Before obtaining access to termnal, all supply
ciucuits must disconnected.
3-2. CAUTIONS RELATED TO NEW REFRIGERANT
Cautions for units utilizing refrigerant R410A
Use new refrigerant pipes.
In case of using the existing pipes for R22, be careful with
the followings.
· Be sure to clean the pipes and make sure that the insides
of the pipes are clean.
· Change flare nut to the one provided with this product.
Use a newly flared pipe.
· Avoid using thin pipes.
Make sure that the inside and outside of refrigerant piping is clean and it has no contamination
such as sulfur hazardous for use, oxides, dirt,
shaving particles, etc.
In addition, use pipes with specified thickness.
Contamination inside refrigerant piping can cause deterioration of refrigerant oil etc.
Store the piping to be used indoors during
installation and both ends of the piping sealed
until just before brazing. (Leave elbow joints, etc.
in their packaging.)
If dirt, dust or moisture enter into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of compressor.
Do not use refrigerant other than R410A.
If other refrigerant (R22 etc.) is used, chlorine in refrigerant can cause deterioration of refrigerant oil etc.
Use a vacuum pump with a reverse flow check
valve.
Vacuum pump oil may flow back into refrigerant cycle and
that can cause deterioration of refrigerant oil etc.
Use the following tools specifically designed for
use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
If dirt, dust or moisture enter into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of compressor.
Use ester oil, ether oil or alkylbenzene oil (small
amount) as the refrigerant oil applied to flares
and flange connections.
If large amount of mineral oil enter, that can cause deterioration of refrigerant oil etc.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of refrigerant will change and the efficiency will be lowered.
Ventilate the room if refrigerant leaks during
Charge refrigerant from liquid phase of gas
cylinder.
If the refrigerant is charged from gas phase, composition
change may occur in refrigerant and the efficiency will be
lowered.
operation. If refrigerant comes into contact with
a flame, poisonous gases will be released.
[1] Cautions for service
(1) Perform service after collecting the refrigerant left in unit completely.
(2) Do not release refrigerant in the air.
(3) After completing service, charge the cycle with specified amount of refrigerant.
(4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.
[2] Additional refrigerant charge
When charging directly from cylinder
· Check that cylinder for R410A on the market is syphon type.
· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)
5
Unit
Gravimeter
[3] Service tools
Use the below service tools as exclusive tools for R410A refrigerant.
No. Tool name Specifications
1Gauge manifold ·Only for R410A
·Use the existing fitting
·Use high-tension side pressure of 5.3MPa·G or over.
2Charge hose ·Only for R410A
·Use pressure performance of 5.09MPa·G or over.
3 Electronic scale
4Gas leak detector ·Use the detector for R134a, R407C or R410A.
5Adaptor for reverse flow check ·Attach on vacuum pump.
6Refrigerant charge base
7Refrigerant cylinder ·Only for R410A Top of cylinder (Pink)
Cylinder with syphon
8Refrigerant recovery equipment
specifications
. (UNF1/2)
Cautions for refrigerant piping work
New refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R410A is same
as for R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore as the working
pressure of R410A is 1.6 time higher than that of R22, their sizes of flared sections and flare nuts are different.
1Thickness of pipes
Because the working pressure of R410A is higher compared to R22, be sure to use refrigerant piping with thickness
shown below. (Never use pipes of 0.7mm or below.)
Diagram below: Piping diameter and thickness
Nominal
dimensions
1/4”
3/8”
1/2”
5/8”
3/4”
Outside
diameter
6.35
9.52
12.70
15.88
19.05
(mm)
Thickness
R410AR22
0.8
0.8
0.8
1.0
—
(mm)
0.8
0.8
0.8
1.0
1.0
6
2Dimensions of flare cutting and flare nut
The component molecules in HFC refrigerant are smaller compared to conventional refrigerants. In addition to that,
R410A is a refrigerant, which has higher risk of leakage because of its working pressure higher than that of other refriger ants. Therefore, to enhance airtightness and intensity, flare cutting dimension of copper pipe for R410A have been speci fied separately from the dimensions for other refrigerants as shown below. The dimension B of flare nut for R410A also
have partly been changed to increase intensity as shown below. Set copper pipe correctly referring to copper pipe flaring
dimensions for R410A below. For 1/2” and 5/8”, the dimension B changes.
Use torque wrench corresponding to each dimension.
Dimension A
Dimension B
Flare cutting dimensions
Nominal
dimensions
1/4”
3/8”
1/2”
5/8”
3/4”
Outside
diameter
6.35
9.52
12.70
15.88
19.05
Dimension A
R410AR22
9.1
13.2
16.6
19.7
—
+0
( )
-0.4
9.0
13.0
16.2
19.4
23.3
(mm)
Flare nut dimensions
Nominal
dimensions
1/4"
3/8"
1/2"
5/8"
3/4"
Outside
diameter
6.35
9.52
12.70
15.88
19.05
Dimension B
R410A
17.0
22.0
26.0
29.0
+
–
3Tools for R410A (The following table shows whether conventional tools can be used or not.)
Tools and materialsUseR410A toolsCan R22 tools be used?
Gauge manifold
Bender
Pipe cutter
Welder and nitrogen gas cylinder
Refrigerant charging scale
Vacuum gauge or thermistor vacuum gauge and
vacuum valve
Charging cylinder
: Prepare a new tool. (Use the new tool as the tool exclusive for R410A.)
: Tools for other refrigerants can be used under certain conditions.
: Tools for other refrigerants can be used.
Air purge, refrigerant charge and
Operation check
Gas leak check
Collection of refrigerant
Refrigerant charge
Apply to flared section
Prevent compressor malfunction
when charging refrigerant by
spraying liquid refrigerant
Prevent gas from blowing out
when detaching charge hose
Vacuum drying and air
purge
Flaring work of piping
Bend the pipes
Cut the pipes
Weld the pipes
Charge refrigerant
Check the degree of vacuum. (Vacuum
valve prevents back flow of oil and refrigerant to thermistor vacuum gauge)
Charge refrigerant
Tool exclusive for R410A
Tool exclusive for R410A
Tool for HFC refrigerant
Tool exclusive for R410A
Tool exclusive for R410A
Ester oil and alkylbenzene
oil (minimum amount)
Tool exclusive for R410A
Tool exclusive for R410A
Tools for other refrigerants can
be used if equipped with adopter for reverse flow check
Tools for other refrigerants
can be used by adjusting
flaring dimension
Tools for other refrigerants can be used
Tools for other refrigerants can be used
Tools for other refrigerants can be used
Tools for other refrigerants can be used
Tools for other refrigerants
can be used
CHARGELESS SYSTEM
PRE-CHARGED REFRIGERANT IS SUPPLIED FOR PIPING LENGTH AT SHIPMENT. (Max.30m)
The refrigerant circuit with LEV(Linear Expansion Valve) and Accumlator always control the optimal refrigerant
level regardless of the length (30m max. and 5m min.) of piping. The additional refrigerant charging work during
installation often causes problems. Heretofore it is completely eliminated. This unique system improves the quality
and reliability of the work done. It also helps to speed up the installation time.
8
5SPECIFICATIONS
Service Ref.
Mode
Power supply (phase, cycle, voltage)
Running current
Max. current
Protection current
External finish
Refrigerant control
Compressor
Model
Motor output
Starter type
Protection devices
Crankcase heater
Heat exchanger
Fan Fan(drive) % No.Fan motor output
mm(in.)
Indoor side
Outdoor side
Height difference
Piping length
A
A
A
kW
W
kW
dB
dB
PUH-P71VHA/YHA
PUH-P71VHA/YHA#2.UK
PUH-P71VHA/YHAR3.UK
Cooling
(1).UK
Heating
PUH-P100VHA/YHA
PUH-P100VHA/YHA#2.UK
PUH-P100VHA/YHAR3.UK
Cooling
(1).UK
Heating
Single, 50Hz, 230V/ 3Phase, 50Hz, 400V(4wires)
12.03/4.29
23.5/7.8
25.5/9.4
11.98/4.28
15.07/5.39
14.48/5.18
28.5/9.4
30.5/11.3
Munsell 5Y 7/1 / Munsell 3Y 7.8/1.1 (V/YHAR3)
Linear Expansion Valve
Hermetic
NN33VAAMT/ NN33YCAMT
2.2
NN40VAAMT/ NN40YCAMT
2.7
Line start
(V) Internal thermostat
HP switch
Discharge thermo
25
(Y) Thermal relay
HP switch
Discharge thermo
25
Plate fin coil
Propeller fan % 1
)
55(1940)
0.070
0.110
65(2290)
Reverse cycle
49
50
50
52
950(37-3/8)
330+30(13+1-3/16)
943(37-1/8)
93(205)
94(207)
R410A
3.6(7.9)
L
1.30(MEL56)
4.4(9.7)
9.52(3/8)
15.88(5/8)
Flared
Flared
Max. 50m
Max. 50m
Service Ref.
Mode
Power supply (phase, cycle, voltage)
Running current
Max. current
Protection current
External finish
Refrigerant control
Compressor
Model
Motor output
Starter type
Protection devices
Crankcase heater
Heat exchanger
Fan Fan(drive) % No.Fan motor output
Airflow
OUTDOOR UNIT
Defrost method
Noise level
Dimensions
Weight
Refrigerant
Charge
Oil (Model)
Pipe size O.D.
Connection method
Between the indoor &
outdoor unit
REFRIGERANT PIPING
*
/min(CFM
Cooling
Heating
W
D
H
Liquid
Gas
Indoor side
Outdoor side
Height difference
Piping length
mm(in.)
mm(in.)
mm(in.)
kg(lbs)
kg(lbs)
mm(in.)
mm(in.)
A
A
A
kW
W
kW
dB
dB
PUH-P125YHA
PUH-P125YHA#2.UK
PUH-P125YHAR3.UK
Cooling
6.79
BN52YEGMT or BN52YELMT
)
L
(1).UK
Heating
3Phase, 50Hz, 400V
12.6
15.1
Munsell 5Y 7/1
3.7
25
50
52
6.57
/ Munsell 3Y 7.8/1.1 (YHAR3)
Linear Expansion Valve
Hermetic
Line start
Discharge thermo, HP switch
Thermal relay
Plate fin coil
Propeller fan % 2
0.070+0.070
100(3,530)
Reverse cycle
950(37-3/8)
330+30(13+1-3/16)
1,350(53-1/8)
131(289)
5.0(11.0)
2.10(MEL56)
9.52(3/8)
15.88(5/8)
Max. 50m
Max. 50m
R410A
Flared
Flared
PUH-P140YHA
PUH-P140YHA#2.UK
PUH-P140YHAR3.UK
Cooling
8.55
BN65YEGMT or BN65YELMT
(1).UK
Heating
8.45
15.6
18.7
4.6
25
51
53
9
Service Ref.
Mode
Power supply (phase, cycle, voltage)
Running current
Max. current
Protection curent
External finish
Refrigerant control
Compressor
Model
Motor output
Starter type
Protection devices
Crankcase heater
Heat exchanger
Fan Fan(drive) % No.Fan motor output
Power supply (phase, cycle, voltage)
Running current
Max. current
Protection current
External finish
Refrigerant control
Compressor
Model
Motor output
Starter type
Protection devices
Crankcase heater
Heat exchanger
Fan Fan(drive) % No.Fan motor output
Airflow
OUTDOOR UNIT
Defrost method
Noise level
Dimensions
Weight
Refrigerant
Charge
Oil (Model)
Pipe size O.D.
Connection method
Between the indoor &
outdoor unit
REFRIGERANT PIPING
*
/min(CFM
Cooling
Heating
W
D
H
mm(in.)
mm(in.)
mm(in.)
kg(lbs)
kg(lbs)
Liquid
Gas
mm(in.)
mm(in.)
Indoor side
Outdoor side
Height difference
Piping length
MC
MF
TH3
TH4
TH6
C3
C5
CH
52C
21S4
63H
49C
TB1
LEV
O.B
NAME
COMPRESSOR(INNER THERMOSTAT)
FAN MOTOR(INNER THERMOSTAT)
THERMISTOR
LIQUID TEMP
DISCHARGE TEMP
COND./EVA.TEMP
MF CAPACITOR
MC CAPACITOR
CRANKCASE HEATER
MC CONTACTOR
4-WAY VALVE SOLENOID COIL
HIGH PRESSURE PROTECT SWITCH
INNER THERMOSTAT FOR MC
TERMINAL BLOCK
LINEAR EXPANSION VALVE
OUTDOOR CONTROLLER BOARD
FUSE (6.3A 250V)
FUSE (6.3A 250V)
FUSE (6.3A 250V)
FUSE (6.3A 250V)
MC/CH RELAY
21S4 RELAY
FAN CONTROLLER
GROUP NUMBER ADDRESS
TEST RUN
FUNCTION SELECTION
JUMPER WIRE
MODEL SELECTION +2
TRANSFORMER
CURRENT TRANS
OPERATION CHECK DISPLAY LED
OPERATION CHECK DISPLAY LED
EMERGENCY OPERATION CONNECTER
O.B
CNMNT
SW1SW4
S1
S2
S3
(WHT)
J6
+2
CNLEV
(WHT)
123456789
(WHT)
TH3/TH6
JA
JB
(RED)
T
TH4
634
121223145
LEV
TH4
TH6
TH3
R
B
E
D
TB1
POWER SUPPLY
~/N
230V 50Hz
L
U
NL
Y
O
B
L
R
R
W
N
N
S3S2S1
S3
INDOOR
UNIT
S2
S1
TB4
+1 PUH-P71/P100VHA MODEL ONLY
+2 MODEL SELECTION
MODEL
PUH-P71VHA
PUH-P100VHA
PU-P71VHA
PU-P100VHA
: with jumper wire : without jumper wire
J1
J2
J4
J5 J6
J3
<Notes when servicing>
Some fastening terminals have a lock mechanism:When removing the fastening terminal, push the projection (locking lever)on a
terminal with your finger and pull it out.
OUTDOOR CONTROLLER BOARD
FUSE (6.3A 250V)
FUSE (6.3A 250V)
FUSE (6.3A 250V)
FUSE (6.3A 250V)
MC/CH RELAY
21S4 RELAY
FAN CONTROLLER
GROUP NUMBER ADDRESS
TEST RUN
FUNCTION SELECTION
MODEL SELECTION
TRANSFORMER
CURRENT TRANS
OPERATION CHECK DISPLAY LED
OPERATION CHECK DISPLAY LED
EMERGENCY OPERATION CONNECTOR
+2
O.B
3 2 1
CNVMNT
(WHT)
X51
X52
F.C
CT
CNM
ON
OFF
FUSE1
1413121110
SW5
CN31
MF3
(WHT)
3
1
52C
1
(PNK)
33
CH
(BLU)
1
3
21S4
1
(GRN)
1
FUSE2
FUSE4
FUSE3
4/S
R
1 2 3 4 5
CNMNT
(WHT)
LED1 (GRN)
LED2 (RED)
9 8 7 6 5 4 3 2 1
J1J2J3J4J5
SW1
SW4
J6
+2
S1
S2
S3
CNVEV
(WHT)
(WHT)
TH3/TH6
JA
JB
(RED)
TH4
6 5 4 3 2 1
TH4
1 2
TH6
TH3
1 2 3 4
LEV
B
R
L
E
U
D
LN
TB1
POWER SUPPLY
~/N
230V 50Hz
Y
O
B
L
R
R
W
N
N
S3
S2
S1
S3
INDOOR
UNIT
S2
S1
TB4
+1 PUH-P71/P100VHA MODEL ONLY
+2 MODEL SELECTION
MODEL
PUH-P71VHA
PUH-P100VHA
PU-P71VHA
PU-P100VHA
: with jumper wire : without jumper wire
J1
J2
J4
J3
<Notes when servicing>
Some fastening terminals have a lock mechanism : When removing the fastening terminal, push the projection (locking lever) on the
terminal with your finger and pull it out.
FUSE (6.3A 250V)
FUSE (6.3A 250V)
FUSE (6.3A 250V)
FUSE (6.3A 250V)
MC/CH RELAY
21S4 RELAY
SV RELAY
FAN CONTROLLER
GROUP NUMBER ADDRESS
TEST RUN
FUNCTION SELECTION
JUMPER WIRE
MODEL SELECTION +4
TRANSFORMER
CURRENT TRANS
OPERATION CHECK DISPLAY LED
OPERATION CHECK DISPLAY LED
EMERGENCY OPERATION CONNECTER
NAME
MC
A1A1A2A2B1
+
3
51C
TB1TB2
<Notes when servicing>
Some fastening terminals have a lock mechanism:When removing the fastening terminal, push the projection(locking lever)on a terminal with
your finger and pull it out.
B1
U
V
W
C4
+1
R
E
D
2
/
T
1
C3
W
B
H
L
T
K
CH
4
6
/
/
T
T
2
3
+2
+1
52C
1
3
5
/
/
/
L
L
L
1
2
3
BLK
WHT
RED
R
W
B
B
E
H
L
L
D
T
K
U
L3NL2L1
POWER SUPPLY
3N~
400V 50Hz
52C
21S4
SV
51C
+1
MF
MF
a
b
63L
63H
13
13
Y
O
L
R
W
N
MF4
(WHT)
(WHT)
MF3
52
(PNK)
313131
CH
(BLU)
21S4
(GRN)
31
SV
(BLK)
51CM
(ORN)
3131
63L
(RED)
4/STSR
B
R
N
S3S2S1
X51
X52
X53
FUSE2
F. C
CT
CNM
TB4
321 12345
CNVMNT
(WHT)
1011121314
SW5
ON
OFF
CN31
FUSE1
FUSE4
FUSE3
S3
INDOOR
UNIT
S2
S1
CNMNT
(WHT)
LED1(GRN)
LED2(RED)
SW1SW4
J1J2J3J4J5J6JA
+4
S1
S2
S3
CNLEV
(WHT)
TH4
123456789
(WHT)
TH3/TH6
JB
(RED)
T
O.B
LEV
634
121223145
+1 PU(H)-P125/140YHA MODEL ONLY
+2 PUH-P71/P100/P125/P140YHA MODEL ONLY
+3 PU(H)-P71/100YHA MODEL ONLY
+4 MODEL SELECTION
OUTDOOR CONTROLLER BOARD
FUSE (6.3A 250V)
FUSE (6.3A 250V)
FUSE (6.3A 250V)
FUSE (6.3A 250V)
MC/CH RELAY
21S4 RELAY
SV RELAY
FAN CONTROLLER
GROUP NUMBER ADDRESS
TEST RUN
FUNCTION SELECTION
MODEL SELECTION
TRANSFORMER
CURRENT TRANS
OPERATION CHECK DISPLAY LED
OPERATION CHECK DISPLAY LED
EMERGENCY OPERATION CONNECTOR
NAME
+4
O.B
1 2 3 4 5
CNMNT
CNVEV
(WHT)
(WHT)
6 5 4 3 2 1
J6
TH3/TH6
JA
JB
(RED)
TH4
(WHT)
1 2
1 2 3 4
9 8 7 6 5 4 3 2 1
SW1SW4
J1J2J3J4J5
+4
S1
S2
S3
LEV
TH4
TH6
TH3
R
W
B
B
E
H
L
D
T
L1NL2 L3
TB1
POWER SUPPLY
3N~
400V 50Hz
L
U
K
Y
L
W
TB2
S1 S2 S3
O
B
R
R
N
N
S3
INDOOR
UNIT
S2
S1
TB4
+1 PU(H)-P125/140YHA MODEL ONLY
+2 PUH-P71/P100/P125/P140YHA MODEL ONLY
+3 PU(H)-P71/100YHA MODEL ONLY
+4 MODEL SELECTION
MODEL
PUH-P71YHA
PUH-P100YHA
PUH-P125YHA
PUH-P140YHA
J1 J2
J3
PU-P71YHA
PU-P100YHA
PU-P125YHA
PU-P140YHA
: with jumper wire : without jumper wire
<Notes when servicing>
Some fastening terminals have a lock mechanism: When removing the fastening termina, push the projection (locking lever) on
the terminal with your finger and pull it out.
23
J6
J4
J5
9WIRING SPECIFICATIONS
9-1. FIELD ELECTRICAL WIRING (power wiring specifications)
Outdoor unit model
Outdoor unit Power supply
Outdoor unit input capacity
Main switch (Breaker)
Max. Permissive System Impedance ()
Outdoor unit power supply
)
2
Outdoor unit power supply earth
Indoor unit-Outdoor unit*2
Wiring
Indoor unit-Outdoor unit earth
Wire No. %
size (mm
Remote controller-Indoor unit*3
Outdoor unit L-N
Outdoor unit L1-N, L2-N, L3-N
Indoor unit-Outdoor unit S1-S2 *4
rating
Circuit
Indoor unit-Outdoor unit S2-S3 *4
Remote controller-Indoor unit*4
*1. A breaker with at least 3.0 mm contact separation in each pole shall be provided. Use earth leakage breaker (NV).
*2. Max. 45 m
*3. The 10 m wire is attached in the remote controller accessory.
*4. The figures are NOT always against the ground.
Notes: 1. Wiring size must comply with the applicable local and national code.
2
If 2.5 mm
used, Max. 50 m
2
used and S3 separated, Max. 80 m
If 2.5 mm
S3 terminal has DC 24 V against S2 terminal. However between S3 and S1, these terminals are NOT electrically insulataed by the transformer or other device.
2. Power supply cords and Indoor/Outdoor unit connecting cords shall not be lighter than polychloroprene sheathed flexible cord. (Design 60245 IEC 57)
3. Install an earth longer than other cables.
*1
*4
P71VP100VP71YP100YP125YP140Y
~/N (single), 50 Hz, 230 V3N~(3phase), 50 Hz, 400 V
32 A16 A25 A
0.060.230.220.140.12
2 % Min. 44 % Min. 1.54 % Min. 2.5
1 % Min. 41 % Min. 1.51 % Min. 2.5
3 % 1.5 (polar)
1 % Min. 1.5
2 % 0.3 (Non-polar)
AC 230 V
AC 230 V
DC 24 V
DC 12 V
Caution:
Do not push the contactor button (52C) on the outdoor unit, otherwise the compressor may be damaged.
Power supply
Isolator
3 poles isolator
A-Control
Outdoor Unit
S1
S2
S3
S1
S2
S3
A-Control
Indoor Unit
1:1 systemSynchronized twin and triple system Electrical wiring
• Synchronized twin
Indoor
unit
S1
S2
S3
Outdoor
1
Remote
controller
2
Unit
power
supply
Earth leakage breaker
wiring circuit breaker or
isolating switch
unit
L
N
Indoor/outdoor
unit connection
cable
S1
S2
S3
Indoor
unit
S1
S2
S3
1
Remote
controller
2
Indoor
unit
1
2
S1
S2
S3
• Synchronized triple
Unit
power
supply
Earth leakage breaker
wiring circuit breaker or
isolating switch
Outdoor
unit
L
N
Indoor/outdoor
unit connection
cable
S1
S2
S3
Unit
power
supply
Earth leakage breaker
wiring circuit breaker or
isolating switch
24
Outdoor
unit
L
N
Indoor/outdoor
connection cable
S1
S2
S3
Indoor
unit
S1
S2
S3
1
2
Remote
controller
Indoor
unit
1
2
S1
S2
S3
Indoor
unit
1
2
S1
S2
S3
.
9-2. SEPARATE INDOOR UNIT/ OUTDOOR UNIT POWER SUPPLIES
The following connection patterns are available.
The outdoor unit power supply patterns vary on models.
1:1 System
<For models without heater>
* The optional indoor power supply terminal kit is required.
L
N
S1
S2
S3
L
N
S1
S2
S3
1
2
* Affix a label B that is included with the manuals near each wiring diagram for the indoor and outdoor units.
Simultaneous twin/triple system
<For models without heater>
* The optional indoor power supply terminal kits are required.
L
N
S1
S2
S3
L
N
S1
S2
S3
1
2
* Affix a label B that is included with the manuals near each wiring diagram for the indoor and outdoor units.
L
L
N
N
S1
S1
S2
S2
S3
S3
1
1
2
2
L
N
S1
S2
S3
1
2
Outdoor unit power supply
Earth leakage breaker
Wiring circuit breaker or isolating switch
Outdoor unit
Indoor unit/outdoor unit connecting cords
Remote controller
Indoor unit
Option
Indoor unit power supply
Outdoor unit power supply
Earth leakage breaker
Wiring circuit breaker or isolating switch
Outdoor unit
Indoor unit/outdoor unit connecting cales
Remote controller
Indoor unit
Option
Indoor unit power supply
Indoor unit earth
Indoor unit model
Indoor unit power supply
Indoor unit input capacity
Main switch (Breaker)
Indoor unit power supply
Indoor unit power supply earth
)
2
Indoor unit-Outdoor unit
(mm
Wiring
Indoor unit-Outdoor unit earth
Wire No. % size
Remote controller-Indoor unit*3
Indoor unit L-N*4
Indoor unit-Outdoor unit S1-S2*4
Indoor unit-Outdoor unit S2-S3*4
rating
Circuit
Remote controller-Indoor unit*4
*1
*2
RP35~140
~/N (single), 50 Hz, 230 V
16 A
2 % Min. 1.5
1 % Min. 1.5
2 % Min. 0.3
–
2 % 0.3 (Non-polar)
AC 230 V
–
DC24 V
DC12 V
*1. A breaker with at least 3 mm contact separation in each pole shall be provided. Use earth leakage breaker (NV).
*2. Max. 120 m
*3.The 10 m wire is attached in the remote controller accessory. Max. 500 m
*4.The figures are NOT always against the ground.
Notes: 1. Wiring size must comply with the applicable local and national code.
2. Power supply cords and indoor unit/outdoor unit connecting cords shall not be lighter than polychloroprene sheathed flexible cord
(Design 60245 IEC 57)
3. Install an earth longer than other cables.
If the indoor and outdoor units have separate power supplies, refer to the table
below. Change the indoor unit electrical box wiring referring to the figure in the
right and the Jumper wire JB settings of the outdoor unit control board.
Electric heater
(For models with
heater)
L
N
S1
S2
S3
Indoor unit power supplied from outdoor unit
(when shipped from factory)
Indoor unit electrical box connector
connection change
Label affixed near each wiring diagram
for the indoor and outdoor units
Outdoor unit jumper wire (when using
separate indoor unit/outdoor unit
power supplies only)
Indoor unit specifications
Required
Required
Jumper wire JB is cut.
* There are three types of labels (labels A, B, and C). Affix the appropriate labels to
the units according to the wiring method.
Please turn on the power supply of the outdoor unit first. Afterward, please turn on
the power supply of the indoor unit.
Connectors (connections when shipped
from the factory are for indoor unit power
supplied from outdoor unit)
BLUE
BLUE
YELLOW
YELLOW
ORANGE
CND
CND
Indoor unit
control board
Electric heater
(For models with
heater)
Separate indoor unit/outdoor unit power
supplies
L
N
S1
S2
S3
YELLOW
BLUE
If the indoor and
outdoor units have
separate power
supplies, change the
connections of the
connectors as shown
in the following
figure.
Connectors
BLUE
YELLOW
ORANGE
CND
CND
Indoor unit
control board
25
9-3. INDOOR – OUTDOOR CONNECTING CABLE
The cable shall not be lighter than design 60245 IEC or 227 IEC.
The cable length may vary depending on the condition of installation, humidity or materials, etc.
Cross section
of cable
Round
Wire size
2
(mm
)
2.5
Number
of wires
3
PolarityL(m) *5
Clockwise : S1-S2-S3
50
*1
Flat
2.5
Flat
1.5
Round
2.5
*1 : In case that cable with stripe of yellow and green is available.
*2 : In case that flat cables are connected as this picture, they can be used up to 80m.
3
4
4
Not applicable
(Because center wire has no cover finish)
From left to right : S1-Open-S2-S3
Clockwise : S1-S2-S3-Open
Connect S1 and S3 to the opposite angle
(3C Flat cable × 2)
S1 S2 S3
*3 : In case of regular polarity connection (S1-S2-S3), wire size is 1.5mm
*4 : In case of regular polarity connection (S1-S2-S3).
*5 : Mentioned cable length is just a reference value.
It may be different depending on the condition of installation, humidity or materials, etc.
2
.
Not
applicable
*2
45
*3
60
*4
Wire No. % Size ($)
Outdoor power supply
Max. 45m
Indoor unit-Outdoor unit
Indoor unit-Outdoor unit earth
+ The Max. cable length may vary depending on the condition of installation, humidity or materials, etc.
Indoor/Outdoor separate
power supply
Indoor unit-Outdoor unit
Indoor unit-Outdoor unit earth
3 % 1.5 (polar)
1 % Min. 1.5
Max. 50m
3 % 2.5 (polar)
1 % Min. 2.5
Wire No. % Size ($)
3 % 2.5 (polar) and S3 separated
Max. 120m
2 % Min. 0.3
—
Max. 80m
1 % Min. 2.5
+ The optional indoor power supply terminal kit is necessary
Be sure to connect the indoor-outdoor connecting cables directly to the units (no intermediate connections).
Intermediate connections can lead to communication errors if water enters the cables and causes insufficient insulation to
ground or a poor electrical contact at the intermediate connection point.
26
9-4. M-NET WIRING METHOD
(Points to note)
(1) Outside the unit, transmission wires should stay away from electric wires in order to prevent electromagnetic noise from
making an influence on the signal communication. Place them at intervals of more than 5cm. Do not put them in the same
conduit tube.
(2) Terminal block (TB7) for transmission wires should never be connected to 220~240V power supply. If it is connected,
electronic parts on M-NET P.C. board may be burn out.
(3) Use 2-core x 1.25mm
received normally if different types of transmission wires are put together in the same multi-conductor cable. Never do this
because this may cause a malfunction.
2
shield wire (CVVS, CPEVS) for the transmission wire. Transmission signals may not be sent or
A-control
remote
controller
Refrigerant
address 00
M-NET
address 03
Group
remote
controller
Power
supply
unit for
transmission
wire
A-control
remote
controller
Refrigerant
address 00
M-NET
address 01
A-control
remote
controller
Refrigerant
address 00
M-NET
address 02
It would be ok if M-NET wire (non-polar, 2-cores) is arranged in addition to the wiring for A-control.
(4) Earth only one of any appliances through M-NET transmission wire (shield wire). Communication error may occur due to
the influence of electromagnetic noise.
“Ed” error will appear on the LED display of outdoor unit.
“0403” error will appear on the central-control remote controller.
Bad example (Multi spot grounding of shield wire)
×
Central
remote
controller
Power
supply
appliance
M-NET type
outdoor unit
M-NET type
outdoor unit
M-NET type
outdoor unit
M-NET transmission wire
Good example 1 (Single spot grounding of shield wire)
Central
remote
controller
Power
supply
appliance
M-NET type
outdoor unit
M-NET type
outdoor unit
M-NET type
outdoor unit
M-NET transmission wire
Good example 2 (Single spot grounding of shield wire)
Central
remote
controller
Power
supply
appliance
M-NET type
outdoor unit
M-NET type
outdoor unit
M-NET type
outdoor unit
M-NET transmission wire
If there are more than two earthing spots on the shield wire, noise may enter into the shield wire because the earth wire
and shield wire form one circuit and the electric potential difference occurs due to the impedance difference among earth-
ing spots. In case of single spot earthing, noise does not enter into the shield wire because the earth wire and shield wire
do not form one circuit.
To avoid communication errors caused by noise, make sure to observe the single spot earthing method described in the
installation manual.
27
M-NET wiring
(1) Use 2-core × 1.25mm² shield wire for electric wires.
(Excluding the case connecting to system controller.)
M-NET
terminal
block
Earth
wire
(2) Connect the wire to the M-NET terminal block.Connect one core of the
transmission wire (non-polar) to A terminal and the other to B. Peel the
shield wire, twist the shield part to a string and connect it to S terminal.
(3) In the system which several outdoor units are being connected, the terminal
ABS
Transmission
wire
Shield
part
(A, B, S) on M-NET terminal block should be individually wired to the other
outdoor unit’s terminal, i.e. A to A, B to B and S to S.In this case, choose one of those outdoor units and drive a screw
to fix an ground wire on the plate as shown on the right figure.
9-4-1. M-NET address setting
In A-control models, M-NET address and refrigerant address should be set only for the outdoor unit. Similar to CITY MULTI
system, there is no need to set the address of outdoor unit and remote controller. To construct a central control system, the
setting of M-NET address should be conducted only upon the outdoor unit. The setting range should be 1 to 50 (the same as
that of the indoor unit in CITY MULTI system), and the address number should be consecutively set in a same group.
Address number can be set by using rotary switches
(SW11 for ones digit and SW12 for tens digit), which
is located on the M-NET board of outdoor unit.
(Initial setting: all addresses are set to “0”.)
<Setting example>
M-NET Address No.
SW11
Switch
setting
ones
digit
SW12
tens
digit
12
3
3
4
4
2
2
5
1
0
9
2
1
0
9
5
1
6
0
6
7
7
9
8
8
3
3
4
4
2
5
5
1
0
6
6
7
7
9
8
8
50
3
4
2
5
1
0
6
7
9
8
~
3
4
2
5
1
0
6
7
9
8
9-4-2. Refrigerant address setting
In case of multiple grouping system (multiple refrigerant circuits in one group), indoor units should be connected by remote
controller wiring (TB5) and the refrigerant address needs to be set. Leave the refrigerant addresses to “00” if the group setting is not conducted. Set the refrigerant address by using DIP SW1-3 to -6 on the outdoor controller board. [Initial setting: all
switches are OFF. (All refrigerant addresses are “00”.)]
Refrigerant
address
ON
OFF
1
ON
OFF
1
ON
OFF
1
3
4
5
2
6
0
ON
OFF
1
3
4
5
2
6
8
ON
OFF
1
3
4
5
2
6
1
ON
OFF
1
3
4
5
2
6
9
ON
OFF
1
3
4
5
2
6
2
ON
OFF
1
3
4
5
2
6
10
ON
OFF
1
3
4
5
2
6
3
ON
OFF
1
3
4
5
2
6
11
ON
OFF
1
3
4
5
2
6
4
ON
OFF
1
3
4
5
2
6
12
ON
OFF
1
3
4
5
2
6
5
ON
OFF
1
3
4
5
2
6
13
ON
OFF
1
3
4
2
6
3
4
2
14
3
5
5
4
5
2
6
ON
OFF
6
6
7
1
3
4
5
2
6
15
9-4-3. Regulations in address settings
In case of multiple grouping system, M-NET and refrigerant address settings should be done as explained in the above section. Set the lowest number in the group for the outdoor unit whose refrigerant address is “00” as its M-NET address.
Group AGroup BGroup C
System
controller
Power
supply
unit for
transmission
wire
Refrigerant
address 00
M-NET
address 01
A-control
remote
controller
w Refrigerant addresses can be overlapped if they are in the different group.
Group AGroup B
System
controller
Power
supply
unit for
transmission
wire
Refrigerant
address 00
M-NET
address 01
A-control
remote
controller
Refrigerant
address 00
M-NET
address 02
A-control
remote
controller
Refrigerant
address 01
M-NET
address 02
Refrigerant
address 01
M-NET
address 03
TB5
TB5
A-control
remote
controller
Refrigerant
address 00
M-NET
address 04
Refrigerant
address 00
M-NET
address 04
A-control
remote
controller
Refrigerant
address 01
M-NET
address 03
Refrigerant
address 02
M-NET
address 05
w In group B, M-NET address of the outdoor unit whose refrigerant address is “00” is not set to the minimum in the group. As
“3” is right for this situation, the setting is wrong. Taking group A as a good sample, set the minimum M-NET address in the
group for the outdoor unit whose refrigerant address is “00”.
Refrigerant flow in cooling
Refrigerant flow in heating
29
11TROUBLESHOOTING
11-1. TROUBLESHOOTING
<Error code display by self-diagnosis and actions to be taken for service (summary)>
Present and past error codes are logged and displayed on the wired remote controller and control board of outdoor unit.
Actions to be taken for service, which depends on whether or not the inferior phenomenon is reoccurring at service, are summarized in the table below. Check the contents below before investigating details.
Unit conditions at service
The inferior phenomenon is
reoccurring.
The inferior phenomenon is
not reoccurring.
Error code
Displayed
Not displayed
Logged
Not logged
Actions to be taken for service (summary)
Judge what is wrong and take a corrective action according
to “11-4. Self-diagnosis action table”.
Conduct trouble shooting and ascertain the cause of the
inferior phenomenon according to “11-5. Troubleshooting
by inferior phenomena”.
Consider the temporary defects such as the work of
protection devices in the refrigerant circuit including
compressor, poor connection of wiring, noise and etc.
Re-check the symptom, and check the installation
environment, refrigerant amount, weather when the
inferior phenomenon occurred, matters related to wiring
and etc.
Reset error code logs and restart the unit after finishing
service.
There is no abnormality concerning of parts such as
electrical component, controller board, remote controller
and etc.
Re-check the abnormal symptom.
Conduct trouble shooting and ascertain the cause of the
inferior phenomenon according to “11-5. Troubleshooting
by inferior phenomena”.
Continue to operate unit for the time being if the cause
is not ascertained.
There is no abnormality concerning of parts such as
electrical component, controller board, remote controller
and etc.
11-2. CHECK POINT UNDER TEST RUN
(1) Before test run
• After installation of indoor and outdoor units, piping work and electric wiring work, re-check that there is no refrigerant leak-
age, loosened connections and incorrect polarity.
• Measure impedance between the ground and the power supply terminal block (L, N) on the outdoor unit by 500V Megger
and check that it is 1.0M" or over.
wDo not use 500V Megger to indoor/outdoor connecting wire terminal block (S1, S2, S3) and remote controller terminal block
(1, 2). This may cause malfunction.
• Make sure that test run switch (SW4) is set to OFF before turning on power supply.
• Turn on power supply 12 hours before test run in order to protect compressor.
• For specific models which requires higher ceiling settings or auto-recovery feature from power failure, make proper changes
of settings referring to the description of “12. FUNCTION SETTING”.
Make sure to read operation manual before test run. (Especially items to secure safety.)
30
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