Mitsubishi PKFY-P32VGM-A, PKFY-P40VGM-A, PKFY-P50VGM-A Service Manual

SPLIT-TYPE,HEAT PUMP AIR CONDITIONERS
TECHNICAL & SERVICE MANUAL
/
Series PKFY
<Indoor unit> [Model names] [Service Ref.]
Wall Mounted
R407C
R22
2001
No. OC250
PKFY-P32VGM-A
PKFY-P40VGM-A
PKFY-P50VGM-A
Indoor unit
PKFY-P32VGM-A PKFY-P40VGM-A PKFY-P50VGM-A
CONTENTS
1. SAFETY PRECAUTION·····························2
2. PART NAMES AND FUNCTIONS·············4
3. SPECIFICATIONS ······································6
4. OUTLINES AND DIMENSIONS ·················8
5. WIRING DIAGRAM····································9
6. REFRIGERANT SYSTEM DIAGRAM······10
8. DISASSEMBLY PROCEDURE················16
9. PARTS LIST·············································19
1
SAFETY PRECAUTION
Cautions for using with the outdoor unit which adopts R407C refrigerant.
· Do not use the existing refrigerant piping.
-The old refrigerant and lubricant in the existing piping contains a large amount of chlorine which may cause the lubricant deterioration of the new unit.
· Use “low residual oil piping”.
-If there is a large amount of residual oil (hydraulic oil, etc.) inside the piping and joints, deterioration of the lubricant will result.
· Store the piping to be used during installation indoors with keep both ends sealed until just before brazing. (Store elbows and other joints in a plastic bag.)
-If dust, dirt, or water enters the refrigerant cycle, deterioration of the oil and compressor trouble may result.
· Use ESTR , ETHER or HAB as the lubricant to coat flares and flange connection parts.
Use liquid refrigerant to seal the system.
-If gas refrigerant is used to seal the system, the composition of the refrigerant in the cylinder will change and performance
may drop.
· Do not use a refrigerant other than R407C.
-If another refrigerant (R22, etc.) is used, the chlorine in the refrigerant may cause the lubricant deterioration.
· Use a vacuum pump with a reverse flow check valve.
-The vacuum pump oil may flow back into the refrigerant cycle and cause the lubricant deterioration.
2
Gravimeter
Unit
[1] Service tools
Use the below service tools as exclusive tools for R407C refrigerant.
No. Tool name Specifications
1 Gauge manifold ·Only for R407C.
·Use the existing fitting SPECIFICATIONS. (UNF7/16)
·Use high-tension side pressure of 3.43MPa·G or over.
2 Charge hose ·Only for R407C.
·Use pressure performance of 5.10MPa·G or over.
3 Electronic scale 4 Gas leak detector ·Use the detector for R134a or R407C. 5 Adapter for reverse flow check. ·Attach on vacuum pump. 6 Refrigerant charge base. 7 Refrigerant cylinder. ·For R407C ·Top of cylinder (Brown)
·Cylinder with syphon
8 Refrigerant recovery equipment.
[2] Notice on repair service
·After recovering the all refrigerant in the unit, proceed to working.
·Do not release refrigerant in the air.
·After completing the repair service, recharge the cycle with the specified amount of liquid refrigerant.
[3] Refrigerant recharging
(1) Refrigerant recharging process
1Direct charging from the cylinder.
·R407C cylinder are available on the market has a syphon pipe.
·Leave the syphon pipe cylinder standing and recharge it. (By liquid refrigerant)
(2) Recharge in refrigerant leakage case
·After recovering the all refrigerant in the unit, proceed to working.
·Do not release the refrigerant in the air.
·After completing the repair service, recharge the cycle with the specified amount of liquid refrigerant.
3
2
PAR-20MAA
ON/OFF
CENTRALLY CONTROLLED
ERROR CODE
CLOCK
ON OFF
˚C
CHECK
CHECK MODE
FILTER
TEST RUN FUNCTION
˚C
1Hr.
NOT AVAILABLE
STAND BY DEFROST
FILTER
CHECK TEST
TEMP.
TIMER SET
Press this button to switch the cooler, electronic dry (dehumidify), automatic and heater modes.
OPERATION SWITCH button
This sets the room temperature. The temperature setting can be performed in 1: units Setting range Cooler 19: to 30: Heater 17: to 28:
TEMP. ADJUSTMENT button
This switches between continuous operation and the timer operation.
TIMER button
This switches between the operation and stop modes each time it is pressed. The lamp on this button lights during operation.
ON/OFF button
Only press this button to perform an inspection check or test operation. Do not use it for normal operation.
CHECK-TEST RUN button
This switch the horizontal fan motion ON and OFF.
(Not available for this model.)
LOUVER button
This adjusts the vertical angle of the ventilation.
AIR DIRECTION button
This resets the filter service indication display
FILTER button
This sets the current time, start time and stop time.
TIME SETTING button
This sets the ventilation fan speed.
AIR SPEED button
PART NAMES AND FUNCTIONS
Indoor Unit
PKFY-P32VGM-A PKFY-P40VGM-A PKFY-P50VGM-A
Air intake
Filter
Air intake grille
Auto vane
Guide vane
Air outlet
Remote controller [PAR-20MAA]
Once the controls are set, the same operation mode can be repeated by simply pressing the on / off button.
Operation buttons
4
Display
PAR-20MAA
ON/OFF
CENTRALLY CONTROLLED
ERROR CODE
CLOCK
ON OFF
˚C
CHECK
CHECK MODE
FILTER
TEST RUN FUNCTION
˚C
1Hr.
NOT AVAILABLE
STAND BY DEFROST
FILTER
CHECK TEST
TEMP.
TIMER SET
CENTRALLY CONTROLLED display
This indicates when the unit is con-
trolled by optional features such as central control type remote controller.
TIMER display
This indicates when the continuous
operation and time operation modes are set.
It also display the time for the timer
operation at the same time as when it is set.
OPERATION MODE display
This indicates the operation mode.
STANDBY display
The [STANDBY] symbol is only displayed from the time the heating
operation starts unit the heated air begins to blow.
DEFROST display
This indicates when the defrost oper-
ation is performed.
CLOCK display
The current time , start time and stop
time can be displayed in ten second intervals by pressing the time switch button. The start time or stop time is always displayed during the timer operation.
In this display example on the bot­tom left, a condition where all dis­play lamps light is shown for expla­nation purposes although this differs from actual operation.
AIR DIRECTION display
This displays the air direction.
AIR SPEED display
The selected fan speed is displayed.
ROOM TEMPERATURE display The temperature of the suction air
is displayed during operation. The
display range is 8°C to 39°C. The display flashes 8°C when the actual temperature is less than 8°C and flashes 39°C when the actual tem­perature is greater than 39°C.
Operation lamp
This lamp lights during operation, goes off when the unit stops and flashes when a malfunction occurs.
This display lights in the check mode or when a test operation is per­formed.
CHECK MODE
TEST RUN
display
FILTER display
CHECK display
This indicates when a malfunction
has occurred in the unit which should be checked.
SET TEMPERATURE display
This displays the selected setting
temperature.
Caution
Only the Power display lights when the unit is stopped and power supplied to the unit.
When the central control remote control unit, which is sold separately, is used the ON-OFF button, operation switch button
and TEMP. adjustment button do not operate.
“NOT AVAILABLE” is displayed when the Air speed button are pressed.This indicates that this room unit is not equipped with the fan direction adjustment function and the louver function.
When power is turned ON for the first time, it is normal that “H0” is displayed on the room temperature indication (For max. 2minutes). Please wait until this “H0” indication disappear then start the operation.
POWER display
This lamp lights when electricity is supplied to the unit.
This lamp lights when the filter need to be cleaned.
5
3
Item
V•Hz
kW kW kW kW
A A
— mm mm mm
k/min
Pa kW
[mm(in.) [mm(in.)
[mm
dB
kg
Cooling capacity
Power
Heat exchanger
Insulator
Air filter
Fan No
Air flow W2
Pipe
dimensions
Unit drain pipe size Noise level W2 Product weight
Exterior
(munsell symbol)
Fan motor
output
External
static pressure
Liquid
side
Gas side
Heating capacity
F
a
n
Dimensions
Height
Width Depth
Electric characteristic
Input
Cooling Heating Cooling Heating
Current
PKFY-P32VGM-A
PKFY-P40VGM-A PKFY-P50VGM-A
Single phase 220V-230V-240V · 50Hz / 220V · 60Hz
3.6
4.0
4.5
5.0
0.07
0.07
0.32
0.32
Plastic , white : <0.70Y 8.59/0.97>
340 990 235
Cross fin (Aluminum plate fin and copper tube)
Linflow fan 1
0
0.03
Polyethylene sheet
PP honey comb
O.D.20 (PVC pipe VP-20 connectable)
16
5.6
6.3
12-11-10-9
15.88(5/8")
9.52(3/8")
43-40-37-34
11.5-10.5-9.5-8
12.7(1/2")
6.35(1/4")
41-38-36-33
SPECIFICATIONS
3-1. Specification
Note 1. Rating conditions
Cooling :Indoor D.B. 27°C W.B. 19.0°C Heating : Indoor D.B. 20°C
W2. Air flow and the noise level are indicated as High - Middium1 - Middium2 - Low .
Outdoor D.B. 35°C W.B. 24°C Outdoor D.B. 7°C W.B. 6°C
6
3-2. Electrical parts specifications
Room temperature thermistor
Liquid pipe temperature thermistor
Gas pipe temperature thermistor
Fuse (Indoor controller board)
Fan motor (with inner-thermostat)
Fan motor capacitor
Vane motor
Linear expansion valve
Power supply terminal block
Transmission terminal block
MA remote controller terminal block
Symbol
TH21
TH22
TH23
FUSE
MF
C1
MV
LEV
TB2
TB5
TB15
PKFY-P32VGM-A
PKFY-P40VGM-A
Resistance 0°C/15k, 10°C/9.6k, 20°C/6.3k, 25°C/5.2k, 30°C/4.3k, 40°C/3.0k
Resistance 0°C/15k, 10°C/9.6k, 20°C/6.3k, 25°C/5.2k, 30°C/4.3k, 40°C/3.0k
Resistance 0°C/15k, 10°C/9.6k, 20°C/6.3k, 25°C/5.2k, 30°C/4.3k, 40°C/3.0k
250V 6.3A
PM4V30-K 220-240V/220V , 50/60Hz
4 pole Output 30W
OFF 125±5;
2.0µF 440V
MP 35 EA DC12V
DC12V Stepping motor drive
Port dimension [3.2 (0 ~ 2000pulse)
(L, N, ;) 330V 30A
(M1, M2, S) 250V 20A
(1,2) 250V 10A
Model
Parts name
PKFY-P50VGM-A
Inner-thermostat
7
4 OUTLINES AND DIMENSIONS
Knock out hole for right piping
Refrigerant pipe.Drain pipe.
Wiring hole
Gas pipe
Liquid pipe
Address board
Filter grip
21
21
Knock out hole for under piping
Refrigerant piping.Drain pipe.
Wiring hole
Service panel
(Power supply access)
5/8F
Gas pipe
1/2F
Liquid pipe
3/8F
1/4F
50
32 , 40
Model
( Flexible hose total length 800 )
( Right side piping
installation )
( Left side piping
installation )
Drain pipe (VP-20)
(Front view ( to open the grille ))
12 - Louvers ( manual )
Air outlet
(Lower side)
Auto vane
(Left side)
(Front view)
Air intake
Air intake
Air intake
Air intake
Knock out hole for left piping
Refrigerant pipe.Drain pipe.Wiring hole.
(Right side)
35
700 153
449 86
581 54
31
280
80
60
70
245
50
395400
190
60
70 35
160 40
705 235
Less than 15
198
70
245
60
235
53
340
715 225
340 80 280 233
990
79
Installation plate
balance point hole
49 - [5 hole
for tapping screw
Knock out hole for
right-rear piping
Right-rear
piping hole
( Necessary clearance for Unit installation )
R52.5
R52.5
R52.5
R52.5
Unit center
Right side
Allowing clearances
Front view
W1 Sleeves are available on the market.
W2 This size shows the lower end of through hole.
[90 ~ [100
[75 ~ [80
[90
[75
Through holeSleeve
W1
50
32 , 40
Model
Details of installation plate
14 - [14 hole
for bolts
Left-rear
piping hole
Knock out hole for
left-rear piping
Less than 130
50 or more 150 or more
180 or more
30 or more
425
420
170
190
210 230
0
322
0355580130
190
230
272
310
0
35
95
150
205
260
320
345
495
20
75
135
190
245
300
360 405
495
32
0
w2
PKFY- P32VGM-A PKFY- P40VGM-A PKFY- P50VGM-A
Unit : mm
8
5
(GRN)
LED2
5432
TH22
1
4
1 1234567891023456
6
6
8
LEV
TH21 TH23
0N
SW4
0N
SW3SW2
0FF
0FF
P.B
TRANS
CN2S
DC13.1V
(RED)
AC220v~240V CNSK
X4
CNDK
CN2D
WHT
ORN ORN
1
CN41
4
135151
X4
LED1
FAN
F.C
CND
FUSE 250V
6.3A HA
ZNR
CN51
CN31
I.B
C1
CN3A
DRAIN
{
TB15
1 2
{
MV
CN6V
VANE
(GRN)
ADDRESS
(RED) CN81
ADDRESS
(RED)
CN42
See fig:w1
REMOTE INDICATION
CN52
CENTRALLY CONTROL
(WHT)
(WHT)
LEV
CN60
(WHT)
CN32
REMOTE SWITCH
(RED)
CN20
INTAKE
CN21
LIQUID
(WHT)
CN29
GAS
(BLK)
CN2M
M-NET
(BLU)
(BLU)
BLU BLU
(WHT)
(WHT)
(WHT)
BLK
(WHT)
(RED)
(RED)
(WHT)
RED
WHT
BLK
WHT
BLK
PIN
WHT
YLW
YLW
ORN
ORN
BLU
BLU
RED
RED
BRN
BRN
CONTROLLER DC8.7-13V
TO MA-REMOTE
M1
M2
S(SHIELD)
DC24-30V
BC CONTROLLER
RED
BLU
REMOTE CONTROLLER
TO OUTDOOR UNIT
~/N 220V 60Hz
BREAKER (15A)
FUSE(15A)
~/N 220-230-240V 50Hz
TO NEXT INDOOR UNIT
PULL BOX
N
L
TB5
TB2
GRN/YLW
BLU
RED
1221 21
432165 87654321 4321
321
MF
213
315
654321
2
1
13
2
1 3
1 2
31
1
2
3
1
2
A.B
SWC
SW5
220V 240V
2ND DIGIT
CN82
ADDRESS
(RED)
ON
OFF
12345678910
SW1
SW12SW11
3RD DIGIT
00
1ST DIGIT
CONNECTION NO.
SW14
0
ADDRESS
(RED)
CN43
4 3 2 1
8 7 6 5 4 3 2 1
SW3
21
OFF
ON
345678910
PKFY-P50VGM-A
ON
OFF
123456
<w1>
PKFY-P40VGM-A
654321
OFF
ON
654321
OFF
ON
PKFY-P32VGM-A
Models SW2
54321
OFF
1098756
ON
OFF
1234
1098756
ON
OFF
1234
54321
OFF
ON
54321
OFF
ON
ON
SW4
POWER SUPPLY
P.B
Indoor power board
Power supply for MA-Remote controller on lamp is lit
Main power supply(Indoor unit:220-240V) power on lamp is lit
LED on indoor board for service
Power supply for MA-Remote controller
Function
Main power supply
Meaning
LED2
LED1
Mark
NameNameName SymbolSymbolSymbol
Option selector
SWC
Linear expansion valve
LEV
Varistor
ZNR
Model selection
Capacity code Mode selection
Remote indication
Centrally control
Remote switch
I.B
Indoor controller board Connector
CN32
CN51 CN52
Switch
SW2 SW3 SW4
Voltage selection
Address setting 2nd digit Connection No.
Address setting 1st digit
Mode selection
Power supply
Vane motor
Switch
Terminal block
SW5
A.B
SW1
SW11 SW12 SW14
TB2
MV
Capacitor(fan motor)
C1
FUSE (6.3A)
Pipe temperature,detection/Gas
Pipe temperature,detection/Liguid
Room temperature ,detection
Fan phase control
Thermistor
(0°C/15t,25°C/5.4t)
(0°c/15t,25°c/5.4t)
(0°c/15t,25°c/5.4t)
F.C FUSE
TH21
TH22
TH23
Aux.Relay
Aux.Relay(Fan motor)
X4
Fan motor(with inner thermo)
MF
TB5
Transmission
TB15
MA-remote controller
CN41
HA terminal-A
Circuit board (Address)
(Remote controller wire is non-polar.)
7.
In case of using MA-Remote controller,please connect to TB15.
In case of using M-NET,please connect to TB5.(Transmission line is non-polar.)
6.
Set SW5 to 240V side when the power supply is 230 and 240 volts.
Please set the switch SW5 according to the power supply voltage.
1.
At servicing for outdoor unit,always follow the wiring diagram of outdoor unit.
2.
Symbol[S] of TB5 is the shield wire connection.
3.
4.
The setting of the SW2 dip switches differs in the capacity for the detail,refer to the fig:w1.
Note
5.
When the power supply is 220 volts,set SW5 to 220V side.
Symbols used in wiring diagram above are, :terminal block, :connector.
WIRING DIAGRAM
PKFY-P32VGM-A , PKFY-P40VGM-A , PKFY-P50VGM-A
9
6 REFRIGERANT SYSTEM DIAGRAM
Strainer (#50mesh)
Strainer (#100mesh)
Strainer (#100mesh)
Heat exchanger
Room temperature thermistor TH21
Gas pipe temperature thermistor TH23
Liquid pipe temperature thermistor TH22
Linear expansion valve
Gas pipe
Liquid pipe
Flare connection
PKFY-P32VGM-A PKFY-P40VGM-A PKFY-P50VGM-A
Item
Capacity
Gas pipe Liquid pipe
PKFY-P32VGM-A, PKFY-P40VGM-A
{12.7 (1/2”)
{6.35 (1/4”)
PKFY-P50VGM-A
[15.88(5/8”)
[9.52(3/8”)
10
7
1
3
2
2
3
1
Red
White
Black
Fan
Protector
Orange
Red
White
Blue
Brown
Yellow
3
6
1
5
4
2
M
M
Blue
Brown
Yellow
Orange
Red
Pink
4
5
2
3
6
1
TROUBLE SHOOTING
7-1. How to check PKFY-P32VGM-A , PKFY-P40VGM-A, PKFY-P50VGM-A
Parts name
Room temperature thermistor (TH21)
Liquid pipe temperature thermistor (TH22)
Gas pipe temperature thermistor (TH23)
Vane motor
Fan motor
Check method
Disconnect the connector then measure the resistance with the tester. (Surrounding temperature 10°C~30°C)
Normal
4.3k'~9.6k'
Abnormal
Open or short
(Refer to the next page for a detail.)
Measure the resistance between the terminals using the tester. (Surrounding temperature 20°C~30°C)
Connector
Normal Abnormal
Brown - Yellow
Brown - Blue
Red - Orange
186' ~ 214'
Open or short
Red - Pink
Measure the resistance between the terminals using the tester.
(Surrounding temperature 20°C)
Motor terminal or
relay connector
Red - Black 141.2
White - Black 131.5
Normal Abnormal
Open or short
Linear expansion valve
Disconnect the connector then measure the resistance with the tester. (Surrounding temperature 20°C)
(1)-(5)
White-Red
Normal
(2)-(6)
Yellow-Brown
(3)-(5)
Orange-Red
(4)-(6)
Blue-Brown
Abnormal
Open or short
(Refer to the next
page for a detail.)
150' ±10%
11
<Thermistor Characteristic graph>
Thermistor for lower temperature
Room temperature thermistor(TH21) Liquid pipe temperature thermistor (TH22) Gas pipe temperature thermistor (TH23)
Thermistor R0=15k' ±3% Fixed number of B=3480k' ±2%
Rt=15exp { 3480( ) }
1
273+t
1
273
0: 15k' 10: 9.6k' 20: 6.3k' 25: 5.2k' 30: 4.3k' 40: 3.0k'
< Thermistor for lower temperature >
50
40
30
Resistance (K")
20
10
0
-20 -10 0 10 20 30 40 50 Temperature (:)
Linear expansion valve
Operation summary of the linear expansion valve.
• Linear expansion valve open/close through stepping motor after receiving the pulse signal from the indoor controller board.
• Valve position can be changed in proportion to the number of pulse signal.
<Connection between the indoor controller board and the linear expansion valve>
Linear expansion valve
4
M
6
2
5
White
1
Red
3
Orange
Blue
Brown
Yellow
[4 [3
[2 [1
Brown
Red
Blue
Orange
Yellow
White
Connector(CN60)
Controller board
DC12V
6 5
4 3
2 1
Drive circuit
[4 [3
[2 [1
12
<Output pulse signal and the valve operation>
D
A
E
B
C
Open
Extra tightning (80~100pulse)
Pulse number
2000 pulse Opening a valve all the way
Close
Valve position (capacity)
6 5 4 3 2 1
LED1T
Liquid pipe thermistor
Linear expansion valve
2
OFF
ON ON
OFF
Output
3
OFF OFF
ON ON
Output
(Phase)
{1 {2 {3 {4
Linear expansion valve operation
1
ON
ON OFF OFF
4
ON OFF OFF
ON
Closing a valve : 1 → 2 → 3 → 4 → 1 Opening a valve : 4 3 2 1 4
The output pulse shifts in above order.
1. When linear expansion valve operation stops, all output phase
become OFF.
2. At phase interruption or when phase does not shift in order, motor does not rotate smoothly and motor locks and vibrates.
When the switch is turned on, 2200 pulse closing valve signal will
be send till it goes to
A
point in order to define the valve posi-
tion.
When the valve move smoothly, there is no noise or vibration occurring from the linear expansion valve : however, when the pulse number moves from
E
to Aor when the valve is locked,
more noise can be heard than normal situation.
Noise can be detected by placing the ear against the screw dri-
ver handle while putting the screw driver to the linear expansion valve.
Trouble shooting
Symptom
Operation circuit fail­ure of the micro processor.
Linear expansion valve mechanism is locked.
Short or breakage of the motor coil of the linear expansion valve.
Valve doesn't close completely (thermis­tor leaking).
Wrong connection of the connector or contact failure.
Check points
Disconnect the connector on the controller board, then con­nect LED for checking.
Pulse signal will be sent out for 10 seconds as soon as the main switch is turned on. If there is LED with lights on or lights off, it means the operation circuit is abnormal.
Motor will idle and make ticking noise when motor is operated while the linear expansion valve is locked. This ticking sound is the sign of the abnormality.
Measure the resistance between the each coil (red-white, red-orange, brown-yellow, brown-blue) using a tester. It is normal if the resistance is in the range of 150'+10%.
To check the linear expansion valve, operate the indoor unit in fan mode and at the same time operate other indoor units in cooling mode, then check the pipe temperature <liquid
controller, it means the valve is not closed all the way. It is not necessary to exchange the linear expansion valve, if the leakage is small and not making any trouble.
Check the color of lead wire and missing terminal of the con­nector.
pipe temperature> of the indoor unit by the outdoor multi controller board operation monitor. During fan operation, linear expansion valve is closed completely and if there are some leaking, detecting tempera­ture of the thermistor will go lower. If the detected temperature is much lower than the temperature indicated in the remote
13
Countermeasures
Exchange the indoor con­troller board at drive circuit failure.
Exchange the linear expansion vale.
Exchange the linear expansion valve.
If large amount of thermis­tor is leaked, exchange the linear expansion valve.
Disconnect the connector at the controller board, then check the continuity.
7-2. FUNCTION OF DIPSWITCH PKFY-P32VGM-A , PKFY-P40VGM-A , PKFY-P50VGM-A
Switch Pole
1 2 3 4
SW1
Mode
Selection
5 6 7 8 9
10
SW2
Capacity
code
1~6
setting
Function
Operation by switch
ON OFF
Thermistor<Intake temperature detection>position
Filter clogging detection Provided Not provided Filter cleaning sign 2500hr 100hr Air intake Effective Not effective Remote indication switching Thermostat ON signal indication Fan output indication Humidifier control Air flow set in case of Fix to LOW w3 Fix to EXTRA LOW w3 Heat thermostat OFF Auto restart Effective Not effective Power source ON/OFF Effective Not effective
MODELS SW2 MODELS SW2 MODELS SW2
PKFY-
P32VGM-A
ON
OFF
123456
Built-in remote controller
Always operated while the heating mode
Depends on setting Remote controller
PKFY-
P40VGM-A
ON
OFF
123456
Indoor unit
w1
Operated depends on the condition
w3 Depends on SW1-7
PKFY-
P50VGM-A
ON
OFF
123456
w2
Remarks
Address board
<At delivery>
ON
OFF
NOTE:
12345678910
w1 At Heating mode, fan
operating.
w2 At Heating mode, operat-
ing heat thermostat ON.
w3 SW1-7=OFF, SW1-8=ON
Setting air flow. SW1-7=ON, SW1-8=ON Indoor fan stop.
Indoor controller board
Set while the unit is off.
<At delivery>
Set for each capacity.
SW3
Function
Selection
10
SW4
Unit
1~5
Selection
Heat pump/Cooling only Cooling only models Heat pump models
1
Louver Available Not available
2
Vane Available Not available
3
Vane swing function Available Not available
4
Vane horizontal angle Second setting First setting
5
Vane cooling limit angle setting
6
Indoor linear expansion
7
valve opening
Heater 4deg up Not effective Effective
8
Target Superheat setting
9
Target Sub cool setting 15degrees 10degrees
w4 Horizontal angle Down B,C
Effective Not effective
w5 9degrees 6degrees
ON
OFF
12345
Indoor controller board
Set while the unit is off.
<At delivery>
ON
OFF
NOTE:
12345678910
w4 At cooling mode, each
angle can be used only 1 hour.
w5 sw3-9 setting
PKFY-P32VGM-A= OFF PKFY-P40VGM-A= ON PKFY-P50VGM-A= OFF
Indoor controller board
Set while the unit is off.
<At delivery>
ON
OFF
12345
14
Operation by switchSwitch Pole Remarks
220V 240V
220V 240V
SW11
1st digit
address
setting
SW12
2nd digit
address
setting
SW14
Connect
ion No.
setting
SW5
Voltage
Selection
Rotary switch
Rotary switch
2
SW12
0
1
9
2
8
3
7
4
6
5
10 1
SW14
0
F
E
D
C
B
A
9
SW11
8
1
2
3
4
5
6
7
8
Address board
Address can be set while the unit is stopped.
0
1
9
7
6
5
Address setting should be done when
2
M-NET remote controller is being used.
3
4
<At delivery>
SW12
SW11
0
9
8
7
6
0
1
5
1
9
2
8
3
7
4
6
5
2
3
4
Address board
This is the switch to be used when the indoor unit is operated with R2 series outdoor unit as a set.
<At delivery>
SW14
0
1
2
F
3
E
4
D
5
C
6
B
7
A
8
9
Address board
If the unit is used at the 230V or 240V area, set the voltage to 240V. If the unit is used at the 220V, set the voltage to 220V.
<At delivery>
15
8
DISASSEMBLY PROCEDURE
PKFY-P40VGM-A
OPERATION PROCEDURE
1. REMOVE THE LOWER SIDE OF THE INDOOR UNIT FROM THE INSTALLATION PLATE
(1) Remove the left / right corner box of the indoor unit. (2) Hold and pull down the lower and both ends of the indoor
unit, and remove the section from the square hole. (Refer to the figure 2.1) Or remove the front panel and push the section down by using alankey ,etc. from the front side. (Refer to the figure 2.2).
(3) Unhook the top of the indoor unit from the back plate catch.
(Figure 2.2)
Square hole
2. REMOVING THE FRONT PANEL
(1) Open the front grille. (2) Remove the terminal block cover with a screw. (3) Remove the screw 3caps then remove the set 3screws. (4) After removing the lower side of the front panel a little,
remove it as pulling toward upper.
Up
Down
PHOTOS & ILLUSTRATION
(Figure 1)
(Figure2.1)
(Figure 3)
Hook
Hook
Square hole
Terminal block cover
3. REMOVING THE INDOOR CONTROLLER BOARD
(1) Remove the terminal block cover. (2) Remove the front panel. (see the photo 1) (3) Remove the electrical parts box(2screws). (4) Remove the electrical parts box cover(1screw). (5) Disconnect the connector on the indoor controller board and
remove the controller board by Pulling up the hook of the controller case. w To smooth works, hang the side hooks of the electrical
parts box on the hook of the motor cover. (see the photo 3)
(Photo 1)
Front panel
(Photo 2)
Motor cover
Electrical parts box hook w
(Photo 3)
Front grille
Set screw
Set screw
Electrical parts box
Set screw
Indoor control p.c.board
16
Hook
Controller case
Electrical parts box
OPERATION PROCEDURE
4. REMOVING THE VANE MOTOR
(1) Disconnect the connector CN6V on the indoor controller
board.
(2) Remove the 2screws of the vane motor, disconnect the
lead wire and remove the vane motor from the shaft.
(Photo 4)
Nozzle assemble
Van motor
PHOTOS & ILLUSTRATION
Set screws
Lead wire
5. REMOVING THE THERMISTOR
(1) Removing the room thermistor TH21.
1Disconnect the connector CN20<red> on the indoor
controller board.
2Remove the room thermistor from the holder.
(2) Removing the liquid pipe thermistor TH22.
1Disconnect the connector CN21<white> on indoor con-
troller board.
2Remove the liquid pipe thermistor with set to the pipe.
(3) Removing the gas pipe thermistor TH23.
1Disconnect the connector CN29<black> on indoor
controller board.
2Remove the gas pipe thermistor with set to the pipe.
6. REMOVING THE NOZZLE ASSEMBLE
(1) Disconnect the connector CN6V on the indoor controller
.board. (2) Disconnect the lead wire of the vane motor. (3) Remove the corner cover. (4) Pull the drain hose out from the nozzle assemble. (5) Unhook the hook of the lower nozzle assemble and
pull the nozzle assemble toward you,then remove the
nozzle assemble by sliding it down.
(Photo 5)
Liquid thermistor
Room thermistor
(Photo 6)
Nozzle assemble
Hook
Gas pipe thermistor
Electrical parts box
Drain hose
Corner cover
7. REMOVING THE ELECTRICAL PARTS BOX
(1) Remove the terminal block cover. (2) Remove the front panel.(see the photo 1) (3) Disconnect the vane motor connector. (4) Disconnect the fan motor connector from the fan motor. (5) Remove the liquid / gas pipe thermistor.(see the photo 5) (6) Remove the electrical parts box (2screws).
8. REMOVING THE FAN MOTOR
(1) Remove the terminal block cover. (2) Remove the front panel.(see the photo 1) (3) Remove the electrical parts box.(see the photo 7) (4) Remove the nozzle assemble.(see the photo 6) (5) Remove the fan motor leg fixing 3screws. (6) Unscrew the set screws using by alankey and remove it by
sliding the fan motor to right.
(7) Remove the 4screws and remove the motor cover from the
fan motor leg.
(Photo 7)
Liquid pipe thermistor
(Photo 8)
Set screw
Fan motor connector
(Photo 9)
Motor cover
Fan motor
screws
Vane motor connector
Electrical parts box
motor leg
17
OPERATION PROCEDURE
9. REMOVING THE LINE FLOW FAN
(1) Remove the terminal block cover. (2) Remove the front panel.(see the photo 1) (3) Remove the electrical parts box.(see the photo 7) (4) Remove the nozzle assembly.(see the photo 6) (5) Remove the fan motor.(see the photo 8) (6) Remove the pipe fixture with 2screws.(see the photo11) (7) Remove the left / right screws of the heat exchanger and
pull the left-hand side up.
(8) Remove the 2screws by sliding it toward you remove the
fixture(fixing bearing). w The fan motor is removable first , when the fan
removing is hard.
w When resetting the fan to the fan motor.
Locate and fix the shaft after installing the fan.
PHOTOS & ILLUSTRATION
(Photo10)
Heat exchanger
Set screws
Fixture(fixing bearing)
10. REMOVING THE HEAT EXCHANGER
(1) Remove the terminal block cover. (2) Remove the front panel.(see the photo 1) (3) Remove the electrical parts box.(see the photo 7) (4) Remove the corner box. (5) Remove the nozzle assemble.(see the photo 6) (6) Remove the 2screws and the pipe fixture. (7) Remove the 2screws and heat exchanger.
(Photo 11)
Set screw
Heat exchanger
Pipe fixture
Set screws
18
9
1 2 3 4 5 6 7 8
9 10 11 12 13
1 1 1 2 1 3 1 1 1 1 1 1 1
No.
Parts No.
Parts Name
Specifications
PKFY-
P32/P40/P50VGM-A
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
Recom-
mended
Q'ty
Unit
Amount
Price
R01 07Y 651 R01 07Y 092 R01 07Y 691 R01 A16 500 R01 07Y 002 R01 07Y 096 R01 85Y 304 T7W B01 294 R01 07Y 658 R01 07Y 635 R01 07Y 808 R01 07Y 623 R01 09Y 658
FRONT PANEL VANE SLEEVE FRONT GRILLE AIR FILTER AUTO VANE SCREW CAP ADDRESS CABLE ADDRESS BOARD CORNER COVER BOX ASSEMBLY BACK PLATE UNDER COVER CORNER COVER
A.B
PARTS LIST
STRUCTURAL PARTS PKFY-P32VGM-A PKFY-P40VGM-A PKFY-P50VGM-A
1
2
13
12
11
10
9
3
19
5
4
6
7
8
ELECTRICAL PARTS
PAR-20MAA
ON/OFF
CENTRALLY CONTROLLED
ERROR CODE
CLOCK
ON OFF
˚C
CHECK
CHECK MODE
FILTER
TEST RUN FUNCTION
˚C
1Hr.
NOT AVAILABLE
STAND BY DEFROST
FILTER
CHECK TEST
TEMP.
TIMER SET
No.
Parts No. Parts Name
Specifications
Remarks
(Drawing No.)
Wiring
Diagram
Symbo
l
Recom-
mended
Q'ty
Unit
Amount
PKFY-
P40VGM
-A
P32VGM
-A
Price
1
2
3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
1 1
1 1 1 1 1 1 1 2
10
4 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1
1
1 1 1 1 1 1 1 1 2
10
4 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1
MF
MV
TB2 TB5
TB15
C1
P.B
I.B
FUSE
TH21 TH22 TH23
LEV
P50VGM
-A
1
1
1 1 1 1 1 1 1 2
10
4 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1
3P(L , N ,; ) 3P(M1,M2,S) 2P(1,2)
2.0= 440V
250V 6.3A
PAR-20MAA
T7W A01 762 R01 E25 480 R01 E26 480 R01 E27 480 R01 07Y 114 R01 005 103 R01 07Y 102 R01 07Y 106 T7W A00 675 R01 07Y 524 R01 07Y 530 R01 07Y 059 R01 07Y 038 R01 09Y 038 R01 E02 223 R01 07Y 527 R01 07Y 135 R01 07Y 105 T7W 521 716 T7W E00 716 R01 556 246 R01 588 255 R01 E02 313 T7W E10 310 T7W 520 239 R01 E26 202 R01 E28 202 R01 E03 202 R01 07Y 130 R01 E27 401
FAN MOTOR HEAT EXCHANGER HEAT EXCHANGER HEAT EXCHANGER LINE FLOW FAN SLEEVE BEARING BEARING MOUNT BEARING SUPPORT FAN GUARD DRAIN PLUG NOZZLE ASSY ARM GUIDE VANE GUIDE VANE VANE MOTOR DRAIN HOSE MOTOR COVER RUBBER MOUNT TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK RUN CAPACITOR POWER BOARD CONTROLLER BOARD FUSE ROOM THERMISTOR
LIQUID PIPE THERMISTOR GAS PIPE THERMISTOR MOTOR SUPPORT LINEAR EXPANSION VALVE REMOTE CONTROLLER
PKFY-P32VGM-A PKFY-P40VGM-A PKFY-P50VGM-A
1
3
4
2
28
27
242526
23
5
6
8
9
10
29
7
11 13 14 15
12
16
1817 20
19
21
22
cCopyright 2001 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD. Distributed in Feb. 2001. No.OC250 PDF 810 Made in Japan
HEAD OFFICE : MITSUBISHI DENKI BLDG., 2-2-3, MARUNOUCHI, CHIYODA-KU TOKYO 100-8310, JAPAN
New publication, effective Feb. 2001. Specifications subject to change without notice
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