Mitsubishi PD-5010 Service Manual

Page 1
MITSUBISHI ELECTRIC
PLASMA DISPLAY PANEL
PD-5010
20022002
2002
20022002
CAUTION:
Before servicing this chassis, it is important that the service person read the "SAFETY PRECAUTIONS" and "PRODUCT SAFETY NOTICE" contained in this manual.
SPECIFICATIONS
• Power : AC 120V, 50/60Hz
480W (Typical)
5.4A (Maximum)
• Signals
Sync Range : Horiz : 15.5 to 93.8 kHZ
(Automatic : step scan)
: Vert : 50.0 to 120 Hz
(Automatic : step scan)
Input Signals : RGB, HD*
DVD*
Input Terminals RGB : Visual 1 (Analog) : Mini D-sub 15-pin
Visual 2 (Analog) : BNC (R,G,B,H/CS,V)* Visual 3 (M-LINK) : MONITORLINK
Video : Visual 1 : RCA-pin
Visual 2 : BNC Visual 3 : S-Video: DIN 4-pin
DVD/HD/DTV : Visual 1 RCA-pin (Y,PB[CB},PR{CR])*
Visual 2 BNC (Y,PB[CB},PR{CR])*1* Audio : Stereo RCA x 3 (Selectable) External Control : D-sub 9-pin (RS232C)
1
, DTV*
1
,
1
TM
1
• Sound Output : 7W+7W at 6 ohms
• Dimensions : (W)49.5" (H)30.2" (D)4.68"
(W)1257 (H)766 (D)119 mm
• Weight : 98 lbs / 44.5 kg
*1
HD/DVD/DTV Input Signals supported:
480P (60Hz) 480I (60Hz)
2
525P (60Hz) 525I (60Hz) 576P (50Hz) 576I (50Hz) 625P (50Hz) 625I (50Hz) 720P (60Hz) 1035I (60Hz)
1080I (50Hz) 1080I (60Hz)
*2
The 5-BNC connectors are used as
RGB/PC2 and HD/DVD2 input. Select one of them under "BNC SELECT".
• Weight and dimensions shown are approximate.
• Design specifications are subject to change without notice.
MITSUBISHI DIGITAL ELECTRONICS AMERICA, INC.
9351 Jeronimo Road, Irvine, CA 92618-1904
Copyright © 2002 Mitsubishi Digital Electronics America, Inc.
All Rights Reserved
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CONTENTS

SAFETY PRECAUTIONS .................................................................................................................................. 2-1
TROUBLESHOOTING........................................................................................................................................3-1
METHOD OF ADJUSTMENTS...........................................................................................................................4-1
METHOD OF DISASSEMBLY............................................................................................................................5-1
PACKAGING.......................................................................................................................................................6-1
PART LIST..........................................................................................................................................................7-1
CONNECTION DIAGRAMS................................................................................................................................8-1
BLOCK DIAGRAM..............................................................................................................................................9-1
1-1
Page 4

SAFETY PRECAUTIONS

CAUTION
RISK OF ELECTRIC SHOCK
DO NOT OPEN
CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK, DO NOT OPEN REAR COVER. NO USER-SERVICEABLE
PARTS INSIDE. REFER SERVICING TO QUALIFIED SERVICE PERSONNEL.
This symbol warns the user that unin­sulated voltage within the unit may have sufficient magnitude to cause electric shock. Therefore, it is dangerous to make any kind of contact with any part inside of this unit.
This symbol alerts the user that important literature concerning the operation and maintenance of this unit has been included. Therefore, it should be read carefully in order to avoid any problems.
ATTENTION
RISQUE D'ELECTROCUTION
NE PAS OUVRIR
ATTENTION: POUR EVITER LES RISQUES D' ELECTROCUTION, NE PAS ENLEVER LE CONVERCLE ARRÈRE. AUCUN DES
ELEMENTS INTERNES NE DOIT ETRE REPARE PAR L'UTILISATEUR. NE CONFIER L' ENTRETIEN QU'A UN PERSONNEL QUALIFIE.
L'éclair fléché dans un triangle équilatéral est destiné à avertir l'utilisateur de la présence, dans l'appareil, d'une zone non-isolée soumise à une haute tension dont l'intensité est suffi­sante pour constituer un risque d'électro­cution.
Le point d'exclamation dans un triangle équi­latéral est destiné à attirer l' attention de l'uti­lisateur sur la présence d'informations de founctionnement et d'entretien importantes dans la brochure accompagnant l'appareil.
WARNING
HEATSINK MAY BE ENERGIZED. TEST BEFORE TOUCHING.
2-1
Page 5
SAFETY PRECAUTIONS
1. Before returning an instrument to the customer, al- ways make a safety check of the entire instrument, in-
cluding, but not limited to, the following items. a. Be sure that no built-in protective devices are
defective and/or have been defeated during servicing. (1) Protective shields are provided on this chassis to protect both the technician and the customer. Correctly replace all missing pro­tective shields, including any removed for serv­icing convenience. (2) When reinstalling the chassis and/or other assembly in the cabinet, be sure to put back in place all protective devices, including,but not limited to, nonmetallic control knobs,insulating fishpapers,adjustment and compartment covers/shields, and isolation re­sistor/capacitor networks. Do not operate this
instrument or permit it to be operated with­out all protective devices correctly installed and functioning.
b. Be sure that there are no cabinet openings
through which an adult or child might be able to insert their fingers and contact a hazardous volt­age. Such opening include,but are not limited to, (1) spacing between the picture tube and the cabinet mask, (2) excessively wide cabinet ven­tilation slots, and (3) an improperly fitted and/or incorrectly secured cabinet back cover.
c. Leakage Current Hot Check — With the instru-
ment completely reassembled,plug the AC line cord directly into a 240V AC outlet. (Do not use an isolation transformer during this test.) Use a leakage current tester or a metering system that complies with American National Standards In­stitutes (ANSI) C101.1 Leakage Current for Ap­pliances and Underwriters Laboratories(UL)
1950. With the instrument AC switch first in the ON position and then in the OFF position, mea­sure from a known earth ground (metal waterpipe, conduit,etc.) to all exposed metal parts of the instrument(antennas, handle bracket, metal cabinet, screwheads, metallic overlays, control shafts,etc.), especially any ex­posed metal parts that offer an electrical return path to the chassis. Any current measured must not exceed 3.5 milliamp. Reverse the instru­ment power cord plug in the outlet and repeat test.ANY MEASUREMENTS NOT WITHIN
THE LIMITS SPECIFIED HEREIN INDICATE A POTENTIAL SHOCK HAZARD THAT MUST BE ELIMINATED BEFORE RETURNING THE INSTRUMENT TO THE CUSTOMER.
AC Leakage Test
(READING SHOULD NOT BE ABOVE
DEVICE UNDER
TEST
TEST ALL EXPOSED METAL SURFACES
3-WIRE CORD
ALSO TEST WITH PLUG REVERSED (USING AC ADAPTER PLUG AS REQUIRED)
LEAKAGE CURRENT
TESTER
+–
3.5 mA)
EARTH
GROUND
2. Read and comply with all caution and safety-related notes on or inside the Monitor cabinet, on the Pro­jection Monitor chassis, or on the picture tube.
3. Design Alteration Warning — Do not alter or add to the mechanical or electrical design of this unit. Design alterations and additions, including, but not limited to, circuit modifications and the addition of the items such as auxiliary audio and/or video out­put connections might alter the safety characteris­tics of this Monitor and create a hazard to the user. Any design alterations or additions will void the manufacturer's warranty and will make you,the servicer,responsible for personal injury or property damage resulting therefrom.
4. Hot Chassis Warning — a. Some
MultiSync Monitor
chassis are electrically connected directly to one conductor of the AC power cord and may be safely serviced without an isolation transformer only if the AC power plug is inserted so that the chassis is connected to the ground side of the AC power source. To confirm that the AC power plug is in­serted correctly, with an AC voltmeter measure be­tween the chassis and a known earth ground. If a voltage reading in excess of 1.0V is obtained, re­move and reinsert the AC power plug in the oppo­site polarity and again measure the voltage poten­tial between the chassis and a known earth ground. b. Some
Plasma chassis normally have 85V AC
(RMS), between chassis and earth ground regard­less of the AC plug polarity. These chassis can be safely serviced only with an isolation transformer inserted in the power line between the receiver and the AC power source, for both personnel and test equipment protection. c. Some
Plasma chassis
have a secondary ground systems in addition to the main chassis ground. This secondary ground sys­tem is not isolated from the AC power line. The two ground system are electrically separated by insulat­ing material that must not be defeated or altered.
2-2
Page 6
SAFETY PRECAUTIONS
5. Observe original lead dress. Take extra care to assure correct lead dress in the following areas: a. near sharp edges, b. near thermally hot parts— be sure that leads and components do not touch thermally hot parts, c. the AC supply, d. high volt­age, and e. antenna wiring. Always inspect in all areas for pinched, out-of-place, or frayed wiring. Do not change spacing between components, and be­tween components and the printed-circuit board. Check AC power cord for damage.
6. Components,parts, and/or wiring that appear to have overheated or are otherwise damaged should be replaced with components, parts, or wiring that meet original specifications. Additionally,determine the cause of overheating and/or damage and, if necessary, take corrective action to remove any potential safety hazard.
7. PRODUCT SAFETY NOTICE —Many
Monitor
cial safety-related characteristics some of which are often not evident from visual inspection, nor can the protection they give necessarily be ob­tained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified in this service data by shading with a mark on schemat­ics and by shading or a mark in the parts list. Use of a substitute replacement part that does not have the same safety characteristics as the recom­mended replacement part in this service data parts list might create shock, fire, and/or other hazards.
electrical and mechanical parts have spe-
MultiSync
2-3
Page 7
PRECAUTIONS DE SECURITE
1. Avant de remettre un appareil à un client, faire
toujours d'abord un examen de sécurité de l'appareil en entier comprenant, mais ne s'y limitant pas les points cités ci-dessous: a. Vérifier qu' aucun des dispositifs de protection ne
soit défectueux ou n' ait été endommagé pendant les travaux. (1) Les volets protecteurs sur ce châssis ont été montés pour protéger aussi bien le technicien que le client. Remplacer correctement tous les volets protecteurs manquants, aussi bien que ceux qui ont pu être enlevés pour la commodité des travaux. (2) Quand vous remettez le châssis ou d'autres assemblages ensemble dans le coffret, vérifier qu' ont été remis à leur place tous les dispositifs de protection, comprenant mais ne s' y limitant point, les boutons de contrôle non-métalliques, les feuilles d'isolation, les couverture/volets de l'ajustement et du compartiment, et l'isolation des réseaux résistance/condensateur. Ne pas
travailler sur cet appareil ni permettre qu'y soit effectué un travail sans que tous les dispositifs de protection n' y soient correctement installés fonctionnants.
b. Bien vérifier qu'il n'y ait aucune ouverture sur le
coffret qui ne puisse permettre à un adulte ou à un enfant d'y faire pénétrer ses doigts et attraper une décharge électrique. De telles ouvertures comprendraient sans pour autant s'y limiter (1) l'espace entre le tube à im­ages et le coffret de l'eppareil, (2) les espaces excessivement ouverts pour la ventilation et (3) la couverture arrière du coffret improprement fixée ou incorrectement protegée.
c. Vérification de courant de fuite
L'appareil ayant été complètement réassemblé, brancher-le à une prise de courant de 240V. (Ne pas se servir d'un transformateur
d'isolation pendant ce test). Se servir d'un vérificateur de courant d'excitation ou d'un système de mesure conforme aux normes ANSI (American National Standards Institute) C101.1 Leakage Current for Appliances et U. L (Underwriters Laboratories) 1950. Le bou­ton de l'appareil en position "Marche" et ensuite en position "Arrêt", mesurer à partir d'une prise de terre (métallique tuyauterie, conduite, etc...) à toutes les pièces métalliques de l'appareil exposées (antennes, poignet métalliques, coffren métallique, tête des vis, surfaces métalliques, traits de contrôle, etc.) surtout à toutes les pièces métalliques exposées qui peuvent reconduire le courant au châssis. En aucun cas, la mesure du
courant ne doit dépasser 3.5 milliamp. Inverser la fiche de courant de l'appareil dans la prise et répéter le test. Tout mesurage ne s'arrêtant
pas aux limites spécifiées icicomporte un ris­que de décharge électrique dangereux, qui doit être éliminé, avant que l'appareil ne soit remis au client.
EXAMEN DE COURANT D'EXCITATION
(LA MESURE DU COURANT NE DOIT PAS DEPASSER
3.5 MILLIAMP)
DISPOSIT IF
SOUS
L ' EXAMEN
EXAMINER TOUTES LES PIECES METALLIQUES DEL' APPAREIL EXPOSEE
3-CORDES DE FIL
EXAMINER AVEC LA FICHE DE COURANT INVERSEE
(SE SERVIR DE LA FICHE DE COURANT DE L' A DAPTATEUR COMME DEMANDEE)
+–
VERIFICATEUR DE CORANT DE FUITE
PRISE DE TERRE
2. Lire et respecter toutes les mises en garde et notes de sécurité à l'intérieur ou à l'extérieur du coffret du rétro-projecteur, sur le châssis du rétro-projecteur ou sur le tube à images.
3. Mise en garde contre la modification du dessin
Ne pas modifier ni ajouter à la pièce mécanique ou électrique du modèle. Des modifications ou addi­tions, comportant, mais ne s'y limitant pas, des modifications des circuits et l'addition d'éléments tels que des auxilliairs audio et/ou des branchements pour la prise de vidéo, pourrait éprouver la sécurité de ce rétro-projecteur et créer un risque pour l'utilisateur. Tout changement ou ad­dition accomplie annulera la garantie du fabricant et va rendre votre service d'entretien, responsable des
dommages corporels ou de biens en résultant.
4. Mise en garde contre le châssis sous tension
a. Certains châssis de rétro-projecteur sont
électriquement reliés à un conducteur du fil de courant et ainsi peuvent ne comporter aucun ris­que sans un transformateur d'isolation seulement si la prise de courant est branchée, de manière que le châssis est relié à la prise de terre de la source de courant. Pour s'assurer que la prise de courant est correctement insérée, relever les mesures avec un voltmètre de courant entre le châssis et un point de prise de terre bien connu. Si le voltage indiqué est supérieur à 1,0V, débrancher et reinsérer la prise de courant dans la polarité contraire et une fois de plus remesurer le voltage potentiel entre le câssis et la prise de terre.
2-4
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PRECAUTIONS DE SECURITE
b. Certains châssis de moniteur ont habituellement
85V (RMS) entre le châssis et la prise de terre, en fonction de la polarité de la prise de courant. Ces châssis peuvent ne comporter aucun risque seulement avec un transformateur d'isolation inséré dans la ligne de puissance située entre de rétro-projecteur et la source d'électricité, cela pour la protection aussi bien du personnel que du matériel de vérfication.
c. Certains châssis de rétro-projecteur ont un
système secondaire de masse en addition avec le système principal de masse du châssis. Ce système secondaire de masse n'est pas isolé du courant électrique. Les deux systèmes sont électriquement séparés par du matériel d'isolation qu' on vérifiera bien qu'il ne soit ni altéré ni défectueux.
5. Vérifier la couverture originale en plomb. Accorder la plus grande attention à la couverture de plomb notamment aux endroits ci-dessous indiqués. a. Près des bords aigus b. près des parties très chaudes
Vérifier que les composants et les plombs ne
touchent pas les parties très chaudes telles que: c. l'alimentation du courant d. la haute tension e. Ies fils de l'antenne Pousser l'inspection, à tous les endroits, à la recher­che des cordes pincées, déplacées ou effilochées. Ne pas changer l'écartement entre composants, et entre composants et le tableau de circuit imprimé. Vérifier que le fil de conduite électrique est en bon état.
6. Les composants, parts (pièces) et/ou fils qui ont été trouvés surchauffés devraient être remplacés avec les composants, pièces et fils s'y reliant avec d'autre qui ont les mêmes spécifications que les originales. De plus, rechercher la cause du surchauffement et/ ou des dommages et si nécessaire, prendre les mesures propres pour prévenir tout risque potentiel.
7. Note sur sûreté de l'appareil
Beaucoup de pièce de rétro-projecteur, qu'elles soient électriques ou mécaniques, ont des disposi­tions de sécurité qui ne sont pas toujours évidentes d'une simple inspection visuelle et la protection qu'elles donnent nécessairement ne pourront être pas obtenues par les remplaçants avec des composants aux voltages ou watts plus élevés. Les pièces qui ont des caractéristiques particulières de sécurité sont identifiées avec un trait marqué sur les schémas et sont ombragés ou comportent un trait sur la liste des pièces. L'utilisation d'un produit substitutif qui n'aurait pas les mêmes caractéristiques comme il est recommandé dans ces données d'entretien pourrait provoquer une décharge électrique, un feu, et/ou d'autres dangers.
2-5
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SAFETY PRECAUTIONS
1 . Cautions for disassembly
(1) For the wall-hang type
 During handling, try to support the set at its frame. Never touch the filter or glass surface. Assistant personnel on the front side should apply hands to the lower part of the casing. [If the casing receives an impact, the unseen side area of the module panel glass may be broken even though the module itself does not seem to have been broken. Therefore, support the frame by hand in order not to drop it.]
2. The least minimum cautions for product disassembly
 Secure a working space, arranged as wide as possible.  Prior to disassembling the set, protect the acrylic surface with an air mat or the like.  To prevent the thread ridges from being damaged, use an adequate screwdriver.  Many screws are actually used. Therefore, use two or three containers where these screws can be kept . Never disassemble the inner parts of the module (pipes, etc.).  When lifting the module from the set, two persons should stand on both sides of the module to hold the stable parts of the junction while they lift the module upright. (If dust or such foreign substance enters in between the module and the filter, moir* or similar problems can arise. In addition, once it enters, it is necessary to take careful measures not to damage the contamination area while removing contaminants.) [Please understand that the replacement of the module may call for an air-blast treatment (air brush) in a clean room.] Complementary caution) In particular, if a conductive foreign matter (such as a metallic chip) is attached to the flexible cable of the module, there can be danger of the occurrence of a phenomenon like wire breakage that is caused by partition breakdown in the module. For this reason, it is necessary to bear in mind that the flow of air blast should be directed only in the predetermined direction at all times.
2-6
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SAFETY PRECAUTIONS
(Notes)
The component by the name of “module” used in this product is defined as a section that is pro­vided with a digital circuit board (including high­voltage parts) used to emit light in the glass panel part, excluding the surface acrylic fiIter or the tem­pered glass fiIter. It must be noted that it does never mean the glass panel part only.
2-7
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TROUBLESHOOTING

3-1
Page 12
TROUBLESHOOTING
• In the case of abnormality in the POWER system, such as “No power available” or “Alarm (LED flashing)” Go to 1. Power failure (P2)
• In the case of abnormality in the VIDEO system, such as “No picture” or “Picture errors” Go to 2. No picture displayed, picture errors (P6)
• In the case of no audio output Go to 3. No audio output generated (P15)
If set shuts down, reset the microprocessor by pressing the <Power On> and <Input> keys on the front panel at the same time. Hold for 5 to 6 seconds.
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1. Power failure
(1)POWER is turned OFF. Note: To Reset the Microprocessor, Press and hold the <Power On> and <Input>
keys on the front panel at the same time. Hold for 5 to 6 seconds.
Turn on the main power unit.
NO NO
Is the POWER LED lit? Is the power plug connected
to the wall outlet correctly?
YES YES
NO
Is 100V AC available behind Fuses F1 and F2 have blown
• To “Flashing in green” (2) (P3). the fuses F1 and F2? out. (FAN error detection) If the fuses are replaced
• To “Flashing in red” (3) (P4) and they blow out again, (Temperature error detection) the POWER unit is out of
• To “Flashing in green and red” order. (4) (P5). YES
(Panel crack detection) NO
Is the M+7V output available at Pin 1 of the PM connector?
YES
NO Is the M+5V output available at Pin 2 (MAIN) of IC7005?
From (4): Flashing in green and red (Panel crack detection) (P4) YES
NO Is the M+5V output available The +5V line is out of order at Pin 5 of the LD connector, Pin 4 of the PW connector, PWR, PWB, or 232C PWB. and Pin 5 of the RS connector?
Poor power plug connection
If the PW and RS connectors are disconnected from one after another and an output of M+7V is generated, this is a problem in a circuit beyond the connectora. If no output is generated at t
hat time, then the POWER
unit is out of order.
S2601 (PWR) and associ­ated circuits are out of order.
toward the LED PWB,
YES
IC7001 and peripheral cir­cuits are out of order.
2
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(Caution) When the LED is flashing (protector in operation), all power lines other than M+7 are automatically
turned off. When checking the power lines other than the M+7V system, a circuit tester or the like should be connected to the measuring point in advance, for confirmation.
(2) Flashing in green (FAN error detection)
NO NO Does the fan run when the main Is the power supply available IC8802 and peripheral power supply is turned ON? at Pin 1 of the POF1 and circuits are out of order.
POF2? (7 to 12V)
YES YES
YES Is Potential 5V available at The fan is out of order, Pin 3 of the POF1 and where Potential 5V is POF2? available. This voltage
becomes 0V when the power supply is turned off.
NO Therefore, a circuit tester
should be connected in advance before inspection.
NO NO Is Potential 5V available at Is Potential 5V available at VDDM5 and peripheral Pin 9 of IC8804? Pin $ of IC8804? circuits are out of order.
YES YES
Check IC8804, and also R8807 IC8804 and peripheral and R8806. circuit are out of order.
3
Page 15
(3) Flashing in red (Temperature error detection)
NO NO In the cold-start mode, does it Is Potential 0V maintained IC7001 and peripheral take less than 15 seconds after at Pin 29 (MAIN) of IC7001? circuits are out of order. the main power circuit is turned ON and until it is turned OFF?
YES YES
TH1 in the POWER unit and Disconnect the PD, PH, and peripheral circuits are out of AD connectors and turn ON order. the main power circuit. Does the power supply work normally NO in this state? (Are normal out- The POWER unit is out of puts of D+170V, D+64V, and order. D+5V available? Is Pin 3 of the PM connector maintained at the [H] level? However, no pic­tures are displayed.)
YES
The MODULE and peripheral circuits are out of order.
4
Page 16
(4) Flashing in green and red (Panel crack detection)
NO Is Potential 0V maintained at IC7001 and peripheral Pin 100 (MAIN) of IC7001? circuits are out of order.
YES
NO YES Is Potential 0V maintained at Is Potential 5V applied to IC7002 and peripheral Pin 2 (MAIN) of IC7002? Pin $ of IC7002? circuits are out of order.
YES NO
Disconnect the PD, PH, and Skip to “ (1) Power is turned AD connectors and turn ON OFF.” (P2). the main power circuit. Does the power supply work normally NO in this state? (Are normal outputs The POWER unit is out of of D+170V, D+64V, and D+5V order. available? Is Pin 3 of the PM connector maintained at the [H] level? However, no pictures are displayed.)
YES
The MODULE and peripheral circuits are out of order.
(Caution) How to cancel the alarm condition:
• While flashing in green and red occurs, the power supply cannot be reset by ON/OFF operation at the main power switch, remote control, and wall outlet.
• For alarm resetting, keep pressing the input selector key at the main unit of the set and move the mains power switch to [ON] at the main unit. In this state, it is necessary to keep pressing the input selector key of the main unit for more than 2 seconds.
5
Page 17
2. No picture displayed and picture errors
(Caution) IPXXXX is installed in the MAIN PWB and the VIDEO PWB. These components are inserted in the
power line. If there is any error occurring in the circuit, these components function to prevent the evolution of this problem to other areas. Accordingly, check whether the same voltage is generated at both ends of each component. (In normal state, the component is internally short-circuited.) If the same voltage is not generated, this means that the MAIN PWB is out of order. The same check is needed also for the DSP PWB.
(1) No picture display of the PC signal only or both the VIDEO and PC signals
Enter an input of XGA69H gray scale in the input circuit of PC1, and select PC INPUT 1.
NO
Is ON-screen display available?
To “No presentation of pictures and ON-screen display” (P11)
YES
YES Is a signal of 3Vp-p available at at the signal input The MAIN PWB of the AD connector is out pins of IC8701 and IC8702? (Signale names: REV_ of order. LVDS, RODD_LVDS, ets.)
• • • • • •
NO
YES Is a signal of 0.7Vp-p available at Pins 1, 3, 5 of The MAIN PWB is out of order. the PC connector and a sync signal of 5Vp-p available at Pins 7, 9, 10, 12?
1, 3, 5
7, 10
45kHz
H
9, 12 60Hz
V
NO
(1)-1 (P7)
6
Page 18
(1)-1 (P6)
YES Are the signals below available at Pins 2, 5, 8, 3, Are the specified voltages available at the 6, and 9 of the BU connector? PV connector?
Pin 1 14Vdc Pin 3 5Vdc
2, 5, 8
Pin 5 6Vdc Pin 7 7Vdc
5Vp-p
YES
3, 6, 9
NO
The VIDEO PWB is out of order.
5Vp-p
NO
YES Are the specified voltages available at the The MAIN PWB is out of order. connectors below? (Power source check)
Connector name Pin No. Voltage
PN 1 3.3Vdc
1 7Vdc
PM 7 5Vdc
9 14Vdc
NO
The POWER unit is out of order.
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Page 19
(2) No picture display of the VIDEO signal only
Enter an input of gray scale in the input circuit of VIDEO1, and select VIDEO1.
YES Is a signal of about 3Vp-p available at any of The MAIN PWB is out of order. Pins 21 to 79 of the AM connector in the DSP PWB (GND terminal excluded)?
• • • • • •
NO
NO Is a signal of about 3Vp-p available at any of The MAIN PWB is out of order. Pins 101 to 159 of the AM connector in the DSP PWB (GND terminal excluded)?
• • • • • •
YES
(2)-1 (P9)
8
Page 20
(2)-1 (P8)
YES Are the signals below available at Pins 14 to 17, The DSP PWB is out of order. 19, 98, 96, 95, and Pin 3 (IP8001) of the AM connector in the DSP PWB?
14
5Vp-p
15
5Vp-p
16
3Vp-p
17
5Vdc
19
10MHz, 3Vp-p
98
27MHz, 3Vp-p
96
95
3
H
15KHz, 3Vp-p
V
60Hz, 3Vp-p
3Vdc
NO
YES Is a signal of 1Vp-p available at Pin 1 of the YU The MAIN PWB is out of order. connector, and a sync signal of 5Vp-p available at Pins 7, 9, 10, and 12?
1
7, 10
* 15kHz
H
* In case of an NTSC input.
9, 12
* 60Hz
V
NO
(2)-2 (P10)
9
Page 21
(2)-2 (P9)
YES Are the signals below available at Pins 2, 5, 8, 3, Are the specified voltages available at the 6, and 9 of the BU connector? PV connector?
Pin 1 14Vdc Pin 3 5Vdc
2, 5, 8
Pin 5 6Vdc Pin 7 7Vdc
5Vp-p
YES
3, 6, 9
NO
The VIDEO PWB is out of order.
5Vp-p
NO
YES Are the specified voltages available at the The MAIN PWB is out of order. connectors below? (Power source check)
Connector name Pin No. Voltage
PN 1 3.3Vdc
1 7Vdc
PM 7 5Vdc
9 14Vdc
NO
The POWER unit is out of order.
10
Page 22
No presentation of pictures and
ON-screen display (P6)
Are pulses of 3Vp-p available at Pins 38, 39, and 40 of the AD connector?
YES
Are the horizontal/vertical sync signals of 3Vp-p available at Pins 27/28 of IC8701, and a clock signal at Pin 31?
50KHz 60Hz 40MHz
YES
Are the signals of 3Vp-p (signal name: REV_L VDS, RODD_LVDS, etc.) available at the signal input pin of IC8701?
NO
NO
NO
YES
YES Is normal display available when the AD, PD, or Each cable is defective. PH cable is replaced?
NO
YES Is normal display available when the MAIN PWB The MAIN PWB is out of order. is replaced?
NO
NO Are 170V, 64V, and D+5V of the POWER unit See “Power cannot be ON.” normally output?
YES
The plasma display module is out of order.
YES Are the specified voltages available at the The MAIN PWB is out of order. connectors below? (Power source check)
Connector name Pin No. Voltage
PN 1 3.3Vdc
1 7Vdc
PM 7 5Vdc
9 14Vdc
NO
The POWER unit is out of order.
11
Page 23
(3) Picture errors
Display a picture in error mode. However, the video signal level shall be maintained above 0.7Vp-p.
0.7Vp-p or above
YES
NO Are pulses of 3Vp-p available at Pins 38, 39, and 40 of the AD connector?
YES
NO Are the horizontal/vertical sync signals of 3Vp-p available at Pins 27/28 of IC8701, and a clock signal at Pin 31?
50KHz 60Hz 40MHz
YES
YES Is a picture error caused by PC input? Are the specified voltages available at the
connectors below?
NO (Power source check)
NO Are the signals below available at Pins 14 to 17,
19, 98, 96, and 95 of the AM connector and at Pin 3 (IP8001) in the DSP PWB?
14
5Vp-p
Connector name Pin No. Voltage
PN 1 3.3Vdc
1 7Vdc
PM 7 5Vdc
9 14Vdc
15
16
17
19
98
96
95
YES NO
5Vp-p
The MAIN PWB The POWER unit is out of order. is out of order.
3Vp-p
5Vdc
10MHz, 3Vp-p
27~37NHz* 3Vp-p
H
15~45KHz * 3Vp-p
V
50~60Hz * 3Vp-p
3
5Vdc
* Changed according to the input signal.
YES
(3)-1 (P13)
12
Page 24
(3)-1 (P12)
NO Does this phenomenon correspond to “Specific gradations (brightness) are tinted.”?
YES
YES Are the signals of 3Vp-p (signal name:REV_ (3)-2 (P14) LVDS, RODD_LVDS, etc.) available at all the signal input pin of IC8701 and IC8702?
• • • • • •
NO
YES Is a signal of about 3Vp-p available at all Pins 21 The MAIN PWB is out of order. to 79 of the AM connector (GND terminals excluded) in the DSP PWB?
• • • • • •
NO
YES Is a signal of about 3Vp-p available at all Pins 101 The DSP PWB is out of order. to 159 of the AM connector (GND terminal excluded) in the DSP PWB?
• • • • • •
NO
Are the specified voltages available at the connectors below? (Power source check)
Connector name Pin No. Voltage
PN 1 3.3Vdc
1 7Vdc
PM 7 5Vdc
9 14Vdc
YES NO
The MAIN PWB is The POWER unit is out out of order. of order.
13
Page 25
(3)-2 (P13)
YES Is normal display available when the AD, PD, or Each cable is defective. PH cable is replaced?
NO
YES Is normal display available when the MAIN PWB The MAIN PWB is out of order. is replaced?
NO
NO Are 170V, 64V, and D+5V of the POWER unit See “Power cannot be ON.” normally output?
YES
The plasma display module is out of order.
14
Page 26
3. No audio output generated
Note) This model is enabled to set up an audio input terminal for each video input terminal. No audio output is
available unless the input terminal of the displayed pictures (example: VIDEO 1) coincides with that of audio (example: RGB 3). Therefore, analysis for troubleshooting should be carried out after the displayed video input terminal (example: VIDEO 1) has been made to coincide with the audio input terminal accord­ing to the instruction manual.
Enter a signal input in AUDIO IN.
YES Is the audio signal present at the speaker OUT? Speaker or cable is defective.
NO
YES Are the voltages specified below available at the The POWER unit or the cable is out PA connector of the AUDIO unit? of order. (Power source check)
Pin Signal name Voltage
1 S+24 +23.5~33Vdc 2 S+24 +23.5~33Vdc 3 S.GND GND 4 S.GND GND 5 A+13 +13Vdc 6 A.GND GND
(Note) When confirming the source volt-
age by disconnecting the PA con­nector, short-circuit the section be­tween Pins 3 4 of the PA con­nector and Pin 6 (like short-circuit­ing between S.GND of the POWER unit), and then turn on the POWER unit.
YES
NO Are the following waveforms observed at the AU The MAIN PWB or the cable is out connector of the AUDIO unit? of order.
Pin 6
Pin 7
Pin 5
5Vp-p
5Vp-p
4.8Vdc
Pin 1, 2 : Audio signal waveforms
YES
The AUDIO unit is out of order.
15
Page 27

METHOD OF ADJUSTMENTS

4-1
Page 28
Adjusting conditions
Adjustments should be carried out in accordance with the procedures described below. However, any adjustments other than the items A to C below are not required.
A. When the [PDP module] is replaced, adjust the sections according to the adjusting items [1 to 3] specified below.
(Caution) When the PDP module has been replaced, clear the USAGE TIME to “0” without fail, according to
“how to clear the usage time” shown below.
B. When the [POWER unit] is replaced, adjust the sections according to the adjusting items [1 to 3] specified below. C. When the [MAIN PWB] is replaced, adjust the sections according to the adjusting item [4 and 5] specified below.
* How to clear the integrated time
Assume the folloing factory mode by the use of the remote control. Press [MENU/ENTER] key six times to the screen [USAGE TIME]. In this state, the integrated time up to the present time is displayed. The integrated time is cleared to [0] when the remote control keys are pressed in the order of [MUTE] ® cursor keys [ ]® cursor keys [V] ® [SLEEP].
* How to enter or withdraw from the factory setting mode:
Press the keys in the sequential order of [SLEEP] [EXIT] [MUTE] [SLEEP].
When a conventional remote control is used: Press the keys in the sequential order of [OFF TIMER] ® [OK] ® [MUTE] ® [OFF TIMER]. At that time, use the [MENU] key in place of the [PROCEED] key.
V
1. Adjustment of +170V
(1) Using any video signal of VIDEO input, DVD/HD input, or RGB input, and display a color bar signal. Turn on
the power switch of the main unit.
(2) Turn the volume control (RV3) in the [D+170V ADJ] section of the power unit, and adjust the voltage value
between TP3 (D+170V output) and TP2 (D.GND) of the power unit so that this voltage settles within the range of “specified voltage of the PDP module (Value Vs on the label shown below) ± 1V.”
(Caution) The figure below shows a rear side view when the
back cover has been removed.
SERIAL NO. ** ** ** ** * Vd=**V Vs=*** V CODE -01
1
Page 29
2. Adjustment of +64V
(1) Using any video signal of VIDEO input, DVD/HD input, or RGB input, and display a color bar signal. Turn on
the power switch of the main unit.
(2) Confirm that the voltage at TP4 (D+60V output) and TP2 (D.GND) of the power unit is maintained at a
voltage value (Vd value of the label described in Item 1 above) within ± 1V, specified for the PDP module. If the voltage specified above cannot be secured, turn the volume control (RV4) in the [D+64V ADJ] block and adjust the voltage until it attains “the voltage specified for the PDP module (Value Vd on the label of the above-mentioned Item 1) ± 1V.”
3. Adjustment of +5V
(1) Use any video signal of VIDEO input, DVD/HD input, or RGB input, and display a color bar signal. (2) Confirm that the voltage value between TP1 (+5V output) and TP2 (D.GND) of the power unit is maintained
at “5.10 ± 0.1V.” If the voltage specified above cannot be secured, turn the volume control (RV2) in the [D+5V ADJ] block and adjust the voltage until it attains “5.10 ± 0.1V.”
* POWER unit layout
RV3 D+170 ADJ
TP3 D+170
RV2 D+5 ADJ
TP4 D+64
RV4 D+64 ADJ
PH
PD
TP1 D+5
TP2 D.GND
P
M
P N
P V
P A
P
I
2
Page 30
4. Initial setting
(1) Enter the factory setting mode by pressing the keys in the order of [SLEEP] [EXIT] [MUTE] [SLEEP]. (2)Press the MENU/ENTER] key of the remote control 4 times to obtain the [FUNCTION] menu. (3) Move the cursor to the [SHIP] item by means of the cursor keys [ ] and [V], and select the adequate
alphabets of the destination specified below, using the cursor keys [<] and [>].
J:JAPAN JW: OEM Specifications for Japan A:NORTH AMERICA AW: MITSUBISHI PD-5010 G:EUROPE GW: OEM Specifications for Europe
FUNCTION
SCART OFF SI AUTO SHIP AW LIMIT-VD OFF LIMIT-PC ON REMAKE OFF
V
ENTER NEXTEXIT PREV
(4)Press the [MUTE] key the cursor key [ ] the cursor key [V] the [SLEEP] key in this order to
V
5/8
make factory setting. When factory setting is executed, red characters of [SET] are displayed for about 7 seconds at the right of the [destination alphabets]. When the red characters of [SET] go out, this is a sign that the setting has been finished.
FUNCTION
SCART OFF SI AUTO SHIP AW SET LIMIT-VD OFF LIMIT-PC ON REMAKE OFF
ENTER NEXTEXIT PREV
5/8
(5) Withdraw from the factory setting mode by means of the remote control.
3
Page 31
[Initial setting values]
(User setting values)
Mode J, JW Other than J, JW
Remote control standby ON condition ON condition
Sound volume 10 steps 10 steps
Input mode VIDEO1 VIDEO1 Display modeSTRETCHED STRETCHED AUTO picture OFF (All of RGB1 to 3) OFF (All of RGB1 to 3)
HD select 1080B 1080B Language Japanese English
Color system AUTO1 AUTO1
(Factory setting values)
Mode J, JW A, AW G, GW
MXT 601 709 709
SUS ORG ORG ORG
SCART OFF OFF ON
SI AUTO AUTO AUTO LIMIT-VD OFF OFF OFF LIMIT-PC ON ON ON
FUNCTION
FAN SET
REMAKE OFF OFF OFF
USAGE TIME 00000H 00000H 00000H
FPIC ON ON ON
STF TEMP 1 2 25 25 25
STF TEMP2 3 50 50 50 STF TEMP3 4 55 55 55
STF IME 30 30 30
— ———
— ———
— ———
— ———
4
Page 32
5. Adjustment of VIDEO screen position and phase
5-1. Adjustment of VIDEO screen position
(Caution) Adjustments should be started after returning the [VIDEO] and [SCREEN] setting of the main
menu to the initial setting conditions.
(1)Enter an input of NTSC and PAL monoscopic signals in VIDEO 1 and use the [FORMAT] key of the remote
control to change over the screen size in the sequential order of [STRETCHED ZOOM NARROW STANDARD]. Confirm in each screen that the screen position is uniformly arranged to the top, bottom, right, and left. If the screen position is found to be unevenly arranged, make adjustments according to the “method of screen position adjustment” shown below.
(2)Enter an input of PAL monoscopic signal in VIDEO 1 and use the [MENU/ENTER] key of the remote control
to select [Information] of the main menu. Change over the [color (COLOR SYSTEM)] to [SECAM]. In addition, change over the screen size in the sequential order of [STRETCHED ZOOM NARROW STANDARD]. Confirm in each screen that the screen position is uniformly arranged to the top, bottom, right, and left. If the screen position is found to be unevenly arranged, make adjustments according to the “method of screen position adjustment” shown below.
[Method of screen position adjustment] (1) Enter the factory setting mode by means of the remote control.
(2) In the [POSITION] screen ([POSITION] mode for initial setting), make the following setting:
Ver. XXXX
POSITION
NTSC
STRETCHED
H POS 0 H PHA 0 V POS 0 H CLK 0 MHPOS 160 H DS 1080B MVPOS 10 RGBS AUTO  SUS ORG  CINEMA ON
ENTER NEXTEXIT PREV
1/8
MHPOS : Adjustment of horizontal display range for the display in the PDP module. MVPOS : Adjustment of vertical raster display range for the display in the PDP module. H POS : Adjustment of horizontal signal position in the display range. V POS : Adjustment of vertical signal position in the display range.
(3)Press the FORMAT key of the remote control in order to select the NARROW mode. (4) When the display range of the PDP module is displaced, press the cursor keys [ ] and [V] of the remote
control to select [MHPOS] and [MVPOS], and make adjustments by pressing the cursor keys [<] and [>].
(5) Press the cursor keys [ ] and [V] to select [H POS].
V
V
(6) Press the cursor keys [<] and [>] to adjust the screen position so that the screen can be arranged evenly
to the right and left.
(7) Press the cursor keys [ ] and [V] to select [V POS].
V
(8) Press the cursor keys [<] and [>] to adjust the screen position so that the screen can be arranged evenly
to the top and bottom. Confirm that [H PHA] is 0. Otherwise, adjust it to 0 by pressing the cursor keys [<] and [>].
(10) Confirm that [H CLK] is 0. Otherwise, adjust it to 0 by pressing the cursor keys [<] and [>].
5
Page 33
(11)In the same manner, press the FORMAT key and select [NARROW STANDARD STRETCHED ZOOM U-
SCAN] in this order. Adjust the screen position so that the screen can be arranged evenly to the top, bottom, right, and left. Confirm that [H PHA] and [H CLK] are 0. Otherwise, press the cursor keys [<] and [>] to adjust them to 0.
(12) This should be done only if SECAM is adjusted as per (2) above.
Press the [ENTER/MENU] key to display the D-CONTROL menu and adjust the cursor to C-SYSTEM by means of the cursor keys [ ] and [V]. Select [A1] by means of the cursor keys [<] and [>].
V
D-CONTROL
SECAM
CONT 0 SUB CONT 8 BRIGHT 0 Y LEVEL 41 COLOR 56 C-LEVEL 31
 B-Y 4  C-Y 12
 C-SYSTEM A1
ENTER NEXTEXIT PREV
2/8
Displayed only for SECAM
(13) Withdraw the factory setting mode.
5-2. Adjustment of DVD/HD screen position
(Caution) Adjustments should be started after returning the [VIDEO] and [SCREEN] setting of the main menu
to the initial setting conditions.
(1)Enter an input of HDTV monoscopic signal in the DVD/HD1 IN terminal. Use the [MENU/ENTER] key of the
remote control to select [HD SELECT] of [OPTION] of the main menu. Make setting at [1035i] by press­ing the cursor keys [<] and [>].
(2) Select [HD IN] with the remote control or the main-unit front key. Confirm that the screen position is
uniformly arranged to the top, bottom, right, and left. If the screen position is found to be unevenly arranged, make adjustments according to the “method of screen position adjustment” shown below. (The screen size is FULL only.)
(3) Select the NTSC COMPONENT signal (480i) for the input video signal and change over the screen size
in the sequential order of [STRETCHED ZOOM NARROW STANDARD]. Confirm in each screen that the screen position is uniformly arranged to the top, bottom, right, and left. If the screen position is found to be unevenly arranged, make adjustments according to the “method of screen position adjustment” shown below.
(4) Select the PAL COMPONENT signal (5760i) for the input video signal and change over the screen size
in the sequential order of [STRETCHED ZOOM NARROW STANDARD]. Confirm in each screen that the screen position is uniformly arranged to the top, bottom, right, and left. If the screen position is found to be unevenly arranged, make adjustments according to the “method of screen position adjustment” shown below.
(5) Select the DTC 1080i signal for the input video signal. Select [HD SELECT] of the screen. Make setting
at [1035B] by pressing the cursor keys [<] and [>]. Confirm that the screen position is uniformly arranged to the top, bottom, right, and left. If the screen position is found to be unevenly arranged, make adjustments according to the “method of screen position adjustment” shown below. (The screen size is FULL only.)
6
Page 34
(6) Select the DTV 720P signal for the input video signal. Confirm that the screen position is uniformly
arranged to the top, bottom, right, and left. If the screen position is found to be unevenly arranged, make adjustments according to the “method of screen position adjustment” shown below. (The screen size is STANDARD only.)
(7) Select the DTV 480P signal for the input video signal and change over the screen size in the sequential
order of [STRETCHED ZOOM NARROW STANDARD]. Confirm in each screen that the screen position is uniformly arranged to the top, bottom, right, and left. If the screen position is found to be unevenly arranged, make adjustments according to the “method of screen position adjustment” shown below.
[Method of screen position adjustment] (1) Enter the factory setting mode by means of the remote control.
(2) In the [POSITION] screen ([POSITION] mode for initial setting), make the following setting:
Ver. DXXX
POSITION COMP N
STANDARD
H POS 0 H PHA 0 V POS 0 H CLK 0 MHPOS 160 H DS 1080B MVPOS 10 RGBS AUTO  SUS ORG  CINEMA ON
ENTER NEXT
EXIT PREV
(3)Press the FORMAT key of the remote control in order to select the NARROW mode. (4) When the display range of the PDP module is displaced, press the cursor keys [ ] and [V] of the remote
control to select [MHPOS] and [MVPOS], and make adjustments by pressing the cursor keys [<] and [>].
(5) Press the cursor keys [ ] and [V] to select [H POS].
V
1/8
V
(6) Press the cursor keys [<] and [>] to adjust the screen position so that the screen can be arranged evenly
to the right and left.
(7) Press the cursor keys [ ] and [V] to select [V POS].
V
(8) Press the cursor keys [<] and [>] to adjust the screen position so that the screen can be arranged evenly
to the top and bottom. (9) Confirm that [H PHA] is 0. Otherwise, adjust it to 0 by pressing the cursor keys [<] and [>]. (10)Confirm that [H CLK] is 0. Otherwise, adjust it to 0 by pressing the cursor keys [<] and [>]. (11)In the same manner, press the [FORMAT] key to select the screen mode. (According to the signal type, the
screen mode varies as shown below.) In each case, make adjustments so that the screen position is
uniformly arranged to the top, bottom, right, and left. Confirm that both [H PHA] and [H CLK] are set at 0.
Otherwise, press the cursor keys [<] and [>] in order to adjust both to zero.
• 480 i, 576 i, 480P, 576P[NARROW STANDARD STRETCHED ZOOM U-SCAN]
• 1080 i, 1035 i, 720P[STANDARD U-SCAN]
(12) Withdraw the factory setting mode.
7
Page 35
The PWB-SCAN and PWB-COMMON are included together. Replace both PWB's at the same time. After replacment, perform the Vsw , Vp+, and Vbw adjustments in the order described.
Voltage Label Check
1. Prior to adjustment, note the voltage levels recorded on the Voltage Label as shown.
Vbw Vsw Vp+
Example:
Vbw : 99.9 Vsw : 179.2 Vp+ : 200.8
Vsw Adjustment... PWB-COMMON
Note: Measure voltage between the TP and closest Chassis Ground.
1. Vsw - Adjust VR101 so the voltage at TP4 is set to the level specified for Vsw1 on the Voltage Label +/- 0.5V.
Vsw
TP4 VR101
PWB-COMMON
8
Page 36
Vp+ & Vbw Adjustment s... PWB-SCAN
Note: Measure voltage between the TP and closest Chassis Ground.
1. Vp+ - Adjust VR1 so the voltage at TP33 is set to the level specified for Vp+ on the Voltage Label +/- 0.5V.
2. Vbw - Adjust VR2 so the voltage at TP34 is set to the level specified for Vbw on the V olt age Label +/- 0.5V.
Vp+
VR1 TP33
PWB-SCAN
VR2 TP34
Vbw
9
Page 37
[Morgue]
1. Signal Generator
(1) Digital RGB and component signal generator
¥ Equivalent to the Video Generator LT1615 (made by LEADER) ¥ Equivalent to the Panel Adapter LT9217 (made by LEADER) ¥ Equivalent to the Video Encoder LT1606 (made by LEADER)
(2) NTSC signal generator
¥ Equivalent to the NTSC Pattern Generator LCG-403YC (made by LEADER)
(3) PAL signal generator
¥ Equivalent to the Color Bar Pattern Generator PM5518 (made by PHILIPS)
2. VIDEO input
Input: Composite video input or S-terminal input for one system
3. DVD/HD/DTV input
3-1. HD: Y/Pb/Pr component input, tri-sync signal
700
300 300
YPb Pr
100% color bar signal (mVp-p)
3-2. DVD: Y/B-Y/R-Y component input
700 (all white)
300
YCb Cr
75% color bar signal (mVp-p)
350 350
700
10
Page 38
4. RGB/PC input
1) Horizontal sync period
Video signal
0.7Vp-p
Sync signal
TTL level Positive/negative polarity
(2) Vertical sync period
Video signal
0.7Vp-p
Sync signal
TTL level Positive/negative polarity
c
b
h
g
de
a
ij
f
* The data a to j above are specified in the next page and thereafter, classified for various inspection signals.
11
Page 39
5. RGB/PC signal timing table
PC mode 1 2 3 4 5
Signal name VU-6010 VU-6010 PC98 IBM PC98
NTSC PAL/SECAM 400@56Hz 400@70Hz 480@60HZ
Definition 640*240 768*288 640*400 640*400 640*480 Dot clock frequency (MHz) 12.214 14.752 21.053 25.175 25.175
H frequency (kHz) 15.734 15.557 24.826 31.469 31.469
V frequency (Hz) 59.94 50.39 56.423 70.086 59.94
H total (uS) 63.534 64.262 40.285 31.778 31.778
(dots) 776 948 848 800 800
H display period (uS) 52.4 52.06 30.4 25.422 25.422
(dots) 640 768 640 640 640
H front porch (uS) 1.146 1.288 2.803 0.675 0.596
(dots) 14 19 59 17 15
H sync pulse width (uS) 8.76 8.677 3.04 2.542 3.813
(dots) 107 128 64 64 96
H back porch (uS) 1.228 2.237 4.037 3.138 1.946
(dots) 15 33 85 79 49
V total (mS) 16.652 20.055 17.723 14.268 16.683
(line) 262 312 440 449 525
V display period (mS) 15.3 18.513 16.112 12.711 15.253
(line) 240 288 400 400 480
V front porch (mS) 0.191 0.321 0.282 0.413 0.191
(line) 3 5 7 13 6
V sync pulse width (mS) 1.144 1.093 0.322 0.064 0.064
(line) 18 17 8 2 2
V back porch (mS) 0.064 0.064 1.007 1.08 1.176
(line) 1 1 25 34 37
H sync polarity Neg Neg Neg Neg Neg V sync polarity Neg Neg Neg Neg Neg
Scan type Interlaced Interlaced Non Non Non
Interlaced Interlaced Interlaced
12
Page 40
PC mode 6 7 8 9 10
Signal name MAC@13Ó VESA VESA VESA XGA-2
480@72Hz 480@75Hz 480@85Hz 480@75HZ
Definition 640*480 640*480 640*480 640*480 640*480 Dot clock frequency (MHz) 30.24 31.5 31.5 36.0 31.5
H frequency (kHz) 35 37.861 37.5 43.269 39.375
V frequency (Hz) 66.667 72.809 75 85.008 75
H total (uS) 28.571 26.413 26.667 23.111 25.4
(dots) 864 832 840 832 800
H display period (uS) 21.164 20.317 20.317 17.778 20.32
(dots) 640 640 640 640 640
H front porch (uS) 2.116 0.762 0.508 1.556 0.508
(dots) 64 24 16 56 16
H sync pulse width (uS) 2.116 1.27 2.032 1.556 3.048
(dots) 64 40 64 56 96
H back porch (uS) 3.175 4.064 3.81 2.222 1.524
(dots) 96 128 120 80 48
V total (mS) 15 13.735 13.333 11.764 13.333
(line) 525 520 500 509 525
V display period (mS) 13.714 12.678 12.8 11.093 12.19
(line) 480 480 480 480 480
V front porch (mS) 0.086 0.237 0.027 0.023 0.279
(line) 3 9 1 1 11
V sync pulse width (mS) 0.086 0.079 0.08 0.069 0.051
(line) 3 3 3 3 2
V back porch (mS) 1.114 0.739 0.427 0.578 0.813
(line) 39 28 16 25 32
H sync polarity Sync on G Neg Neg Neg Neg V sync polarity Sync on G Neg Neg Neg Neg
Scan type Non Non Non Non Non
Interlaced Interlaced Interlaced Interlaced Interlaced
13
Page 41
PC mode 11 12 13 14 15
Signal name VESA VESA VESA VESA VESA
600@56Hz 600@60Hz 600@72Hz 600@75Hz 600@85Hz
Definition 800*600 800*600 800*600 800*600 800*600 Dot clock frequency (MHz) 36 40 50 49.5 56.25
H frequency (kHz) 35.156 37.879 48.077 46.875 53.674
V frequency (Hz) 56.25 60.317 72.188 75 85.061
H total (uS) 28.444 26.4 20.8 21.333 18.631
(dots) 1024 1056 1040 1056 1048
H display period (uS) 22.222 20 16 16.162 14.222
(dots) 800 800 800 800 800
H front porch (uS) 0.667 1 1.12 0.323 0.569
(dots) 24 40 56 16 32
H sync pulse width (uS) 2 3.2 2.4 1.616 1.138
(dots) 72 128 120 80 64
H back porch (uS) 3.556 2.2 1.28 3.232 2.702
(dots) 128 88 64 160 152
V total (mS) 17.778 16.579 13.853 13.333 11.756
(line) 625 628 666 625 631
V display period (mS) 17.067 15.84 12.48 12.8 11.179
(line) 600 600 600 600 600
V front porch (mS) 0.028 0.026 0.77 0.021 0.019
(line) 1 1 37 1 1
V sync pulse width (mS) 0.057 0.106 0.125 0.064 0.056
(line) 2 4 6 3 3
V back porch (mS) 0.626 0.607 0.478 0.448 0.503
(line) 22 23 23 21 27
H sync polarity Pos. Pos. Pos. Pos. Pos. V sync polarity Pos. Pos. Pos. Pos. Pos.
Scan type Non Non Non Non Non
Interlaced Interlaced Interlaced Interlaced Interlaced
14
Page 42
PC mode 16 17 18 19 20
Signal name MAC@16Ó I/O dater CEREB VESA wide VESA wide
wide wide 1 (NEC 1) (NEC 2)
Definition 832*624 852*480 864*480 848*480 1024*576 Dot clock frequency (MHz) 57.2832 34.006 42.526 33.75 47.25
H frequency (kHz) 49.725 31.722 37.5 31.02 35.795
V frequency (Hz) 74.55 59.966 75 60 60.059
H total (uS) 20.111 31.524 26.667 32.237 27.937
(dots) 1152 1072 1134 1088 1320
H display period (uS) 14.524 25.055 20.317 25.126 21.672
(dots) 832 852 864 848 1024
H front porch (uS) 0.559 0.659 0.508 0.474 0.339
(dots) 32 22 22 16 16
H sync pulse width (uS) 1.117 3.764 2.032 3.319 3.048
(dots) 64 128 86 112 144
H back porch (uS) 3.91 2.047 3.81 3.319 2.878
(dots) 224 70 162 112 136
V total (mS) 13.414 16.676 13.333 16.667 16.65
(line) 667 529 500 517 596
V display period (mS) 12.549 15.132 12.8 15.474 16.091
(line) 624 480 480 480 576
V front porch (mS) 0.02 0.378 0.027 0.193 0.056
(line) 1 12 1 6 2
V sync pulse width (mS) 0.06 0.095 0.08 0.258 0.112
(line) 3 3 3 8 4
V back porch (mS) 0.784 1.072 0.427 0.741 0.391
(line) 39 34 16 23 14
H sync polarity Sync on G Neg Pos. Pos. Pos. V sync polarity Sync on G Neg Neg Pos. Pos.
Scan type Non Non Non Non Non
Interlaced Interlaced Interlaced Interlaced Interlaced
15
Page 43
PC mode 21 22 23 24 25
Signal name VESA wide VESA wide CEREB VESA VESA
(NEC 3) (NEC 4) wide 2 768@60Hz 768@70Hz
Definition 1280*720 1360*768 1024*600 1024*768 1024*768 Dot clock frequency (MHz) 76.5 85.5 51.2 65 75
H frequency (kHz) 45.106 47.712 37.879 48.363 56.476
V frequency (Hz) 60.142 60.015 60.317 60.004 70.069
H total (uS) 22.17 20.959 26.4 20.677 17.707
(dots) 1696 1792 1352 1344 1328
H display period (uS) 16.732 15.906 20 15.754 13.653
(dots) 1280 1360 1024 1024 1024
H front porch (uS) 0.627 0.749 1 0.369 0.32
(dots) 48 64 51 24 24
H sync pulse width (uS) 2.301 1.310 3.2 2.092 1.813
(dots) 176 112 164 136 136
H back porch (uS) 2.51 2.994 2.2 2.462 1.92
(dots) 192 256 113 160 144
V total (mS) 16.627 16.662 15.579 16.666 14.272
(line) 750 795 628 806 806
V display period (mS) 15.962 16.097 15.84 15.88 13.599
(line) 720 768 600 768 768
V front porch (mS) 0.089 0.063 0.026 0.062 0.053
(line) 4 3 1 3 3
V sync pulse width (mS) 0.177 0.126 0.106 0.124 0.106
(line) 8 6 4 6 6
V back porch (mS) 0.399 0.377 0.607 0.6 0.513
(line) 18 18 23 29 29
H sync polarity Pos. Pos. Neg Neg. Neg. V sync polarity Pos. Pos. Pos. Neg. Neg.
Scan type Non Non Non Non Non
Interlaced Interlaced Interlaced Interlaced Interlaced
16
Page 44
PC mode 26 27 28 29 30
Signal name VESA VESA MAC@19Ó VESA VESA
768@75Hz 768@85Hz 1024@60Hz 1024@75Hz
Definition 1024*768 1024*768 1024*768 1280*1024 1280*1024 Dot clock frequency (MHz) 78.75 94.5 80 108 135
H frequency (kHz) 60.023 68.677 60.24 63.981 79.976
V frequency (Hz) 75.029 84.997 74.93 60.02 75.025
H total (uS) 16.66 14.561 16.600 15.63 12.501
(dots) 1312 1376 1328 1688 1688
H display period (uS) 13 10.836 12.8 11.852 9.481
(dots) 1024 1024 1024 1280 1280
H front porch (uS) 0.203 0.508 0.4 0.444 0.119
(dots) 16 48 32 48 2
H sync pulse width (uS) 1.219 1.016 1.2 1.037 1.067
(dots) 96 96 96 112 144
H back porch (uS) 2.235 2.201 2.2 2.296 1.837
(dots) 176 208 176 248 248
V total (mS) 13.328 11.765 13.347 16.661 13.329
(line) 800 808 804 1066 1066
V display period (mS) 12.795 11.183 12.749 16.005 12.804
(line) 768 768 768 1024 1024
V front porch (mS) 0.017 0.015 0.050 0.016 0.013
(line) 1 1 3 1 1
V sync pulse width (mS) 0.05 0.044 0.050 0.047 0.038
(line) 3 3 3 3 3
V back porch (mS) 0.466 0.524 0.498 0.594 0.475
(line) 28 36 30 38 38
H sync polarity Pos. Pos. Ñ Pos. Pos. V sync polarity Pos. Pos. Ñ Pos. Pos.
Scan type Non Non Non Non Non
Interlaced Interlaced Interlaced Interlaced Interlaced
17
Page 45
PC mode 31 32 33 34 35
Signal name IDC-3000G IDC-3000G HDTV-J DTV (480P) DTV (720P)
PAL 625P NTSC 525P
Definition 768*576 640*480 1920*1034 644*483 1280*720 Dot clock frequency (MHz) 29.687 24.39 74.25 24.37 74.25
H frequency (kHz) 31.389 31.47 33.75 31.469 45.000
V frequency (Hz) 50 59.9 60/60 59.94 60
H total (uS) 31.933 31.775 29.63 31.777 22.222
(dots) 948 775 2200 774 1650
H display period (uS) 25.87 26.24 25.86 26.427 17.239
(dots) 768 640 1920 644 1280
H front porch (uS) 0.269 0.41 0.59 0.75 0.943
(dots) 8 10 44 18 70
H sync pulse width (uS) 2.526 2.46 0.59 2.35 1.077
(dots) 75 60 44 57 80
H back porch (uS) 3.267 2.665 2.59 2.25 2.963
(dots) 97 65 192 55 220
V total (mS) 19.911 16.522 16.652 16.683 16.667
(line) 625 525 562/562 525 750
V display period (mS) 18.35 15.106 15.319 15.348
(line) 576 480 517/517 483 720
V front porch (mS) 0.223 0.252 0.148 0.191 0.111
(line) 7 8 5 6 5
V sync pulse width (mS) 0.223 0.22 0.148 0.191 0.111
(line) 7 7 5 6 5
V back porch (mS) 1.115 0.944 1.037 0.953 0.444
(line) 35 30 35 30 20
H sync polarity Neg Neg Neg Neg Neg V sync polarity Neg Neg Neg Neg Neg
Scan type Non Non Interlaced Non Non
Interlaced Iinterlaced Interlaced Interlaced
18
Page 46
PC mode 36 37 38 39
Signal name HDTV-W SSPE JSPE MAC@12Ó
Definition 1920*1080 1024*512 852*480 1152*870 Dot clock frequency (MHz) 74.25 40 16 100
H frequency (kHz) 33.75 33.727 15.75 68.681
V frequency (Hz) 60/60 60.012 59.94 75.062
H total (uS) 29.630 29.650 63.750 14.560
(dots) 2200 1186 1020 1456
H display period (uS) 25.859 25.600 53.250 11.520
(dots) 1920 1024 852 1152
H front porch (uS) 0.593 0.600 1.250 0.320
(dots) 44 24 20 32
H sync pulse width (uS) 1.185 1.200 4.750 1.280
(dots) 88 48 76 128
H back porch (uS) 1.993 2.250 4.500 1.440
(dots) 148 90 72 144
V total (mS)
16.652/16.682
(line) 562/563 562 262.5/262.5 915
16.663 16.683 13.322
V display period (mS)
(line) 540/540 511 239/239 870
V front porch (mS) 0.059/0.074 0.178 0.064/0.096 0.044
(line) 2/2.5 6 1/1.5 3
V sync pulse width (mS) 0.148/0.148 0.148 0.191/0.191 0.044
(line) 5/5 5 3/3 3
V back porch (mS) 0.444/0.459 1.186 1.211/1.243 0.568
(line) 15/15.5 40 19/19.5 39
H sync polarity Neg Neg Neg Sync on G V sync polarity Neg Neg Neg Sync on G
Scan type Interlaced Non Interlaced Non
16.000/16.000
15.15
Interlaced Interlaced
15.236/15.236
12.667
19
Page 47

METHOD OF DISASSEMBLY

(Cautions)
1. Before disassembly, turn power off the main unit and pull out the power plug from the wall outlet.
2. Use a screwdriver with a fitting size. Otherwise, the screw threads may be damaged.
3. Reassembly can be carried out in the reverse order for disassembly. Refer to the disassembly procedures and forward reassembly in the reverse order.
4. The order for taking out the parts (or components) is indicated by the foregoing numeral that is attached to the name of each part (or component).
5. The wire connector symbol is indicated by two digits of Marking . Read CN- when examining the table of parts.
5-1
Page 48
1.LABEL
FILAMENT TAPE(9mm*50m)
NAME PLATE(M53)
LABEL (EARTH) (M65)
SUPPLEMENT SHEET (M62)
SPEAKER LABEL(M54)
SERIAL LABEL(M10)
LABEL A (2001) (M66)
AC IN LABEL(M55)
2.BACK COVER
BACK COVER REAR SIDE
SYMBOL PARTS NAME PARTS NO. Q'TY
1 (GSK03) GASKET (L50*10*T7) 4
2 (GSK04) GASKET (L200*10*T7) 5
5
(1)PL-CPIMS*4*12*15KF(SRW36)
TERMINAL LABEL B (M57)
(3) BACK COVER (M58)
(2)PL-CPIMS*3*6*3KF(SRW35)
3
GASKET L=200
GASKET L=50
1
SCREW(M68)
024N04431 *6
LABEL (OUT) (M64)
STAND REAR SIDE
4
GASKET L=290
5
3
GASKET L=200
4
GASKET L=250

BACK COVER

GASKET L=250
3
GASKET L=250
4
3
GASKET L=200
FELTSHHET(M69)
GASKET L=50
1
GASKET L=200
3 (GSK05) GASKET (L290*10*T7) 1
4 (GSK06) GASKET (L250*10*T7) 4
5 (GSK07) GASKET (L100*10*T7) 1
3.MAIN PWB/DSP PWB/VIDEO PWB
GASKET (L160*9*T4) (M19 (GSK11))
TP-M4*8*3KF(SRW11,12)
*4X2
FAN MOTOR(E01)
*2
SCREW,M3*30*15KF(SRW29)
*2X2
BRACKET (FAN) R (M37)
GASKET(L300*10*T7)(M20(GSK12))
TP-M4*8*3KF(SRW28)
*1X2
(Caution) When mounting a back
cover, stick the filament tape
(30mm*50m) for the
prevention of getting flaws.
In this case, however, the filament
tape shall be removed after mounting.
BUTTON(PWR)(M07) COVER(POWER SW)(M26)
*2
(1)TP-M4*8*3KF(SRW34)
PWR PWB ASSY(PWC-4419C)(A10)
2
GASKET L=50
1
GASKET L=100
4
BRACKET (FAN) L (M36)
TP-M4*8*3KF(SRW30)
*2
1
GASKET L=250
GASKET L=200
3
GASKET (L150*10*T4) (M20
(GSK13)) *2
GASKET (L200*10*T7) (M12 (GSK04))
*2
(4) SHIELD COVER (MAIN/VIDEO) (M43)
(2) BRACKET (OPTION L) (M42)
(3)TP-M3*6*3KF(SRW33)
*8
COVER(BOTTOM)(M29)
*2
GASKET(L70*10*T1)(M18(GSK10)
*2X2
TP-M4*8*3KF(SRW31)
*4X2
BRACKET STAND(A)(M30)
*2
TP-M4*8*3KF(SRW32)
*2X2
BRACKET STAND(B)(M31)
*2
GASKET L=50
1
Page 49
(Caution) At the time of assembly, it shall
be tightened together with the round terminal of the connector CN-AD.
EDGE SADDLE(M06)
*3
(5)TP-M4*8*3KF(SRW13)
*6
(6) TERMINAL PANEL (VI) ASSY (M59)
Adhesion of the protective tape
TP-M4*8*3KF(SRW34)
BRACKET (OPTION R) (M44)
*2
PANEL PWB ASSY (PCB-5023B) (A03)
PL-CPIMS*3*6*3KF(SRW15)
*2
TP-M3*6*3KF(SRW20)
*4
232C PWB ASSY (PWC-4419A) (A08)
TP-M3*6*3KF(SRW19)
*2
TERMINAL PANEL (232) ASSY (M60)
SCREW(UNC4-40/4-40)(SRW241)
*2
C/L BUTTON(M08)
PL-CPIMS*3*6*3KF(SRW202)
*2
(Caution) When mounting a back
cover, stick the filament tape
(30mm*50m) for the
prevention of getting flaws.
In this case, however, the filament
tape shall be removed after mounting.
[C]
• TERMINAL PANEL (VI) ASSY
(8) MAIN PWB ASSY (PCB-5022) (A01)
(9) DSP PWB ASSY (PCB-5022) (A06)
(7)TP-M3*6*3KF(SRW16,162)
*9
[C][A]
[D]
[D]
(11) 6SCREW (UNC4-40/4-40) (SRW106)
*2
(12)TP-M3*6*3KF(SRW17)
*5
(13) VIDEO PWB ASSY(PCB-5023A) (A02)
SHIELD PLATE (VIDEO) (M46)
[B]
(10) CBIPS*3*8*3KF (SRW18)
*9
CUSHION RUBBER(M70)
*2
[B]
[A]
2
Page 50
4. AUDIO AMPLIFIER MODULE
LED PWB ASSY (PCB-4419B) (A11)
CBIPS*4*12*3KF (SRW02)
*3
SP PWB ASSY (PWC-4419E) (A12)
TERMINAL PANEL (SP) (M61)
TP-M3*6*3KF(SRW24)
*2
CTL PWB ASSY (PCB-4419B) (A09)
AC INLET ASSY
CABLE 1P(E02) 07S530015 Green
CABLE 2P (E02)
Blue
CABLE 2P(E02) Brown
MESH (M47)
(2)SCREW,P-CPIMS*3*14*3KF(SRW22)
*2
ET-CBIMS*4*8*3KF(SRW26)
(3)AUDIO AMPLIFIER MODULE(A_UNIT)
TP-M4*8*3KF(SRW37)
*4
(1)TP-M3*6*3KF(SRW21)
*2
CBIPS*3*8*3KF(SRW23)
*2
GASKET (L70*10*T1) (M17 (GSK09))
*2
Rear side of the set
Insulation tube
AC INLET 10GEEG3C(E02)
(Caution) No bending process
Hook
Lock release terminal
COVER (INLET) (M63)
GASKET (L60*10*T2) (M17 (GSK08))
*2
BARRIER (INLET) (M09)
TP-M4*8*3KF(SRW27)
*2
Rear side of the set
Front side of the set
Lock hole button side
(Caution) Insert the cable in the AC inlet until its terminal hook is locked.
After insertion, try to pull the cable to confirm whether or not it comes out. To disconnect the cable, push the lock release terminal by a finger in the direction of the arrow, and pull out the cable in the lengthwise direction. (No unlocking unless the position of hook's tip is lower than the lock hole bottom side.)
Side view
3
PL-CPIMS*3*10*15KF(SRW25)
*2
Page 51
5. POWER UNIT
TP-M4*8*3KF(SRW39,40)
*2 x 2
SENS PWB ASSY(PCB-5023C)(A04)
PLATE(M48)
*2
SENT PWB ASSY(PCB-5023D)(A05)
(2)BRACKET(POWER)(M41)
(3) TP-M4*8*3KF (SRW09)
*6
(1)TP-M4*8*3KF(SRW10)
*7
(4)POWER UNIT(A13)
PLATE
INSULATORD4.5*T1)(M67)
*6
SENS PWB ASSY
SENT PWB ASSY
6.PDP MODULE
(6)TP-M4*8*3KF(SRW05)
*9
(7)BRACKET(R)(M33)
(3)FRAME(R) (M28)
(11)FRAME(T)(M34)
CN 9P(PH)(CN-PH)
(10)TP-M4*8*3KF(SRW07)
*2
CN 10P(PD) (CN-PD)
(4)TP-M4*8*3KF(SRW04)
*8
(1)PL-CPIMS*4*16*3GF(SRW03)
*4 x 2
(5)BRACKET(L)(M32)
(2)FRAME(L) (M27)
STOP UP SHEET(M71)
*8
FRAME(L) FRAME(R)
STOP UP SHEET
(M71)
*8
(12)TP-M4*8*3KF(SRW06)
*4
(13)FRAME(B)(M35)
(9) FRAME(CENTER)(M45)
(8) TP-M4*8*3KF(SRW08)
*2
4
Page 52
CLAMPER, WIRE (M04)
(8) TP-M3*6*3KF(SRW38)
(Caution)
Make a connection
where no "AD" label is present.
(14) PDP-NP50C2MF01 (P01)
7.FRONT PANEL ASSY/FILTER
(2) BRACKET FILTER (T) (M38)
(2) CUSHION (10*5*600) (M49)
(3)BRACKET FILTER(S)(M40)
*2
A=10 ± 5mm
TAPE 1150mm*2
(30m)
(1)CBIPS*4*12*3KF(SRW01)
*16
TAPE 680mm x 2
(30m)
(4) BRACKET FILTER (B) (M39)
A
SPACER(FILTER)(M51)
*4
A
(5) FILTER(M52)
(6)FRONT PANEL ASSY(M01)
A
Reference position
5
Page 53
WIRING DIAGEAM
Delete the TR
PD
Add the X2
5
Pass the TM, TR Allocate each to the upper and lower sides of the PD and PH cables. The cables shall be passed between the core and the clamper .
1
X2
5
Pass the LD, PW
6
Pass the PV
5
Wind the TR by one turn
5
Fixed to the vicinity of the sensor PWB
Fix the surplus
3
part of the fan
PD
Fix the fan, TR,
1
PH, and PD twice
Wind the green wire by two turns
8
1
Hook the LE on the LD
Fix the LD, PW
1
Wind the green
5
wire by one turn
1
Fix the AD
1
Fix the PV, PA, LD, PW
2
Fix the green wire
PW
LE
LD LE
Fix the AC line by
8
means of a winding lug so that it cannot come off the chassis
Fix the FAN, PD
Pass the PD, PH
*3
6
Pass the AC
6
line and the green wire
Fix the PD, PH
1
PH PD
PN PV
PA
PM
AC
6
1
Fix the PD, PH
1
Pass the AD
5
F2
AD
TR
F3
TM
PM
PN
LD
PW
RS BU
AQSW
RM LM AU PA
LM RM
Fix the LM, RM
1
Give two turns to the LM and RM assembled together
Fix the LD, PW
1
Fix the AD
Fix the PH
1
Wind the TM by one turn
5
TMTR
F1
SY PL
YU PC
6
Fix the PV, PA, AQ, SW, RS BU
1
DS
SY
BU YU
PC
AQ
PV
Wind the PA by one turn
Fixed to the vicinity of the sensor PWB
Fix the surplus part of the fan
4
Pass the AD in the vicinity of
5
the digital PWB of the module
Pass the PN
5
PN, PV, PA, PM
2
Pass the YU
5
1
AU
5
PL
Pass the RS
RS
SW
*2 Fix the AU, PA
1
5
5
BU, AU, PV, RS, SW
Pass the AQ and fix it by the use of the harness band attached
Pass the PC
SYMBOL PARTS NAME PART No.
CN-AD CABLE 41P L250
CN-AQ CN 4P(AQ) 400W,2791-28
CN-AU
CN-BU
CN-DS
CN-LD
CN-LE
CN-LM
CN-PA
CN-PC
CN-PD
CN-PH
CN-PL
CN-PM
CN-PN
CN-PV
CN-PW
CN-RM
CN-RS
CN-SW
CN-SY
CN-TM
CN-TR
CN-YU
CN 7P(AU) 500W,2791-28 CN 14P(BU) 325W,2468-26 CN 3P(DS) 50S, 1007-26 CN 5P(LD) 625W,2468-26 CN 5P(LE) 125,2468-26 CN 3P(LM) 400,2468-26
CN 6P(PA) 700,2468-26 CN 13P(PC) 125W,MIX CN 10P(PD) 900W, 1007-20 CN 9P(PH) 500W, 1007-20 CABLE, TWINAX 21P L450 CN 11P(PM) 100W,2468-26 CN 10P(PN) 150W,2468-26
CN 8P(PV) 600W,2468-26 CN 6P(PW) 650W,2468-26
CN 2P(RM) 375,2468-26 CN 9P(RS) 475W,2468-26 CN 3P(SW) 625W,2468-26 CN 5P(SY) 175W,1691-28
CN 4P(TM) 525W,2468-26 CN 4P(TR) 525W,2468-26
CN 12P(YU) 125W,MIX
1
1
1
1
1 1
1 1
1
1
1
1
1 1 1 1 1
1
1
1
1
1
1 1
Q'ty
(Caution) Fix the AC cable by means of a winding lug to
reduce the cable height so that it cannot come in contact with the back cover.
SYMBOL PARTS NAME PART No. Q'ty
1
M02
CLAMPER,WIRE 15
M03
2 3
4 5
5 5 5 5 5 5 5 5 5 5 5 5 6 6 6 6 7
8
CLAMPER,WIRE (D11.5) 2
M05
CLAMPER,WIRE (D8.3) 1
M21
LEAD CLAMPER (D5.2) 1
FL31 FERRITE CORE ZCAT2032-930(FG)
FERRITE CORE ZCAT2032-930(AD)
FL12 2
FERRITE CORE ZCAT2032-930(TM)
FL35
FERRITE CORE ZCAT2032-930(TR)
FL36 1
FERRITE CORE ZCAT2032-930(PN)
FL5
FERRITE CORE ZCAT2032-930(RS)
FL6 1
FERRITE CORE ZCAT2032-930(PC)
FL8 1
FERRITE CORE ZCAT2032-930(LD/PW)
FL37
FERRITE CORE ZCAT2032-930(LD/PW)
FL38 1
FERRITE CORE ZCAT2032-930(PV)
FL51
FERRITE CORE ZCAT2032-930(AQ)
FL52 1
FERRITE CORE ZCAT2032-930(YU)
FL53
FERRITE CORE ZCAT2032-930(TR'/TM')
FL54 2
FERRITE CORE SFT-72SB (AC FG)
FL30 1
FERRITE CORE SFT-72SB (PA)
FL11 1
FERRITE CORE SFT-72SB (LM,RM)
FL33 1
FERRITE CORE SFT-72SB (PD/PH)
FL7
FERRITE CORE (ESD-R-19) (FG)
FL32 1
1
1
1
1
1
1
3
M72 LUG (L72) 1
6
Page 54

PACKAGING

6-1
Page 55
1.BAG A
BRACKET(SAFE)
BAG
2.BAG B
SERVICE STATION GUIDE
3.BAG C
PL-CPIMS*4*10*3KF
BAG
BAG
NOTICE SHEET
USER'S MANUAL
SUPPLEMENT SHEET

BAG B

PLUG
BATTERY,DRY CELL UM-4*2
BAG,POLYETHYLENE(150*370)
CORE,FERRITE
FERRITE CORE
1
Page 56
4. ACCESSORY BOX
BAG B
REM-T HAND UNIT
PLUG CABLE
BAG
CABLE,D-SUB 15P L1800
POWER CORD
BAG C
ACCESSORY BOX
2
Page 57
5.CARTON BOX
FRONT
BAR CODE SERIAL LABEL
SPACER TL
PILLER S
PILLER T
SPACER TR
PROTECTION SHEET
SPACER BR
SPACER BC
ACCESSORY BOX (W)
TAPE
SPACER BL
CARTON BOX B
PROTECTION SHEET
PILLER S
PILLER T
3
Page 58
JOINT
STOPPER
TAPE
PP BAND
BACK
BAR CODE SERIAL LABEL
4
Page 59

PARTS LIST

Notes:
1. Parts orders must contain model name, parts number and parts name.
2. When you place an order for spare parts, please refer to the respective service manual and mention the right parts number on your P.O. sheets
3. The letters NSP in the table indicate non-service parts.
4. Please refer to METHOD OF DISASSEMBLY or PACKAGING of service manual about a parts layout.
PD-5010 Parts List
Part Number Description
03S130222 AUDIO AMPLIFIER MODULE 07S530015 CABLE-1P L360 07S530021 CABLE-2P L240 07S530008 CABLE-41P L250 07S580006 CABLE-D-SUB 15P L1800 07S580010 CABLE-STEREO MINI L3M 07S530002 CABLE-TWINAX 21P L450 07S552004 CORD-POWER AC 029P00812 COVER-BACK ASSY 03S170001 FAN-MOTOR (109P1212L4D03) 029H00024 FRAME (L) 029H00034 FRAME (R) 029K00351 FILTER-SCREEN SHIELD (M52)
I/B PD5010 INSTRUCTION BOOK 029DS0411 PANEL-FRONT ASSY (M01) 029PS0821 PANEL-TERMINAL (232) ASSY 029PS0621 PANEL-TERMINAL (VI) ASSY
09S900017 PDP-NP50C2MF01 0936P7D01 PWB-DSP ASSY (PCB-5015)
0936P7M01 PWB-MAIN (PCB-5022)
03S110061 PWB-POWER UNIT (A13) 0936P7S91 PWB-SUB ADJ (PWC-4419A) 0936P7V01 PWB-VIDEO (PCB-5023A)
03S120141 REM0TE
PDP Break Down PD-5010
Item # Part # Description PDP Location
1 50C2G1/F1 PWB-(SCAN & COMMON) Center Left & Rt 2 50C2E1 PWB-SCAN RELAY (RT) Right Side Top 3 50C2E2 PWB-SCAN RELAY (RB) Right Side Bottom 4 50C2J1 PWB-DATA RELAY (TL) Top Left 5 50C2J2 PWB-DATA RELAY (TC) Top Center 6 50C2J3 PWB-DATA RELAY (TR) Top Right 7 50C2J5 PWB-DATA RELAY (BR Bottom Right 8 50C2J4 PWB-DATA RELAY (BC Bottom Center 9 50C2J6 PWB-DATA RELAY (BL) Bottom Left
10 50C2C1 PWB- DIGITAL Center
PDP-5010 PDP Panel 5010 Panel
7-1
Page 60
PD-5010 PDP Assembly Part Number: 09S900017 Description: PDP-NP50C2MF01
Item # Part # Description PDP Location
1 50C2G1/F1 PWB-(SCAN & COMMON) Center Left & Rt 2 50C2E1 PW B-SCAN RELAY (RT) Right Side Top 3 50C2E2 PW B-SCAN RELAY (RB) Right Side Bottom 4 50C2J1 PWB-DATA RELAY (TL) Top Left 5 50C2J2 PWB-DATA RELAY (TC) Top Center 6 50C2J3 PWB-DATA RELAY (TR) Top Right 7 50C2J5 PWB-DATA RELAY (BR Bottom Right 8 50C2J4 PWB-DATA RELAY (BC Bottom Center 9 50C2J6 PWB-DATA RELAY (BL) Bottom Left
10 50C2C1 PWB- DIGITAL Center
PDP-5010 PDP Panel 5010 Panel
4
5
6
2
10
1
1
3
9
8
7
Page 61

CONNECTION DIAGRAMS

8-1
Page 62
PD-5010 BLOCK DIAGRAM
PD
123456789
GND
GND
NC
D+70
GND
GND
ALARM
D+5
D+170
123456789
10
D+170
D+170
D+170
POWER SUPPLY
PWR PWB (PWC-4419C)
POWER FAN
A+12
GND
FSIG
123
PH
NC
GND
D+70
D+5
GND
GND
GND
LD
12345
REMIN1 12345
LE
12345
REMIN1
LED PWB (PWC-4419D)
D+3.3V D+3.3V D+3.3V D+3.3V
D.GND D.GND D.GND D.GND
D+5V
D.GND
M+7
D.GND
T-ALM
D.GND
POWER
POMUTE
A+5V A.GND A+14V A.GND
A+14V
GND
A+5V
GND
M+6A
GND
M+7V
GND
S+25V S+25V
SGND SGND
A+14V
AGND
GND
LEDCTL1
LEDCTL2
GND
LEDCTL1
LEDCTL2
SEN FAN
A+12
GND
123
1 2 3 4 5 6 7 8 9
10
1 2 3 4 5 6 7 8 9
10
NC
11
1 2 3 4 5 6 7 8
1 2 3 4 5 6
SW7
POIN
GND
M+5V
M+5V M+7V
NC
M+5V
FSIG
SENS PWB (PCB-5023D)
F3
PN
PM
PV
PA
1 2
PW
3 4 5 6
AUDIO AMP MODULE
SCL5
123
GA
LD
PW
SDA5
A+5V
1 2 3
1 2 3 4 5 6 7 8 9
10
1 2 3 4 5 6 7 8
9 10 11
1
2
3
4
5
6
1
2
3
4
5
1
2
3
4
5
6
GND
4
A+12 D.GND FSIG
D+3.3V D+3.3V D+3.3V D+3.3V D.GND D.GND D.GND D.GND D+5V D.GND
M+7V D.GND T-ALM D.GND POWER POMUTE A+5V A.GND A+14V A.GND NC
REMIN1 LEDCTL1 LEDCTL2 D.GND M+5V
SW7 POIN D.GND M+5V M+7V NC
123456789
GND
GND
ALARM
D+5
GND
GND
NC
D+70
PDP MODULE
D+170
123456789
10
NC
D+170
D+70
D+170
D+170
...
1 2 3 39 40 41
GND
GND
D+5
GND
GND
SET FAN
A+12
GND
FSIG
123
F2 F1 TRADTM
123
A+12
D.GND
FSIG
123
SCL5
SDA5
4
A+5V
D.GND
MAIN PWB(PCB-5022)
...
1 2 3 39 40 41
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21
GND RA­RA+ GND RB­RB+ GND RC­RC+ GND RCLK­RCLK+ GND RD­RD+ GND RE­RE+ GND RF­RF+
22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
GND RG­RG+ GND RCLK2­RCLK2+ GND RH­RH+ GND PSCK PLE PSS CLE PSSC ALARM SDATA SCK LE GND
123
FSIG
A+12
D.GND
1 NC 2 AX2+ 3 RX2 SHIELD 4 RX2­ 5 NC 6 RX1+ 7 RX1 SHIELD 8 RX1­ 9 NC 10 DDC/SCL 11 DDC/SDA 12 SENS 13 NC 14 RX0+ 15 RX0 SHIELD 16 RX0­17 DDC+5VDC 18 RXC+ 19 RXC SHIELD 20 RXC­21 GND
(Caution) In regard to the names of the respective pins for the
AM connector, please refer to the description about the connector pins.
AM
1
DSP PWB
2
PCB-5015
3 4
. . .
158 159 160
M+7V
TXD
D.GND
RXD
123456789
RSSW
1 2 3
1 2
1234567
WR
AU
1234567
AU_L
GND
AU_R
8
GND
SDA4
SCL4
123
AQ
SCL4
SDA4
POMUTE
POMUTE
D.GND 4
S+25V
S+25V
GND
GND
12345
CTL1
123
WE
A+14V
GND
6
CTL2
D.GND
123
GND
WOOFEROUT
4
GND
LOUT
GND
ROUT
SMUTE
GND
GND
PA
SENS PWB (PCB-5023C)
123
A+5V
SCL5
SDA5
PL
M+5V
D.GND
REMIN2
WIRED_CTL
1 2 3
1 2
GND LOUT GND
ROUT GND
LM
RM
SCL5
SDA5
A+5V
GND
123
4
4
PC3HD
D.GND
D.GND
PC3VD
D.GND
1 2 ...20 21
SCL3
SDA3
D.GND
SCL7
SDA7
D.GND
SCL8 SDA8
D.GND POSYNC HDSTOP
SMODE
D.GND
YOUT
A.GND
UOUT
A.GND
VOUT
A.GND
YUMHD
A.GND
YUMVD
YUHD
A.GND
YUVD
GOUT
A.GND
BOUT
A.GND
ROUT
A.GND
PCMHD
A.GND
PCMVD
PCHD
A.GND
CHILD_LOCK
PCVD
A.GND
1 2 3 4
NC
5
NC
1 2 3 4 5 6 7 8
9 10 11 12 13 14
1
2
3
4
5
6
7
8
9 10 11 12
1
2
3
4
5
6
7
8
9 10 11 12 13
SP PWB (PWC-4419E)
DS
BU
SY
YU
PC
1 2 3
1 2 3 4 5 6 7 8
9 10 11 12 13 14
1
2
3
4
5
1
2
3
4
5
6
7
8
9 10 11 12
1
2
3
4
5
6
7
8
9 10 11 12 13
GND HDSTP GND
NC SCL3 SDA3 GND SCL7 SDA7 GND SCL8 SDA8 GND POSYNC SDET SMODE GND
PC3HD GND PC3VD GND NC
YOUT GND UOUT GND VOUT GND YUMHD GND YUMVD YUHD GND YUVD
GOUT GND BOUT GND ROUT GND PCMHD GND PCMVD PCHD GND PCVD
AU_L
GND
1234567
GND
AU
VIDEO PWB (PCB-5023A)
AU_R
GND
POMUTE
SCL4
SDA4
A+14V
GND
A+5V
GND
1234567
PV
PANEL PWB (PCB-5023B)
1 2 3
RS
4 5 6 7 8 9
SW
1 2 3
M+6A
GND
M+7V
GND
8
PL
M+7V TXD
232C PWB
GND RXD
(PWC-4419A)
M+5V GND REMIN2 WIRED_CTL CHILD_LOCK
CTL PWB
CTL1 CTL2
(PWC-4419B)
GND
20 21
1 2
. .
SDA4
123
AQ
SCL4
POMUTE
GND
4
1
Page 63

Connector pin descriptions

Between PWBs Connector name Pin No. Signal name Acronym Complementary description Signal direction
MAIN-VIDEO DS
MAIN-VIDEO BU
MAIN-VIDEO SY
MAIN-VIDEO YU
1 GND GND 2 HDSTP Video mute control of chroma signal Turned LO when the DS connector is available,
and video output is generated. Turned HI when no DS connector is available, and video output is muted.
3 GND GND
1NC 2 SCL3 CLK of the I2C bus Control signal of IC5001, 5305, and 5306 MAIN VIDEO 3 SDA3 DATA of the I2C bus Control signal of IC5001, 5305, and 5306 MAIN VIDEO 4 GND GND 5 SCL7 CLK of the I2C bus Control signal of IC5501 and 5505 MAIN VIDEO 6 SDA7 DATA of the I2C bus Control signal of IC5501 and 5505 MAIN VIDEO 7 GND GND 8 SCL8 CLK of the I2C bus For extension I/O MAIN VIDEO 9 SDA8 DATA of the I2C bus For extension I/O VIDEO MAIN
10 GND
11 POSYNC Power control for power management Power ON with HI VIDEO MAIN 12 SDET Insertion detect signal for the S terminal Presence of S terminal identified with HI VIDEO MAIN 13 MODE Mode control signal of S1/S2 terminal Usually LO. S1: 5V, S2:2.5V VIDEO MAIN 14 GND GND
1 PC3HD Horizontal sync signal for PC signal Horizontal sync signal for PC signal of NAIN VIDEO
(digital input) digital input 2 GND GND 3 PC3VD Vertical sync signal for PC signal Vertical sync signal for PC signal of digital MAIN VIDEO
(digital input) input 4 GND GND 5 NC No-connection terminal
1 YOUT Chroma Y signal or VIDEO G signal For the chroma signal, input signal is immediately VIDEO MAIN
output. For the video signal, each decoded original
color signal is output. 2 GND GND 3 UOUT Chroma B-Y signal or VIDEO B signal For the chroma signal, input signal is immediately VIDEO MAIN
output. For the video signal, each decoded original
color signal is output. 4 GND GND 5 VOUT Chroma R-Y signal or VIDEO R signal For the chroma signal, input signal is immediately VIDEO MAIN
output. For the video signal, each decoded original
color signal is output. 6 GND GND
7 YUMHD Horizontal sync signal for microcomputer Horizontal sync signal input to be entered in VIDEO MAIN
microcomputer when a chroma or video
signal is used.
1
Page 64
Between PWBs Connector name Pin No. Signal name Acronym Complementary description Signal direction
8 GND GND 9 YUMVD Vertical sync signal for microcomputer Vertical sync signal input to be entered in VIDEO MAIN
microcomputer when a chroma or video
10 YUHD Horizontal sync signal for A/D Horizontal sync signal input to be entered in A/D VIDEO MAIN
11 GND GND
12 YUVD Vertical sync signal for A/D Vertical sync signal input to be entered in A/D VIDEO MAIN
MAIN-VIDEO PC
1 GOUT Signal G of PC For the PC signal, an input signal is immediately VIDEO MAIN 2 GND GND
3 BOUT Signal B of PC For the PC signal, an input signal is immediately VIDEO MAIN 4 GND GND
5 ROUT Signal R of PC For the PC signal, an input signal is immediately VIDEO MAIN 6 GND GND
7 PCMHD Horizontal sync signal for microcomputer Horizontal sync signal input to be entered in VIDEO MAIN 8 GND GND
9 PCMVD Vertical sync signal for microcomputer Vertical sync signal input to be entered in VIDEO MAIN
10 PCHD Horizontal sync signal for A/D Horizontal sync signal input to be entered in the VIDEO MAIN
11 GND GND
12 PCVD Vertical sync signal for the A/D Vertical sync signal input to be entered in the VIDEO → MAIN 13 GND GND
VIDEO- PV POWER
1 A+14V 14V power supply for analog circuit For analog signal processing POWER VIDEO 2 GND GND 3 A+5V 5V power supply for analog circuit For analog signal processing POWER VIDEO 4 GND GND 5 A+6V 6V power supply for analog circuit For analog signal processing POWER VIDEO 6 GND GND 7 M+7V 7V power supply for microcomputer Sync detector circuit for restoration from power POWER VIDEO
8 GND
MAIN-VIDEO AQ
1 SDA4 DATA of the I2C bus Audio control signal MAIN VIDEO 2 SCL4 CLK of the I2C bus Audio control signal MAIN VIDEO 3 POMUTE Mute signal for Power start Usually 4.8V MAIN VIDEO 4 GND GND
signal is used.
converter when a chroma or video signal is used.
converter when a chroma or video signal is used.
output.
output.
output.
microcomputer of the PC signal.
microcomputer of the PC signal.
A/D of the PC signal.
A/D of the PC signal
management
2
Page 65
Between PWBs Connector name Pin No. Signal name Acronym Complementary description Signal direction
VIDEO-AUDIO AU
RS232C-MAIN RS
MAIN-SENT TM MAIN-SENS TR 1 SCL5 CLK of the I2C bus For temperature sensor MAIN SENS
MAIN-PDP MODULE AD
1 AU_L Signal L L CH for audio signal VIDEO AUDIO 2 GND GND 3 AU_R Signal R R CH for audio signal VIDEO AUDIO 4 GND GND 5 POMUTE Mute signal for Power start Usually 4.8V VIDEO AUDIO 6 SCL4 CLK of the I2C bus Audio control signal VIDEO AUDIO 7 SDA4 DATA of the I2C bus Audio control signal VIDEO AUDIO
1 M+7V 7V power supply; the same as for MAIN RS232C 2 TXD RS-232 driver output MAIN RS232C
3 GND GND 4 RXD RS-232 receiver input MAIN RS232C 5 M+5V 5V power supply; the same as for MAIN RS232C
6 GND GND 7 REMIN2 Data signal for the wired remote control RS232C MAIN 8 WIRED_CTL Insertion control of the wired remote control Usually 5V. 0V when inserted. RS232C MAIN 9 CHILD_LOCK Child lock control 0V for SW OFF. 5V for SW ON. RS232C MAIN
2 SDA5 DATA of the I2C bus For temperature sensor MAIN SENS 3 A+5V 5V power supply for ANALOG MAIN SENS 4 GND GND
1 GND GND 2 RA- VIDEO input A­3 RA+ VIDEO input A+ 4 GND GND 5 RB- VIDEO input B­6 RB+ VIDEO input B+ 7 GND GND 8 RC- VIDEO input C­9 RC+ VIDEO input C+
10 GND GND
11 RCLK- CKL- for VIDEO 12 RCLK+ CKL+ for VIDEO 13 GND GND 14 RD- VIDEO input D­15 RD+ VIDEO input D+ 16 GND GND 17 RE- VIDEO input E­18 RE+ VIDEO input E+ 19 GND GND
microcomputer
microcomputer
MAIN PDPMODULE MAIN PDPMODULE
MAIN PDPMODULE MAIN PDPMODULE
MAIN PDPMODULE MAIN PDPMODULE
MAIN PDPMODULE MAIN PDPMODULE
MAIN PDPMODULE MAIN PDPMODULE
MAIN PDPMODULE MAIN PDPMODULE
3
Page 66
Between PWBs Connector name Pin No. Signal name Acronym Complementary description Signal direction
MAIN-SENT FAN F1
F2 1 A+12V 12V power supply for ANALOG signal MAIN FAN F3 2 GND GND
MAIN-POWER SUPPLY PM
MAIN-POWER SUPPLY PN
20 RF- VIDEO input F­21 RF+ VIDEO input F+ 22 GND GND 23 RG- VIDEO input G­24 RG+ VIDEO input G+ 25 GND GND 26 RCLK2- CKL2- for VIDEO 27 RCLK2+ CKL2+ for VIDEO 28 GND GND 29 RH- VIDEO input H­30 RH+ VIDEO input H+ 31 GND GND 32 PSCK CLK for power save data I/O 33 PLE PSS read enable 34 PSS 35 CLE PSS latch enable 36 PSSC Control data input for power save 37 ALARM Panel break alarm signal 38 SDATA Serial data for various data setting 39 SCK Serial CLK 40 LE Serial data latch enable 41 GND GND
3 FSIG FAN alarm signal FAN MAIN
1 M+7V 7V power supply for microcomputer POWER MAIN 2 D.GND GND 3 T-ALM Alarm signal Usually H POWER MAIN 4 D.GND 5 POWER Power supply control Usually H POWER MAIN 6 POMUTE Mute signal for power supply starting Usually H POWER MAIN 7 A+5V 5V power supply for ANALOG signal POWER MAIN 8 A.GND GND POWER MAIN 9 A+14V 14V power supply for ANALOG signal POWER MAIN
10 A.GND GND POWER MAIN
11 NC
1 D+3.3V 3.3V for DIGITAL POWER MAIN 2 D+3.3V 3.3V for DIGITAL POWER MAIN 3 D+3.3V 3.3V for DIGITAL POWER MAIN 4 D+3.3V 3.3V for DIGITAL POWER MAIN 5 D.GND GND
Average signal level data output for power save
MAIN PDPMODULE MAIN PDPMODULE
MAIN PDPMODULE MAIN PDPMODULE
MAIN PDPMODULE MAIN PDPMODULE
MAIN PDPMODULE MAIN PDPMODULE
MAIN PDPMODULE MAIN PDPMODULE PDPMODULE MAIN MAIN PDPMODULE MAIN PDPMODULE PDPMODULE MAIN MAIN PDPMODULE MAIN PDPMODULE MAIN PDPMODULE
4
Page 67
Between PWBs Connector name Pin No. Signal name Acronym Complementary description Signal direction
6 D.GND GND 7 D.GND GND 8 D.GND GND 9 D+5V 5V for DIGITAL POWER MAIN
10 D.GND GND
MAIN-LED LD
MAIN-PWR PW
MAIN-SW SW
AUDIO-POWER PA SUPPLY
POWER SUPPLY- PD PDP MODULE
POWER SUPPLY- PH PDP MODULE
LE 1 REMIN1 Infrared ray remote control data LED MAIN
2 LEDCTL1 Standby LED control MAIN LED 3 LEDCTL2 Standby LED control MAIN LED 4 GND GND 5 M+5V 5V power supply for microcomputer MAIN LED
1 SW7 Power supply starting control Usually 6.8V MAIN PW 2 POIN Power supply starting detection Usually 5V PW MAIN 3 GND GND 4 M+5V 5V power supply for microcomputer MAIN PW 5 M+7V 7V power supply for microcomputer MAIN PW 6 NC No-connection terminal
1 CTL1 Key input detection SW MAIN 2 CTL2 Key input detection SW MAIN 3 GND GND
1 S+25V +25V power supply for audio circuit POWER AUDIO 2 S+25V +26V power supply for audio circuit POWER AUDIO 3 GND GND 4 GND GND 5 A+14V 14V power ANALOG circuit POWER AUDIO 6 GND GND
1 ALARM Module alarm signal 2 GND GND 3 GND GND 4 D+5V 5V power supply for DIGITAL circuit 5 GND GND 6 GND GND 7 D+70 70V power supply for DIGITAL circuit 8 NC No-connection terminal 9 D+170 170V power supply for DIGITAL circuit
10 D+170 170V power supply for DIGITAL circuit
1 D+170 170V power supply for DIGITAL circuit
MODULE POWER
POWER MODULE
POWER MODULE POWER MODULE
POWER MODULE
POWER MODULE
5
Page 68
Between PWBs Connector name Pin No. Signal name Acronym Complementary description Signal direction
2 D+170 170V power supply for DIGITAL circuit 3 NC No-connection terminal 4 D+70 70V power supply for DIGITAL circuit 5 GND GND 6 GND GND 7 D+5 5V power supply for DIGITAL circuit 8 GND GND 9 GND GND
MIAN-PL PL (Note : MAIN PWB 1 NC No-connection terminal No. is applied to 2 RX2+ Serial signal R (+ side) PL MAIN the PIN No.) 3 GND GND
AUDIO-SPEAKER LM
AUDIO-SPEAKER RM
MAIN-DSP AM
4 RX2- Serial signal R (- side) PL MAIN 5 NC No-connection terminal 6 RX1+ Serial signal G (+ side) PL MAIN 7 GND GND 8 RX1- Serial signal G (- side) PL → MAIN 9 NC No-connection terminal
10 DDC/SCL CLK of the I2C bus for DDC writing PL MAIN
11 DDC/SDA DATA of the I2C bus for DDC writing PL MAIN 12 SENS Power supply detection MAIN PL 13 NC No-connection terminal 14 RX0+ Serial signal B (+ side) PL → MAIN 15 GND GND 16 RX0- Serial signal B (- side) PL MAIN 17 DDC5V 5V power supply for DDC MAIN PL 18 RXC+ CLK serial signal (+ side) PL MAIN 19 GND GND 20 RXC- CLK serial signal (- side) PL MAIN 21 GND GND
1 GND GND 2 LOUT Left-side speaker output 3 GND
1 ROUT Right-side speaker output 2 GND GND
1NC 2 AMDP_CK2 Not used 3 VDD3 3.3V power supply for DIGITAL 3.3V for normal operation MAIN DSP
4
VDD3 3.3V power supply for DIGITAL 3.3V for normal operation MAIN DSP 5 VDD3 3.3V power supply for DIGITAL 3.3V for normal operation MAIN DSP 6 VDD3 3.3V power supply for DIGITAL 3.3V for normal operation MAIN DSP 7 VDD3 3.3V power supply for DIGITAL 3.3V for normal operation MAIN DSP 8 GND2 GND
POWER MODULE POWER MODULE
POWER MODULE
AUDIO SPEAKER
AUDIO SPEAKER
6
Page 69
Between PWBs Connector name Pin No. Signal name Acronym Complementary description Signal direction
9 GND2 GND
10 GND2 GND
11 GND2 GND 12 GND2 GND 13 ENAMDP Not used 14 SCL1 Clock line for the I2C bus For DSP MAIN DSP 15 SDA1 Data line for the I2C bus For DSP MAIN DSP 16 SDA_AMDP Data line for the I2C bus For DSP DSP MAIN 17 XRST Reset signal for the DSP circuit 5V for normal operation MAIN DSP 18 GND2 GND 19 SYSCLK System lock signal for the DSP circuit 10MHz MAIN DSP 20 GND2 GND 21 VIO_BODD7 Digital video signal (B) MSB DSP MAIN 22 VIO_BODD6 Digital video signal (B) DSP MAIN 23 VIO_BODD5 Digital video signal (B) DSP MAIN 24 VIO_BODD4 Digital video signal (B) DSP MAIN 25 GND2 GND 26 VIO_BODD3 Digital video signal (B) DSP MAIN 27 VIO_BODD2 Digital video signal (B) DSP MAIN 28 VIO_BODD1 Digital video signal (B) DSP MAIN 29 VIO_BODD0 Digital video signal (B) LSB DSP MAIN 30 GND2 GND 31 VPUT_BEV7 Digital video signal (B) MSB DSP MAIN 32 VPUT_BEV6 Digital video signal (B) DSP MAIN 33 VPUT_BEV5 Digital video signal (B) DSP MAIN 34 VPUT_BEV4 Digital video signal (B) DSP MAIN 35 GND2 GND 36 VPUT_BEV3 Digital video signal (B) DSP MAIN 37 VPUT_BEV2 Digital video signal (B) DSP MAIN 38 VPUT_BEV1 Digital video signal (B) DSP MAIN 39 VPUT_BEV0 Digital video signal (B) LSB DSP MAIN 40 GND2 GND 41 VIO_GODD7 Digital video signal (G) MSB DSP MAIN 42 VIO_GODD6 Digital video signal (G) DSP MAIN 43 VIO_GODD5 Digital video signal (G) DSP MAIN 44 VIO_GODD4 Digital video signal (G) DSP MAIN 45 GND2 GND 46 VIO_GODD3 Digital video signal (G) DSP MAIN 47 VIO_GODD2 Digital video signal (G) DSP MAIN 48 VIO_GODD1 Digital video signal (G) DSP MAIN 49 VIO_GODD0 Digital video signal (G) LSB DSP MAIN 50 GND2 GND 51 VOUT_GEV7 Digital video signal (G) MSB DSP MAIN 52 VOUT_GEV6 Digital video signal (G) DSP MAIN 53 VOUT_GEV5 Digital video signal (G) DSP MAIN 54 VOUT_GEV4 Digital video signal (G) DSP MAIN 55 GND2 GND 56 VOUT_GEV3 Digital video signal (G) DSP MAIN
7
Page 70
Between PWBs Connector name Pin No. Signal name Acronym Complementary description Signal direction
57 VOUT_GEV2 Digital video signal (G) DSP MAIN 58 VOUT_GEV1 Digital video signal (G) DSP MAIN 59 VOUT_GEV0 Digital video signal (G) LSB DSP MAIN 60 GND2 GND 61 VIO_RODD7 Digital video signal (R) MSB DSP MAIN 62 VIO_RODD6 Digital video signal (R) DSP MAIN 63 VIO_RODD5 Digital video signal (R) DSP MAIN 64 VIO_RODD4 Digital video signal (R) DSP MAIN 65 GND2 GND 66 VIO_RODD3 Digital video signal (R) DSP MAIN 67 VIO_RODD2 Digital video signal (R) DSP MAIN 68 VIO_RODD1 Digital video signal (R) DSP MAIN 69 VIO_RODD0 Digital video signal (R) LSB DSP MAIN 70 GND2 GND 71 VOUT_REV7 Digital video signal (R) MSB DSP MAIN 72 VOUT_REV6 Digital video signal (R) DSP MAIN 73 VOUT_REV5 Digital video signal (R) DSP MAIN 74 VOUT_REV4 Digital video signal (R) DSP MAIN 75 GND GND 76 VOUT_REV3 Digital video signal (R) DSP MAIN 77 VOUT_REV2 Digital video signal (R) DSP MAIN 78 VOUT_REV1 Digital video signal (R) DSP MAIN 79 VOUT_REV0 Digital video signal (R) LSB DSP MAIN 80 GND GND 81 AMDP_H2 Not used 82 AMDP_V2 Not used 83 VDD3 3.3V power supply for DIGITAL 3.3V for normal operation MAIN DSP 84 VDD3 3.3V power supply for DIGITAL 3.3V for normal operation MAIN DSP 85 VDD3 3.3V power supply for DIGITAL 3.3V for normal operation MAIN DSP 86 VDD3 3.3V power supply for DIGITAL 3.3V for normal operation MAIN DSP 87 VDD3 3.3V power supply for DIGITAL 3.3V for normal operation MAIN DSP 88 GND2 GND 89 GND2 GND 90 GND2 GND 91 GND2 GND 92 GND2 GND 93 GND2 GND 94 GND2 GND 95 AMDP_VO Vertical sync signal for DSP circuit MAIN DSP 96 AMDP_HO Horizontal sync signal for DSP circuit MAIN DSP 97 GND2 GND 98 AMDP_CKO Clock signal for DSP circuit MAIN DSP 99 GND2 GND
100 GND2 GND 101 VIN_BODD7 Digital video signal (B/Pb) MSB MAIN DSP 102 VIN_BODD6 Digital video signal (B/Pb) MAIN DSP 103 VIN_BODD5 Digital video signal (B/Pb) MAIN DSP 104 VIN_BODD4 Digital video signal (B/Pb) MAIN DSP
8
Page 71
Between PWBs Connector name Pin No. Signal name Acronym Complementary description Signal direction
105 GND2 GND 106 VIN_BODD3 Digital video signal (B/Pb) MAIN DSP 107 VIN_BODD2 Digital video signal (B/Pb) MAIN DSP 108 VIN_BODD1 Digital video signal (B/Pb) MAIN DSP 109 VIN_BODD0 Digital video signal (B/Pb) LSB MAIN DSP
110 GND2 GND
111 VIN_BEV7 Digital video signal (B/Pb) MSB MAIN DSP 112 VIN_BEV6 Digital video signal (B/Pb) MAIN DSP 113 VIN_BEV5 Digital video signal (B/Pb) MAIN DSP 114 VIN_BEV4 Digital video signal (B/Pb) MAIN DSP 115 GND2 GND 116 VIN_BEV3 Digital video signal (B/Pb) MAIN DSP 117 VIN_BEV2 Digital video signal (B/Pb) MAIN DSP 118 VIN_BEV1 Digital video signal (B/Pb) MAIN DSP 119 VIN_BEV0 Digital video signal (B/Pb) LSB MAIN DSP
120 GND2 GND 121 VIN_GODD7 Digital video signal (G/Y) MSB MAIN DSP 122 VIN_GODD6 Digital video signal (G/Y) MAIN DSP 123 VIN_GODD5 Digital video signal (G/Y) MAIN DSP 124 VIN_GODD4 Digital video signal (G/Y) MAIN DSP 125 GND2 GND 126 VIO_GODD3 Digital video signal (G/Y) MAIN DSP 127 VIN_GODD2 Digital video signal (G/Y) MAIN DSP 128 VIN_GODD1 Digital video signal (G/Y) MAIN DSP 129 VIN_GODD0 Digital video signal (G/Y) LSB MAIN DSP 130 GND2 GND
131 VIN_GEV7 Digital video signal (G/Y) MSB MAIN DSP 132 VIN_GEV6 Digital video signal (G/Y) MAIN DSP 133 VIN_GEV5 Digital video signal (G/Y) MAIN DSP 134 VIN_GEV4 Digital video signal (G/Y) MAIN DSP 135 GND2 GND 136 VIN_GEV3 Digital video signal (G/Y) MAIN DSP 137 VIN_GEV2 Digital video signal (G/Y) MAIN DSP 138 VIN_GEV1 Digital video signal (G/Y) MAIN DSP 139 VIN_GEV0 Digital video signal (G/Y) LSB MAIN DSP 140 GND2 GND 141 VIN_RODD7 Digital video signal (R/Pr) MSB MAIN DSP 142 VIN_RODD6 Digital video signal (R/Pr) MAIN DSP 143 VIN_RODD5 Digital video signal (R/Pr) MAIN DSP 144 VIN_RODD4 Digital video signal (R/Pr) MAIN DSP 145 GND GND 146 VIN_RODD3 Digital video signal (R/Pr) MAIN DSP 147 VIN_RODD2 Digital video signal (R/Pr) MAIN DSP 148 VIN_RODD1 Digital video signal (R/Pr) MAIN DSP 149 VIN_RODD0 Digital video signal (R/Pr) LSB MAIN DSP 150 GND2 GND
9
Page 72
Between PWBs Connector name Pin No. Signal name Acronym Complementary description Signal direction
151 VIN_REV7 Digital video signal (R/Pr) MSB MAIN DSP 152 VIN_REV6 Digital video signal (R/Pr) MAIN DSP 153 VIN_REV5 Digital video signal (R/Pr) MAIN DSP 154 VIN_REV4 Digital video signal (R/Pr) MAIN DSP 155 GND GND 156 VIN_REV3 Digital video signal (R/Pr) MAIN DSP 157 VIN_REV2 Digital video signal (R/Pr) MAIN DSP 158 VIN_REV1 Digital video signal (R/Pr) MAIN DSP 159 VIN_REV0 Digital video signal (R/Pr) LSB MAIN DSP 160 GND2 GND
10
Page 73

BLOCK DIAGRAMS

9-1
Page 74

VIDEO PWB

Analog video signal Sync & other signals Single Line Two or more Lines
Signal Input Terminals
VIDEO IN 1 [PHONO]
VIDEO IN 2 [BNC]
VIDEO IN 3 [S-Video]
DVD IN 1 (DVD/HD) [PHONO]
AUDIO IN 1 [PHONO]LR
AUDIO IN 2 [PHONO]
AUDIO IN 3 [PHONO]
PC 1 IN [D-sub 15pin]
PC 2 IN (DVD2/HD2) [BNC]
FROM
SiI151
HD & VD (PC3)
IC7001
L R
L R
CVBS IN
CVBS IN
Y IN
C IN
SMODE1
YPbPr/ YCbCr IN
Buff
VD
SCL, SDA
FACT.MEM
CAT24WC16
Buff
AUDIO 1-3
L/R IN
RGB, HD/VD
Buff
PNP
IC5002
24LCS21AT
PNPWE
Buff
IC5005
Buff
/SN
HD
PC1 HD/VD for A PC2 HD/VD for A PC3 HD/VD for A
PC1 HD/VD for B PC2 HD/VD for B PC3 HD/VD for B
SDA, SCL
AV Switch
VIDEO1 IN VIDEO2 IN
VIDEO3 IN(Y) VIDEO3 IN(C)
Y (DVD2) IN Y (DVD1) IN
IC5001
TA1218F
AUDIO 1-3
I N
Buff
CVBS OUT (V1out)
SEL Y OUT SEL C OUT
Comb Y IN
Comb C IN
EXT PO EXT PO
SEL AUDIO
OUT
L2out/R2out
Buff
PC_HD_ SELECT_A
(NO SYNC
ENABLE)
(NO SYNC
ENABLE)
SDA, SCL
EXT PO
Buff Buff
NON STD
CVBS/YC
Buff
Sync.
Selector
IC5502,5503
5504
SN74AHC2G66
*3
Sync.
Selector
IC5602,5603
5604
SN74AHC2G66
*3
PC_SELECT_B
Buff
Buff/LFP/Amp
6MHz
Amp/LFP/Buff
Amp/LFP/Buff
SELECTED HD, VD "A"
SELECTED HD, VD "B"
HD_B, VD_B, COMP.Sync_B
Sync
SEP
6MHz
6MHz
PCT SELECT
Switch
IC5501
MAX4548
SDA, SCL
Buff
HD_A, VD_A, COMP. Sync_A
S.O.G, HD
Buff
UPD64083
Image Processor
SEPARATION
CVBS_A
Select Switch
SN74AHC2G66
CVBS_B
Select Switch
IC5901
SN74AHC2G66
IC5301
3D Y/C
IC5801
SOG_HD_A
SOG, Comp Sync,
HD sync
SOG_HD_B
SOG, Comp Sync,
HD sync
TC9090AF
IC5302
3L Y/C
SDA, SCL
VIDEO Block SYNC Block
Sync.
Sep.
IC5802 BA7078
PCV_POL_A PCV_STAT_A
Sync.
Sep.
IC5902 BA7078
PCV_POL_B
Buff/LFP/Amp
6MHz
Buff/LFP/Amp
6MHz
SDA, SCL
SELECTED RGB / YUV "A"
SELECTED RGB / YUV "B"
HD , VD
PCH_POL_A
PCH_STATE_A
HD , VD
PCH_POL_B PCH_STATE_BPCV_STAT_B
CVBS IN
Y1 IN C1 IN
Y2 IN C2 IN
MULTI COLOR
DECORDER
E_DVD IN FSC OUT
Video SEL OUT
Sync IN
HD1(DVD1) IN HD2(DVD2) IN
HD, VD OUT
DS_A
AMP
IC5701 AD8023
DS_B
AMP
IC5702 AD8023
MSYNCTL_A
Video/PC sync.
select
IC5803 SN74HC153
Video/PC sync.
select
IC5804
74ACTQ153SCX
MSYNCTL_B
Video/PC sync.
select
IC5903 SN74HC153
Video/PC sync.
select
IC5904
74ACTQ153SCX
YS1 (DVD2)
IC5305
TB1274AF
SYNCTL_A
SYNCTL_B
Y OUT
UV OUT
SCP
PICTURE
"A"
PICTURE
"B"
TO CPU HD, VD
TO A/D, etc HD, VD
TO CPU HD, VD
TO A/D, etc HD, VD
SDA, SCL
+B(Sync 5V)
+B(5V)
+B(Sync 5V)
+B(5V)
+13V
REG. (8V)
Frequency
response correction
CTI/LTI
IC5306
TDA9178
IMPROVED
YUV OUT
Buff
SDA, SCL
To MAIN PWB
FILTER CERCUIT
RGB, YUV OUTPUT
HD, VD "A"
Synchronization
HD, VD "B"
Selected L/R
REG. (9V)
REG. (5V)
ANALOG+5V DIGITAL+3.3V DIGITAL+2.5V
EXTENTION PORTS
EXT PORT
IC5605 M62320
HD1AON PC1SYNONA PC2SYNONA PC3SYNONA PC3SYNONB PC2SYNONB PC1SYNONB HD1BON
SCL, SDA
EXT PORT
IC5971 M62320
CVBS_A SOG_HD_A CVBS_B SOG_HD_B SYNCTL_B MYNCTL_B SYNCTL_A MYNCTL_A
SCL, SDA
EXT PORT
IC5961 M62320
9178IN_A 9178IN_B PNPWE
-
-
-
-
­SCL, SDA
EXT PORT
IC981
M62320
HPOLA VPOLA HSTATEA VSTATEA VSTATEB HSTATEB VPOLB HPOLB
SCL, SDA
TO MAIN PWB SDA, SCL, CTL signal
AUDIO BLOCK
Signal OUT PUT
(PD-MA-2)
Sound Control
+6V
+B (13V)
+B (24V)
AMP.
&
1
Page 75

MAIN PWB

LED-PWB
232C-PWB
CTL-PWB
PWR-PWB
VIDEO-
PWB
TM (4pin) TR (4pin)WR (9pin)
LD (5pin) RS (9pin) SW (3pin) PW (6pin) BU (14pin)
IC7001
CPU
MITSUBISHI
IIC 1-8
4 port Bus
S mute, V mute
Fan cont.
Frequency detect
232C cont.
Key detect
Etc
X7001
25MHz
IC7004 E2P-Rom CAT24W
Line Digital Bus Analog Bus CPU data Clo
ck
Power
DSP-PWB
IC8802, 3
REG *2 (3)
14 7-11V
F1 (3pin)F2 (3pin)F3 (3pin)AQ (4pin)
FL
D3.3V
PN (10pin) PM (11pin)
For
G/A, Sub-CPU,
SDRAM...etc
Buffer, AMP
CPU, E2PROM...etc
A/D, Buffer, AMP
U
For
For
For
IC7403
REG
14 12V
IC7005
REG
M7 M5V
FL
D3.3V
FL
14V
FL
M7V
FL
A5V
PC (13pin)YU (12pin) PL (21pin)
SY (4pin)
10, 30MHz
IC7802
PnP
24LC21
LPF
IC7801
TMDS Silicon image Sil151 or 159
LPF
10MHz, Thru
IC7601
A/D2
SONY
CXA3506
IC8901
PLD
ENA-Cont.,
Jitter.
IC7701
A/D1
SONY
CXA3506
IC8201
G/A
YURI
Matrix *1
Timing
SW
Auto P-Q
Auto adjust
X8201
10MHz
IC8403, 4, 5
SDRAM
64M*2
IC8503, 4, 5
SDRAM
64M*2
IC8201
PLD
Matrix
YPbPr RGB
IC8401 SCPD1 Scaling
ENH
IC8501 SCPD1 Scaling
ENH
X8601
79.5MHz
IC8601
G/A (MARI)
Timimg
Mix
OSD mix
Gamma
10bit 8bit conv.
IC8703
OSD
MB80098
IC8701, 2
AD (41pin)
LVDS
DS90C383*2
2
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