Mitsubishi PLK-A2016F, PLK-A2016FL Instruction Manual

MITSUBISHI

ADVANCED

AND EVER

ADVANCINGI

NinSUBiSHl

ELECTRIC

Industrial

Sewing

INSTRUCTION MANUAL <

Electronic

Pattern

Sewing

PLK-A2016F

PLK-A2016FL

Machine

Sewing

Machine

>

A180E257P01

Introduction

Thank

machine

you

please

keep

These

the

instructions

inclusive

sewing

how

to

Instruction

^Mitsubishi

<Control

for

from

read

through

unit

of

Mitsubishi.

the

machine.

prepare

Manual

Industrial

Unit>:

purchasing

these

in

the

best

describe

machine

For

details

the

sewing

below.

A180E243P01

this

industrial-use

Before

attempting

instructions

possible

the

head,

working

operations

of

this

on how

patterns,

Sewing Machine

since

industrial-use

to

operate

reference

Instruction

electronic

to

operate

they

order.

of

the

should

the

will

mechanical

help

electronic

control

be

Manual

sewing

unit,

you

unit

made

to

parts,

to

and

the

*

No

part

written

*

The

notice.

*

Every

are

inconsistencies

your

*

COPYRIGHT

MITSUBISHI

of

permission

contents

effort

correct

comments.

this

of

was made

and

(C)

ELECTRIC

manual

from

this

accurate.

or

other

1992

may

be

Mitsubishi

manual

to

CORPORATION

are

ensure

However,

points

copied

subject

that

should

or

transcribed

Electric

to

the

if

any

be

Corporation.

change

contents

errors,

noted,

without

of

please

this

manual

send

us

Contents

1.

CONSTRUCTION

2.

FEATURES

3.

SPECIFICATIONS 4

3^

^^ 2

3.1

3.2

4.

INSTALLATION

4.1

4.2

4.3

4.4

4.5

4.6

4.7

4.8

5.

6.

PREPARING

CHECKPOINTS

General

Replacement

Installing Assembling Connecting

Connecting

Installing

Power Connecting

Changing

specifications

cord

the

TO

OPERATE

FOR

parts

the the the

the

for the

direction

for

table

machine

air

tubes

leads

control

work power

lamp 16

AND

PRECAUTIONS

OPERATION

light

head

box

cable

of

the

and

motor

heavy

rotation

fabrics

4

8

9

9 10 13

14

15

17

19

20

7.

HANDLING

7.1

7.2

7.3

7.4

Threading

Winding

7.5

7.6

7.7

Installing

Removing

THE

SEWING

Lubrication

Installing

the

Installing

the

needle

bobbin

the

inner

MACHINE

HEAD

needle

thread

bobbin

case

hook 28

23

24

25

26

27 27

7.8

Thread

tension

28

7.9

7.10

7.11

7.12

7.13

8.

OPERATION

9.

ADJUSTMENT

^

9.1

9.2

9.3

9.4

9.5

9.6

Adjusting

Replacing

Lubrication

Air

piping

foot

AND MAINTENANCE

Adjusting

Adjusting Adjusting Adjusting

the

to

the

the the

the

work

presser

lower

with

cylinders

bobbin

height driver

thread presser wiper

holder

clamp

silicone

drive

foot

for

winder

of

the

and

hook

guide

foot

frame

oil

work

holder,

needle

(above

mechanism

bar

hook)

29

31

32

presser

33

34

35

37 39 41

^

9.7

9.8

9.9

9.10

9.11

9.12

9.13

9.14

9.15

Adjusting Maintaining

Adjusting

the

home

and

X-Y

position

inspecting

table

synchronizer

thread

trimmer

thread

belt

Adjusting the thread release

Adjusting Adjusting

the

stroke

the

LIMI-STOP Z

of

the

motor

the

tension

tail

take-up

X-Y

belt

table

length

spring

tension

43 47

49

51

53

55

56

57

58

L.

CONSTRUCTION

PLK-A2016F

Table

LIMl-STOP

and

PLK-A2016AF

Head

Z

motor

rest

are

Machine

configured

head

with

the

parts

shown

below.

(PHOTO:PLK-A2016F)

Cotton

Control

stand

box

Foot

switch"

Fig.

1.1

2.

(1)

•

FEATURES

Valuable

High-speed Use

of

contribution

sewing

the

latest

control

to

increasing

technology

productivity

has

resulted

in

a 50%

increase

(compared

Adoption

The

adoption

than

the

possible bobbin

well.

Wide

Up

pattern

to

thread

variety

150

requirements

numbers

Easy External

or

adaptability

special-purpose

in

with

of

size

to

patterns

can

of

stitches.

interface

sewing

the

large-sized

of

a

large-sized

featured

drastically

is

replaced

of

needles

be

stored

of

fancy

to

speeds

and

performance

shuttle

in

past

reduce

and

featuring

on

a

single

stitching

automatic

functions

machine

are

a

doubling

of

hook

shuttle

models

the

it

patterns

the

or

machine

for

optionally

past

hook

by

frequency

enhances

data

for

floppy

embroidery

use

as

of

the

models

(1.8

Mitsubishi)

the

8,000

disk

an

application

provided.

fabric

by

Mitsubishi).

times

with

work

stitches

to

meet

involving

larger

makes

which

efficiency

the

feed

it

the

per

large

machine

rate

as

^

(2)

Less

Simple The

liquid

preparation

operation,

messages.

to

create

Easy

The

full

pinpointing

Adding/subtracting

The

subtracting

the

bobbing

dependency

input

crystal

of

and The

sewing

maintenance

line-up

and

the

it teaching

of

trouble

thread

on

skills

operation

display

sewing

also

patterns

of

troubleshooting

counters

counter

should

or

thanks

(LCD)

patterns

displays

playback

which

and

its

uses

be

training

vastly

operating

match

display

provided

a

buzzer

replaced

to

and

type

required

interactive

simplifies

the

of

input

the

functions

on

as

a

to

sound

while

system

preparations

errors

clamp

the

standard

the

makes

frame.

make

LCD

the

adding

in

an

the

it

the

easy

feature

time

made

form

possible

task.

at

which

counter

for

of

^

— 2 —

makes

(3)

Esthetically

it

possible

pleasing

to

verify

seams

the

and

output.

stitching

^ •

Stable

The

uses

feed

fabric

races

intermittent

and

stitches.

Resolution

By

bringing

accurately

both

Maximum

The

where

smoothly

variable

a

large-pitch

system

feed

and

in

the

down

stitch

delicate

sewing

mechanism

backlash-free

feed

0.1

resolution

to

and

length

drive

mm

a

precisely.

stitch

touch

of

units

0.1

of

length

is

such

features

timing

and

makes

of

the

mm

pitch,

12.7

mm

accommodates

required

articles

both

belts.

for

fabric

it

such

as

a

travel

clear,

feed

is

now

everything

as

container

system

It

enables

well-defined

mechanism

possible

in

embroidery

bags.

from

which

reliable

to

sew

stitches

to

seams

— 3 —

3.

SPECIFICATIONS

3.1

(1)

General

specifications

Specifications Type

Needle

Take-up

Needle:

Wiper:

Work

Presser

Hook:

Bobbin

of

stitching:

bar

lever

Lengthwise

(with

holder

foot

Large-sized

case:

Bobbin:

Thread

trimmer:

of

stroke:

DP x

17

wiper

lift:

stroke:

With

Aluminum

mechanisms

Single-needle

41.2

68

#18

(standard)

thread

release

25

mm

10

mm

4

shipped)

shuttle

slip

bobbin

Combination

mm

wiping

switch)

or

higher

to

10

mm

hook

prevention

for

large-sized

of

lockstitch

drive

(set

spring

fixed

to

knife

4

mm

hook

and

^

when

movable

Lubrication

Oil

used:

Sewing

Max.

Stitch

area:

sewing

length:

Dimensions:

Weight:

White

ISO

knife

system:

spindle

(plane

Manual

with

oil

oiling

oil

scissoring)

braid

No.2

and

replenishment

(Tank

type)

PLK-A2016F *200mm in X (cross-wise) direction

160mm in Y (lateral)

PLK-A2016FL 250mm in X (cross-wise) direction

speed:

0.1

2,000

than

to

12.7

190mm in Y

spm

3.0

mm)

mm

(for

(lateral)

feed

direction

length

PLK-A2016F:1200(W)X1260(L)X1120(H)mm

PLK-A2016FL:1200

(Excluding

kgf

(total

(W)X1275

cotton

weight

(L)X1120(H)

stand)

including

mm

head,

of

table)

less

— 4 —

(2)

Specifications

of

control

unit

Item

Control

Sewing

Pattern

Numberofstorable

Number

system

area

storage

of

storable

media

patterns

stitches

Numberofstitches/pattern Length of stitch

Speed

setting

Enlargement/reduction

Mechanical home position

Mechanical

correction

home

position

Specification

Fullyelectronic control system using microcomputer

200X160mm (PLK-A2016F)

250X190mm

3.5*

floppy disk

3.5" floppy disk

P-ROM

3.5"

floppy

P-ROM

8000

stitches

(PLK-A2016FL)

and

P-ROM

(option)

150

(option) 16 patterns

disk 360000 stitches in total

(option) 8000 stitches in total

0.1 to 12.7 mm (Resolution: 0.1 mm)

200to2000

10

levels

10to200%,

Set

by optical

0.1to12.7

0.1 mm unit

s/min.

selectable

0.1%

sensor

mm

adjustable

step

and

insulator

patterns

Second

Halt

Reverse

output

Baste

Test

Format

home

rotation

stitching

function

Error display

Troubleshooting

Power

Ambient

temperature

humidity

position

shaft

function

Set

by input Setbyinput Set

by input

Setbyinput Jog

switch

program program program

program

Format can be made using 3.5"floppy disk

Various errors

Check

of input switch

Checkofoutput

Confirmation

Phases

Single-phase

Three-phase

5to40°C

are

displayed on

signals

and

adjustment of sewing

Frequency

(Hz)

50.

60

50,

60

the

LCDdisplay.

Voltage

100 110

200 220

200

220

speed

(V)

120

230

45 to 85% (No condensation)

380

(2HD

240

415

type).

Input

(kVA)

1

— 5 —

(3)

Teaching

specifications

Item

Input

Pattern

Length

method

input

of

stitch

Enlargement/reduction

No.

of

Input

Stitch

Correction:

number

input

data

speed

stitches

command

Stitch

reduction

area

Point

,

circle

input

input*arc

200X160niin

250X190min

0.1

to

12.7

100%

8,000

Stitch

Thread

only

stitches

data.

trimming

Secondary

Reverse

Baste

4-step

medium

speed

1

stitch;

or

stitch

setting: speed

(MD2),

N

stitches

Specification

by

teaching,

input

(PLK-A2016F) ,

(PLK-A2016FL)

mm

(resolution:

Feed

data.

home

turn

point

support

data

high

(MDl),

low

reduced

1

or

N

stitches

data

speed

End

data.

output

speed

medium

(L)

from

reduced

P-P

data

0.1

Halt

data

(H),

to

input

mm)

data

low

last

from

Stitch

1

stitch

Speed

Function

Test

Data

Delete

number

change

function

write

correction

change

addition

middle

assigned

1

stitch

1

stitch

tion

Speed

position;

position

stitch;

position

added

corrected

change

speed

to

Addition/deletion

Jogging

at

verification)

Written

Deletion

(floppy

onto

of

disk

deletion

to

at

assigned

ofNstitches

change

the

last

of

pattern

correction

floppy

assigned

only)

the

at

stitch

function

input

disk

patterns

of

data

last

position

assigned

from

(input

and

from

stitch

posi

assigned

codes

data

P-ROM

— 6 —

3.2

Replacement

parts

for

light

and

heavy

fabrics

Name

Thread

Needle

Presser

Hook

of

tension

plate

retainer

Specification

part

foot

regulator

Needle

hole

diameter

Outer

diameter

For

light

fabric

1.6

mm

MS03A0101

Outer

3.5

(ID:

MV30A1256

mm

dia

dia,

2.0)

For

medium/

heavy

(standard)

For

DB

standard

MF10E0210

2.2

mm

MS03A1101

Outer

4.5

mm

(ID:

MV30A0256

Standard

fabric

dia

3.0)

dia

For

heavy

fabric

For

DB

fabric

MF82E0210

2.6

mm

MS03A2101

For

heavy

dia.

Inner

Bobbin

hook

case

Large-sized

Standard

For

large

hook

For

standard

hook

For

large

hook

For

standard

hook

MS01A0616

MS17A0120

MS01A0120

MS17A0125

MS09E0125

MS17A0123

MS09A1123

fabric

MS01A1616

MS17A1120

MS01A1120

— 7 —

4.

INSTALLATION

4.1

Installing

(1) The

pressing

machine

them.

(2)

Install

it

(3) The

standing

adjusted for

follows

(I)

Loosen

d)

Lift

stand.

Notes:

casters

does

table

the

tabletothe

the

under

down

is

the

not

or

to

sewing

tilt

can

sitting

on

be

sitting

to

operate

bolts(5units

desired

table

the

moved,

or

set

at the left

height

table

lever

raise

machine

wobble.

for

position.

work,

the

machine

and5units

and

can

of

each

the

on a

operating

Since

change

in

at the

then

secureitproperly

be

flat

locked

caster.

caster

and

the

it

the

a

standing

right)

into

When

levers

rigid

sewing

has

been

table

height as ^

usedtosecure

using

position

the

to

floor

machine

factory-

position.

the stand,

the

bolts

sewing

release

so

for

securing

in

by

that

a

the

® The

(D

(4)

(5)

is

installed.

If

the

has

(for

Insert

holes

Insert

in

the

screws.

table

been

safety)

provided

height

table

installed,

an

accessory

the

table

should

height

and

then

in

the

accessory

and

secure

be

must

detach

proceed.

rubber

table.

hinges

them

changed

be

changed

the

pad

(A)

head

(6

with

units)

(2

the

before

after

from

units)

countersunk

the

above

into

machine

the

table

each

the

of

recesses

wood

head

the

— 8 —

Turn

to

lock

down

Turn

Hinge

to

(A)

Rubber

pad

4.2

(1)

*

The

their

as

Assembling

Insert

provided

hinges

chamfered

shown

(A)

in

the

on

Caster

should

surface

Fig.

the

4.2.

machine

accessory

the

table.

Bolt

curing

be

head

for

placed

face

head

Fig.

up,

rest

se

stand

(see

4.1

with

into

Figs.

Fig.

4.2

4.4,

the

corresponding

4.5)

Wood

Hinge

holes

screw

(A)

(2)

(3)

Insert

been

Place

rubber

the

removed

the

pads

two

head

and

hinges

from

on

two

its

the

hinges.

(B)

into

packing

table

so

— 9 —

the

box.

that

machine

it

rests

head

on

which

the

has

six

(4)

Remove

the

handles

provided

in

the

machine

head.

Bear

in

(5)

(6)

(7)

(8)

(9)

(10)

mind

handles

contact

Tilt

through

Install

secure

holes

Install

original

Mount

rear

Secure

the

screws

Secure

the

wood

that

the

it

which

the

of

the

when

still

with

machine

the

using

the

position.

special

the

accessory

provided.

accessory

screws

the

attached,

the

table.

on

hole

in

accessory

the

have

V

machine.

been

belts

(3

machine

its

the

wood

provided

bolt

belt

units).

the

side,

table.

oil

pan

screws

prepared

for

the

cover

is

bolts

tilted

and

as

and

shown

(4

on

return

belt

(large)

(small)

in

pass

units)

the

on

the

top

cover

its

the

in

the

to

side

handles

air

Fig.

in

line

of

the

machine

(large)

the

with

will

tubes

4.5,

and

with

table.

to

at

machine

table

the

make

down

the

its

the

using

Notes;

(D

*

(D

Checkpoints

Front

(left

Under Back

of

and

no

sewing

synchronizer

If

only

cover

possible.

Synchronizer

the

may

cover

for

sewing

right)

machine

to

circumstances

machine

and

arm

Y-synchronizer

be

warped

carrying

...

hold

should

...

(preferably

and

proper

sewing

Be

the

machine.

Hold

cover

Synchronizer

sure

the

slide

the

on

is

operation

cover

machine

to

use

joint

the

held,

plate

between

arm

the

may

the

two

be

held.

the

side).

Y-synchronizer

not

be

handles

Y-

Fig.

4.3

—

10

—

X

Belt

cover

(large)

Belt

cover

(small)

Hinge

(A)

(B)

Cords

air

tubes

and

pi

Fig.

Oil

pan

4.4

Rubber

Handle

pad

Fig.

4.5

Oil

bottle

Oil

pan

Wood

Table

screw

—

11

—

4.3

(1)

(2)

Connecting

Connect

4.6.

Connect

the

Air

Tubes

three air tubes

one

air

tubetotube

('A'—'C)

to solenoid valve tube fittings

fitting'D'shown in Fig. 6.6.

("A'-^'C)

shown in Fig.

(3)

Air pressure is to be set to 4

To

set,

pull up

After

(4)

setting,

Disconnecting

To disconnect

sleeve,

pull

press

the air tubes

air

the

air

down

pressure

the

kg/cm^

knob.

(3.92 lO^Pa).

control knob and

turn.

tube, push the end of tube forward and, while holding down the fitting

tube.

(5) The air tubes'for the work holder and presser foot are as shown in Fig.

Control

knob

4.7.

Joint

Solenoid

valve

Pressure

Clamp frame ^

foot

Air

pressure

gauge

Fig.

4.6

4.7

T$T

Filter

Drain

regulator

knob

II

—

12

—

4 . 4 Connecting

(1)

Pass the leads

the

Leads

from

the sewing

machine

head through the holes on the

ceiling

plate, and

connect

with

the

connectors

from

the

control

box

that

have

1) The upper shaft detector connector is P.

2) Connector H is connected to the solenoid valve.

3)

Connector

into

4)

ConnectorsXand

the sewing machine and connect to the stepping motor.

5) Connector F is for the wiper solenoid.

6) Connector M is for the tension release solenoid.

^ 7) Connector G is for the X-Y sensor and the halt switch.

(2) Neatly bundle

Control

J is

for

the

options

the

solenoid valve installation plate and fix.

Y are

the

connected leads with the

switch

box

for

(2-step

the

clamp)

stepping

,and there isnomate

motor.Remove

cord

holder.

the

same

motor

symbols.

connector.Insert it

cover

on the

left

of

Foot

Control

switch

box

—

connector

13

—

4.5

(1)

Installing

Align

the

stand

control

with

the

box

hole

used

to

secure

the

stand

positioned

(2)

Provisionally

hexagon

(3)

Adjust

operate

socket

(4)

Mount

(4

(5)

Pass

it

(6)

At

(7)

Fit

connector

panel.

units)

the

in

the

and

the

head

the

two

rear

on

socket

direction

the

control

to

control

places

lock

marked

the

secure

head

function

bolts.

secure

of

the

right

the

bolts

of

switches,

box

on

it

box

cord

with

the

stand,

connector

"control

of

stand

the

from

the

(3

units).

stand

behind

along

nylon

a

cable

of

panel"

table.

using

and

the

clip.

the

so

tighten

rest,

the

stand

through

control

at

the

that

rest.

rear

flat

it

up

and

support

hole

box

washers

will

the

use

the

in

cord

of

the

and

be

easy

hexagon

screws

and

secure

the

table.

into

control

to

the

Control

box

head

bolt

Flat

washer

Nylon

Stand

Connector

clip

Fig.

4.8

—

14

—

4.6

(1)

Power

When

the

mounted,

provided

cord

work

use

at

for

the

lamp

the

work

(6V,

connecting

front

lamp

of

15-20W)

leads

the

motor.

is

Insulating

tape

Phase

versing

re

plug

Removing

the

connections, tion

Note:

Although

6V,

10OV.

the

(2)

If

its

to

As

proceed

be

Shortcircuiting

burn-out

leads

tape

the

Make

power

leads

the

two

prevent

in

the

sure

the

as

around

the

ground

absolutely

is

are

lamp

will

leads

shortcircuiting.

figure

as

for

to

insulate

of

the

insulating

necessary,

and

then

the

lamp

voltage

turned

connected.

not

must

on

(1)

may

motor

tube,

make

wind

connections.

is

sure

off

before

be

used,

be

insulated

the

right,

or

(2),

the

leads.

result

winding.

the

insula

is

only

around

that

and

in

strip

a

Lamp

leads

stripped

wire

Insulating

tape

turns)

LIMI-STOP

Z

motor

Insulating

tape

(2

3

(2

or

turns)

cut

stripped

lead

Note:

Do

not

warmer

possible

connect

in

parallel

burn-out

the

work

since

of

the

lamp

this

motor

and

will

winding.

—

a

heating

result

15

—

Lamp

in

leads

device

Fig.

such

overloading

4.9

Lamp

as

a

and

leads

foot

a

Min.

10

mm