Mitsubishi PUH-P8MYA, PUH-P10MYA Service Manual

0 (0)

 

 

 

 

2003

 

 

 

 

 

 

AIR-COOLED SPLIT-TYPE

PACKAGED AIR CONDITIONERS

 

TECHNICAL & SERVICE MANUAL

<Outdoor unit>

Models

HEAT PUMP PUH-P8MYA, PUH-P10MYA

(Single and Twin/Triple/Four)

For use with the R407C

Contents

 

 

 

Page

1

PRECAUTIONS FOR DEVICES THAT USE R407C REFRIGERANT

...................................... 1

 

[1] Storage of Piping Material ...................................................................................................

2

 

[2]

Piping Machining .................................................................................................................

3

 

[3] Necessary Apparatus and Materials and Notes on Their Handling .....................................

4

 

[4]

Brazing .................................................................................................................................

5

 

[5]

Airtightness Test ..................................................................................................................

6

 

[6]

Vacuuming ...........................................................................................................................

6

 

[7]

Charging of Refrigerant .......................................................................................................

7

2

SPECIFICATIONS ......................................................................................................................

8

3

EXTERNAL DIMENSIONS .......................................................................................................

10

4

ELECTRICAL WIRING DIAGRAM ............................................................................................

11

 

[1]

Outdoor Unit .......................................................................................................................

11

 

[2] Skelton of Indoor/Outdoor Connection ..............................................................................

12

5

Technical Data of PUH-8/10YD to Meet LVD .........................................................................

13

 

[1]

Standard Operation Data ...................................................................................................

13

 

[2]

Cooling Capacity Curves ...................................................................................................

14

 

[3]

Heating Capacity Curves ...................................................................................................

14

 

[4] Capacity Reduction Ratio due to Changes in Piping Length .............................................

15

 

[5] Center of Gravity (Outdoor unit) ........................................................................................

16

 

[6]

NC Curve (Outdoor unit) ...................................................................................................

17

6

SERVICE DATA ........................................................................................................................

18

 

[1]

Appearance of Equipment .................................................................................................

18

 

[2]

Refrigerant Circuit ..............................................................................................................

20

 

[3] Limitation of Refrigerant Piping Length ..............................................................................

20

 

[4]

Refrigerant Piping ..............................................................................................................

21

 

[5]

Refrigerant Charge ............................................................................................................

21

 

[6]

Operation Rage .................................................................................................................

21

7

CONTROL ................................................................................................................................

22

 

[1]

Composition of Control ......................................................................................................

22

 

[2]

Control specifications .........................................................................................................

23

 

[3] Function of switches and connectors (outdoor unit) ..........................................................

27

 

[4] Simple parts check method ...............................................................................................

35

 

[5]

Reference Data ..................................................................................................................

36

 

[6] Troubleshooting of each part .............................................................................................

37

 

[7]

Emergency operation .........................................................................................................

40

 

[8]

Self-diagnosis and troubleshooting ....................................................................................

42

8

Test run ....................................................................................................................................

51

1 PRECAUTIONS FOR DEVICES THAT USE R407C REFRIGERANT

Caution

Do not use the existing refrigerant piping.

The old refrigerant and refrigerator oil in the existing piping contains a large amount of chlorine which may cause the refrigerator oil of the new unit to deteriorate.

Use refrigerant piping made of C1220 (CU-DHP) phosphorus deoxidized copper as specified in the *JIS H3300 “Copper and copper alloy seamless pipes and tubes”. In addition, be sure that the inner and outer surfaces of the pipes are clean and free of hazardous sulphur, oxides, dust/dirt, shaving particles, oils, moisture, or any other contaminant.

Contaminants on the inside of the refrigerant piping may cause the refrigerant residual oil to deteriorate.

*JIS: Japanese Industrial Standard

Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before brazing. (Store elbows and other joints in a plastic bag.)

If dust, dirt, or water enters the refrigerant cycle, deterioration of the oil and compressor trouble may result.

Use ester oil, ether oil or alkylbenzene (small amount)

as the refrigerator oil to coat flares and flange con-

nections.

The refrigerator oil will degrade if it is mixed with a large amount of mineral oil.

Use liquid refrigerant to seal the system.

If gas refrigerant is used to seal the system, the composition of the refrigerant in the cylinder will change and performance may drop.

Do not use a refrigerant other than R407C.

If another refrigerant (R22, etc.) is used, the chlorine in the refrigerant may cause the refrigerator oil to deteriorate.

Use a vacuum pump with a reverse flow check valve.

The vacuum pump oil may flow back into the refrigerant cycle and cause the refrigerator oil to deteriorate.

Do not use the following tools that have been used with conventional refrigerants.

(Gauge manifold, charge hose, gas leak detector, reverse flow check valve, refrigerant charge base, vacuum gauge, refrigerant recovery equipment)

If the conventional refrigerant and refrigerator oil are mixed in the R407C, the refrigerant may deteriorated.

If water is mixed in the R407C, the refrigerator oil may deteriorate.

Since R407C does not contain any chlorine, gas leak detectors for conventional refrigerants will not react to it.

Do not use a charging cylinder.

Using a charging cylinder may cause the refrigerant to deteriorate.

Be especially careful when managing the tools.

If dust, dirt, or water gets in the refrigerant cycle, the refrigerant may deteriorate.

If the refrigerant leaks, recover the refrigerant in the refrigerant cycle, then recharge the cycle with the specified amount of the liquid refrigerant indicated on the air conditioner.

Since R407C is a nonazeotropic refrigerant, if additionally charged when the refrigerant leaked, the composition of the refrigerant in the refrigerant cycle will change and result in a drop in performance or abnormal stopping.

–1–

[1] Storage of Piping Material

(1) Storage location

Store the pipes to be used indoors. (Warehouse at site or owner’s warehouse)

Storing them outdoors may cause dirt, waste, or water to infiltrate.

(2) Pipe sealing before storage

Both ends of the pipes should be sealed until immediately before brazing.

Wrap elbows and T’s in plastic bags for storage.

*The new refrigerator oil is 10 times more hygroscopic than the conventional refrigerator oil (such as Suniso). Water infiltration in the refrigerant circuit may deteriorate the oil or cause a compressor failure. Piping materials must be stored with more care than with the conventional refrigerant pipes.

–2–

[2] Piping Machining

Use ester oil, ether oil or alkylbenzene (small amount) as the refrigerator oil to coat flares and flange connections.

Use only the necessary minimum quantity of oil !

Reason:

1. The refrigerator oil used for the equipment is highly hygroscopic and may introduce water inside.

Notes:

Introducing a great quantity of mineral oil into the refrigerant circuit may also cause a compressor failure.

Do not use oils other than ester oil, ether oil or alkylbenzene.

–3–

[3] Necessary Apparatus and Materials and Notes on Their Handling

The following tools should be marked as dedicated tools for R407C.

<<Comparison of apparatus and materials used for R407C and for R22>>

Apparatus Used

Use

 

R22

R407C

 

 

 

 

Gauge manifold

Evacuating, refrigerant filling

Current product

 

 

 

 

 

 

Charging hose

Operation check

 

Current product

 

 

 

 

 

Charging cylinder

Refrigerant charging

Current product

Do not use

 

 

 

 

Gas leakage detector

Gas leakage check

Current product

Shared with R134a

 

 

 

 

Refrigerant collector

Refrigerant collection

R22

For R407C use only

 

 

 

 

 

Refrigerant cylinder

Refrigerant filling

 

R22

Identification of dedi-

 

 

 

 

cated use for R407C:

 

 

 

 

Record refrigerant name

 

 

 

 

and put brown belt on

 

 

 

 

upper part of cylinder.

 

 

 

 

 

Vacuum pump

Vacuum drying

 

Current product

Can be used by attach-

 

 

 

 

ing an adapter with a

 

 

 

 

check valve.

 

 

 

 

 

Vacuum pump with a check valve

 

 

Current product

 

 

 

 

 

 

Flare tool

Flaring of pipes

 

Current product

 

 

 

 

 

 

Bender

Bending of pipes

 

Current product

 

 

 

 

 

Application oil

Applied to flared parts

Current product

Ester oil or Ether oil or

 

 

 

 

Alkybenzene (Small

 

 

 

 

amount)

 

 

 

 

Torque wrench

Tightening of flare nuts

Current product

 

 

 

 

 

 

Pipe cutter

Cutting of pipes

 

Current product

 

 

 

 

 

 

Welder and nitrogen cylinder

Welding of pipes

 

Current product

 

 

 

 

 

Refrigerant charging meter

Refrigerant charging

Current product

 

 

 

 

 

Vacuum gauge

Checking the vacuum degree

Current product

 

Symbols: To be used for R407C only.

Can also be used for conventional refrigerants.

Tools for R407C must be handled with more care than those for conventional refrigerants. They must not come into contact with any water or dirt.

–4–

[4] Brazing

No changes from the conventional method, but special care is required so that foreign matter (ie. oxide scale, water, dirt, etc.) does not enter the refrigerant circuit.

Example: Inner state of brazed section

When non-oxide brazing was not used

When non-oxide brazing was used

Items to be strictly observed:

1.Do not conduct refrigerant piping work outdoors on a rainy day.

2.Apply non-oxide brazing.

3.Use a brazing material (Bcup-3) which requires no flux when brazing between copper pipes or between a copper pipe and copper coupling.

4.If installed refrigerant pipes are not immediately connected to the equipment, then braze and seal both ends of them.

Reasons:

1.The new refrigerant oil is 10 times more hygroscopic than the conventional oil. The probability of a machine failure if water infiltrates is higher than with conventional refrigerant oil.

2.A flux generally contains chlorine. A residual flux in the refrigerant circuit may generate sludge.

Note:

Commercially available antioxidants may have adverse effects on the equipment due to its residue, etc. When applying non-oxide brazing, use nitrogen.

–5–

[5] Airtightness Test

No changes from the conventional method. Note that a refrigerant leakage detector for R22 cannot detect R407C leakage.

Halide torch

R22 leakage detector

Items to be strictly observed:

1.Pressurize the equipment with nitrogen up to the design pressure and then judge the equipment’s airtightness, taking temperature variations into account.

2.When investigating leakage locations using a refrigerant, be sure to use R407C.

3.Ensure that R407C is in a liquid state when charging.

Reasons:

1.Use of oxygen as the pressurized gas may cause an explosion.

2.Charging with R407C gas will lead the composition of the remaining refrigerant in the cylinder to change and this

refrigerant can then not be used.

Note:

A leakage detector for R407C is sold commercially and it should be purchased.

[6]Vacuuming

1.Vacuum pump with check valve

A vacuum pump with a check valve is required to prevent the vacuum pump oil from flowing back into the refrigerant circuit when the vacuum pump power is turned off (power failure).

It is also possible to attach a check valve to the actual vacuum pump afterwards.

2.Standard degree of vacuum for the vacuum pump

Use a pump which reaches 0.5 Torr (500 MICRON) or below after 5 minutes of operation.

In addition, be sure to use a vacuum pump that has been properly maintained and oiled using the specified oil. If the vacuum pump is not properly maintained, the degree of vacuum may be too low.

3.Required accuracy of the vacuum gauge

Use a vacuum gauge that can measure up to 5 Torr. Do not use a general gauge manifold since it cannot measure a vacuum of 5 Torr.

4.Evacuating time

Evacuate the equipment for 1 hour after –755 mmHg (5 Torr) has been reached.

After envacuating, leave the equipment for 1 hour and make sure the that vacuum is not lost.

5.Operating procedure when the vacuum pump is stopped

In order to prevent a backflow of the vacuum pump oil, open the relief valve on the vacuum pump side or loosen the charge hose to drawn in air before stopping operation.

The same operating procedure should be used when using a vacuum pump with a check valve.

–6–

[7] Charging of Refrigerant

R407C must be in a liquid state when charging, because it is a non-azeotropic refrigerant.

For a cylinder with a syphon attached For a cylinder without a syphon attached

 

Cylin-

Cylin-

der

 

der

 

 

Gray

 

Valve

Pink

Valve

 

Liquid

Liquid

Reasons:

1.R407C is a mixture of 3 refrigerants, each with a different evaporation temperature. Therefore, if the equipment is charged with R407C gas, then the refrigerant whose evaporation temperature is closest to the outside temperature is charged first while the rest of refrigerants remain in the cylinder.

Note:

In the case of a cylinder with a syphon, liquid R407C is charged without turning the cylinder up side down. Check the type of cylinder before charging.

–7–

2 SPECIFICATIONS

Specifications of air-source heat pump type packaged air conditioner (Outdoor unit)

Model name

 

 

 

 

PUH-P8MYA

 

 

Quantity

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cooling

 

Heating

 

 

 

 

 

 

 

 

 

 

Capacity

 

 

 

 

kcal/h

18,000

 

20,400

 

 

 

 

 

 

 

 

 

 

 

 

 

kW

20.9

 

23.7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power source

 

 

 

 

 

 

3N~ 380/400/415 V 50 Hz

 

 

 

 

 

 

 

 

 

 

 

Power input

 

 

 

 

kW

7.27

 

7.17

 

 

 

 

 

 

 

 

 

 

 

Current

 

 

 

 

A

13.0

 

12.8

 

 

 

 

 

 

 

 

 

 

 

 

 

Type x Quantity

 

 

 

 

Propeller fan × 1

 

 

 

 

 

 

 

 

 

 

Fan

 

Airflow rate

 

m3/min

 

 

185

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor output

 

kW

 

 

0.38

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Type

 

 

 

 

 

Hermetic

 

 

 

 

 

 

 

 

 

 

Compressor

 

Motor output

 

kW

 

 

5.5

 

 

 

 

 

 

 

 

 

 

 

 

 

Crankcase heater

 

kW

 

 

0.05 (240 V)

 

 

 

 

 

 

 

 

 

 

Refrigerant/Lubricant

 

 

 

 

 

R407C/FVC68D

 

 

 

 

 

 

 

 

 

 

 

External finish

 

 

 

 

 

Steel plate painting with polyester powder

 

 

 

 

 

 

 

 

(MUNSELL 5Y8/1 or similar)

 

 

 

 

 

 

 

 

 

 

External dimension

 

 

mm

 

1,715(H) × 990(W) × 840(L)

 

 

 

 

 

 

 

 

 

Protection

 

High pressure protection

MPa

 

 

3.3

 

 

 

 

 

 

 

 

 

 

device

 

Compressor/Fan

 

 

Overcurrent protection/Thermal switch

 

 

 

 

 

 

 

 

 

Refrigerant piping diameter

Liquid/Gas

mm

 

ø12.7 Flare / ø25.4 Flange

 

 

 

 

 

 

 

 

 

 

 

Indoor unit

 

 

 

 

 

 

 

PEH-P8MYA

 

 

 

 

 

 

 

 

 

 

 

Noise level

 

 

 

 

dB (A)

 

 

56

 

 

 

 

 

 

 

 

 

 

 

Net weight

 

 

 

 

kg

 

 

215

 

 

 

 

 

 

 

 

 

 

 

Operating temperature range

 

 

Indoor: 15 °CWB~24 °CWB

Indoor: 15°CDB~27 °CDB

 

 

Outdoor: –5 °CDB~46 °CDB

Outdoor: –12 °CWB~18 °CWB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1. Cooling/Heating capacity indicates the maximum value at operation under the following condition.

 

 

Cooling

Indoor:

27 °CDB/19 °CWB

Outdoor:

35 °CDB

Notes:

Heating

Indoor:

20 °CDB

 

Outdoor:

7 °CDB/6 °CWB

 

 

Pipe length: 7.5 m

 

Height difference: 0 m

 

 

 

 

 

2. Works not included: Installation/Foundation work, Electrical connection work, Duct work, Insulation work, Power source switch, and other items not specified in this specifications.

–8–

Specifications of air-source heat pump type packaged air conditioner (Outdoor unit)

Model name

 

 

 

 

PUH-P10MYA

 

 

Quantity

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cooling

 

Heating

 

 

 

 

 

 

 

 

 

 

 

Capacity

 

 

 

 

kcal/h

22,400

 

26,200

 

 

 

 

 

 

 

 

 

 

 

 

 

kW

26.0

 

30.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power source

 

 

 

 

 

 

3N~ 380/400/415 V 50 Hz

 

 

 

 

 

 

 

 

 

 

 

 

Power input

 

 

 

 

kW

9.02

 

8.62

 

 

 

 

 

 

 

 

 

 

 

 

Current

 

 

 

 

A

16.0

 

15.4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Type x Quantity

 

 

 

 

Propeller fan × 1

 

 

 

 

 

 

 

 

 

 

 

Fan

 

Airflow rate

 

m3/min

 

 

185

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor output

 

kW

 

 

0.38

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Type

 

 

 

 

 

Hermetic

 

 

 

 

 

 

 

 

 

 

 

Compressor

 

Motor output

 

kW

 

 

7.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Crankcase heater

 

kW

 

 

0.05 (240 V)

 

 

 

 

 

 

 

 

 

 

 

Refrigerant/Lubricant

 

 

 

 

 

R407C/FVC68D

 

 

 

 

 

 

 

 

 

 

 

 

External finish

 

 

 

 

 

Steel plate painting with polyester powder

 

 

 

 

 

 

 

 

 

(MUNSEL 5Y8/1 or similar)

 

 

 

 

 

 

 

 

 

 

 

External dimension

 

 

mm

 

1,715(H) × 990(W) × 840(L)

 

 

 

 

 

 

 

 

 

 

Protection

 

High pressure protection

MPa

 

 

3.3

 

 

 

 

 

 

 

 

 

 

 

device

 

Compressor/Fan

 

 

Overcurrent protection/Thermal switch

 

 

 

 

 

 

 

 

 

 

Refrigerant piping diameter

Liquid/Gas

mm

 

ø12.7 Flare / ø28.6 Flange

 

 

 

 

 

 

 

 

 

 

 

 

Indoor unit

 

 

 

 

 

 

 

PEH-P10MYA

 

 

 

 

 

 

 

 

 

 

 

 

Noise level

 

 

 

 

dB (A)

 

 

57

 

 

 

 

 

 

 

 

 

 

 

 

Net weight

 

 

 

 

kg

 

 

220

 

 

 

 

 

 

 

 

 

 

 

 

Operating temperature range

 

 

Indoor: 15 °CWB~24 °CWB

Indoor: 15 °CDB~27 °CDB

 

 

Outdoor: –5 °CDB~46 °CDB

Outdoor: –12 °CWB~18 °CWB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1. Cooling/Heating capacity indicates the maximum value at operation under the following condition.

 

 

 

Cooling

Indoor:

27 °CDB/19 °CWB

Outdoor:

35 °CDB

Notes:

 

 

Heating

Indoor:

20 °CDB

 

Outdoor:

7 °CDB/6 °CWB

 

 

 

Pipe length: 7.5 m

 

Height difference: 0 m

 

 

 

 

 

 

 

 

 

2. Works not included: Installation/Foundation work, Electrical connection work, Duct work, Insulation

 

 

 

 

 

work, Power source switch, and other items not specified in this specifications.

 

 

 

 

 

 

 

 

 

 

 

 

–9–

3 EXTERNAL DIMENSIONS

• Models PUH-P8MYA/P10MYA

<Accessory> •Refrigerantconnectingpipe......................................1pc. (Theconnectingpipeisfixedwiththeunit) •Packingforconnectingpipe......................................1pc. (Itisattachedcontrolboxcover) •Conduitmountingplate (Paintedthesamecolorastheunitbody) φ27............................................................................1pc. φ34............................................................................1pc. φ40............................................................................1pc. •Tappingscrew4x12..............................................4pcs.

Note:1. Pleaseleaveaspaceundertheoutdoorunitfor

thepipingwhenyouconnectedthepipingfrom

thebottom.

(Pleasebecarefulnottoclosetheholeofthe

bottomplatebythebasement.) 2.Itispossibletochangetoφ27orφ34byselecting theconduitmountingplate. 3.Theholesizecanbeselectedtoφ27orφ34or φ40byselectingtheconduitmountingplate.

 

 

Airoutlet

 

 

 

 

910

 

 

 

 

15

 

 

 

880

 

15

 

225

 

 

 

 

840

 

 

 

 

 

 

 

 

 

 

215

 

 

 

 

 

 

 

 

560

990

Planeview

 

 

 

 

 

 

215

 

 

 

 

 

 

 

4-14X20holes <Formounting anchorboltM8>

(Fieldsupply)

 

 

 

 

 

 

 

 

 

 

Y-Y

5

 

 

 

50

 

 

 

section

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

Cross

 

Note2φ38.1Knockouthole

<Bottomsideholefor

thepowersupply>

φ25.4Knockouthole

<Bottomsideholefor thecontrolwiring>

 

 

 

 

 

 

 

 

121

 

 

 

Y

 

 

 

Y

 

55

sectionX-X

 

 

 

 

 

 

 

378

Cross

 

 

 

 

 

 

 

 

 

 

 

 

160

 

 

 

 

hole

 

25

 

 

 

 

80

73

 

 

1Note

Knockouthole

pipingBottom

198

pipeConnecting

φ8:25.4<brazed>

φ10:28.6<brazed>

237

Air

inlet

 

 

 

 

 

 

 

 

 

 

 

 

φ25.4Knockouthole <Rightsideholefor

 

 

 

φ38.1Knockouthole

<Rightsideholefor

thepowersupply>

 

 

Rightsideview

Air inlet

 

controlthewiring>

 

60

65

 

 

 

 

 

 

 

 

 

 

84

 

 

 

 

 

1715

 

 

 

 

 

 

panel

 

 

 

 

 

1490

X

 

 

 

 

Service

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note3

Knockouthole

for

supplyand

controlwiring>

view

 

 

 

 

 

 

<Frontsidehole

55

 

 

 

 

 

 

 

 

 

powerthe

 

 

 

 

 

 

 

 

 

413

190

 

Front

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

80

 

165

 

 

 

 

X

 

pipingFronthole

 

79

 

31

 

 

holeKnockout gaugePressure option)(for

serviceRefrig. (liquid)valve

φ12.7<flare>

Knockouthole

40

70

serviceRefrig.

valve(gas)

<flange>

 

 

149

 

 

 

 

 

φ38.1Knockouthole <Leftsideholefor thepowersupply>

194

 

 

 

 

 

 

 

 

 

 

 

100

48

 

 

 

 

 

75

40

60

80

φ25.4Knockouthole <Leftsideholefor thecontrolwiring> Knockouthole Leftpipinghole

Leftsideview

234

251

 

100

 

Knockouthole Rearpipinghole (Itisnecessary fortheoption)

Rearview

–10–

4 ELECTRICAL WIRING DIAGRAM

[1] Outdoor Unit

• Model PUH-P8MYA/P10MYA

 

MC

 

 

 

 

 

 

SV1

CH

63H1

63L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(*1)

 

 

 

 

21S4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TH1

 

TH2

 

TH3

 

 

 

 

 

 

 

 

 

MF

 

 

 

 

 

 

 

 

 

 

 

 

LEV

 

 

 

 

 

 

 

WHITE

BLACK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

3

1

 

3

 

 

 

 

 

 

 

 

 

 

 

 

2

1

2

1

2

1

 

 

 

 

 

C11

 

 

 

 

C12

51C

 

CN23

(3P)

CNVMNT

CNMNT

 

CN40

 

 

CN2

CN3

CN4

 

 

 

 

 

(3P)

 

 

 

 

 

(3P)

1

 

 

 

 

 

 

 

 

 

 

 

 

 

(3P)

 

 

(5P)

 

(6P)

 

 

(2P)

(2P)

(2P)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN3D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN22 (3P)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

(*3)

 

 

 

 

 

 

 

 

(3P)

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

O

 

 

 

 

 

 

 

 

CN3S

 

X1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

1

CN21

(3P)

 

 

OFF

1

4

 

 

 

 

 

 

 

(3P)

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

SW5

 

 

 

 

 

 

 

 

CN3N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

O

 

O

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

52C

 

 

 

X04

 

 

 

 

 

 

 

 

 

(3P)

 

 

 

 

 

 

 

 

 

 

 

 

1

CN26

(5P)

 

 

 

OFF

 

OFF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 2

1

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

SW1

 

CN24

 

 

 

 

 

 

 

 

 

 

 

52C

 

 

 

 

 

 

SW3

 

SW4

 

 

 

 

 

3

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

51C

 

 

 

 

1

3

5

 

 

5

 

 

 

X03

LED1

 

 

 

 

 

 

 

(3P)

1

1

 

 

 

 

 

 

 

 

 

 

1

CN25 (3P)

 

 

 

 

O

 

 

 

 

 

 

 

 

 

 

 

 

CNFAN

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

CN27

 

C14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(5P)

 

 

 

3

 

 

 

 

 

 

 

 

OFF

 

 

 

 

 

 

(2P)

 

 

 

 

 

 

CNFC2

 

 

 

 

 

 

 

 

 

 

 

1

 

 

6

 

(3P)

 

 

 

 

 

F.C.

(6P)

 

 

 

 

CN53 (3P)

 

X01

 

 

 

 

 

 

 

SW2

 

 

 

 

 

 

52C

 

 

 

BOARD

 

 

6

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CNPO

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(5P)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN81

 

 

 

 

 

 

 

 

 

 

 

 

 

1

CN52 (6P)

 

X02

 

 

 

 

 

 

 

 

 

 

(3P)

 

 

 

 

 

CNOUT1

1

3

5

1

3

 

3

 

 

 

X05

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(5P)

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CNOUT2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN51

 

 

 

 

 

1

 

 

F10

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

(3P)

 

1

CNFC1 (6P)

 

 

 

 

 

 

 

 

 

 

 

 

(5P)

 

 

 

 

 

 

 

F20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

F30

 

 

 

 

 

 

 

 

 

 

Transmission

 

 

 

 

 

 

 

 

 

 

 

 

CNIN

N.F.BOARD

 

6

 

 

 

 

 

 

Circuit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(7P)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L1

7

CN20(7P)

 

 

 

 

 

 

 

 

 

 

 

F01

 

 

 

 

 

 

 

 

 

 

 

N

 

 

 

 

 

 

DC power

 

 

 

 

 

F04

 

 

 

 

 

supply

 

 

 

 

 

L2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L3

1

F02

 

 

 

 

 

 

 

RED WHITE BLACK

BLUE

GREEN/YELLOW

 

 

 

F03

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F1

X1

 

 

 

CNFG

CNS3

CN28

 

CN34

 

 

 

F2

 

 

 

(3P)

(3P)

 

(3P)

 

(3P)

 

 

 

PE

 

 

3

1

3

1

3

1

3

1

 

 

 

 

 

TB1

 

 

 

 

 

 

 

 

 

TR

 

 

 

 

 

TB3

TB8

 

 

 

 

 

 

 

 

 

 

L1 L2 L3

N PE

 

 

 

 

 

 

 

 

 

 

 

 

 

S1 S2 S3

OUT OUT IN IN

 

 

 

 

 

 

 

 

 

 

 

 

PE

 

INDOOR UNIT

 

OUTDOOR UNIT CONTROL BOX

 

 

 

TO INDOOR UNIT

 

 

 

 

 

 

 

 

 

CIRCUIT BREAKER

 

 

 

 

 

 

 

 

 

 

 

 

CONNECTING WIRES (*2)

 

 

TB4

 

 

 

 

 

 

 

 

 

(FIELD SUPPLY)

 

 

 

 

 

 

 

 

 

 

 

(POLER)

 

 

 

 

 

 

 

 

 

 

 

PUH-P8MYA-EU : 50A

 

 

S1

 

 

 

 

 

 

 

 

 

PUH-P10MYA-EU: 60A

 

 

 

S2

 

 

 

 

 

 

 

POWER SUPPLY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S3

 

 

 

 

 

 

 

3N~PE

 

 

 

 

 

 

 

 

 

 

 

 

 

380/400/415V

50HZ

63H2

Note :

1.Be sure to apply earth work to the unit. (Use the earth terminal of TB1.)

2.The dotted lines show field wiring.

3.Color of earth wire is yellow and green twisting.

4.This motor (*1) includes auto reset type internal thermostat.

5.Indoor and outdoor connecting wires (*2) are made with polarities, make sure matching wiring and terminal.

6.SW5 (*3) is shown PUH-P10MYA setting.

In case of PUH-P8MYA setting is shown as below.

(*3)

ON OFF

1 4 SW5

Caution :

1.To protect compressor from abnormal current, over current relays is installed. Therefore, do not change factory set value of over current relays.

Symbol

Name

Symbol

Name

 

 

 

 

 

F1, F2

FUSE (15A 250VAC CLASS T)

SW1~SW5

SWITCH (MAIN BORD)

 

 

 

 

 

F01~F04

FUSE (6.3A 250VAC CLASS F)

21S4

4-WAY VALVE

 

 

 

 

 

F10~F30

FUSE (6.3A 250VAC CLASS F)

SV1

SOLENOID VALVE

 

 

 

 

 

51C

OVER CURRENT RELAY (COMPRESSOR)

CH

CRANK CASE HEATER (COMPRESSOR)

 

 

 

 

 

52C

MAGNETIC CONTACTOR (COMPRESSOR)

LEV

ELECTRINIC EXPANSION VALVE

 

 

 

 

 

63L

PRESSURE SWITCH (LOW PRESSURE)

TH1

 

LIQUID TEMP.

 

 

 

 

 

63H1

PRESSURE SWITCH (HIGH PRESSURE)

TH2

THERMISTOR

DISCHARGE TEMP.

 

 

 

 

 

63H2

PRESSURE SWITCH (FOR CONTROL)

TH3

 

COND./EVA. TEMP.

 

 

 

 

 

MC

COMPRESSOR MOTOR

TB1

POWER SOURCE TERMINAL BLOCK

 

 

 

 

 

MF

FAN MOTOR (OUTDOOR)

TB3, 4

OUTDOOR/INDOOR CONNECTION TERMINAL BLOCK

 

 

 

 

 

TR

TRANSFORMER

TB8

TERMINAL BLOCK (FOR 16, 20HP)

 

 

 

 

 

X1

AUXILIARY RELAY (FOR 16, 20HP)

C11, C12

CONNECTOR (FAN MOTOR)

 

 

 

 

 

LED 1

LED (FOR SERVICE)

C14

CONNECTOR (63H2)

 

 

 

 

 

XO1~X05

AUXILIARY RELAY (MAIN BOARD)

CAFAN, CNFC2

CONNECTOR (F. C. BOARD)

 

 

 

CN2,CN20~28

 

CNPO

 

 

 

 

 

 

 

 

CN3,34,30,3N,3S

 

CNOUT1, 2

CONNECTOR (N, F. BOARD)

CN4,40,51~53,81

CONNECTOR MAIN BOARD

CNIN

 

 

CNFC1, FG, S3

 

 

 

 

 

 

 

 

CNMT,VMNT

 

 

 

 

 

 

 

 

 

–11–

[2] Skelton of Indoor/Outdoor Connection

(1) Applicable combinations of 8 & 10HP [PUH-P8MYA/P10MYA]

 

 

Single

50 : 50

33 : 33 : 33

25 : 25 : 50 20 : 40 : 40

25 : 25 : 25 : 25

 

Indoor Units

8HP

4HP+4HP

2.5HP+2.5HP

2HP+2HP

1.6HP+3HP

2HP+2HP

 

 

+2.5HP

+4HP

+3HP

+2HP+2HP

 

 

 

 

P8MYA-

PEH-P*MYA

 

PLH-P*KAH, PLH-P*AAH

 

 

 

 

 

 

 

 

 

 

 

 

PLA-P*KA, PLA-P*AA

 

 

 

 

 

 

 

 

 

 

 

 

PUH

PEHD-P*EAH, PEAD-P*EA

 

 

 

 

 

PCH-P*GAH, PCA-P*GA

 

 

 

 

 

PKH-P*GALH, PKH-P*FALH

 

 

 

 

 

 

PKA-P*GAL, PKA-P*FAL

 

 

 

 

 

 

 

 

 

 

 

 

 

PSH-P*GAH, PSA-P*GA

 

 

Indoor Units

10HP

5HP+5HP

3HP+3HP

2.5HP+2.5HP

2HP+4HP

2.5HP+2.5HP+

 

+3HP

+5HP

+4HP

2.5HP+2.5HP

 

 

 

 

P10MYA-

PEH-P*MYA

 

PLH-P*KAH, PLH-P*AAH

 

 

 

 

 

 

 

 

 

 

 

 

PLA-P*KA, PLA-P*AA

 

 

 

 

 

 

 

 

 

 

 

 

PUH

PEHD-P*EAH, PEAD-P*EA

 

 

 

 

 

PCH-P*GAH, PCA-P*GA

 

 

 

 

 

 

 

 

 

 

 

 

PKH-P*GALH, PKH-P*FALH

 

 

 

 

PKA-P*GAL, PKA-P*FAL

 

 

 

 

 

 

 

 

 

 

 

PSH-P*GAH, PSA-P*GA

 

 

 

Multi distributor pipes

SDD-50WSA-E SDT-111SA-E

SDT-112SA-E SDT-122SA-E

SDT-1111SA-E

 

(Option)

 

 

 

 

 

 

 

*indicates applicable HP.

(2)System

Single

 

Triple

Indoor units

Indoor unit

3-core cable

3-core cable

Transmission line

 

Transmission

 

 

line

Distributor

 

Remote

Remote

controller

 

controller

 

 

Outdoor unit Pipework

Outdoor unit

Pipe work

Twin

 

Four

 

 

 

 

 

Indoor units

 

 

Indoor units

 

 

 

 

 

 

 

3-core cable

 

3-core cable

 

Transmission

 

 

 

line

 

Transmission

 

 

Distributor

Distributor

 

line

 

 

Remote

 

 

 

controller

 

Remote

 

 

 

 

 

 

controller

 

Outdoor unit

 

Outdoor unit

 

Pipe work

 

 

 

Pipe work

 

 

 

 

–12–

5 Technical Data of PUH-P8MYA/P10MYA to Meet LVD

[1] Standard Operation Data

(1) PUH-P8MYA

 

Operating condition

 

 

Cooling

 

 

Heating

 

 

 

 

 

 

 

 

 

 

 

condition

Voltage

V

380

400

415

380

400

415

 

 

 

 

 

 

 

 

 

Power source frequency

Hz

50

50

50

50

50

50

 

 

 

 

 

 

 

 

 

Indoor air condition (DB/WB)

°C

27/19

27/19

27/19

20/–

20/–

20/–

 

 

 

 

 

 

 

 

 

Operating

Outdoor air condition (DB/WB)

°C

35/-

35/–

35/–

7/6

7/6

7/6

 

 

 

 

 

 

 

 

 

Piping length

m

7.5

7.5

7.5

7.5

7.5

7.5

 

 

 

 

 

 

 

 

 

Refrigerant charge

kg

6.9

6.9

6.9

6.9

6.9

6.9

 

 

 

 

 

 

 

 

 

 

 

characteristics

 

Current

A

13.0

13.0

13.0

12.8

12.8

12.8

 

 

 

 

 

 

 

 

 

Outdoor unit

Input

kW

7.27

7.27

7.27

7.17

7.17

7.17

 

 

 

 

 

 

 

 

Compressor current

A

11.9

11.9

11.9

11.7

11.7

11.7

 

 

 

 

 

 

 

 

 

 

 

Fan current

A

1.1

1.1

1.1

1.1

1.1

1.1

Electrical

 

 

 

 

 

 

 

 

 

 

Indoor unit

Current

A

1.12

1.12

1.12

1.12

1.12

1.12

 

 

 

 

 

 

 

 

Input

kW

0.65

0.65

0.65

0.65

0.65

0.65

 

 

Discharge pressure

MPa

2.11

2.11

2.11

1.91

1.91

1.91

circuit

 

 

 

 

 

 

 

 

 

Suction pressure

MPa

0.48

0.48

0.48

0.40

0.40

0.40

 

 

 

 

 

 

 

 

 

Discharge refrigerant temperature

°C

75

75

75

70

70

70

Refrigerant

 

 

 

 

 

 

 

 

 

Suction refrigerant temperature

°C

6

6

6

0

0

0

 

 

 

 

 

 

 

 

 

Liquid pipe temperature (at piping sensor)

°C

46

46

46

0

0

0

 

 

 

 

 

 

 

 

 

Compressor shell bottom temperature

°C

35

35

35

30

30

30

 

 

 

 

 

 

 

 

 

 

 

Note: The values listed above indicate that when connected with the indoor unit PEH-P8MYA as representative data.

(2) PUH-P10MYA

 

Operating condition

 

 

Cooling

 

 

Heating

 

 

 

 

 

 

 

 

 

 

 

condition

Voltage

V

380

400

415

380

400

415

 

 

 

 

 

 

 

 

 

 

Power source frequency

Hz

50

50

50

50

50

50

 

 

 

 

 

 

 

 

 

 

 

 

 

Indoor air condition (DB/WB)

°C

27/19

27/19

27/19

20/–

20/–

20/–

Operating

 

 

 

 

 

 

 

 

 

 

Outdoor air condition (DB/WB)

°C

35/-

35/–

35/–

7/6

7/6

7/6

 

 

 

 

 

 

 

 

 

 

 

 

 

Piping length

m

7.5

7.5

7.5

7.5

7.5

7.5

 

 

 

 

 

 

 

 

 

 

 

 

Refrigerant charge

kg

7.4

7.4

7.4

7.4

7.4

7.4

 

 

 

 

 

 

 

 

 

 

 

characteristics

 

 

Current

A

16.0

16.0

16.0

15.4

15.4

15.4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Outdoor unit

 

Input

kW

9.02

9.02

9.02

8.62

8.62

8.62

 

 

 

 

 

 

 

 

 

 

 

 

Compressor current

A

14.9

14.9

14.9

14.3

14.3

14.3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electrical

 

 

Fan current

A

1.1

1.1

1.1

1.1

1.1

1.1

 

 

 

 

 

 

 

 

 

 

 

 

Input

kW

0.94

0.94

0.94

0.94

0.94

0.94

 

Indoor unit

 

Current

A

1.64

1.64

1.64

1.64

1.64

1.64

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Discharge pressure

MPa

2.22

2.22

2.22

1.75

1.75

1.75

circuit

 

 

 

 

 

 

 

 

 

 

Suction pressure

MPa

0.50

0.50

0.50

0.38

0.38

0.38

 

 

 

 

 

 

 

 

 

 

 

Refrigerant

Discharge refrigerant temperature

°C

80

80

80

65

65

65

 

 

 

 

 

 

 

 

 

 

Suction refrigerant temperature

°C

8

8

8

–1

–1

–1

 

 

 

 

 

 

 

 

 

 

 

 

Liquid pipe temperature (at piping sensor)

°C

48

48

48

0

0

0

 

 

 

 

 

 

 

 

 

 

 

Compressor shell bottom temperature

°C

30

30

30

20

20

20

 

 

 

 

 

 

 

 

 

 

 

Note: The values listed above indicate that when connected with the indoor unit PEH-P10MYA as representative data.

–13–

Mitsubishi PUH-P8MYA, PUH-P10MYA Service Manual

[2] Cooling Capacity Curves

• PUH-P8MYA/P10MYA

1.4

 

 

 

Indoor

 

 

 

 

 

 

 

 

inlet

 

 

 

 

 

 

 

 

air

 

 

 

 

 

 

 

 

wet

 

 

 

 

1.2

 

 

 

 

bulb

temp.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<˚CW

 

 

 

 

 

 

 

 

B>

ratio

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22

Capacity

1

 

 

 

 

 

 

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.8

 

 

 

 

 

 

18

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

 

 

 

 

 

 

 

 

0.6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45

 

 

-5 -3 -1 1

 

 

 

 

Outdoor air temperature <˚CDB>

Input ratio

1.22

1.1

0.9

Indoor

air

wet

 

inlet

22

20

18

16

 

<˚CWB>

 

.

bulb

temp

 

0.7

-5 -3 -1 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45

Outdoor air temperature <˚CDB>

[3] Heating Capacity Curves

• PUH-P8MYA/P10MYA

Capacity ratio

1.4

1.2

1

0.8

 

 

air

dry

 

inlet

 

Indoor

 

 

 

 

 

 

.<˚CDB>

bulb

temp

 

15

20

25

Input ratio

1.4

1.2

1

0.8

 

dry

 

air

Indoor

inlet

 

 

.<˚CDB>

bulb

temp

 

25

20

15

0.6

 

 

0.6

 

 

-12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18

-12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18

 

Outdoor air temperature <˚CWB>

 

Outdoor air temperature <˚CWB>

–14–

[4] Capacity Reduction Ratio due to Changes in Piping Length

(1) Cooling capacity

Capacity ratio

1

0.9

 

PUH-P8MYA

 

 

 

 

PUH-P10MYA

 

 

 

 

ratio

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Capacity

0.9

 

 

 

 

 

 

 

 

 

 

0.8

 

 

 

 

 

 

 

 

 

0.8

 

 

 

 

 

 

 

 

 

0

10

20

30

40

50

60

70

0

10

20

30

40

50

60

70

 

 

 

Equivalent piping length (m)

 

 

 

 

 

 

 

Equivalent piping length (m)

 

 

 

(2) Heating capacity

Model name

 

Equivalent piping length

 

 

 

 

- 30 m

 

30 - 50 m

50 - 70 m

 

 

 

 

 

 

 

PUH-P8MYA

1.0

 

0.995

0.99

 

 

PUH-P10MYA

 

 

 

 

 

 

 

 

 

(3) Calculation formula of equivalent piping length

 

PUH-P8MYA

 

Equivalent piping length (m) = Actual piping length (m) + (0.47 × Number of bend)

 

 

 

 

 

 

 

PUH-P10MYA

 

Equivalent piping length (m) = Actual piping length (m) + (0.5 × Number of bend)

 

 

 

 

 

 

(4) Reduction ratio by frosting

 

 

 

 

 

 

 

 

Outdoor unit inlet wet bulb temperature

Heating capacity reduction ratio

 

 

(°CWB)

 

 

 

 

 

6

 

1.0

 

 

 

 

 

 

 

4

 

0.98

 

 

 

 

 

 

 

2

 

0.88

 

 

 

 

 

 

 

0

 

0.85

 

 

 

 

 

 

 

–2

 

0.86

 

 

 

 

 

 

 

–4

 

0.89

 

 

 

 

 

 

 

–6

 

0.92

 

 

 

 

 

 

 

–8

 

0.92

 

 

 

 

 

 

 

–10

 

0.92

 

 

 

 

 

 

 

–15–

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