SH-080373E
(13JU41)
SH-080376E
(13JU44)
SH-080779ENG
(13JU63)

COMPLIANCE WITH THE EMC AND LOW VOLTAGE DIRECTIVES

(1) For programmable controller system
To ensure that Mitsubishi programmable controllers maintain EMC and Low Voltage Directives when incorporated into other machinery or equipment, certain measures may be necessary. Please refer to one of the following manuals.
• QCPU User’s Manual (Hardware Design, Maintenance and Inspection)
• Safety Guidelines (This manual is included with the CPU module or base unit.)
The CE mark on the side of the programmable controller indicates compliance with EMC and Low Voltage Directives.
(2) For the product
For the compliance of this product with the EMC and Low Voltage Directives, refer to Section 7.4.1 Wiring precautions.
A - 12

GENERIC TERMS AND ABBREVIATIONS

Unless otherwise specified, this manual uses the following generic terms and abbreviations.
Generic term/
abbreviation
Q64AD2DA Abbreviation for the Q64AD2DA analog input/output module GX Developer GX Works2
GX Configurator-AD
GX Configurator-DA
QCPU (Q mode)
Basic model QCPU Generic term for the Q00JCPU, Q00CPU, and Q01CPU High Performance model QCPU Process CPU Generic term for the Q02PHCPU, Q06PHCPU, Q12PHCPU, and Q25PHCPU Redundant CPU Generic term for the Q12PRHCPU and Q25PRHCPU
Universal model QCPU
Personal computer
Factory default setting
FB Abbreviation for function block
Product name of the software package for the MELSEC programmable controllers
Abbreviation for analog-digital converter module setting and monitor tool, GX Configurator­AD (SW2D5C-QADU-E) Abbreviation for digital-analog converter module setting and monitor tool, GX-Configurator­DA (SW2D5C-QDAU-E) Generic term for the Basic model QCPU, High Performance model QCPU, Process CPU, Redundant CPU, and Universal model QCPU
Generic term for the Q02CPU, Q02HCPU, Q06HCPU, Q12HCPU, and Q25HCPU
Generic term for the Q00UJCPU, Q00UCPU, Q01UCPU, Q02UCPU, Q03UDCPU, Q03UDVCPU, Q03UDECPU, Q04UDHCPU, Q04UDVCPU, Q04UDEHCPU, Q06UDHCPU, Q06UDVCPU, Q06UDEHCPU, Q10UDHCPU, Q10UDEHCPU, Q13UDHCPU, Q13UDVCPU, Q13UDEHCPU, Q20UDHCPU, Q20UDEHCPU, Q26UDHCPU, Q26UDVCPU, Q26UDEHCPU, Q50UDEHCPU, and Q100UDEHCPU
IBM-PC/AT -compatible personal computer Generic term for analog input ranges of 0 to 10V, 0 to 5V, 1 to 5V, -10 to 10V, 0 to 20mA, and 4 to 20mA, and for analog output ranges of 0 to 5V, 1 to 5V, -10 to 10V, 0 to 20mA, and 4 to 20mA
Generic term for the following:
Description
Windows Vista
Windows XP
Microsoft Windows Vista Home Basic Operating System,
Microsoft Windows Vista Home Premium Operating System,
Microsoft Windows Vista Business Operating System,
Microsoft Windows Vista Ultimate Operating System,
Microsoft Windows Vista Enterprise Operating System Generic term for the following:
Microsoft Windows XP Professional Operating System,
Microsoft Windows XP Home Edition Operating System
A - 13
Generic term/
abbreviation
Windows 7
Generic term for the following:
Microsoft Windows 7 Starter Operating System,
Microsoft Windows 7 Home Premium Operating System,
Microsoft Windows 7 Professional Operating System,
Microsoft Windows 7 Ultimate Operating System,
Microsoft Windows 7 Enterprise Operating System
Note that the description "Windows 7 (32-bit version)" indicates the 32-bit version only and
"Windows 7 (64-bit version)" indicates the 64-bit version only.
Description

PACKING LIST

The following is included in the package.
Model Product name Quantity
Q64AD2DA
SW2D5C-QADU-E GX Configurator-AD Version 2 (Single license product) (CD-ROM) 1 SW2D5C-QADU-EA GX Configurator-AD Version 2 (Volume license product) (CD-ROM) 1 SW2D5C-QDAU-E GX Configurator-DA Version 2 (Single license product) (CD-ROM) 1 SW2D5C-QDAU-EA GX Configurator-DA Version 2 (Volume license product) (CD-ROM) 1
Q64AD2DA analog input/output module 1 External power supply connector 1
A - 14
1
OVERVIEW

CHAPTER1 OVERVIEW

This user's manual provides the specifications, handling instructions, programming procedures, and other information of the Q64AD2DA analog input/output module (hereinafter the "Q64AD2DA"), which is designed to use with the MELSEC-Q series CPU module.
1.1 Features
(1) Analog input and output using a module
The Q64AD2DA can perform both A/D conversion using four channels and D/A conversion using two channels.
(2) Ranges can be set for each channel
Various voltage or current range can be set for each channel.
Also, the ranges can be switched by using GX Developer.
* 1 Set in Switch setting for I/O and intelligent function module dialog box.
1
OVERVIEW
2
SYSTEM
CONFIGURATION
3
*1
SPECIFICATIONS
4
(3) Switching resolution mode
A resolution can be selected from a normal resolution mode (1/4000) and high
resolution mode (1/12000 or 1/16000).
* 2 Set in Switch setting for I/O and intelligent function module dialog box.
*2
(4) Scaling function
Digital output values can be converted to scaling values (ratio (%)) and the converted values can be stored into buffer memory. In D/A conversion, an input range of digital input values can be changed to a setting range and the analog output can be performed.
(5) Shifting function
In A/D conversion, a given value is added to an A/D converted digital output value. In D/A conversion, a given value is added to a digital input value and an analog value is output. Changing a shifting quantity reflects the output value in real time. Therefore, the output value can be adjusted with the shifting function when the CPU is powered on.
(6) Input range extended mode function
The analog input range, 4 to 20mA and 1 to 5V can be increased to the input range of
0 to 22mA and 0 to 5.5V, respectively. A/D conversion can be performed even if the input range falls below 4mA or 1V, when sensors do not measure concrete values. Combining the input range extended mode function and input signal error detection function detects a disconnection.
* 3 Set in Switch setting for I/O and intelligent function module dialog box.
*3
FUNCTION
5
I/O SIGNALS FOR
THE CPU MODULE
6
BUFFER MEMORY
7
PREPARATORY
PROCEDURES AND
SETTING
8

1.1 Features

UTILITY PACKAGE
(GX Configurator-AD/GX
Configurator-DA)
1 - 1
1
OVERVIEW
(7) Logging facility
The A/D converted digital output values can be stored into buffer memory. Logging data can be stored up to 10000th data point storage area for a channel. The logging facility logs data every sampling periods in the shortest period. In addition, the logging facility logs large volumes of data at high speeds, resulting in improving efficiency of debugging.
(8) Online module change
Modules can be changed without the system being stopped.
(9) Easy setting using GX Configurator-AD or GX Configurator-DA
The number of sequence programs can be reduced since GX Configurator-AD or GX
Configurator-DA Also, GX Configurator-AD or GX Configurator-DA simplifies checking of the module settings and operation status.
In addition, FB parameters set in advance to use them in a sequence program.
*1
(sold separately) allows the Q64AD2DA settings on the dialog box.
*2
can be automatically created from intelligent function module
* 1 Either GX Configurator-AD or GX Configurator-DA checks the intelligent function module
parameter setting and the setting status or operation status of the Q64AD2DA. In addition, the setting and status can be checked by installing both GX Configurator-AD and GX Configurator-DA.
* 2 FB is the function for making a circuit block used in a sequence program repeatedly a part (FB) to
use it in the sequence program. This function can improve the efficiency of program development and minimize program bugs to improve program qualities.
For the details of FB, refer to GX Developer Version 8 Operating Manual (Function Block).
1 - 2
1.1 Features
2
Remark
SYSTEM CONFIGURATION

CHAPTER2 SYSTEM CONFIGURATION

This chapter explains the system configuration of the Q64AD2DA.
2.1 Applicable Systems
This section describes the applicable systems.
(1) Applicable modules and base units, and number of modules
(a) When mounted with CPU module
For the applicable modules, the number of modules, and base units applicable to the Q64AD2DA, refer to the user’s manual for the CPU module used.
Note the following when the Q64AD2DA is mounted with a CPU module.
• Depending on the combination with other modules or the number of mounted modules, power supply capacity may be insufficient. Pay attention to the power supply capacity before mounting modules, and if the power supply capacity is insufficient, change the combination of modules.
• Mount a module within the number of I/O points for the CPU module. If the number of slots is within the available range, the module can be mounted on any slot.
1
2
SYSTEM
3
4
OVERVIEW
CONFIGURATION
SPECIFICATIONS
When the module is used with a C Controller module, refer to the user’s manual for the C Controller module.
(b) When mounted with MELSECNET/H remote I/O station
For the MELSECNET/H remote I/O station, the number of modules, and base units applicable to the Q64AD2DA, refer to the Q Corresponding MELSECNET/H Network System Reference Manual (Remote I/O network).
(2) Support of multiple CPU system
When using the Q64AD2DA in a multiple CPU system, refer to the following manual first.
• QCPU User's Manual (Multiple CPU System)
(3) Support of online module change
The function version of the Q64AD2DA has been "C" from the first release, supporting online module change. For details, refer to CHAPTER 10.
FUNCTION
5
I/O SIGNALS FOR
THE CPU MODULE
6
BUFFER MEMORY
7
PREPARATORY
PROCEDURES AND
SETTING
8

2.1 Applicable Systems

UTILITY PACKAGE
(GX Configurator-AD/GX
Configurator-DA)
2 - 1
2
SYSTEM CONFIGURATION
(4) Supported software packages
Operating the Q64AD2DA requires GX developer or GX Works2 with a software version that is compatible with the CPU system used.
The software packages, GX Configurator-AD and GX Configurator-DA required. The intelligent function module parameter setting, setting status, and operating status can be checked easily by using the packages. The software versions compatible with GX Developer, GX Configurator-AD, GX Configurator-DA, and GX Works2 are listed in the Table 2.1.
Table 2.1 Compatible software package and software version
System
Q00J/Q00/ Q01CPU
Q02/Q02H/Q06H/ Q12H/Q25HCPU
Q02PH/ Q06PHCPU
Q12PH/ Q25PHCPU
Q12PRH/ Q25PRHCPU
Q00UJ/Q00U/ Q01UCPU
Q02U/Q03UD/ Q04UDH/ Q06UDHCPU
Q10UDH/ Q20UDHCPU
Q13UDH/ Q26UDHCPU
Q03UDE/ Q04UDEH/ Q06UDEH/ Q13UDEH/ Q26UDEHCPU
Q10UDEH/ Q20UDEHCPU
CPU modules other than the above
When mounted to MELSECNET/H remote I/O station
Single CPU system Version 7 or later
Multiple CPU system Version 8 or later
Single CPU system Version 4 or later
Multiple CPU system Version 6 or later
Single CPU system
Multiple CPU system
Single CPU system
Multiple CPU system
Redundant CPU system
Single CPU system
Multiple CPU system
Single CPU system
Multiple CPU system
Single CPU system
Multiple CPU system
Single CPU system
Multiple CPU system
Single CPU system
Multiple CPU system
Single CPU system
Multiple CPU system
Single CPU system
Multiple CPU system
* 1 The setting of intelligent function module parameters for A/D conversion and D/A conversion, the
* 2 For the FB conversion function, use GX Developer 8 or later.
*1
, are not
Software version
*2
GX Developer
Version 8.68W or later
Version 7.10L or later
Version 8.45X or later
Version 8.76E or later
Version 8.48A or later
Version 8.76E or later
Version 8.62Q or later
Version 8.68W or later
Version 8.76E or later
Cannot be used Cannot be used Cannot be used
Version 6 or later Version 2.10L or later Version 2.10L or later
setting status, and operating status can be checked by installing either GX Configurator-AD or GX Configurator-DA. The setting and setting states can be checked with the installed GX Configurator-AD and GX Configurator-DA.
GX Configurator-AD GX Configurator-DA GX Works2
Version 2.10L or later Version 2.10L or later
Refer to the GX Works2 Version 1 Operating Manual
(Common).
2 - 2
2.1 Applicable Systems
2
POINT
SYSTEM CONFIGURATION
(1) Depending on the version of GX Configurator-AD or GX Configurator-DA,
supported systems and CPU modules, and available functions of the Q64AD2DA vary.
(2) When using GX Works2, refer to the following:
• GX Works2 Version 1 Operating Manual (Common)
• GX Works2 Version 1 Operating Manual (Intelligent Function Module)
1
2
SYSTEM
3
4
OVERVIEW
CONFIGURATION
SPECIFICATIONS
FUNCTION
5
I/O SIGNALS FOR
THE CPU MODULE
6
BUFFER MEMORY
7
PREPARATORY
PROCEDURES AND
SETTING
8
2.1 Applicable Systems
UTILITY PACKAGE
(GX Configurator-AD/GX
Configurator-DA)
2 - 3
2
Main base unit
Extension base unit
12
1
Connecting directly to a programmable controller CPU
2
Connecting to a programmable controller CPU via an intelligent function module (Ethernet module, MELSECNET/H module, or CC-Link module) on the main base unit
(GX Configurator-AD or GX Configurator-DA cannot be used.)
SYSTEM CONFIGURATION
2.2 Using the Q64AD2DA with Redundant CPU
(1) GX Configurator-AD and GX Configurator-DA
GX Configurator-AD and GX Configurator-DA cannot be used when accessing the Redundant CPU via an intelligent function module on an extension base unit from GX Developer. Connect a personal computer to the Redundant CPU with a communication path indicated below.
Figure 2.1 Communication path for GX Configurator-AD and GX Configurator-DA
2 - 4

2.2 Using the Q64AD2DA with Redundant CPU

2
Function version
Relevant regulation standards
Serial No.
Function version
SYSTEM CONFIGURATION
2.3 Checking Function Version, Serial Number, and Software Version
1
This section describes how to check the function version of the Q64AD2DA and the software version of GX Configurator-AD or GX Configurator-DA.
(1) Checking the function version and serial number of the Q64AD2DA
The serial number and function version of the Q64AD2DA are described in the rating plate, on the front part of the module, or displayed in the System monitor dialog box of GX Developer.
(a) Checking on the rating plate on the side of the Q64AD2DA
Figure 2.2 Rating plate on the side of module
(b) Checking on the front of the module
The serial number and function version on the rating plate is shown on the front (at the bottom) of the module.
2
SYSTEM
3
4
5
OVERVIEW
CONFIGURATION
SPECIFICATIONS
FUNCTION
Figure 2.3 Description on the front part of module

2.3 Checking Function Version, Serial Number, and Software Version

I/O SIGNALS FOR
THE CPU MODULE
6
BUFFER MEMORY
7
PREPARATORY
PROCEDURES AND
SETTING
8
UTILITY PACKAGE
(GX Configurator-AD/GX
Configurator-DA)
2 - 5
2
POINT
Product Information List
Serial No.
Function version
Product No.
SYSTEM CONFIGURATION
(c) Checking on the System monitor dialog box (Product Information List)
To display the system monitor, select [Diagnostics] [System monitor] and click
the button of GX Developer.
Figure 2.4 Checking the serial number and function version
The serial number displayed on the Product information list dialog box of GX Developer may differ from that on the rating plate and on the front of the module.
• The serial number on the rating plate and front part of the module indicates the management information of the product.
• The serial number displayed on the Product information list dialog box of GX Developer indicates the function information of the product.
The function information of the product is updated when a new function is added.
2 - 6
2.3 Checking Function Version, Serial Number, and Software Version
2
SYSTEM CONFIGURATION
(2) Checking the software version of GX Configurator-AD and GX
Configurator-DA
To check the software version of GX Configurator-AD and GX Configurator-DA, select [Help] [Product information] of GX Developer.
Software version
1
2
SYSTEM
3
4
OVERVIEW
CONFIGURATION
SPECIFICATIONS
("Product information" dialog box of GX Developer Version 8)
Figure 2.5 Product information dialog box
FUNCTION
5
I/O SIGNALS FOR
THE CPU MODULE
6
BUFFER MEMORY
7
PREPARATORY
PROCEDURES AND
SETTING
8
2.3 Checking Function Version, Serial Number, and Software Version
UTILITY PACKAGE
(GX Configurator-AD/GX
Configurator-DA)
2 - 7
3
SPECIFICATIONS

CHAPTER3 SPECIFICATIONS

3.1 Performance Specifications
The following table shows the performance specifications of the Q64AD2DA.
Table 3.1 Performance specifications of the Q64AD2DA (1/2)
Item Specifications
Number of analog input points
Analog input
Digital output
I/O characteristics and
maximum resolution*
A/D conversion area
Voltage -10 to 10VDC (Input resistance: 1M ) Current 0 to 20mADC (Input resistance: 250 )
Normal resolution mode:-96 to 4095, -4096 to 4095, -1096 to 4595
High resolution mode:-384 to 16383, -288 to 12287, -16384 to 16383, -3288 to 13787
Analog
input range
Input
0 to 10V
0 to 5V 1.25mV 1 to 5V 1.0mV 0.333mV
1
-10 to 10V -4000 to 4000 2.5mV -16000 to 16000 0.625mV
Voltage
1 to 5V
(Extended mode)
0 to 20mA 4 to 20mA 4 A 1.33 A 4 to 20mA
Current
(Extended mode)
Digital output
-1000 to 4500 1.0mV -3000 to 13500 0.333mV
-1000 to 4500 4 A -3000 to 13500 1.33 A
4 channels
Normal resolution mode High resolution mode
value
0 to 4000
0 to 4000
Maximum
resolution
2.5mV 0 to 16000 0.625mV
5A
Digital output
value
0 to 12000
0 to 12000
Maximum
resolution
0.416mV
1.66 A
Analog
input range
Ambient
temperature
0 to 10V
Accuracy (Accuracy relative to maximum digital output value)
Conversion speed 500 s/channel Absolute maximum input
-10 to 10V 0 to 5V 1 to 5V
Voltage
1 to 5V
(Extended mode)
0 to 20mA 4 to 20mA 4 to 20mA
Current
(Extended mode)
Normal resolution mode High resolution mode
0 to 55
0.4%
( 16digit)
Voltage: 15V Current: 30mA
25 5 0 to 55 25 5
0.1%
( 4digit)
0.4%
( 64digit)
0.4%
( 48digit)
*2
0.1%
( 16digit)
0.1%
( 12digit)
3 - 1

3.1 Performance Specifications

3
SPECIFICATIONS
Table 3.1 Performance specifications of the Q64AD2DA (2/2)
Item Specifications
Number of analog output points
Digital input
Analog output
I/O characteristics and maximum resolution
D/A conversion area
Accuracy (Accuracy relative to maximum analog output value)
Conversion speed 500 s/channel Absolute maximum
output Output short-circuit
protection
Insulation specifications
Number of I/O occupied points 16 points (I/O assignment: Intelligent 16 points)
External connection system
Applicable cable size
Applicable solderless terminals
External power supply
Internal current consumption (5VDC) 0.17A Weight 0.23kg
Voltage -10 to 10VDC (External load resistance: 1M ) Current 0 to 20mADC (External load resistance: 600 )
Analog
output range
Output
0 to 5V 1 to 5V 1.0mV 0.333mV
-10 to 10V -4000 to 4000 2.5mV -16000 to 16000 0.625mV
Voltage
0 to 20mA
4 to 20mA 4 A 1.33 A
Current
Analog
output range
0 to 5V 1 to 5V
-10 to 10V
Vol tag e
0 to 20mA
4 to 20mA
Current
Specific isolated
area
Between input
terminal and
programmable
controller power
supply
Between input/output
channels
Between external
power supply and
analog input/output
External power supply 24VDC, FG terminal connection: External power supply connector
External power supply 24VDC, FG terminal connection: Refer to Table 3.2.
A/D conversion area, D/A conversion area: R1.25-3 (Solderless terminals with sleeves are
External power supply 24VDC, FG terminal connection: Not available
* 1 For the details of the I/O conversion characteristic, refer to Section 3.2.1. * 2 Indicates the value of the instant input current that does not break module inner electrical
resistance. The maximum input current value is 24mA when the current is impressed steadily.
Normal resolution mode: -96 to 4095, -4096 to 4095
High resolution mode: -288 to 12287, -16384 to 16383
Normal resolution mode High resolution mode
Digital input
value
0 to 4000
0 to 4000
Voltage: 12V Current: 21mA
Isolation
method
Photocoupler
isolation
--- --- ---
A/D conversion area, D/A conversion area:18 points terminal block
A/D conversion area, D/A conversion area: 0.3 to 0.75mm
Ripple, spike 500mV
Inrush current: 2.5A 150 s or less
Current consumption: 0.19A
2 channels
Maximum
resolution
1.25mV
5A
Ambient temperature
0 to 55 25 5
0.3% ( 30mV) 0.1% ( 10mV)
0.3% (60A) 0.1% (20A)
Available
Dielectric withstand voltage
500VACrms, 1min
unavailable.)
24VDC 15%
P-P or less
Digital input
value
0 to 12000
0 to 12000
Maximum
resolution
0.416mV
1.66 A
Insulation
resistance
500VDC 20M
or more
2
*3
1
OVERVIEW
2
SYSTEM
CONFIGURATION
3
SPECIFICATIONS
4
FUNCTION
5
I/O SIGNALS FOR
THE CPU MODULE
6
BUFFER MEMORY
7
PREPARATORY
PROCEDURES AND
SETTING
8
3.1 Performance Specifications
UTILITY PACKAGE
(GX Configurator-AD/GX
Configurator-DA)
3 - 2
3
Remark
External power supply connector (accessory)
SPECIFICATIONS
* 3 The following shows the specifications of the cable applicable to an external power supply
connector.
Figure 3.1 When inserting two cables into one terminal
Table 3.2 Cable applicable to external power supply connector
Item Specifications
Applicable cable size
Size when inserting two cables into one terminal
Screw tightening torque 0.5 to 0.6N m
0.2 to 3.3mm
Single wire: 0.2 to 0.8mm2 2
Stranded wire: 0.2 to 0.8mm
2
(AWG 24 to 12)
2
2
For general specifications of the Q64AD2DA, refer to the user's manual for the CPU module used.
3 - 3
3.1 Performance Specifications
3
SPECIFICATIONS
3.2 I/O Conversion Characteristic
3.2.1 I/O conversion characteristic of A/D conversion
The I/O conversion characteristic of A/D conversion represents the angle formed by a straight line connecting the "offset value" and "gain value" when the analog signals (voltage or current input) from outside the programmable controller are converted to digital values.
1
OVERVIEW
2
[Offset value]
The offset value refers to the analog input value (voltage or current) that makes the digital output value be 0.
[Gain value]
The gain value refers to the analog input value (voltage or current) that makes the digital output value be:
• 4000 (in normal resolution mode)
• 16000 or 12000 (in high resolution mode)
SYSTEM
3
4
5
I/O SIGNALS FOR
6
CONFIGURATION
SPECIFICATIONS
FUNCTION
THE CPU MODULE

3.2 I/O Conversion Characteristic

3.2.1 I/O conversion characteristic of A/D conversion

3 - 4
BUFFER MEMORY
7
PREPARATORY
PROCEDURES AND
SETTING
8
UTILITY PACKAGE
(GX Configurator-AD/GX
Configurator-DA)
3
0
0
0
5
12287
4000
12000
4095
-288
-96
Practical analog input range
Digital output value
Normal resolution mode
High resolution mode
2) 0 to 5V
Analog input voltage (V)
0
0
-10
0
10
16383
4000
16000
-16000
4095
-4096
-4000
-16384
High resolution mode
Practical analog input range
Digital output value
Normal resolution mode
3) -10 to 10V
Analog input voltage (V)
0
0
0
10
16383
4000
16000
4095
-384
-96
High resolution mode
Practical analog input range
Digital output value
Normal resolution mode
4) 0 to 10V
Analog input voltage (V)
0
0105.5
13787
4500
13500
4595
-1096
-3288
-1000
-3000
Practical analog input range
Digital output value
Normal resolution mode
High resolution mode
5) 1 to 5V (Extended mode)
Analog input voltage (V)
1) 1 to 5V
12287 12000
4095 4000
-288
Digital output value
SPECIFICATIONS
(1) Voltage input characteristic
Figure 3.2 shows voltage input characteristics.
Practical analog input range
0
-96
0105
Analog input voltage (V)
High resolution mode
Normal resolution mode
3 - 5
Figure 3.2 Voltage input characteristic
3.2 I/O Conversion Characteristic
3.2.1 I/O conversion characteristic of A/D conversion
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