Mitsubishi PKFY-P32VHM-E, PKFY-P40VHM-E, PKFY-P50VHM-E, PKFY-P32VHM-ER1, PKFY-P40VHM-ER1 Service Manual

...
Page 1
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
TECHNICAL & SERVICE MANUAL
R407C R22R410A
February 2009
No. OCH442
REVISED EDITION-A
Indoor unit [Model names] [Service Ref.]
PKFY-P32VHM-E
PKFY-P32VHM-E
PKFY-P32VHM-ER1
PKFY-P40VHM-E
PKFY-P40VHM-E
PKFY-P40VHM-ER1
PKFY-P50VHM-E
PKFY-P50VHM-E
PKFY-P50VHM-ER1
CONTENTS
1. TECHNICAL CHANGES .........................2
2. SAFETY PRECAUTION
3. PART NAMES AND FUNCTIONS
5. OUTLINES AND DIMENSIONS
INDOOR UNIT
6. WIRING DIAGRAM
7. REFRIGERANT SYSTEM DIAGRAM
8. TROUBLESHOOTING
9. DISASSEMBLY PROCEDURE
Revision:
PKFY-P32/40/50VHM-ER1
are added in REVISED EDITION-A.
Some descriptions have
been modified.
Plase void OCH442.
Note:
This manual describes
only service data of the indoor units.
RoHS compliant products
have <G> mark on the spec name plate.
..........................
..........
.....................................
............
...............................
..........................
.............
........
2 6
8 11 12 13 13 21
PARTS CATALOG (OCB442)
Page 2
1
TECHNICAL CHANGES
PKFY-P32VHM-E PKFY-P32VHM-ER1 PKFY-P40VHM-E PKFY-P40VHM-ER1 PKFY-P50VHM-E PKFY-P50VHM-ER1
1. INDOOR CONTROLLER BOARD (I.B.) has been changed. (S/W version up)
2. Fan speed has been changed. (4 speed 3 speed)
3. Heat exchanger has been changed.
PKFY-P32VHM-E PKFY-P40VHM-E PKFY-P50VHM-E
Service parts of room temp. thermistor (TH21) has been changed. (T7W E05 202 R01 N20 202) (The position to be attached has been changed. Band/PVC tube have been added.)
2
SAFETY PRECAUTION
CAUTIONS RELATED TO NEW REFRIGERANT
Cautions for units utilizing refrigerant R407C
Do not use the existing refrigerant piping.
The old refrigerant and lubricant in the existing piping contain a large amount of chlorine which may cause the lubricant deterioration of the new unit.
Use “low residual oil piping”
If there is a large amount of residual oil (hydraulic oil, etc.) inside the piping and joints, deterioration of the lubricant will result.
Store the piping to be used indoors during installation and both ends sealed until just before brazing. (Store elbows and other joints in a plastic bag.)
If dust, dirt, or water enters the refrigerant cycle, deterioration of the oil and compressor trouble may result.
Use ESTR , ETHER or HAB as the lubricant to coat flares and flange connection parts.
If large amount of mineral oil enters, that can cause deterioration of refrigerant oil etc.
Use liquid refrigerant to charge the system.
If gas refrigerant is used to seal the system, the composition of the refrigerant in the cylinder will change and performance may drop.
Do not use a refrigerant other than R407C.
If another refrigerant (R22, etc.) is used, the chlorine in the refrigerant may cause the lubricant deterioration.
Use a vacuum pump with a reverse flow check valve.
The vacuum pump oil may flow back into the refrigerant cycle and cause the lubricant deterioration.
Ventilate the room if refrigerant leaks during operation. If refrigerant comes into contact with a flame, poisonous gases will be released.
[1] Cautions for service
· After recovering all the refrigerant in the unit, proceed to working.
· Do not release refrigerant in the air.
· After completing the repair service, recharge the cycle with the specified amount of liquid refrigerant.
2
Page 3
[2] Refrigerant recharging
(1) Refrigerant recharging process
1Direct charging from the cylinder.
·R407C cylinder available on the market has a syphon pipe.
·Leave the syphon pipe cylinder standing and recharge it. (By liquid refrigerant)
Unit
Gravimeter
(2) Recharge in refrigerant leakage case
·After recovering the all refrigerant in the unit, proceed to working.
·Do not release the refrigerant in the air.
·After completing the repair service, recharge the cycle with the specified amount of liquid refrigerant.
[3] Service tools
Use the below service tools as exclusive tools for R407C refrigerant.
No. Tool name Specifications
Gauge manifold ·Only for R407C
·Use the existing fitting SPECIFICATIONS. (UNF7/16)
·Use high-tension side pressure of 3.43MPa·G or over.
Charge hose ·Only for R407C
·Use pressure performance of 5.10MPa·G or over.
Electronic scale
Gas leak detector ·Use the detector for R134a or R407C.
Adapter for reverse flow check ·Attach to vacuum pump.
Refrigerant charge base
Refrigerant cylinder ·For R407C ·Top of cylinder (Brown)
·Cylinder with syphon
Refrigerant recovery equipment
33
Page 4
Cautions for units utilizing refrigerant R410A
Do not use the existing refrigerant piping.
The old refrigerant and lubricant in the existing piping contains a large amount of chlorine which may cause the lubricant deterioration of the new unit.
Use “low residual oil piping”
If there is a large amount of residual oil (hydraulic oil, etc.) inside the piping and joints, deterioration of the lubricant will result.
Store the piping to be used indoors during installation and both ends of the piping sealed until just before brazing. (Leave elbow joints, etc. in their packaging.)
If dirt, dust or moisture enters into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of com­pressor.
Use ester oil, ether oil or alkylbenzene oil (small amount) as the refrigerant oil applied to flares and flange connections.
If large amount of mineral oil enters, that can cause deterio­ration of refrigerant oil etc.
Use a vacuum pump with a reverse flow check valve.
Vacuum pump oil may flow back into refrigerant cycle and that can cause deterioration of refrigerant oil etc.
Use the following tools specifically designed for use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
Tools for R410A Gauge manifold Charge hose
Gas leak detector
Torque wrench
Flare tool Size adjustment gauge Vacuum pump adaptor
Electronic refrigerant charging scale
Handle tools with care.
If dirt, dust or moisture enters into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of com­pressor.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of refrigera­nt will change and the efficiency will be lowered.
Charge refrigerant from liquid phase of gas cylinder.
If the refrigerant is charged from gas phase, composition change may occur in refrigerant and the efficiency will be lowered.
Do not use refrigerant other than R410A.
If other refrigerant (R22 etc.) is used, chlorine in refrige­rant can cause deterioration of refrigerant oil etc.
Ventilate the room if refrigerant leaks during operation. If refrigerant comes into contact with a flame, poisonous gases will be released.
4
Page 5
[1] Cautions for service
(1) Perform service after recovering the refrigerant left in unit completely. (2) Do not release refrigerant in the air. (3) After completing service, charge the cycle with specified amount of refrigerant. (4) When performing service, install a filter drier simultaneously. Be sure to use a filter drier for new refrigerant.
[2] Additional refrigerant charge
When charging directly from cylinder
· Check that cylinder for R410A on the market is syphon type.
· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)
Unit
Gravimeter
[3] Service tools
Use the below service tools as exclusive tools for R410A refrigerant.
No. Tool name Specifications
1 Gauge manifold ·Only for R410A
·Use the existing fitting
·Use high-tension side pressure of 5.3MPa·G or over.
2 Charge hose ·Only for R410A
·Use pressure performance of 5.09MPa·G or over.
3 Electronic scale
4 Gas leak detector ·Use the detector for R134a, R407C or R410A.
5 Adaptor for reverse flow check ·Attach to vacuum pump.
6 Refrigerant charge base
7 Refrigerant cylinder ·Only for R410A ·Top of cylinder (Pink)
·Cylinder with syphon
8 Refrigerant recovery equipment
specifications
. (UNF1/2)
5
Page 6
3
PART NAMES AND FUNCTIONS
Indoor unit
Filter
Louver
Wireless remote controller
Air intake
Air outlet
CHECK
TEST RUN
display
CHECK and TEST RUN display indicate that the unit is being checked or test-run.
MODEL SELECT
Blinks when model is selected.
display
Vane
display
Lights up while the signal is transmitted to the indoor unit when the button is pressed.
display
SET TEMP. display indicates the set desired temperature.
display
OPERATION MODE display Operation mode display indicates which operation mode is in effect.
display
The vertical direction of air flow is indicated.
display
FAN SPEED display indicates which fan speed has been selected.
ON/OFF button
The unit is turned ON and OFF alternately each time the button is pressed.
FAN SPEED SELECT button
Used to change the fan speed.
MODE SELECT button
Used to switch the operation mode between cooling, drying, fan, heating and auto mode.
+ In case the outdoor unit is cool only type,
the heating and auto mode are not available.
CHECK-TEST RUN button
Only press this button to perform an inspection check or test operation. Do not use it for normal operation.
VANE CONTROL button
Used to change the air flow
CHECK
TEST RUN
MODEL SELECT
NOT AVAILABLE
ON/OFF TEMP
FAN
MODE
CHECK
VAN E
LOUVER
TEST RUN
RESETSET CLOCK
°C
AMPM
AMPM
AUTO STOP
AUTO START
h
min
CLOCK display
Displays the current time.
TIMER display
Displays when in timer operation or when setting timer.
” “ ” display
Displays the order of timer operation.
“ ” “ ” display
Displays whether timer is on or off.
button
SET TEMPERATURE button sets any desired room temperature.
TIMER CONTROL buttons
AUTO STOP (OFF timer): when this switch is set, the air conditioner will be automatically stopped at the preset time. AUTO START (ON timer): when this switch is set, the air conditioner will be automatically started at the preset time.
h and min buttons
Buttons used to set the “hour and minute” of the current time and timer settings.
LOUVER button
Changes left/right airflow direction.
(Not available for this model.)
CLOCK button
RESET button
SET button
6
Page 7
Wired remote controller
Display Section
For purposes of this explanation, all parts of the display are shown as lit. During actual operation, only the relevant items will be lit.
Identifies the current operation
Shows the operating mode, etc. *Multilanguage display is available.
“Centrally Controlled” indicator
Indicates that operation from the remote controller has been prohib­ited by a master controller.
“Timer is Off” indicator
Indicates that the timer is off.
Temperature Setting
Shows the target temperature.
Day-of-Week
Shows the current day of the week.
Time/Timer Display
Shows the current time, unless the simple or Auto Off timer is set. If the simple or Auto Off timer is set, the time to be switched off is shown.
TIME SUN MON TUE WED THU FRI SAT TIMER
AFTER
ERROR CODE
°F°C
Hr
AFTER
°F°C
ONLY1Hr.
Up/Down Air Direction indica­tor
The indicator shows the direc­tion of the outcoming airflow.
“One Hour Only” indicator
Displayed if the airflow is set to Low or downward during COOL or DRY mode. (Operation varies according to model.) The indicator goes off in one hour, at which time the airflow direction also changes.
Room Temperature display
Shows the room temperature. The room temperature display range is 8–39. The display blinks if the temperature is less than 8 or 39 or more.
Louver display
Indicates the action of the swing louver. Does not appear if the louver is not running.
(Power On indicator)
Indicates that the power is on.
ON
OFF
FUNCTION
FILTER
WEEKLY
SIMPLE
AUTO OFF
“Sensor” indication
Displayed when the remote controller sensor is used.
“Locked” indicator
Indicates that remote controller but­tons have been locked.
“Clean The Filter” indicator
To be displayed on when it is time to clean the filter.
Timer indicators
The indicator comes on if the corre­sponding timer is set.
Fan Speed indicator
Shows the selected fan speed.
Ventilation indicator
Appears when the unit is running in Ventilation mode.
Operation Section
Temperature setting buttons
Down
Up
Timer Menu button (Monitor/Set button)
Mode button (Return button)
Set Time buttons
Back
Ahead
Timer On/Off button (Set Day button)
Opening the lid
Note:
“PLEASE WAIT” message
TEMP.
MENU
BACK DAY
MONITOR/SET
PAR-21MAA
CLOCK
ON/OFF
OPERATION
ON/OFF
FILTER
CHECK
TEST
CLEAR
Built-in temperature sensor
This message is displayed for approximately 3 minutes when power is supplied to the indoor unit or when the unit is recovering from a power failure.
“NOT AVAILABLE” message This message is displayed if an invalid button is pressed (to operate a function that the indoor unit does not have). If a single remote controller is used to operate multiple indoor units simultaneously that are different types, this message will not be displayed as far as any of the indoor units is equipped with the function.
ON/OFF button
Fan Speed button
Filter button (<Enter> button)
Test Run button
Check button (Clear button)
Airflow Up/Down button
Louver button ( Operation button)
To return operation number
Ventilation button ( Operation button)
To go to next operation number
77
Page 8
4
SPECIFICATION
4-1. Specifi cations
Service Ref.
Power source Cooling capacity (Nominal)
Power input Current input
Heating capacity (Nominal )
Power input Current input
External finish External dimension H × W × D
Net weight Heat exchanger Fan
Noise level (Low-Mid2-Mid1-High) (measured in anechoic room) Insulation material Air filter Protection device Refrigerant control device Connectable outdoor unit Diameter of refrigerant pipe
Field drain pipe size Standard attachment Remarks
Type × Quantity External static press. Motor type Motor output Driving mechanism Airflow rate (Low-Mid2-Mid1-High)
Liquid
(R22, R407C)
Gas
(R22, R407C)
Document Accessory Optional parts
*1
*1
*1
*2
*3
*3
*3
(R410A)
(R410A)
kW kcal/h Btu/h kcal/h kW A kW kcal/h Btu/h kW A
mm in. kg (lb)
Pa mmH
2
kW
3
m
/min L/s cfm dB <A>
mm (in.)
mm (in.)
mm (in.)
PKFY-P32VHM-E
PKFY-P40VHM-E
PKFY-P50VHM-E
1-phase 220-240V 50Hz, 1-phase 220V 60Hz
3.6
3,100
12,300
3,150
0.03
0.30
4.0
3,400
13,600
0.03
0.30
4.5
3,900
15,400
4,000
0.03
0.30
5.0
4,300
17,100
0.03
0.30
5.6
4,800
19,100
5,000
0.03
0.30
6.3
5,400
21,500
0.03
0.30
Plastic, MUNSELL (1.0Y 9.2/0.2)
295 × 898 × 249
11-5/8" × 35-3/8" × 9-13/16"
13 (29)
Cross fin (Aluminum fin and copper tube)
Line flow fan × 1
0
O
0
DC motor
0.030
Direct-drive
8 - 9.5 - 10.5 - 11.5 133 - 158 - 175 - 192 283 - 335 - 371 - 406
33 - 36 - 38 - 41
9 - 10 - 11 - 12 150 - 167 - 183 - 200 318 - 353 - 388 - 424
34 - 37 - 40 - 43
Polyethylene sheet
PP honeycomb
Fuse
LEV
R410A, R407C, R22 CITY MULTI ø6.35 (ø1/4") ø6.35 (ø1/4") ø12.7 (ø1/2") ø12.7 (ø1/2")
Flare Flare Flare Flare
ø6.35 (ø1/4") ø6.35 (ø1/4") ø12.7 (ø1/2") ø12.7 (ø1/2")
Flare Flare Flare Flare
ø6.35 (ø1/4") ø9.52 (ø3/8") ø12.7 (ø1/2")
ø15.88 (ø5/8")
Flare Flare Flare Flare
I.D. 16mm (5/8")
Installation Manual, Instruction Book
Flare nut 3/8F, 5/8F
Installation
Note :
Pipe length :
Level difference :
* Nominal conditions * * Due to continuing improvement, above specification may be subject to change without notice.
*1 Nominal cooling conditions
Indoor :
Outdoor :
27°CDB/19°CWB (81°FDB/66°FWB) 35°CDB (95°FDB)
7.5 m (24-9/16 ft) 0 m (0 ft)
1, *3 are subject to JIS B8615-1.
Details on foundation work, insulation work, electrical wiring, power source switch, and other items shall be referred to the Installation Manual.
*2 Nominal cooling conditions
27°CDB/19.5°CWB (81°FDB/67°FWB) 35°CDB (95°FDB) 5 m (16-3/8 ft) 0 m (0 ft)
*3 Nominal heating conditions
20°CDB (68°FDB) 7°CDB/6°CWB (45°FDB/43°FWB)
7.5 m (24-9/16 ft) 0 m (0 ft)
Unit converter
kcal/h = kW × 860 Btu/h = kW × 3,412
3
cfm = m lb = kg/0.4536
*Above specification data is subject to rounding variation.
/min × 35.31
8
Page 9
Service Ref.
Power source Cooling capacity (Nominal)
Power input Current input
Heating capacity (Nominal )
Power input Current input
External finish External dimension H × W × D
Net weight Heat exchanger Fan
Type × Quantity External static press. Motor type Motor output Driving mechanism Airflow rate (Low-Mid-High)
Noise level (Low-Mid-High) (measured in anechoic room) Insulation material Air filter Protection device Refrigerant control device Connectable outdoor unit Diameter of refrigerant pipe
Liquid
(R22, R407C)
Gas
(R22, R407C) Field drain pipe size Standard attachment Remarks
Document Accessory Optional parts
*1
*1
*1
*2
*4
*4
*3
*3
*3
(R410A)
(R410A)
kW kcal/h Btu/h kcal/h kW A kW kcal/h Btu/h kW A
mm in. kg (lb)
Pa
2O
mmH
kW
3
/min
m L/s cfm dB <A>
mm (in.)
mm (in.)
mm (in.)
PKFY-P32VHM-ER1
3.6
3,100
12,300
3,150
0.04
0.40
4.0
3,400
13,600
0.03
0.30
9 - 10 - 11 150 - 167 - 183 318 - 353 - 388
34 - 37 - 41
ø6.35 (ø1/4") ø6.35 (ø1/4") ø12.7 (ø1/2") ø12.7 (ø1/2")
Flare Flare Flare Flare
PKFY-P40VHM-ER1
1-phase 220-240V 50Hz, 1-phase 220V 60Hz
4.5
3,900
15,400
4,000
0.04
0.40
5.0
4,300
17,100
0.03
0.30
Plastic, MUNSELL (1.0Y 9.2/0.2)
295 × 898 × 249
11-5/8" × 35-3/8" × 9-13/16"
13 (29)
Cross fin (Aluminum fin and copper tube)
Line flow fan × 1
0 0
DC motor
0.030
Direct-drive
9 - 10.5 - 11.5 150 - 175 - 192 318 - 371 - 406
34 - 38 - 41
Polyethylene sheet
PP honeycomb
Fuse
LEV
R410A, R407C, R22 CITY MULTI
ø6.35 (ø1/4") ø6.35 (ø1/4") ø12.7 (ø1/2") ø12.7 (ø1/2")
Flare Flare Flare Flare
I.D. 16mm (5/8")
Installation Manual, Instruction Book
Drain pump kit PAC-SH75DM-E
PKFY-P50VHM-ER1
5.6
4,800
19,100
5,000
0.04
0.40
6.3
5,400
21,500
0.03
0.30
9 - 10.5 - 12 150 - 175 - 200 318 - 371 - 424
34 - 39 - 43
ø6.35 (ø1/4") ø9.52 (ø3/8") ø12.7 (ø1/2")
ø15.88 (ø5/8")
Flare
Flare *5
Flare
Flare *5
Installation
Note :
Pipe length :
Level difference :
*4 Electrical characteristics of cooling are included optional drain-pump. * Nominal conditions * * Due to continuing improvement, above specification may be subject to change without notice.
*1 Nominal cooling conditions
Indoor :
Outdoor :
27°CDB/19°CWB (81°FDB/66°FWB) 35°CDB (95°FDB)
7.5 m (24-9/16 ft) 0 m (0 ft)
1, *3 are subject to JIS B8615-1.
Details on foundation work, insulation work, electrical wiring, power source switch, and other items shall be referred to the Installation Manual.
*2 Nominal cooling conditions
27°CDB/19.5°CWB (81°FDB/67°FWB) 35°CDB (95°FDB) 5 m (16-3/8 ft) 0 m (0 ft)
99
*3 Nominal heating conditions
20°CDB (68°FDB) 7°CDB/6°CWB (45°FDB/43°FWB)
7.5 m (24-9/16 ft) 0 m (0 ft)
*5 Connect the joint (purchased locally) for R407C/R22.
Unit converter
kcal/h = kW × 860 Btu/h = kW × 3,412
3
cfm = m lb = kg/0.4536
*Above specification data is subject to rounding variation.
/min × 35.31
Page 10
4-2. Electrical parts specifi cations
Service Ref.
Parts name
Room temperature thermistor
Liquid pipe thermistor
Gas pipe thermistor
Fuse (Indoor controller board)
Fan motor
Vane motor (with limit switch)
Linear expansion valve
Power supply terminal block
Transmission terminal block
MA remote controller terminal block
Symbol
TH21
TH22
TH23 TH24
FUSE
MF
MV
LEV
TB2
TB5
TB15
PKFY-P32VHM-E
PKFY-P32VHM-ER1
PKFY-P40VHM-E
PKFY-P40VHM-ER1
PKFY-P50VHM-E
PKFY-P50VHM-ER1
Resistance 0/15k, 10/9.6k, 20/6.3k, 25/5.4k, 30/4.3k, 40/3.0k
Resistance 0/15k, 10/9.6k, 20/6.3k, 25/5.4k, 30/4.3k, 40/3.0k
Resistance 0/15k, 10/9.6k, 20/6.3k, 25/5.4k, 30/4.3k, 40/3.0k
250V 3.15A
8-Pole Output 30W / RCOJ30-CK
MSFBC20 DC12V
DC12V Stepping motor drive
Port :3.2 (0~2000pulse)
(L, N, ) 250V 20A
(M1, M2, S) 250V 20A
(1, 2) 250V 10A
4-3. Sound levels
Measurement location
* Measured in anechoic room.
4-4. NC curves
PKFY-P32, 40VHM-E
External static pressure : 0Pa Power source :
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0
15.0
10.0
OCTAVE BAND PRESSURE LEVEL (dB) 0dB = 20MPa
63 125 250 500 1k 2k 4k 8k
220,230,240V, 50Hz / 220V, 60Hz
Approximate minimum audible limit on continuous noise
OCTAVE BAND CENTER FREQUENCIES(Hz)
1.0m
High speed Low speed
1.0m
PKFY-P32, 40VHM-ER1
External static pressure : 0Pa Power source :
70.0
MPa
65.0
NC60
NC50
NC40
NC30
NC20
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
Approximate minimum
20.0
audible limit on continuous noise
15.0
10.0
OCTAVE BAND PRESSURE LEVEL (dB) 0dB = 20
63 125 250 500 1k 2k 4k 8k
OCTAVE BAND CENTER FREQUENCIES(Hz)
Sound level at anechoic room : Low-(Middle2-Middle1)-High
Service Ref. PKFY-P32VHM-E PKFY-P40VHM-E PKFY-P50VHM-E
Service Ref. PKFY-P32VHM-ER1 PKFY-P40VHM-ER1 PKFY-P50VHM-ER1
220,230,240V, 50Hz / 220V, 60Hz
High speed Low speed
NC60
NC50
NC40
NC30
NC20
Sound level dB (A)
33-36-38-41
34-37-40-43
Sound level at anechoic room : Low-Middle-High
Sound level dB (A)
34-37-41 34-38-41 34-39-43
PKFY-P50VHM-E PKFY-P50VHM-ER1
External static pressure : 0Pa Power source :
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0
15.0
10.0
OCTAVE BAND PRESSURE LEVEL (dB) 0dB = 20MPa
63 125 250 500 1k 2k 4k 8k
220,230,240V, 50Hz / 220V, 60Hz
High speed Low speed
Approximate minimum audible limit on continuous noise
OCTAVE BAND CENTER FREQUENCIES(Hz)
NC60
NC50
NC40
NC30
NC20
10
Page 11
5
Min.7
250mm or greater with optional
drain pump installation.
Required space (Indoor unit)
Min.50
Min.220
Min.150
550mm or greater with optional
drain pump installation.
Min.250
Min.50
55mm or greater with left
or rear left pipng or drain
pump installation.
197
387
192
599
Top side
Front side
155
688
898
55
295
Front side (Grille open)
169
158
184
457 Gas pipe
539 Liquid pipe
610 Drain hose
Terminal block for power supply
Terminal block for transmission
Terminal block for
MA-remote controller
Emergency operation switch
(cooling/heating)
Under side
Vane (auto)
Operation lamp
612
DEFROST/STAND BY lamp
Receiver
Knockout hole
for lower piping
Louver (manual)
Knockout hole
for lower piping
C
8
B
Size
Refrigerant pipe : :6.35
Flared connection : 1/4F
Refrigerant pipe : :12.7
Flared connection : 1/2F
:16 O.D.
Liquid pipe
Gas pipe
Drain hose
Knockout hole
for right piping
Right side
Mount board
21.8020
32.7
53.5
66
128.5
153.5
231.5
273.2
449
281
193.5
180.3
278.3
167 140 115
0
174
213 238
394
449
253.5
232.5
203.5
178.5
166
103.5
91
78.5
116
41
28.5
16
0
372.3
356.3
327.5
291.5
265
225
200
125
70
15
0
15
70
125
200
225
265 238
291.5
327.5
372.3
356.3
Indoor unit outline
Mount board
4-:9 Bolt hole
77-:5.1
Tapping
screw hole
0
58
3.8
Center measurement hole :2.5
A
B
43
6
56 46
60
46
43
59
C
56
12.5
43
D
43
6
56
69
Knockout hole for piping
Knockout hole
for left piping
Left side
Sleeve
(purchased locally)
:65~:80
:65~:80
Through hole
249
A
5
P50VHM-E
P50VHM-ER1
:6.35 / :9.52
1/4F / 3/8F
:12.7 / :15.88
1/2F / 5/8F
P40
P32
OUTLINES AND DIMENSIONS
PKFY-P32, 40, 50VHM-E PKFY-P32, 40, 50VHM-ER1
Unit : mm
1111
Page 12
WIRING DIAGRAM6
PKFY-P32, 40, 50VHM-E PKFY-P32, 40, 50VHM-ER1
SYMBOL
I.B INDOOR CONTROLLER BOARD
CN32 CN51 CN52 BZ DSA SURGE ABSORBER FUSE FUSE (T3.15AL 250V) LED1 POWER SUPPLY (I.B)
LED2 SW2 SW3 SW4 SWE
X1 AUX.RELAY
MOV 01.02
LEV LINEAR EXPANSION VALVE MF MV TB2 TB5 TB15
RED BLU
GRN/YLW
MF
DP MV LEV
MS
M
~
~
3
1
BLU
RED
BLK
CND (BLK)
51
WHT
BLU
YLW
CN2M(BLU)
FUSE
CNP
(
BLU
13
X1
M-NET
12
BLU
)
MOV1
DSA
U
U
DC311~339V
RECTIFICATION
SW2 ON OFF
123456
BLU
See fig.1
RED
163
BLK
FAN CNMF (WHT)
NAME
CONNECTOR
BUZZER
POWER SUPPLY (I.B) SWITCH
VARISTOR
FAN MOTOR VANE MOTOR TERMINAL
BLOCK
TB2
L N
REMOTE SWITCH CENTRALLY CONTROL REMOTE INDICATION
CAPACITY CODE MODE SELECTION MODEL SELECTOR DRAIN PUMP (TEST MODE)
DRAIN PUMP (
POWER SUPPLY TRANSMISSION MA-REMOTE CONTROLLER
FUSE
PULL
(
16A
)
BOX
TO NEXT
INDDOR
UNIT
M
RED
BRN
YLW
GRN
51
VANE CN151 (WHT)
LED1
SW4
1234
ORN
SWE
OFFBZON
SW3
12345678
MOV2
SYMBOL
TH21
TH22
TH23
TH24
A.B
SWA SW1
SW11 SW12
)
SW14 BRANCH No.
S.B SWITCH BOARD
SWE1
SWE2
W.B PCB FOR WIRELESS REMOTE CONTROLLER
LED1 LED2 RU
DP
FS
BREAKER
(
16A
)
OPTION
POWER SUPPLY ~/N220-240V 50Hz 220V 60Hz
M
331
LDSWE(A
)
(
BLU
)
BRN
CNRU (WHT)
ADDRESS
CN81
(RED)
MA-REMOCON
CN3A
(BLU)
1
3
ORN
ORN
6
TB15
61
81
RED
BLU
LEV
CN60
(YLW)
CN32
(WHT)
31
LED2
1
2
M1
M2
S
TB5
51
WHT
YLW
ORN
1
FLOAT SW
LIQUID/GAS1
ADDRESS
CN42
(RED)
41
(SHIELD)
CN4F (WHT)
(WHT)
THERMISTOR
ADDRESS BOARD
SWITCH
EMERGENCY OPERATION(HEAT)
EMERGENCY OPERATION(COOL)
LED(OPERATION INDICATOR: GREEN) LED(OPERARTION FOR HEATING : ORANGE ) RECEIVING UNIT
DRAIN PUMP (OPTION) DRAIN FLOAT SWITCH (OPTION)
6
CN52
(GRN)
51
CN51
(WHT)
CN24
(YLW)
41
GAS2
CN2G
(BLK)
CN44
41
INTAKE
CN20
(RED)
TO MA-
REMOTE CONTROLLER DC8.7-13V
TO OUTDOOR UNIT BC CONTROLLER REMOTE CONTROLLER DC24-30V
ROOM TEMP. DETECTION (0°C/15kΩ, 25°C/5.4kΩ)
PIPE TEMP. DETECTION / LIQUID (0°C/15kΩ, 25°C/5.4kΩ)
PIPE TEMP. DETECTION / GAS1 (0°C/15kΩ, 25°C/5.4kΩ)
PIPE TEMP. DETECTION / GAS2 (0°C/15kΩ, 25°C/5.4kΩ)
FAN SPEED SELECTOR MODE SELECTION
ADDRESS SETTING 1s DIGIT ADDRESS SETTING 10ths DIGIT
LED2
I.B
21
21
21
LED1
W.B
When attaching drain pump(option), remove the jumper connector CN4F and fit the drain float switch (FS).
TH24
t
TH23
t
TH22
t
TH21
t
4
8
SW1 ON OFF
11223345678910
0
9
8
7
6
5
10ths DIGIT1sDIGIT
A.B
LD101(B)
RU
<fig.1> PKFY-P·VHM-E
1
9
2
8
3
7
4
NAME
LD SWE(B)
SWE1
When attaching drain pump (option)
FLOAT SW
CN4F
(WHT)
4
Models
P32 P40 P50
ADDRESS
(RED)
0
1
2
3
4
6
5
CN43
SWA
ON
OFF
ADDRESS
SW14SW11SW12
0
1
F
E
D
C
B
A
8
9
BRANCH
No.
SW2
123456
CN82
(RED)
2
3
4
5
6
7
SWE2
S.B
1
FS
Models
P32
P40
P50
PKFY-P·VHM-ER1
SW2
ON
OFF
123456
ON
OFF
123456
ON
OFF
123456
LED on indoor board for service
Mark Meaning Function
LED1
LED2
NOTES:
1. At servicing for outdoor unit,always follow the wiring diagram of outdoor unit.
2. In case of using MA-Remote controller, please connect to TB15. (Remote controller wire is non-polar.)
3. In case of using M-NET, please connect to TB5. (Transmission line is non-polar.)
4. Symbol [S] of TB5 is the shield wire connection.
5. Symbols used in wiring diagram above are, : terminal block, :connecter.
6. The setting of the SW2 dip switches differs in the capacity. For the detail, refer to the fig. 1.
Main power supply
Power supply for MA-Remote controller
Main power supply (Indoor unit: 220-240V) Power on → Iamp is lit
Power supply for MA-Remote controller on → Iamp is lit
12
Page 13
7
REFRIGERANT SYSTEM DIAGRAM
PKFY-P32, 40, 50VHM-E PKFY-P32, 40, 50VHM-ER1
Gas pipe thermistor TH23
Gas pipe thermistor TH24
Strainer (#50mesh)
Gas pipe
Liquid pipe thermistor TH22
Heat exchanger
Linear expansion valve
Strainer1 (#50mesh) Strainer2 (#100mesh)
PKFY-P50VHM-ER1
:12.7(1/2)
:6.35(1/4)
8
Room temparature thermistor TH21
Service Ref.
Item
PKFY-P32VHM-E(R1) PKFY-P40VHM-E(R1)
Gas pipe
Liquid pipe
TROUBLESHOOTING
8-1. HOW TO CHECK THE PARTS PKFY-P32, 40, 50VHM-E PKFY-P32, 40, 50VHM-ER1
:12.7(1/2)
:6.35(1/4)
Flare connection
Liquid pipe
Strainer (#100mesh)
Unit : mm (inch)
PKFY-P50VHM-E
:12.7(1/2)/:15.88(5/8)
:6.35(1/4)/:9.52(3/8)
Parts name Check points
Room temperature thermistor (TH21)
Liquid pipe temperature thermistor (TH22)
Gas
pipe temperature
thermistor (TH23 ,24)
Vane motor (MV)
 
Red
Yellow
Brown
Orange
M
Fan motor (MF)
Linear expansion valve (LEV)
LEV
White
Yellow
Orange
Blue
Red
Brown
CN60
Disconnect the connector then measure the resistance using a tester. (At the ambient temperature 10~30)
Normal
4.3k~9.6k
Measure the resistance between the terminals using a tester. (Coil temperature 25)
Green
Connect pin No.
-
Brown-Red
-
Brown-Orange
Abnormal
Open or short
Normal
Brown-Yellow
350 ± 7%
-
Brown-Green
Refer to 8-1-3.
Disconnect the connector then measure the resistance value using a tester. (Coil temperature 20)
1 2 3 4 5 6
(1)-(5)
White-Red
Yellow-Brown
(2)-(6)
200 ± 10%
Normal
Orange-Red
(3)-(5)
Blue-Brown
Refer to the next page for the details.
Abnormal
-
Open or short
Abnormal
(4)-(6)
Open or short
13
Page 14
8-1-1. Thermistor
<Thermistor Characteristic graph>
Thermistor for lower temperature
Room temperature thermistor (TH21) Liquid pipe temperature thermistor (TH22) Gas pipe temperature thermistor (TH23) (TH24)
Thermistor R
0=15k" ± 3%
Fixed number of B=3480 ± 2% Rt=15exp { 3480(
0: 15k"
1
273+t1273
10: 9.6k" 20: 6.3k" 25: 5.4k" 30: 4.3k" 40: 3.0k"
) }
< Thermistor for lower temperature >
50
40
30
Resistance (K)
20
10
0
-20-100 1020304050 Temperature ()
8-1-2. Liner expansion valve
1 Operation summary of the linear expansion valve
• Linear expansion valve opens/closes through stepping motor after receiving the pulse signal from the indoor controller board.
• Valve position can be changed in proportion to the number of pulse signal. <Connection between the indoor controller board and the linear expansion valve>
Controller board
DC12V
Linear expansion valve
4
M
6
2
5
White
1
Red
3
Orange
Blue
Brown
Yellow
:4 :3
:2 :1
Brown
Red
Blue
Orange
Yellow
White
Connector(CN60)
6 5
4 3
2 1
Drive circuit
:4 :3
:2 :1
14
Page 15
<Output pulse signal and the valve operation>
Output
(Phase)
{1
{2
{3
{4
Linear expansion valve operation
2
Open
Valve position (capacity)
Close
1
ON
ON
OFF
OFF
Close
A
E
B
Output
2
OFF
ON
ON
OFF
3
OFF
OFF
ON
ON
D
Open
Pulse number
4
ON
OFF
Closing a valve : 1 2 3 4 → 1 Opening a valve : 4 3 2 1 → 4 The output pulse shifts in above order.
• When linear expansion valve operation stops, all output phase become OFF.
OFF
• At phase interruption or when phase does not shift in order, motor does not rotate smoothly and motor will lock and vibrate.
ON
• When the switch is turned on, 2200 pulse closing valve signal will be sent till it goes to point A in order to define the valve
position.
C
Outdoor unit R410A model : 1400 pulse Outdoor unit R22/R407C model : 2000 pulse Opening a valve all the way
• When the valve moves smoothly, there is no noise or vibration occurring from the linear expansion valves; however, when the pulse number moves from E to A or when the valve is locked, more noise can be heard than in a normal situation.
• Noise can be detected by placing the ear against the screw
driver handle while putting the screw driver tip to the linear
expansion valve.
Extra tightening (200~800 pulse)
Trouble shooting
3
Symptom
Operation circuit failure of the micro processor
Linear expansion valve mechanism is locked.
Short or breakage of the motor coil of the linear expansion valve
Valve does not close completely.
Wrong connection of the connector or contact failure
Check points
Disconnect the connector on the controller board, then con­nect LED for checking.
When power is turned on, pulse signals will be output for 10 seconds. There must be some defects in the operation circuit if the LED does not light while the signals are output or keeps lighting even after the signals stop.
Motor will idle and make a ticking noise when the motor is operated while the linear expansion valve is locked. This tick­ing sound is the sign of the abnormality.
Measure the resistance between each coil (white-red, yellow­brown, orange-red, blue-brown) using a tester. It is normal if the resistance is in the range of 200 ±10%.
To check the linear expansion valve, operate the indoor unit in fan mode and at the same time operate other indoor units in cooling mode, then check the pipe temperature <liquid
Thermistor (Liquid pipe)
Linear expansion valve
It is not necessary to exchange the linear expansion valve, if the leakage is small and not affecting normal operation.
Check the color of lead wire and missing terminal of the con­nector.
pipe temperature> of the indoor unit by the outdoor multi controller board operation monitor. During fan operation, linear expan­sion valve is closed completely and if there is any leaking, detecting temperature of the thermistor will go lower. If the detected temperature is much lower than the tem­perature indicated in the remote controller, it means the valve is not closed all the way.
LED1k
6 5 4 3 2 1
Countermeasures
Exchange the indoor con­troller board in case of drive circuit failure.
Exchange the linear expan­sion valve.
Exchange the linear expan­sion valve.
If large amount of refriger­ant is leaked, exchange the linear expansion valve.
Disconnect the connector at the controller board, then check the continuity.
15
Page 16
8-1-3. DC Fan motor (fan motor/indoor controller circuit board)
Check method of DC fan motor (fan motor/indoor controller circuit board)
Notes
· High voltage is applied to the connecter (CNMF) for the fan motor. Pay attention to the service.
· Do not pull out the connector (CNMF) for the motor with the power supply on. (It causes trouble of the indoor controller circuit Self check Symptom : The indoor fan cannot turn around.
Wiring contact check
Contact of fan motor connector (CNMF)
board and fan motor.)
Is there contact failure?
No
Power supply check (Remove the connector (CNMF))
Measure the voltage in the indoor controller circuit
TEST POINT
: VDC (between 1 (+) and 3 (-) of the fan connector): VDC DC310~340V
Yes
Wiring recovery
board.
TEST POINT : VCC (between 4 (+) and 3 (-) of the fan connector): VCC DC15V
Is the voltage normal?
Yes
Sensor signal check
No
Indoor controller board fuse check
Is the fuse normal? Replace the fuse
Replace indoor controller board.
Measure the voltage between CNMF and DC 0V and DC 15V in the indoor controller circuit board.
Does the voltage repeat
No
DC 0V and DC 15V?
Yes
Replace indoor
controller board
Check the operation END
Replace the fan motor
Replace the fan motor
Yes
NG
No
OK
Check the operation END
NG
OK
OK
Check the operation END
NG
Replace the fan motor.
OK
Check the operation END
NG
Replace indoor controller board.
16
Page 17
8-2. Function of Dip switch
PKFY-P32, 40, 50VHM-E PKFY-P32, 40, 50VHM-ER1
Switch Pole
1
2
3
4
SW1
Mode
selection
5
6
7
8
9
10
SW2
Capacity
code
1~6
switch
Function
Operation by switch
ON OFF
Thermistor<Room temperature> position
Filter clogging detection Provide Not provide
Filter cleaning sign 2,500 hr 100 hr
Fresh air intake Not effective Not effective
Switching remote controller display
Humidifier control
Air flow set in case of heat thermo OFF
Auto restart function Effective Not effective
Power
ON/OFF by breaker
PKFY-P·VHM-E
Models
P32 P40 P50
Built-in remote controller
+2
Thermo ON signal indication Fan output indication
Fan operation at Heating mode
Low +1 Extra low +1
Setting air flow +1 Depends on SW1-7
Effective Not effective
PKFY-P·VHM-ER1
Models
P32
P40
P50
ON
OFF
SW2
123456
Indoor unit
Thermo ON operation at heating mode
SW2
ON
OFF
123456
ON
OFF
123456
ON
OFF
123456
Effective
timing
NOTE:
1
+
Under
suspension
SW1-7
OFF
ON
OFF
ON
+2 It is impossible to intake
Indoor controller board
Before power supply ON
Remarks
Address board
<Initial setting>
ON
OFF
12345678910
SW1-8
Fan speed
OFF
Extra low
OFF
Low
ON
Setting air flow
ON
Stop
the fresh air.
SW3
Function
selection
SW4
Model
1~4
selection
Heat pump/Cool only Cooling only Heat pump
1
Not used
2
Not used
3
Vane horizontal angle Second setting +1 First setting
4
Changing the opening of linear
5
expansion valve during thermo OFF
Heating 4 degree up Not effective Effective
6
Target superheat setting
7
Target subcool
8
In case of replacing the indoor controller board, make sure to set the switch to the initial setting, which is shown below.
ON
OFF
Effective Not effective
+2
+2
234
1
——
——
——
Indoor controller board
Under
suspension
+1 Second setting is same as
first setting.
+2 Please do not use SW3-7,8
as trouble might be caused by the usage condition.
Indoor controller board
Before power supply ON
<Initial setting>
ON
OFF
1234567 8
17
Page 18
Switch
Operation by switch
Effective
timing
Remarks
SW11
1s digit
address
setting SW12
10ths digit
address
setting
SW14
Branch
No.
Setting
J41, J42
Wireless
remote
controller
Pair No.
SW12
SW11
0
9
8
7
6
10
0
1
4
5
1
9
2
3
2
8
How to set addresses
3
7
4
6
5
Example : If address is "3", remain SW12 (for over 10) at "0", and match SW11 (for 1 to 9)
1
with "3".
Rotary Switch
SW14
F
E
D
C
B
A
How to set branch numbers SW14 (Series R2 only)
0
1
2
3
4
5
Match the indoor unit’s refrigerant pipe with
6
7
8
9
the BC controller’s end connection number. Remain other than series R2 at "0".
Rotary switch
• To operate each indoor unit by each remote controller when installed 2 indoor units or more are near, Pair No. setting is necessary.
(Setting
patterns
Pair No. setting is available with the 4 patterns Make setting for J41, J42 of indoor controller board and the Pair No. of
wireless remote controller.
• You may not set it when operating it by one remote controller. Setting for indoor unit Cut jumper wire J41, J42 on the indoor controller board according to the
table below.
Wireless remote controller pair number:
Setting operation
1. Press the SET button (using a pointed implement). Check that the remote controller's display has stopped before continuing.
Jumper
MODEL SELECT
flashes, and the model No. (3 digits) appears (steadily-lit).
2. Press the MINUTE button twice. The pair number appears flashing.
3. Press the temperature buttons to select the pair number to set.
4. Press the SET button (using a pointed implement).The set pair number is displayed (steadily-lit) for 3 seconds, then disappears.
A to D).
Address board
<Initial setting>
SW12
Before
SW11
0
0
1
9
8
7
6
5
1
9
2
2
8
3
3
7
4
4
6
5
power
supply
ON
Address board
<Initial setting>
SW14
0
1
2
F
3
E
4
D
5
C
6
B
7
A
8
9
<Initial setting>
.
Under
operation
or
suspension
SET button
Pattern A
MODEL SELECT
TEMP
ON/OFF
FAN
MODE
VANE
LOUVER
CHECK
TEST RUN
RESET
CLOCK
SET
AUTO STOP
AUTO START
h
min
Pair No.
Model No.
Temperature button
Minute button
Setting pattern
Indoor controller jumper wire
Pair No. of wireless remote controller
J41 J42
A
B
C
D
Cut
Cut
Cut
Cut
0
1
2
3
Pair No.4-9 of wireless remote controller is setting pattern D.
Initial setting
18
Page 19
8-3. TEST POINT DIAGRAM
8-3-1. Indoor controller board PKFY-P32VHM-E PKFY-P32VHM-ER1 PKFY-P40VHM-E PKFY-P40VHM-ER1 PKFY-P50VHM-E PKFY-P50VHM-ER1
CN2M Connect to the terminal block (TB5) (M-NET transmission connecting wire) 24-30VDC (non-polar) Power supply from
outdoor unit
SW2 Capacity setting
SW4 Model selection
SW3 Function setting
CNMF Connect to the fan motor (MF)
1-3 : DC310~340V 4-3 : DC15V 5-3 : DC0~6V 6-3 : DC0 or DC15V (Stop)
DC7.5V (Operation) (12VDC pluse)
FUSE
3.15A 250V
CNP Drain pump output (DP) 1-3 : 220-240AC
CND Power supply for indoor controller board 1-3 : 220-240AC
LED1 Main power supply (Indoor unit : 220-240V)
CN151 Vane motor output 12VDC pluse
CNRU Connect to the wireless remote controller board (W.B)
LDSWE(A) Connect to the wireless remote controller board (S.B)
CN52 Remote indicator
Jumper wire J41, J42 Pair No. setting for wireless remote controller
LED2 Power supply for MA-Remote controller
CN3A Connected to the termial
block (TB15) (MA-Remote controller connecting wire) 1 - 3 : 8.7-13V DC (Pin1 (+))
CN32 Remote switch
CN20 Room temperature thermistor (TH21)
CN44 Pipe temperature thermistor
1-2 : Liquid (TH22) 3-4 : Gas1 (TH23)
19
CN2G Pipe temperature thermistor Gas2 (TH24)
CN4F Drain float switch (FS)
CN60 Liner expansion valve (LEV) output 12VDC pluse output
CN51 Centrally control­led
LD SWE (B) Connect to the indoor
controller board (I.B)
Page 20
8-3-2. Wireless remote controller board PKFY-P32VHM-E PKFY-P32VHM-ER1 PKFY-P40VHM-E PKFY-P40VHM-ER1 PKFY-P50VHM-E PKFY-P50VHM-ER1
LD101
Connect to the indoor controller board (I.B)
8-3-3. Address board PKFY-P32VHM-E PKFY-P32VHM-ER1 PKFY-P40VHM-E PKFY-P40VHM-ER1 PKFY-P50VHM-E PKFY-P50VHM-ER1
SW1
Function setting
1234 56789
10
1
0
2
1
0
2
9
3
8
4
7
6
5
1
0
2
9
3
8
4
7
6
5
F
E
3
4
D
5
C
6
B
7
A
8
9
SW12
Address setting 10ths DIGIT
SW11
Address setting 1s DIGIT
SW14
Branch No.
20
Page 21
8
DISASSEMBLY PROCEDURE
PKFY-P32VHM-E PKFY-P40VHM-E PKFY-P50VHM-E PKFY-P32VHM-ER1 PKFY-P40VHM-ER1 PKFY-P50VHM-ER1
Be careful when removing heavy parts.
PHOTOS & ILLUSTRATIONSOPERATION PROCEDURE
1. REMOVING THE LOWER SIDE OF THE INDOOR UNIT FROM THE INSTALLATION PLATE
(1) Remove the front panel. (2) Insert the screw driver to the corner hole at both left and
right side as shown in the figure 1. (3) Push it up, then pull down the lower side of indoor unit and remove the hook.
Figure 1
Corner hole
Be careful not to damage the airflow adjustment plate with the screw driver.
Push
Push
Down
2. REMOVING THE FRONT PANEL
(1) Press and unlock the knobs on both sides of the front panel and lift the front panel until it is level. Pull the hinges forward to remove the front panel. (See Photo 2)
(2) Move the horizontal vanes in a downward direction. (3) Remove the screw caps of the panel. Remove the screws. (See Photo 1) (4) Hold the lower part of both ends of the panel and pull it
slightly toward you, and then remove the panel by pushing it upward.
Photo 1
Photo 2
Vane
Front panel
Screw caps
2121
Page 22
PHOTOSOPERATION PROCEDURE
3. REMOVING THE INDOOR CONTROLLER BOARD AND WIRELESS CONTROLLER BOARD
(1) Remove the front panel. (Refer to 2.) (2) Remove the room themp. thermistor TH21. (see Photo 3) (3) Remove the electrical box covers (screw 4 × 12). (See Photo 3) (4) Disconnect the connectors on the indoor controller board. (5) Remove the switch board cover. (6) Pull out the indoor controller board toward you, then disconnect the rest of connectors. Remove the indoor controller board and switch board. (7) Remove the holder of wireless controller board. (8) Disconnect the connector of wireless controller board and remove the wireless controller board from the holder.
Photo 3
Screw (top cover)
Nozzle assembly
Photo 4
Terminal block (TB2)
Terminal block (TB5)
Terminal block (TB15)
Electrical box cover (top)
Screw (side cover)
Switch board cover
Indoor controller board (I.B)
Electrical box cover (side)
Room temp. thermistor (TH21)
Screw (side cover)
Holder of wireless controller board
4. REMOVING THE ELECTRICAL BOX
(1) Remove the front panel. (Refer to 2.)
(2) Remove the electrical box covers. (See Photo 3) (3) Remove the nozzle assembly. (Refer to 5.) (4) Disconnect the transmission wiring of TB5.
(5) Disconnect the power supply wiring of TB2.
(6) Disconnect the wiring of MA-remote controller (TB15).
(7) Disconnect the connectors on the indoor controller board.
(8) Disconnect the connector for the ground wire. (See Photo 5)
(9) Pull the disconnected lead wire out from the electrical box.
(
10
) Remove the screw of electrical box. (See Photo 6)
(
11
) Push up the upper fixture (See Photo 5) catch to remove
the box, then pull the right fixture (See Photo 4) and remove it from the box fixture.
Fixture (right)
Room temp. thermistor (TH21)
Photo 5
Connector for ground wire
Photo 6
Fixture (right)
Fixture (upper)
22
Screw (Electrical box)
Page 23
5. REMOVING THE NOZZLE ASSEMBLY (with VANE and VANE MOTOR) AND DRAIN HOSE
(1) Remove the front panel (Refer to 2.). (2) Remove the electrical box cover. (3) Disconnect the vane motor connector (CN151) on the indoor controller board. (4) Remove the corner box. (5) Pull the nozzle assembly and detach. (6) Push the fixture and remove the drain hose.
6. REMOVING THE INDOOR FAN MOTOR AND THE LINE FLOW FAN
(1) Remove the front panel (Refer to 2.) and the corner box at right lower side. (2) Remove the electrical box (Refer to 4.) and the nozzle
assembly (Refer to 5.). (3) Remove the screws fixing the motor bed. (See Photo 8) (4) Loosen the screw fixing the line flow fan. (See Photo 9) (5) Remove the motor bed together with fan motor and motor
band. (6) Release the hooks of the motor band. Remove the motor
band. Pull out the indoor fan motor. (7)
Remove the screws fixing the left side of the heat exchanger. (See Photo 10) (8) Lift the heat exchanger, and pull out the line flow fan to the
lower-left.
Photo 7
Photo 8
Heat exchanger
Photo 9
PHOTOSOPERATION PROCEDURE
Nozzle assembly
Electrical box cover (side)
Electrical box cover (top) Screw (side cover) Screw (top cover)
Switch board cover
Holder of wireless controller board
Motor band
Screw of the motor bed
Screw (side cover)
Fan motor
Photo 10
Screw of the left side of the heat exchanger
7. REMOVING THE VANE MOTOR
(1) Remove the nozzle assembly. (Refer to 5.) (2) Remove the screws of the vane motor unit, and pull out
the vane motor unit. (3) Remove the screws of the vane motor unit cover. (4) Remove the vane motor from the vane motor unit. (5) Disconnect the connector from the vane motor.
8. REMOVING THE LIQUID PIPE THERMISTOR AND GAS PIPE THERMISTOR
(1) Remove the front panel. (Refer to 2) (2) Remove the electrical box cover. (3) Remove the motor band. (4) Cut the wiring fixed band. (5)
Remove the liquid pipe thermistor and gas pipe thermistors. (6) Disconnect the connector (CN44) (CN2G) on the indoor controller board. (TH22 and TH23/CN44, TH24/CN2G)
Photo 11
Screws of the vane motor unit cover
Screws of the vane motor unit
Photo 12
Gas pipe thermistor (TH23)
Screw of the line flow fan
Gas pipe thermistor (TH24)
23
Liquid pipe thermistor (TH22)
Page 24
PHOTOSOPERATION PROCEDURE
9. REMOVING THE HEAT EXCHANGER AND LEV
(1) Remove the front panel (Refer to 2.) and the corner panel at right lower side. (2) Remove the electrical box (Refer to 4.) and the nozzle assembly (Refer to 5.). (3) Remove the motor band. (4) Remove the pipe thermistors (Refer to 8.). (5) Disconnect the connector (CN60) on the indoor controller board and the connector for ground wire. (See Photo 5) (6) Remove the screws fixing the left side of the heat exchanger. (See Photo 9) (7) Remove the heat exchanger with LEV.
Photo 13
Water cover
Nozzle assembly
Photo 14
Ground wire
Electrical box cover (side)
Electrical box cover (top) Screw (side cover) Screw (top cover)
Switch board cover
Holder of wireless controller board
Screw (side cover)
LEV
10. REMOVING THE ROOM TEMPERATURE THERMISTOR
(1) Remove the front panel (Refer to 2.). (2) Remove the electrical box cover. (3) Remove the room temperature thermistor. (4) Disconnect the connector (CN20) on the indoor controller board.
NOTE: When room temp. thermistor is replaced, be sure
to use service parts No. R01 N20 202.
Photo 16
HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU TOKYO 100-8310, JAPAN
Room temp. thermistor
(TH21)
Wire clip
Caution: There is a case that room temp. thermistor (TH21) is fixed with electrical box side cover screw.
Photo 15
Terminal block (TB2)
Terminal block (TB5)
Terminal block (TB15)
Heat exchanger
Indoor controller board (I.B)
Fixture (right)
Room temp. thermistor (TH21)
Fixture (right)
Copyright 2008 MITSUBISHI ELECTRIC ENGINEERING CO., LTD. Distributed in Feb. 2009 No. OCH442 REVISED EDITION-A PDF 7 Distributed in Jul. 2008 No. OCH442 PDF 7 Made in Japan
New publication, effective Feb. 2009 Specifications subject to change without notice
Loading...