Mitsubishi PU-8YAKD, PU-10YAKD, PU-12YAKD Service Manual

TECHNICAL & SERVICE MANUAL
CONTENTS
1.
TYPES OF CONNECTED OUTDOOR UNITS
····2
2. SAFETY FOR USE··········································3
3. PART NAMES AND FUNCTIONS ··················5
5. OUTLINES AND DIMENSIONS······················7
7. REFRIGERANT SYSTEM DIAGRAM·············9
8. TROUBLE SHOOTING·································10
9. SERVICE DATA (PARTS NAME)··················11
10. OPTIONAL PARTS ·······································14
[Model names]
PU-8YAKD PU-10YAKD PU-12YAKD
SPLIT-TYPE, AIR CONDITIONERS
2007
2
1 TYPES OF CONNECTED OUTDOOR UNITS
Service manual No.
HWE07060
HWE07060
HWE07060
Model name
Outdoor unit
Indoor unit
PU - 8YAKD
PU - 10YAKD
PU - 12YAKD
PE - 8GAK(T) PE - 16GAK(T) PE - 10GAK(T) PE - 20GAK(T)
PE - 12GAK(T)
PU-8YAKD.TH-BS
PU-10YAKD.TH-BS
PU-12YAKD.TH-BS
PU-8YAKD.TH
PU-10YAKD.TH
PU-12YAKD.TH
Standard Model Salt tolerant
Salt tolerant
Outdoor Unit List
PU-8YAKD
PU-10YAKD
PU-12YAKD
Model name
Specification
PU-8YAKD.TH-BS-T
PU-10YAKD.TH-BS-T
PU-12YAKD.TH-BS-T
PU-8YAKD.TH-T
PU-10YAKD.TH-T
PU-12YAKD.TH-T
Standard Model
PU-8YAKD
PU-10YAKD
PU-12YAKD
Model name
Specification
3
2 SAFETY FOR USE
Before conducting installation work, please read this ''SAFETY FOR USE'' carefully
for
correct installation.
Since the caution items shown here contain important description relative to safety, please
observe them without fail.
After reading, please keep it with you together the Instruction Manual, and read it again at the movement of the unit.
The unit should not be installed by the user.
If the unit is installed improperly, explosion, water leakage, electric shock or fire may be result. Consult your dealer or specialist subcontractor for repair and movement.
For installation, conduct the work correctly by following the Installation Manual.
Improper installation may cause a fire, electrical shock or water leakage.
Install the unit on a spot sufficiently durable against the unit weight.
Insufficient durability can cause an injury by the falling down of unit.
All electric work must be performed by licensed technician, according to local regulations and the instructions given in this manual.
The units should be powered by dedicated power lines. Power lines with insufficient capacity or improper electrical work may result in electric shock or fire.
Use only the specified cables for wiring. The connections must be made secured without tension the terminals.
Improper connection or fastening can cause a fire or electrical shock.
The unit should be installed according to the instructions in order to minimize the risk of damage from earthquakes, typhoons or strong winds.
Improper installation work can cause an injury by the falling down of the unit.
The outdoor unit must be installed on stable, level surface, in a place where there is no accumulation of snow , leaves or rubbish.
The outdoor unit should be installed in a location where air and noise emitted by the unit will not disturb the neighbors. The indoor unit should be securely installed.
When installing or relocating the unit, make sure that no substance other than the specified refrigerant enters the refrigerant circuit. Any presence of foreign substance such as air can cause abnormal pressure rise or explosion.
If the unit is loosely mounted, it may fall, and cause injury.
Never repair the unit, remodel or transfer it to another site by yourself.
If they are performed improperly, water leakage, electric shock or fire may result. If you need to have the unit repaired or moved, consult your dealer.
Use only the specified refrigerant (R-22) to charge the refrigerant circuit. Do not mix it with any other refrigerant and do not allow air to remain in the circuit.
Air enclosed in the circuit can cause high pressure resulting
in a rupture and other hazards.
Ventilate the room if refrigerant leaks during Installation.
The refrigerant heated generates poisonous gas by decomposition which can cause poisoning.
After completing installation work, make sure that refrigerant gas has not leaked.
If refrigerant gas has leaked and exposed to fan heater, stove, oven and so on, it may generate noxious gases.
Take a proper measure to suppress the critical concentration of refrigerant if leaked when installing the unit in a small room.
The limit density is made not to be exceeded even if the refrigerant leaks by any chance. You are necessary to ventilation measures to prevent the accident. If the refrigerant leaks, hypoxia accident may caused. For the countermeasure to be taken, consult your dealer.
The terminal block cover of unit must be firmly attached to prevent entry of dust and moisture.
Improper mounting of the cover cause electric shock or fire.
Use only optional parts authorised by Mitsubishi Electric.
If the accessories are installed improperly, water leakage, electric shock or fire may result. Ask your dealer or an authorised company to install them.
Erroneous handling gives a high possibility to induce serious results such as death or heavy injury.
Erroneous handling may induce serious injury depending on the situation.
Warning
Warning
Caution
4
Caution
Never install on the place where a combustible gas might leak.
The gas may ignite or explode when the gas leaks and collects in surrounding of the unit.
When the unit is installed at telecommunication centers or hospitals, take a proper provision against noise.
The erroneous operation of air conditioner may be induced by inverter equipment, independent power device, medical equipment or communication equipment. While the erroneous operation of medical equipment or communication equipment may caused by the air conditioner.
For special use as for foods, animals/plants, precision equipment or art objects, the applicability should be confirmed beforehand.
As the use for the applications other than that designed originally may result in the deterioration of the quality. Consult your dealer in this regard.
Do not use the unit under a special atmosphere.
Installing the unit at the following places may cause a trouble, a place where much machine oil, salt sonnet, humidity or dust, spa district, a place full of sulfur gas, volatile gas, or corrosive gas, a place near high frequency processing machine.
Thermal insulation of the drain pipes is necessary prevent dew condensation.
If the drain pipes are not properly insulated, condensation will result and drip on ceiling, floor or other possessions.
The drain piping must process by surely,and insulate the drain piping not to be dewy.
When the room humidity exceeds 80% or when the drain pipe is clogged, water may drip from the indoor unit. The outdoor unit produces condensation during the heating operation. Make sure to provide drainage around the outdoor unit if such condensation is likely to cause damage.
Install drain piping according to this Installation Manual to ensure proper drainage. Place thermal insulation on the pipes to prevent condensation.
Improper drain piping may cause water leakage and damage to furniture or other possessions.
The unit must be properly earth connected.
Do not connect the earth wire to gas pipe, city water pipe, lightning rod or telephone earth wire. Improper earth connection may cause electrical shock.
When installing at a watery place, provide an electric leak breaker.
Failure to mount the electric leak breaker may cause electrical shock.
Use breaker or fuse with proper capacity. Make sure that there is a main power switch.
Using a wire or a copper wire instead of proper capacity of fuse can cause fire or trouble. Other appliances connected to the same line could cause an overload.
For the power lines, use standard cables of sufficient current capacity.
Otherwise, current leakage, overheating or fire may occur.
When installing the power lines, do not apply tension to the cables.
The tighten or loosen the connections may cause generate heat and cause fire.
Remote controller is not pushed with the thing sharpening ahead.
It occasionally causes the electric shock and the breakdown.
Arrange the configuration of wiring not to bring up the panel and terminal cover, and fasten the panel and terminal cover securely.
The poor mounting of the panel or terminal cover may cause the heat generation of the terminal connection, a fire or electrical shock.
Do not wash the unit with water.
If washed with water, electrical shock may be caused.
Do not handle the switch with wet hands.
Otherwise electrical shock can be resulted.
Be very careful on handling the unit.
When carrying in outdoor unit, be sure to support it at four points. Carrying in and lifting with 3-point support may make outdoor unit unstable, resulting in a fall of it. The unit should not be carried by only one person if it is more than 20kg. Some units use PP bands for packing. Do not use any PP band for delivery purpose. Do not touch the heat exchanger fins with your bear hands. Doing so may cut your hands. Be sure to safely dispose the packaging materials. Packaging materials, such as catches and other metal or wooden parts, may cause stabs or other injuries. Tear off and discard plastic packing bags so that children will not play any of them. If children play with a plastic bag which was not torn off, it may cause a risk of suffocation.
Do not leave the mounting base being damaged.
The damaged base may cause the falling down of the unit which may give injury.
Turn on the main power switch more than 6 hours before starting operation.
Do not turn the main power switch OFF during seasons of heavy use, doing so can result in failure.
Do not touch the compressor or refrigerant piping without wearing glove on your hands.
Touching directly such part can cause a burn or frostbite as it becomes high or low temperature according to the refrigerant state.
Do not touch the metal edges inside the unit without wearing glove on your hands.
Touching directly it may injure your hands.
Do not remove the panel or the fan guard from the outdoor unit when it is running.
You could be injured if you touch rotating, hot or high­voltage parts.
Do not operate the air conditioner without the air filter set place.
Dust may accumulate, and cause a failure.
At emergency (if you smell something burning), stop operation and turn the power source switch off.
Continuing the operation without eliminating the emergency state may cause a machine trouble, fire, or electrical shock.
After stopping operation, be sure to wait for five minutes before turning off the main power switch.
Otherwise, water leakage or unit failure may occur.
Remote controller is not installed for the place where direct sunshine strikes.
Do not connect the unit in the reverse phase sequence.
If connected in the reverse phase sequence, the fan on the outdoor unit will turn in the wrong direction and makes the compressor rattle, and it will result in compressor damage.
5
3 PART NAMES AND FUNCTIONS
Unit of pressure is based on ISO (International Standardization Organization)
[kgf/cm
2
][MPa] (1MPa=10.2kgf/cm2)
Outdoor Unit
PU-8YAKD PU-10YAKD PU-12YAKD
Air outlet
Air intake
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