Mitsubishi PKFY-P20VAM, PKFY-P25VAM Service Manual

TECHNICAL & SERVICE MANUAL
SPLIT-TYPE,HEAT PUMP AIR CONDITIONERS
CONTENTS
1. FEATURES·········································2
2. SAFETY PRECAUTION ·····················3
3. PART NAMES AND FUNCTIONS······4
4. SPECIFICATION·································6
6. WIRING DIAGRAM·····························9
7. REFRIGERANT SYSTEM DIAGRAM···10
8. TROUBLESHOOTING······················11
9. DISASSEMBLY PROCEDURE·········16
10. PARTS LIST ·····································19
<Indoor unit>
PKFY-P20VAM PKFY-P25VAM
No. OC163
1998
Models
Wall Mounted
Series PKFY
INDOOR UNIT
MODEL NAME
R407C
2
FEATURES
1
1. Compact 29.5cm high body fits snugly in even limited spaces.
2. Lightweight 8.5kg unit easy to transport and install.
3. Auto-flap shutter enhances good looks.
4. Front power supply box for easier wiring even after installation.
The front power supply box allows electrical wiring work to be done after the indoor unit has been installed. For easier installation, all the screws required for securing the indoor unit to the wall are accessible from the front of the unit.
5. 5-way piping provides more flexibility in selecting installation sites.
All piping including drainage can be conned from the rear, right, base, left and left rear of the unit, providing much greater flexibility in laying out piping and selecting installation sites.
Indoor unit
Wall Mounted
Series PKFY
Models
PKFY-P20VAM PKFY-P25VAM
Cooling capacity/Heating capacity
W
2,300 / 2,600 2,900 / 3,300
kcal/h
2,000 / 2,250 2,500 / 2,800
3
2
SAFETY PRECAUTION
Precautions for devices that use R407C refriqerant.
Cautions for connecting with R407C outdoor unit.
.
Caution:
· Do not use R407C piping after use it for R22.
· Do not use the existing refrigerant piping.
-The old refrigerant and refrigerator oil in the existing piping contains a large amount of chlorine which may cause the refrigerator oil of the new unit to deteriorate.
· Use refrigerant piping made of C1220(CU-DHP) phosphorus deoxidized copper as specified in the JIS H3300 “Copper and copper alloy seamless pipes and tubes”. In addition, be sure that the inner and outer surfaces of the pipes are clean and free of hazardous sulphur, oxides, dust/dirt, shaving particles, oils, moisture, or any other contaminant.
-Contaminants on the inside of the refrigerant piping may cause the refrigerant residual oil to deteriorate.
· Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before
brazing. (Store elbows and other joints in a plastic bag.)
-If dust, dirt, or water enters the refrigerant cycle, deterioration of the oil and compressor trouble may result.
· Use ester oil, ether oil or alkylbenzene (small amount) as the refrigerator oil to coat flares and flange connections.
-The refrigerator oil with degrade if it is mixed with a large amount of mineral oil.
· Use liquid refrigerant to fill the system.
-If gas refrigerant is used to seal the system, the composition of the refrigerant in the cylinder will change and performance may drop.
· Do not use a refrigerant other than R407C.
-If another refrigerant (R22, etc.) is used, the chlorine in the refrigerant may cause the refrigerator oil to deteriorate.
· Use a vacuum pump with a reverse flow check valve. Evacuate sufficiently for one hour, leave it put for another one hour and be sure not to down the vacuum degree.
· Do not use the following tools that are used with conventional refrigerants.
No. Tool name Specifications
1 Gauge manifold ·Only for R407C.
·Use the existing fitting SPECIFICATIONS. (UNF7/16)
·Use high-tension side pressure of 35kgf/cm
2
or over.
2 Charge hose ·Only for R407C.
·
Use pressure performance of 52kgf/cm2or over.
3 Electronic scale 4 Gas leak detector ·Use the detector for R134a or R407C. 5 Adapter for reverse flow check. ·Attach on vacuum pump. 6 Refrigerant charge base. 7 Refrigerant cylinder. ·For R407C ·Top of cylinder (Brown)
·Cylinder with syphon
8 Refrigerant recovery equipment.
· Do not use a charging cylinder.
-Using a charging cylinder may cause the refrigerator to deteriorate.
· Be especially careful when managing the tools.
-If dust, dirt, or water gets in the refrigerant cycle, the refrigerant may deteriorate.
· For gas leak detecter, be sure to use it only for HFC refrigerant. (same as for R134a)
· If moving, put the cap on the flare at indoor unit side to prevent to mix dust or water.
· If measures on refrigerant leackage or repair servicing, be sure to refer the manual for outdoor unit.
4
PART NAMES AND FUNCTIONS
3
Indoor Unit
PKFY-P20VAM PKFY-P25VAM
Remote controller [PAR-F25MA]
Once the operation of the unit is set, subsequent operations can only be performed by pressing the ON/OFF button
repeatedly.
TIMER button
This switches between continuous
operation and the timer operation
AIR SPEED button
The sets the ventilation fan speed.
Operation buttons
TIMER SETTING button
This sets or switches the current
time, start time and stop time.
OPERATION SWITCH button
Press this button to switch the cooler electronic dry (denumidity), automatic and heater modes.
TEMP ADJUSTMENT button
This sets the room temperature. The temperature setting can be performed in 1°C units.
Setting range :
Cooler 19°C to 30°C Heater 17°C to 28°C
CHECK-TEST RUN button
Only press this button to perform an inspection check or test operation. Do not use it for nomal operation
FILTER button
This resets the filter service indication display
AIR DIRECTION button
This adjusts the vertical angle of the
ventilation.
ON/OFF button
This switches between the operation
and stop modes each time it is pressed. The lamp on this button lights during operation.
The model name of the remote controller is indicated.
LOUVER button
This switches the horizontal fan motion ON and OFF.
(This button does not operate in this
model.)
Air intake grille
Air intake
Guide vane
Air Outlet
Aute Vane
Filter
5
Caution
Only the / display lights when the unit is stopped and power supplied to the unit.
“NOT AVAILABLE” is displayed when the AIR DIRECTION button are pressed.This indicates that this room unit is not
equipped with the fan dieection adjustment function and the louver function.
When the power is turned on, “‘HO” is indicated on the room temperature indication area for a while (maximum for 2 minute). It does not indicate a malfunction. Operation the unit after “‘HO” indication disappear.
When power is turned ON for the first time, it is normal that “HO” is displayed on the room temperature indication(For max. 2minutes.) Please wait until this “HO” indication disappear then start the operation.
CENTRALLY CONTROLLED display
This indicates when the unit is
controlled by optional features such as central control type remote controller.
TIMER display
This indicates when the continous
operation and time operation modes are set.
It also display the time for the timer
operation at the same time as when it is set.
OPERATION MODE display
This indicates the operation mode.
STANDBY display
This indicates when the standby
mode is set from the time the sleep operation starts until the heating air is discharged.
DEFROST display
This indicates when the defrost
operation is performed.
CHECK display
This indicates when a malfunction
has occurred in the unit which should be checked.
CLOCK display
The current time , start time and stop
time can be displayed in tensecond intervals by pressing the time switch button. The start time or stop time is always displayed during the timer operation.
Display
In this display example on the bottom left, a condition where all display lamps light is shown for explanation purposes although this differs from actual operation.
Operation lamp
This lamp lights during operation, goes off when the unit stops and flashes when a malfunction occurs.
POWER display
This lamp lights when electricity is supplied to the unit.
SET TEMPERATURE display
This displays the selected setting
temperature.
AIR DIRECTION display
This displays the air direction.
ROOM TEMPERATURE display
The temperature of the suction air is
displayed during operation. The display range is 8° to 39°C. The display flashes 8°C when the actual temperature is less than 8° and flashes 39°C when the actual temperature is greater than 39°C.
display
This display lights in the check mode or when a test operation is performed.
CHECK MODE
TEST RUN
This lamp lights when the filter need to be cleaned.
AIR SPEED display
The selected fan speed is displayed.
FILTER display
6
4
SPECIFICATION
2-1 Specification
Power Supply
Starting Current
Fan No.
Air flow (Note 2)
External stafic pressure
Fan motor output
Item
Power
Cooling capacity
Heating capacity
Exterior <munsell symbol>
Out dimensions
Heat exchanger
Fan
Insulator
Air filter
Pipe dimensions
Drain pipe size
Noise level
Product weight
Unit
[,V,Hz
Z/h
Z/h
kW
kW
A
A
mm
mm
mm
K/min
Pa
kW
[mm
[mm
[mm
dB (A)
kg
Cooling
Heating
Cooling
Heating
Height
Width
Depth
Gas side
Liquid side
PKFY-P20VAM
2,000
2,250
PKFY-P25VAM
2,500
2,800
Single phase ,220V-240V,50Hz
0.04
0.04
0.20
0.20
Plastic munsell : <2.60Y 8.66/0.69>
295
815
158
Cross fin
Lineflow fan 1
5.9-5.6-5.2-4.9
0
0.017
Polyethylene sheet
PP honey comb
12.7 <1 / 2F>
6.35 <1 / 4F>
Outer dimeter [28 Outer diameter of the connection
36-35-33-32
8.5
Electric
characteristic
Note 1. Rating conditions (JIS B8615)
Cooling : Indoor 27°C DB. 19.5°C WB
Outdoor 35°C DB. 24°C WB
Heating : Indoor 21°C DB.
Outdoor 7°C DB. 6°C WB
Note 2. Air flow and the noise level are indicated as High-Middium 1-Middium2-Low.
7
2-2 Electrical parts specifications
Model Transformer
Room temperature thermistor
Liquid pipe
thermistor
Gas pipe
thermistor
Fuse (Indoor controller board) Fan motor (with thermal fuse) Fan motor capacitor
Vane motor (with limit switch) Liner expansion valve
Power supply terminal block
Transmission terminal block
Symbol
T
TH21
TH22
TH23
FUSE
MF
C1
MV
LEV
TB2
TB5
(Primary) 50/60Hz 220-240V (Secondry) (18.4V 1.2A)
Resistance:
0$C / 15k1, 10$C / 9.6k1, 20$C / 6.3k1, 25$C / 5.4k1, 30$C / 4.3k1, 40$C / 3.0k1
Resistance:
0$C/15k1, 10$C/9.6k1, 20$C/6.3k1, 25$C/5.4k1, 30$C/4.3k1, 40$C/3.0k1
250V 6.3A
4-Pole Output 17W / RC4V17
1.5+F 440V
MSFBC20A76 DC12V
DC12V Stepping motor drive
Port [3.2 (0~2000pulse) EDM-402ME
(L, N, ;) 264V 20A
(M1, M2,S ) 250V 10A
PKFY-P20VAM/PKFY-P25VAM
8
5
OUTLINES AND DIMENSIONS
Unit : mm
783
C
D
A
B
CBA
D
25.5
159
407.5
328328
298
235
235
205
205
175
175
170
170
10
10
0
298
407.5
168
135
125
1103510
27.540536587
113
128
0
295
260
260
225
225
190
190 180
159
155
155
120
120
85
85
30
30
45
44 50
0
133
122.5
97.5
85
60
47.5
22.5
15
90
102.5
124
4-4.535
4-4.540
4-4.537
4-11✕20
8- 4.3
0
72.5
13
Air intake dimension
Air intake
Installation plate
Knock out hole
Installation space
100 or more
20 or more
20 or more
130 or more
Address board
Drain pipe
Liquid pipe Flare connection 1/4F
Flare connection 1/2F
Insulation out dimention 28
Insulation Out dimention 35
Gas pipe
Refrigrant
pipe
Address board is protected by
the plastic cover.
For the setting, remark 1-screw
using the screw driver.
Installation plate
Air intake dimension
Air intake dimension
Air outlet dimension
Drain pipe length
Gas pipe
Detail of Terminal block
Terminal block for remote controller
Terminal block for
remote controller
Terminal block for
power supply
address board
Air outlet
angle
Air outlet
dimention
Air outlet direction
Detail of
address board
Dip swich
Terminal block
Terminal block for power supply
Knock out hole for
right - hand side piping
Knock out hole
for left - hand
side piping
Knock out hole
for under piping
Liquid pipe
815
630
695
660
450
520
54
50
16
45 91.5
10
34
2.5
2.5 16
450
10
45
5
45
3
R15
R15
R15
R12
R
8
R8
R
8
10
24.4
116
110
60
146
295
21.5
247.5
150
158
70.3
37.4
5
2.5 60
13
80
4- 9
12- 2.8
87- 5.1
65
17
3
1
1
Note1.For the instalation, be sure to leave some space in case there
is finge at edge of the celing.
Note2. Use the M10 or W3/8 bolt for the istallation plate.
Note3. Refer for the specification table it below .
Detail of knock out hole (A B C)
Connection out dimention 28
Lotary switch(part No.)
Lotary switch(self address)
Secondry
Primary
Knock out hole
for the remote
controller wiring
Knock out hole for the
remote controller wiring
Control wire (30v)
: Follow the instruction stated at Note3 for
the connection with the control wire.
: There is no terminal board for contlroller.
54 or more for left
or left back piping
Unit transplant parts
pipe hole
Position detail of the tapping screw and bats at pipe intake
Center of gravity hole for installation
Air intake dimention
PKFY-P20VAM,PKFY-P25VAM
9
WIRING DIAGRAM6
PKFY-P20VAM, PKFY-P25VAM
Legend
Symbol Name
TH23
Gas pipe thermistor (0°C / 15k1, 25°C / 5.4k1)
P. B Indoor power board ZNR Varistor FUSE Fuse (6.3A) F. C Fan phase control T Transformer MF Fan motor C1 Fan motor capacitor MV Vane motor LEV Linear expansion valve
Symbol Name M.B CN32
Indoor controller board
Remote switch connector CN41 HA terminal — A connector CN51 Centrally control connector CN52 Remote indication connector SW2 Capacity cord switch SW3 Function selector
TH21
Room temperature thermistor
(0°C / 15k1, 25°C / 5.4k1)
TH22
Liquid pipe thermistor.
(0°C / 15k1, 25°C / 5.4k1)
Symbol Name TB2 TB5
Power supply terminal block
Transmission terminal block A.B Address board SW1 <A.B> Mode selector SW5 <A.B> Voltage selector SW11 <A.B>
1st digit address setting SW12 <A.B>
2nd digit address setting SW14 <A.B>
Connection No. setting
Note
1. At servicing for outdoor unit, always follow the wiring diagram of outdoor unit.
2. Symbol [S] of TB5 is the shield wire connection.
3. Symbols used in wiring diagram above are, / : terminal block, [ : connector, : direct wire connection.
4. The setting of the SW2 dip switches differs in the capacity for the detail, see the table below.
5. Please set the switch SW5 accordng to the power supply voltage. SW5 to 240V side when the power supply is 230 and 240 volts. When the power supply is 220 volts, set SW5 to 220V side.
[
ON
OFF
1234
MODELS SW2
PKFY-P20VAM
ON
OFF
1234
MODELS SW2
PKFY-P25VAM
<1>
BG79N652H01
A.B
220V 240V
ON
OFF
3RD DIGIT
RED
PNK BLU ORN YEL
BRN RED BLU ORN YEL WHT
(RED)
ADDRESS
CN43
(RED)
ADDRESS
CN82
SW14
0
CONNECTION NO.
SW5
SW1
2ND DIGIT
MV
LEV
10987654321
SW11SW12
0
0
1ST
DIGIT
See fig:❈1
5
6
1
CN60
LEV (WHT)
4
1
8
1
1
CENTRALLY CONTROL
0FF
0N
(WHT)
SW3
SW2
5
CN51
4
8
21 3
987654 10
4321
M.B
123
CN32
REMOTE SWITCH
(WHT)
4
1
REVOLUTION
(GRN)
123
CN33
CN81
ADDRESS
(RED)
POWER BOARD
12
261
CN29
CN21
GAS
LIQUID
(BLK)
8
15
CN53-M
CN35-M
POWER BOARD
1234
51
CN5V
HA
(BLU)
CN41 (WHT)
5
1
1
CN52
REMOTE INDICATION
ADDRESS
(WHT)
(RED)
LED4 LED3 LED2 LED1
CN42
(WHT)
1
TH21TH23 TH22
CN20
INTAKE
(RED)
MF
12
CN2M
1
CN35-P
MICON BOARD
5
1
M-NET
3
CN53-P
MICON BOARD
(BLU)
LED5
21
3
TB5
S(SHIELD)
T O OUTDOOR UNIT
{
M2
BC CONTROLLER
M1
REMOTE CONTROLLER
DC24-30V
BLU
BLU
WHT
BLK
RED
6
14
F AN1 (GRN)
F.C
AC220-240V
AC18.4V
CND
(RED)
C1
ZNR
BLU
FUSE 250V
6.3A
T
RED
1
BLU
2
GRN/YEL
T O NEXT INDOOR UNIT
TB2
L N
BREAKER (15A)
POWER SUPPLY
~/N 220-240VAC 50Hz
PULL BOX
FUSE (15A)
P.B
10
7
REFRIGERANT SYSTEM DIAGRAM
Strainer (#100mesh)
Strainer (#50mesh)
Heat exchanger
Room temperature thermistor TH21
Gas pipe thermistor TH23
Liquid pipe thermistor TH22
Gas pipe
Flare
Linear expansion
valve
Gas pipe
PKFY-P20VAM, PKFY-P25VAM
{12.7 <1/2F>
Liquid pipe
{6.35 <1/4F>
Models
Item
Refrigeration pipe size (Flare connection size)
PKFY-P20VAM,PKFY-P25VAM
11
8
TROUBLESHOOTING
6-1. How to check PKFY-P20VAM,PKFY-P25VAM
Room temperature thermistor(TH21) Liquid pipe thermistor(TH22) Gas pipe thermistor(TH23)
Vane motor
Fan motor
Linear expansion valve
Disconnect the connector, then measure the resistance using a tester. (Sorrounding temperature 10°C~30°C)
Part Name Check points
1Measure the resistance between the terminals using a tester.(Surrounding tempreture 20:.)
Disconnect the connector then measure the resistance valve using a tester. (Coil temperature 20°C)
(Refer to the thermistor)
Normal Abnormal
White-Black
195'
Open or short
Red-Black
Normal
Abnormal
!At first, check if the electrical pressure is 12V between the
brown wire(GND) and yellow wire(VCC).
@Slowly start running the fan. It is normal if while the fan rotate once,
the electrical pressure change from 0V to12V then go back to 0V.
If the electrical pressure stay at around 0V or 10V, it means the fan motor has the defects.
200'
Normal
(1)-(5)
White-Red
150' ±10%
Abnormal
Open or short
(2)-(6)
Yellow-
Brown
(3)-(5)
Orange-Red
(4)-(6)
Blue-Brown
Normal
1-2
Red-Pink
400' ±7%
Abnormal
Open or short
1-3
Red-Blue
1-4
Red-Orange
1-5
Red-Yellow
2Without disassembling the parts, measure the electrical pressure of the gray wire(Signal line) and
brown wire (GND) while the power is on.
1Measure the resistance between the terminals using a tester.(Surrounding tempreture 25:.)
Normal
4.3k'~9.6k'
Abnormal
Open or short
3
Blue
Yellow
5 1
Red
Connect pin No.
Brown
Gray Yellow
32 1
Orange
4 2
White
Red
Black
CN33
Pink
FAN1
1 4
6
LEV
White Yel low
Orange Blue
Red Brown
CN60
1 2 3 4 5 6
12
<Thermistor Characteristic graph>
Room temperature thermistor(TH21) Liquid pipe thermistor(TH22) Gas pipe thermistor(TH23) Drain sensor(THD)
Thermistor R
0=15k' ±3%
Fixed number of B=3480k' ±2%
Rt=15exp { 3480( ) }
0: 15k' 10: 9.6k' 20: 6.3k' 25: 5.2k' 30: 4.3k' 40: 3.0k'
Thermistor for lower temperature
Linear expansion valve
Operation summary of the linear expansion valve.
• Linear expansion valve open/close through stepping motor after receiving the pulse signal from the indoor controller board.
• Valve position can be changed in proportion to the number of pulse signal. <Connection between the indoor controller board and the linear expasion valve>
1
273+t
1
273
Note : Since the number of the connector at the controller board side and the relay connector are different, follow the color of
the lead wire.
< Thermistor for lower temperature >
50
40
30
Resistance (K")
20
10
0
-20 -10 0 10 20 30 40 50 Temperature (:)
Controller board
DC12V
Linear expansion valve
4
M
6
2
5
White
1
Red
3
Orange
Blue
Brown
Yellow
[4
[3
[2
[1
Brown
Red
Blue
Orange
Yellow
White
Connector(CN60)
6
5
4
3
2
1
Drive circuit
[4
[3
[2
[1
13
Output
(Phase)
Output
{1
1
ON
{2
ON
{3
OFF
{4
OFF
2
OFF
ON ON
OFF
3 OFF OFF
ON ON
4
ON OFF OFF
ON
<Output pulse signal and the valve operation>
Linear expansion valve operation
Trouble shooting
D
A
E
B
C
Open
Extra tightning (80~100pulse)
Pulse number
2000 pulse Opening a valve all the way
Close
Valve position (capacity)
Symptom
Check points
Operation circuit failure of the micro processor.
Disconnect the connector on the controller board, then connect LED for checking.
Pulse signal will be sent out for 10 seconds as soon as the main switch is turn on. If there is LED with lights on or lights off, it means the operation circuit is abnormal.
Countermeasures
Exchange the indoor controller board at drive circuit failure.
Linear expansion valve mechanism is locked.
Valve doesn't close completely (thermistor leaking).
Wrong connection of the connector or contact failure.
To check the linear expansion valve, operate the indoor unit in fan mode and at the same time operate other indoor units in cooling mode, then check the pipe temperature <liquid
pipe temperature> of the indoor unit by the outdoor multi controller board operation monitor. During fan operation, linear expansion valve is closed completely and if there are some leaking, detecting temperature of the thermistor will go lower. If the detected temperature is much lower
than the temperature indicated in the remote controller, it means the valve is not closed all the way. It is not necessary to exchange the linear expansion valve, if the leakage is small and not making any trouble.
Thermistor
Linear expansion valve
Motor will idle and make ticking noise when motor is operated while the linear expansion valve is locked. This ticking sound is the sign of the abnormality.
Check the color of lead wire and missing terminal of the connector.
Exchange the linear expansion valve.
Exchange the linear expansion valve.
If large amount of thermistor is leaked, exchange the linear expansion valve.
Disconnect the connector at the controller board, then check the continuity.
Measure the resistance between the each coil (red-white, red-orange, brown-yellow, brown-blue) using a tester. It is normal if the resistance is in the range of 150'+10%.
Short or breakage of the motor coil of the linear expansion valve.
Closing a valve : 1 2 3 4 1 Opening a valve : 4 3 2 1 4
The output pulse shift in above order.
1. When linear expasion valve operation stops, all output phase
become OFF.
2. At phase interruption or when phase does not shift in order, motor does not rotate smoothly and motor lock, and vibrates.
When the switch is turned on, 2200 pulse closeing valve signal
will be send till it goes to
A point in order to define the valve
position.
When the valve move smoothly, there is no noise or vibration occurring from the linear expansion valve ; however, when the pulse number moves from
E to A or when the valve is locked,
more noise can be heard than normal situation.
Noise can be detected by placing the ear against the screw
driver handle while putting the screw driver to the linear expansion valve.
LED1k'
6 5 4 3 2 1
14
6-2. FUNCTION OF DIPSWITCH PKFY-P20VAM, PKFY-P25VAM
1 2 3 4 5 6 7 8 9
10
1~4
1 2 3 4 5 6 7 8 9
10
Thermistor<Intake temperature> position
ON OFF
Filter crogging Provide Not provide
Filter sign indication 2,500hr 100hr
Air intake Not effective Not effective
Remote indication switching Thermostat ON signal indication Fan output indication
Humidifier control
Fan operation at Heating mode Heat thermostat ON is operating
Low (Note 1) Extra low (Note 1)
Setting air flow (Note 1) Reset to SW1-7
Auto reset function Effective Not effective
Power ON/OFF Effective Not effective
Heat pump/Cool only Cooling only Heat pump
Capacity save Available Not available
Vane Available Not available
Not available Available
Vane holizontal angle First setting First setting
Vane cooling limit angle setting (Note 1)
Down A,B,C Down A,B,C
Effective Not effective
Heater 4deg up Not effective Effective
Target Superheat setting temperature
9deg 6deg
Target Sybcool setting temperature
15deg 10deg
ON
OFF
12345678910
ON
OFF
12345678910
ON
OFF
1234
ON
OFF
1234
PKFY-P20VAM
MODEL SW2
PKFY-P25VAM
Address board
<At delivery>
Indoor controller board
Indoor controller board
<At delivery>
SW3 Function selection
SW2 Capacity
code
switch
SW1
Mode
selection
Switch Pole
Function
Operation by switch
Remarks
Built-in remote controller
Indoor unit
Indoor linear expansion valve opening
(Note 1) SW1-7=OFF, SW1-8=ON
Setting air flow. SW1-7=OFF, SW1-8=ON Indoor fan stop.
Set while the unit is off.
<At delivery>
Set for each capacity.
Set while the unit is off.
(Note 1) At cooling mode, each
angle can be used only 1 hour.
Reading change of LEV opening on reversion of after defrosting
Air flow at heat thermostat OFF
15
Address board
Address board
Operation by switchSwitch Remarks
<At delivery>
<At delivery>
SW11 1st digit address
setting
SW12 2st digit address
setting
Rotary switch
SW14
Connector
No.
Setting
SW5
Voltage
selection
Rotary switch
Address setting should be done when network remote controller (PAR-F25MA) is being used.
This is the switch to be used when the indoor unit is operated with R2, R3 series outdoor unit as a set.
If the unit is used at the 230V or 240V area, set the voltage to 240V. If the unit is used at the 220V, set the voltage to 220V.
Address can be set while the unit is stopped.
Address board
2
220V
240V
<At delivery>
220V
240V
SW12
0
9
8
7
6
5
10
1
2
3
4
SW14
0
F
E
D
C
B
A
8
9
SW11
8
1
2
3
4
5
6
7
0
1
9
7
6
5
2
3
4
1
SW12
SW11
0
9
8
7
6
0
1
5
1
9
2
8
3
7
4
6
5
2
3
4
SW14
0
1
2
F
3
E
4
D
5
C
6
B
7
A
8
9
16
9
DISASSEMBLY PROCEDURE
OPERATION PROCEDURE PHOTOS & ILLUSTRATIONS
1. REMOVING THE LOWER SIDE OF THE INDOOR UNIT FROM THE INSTALLATION PLATE
When there is removing plate (1) Remove the corner box at right lower side of the indoor
unit.
(2) Insert the removing plate at the back side of the corner box
to remove the indoor unit.
(3) Remove the hook by pulling the lower side of the indoor unit
down as shown in the figure 1.
When there is no removing plate or it can not be used for some
reason. (1) Remove the front panel. (2) Insert the screw driver to the corner hole at both left and
right side as shown in the figure 2.
(3) Push it up then, pull down the lower side of indoor unit and
remove the hook.
Indoor unit removing plate
Insert the edge
Pull
Push
Corner hole
12
Push Down
Be careful not to damage the airflow adjustment plate with the screw driver.
PKFY-P25VAM
Be careful on removing heavy parts.
Figure 1 Figure 2
2. REMOVING THE FRONT PANEL
Before removing the front panel, leave the open space at
upper side of air flow adjustment plate approximately 2 to 3 cm.
(1) Remove the screw caps then remove the set screws.
(Refer to the photo 1)
(2) Remove the left side of the front panel, then right side. (3) After removing the lower side of the front panel a little,
remove it as pulling the upper side toward you.
Please pay attention to the nozzle assemble.
INSTALLING THE FRONT PANEL (1) Insert the lower side of the front panel under the air
adjusment plate. (2) Set the upper side of the front panel. (3) Set the lower side of the front panel then fix it with the
screws.
(4) Press the area indicated as arrow sign and set it to the air
conditioner unit.
Push
4
13
2
Photo 1
Figure 3
Front panel
Set screws
Airflow adjustment plate
17
OPERATION PROCEDURE PHOTOS & ILLUSTRATIONS
3. REMOVING THE INDOOR MICRO CONTROLLER BOARD AND INDOOR POWER BOARD
(1) Remove the front panel (Refer to 2). (2) Remove the electrical box cover (screw 4 10)
(Refer to the photo 2).
INDOOR MICRO CONTROLLER BOARD (1) Disconnect the following connectors on the indoor micro
controller board.
(connector in front of)
CN60, CN51, CN3, CN29, CN21
CN42, CN41, CN20
(2) Pull out the indoor micro controller board toward you, then
disconnect the rest of connectors.
CN-53-M, CN35-M (See the photo 3)
INDOOR POWER BOARD (1) Disconnect the following connectors on the indoor power
board.
FAN1, CN-53-P, CN35-P
(2) Remove the screws of the indoor power board, then pull out
the indoor power board toward you. (See the photo 3)
Photo 2
Electrical parts box cover
Screw caps
Electrical parts box
Photo 3
Indoor micro controller board
Indoor power board
Indoor power board
4. REMOVING THE ELECTRICAL PARTS BOX
(1) Remove the front panel (Refer to 2) (2) Remove the electrical parts box cover. (3) Pull the nozzle assemble toward you as opening the catch
of the nozzle assemble. (4) Disconnect the indoor/outdoor connector. (5) Disconnect the following connector on the indoor micro con
troller board. (See the photo 4)
CN60, CN5V, CN33, CN29, CN21, CN20 (6) Remove the connector FAN1 on the indoor power board. (7) Disconnect the ground wire. (8) Pull the disconnected lead wire out from the electrical parts
box.
(9) Push up the upper fixture catch to remove the box, then pull
the lower fixture and remove it from the box fixture.
Photo 4
Indoor micro controller board
fixture (upper)
Indoor power board
fixture (lower)
Ground wire set screw
Electrical parts box
Electrical parts box
18
OPERATION PROCEDURE PHOTOS & ILLUSTRATIONS
5. REMOVING THE NOZZLE ASSEMBLE
(1) Remove the front panel (Refer to 2). (2) Remove the electrical parts box cover. (3) Disconnect the connector (CN5V) on the indoor micro con
troller board.
(4) After unhook the right side of the corner box, press the
upper left side and remove the corner box.
(5) Remove the nozzle assemble from the fixture.
(See the photo 5)
(6) Remove the drain hose.
Photo 5
Heat exchanger
Electrical parts box
fixture
Drain hose
6. REMOVING THE LINEFLOW FAN AND THE FAN MOTOR
(1) Remove the front panel (Refer to 2). (2) Remove the nozzle assembling (Refer to 5). (3) Remove the electrical parts box. (4) Remove the fixture while pressing the right side of motor fix
ture catch (See the photo 6).
(5) Remove the left side of the motor fixture. (6) Loosen the screw that fixes the line flow fan to the fan
motor, then remove the fan motor by sliding it to the right
side.
(See the photo 6)
(7) Pull the left-hand side of the heat exchanger toward you.
(See the photo 7)
(8) Remove the lineflow fan.
Photo 6
Heat exchanger
Fan motor
Photo 7
Heat exchanger
7. REMOVING THE VANE MOTOR
(1) Remove the front panel. (2) Remove the screw of the electrical parts box cover, and
remove the cover.
(3) Remove the screw of the vane motor, and remove the motor
from the shaft.
(4) Disconnect the vane motor connector (CN5V) on the indoor
controller board.
Photo 8
Heat exchanger
Vane motor
Nozzle assemble
8. REMOVING THE LIQUID PIPE THERMISTOR AND GAS PIPE THERMISTOR
(1) Remove the front panel (Refer to 2). (2) Remove the electrical box cover. (3) Remove the pipe cover. (4) Cut the wiring fixed band. (5) Remove the liquid pipe thermistor and gas pipe thermistor.
(See the photo 9)
(6) Disconnect the connector (N29) (CN21) on the indoor micro
controller board.
Photo 9
Heat exchanger
Drain hose
fixture set screw
set screws
Drain hose
Nozzle assemble
fixture (left)
Nozzle assemble
fixture
Line flow fan
Heat exchanger fixture (left)
Vane motor connect screw
Liquid pipe thermistor
Gas pipe thermistor
Electrical parts box
fixture (right)
19
PARTS LIST
10
PANEL PARTS PKFY-P20VAM PKFY-P25VAM
1 2 3 4 5 6 7 8 9
10
FRONT PANEL INTAKE GRILLE RECEVING COVER AIR FILTER BOX CORNER BOX BACK PLATE SCREW CAP GRILLE CATCH BRAND LABEL
No.
Parts No. Parts Name Specifications
PKFY-P20VAM PKFY-P25VAM
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
Recom-
mended
Q'ty
Unit
Amount
Q'ty / set Price
1
1
1
1
1
1
1
1
1
1
(DT25C174H03)
3PCS/SET
(BC79R798H02)
R01 22A 651 R01 22A 691
— R01 22A 500 R01 22A 635 T7W A00 658 R01 22A 808 R01 22A 096 R01 22A 054
20
ELECTRICAL PARTS PKFY-P20VAM,PKFY-P25VAM
1 2 3 4 5 6 7 8 9
11 12 13 14 15 16 17 18 19 20 21 22 23 24
NOZZLE AUTO VANE DRAIN HOSE FAN MOTOR RUBBER MOUNT BEARING MOUNT SLEEVE BEARING I
NDOOR CONTROLLER BOARD POWER BOARD ELECTRICAL BOX ELECTRICAL BOX TERMINAL BLOCK TERMINAL BLOCK ROOM TEMPERATURE THERMISTOR LIQUID PIPE THERMISTOR VANE MOTOR LINEFLOW FAN FUSE ADDRESS BOARD MOTOR BAND GAS PIPE THERMISTOR REMOTE CONTROLLER COARD REMOCON CONTROLLER COVER FAN GUARD
RC4V17-AA
2P (
M1, M2
)
3P (
L, N, ;
)
250V 6.3A
PAR-F25MA 10m
No.
Parts No. Parts Name
Specifications
PKFY­P25VAM
PKFY­P20VAM
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
Recom­mended
Q'ty
Unit Amount
Q'ty / set Price
MF
M.B
P.B
TB2
TB5 TH21 TH22
MV
FUSE
A.B
TH23
R.B
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
(BG00N801B33) (BG00N801B34)
(BG00G828G04)
R01 22A 530 R01 22A 002 R01 22A 527 T7W A00 762 R01 22A 105 R01 22A 102 R01 005 103 R01 99W 310 T7W B02 313
— T7W A10 716 T7W A11 716 R01 93W 202 R01 22A 202 R01 22A 223 R01 22A 114 T7W 520 239 T7W B01 294 R01 22A 126 R01 99W 202 T7W B00 713 T7W A00 305
— T7W B00 675
10
FILTER
CHECK MODE
TEST RUN
22
21
20
1
24
21
HEAT EXCHANGER PARTS PKFY-P20VAM PKFY-P25VAM
1
1 1
1 1 1
1
2 3
HEAT EXCHANGER HEAT EXCHANGER CONNECT PIPE
LINEAR EXPANSION VALVE
No.
Parts No. Parts Name Specifications
PKFY­P20VAM
PKFY­P25VAM
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
Recom­mended
Q'ty
Unit
Amount
Q'ty / set Price
LEV
R01 99W 480 R01 00Y 480 R01 99W 470 R01 22A 401
cCopyright 1998 MITSUBISHI ELECTRIC ENGINEERING CO., LTD. Issued in Jun. 1998. No. OC163 564 Printed in Japan
HEAD OFFICE MISTUBISHI DENKI BLDG.MARUNOUCHI TOKYO100 TELEX J24532 CABLE MELCO TOKYO
New publication, effective Jun. 1998 Specifications subject to change without notice
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