Mitsubishi PKFY-P20VAM-A, PKFY-P25VAM-A Service Manual

Page 1
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
TECHNICAL & SERVICE MANUAL
2001
No. OC254
Series PKFY
Indoor unit [Model names] [Service Ref.]
PKFY-P20VAM-A PKFY-P20VAM-A PKFY-P25VAM-A PKFY-P25VAM-A
Wall Mounted
INDOOR UNIT
R407C
CONTENTS
1. SAFETY PRECAUTION·····················3
2. PART NAMES AND FUNCTIONS······5
3. SPECIFICATION ·································7
4. OUTLINES AND DIMENSIONS ·········9
5. WIRING DIAGRAM···························10
6. REFRIGERANT SYSTEM DIAGRAM···11
7. TROUBLESHOOTING······················12
9. PARTS LIST ·····································20
R22
Page 2
Page 3
1
SAFETY PRECAUTION
Cautions for using with the outdoor unit which adopts R407C refrigerant.
· Do not use the existing refrigerant piping.
-The old refrigerant and lubricant in the existing piping contains a large amount of chlorine which may cause the lubricant deterioration of the new unit.
· Use “low residual oil piping”.
-If there is a large amount of residual oil (hydraulic oil, etc.) inside the piping and joints, deterioration of the lubricant will result.
· Store the piping to be used during installation indoors with keep both ends sealed until just before brazing. (Store elbows and other joints in a plastic bag.)
-If dust, dirt, or water enters the refrigerant cycle, deterioration of the oil and compressor trouble may result.
· Use ESTR , ETHER or HAB as the lubricant to coat flares and flange connection parts.
Use liquid refrigerant to seal the system.
-If gas refrigerant is used to seal the system, the composition of the refrigerant in the cylinder will change and performance
may drop.
· Do not use a refrigerant other than R407C.
-If another refrigerant (R22, etc.) is used, the chlorine in the refrigerant may cause the lubricant deterioration.
· Use a vacuum pump with a reverse flow check valve.
-The vacuum pump oil may flow back into the refrigerant cycle and cause the lubricant deterioration.
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Page 4
Gravimeter
Unit
[1] Service tools
Use the below service tools as exclusive tools for R407C refrigerant.
No. Tool name Specifications
1 Gauge manifold ·Only for R407C.
·Use the existing fitting SPECIFICATIONS. (UNF7/16)
·Use high-tension side pressure of 3.43MPa·G or over.
2 Charge hose ·Only for R407C.
·Use pressure performance of 5.10MPa·G or over.
3 Electronic scale 4 Gas leak detector ·Use the detector for R134a or R407C. 5 Adapter for reverse flow check. ·Attach on vacuum pump. 6 Refrigerant charge base. 7 Refrigerant cylinder. ·For R407C ·Top of cylinder (Brown)
·Cylinder with syphon
8 Refrigerant recovery equipment.
[2] Notice on repair service
·After recovering the all refrigerant in the unit, proceed to working.
·Do not release refrigerant in the air.
·After completing the repair service, recharge the cycle with the specified amount of liquid refrigerant.
[3] Refrigerant recharging
(1) Refrigerant recharging process
1Direct charging from the cylinder.
·R407C cylinder are available on the market has a syphon pipe.
·Leave the syphon pipe cylinder standing and recharge it. (By liquid refrigerant)
(2) Recharge in refrigerant leakage case
·After recovering the all refrigerant in the unit, proceed to working.
·Do not release the refrigerant in the air.
·After completing the repair service, recharge the cycle with the specified amount of liquid refrigerant.
4
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2
PAR-20MAA
ON/OFF
CENTRALLY CONTROLLED
ERROR CODE
CLOCK
ON OFF
˚C
CHECK
CHECK MODE
FILTER
TEST RUN FUNCTION
˚C
1Hr.
NOT AVAILABLE
STAND BY DEFROST
FILTER
CHECK TEST
TEMP.
TIMER SET
Press this button to switch the cooler, electronic dry (dehumidify), automatic and heater modes.
OPERATION SWITCH button
This sets the room temperature. The temperature setting can be performed in 1: units Setting range Cooler 19: to 30: Heater 17: to 28:
TEMP. ADJUSTMENT button
This switches between continuous operation and the timer operation.
TIMER button
This switches between the operation and stop modes each time it is pressed. The lamp on this button lights during operation.
ON/OFF button
Only press this button to perform an inspection check or test operation. Do not use it for normal operation.
CHECK-TEST RUN button
This switch the horizontal fan motion ON and OFF.
(Not available for this model.)
LOUVER button
This adjusts the vertical angle of the ventilation.
AIR DIRECTION button
This resets the filter service indication display
FILTER button
This sets the current time, start time and stop time.
TIME SETTING button
This sets the ventilation fan speed.
AIR SPEED button
PART NAMES AND FUNCTIONS
Indoor Unit
PKFY-P20VAM-A PKFY-P25VAM-A
Filter
Air intake grille
Air intake
Auto Vane
Guide vane
Air Outlet
MA remote controller [PAR-20MAA]
Once the operation of the unit is set, subsequent operations can only be performed by pressing the ON/OFF button
repeatedly.
Operation buttons
5
Page 6
PAR-20MAA
ON/OFF
CENTRALLY CONTROLLED
ERROR CODE
CLOCK
ON OFF
˚C
CHECK
CHECK MODE
FILTER
TEST RUN FUNCTION
˚C
1Hr.
NOT AVAILABLE
STAND BY DEFROST
FILTER
CHECK TEST
TEMP.
TIMER SET
Display
CENTRALLY CONTROLLED display
This indicates when the unit is con-
trolled by optional features such as central control type remote
controller.
TIMER display
This indicates when the continuous
operation and time operation modes are set.
It also display the time for the timer
operation at the same time as when it is set.
OPERATION MODE display
This indicates the operation mode.
STANDBY display
The [STANDBY] symbol is only dis-
played from the time the heating operation starts unit the heated air begins to blow.
CLOCK display
The current time , start time and stop
time can be displayed in ten second intervals by pressing the time switch button. The start time or stop time is always displayed during the timer operation.
In this display example on the bot­tom left, a condition where all dis­play lamps light is shown for expla­nation purposes although this differs from actual operation.
AIR DIRECTION display
This displays the air direction.
AIR SPEED display
The selected fan speed is displayed.
ROOM TEMPERATURE display The temperature of the suction air
is displayed during operation. The
display range is 8°C to 39°C. The display flashes 8°C when the actual temperature is less than 8°C and flashes 39°C when the actual tem­perature is greater than 39°C.
Operation lamp
This lamp lights during operation, goes off when the unit stops and flashes when a malfunction occurs.
DEFROST display
This indicates when the defrost operation is performed.
CHECK MODE
TEST RUN
This display lights in the check mode or when a test operation is performed.
display
FILTER display
CHECK display
This indicates when a malfunction
has occurred in the unit which should be checked.
SET TEMPERATURE display
This displays the selected setting
temperature.
Caution
Only the Power display lights when the unit is stopped and power supplied to the unit.
When the central control remote control unit, which is sold separately, is used the ON-OFF button, operation switch button
and TEMP. adjustment button do not operate.
“NOT AVAILABLE” is displayed when the Air speed button are pressed.This indicates that this room unit is not equipped with the fan direction adjustment function and the louver function.
When power is turned ON for the first time, it is normal that “H0” is displayed on the room temperature indication (For max. 2minutes). Please wait until this “H0” indication disappear then start the operation.
POWER display
This lamp lights when electricity is supplied to the unit.
This lamp lights when the filter need to be cleaned.
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3
Power Supply
Starting Current
Fan No. Air flow w 2 External static pressure Fan motor output
Item Power Cooling capacity Heating capacity
Exterior <munsell symbol> Out dimensions
Heat exchanger
Fan
Insulator Air filter
Pipe dimensions
Unit drain pipe size Noise level w 2 Product weight
Unit
[,V,Hz
kW kW kW kW
A A
— mm mm mm
K/min
Pa kW
[mm(in.) [mm(in.)
[mm
dB
kg
Cooling Heating Cooling Heating
Height Width Depth
Gas side Liquid side
PKFY-P20VAM-A
2.2
2.5
PKFY-P25VAM-A
2.8
3.2
0.04
0.04
0.20
0.20
Plastic munsell : <2.60Y 8.66/0.69>
295 815 158
Cross fin
Lineflow fan 1
5.9-5.6-5.2-4.9 0
0.017
Polyethylene sheet
PP honey comb
12.7 (1/2")
6.35 (1/4")
PVC pipe VP-16 connectable (I.D. 16)
36-35-33-32
8.5
Electric
characteristic
Single phase, 220-230-240V, 50Hz Single phase, 220V, 60Hz
SPECIFICATION
3-1. Specification
Note 1. Rating conditions
Cooling :Indoor D.B. 27°C W.B. 19.0°C Heating : Indoor D.B. 20°C
ww
2. Air flow and the noise level are indicated as High-Middium 1-Middium2-Low.
Outdoor D.B. 35°C W.B. 24°C Outdoor D.B. 7°C W.B. 6°C
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3-2. Electrical parts specifications
Parts name
Model
Symbol
TH21
TH22
TH23
FUSE
MF
C1
MV
LEV
TB2
TB5
Resistance 0:/15k", 10:/9.6k", 20:/6.3k", 25:/5.2k", 30:/4.3k", 40:/3.0k"
Resistance 0:/15k", 10:/9.6k", 20:/6.3k", 25:/5.2k", 30:/4.3k", 40:/3.0k"
Resistance 0:/15k", 10:/9.6k", 20:/6.3k", 25:/5.2k", 30:/4.3k", 40:/3.0k"
250V 6.3A
4-Pole Output 17W / RC4V17
1.5µF 440V
MSFBC20A76 DC12V
(L, N, ;) 250V 20A
(M1, M2) 250V 10A
Liquid pipe thermistor
Gas pipe thermistor
Fan motor capacitor
Linear expansion valve
PKFY-P20VAM-A PKFY-P25VAM-A
Room temperature thermistor
Fuse (Indoor controller board)
Fan motor (with thermal fuse)
Vane motor (with limit switch)
Power supply terminal block
Transmission terminal block
DC12V Stepping motor drive
Port [3.2 (0~2000pulse) EDM-402ME
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Page 9
4
783
C
D
B
CBA
D
25.513
Air intake dimension
Air intake dimension
Air outlet dimension
Drain pipe length
Gas pipe
Detail of Terminal block
Terminal block for transmission
Terminal block for
transmission
Terminal block for
power supply
Address board
Terminal block for power supply
Knock out hole for
right - hand side piping
Knock out hole
for left - hand
side piping
Knock out hole
for under piping
Liquid pipe
815
630
695
660
450
520
54
50
16
45 91.5
10
34
2.5
2.5 16
450
10
45
5
45
3
R15
R15
R15
R12
R8
R8
R8
10
24.4
116
110
60
146
295
21.5
247.5
150
2.5 60
13
Detail of knock out hole (A B C)
Secondary
Primary
Knock out hole
for the remote
controller wiring
Knock out hole for the
remote controller wiring
: In case of connecting MA remote controller, use the
cable with the connector attached to the indoor unit.
Please connect the cable with the connector with the
lead wire and connector (Relay connector) for the
MA remote controller of indoor controller board.
: There is no terminal board for MA remote controller.
Air intake dimension
A
159
407.5
328328
298
235
235
205
205
175
175
170
170
10
10
0
298
407.5
168
135
125
1103510
27.540536587
113
128
0
295
260
260
225
225
190
190 180
159
155
155
120
120
85
85
30
30
45
44 50
0
133
122.5
97.5
85
60
47.5
22.5
15
90
102.5
124
4-4.535
4-4.540
4-4.537
4-1120
8- 4.3
0
72.5
Air intake dimension
Air intake
Installation plate
Knock out hole
Installation space
100 or more
20 or more
20 or more
130 or more
Address board
Drain pipe
Liquid pipe Flare connection 1/4F
Flare connection 1/2F
Gas pipe
Refrigerant
pipe
Address board is protected by
the plastic cover.
For the setting, remark 1-screw
using the screw driver.
Installation plate
Air outlet
angle
Air outlet
dimension
Air outlet direction
Detail of
address board
Dip switch
Terminal block
158
70.3
37.4
5
80
4- 9
12- 2.8
87- 5.1
65
17
3
1
1
Note1. For the installation, be sure to leave some space in case there
is fringe at edge of the ceiling.
Note2. Use the M10 or W3/8 bolt for the installation plate.
Note3. Refer for the specification table it below .
Connection inner dimension [16
Lotary switch(part No.)
Lotary switch(self address)
54 or more for left
or left back piping
Unit transplant parts
pipe hole
Position detail of the tapping screw and bats at pipe intake
Center of gravity hole for installation
OUTLINES AND DIMENSIONS
PKFY-P20VAM-A PKFY-P25VAM-A
Unit : mm
9
Page 10
5 WIRING DIAGRAM
12
to the connector . (Remote controller wire is non-polar.)
TB5
TB2
N
L
TO NEXT INDOOR UNIT
PULL BOX
FUSE (15A)
~/N 220V 60Hz
~/N 220-230-240V 50Hz
BREAKER
(15A)
POWER SUPPLY
GRN/YLW
ORN
ORN
PKFY-P20VAM
Models
OFF
ON
Models SW2
<w1>
SW2
PKFY-P25VAM
4321
4321
OFF
ON
Mark LED1 LED2
Meaning
Main power supply
Function
Power supply for MA-Remote controller
LED on indoor board for service
Main power supply(Indoor unit:220-230-240V) power on lamp is lit
Power supply for MA-Remote controller on lamp is lit
3.
In case of using M-NET, please connect to TB5.(Transmission line is non-polar.)
In case of connecting MA-remote controller, please connect MA remote controller cable in an accessorie2.
CN35P
MICON BOARD
(BLU)
CN53P
MICON BOARD
(RED)
(BLU)
(RED)
POWER BOARD
POWER BOARD
CN53M
CN35M
CN43
ADDRESS
(RED)
(RED)
ADDRESS
CN82
SW5
220V 240V
3RD
DIGIT
2ND DIGIT
1ST DIGIT
CONNECTION NO.
See fig: w1
(WHT)
CENTRALLY CONTROL
(GRN)
REMOTE INDICATION
(RED)
ADDRESS
(RED)
ADDRESS
(BLU)
CN20
INTAKE
(RED)
(BLU)
(GRN)
(RED)
BLU
RED
BLK
RED
WHT
BLU
BLU
M-NET REMOTE CONTROLLER
TO OUTDOOR UNIT BC CONTROLLER
CONTROLLER
TO MA-REMOTE
LIQUID (WHT)
(BLK)
GAS
(GRN)
PNK
YLW
ORN
BLU
RED
SWITCH
(WHT)
(WHT)
(WHT)
RED
WHT
YLW
ORN
BLU
BRN
6.
5.
4.
1.
Note
The setting of the SW2 dip switches differs in the capacity. For the detail,refer to the fig: w1.
Symbols used in wiring diagram above are, : terminal block, : connecter.
At servicing for outdoor unit, always follow the wiring diagram of outdoor unit.
Please set the switch SW5 according to the power supply voltage. Set SW5 to 240V side when the power supply is 230 and 240 volts. When the power supply is 220 volts, set SW5 to 220V side.
block
Terminal
Switch
Circuit board
Power supply
Transmission
Address board Mode selection
Address setting 1st digit
Connection No.
Address setting 2nd digit
Name
Voltage selection
Vane motorMV
Fan motor
(0:/15T,25:/5.4T)
TB5
TB2
SW14<A.B>
SW12<A.B>
SW11<A.B>
SW1<A.B>
A.B
Pipe temperature,detection/Gas
Capacitor(fan motor)C1
MF
TH23
Thermistor
SW3
SW2 Switch
CN52
CN51
CN41
CN32
Indoor controller board
NameSymbol
M.B
Legend
Connector
Remote switch HA terminal-A Centrally control Remote indication
Mode selection
Capacity code
P.B Indoor power board
Symbol Name Symbol
ZNR Varistor
Fuse (6.3A)FUSE Fan phase controlF.C
(0:/15T,25:/5.4T)
Pipe temperature,detection/liquid
(0:/15T,25:/5.4T)
Room temperature,detection
Thermistor
TH21
TH22 Linear expansion valveLEV
SW5<A.B>
CN5V
(BLU)
CN41
HA
REMOTE
CN32 CN34 CN29
LEV
CN60
CN3A
CN81CN42
CN52CN51
12345678910
SW3
0FF
0N
1234
SW2
LED2
M.B
CN21
CN2M
M-NET
FAN
CND
C1
FUSE 250V
6.3A
8
4
ON
OFF
12345678910
SW1
SW12 SW11
SW14
A.B
00
0
LED1
TH22TH23 TH21
5
MF
M1M2
DC24-30V
DC8.7-13V
{
P.B
ZNR
F.C
MV
{
21
LEV
6
654321
12345
4321
123 123 1 2 21
32145 32145
4123
612345 78
31
12
13245
123
1
2
3
4
5
6
7
8
1
2
3
4
5 4
2
3 1
321
12
146
13
1
2
3
4
5
6
1 2 3 4 5
PKFY-P20VAM-A PKFY-P25VAM-A
10
Page 11
6
Strainer (#100mesh)
Strainer (#50mesh)
Heat exchanger
Room temperature thermistor TH21
Gas pipe temperature thermistor TH23
Liquid pipe temperature thermistor TH22
Gas pipe
Liquid pipe
Flare
Linear expansion
valve
REFRIGERANT SYSTEM DIAGRAM
PKFY-P20VAM-A PKFY-P25VAM-A
Item
Gas pipe
Liquid pipe
Models
PKFY-P20VAM-A, PKFY-P25VAM-A
{12.7 (1/2”) {6.35 (1/4”)
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Page 12
7
White
Red
Black
Brown
Gray Yellow
CN34
1 4 6
321
FAN
1 2 3 4 5 6
LEV
White Yellow
Orange Blue
Red Brown
CN60
Blue
Yellow Red
Orange
Pink
3
5 1
4 2
Connect pin No.
M
TROUBLESHOOTING
7-1. How to check PKFY-P20VAM-A, PKFY-P25VAM-A
Part Name Check points
Room temperature thermistor(TH21)
Liquid pipe temperature thermistor(TH22)
Gas pipe temperature thermistor(TH23)
Disconnect the connector, then measure the resistance using a tester. (Surrounding temperature 10°C~30°C)
Normal
4.3k'~9.6k'
Abnormal
Open or short
(Refer to the next page for a detail.)
Vane motor
Fan motor
1Measure the resistance between the terminals using a tester.(Surrounding temperature 25:.)
1-2
Red-Pink
Normal
1-3
Red-Blue
1-4
Red-Orange
1-5
Red-Yellow
Abnormal
Open or short
400' ±7%
1Measure the resistance between the terminals using a tester.(Surrounding temperature 20:.)
Normal Abnormal
White-Black
Red-Black
2Without disassembling the parts, measure the electrical pressure of the gray wire(Signal line) and
brown wire (GND) while the power is on.
!At first, check if the electrical pressure is 12V between the
Normal
Abnormal
brown wire(GND) and yellow wire(VCC).
@Slowly start running the fan. It is normal if while the fan rotate once,
the electrical pressure change from 0V to12V then go back to 0V.
If the electrical pressure stay at around 0V or 10V, it means the fan motor has the defects.
195' 200'
Open or short
Linear expansion valve
Disconnect the connector then measure the resistance valve using a tester. (Coil temperature 20°C)
(1)-(5)
White-Red
(2)-(6)
Yellow-
Normal
Brown
(3)-(5)
Orange-Red
(4)-(6)
Blue-Brown
Abnormal
Open or short
150' ±10%
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Page 13
<Thermistor Characteristic graph>
Thermistor for lower temperature
Room temperature thermistor(TH21) Liquid pipe temperature thermistor(TH22) Gas pipe temperature thermistor(TH23)
Thermistor R0=15k' ±3% Fixed number of B=3480k' ±2%
Rt=15exp { 3480( ) }
1
273+t
1
273
0: 15k' 10: 9.6k' 20: 6.3k' 25: 5.2k' 30: 4.3k' 40: 3.0k'
< Thermistor for lower temperature >
50
40
30
Resistance (K")
20
10
0
-20 -10 0 10 20 30 40 50 Temperature (:)
Linear expansion valve
Operation summary of the linear expansion valve.
• Linear expansion valve open/close through stepping motor after receiving the pulse signal from the indoor controller board.
• Valve position can be changed in proportion to the number of pulse signal. <Connection between the indoor controller board and the linear expansion valve>
Controller board
DC12V
Linear expansion valve
4
M
6
2
5
White
1
Red
3
Orange
Blue
Brown
Yellow
[4 [3
[2 [1
Brown
Red
Blue
Orange
Yellow
White
Connector(CN60)
Note : Since the number of the connector at the controller board side and the relay connector are different, follow the color of
the lead wire.
6 5
4 3
2 1
Drive circuit
[4 [3
[2 [1
13
Page 14
<Output pulse signal and the valve operation>
D
A
E
B
C
Open
Extra tightning (80~100pulse)
Pulse number
2000 pulse Opening a valve all the way
Close
Valve position (capacity)
Thermistor
Linear expansion valve
Output
(Phase)
{1 {2 {3 {4
Linear expansion valve operation
1 ON ON
OFF OFF
2
OFF
ON ON
OFF
Output
3 OFF OFF
ON ON
4
ON OFF OFF
ON
Closing a valve : 1 2 3 4 1 Opening a valve : 4 3 2 1 4
The output pulse shift in above order.
1. When linear expansion valve operation stops, all output phase
become OFF.
2. At phase interruption or when phase does not shift in order, motor does not rotate smoothly and motor lock, and vibrates.
When the switch is turned on, 2200 pulse closing valve signal
will be send till it goes to
A point in order to define the valve
position.
When the valve move smoothly, there is no noise or vibration occurring from the linear expansion valve ; however, when the pulse number moves from E to A or when the valve is locked, more noise can be heard than normal situation.
Noise can be detected by placing the ear against the screw dri-
ver handle while putting the screw driver to the linear expansion valve.
Trouble shooting
Symptom
Operation circuit fail­ure of the micro processor.
Linear expansion valve mechanism is locked.
Short or breakage of the motor coil of the linear expansion valve.
Valve doesn't close completely (thermis­tor leaking).
Wrong connection of the connector or contact failure.
Check points
Disconnect the connector on the controller board, then con­nect LED for checking.
LED1k
Pulse signal will be sent out for 10 seconds as soon as the main switch is turn on. If there is LED with lights on or lights off, it means the operation circuit is abnormal.
Motor will idle and make ticking noise when motor is operated while the linear expansion valve is locked. This ticking sound is the sign of the abnormality.
Measure the resistance between the each coil (red-white, red-orange, brown-yellow, brown-blue) using a tester. It is normal if the resistance is in the range of 150'+10%.
To check the linear expansion valve, operate the indoor unit in fan mode and at the same time operate other indoor units in cooling mode, then check the pipe temperature <liquid
controller, it means the valve is not closed all the way. It is not necessary to exchange the linear expansion valve, if the leakage is small and not making any trouble.
Check the color of lead wire and missing terminal of the con­nector.
pipe temperature> of the indoor unit by the outdoor multi controller board operation monitor. During fan operation, linear expansion valve is closed completely and if there are some leaking, detecting tempera­ture of the thermistor will go lower. If the detected temperature is much lower than the temperature indicated in the remote
6 5 4 3 2 1
Countermeasures
Exchange the indoor con­troller board at drive circuit failure.
Exchange the linear expansion valve.
Exchange the linear expansion valve.
If large amount of thermis­tor is leaked, exchange the linear expansion valve.
Disconnect the connector at the controller board, then check the continuity.
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Page 15
7-2. FUNCTION OF DIP SWITCH PKFY-P20VAM-A, PKFY-P25VAM-A
Switch Pole
1 2 3 4
SW1
Mode
selection
5 6 7 8 9
10
SW2
Capacity
code
1~4
switch
Function
Operation by switch
ON OFF
Thermistor<Intake temperature> position
Filter clogging Provide Not provide Filter sign indication 2,500 hr 100 hr Air intake (Note 2) Not effective Not effective Remote indication switching Thermostat ON signal indication Fan output indication Humidifier control
Air flow at heat thermostat OFF
Auto restart function Effective Not effective Power ON/OFF Effective Not effective
MODEL SW2
PKFY-P20VAM-A
PKFY-P25VAM-A
Built-in remote controller
Fan operation at Heating mode Heat thermostat ON is operating
Low (Note 1) Extra low (Note 1) Setting air flow (Note 1) Reset to SW1-7
ON
OFF
1234
ON
OFF
1234
Indoor unit
Remarks
Address board
<At delivery>
ON
OFF
12345678910
(Note 1) SW1-7=OFF, SW1-8=ON
Setting air flow. SW1-7=OFF, SW1-8=ON Indoor fan stop.
(Note 2) It is impossible to intake
the fresh air.
Indoor controller board
Set while the unit is off.
<At delivery>
Set for each capacity.
SW3
Function
selection
10
Heat pump/Cool only Cooling only Heat pump
1
Capacity save Available Not available
2
Vane Available Not available
3
Reading change of LEV opening
4
on reversion of after defrosting
Vane horizontal angle Second setting First setting
5
Vane cooling limit angle setting (Note 1)
6
Indoor linear expansion
7
valve opening
Heater 4 degreed up Not effective Effective
8
Target Superheat setting temperature
9
Target Subcool setting temperature
Not available Available
Horizontal angle Down B,C Effective Not effective
9 degreed 6 degreed 15 degreed 10 degreed
Indoor controller board
Set while the unit is off.
<At delivery>
ON
OFF
12345678910
(Note 1) At cooling mode, each
angle can be used only 1 hour.
15
Page 16
Operation by switchSwitch Remarks
220V
240V
220V
240V
SW11
1st digit
address
setting
SW12
2nd digit
address
setting
SW14
Connection
No.
Setting
SW5
Voltage
selection
Rotary switch
Rotary switch
2
SW12
0
1
9
8
7
6
5
10
2
3
4
SW14
0
1
F
E
D
C
B
A
8
9
SW11
9
8
7
6
1
2
3
4
5
6
7
Address board
Address can be set while the unit is stopped.
0
1
5
Address setting should be done when M-NET
2
remote controller is being used.
3
4
<At delivery>
SW12
SW11
0
9
8
7
6
0
1
5
1
9
2
8
3
7
4
6
5
2
3
4
Address board
This is the switch to be used when the indoor unit is operated with R2 series outdoor unit as a set.
<At delivery>
SW14
0
1
2
F
3
E
4
D
5
C
6
B
7
A
8
9
Address board
If the unit is used at the 230V or 240V area, set the voltage to 240V. If the unit is used at the 220V, set the voltage to 220V.
<At delivery>
16
Page 17
8
Indoor unit removing plate
Insert the edge
Pull
Push
Corner hole
12
Push Down
Be careful not to damage the airflow adjustment plate with the screw driver.
Push
4
13
2
DISASSEMBLY PROCEDURE
PKFY-P25VAM-A
OPERATION PROCEDURE
1. REMOVING THE LOWER SIDE OF THE INDOOR UNIT FROM THE INSTALLATION PLATE
When there is removing plate (1) Remove the corner box at right lower side of the indoor
unit.
(2) Insert the removing plate at the back side of the corner box
to remove the indoor unit.
(3) Remove the hook by pulling the lower side of the indoor unit
down as shown in the figure 1.
When there is no removing plate or it can not be used for some
reason. (1) Remove the front panel. (2) Insert the screw driver to the corner hole at both left and
right side as shown in the figure 2.
(3) Push it up then, pull down the lower side of indoor unit and
remove the hook.
Be careful on removing heavy parts.
PHOTOS & ILLUSTRATIONS
Figure 1 Figure 2
2. REMOVING THE FRONT PANEL
Before removing the front panel, leave the open space at
upper side of air flow adjustment plate approximately 2 to 3 cm.
(1) Remove the screw caps then remove the set screws.
(Refer to the photo 1) (2) Remove the left side of the front panel, then right side. (3) After removing the lower side of the front panel a little,
remove it as pulling the upper side toward you. Please pay attention to the nozzle assemble.
INSTALLING THE FRONT PANEL (1) Insert the lower side of the front panel under the air
adjustment plate. (2) Set the upper side of the front panel. (3) Set the lower side of the front panel then fix it with the
screws.
(4) Press the area indicated as arrow sign and set it to the air
conditioner unit.
Photo 1
Figure 3
Airflow adjustment plate
Front panel
Set screws
17
Page 18
OPERATION PROCEDURE
PHOTOS & ILLUSTRATIONS
3. REMOVING THE INDOOR MICRO CONTROLLER BOARD AND INDOOR POWER BOARD
(1) Remove the front panel. (Refer to 2) (2) Remove the electrical box cover (screw 4 ✕ 10).
(Refer to the photo 2)
INDOOR MICRO CONTROLLER BOARD (1) Disconnect the following connectors on the indoor micro
controller board.
(connector in front of)
CN60, CN5V, CN34, CN29, CN21
CN42, CN81, CN3A, CN20
(2) Pull out the indoor micro controller board toward you, then
disconnect the rest of connectors.
CN53M, CN35M (See the photo 3)
INDOOR POWER BOARD (1) Disconnect the following connectors on the indoor power
board.
FAN, CN53P, CN35P, CN2M, CND
(2) Remove the screws of the indoor power board, then pull out
the indoor power board toward you. (See the photo 3)
Photo 2
Photo 3
Electrical box cover
Screw cap
Electrical box
Indoor micro controller board
Indoor power board
Indoor power board
4. REMOVING THE ELECTRICAL BOX
(1) Remove the front panel. (Refer to 2) (2) Remove the electrical box cover.
(3) Pull the nozzle assembly toward you as opening the catch
of the nozzle assembly. (4) Disconnect the indoor/outdoor connector. (5) Disconnect the following connector on the indoor micro
controller board. (See the photo 4)
CN60, CN5V, CN34, CN29, CN21, CN20, CN3A
(6) Disconnect the following connector on the indoor power
board. (See the photo 4)
FAN, CN2M, CND (7) Disconnect the ground wire. (8) Pull the disconnected lead wire out from the electrical box. (9) Push up the upper fixture catch to remove the box, then
pull the lower fixture and remove it from the box fixture.
Photo 4
Indoor micro controller board
Ground wire set screw
Electrical box
fixture (upper)
Indoor power board
fixture (lower)
Electrical box
18
Page 19
OPERATION PROCEDURE PHOTOS & ILLUSTRATIONS
5. REMOVING THE NOZZLE ASSEMBLY
(1) Remove the front panel (Refer to 2). (2) Remove the electrical box cover. (3) Disconnect the connector (CN5V) on the indoor micro con
troller board.
(4) After unhook the right side of the corner box, press the
upper left side and remove the corner box.
(5) Remove the nozzle assemble from the fixture.
(See the photo 5)
(6) Remove the drain hose.
Photo 5
fixture
Heat exchanger
Nozzle assembly
Electrical box
Drain hose
Drain hose
fixture
6. REMOVING THE LINE FLOW FAN AND THE FAN MOTOR
(1) Remove the front panel. (Refer to 2) (2) Remove the nozzle assembly. (Refer to 5) (3) Remove the electrical parts box. (4) Remove the fixture while pressing the right side of motor
fixture catch. (See the photo 6) (5) Remove the left side of the motor fixture. (6) Loosen the screw which fixes the line flow fan to the fan
motor, then remove the fan motor by sliding it to the right
side. (See the photo 6) (7) Pull the left-hand side of the heat exchanger toward you.
(See the photo 7) (8) Remove the line flow fan.
7. REMOVING THE VANE MOTOR
(1) Remove the front panel. (2) Remove the screw of the electrical parts box cover, and
remove the cover.
(3) Remove the screw of the vane motor, and remove the motor
from the shaft.
(4) Disconnect the vane motor connector (CN5V) on the indoor
controller board.
Heat exchanger
Photo 6
Line flow fan
set screws
Photo 7
Heat exchanger fixture (left)
Photo 8
Heat exchanger
Vane motor
Vane motor connect screws
Fan motor
fixture (right)
fixture (left) fixture set screws
Drain hose
Nozzle assembly
Heat exchanger
Nozzle assembly
8. REMOVING THE LIQUID PIPE THERMISTOR AND GAS PIPE THERMISTOR
(1) Remove the front panel. (Refer to 2) (2) Remove the electrical box cover. (3) Remove the pipe cover. (4) Cut the wiring fixed band. (5) Remove the liquid pipe thermistor and gas pipe thermistor.
(See the photo 9)
(6) Disconnect the connector (CN29) (CN21) on the indoor
micro controller board.
19
Photo 9
Heat exchanger
Liquid pipe thermis­tor
Gas pipe thermistor
Electrical box
Page 20
9
1 2 3 4 5 6 7 8 9
10
BOX FRONT PANEL AIR FILTER INTAKE GRILLE SCREW CAP RECEVING COVER GRILLE CATCH CORNER BOX BACK PLATE BRAND LABEL
No.
Parts No. Parts Name Specifications
PKFY-P20VAM-A PKFY-P25VAM-A
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
Recom­mended
Q'ty
Unit
Amount
Q'ty / set Price
1 1 1 1 1 1 1 1 1 1
3PCS/SET (DT25C174H03)
(BC79R798H02)
R01 22A 635 R01 22A 651 R01 22A 500 R01 22A 691 R01 22A 096
— R01 22A 054 T7W A00 658 R01 22A 808
PARTS LIST
PANEL PARTS PKFY-P20VAM-A PKFY-P25VAM-A
Part number that is circled is not shown in the figure.
20
Page 21
ELECTRICAL PARTS
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
FAN GUARD NOZZLE VANE MOTOR AUTO VANE DRAIN HOSE MOTOR BAND VANE SLEEVE FUSE ROOM TEMPERATURE THERMISTOR ADDRESS BOARD ADDRESS CABLE TERMINAL BLOCK TERMINAL BLOCK ELECTRICAL BOX POWER BOARD I
NDOOR CONTROLLER BOARD RUBBER MOUNT PIPE TEMPERATURE THERMISTOR PIPE TEMPERATURE THERMISTOR FAN MOTOR LINE FLOW FAN SLEEVE BEARING BEARING MOUNT REMOTE CONTROLLER
SET (LEFT, RIGHT)
250V 6.3A
3P (
L, N, ;
)
2P (
M1, M2
)
GAS LIQUID RC4V17-AA
PAR-20MAA
No.
Parts No. Parts Name
Specifications
PKFY­P25VAM-A
PKFY­P20VAM-A
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
Recom­mended
Q'ty
Unit Amount
Q'ty / set Price
MV
FUSE
TH21
A.B
TB2 TB5
P.B
M.B
TH23 TH22
MF
R.B
1 1 1 1 1 1 1 1 1 1 1 1 1 1
1
1 2 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1
1
1 2 1 1 1 1 1 1 1
(BG00J285G16)
T7W B00 675 R01 22A 530 R01 22A 223 R01 22A 002 R01 22A 527 R01 22A 126 R01 07Y 092 T7W 520 239 T7W E12 202 T7W B01 294 T7W E00 304 T7W 512 716 T7W E05 716
— T7W E03 313 R01 E27 310 R01 22A 105 R01 E38 202 T7W E06 202 T7W E11 762 R01 22A 114 R01 005 103 R01 22A 102
PAR-20MAA
ON/OFF
CENTRALLY CONTROLLED
ERROR CODE
CLOCK
ON OFF
˚C
CHECK
CHECK MODE
FILTER
TEST RUN FUNCTION
˚C
1Hr.
NOT AVAILABLE
STAND BY DEFROST
FILTER
CHECK TEST
TEMP.
TIMER SET
PKFY-P20VAM-A, PKFY-P25VAM-A
23 22 21 17 20 1719 18 141516
24
1
2
12
13
3
4
58 109 11
6 7
21
Page 22
HEAT EXCHANGER PARTS
1
2
HEAT EXCHANGER HEAT EXCHANGER LINEAR EXPANSION VALVE
With connection pipe With connection pipe
No.
Parts No. Parts Name Specifications
PKFY­P20VAM-A
PKFY­P25VAM-A
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
Recom-
mended
Q'ty
Unit
Amount
Q'ty / set Price
T7W E83 480 T7W E84 480 R01 E27 401
1
1
1 1 LEV
PKFY-P20VAM-A PKFY-P25VAM-A
1
2
22
Page 23
Page 24
HEAD OFFICE : MITSUBISHI DENKI BLDG., 2-2-3, MARUNOUCHI, CHIYODA-KU TOKYO 100-8310, JAPAN
cCopyright 2001 MITSUBISHI ELECTRIC ENGINEERING CO., LTD. Distributed in Feb. 2001. No. OC254 785 Made in Japan
New publication, effective Feb. 2001 Specifications subject to change without notice
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