Mitsubishi Electronics QD77MS16, QD77MS2, QD77MS4 User Manual

SAFETY PRECAUTIONS

(Please read these instructions before using this equipment.)

Before using this product, please read this manual and the relevant manuals introduced in this manual carefully and pay full attention to safety to handle the product correctly. The precautions given in this manual are concerned with this product only. Refer to the Users manual of the CPU module to use for a description of the PLC system safety precautions. In this manual, the safety instructions are ranked as "DANGER" and "CAUTION".

Indicates that incorrect handling may cause hazardous

Depending on circumstances, procedures indicated by results. In any case, it is important to follow the directions for usage.

Please save this manual to make it accessible when required and always forward it to the end user.

DANGER

CAUTION

conditions, resulting in death or severe injury.

Indicates that incorrect handling may cause hazardous conditions, resulting in medium or slight personal injury or physical damage.

CAUTION may also be linked to serious

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For Safe Operations

1. Prevention of electric shocks

DANGER

Never open the front case or terminal covers while the power is ON or the unit is running, as this

may lead to electric shocks.

Never run the unit with the front case or terminal cover removed. The high voltage terminal and

charged sections will be exposed and may lead to electric shocks.

Never open the front case or terminal cover at times other than wiring work or periodic

inspections even if the power is OFF. The insides of the module and servo amplifier are charged and may lead to electric shocks.

Completely turn off the externally supplied power used in the system before mounting or removing

the module, performing wiring work, or inspections. Failing to do so may lead to electric shocks.

When performing wiring work or inspections, turn the power OFF, wait at least ten minutes, and

then check the voltage with a tester, etc. Failing to do so may lead to electric shocks.

Be sure to ground the module, servo amplifier and servomotor (Ground resistance: 100 or

less). Do not ground commonly with other devices. The wiring work and inspections must be done by a qualified technician. Wire the units after installing the module, servo amplifier and servomotor. Failing to do so may

lead to electric shocks or damage. Never operate the switches with wet hands, as this may lead to electric shocks. Do not damage, apply excessive stress, place heavy things on or sandwich the cables, as this

may lead to electric shocks. Do not touch the module, servo amplifier, servomotor connector or terminal blocks while the

power is ON, as this may lead to electric shocks. Do not touch the built-in power supply, built-in grounding or signal wires of the module and servo

amplifier, as this may lead to electric shocks.

2. For fire prevention

CAUTION

Install the module, servo amplifier, servomotor and regenerative resistor on incombustible.

Installing them directly or close to combustibles will lead to fire. If a fault occurs in the module or servo amplifier, shut the power OFF at the servo amplifier's

power source. If a large current continues to flow, fire may occur. When using a regenerative resistor, shut the power OFF with an error signal. The regenerative

resistor may abnormally overheat due to a fault in the regenerative transistor, etc., and may lead

to fire. Always take heat measures such as flame proofing for the inside of the control panel where the

servo amplifier or regenerative resistor is installed and for the wires used. Failing to do so may

lead to fire. Do not damage, apply excessive stress, place heavy things on or sandwich the cables, as this

may lead to fire

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3. For injury prevention

CAUTION

Do not apply a voltage other than that specified in the instruction manual on any terminal.

Doing so may lead to destruction or damage. Do not mistake the terminal connections, as this may lead to destruction or damage. Do not mistake the polarity (+ / -), as this may lead to destruction or damage. Do not touch the heat radiating fins of module or servo amplifier, regenerative resistor and

servomotor, etc., while the power is ON and for a short time after the power is turned OFF. In this

timing, these parts become very hot and may lead to burns. Always turn the power OFF before touching the servomotor shaft or coupled machines, as these

parts may lead to injuries. Do not go near the machine during test operations or during operations such as teaching.

Doing so may lead to injuries.

4. Various precautions

Strictly observe the following precautions. Mistaken handling of the unit may lead to faults, injuries or electric shocks.

(1) System structure

CAUTION

Always install a leakage breaker on the module and servo amplifier power source. If installation of an electromagnetic contactor for power shut off during an error, etc., is specified in

the instruction manual for the servo amplifier, etc., always install the electromagnetic contactor.

Install the emergency stop circuit externally so that the operation can be stopped immediately and

the power shut off.

Use the module, servo amplifier, servomotor and regenerative resistor with the correct

combinations listed in the instruction manual. Other combinations may lead to fire or faults.

Use the CPU module, base unit, and Simple Motion module with the correct combinations listed in

the instruction manual. Other combinations may lead to faults.

If safety standards (ex., robot safety rules, etc.,) apply to the system using the module, servo

amplifier and servomotor, make sure that the safety standards are satisfied.

Construct a safety circuit externally of the module or servo amplifier if the abnormal operation of

the module or servo amplifier differs from the safety directive operation in the system.

In systems where coasting of the servomotor will be a problem during the forced stop, emergency

stop, servo OFF or power supply OFF, use the dynamic brake. Make sure that the system considers the coasting amount even when using the dynamic brake. In systems where perpendicular shaft dropping may be a problem during the forced stop,

emergency stop, servo OFF or power supply OFF, use both the dynamic brake and

electromagnetic brake. The dynamic brake must be used only on errors that cause the forced stop, emergency stop, or

servo OFF. This brake must not be used for normal braking. The brake (electromagnetic brake) assembled into the servomotor are for holding applications,

and must not be used for normal braking.

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CAUTION

The system must have a mechanical allowance so that the machine itself can stop even if the

stroke limits switch is passed through at the max. speed.

Use wires and cables that have a wire diameter, heat resistance and bending resistance

compatible with the system. Use wires and cables within the length of the range described in the instruction manual. The ratings and characteristics of the parts (other than module, servo amplifier and servomotor)

used in a system must be compatible with the module, servo amplifier and servomotor. Install a cover on the shaft so that the rotary parts of the servomotor are not touched during

operation. There may be some cases where holding by the electromagnetic brake is not possible due to the

life or mechanical structure (when the ball screw and servomotor are connected with a timing belt,

etc.). Install a stopping device to ensure safety on the machine side.

(2) Parameter settings and programming

DANGER

Set the parameter values to those that are compatible with the module, servo amplifier,

servomotor and regenerative resistor model and the system application. The protective functions may not function if the settings are incorrect.

The regenerative resistor model and capacity parameters must be set to values that conform to

the operation mode and servo amplifier. The protective functions may not function if the settings

are incorrect. Set the mechanical brake output and dynamic brake output validity parameters to values that are

compatible with the system application. The protective functions may not function if the settings

are incorrect. Set the stroke limit input validity parameter to a value that is compatible with the system

application. The protective functions may not function if the setting is incorrect. Set the servomotor encoder type (increment, absolute position type, etc.) parameter to a value

that is compatible with the system application. The protective functions may not function if the

setting is incorrect. Use the program commands for the program with the conditions specified in the instruction

manual. Set the sequence function program capacity setting, device capacity, latch validity range, I/O

assignment setting, and validity of continuous operation during error detection to values that are

compatible with the system application. The protective functions may not function if the settings

are incorrect.

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DANGER

The input devices and data registers assigned to the link will hold the data previous to when

communication is terminated by an error, etc. Thus, an error correspondence interlock program specified in the instruction manual must be used.

Use the interlock program specified in the intelligent function module's instruction manual for the

program corresponding to the intelligent function module.

(3) Transportation and installation

CAUTION

Transport the product with the correct method according to the mass.

Use the servomotor suspension bolts only for the transportation of the servomotor. Do not

transport the servomotor with machine installed on it. Do not stack products past the limit. When transporting the module or servo amplifier, never hold the connected wires or cables. When transporting the servomotor, never hold the cables, shaft or detector. When transporting the module or servo amplifier, never hold the front case as it may fall off. When transporting, installing or removing the module or servo amplifier, never hold the edges. Install the unit according to the instruction manual in a place where the mass can be withstood. Do not get on or place heavy objects on the product. Always observe the installation direction. Keep the designated clearance between the module or servo amplifier and control panel inner

surface or the module and servo amplifier, module or servo amplifier and other devices. Do not install or operate modules, servo amplifiers or servomotors that are damaged or that have

missing parts. Do not block the intake/outtake ports of the servo amplifier and servomotor with cooling fan. Do not allow conductive matter such as screw or cutting chips or combustible matter such as oil

enter the module, servo amplifier or servomotor.

The module, servo amplifier and servomotor are precision machines, so do not drop or apply

strong impacts on them.

Securely fix the module, servo amplifier and servomotor to the machine according to the

instruction manual. If the fixing is insufficient, these may come off during operation.

Always install the servomotor with reduction gears in the designated direction. Failing to do so

may lead to oil leaks.

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CAUTION

Store and use the unit in the following environmental conditions.

Environment

Ambient

temperature

Ambient humidity

Storage

temperature

Atmosphere

Altitude

Vibration

Module/Servo amplifier Servomotor

According to each instruction manual.

Indoors (where not subject to direct sunlight).

No corrosive gases, flammable gases, oil mist or dust must exist

1000m (3280.84ft.) or less above sea level

According to each instruction manual

Conditions

0°C to +40°C (With no freezing)

(32°F to +104°F)

80% RH or less

(With no dew condensation)

-20°C to +65°C

(-4°F to +149°F)

When coupling with the servomotor shaft end, do not apply impact such as by hitting with a

hammer. Doing so may lead to detector damage.

Do not apply a load larger than the tolerable load onto the servomotor shaft. Doing so may lead

to shaft breakage.

When not using the module for a long time, disconnect the power line from the module or servo

amplifier. Place the module and servo amplifier in static electricity preventing vinyl bags and store. When storing for a long time, please contact with our sales representative.

Also, execute a trial operation. Make sure that the connectors for the servo amplifier and peripheral devices have been securely

installed until a click is heard.

Not doing so could lead to a poor connection, resulting in erroneous input and output. When fumigants that contain halogen materials such as fluorine, chlorine, bromine, and iodine

are used for disinfecting and protecting wooden packaging from insects, they cause malfunction

when entering our products.

Please take necessary precautions to ensure that remaining materials from fumigant do not enter

our products, or treat packaging with methods other than fumigation (heat method). Additionally,

disinfect and protect wood from insects before packing products. The module and the servo amplifier must not be used with parts which contain halogen-series

flame retardant materials (such as bromine) under coexisting conditions.

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(4) Wiring

CAUTION

Correctly and securely wire the wires. Reconfirm the connections for mistakes and the terminal

screws for tightness after wiring. Failing to do so may lead to run away of the servomotor. After wiring, install the protective covers such as the terminal covers to the original positions. Do not install a phase advancing capacitor, surge absorber or radio noise filter (option FR-BIF) on

the output side of the servo amplifier.

Correctly connect the output side (terminal U, V, W). Incorrect connections will lead the

servomotor to operate abnormally. Do not connect a commercial power supply to the servomotor, as this may lead to trouble. Do not mistake the direction of the surge absorbing diode installed on the DC relay for the

control signal output of brake signals, etc. Incorrect installation may lead to signals not being output when trouble occurs or the protective functions not functioning.

Servo amplifier

DOCOM

24VDC

Servo amplifier

DOCOM

24VDC

Control output signal

DICOM

For the sink output interface For the source output interface

Control output signal

DICOM

Do not connect or disconnect the connection cables between each unit, the encoder cable or

PLC expansion cable while the power is ON. Securely tighten the cable connector fixing screws and fixing mechanisms. Insufficient fixing may

lead to the cables combing off during operation. Do not bundle the power line or cables. Use applicable solderless terminals and tighten them with the specified torque.

If any solderless spade terminal is used, it may be disconnected when the terminal screw comes

loose, resulting in failure.

(5) Trial operation and adjustment

CAUTION

Confirm and adjust the program and each parameter before operation. Unpredictable

movements may occur depending on the machine. Extreme adjustments and changes may lead to unstable operation, so never make them. When using the absolute position system function, on starting up, and when the module or

absolute value motor has been replaced, always perform a home position return. Before starting test operation, set the parameter speed limit value to the slowest value, and make

sure that operation can be stopped immediately by the forced stop, etc. if a hazardous state

occurs. Before starting the operation, confirm the brake function.

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(6) Usage methods

CAUTION

Immediately turn OFF the power if smoke, abnormal sounds or odors are emitted from the

module, servo amplifier or servomotor. Always execute a test operation before starting actual operations after the program or parameters

have been changed or after maintenance and inspection.

Do not attempt to disassemble and repair the units excluding a qualified technician whom our

company recognized. Do not make any modifications to the unit. Keep the effect or electromagnetic obstacles to a minimum by installing a noise filter or by using

wire shields, etc.

Electromagnetic obstacles may affect the electronic devices used near the module or servo

amplifier. When using the CE Mark-compliant equipment design, refer to the "EMC Installation Guidelines"

(data number IB(NA)-67339) and refer to the corresponding EMC guideline information for the

servo amplifiers and other equipment. Note that when the reference axis speed is designated for interpolation operation, the speed of

the partner axis (2nd axis, 3rd axis and 4th axis) may be larger than the set speed (larger than

the speed limit value). Use the units with the following conditions.

Item Conditions

Input power According to each instruction manual. Input frequency According to each instruction manual.

Tolerable momentary power failure

According to each instruction manual.

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(7) Corrective actions for errors

CAUTION

If an error occurs in the self diagnosis of the module or servo amplifier, confirm the check details

according to the instruction manual, and restore the operation.

If a dangerous state is predicted in case of a power failure or product failure, use a servomotor

with an electromagnetic brake or install a brake mechanism externally. Use a double circuit construction so that the electromagnetic brake operation circuit can be

operated by emergency stop signals set externally.

Shut off with servo ON signal OFF, alarm, electromagnetic brake signal.

Shut off with the emergency stop signal (EMG).

Servo motor

Electromagnetic brake

RA1

EMG

24VDC

If an error occurs, remove the cause, secure the safety and then resume operation after alarm

release. The unit may suddenly resume operation after a power failure is restored, so do not go near the

machine. (Design the machine so that personal safety can be ensured even if the machine

restarts suddenly.)

(8) Maintenance, inspection and part replacement

CAUTION

Perform the daily and periodic inspections according to the instruction manual.

Perform maintenance and inspection after backing up the program and parameters for the

module and servo amplifier. Do not place fingers or hands in the clearance when opening or closing any opening. Periodically replace consumable parts such as batteries according to the instruction manual. Do not touch the lead sections such as ICs or the connector contacts. Before touching the module, always touch grounded metal, etc. to discharge static electricity from

human body. Failure to do so may cause the module to fail or malfunction.

Do not directly touch the module's conductive parts and electronic components.

Touching them could cause an operation failure or give damage to the module. Do not place the module or servo amplifier on metal that may cause a power leakage or wood,

plastic or vinyl that may cause static electricity buildup. Do not perform a megger test (insulation resistance measurement) during inspection. When replacing the module or servo amplifier, always set the new module settings correctly.

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CAUTION

When the module or absolute value motor has been replaced, carry out a home position return

operation using one of the following methods, otherwise position displacement could occur.

1) After writing the servo data to the Simple Motion module using programming software, switch on the power again, then perform a home position return operation.

After maintenance and inspections are completed, confirm that the position detection of the

absolute position detector function is correct.

Do not drop or impact the battery installed to the module.

Doing so may damage the battery, causing battery liquid to leak in the battery. Do not use the

dropped or impacted battery, but dispose of it. Do not short circuit, charge, overheat, incinerate or disassemble the batteries. The electrolytic capacitor will generate gas during a fault, so do not place your face near the

module or servo amplifier. The electrolytic capacitor and fan will deteriorate. Periodically replace these to prevent secondary

damage from faults. Please contact with our sales representative. Lock the control panel and prevent access to those who are not certified to handle or install

electric equipment. Do not mount/remove the module and base or terminal block more than 50 times (IEC61131-2-

compliant), after the first use of the product. Failure to do so may cause malfunction. Do not burn or break a module and servo amplifier. Doing so may cause a toxic gas.

(9) About processing of waste

When you discard module, servo amplifier, a battery (primary battery) and other option articles, please follow the law of each country (area).

CAUTION

This product is not designed or manufactured to be used in equipment or systems in situations

that can affect or endanger human life. When considering this product for operation in special applications such as machinery or

systems used in passenger transportation, medical, aerospace, atomic power, electric power, or

submarine repeating applications, please contact your nearest Mitsubishi sales representative. Although this product was manufactured under conditions of strict quality control, you are

strongly advised to install safety devices to forestall serious accidents when it is used in facilities

where a breakdown in the product is likely to cause a serious accident.

(10) General cautions

All drawings provided in the instruction manual show the state with the covers and safety

partitions removed to explain detailed sections. When operating the product, always return the

covers and partitions to the designated positions, and operate according to the instruction

manual.

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CONDITIONS OF USE FOR THE PRODUCT

(1) Mitsubishi programmable controller ("the PRODUCT") shall be used in conditions;

i) where any problem, fault or failure occurring in the PRODUCT, if any, shall not lead to any major or

serious accident; and

ii) where the backup and fail-safe function are systematically or automatically provided outside of the

PRODUCT for the case of any problem, fault or failure occurring in the PRODUCT.

(2) The PRODUCT has been designed and manufactured for the purpose of being used in general industries.

MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY (INCLUDING, BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT, WARRANTY, TORT, PRODUCT LIABILITY) FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS, PRECAUTIONS, OR WARNING CONTAINED IN MITSUBISHI'S USER, INSTRUCTION AND/OR SAFETY MANUALS, TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT. ("Prohibited Application") Prohibited Applications include, but not limited to, the use of the PRODUCT in;

• Nuclear Power Plants and any other power plants operated by Power companies, and/or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT.

• Railway companies or Public service purposes, and/or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User.

• Aircraft or Aerospace, Medical applications, Train equipment, transport equipment such as Elevator and Escalator, Incineration and Fuel devices, Vehicles, Manned transportation, Equipment for Recreation and Amusement, and Safety devices, handling of Nuclear or Hazardous Materials or Chemicals, Mining and Drilling, and/or other applications where there is a significant risk of injury to the public or property.

Notwithstanding the above, restrictions Mitsubishi may in its sole discretion, authorize use of the PRODUCT in one or more of the Prohibited Applications, provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail-safe, redundant or other safety features which exceed the general specifications of the PRODUCTs are required. For details, please contact the Mitsubishi representative in your region.

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INTRODUCTION

Thank you for purchasing the Mitsubishi MELSEC-Q series programmable controllers. This manual describes the functions and programming of the Simple Motion module.

Before using this product, please read this manual and the relevant manuals carefully and develop familiarity with the functions and performance of the MELSEC-Q series programmable controller to handle the product correctly. When applying the program examples introduced in this manual to the actual system, ensure the applicability and confirm that it will not cause system control problems.

Please make sure that the end users read this manual.

REMARK

• Unless otherwise specified, this manual describes the program examples in which the I/O numbers of X/Y00 to X/Y1F are assigned for a Q series Simple Motion module. I/O number assignment is required for using the program examples described in the manual. For I/O number assignment, refer to the following.

QnUCPU User's Manual (Function Explanation, Program Fundamentals) Qn(H)/QnPH/QnPRHCPU User's Manual (Function Explanation, Program Fundamentals)

• Operating procedures are explained using GX Works2.

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REVISIONS

The manual number is given on the bottom left of the back cover.

Print Date Manual Number Revision

Feb., 2012 IB(NA)-0300185-A First edition

Sep., 2013 IB(NA)-0300185-B

[Additional function] Driver communication function, Inverter FR-A700 series, Synchronous encoder via servo amplifier, Operation cycle setting for QD77MS2/QD77MS4 [Additional correction/partial correction] Safety precautions, Relevant manuals, Restrictions by the SERIAL No. and version, Parameters, Monitor data, Control data, List of errors, List of warnings, List of buffer memory address, Serial absolute synchronous encoder cable

Nov., 2014 IB(NA)-0300185-C

[Additional function] Servo driver VCII series manufactured by Nikki Denso Co., Ltd. (SSCNET

/H compatible), MR-JE-B [Additional correction/partial correction] Restrictions by the SERIAL No. and version, Parameters, Monitor data, List of errors, List of warnings

Japanese Manual Version IB-0300184

This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.

 2012 MITSUBISHI ELECTRIC CORPORATION

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SAFETY PRECAUTIONS ............................................................................................................................. A- 1

CONDITIONS OF USE FOR THE PRODUCT ............................................................................................. A-11

INTRODUCTION ............................................................................................................................................ A-12

REVISIONS .................................................................................................................................................... A-13

CONTENTS .................................................................................................................................................... A-14

COMPLIANCE WITH THE EMC AND LOW VOLTAGE DIRECTIVES ....................................................... A-22

RELEVANT MANUALS ................................................................................................................................. A-22

MANUAL PAGE ORGANIZATION ................................................................................................................ A-24

TERMS ........................................................................................................................................................... A-25

PACKING LIST ............................................................................................................................................... A-26

Section 1 Product Specifications and Handling

1. Product Outline 1- 1 to 1-30

1.1 Positioning control .................................................................................................................................... 1- 2

1.1.1 Features of QD77MS ........................................................................................................................ 1- 2

1.1.2 Purpose and applications of positioning control ............................................................................... 1- 6

1.1.3 Mechanism of positioning control ..................................................................................................... 1- 8

1.1.4 Overview of positioning control f unctions ......................................................................................... 1- 9

1.1.5 Outline design of positioning system ................................................................................................ 1-19

1.1.6 Communicating signals between QD77MS and each module ........................................................ 1-20

1.2 Flow of system operation ......................................................................................................................... 1-24

1.2.1 Flow of all processes ......................................................................................................................... 1-24

1.2.2 Outline of starting .............................................................................................................................. 1-26

1.2.3 Outline of stopping ............................................................................................................................ 1-28

1.2.4 Outline for restarting .......................................................................................................................... 1-30

2. System Configuration 2- 1 to 2-12

2.1 General image of system ......................................................................................................................... 2- 2

2.2 Component list ......................................................................................................................................... 2- 4

2.3 Applicable system .................................................................................................................................... 2- 8

2.4 How to check the function version and SERIAL No. .............................................................................. 2-10

2.5 Restrictions by the SERIAL No. and version .......................................................................................... 2-11

3. Specifications and Functions 3- 1 to 3-48

3.1 Performance specifications ...................................................................................................................... 3- 2

3.2 List of functions ........................................................................................................................................ 3- 4

3.2.1 QD77MS control functions ................................................................................................................ 3- 4

3.2.2 QD77MS main functions ................................................................................................................... 3- 7

3.2.3 QD77MS sub functions ..................................................................................................................... 3- 9

3.2.4 QD77MS common functions ............................................................................................................. 3-11

3.2.5 Combination of QD77MS main functions and sub functions ........................................................... 3-14

3.3 Specifications of input/output signals with PLC CPU ............................................................................. 3-16

3.3.1 List of input/output signals with PLC CPU ........................................................................................ 3-16

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3.3.2 Details of input signals (QD77MS

3.3.3 Details of output signals (PLC CPU

3.4 Specifications of interfaces with external devices ................................................................................... 3-23

3.4.1 Electrical specifications of input signals ........................................................................................... 3-23

3.4.2 Signal layout for external input connection connector ..................................................................... 3-25

3.4.3 List of input signal details .................................................................................................................. 3-27

3.4.4 Interface internal circuit ..................................................................................................................... 3-30

3.5 External circuit design .............................................................................................................................. 3-34

4. Installation, Wiring and Maintenance of the Product 4- 1 to 4-20

4.1 Outline of installation, wiring and maintenance ....................................................................................... 4- 2

4.1.1 Installation, wiring and maintenance procedures ............................................................................. 4- 2

4.1.2 Names of each part ........................................................................................................................... 4- 3

4.1.3 Handling precautions ........................................................................................................................ 4- 5

4.2 Installation ................................................................................................................................................ 4- 7

4.2.1 Precautions for installation ................................................................................................................ 4- 7

4.3 Wiring ........................................................................................................................................................ 4- 8

4.3.1 Precautions for wiring ........................................................................................................................ 4- 8

4.4 Confirming the installation and wiring ...................................................................................................... 4-19

4.4.1 Items to confirm when installation and wiring are completed .......................................................... 4-19

4.5 Maintenance ............................................................................................................................................. 4-20

4.5.1 Precautions for maintenance ............................................................................................................ 4-20

4.5.2 Disposal instructions ......................................................................................................................... 4-20

PLC CPU) ............................................................................ 3-19

QD77MS) .......................................................................... 3-21

5. Data Used for Positioning Control 5- 1 to 5-202

5.1 Types of data ............................................................................................................................................ 5- 2

5.1.1 Parameters and data required for control......................................................................................... 5- 2

5.1.2 Setting items for positioning parameters .......................................................................................... 5- 5

5.1.3 Setting items for OPR parameters .................................................................................................... 5- 7

5.1.4 Setting items for expansion parameters ........................................................................................... 5- 8

5.1.5 Setting items for servo parameters ................................................................................................... 5- 8

5.1.6 Setting items for positioning data ...................................................................................................... 5- 9

5.1.7 Setting items for block start data ...................................................................................................... 5-11

5.1.8 Setting items for condition data ........................................................................................................ 5-12

5.1.9 Types and roles of monitor data ....................................................................................................... 5-13

5.1.10 Types and roles of control data ...................................................................................................... 5-18

5.2 List of parameters .................................................................................................................................... 5-22

5.2.1 Basic parameters 1 ........................................................................................................................... 5-22

5.2.2 Basic parameters 2 ........................................................................................................................... 5-28

5.2.3 Detailed parameters 1 ....................................................................................................................... 5-29

5.2.4 Detailed parameters 2 ....................................................................................................................... 5-40

5.2.5 OPR basic parameters ...................................................................................................................... 5-52

5.2.6 OPR detailed parameters ................................................................................................................. 5-60

5.2.7 Expansion parameters ...................................................................................................................... 5-65

5.2.8 Servo parameters .............................................................................................................................. 5-70

5.3 List of positioning data ............................................................................................................................. 5-83

5.4 List of block start data .............................................................................................................................. 5-99

5.5 List of condition data .............................................................................................................................. 5-105

5.6 List of monitor data ................................................................................................................................. 5-116

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5.6.1 System monitor data ....................................................................................................................... 5-116

5.6.2 Axis monitor data ............................................................................................................................. 5-130

5.7 List of control data .................................................................................................................................. 5-158

5.7.1 System control data ........................................................................................................................ 5-158

5.7.2 Axis control data .............................................................................................................................. 5-166

5.7.3 Expansion axis control data ............................................................................................................ 5-200

6. Sequence Program Used for Positioning Control 6- 1 to 6-76

6.1 Precautions for creating program ............................................................................................................ 6- 2

6.2 List of devices used .................................................................................................................................. 6- 6

6.3 Creating a program .................................................................................................................................. 6-16

6.3.1 General configuration of program ..................................................................................................... 6-16

6.3.2 Positioning control operation program .............................................................................................. 6-17

6.4 Positioning program examples ................................................................................................................ 6-21

6.5 Program details ........................................................................................................................................ 6-53

6.5.1 Initialization program ......................................................................................................................... 6-53

6.5.2 Start details setting program ............................................................................................................. 6-54

6.5.3 Start program ..................................................................................................................................... 6-56

6.5.4 Continuous operation interrupt program ........................................................................................... 6-68

6.5.5 Restart program ................................................................................................................................ 6-70

6.5.6 Stop program ..................................................................................................................................... 6-73

7. Memory Configuration and Data Process 7- 1 to 7-20

7.1 Configuration and roles of QD77MS memory ......................................................................................... 7- 2

7.1.1 Configuration and roles of QD77MS memory .................................................................................. 7- 2

7.1.2 Buffer memory area configuration .................................................................................................... 7- 5

7.2 Data transmission process ...................................................................................................................... 7- 7

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Section 2 Control Details and Setting

8. OPR Control 8- 1 to 8-20

8.1 Outline of OPR control ............................................................................................................................. 8- 2

8.1.1 Two types of OPR control ................................................................................................................. 8- 2

8.2 Machine OPR ........................................................................................................................................... 8- 5

8.2.1 Outline of the machine OPR operation ............................................................................................. 8- 5

8.2.2 Machine OPR method ....................................................................................................................... 8- 6

8.2.3 OPR method (1): Near-point dog method ........................................................................................ 8- 7

8.2.4 OPR method (2): Count method 1) .................................................................................................. 8- 9

8.2.5 OPR method (3): Count method 2) .................................................................................................. 8-11

8.2.6 OPR method (4): Data set method ................................................................................................... 8-13

8.2.7 OPR method (5): Scale origin signal detection method ................................................................... 8-14

8.3 Fast OPR .................................................................................................................................................. 8-17

8.3.1 Outline of the fast OPR operation ..................................................................................................... 8-17

8.4 Selection of the OPR setting condition .................................................................................................. 8-19

8.4.1 Outline of the OPR setting condition ................................................................................................ 8-19

9. Major Positioning Control 9- 1 to 9-134

9.1 Outline of major positioning controls ....................................................................................................... 9- 2

9.1.1 Data required for major positioning control ...................................................................................... 9- 4

9.1.2 Operation patterns of major positioning controls ............................................................................. 9- 5

9.1.3 Designating the positioning address................................................................................................. 9-15

9.1.4 Confirming the current value ............................................................................................................. 9-16

9.1.5 Control unit "degree" handling .......................................................................................................... 9-18

9.1.6 Interpolation control ........................................................................................................................... 9-21

9.2 Setting the positioning data .................................................................................................................... 9-26

9.2.1 Relation between each control and positioning data ....................................................................... 9-26

9.2.2 1-axis linear control ........................................................................................................................... 9-28

9.2.3 2-axis linear interpolation control ...................................................................................................... 9-32

9.2.4 3-axis linear interpolation control ...................................................................................................... 9-38

9.2.5 4-axis linear interpolation control ...................................................................................................... 9-44

9.2.6 1-axis fixed-feed control .................................................................................................................... 9-49

9.2.7 2-axis fixed-feed control (interpolation) ............................................................................................ 9-52

9.2.8 3-axis fixed-feed control (interpolation) ............................................................................................ 9-54

9.2.9 4-axis fixed-feed control (interpolation) ........................................................................................... 9-59

9.2.10 2-axis circular interpolation control with sub point designation ..................................................... 9-62

9.2.11 2-axis circular interpolation control with center point designation ................................................. 9-68

9.2.12 1-axis speed control ........................................................................................................................ 9-76

9.2.13 2-axis speed control ........................................................................................................................ 9-79

9.2.14 3-axis speed control ........................................................................................................................ 9-83

9.2.15 4-axis speed control ........................................................................................................................ 9-87

9.2.16 Speed-position switching control (INC mode) ................................................................................ 9-92

9.2.17 Speed-position switching control (ABS mode) ............................................................................. 9-103

9.2.18 Position-speed switching control .................................................................................................. 9-112

9.2.19 Current value changing ................................................................................................................. 9-122

9.2.20 NOP instruction ............................................................................................................................. 9-127

9.2.21 JUMP instruction ........................................................................................................................... 9-128

A - 17

9.2.22 LOOP ............................................................................................................................................. 9-130

9.2.23 LEND ............................................................................................................................................. 9-132

10. High-Level Positioning Control 10- 1 to 10-30

10.1 Outline of high-level positioning control .............................................................................................. 10- 2

10.1.1 Data required for high-level positioning control ............................................................................ 10- 3

10.1.2 "Block start data" and "condition data" configuration ................................................................... 10- 4

10.2 High-level positioning control execution procedure ............................................................................ 10- 6

10.3 Setting the block start data .................................................................................................................. 10- 7

10.3.1 Relation between various controls and block start data .............................................................. 10- 7

10.3.2 Block start (normal start) ............................................................................................................. 10- 8

10.3.3 Condition start ............................................................................................................................... 10-10

10.3.4 Wait start........................................................................................................................................ 10-11

10.3.5 Simultaneous start ....................................................................................................................... 10-12

10.3.6 Repeated start (FOR loop) .......................................................................................................... 10-13

10.3.7 Repeated start (FOR condition) .................................................................................................. 10-14

10.3.8 Restrictions when using the NEXT start ....................................................................................... 10-15

10.4 Setting the condition data .................................................................................................................... 10-16

10.4.1 Relation between various controls and the condition data .......................................................... 10-16

10.4.2 Condition data setting examples .................................................................................................. 10-19

10.5 Multiple axes simultaneous start control ............................................................................................. 10-21

10.6 Start program for high-level positioning control .................................................................................. 10-26

10.6.1 Starting high-level positioning control ........................................................................................... 10-26

10.6.2 Example of a start program for high-level positioning control ..................................................... 10-27

11. Manual Control 11- 1 to 11-32

11.1 Outline of manual control ................................................................................................................... 11- 2

11.1.1 Three manual control methods ..................................................................................................... 11- 2

11.2 JOG operation ...................................................................................................................................... 11- 4

11.2.1 Outline of JOG operation .............................................................................................................. 11- 4

11.2.2 JOG operation execution procedure ............................................................................................ 11- 7

11.2.3 Setting the required parameters for JOG operation ..................................................................... 11- 8

11.2.4 Creating start programs for JOG operation .................................................................................. 11-10

11.2.5 JOG operation example ................................................................................................................ 11-12

11.3 Inching operation .................................................................................................................................. 11-15

11.3.1 Outline of inching operation .......................................................................................................... 11-15

11.3.2 Inching operation execution procedure ........................................................................................ 11-18

11.3.3 Setting the required parameters for inching operation ................................................................ 11-19

11.3.4 Creating a program to enable/disable the inching operation ....................................................... 11-20

11.3.5 Inching operation example ............................................................................................................ 11-22

11.4 Manual pulse generator operation ....................................................................................................... 11-24

11.4.1 Outline of manual pulse generator operation ............................................................................... 11-24

11.4.2 Manual pulse generator operation execution procedure ............................................................. 11-28

11.4.3 Setting the required parameters for manual pulse generator operation ..................................... 11-29

11.4.4 Creating a program to enable/disable the manual pulse generator operation ............................ 11-30

12. Expansion Control 12- 1 to 12-34

12.1 Speed-torque control ........................................................................................................................... 12- 2

12.1.1 Outline of speed-torque control .................................................................................................... 12- 2

A - 18

12.1.2 Setting the required parameters for speed-torque control ........................................................... 12- 4

12.1.3 Setting the required data for speed-torque control ...................................................................... 12- 5

12.1.4 Operation of speed-torque control ................................................................................................ 12- 7

12.2 Synchronous control ............................................................................................................................ 12-34

13. Control Sub Functions 13- 1 to 13-108

13.1 Outline of sub functions ....................................................................................................................... 13- 2

13.1.1 Outline of sub functions ................................................................................................................ 13- 2

13.2 Sub functions specifically for machine OPR ....................................................................................... 13- 4

13.2.1 OPR retry function ......................................................................................................................... 13- 4

13.2.2 OP shift function .......................................................................................................................... 13- 8

13.3 Functions for compensating the control .............................................................................................. 13-11

13.3.1 Backlash compensation function .................................................................................................. 13-11

13.3.2 Electronic gear function ................................................................................................................ 13-13

13.3.3 Near pass function ........................................................................................................................ 13-20

13.4 Functions to limit the control ................................................................................................................ 13-22

13.4.1 Speed limit function ....................................................................................................................... 13-22

13.4.2 Torque limit function ...................................................................................................................... 13-24

13.4.3 Software stroke limit function ........................................................................................................ 13-28

13.4.4 Hardware stroke limit function ...................................................................................................... 13-35

13.4.5 Forced stop function ...................................................................................................................... 13-39

13.5 Functions to change the control details ............................................................................................... 13-42

13.5.1 Speed change function ................................................................................................................. 13-42

13.5.2 Override function ........................................................................................................................... 13-49

13.5.3 Acceleration/deceleration time change function .......................................................................... 13-52

13.5.4 Torque change function ................................................................................................................ 13-57

13.5.5 Target position change function ................................................................................................... 13-61

13.6 Absolute position system ..................................................................................................................... 13-65

13.7 Other functions ..................................................................................................................................... 13-6 7

13.7.1 Step function.................................................................................................................................. 13-67

13.7.2 Skip functi on .................................................................................................................................. 13-72

13.7.3 M code output function .................................................................................................................. 13-75

13.7.4 Teaching function .......................................................................................................................... 13-79

13.7.5 Command in-position function ...................................................................................................... 13-85

13.7.6 Acceleration/deceleration processing function ............................................................................. 13-88

13.7.7 Pre-reading start function .............................................................................................................. 13-91

13.7.8 Deceleration start flag function .................................................................................................... 13-94

13.7.9 Stop command processing for deceleration stop function ........................................................ 13-97

13.7.10 Speed control 10 x multiplier setting for degree axis function .............................................. 13-100

13.7.11 Operation setting for incompletion of OPR function .............................................................. 13-103

13.8 Servo ON/OFF ................................................................................................................................... 13-105

13.8.1 Servo ON/OFF ............................................................................................................................ 13-105

13.8.2 Follow up function ....................................................................................................................... 13-107

14. Common Functions 14- 1 to 14-66

14.1 Outline of common functions ............................................................................................................... 14- 2

14.2 Parameter initialization function ........................................................................................................... 14- 4

14.3 Execution data backup function .......................................................................................................... 14- 6

14.4 External signal selection function ........................................................................................................ 14- 8

14.5 External I/O signal logic switching function ......................................................................................... 14-14

A - 19

14.6 History monitor function ....................................................................................................................... 14-16

14.7 Amplifier-less operation function ......................................................................................................... 14-20

14.8 Virtual servo amplifier function ............................................................................................................ 14-27

14.9 Driver communication function ............................................................................................................ 14-31

14.10 Mark detection function ...................................................................................................................... 14-3 9

14.11 Optional data monitor function........................................................................................................... 14-52

14.12 Module error collection function......................................................................................................... 14-56

14.13 Connect/disconnect function of SSCNET communication ............................................................... 14-57

14.14 QD75MH initial value setting function ............................................................................................... 14-63

14.15 Hot line forced stop function .............................................................................................................. 14-65

15. Dedicated Instructions 15- 1 to 15-18

15.1 List of dedicated instructions ............................................................................................................... 15- 2

15.2 Interlock during dedicated instruction is executed .............................................................................. 15- 2

15.3 ZP.PSTRT1, ZP.PSTRT2, ZP.PSTRT3, ZP.PSTRT4 ........................................................................ 15- 3

15.4 ZP.TEACH1, ZP.TEACH2, ZP.TEACH3, ZP.TEACH4 ...................................................................... 15- 7

15.5 ZP.PFWRT ........................................................................................................................................... 15-11

15.6 ZP.PINIT ............................................................................................................................................... 15-15

16. Troubleshooting 16- 1 to 16-66

16.1 Checking errors using GX Works2 ...................................................................................................... 16- 2

16.2 Troubleshooting ................................................................................................................................... 16- 5

16.3 Error and warning details ..................................................................................................................... 16- 9

16.4 List of errors ......................................................................................................................................... 16-16

16.4.1 QD77MS detection error ............................................................................................................... 16-16

16.4.2 Servo amplifier detection error ...................................................................................................... 16-5 2

16.5 List of warnings .................................................................................................................................... 16-54

16.5.1 QD77MS detection warning .......................................................................................................... 16-54

16.5.2 Servo amplifier detection warning ................................................................................................ 16-66

Appendices Appendix- 1 to Appendix-88

Appendix 1 List of buffer memory addresses .................................................................................. Appendix- 2

Appendix 2 Connection with servo amplifiers .................................................................................. Appendix-28

Appendix 2.1 SSCNET

Appendix 2.2 Serial absolute synchronous encoder cable .......................................................... Appendix-33

Appendix 2.3 SSCNET

Mitsubishi Electric System & Service ..................................................................... Appendix-36

Appendix 3 Connection with external device ................................................................................... Appendix-37

Appendix 3.1 Con nector ................................................................................................................ Appendix-37

Appendix 3.2 External input signal cable ...................................................................................... Appendix-39

Appendix 3.3 Manual pulse generator (MR-HDP01) ................................................................... Appendix-44

Appendix 4 Comparisons with positioning modules /LD77MH models ........................................... Appendix-45

Appendix 4.1 Differences with QD75MH models ......................................................................... Appendix-45

Appendix 4.2 Differences with LD77MH models .......................................................................... Appendix-58

Appendix 5 When using GX Works2 ................................................................................................ Appendix-63

Appendix 6 Compatible devices with SSCNET

Appendix 6.1 Servo driver VCII series manufactured by Nikki Denso Co., Ltd. ......................... Appendix-64

Appendix 6.2 Inverter FR-A700 series ......................................................................................... Appendix-75

Appendix 6.3 Connection with MR-JE-B ...................................................................................... Appendix-85

cables ................................................................................................. Appendix-29

cable (SC-J3BUS_M-C) manufactured by

............................................................................ Appendix-64

A - 20

Appendix 7 External dimension drawing .......................................................................................... Appendix-86

A - 21

COMPLIANCE WITH THE EMC AND LOW VOLTAGE DIRECTIVES

(1) For programmable controller system

To configure a system meeting the requirements of the EMC and Low Voltage Directives when incorporating the Mitsubishi programmable controller (EMC and Low Voltage Directives compliant) into other machinery or equipment, refer to the Safety Guidelines provided with the main base unit. Also, refer to "Example of measure against noise for compliance with the EMC directive" of the Section

4.3.1 of this manual. The CE mark on the side of the programmable controller indicates compliance with EMC and Low Voltage Directives.

(2) For the product

To make this product comply with EMC and Low Voltage Directives, refer to Section 4.3.1 "Precautions for wiring".

RELEVANT MANUALS

MELSEC-Q QD77MS Simple Motion Module User's Manual

(Positioning Control)

MELSEC-Q/L QD77MS/QD77GF/LD77MS/LD77MH Simple

Motion Module User's Manual (Synchronous Control)

(1) Simple Motion module

Manual Name

<IB-0300185, 1XB947>

<IB-0300174, 1XB943>

QCPU User's Manual

(Hardware Design, Maintenance and Inspection)

QnUCPU User's Manual

(Function Explanation, Program Fundamentals)

Qn(H)/QnPH/QnPRHCPU User's Manual

(Function Explanation, Program Fundamentals)

(2) CPU module

Manual Name

<SH-080483ENG, 13JR73>

<SH-080807ENG, 13JZ27>

<SH-080808ENG, 13JZ28>

Description

Specifications of the QD77MS and information on how to

establish a system, maintenance and inspection, and

troubleshooting

Functions, programming and buffer memory for the

positioning control of the QD77MS

Functions, programming and buffer memory for the

synchronous control of the Simple Motion module

Description

Specifications of the hardware (CPU modules, power supply

modules, base units, batteries, and memory cards), system

maintenance and inspection, and troubleshooting

Functions, devices, and programming of the CPU module

A - 22

GX Works2 Version1 Operating Manual

(Common)

GX Works2 Version1 Operating Manual

(Intelligent Function Module)

(3) Programming tool

Manual Name

<SH-080779ENG, 13JU63>

<SH-080921ENG, 13JU69>

SSCNET /H Interface AC Servo

MR-J4-_B(-RJ)/MR-J4-_B4(-RJ)/MR-J4-_B1(-RJ) Servo

Amplifier Instruction Manual

SSCNET /H Interface Multi-axis AC Servo

MR-J4W2-_B/MR-J4W3-_B Servo Amplifier Instruction

Manual

SSCNET Interface MR-J3-_B Servo Amplifier Instruction

Manual

SSCNET Compatible Linear Servo

MR-J3-_B-RJ004(U_) Instruction Manual

SSCNET Fully Closed Loop Control

MR-J3-_B-RJ006 Servo Amplifier Instruction Manual

SSCNET Interface 2-axis AC Servo Amplifier

MR-J3W-0303BN6/MR-J3W-_B Servo Amplifier Instruction

Manual

SSCNET Interface Direct Drive Servo

MR-J3-_B-RJ080W Instruction Manual

SSCNET Interface Drive Safety Integrated

MR-J3-_B Safety Servo Amplifier Instruction Manual

MR-JE-_B Servo Amplifier Instruction Manual

(4) Servo amplifier

Manual Name

<SH-030106, 1CW805>

<SH-030105, 1CW806>

<SH-030051, 1CW202>

<SH-030054, 1CW943>

<SH-030056, 1CW304>

<SH-030073, 1CW604>

<SH-030079, 1CW601>

<SH-030084, ---- >

<SH030152, 1CW750>

Description

System configuration, parameter settings, and online

operations (common to Simple project and Structured

project) of GX Works2

Parameter settings, monitoring, and operations of the

predefined protocol support function of intelligent function

modules, using GX Works2

Description