Mitsubishi Electronics PEAD-A24AA, PEAD-A42AA, PEAD-A36AA, PEAD-A30AA User Manual

Page 1
SERVICE MANUAL
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
2009
Series PEAD
<indoor unit> Service ref.
Models
PEAD-A24AA PEAD-A30AA PEAD-A36AA PEAD-A42AA
INDOOR UNIT
R410A
NOTE:
• This manual describes only service data of the indoor units.
CONTENTS
1. SAFETY PRECAUTION ····························· 2
2. PART NAMES AND FUNCTIONS ·············· 3
3. SPECIFICATION ········································ 5
5. SOUND PRESSURE LEVELS ···················12
6. OUTLINES & DIMENSIONS ······················16
7. WIRING DIAGRAM ····································17
8. REFRIGERANT SYSTEM DIAGRAM ········18
9. HEATER CONTROL ··································18
10
. TROUBLESHOOTING ·······························21
11
. DISASSEMBLY PROCEDURE ··················35
TEMP.
REMOTE CONTROLLER
ON/OFF
TM
Page 2
1
SAFETY PRECAUTION
1-1. ALWAYS OBSERVE FOR SAFETY
Before obtaining access to terminal, all supply circuits must be disconnected.
1-2. CAUTIONS RELATED TO NEW REFRIGERANT
Cautions for units utilising refrigerant R410A
Use new refrigerant pipes.
In case of using the existing pipes for R22, be careful with the followings.
· For A36 and A42, be sure to perform replacement oper-
ation before test run.
· Change flare nut to the one provided with this product.
Use a newly flared pipe.
· Avoid using thin pipes.
Make sure that the inside and outside of refrige­rant piping is clean and it has no contamination such as sulfur hazardous for use, oxides, dirt, shaving particles, etc. In addition, use pipes with specified thickness.
Contamination inside refrigerant piping can cause deterio­ration of refrigerant oil etc.
Store the piping to be used indoors during installation and both ends of the piping sealed until just before brazing. (Leave elbow joints, etc. in their packaging.)
If dirt, dust or moisture enters into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of com­pressor.
Do not use refrigerant other than R410A.
If other refrigerant (R22 etc.) is used, chlorine in refrige­rant can cause deterioration of refrigerant oil etc.
Use a vacuum pump with a reverse flow check valve.
Vacuum pump oil may flow back into refrigerant cycle and that can cause deterioration of refrigerant oil etc.
Use the following tools specifically designed for use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
Tools for R410A Gauge manifold Charge hose Gas leak detector
Torque wrench
Flare tool Size adjustment gauge Vacuum pump adaptor
Electronic refrigerant charging scale
Handle tools with care.
If dirt, dust or moisture enters into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of com­pressor.
Use ester oil, ether oil or alkylbenzene oil (small amount) as the refrigerant oil applied to flares and flange connections.
If large amount of mineral oil enters, that can cause deterio­ration of refrigerant oil etc.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of refrigera­nt will change and the efficiency will be lowered.
Ventilate the room if refrigerant leaks during
Charge refrigerant from liquid phase of gas cylinder.
If the refrigerant is charged from gas phase, composition change may occur in refrigerant and the efficiency will be lowered.
operation. If refrigerant comes into contact with a flame, poisonous gases will be released.
[1] Cautions for service
(1) Perform service after recovering the refrigerant left in unit completely. (2) Do not release refrigerant in the air. (3) After completing service, charge the cycle with specified amount of refrigerant. (4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.
[2] Additional refrigerant charge
When charging directly from cylinder
· Check that cylinder for R410A on the market is syphon type.
· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)
2
Page 3
Gravimeter
[3] Service tools
Use the below service tools as exclusive tools for R410A refrigerant.
No. Tool name Specifications
1 Gauge manifold
2 Charge hose
3 Electronic scale
4 Gas leak detector
5 Adaptor for reverse flow check
6 Refrigerant charge base
7 Refrigerant cylinder
8 Refrigerant recovery equipment
· Only for R410A
· Use the existing fitting specifications. (UNF1/2)
· Use high-tension side pressure of 5.3MPa·G or over.
· Only for R410A
· Use pressure performance of 5.09MPa·G or over.
· Use the detector for R134a, R407C or R410A.
· Attach on vacuum pump.
· Only for R410A · Top of cylinder (Pink)
· Cylinder with syphon
Unit
2
Indoor Unit
Air intake (sucks the air inside the room into the unit)
PART NAMES AND FUNCTIONS
In case of rear inlet
Air outlet
In case of bottom inlet
3
Page 4
Wired remote controller
Display Section
For purposes of this explanation, all parts of the display are shown as lit. During actual operation, only the relevant items will be lit.
Identifies the current operation
Shows the operating mode, etc. *Multilanguage display is available.
“Centrally Controlled” indicator
Indicates that operation from the remote controller has been prohib­ited by a master controller.
“Timer is Off” indicator
Indicates that the timer is off.
Temperature Setting
Shows the target temperature.
Day-of-Week
Shows the current day of the week.
Time/Timer Display
Shows the current time, unless the simple or Auto Off timer is set. If the simple or Auto Off timer is set, the time to be switched off is shown.
TIME SUN MON TUE WED THU FRI SAT TIMER AFTER
ERROR CODE
°F°C
Hr AFTER
°F°C
ONLY1Hr.
Up/Down Air Direction indica­tor
The indicator shows the direc­tion of the outcoming airflow.
“One Hour Only” indicator
Displayed if the airflow is set to low or downward during COOL or DRY mode. (Operation varies according to model.) The indicator goes off in 1 hour, when the airflow direction also changes.
Room Temperature display
Shows the room temperature. The room temperature display range is 8–39 The display blinks if the temperature is less than 8
Louver display
Indicates the action of the swing louver. Does not appear if the louver is not running.
(Power On indicator)
Indicates that the power is on.
ON OFF
FUNCTION
FILTER
WEEKLY
SIMPLE
AUTO OFF
˚C or 39˚C or more.
“Sensor” indication
Displayed when the remote controller sensor is used.
“Locked” indicator
Indicates that remote controller but­tons have been locked.
“Clean The Filter” indicator
To be displayed on when it is time to clean the filter.
Timer indicators
The indicator comes on if the corre­sponding timer is set.
Fan Speed indicator
Shows the selected fan speed.
Ventilation indicator
Appears when the unit is running in
˚C.
Ventilation mode.
Operation Section
Temperature setting buttons
Down
Up
Timer Menu button (Monitor/Set button)
Mode button (Return button)
TEMP.
ON/OFF
Set Time buttons
Back
Ahead
Timer On/Off button (Set Day button)
Opening the lid
BACK DAY
PAR-21MAA
MENU
MONITOR/SET
CLOCK
ON/OFF
OPERATION
FILTER
CHECK
CLEAR
TEST
Built-in temperature sensor
Note:
“PLEASE WAIT” message This message is displayed for approximately 3 minutes when power is supplied to the indoor unit or when the unit is recovering from a power failure. “NOT AVAILABLE” message This message is displayed if an invalid button is pressed (to operate a function that the indoor unit does not have). If a single remote controller is used to operate multiple indoor units simultaneously that are different types, this message will not be displayed as far as any of the indoor units is equipped with the function.
ON/OFF button
Fan Speed button
Filter button (<Enter> button)
Test Run button
Check button (Clear button)
Airflow Up/Down button
Louver button ( Operation button)
To return operation number
Ventilation button ( Operation button)
To go to next operation number
4
Page 5
Service Ref. Power supply (phase, cycle, voltage)
Max. Fuse Size Min. Circuit Ampacity A
A
External finish Heat exchanger
Fan
Fan (drive) × No. F
Fan motor
an motor output kW
F.L.A
Airflow (Low-Mid-High)
m
3
/min (CFM)
External static pressure Pa (in.WG) Operation control & Thermostat Sound pressure level (Low-Mid-High)
dB (A)
Field drain pipe O.D mm (in.) Dimensions W mm (in.)
D mm (in.) H mm (in.)
kg (lbs)
INDOOR UNIT
Weight
35Pa (0.14 in.WG) 50Pa (0.20 in.WG) 70Pa (0.28 in.WG)
100Pa (0.40 in.WG)
150Pa (0.60in.WG)
Service Ref. Power supply (phase, cycle, voltage)
Max. Fuse Size
Min. Circuit Ampacity A
A
External finish Heat exchanger
Fan
Fan (drive) × No.
F
Fan motor
an motor output kW
F.L.A
Airflow (Low-Mid-High)
m
3
/min (CFM)
External static pressure Pa (in.WG) Operation control & Thermostat Sound pressure level (Low-Mid-High)
dB (A)
Field drain pipe O.D mm (in.) Dimensions W mm (in.)
D mm (in.) H mm (in.)
kg (lbs)
INDOOR UNIT
Weight
35Pa (0.14 in.WG) 50Pa (0.20 in.WG) 70Pa (0.28 in.WG)
100Pa (0.40 in.WG)
150Pa (0.60in.WG)
Service Ref. Power supply (phase, cycle, voltage)
Max. Fuse Size
Min. Circuit Ampacity A
A
External finish Heat exchanger
Fan
Fan (drive) × No.
F
Fan motor
an motor output kW
F.L.A
Airflow (Low-Mid-High)
m
3
/min (CFM)
External static pressure Pa (in.WG) Operation control & Thermostat Sound pressure level (Low-Mid-High)
dB (A)
Field drain pipe O.D mm (in.) Dimensions W mm (in.)
D mm (in.) H mm (in.)
kg (lbs)
INDOOR UNIT
Weight
35Pa (0.14 in.WG) 50Pa (0.20 in.WG) 70Pa (0.28 in.WG)
100Pa (0.40 in.WG)
150Pa (0.60in.WG)
PEAD-A24AA
1 phase, 60Hz, 208/230V
15
2.63
1 phase, 60Hz, 208/230V
15
2.73
1 phase, 60Hz, 208/230V
15
3.30
Galvanized sheets
Plate fin coil
Sirocco fan
× 2
0.121
2.10
14.5-18.0-21.0 (512-636-742)
35-50-70-100-150 (0.14-0.20-0.28-0.40-0.60)
Remote controller & built-in
25-28-32 25-29-33 26-30-34 27-31-35 29-34-38
32 (1-1/4)
1100 (43-5/16)
732 (28-7/8)
250 (9-7/8)
33 (73)
PEAD-A30AA
PEAD-A36AA
Galvanized sheets
Plate fin coil
Sirocco fan × 2
0.121
2.18
17.5-21.0-25.0 (618-742-883)
35-50-70-100-150 (0.14-0.20-0.28-0.40-0.60)
Remote controller & built-in
25-29-34 26-30-34 27-31-35 28-32-36 30-35-39
32 (1-1/4)
1100 (43-5/16)
732 (28-7/8)
250 (9-7/8)
33 (73)
Galvanized sheets
Plate fin coil
Sirocco fan
× 2
0.244
2.64
24.0-29.0-34.0 (847-1024-1201)
35-50-70-100-150 (0.14-0.20-0.28-0.40-0.60)
Remote controller & built-in
28-33-38 29-34-38 30-35-39 31-36-40 34-40-43
32 (1-1/4)
1400 (55-1/8)
732 (28-7/8)
250 (9-7/8)
41 (91)
3
SPECIFICATION
5
Page 6
Service Ref. Power supply (phase, cycle, voltage)
Max. Fuse Size
Min. Circuit Ampacity A
A
External finish Heat exchanger
Fan
Fan (drive) × No.
F
Fan motor
an motor output kW
F.L.A
Airflow (Low-Mid-High)
m
3
/min (CFM)
External static pressure Pa (in.WG) Operation control & Thermostat Sound pressure level (Low-Mid-High)
dB (A)
Field drain pipe O.D mm (in.) Dimensions W mm (in.)
D mm (in.) H mm (in.)
kg (lbs)
INDOOR UNIT
Weight
35Pa (0.14 in.WG) 50Pa (0.20 in.WG) 70Pa (0.28 in.WG)
100Pa (0.40 in.WG)
150Pa (0.60in.WG)
PEAD-A42AA
1 phase, 60Hz, 208/230V
15
3.50
Galvanized sheets
Plate fin coil
Sirocco fan
× 2
0.244
2.80
29.5-35.5-42.0 (1042-4254-1483)
35-50-70-100-150 (0.14-0.20-0.28-0.40-0.60)
Remote controller & built-in
31-36-40 33-36-40 33-37-41 34-39-42 37-41-45
32 (1-1/4)
1400 (55-1/8)
732 (28-7/8)
250 (9-7/8)
43 (95)
6
Page 7
4
FAN PERFORMANCE AND CORRECTED AIR FLOW
PEAD-A24AA
(External static pressure 35Pa) 208-230V 60Hz
60
[0.241]
50
[0.201]
Limit
40
[0.161]
Rated point
30
[0.120]
20
[0.080]
External static pressure (Pa)[in.WG]
10
[0.040]
0
[0]
10
[353]
PEAD-A24AA
(External static pressure 50Pa) 208-230V 60Hz
70
[0.281]
60
[0.241]
50
[0.201]
Limit
[530]
15
Airflow rate (m
Low
[706]
20
Middle
3
/min)[cfm]
Rated point
High
[883]
PEAD-A24AA
(External static pressure 100Pa) 208-230V 60Hz
150
[0.602]
[0.401]
Limit
100
Rated point
High
Middle
50
[0.201]
External static pressure (Pa)[in.WG]
Low
0
25
30
[1059]
[0]
10
[353]
PEAD-A24AA
(External static pressure 150Pa) 208-230V 60Hz
200
[0.803]
150
[0.602]
15
[530]
Limit
[706]
Airflow rate (m
20
3
/min)[cfm]
Rated point
[883]
25
30
[1059]
High
40
[0.161]
30
[0.120]
External static pressure (Pa)[in.WG]
20
[0.080]
10
[0.040]
0
[0]
10
[353]
PEAD-A24AA
(External static pressure 70Pa) 208-230V 60Hz
90
[0.361]
80
[0.321]
70
[0.281]
[0.241]
[0.201]
[0.161]
[0.120]
External static pressure (Pa)[in.WG]
[0.080]
[0.040]
60
50
40
30
20
10
0
[0]
[353]
Limit
10
[530]
[530]
Low
15
Airflow rate (m
15
Airflow rate (m
[706]
Low
[706]
20
20
3
/min)[cfm]
3
/min)[cfm]
Middle
Rated point
Middle
High
[883]
[883]
25
High
25
30
[1059]
30
[1059]
[0.401]
External static pressure (Pa)[in.WG]
[0.201]
100
Middle
50
Low
0
[0]
[353]
10
15
[530]
[706]
Airflow rate (m
20
3
/min)[cfm]
[883]
25
30
[1059]
7
Page 8
PEAD-A30AA
(External static pressure 35Pa) 208-230V 60Hz
70
[0.281]
60
[0.241]
[0.201]
[0.161]
[0.120]
External static pressure (Pa)[in.WG]
[0.080]
[0.040]
50
40
30
20
10
0
[0]
10
[353]
Limit
[530]
Middle
Low
15
[706]
Airflow rate (m
20
3
/min)[cfm]
High
[883]
25
Rated point
PEAD-A30AA
(External static pressure 100Pa) 208-230V 60Hz
150
[0.602]
Limit
100
[0.401]
50
[0.201]
External static pressure (Pa)[in.WG]
0
[0]
30
[1059]
[353]
10
15
[530]
Low
[706]
Airflow rate (m
20
Middle
3
/min)[cfm]
High
Rated point
25
[883]
30
[1059]
PEAD-A30AA
(External static pressure 50Pa) 208-230V 60Hz
90
[0.361]
80
[0.321]
70
[0.281]
60
[0.241]
50
[0.201]
40
[0.161]
30
[0.120]
External static pressure (Pa)[in.WG]
20
[0.080]
10
[0.040]
0
[0]
10
[353]
PEAD-A30AA
(External static pressure 70Pa) 208-230V 60Hz
100
[0.401]
90
[0.361]
80
[0.321]
70
[0.281]
60
[0.241]
50
[0.201]
40
[0.161]
30
External static pressure (Pa)[in.WG]
[0.120]
20
[0.080]
10
[0.040]
0
[0]
10
[353]
Limit
Limit
15
[530]
15
[530]
Middle
Low
[706]
Airflow rate (m
Middle
Low
[706]
Airflow rate (m
20
20
3
/min)[cfm]
3
/min)[cfm]
High
High
Rated point
25
[883]
25
[883]
Rated point
PEAD-A30AA
(External static pressure 150Pa) 208-230V 60Hz
200
[0.803]
150
30
[1059]
30
[1059]
[0.602]
[0.401]
External static pressure (Pa)[in.WG]
[0.201]
100
50
0
[0]
10
[353]
Limit
[530]
15
[706]
Airflow rate (m
20
Middle
Low
3
/min)[cfm]
High
Rated point
25
[883]
30
[1059]
8
Page 9
PEAD-A36AA
(External static pressure 35Pa) 208-230V 60Hz
70
[0.281]
Limit
60
[0.241]
50
[0.201]
40
[0.161]
30
[0.120]
3
/min)[cfm]
Middle
External static pressure (Pa)[in.WG]
20
[0.080]
10
[0.040]
0
[0]
10
[353]15[530]20[706]25[883]30[1059]35[1236]40[1412]45[1589]
Low
Airflow rate (m
Rated point
High
PEAD-A36AA
(External static pressure 100Pa) 208-230V 60Hz
150
[0.602]
Limit
High
100
[0.401]
Middle
50
[0.201]
External static pressure (Pa)[in.WG]
0
[0]
10
[353]15[530]20[706]25[883]30[1059]35[1236]40[1412]45[1589]
Low
Airflow rate (m
3
/min)[cfm]
Rated point
PEAD-A36AA
(External static pressure 50Pa) 208-230V 60Hz
100
[0.401]
90
[0.361]
80
[0.321]
70
[0.281]
60
[0.241]
50
[0.201]
40
[0.161]
30
External static pressure (Pa)[in.WG]
[0.120]
20
[0.080]
10
[0.040]
[0]
PEAD-A36AA
(External static pressure 70Pa) 208-230V 60Hz
150
[0.602]
Limit
High
Middle
Low
0
10
[353]15[530]20[706]25[883]30[1059]35[1236]40[1412]45[1589]
Airflow rate (m
3
/min)[cfm]
Limit
Rated point
PEAD-A36AA
(External static pressure 150Pa) 208-230V 60Hz
200
[0.803]
High
150
[0.602]
Limit
Middle
100
[0.401]
Low
External static pressure (Pa)[in.WG]
50
[0.201]
0
[0]
10
[353]15[530]20[706]25[883]30[1059]35[1236]40[1412]45[1589]
Airflow rate (m
3
/min)[cfm]
Rated point
100
[0.401]
High
Middle
50
[0.201]
External static pressure (Pa)[in.WG]
0
[0]
10
[353]15[530]20[706]25[883]30[1059]35[1236]40[1412]45[1589]
Low
Airflow rate (m
3
/min)[cfm]
Rated point
9
Page 10
PEAD-A42AA
(External static pressure 35Pa) 208-230V 60Hz
70
[0.281]
Limit
60
[0.241]
Middle
3
/min)[cfm]
[0.201]
[0.161]
[0.120]
External static pressure (Pa)[in.WG]
[0.080]
[0.040]
50
40
30
20
10
0
[0]
15
[530]20[706]
Low
25
[883]30[1059]35[1236]40[1412]45[1589]
Airflow rate (m
High
Rated point
PEAD-A42AA
(External static pressure 100Pa) 208-230V 60Hz
200
[0.803]
Limit
150
[0.602]
[0.401]
External static pressure (Pa)[in.WG]
[0.201]
100
50
0
[0]
15
[530]
20
[706]25[883]30[1059]35[1236]40[1412]45[1589]
Middle
Low
3
Airflow rate (m
Airflow rate (m3/min)[cfm]
/min)[cfm]
High
Rated point
PEAD-A42AA
(External static pressure 50Pa) 208-230V 60Hz
100
[0.401]
90
[0.361]
80
[0.321]
70
[0.281]
60
[0.241]
50
[0.201]
40
[0.161]
30
External static pressure (Pa)[in.WG]
[0.120]
20
[0.080]
10
[0.040]
0
[0]
[530]20[706]
PEAD-A42AA
(External static pressure 70Pa) 208-230V 60Hz
150
[0.602]
Limit
Middle
Low
15
25
[883]30[1059]35[1236]40[1412]45[1589]
3
Airflow rate (m
Airflow rate (m3/min)[cfm]
/min)[cfm]
Limit
100
[0.401]
Middle
High
High
Rated point
Rated point
PEAD-A42AA
(External static pressure 150Pa) 208-230V 60Hz
250
[1.004]
[0.803]
[0.602]
[0.401]
External static pressure (Pa)[in.WG]
[0.201]
200
150
100
Limit
Low
50
0
[0]
15
[530]
20
[706]25[883]30[1059]35[1236]40[1412]45[1589]
Airflow rate (m
Airflow rate (m
Middle
3
3/min)[cfm]
/min)[cfm]
High
Rated point
[0.201]
External static pressure (Pa)[in.WG]
50
0
[0]
15
[530]20[706]
Low
25
[883]30[1059]35[1236]40[1412]45[1589]
Airflow rate (m
3/min)[cfm]
Airflow rate (m3/min)[cfm]
10
Page 11
PEAD-A24, 30, 36,42AA
Air filter 208-230V 60Hz
15
[0.060]
10
[0.040]
5
[0.020]
External static pressure (Pa)[in.WG]
0
[0]
0
[0]
[353]
10
Airflow rate (m
[706]
A36,42
A24,30
20
3
/min)[cfm]
30
[1059]
40
[1412]
11
Page 12
5
SOUND PRESSURE LEVELS
5-1. Sound pressure level
Ceiling concealed
5-2. NC curves
PEAD-A24AA
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0
15.0
Approximate minimum
10.0 audible limit on
continuous noise
5.0
0.0 63 125 250 500 1k 2k 4k 8k
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0
15.0
Approximate minimum
10.0 audible limit on
continuous noise
5.0
0.0 63 125 250 500 1k 2k 4k 8k
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0
15.0
Approximate minimum
10.0 audible limit on
continuous noise
5.0
0.0 63 125 250 500 1k 2k 4k 8k
External static pressure 0.14 [in.WG] (35Pa) External static pressure 0.40 [in.WG] (100Pa)
Octave band center frequencies (Hz)
External static pressure 0.20 [in.WG] (50Pa)
Octave band center frequencies (Hz)
External static pressure 0.28 [in.WG] (70Pa)
Octave band center frequencies (Hz)
2m
Aux. duct
test unit
1.5m
Measurement location
High
Low
Middle
High
Low
Middle
High
Low
Middle
NC-60
NC-50
NC-40
NC-30
NC-20
NC-60
NC-50
NC-40
NC-30
NC-20
NC-60
NC-50
NC-40
NC-30
NC-20
1m
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0
15.0
Approximate minimum
10.0 audible limit on
continuous noise
5.0
0.0 63 125 250 500 1k 2k 4k 8k
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0
15.0
Approximate minimum
10.0 audible limit on
continuous noise
5.0
0.0 63 125 250 500 1k 2k 4k 8k
Octave band center frequencies (Hz)
External static pressure 0.60 [in.WG] (150Pa)
Octave band center frequencies (Hz)
High Middle
High Middle
Low
NC-60
NC-50
NC-40
NC-30
NC-20
Low
NC-60
NC-50
NC-40
NC-30
NC-20
12
Page 13
PEAD-A30AA
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0
15.0
Approximate minimum
10.0 audible limit on
continuous noise
5.0
0.0 63 125 250 500 1k 2k 4k 8k
External static pressure 0.14 [in.WG] (35Pa) External static pressure 0.40 [in.WG] (100Pa)
High Middle
Octave band center frequencies (Hz)
Low
NC-60
NC-50
NC-40
NC-30
NC-20
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0
15.0
Approximate minimum
10.0 audible limit on
continuous noise
5.0
0.0 63 125 250 500 1k 2k 4k 8k
Octave band center frequencies (Hz)
High Middle
Low
NC-60
NC-50
NC-40
NC-30
NC-20
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0
15.0
Approximate minimum
10.0 audible limit on
continuous noise
5.0
0.0 63 125 250 500 1k 2k 4k 8k
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0
15.0
Approximate minimum
10.0 audible limit on
continuous noise
5.0
0.0 63 125 250 500 1k 2k 4k 8k
External static pressure 0.20 [in.WG] (50Pa)
High Middle
Octave band center frequencies (Hz)
Low
External static pressure 0.28 [in.WG] (70Pa)
High Middle
Octave band center frequencies (Hz)
Low
NC-60
NC-50
NC-40
NC-30
NC-20
NC-60
NC-50
NC-40
NC-30
NC-20
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0
15.0
Approximate minimum
10.0 audible limit on
continuous noise
5.0
0.0 63 125 250 500 1k 2k 4k 8k
External static pressure 0.60 [in.WG] (150Pa)
High Middle
Octave band center frequencies (Hz)
Low
NC-60
NC-50
NC-40
NC-30
NC-20
13
Page 14
PEAD-A36AA
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0
15.0
Approximate minimum
10.0 audible limit on
continuous noise
5.0
0.0 63 125 250 500 1k 2k 4k 8k
External static pressure 0.14 [in.WG] (35Pa) External static pressure 0.40 [in.WG] (100Pa)
High Middle
Octave band center frequencies (Hz)
Low
NC-60
NC-50
NC-40
NC-30
NC-20
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0
15.0
Approximate minimum
10.0 audible limit on
continuous noise
5.0
0.0 63 125 250 500 1k 2k 4k 8k
Octave band center frequencies (Hz)
High Middle
Low
NC-60
NC-50
NC-40
NC-30
NC-20
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0
15.0
Approximate minimum
10.0 audible limit on
continuous noise
5.0
0.0 63 125 250 500 1k 2k 4k 8k
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0
15.0
Approximate minimum
10.0 audible limit on
continuous noise
5.0
0.0 63 125 250 500 1k 2k 4k 8k
External static pressure 0.20 [in.WG] (50Pa)
High Middle
Octave band center frequencies (Hz)
Low
External static pressure 0.28 [in.WG] (70Pa)
High Middle
Octave band center frequencies (Hz)
Low
NC-60
NC-50
NC-40
NC-30
NC-20
NC-60
NC-50
NC-40
NC-30
NC-20
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0
15.0
Approximate minimum
10.0 audible limit on
continuous noise
5.0
0.0 63 125 250 500 1k 2k 4k 8k
External static pressure 0.60 [in.WG] (150Pa)
High Middle
Octave band center frequencies (Hz)
Low
NC-60
NC-50
NC-40
NC-30
NC-20
14
Page 15
PEAD-A42AA
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0
15.0
Approximate minimum
10.0 audible limit on
continuous noise
5.0
0.0 63 125 250 500 1k 2k 4k 8k
External static pressure 0.14 [in.WG] (35Pa) External static pressure 0.40 [in.WG] (100Pa)
High Middle
Octave band center frequencies (Hz)
Low
NC-60
NC-50
NC-40
NC-30
NC-20
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0
15.0
Approximate minimum
10.0 audible limit on
continuous noise
5.0
0.0 63 125 250 500 1k 2k 4k 8k
Octave band center frequencies (Hz)
High Middle
Low
NC-60
NC-50
NC-40
NC-30
NC-20
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0
15.0
Approximate minimum
10.0 audible limit on
continuous noise
5.0
0.0 63 125 250 500 1k 2k 4k 8k
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0
15.0
Approximate minimum
10.0 audible limit on
continuous noise
5.0
0.0 63 125 250 500 1k 2k 4k 8k
External static pressure 0.20 [in.WG] (50Pa)
High Middle
Octave band center frequencies (Hz)
Low
External static pressure 0.28 [in.WG] (70Pa)
High Middle
Octave band center frequencies (Hz)
Low
NC-60
NC-50
NC-40
NC-30
NC-20
NC-60
NC-50
NC-40
NC-30
NC-20
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0
15.0
Approximate minimum
10.0 audible limit on
continuous noise
5.0
0.0 63 125 250 500 1k 2k 4k 8k
External static pressure 0.60 [in.WG] (150Pa)
High Middle
Octave band center frequencies (Hz)
Low
NC-60
NC-50
NC-40
NC-30
NC-20
15
Page 16
6
OUTLINES & DIMENSIONS
INDOOR UNIT
PEAD-A24, 30, 36, 42AA
Unit:mm(in.)
Access door
777(30-5/8)
(11-13/16)
More than 300
450(17-3/4)
450(17-3/4)
(11-13/16)
Less than 300
0
-10
65
0
-7/16
(Actual length)
Less than 700
(27-9/16)
<accessory>
Drain hose (I.D.ø32(1-1/4))
Access door
(4-7/16) (4-7/16)
(7/16)
JKX(L-1)=MJ6
112 112 11
50(2)
H
50(2)
210
(8-5/16)
18(3/4)
Note2
Note 4
Suspension bolt hole
4-14x30(9/16X1-3/16) Slot
Fresh air intake ø100(3-15/16)
knock out hole
153(6-1/16)
378(12-7/16)
(5-3/8)
3-ø2.9(1/8) mounting hole
135
120
120
125
ø
(4-15/16)
200(7-7/8)
2xE-ø2.9(1/8)
(Emergency draining)
Drain pipe(O.D. ø32(1-1/4))
15(5/8)
40
(1-5/8)
250~300
(9-7/8~11-13/16)
(2-9/16 )
Required space for service and maintenance
Air filter
G
C
B(Suspension bolt pitch)
A
Air
inlet
Air
outlet
100(3-15/16)X(E-1)=F30(1-3/16)
D(Duct)
10(7/16)
100(3-15/16)
58
(2-5/16)
40(1-5/8)
78(3-1/8)
21
21(7/8)
23(15/16)
643(25-3/8)
(Suspension bolt pitch)
(2-1/4) 57
20
(13/16)
732(28-7/8)
57(2-1/4)
250(9-7/8)
(O.D.ø32(1-1/4))
Drain pipe
(27-9/16)32(1-5/16)
700
(9-3/8)
238
10(7/16)
Refrigerant piping
2
(4-13/16)
Ceiling surface
More than 20(13/16)
More than 10(7/16)
217(8-9/16)
41(1-5/8)
Control box
Drain pump
Terminal block(Remote controller transmission line)
67136
(2-11/16)
(5-3/8)
2X2-ø2.9(1/8)
Refrigerant piping
flare connection (gas)
flare connection (liquid)
122
40(1-5/8)
23(15/16)178(7-1/16)
1
33(1-5/16)
K
Make the access door at the appointed position properly for service maintenance.
(1/4)
N-ø2.9(1/8)
(3/8)
ø9.52
Liquid pipe
2
(5/8)
Gas pipe
ø15.88
1
12
10
MLKJN
(39)
990
1280
(50-7/16)
5
4
(13)(1-15/16)
330
(12-5/8)
54 320
49
(2-3/16)(59-1/16)
H
1200
1500
Drain pipe(O.D.ø32(1-1/4))(Spontaneous draining)
Terminal block(Indoor/Outdoor connection line)
356(1/16)
100(3-15/16)
GFBCDE
1058
1000
11
1200
1154 1060
A
1100
(47-1/4)
(41-11/16)
1300 1358
(51-3/16) (53-1/2)
14
136015001454
(41-3/4) (39-3/8)
(53-9/16)
(59-1/16)
(45-7/16) (47-1/4)
1400
(55-1/8) (57-1/4)
(43-5/16)
Model
PEAD-A24, 30AA
PEAD-A36, 42AA
NOTE 1. Use M10 screw for the Suspension bolt (field supply).
2. Keep the service space for the maintenance at the bottom.
3. This chart indicates for PEAD-A24·30·36·42AA models,which have 2 fans.
4. In case of the inlet duct is used,remove the air filter (supply with the unit), then install the filter (field supply) at suction side.
16
Page 17
7
WIRING DIAGRAM
PEAD-A24, 30, 36, 42AA
CN44
NAME
SW6
SW1
SW2
OFF
ON
SW5
CN4F
1 2 3 4
CN32
LED2
CN41
SWE
CN51
CNXB2
1
(Red)
(Red)
CN20
2
CN2L
3 4
1
5
2
TH1
Indoor controller board
I.B.
Switch (for mode selection)
SW1
Switch (for capacity code)
SW2
Switch (for model selection)
SW5
Switch (for model selection)
SW6
Connector (emergency operation)
SWE
Power supply board
P.B.
Fuse AC250V 6.3A
F01
Varistor
ZNR01,02
Arrester
DSA
Aux. relay
X01
Aux. relay
X10
CNXC2
1 2
1 2 3 4
FS
1
CN3C (Blue)
3
CN90
LED3
TH5
TH2
SYMBOL EXPLANATION
SYMBOL SYMBOL NAME
I.B.
Indoor controller board Connector (0-10V Analog input)
CN2A
Connector (Lossnay)
CN2L
Connector (Remote switch)
CN32
Connector (HA terminal-A)
CN41
Connector (Centrally control)
CN51
Connector (Wireless)
CN90
Connector (IT terminal)
CN105
LED(Power supply)
LED1
LED(Remote controller supply)
LED2
LED(Transmission indoor-outdoor)
LED3
CN105
(Red)
CN2A (Black)
CN22
(Blue)
LED1
I.B.
2 1
CNXA2
(Blue)
INSIDE SECTION OF CONTROL BOX
ACL
1
2
P.B.
CND
351
(Red)
DSA
U ZNR02
(Blue)
4 3 2 1
CNP
1
3
CNXB1
3214
M
1~
Drainpump
Intake air temp. Thermistor
TH1 TH2
Pipe temp. Thermistor/liquid Cond./eva.temp. Thermistor
TH5 ACL
AC reactor(Power factor improvement)
FS
Float switch
Terminal block
TB4
(Indoor/outdoor connecting line)
Terminal block
TB15
(Remote controller transmission line)
F01
ZNR01
U
DC280-340V
CNXC1
(Blue)
12321
X10
4
Rectifier circuit
CNMFCNXA1
45671
MS
3~
X01
5
Fan motor
NAMESYMBOL
NOTE:1.Since the outdoor side electric wiring may change be sure to
check the outdoor unit electric wiring for servicing.
2.Indoor and outdoor connecting wires are made with polarities, make wiring matching terminal numbers(S1,S2,S3).
3.Symbols used in wiring diagram above are, terminal block,
4.Use copper supply wire.
TB15
1 2
TB4
S1
1
S2
2
S3
connector.
TO MA REMOTE CONTROLLER
TO OUTDOOR UNIT
17
Page 18
8
REFRIGERANT SYSTEM DIAGRAM
PEAD-A24, 30, 36, 42AA
Heat exchanger
Thermistor TH1 (Room temperature)
Distributor with strainer (#50)
Thermistor TH5 (Cond./ Eva.temperature)
Thermistor TH2 Pipe temperature(Liquid)
Strainer (#50)
Refrigerant GAS pipe connection (Flare)
Refrigerant LIQUID pipe connection (Flare)
Strainer (#50)
Refrigerant flow in cooling Refrigerant flow in heating
9
HEATER CONTROL
9-1. CONTROL SPECIFICATIONS AND FUNCTION SETTING
Table 1 shows how the field-installed heater is controlled. Select the desired pattern in the table below, and set the
Function on the indoor units as shown in Table 1.
Table.1 [Function table] Select unit numbers 01 to 03 or all units (AL[wired remote controller] / 07[wireless remote controller])
Mode Setting Mode no. Setting
Heater control
Heater OFF
Inlet air temp. set temp.
Heater ON
Inlet air temp. < set temp.-4.5˚F(2.5˚C)
The fan will stop and the heater will turn off when [DEFROST] or [ERROR] is displayed.
Set temp.
Inlet air tem p.
Heater output
Heater OFF
Inlet air temp. set temp.
Heater ON
Inlet air temp. < set temp.-1.8˚F(2.5˚C)
The fan will drive and the heater will turn on when [DEFROST] or [ERROR] is displayed.
Inlet a ir tem p.
Set temp.-1.8 Set tem p.-4. 5
ON
OFF
Set tem p. Set tem p.-1.8
˚
F(1˚C)
˚
F(2.5˚C)
˚
F(2.5˚C)
23 1
23 2 -
Initial setting
Heater output
*Refer to the Installation Manual for function settings.
ON OFF
18
Page 19
9-2. FAN CONTROL
By setting the Mode No. 23 in the Function Table in section 9-1 to 2 and using CN4Y on the optional parts PAC-YU25HT, the following patterns of fan control will become possible when [DEFROST] or [ERROR] is displayed.
Fan control patterns when [DEFROST] or [ERROR] is displayed
Heater is installed in the duct. No heater is installed in the duct. Use of CN4Y (PAC-YU25HT) Heater is off.
Heater is on.
* If a heater is installed in the duct, do not use CN4Y. By doing so, the fan will turn off when the heater is on, which may result in fire.
*1 Fan speed setting
Mode
Fan control
*Refer to the Installation Manual for function settings.
Heating Thermo-OFF [DEFROST] or [ERROR]
Very low
STOP
Remote controller setting
Unused*
Fan ON*1
Fan ON*1
Setting
Remote controller setting
Remote controller setting
Very low
Mode no. Setting
25
25
25
Used
Fan OFF
Fan OFF
1
2
3
Initial setting
-
-
9-3. PAC-YU25HT (OPTIONAL PARTS) INSTALLATION
The following section describes installation of the External Heater Adapter that connects to PEAD-A AA series indoor unit. This products is the special wiring parts to drive an electric heater with the air conditioner.
(1) Parts list
Check that the following parts are included in the package.
1) External output cable (with a yellow connector).............................2 in total
Two types of cables with different connectors are included.
2) Panel heater connector.................................................................. 3 in total
White: 1 Green: 2 (2 types)
(2) Connection to the indoor unit
Use the cables that fit the connectors on the indoor unit control board.
1) External output cable (with a yellow connector) This cable is used to connect a relay circuit for an interlocked operation with either an electric or a panel heater. Connect the cable to CN24 on the indoor unit control board.
2) Panel heater connector (with a white connector) This connector is used to perform an interlocked operation with a panel heater. Depending on the indoor unit control board specification, connect the cable to CN4Y as appropriate
<Image>
CN4Y for FAN control (PAC-YU25HT)
19
Page 20
(3) Locally procured wiring
A basic connection method is shown below.
Remote control board Relay circuit
Electric Heater
power source
Electric Heater or panel heater
Preparations in the field
X
Adapter
Red 1
X
White 2
White 1
(applicable only when a panel heater is connected)
Maximum cable length is 10 m (32ft)
3
Indoor unit control board
YellowWhite
CN24
CN4Y
For relay X use the specifications given below Operation coil
Rated voltage: 12VDC Power consumption: 0.9W or less * Use the diode that is recommended by the relay manufacturer at both ends of the relay coil.
The length of the electrical wiring for the PAC-YU25HT is 2 meters (6-1/2 ft.) To extend this length, use sheathed 2-core cable.
Control cable type: CVV, CVS, CPEV or equivalent. Cable size: 0.5 mm
2
~ 1.25 mm2 (16 to 22 AWG)
Don't extend the cable more than 10 meters (32ft)
Recommended circuit
Wiring diagram
1-phase power supply
208V, 230V/60Hz
R
S
R
S
Control board
88H
88H
CN24
88H
FS1
FS2 FS1
FS2
26H
H1
H2
FS1, 2 ----- Thermal fuse
H1, H2 ----- Heater
26H --------- Overheat
88H --------- Electromagnetic contactor
protection thermostat
(4) Wiring restrictions
Keep the length of the cable connecting to the circuit board of the indoor unit shorter than 10 meters (32ft). Longer than 10 meters (32ft) could cause improper operation. Use a transit relay when extending wiring such as remote wiring.
20
Page 21
10
Lead wires
PAR-21MAA
ON/OFF
FILTER
CHECK
OPERATION
CLEAR
TEST
TEMP.
MENU
BACK DAY
MONITOR/SET
CLOCK
ON/OFF
B
C
A
E D F
ERROR CODE
A B C D
E F
1 Check code Symptom Remark
P1 Intake sensor error P2 Pipe (TH2) sensor error P9 Pipe (TH5) sensor error E6,E7 Indoor/outdoor unit communication error P4 Drain sensor error P5 Drain pump error P6 Freezing/Overheating protection operation EE Communication error between indoor and outdoor units P8 Pipe temperature error E0, E3~E5 Remote controller transmission error E1, E2 Remote controller control board error Fb Indoor unit control system error (memory error, etc.) E9 Indoor/outdoor unit communication error (Transmitting error) (Outdoor unit) UP Compressor overcurrent interruption U3,U4 Open/short of outdoor unit thermistors UF Compressor overcurrent interruption (When compressor locked) U2 Abnormal high discharging temperature/49C worked/insufficient refrigerant U1,Ud Abnormal high pressure (63H worked)/Overheating protection operation U5 Abnormal temperature of heat sink U8 Outdoor unit fan safeguard stop U6 Compressor overcurrent interruption/Abnormal of power module U7 Abnormality of super heat due to low discharge temperature U9,UH Abnormality such as overvoltage or voltage shortage and abnormal synchronous signal to main circuit
/Current sensor error
Others Other errors (Refer to the technical manual for the outdoor unit.)
For details, check the LED display of the outdoor controller board. As for outdoor unit, refer to service manual OCH458.
• On wired remote controller.
1 Check code displayed in the LCD.
• For description of each check code, refer to the following table.
TROUBLESHOOTING
10-1. CAUTIONS ON TROUBLESHOOTING
(1) Before troubleshooting, check the followings:
1 Check the power supply voltage. 2 Check the indoor/outdoor connecting wire for mis-wiring.
(2) Take care the followings during servicing.
1 Before servicing the air conditioner, be sure to turn off the remote controller first to stop the main unit, and then turn
off the breaker.
2 When removing the indoor controller board, hold the edge of the board with care NOT to apply stress on the
components.
3 When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
10-2. SELF-CHECK FUNCTION
Wired remote controller
(1) Turn on the power. (2) Press the [CHECK] button twice. (3) Set refrigerant address with [TEMP] button
if system control is used.
(4) Press the [ON/OFF] button to stop the
self-check.
A
CHECK button
B
Indoor Unit’s Refrigerant address
C
TEMP button
D
IC : Indoor unit OC : Outdoor unit
E
Check code
F
Indoor Unit No.
21
Page 22
If the unit cannot be operated properly after the test run has been performed, refer to the following table to remove the cause.
Symptom
Cause
Wired remote controller LED 1, 2 (PCB in outdoor unit)
On the wireless remote controller with condition above, following phenomena take place.
• No signals from the remote controller are accepted.
• Operation lamp is blinking.
• The buzzer makes a short piping sound.
PLEASE WAIT
PLEASE WAIT → Error code
Display messages do not appear even when operation switch is turned ON (operation lamp does not light up).
For about 2 minutes after power-on
After about 2 minutes has expired after power-on
After LED 1, 2 are lighted, LED 2 is
turned off, then only LED 1 is
Only LED 1 is lighted.
LED 1, 2 blink.
Only LED 1 is lighted.
LED 1 blinks twice, LED 2 blinks once.
•For about 2 minutes after power-on,op­eration of the remote controller is not possible due to system start-up. (Correct operation)
•Connector for the outdoor unit’s protection device is not connected.
•Reverse or open phase wiring for the outdoor unit’s power terminal block (L1, L2, L3)
•Incorrect wiring between indoor and outdoor units (incorrect polarity of S1, S2, S3)
•Remote controller wire short
Note: Operation is not possible for about 30 seconds after cancellation of function selection. (Correct operation)
For description of each LED (LED1, 2, 3) provided on the indoor controller, refer to the following table.
LED1 (power for microcomputer) Indicates whether control power is supplied. Make sure that this LED is
always lit.
LED2 (power for remote controller)
Indicates whether power is supplied to the remote controller. This LED lights only in the case of the indoor unit which is connected to the outdoor unit refrigerant address “0”.
LED3 (communication between indoor and outdoor units)
Indicates state of communication between the indoor and outdoor units. Make sure that this LED is always blinking.
lighted.
(Correct operation)
Wireless remote controller
A
B B
C
D
(1) Turn on the power to the unit at least 12 hours before the test run. (2) Press the TEST RUN button
(Start this operation from the status of remote controller display turned off.)
TEST RUN
and current operation mode are displayed. (3) Press the MODE button (4) Press the MODE button (5) Press the FAN button (6) Press the VANE button
(7) Press the ON/OFF button to stop the test run.
Note:
• Point the remote controller towards the indoor unit receiver while following steps (2) to (7).
• It is not possible to run the in FAN, DRY or AUTO mode.
A
C
twice continuously.
B
to activate COOL mode, then check whether cool air is blown out from the unit.
B
to activate HEAT mode, then check whether warm air is blown out from the unit.
and check whether fan speed changes.
D
and check whether the auto vane operates properly.
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• If the unit cannot be operated properly after the above test run has been performed, refer to the following table to remove the cause.
On the wireless remote controller with conditions above, following phenomena takes place.
• No signals from the remote controller are accepted.
• OPE lamp is blinking.
• The buzzer makes a short ping sound.
Note: Operation is not possible for about 30 seconds after cancellation of function selection. (Correct operation)
PLEASE WAIT
PLEASE WAIT →Error code
Display messages do not appear even when operation switch is turned ON (operation lamp does not light up).
Symptom
After LED 1, 2 are lighted, LED 2 is turned off, then only LED 1 is lighted. (Correct operation)
Only LED 1 is lighted.
LED 1, 2 blink.
Only LED 1 is lighted. →LED 1, 2 blinks twice, LED 2 blinks once.
• For about 2 minutes after power-on, operation of the remote controller is not possible due to system start-up. (Correct operation)
• Connector for the outdoor unit’s protection device is not connected.
• Reverse or open phase wiring for the outdoor unit’s power terminal block (L1, L2, L3)
• Incorrect wiring between indoor and outdoor units (incorrect polarity of S1, S2, S3)
• Remote controller wire short
For about 2 minutes
following power-on
After about 2 min­utes has expired
following power-on
LED 1, 2 (PCB in outdoor unit)Wired remote controller
Cause
[Output pattern B] Errors detected by unit other than indoor unit (outdoor unit, etc.)
Wireless remote controller
Beeper sounds/OPERATION INDICATOR
lamp flashes (Number of times)
1 2 3 4 5 6 7 8 9
10
11
12 13 14
Symptom
Indoor/outdoor unit communication error (Transmitting error) (Outdoor unit) Compressor overcurrent interruption Open/short of outdoor unit thermistors Compressor overcurrent interruption (When compressor locked) Abnormal high discharging temperature/49C worked/ insufficient refrigerant Abnormal high pressure (63H worked)/ Overheating safeguard operation Abnormal temperature of heat sink Outdoor unit fan protection stop Compressor overcurrent interruption/Abnormal of power module Abnormality of super heat due to low discharge temperature Abnormality such as overvoltage or voltage shortage and abnormal synchronous signal to main circuit/Current sensor error – – Other errors (Refer to the technical manual for the outdoor unit.)
Remark
For details, check the LED display of the outdoor controller board.
[Output pattern A] Errors detected by indoor unit
Wireless remote controller
Beeper sounds/OPERATION
INDICATOR lamp flashes
(Number of times)
1 2 3 4 5 6 7 8
9 10 11 12
No sound
Wired remote
controller
Check code
P1 P2, P9 E6, E7 P4 P5 P6 EE P8 E4 – – Fb – –
Symptom
Intake sensor error Pipe (Liquid or 2-phase pipe) sensor error Indoor/outdoor unit communication error Drain sensor error Drain pump error Freezing/Overheating safeguard operation Communication error between indoor and outdoor units Pipe temperature error Remote controller signal receiving error – – Indoor unit control system error (memory error, etc.) No corresponding
Remark
*1 If the beeper does not sound again after the initial two beeps to confirm the self-check start signal was received and the OPERATION INDICATOR lamp does not
come on, there are no error records.
*2 If the beeper sounds three times continuously “beep, beep, beep (0.4 + 0.4 + 0.4 sec.)” after the initial two beeps to confirm the self-check start signal was
received, the specified refrigerant address is incorrect.
• On wireless remote controller The continuous buzzer sounds from receiving section of indoor unit. Blink of operation lamp
• On wired remote controller Check code displayed on the LCD.
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Indicates whether control power is supplied. Make sure that this LED is always lit.
Indicates whether power is supplied to the remote controller. This LED lights only in the case of
the indoor unit which is connected to the outdoor unit refrigerant address “0”.
Indicates state of communication between the indoor and outdoor units. Make sure that this LED is
always blinking.
LED 1 (power for microcomputer)
LED 2 (power for remote controller)
LED 3 (communication between indoor and outdoor units)
AUTO RESTART FUNCTION
Indoor controller board
This model is equipped with the AUTO RESTART FUNCTION. When the indoor unit is controlled with the remote controller, the operation mode, set temperature, and the fan speed are memorized by the indoor controller board. The auto restart function sets to work the moment the power has restored after power failure, then, the unit will restart automatically. Set the AUTO RESTART FUNCTION using the wireless remote controller. (Mode no.1).
For description of each LED (LED1, 2, 3) provided on the indoor controller, refer to the following table.
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10-3. SELF-DIAGNOSIS ACTION TABLE
Error Code
P1
P2
Abnormal point and detection method
Room temperature thermistor (TH1)
1 The unit is in three-minute resume
prevention mode if short/open of thermistor is detected. Abnormal if the unit does not reset normally after three minutes. (The unit returns to normal operation, if it has normally reset.)
2 Constantly detected during cooling,
drying and heating operation Short: 90˚C[194˚F] or more Open: -40˚C[-40˚F] or less
Pipe temperature thermistor/Liquid (TH2)
1 The unit is in three-minute resume
prevention mode if short/open of thermistor is detected. Abnormal if the unit does not reset normally after three minutes. (The unit returns to normal operation, if it has normally reset.)
2 Constantly detected during cooling,
drying, and heating (except defrosting) operation. Short: 90˚C[194˚F] or more Open: -40˚C[-40˚F] or less
1 Defective thermistor
2 Contact failure of connector
3 Breaking of wire or contact
4 Defective indoor controller
1 Defective thermistor
2 Contact failure of connector
3 Breaking of wire or contact
4 Defective refrigerant circuit is
5 Defective indoor controller board
Note: Refer to the manual of outdoor unit for the details of display
such as F, U, and other E.
Cause
characteristics
(CN20) on the indoor controller board (Insert failure)
failure of thermistor wiring
board
characteristics
(CN44) on the indoor controller board (Insert failure)
failure of thermistor wiring
causing thermistor temperature of 90˚C[194˚F] or more or
-40˚C[-40˚F] or less.
Countermeasure
13 Check resistance value of thermistor. 0
:[32˚F].......15.0k"
10:[50˚F].....9.6k"
20:[68˚F].....6.3k"
30:[86˚F].....4.3k"
40:[104˚F]...3.0k" If you put force on (draw or bend) the lead wire with measuring resistance value of thermistor breaking of wire or contact failure can be detected.
2 Check contact failure of connector (CN20) on
the indoor controller board. Refer to 10-5. Turn the power on again and check restart after inserting connector again.
4 Check room temperature display on remote
controller. Replace indoor controller board if there is abnormal difference with actual room temperature.
Turn the power off, and on again to operate after check.
13 Check resistance value of thermistor. For characteristics, refer to (P1) above.
2 Check contact failure of connector (CN44) on
the indoor controller board. Refer to 10-5. Turn the power on again and check restart after inserting connector again.
4 Check pipe <liquid> temperature with remote
controller in test run mode. If pipe <liquid> temperature is extremely low (in cooling mode) or high (in heating mode), refrigerant circuit may have defective. Check pipe <liquid> temperature with remote
5
controller in test run mode. If there is extreme difference with actual pipe <liquid> temperature, replace indoor controller board.
P4
(5701)
P5
Contact failure of drain float switch (CN4F)
1 Extract when the connector of drain float
switch is disconnected.
3 and 4 of connector CN4F is not
( short-circuited.)
2 Constantly detected during operation.
Drain overflow protection operation
1 Suspensive abnormality, if drain float
switch is detected to be underwater for 1 minute and 30 seconds continuously with drain pump on. Turn off compressor and indoor fan.
2 Drain pump is abnormal if the condition
above is detected during suspensive abnormality.
3 Constantly detected during drain pump
operation.
1 Contact failure of connector
(Insert failure)
2 Defective indoor controller
board
1 Malfunction of drain pump 2 Defective drain
Clogged drain pump Clogged drain pipe
3 Defective drain float switch
Catch of drain float switch or malfunction of moving parts cause drain float switch to be detected under water (Switch On)
4 Defective indoor-controller
board
Turn the power off, and on again to operate after check.
1 Check contact failure of float switch connec-
tor. Turn the power on again and check after inserting connector again.
2 Operate with connector (CN4F) short-circuited.
Replace indoor controller board if abnormali­ty reappears.
1 Check if drain-up machine works. 2 Check drain function.
3 Remove drain float switch connector CN4F
and check if it is short (Switch On) with the moving part of float switch UP, or OPEN with the moving part of float switch down. Replace float switch if it is short with the moving part of float switch down.
4 Replace indoor controller board if it is short-
circuited between 3-4 of the drain float switch connector CN4F and abnormality reappears.
It is not abnormal if there is no problem about the above-mentioned 1~4
Turn the power off, and on again to operate after check.
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Error Code
P6
Abnormal point and detection method
Freezing/overheating protection is working
1 Freezing protection (Cooling mode)
The unit is in six-minute resume prevention mode if pipe <liquid or condenser/evap­orator> temperature stays under
-15:[5˚F] for three minutes after the compressor started. Abnormal if it stays under -15 within 16 minutes after six-minute resume prevention mode.
2 Overheating protection (Heating mode)
The units is in six-minute resume prevention mode if pipe <Liquid or con­denser / evaporator> temperature is detected as over 70:[158˚F] after the compressor started. Abnormal if the temperature of over 70:[158˚F] is detected again within 10 minutes after six-minute resume prevention mode.
:[5˚F] for three minutes again
Cause
(Cooling or drying mode)
1 Clogged filter (reduced airflow) 2 Short cycle of air path 3 Low-load (low temperature)
operation beyond the tolerance range
4 Defective indoor fan motor
• Fan motor is defective.
• Indoor controller board is defective.
5 Defective outdoor fan control 6 Overcharge of refrigerant 7 Defective refrigerant circuit
(clogs)
(Heating mode)
1 Clogged filter (reduced airflow) 2 Short cycle of air path 3 Over-load (high temperature)
operation beyond the tolerance range
4 Defective indoor fan motor
• Fan motor is defective.
• Indoor controller board is defective.
Countermeasure
(Cooling or drying mode)
1 Check clogging of the filter. 2 Remove shields.
4 Refer to 10-8. DC Fan motor (FAN MOTOR/
INDOOR CONTROLLER BOARD)
5 Check outdoor fan motor. 67 Check operating condition of refrigerant
circuit.
(Heating mode)
1
Check clogs of the filter.
2 Remove shields.
4 Refer to 10-8. DC Fan motor (FAN MOTOR/
INDOOR CONTROLLER BOARD)
P8
Pipe temperature
<Cooling mode> Detected as abnormal when the pipe tem­perature is not in the cooling range 3 min­utes after compressor start and 6 minutes after the liquid or condenser/evaporator pipe is out of cooling range. Note 1) It takes at least 9 minutes. to
detect.
Note 2) Abnormality P8 is not detected in
drying mode.
Cooling range :
-3 deg˚C(-5.4deg˚F) ] (TH-TH1)
TH: Lower temperature between: liquid
pipe temperature (TH2) and con­denser/evaporator temperature (TH5)
TH1: Intake temperature
<Heating mode> When 10 seconds have passed after the compressor starts operation and the hot adjustment mode has finished, the unit is detected as abnormal when condenser/evaporator pipe temperature is not in heating range within 20 minutes.
Note 3) It takes at least 27 minutes to
detect abnormality.
Note 4) It excludes the period of defrosting
(Detection restarts when defrost­ing mode is over)
Heating range :
3 deg˚C(5.4deg˚F) [ (TH5-TH1)
5 Defective outdoor fan control 6 Overcharge of refrigerant 7 Defective refrigerant circuit
(clogs)
8 Bypass circuit of outdoor unit
is defective.
1 Slight temperature difference
between indoor room temperature and pipe <liquid or condenser / evaporator> temperature thermistor
• Shortage of refrigerant
• Disconnected holder of pipe <liquid or condenser /
evaporator> thermistor
• Defective refrigerant circuit
2 Converse connection of
extension pipe (on plural units connection)
3 Converse wiring of indoor/
outdoor unit connecting wire (on plural units connection)
4 Defective detection of indoor
room temperature and pipe <condenser / evaporator> temperature thermistor
5 Stop valve is not opened
completely.
5 Check outdoor fan motor. 6~8Check operating condition of refrigerant
circuit.
1~4 Check pipe <liquid or condenser /
evaporator> temperature with room
temperature display on remote controller and outdoor controller circuit board. Pipe <liquid or condenser / evaporator> temperature display is indicated by setting SW2 of outdoor controller circuit board as follows.
Conduct temperature check with outdoor controller circuit board after connecting
(
‘A-Control Service Tool(PAC-SK52ST)’.
23Check converse connection of extension
pipe or converse wiring of indoor/outdoor unit connecting wire.
)
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Error Code
P9
Abnormal point and detection method
Abnormality of pipe temperature ther­mistor / Condenser-Evaporator (TH5)
1 The unit is in three-minute resume pro-
tection mode if short/open of thermistor is detected. Abnormal if the unit does not get back to normal within three min­utes. (The unit returns to normal opera­tion, if it has normally reset.)
2 Constantly detected during cooling, dry-
ing, and heating operation (except defrosting) Short: 90˚C[194˚F] or more Open: -40˚C[-40˚F] or less
Cause
1 Defective thermistor
characteristics
2 Contact failure of connector
(CN44) on the indoor controller board (Insert failure)
3 Breaking of wire or contact
failure of thermistor wiring
4 Temperature of thermistor is
:[194˚F] or more or
90
-40˚C[-40˚F] or less caused by defective refrigerant circuit.
5 Defective indoor controller
board
Countermeasure
13 Check resistance value of thermistor.
For characteristics, refer to (P1) above.
2 Check contact failure of connector (CN44)
on the indoor controller board. Refer to 10-5. Turn the power on and check restart after inserting connector again.
4 Operate in test run mode and check pipe
<condenser / evaporator> temperature. If pipe <condenser / evaporator> tempera­ture is extremely low (in cooling mode) or high (in heating mode), refrigerant circuit may have defect.
5 When no problems are found in 1-4 above,
replace the indoor unit control board.
Remote controller transmission error(E0)/signal receiving error(E4)
1 Abnormal if main or sub remote con-
troller can not receive normally any transmission from indoor unit of refriger­ant address “0” for three minutes. (Error code : E0)
2 Abnormal if sub remote controller could
not receive for any signal for two min­utes. (Error code: E0)
1 Abnormal if indoor controller board can
E0
or
E4
E3
or
E5
not receive normally any data from remote controller board or from other indoor controller board for three minutes. (Error code: E4)
2 Indoor controller board cannot receive
any signal from remote controller for two minutes. (Error code: E4)
Remote controller transmission error(E3)/signal receiving error(E5)
1 Abnormal if remote controller could not
find blank of transmission path for six seconds and could not transmit.
(Error code: E3)
2 Remote controller receives transmitted
data at the same time, compares the data, and when detecting it, judges different data to be abnormal 30 continuous times. (Error code: E3)
1 Abnormal if indoor controller board could
not find blank of transmission path.
(Error code: E5)
2 Indoor controller board receives trans-
mitted data at the same time, compares the data,and when detecting it, judges different data to be abnormal 30 continuous times. (Error code: E5)
1 Contact failure at transmission
wire of remote controller
2 All remote controllers are set
as “sub” remote controller. In this case, E0 is displayed on remote controller, and E4 is displayed at LED (LED1, LED2) on the outdoor controller circuit board.
3 Mis-wiring of remote controller 4 Defective transmitting receiving
circuit of remote controller
5 Defective transmitting receiving
circuit of indoor controller board of refrigerant address “0”
6 Noise has entered into the
transmission wire of remote controller.
1 Two remote controller are set
as “main.” (In case of 2 remote con-
trollers)
2 Remote controller is connected
with two indoor units or more.
3 Repetition of refrigerant
address
4 Defective transmitting receiving
circuit of remote controller
5 Defective transmitting receiving
circuit of indoor controller board
6 Noise has entered into trans-
mission wire of remote con­troller.
1 Check disconnection or looseness of indoor
unit or transmission wire of remote controller.
2 Set one of the remote controllers “main”.
If there is no problem with the action above.
3 Check wiring of remote controller.
• Total wiring length: max.500m (Do not use cable 3 or more)
• The number of connecting indoor units:
max.16units
• The number of connecting remote con-
troller: max.2units
When it is not the above-mentioned problem of
1~3 4 Diagnose remote controllers.
a) When “RC OK” is displayed,
Remote controllers have no problem. Turn the power off, and on again to check. If abnormality generates again, replace indoor controller board.
b) When “RC NG” is displayed,
Replace remote controller. c) When “RC E3” is displayed, d) When “ERC 00-06” is displayed, [ c),d)Noise may be causing abnormality. ]
If the unit is not normal after replacing
indoor controller board in group control, indoor controller board of address “0” may be abnormal.
1 Set a remote controller to main, and the
other to sub.
2 Remote controller is connected with only one
indoor unit.
3 The address changes to a separate setting.
4~6 Diagnose remote controller.
a) When “RC OK”is displayed, remote con-
trollers have no problem.
Turn the power off,and on again to check. When becoming abnormal again, replace
indoor controller board. b)When “RC NG”is displayed, replace
remote controller. c)When “RC E3”or “ERC 00-66”is displayed,
noise may be causing abnormality.
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Error Code
E6
E7
Fb
E1
or
E2
Abnormal point and detection method
Indoor/outdoor unit communication error (Signal receiving error)
1 Abnormal if indoor controller board
cannot receive any signal normally for six minutes after turning the power on.
2 Abnormal if indoor controller board
cannot receive any signal normally for three minutes.
3 Consider the unit as abnormal under the
following condition: When two or more indoor units are connected to an outdoor unit, indoor controller board cannot receive a signal for three minutes from outdoor controller circuit board, a signal which allows outdoor controller circuit board to transmit signals.
Indoor/outdoor unit communication error (Transmitting error)
Abnormal if “1” receiving is detected 30 times continuously though indoor controller board has transmitted “0”.
Indoor controller board
Abnormal if data cannot be read normally from the nonvolatile memory of the indoor controller board.
Remote controller control board
1 Abnormal if data cannot be read normal-
ly from the nonvolatile memory of the remote controller control board.
(Error code: E1)
2 Abnormal if the clock function of remote
controller cannot be operated normally.
(Error code: E2)
Cause
1 Contact failure, short circuit or,
mis-wiring (converse wiring) of indoor/outdoor unit connecting wire
2 Defective transmitting receiving
circuit of indoor controller board
3 Defective transmitting receiving
circuit of indoor controller board
4 Noise has entered into indoor/
outdoor unit connecting wire.
1 Defective transmitting receiving
circuit of indoor controller board
2 Noise has entered into power
supply.
3 Noise has entered into outdoor
control wire.
1 Defective indoor controller
board
1 Defective remote controller 1 Replace remote controller.
Check LED display on the outdoor control cir-
cuit board. (Connect A-control service tool, PAC-SK52ST.) Refer to EA-EC item if LED displays EA-EC.
1 Check disconnection or looseness of indoor/
outdoor unit connecting wire of indoor unit or outdoor unit.
Check all the units in case of twin triple indoor unit system.
2-4 Turn the power off, and on again to check.
If abnormality generates again, replace
indoor controller board or outdoor
controller circuit board.
Other indoor controller board may have
defect in case of twin triple indoor unit system.
1-3 Turn the power off, and on again to check.
If abnormality generates again, replace indoor controller board.
1 Replace indoor controller board.
Countermeasure
PA
(2500)
Water leakage
This detection is performed during the operation (stop, heating, fan, or error stop mode etc.) other than cooling and dry. 1 When a) and b) are found, water leakage
occurs. a) Pipe <liquid> temperature - inlet tem-
perature < -10˚C for 30 minutes
b) When drain float switch is detected to
be soaked in the water for 15 minutes or more.
* When drain float switch is detected to
be NOT soaked in the water, each counting of a) and b) is cleared.
*When this error is detected, the error will not be reset until the main power is reset.
1 Mis-piping of extension pipes
(When connected with multiple units)
2 Mis-wiring of indoor/outdoor
unit connecting wire (When connected with multiple units)
3 Detection failure of the indoor
unit inlet/pipe <liquid> thermis­tor
4 Drain pump failure
5 Drainage failure
· Clogged drain pump
· Clogged drain pipe
6 Drain float switch failure
· Drain float switch is detected to be soaked in the water (ON status) due to the operation failure of the moving parts.
· Contact failure of drain float switch connector (Loose connector)
1Check the extension pipes for mis-piping.
2Check the Indoor/outdoor unit connecting
wire for mis-wiring.
3Check room temperature display on remote
controller and indoor pipe <liquid> tempera­ture. (Refer to the countermeasure on P2.)
4Check if drain-up machine works.
5 Check drain function.
6Check drain float switch. (Refer to the coun-
termeasure on P4 and P5.)
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10-4. TROUBLESHOOTING BY INFERIOR PHENOMENA
Note: Refer to the manual of outdoor unit for the detail of remote
controller.
Phenomena
(1)LED2 on indoor controller board
is off.
• When LED1 on indoor controller board is also off.
1 Power supply of rated voltage is not supplied to out-
door unit.
2 Defective outdoor controller circuit board
3 Power supply of 208~230V is not supplied to indoor
unit.
4 Defective indoor controller board
Cause
Countermeasure
1 Check the voltage of outdoor power
supply terminal block (L, N) or (L
• When AC 208~230V is not detected. Check the power wiring to outdoor unit and the breaker.
• When AC 208~230V is detected.
—Check 2 (below).
2 Check the voltage between outdoor
terminal block S1 and S2.
• When AC 208~230V is not detected.
Check the fuse on outdoor controller circuit board.
Check the wiring connection.
• When AC 208~230V is detected.
—Check 3 (below).
3 Check the voltage between indoor terminal
block S1 and S2.
• When AC 208~230V is not detected. Check indoor/outdoor unit connecting wire for mis-wiring.
• When AC 208~230V is detected.
—Check 4 (below).
4 Check the fuse on indoor controller board.
Check the wiring connection. If no problem are found, indoor controller board is defective.
3, N).
(2)LED2 on indoor controller board
is blinking.
• When LED1 on indoor controller board is also blinking. Connection failure of indoor/outdoor unit connecting wire
• When LED1 is lit.
1 Mis-wiring of remote controller wires
Under twin triple indoor unit system, 2 or more indoor units are wired together.
2 Refrigerant address for outdoor unit is wrong or not
set.
Under grouping control system, there are some units whose refrigerant address is 0.
3 Short-cut of remote controller wires 4 Defective remote controller
Check indoor/outdoor unit connecting wire for connection failure.
1 Check the connection of remote con-
troller wires in case of twin triple indoor unit system. When 2 or more indoor units are wired in one refrigerant system, connect remote controller wires to one of those units.
2 Check the setting of refrigerant address
in case of grouping control system.
If there are some units whose refrigerant addresses are 0 in one group, set one of the units to 0 using SW1 (3-6) on outdoor controller circuit board.
34 Remove remote controller wires and
check LED2 on indoor controller board.
• When LED2 is blinking, check the short-cut of remote controller wires.
• When LED2 is lit, connect remote controller wires again and:
if LED2 is blinking, remote controller is defective; if LED2 is lit, connection failure of remote controller terminal block etc. has returned to normal.
29
Page 30
CND Power supply voltage (208 - 230VAC)
CNMF Fan motor output
1 - 4: 310 - 340 VDC 5 - 4: 15 VDC 6 - 4: 0 - 6.5 VDC 7 - 4: Stop 0 or 15 VDC Run 7.5 VDC
(0 - 15 pulse)
CNP Drain-up mechanism output (200VAC)
CNXA1
Connect to the indoor controller board
CNXB1
Connect to the indoor controller board
CNXC1
Connect to the indoor controller board
CNXA2
Connect to the indoor power board
CNXB2
Connect to the indoor power board
CNXC2
Connect to the indoor power board
(*1)
V
FG
Voltage on the (-) side of PC51 and C25 (Same with the voltage between 7 (+) and 4 (-) of CNMF)
V
CC
Voltage between the C25 pins 15 VDC (Same with the voltage between 5 (+) and 4 (-) of CNMF)
V
sp Voltage between the C53 pins
0VDC (with the fan stopped) 1 - 6.5VDC (with the fan in operation) (Same with the voltage between 6 (+) and 4 (-) of CNMF)
CND
CNP
CNXB1 CNXC1
CNXA1 CNMF
PC51
(*1)
C25
(*1)
C53 (*1)
10-5. TEST POINT DIAGRAM
10-5-1. Power supply board
PEAD-A24AA PEAD-A30AA PEAD-A36AA PEAD-A42AA
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Page 31
10-5-2. Indoor controller board
SWE Emergency operation
SW1 Model selection
SW2 Capacity setting
CN32 Remote start/stop adapter
CN22 For MA remote controller cable con-
nection (10 - 13 VDC (Between 1 and 3.))
CN51 Centralized control
CN41 JAMA standard HA terminal A
CN44 Thermistor
(liquid/condenser/evaporator temperature)
CN4F Float thermistor
CN20 Thermistor (Inlet temperature)
CN24 Heater control (12VDC)
CN4Y For fan control
CN3C Indoor-outdoor transmission
(0 - 24VDC)
CN90 Wireless remote controller
CNXA2
Connect to the indoor controller board
CNXB2
Connect to the indoor controller board
CNXC2
Connect to the indoor controller board
CNXA1
Connect to the indoor power board
CNXB1
Connect to the indoor power board
CNXC1
Connect to the indoor power board
CN22
CN41
CN24
CN32
SW1 SW2
CN2L
SWE
CN51
CN3C
CN90
CN4Y
CN44
CN4F
CN20
CNXB2
CNXC2
CNXA2
PEAD-A24AA PEAD-A30AA PEAD-A36AA PEAD-A42AA
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Page 32
10-6. TROUBLE CRITERION OF MAIN PARTS
Room temperature thermistor (TH1)
Condenser/evaporator temperature thermistor (TH5)
Measure the resistance with a tester. (Part temperature 10°C (50°F) ~ 30°C (86°F))
Pipe temperature thermistor/liquid (TH2)
Wiring diagram
Check method and criterion
Part name
Normal
4.3kΩ~9.6kΩ
Abnormal
Opened or short-circuited
Motor
Board with build-in motor
Current detecting resistor
Regulator Hall IC
Motor winding
Powe r device
Pre
driver
Vm (Power supply for motor)
Vcc (Power supply for control)
Vsp (Speed command voltage)
PG (Pulse output for rotation)
GND
0
10
20
30
40
50
-20 -10 0 10 20 30 40 50
< Thermistor for lower temperature >
Temperature
Resistance (K")
(˚C)
-4 14 32 50 68 86 104 122
˚F
PEAD-A24AA PEAD-A30AA PEAD-A36AA PEAD-A42AA
10-7. Thermistor
<Thermistor Characteristic graph>
Thermistor R Fixed number of B=3480k" ±2%
Rt=15exp { 3480( ) }
10°C (50°F) 9.6k" 20°C (68°F) 6.3k" 25°C (77°F) 5.2k" 30°C (86°F) 4.3k" 40°C (104°F) 3.0k"
Thermistor for lower temperature
0=15k" ±3%
273+t
0°C (32°F) 15k"
Room temperature thermistor (TH1) Pipe temperature thermistor (TH2) Condenser/evaporator temperature thermistor (TH5)
1
1
273
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10-8. DC FAN MOTOR (FAN MOTOR/INDOOR CONTROLLER BOARD)
Notes
· High voltage is applied to the connecter (CNMF) for the fan motor. Give attention to the service.
· Do not pull out the connector (CNMF) for the motor with the power supply on. (It causes trouble of the indoor controller circuit
board and fan motor.)
Self check Symptom : The indoor fan cannot turn around.
No
NG
NG
Wiring contact check
Contact of fan motor connector (CNMF)
Check the fuse (FUSE) on indoor controller board.
Power supply check (Remove the connector (CNMF))
Measure the voltage in the indoor controller circuit
board.
TEST POINT
1 :VDC (between 1 (+) and 4 (-) of the fan connector): VDC DC310~340V
TEST POINT 2 :VCC (between 5 (+) and 4 (-) of the fan connector): VCC DC15V
Wiring recovery
Replace drain pump (DP).
Replace indoor controller board.
Replace the fan motor.
Replace indoor controller board (I.B). Replace fan motor (MF).
Replace indoor
controller board.
Replace the fan motor.
Is the voltage normal?
Is there no contact failure?
Ye s
1
2
Ye s
No
Did the fuse blow?
Check the drain pump (DP) Is the resistance between terminals normal?
No
Ye s
Ye s
No
Check the operation of fan. END
Ye s
OK
Check the operation. END
OK
Check method of DC fan motor (fan motor/indoor controller circuit board)
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SW1
Setting by the dip switch and jumper wire
Functions
Jumper wire
Model settings
Capacity settings
Pair number setting with wireless remote controller
For service board
Remarks
SW2
J41 J42
Unit type setting
JP1
Indoor controller board type setting
JP3
0 1 2
3 ~ 9
Wireless remote controller setting
Control PCB setting
J41 J42
<Settings at time of factory shipment> Wireless remote controller: 0 Control PCB: (for both J41 and J42) Four pair number settings are supported. The pair number settings of the wireless remote controller and indoor control PCB (J41/J42) are given in the table on the left. (' ' in the table indicates the jumper line is disco­nnected.)
There is no jumper (JP1) because these models have the cond./eva. temperature thermistor (TH5).
(Marks in the table below) Jumper wire ( : Short : Open)
Without TH5
With TH5
Model
JP1
Factory shipment
Service parts
Indoor controller board type
JP3
12345
ON
OFF
Service board
MODELS
1 2 3 4 5
PEAD-A24AA
ON OFF
1 2 3 4 5
1 2 3 4 5
PEAD-A30AA
ON OFF
PEAD-A36AA
1 2 3 4 5
ON OFF
PEAD-A42AA
ON OFF
10-9. FUNCTIONS OF DIP SWITCH AND JUMPER WIRE
Each function is controlled by the dip switch and the jumper wire on control p.c. board. SW1 and SW2 are equipped only for service parts. Model setting and capacity setting are memorized in the nonvolatile memory of the control p.c. board of the unit.
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(A)
(B),(C)
11
DISASSEMBLY PROCEDURE
PEAD-A24AA PEAD-A30AA PEAD-A36AA PEAD-A42AA
1. Control box
1. Removing the control box cover (1) Remove the two fixing screws on the cover (A)
to remove it.
Exercise caution when removing heavy parts.
Fig. 1
2. Thermistor (Intake air)
1. Remove the control box cover according to the procedure in section [1].
(1) Pull out the thermistor holder (B) and thermis-
tor (C) on the control box.
Fig. 2
Fig. 3
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3. Drainpan
(D)
(E)
1. Removing the filter and the bottom plate
(1) Push up the tab on the filter, and pull out the
filter in the direction of the arrow 1.
(2) Remove the fixing screws on the bottom plate
(D), (E) to remove it.
2. Removing the drainpan
(1) Pull out the drain pan in the direction of the
arrow 2.
Exercise caution when removing heavy parts.
Fig. 4
Fig. 5
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4. Thermistor (Condenser/evaporator)
(F)
(G),(H)
(Liquid pipe)
1. Remove the drain pan according to the proce­dure in section [3].
2. Removing the Heat exchanger cover
(1) Remove the four fixing screws on the heat
exchanger cover (F) to remove it.
Exercise caution when removing heavy parts.
Fig. 6
3. Removing the thermistor
(1) Remove the thermistor (G) from the thermistor
holder (H) on the copper tube.
Thermistor size Liquid pipe: ø8mm Condenser/evaporator: ø6mm
Fig. 7
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5. Fan and fan motor
(J)
1. Removing the filter and the bottom plate
(1) Push down the tab on the filter, and pull out
the filter in the direction of the arrow 1.
(2) Remove the fixing screws on the bottom plate
(J) to remove it.
2. Removing the fan casing (bottom half)
(1) Squeeze the tabs on the fan casing to remove
it in the direction of arrow 2.
Exercise caution when removing heavy parts.
Fig. 8
3. Removing the motor cable
(1) Remove the motor cable threw the rubber
bush.
4. Removing the fan motor and the Sirocco fan
(1) Remove the two motor fixing screws to
remove the motor and the Sirocco fan in the direction of arrow 3.
(2) Remove the four fan case fixing screws to
take the top half of the fan casing off.
Fig. 9
Fig. 10
Fig. 11
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6. Heat exchanger
(K)
(L)
1. Remove the drain pan according to the proce­dure in section [3].
2. Remove the heat exchanger cover according to the procedure in section [4] 2.
3. Removing the cover
(1) Remove the five fixing screws on the cover (K)
to remove it.
4. Removing the Heat exchanger
(1) Remove the fixing screws on the heat
exchanger (L) to remove it.
Exercise caution when removing heavy parts.
Fig. 12
Fig. 13
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Page 41
Page 42
New publication, effective Jul. 2009.
Specifications subject to change without notice.
HWE09050
Printed in Japan
TM
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