Mitsubishi PLK-A3530, PLK-A3530L User Manual

MITSUBISHI
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Industrial Sewing Machine
Model
PLK-A3530
PLK-A3530L
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INDEX
Parts
Catalog
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Construction · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · • · · · · · · • · · • · · · · · · · · · · · · · • · · · · • · · · · • · · · • · · · · • · · · · · • · · · · · · ·
Arm bed &
(!)
Arm bed &
Sewing mechanism .... · .... · .......... · .... · .... · .......................................... · .. · 6
Presser bar lifting mechanism .. .. .. .... .. .. .. .... .. .. ...... .. .... .. ............ .... .... .. .. 8
II
Thread trimming mechanism .. · .... · ..... · .. · ....... • · ........ · ... · · · .. · · .. · .. · · .... · · · · · · · ·
X-Y
Table mechanism(!) .....................................................................
X-Y
Table mechanism an .....................................................................
Work holder mechanism .. · .......... · .... · .... ·.. .... .... .. .... .. .. .. .......... .... .. .. ......
Wiper & detector mechanism .............................................................. ·
fi
Oil lubrication mechanism · · · · · · · .. · · · .. · • · .. · · · .. · .. · .. · · · · ... • ... · · · ...... · · · · .... · · .. · · .. ·
Control box • · · · · · .. · · · · · · · • · · .. · • · · · · • · • · · • ... · • .. · · • · .. · .... · · · · .. · · · .... · · · ..... · .. · .. · · • · · · · · · · ·
II
Pneumatic control unit · ...... · ........ · .... · .... · .... .. .... .. .... .... .. .. ...... .. .. .... .. ......
fl
Table & stand ...... · .................... ·.. .... .. .. .... .. .... ...... .. .... .. ........ ...... .. .. ....
~
(!)
Accessories
Accessories an · · · .. · · · · · · · · · · · · · · · · · · .. · · · · .. · · · .. · · .... · · .. · · · · .. · · · ... · · .. · · · · · · · ..... · ..... · · ·
an
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accessories(!) .............................. .............................. 2
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accessories an
(!)
· · · .. · · · · · · · · · · · · .. · · · · .. · · · · .. · · · .. · · ... · · .... · · ·
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· · · .... · · · · ... ...
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10 12
14 16 18
20
22 24
26 28
30
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CONSTRUCTION
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Table & stand
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LIMI-STOP Z Motor
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Remarks 1) Concerning to Motor please refer to the parts catalog
2) The parts not taken Fig.
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No.
can not be supplied each parts.
of
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PLK-A3530
A3530L
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*~(!)
ARM
BED &
IrS
ACCESSORIES (I)
2
0
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ARM BED &
Fig.
U:::J-1'
No.
Parts
.No.
MA35AO
1 2
M9
1054
4
MN10M
5
MA20AO M9
1304
6 7
M9
1910
8
MG43AO M9
0909
9
10
MF36A1180
11
M9 12 13 14 15 16 17 18 19
20
25
26
27
28
29 30
31
32
33
34
35
36
37
38
39
40 41 42 43 44 45 46
47
48
49 50
51
52
53
54
55 56 57
58
59 60
1110
M9
1055
M9
0883 MA35A7339 MA35A0776 M9
1330 MA35A1 M9
1910 M9
0104 M9
1012 M9
1104 MA35AS MA35A9 MA35AO MA36A0474 MF70A1180
MA35AO M9
0511
M9
5002 M9
5003 MA35A0429 MF
lOAD M9
1110 M9
0906 MS01A0361 MA20E3
M9
0909
M9
1106
MS03A5 M9
1110
M9
0806 MS01A1 M9
0804 MS
18AO MA35AO MA35A1
MSOlAO MS01A1 MS03A1 M9
0605 MA35A0473 MA36AO MSOlAO MSOlAO MA35A0830
MA36A0830 M9
1070
MA35AS MA20M339
(I)
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192 476 101 010
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M4X8···················· Screw M4X8·································
..............................
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··· ·· · ··· ·· · ·· ··· ····
&
·····························
.......................
&
(IP}·······················
1*.1
9f14(40}X6
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............................. Thread guide········ .........................
1*.1
11f14(40}X8
:;
M4X22·· ................
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..............................
&
.............................
..............................
-
M5X8··· .................
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.............................
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M10X30··· ..............
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11f64(40}X8.3
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··· ·· ·
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..............................
A
5··························· WasherS······························ ········
MSX12··················
...
...
MSXB····················
(;E)·······················
A
("F)······ ................. Thread guide········ .........................
1*.1
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..........
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M4X30
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..............................
...............
..
••••••••
.............
··· ...............
..............................
Description
Motor
cover···································
Oil
cap·········································
Rubber plug ·· Rubber plug
Thread guide······························· .. Screw
Screw Screw
Rubber plug
Cover··· ........................................
Belt cover·· ...................................
Screw Motor
Rubber plug ..................................
Bolt
M10X30
WaaherlO········ Screw
Cover············ ...............................
Cover ...........................................
Slide plate Slide plate
··
Thread guide····· ..
L-bracket·········· ............................
Bolt MSX12········ .. ··············•••······ •·
Bolt
MSX8
Bracket (right}
Screw Latch························· ..
Cylinder cover (complete} ..............
Screw 9/14(40}X6 Screw
Eye
guard adapter
Screw Screw
Hinge Screw
Slide plate Bracket
Leaf spring· .................. · ..
Spacer····· .....................................
Needle plate .................................
Screw Slled plate Slide plate Eye
guard·· ...................................
Adapter ........................................
Face plate···· .................................
Face plate ..
Screw
Cover······· ....................................
Cover ...........................................
··•
9f84(40}X6
11f84(40}X8 M4X22
·•
MS
......................................
cover······ .............................
.................................
11fi4(40}X8.3 ......................
(right} (right}
....................................
9f64(40}X3.
11fi4(40}X20
11fi4(40}X8
1
/a(44)X6····················· .. ··•··
...........................................
'la(44}X3.5····· ..
••••••··
(left}
3f32(56}X2.8
(left} (left}
·•·•••••••••···•••••••••·•··•••••••
M4X30
................................
••••
··••
••• ••• •••
................................
....
.............................
..............................
................................
··· ···· ·· ·
••• •••
••·•· · ••
••• • •••
•••·· · •• •·••·••
..........................
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UMD
Amt.
I
1
14
1 1
•· 3
•·
4
•· 1
2
1
2 5 3
1 1
3
1
5 4
4
26
1 1 1
4
16
8 8 2 1
28
6 1 1
1 1 1 2 2 1 2 1 2 2
1 1
1 2 1
..
Req.
I
1
14
1 1 3 4 1 2
1 2 5 3 1 1
3
1 5 4
4
26
1
1
4
16
8 8
2
1
28
6 1 1
1 1 1 2 2 1
2
1 2 2
1 1 1 2
3
PLK-A3530
A3530L
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ARM
BED & IT'S ACCESSORIES
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75
(72)
72
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ARM BED & IT'S ACCESSORIES [I)
Description
u aa
Amt.
Req.
62
M91108
801
MF
63
MF90A0181 *
64
MF
65
MF
66
MF
67
M9
802
MA
68
M9
69
MT
70
MNSOAl
71
MM11AO
72
MF M9
73
MF
74
MF
75
76
MF M9
77
78
MA35AO
79 MA20A0950
80 MA20A0476 81
MA
82
M9
83
M9
84
M9 MA20AO
85
86
MS MS
803
87
MS
88
MF
89
MM11A0245
90
MMllAD
91
M91602
92
M9 MA20AD
93
MA20Al
94
95
M9
96
MS
97
MS
98
MS
99
MS03AD
100
MA20AD
101
M9
102
MA20E1
103
MS MA20EO
804
001
008)
550
OOAO
553
lOAl
555
36AO
245
1101
046
16EO
210
1605
045
60AO
802
245
556
lOAO
555
0204
060
lOAD
553
lOAO
187
lOAD
709
0901
002
600
lOAD
123
3002
020
4002
017
0421
050 352
14A1180 14EO
180 14A0553 lOAO
555
702
046
1007
045
530 530
1055
020
14Al
454
14AD
350
14AD
572
417 194
9006
063
750
14AD
603 190
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·····························Thread
·•••••••••••••••••••••••••·•·
.............................
····························· Thumb
(8)
.. ····················· Thread tension regulator
............................. Thumb nut .. ········•····••······················ 1
•••••••••••••••••••••••• •••
... ········ · ··········· · ··· ·· Thread tension
··· ··· ····· ··· ·········· ..... Thread tension releasing
... ··· ····· ············· ····· Thread tension
··· ··· ····· · ·· ··· · ····· ······ Thread tension releasing pin ······· ···•· ·
.............................
······•···· ···········•· ··•·· Thread take-up spring •·•··•··•··•· ··· ··••·•
····················•··· ··· ··
Bf64(40}X4
·····························TOP
.............................
·····························
·····························Bobbin············································ M3X4
M4X8 .................... Bolt M4X8
4···························
·•···························
···························•· Thread
(C)
······ ··········· ···•··· ··· ·· Thread tension stud .. ··••·•···•········•···•· 1
····· ···· ····· ··· ···· ··· ··· ·· Thread tension
··· ··· ··· ·· ··· ··· ···· ··· ··· ·· Thread tension spring .... ···············•··· 1
··· ··· ····· ··· · ·· ············ Spring guide ····· ··· ··· ··•·· ··· ···· ··· ......... 1
•········ ········ ···· ··· ··· ·· Thumb M4
···········•·······•···· Nut
····························· Driven
·········•··················· M4X4 .. •················· Screw
···········•·················
············· Screw e/64(40}X4
···········•····•··· Screw M3X4
.. ··················•·· Thread tension regulator
·····························Cam···············································
·· · ·· ···· ····· ··· ···· ······ ·· Helical spring
·····························
·····························Wheel·············································
·····························
(8}
.. ····················· Bushing complete
.............................
············•················
:..-)····Pre-tension
Thread guide Thread tension
Thread tension
..
Thumb nut revolution &tapper············· 1
Thread tension stud
Thread tension regulator bushing ·••····
Lever·············································
Spacer········································
Washer4 Collar·············································
Shaft..............................................
Stapper
Tire················································
complete·······················
..
tension
nut·······································
cover·······································
···································
......................................
........................................
guide···································
nut·······································
M4
·••·········•·••···••··•··•···•···········• 1
shaft····································· M4X4···································
..........................................
··········
Pin·················································
Bracket························· .. ········•······· Bobbin winder complete
······················
································· stud··························
discs························ spring·······················
complete·····
spring······················· discs
disc
disc············
·······•······•···
..
························
···············•············
complete·····
......................
·· ··· · ................. · 1
...........................
..................
······
..
•·
···· 2
. .
1 1
1 1
2 1
1 1
1 1
2
1 1
1
1
1
1
1
1 1
4 2
8
1 1 1
1
1
1
3 1
1
1
5 PLK-A3530
A3530L
[!)
·\,~
SEWING MECHANISM
159
(160}161
162
(158}163164
(163} 1 (155}
166
(157}
167 168
169
170
( }
(166}
171
147
2JJ7
206 205
204
203
196
195
r
(160}
6
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SEWING MECHANISM
Ag. ili!&::J-
No.
Parta.
MN25BO
141
M9
142
MF
143
MF
144
M9
145
MG30A0664
146
MS01AO
147 148
M9 MS
149
M9
150
MF
151
MS03ED
152
MS01B>
105
M9
153
M9
154
M9
155 156
MA20A0740 MS
157
M9
158
MA35A0682
159
M9
160
MA35A3
161 162
MA35A2572
163
M9 MF
164
IDI
MF MA35AO
165
MF60A2
166
M9
167 168
MA35A0230
169
MS01AO
170
M9 MS09A0740
171 172
MA20A0682
173
M9
174
MS09AO MS01A0350
175
MS
176 177
MF
178
M9 MS
179 180
M9
181
(MF
182
MS
183
M9
184
(MS
185
MS
186
M9
187
MS
188
M9
189
M9
190
M9 MS01AO
191
187
MA
192
MS
193
M9
194
MM11AO
195
MA
196
M9
197
M9
198
MS
199
MS
200
M9
201
M9
202
MS
203
MS
204
MA
205
MS
206
MA
207
MS
208
M9
209
M9
210
MS
211
MS
212
M9
t:
No.
128
0815
002
2100181
10A1181
1102
001
660
1502
001
01AO
663
1110
002
10AO
325
662
580
1221
001
1802
006
1221
001
10A1
740
1224
001
1502
002
530
1606
001 40A0333 10ED
335
833
740 1607
001
956
1203
002
1473
086
233
10AO
234 40A0330 4006
021 14A0682 1602
001 70AO
352)
10AO
232 1606
001 01AO
383)
01AO
891 8003
015 01AO
5t6 1l 5004
021 1802
045 1222
001
833
35ED
450 03A8
833
1506
001
352
35A1
833
0802
003
3006
050
01AO
572
01AO
761
0502
085
1516
001
09AO
950
01AO
611
10AO
120
08AO
616
10AO
123
17AO
125
5001
021
0853
002
01AO
329
01AO
121
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....................... Needle bar bushing (upper) ············· 1
11fM(40)X8
•· · •·•
•••
(M)········
(M)
....................... Thread take-up lever complete·········· 1
M5X12
·····························Screw············································· 1 M5X12
·····••••··················•· Felt················································ 1
·····•···········••··•······· Felt················································ 2 MSX8
····························· Pulley···.......................................... 1
1Sf84(28)X12········· .. Screw 1SfM(28)X12·......................... 4
............................. Shaft.............................................. 1
............................. Spring............................................ 1
1f4(40)X7 .............. Screw 1f4(40)X7.............................. 4
•••••••••
(C)
....................... Bevel gear (complete) ..................... 1
............................. Bushing.......................................... 1
............................. Felt.... .. .......................................... 2
1/4(40)X4 .............. Screw 1f4(40)X4·............................. 2
•••••••••••
......... ·· ··· ··· · ... ........
3ha(28)X15 .. ·········· Screw3he(28)X15········................... 2
............................. Felt................................................
............................. Pulley............................................. 1
.............................
(~}
....................... Ann shaft bushing (right}.................. 1
................. .... ........ Thread trimmer cam ..................... .... 1
(
a:f}
...
(.C.)
M4X6
............................. Pulley............................................. 1
1
/4(40)X4
............................. Collar............................................. 1
(:if)
.......................
1f4(40)X6 .............. Screw 1f4(40}X6·............................. 1
.............................
.............................
............................. Screw............................................. 1
.............. ............... Sector gear..................................... 1
M5X5
.............................
MSX6
............................. Bushing.......................................... 1
(M)
.......................
.............................
1&f84(28}X6
............................. Collar............................................. 1
............................. Bushing.......................................... 1
1Je(44}X4.5 ........... Screw 1Je(44}X4.5........................... 2
.............................
............................. Spring............................................ 2
.............................
S5
......................... 0-ring
1&J64(28}X13
.............................
...........................
...
··· ··· .................... Inner hook....................................... 1
... .............. ............
............................. Bobbin··.......................................... 1
.............................
M5X16
1
/e(40}X4
............................. Thread guide................................... 1
... ... ........ ... ............
m6-4X18
•·········· Needle DPX17
··········· Screw 1fa(44)X4. 5··························· 1
7 ········· Screw
············ Screw 15/84(28)X3 ············•·············· 1
············ Screw
•• · ••
•••
• •
••
••••••
···
·················· Screw M5X12.................................. 1
··•··············· Screw M5X12.................................. 3
.................... Screw
••
.............
••• •••
......
...........
.................... Bevel gear
.................... Screw M4X6................................... 2
.............. Screw 1f4(40}X4·............................. 2
••
············
•••
••
............ Ann shaft ··· .................. ··· ···· ...... ...... 1
...
11f84(40)X2. Neecle bar bushing (lower)·············· 1 Neede
11f84(40)X8
Square
block·····························
Glide complete······························· 1
MSXS
Bevel gear...................................... 1
COIYiectlng
Oil
seal· .. ·····................................... 1
Ann shaft bushing (middle} ............... 1
Ann shaft bushing (left}.................... 1
Crank.............................................
Rock
shaft....................................... 1
.................... Screw
MSXS
Nut··...............................................
.................... Screw MSX6................................... 3
Hook
shaft complete......................... 1
Hook
............ Screw 1&/B4(28}X6
shaft bushing .......................... · 1
Washer...........................................
Eccentric shaft................................. 1
........... Screw 1&/B4(28}X13.......................... 1
··
..................
.............. Screw............................................. 2
................
S5
Hook
clamp..................................... 2
Hook
driver
Hook
reta1ne
Bobbin
case.................................... 1
Bolt
MSX16..................................... 1
Outer hook...................................... 1
Pin
m6-4X18
#16
........................ .
7 ........................ 1
bar······································ 1
····•······················ 7
................................... 2
rod ............................... •
for
arm
shaft....................
................................... 1
........................... 2
... ....... ........ ... ....... ............ 1
....................................
................................ ··· · 1
................................... 1
7
1t~Hift
Amt.
Req.
.....
· 1
1
1
1
1
2
1
PLK-A3530
A3530L
~~~~-·
PRESSER BAR LIFTING MECHANISM
242
241
240
rr'~
239 238
Zil
236
8
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PRESSER BAR LIFTING MECHANISM
Rg.
N:=~-t:
No.
Parts.
221
M9
222
M9 MA35A0252
223
224
MA35AO M9
225 226
MA35A0950 v
221
M9
228
MA35AO MA20AO
231
MA20B>
815 232
MA35A1
233
MA35A0434
234
M9 MA20AO
235
MA20A1
236
237
M9
238
M9
239
M9
240
MG3081
241
MG30AO
242
M91109
251
M9
252
MV30AO
253
M9 MG308020/
254
255
MS03AO
256
M9
2S7
MG1080265
258
MS03A1
259
M9
260
MS03AO
261
M9
262
M9
271
M9
272
M9
273
MG30B1
274
MG30AO M9
275
276
M9
2n
MS07AO M9
278
MG3080384
279
280
M9
281
MF
282
MG3080740
283
M9
284
MG30A0760
285
M9
286
M91572
287
M9
288
MG10BO
289
MS03A6154
290
MS02A2
291
MG3080226
292
M9
M9
293
294
MS05AO
295
M9
296
MG1080910 MS02B>
801
297
MS02AD
298
M9
299
MS02AO
300
M9
301
MG1080
302
MS03A2
2075 8012
0511 1222
9009
1503 1225 0415
0922 1102
1506
0625
3202
3213 1801
1802
1108 1603
0624
1550 60AO
0325 1606 1210
0301 1110
1681
0207
0507
No.
003 463 050
015 700
065 001
045 002 763
352
064
002 765 015
400 462 061 400
063 411 572
045 021
910
065
001 530
571 434 530
063 454 352 001 015 060
222 154 002
002 256 001
262 001
572 050
703
047
035
035
045 261 833 001
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.............................
-
.............................
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6···························
·····························
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.............................
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)I
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.............................
~
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7 ·········
············
6···························
.............................
*
1f2(28) ...................
...
~
1!z(28)X43············· Thumb screw 1f2(28)X43 ·••·•··········••·
9
:;
13z(28)X35············ Feed regulating screw 9f32(28)X35 ····
9
...
/32(28)··················
.............................
.............................
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:;
/84(40)X5.5 ·········
1
:;
/4(40)X16·············
(:6)······················
6···························
.............................
t:
.............................
...
.............................
.............................
...
25··························
.............................
1f4(40)X7 ··············
...
6X0.75·················· 31!s(28)X10············
.............................
'.1
<&>·······················
.............................
.............................
3X8······················· 11f84(40)X8············
t:
·························
1f4(40)X12·············
.............................
(tf)(M)·················
(:ti::)·······················
·····························Taper
.............................
.............................
............................
.............................
NutM8 ·•······•············•··•·······•·········• Uftlng lever·····································
Unk················································ E-type retaining
Lever·············································
Shaft··············································
Connector······································· Air
cllynder assy.······························ Shaft·············································· Air
cylinder······································ Pin················································· Shaft·············································· Collar·············································
Screw Screw
Guide plate ·········•·· ··· ··· · ·· · ··•
Screw 11/B4(40)X7 ...........................
Screw 9/B4(40)X8 ............................
Preaser foot····································· Screw
Presser bar bushing ·
···
Preaser bar ·•· ···•
Screw 15f84(28)X7 ...........................
Presser bar holder ·····•····· · ··· ··· ····· ··· · Presser bar spring····························
WasherS········································
Preaser bar guide ··· · ··
Special nut 1f2(28) ·················· ·••······
Nut 9/32(28) ····································· Preaser regulating bracket ···· ··•········ · Feed
Screw11f84(40)X5.5
Screw 1/4(40)X16 ............................
Feed
·
WasherS········································
Feed connecting crank rod············· ···
Special bolt····································· Spring············································
Felt················································
c-type
Feed lifting eccentric ............ ............
Screw 1f4(40)X7······························ U-nut
Screw 3fls(28)X10 ···•······················· Bell
crank .......................................
Spring guide bar complete················ Collar·············································
Guide bar adapter····························
Spring pin Screw 11f84(40)X8 ·············•···········•·
···
·
Bell
crank guide ··· ··· ·· ··· ··· ···· ··•····· ··· ·
Screw 1f4(40)X12 ····························
Feed Feed
Upper Feed lifting rock shaft .. ·····················
Bell
crank guide pin · ·· ··· ··· ···•··· ··· ..... ·
.
Roller·············································
Spring ............................................
Description
ring
6 ··· · ·· · ··· ··· ··· ·· ··· ·
115
/84(28)X4. 5 ···········•·•··········
31!&(28)
XS.
5 • ·· ··· ··· ···•···•·· ·· ··· ·
11f&4(40)X2.
lifting
lifting
step ring
6XO.
75
3X8
lifting
rock shaft
lifting
rock shaft complete·········
feed
pin········································
7 ........................
••·•·
•··•·•· ··· ··· ····•·
••• •••
••
··· ··· ···· ·· ......... ·
·•·
····•••
rock shaft bushing ·· ··· ····· ·
rock shaft crank··············
lifting
........................
25
··••·••·••·••·••·· ··· ····•·
···•··•··· ····· .................. ·
·•
·••
··•·•·•····•••·
link
·••··•·· ··· ·· ····
rock shaft crank · · ·· ·
•··
........ ·
•••
··· ·· ··· ·
•··
··· ······
u••
Amt.
Req.
1 1 1 1
4
1
2
1
2
1 1 1 1
1 1 2 1 1
1 1 2
1 1 1 1 1 1 1 1 1
1 1 1 2 2 1 1 1
1 1
1 1 1 1 2 1 2 1 1
1
1 2 3 1 1 1 1 1 1 1
9
PLK-A3530
A3530L
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