13. PARTS LIST ····················································29
···················15
··············4
•The contents of LD6 in Main functions of LED
(page 13) have been revised.
•The contents of LD5 and LD6 in
TROUBLESHOOTING ACCORDING TO
CHECK CODE (page 22) have been revised.
•Refer to other manual as for Indoor Units.
•Please void OC247 REVISED EDITION-B.
Page 2
1
Rear
Right
Base
Front
Indoor unitOutdoor unit
Indoor
heat
exchanger
4•way
valve
Accumulator
Compressor
Outdoor
heat
exchanger
Capillary tubes
for heating
Capillary
tubes for
cooling
Liquid section
of piping
HIgh-pressure
liquid
refrigerant
Restrictor
valve
Restrictor valve
Indoor unitOutdoor unit
Indoor
heat
exchanger
4•way
valve
Accumulator
Compressor
Outdoor
heat
exchanger
Capillary tubes
for cooling
Capillary
tubes for
heating
Liquid section
of piping
Low-pressure
two-phase
refrigerant
Restrictor
valve
Restrictor valve
COOLING
HEATING
FEATURES
1. REDI-CHARGED REFRIGERANT SYSTEM
The industry’s first redi-charged refrigerant system.
There is no need to adjust the amount of refrigerant to match the piping length
on- site unless lines exceed 100ft.
You will see a major reduction in installation time and labor costs.
The unique refrigerant circuit and a large accumulator always control the refrigerant to its optimum condition unless the
pipe length exceeds 100ft. The additional refrigerant charging work in the field which often caused
uncertain problems heretofore is completely eliminated. This unique system serves to improve the quality of work and
reliability, and also helps to speed up the installation work.
Figure 1. Normal Refrigerant Circulation SystemFigure 2. New Refrigerant Circulation System
With normal circulation systems, a high-pressure refrigerant, condensed for cooling by the outdoor heat exchanger, is
reduced in pressure by capillary tubes in the indoor unit after passing through the restrictor valve in the outdoor unit (see
Figure 1). With the new circulation system, the direction of the restrictor valve is reversed as shown in Figure 2, and the
condensed high pressure refrigerant is reduced in pressure by the capillary tubes in the outdoor unit. This results in a “twophase refrigerant” of reduced pressure in the liquid section of the piping, The density of this two-phase refrigerant is 1/3~
1/2 of that of the high pressure liquid refrigerant, and thus is required in smaller amounts (see Figures 1 and 2). As a result,
the length of the piping can be extended further, and the effects of height differences are reduced. These new circulation
system are also equipped with a large accumulator which allows the refrigerant required for the 100ft piping length to be
enclosed in the outdoor unit. The result is an air conditioner that requires no charging unless piping is extended beyond
100ft.
2. HIGH RELIABILITY AND EASY SERVICING
In addition to the self-diagnostic function, units are also equipped with a 3-minute time delay mechanism (cooling), an auto
restart function, an emergency operation function, a test run switch, etc., to assure high reliability and easy servicing.
3. FOUR-WAY PIPING ACCESS MAKES
INSTALLATION LAYOUT EASY
Piping on the outdoor unit may be connected from either of
four directions: front, rear, side or beneath the base.
This easy-access design makes it possible to install a
number of units in a compact arrangement at a single site.
The outdoor unit allows for unheard-of flexibility in
determining a piping layout, thus greatly simplifying
installation.
4. FRONT-ACCESS FACILITATES
MAINTENANCE
The outdoor unit has been designed with a front-access
service panel that allows easy access to all maintenance
point, regardless of the installation layout. What’s more, this
front panel may be removed by loosening only two screws.
It all adds up to greatly simplified maintenance work.
2
Page 3
TECHNICAL CHANGE2
(OC245 REVISED EDITION-A)
Change of the service parts.
Refer to 13.PARTS LIST for the details.
[Change points]
BYPASS VALVE and BYPASS VALVE SOLENOID COIL has been changed to externals.
It has not been functionally changed.
Therefore, the piping connected with the BYPASS VALVE has been changed.
Since the indoor and outdoor connecting wires has polarity,make sure to connect the same terminal numbers(1,2,3)for indoor and outdoor units.
CAUTION FOR INDOOR AND OUTDOOR CONNECTING WIRES
wiring connection in the following Procedure.
Since the indoor transformer(T) is connected with 230V power,if 208V power is used,change the
2. Symbols used in wiring diagram above are. :Terminal block :Connector :PC board insertion tab.
Bypass valve ON
4-Way valve ON
63H1 ON
Heating indoor command
ORANGE
230V
WHITE
RED
208V
When Power Supply is 208Vw
White connector
S
to output display(light).
in flushing mode. Pressing the switch again returns
SW2
but pressing displays the past check contents
The output display (light) remains during operation
loaded on the microcomputer.
SW1
Pressing erases the past check contents
SW3
(when both No.1 and 2 of are"OFF")
How to use SW1 and 2
Since LD8 lights when normal power is turned"ON",check the power supply with the"ON"or"OFF"LD8.
CAUTIONS FOR POWER SUPPLY WIRING
The compressor stops by disconnecting the white connector as shown at the right.
The connector marked is to turn the compressor ON-OFF during servicing.
CAUTION FOR SERVICING
1. If the operation stops to function of the protection device,the check display flushes.
NOTES:
Defective input
RT overheat protection
63H2 functions
Pipe temp.sensor short/open
Check display(flush)
Crankcase heater ON
Outdoor fan ON
Compressor ON
Compressor indoor command
Output display(light)
LD8
LD7
LD6
LD5
LD4
LD3
LD2
LD1
LED NO.
ÆÆ
Main functions of LED
w
PUH30EK PUH30EK1 PUH30EK2
12
Page 13
MODELS : PUH36EK PUH36EK1 PUH36EK2
PUH42EK PUH42EK1
PUH42EK7
CRANKCASE HEATERHC
C1,2
FAN MOTOR CAPACITOR
CCOMPRESSOR CAPACITOR
COMPRESSOR START CAPACITORC5
FC(O.B)
F(O.B)
21S4
FAN CONTROLLER
FUSE(6A)
4-WAY VALVE SOLENOID COIL
MC
O.B
SW1•2•3(O.B)
T
TB1,3
RT
BYPASS VALVE SOLENOID COIL21R
LD2
1234
LD3
4
RED
BLK
SW3
LED
LD4
LD5
RED
RED
LD6
RED
21R
X12(O.B)
LD7
LD8
SV
WHT
WHT
LED(CHECK,SERVICE)LD1~LD8
1
TO INDOOR UNIT
CONNECTING WIRES
DC 12V (polar)
RED AC12.3V
POWER SUPPLY
1[ 208/230V
60Hz
Main functions of LED
LED NO.
LD1
LD2
LD3
LD4
LD5
LD6
LD7
LD8
1. If the operation stops to function of the protection device,the check display flushes.NOTES :
2. Symbols used in wiring diagram above are. :Terminal block :Connector :PC board insertion tab.
CAUTION FOR SERVICING
The connector marked is to turn the compressor ON-OFF during servicing.
The compressor stops by disconnecting the white connector as shown at the right.
CAUTIONS FOR POWER SUPPLY WIRING
Since LD8 lights when normal power is turned"ON",check the power supply with the"ON"or"OFF"LD8.
W
Since the indoor transformer(T) is connected with 230V power,if 208V power is used,change the
wiring connection in the following Procedure.
CAUTION FOR INDOOR AND OUTDOOR CONNECTING WIRES
Since the indoor and outdoor connecting wires has polarity,make sure to connect the same terminal numbers(1,2,3)for indoor and outdoor units.
Compressor indoor command
Heating indoor command
63H1 ON
Compressor ON
Outdoor fan ON
4-Way valve ON
Bypass valve ON
Crankcase heater ON
YLW
2
ORN
3
BRN
TB3
AC12.3V
BRN
L1
L2
GR
(when both No.1 and 2 of are "OFF")How to use SW1 and 2
Pressing erases the past check contents
loaded on the microcomputer.
The output display (light) remains during operation
but pressing displays the past check contents
in flushing mode. Pressing the switch again returns
to output display(light).
21S4 RELAY
21R RELAY
VARISTOR
COMPRESSOR CONTACTOR
CONTROL HIGH PRESSURE SWITCH
PROTECT HIGH PRESSURE SWITCH
COMPRESSOR START RELAY
RESISTOR
DISCHARGE THERMAL SWITCH
5
BRN
BRN
PUH42EK7
Only
52C
1/L1
2/T1
6/T3
5/L3
SW1
SW2
FC
26C
63H2
51CM
RED
RED
BLU
BLU
63H263H1
3
208V
230V
BLU
19
19
YLW
YLW
YLW
YLW
26C
PUH42EK , PUH42EK1 Only
BLU
WHT
WHT
R
BLU
C5
When Power Supply is 208V
W
ORANGE
WHT
1
2
MF1
MF2
RED
WHITERED
MF2
MF1
BLU
WHT
RED
ORN
YLW
BRN
WHT
BLU
BLU
C
RED
4
3
2
1
1
2
3
4
WHT
BLU
BLU
WHT
RED
ORN
YLW
BRN
WHT
BLU
R
C
S
C1
C2
MC
13
Page 14
51C functions
THERMAL RELAY
51C
26C functions
LED NO.
LD1
LD2
LD3
LD4
LD5
LD6
LD7
LD8
Output display(light)
Compressor indoor command
Compressor ON
Outdoor fan ON
Crankcase heater ON
Check display(flush)
Pipe temperature sensor short/open
63H2 functions
RT overheat protection
Defective input
NOTES: 1. If the operation stops to function of the protection device,the check display flushes.
2. Symbols used in wiring diagram above are. :Terminal block :Connector :PC board insertion tab.
CAUTION FOR SERVICING
The connector marked for 52C is to turn the compressor ON-OFF during servicing.
The compressor stops by disconnecting the white connector as shown at the right.
CAUTIONS FOR POWER SUPPLY WIRING
Since LD8 lights when normal power is turned"ON", check the power supply with the"ON"or"OFF"LD8.
w Since the indoor transformer(T) is connected with 230V power, if 208V power is used, change the
wiring connection as shown at the right.
CAUTION FOR INDOOR AND OUTDOOR CONNECTING WIRES
Since the indoor and outdoor connecting wires has polarity, make sure to connect the same terminal numbers(1,2,3)for indoor and outdoor units.
How to use SW1 and 2
Main functions of LED (When both No.1 and 2 of SW3 are"OFF")
S
White connector
w When Power Supply is 208V
208V
RED
WHITE
230V
ORANGE
Heating indoor command
63H1 ON
4-Way valve ON
Bypass valve ON
SYMBOL
HC
NAMESYMBOLNAMESYMBOLNAME
CRANKCASE HEATER
FAN MOTOR CAPACITOR
COMPRESSOR CAPACITORC
C1, 2
63H2
63H1
52C
ZNR(O.B)
X14(O.B)
X12(O.B)
X13(O.B)
COMPRESSOR RELAY
21S4 RELAY
21R RELAY
VARISTOR
COMPRESSOR CONTACTOR
CONTROL HIGH PRESSURE SWITCH
PROTECT HIGH PRESSURE SWITCH
Pressing SW1 erases the past check contents
loaded on the microcomputer.
The output display (light) remains during operation
but pressing SW2 displays the past check contents
in flushing mode. Pressing the switch again returns
to output display(light).
•
•
MODEL : PUH42EK71
14
Page 15
9
Outdoor unit
Outdoor unit
Outdoor unit
Capillary tube size:(ODxIDxLength)
The symbol { indicates diameter.
The room temperature displayed on remote controller
becomes equal to set temperature.
The room temperature displayed on remote controller
becomes different from set
temperature.
1. OUTDOOR UNIT CONTROL
1 Outdoor fan control
The rotational frequency of outdoor fan is phase-controlled according to the outdoor coil temperature. This control allows the
cooling operation even with the low outside-air temperature and the heating operation even with the high outside-air temperature.
2 Outdoor unit control
The outdoor unit turns ON/OFF the cooling/heating operation according to orders given from the indoor unit.
3 Protective functions
1 If a reversed-phase, an open phase, or an indoor controller abnormality is detected, the outdoor unit will stop operation and
the check mode will start. (For the check mode details, see the indoor unit TECHNICAL & SERVICE MANUAL.)
2 If a protective function works, the compressor will stop running. Three minutes later, the compressor will restart. If the protec-
tive function works again, the compressor will stop running and the check mode will start.
3 The protective function is memorized.
4 The memory is cleared when the POWER ON/OFF button on the remote controller is turned OFF. However, the check mode
display continues until the outdoor unit receives the “operation ON” command from the indoor unit.
4 COOL/HEAT operation time chart
w1 If compressor restarts within 10 minutes, 4-way valve remains ON.
16
Page 17
ON
Outdoor fan
Compressor
4-way valve
Bypass valve
Auto vane
Indoor fan
(Remote controller still displays set direction.)
Outdoor unit
Indoor unit
ON
Set direction
ON
OFF
OFF
OFF
ON
OFF
ON
OFF
ON
OFF
Set direction
Defrosting
starts.
Defrosting
stops.
5 Defrosting in HEAT mode
<Defrosting time chart>
(1) Start conditions
A. When all of the following conditions are satisfied, defrosting will start. However, when the bypass valve turns OFF,
defrosting starts 10 minutes later.
(a) More than seven minutes have passed since the compressor start-up.
(b) The outdoor coil thermistor reads 23˚F or below.
(c) The outdoor fan motor output step is 100%
(d) Total time of compressor operation exceeds 30 minutes, and the outdoor coil temperature has fallen by 14 degrees
or more in comparison with that of 10 minutes after the compressor start-up.
NOTE: The outdoor coil temperature 10 minutes after the compressor start-up is memorized until the defrosting
operation has ended.
B. When all of the following conditions are satisfied, defrosting will start.
(a) The same as above (a) ~ (c) in item A
(b) Total time of compressor operation exceeds “defrost interval”.
Further information on the defrost interval is described in (3).
C. After the total time of compressor operation exceeds the defrost interval, the thermostat repeats ON/OFF three times.
Two minutes after the fourth “ON” of the thermostat, if the outdoor coil thermistor reads 23˚F or below and the fan output output is 100%, defrosting will start.
NOTE: The count of the thermostat ON/OFF is cleared by the compressor-OFF command or defrosting start-up.
(2) During defrosting
● Even if the thermostat turns OFF, defrosting continues.
● The 4-way valve, bypass valve, outdoor fan, and indoor fan are OFF.
17
Page 18
(3) Defrost interval
The defrost interval time is determined as follows.
● Initial defrost interval is 50 minutes.
● The defrost interval after defrosting depends on the preceding defrosting time as shown below.
Defrosting operation timeNext defrost interval
3 minutes or below120 minutes
3 to 7 minutes80 minutes
7 to 10 minutes60 minutes
10 to 15 minutes40 minutes
15 minutes (Maximum)30 minutes
NOTE1:If the unit stops during defrosting , the next defrost interval will be 50 minutes.
NOTE2:If a protection function works for the first time during defrosting, the compressor will stop.
After a 3-minute time delay, defrosting will restart. In this case, a 3-minute time delay is included with the defrosting
time.
If the protection function works for the second time, the unit stops operation and displays the check code.
The next defrost interval will be 30 minutes.
NOTE3:When the defrosting has ended, the total time of the compressor operation is cleared.
(4) Termination conditions
Defrosting finishes when any of the following conditions are satisfied.
1Defrosting has continued for 15 minutes.
2Outdoor coil thermistor reads 72˚F or above for the first 75 seconds after defrosting start-up.
3Outdoor coil thermistor reads 46˚F or above after the 75-second defrosting.
4Power ON/OFF button is turned OFF during defrosting.
6 Actuators
(1) Bypass valve control
<Cooling mode>
1When the unit stops due to the coil frost prevention, the bypass valve turns ON. When one hour has passed since the
compressor stopped, the bypass valve returns to OFF.
2When the compressor operates with the bypass valve at ON for more than 30 minutes, the bypass valve turns OFF.
3When the compressor stops with the bypass valve at OFF, the bypass valve turns ON and remains ON for three minutes.
<Heating mode>
1When the unit starts for the first time after the circuit breaker has been turned ON, or when it starts after the compressor
OFF of 30 minutes or more, if the outdoor coil thermistor reads 54˚F or more, the bypass valve turns ON.
2When the high pressure switch (63H1) works, the bypass valve turns ON.
3When the bypass has been ON for 30 minutes:
● If the high pressure switch has already returned, the bypass valve turns to OFF.
● If not, the fan output step keeps 70 for three minutes. Meanwhile, if the high pressure switch returns, the bypass valve
turns OFF. Otherwise the normal fan control starts.
4When the operation mode changes or stops, the bypass valve turns ON and remains ON for three minutes.
<Defrosting operation>
1The bypass valve is OFF.
(2) Crankcase heater control
1With jumper wire J3
The crankcase heater is ON from when the power is turned ON until the compressor starts, and then turns ON one hour
after the compressor stops.
2Without jumper wire J3
The crankcase heater is ON from when the power is turned ON until the compressor starts, and repeats 1-hour ON and 1hour OFF.
18
Page 19
7 Service functions
(1) Compulsory defrosting
1When all of the following conditions are satisfied, pressing SW2 starts the compulsory defrosting.
● During HEAT mode
● The compressor is ON.
● The outdoor coil temperature is being displayed by LED.
● The outdoor coil thermistor reads 46°F or below.
2The operation state and the termination conditions of the compulsory defrosting are the same as those of the normal
defrosting. As an exception, the defrost interval after the defrosting completion is 50 minutes.
(2) Fixed fan-output
While the compressor is operating (except during defrosting) and the fan output step is indicated by LED, pressing SW2
fixes the fan output. The fixed fan-output can be released when any of the following conditions are satisfied.
1SW2 is pressed again.
2SW3 setting is changed.
3The compressor stops.
4Defrosting operation starts.
(3) Function of switches on the outdoor controller board
SW1: Clears the check code memory (push-button switch)
SW2: Switches the output state indication and the check code display (push-button switch)
SW3-1,2: Switches the output state indication items (dip switch)
For further information, refer to page 20.
(4) 100% fan output
Fan output is fixed to 100% by shorting the connector CN22. However, the fan stops during compressor OFF or defrosting.
Open-circuit of CN22 restarts the normal fan control.
(5) Time shortening
Short circuit of the connector CN21 shortens the time as follows
1Fan control period: 30 seconds → 3 seconds
2Three-minutes time delay function : 3 minutes → 3 seconds
3Max. time of defrosting : 15 minutes → 15 seconds
4Defrost interval : 30 ~ 120 minutes → 3 ~ 12 seconds
5Compressor ON/OFF time for bypass valve ON/OFF : 30 minutes → 3 seconds
6Compressor ON time to start other functions : x minutes → x seconds
7Crankcase heater operation : 1 hour → 6 seconds
19
Page 20
11TROUBLESHOOTING
SW3-1
SW3-2
OFF
OFF
Check codeOutput state
Outdoor coil
temperature
(
bit
)
Fan output
step
(
bit
)
Total time of
compressor
operation(Hr
)
OFF
OFF
OFF
ON
ON
OFF
ON
ON
LED
LD1
LD2
LD3
LD4
LD5
LD6
LD7
LD8
Blinking
Reversed phase
Open phase
63H2 function
51C function
26C function
Overheat protection
During 63H1 function
Compressor ON
Outdoor fan ON
4-way valve ON
Bypass valve ON
Crankcase heater ON
Lighting
1
2
4
8
16
32
64
128
1
2
4
8
16
32
64
128
256
512
1024
2048
4096
8192
16384
32768
Outdoor coil thermistor
is abnomal.
Heating operation command from
indoor controller
Compressor ON command from
indoor controller
Input circuit on controller
board is abnormal
1. SERVICE DATA INDICATION BY SWITCHES ON OUTDOOR CONTROLLER BOARD
Setting dip switches SW2 and SW3 on the outdoor controller board enables LED to show the output state and check code.
Output state is shown by LED lighting, and check code by blinking.
SW1 : Turning SW1 ON clears the check code. If SW1 is turned ON while the check code is blinking , the indication
changes to output state indication.
NOTE : SW1 is usually available independent of SW3 setting. As an exception, when the check code shows a
reversed phase or an open phase during the power-on-reset state, SW1 is not available.
SW2 : SW2 is turned ON by pressing, and OFF by releasing.
When SW3-1 and SW3-2 are OFF, pressing SW2 changes indication between output state and check code
alternately.
When SW2 is turned On with SW3-1 OFF and SW3-2 ON, the compulsory defrosting starts.
SW3 : Output state indication items depend on the combination of SW3-1 ON/OFF and SW3-2 ON/OFF.
Changed alternately by pressing SW2.
20
Page 21
1-1 Outdoor coil temperature
50
Fan output step (bit)
Fan rotational frequency (rpm)
100150200250
800
600
400
200
0
50
Fan output step (bit)
Fan rotational frequency (rpm)
100150200250
800
600
400
200
0
212
˚F
Temperature
176
140
104
68
32
0
Number of bits
50100150200255
-4
-40
(Short 38 bits)
(Open 219 bits)
To obtain data on the outdoor coil temperature,
add the number of bits of lighting LEDs, and
see the graph to find the temperature.
1-2 Fan output step
To obtain data on the fan output step, add the number of bits of lighting LEDs, and see the graph below to find the fan
rotational frequency.
Compressor operation time is indicated in 256 hour units. To obtain the compressor operation time, add the hours of lighting LEDs. During the compressor operation time indication, SW2 is not available.
1-4 Check code indication
● When a protection function works for the first time during operation, the operation stops and restarts after the 3-minutes
time delay mode. When the protection function works again, the operation stops. (Check mode) When both SW3-1 and
SW3-2 are OFF, the check code is indicated.
● If the outdoor controller board receives the compressor ON command from the indoor controller board during check
mode the indication changes to output state indication.
● By pressing SW2 during normal operation. operation will continue.
● The latest check code is indicated.
21
Page 22
2. TROUBLESHOOTING ACCORDING TO CHECK CODE
Blinking
LED
LD1
LD2
LD3
LD4
LD5
LD6
Diagnosis of malfunctionCauseCheck point
Reversed phaseThis model does not have this
function.
Open phaseThis model does not have this
function.
Outdoor coil thermistor is
abnormal. (Open circuit or short
circuit)
High pressure switch (63H2)
function
Thermal relay function
(PUH42EK7)
Thermal switch (26C) function
(PUH42EK7)
(PUH42EK7
1)
● Outdoor coil thermistor is
broken.
● Thermistor was connected
incorrectly.
● 63H2 was badly connected.
● 63H2 was working.
● 51C is working.● Check 51C.
● 26C was connected incorrectly.
● 26C is working.
No need to be checked.
No need to be checked.
● Measure the resistance of the thermistor.
● Check the thermistor. If normal, replace the out-
● Check 63H2 and the outdoor fan motor.
● Check if refrigerant supply is low.
● Check if air cycle is short-cycled.
● Check 26C.
● Check if refrigerant supply is low.
● Check if the capillary tube is clogged.
door controller board.
LD7
Over heat protection ● The thermistor is broken.
LD8
Input circuit of outdoor controller board is abnormal.
● Coil temperature is over
153˚F.
● Pulse input is abnormal.● Replace the outdoor controller board.
3. WHEN OUTDOOR UNIT DOES NOT WORK
Cause
1) Indoor/outdoor connecting wires are poorly connected.
(Refer to next page.)
2) Power supply is poorly connected.
3) Connector or transformer is broken.
4) Fuse (6A) in the outdoor controller board is blown.
● Measure the resistance of the thermistor.
● Check the outdoor fan motor.
● Check if air cycle is short-cycled.
Check points
1) Check the connecting wires.
2) Check the power supply.
3) Check connector and transformers.
4) Check the fuse.
22
Page 23
4. WRONG WIRING ON SITE
OutdoorIndoor
1
2
3
1
2
3
OutdoorIndoor
1
2
3
1
2
3
OutdoorIndoor
1
2
3
1
2
3
OutdoorIndoor
1
2
3
1
2
3
OutdoorIndoor
1
2
3
1
2
3
4-1 Between remote controller and indoor unit
If the wire is disconnected between the remote controller and the indoor unit, nothing is displayed on the remote controller
when the POWER button is pressed. The beep sound will also not be heard.
4-2 Phenomenon due to wrong wiring between indoor and outdoor units
Cooling operation. Several minutes later,check code “P8” appears
on remote controller display.
ONNormal operation.
OFFOutdoor unit stops.
Operation stops. 9 minutes later, check code “P8” appears on
ON
remote controller display.
OFFOperation stops.
Operation stops. 27 minutes later, check code “P8” appears on
ON
remote controller display.
OFFOutdoor unit stops.
Operation stops. 9 minutes later, check code “P8” appears on
ON
remote controller display.
OFFOperation stops.
Operation stops. 27 minutes later, check code “P8” appears on
ON
remote controller display.
OFFOutdoor unit stops.
Operation stops. 9 minutes later, check code “P8” appears on
ON
remote controller display.
OFFOperation stops.
Operation stops, 27 minutes later, check code “P8” appears on
ON
remote controller display.
OFFOutdoor unit stops.
Operation stops. 9 minutes later, check code “P8” appears on
ON
remote controller display.
OFFOperation stops.
Operation stops. 27 minutes later, check code “P8” appears on
ON
remote controller display.
OFFOperation stops.
Operation stops. 9 minutes later, check code “P8” appears on
ON
remote controller display.
OFFOperation stops. 4-way valve turns OFF.
27 minutes later, check code “P8” appears on remote controller
ON
display.
Disconnection between 3 and 3.
COOL
HEAT
Normal operation.
–
OFFOperation stops. 4-way valve turns ON.
Operation stops. 27 minutes later, check code “P8” appears on
ON
remote controller display.
23
Page 24
Parts nameCheck points
Disconnect the connector then measure the resistance using a tester.
(Surrounding temperature 50°F~86°F)
Measure the resistance between the terminals using a tester.
(Surrounding temperature 68°F)
Measure the resistance between the terminals using a tester.
(Surrounding temperature 68°F)
FAN MOTOR(MF,1,2,3,4)
4-WAY VALVE
SOLENOID COIL
(21S4)
OUTDOOR COIL
THERMISTOR (RT)
Normal
4.3k"~9.6k"
Abnormal
Open or short
Normal
PUH18PUH24
PUH30,36
PUH42
Motor terminal
or
Relay connector
Abnormal
77.3"
134.6"
100.2"
83.8"
73.9"
118.7"
61.5"
79.8"
Open or short
Normal
PUH18,36,42PUH24,30
Abnormal
1440"1190"
Open or short
Measure the resistance between the terminals using a tester.
(Surrounding temperature 68°F)
BYPASS VALVE
SOLENOID COIL
(21R)
Normal
PUH18,24PUH30,36,42
Abnormal
1500"1197"
Open or short
Measure the resistance between the terminals using a tester.
CRANKCASE
HEATER (HC)
Normal
PUH18
PUH24,30,36,42
Abnormal
1920"1340"
Open or short
White — Blue
Blue — Red (Brown)
[PUH30,36,42]
Protector
[PUH18,24]
Red(Brown)
Blue
White
Orange(Yellow)
Red(Brown)
Blue
White
Orange(Yellow)
Protector
Protector
OPEN : 275±9˚F
CLOSE : 187±27˚F
5. HOW TO CHECK THE PARTS
PUH18EK PUH24EK PUH30EK PUH36EK PUH42EK PUH42EK7
PUH24EK1PUH30EK1PUH36EK1PUH42EK1PUH42EK71
PUH30EK2PUH36EK2
24
Page 25
DISASSEMBLY INSTRUCTIONS12
Outdoor
controller
board
Transformer
Capacitor
Contactor
Terminal block
Screws
Propeller
Motor support
Separator support plate
High-pressure switch
Lead
connectors
Valve bed
Crankcase heater
Propeller nut
Screws
Top panel
Service
panel
Cover
panel
Front panel
Outdoor unit (PUH18EK)
OPERATING PROCEDUREPHOTOS
1. Electrical parts
(1) Remove top panel (3 screws in front, 2 screws in rear)
(2) Remove cover panel (1 screw).
The panel is anchored by clicks to the side panel.
Remove by pulling towards you.
(3) Remove cover panel (1 screw).
The panel is anchored by clicks on the right and left sides.
After removing the screw, pull the panel down and remove it
by pulling towards you.
NOTE : All panels are clasped, and should be
removed by shifting up and down.
Photo 1
Photo 2
2. Fan motor
(1) Remove front panel (3 screws).
Open the panel to a 45 degree angle and lift to remove. The
panel is clasped at three points on the left side.
(2) Remove propeller (1 set nut).
(3) Remove fan motor (3 screws).
Remove lead connector.
Photo 3
25
Page 26
OPERATING PROCEDUREPHOTOS
Heat exchanger
Accumulator
Charge plug
Ball valve
Compressor
3. Heat Exchanger, Compressor
(1) Remove the rear panel (2 screws in front, 1 screw on the
side, 3 screws in the rear). Remove the valve bed, and open
the rear panel to the rear to remove.
NOTE :
All panels are clasped, and must be removed by shifting up
and down.
(2) Remove right side panel (4 screws).
(3) Remove rear guard (3 screws).
(4) Remove separator support plate (4 screws).
(5) Remove motor support (2 screws).
(6) Remove valve bed (5 screws). The valve bed is clasped on
the right and left sides. Lift to remove.
(7) Remove the electrical parts box.
Remove the respective connector from high pressure
switch, crank case heater, shell thermo, and fan motor lead.
(8) Remove separator (2 screws).
(9) Remove heat exchanger (2 screws).
Disconnect the welded section of pipe.
(10) Remove compressor (3 set nuts).
Remove the weldment of the compressor suction pipe and
discharge pipe.
Photo 4
Screws
Photo 5
Screws
Photo 6
26
Page 27
Outdoor unit (PUH24EK)
Screws
Panel cover
Compressor protector
Run capacitor
52C relay
Terminal block
Screws
Motor support
Separator support place
High-pressure
switch
Valve bed
Crank case heater
Propeller fan
Propeller
nut
OPERATING PROCEDUREPHOTOS
NOTE : All panels are clasped, and should be
removed by shifting up and down.
1. Electrical parts
(1) Remove top panel (3 screws in front, 2 screws in rear)
(2) Remove cover panel (1 screw).
The panel is anchored by clicks to the side panel.
Remove by pulling towards you.
(3) Remove cover panel (1 screw).
The panel is clasped on the right and left sides. After removing the screw, pull the panel down and remove it by pulling
towards you.
Photo 1
Photo 2
2. Fan motor
(1) Remove front panel (3 screws).
Open the panel to a 45 degree angle and lift to remove. The
panel is clasped at three points on the left side.
(2) Remove propeller (1 set nut).
(3) Remove fan motor (3 screws).
Remove lead connector.
Photo 3
27
Page 28
OPERATING PROCEDUREPHOTOS
Heat exchanger
Accumulator
Charge plug
Ball valve
Compressor
3. Heat Exchanger, Compressor
(1) Remove the rear / right side panel (2 screws in front, 1 screw
on the side, 3 screws in the rear).
Remove the electrical box, valve bed, and open to the rear
to remove (anchors attached).
(2) Remove right side panel (4 screws).
(3) Remove rear guard (3 screws).
(4) Remove separator support plate (4 screws).
(5) Remove motor support (2 screws).
(6) Remove valve bed (5 screws). The valve bed is clasped on
the right and left sides. Lift to remove.
(7) Remove the electrical parts box.
Remove the respective connector from high pressure
switch, Low-pressure switch, crank case heater, shell ther-
mo, and fan motor lead.
(8) Remove separator (2 screws).
(9) Remove heat exchanger (2 screws).
Remove piping weld zone.
(10) Remove compressor (3 set nuts).
Remove the weldment of the compressor suction pipe and
discharge pipe.
NOTE :
All panels are clasped, and must be removed by shifting up
SIDE PANEL
FAN GUARD
FRONT PANEL
PANEL HANDLE
BASE ASSEMBLY
SERVICE PANEL
PANEL COVER
REAR PANEL
REAR GUARD
TOP PANEL
MOTOR SUPPORT
PUH24EK
PUH24EK
1
1
2
3
4
2
11
10
9
8
4
7
5
30
6
Page 31
No.
Parts No.Parts NameSpecifications
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
Q'ty / set
PUH
1
2
3
4
5
6
7
8
9
10
11
30,36EK1
30,36EK2
1
1
2
3
1
1
1
1
1
1
1
1
1
2
3
1
1
1
1
1
1
1
30,36EK
1
1
2
3
1
1
1
1
1
1
1
1
1
2
3
1
1
1
1
1
1
1
42EK1
42EK
42EK7
42EK7
1
SIDE PANEL
FRONT PANEL
FAN GUARD
PANEL HANDLE
BASE ASSEMBLY
BASE ASSEMBLY
PANEL COVER
REAR PANEL
SERVICE PANEL
REAR GUARD
TOP PANEL
MOTOR SUPPORT
MOTOR SUPPORT