Mitsubishi SEZ-KC25VA.W Service Manual

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS

TECHNICAL & SERVICE MANUAL

Series SEZ

Indoor unit [Model names]

SEZ-KC25VA

Ceiling Concealed R410A

[Service Ref.]

SEZ-KC25VA.W

Note :

•This manual does not cover outdoor units. When servicing outdoor units, please refer to the service manual No.OC322 together with this manual.

Model name

CONTENTS

indication

 

 

1. PART NAMES AND FUNCTIONS ········2

 

2. SPECIFICATIONS·································4

 

3. OUTLINES AND DIMENSIONS············6

 

4. WIRING DIAGRAM ·······························7

 

5. REFRIGERANT SYSTEM DIAGRAM·········8

 

6. TROUBLESHOOTING···························9

 

7. DISASSEMBLY PROCEDURE ···········13

INDOOR UNIT

8. PARTS LIST ········································18

 

9. OPTIONAL PARTS ·····························21

TEMP. ON/OFF

WIRED REMOTE CONTROLLER

1 PART NAMES AND FUNCTIONS

Indoor Unit

SEZ-KC25VA.W

Air outlet

Air outlet duct flange

Air inlet

Wired remote controller

On the controls are set, the same operation mode can be repeated by simply pressing the ON/OFF button.

Operation buttons

Set Temperature buttons

 

 

 

Down

 

 

 

Up

 

 

 

Timer Menu button

 

 

 

(Monitor/Set button)

 

 

 

Mode button (Return button)

 

 

 

 

 

TEMP.

 

Set Time buttons

 

 

 

Back

 

MENU

ON/OFF

Ahead

BACK

MONITOR/SET

DAY

 

Timer On/Off button

PAR-21MAA

CLOCK

 

(Set Day button)

 

 

 

Opening the

 

 

 

door.

 

 

 

 

 

Start/Stop button

 

 

Fan Speed button

 

 

Filter

button

 

 

(<return sign> button)

 

ON/OFF

Test Run button

 

 

 

 

 

 

Service button (Clear button)

 

FILTER

 

 

 

CHECK

TEST

 

 

OPERATION

 

Airflow Up/Down button

CLEAR

 

 

 

 

 

Louver button

 

 

(

 

Operation button)

 

 

 

 

To preceding operation

 

 

 

 

number.

 

 

Ventilation button

 

 

(

Operation button)

 

 

 

 

To next operation number.

2

Display

For purposes of this explanation, all parts of the display are shown as lit. During actual operation, only the relevant items will be lit.

Identifies the current operation

Shows the operating mode, etc.

*Multilanguage display is supported.

“Centrally Controlled” indicator

Indicates that operation of the remote controller has been prohibited by a master controller.

“Timer Is Off” indicator

Indicates that the timer is off.

Temperature Setting

Shows the target temperature.

Day-of-Week

Shows the current day of the week.

Time/Timer Display

Shows the current time, unless the simple or Auto Off timer is set.

If the simple or Auto Off timer is set, shows the time remaining.

TIME SUN MON TUE WED THU FRI SAT

TIMER

Hr

ON

AFTER

AFTER

OFF

ERROR CODE

 

FUNCTION

˚F˚C

 

FILTER

˚F˚C

 

 

WEEKLY

ONLY1Hr.

 

SIMPLE

 

AUTO OFF

Up/Down Air Direction indicator

The indicator shows the direction of the outcoming airflow.

“One Hour Only” indicator

Displayed if the airflow is set to weak and downward during COOL or DRY mode. (Operation varies according to model.)

The indicator goes off after one hour, at which time the airflow direction also changes.

Room Temperature display

Shows the room temperature.

Louver display

Indicates the action of the swing louver. Does not appear if the louver is stationary.

(Power On indicator)

Indicates that the power is on.

“Sensor” indication

Displayed when the remote controller sensor is used.

“Locked” indicator

Indicates that remote controller buttons have been locked.

“Clean The Filter” indicator

Comes on when it is time to clean the filter.

Timer indicators

The indicator comes on if the corresponding timer is set.

Fan Speed indicator

Shows the selected fan speed.

Ventilation indicator

Appears when the unit is running in Ventilation mode.

Caution

Only the Power display lights when the unit is stopped and power supplied to the unit.

When power is turned ON for the first time the (Centrally controlled) display appears to go off momentarily but this is not a malfunction.

“NOT AVAILABLE” is displayed when the Air speed button are pressed.This indicates that this room unit is not equipped with the fan direction adjustment function and the louver function.

When power is turned ON for the first time, it is normal that “PLEASE WAIT” is displayed on the room temperature indication (For max. 2minutes). Please wait until this “PLEASE WAIT” indication disappear then start the operation.

3

2 SPECIFICATIONS

Indoor model

Function

Power supply

Capacity Air flow (High/Low)

 

 

Power outlet

Electrical

data

Running current 1

Power input Rated frequency

 

 

 

 

Auxiliary heater

 

 

Power factor 1

 

 

Fan motor current 1

Fan

motor

Model

Winding

 

 

resistance (at20:)

 

 

Dimensions W H D

 

 

Weight

remarks

Air direction

Sound level (High/Low)

 

 

 

 

Fan speed regulator

Special

Thermistor RT11 (at 25:)

Thermistor RT12 (at 25:)

 

 

Thermistor RT13 (at 25:)

 

 

SEZ-KC25VA.W

 

Cooling

Heating

 

 

Single phase

 

 

230V , 50Hz

K /h

 

474/288

A

 

10

A

 

0.45

W

 

60

A(kW)

 

%

 

97

A

 

0.28

 

 

CRC4417BB

WHT-BLK : 261 BLK-BLU : 475

 

YLW-BRN : 294

 

 

mm

 

790 225 550

kg

 

19

 

 

1

dB(A)

 

36/25

 

 

2

kΩ

 

10

kΩ

 

10

kΩ

 

10

NOTE : Test conditions are based on ISO 5151

Cooling : Indoor

D.B. 27:

W.B. 19:

Outdoor D.B. 35:

W.B. 24:

Heating : Indoor

D.B. 20:

W.B. 5:

Outdoor D.B. 7: W.B. 6: Refrigerant piping length (one way): 5m

1 Measured under rated operating frequency.

Specifications and rating conditions of main electric parts

INDOOR UNIT

Item

Model

SEZ-KC25VA.W

 

 

 

 

Indoor fan capacitor

(C)

1.5+

440V

Fuse

(FUSE)

250V

6.3A

Varistor

(ZNR)

ERZV10D471

Terminal block

(TB)

TO OUTDOOR UNIT : 3P TO WIRED REMOTE CONTROLLER : 2P

Indoor fan motor thermal fuse

 

135:i5:

4

NOISE CRITERION CURVES

SEZ-KC25VA.W

 

 

 

 

 

 

 

<50Hz>

 

 

 

 

 

 

NOTCH

SPL(dB)

 

 

 

 

 

 

 

Hi

36

 

 

 

 

 

 

 

 

Lo

25

 

 

70

 

 

 

 

High speed

 

 

 

 

 

 

 

 

Pa

 

 

 

 

 

Low speed

 

60

 

 

 

 

 

 

 

 

20

 

 

 

 

 

 

 

 

NC60

0dB =

 

 

 

 

 

 

 

 

50

 

 

 

 

 

 

 

 

(dB)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC50

LEVEL

 

 

 

 

 

 

 

 

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PRESSURE

 

 

 

 

 

 

 

 

NC40

30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC30

BAND

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OCTAVE

 

 

 

 

 

 

 

 

NC20

10

Appro

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Approximate minimum

 

 

 

 

 

 

 

 

audible limit on continuous noise

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

63

125

250

500

1000

2000

4000

8000

 

 

OCTAVE BAND CENTER FREQUENCIES (Hz)

 

 

1m

Aux.duct

2m

 

1.5m

Measurement location

NOTE: The sound level is measured in an anechoic room where echoes are few, when compressor stops. The sound may be bigger than displayed level under actual installation condition by surrounding echoes. The sound level can be higher by about 2 dB than the displayed level during cooling and heating operation.

5

Mitsubishi SEZ-KC25VA.W Service Manual

6

The part air intake duct is attached.( 3)

(When the air intake duct is used)

 

pitch)

 

 

710

664(Liftingbolt

610

Air inlet

2X12- ø 3hole

Air outlet

50X11=550

582

790

15

50

 

23

150

 

80

14

16

(52)

(57)

Air filter

Lifting plate

Control box

 

 

 

42.5

56.5

 

 

 

 

 

 

(4-14x30)

459 (Lifting bolt pitch)

 

55

 

 

 

 

 

550( 1)

 

 

 

 

 

 

 

510

 

30

2X3- ø 3hole

 

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

2

148

13.5

14

 

 

 

 

1

 

 

 

 

 

 

 

 

 

Note 1. Use M10 screw for the lifting bolt (field supply).

2.Keep the service space for the maintenance from the bottom when the heat exchanger is cleaned.

3.The direction of air intake can be changed from the bottom to the rear by attaching the bottom plate to the air intake side.

4.Drain Pan is changeable from right and left.

5.The dimension is changed, in case the optional long-life filter is attached.

Rear Air-Intake spec. :Depth is increased by 30mm( 1) Bottom Air-Intake spec. :Height is increased by 30mm( 2)

Refrigerant piping flare connection

 

 

(gas ø 9.52 copper tube):LP

········1

Refrigerant piping flare connection

 

 

(liquid ø 6.35 copper tube):HP

········2

Drain piping connection R1 (External thread)

········3

5

301

301

5

12

 

 

 

189

 

 

6- ø 3hole

9

 

 

 

Detailed chart around the air intake duct frange( 3) (Duct and frange should be supplied in the field)

Required space for service and maintenance

300

 

 

50~150

25

450

450

500

 

 

 

 

50~150

 

5050

127

204.5

Access door

Ceiling surface

20mm

20mmthanMore

225(2)

 

Terminal bed

3

113

Make the access door at the appointed position properly

than

 

 

for service maintenance.

More

(Power source)

Bottom plate

 

 

 

 

W.KC25VA-SEZ

3

 

OUTLINES

 

DIMENSIONS AND

 

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TB4

 

 

The motor connector is

BLU

 

 

 

 

 

 

 

 

 

 

 

 

MF

 

 

 

 

 

 

 

 

 

 

 

 

 

S1

 

 

7 6 5 4 3 2 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S2

 

 

connected with 230V,240V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO OUTDOOR UNIT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S3

 

power at factory shipment.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If 220V power is used,

7 6 5 4 3 2 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Insert the attachment.

 

 

 

 

 

 

 

7 6 5 4 3 2 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INSERT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Color/Power source

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WHT/230,240V

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P.B.

BLU/220V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 2 3 AC220-240V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I.B.

 

CNSK(RED)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 2 3 4 5 6 7

WHT

RED

 

 

ORN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(FAN)

(POWER BOARD)

1 3

1 3 (POWER)

1 3

 

 

 

 

 

 

 

 

TRANS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FAN

CNDK

 

 

CND

 

BLU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FUSE

(CONTROL)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN3C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 2

DC13.1V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X6

X5 X4

 

 

 

ZNR

 

 

 

 

 

 

 

 

 

 

 

CN2S(WHT)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WHT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

SWE

SW3

 

 

 

 

 

 

 

 

 

(POWER

 

 

 

 

 

ON

 

ON

 

 

 

 

 

 

 

X6

X5

X4

 

 

 

 

 

BOARD)

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN2D

 

 

 

 

 

 

 

 

OFF

 

OFF

 

 

 

 

 

 

 

 

 

 

 

 

LED3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

12345

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SW2

 

 

 

 

 

 

CN2L

 

 

 

 

 

 

 

 

LED2

LED1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLK

RED

 

 

 

 

 

 

 

 

 

 

 

 

 

ON

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(2 PHASE) (INTAKE)

WHT

BLU

 

 

 

 

 

 

 

 

OFF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN29

CN20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(LIQUID)

(REMOCON)

 

 

 

 

12345

 

 

 

 

 

 

 

 

 

 

 

CN90

1 2

1 2

 

 

 

 

 

 

CN32

CN51

CN41

 

 

CN21

CN22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 2

1 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

TO MA-REMOTE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

SYMBOL

NAME

 

 

SYMBOL

 

 

 

 

 

 

 

 

NAME

 

 

 

 

 

 

 

 

 

 

CONTROLLER

 

 

 

 

 

 

 

 

 

 

 

 

TH5

TH1

 

TH2

 

 

 

 

 

 

 

 

DC8.7-13V

P.B.

INDOOR POWER BOARD

 

 

 

C

CAPACITOR (FAN MOTOR)

 

 

 

 

 

 

 

 

 

 

 

TB15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I.B.

INDOOR CONTROLLER BOARD

 

MF

FAN MOTOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN2L CONNECTOR (LOSSNAY)

 

 

 

TB4

TERMINAL BLOCK (INDOOR/OUTDOOR CONNECTING LINE)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN32 CONNECTOR (REMOTE SWITCH)

TERMINAL BLOCK (REMOTE CONTROLLER

NOTES: 1. Since the outdoor side electric wiring may change be sure to

CN41 CONNECTOR (HA TERMINAL-A)

 

TB15

TRANSMISSION LINE)

 

 

 

 

 

 

 

 

 

 

check the outdoor unit electric wiring for servicing.

CN51 CENTRALLY CONTROL

 

 

 

 

 

 

INTAKE AIR TEMP. THERMISTOR

 

 

 

 

 

 

TH1

 

 

 

2. Indoor and outdoor connecting wires are made with polarities, make

CN90 CONNECTOR (WIRELESS)

 

(0˚C/15kΩ . 25˚C/5.2kΩ

DETECT)

 

 

 

 

 

 

 

 

 

 

wiring matching terminal numbers (S1,S2,S3).

FUSE FUSE (6.3A)

 

 

 

 

 

 

PIPE TEMP. THERMISTOR/LIQUID

 

 

 

 

 

 

TH2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LED1 POWER SUPPLY (I.B.)

 

 

 

(0˚C/15kΩ . 25˚C/5.2kΩ

DETECT)

 

 

 

3. Symbols used in wiring diagram above are,

 

 

 

 

 

 

 

 

 

LED2 POWER SUPPLY (I.B.)

 

 

 

TH5

COND./EVA. TEMP. THERMISTOR

 

 

 

 

: Connector,

: Terminal.

 

 

LED3

TRANSMISSION (INDOOR-OUTDOOR)

 

(0˚C/15kΩ . 25˚C/5.2kΩ

DETECT)

 

 

 

4. The wiring between MA-REMOTE CONTROLLER and TB15 is

 

 

 

 

 

 

 

SW2

SWITCH (CAPACITY CODE)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

included in the package.

 

 

 

 

 

 

SW3

SWITCH (MODE SELECTION)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SWE SWITCH (EMERGENCY OPERATION)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X4 RELAY (FAN MOTOR LL)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X5 RELAY (FAN MOTOR Lo)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X6

RELAY (FAN MOTOR HI)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ZNR

VARISTOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W.KC25VA-SEZ

4

 

WIRING

 

DIAGRAM

 

 

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