Mitsubishi Electronics OC376 User Manual

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
HFC
utilized
R410A
TECHNICAL & SERVICE MANUAL
January 2008
No. OC376
REVISED EDITION-B
[Model name]
[Service Ref.]
<Outdoor unit>
PUMY-P100VHM
PUMY-P125VHM
PUMY-P140VHM
PUMY-P100VHMA
PUMY-P125VHMA
PUMY-P140VHMA
PUMY-P100VHM PUMY-P125VHM PUMY-P140VHM PUMY-P100VHMA PUMY-P125VHMA PUMY-P140VHMA
CONTENTS
1. TECHNICAL CHANGES···································2
2. SAFETY PRECAUTION····································2
3. OVERVIEW OF UNITS······································5
4. SPECIFICATIONS·············································7
5. DATA ·································································8
6. OUTLINES AND DIMENSIONS······················18
8.
NECESSARY CONDITIONS FOR SYSTEM CONSTRUCTION
9. TROUBLESHOOTING ····································32
10. ELECTRICAL WIRING····································75
11. REFRIGERANT PIPING TASKS ·····················78
12. DISASSEMBLY PROCEDURE ·······················82
13. PARTS LIST ····················································87
14. RoHS PARTS LIST ·········································90
Model name indication
OUTDOOR UNIT
NOTE :
· This service manual describes technical data of outdoor unit. As for indoor units, refer to its service manual.
· RoHS compliant products have <G> mark on the spec name plate.
· For servicing of RoHS compliant products, refer to the RoHS PARTS LIST.
15. OPTIONAL PARTS ·········································95
Revision:
· PUMY-P100/125/140VHMA are added in REVISED EDITION-B.
· Some descriptions have been modified.
· Please void OC376 REVISED EDITION-A
···22
Use new refrigerant pipes.
Make sure that the inside and outside of refrige­rant piping are clean and it has no contamination such as sulfur hazardous for use, oxides, dirt, shredded particles, etc. In addition, use pipes with specified thickness.
Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before brazing. (Leave elbow joints, etc. in their packaging.)
Use ester oil, ether oil or alkylbenzene oil (small amount) as the refrigerant oil applied to flares and flange connections.
Avoid using thin pipes.
Charge refrigerant from liquid phase of gas cylinder.
If the refrigerant is charged from gas phase, composition change may occur in refrigerant and the efficiency will be lowered.
Do not use refrigerant other than R410A.
If other refrigerant (R22 etc.) is used, chlorine in refrige­rant can cause deterioration of refrigerant oil etc.
Use a vacuum pump with a reverse flow check valve.
Vacuum pump oil may flow back into refrigerant cycle and that can cause deterioration of refrigerant oil etc.
Use the following tools specifically designed for use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
Keep the tools with care.
If dirt, dust or moisture enters into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of com­pressor.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of refrigera­nt will change and the efficiency will be lowered.
Flare tool
Electronic refrigerant charging scale
Vacuum pump adaptor
Size adjustment gauge
Gauge manifold
Torque wrench
Gas leak detector
Charge hose
Tools for R410A
Contamination inside refrigerant piping can cause deterio­ration of refrigerant oil etc.
If dirt, dust or moisture enters into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of com­pressor.
If large amount of mineral oil enters, that can cause deterio­ration of refrigerant oil etc.
Ventilate the room if refrigerant leaks during operation. If refrigerant comes into contact with a flame, poisonous gases will be released.
1 TECHNICAL CHANGES
PUMY-P100VHM PUMY-P100VHMA PUMY-P125VHM PUMY-P125VHMA PUMY-P140VHM PUMY-P140VHMA
• Compressor(MC) and oil have been changed. ANB33FDCMT ANB33FDHMT Ester oil Ether oil
• Electrical parts below have been changed.
1Controller board (MULTI.B.) 2Noise filter circuit board (N.F.) 3Active filter module(ACTM) 4Relay(52C), Resister(RS)(Including N.F.)
• PEFY-P15 can be connected.
2 SAFETY PRECAUTION
CAUTIONS RELATED TO NEW REFRIGERANT
Cautions for units utilizing refrigerant R410A
2
[1] Cautions for service
(1) Perform service after recovering the refrigerant left in unit completely. (2) Do not release refrigerant in the air. (3) After completing service, charge the cycle with specified amount of refrigerant. (4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.
[2] Additional refrigerant charge
When charging directly from cylinder
· Check that cylinder for R410A on the market is syphon type.
· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)
Unit
Gravimeter
[3] Service tools
Use the below service tools as exclusive tools for R410A refrigerant.
No. Tool name Specifications
1 Gauge manifold ·Only for R410A
·Use the existing fitting
·Use high-tension side pressure of 5.3MPa·G or over.
2 Charge hose ·Only for R410A
·Use pressure performance of 5.09MPa·G or over.
3 Electronic scale 4 Gas leak detector ·Use the detector for R134a, R407C or R410A. 5 Adaptor for reverse flow check ·Attach on vacuum pump. 6 Refrigerant charge base 7 Refrigerant cylinder ·Only for R410A ·Top of cylinder (Pink)
·Cylinder with syphon
8 Refrigerant recovery equipment
specifications
. (UNF1/2)
3
Cautions for refrigerant piping work
1/4 3/8 1/2 5/8 3/4
6.35
9.52
12.70
15.88
19.05
0.8
0.8
0.8
1.0
0.8
0.8
0.8
1.0
1.0
Nominal
dimensions(inch)
Diagram below: Piping diameter and thickness
Outside
diameter
(mm)
Thickness
(mm)
R410A R22
1/4 3/8 1/2 5/8 3/4
6.35
9.52
12.70
15.88
19.05
9.1
13.2
16.6
19.7
9.0
13.0
16.2
19.4
23.3
Nominal
dimensions(inch)
Flare cutting dimensions
Outside
diameter
Dimension A
( )
+0
-0.4
(mm)
R410A R22
1/4 3/8 1/2 5/8 3/4
6.35
9.52
12.70
15.88
19.05
17.0
22.0
26.0
29.0
17.0
22.0
24.0
27.0
36.0
Nominal
dimensions(inch)
Flare nut dimensions
Outside
diameter
Dimension B
(mm)
R410A R22
Gauge manifold Charge hose Gas leak detector
Refrigerant recovery equipment Refrigerant cylinder Applied oil
Safety charger
Charge valve Vacuum pump
Flare tool
Bender Pipe cutter Welder and nitrogen gas cylinder Refrigerant charging scale
Vacuum gauge or thermis­tor vacuum gauge and vacuum valve Charging cylinder
Air purge, refrigerant charge and operation check Gas leak check Refrigerant recovery Refrigerant charge Apply to flared section
Prevent compressor malfunction when charging refrigerant by
spraying liquid refrigerant Prevent gas from blowing out
when detaching charge hose Vacuum drying and air purge
Flaring work of piping
Bend the pipes Cut the pipes Weld the pipes Refrigerant charge Check the degree of vacuum. (Vacuum
valve prevents back flow of oil and refri­gerant to thermistor vacuum gauge) Refrigerant charge
Tool exclusive for R410A Tool exclusive for R410A Tool for HFC refrigerant Tool exclusive for R410A Tool exclusive for R410A Ester oil, ether oil and alkylbenzene oil (minimum amount) Tool exclusive for R410A
Tool exclusive for R410A Tools for other refrigerants can
be used if equipped with adop­ter for reverse flow check Tools for other refrigerants
can be used by adjusting flaring dimension
Tools for other refrigerants can be used Tools for other refrigerants can be used Tools for other refrigerants can be used Tools for other refrigerants can be used Tools for other refrigerants can be used
Tool exclusive for R410A
Tools and materials Use R410A tools Can R22 tools be used?
(Usable if equipped
with adopter for rever­ se flow)
(Usable by adjusting flaring dimension)
Can R407C tools be used?
Ester oil, ether oil: Alkylbenzene oil: minimum amount
(Usable if equipped
with adopter for rever­ se flow)
(Usable by adjusting
flaring dimension)
: Prepare a new tool. (Use the new tool as the tool exclusive for R410A.) : Tools for other refrigerants can be used under certain conditions. : Tools for other refrigerants can be used.
New refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R410A is same as for R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore as the working pressure of R410A is 1.6 time higher than that of R22, their sizes of flared sections and flare nuts are different. 1Thickness of pipes
Because the working pressure of R410A is higher compared to R22, be sure to use refrigerant piping with thickness shown below. (Never use pipes of 0.7mm or below.)
2Dimensions of flare cutting and flare nut
The component molecules in HFC refrigerant are smaller compared to conventional refrigerants. In addition to that, R410A is a refrigerant, which has higher risk of leakage because its working pressure is higher than that of other refriger­ants. Therefore, to enhance airtightness and intensity, flare cutting dimension of copper pipe for R410A have been speci­fied separately from the dimensions for other refrigerants as shown below. The dimension B of flare nut for R410A also have partly been changed to increase intensity as shown below. Set copper pipe correctly referring to copper pipe flaring dimensions for R410A below. For 1/2 and 5/8 inch, the dimension B changes. Use torque wrench corresponding to each dimension.
Dimension A
3Tools for R410A (The following table shows whether conventional tools can be used or not.)
4
Dimension B
Branching pipe
components
Branch header
(2 branches)
Branch header
(4 branches)
Branch header
(8 branches)
CMY-Y62-G-E CMY-Y64-G-E CMY-Y68-G-E
Outdoor unit
Capacity
50% ~130% of outdoor unit capacity *2
Type 15(VHMA)/20(VHM) ~Type 140
1~ 8 unit
Indoor unit that can be connected
Number of units Total system wide capacity
5HP
PUMY-P125VHM
PUMY-P125VHMA
6HP
PUMY-P140VHM
PUMY-P140VHMA
Type 15(VHMA)/20(VHM) ~ Type 125
1~ 6 unit
4HP
PUMY-P100VHM
PUMY-P100VHMA
3 OVERVIEW OF UNITS
15 20 25 32 40 50 63 71
80 100 125 140
– 20VCM-E 25VCM-E
32VCM-E/32VBM-E 40VCM-E/40VBM-E
50VBM-E 63VBM-E
– 80VBM-E
100VBM-E 125VBM-E
– 20VLMD-E 25VLMD-E 32VLMD-E 40VLMD-E 50VLMD-E 63VLMD-E
– 80VLMD-E
100VLMD-E 125VLMD-E
15VMS/(L)-E 20VML-E / VMM-E 25VML-E / VMM-E 32VML-E / VMM-E 40VMH-E / VMM-E 50VMH-E / VMM-E 63VMH-E / VMM-E 71VMH-E / VMM-E 80VMH-E / VMM-E
100VMH-E / VMM-E 125VMH-E / VMM-E
140VMM-E
– 20VM-E 25VM-E 32VM-E 40VM-E 50VM-E 63VM-E 71VM-E 80VM-E
100VM-E 125VM-E
– 20VBM-E 25VBM-E 32VGM-E 40VGM-E 50VGM-E
– 20VLEM-E 25VLEM-E 32VLEM-E 40VLEM-E 50VLEM-E 63VLEM-E
– 20VLRM-E 25VLRM-E 32VLRM-E 40VLRM-E 50VLRM-E 63VLRM-E
– – – –
40VGM-E
63VGM-E
– 100VGM-E 125VGM-E
PLFY-P PLFY-P PEFY-P PDFY-P PKFY-P PCFY-P PFFY-P PFFY-P
– – – – – – – –
80VMH-E-F
– –
140VMH-E-F
PEFY-P
Capacity
Model
Cassette Ceiling
4-way flow 2-way flow
– 20VBM-E 25VBM-E 32VBM-E 40VBM-E
PMFY-P
1-way flow
Ceiling
Concealed
Ceiling
mounted
built-in
Ceiling
Suspended
Ceiling
Concealed
(Fresh Air)
*1
Wall
Mounted
Floor standing
Exposed Concealed
Remote
controller
Name
Model number
Functions
M-NET remote controller
PAR-F27MEA-E
• A handy remote controller for use in conjunction with the Melans centralized management system.
• Addresses must be set.
• Addresses setting is not necessary.
MA remote controller
PAR-21MAA
3-1. UNIT CONSTRUCTION
Decorative panel
*1. It is possible only by 1:1 system.
*2. When the indoor unit of Fresh Air type is connected with the outdoor unit, the maximum connectable total indoor unit
(1 indoor unit of Fresh Air type is connected with 1 outdoor unit.) Operating temperature range (outdoor temperature) for fresh air type indoor units differ from other indoor units. Refer to 3-2(3).
capacity is 110%(100% in case of heating below -5
:(23˚F)).
5
3-2. UNIT SPECIFICATIONS
P L F Y - P 80 V BM - E PU M Y - P 125 V H M A
PAC type
AM BM KM M KM LMD
Frequency conversion controller
Refrigerant R407C/R22 R410A commonness
Refrigerant R410A
NEW frequency converter one-to-many air conditioners (flexible design type)
Indicates equivalent to Cooling capacity (k cal / h)
Indicates equivalent to Cooling capacity (k cal / h)
Power supply V: Single phase 220-230-240V 50Hz 220V 60Hz
Power supply V: 1-phase
220-230-240V : 50Hz 220V : 60Hz
L : Ceiling cassette K : Wall-mounted type E : Hidden skylight type C: Ceiling suspended type M: Ceiling cassette type F : Floor standing type
}
M-NET control
Outdoor unit model type
Sub-number Sub-number
M-NET control
Frequency conversion controller
Outdoor unit
MULTI-S
Service Ref.
Capacity
Cooling (kW) Heating (kW)
PUMY-P140VHM PUMY-P140VHMA
15.5
18.0
3.3
PUMY-P125VHM PUMY-P125VHMA
14.0
16.0
2.9
PUMY-P100VHM PUMY-P100VHMA
11.2
12.5
2.2Motor for compressor (kW)
Cooling W.B. 15~24°C D.B. -5~46°C
w1
Heating D.B. 15~27°C W.B. -15~15°C
Indoor-side intake air temperature Outdoor-side intake air temperature
In case of connecting fresh air type indoor unit
air type indoor
Capacity of Fresh
Cooling
Heating
Indoor-side and Outdoor-side
P80
D.B.21~43: w2 W.B.15.5~35:
D.B.-10~20:
w
3
intake air temperature
P140
D.B.21~43:
w
2
W.B.15.5~35:
D.B.-5~20: w3
w
2.Thermo-off(FAN-mode) automatically starts if the outdoor temp. is lower than 21:D.B..
w
3.Thermo-off(FAN-mode) automatically starts if the outdoor temp. is higher than 20:D.B..
(1) Outdoor Unit
Cooling / Heating capacity indicates the maximum value at operation under the following condition.
w. Cooling Indoor : D.B. 27°C / W.B. 19.0°C
Outdoor : D.B. 35°C
Heating Indoor : D.B. 20°C
Outdoor : D.B. 7°C / W.B. 6°C
(2) Method for identifying MULTI-S model
Indoor unit < When using Model 80 >
Outdoor unit <When using model 125 >
(3) Operating temperature range
Notes D.B. : Dry Bulb Temperature
W.B. : Wet Bulb Temperature
w1. 10~46°C DB : In case of connecting PKFY-P20/P25 type indoor unit.
6
4 SPECIFICATIONS
PUMY-P100VHM
PUMY-P100VHMA
Cooling Capacity kW 14.0 Heating Capacity kW 16.0 Input (Cool) kW 4.32 Input Current (Cool) A Power factor (Cool) Input (Heat) kW 4.33 Input Current (Heat) A
Power factor (Heat)
EER (Cool) 3.24 COP (Heat) 3.69 Connectable indoor units (Max.) 8 Max. Connectable Capacity kW 18.2 (130%) Power Supply Breaker Size 32A Sound level (Cool/Heat) dB 50 / 52 External finish Munsell 3Y 7.8/1.1 Refrigerant control Linear Expansion Valve Compressor Hermetic
*3 *3 *3 *3 *3 *3 *3 *3
%
%
Model
Motor output kW 2.9
Starting method Inverter Crankcase heater W — Heat exchanger Plate fin coil (Anti corrosion fin treatment)
Fan Fan (drive) o No. Propeller fan o 2
Fan motor output kW 0.060 + 0.060
3
Airflow m
Dimensions (HxWxD) W mm(in.) 950(37-3/8)
D mm(in.) 330+30(13+1-3/16)
H mm(in.) 1,350(53-1/8) Weight kg(lbs) 127(280) Refrigerant R410A
Charge kg(lbs) 8.5 (18.7)
Oil (Model) 2.3 (VHM:MEL56, VHMA:FV50S) Protection High pressure protection HP switch devices Compressor protection Discharge thermo, Over current detection
Fan motor protection Overheating/Voltage protection
Total Piping length (Max.) m Farthest m 80 Max. Height difference m 30 Chargeless length m 50
Piping diameter
Guaranteed operation range
Gas [mm(in) 15.88 (5/8)
Liquid [mm(in) 9.52 (3/8)
/min(CFM) 100 (3,530)
L
(cool) -5~ 46: DB
(heat) -15~ 15: WB
11.2
12.5
3.34
15.4/14.8/14.1, 15.4
98.4
3.66
16.9/16.2/15.5,16.9
98.4
3.35
3.42 6
14.5 (130%) Single phase , 50Hz 220/230/240V, 60Hz 220V
49 / 51
VHM:ANB33FDCMT, VHMA:ANB33FDHMT
2.2
PUMY-P125VHM
PUMY-P125VHMA
20.0/19.1/18.3, 20.0
98.4
20.0/19.1/18.3, 20.0
98.5
120
*1
PUMY-P140VHM
PUMY-P140VHMA
15.5
18.0
5.35
24.7/23.6/22.7,24.7
98.4
5.58
25.8/24.7/23.6,25.8
98.4
2.90
3.23
20.2 (130%)
51 / 53
*2
8
3.3
Rating conditions (JIS B 8616)
Cooling Indoor : D.B. 27: / W.B. 19:
Outdoor : D.B. 35: / W.B. 20:
Heating Indoor : D.B. 20:
Outdoor : D.B. 7: / W.B. 6:
Note. *1. 20m :In case of installing outdoor unit lower than indoor
unit.
*2. 10~46:DB :In case of connecting PKFY-P20/P25 type indoor
unit.
*3. Electrical data is for only outdoor unit.
7
5 DATA
Model 20
Model Number for indoor unit
Model Capacity
22
Model 15
17
Model 2528Model 3236Model 4045Model 5056Model 6371Model 7180Model 8090Model 100
112
Model 125
140
Model 140
160
5-1. COOLING AND HEATING CAPACITY AND CHARACTERISTICS
5-1-1. Method for obtaining system cooling and heating capacity:
To obtain the system cooling and heating capacity and the electrical characteristics of the outdoor unit, first add up the ratings of all the indoor units connected to the outdoor unit (see table below), and then use this total to find the standard capacity with the help of the tables on 5-2.STANDARD CAPACITY DIAGRAM.
(1) Capacity of indoor unit
(2) Sample calculation
1System assembled from indoor and outdoor unit (in this example the total capacity of the indoor units is greater than that of
the outdoor unit)
• Outdoor unit PUMY-P125VHM
• Indoor unit PKFY-P25VAM-E o 2 , PLFY-P50VLMD-E o 2
2According to the conditions in 1, the total capacity of the indoor unit will be: 28 o 2 + 56 o 2 = 168 3The following figures are obtained from the 168 total capacity row of 5-2. STANDARD CAPACITY DIAGRAM :
Capacity (kW)
Cooling
A 14.60
Heating
B 16.33
Outdoor unit power consumption (kW)
Cooling
4.39
Heating
3.99
Outdoor unit current (A)/230V
Cooling
19.4
Heating
17.6
5-1-2. Method for obtaining the heating and cooling capacity of an indoor unit:
(1) The capacity of each indoor unit (kW) = the capacity A (or B)
(2) Sample calculation (using the system described above in 5-1-1. (2) ):
During cooling: During heating:
• The total model capacity of the indoor unit is:
2.8 o 2 + 5.6 o 2=16.8kW Therefore, the capacity of PKFY-P25VAM-E and PLFY-P50VLMD-E will be calculated as follows by using the formula in 5-1-2. (1):
Model 25=14.6 o = 2.43kW
Model 50=14.6 o = 4.87kW
2.8
16.8
5.6
16.8
o
total model capacity of all indoor units
• The total model capacity of indoor unit is:
3.2 o 2 + 6.3 o 2=19.0 Therefore, the capacity of PKFY-P25VAM-E and PLFY­P50VLMD-E will be calculated as follows by using the formula in 5-1-2. (1):
Model 25=16.33 o = 2.75kW
Model 50=16.33 o = 5.41kW
model capacity
3.2
19.0
6.3
19.0
8
5-2. STANDARD CAPACITY DIAGRAM
Total capacity of
Capacity(kW
)
Power Consumption(kW)Current(A)/220V Current(A)/230V Current(A)/240V
indoor units*
Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling Heating
56 5.60 6.30 1.37 1.79 6.3 8.3 6.1 7.9 5.8 7.6 57 5.70 6.41 1.39 1.82 6.4 8.4 6.2 8.1 5.9 7.7 58 5.80 6.53 1.42 1.85 6.6 8.6 6.3 8.2 6.0 7.8 59 5.90 6.64 1.44 1.88 6.7 8.7 6.4 8.3 6.1 8.0 60 6.00 6.75 1.46 1.91 6.8 8.8 6.5 8.4 6.2 8.1 61 6.10 6.87 1.49 1.94 6.9 9.0 6.6 8.6 6.3 8.2 62 6.20 6.98 1.51 1.97 7.0 9.1 6.7 8.7 6.4 8.4 63 6.30 7.09 1.54 2.00 7.1 9.2 6.8 8.8 6.5 8.5 64 6.40 7.20 1.56 2.03 7.2 9.4 6.9 9.0 6.6 8.6 65 6.50 7.32 1.59 2.06 7.4 9.5 7.0 9.1 6.7 8.7 66 6.60 7.43 1.62 2.09 7.5 9.7 7.2 9.2 6.9 8.9 67 6.70 7.54 1.64 2.12 7.6 9.8 7.3 9.4 7.0 9.0 68 6.80 7.66 1.67 2.15 7.7 9.9 7.4 9.5 7.1 9.1 69 6.90 7.77 1.70 2.18 7.9 10.1 7.5 9.6 7.2 9.2 70 7.00 7.88 1.73 2.22 8.0 10.3 7.7 9.8 7.3 9.4 71 7.10 8.00 1.76 2.25 8.1 10.4 7.8 10.0 7.5 9.5 72 7.20 8.11 1.79 2.28 8.3 10.5 7.9 10.1 7.6 9.7 73 7.30 8.22 1.82 2.31 8.4 10.7 8.1 10.2 7.7 9.8 74 7.40 8.33 1.85 2.34 8.6 10.8 8.2 10.3 7.8 9.9 75 7.50 8.44 1.88 2.37 8.7 11.0 8.3 10.5 8.0 10.0 76 7.60 8.56 1.91 2.41 8.8 11.1 8.4 10.7 8.1 10.2 77 7.70 8.67 1.94 2.44 9.0 11.3 8.6 10.8 8.2 10.3 78 7.80 8.78 1.97 2.47 9.1 11.4 8.7 10.9 8.4 10.5 79 7.90 8.89 2.00 2.50 9.2 11.6 8.8 11.1 8.5 10.6 80 8.00 9.00 2.04 2.54 9.4 11.7 9.0 11.2 8.6 10.8 81 8.10 9.10 2.07 2.57 9.6 11.9 9.2 11.4 8.8 10.9 82 8.20 9.20 2.10 2.60 9.7 12.0 9.3 11.5 8.9 11.0 83 8.30 9.30 2.14 2.64 9.9 12.2 9.5 11.7 9.1 11.2 84 8.40 9.40 2.17 2.67 10.0 12.3 9.6 11.8 9.2 11.3 85 8.50 9.50 2.21 2.70 10.2 12.5 9.8 11.9 9.4 11.4 86 8.60 9.60 2.24 2.74 10.4 12.7 9.9 12.1 9.5 11.6 87 8.70 9.70 2.28 2.77 10.5 12.8 10.1 12.2 9.7 11.7 88 8.80 9.80 2.32 2.80 10.7 12.9 10.3 12.4 9.8 11.9 89 8.90 9.90 2.35 2.84 10.9 13.1 10.4 12.6 10.0 12.0 90 9.00 10.00 2.39 2.87 11.1 13.3 10.6 12.7 10.1 12.2 91 9.10 10.10 2.43 2.91 11.2 13.5 10.7 12.9 10.3 12.3 92 9.20 10.22 2.47 2.94 11.4 13.6 10.9 13.0 10.5 12.5 93 9.30 10.33 2.50 2.97 11.6 13.7 11.1 13.1 10.6 12.6 94 9.40 10.45 2.54 3.01 11.7 13.9 11.2 13.3 10.8 12.8 95 9.50 10.56 2.58 3.04 11.9 14.1 11.4 13.4 10.9 12.9 96 9.60 10.67 2.62 3.08 12.1 14.2 11.6 13.6 11.1 13.1 97 9.70 10.79 2.66 3.11 12.3 14.4 11.8 13.8 11.3 13.2 98 9.80 10.90 2.70 3.15 12.5 14.6 11.9 13.9 11.4 13.3
99 9.90 11.02 2.75 3.19 12.7 14.7 12.2 14.1 11.7 13.5 100 10.00 11.13 2.79 3.22 12.9 14.9 12.3 14.2 11.8 13.6 101 10.10 11.24 2.83 3.26 13.1 15.1 12.5 14.4 12.0 13.8 102 10.20 11.36 2.87 3.29 13.3 15.2 12.7 14.5 12.2 13.9 103 10.30 11.47 2.91 3.33 13.5 15.4 12.9 14.7 12.3 14.1 104 10.40 11.59 2.96 3.36 13.7 15.5 13.1 14.9 12.5 14.2 105 10.50 11.70 3.00 3.40 13.9 15.7 13.3 15.0 12.7 14.4 106 10.60 11.81 3.05 3.44 14.1 15.9 13.5 15.2 12.9 14.6 107 10.70 11.93 3.09 3.47 14.3 16.0 13.7 15.3 13.1 14.7 108 10.80 12.04 3.14 3.51 14.5 16.2 13.9 15.5 13.3 14.9 109 10.90 12.16 3.18 3.55 14.7 16.4 14.1 15.7 13.5 15.0 110 11.00 12.27 3.23 3.59 14.9 16.6 14.3 15.9 13.7 15.2
5-2-1. PUMY-P100VHM PUMY-P100VHMA
*Before calculating the sum of total capacity of indoor units, please convert the value into the kW model capacity following the formula on 5-1-1.
9
)
Total capacity of indoor units*
111 11.10 12.38 3.27 3.62 15.1 16.7 14.5 16.0 13.9 15.3 112 11.20 12.50 3.34 3.66 15.4 16.9 14.8 16.2 14.1 15.5 113 11.22 12.51 3.35 3.65 15.5 16.9 14.8 16.1 14.2 15.5 114 11.24 12.53 3.35 3.64 15.5 16.8 14.8 16.1 14.2 15.4 115 11.26 12.54 3.36 3.63 15.5 16.8 14.9 16.0 14.2 15.4 116 11.28 12.55 3.36 3.62 15.5 16.7 14.9 16.0 14.2 15.3 117 11.30 12.56 3.36 3.61 15.5 16.7 14.9 16.0 14.2 15.3 118 11.32 12.57 3.37 3.59 15.6 16.6 14.9 15.9 14.3 15.2 119 11.34 12.58 3.37 3.58 15.6 16.5 14.9 15.8 14.3 15.2 120 11.36 12.60 3.38 3.57 15.6 16.5 14.9 15.8 14.3 15.1 121 11.38 12.61 3.38 3.56 15.6 16.5 14.9 15.7 14.3 15.1 122 11.40 12.62 3.38 3.55 15.6 16.4 14.9 15.7 14.3 15.0 123 11.42 12.63 3.39 3.54 15.7 16.4 15.0 15.7 14.4 15.0 124 11.44 12.64 3.39 3.52 15.7 16.3 15.0 15.6 14.4 14.9 125 11.47 12.66 3.40 3.51 15.7 16.2 15.0 15.5 14.4 14.9 126 11.49 12.67 3.40 3.50 15.7 16.2 15.0 15.5 14.4 14.8 127 11.51 12.68 3.40 3.49 15.7 16.1 15.0 15.4 14.4 14.8 128 11.53 12.69 3.41 3.48 15.8 16.1 15.1 15.4 14.4 14.7 129 11.55 12.70 3.41 3.47 15.8 16.0 15.1 15.3 14.4 14.7 130 11.57 12.71 3.42 3.45 15.8 15.9 15.1 15.3 14.5 14.6 131 11.59 12.73 3.42 3.44 15.8 15.9 15.1 15.2 14.5 14.6 132 11.61 12.74 3.42 3.43 15.8 15.9 15.1 15.2 14.5 14.5 133 11.63 12.75 3.43 3.42 15.9 15.8 15.2 15.1 14.5 14.5 134 11.65 12.76 3.43 3.41 15.9 15.8 15.2 15.1 14.5 14.4 135 11.67 12.77 3.44 3.40 15.9 15.7 15.2 15.0 14.6 14.4 136 11.69 12.78 3.44 3.38 15.9 15.6 15.2 14.9 14.6 14.3 137 11.71 12.80 3.45 3.37 15.9 15.6 15.3 14.9 14.6 14.3 138 11.73 12.81 3.45 3.36 15.9 15.5 15.3 14.9 14.6 14.2 139 11.75 12.82 3.45 3.35 15.9 15.5 15.3 14.8 14.6 14.2 140 11.77 12.83 3.46 3.34 16.0 15.4 15.3 14.8 14.7 14.2 141 11.79 12.84 3.46 3.32 16.0 15.3 15.3 14.7 14.7 14.1 142 11.82 12.86 3.47 3.31 16.0 15.3 15.3 14.6 14.7 14.0 143 11.84 12.87 3.47 3.30 16.0 15.3 15.3 14.6 14.7 14.0 144 11.86 12.88 3.47 3.29 16.0 15.2 15.3 14.5 14.7 13.9 145 11.88 12.89 3.48 3.28 16.1 15.2 15.4 14.5 14.7 13.9
Capacity(kW
Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling Heating
Power Consumption(kW)Current(A)/220V Current(A)/230V Current(A)/240V
10
5-2-2. PUMY-P125VHM PUMY-P125VHMA
*Before calculating the sum of total capacity of indoor units, please convert the value into the kW model capacity following the formula on 5-1-1.
Total capacity of
indoor units*
70 7.00 7.88 71 7.10 8.00 72 7.20 8.11 73 7.30 8.22 74 7.40 8.33 75 7.50 8.44 76 7.60 8.56 77 7.70 8.67 78 7.80 8.78 79 7.90 8.89 80 8.00 9.00 81 8.10 9.10 82 8.20 9.20 83 8.30 9.30 84 8.40 9.40 85 8.50 9.50 86 8.60 9.60 87 8.70 9.70 88 8.80 9.80 89 8.90 9.90 90 9.00 10.00 91 9.10 10.10 92 9.20 10.22 93 9.30 10.33 94 9.40 10.45 95 9.50 10.56 96 9.60 10.67 97 9.70 10.79 98 9.80 10.90
99 9.90 11.02 100 10.00 11.13 101 10.10 11.24 102 10.20 11.36 103 10.30 11.47 104 10.40 11.59 105 10.50 11.70 106 10.60 11.81 107 10.70 11.93 108 10.80 12.04 109 10.90 12.16 110 11.00 12.27 111 11.10 12.38 112 11.20 12.50 113 11.30 12.63 114 11.40 12.75 115 11.50 12.88 116 11.60 13.00 117 11.70 13.13 118 11.80 13.25 119 11.90 13.38 120 12.00 13.50 121 12.10 13.63 122 12.20 13.75 123 12.30 13.88 124 12.40 14.00 125 12.50 14.13 126 12.60 14.25 127 12.70 14.38 128 12.80 14.50 129 12.90 14.63 130 13.00 14.75
Capacity(kW)
Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling Heating
Power Consumption(kW)
1.83
1.85
1.88
1.90
1.93
1.96
1.98
2.01
2.04
2.07
2.09
2.12
2.15
2.18
2.21
2.24
2.27
2.30
2.33
2.36
2.39
2.42
2.45
2.49
2.52
2.55
2.58
2.62
2.65
2.68
2.72
2.75
2.79
2.82
2.86
2.89
2.93
2.96
3.00
3.04
3.07
3.11
3.15
3.19
3.22
3.26
3.30
3.34
3.38
3.42
3.46
3.50
3.54
3.58
3.62
3.66
3.71
3.75
3.79
3.83
2.05
2.08
2.11
2.13
2.16
2.19
2.21
2.24
2.27
2.29
2.32
2.35
2.38
2.41
2.44
2.46
2.49
2.52
2.55
2.58
2.61
2.64
2.67
2.70
2.73
2.76
2.79
2.82
2.85
2.89
2.92
2.95
2.98
3.01
3.05
3.08
3.11
3.14
3.18
3.21
3.24
3.28
3.31
3.34
3.38
3.41
3.45
3.48
3.52
3.55
3.59
3.62
3.66 16.4
3.69 16.5
3.73 16.7
3.76 16.9
3.80 17.1
3.84 17.3
3.87 17.5
3.91 17.7
3.88 3.95 17.9
Current(A)/ 220V Current(A)/ 230V Current(A)/ 240V
8.4
8.6
8.7
8.8
8.9
9.0
9.2
9.3
9.4
9.5
9.7
9.8
9.9
10.1
10.2
10.3
10.5
10.6
10.8
10.9
11.0
11.2
11.3
11.5
11.6
11.8
11.9
12.1
12.2
12.4
12.6
12.7
12.9
13.0
13.2
13.4
13.5
13.7
13.9
14.0
14.2
14.4
14.5
14.7
14.9
15.1
15.3
15.4
15.6
15.8
16.0
16.2
9.5
9.6
9.7
9.8
10.0
10.1
10.2
10.3
10.5
10.6
10.7
10.8
11.0
11.1
11.2
11.4
11.5
11.6
11.8
11.9
12.0
12.2
12.3
12.5
12.6
12.7
12.9
13.0
13.2
13.3
13.5
13.6
13.8
13.9
14.1
14.2
14.4
14.5
14.7
14.8
15.0
15.1
15.3
15.4
15.6
15.7
15.9
16.1
16.2
16.4
16.5
16.7
16.9
17.0
17.2
17.4
17.5
17.7
17.9
8.1
8.2
8.3
8.4
8.5
8.6
8.8
8.9
9.0
9.1
9.3
9.4
9.5
9.6
9.8
9.9
10.0
10.2
10.3
10.4
10.6
10.7
10.8
11.0
11.1
11.3
11.4
11.6
11.7
11.9
12.0
12.2
12.3
12.5
12.6
12.8
12.9
13.1
13.3
13.4
13.6
13.7
13.9
14.1
14.2
14.4
14.6
14.8
14.9
15.1
15.3
15.5
15.6
15.8
16.0
16.2
16.4
16.6
16.7
18.0 16.9
9.1
9.2
9.3
9.4
9.5
9.6
9.8
9.9
10.0
10.1
10.3
10.4
10.5
10.6
10.8
10.9
11.0
11.1
11.3
11.4
11.5
11.7
11.8
11.9
12.1
12.2
12.3
12.5
12.6
12.7
12.9
13.0
13.2
13.3
13.4
13.6
13.7
13.9
14.0
14.2
14.3
14.5
14.6
14.8
14.9
15.1
15.2
15.4
15.5
15.7
15.8
16.0
16.1
16.3
16.5
16.6
16.8
16.9
17.1
17.3
7.7
7.8
8.0
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.9
9.0
9.1
9.2
9.4
9.5
9.6
9.7
9.9
10.0
10.1
10.3
10.4
10.5
10.7
10.8
10.9
11.1
11.2
11.4
11.5
11.7
11.8
11.9
12.1
12.2
12.4
12.6
12.7
12.9
13.0
13.2
13.3
13.5
13.7
13.8
14.0
14.1
14.3
14.5
14.7
14.8
15.0
15.2
15.3
15.5
15.7
15.9
16.0
16.2 16.5
18.2 17.1 17.4 16.4 16.7
8.7
8.8
8.9
9.0
9.1
9.2
9.4
9.5
9.6
9.7
9.8
9.9
10.1
10.2
10.3
10.4
10.5
10.7
10.8
10.9
11.0
11.2
11.3
11.4
11.6
11.7
11.8
11.9
12.1
12.2
12.3
12.5
12.6
12.7
12.9
13.0
13.2
13.3
13.4
13.6
13.7
13.9
14.0
14.1
14.3
14.4
14.6
14.7
14.9
15.0
15.2
15.3
15.5
15.6
15.8
15.9
16.1
16.2
16.4
11
Total capacity of
indoor units*
131 13.10 14.88 132 13.20 15.00 133 13.30 15.13 134 13.40 15.25 135 13.50 15.38 136 13.60 15.50 137 13.70 15.63 138 13.80 15.75 139 13.90 15.88 140 14.00 16.00 141 14.02 16.01 142 14.04 16.02 143 14.06 16.03 144 14.08 16.04 145 14.10 16.06 146 14.12 16.07 147 14.15 16.08 148 14.17 16.09 149 14.19 16.10 150 14.21 16.12 151 14.23 16.13 152 14.25 16.14 153 14.27 16.15 154 14.30 16.16 155 14.32 16.17 156 14.34 16.19 157 14.36 16.20 158 14.38 16.21 159 14.40 16.22 160 14.42 16.23 161 14.45 16.25 162 14.47 16.26 163 14.49 16.27 164 14.51 16.28 165 14.53 16.29 166 14.55 16.31 167 14.57 16.32 168 14.60 16.33 169 14.62 16.34 170 14.64 16.35 171 14.66 16.36 172 14.68 16.38 173 14.70 16.39 174 14.72 16.40 175 14.75 16.41 176 14.77 16.42 177 14.79 16.44 178 14.81 16.45 179 14.83 16.46 180 14.85 16.47 181 14.87 16.48 182 14.89 16.50
Capacity(kW)
Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling Heating
Power Consumption(kW)
3.92 3.98 18.1 18.4 17.3
3.96 4.02 18.3 18.6 17.5
4.01 4.06 18.5 18.7 17.7
4.05 4.10 18.7 18.9 17.9
4.09 4.14 18.9 19.1 18.1
4.14 4.17 19.1 19.3 18.3
4.18 4.21 19.3 19.4 18.5
4.23 4.25 19.5 19.6 18.7
4.27 4.29 19.7 19.8 18.9
4.32 4.33 20.0 20.0 19.1
4.33 4.32 20.0 19.9 19.1
4.33 4.31 20.0 19.9 19.1
4.33 4.30 20.0 19.8 19.1
4.33 4.28 20.0 19.8 19.1
4.33 4.27 20.0 19.7 19.2
4.34 4.26 20.0 19.7 19.2
4.34 4.25 20.0 19.6 19.2
4.34 4.23 20.1 19.5 19.2
4.34 4.22 20.1 19.5 19.2
4.35 4.21 20.1 19.4 19.2
4.35 4.20 20.1 19.4 19.2
4.35 4.19 20.1 19.3 19.2
4.35 4.17 20.1 19.3 19.2
4.35 4.16 20.1 19.2 19.2
4.36 4.15 20.1 19.1 19.3
4.36 4.14 20.1 19.1 19.3
4.36 4.12 20.1 19.0 19.3
4.36 4.11 20.2 19.0 19.3
4.37 4.10 20.2 18.9 19.3
4.37 4.09 20.2 18.9 19.3
4.37 4.08 20.2 18.8 19.3
4.37 4.06 20.2 18.8 19.3
4.37 4.05 20.2 18.7 19.3
4.38 4.04 20.2 18.6 19.3
4.38 4.03 20.2 18.6 19.3
4.38 4.01 20.2 18.5 19.4
4.38 4.00 20.2 18.5 19.4
4.39 3.99 20.3 18.4 19.4
4.39 3.98 20.3 18.4 19.4
4.39 3.97 20.3 18.3 19.4
4.39 3.95 20.3 18.2 19.4
4.39 3.94 20.3 18.2 19.4
4.40 3.93 20.3 18.1 19.4
4.40 3.92 20.3 18.1 19.4
4.40 3.91 20.3 18.0 19.4
4.40 3.89 20.3 18.0 19.5
4.41 3.88 20.4 17.9 19.5
4.41 3.87 20.4 17.9 19.5
4.41 3.86 20.4 17.8 19.5
4.41 3.84 20.4 17.7 19.5
Current(A)/ 220V Current(A)/ 230V Current(A)/ 240V
17.6 16.6 16.9
17.8 16.8 17.0
17.9 17.0 17.2
18.1 17.1 17.3
18.3 17.3 17.5
18.4 17.5 17.7
18.6 17.7 17.8
18.8 17.9 18.0
18.9 18.1 18.1
19.1 18.3 18.3
19.1 18.3 18.3
19.0 18.3 18.2
19.0 18.3 18.2
18.9 18.3 18.1
18.9 18.4 18.1
18.8 18.4 18.0
18.7 18.4 18.0
18.7 18.4 17.9
18.6 18.4 17.9
18.6 18.4 17.8
18.5 18.4 17.8
18.5 18.4 17.7
18.4 18.4 17.7
18.4 18.4 17.6
18.3 18.4 17.5
18.3 18.5 17.5
18.2 18.5 17.4
18.2 18.5 17.4
18.1 18.5 17.3
18.0 18.5 17.3
18.0 18.5 17.2
17.9 18.5 17.2
17.9 18.5 17.1
17.8 18.5 17.1
17.8 18.5 17.0
17.7 18.6 17.0
17.7 18.6 16.9
17.6 18.6 16.9
17.6 18.6 16.8
17.5 18.6 16.8
17.5 18.6 16.7
17.4 18.6 16.7
17.3 18.6 16.6
17.3 18.6 16.6
17.2 18.6 16.5
17.2 18.6 16.5
17.1 18.7 16.4
17.1 18.7 16.4
17.0 18.7 16.3
17.0 18.7 16.3
4.42 3.83 20.4 17.7 19.5 16.9 18.7 16.2
4.42 3.82 20.4 17.6 19.5 16.9 18.7 16.2
12
5-2-3. PUMY-P140VHM PUMY-P140VHMA
Total capacity of
Capacity(kW
)
Power Consumption(kW)Current(A)/220V Current(A)/230V Current(A)/240V
indoor units*
Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling Heating
80 8.00 9.00 2.35 2.86 10.9 13.2 10.4 12.6 10.0 12.1 81 8.10 9.10 2.38 2.90 11.0 13.4 10.5 12.8 10.1 12.3 82 8.20 9.20 2.41 2.93 11.1 13.5 10.7 13.0 10.2 12.4 83 8.30 9.30 2.44 2.96 11.3 13.7 10.8 13.1 10.3 12.5 84 8.40 9.40 2.48 2.99 11.5 13.8 11.0 13.2 10.5 12.7 85 8.50 9.50 2.51 3.03 11.6 14.0 11.1 13.4 10.6 12.8 86 8.60 9.60 2.54 3.06 11.7 14.1 11.2 13.5 10.8 13.0 87 8.70 9.70 2.57 3.09 11.9 14.3 11.4 13.7 10.9 13.1 88 8.80 9.80 2.61 3.13 12.1 14.5 11.5 13.8 11.1 13.3 89 8.90 9.90 2.64 3.16 12.2 14.6 11.7 14.0 11.2 13.4 90 9.00 10.00 2.67 3.19 12.3 14.7 11.8 14.1 11.3 13.5 91 9.10 10.11 2.71 3.23 12.5 14.9 12.0 14.3 11.5 13.7 92 9.20 10.23 2.74 3.26 12.7 15.1 12.1 14.4 11.6 13.8 93 9.30 10.34 2.77 3.29 12.8 15.2 12.2 14.5 11.7 13.9 94 9.40 10.46 2.81 3.33 13.0 15.4 12.4 14.7 11.9 14.1 95 9.50 10.57 2.84 3.36 13.1 15.5 12.6 14.9 12.0 14.2 96 9.60 10.68 2.88 3.40 13.3 15.7 12.7 15.0 12.2 14.4 97 9.70 10.80 2.91 3.43 13.5 15.9 12.9 15.2 12.3 14.5 98 9.80 10.91 2.95 3.46 13.6 16.0 13.0 15.3 12.5 14.7
99 9.90 11.03 2.98 3.50 13.8 16.2 13.2 15.5 12.6 14.8 100 10.00 11.14 3.02 3.53 14.0 16.3 13.4 15.6 12.8 15.0 101 10.10 11.25 3.05 3.57 14.1 16.5 13.5 15.8 12.9 15.1 102 10.20 11.37 3.09 3.60 14.3 16.6 13.7 15.9 13.1 15.3 103 10.30 11.48 3.13 3.64 14.5 16.8 13.8 16.1 13.3 15.4 104 10.40 11.60 3.16 3.67 14.6 17.0 14.0 16.2 13.4 15.6 105 10.50 11.71 3.20 3.71 14.8 17.1 14.1 16.4 13.6 15.7 106 10.60 11.82 3.24 3.74 15.0 17.3 14.3 16.5 13.7 15.8 107 10.70 11.94 3.27 3.78 15.1 17.5 14.5 16.7 13.9 16.0 108 10.80 12.05 3.31 3.81 15.3 17.6 14.6 16.8 14.0 16.1 109 10.90 12.17 3.35 3.85 15.5 17.8 14.8 17.0 14.2 16.3 110 11.00 12.28 3.39 3.88 15.7 17.9 15.0 17.2 14.4 16.4 111 11.10 12.39 3.43 3.92 15.9 18.1 15.2 17.3 14.5 16.6 112 11.20 12.51 3.46 3.95 16.0 18.3 15.3 17.5 14.7 16.7 113 11.30 12.63 3.50 3.99 16.2 18.4 15.5 17.6 14.8 16.9 114 11.40 12.75 3.54 4.03 16.4 18.6 15.7 17.8 15.0 17.1 115 11.50 12.88 3.58 4.06 16.5 18.8 15.8 17.9 15.2 17.2 116 11.60 13.00 3.62 4.10 16.7 18.9 16.0 18.1 15.3 17.4 117 11.70 13.13 3.66 4.13 16.9 19.1 16.2 18.3 15.5 17.5 118 11.80 13.25 3.70 4.17 17.1 19.3 16.4 18.4 15.7 17.7 119 11.90 13.38 3.74 4.21 17.3 19.5 16.5 18.6 15.8 17.8 120 12.00 13.50 3.78 4.24 17.5 19.6 16.7 18.7 16.0 18.0 121 12.10 13.63 3.82 4.28 17.7 19.8 16.9 18.9 16.2 18.1 122 12.20 13.75 3.86 4.32 17.8 20.0 17.1 19.1 16.4 18.3 123 12.30 13.88 3.90 4.35 18.0 20.1 17.2 19.2 16.5 18.4 124 12.40 14.00 3.95 4.39 18.3 20.3 17.5 19.4 16.7 18.6 125 12.50 14.13 3.99 4.43 18.4 20.5 17.6 19.6 16.9 18.8 126 12.60 14.25 4.03 4.46 18.6 20.6 17.8 19.7 17.1 18.9 127 12.70 14.38 4.07 4.50 18.8 20.8 18.0 19.9 17.2 19.1 128 12.80 14.50 4.12 4.54 19.0 21.0 18.2 20.1 17.5 19.2 129 12.90 14.63 4.16 4.58 19.2 21.2 18.4 20.2 17.6 19.4 130 13.00 14.75 4.20 4.61 19.4 21.3 18.6 20.4 17.8 19.5 131 13.10 14.88 4.24 4.65 19.6 21.5 18.7 20.6 18.0 19.7 132 13.20 15.00 4.29 4.69 19.8 21.7 19.0 20.7 18.2 19.9 133 13.30 15.13 4.33 4.73 20.0 21.9 19.1 20.9 18.3 20.0 134 13.40 15.25 4.38 4.77 20.2 22.0 19.4 21.1 18.6 20.2 135 13.50 15.38 4.42 4.80 20.4 22.2 19.5 21.2 18.7 20.3 136 13.60 15.50 4.46 4.84 20.6 22.4 19.7 21.4 18.9 20.5 137 13.70 15.63 4.51 4.88 20.8 22.6 19.9 21.6 19.1 20.7 138 13.80 15.75 4.55 4.92 21.0 22.7 20.1 21.7 19.3 20.8 139 13.90 15.88 4.60 4.96 21.3 22.9 20.3 21.9 19.5 21.0 140 14.00 16.00 4.64 5.00 21.4 23.1 20.5 22.1 19.7 21.2 141 14.10 16.13 4.69 5.03 21.7 23.2 20.7 22.2 19.9 21.3 142 14.20 16.26 4.74 5.07 21.9 23.4 21.0 22.4 20.1 21.5 143 14.30 16.40 4.78 5.11 22.1 23.6 21.1 22.6 20.3 21.6 144 14.40 16.53 4.83 5.15 22.3 23.8 21.4 22.8 20.5 21.8 145 14.50 16.66 4.87 5.19 22.5 24.0 21.5 22.9 20.6 22.0
*Before calculating the sum of total capacity of indoor units, please convert the value into the kW model capacity following the formula on 5-1-1.
13
)
Total capacity of
indoor units*
146 14.60 16.80 4.92 5.23 22.7 24.2 21.7 23.1 20.8 22.2 147 14.70 16.93 4.97 5.27 23.0 24.4 22.0 23.3 21.1 22.3 148 14.80 17.06 5.02 5.31 23.2 24.5 22.2 23.5 21.3 22.5 149 14.90 17.20 5.06 5.35 23.4 24.7 22.4 23.6 21.4 22.7 150 15.00 17.33 5.11 5.39 23.6 24.9 22.6 23.8 21.6 22.8 151 15.10 17.46 5.16 5.43 23.8 25.1 22.8 24.0 21.9 23.0 152 15.20 17.60 5.21 5.47 24.1 25.3 23.0 24.2 22.1 23.2 153 15.30 17.73 5.26 5.51 24.3 25.5 23.3 24.4 22.3 23.3 154 15.40 17.86 5.31 5.55 24.5 25.6 23.5 24.5 22.5 23.5 155 15.50 18.00 5.35 5.58 24.7 25.8 23.6 24.7 22.7 23.6 156 15.51 18.01 5.35 5.57 24.7 25.7 23.7 24.6 22.7 23.6 157 15.52 18.02 5.35 5.55 24.7 25.7 23.7 24.5 22.7 23.5 158 15.54 18.04 5.36 5.54 24.8 25.6 23.7 24.5 22.7 23.5 159 15.55 18.05 5.36 5.52 24.8 25.5 23.7 24.4 22.7 23.4 160 15.57 18.06 5.36 5.51 24.8 25.5 23.7 24.4 22.7 23.3 161 15.58 18.07 5.37 5.49 24.8 25.4 23.7 24.3 22.7 23.3 162 15.60 18.09 5.37 5.48 24.8 25.3 23.7 24.2 22.7 23.2 163 15.61 18.10 5.37 5.47 24.8 25.3 23.7 24.2 22.8 23.2 164 15.62 18.11 5.37 5.45 24.8 25.2 23.8 24.1 22.8 23.1 165 15.64 18.12 5.38 5.44 24.8 25.1 23.8 24.0 22.8 23.0 166 15.65 18.14 5.38 5.42 24.9 25.1 23.8 24.0 22.8 23.0 167 15.67 18.15 5.38 5.41 24.9 25.0 23.8 23.9 22.8 22.9 168 15.68 18.16 5.38 5.39 24.9 24.9 23.8 23.8 22.8 22.8 169 15.70 18.17 5.39 5.38 24.9 24.9 23.8 23.8 22.8 22.8 170 15.71 18.19 5.39 5.36 24.9 24.8 23.8 23.7 22.8 22.7 171 15.73 18.20 5.39 5.35 24.9 24.7 23.8 23.6 22.8 22.7 172 15.74 18.21 5.40 5.34 24.9 24.7 23.9 23.6 22.9 22.6 173 15.76 18.22 5.40 5.32 24.9 24.6 23.9 23.5 22.9 22.5 174 15.77 18.24 5.40 5.31 25.0 24.5 23.9 23.5 22.9 22.5 175 15.79 18.25 5.40 5.29 25.0 24.5 23.9 23.4 22.9 22.4 176 15.80 18.26 5.41 5.28 25.0 24.4 23.9 23.3 22.9 22.4 177 15.81 18.27 5.41 5.26 25.0 24.3 23.9 23.3 22.9 22.3 178 15.83 18.29 5.41 5.25 25.0 24.3 23.9 23.2 22.9 22.2 179 15.84 18.30 5.41 5.23 25.0 24.2 23.9 23.1 22.9 22.2 180 15.86 18.31 5.42 5.22 25.0 24.1 23.9 23.1 23.0 22.1 181 15.87 18.32 5.42 5.21 25.0 24.1 24.0 23.0 23.0 22.1 182 15.89 18.34 5.42 5.19 25.1 24.0 24.0 22.9 23.0 22.0 183 15.90 18.35 5.43 5.18 25.1 23.9 24.0 22.9 23.0 21.9 184 15.92 18.36 5.43 5.16 25.1 23.9 24.0 22.8 23.0 21.9 185 15.93 18.37 5.43 5.15 25.1 23.8 24.0 22.8 23.0 21.8 186 15.95 18.39 5.43 5.13 25.1 23.7 24.0 22.7 23.0 21.7 187 15.96 18.40 5.44 5.12 25.1 23.7 24.0 22.6 23.0 21.7 188 15.97 18.41 5.44 5.10 25.1 23.6 24.0 22.6 23.0 21.6 189 15.99 18.42 5.44 5.09 25.2 23.5 24.1 22.5 23.1 21.6 190 16.00 18.44 5.45 5.07 25.2 23.5 24.1 22.4 23.1 21.5 191 16.02 18.45 5.45 5.06 25.2 23.4 24.1 22.4 23.1 21.4 192 16.03 18.46 5.45 5.05 25.2 23.3 24.1 22.3 23.1 21.4 193 16.05 18.47 5.45 5.03 25.2 23.3 24.1 22.2 23.1 21.3 194 16.06 18.49 5.46 5.02 25.2 23.2 24.1 22.2 23.1 21.3 195 16.08 18.50 5.46 5.00 25.2 23.1 24.1 22.1 23.1 21.2 196 16.09 18.51 5.46 4.99 25.2 23.1 24.1 22.1 23.1 21.1 197 16.11 18.52 5.46 4.97 25.3 23.0 24.2 22.0 23.1 21.1 198 16.12 18.54 5.47 4.96 25.3 22.9 24.2 21.9 23.2 21.0 199 16.14 18.55 5.47 4.94 25.3 22.9 24.2 21.9 23.2 20.9 200 16.15 18.56 5.47 4.93 25.3 22.8 24.2 21.8 23.2 20.9 201 16.16 18.57 5.48 4.92 25.3 22.7 24.2 21.7 23.2 20.8 202 16.18 18.59 5.48 4.90 25.3 22.7 24.2 21.7 23.2 20.8 203 16.19 18.60 5.48 4.89 25.3 22.6 24.2 21.6 23.2 20.7 204 16.21 18.61 5.48 4.87 25.3 22.5 24.2 21.5 23.2 20.6 205 16.22 18.62 5.49 4.86 25.4 22.5 24.3 21.5 23.2 20.6 206 16.24 18.64 5.49 4.84 25.4 22.4 24.3 21.4 23.3 20.5 207 16.25 18.65 5.49 4.83 25.4 22.3 24.3 21.3 23.3 20.5 208 16.27 18.66 5.49 4.81 25.4 22.3 24.3 21.3 23.3 20.4
Capacity(kW
Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling Heating
Power Consumption(kW)Current(A)/220V Current(A)/230V Current(A)/240V
14
5-3. CORRECTING COOLING AND HEATING CAPACITY
Rated cooling capacity Rated heating capacity
Indoor D.B. 27°C / W.B. 19°C Outdoor D.B. 35°C
Indoor D.B. 20°C Outdoor D.B. 7°C / W.B. 6°C
0.4
-5 0 10 20 30 40 46
0.6
0.8
1.0
1.2
1.4
0.6
0.8
1.0
1.2
1.4
22 20 18 16
22
20 18 16
0.6
0.4
0.8
1.0
1.2
1.4
0.4
0.6
0.8
1.0
1.2
1.4
-10-15 -5 0 5 10 15
20
25
15
20
25
15
5-3-1. Correcting Capacity for Changes in Air Conditions
(1)The performance curve charts (Figure 1, 2) show the change ratio of capacity and input (power consumption) according to the
indoor and outdoor temperature condition when defining the rated capacity (total capacity) and rated input under the standard condition in standard piping length (5m) as “1.0”.
• Standard conditions:
• Use the rated capacity and rated input given in “5-2.”.
• The input is the single value of the outdoor unit; the input of each indoor unit must be added to obtain the total input.
(2)The capacity of each indoor unit may be obtained by multiplying the total capacity obtained in (1) by the ratio between the
individual capacity at the rated time and the total capacity at the rated time.
Individual capacity under stated conditions = total capacity under the stated conditions o
(3)Capacity correction factor curve
Figure 1.PUMY-P100VHM PUMY-P100VHMA
PUMY-P125VHM PUMY-P125VHMA PUMY-P140VHM PUMY-P140VHMA
Figure 2. PUMY-P100VHM PUMY-P100VHMA
PUMY-P125VHM PUMY-P125VHMA PUMY-P140VHM PUMY-P140VHMA
Cooling performance curve
Cooling Capacity (ratio)
Cooling Power consumption (ratio)
INDOOR <W.B. :>
INDOOR <W.B. :>
Heating Capacity (ratio)
Heating Power consumption (ratio)
individual capacity at the rated time
total capacity at the rated time
Heating performance curve
INDOOR <D.B. :>
INDOOR <D.B. :>
Outdoor <D.B. ::>
Outdoor <W.B. ::>
15
5-3-2. Correcting Capacity for Changes in the Length of Refrigerant Piping
Cooling Heating
100
95
90
85
80
75
70
5 101520253035404550556065707580[m]
Cooling P100 model
Heating P100, 125, 140 models
Cooling P125 model
Cooling P140 model
Capacity ratio [%]
Corrected pipe length
(1) During cooling, to obtain the ratio (and the equivalent piping length) of the outdoor units rated capacity and the total
in-use indoor capacity, first find the capacity ratio corresponding to the standard piping length from Figure 3, and then multiply by the cooling capacity from Figure 1 to obtain the actual capacity.
(2) During heating, to find the equivalent piping length, first find the capacity ratio corresponding to standard piping length
from Figure 3, and then multiply by the heating capacity from Figure 2 to obtain the actual capacity.
(1) Capacity CORRECTION CURVE (Figure 3)
(2) Method for Obtaining the Equivalent Piping Length
Equivalent length for type P100·125·140 = (length of piping to farthest indoor unit) + (0.3 o number of bends in the piping) (m)
Length of piping to farthest indoor unit: type P100~P140.....80m
5-3-3. Correction of Heating Capacity for Frost and Defrosting
If heating capacity has been reduced due to frost formation or defrosting, multiply the capacity by the appropriate correction factor from the following table to obtain the actual heating capacity.
Correction factor diagram
Outdoor Intake temperature (W.B.°C)
Correction factor
6
1.0
4
0.98
2
0.89
0
0.88
-2
0.89
-4
0.9
-6
0.95
-8
0.95
-10
0.95
16
5-4. NOISE CRITERION CURVES
1.5m
1m
MICROPHONE
UNIT
GROUND
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
PUMY-P100VHM PUMY-P100VHMA
COOLING
MODE
HEATING
49
SPL(dB)
51
LINE
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
PUMY-P125VHM PUMY-P125VHMA
COOLING
MODE
HEATING
50
SPL(dB)
52
LINE
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
PUMY-P140VHM PUMY-P140VHMA
COOLING
MODE
HEATING
51
SPL(dB)
53
LINE
17
6
OUTLINES AND DIMENSIONS
PUMY-P100VHM PUMY-P125VHM PUMY-P140VHM
19
2-U Shaped notched holes
(Foundation Bolt M10)
600175 175
Rear Air Intake
Installation Feet
417
330
56 37
2-12o36 Oval holes
28 370 53
42
70
(Foundation Bolt M10)
30
Left·········For the power supply
Center····For the transmission line
Terminal block
56
950
Air Discharge
Right·······For concentration control
Ground for the transmission line
( )
Ground for the power supply
("GR"marking position)
322
Ground for concentration control
Service panel
1088
Handle for moving
635371
1350
1
w1 507
w1 423
2
Front piping cover
Rear piping cover
71
71
23
Bottom piping hole
(Knockout)
81 219
Unit : mm
Drain hole
(5-[33)
14514522030 145
Side Air Intake
4 PIPING-WIRING DIRECTIONS
Piping and wiring connections
can be made from 4 directions:
front, right, rear and below.
FOUNDATION
500
Over
10
Over
30
Less than
500
Over
Service space
<Foundation bolt height>
Please secure the unit
firmly with 4 foundation (M10)
bolts.(Bolts and washers must
be purchased locally.)
150
Over
2 SERVICE SPACE 3 FOUNDATION BOLTS
Dimensions of space needed
for service access are
shown in the below diagram.
Handle for moving
Side Air Intake
Rear Air Intake
Handle for moving
Handle for moving
Handle for moving
Air intake
Rear trunking hole
(Knockout)
Power supply wiring hole
(2-[27Knockout)
45 40
Right trunking hole
(Knockout)
Power supply wiring hole
(2-[27Knockout)
75 40
Right piping hole
(Knockout)
4540
Power supply wiring hole
(2-[27Knockout)
[
n92
92
n92
Rear piping hole
(Knockout)
92
65
27 55
23 73 63
92
19 55
73 63 23 27 92
23 73 63 27 55
65
92
Over 10
FREE
1 FREE SPACE (Around the unit)
The diagram below shows a
basic example.
Explantion of particular details is
given in the installation manuals etc.
Over 10
Over 150Over 1000
Example of Notes
w1·····Indication of STOP VALVE connection location.
1Refrigerant GAS pipe connction(FLARE)[15.88(5/8 inch)
2Refrigerant LIQUID pipe connection(FLARE)[ 9.52(3/8 inch)
18
Front piping hole
Front trunking hole
(Knockout)
(Knockout)
Piping Knockout Hole Details
PUMY-P100VHMA PUMY-P125VHMA PUMY-P140VHMA
417
19
56 37
2-U Shaped notched holes
(Foundation Bolt M10)
1088
Front piping cover
28 370
53
42
70
Left·········For the power supply
Center····For the transmission line
Right·······For concentration control
Terminal block
( )
56
Ground for the transmission line
Ground for concentration control
Service panel
Handle for moving
w1 507
w1 423
2
1
Rear piping cover
Bottom piping hole
(Knockout)
71
71
Drain hole
(5-[33)
600175 175
Rear Air Intake
Installation Feet
2-12o36 Oval holes
330
Side Air Intake
4 PIPING-WIRING DIRECTIONS
Piping and wiring connections
can be made from 4 directions:
front, right, rear and below.
FOUNDATION
<Foundation bolt height>
Please secure the unit
firmly with 4 foundation (M10)
bolts.(Bolts and washers must
be purchased locally.)
150
Over
500
Over
950
Air Discharge
(Foundation Bolt M10)
30
30
Less than
500
Over
Ground for the power supply
("GR"marking position)
322
Handle for moving
Side Air Intake
Rear Air Intake
635371
1350
Handle for moving
Handle for moving
23
Rear trunking hole
Power supply wiring hole
(2-[27Knockout)
45 40
Right trunking hole
(Knockout)
Power supply wiring hole
(2-[27Knockout)
75 40
Right piping hole
(Knockout)
4540
81 219
(Knockout)
92
[
n92
14514522030 145
Rear piping hole
(Knockout)
92
65
27 55
23 73 63
92
19 55
73 63 23 27 92
23 73 63 27 55
65
2 SERVICE SPACE 3 FOUNDATION BOLTS
Dimensions of space needed
for service access are
shown in the below diagram.
FREE
1 FREE SPACE (Around the unit)
The diagram below shows a
basic example.
Explantion of particular details is
given in the installation manuals etc.
Over
Over 10
Over 10
10
Service space
Over 150Over 1000
Handle for moving
Example of Notes
w1·····Indication of STOP VALVE connection location.
1Refrigerant GAS pipe connction(FLARE)[15.88(5/8 inch)
2Refrigerant LIQUID pipe connection(FLARE)[ 9.52(3/8 inch)
19
Air intake
92
(Knockout)
n92
Front piping hole
(Knockout)
Power supply wiring hole
(2-[27Knockout)
Front trunking hole
Piping Knockout Hole Details
7
WIRING DIAGRAM
PUMY-P100VHM PUMY-P125VHM PUMY-P140VHM
SYMBOL NAME SYMBOL NAME SYMBOL NAMESYMBOL NAME
TB1 Terminal Block <Power Supply> TB3 Terminal Block <Transmission> TB7 Terminal Block <Centralized Control> MC Motor for Compressor MF1,MF2 Fan Motor 21S4 Solenoid Valve <Four way valve> SV1 Solenoid Valve <Bypass valve> TH3
Thermistor <Outdoor Pipe Temperature>
TH4 Thermistor <Discharge Temperature>
Thermistor <Low Pressure Saturated Temperature>
TH6 TH7 Thermistor <Outdoor Temperature> TH8 Thermistor <Heatsink> 63HS
High Pressure Sensor <Discharge Pressure>
63H High Pressure Switch 63L Low Pressure Switch CB Main Smoothing Capacitor ACTM
Active filter Module
RS Rush Current Protect Resistor
Reactor
DCL
P.B. Power Circuit Board
Connection Terminal <U/V/W-Phase>
U/V/W TAB-S/T
Terminal <L/N-Phase> Terminal <DCVoltage>
TAB-P/P1/P2
Terminal <DCVoltage>
TAB-N/N1/N2
Connector
CN2~5
Connector
CNDC
Connector
CNAF
Inverter
IPM
Light Emitting Diodes <Inverter Control Status>
LED1
N.F. Noise Filter Circuit Board
Connection Lead <L-Phase>
LI/LO NI/NO
Connection Lead <N-Phase> Connection Terminal <Ground>
EI
Connector
CNAC1/2
Connector
CN5
TH7TH6 TH3 TH463HS 63H63L
Multi Controller Board
MULTI.B.
Fuse <6.3A>
F1,F2 F500
Fuse <3A>
SW1
Switch <Display Selection>
SW2
Switch <Function Selection>
SW3
Switch <Test Run>
SW4
Switch <Model Selection>
SW5
Switch <Function Selection>
SW6
Switch <Function Selection>
SW7
Switch <Function Selection>
SW8
Switch <Function Selection>
SWU1
Switch <Unit Address Selection, 1st digit>
SWU2
Switch <Unit Address Selection, 2nd digit>
TRANS
Transformer
LED1,2
Digital Indicator <Operation Inspection Display>
LED3
LED <Power Supply to Main Microcomputer>
CNS1
Connector <Multi System>
CNS2
Connector <Centralized Cotrol>
MULTI. B.
CN3D
CN3S
CN3N
MF1
MF2
TB3
(BRN)
M1 M2
(BRN)
S
TO INDOOR UNIT
CONNECTING WIRES
DC 30V(Non-polar)
TB7
(ORN)
M1 M2
(ORN)
S
FOR CENTRALIZED
CONTROL
DC 30V(Non-polar)
POWER SUPPLY ~/N AC220/230/240V 50Hz
NO FUSE
AC220V 60Hz
BREAKER
TB1
L N
1
1
3
52C
(BLK)
F500
X505
1
4 5 6 7
4 5 6 7
21S4 (GRN)
3 1
21S4
CNF1 (WHT)
CNF2
(WHT)
CNDC
(PNK)
X504
+
CB
31
SV2
(BLU)
3 1
TH8
X503
1 2 3
63HS
(WHT)
TRANS
(WHT)
2 1
SV1
52C
P. B.
123
CNAF
4 5 6
(WHT)
12 12 12 123 4 5 6 7
(WHT)
(WHT)
(RED)
(WHT)
TABN TABP
X502
SV1
CN2
CN3 CN5 CN4
1 2 1 2 1 23 4
TH7/6
(RED)
63H
(YLW)
SS
(WHT)
3 1
RS
3 1
X501
TABP2
TH3
(WHT)
+
U
RED
MC
F1 F2
V
WHT
(WHT)
31
-
W
BLK
TH4
63L
(RED)
2
1
DCL
CNDC
(PIN)
+
LED3
CNAC (RED)
ACTM
1 3
TABN1
CNS1 (RED)
L1
+
-
TABN2
(WHT)
1 2 3
(WHT)
7 6 5 4 3 2 1
CNS2 (YLW)
2
121
­+
­+
(RED)
CN2
123 4 5 6
L2
TABT
~ ~
TABS
~ ~
TABP1
1 2 3
P
N1 N2
I
(BLU)
1 2 3
CN4
(WHT)
2 1
CN51
(WHT)
SWU2SWU1
54321
w
1
CN41
(WHT)
3 13
CNAC2
(RED)
1
CNAC1
(WHT)
(WHT) 4 3 2 14 3 2 1
SW5
LED1
88
CN40
E I
LO NO
CN5
(RED)
M-P.B.
N. F.
12
NILI
SW6
SW2SW8SW1
SW7SW3SW4
LED2
88
CN102 (WHT) 4 3 2 1
1 2 3 4
CN2
(WHT)
TP1
CN1
(WHT)
3 1
w1 MODEL SELECT
MODELS PUMY-P100VHM PUMY-P125VHM PUMY-P140VHM
CNAC
Connector <To Noise Filter Circuit Board>
CNDC
Connector <To Noise Filter Circuit>
CN2
Connector <To Power Circuit Board>
CN4
Connector <To Power Circuit Board>
CN40
Connector <Centralized Cotrol Power Supply>
CN41
Connector <For shorting Jumper Connector>
TH3
Connector <Thermistor>
TH4
Connector <Thermistor>
TH7/6
Connector <Thermistor>
63HS
Connector <High Pressure Sensor>
63H
Connector <High Pressure Switch>
63L
Connector <Low Pressure Switch>
CNF1,CNF2
Connector <Fan Motor>
21S4
Connector <Four-way Valve>
SV1
Connector <Bypass Valve>
SS
Connector <For Option>
CN3D
Connector <For Option>
CN3S
Connector <For Option>
CN3N
Connector <For Option>
CN51
Connector <For Option> Relay
X501~505
Transmission Power Board
M-P.B.
CN1
Connector <To Noise Filter Circuit Board>
CN2
Connector <To Multi Controller Board>
1: ON 0: OFF
123456
1
0
1
0
1
0
SW4 0
0 0
0
1
0
1
0
0
1
1
0
Cautions when Servicing
• WARNING: When the main supply is turned off, the voltage[340V] in the main capacitor will drop to 20V in approx. 2 minutes (input voltage:240V).
!
When servicing,make sure that LED1, LED2 on the outdoor circuit board goes out, and then wait for at least 1 minute.
• Components other than the outdoor board may be faulty: Check and take corrective action, referring to the service manual. Do not replace the outdoor board without checking. NOTES:
1.Refer to the wiring diagrams of the indoor units for details on wiring of each indoor unit. Self-diagnosis function The indoor and outdoor units can be diagnosed automatically using the self-diagnosis switch (SW1) and LED1, LED2 (LED indication) found on the multi-controller of the outdoor unit. LED indication : Set all contacts of SW1 to OFF.
• During normal operation
• The LED indicates the drive state of the controller in the outdoor unit.
Bit
Indication
1
Compressor operated
2
52C321S44SV1
5
(SV2)6—
7
8
Always lit
[Example] When the compressor and SV1 are turned on during cooling operation.
12345678
• When fault requiring inspection has occurred The LED alternately indicates the inspection code and the location of the unit in which the fault has occurred.
20
PUMY-P100VHMA PUMY-P125VHMA PUMY-P140VHMA
63H
TH7 TH6 TH3 TH4
CNF1
(WHT)
7
CNF2
(WHT)
7
3
2
1
3
21S4
RED
BLU
GRN/YLW
CNDC
(PNK)
X504
1
(GRN)
21S4
TH8
63HS
63HS
(WHT)
CE
3
TRANS
3
4
7
t°
2 2
WHT
+
RED
141 TH7/6 (RED)
X503 1
(BLU)
SV2
P. B.
1
6 1
7
1 2
1 2
1 2
(WHT)
SV1
CNAF (WHT)
CN2
(WHT)
(WHT)
(RED)
(WHT)
TABN TABP
SYMBOL NAME
TB1 Terminal Block <Power Supply> TB3 Terminal Block <Comunication Line> TB7 Terminal Block < MC Motor For Compressor MF1,MF2 Fan Motor 21S4 Solenoid Valve<Four-Way Valve> 63H High Pressure Switch 63L Low Pressure Switch 63HS High Pressure Sensor SV1 Solenoid Valve<Bypass valve> TH3 TH4 Thermistor<Discharge> TH6 Thermistor<Low Pressure Saturated> TH7 TH8 DCL ACTM CE Main Smoothing Capacitor P.B. Power Circuit Board
N.F. Noise Filter Circuit Board
C.B.
M-NET P.B.
Thermistor<Outdoor Pipe>
Thermistor<Outdoor> Thermistor<Heatsink> Reactor Active Filter Module
Connection Terminal<U/V/W-Phase>
TABU/V/W TABS/T
Connection Terminal<L/N-Phase> Connection Terminal<DC Voltage>
TABP1/P2/P
Connection Terminal<DC Voltage>
TABN1/N2/N
Diode Bridge
DS2,DS3
Power Module
IPM
Connection Terminal<L-Phase>
LI/LO NI/NO
Connection Terminal<N-Phase> Connection Terminal<Ground>
EI,E2 52C
52C Relay Controller Circuit Board
SW1
Switch<Display Selection>
SW2
Switch<Function Selection>
SW3
Switch<Test Run>
SW4
Switch<Model Selection>
SW5
Switch<Function Selection>
SW6
Switch<Function Selection>
SW7
Switch<Function Selection>
SW8
Switch<Function Selection>
SWU1
Switch<Unit Address Selection, 1st digit>
SWU2
Switch<Unit Address Selection, 2nd digit>
CNLVB
Connector<To N.F. Board CN52C> (Symbol of Board is CNLVB)
SS
Connector<Connection For Option>
CN3D
Connector<Connection For Option>
CN3S
Connector<Connection For Option>
CN3N
Connector<Connection For Option>
CN51
Connector<Connection For Option> LED<Operation Inspection Display>
LED1,LED2 LED3
LED<Power Supply to Main Microcomputer> Fuse<T6,3AL250V>
F1,F2 X501~505
Relay M-NET Power Circuit Board
TP1
ConnectionTerminal<Ground>
Centralized Control Line>
MULTI. B.
MF1
1
MS
3~
MF2
1
MS
3~
X505
52C
13
(BLK)
TB3
2
RED
M1
M2
RED
S
TO INDOOR UNIT CONNECTING WIRES DC 30V(Non-polar)
TB7
2
YLW
M1
M2
YLW
S
FOR CENTRALIZED CONTROL DC 30V(Non-polar)
POWER SUPPLY ~/N 230V 50Hz
TB1
L
N
Cautions when Servicing
WARNING: When the main supply is turned off, the voltage [340 V] in the main capacitor will drop to 20 V in approx. 2 minutes (input voltage: 240 V).
!
When servicing, make sure that LED1, LED2 on the outdoor circuit board goes out, and then wait for at least 1 minute. Components other than the outdoor board may be faulty: Check and take corrective action, referring to the service manual. Do not replace the outdoor board without checking.
NOTES:
1.Refer to the wiring diagrams of the indoor units for details on wiring of each indoor unit. Self-diagnosis function The indoor and outdoor units can be diagnosed automatically using the self-diagnosis switch (SW1) and LED1, LED2 (LED indication) found on the multi-controller of the outdoor unit. LED indication : Set all contacts of SW1 to OFF.
· During normal operation The LED indicates the drive state of the controller in the outdoor unit.
Bit
Indication
When fault requiring inspection has occurred The LED alternately indicates the inspection code and the location of the unit in which the fault has occurred.
1
Compressor operated
2
52C321S44SV15(SV2)
67
63L
t°
t° t° t°
2112
TH3
TH4
(WHT)
113
63L
(RED)
3
63H
(YLW)
X501
X502
SV1
1
3
12 12
(WHT)
(WHT)
IPM
+
TABP2
CN3
RED
CN5 CN4
TABU
RED
V
U
MS
3~
DCL
+
RED
-
BLK
ACTM
F1
F2
SS
2
-
TABV
TABW
BLK
WHT
W
MC
L1 L2
8
Always lit
CN3D
CN3S
CN3N
(WHT)
(RED)
(BLU)
131313
1
LED3
CNS2
CNS1
(YLW)
(RED)
1
1
2
CNAC (RED)
22
CNDC
(PIN)
2
1 3
TABN1
U
BLK
+
TABN2
WHT
4
16
P
N1 N2
Io
CNLVB
SWU2SWU1
(WHT)
4
BLU
WHT
CN41
SW5
w
1
LED1
CN40
(WHT)
1
1
4
2
3 1
CNAC2
3
2
1
CNAC1
(RED)
16
1
5
CN51
(WHT)
CN4
CN2
(WHT)
(WHT)
7
1
2
7
2
TABT
DS3
-
+
TABS
DS2
-
+
TABP1
RED
WHT
2
2
RED
w1 MODEL SELECT 1:ON 0:OFF
PUMY-P100VHMA PUMY-P125VHMA PUMY-P140VHMA
[Example] When the compressor and SV1 are turned on during cooling operation.
12345678
CN102
(WHT)
4
(RED)
(WHT)
SW6
SW2SW8SW1
SW7SW3SW4
LED2
1
4
WHT
LO
52C
U
L I
RED
MODELS
NO
N I
BLU
U
BLU
4
M-NET P.B.
4
1
CN2
(WHT)
TP1
BLK
CN1
(WHT)
1
5
2
N. F.
1
2
2
(BLK)
CN52C
BLK
E2
1
2
2
CN5
(RED)
BLK
E I
SW4 123456 010010 010001 010011
21
8
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
051
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
056
001
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
010
101
1
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
002
102 104 154
1111
11
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
009
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
008
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
003
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
007
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
006
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
004
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
005
1 A transmission wire must be
connected to each refrigerant
system (outdoor and indoor).
2 Set addresses:
Outdoor unit ..............051-100
Indoor unit .................001-050
Remote controller .....101-200
3 PUMY has no 3rd digit switch.
The address automatically become
"100" if it is set as "01~50".
Remote
controller
Remote
controller
Remote
controller
Remote
controller
105
Remote
controller
157
Remote
controller
107
Remote
controller
For centralized
management
For remote
controller
Address SW Address SW Address SW Address SW Address SW
Piping
Outdoor unit
Outdoor unit
Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit
Indoor unitIndoor unitIndoor unitIndoor unitIndoor unit
Address SW Address SW Address SW Address SW Address SW
Address SWAddress SWAddress SWAddress SWAddress SW
Address SWAddress SW
For centralized
management
For remote
controller
Transmission wire
2
1
NECESSARY CONDITIONS FOR SYSTEM CONSTRUCTION
8-1. TRANSMISSION SYSTEM SETUP
22
8-2. REFRIGERANT SYSTEM DIAGRAM
Refrigerant Gas pipe
<5/8>
Refrigerant Liquid pipe
<3/8>
Check valve <Low pressure>
Accumulator
Thermistor <Low pressure saturation temperature> (TH6)
Bypass valve (SV1)
Capillary tube
Check valve <High pressure>
High pressure sensor (63HS)
High pressure switch (63H)
Low pressure switch (63L)
Thermistor (TH7) (Outdoor temperature)
Discharge thermistor (TH4)
Heatsink thermistor (TH8)
Thermistor (TH3) (Pipe temperature)
Oil separator
Service port
Service port
4-way valve
Strainer
Strainer
Strainer
Stop valve
Stop valve
Distributor
Compressor
Strainer
Refrigerant flow in cooling Refrigerant flow in heating
Refrigerant piping specifications <dimensions of flared connector>
Capillary tube for oil separator : [2.5 o [0.8 o L1000
Capacity
Item
Liquid piping
Gas piping
P15, P20, P25, P32, P40, P50 P63, P80, P100 P125, P140 P100, P125, P140
Indoor unit
Outdoor unit
[6.35<1/4>
[9.52<3/8>
[9.52<3/8>
[12.7<1/2>
[15.88<5/8>
[15.88<5/8>
PUMY-P100VHM PUMY-P125VHM PUMY-P140VHM PUMY-P100VHMA PUMY-P125VHMA PUMY-P140VHMA
Unit:mm<inch>
23
8-3. SYSTEM CONTROL
M1M2
TB5
S12
TB15
01
101
IC
AB
M1M2
TB3
SAB
TB7
51
OC
L
1
L3
L2
S
M1M2
TB5
S12
TB15
02
IC
RC
102
AB
RC
l1
l2
M1M2
TB5
S12
TB15
01
101
RC
(Main)
151
IC
M1M2
TB3
SAB
TB7
51
OC
S
M1M2
TB5
S12
TB15
02
IC
RC
(Sub)
102
RC
(Main)
152
RC
(Sub)
AB AB AB AB
M1M2
TB5
S12
TB15
01
101
IC(Main)
AB
M1M2
TB3
SAB
TB7
51
OC
S
M1M2
TB5
S122
TB15
02
IC(Sub)
RC
Example for the System
• Example for wiring control cables, wiring method and address setting, permissible lengths, and the prohibited items are listed in the standard system with detailed explanation.
A. Example of a M-NET remote controller system (address setting is necessary.)
Example of wiring control cables Wiring Method and Address Setting
1. Standard operation
a. Use feed wiring to connect terminals M1 and M2 on
transmission cable block (TB3) for the outdoor unit (OC) to terminals M1 and M2 on the transmission cable block (TB5) of each indoor unit (IC). Use non-polarized 2 wire.
b. Connect terminals M1 and M2 on transmission cable
terminal block (TB5) for each indoor unit with the
terminal block (TB6) for the remote controller (RC).
c. Set the address setting switch (on outdoor unit
P.C.B.) as shown below.
• 1 remote controller for each indoor unit.
• There is no need for setting the 100 position on the remote controller.
2. Operation using two remote controllers
• Using 2 remote controllers
for each indoor unit.
3. Group operation
• Multiple indoor units operated together by 1 remote controller
Combinations of 1through 3 above are possible.
Unit
Indoor unit (IC)
Outdoor unit
(OC)
Remote
controller (RC)
Range
001 to 050 051 to 100 101 to 150
Setting Method
Use the smallest address of all the indoor unit plus 50. Indoor unit address plus
100.
a. Same as above. b. Same as above. c. Set address switch (on outdoor unit P.C.B.) as
shown below.
Unit
Indoor Unit (IC)
Outdoor unit
(OC)
Main Remote
Controller (RC)
Sub Remote
Controller (RC)
Range
001 to 050 051 to 100
101 to 150 151 to 200
Setting Method
Use the smallest address of all the indoor units plus 50. Indoor unit address plus
100. Indoor unit address plus
150.
a. Same as above. b. Connect terminals M1 and M2 on transmission cable
terminal block (TB5) of the IC main unit with the most recent address within the same indoor unit (IC) group to terminal block (TB6) on the remote controller.
c. Set the address setting switch (on outdoor unit
P.C.B.) as shown below.
Unit
IC (Main)
IC (Sub)
Outdoor Unit
Main Remote
Controller
Sub Remote
Controller
Range
001 to 050
001 to 050
051 to 100 101 to 150 151 to 200
Use the smallest address within the same group of indoor units. Use an address, other than that of the IC (Main) from among the units within the same group of indoor units. This must be in sequence with the IC (Main). Use the smallest address of all the indoor units plus 50. Set at an IC (Main) address within the same group plus 100. Set at an IC (Main) address within the same group plus 150.
Setting Method
d. Use the indoor unit (IC) within the group with the
most functions as the IC (Main) unit.
24
• Name, Symbol and the Maximum Remote controller Units for Connection
M1M2
TB5
S12
TB15
01
102
IC(Main)
AB
M1M2
TB3
SAB
TB7
51
OC
S
M1M2
TB5
S12
2
TB15
02
IC(Sub)
RC
M1M2
TB5
S12
TB15
01
101
RC
(Main)
151
IC
M1M2
TB3
SAB
TB7
51
OC
S
M1M2
TB5
S12
TB15
02
IC
RC
(Sub)
102
RC
(Main)
103
RC
(Sub)
104
RC
AB AB AB AB AB
M1M2
TB5
S12
TB15
01
101
IC
AB
M1M2
TB3
SAB
TB7
51
OC
S
M1M2
TB5
S12
TB15
02
IC
RC
TB15
AB
MA
Name
Outdoor unit
Indoor unit
M-NET remote
controller
Symbol
OC
IC
RC
Maximum units for connection
— 1 OC unit can be connected to 1-8 IC units (P100 : 1-6 IC units) Maximum 2 RC for 1 indoor unit, Maximum 16 RC for 1 OC
Permissible Lengths Prohibited items
Longest transmission cable length (1.25 mm L
1 + L2, L2 + L3, L3 + L1 [ 200m
2
)
Remote controller cable length
1. If 0.5 to 1.25 mm
2
R1, R2 [10m
2. If the length exceeds 10 meters, the exceeding section should be 1.25 mm
2
and that section should be a value within the total extension length of the transmission cable and maximum transmission cable
length. (L
3)
Same as above
• M-NET remote controller(RC) and MA remote controller(MA) cannot be used together.
• Do not connect anything with TB15 of indoor unit(IC).
• Use the indoor unit(IC) address plus 150 as the sub remote controller address. In this case, it should be 152.
• 3 or more remote con­troller (RC) cannot be connected to 1 indoor unit.
Same as above
• The remote controller address is the indoor
unit main address plus
100. In this case, it should be 101.
25
B. Example of a group operation system with 2 or more outdoor units and a M-NET remote controller.
A
B
C
E
D
M1M2S
M1 M2 S
TB7
TB3
IC
(51)
M1 M2 S
TB5
RC
(01)
IC
M1 M2 S
TB5
(03)
IC
M1 M2 S
TB5
(02)
IC
M1 M2 S
TB5
(04)
IC
M1 M2 S
TB5
(05)
IC
M1 M2 S
TB5
(07)
IC
M1 M2 S
TB5
(06)
L2
L1
(101)
RC
(105)
RC
(104)
RC
(155)
OC
M1 M2 S
TB7
(53)
OC
3
M1M2S
Power Supply
Unit
M1M2S
G-50A
L3
L6L7
L4
L5
2
4
1
AB AB AB
AB
M1M2 S
TB3
A : Group 1 B : Group 3 C : Group 5 D : Shielded Wire E : Sub Remote Controller
( ): Address
r
r
r
r
(Address settings are necessary.)
Examples of Transmission Cable WiringWiring Method Address Settings
slla. Always use shielded wire when making connections between the outdoor unit (OC) and the indoor unit (IC), as well
for all OC-OC, and IC-IC wiring intervals.
b. Use feed wiring to connect terminals M1 and M2 and the ground terminal on the transmission cable terminal block
(TB3) of each outdoor unit (OC) to terminals M1 and M2 on the terminal S on the transmission cable block of the indoor unit (IC).
c. Connect terminals M1 and M2 on the transmission cable terminal block of the indoor unit (IC) that has the most
recent address within the same group to the terminal block on the remote controller (RC).
d. Connect together terminals M1, M2 and terminal S on the terminal block for central control (TB7) for the outdoor
unit (OC). e. DO NOT change the jumper connector CN41 on MULTI controller board. f. The earth processing of S terminal for the centralized control terminal block(TB7) is unnecessary.
Connect the terminal S on the power supply unit with the earth.
g. Set the address setting switch as follows.
Unit
IC (Main)
IC (Sub)
Outdoor Unit
Main Remote Controller
Sub Remote Controller
MA Remote Controller
101 to 150 151 to 200
Range
01 to 50 01 to 50
51 to 100
Use the smallest address within the same group of indoor units. Use an address, other than the IC (Main) in the same group of indoor units.
This must be in sequence with the IC (Main). Use the smallest address of all the indoor units plus 50. *The address automatically becomes “100” if it is set as “01 - 50”. Set at an IC (Main) address within the same group plus 100. Set at an IC (Main) address within the same group plus 150. Unnecessary address setting (Necessary main/ sub setting)
Setting Method
h. The group setting operations among the multiple indoor units is done by the remote controller (RC) after the electrical
power has been turned on.
26
• Name, Symbol, and the Maximum Units for Connection
A
B
C
E
D
M1M2S
M1 M2 S
TB7
TB3
IC
(51)
M1 M2 S
TB5
RC
(01)
IC
M1 M2 S
TB5
(03)
IC
M1 M2 S
TB5
(02)
IC
M1 M2 S
TB5
(04)
IC
M1 M2 S
TB5
(05)
IC
M1 M2 S
TB5
(07)
IC
M1 M2 S
TB5
(06)
(101)
RC
(105)
RC
(104)
RC
(155)
OC
M1 M2 S
TB7
(53)
OC
M1M2S
Power Supply
Unit
M1M2S
G-50A
AB AB AB
AB
M1M2 S
TB3
A : Group 1 B : Group 3 C : Group 5 D : Shielded Wire E : Sub Remote Controller
( ): Address
• Longest length via outdoor units : L1+L2+L3+L4, L1+L2+L3+L5, L1+L2+L6+L7 [ 500 meters (1.25mm2)
• Longest transmission cable length : L
• Remote controller cable length : R
1,R2, R2+R3, R4 [ 10 meters (0.5 to 1.25mm
If the length exceeds 10 meters, use a 1.25 mm
tion (L
1, L3+L4, L3+L5, L6, L2+L6, L7 [ 200 meters (1.25mm
2
2
8) should be included in the calculation of the maximum length and overall length.
2
) shielded wire. The length of this sec-
Permissible Length
)
Prohibited items
• Never connect together the terminal blocks (TB5) for transmission wires for indoor units (IC) that have been connected to different outdoor units (OC).
• Set all addresses to ensure that they are not overlapped.
• M-NET remote controller and MA remote controller cannot be connected with the indoor unit of the same group wiring together.
27
C. Example of a MA remote controller system (address setting is not necessary.)
M1M2
TB5
S12
TB15
00
IC
AB
M1M2
TB3
S
M1M2
TB7
00
OC
L
1 L2
S
M1M2
TB5
S12
TB15
00
IC
AB
MAMA
r1
r2
MA
M1M2
TB5
S12
TB15
00
IC
AB
M1M2
TB3
SM1M2
TB7
00
OC
S
M1M2
TB5
S12
TB15
00
IC
MA
AB AB
MA MA
r3
r4
r5
AB
r6
MA
M1M2
TB5
S12
TB15
00
IC
AB
M1M2
TB3
S
M1M2
TB7
00
OC
S
M1M2
TB5
S12
TB15
00
IC
r7
r8
NOTE : In the case of same group operation, need to set the address that is only main indoor unit.
Example of wiring control cables Wiring Method and Address Setting
1. Standard operation
a. Use feed wiring to connect terminals M1 and M2 on
transmission cable block (TB3) for the outdoor unit (OC) to terminals M1 and M2 on the transmission cable block (TB5) of each indoor unit (IC). Use non-polarized 2 wire.
b. Connect terminals 1 and 2 on transmission cable
terminal block (TB15) for each indoor unit with the terminal block for the MA remote controller (MA).
• 1 remote controller for each indoor unit.
2. Operation using two remote controllers
• Using 2 remote controllers
for each indoor unit.
3. Group operation
a. The same as above. b. The same as above. c. In the case of using 2 remote controllers, connect
terminals 1 and 2 on transmission cable terminal block (TB15) for each indoor unit with the terminal block for 2 remote controllers.
· Set the sub remote controller position for one of MA remote controller’s main switch. Refer to the installation manual of MA remote controller
a. The same as above. b. The same as above. c. Connect terminals 1 and 2 on transmission cable ter-
minal block (TB15) of each indoor unit, which is doing group operation with the terminal block for MA remote controller. Use non-polarized 2 wire.
d. In the case of same group operation, need to set the
address that is only main indoor unit. Please set the smallest address within number 01-50 of the indoor unit with the most functions in the same group.
• Multiple indoor units operated together by 1 remote controller
Combinations of 1through 3 above are possible.
28
Permissible Lengths Prohibited items
MA
M1M2
TB5
S12
TB15
00
IC
AB
M1M2
TB3
S
M1M2
TB7
00
OC
S
MA
M1M2
TB5
S12
TB15
00
IC
AB
MA
M1M2
TB5
S12
TB15
00
IC
AB
M1M2
TB3
S
M1M2
TB7
00
OC
S
M1M2
TB5
S12
TB15
00
IC
MA
AB AB
MA MAMA
AB AB
M1M2
TB5
S12
TB15
00
IC
AB
M1M2
TB3
S
M1M2
TB7
00
OC
S
M1M2
TB5
S12
TB15
00
IC
AB
MAMA
AB
RC
Longest transmission cable length L
1 + L2 [ 200m (1.25 mm
2
)
MA remote controller cable length
R
1, R2 [ 200m (0.3 ~ 1.25 mm
Longest transmission cable length The same as above. MA remote controller cable length
R
3 +R4, R5 +R6 [ 200m
(0.3 ~ 1.25 mm
2
)
The MA remote controller and the M-NET remote controller cannot be used together with the indoor unit
2
)
of the same group.
3 MA remote controllers or more cannot be connected with the indoor unit of the same group.
Longest transmission cable length The same as above. MA remote controller cable length
R
7 +R8 [ 200m (0.3 ~ 1.25 mm
2
)
The second MA remote controller is connected with the terminal block(TB15) for the MA remote con­troller of the same indoor unit(IC) as the first remote control.
29
D. Example of a group operation with 2 or more outdoor units and a MA remote controller.
A
B
C
E
D
M1 M2 S
TB7
IC
(51)
M1 M2 1 2S
TB5 TB15
12
TB15
12
TB15
12
TB15
12
TB15
12
TB15
12
TB15
MA
(01)
IC
M1 M2 S
TB5
(03)
IC
M1 M2 S
TB5
(02)
IC
M1 M2 S
TB5
(04)
IC
M1 M2 S
TB5
(05)
IC
M1 M2 S
TB5
(07)
IC
M1 M2 S
TB5
(06)
L2
L1
MAMAMA
OC
M1 M2 S
TB7
(53)
OC
1
m4
3
S
Power Supply
Unit
S
G-50A
L3
L6L7
L4
m3
ABABAB
M1M2
M1M2
1
1
2 2
AB
M1M2S
TB3
M1M2S
TB3
A : Group 1 B : Group 3 C : Group 5 D : Shielded Wire E : Sub Remote Controller
( ): Address
m
m
m
m
m
m
(Address settings are necessary.)
Examples of Transmission Cable Wiring
a. Always use shielded wire when making connections between the outdoor unit (OC) and the indoor unit (IC), as well
for all OC-OC, and IC-IC wiring intervals.
b. Use feed wiring to connect terminals M1 and M2 and the ground terminal on the transmission cable terminal block
Setting Method
(TB3) of each outdoor unit (OC) to terminals M1 and M2 on the terminal S on the transmission cable block of the indoor unit (IC).
c. Connect terminals M1 and M2 on the transmission cable terminal block of the indoor unit (IC) that has the most
recent address within the same group to the terminal block on the remote controller (RC).
d. Connect together terminals M1, M2 and terminal S on the terminal block for central control (TB7) for the outdoor
unit (OC). e. DO NOT change the jumper connector CN41 on MULTI controller board. f. The earth processing of S terminal for the centralized control terminal block(TB7) is unnecessary.
Connect the terminal S on the power supply unit with the earth.
g. Set the address setting switch as follows.
Unit
IC (Main)
IC (Sub)
Wiring Method Address Settings
Outdoor Unit
Main Remote Controller
Sub Remote Controller
MA Remote Controller
h. The group setting operations among the multiple indoor units is done by the remote controller (RC) after the electrical
power has been turned on.
Range
01 to 50 01 to 50
51 to 100
101 to 150 151 to 200
Use the smallest address within the same group of indoor units. Use an address, other than the IC (Main) in the same group of indoor units.
This must be in sequence with the IC (Main). Use the smallest address of all the indoor units plus 50.
*The address automatically becomes “100” if it is set as “01 - 50”. Set at an IC (Main) address within the same group plus 100. Set at an IC (Main) address within the same group plus 150.
Unnecessary address setting (Necessary main/ sub setting)
30
• Name, Symbol, and the Maximum Units for Connection
A : Group 1 B : Group 3 C : Group 5 D : Shielded Wire E : Sub Remote Controller
( ): Address
A
B
C
E
D
M1 M2 S
TB7
IC
(51)
M1 M2 1 2S
TB5 TB15
12
TB15
12
TB15
12
TB15
12
TB15
12
TB15
12
TB15
MA
(01)
IC
M1 M2 S
TB5
(03)
IC
M1 M2 S
TB5
(02)
IC
M1 M2 S
TB5
(04)
IC
M1 M2 S
TB5
(05)
IC
M1 M2 S
TB5
(07)
IC
M1 M2 S
TB5
(06)
MAMAMA
OC
M1 M2 S
TB7
(53)
OC
S
Power Supply
Unit
S
G-50A
AB
M1M2S
TB3
M1M2S
TB3
ABABAB
M1M2
M1M2
Longest length via outdoor unit (M-NET cable): L1+L2+L3+L4 and L1+L2+L6+L7 [ 500 m (1.25 mm2 or more) Longest transmission cable length (M-NET cable): L1 and L3+L4 and L6 and L2+L6 and L7 [ 200 m (1.25 mm2 or more) Remote controller cable length: m1 and m1+m2+m3 and m1+m2+m3+m4
[ 200 m (0.3 to 1.25
mm2)
Permissible LengthProhibited items
• Never connect together the terminal blocks (TB5) for transmission wires for indoor units (IC) that have been connected to different outdoor units (OC).
• M-NET remote controller and MA remote controller cannot be connected with the indoor unit of the same group wiring together.
31
9 TROUBLESHOOTING
ON/OFF
TEST RUN
˚C
1Hr.
FILTER
CHECK TEST
TEMP.
TIMER SET
Check code indicator (see NOTE 1) Test run remaining time indicator (see NOTE 3)
Display panel
(M-NET Remote controller)
ON/OFF button 9
ON/OFF LED (Lights up in operation)
LOUVER button 6
TEST RUN button 2
AIR DIRECTION button 6
FAN SPEED button 5
TEST RUN indicator
Indoor unit liquid pipe temperature indicator
(see NOTE 4)
(Cooling/Heating) OPERATION SWITCH button 3,4
Control panel
9-1. CHECK POINTS FOR TEST RUN
9-1-1. Procedures of test run
(1) Before test run, make sure that following work is completed.
• Installation related : Make sure that the panel of cassette type and electrical wiring is done. Otherwise electrical functions like auto vane will not operate normally.
• Piping related : Perform leakage test of refrigerant and drain piping. Make sure that all joints are perfectly insulated. Check stop valves on both liquid and gas side for full open.
• Electrical wiring related :
Check ground wire, transmission cable, remote controller cable, and power supply cable for secure connection. Make sure that all switch settings of address or adjustments for special specification systems are correctly settled.
(2) Safety check :
With the insulation tester of 500V, inspect the insulation resistance. Do not touch the transmission cable and remote controller cable with the tester. The resistance should be over 1.0 M. Do not proceed inspection if the resistance is under 1.0 MΩ. Inspect between the outdoor unit power supply terminal block and ground first, metallic parts like refrigerant pipes or the electrical box next, then inspect all electrical wiring of outdoor unit, indoor unit, and all linked equipment .
(3) Before operation :
a) Turn the power supply switch of the outdoor unit on for compressor protection. For a test run, wait at least 12 hours from this point. b) Register control systems into remote controller(s). Never touch the on/ off switch of the remote controller(s). Refer to 9-1-2. Special
Function Operation and Settings (for M-NET Remote Controller), this registration is unnecessary.
(4) More than 12 hours later from power supply to the outdoor unit, turn all power switch on for test run. Perform test run according to the
“Operation procedure” table of the bottom of this page. While test running, make test run reports .
(5) When you deliver the unit after test run, instruct the end user for proper usage of the system using owners’ manual and the test run report
you made to certificate normal operation. If abnormalities are detected during test run, refer to “ 9-1-3. Countermeasures for Error During Test Run”. As for DIP switch setting of outdoor unit, refer to” 9-5. INTERNAL SWITCH FUNCTION TABLE”.
Operation procedure
1 Turn on the main power supply of all units at least 12 hours before test run. ”HO” appears on display panel for 3 min. 2 12 hours later, press TEST RUN button twice to perform test run. “TEST RUN “ appears on display panel. 3 Press OPERATION SWITCH button to make sure that air blows out. 4 Select Cooling (or Heating) by OPERATION SWITCH button to make sure that cool (or warm) air blow out. 5 Press Fan speed button to make sure that fan speed is changed by the button. 6 Press AIR DIRECTION button or LOUVER button to make sure that air direction is adjustable(horizontal, downward, upward, and each angle). 7 Check outdoor fans for normal operation. 8 Check interlocked devices (like ventilator) for normal operation, if any. This is the end of test run operation. 9 Press ON/OFF button to stop and cancel test run.
NOTE 1 : If error code appears on remote controller or remote controller malfunction , refer to “ 9-1-3. Countermeasures for Error During Run”. NOTE 2 : During test run operation 2-hours off timer activates automatically and remaining time is on remote controller and test run stops 2-hours
later. NOTE 3 : During test run, the indoor liquid pipe temperature is displayed on remote controller instead of room temperature. NOTE 4 : Depend on a model, “This function is not available” appears when air direction button is pressed. However, this is not malfunction.
32
9-1-2. Special Function Operation and Settings (for M-NET Remote Controller)
The addresses of indoor unit and linked units are displayed simultaneously.
(alternating display)
These alternating IC or LC displays will appear when entry is completed normally.
A flashing “88” will appear if there is a problem with the entry (indicating that the unit does not exist).
• It is necessary to perform “group settings” and “paired settings” at making group settings of different refrigerant systems (multiple outdoor unit). (A) Group settings: Enter the indoor unit controlled by the remote controller, check the content of entries, and clear
entries, etc.
(B) Paired settings: Used to set the linked operation of a Lossnay unit.
(1) Entering address: Follow the steps below to enter the addresses of the indoor unit using the remote controller.
a) Group settings
• Turning off the remote controller: Press the ON/OFF button to stop operation (the indicator light will go off).
• Changing to indoor unit address display mode: If the FILTER and k buttons on the remote controller are
pressed simultaneously and held for 2 seconds, the display shown in Figure 1 will appear.
• Changing address: Press the temperature adjustment buttons to change the displayed address to the address to be entered.
• Entering the displayed address: Press the TEST RUN button to enter the indoor unit with the displayed address. The type of the unit will be displayed as shown in Figure 2 if entry is completed normally. If a selected indoor unit does not exist, an error signal will be displayed as shown in Figure 3. When this happens, check whether the indoor unit actually exists and performs entry again.
• Returning to the normal mode after completing entry: Press the FILTER and k buttons simultaneously and hold for 2 seconds to return to the normal mode.
Figure 1 (A) Group setting display
b) Paired Settings
• Turn off the remote controller: Press the remote controller’s ON/OFF button to turn it off (the indicator light will go off).
• Put in indoor unit address display mode: Press the FILTER and k buttons on the remote controller simultaneously and hold for 2 seconds.
The above steps are the same as a) Group settings.
• Changing to the linked operation unit address display state: The display shown in Figure 4 will appear when the button on the remote controller is pressed.
• Displaying the address of the Lossnay unit and linked indoor unit: In this situation, the indoor unit number will be the lowest address of the group. The Lossnay unit will not operate if this setting is
incorrect.
If the temperature adjustment buttons are pressed, the address may be changed to the indoor units that are
to be linked.
If the time setting buttons are pressed, the address of the linked units may be changed to the address where
it is desired to enter the Lossnay .
• Linking the Lossnay and the indoor unit: The display shown in Figure 5 will appear when the TEST RUN button is pressed. The indoor unit whose address is displayed and the Lossnay unit with a linked address will operate in a linked manner.
If it is desired to display the address of the Lossnay in the indoor unit address, display the indoor
unit address in the linked unit address, and the above content will also be recorded.
Apart from the indoor unit with the lowest address in the group, display and enter the addresses of the other indoor unit
that are to be linked with the Lossnay unit.
• Returning to the normal mode after completing entry: Press the FILTER and k buttons on the remote controller simultaneously and hold for 2 seconds to return to the normal mode.
Figure 2 Normal completion of entry
Figure 3 Entry error signal
Flashing “88” indicates entry errorType of unit is displayed
a
Figure 4 (B) Making paired settings
Figure 5 Completing normal entry
33
(2) Address check: Refer to section (1) regarding address entry.
"88" will appear in the room temperature display location.
"--" will appear in the room temperature display location.
a) In making group settings:
• Turn off the remote controller: Press the remote controller's ON/OFF button to stop operation (the indicator light will go off).
• Locate the indoor unit address display mode: Press the FILTER and k buttons on the remote controller simultaneously and hold for 2 seconds.
• Display indoor unit address: The entered indoor units address and type will be displayed each time the button is pressed.
When one entry is made, only 1 address will be displayed no matter how many times the w button is pressed.
• Returning to the normal mode after completing check: Simultaneously press the FILTER and k buttons on the remote controller and hold for 2 seconds to return to the normal mode.
b) In making paired settings:
• Turn off the remote controller: Press the remote controller's ON/OFF button to stop operation (the indicator light will go off).
• Put into indoor unit address display mode: Press the FILTER and k buttons on the remote controller simultaneously and hold for two seconds.
• Changing to the linked operation unit address display state: Press the a button on the remote control.
• Displaying the address of the indoor unit to be checked: Change the address to that of the indoor unit to be checked by press­ing the temperature adjustment buttons .
• Displaying the address of the linked Lossnay unit: Press the w button to display the addresses of the linked Lossnay and indoor unit in alternation.
• Displaying the addresses of other entered units: The addresses of the other entered units will be displayed in alternating blinking after resting the w button again.
• Returning to the normal mode after completing the check: Simultaneously press the FILTER and k buttons on the remote controller and hold for 2 seconds to return to the normal mode.
(3) Clearing an address: Refer to section (1) regarding the address entry and section (2) regarding checking addresses.
a) In making group settings:
• Turn off the remote controller: The procedure is same as a) in (2) Address check.
• Put into the indoor unit address display mode: The procedure is same as a) in (2) Address check.
• Displaying the indoor unit address to be cleared: The procedure is same as a) in (2) Address check.
• Clearing indoor unit address : ......Pressing the q button on the remote controller twice will clear the address entry of the
displayed indoor unit, resulting in the display shown in Figure 6. The display shown in Figure 7 will appear if an abnormality occurs and the entry is not cleared. Please repeat the clearing procedure.
• Returning to the normal mode after clearing an address: The procedure is same as a) in (2) Address check.
Figure 6 Display after address has been
cleared normally
Figure 7 Display when an abnormality
has occurred during clearing
b) In making paired settings:
• Turn off the remote controller: The procedure is same as b) in (2) Address check.
• Put into the indoor unit address display mode: The procedure is same as b) in (2) Address check.
• Put into the linked unit address display mode: The procedure is same as b) in (2) Address check.
• Display the address of the Lossnay unit or the indoor unit to be cleared.
• Deleting the address of a linked indoor unit: Pressing the q button on the remote controller twice will clear the address entry of the displayed indoor unit, resulting in the display shown in Figure 8.
• Returning to the normal mode after clearing an address: The procedure is same as b) in (2) Address check.
Figure 8 Display after address has been cleared normally
"--" will appear in the unit type display location when an address has
(alternating display)
been cleared normally. "88" will appear in the unit type display location when an abnormality
has occurred during clearing.
34
9-1-3. Countermeasures for Error During Test Run
Check code
1102
1302 1500 1501 1505
2502
2500
2503
4115 4220 4230 4250
5101
5102 5103
5105 5106 5110 5201
6600 6602 6603 6606
6607 6608
6831
6832 6833 6834 7100
7101 7102 7105 7111
Piping temperature sensor trouble (TH3) Outdoor temperature sensor trouble (TH7) Heatsink temperature sensor trouble (TH8) Pressure sensor trouble (63HS) Current sensor trouble Duplicated unit address setting Transmission error
(Transmission processor hardware error)
Transmission error (Transmission route BUSY) Transmission and reception error (Communication trouble with transmission processor)
Transmission and reception error (No ACK error) Transmission and reception error
(No responsive frame error) MA communication receive signal error (no receive signal)
MA communication send signal error (starting bit derection error)
MA communication send error (H/W error) MA communication receive error (Synchronous recovery error) Total capacity error
Capacity code error Connecting unit number error
Address set error Remote controller sensor trouble
Check delay code 1202
Check delay code 1402 Check delay code 1600 Check delay code 1601
Check delay code 4165 Check delay code 4320 Check delay code 4330 Check delay code 4350
Check delay code 1202
Check delay code 1211
Check delay code 1205 Check delay code 1221 Check delay code 1214 Check delay code 1402
Only M-NET Remote controller is detected. Only M-NET Remote controller is detected.
Only M-NET Remote controller is detected. Only M-NET Remote controller is detected. Only M-NET Remote controller is detected. w Only M-NET Remote controller is detected. w
Only MA Remote controller is detected.
Only MA Remote controller is detected. Only MA Remote controller is detected. Only MA Remote controller is detected.
0403
Serial transmission trouble Discharge temperature trouble
Low Pressure trouble High pressure trouble Excessive refrigerant replenishment Insufficient refrigerant trouble Vacuum operation protection Water leakage Drain pump trouble Drain sensor trouble (THd) Overcurrent trouble (Overload, compressor lock) Power synchronization signal trouble Inverter trouble Overheat protection of radiator panel Power module trouble or Overcurrent trouble Fan controller trouble (Outdoor) Air inlet sensor trouble (TH21) or Discharge temperature sensor trouble (TH4) Liquid pipe temp.sensor trouble (TH22) or Low pressure saturated temp.sensor trouble (TH6) Gas pipe temperature sensor trouble (TH23)
Outdoor unit Multi controller board ~ Power board communication trouble
1300
Check delay code 1400
4100
Check delay code 4350
4400
Check delay code 4500
5300
Check delay code 4310
Trouble
Remarks
Detected unit
Indoor
Outdoor
Remote controller
12345678
[Example] When the compressor and SV1 are turned during cooling operation.
Bit
Indication
1
Compressor operated
2
52C
3
21S4
4
SV15(SV2)
6
7
—8Always lit
Self-diagnosis function The indoor and outdoor units can be diagnosed automatically using the self-diagnosis switch (SW1) and LED1, LED2 (LED indication) found on the multi-controller of the outdoor unit. LED indication : Set all contacts of SW1 to OFF.
During normal operation
The LED indicates the drive state of the controller in the outdoor unit.
• If a problem occurs during test run, a code number will appear in the temperature display area on the remote controller (or LED on the outdoor unit), and the air conditioning system will automatically cease operating.
Determine the nature of the abnormality and apply corrective measures.
NOTE )
When the outdoor unit detects No ACK error/ No responsive frame error, an object indoor unit is treated as a stop, and not assumed to be abnormal.
35
Display
Abnormal point and detecting method
Causes
Check points
1102
1300
1302
1500
High discharging temperature
Abnormal if discharge temperature thermistor (TH4) exceeds 125: or 110: continuously for 5 minutes. Abnormal if pressure detected by high pressure sensor and converted to saturation temperature exceeds 40: during defrosting and discharge temperature thermistor (TH4) exceeds 110:.
Low pressure (63L worked)
Abnormal if 63L is worked (under- 0.03MPa)
during compressor operation.
63L: Low-pressure switch
(1) High pressure (High-pressure switch
63H worked)
Abnormal if high-pressure switch 63H is
worked
( w ) during compressor operation. w 4.15 MPa
63H: High-pressure switch
(2) High pressure
(High - pressure sensor 63HS detect) Abnormal if high-pressure sensor detects
4.31MPa or more (or over 4.15MPa for 3 minutes) during the compressor operation.
Too low superheat due to low discharge
temperature
Abnormal if discharge super heat is
continuously detected less than or equal to
-15:
even though linear expansion valve has minimum open pulse after compressor starts operating for 10 minutes.
1 Over-heated compressor operation is caused by shortage of refrigerant
2 Defective operation of stop valve 3 Defective thermistor 4 Defective outdoor controller board 5 Defective action of linear expansion
valve
1 Stop valve of outdoor unit is closed during operation. 2 Disconnection or loose connection of connector (63L) on outdoor controller board 3
Disconnection or loose connection of 63L
4 Defective outdoor controller board 5 Leakage or shortage of refrigerant 6 Malfunction of linear expansion valve 1 Short cycle of indoor unit 2 Clogged filter of indoor unit 3 Decreased airflow caused by dirt of
indoor fan
4 Dirt of indoor heat exchanger 5 Locked indoor fan motor 6 Malfunction of indoor fan motor 7 Defective operation of stop valve
(Not full open)
8 Clogged or broken pipe 9 Locked outdoor fan motor
0 Malfunction of outdoor fan motor 1 Short cycle of outdoor unit 2 Dirt of outdoor heat exchanger 3 Decreased airflow caused by defective
inspection of outside temperature thermistor (It detects lower temperature than actual temperature.) 4 Disconnection or contact failure of connector (63H) on outdoor controller board 5 Disconnection or contact failure of 63H connection
6 Defective outdoor controller board 7 Defective action of linear expansion
valve
8 Malfunction of fan driving circuit 9 Solenoid valve (SV1) performance
failure (High-pressure cannot be controlled by SV1) )
High-pressure sensor defective ! High-pressure sensor input circuit defective in multi controller board.
1 Disconnection or loose connection of discharge temperature thermistor. (TH4) 2
Defective holder of discharge temperature thermistor.
1 Check intake super heat.
Check leakage of refrigerant. Charge additional refrigerant.
2 Check if stop valve is full open. 34 Turn off and check if 5101 is
displayed when the power is put again. When 5101 is displayed, refer to “Check points” for 5101.
5 Check linear expansion valve. 1 Check stop valve.
2~4
Check the connector (63L) on outdoor
controller board.
5 Correct to proper amount of refrigerant. 6 Check linear expansion valve. 1~6 Check indoor unit and repair
defectives.
7 Check if stop valve is full open. 8 Check piping and repair defectives.
9~2 Check outdoor unit and repair
defectives.
3 Check the inspected temperature of outside temperature thermistor on LED display.
4~6
Check the connector (63H) on outdoor
controller board.
7 Check linear expansion valve. 8 Replace outdoor controller board.
9 Check the solenoid valve performance.
)
Check the high-pressure sensor.
!
Check the high-pressure sensor.
12 Check the installation conditions of discharge temperature thermistor (TH4).
36
Display
Abnormal point and detecting method
Causes
Check points
Refrigerant shortage
When the conditions of below detecting mode 1 or 2 are satisfied during the compressor operation. <Detecting mode 1> When the below conditions are satisfied completely.
1. Compressor is operating in HEAT mode.
2. Discharge super heat is 80; or more.
3. Difference of outer temperature thermistor (TH7) and outdoor piping temp. thermistor (TH3) applies to the formula of (TH7-TH3)<5;.
4. High-pressure sensor is below about
2.04MPa. <Detecting mode 2> When the below conditions are satisfied completely.
1. Compressor is operating.
2. When cooling, discharge super heat is 80; or more. When heating, discharge super heat is 90; or more. High pressure sensor is below about 2.32MPa.
1 Gas leakage, Gas shortage 2 When heating operation, scant
refrigerant operation (When heating, air flow or thermo OFF are mixed­operation, it cause a refrigerant
shortage operation.) 3 Ball valve performance failure (not full opened.) 4 Error detection of discharge super heat
1) High-pressure sensor defective
2) Discharge temperature thermistor
defective
3) Thermistor input circuit defective and high-pressure sensor defective in
multi controller board
5 Error detection of TH7/TH3
1) Thermistor defective
2) Thermistor input circuit defective in multi controller board
1 Check the refrigerant amount. 2 Check the operation condition and
refrigerant amount.
3 Check the ball valve is full opened. 4
1) Check the ball valve is full opened.
2) Check the resistance of discharge temperature thermistor.
3) According to “Outdoor unit functions”, set the SW2 and check the high- pressure sensor level.
According to “Outdoor unit functions”,
check the discharge temp. thermistor level. When the high-pressure sensor and discharge temp. thermistor are normal if the above mentioned detecting pressure level and temp. are big different from the actual pressure and
temp. replace the multi controller board.
5
1) Check the resistance of thermistor.
2) According to “Outdoor unit functions”, check the outdoor pipe temp. thermistor level.
3) According to “Outdoor unit functions”, check the outer temp. thermistor level.
1501
Water leakage
1. Suspensive abnormality when float switch detects to be in the water and drain pump turns on and off except during cooling or dry mode.
2. Abnormal when detecting that the drain pump turns on and off again within 1 hour after the detection of water leakage suspensive abnormality, and repeats the detection twice. <2500> is displayed.
3. The unit continues to detect abnormality while turned off.
4. To release water leakage suspensive abnormality
· When not detecting that the drain pump
turns off and on within 1 hour after detecting suspensive abnormality.
· When turning to cooling operation or dry
operation.
· Detected that [liquid pipe temperature –
room temperature][ -10deg[-18°F]
2500
(Float
switch
model)
1 Check the drain function.
2 Check moving part of float switch.
3 Check the value of resistance with the
float switch ON/OFF.
1 Defective drain
Clogged drain pump Clogged drain pipe Adverse flow of drain in other units
2 Defective moving part of float switch
Foreign matter on the moving part of float switch(ex. sludge etc.)
3 Defective float switch
Operation mode: When drain pump turns on as float switch detects to be in the water except during cooling/dry mode
6 min.6 min.
15 sec.
In the water Water leakage suspensive abnormality
In the water Water leakage abnormality
In the air In the water In the air
15 sec.
Within 1 hour Within 1 hour
15 sec. 15 sec.
15 sec.
ON OFF
Drain pump
Float switch
ON OFF
37
Display
2502
(Drain sensor model)
Abnormal point and detecting method
Drain pump (DP)
1 Let drain sensor self-heated, and if
temperature rises slightly, as suspensive abnormality operation stops and changes to protect mode of restarting in 3 minutes.
2 Drain pump is abnormal if the condition
above is detected during suspensive abnormality. <2502> is displayed.
3 Malfunction of drain pipe is constantly
detected during drain pump operation.
1 Malfunction of drain pump 2 Defective drain
Clogged drain pump Clogged drain pipe
3
Water drops on drain sensor
• Drops of drain trickles from lead wire.
• Clogged filter is causing wave of drain. 4 Defective indoor controller board
Causes
Check points
1 Check if drain-up machine works. 2 Check drain function.
3 Check the setting of lead wire of drain
sensor and check clogs of the filter. 4 Replace indoor controller board when
there is no problem in the above mentioned 1~3.
4 The unit enters to forced outdoor unit stop
when following conditions, a) and b), are satisfied (while the above mentioned detection is performed). a) The drain sensor detects to be
soaked in the water 10 times in a row.
b) Detected that
[liquid pipe temperature – room temperature][ -10deg[-18°F] for 30 minutes constantly.
When the drain sensor detects to be
NOT soaked in the water, the
()
record of a) and b) will becleared.)
w Drain pump abnormality (above 1~3) is
detected before it becomes an outdoor unit forced stop condition.
5 When indoor unit detects above 4 condition,
outdoor unit in same refrigerant sytem stops. Also, indoor unit except for Fan or OFF mode unit stop. <2502> is displayed on stopped unit.
6 Detection timing of forced outdoor unit stop
Constantly detected during unit operation and stop
7 Releasing of forced outdoor unit stop
Reset power supply of both abnormal indoor unit and its outdoor unit in same refrigerant system. Forced outdoor unit stop cannot be released by remote controller OFF.
NOTE ) Above-mentioned 1~3 and 4~7 are detected independently.
detection
5 Both of above mentioned 1~4 and the
indoor linear expansion valve full-closed failure (leakage) happens synchronistically.
(Note) Address/Attribute displayed on the remote controller shows the indoor unit which is cause of trouble.
Check whether the indoor linear expansion valve leaks or not.
38
Display
2502
(Float
switch
model)
Abnormal point and detecting method
Drain pump (DP)
1 Judge whether the sensor is in the water or
in the air by turning the float switch ON/OFF. In the water: Detected that the float switch is ON for 15 seconds. In the air:Detected that the float switch is OFF for 15 seconds.
2 When the float switch remains to be turned
ON for 3 minutes after detected to be in the water, the drain pump is judged to be abnormal and <2502> will be displayed.
*It takes 3 minutes and 15 seconds to detect
abnormality including the time to judge to be in the water.
3 The unit continue to detect abnormality
while turned off.
4 When the conditions below 1, 2 and forced
outdoor unit stop condition are met
1. Detected that [liquid pipe temperature – room temperature][ -10deg[-18°F] for 30 minutes constantly.
2. Float switch detects to be in the water for 15 minutes constantly.
*Before forced outdoor unit stop condition is met, the unit always detects 1-3 above.
5 The indoor unit detecting 4 above stops
due to detecting abnormality the outdoor unit in same refrigerant system (compressor is inhibited to operate). The unit which stops due to detecting abnormality displays <2502>.
6 Detection timing of forced outdoor unit stop
Constantly detected during unit operation and stop
7 Releasing of forced outdoor unit stop
Reset power supply of both abnormal indoor unit and its outdoor unit in same refrigerant system. Forced outdoor unit stop cannot be released by remote controller OFF.
NOTE ) Above-mentioned 1~3 and 4~7 are detected independently.
Causes
1 Malfunction of drain pump 2 Defective drain
Clogged drain pump Clogged drain pipe
3 Defective moving part of float switch
Foreign matter on the moving part of float switch(ex. sludge etc.)
4 Defective float switch 5 Defective indoor controller board
Defective driving circuit of drain pump Defective input circuit of float switch
6 Both of above mentioned 1~5 and the
indoor linear expansion valve full-closed failure (leakage) happens synchronistically.
(Note) Address/Attribute displayed on the remote controller shows the indoor unit which is cause of trouble.
Check points
1 Check if drain-up machine works. 2 Check drain function.
3 Check moving part of float switch.
4 Check the value of resistance with the
float switch ON/OFF.
5 Change the indoor controller board.
6 Check whether the indoor linear
expansion valve leaks or not.
Drain sensor (THd, DS)
2503
When the drain sensor detects short/open
while the operation.
4100
Compressor overcurrent interruption
(When compressor locked)
Abnormal if overcurrent of DC bus or compressor is detected within 30 seconds
after compressor starts operating.
Over current : 27.5A
1 Connector (CN31) contact failure (insertion failure)
2 Thermistor wiring disconnection or half disconnection
3 Thermistor defective 4 Indoor controller board (detecting circuit)
failure
1 Stop valve is closed. 2 Decrease of power supply voltage 3
Looseness, disconnection or converse of
compressor wiring connection
4 Defective compressor 5 Defective outdoor power board
39
1
Check whether the indoor controller board connector (CN31) is disconnected or not.
Check whether the thermistor wiring is
2
disconnected or not.
3
Check the resistance of thermistor.
4
If abnormality is not found in the method of the above-mentioned from 1 to 3, it is defective of the indoor controller board.
1 Open stop valve. 2 Check facility of power supply. 3 Correct the wiring (U·V·W phase) to
compressor.
4 Check compressor. 5 Replace outdoor power circuit board.
Display
4220
Abnormal point and detecting method
Overvoltage or voltage shortage
Abnormal if any of followings are detected
during compressor operation;
• Decrease of DC bus voltage to 310V
• Instantaneous decrease of DC bus voltage to 200V.
• Increase of DC bus voltage to 400V.
• Decrease of input current of outdoor unit to
0.1A only if operation frequency is more than or equal to 40Hz or compressor current is more than or equal to 6A.
1 Decrease of power supply voltage 2 Disconnection of compressor wiring 3 Defective 52C
4 Defective ACT module 5 Disconnection or loose connection of
CN5 on the outdoor power circuit board 6 Defective 52C drive circuit of outdoor power circuit board 7 Disconnection or loose connection of CN2 on the outdoor power circuit board 8 Defective ACT module drive circuit of outdoor controller circuit board 9
Disconnection or loose connection of CNAF
Causes
Check points
1 Check the facility of power supply. 2 Correct the wiring (U·V·W phase) to
compressor. (Outdoor power circuit board).
3 VHM:Replace 52C.
VHMA:Replace noise filter circuit board
4 Replace ACT module. 5 Check CN5 wiring on the outdoor power
6 Replace outdoor power circuit board. 7 Check CN2 wiring on the outdoor power 8 Replace outdoor power circuit board.
9 Check CNAF wiring.
0
(Including 52C).
circuit board.
circuit board.
The 4220 error history can be confirmed
with SW1 No.189.
21345678
on
Temperature of heatsink
4230
Abnormal if heatsink thermistor (TH8) detects
85:
4250
(1) Power module
Check abnormality by driving power module in
case over current is detected.
(2) Compressor overcurrent interruption
Abnormal if overcurrent DC bus or compressor is detected after compressor starts operating for 30 seconds.
Over current : 27.5A
1 The outdoor fan motor is locked. 2 Failure of outdoor fan motor 3 Air flow path is clogged. 4 Rise of ambient temperature
5 Defective thermistor 6 Defective input circuit of outdoor power
circuit board
7 Failure of outdoor fan drive circuit 1 Outdoor stop valve is closed.
2 Decrease of power supply voltage 3 Looseness, disconnection or converse
of compressor wiring connection
4 Defective compressor 5 Defective outdoor power circuit board
1 Stop valve of outdoor unit is closed. 2 Decrease of power supply voltage 3 Looseness, disconnection or converse
of compressor wiring connection
4 Defective fan of indoor/outdoor units 5 Short cycle of indoor/outdoor units 6 Defective input circuit of outdoor
controller board
12 Check outdoor fan. 3 Check air flow path for cooling.
4 Check if there is something which
causes temperature rise around outdoor unit.
(Upper limit of ambient temperature is 46:.) Turn off power, and on again to check if 4230 is displayed within 30 minutes. 5 Check thermistor <TH8> temperature by micro computer.
6 Replace outdoor power circuit board. 7 Replace outdoor controller circuit board. 1 Open stop valve.
2 Check facility of power supply. 3 Correct the wiring (U·V·W phase) to
compressor. (Outdoor power circuit board).
4 Check compressor. 5 Replace outdoor power circuit board.
1 Open stop valve. 2 Check facility of power supply. 3 Correct the wiring (U·V·W phase) to
compressor. (Outdoor power circuit board).
4 Check indoor/outdoor fan. 5 Solve short cycle. 6 Replace outdoor controller circuit board.
Outdoor fan motor
4400
The outdoor fan motor is considered to be abnormal if the rotational frequency of fan motor is abnormal when detected during operation. Fan motor rotational frequency is abnormal if;
• 100 rpm or below detected continuously for 15 seconds at 20: or more outside air temperature
• 50 rpm or below or 1500 rpm or more detected continuously for 1 minute.
7 Defective compressor
1
Failure in the operation of the DC fan motor
2
Failure in the outdoor circuit controller board
40
7 Check compressor.
W Before the replacement of the outdoor controller circuit board, disconnect the wiring to compressor from the outdoor
power circuit board and check the output
voltage among phases, U, V, W, during
test run (SW7-1 ON). No defect on board if voltage among phases (U-V, V-W and W-U) is same. Make sure to perform the voltage check with same performing frequency.
1 Check or replace the DC fan motor.
2 Check the voltage of the outdoor circuit
controller board during operation.
3 Replace the outdoor circuit controller board. (when the failure is still indicated
even after performing the check points 1
above.)
Display
5101
Abnormal point and detecting method
Room temperature thermistor (TH21)
When controller detects short (high temp.)/open (low temp.) in thermistor during the operation, the operation stops and the operation changes to protect mode of restarting in 3 minutes. If the thermistor does not recover in 3 minutes, the operation stops due to detecting abnormality. In this time, <5101> is displayed. Then, if the thermistor recover in 3 minutes, it operates normally.
Short: Detected 90; or more Open: Detected –40; or less
Discharge temperature thermistor (TH4)
Causes
1 Connector (CN20) contact failure Check whether the connector
2 Thermistor wiring disconnection or
half disconnection
3 Thermistor failure Check the resistance of thermistor.
4 Detecting circuit failure in the
indoor controller board
1
(CN20) in the indoor controller board is connected or not.
2
Check whether the thermistor wiring is disconnected or not.
3
0;···15k' 10;···9.6k' 20;···6.3k' 30;···4.3k' 40;···3.0k'
When there is no problem in above
4
mentioned 123, replace the indoor controller board.
Check points
1
When controller detects short/open in thermistor during the operation, the outdoor unit stops once and restarts operation in 3 minutes. When the detected temperature is normal at just before of restarting, the outdoor unit restarts.
2
When controller detects short/open in thermistor at just before of restarting, the unit stops due to detecting abnormality. In this time, <5101> is displayed.
For 10 minutes after starting compressor,
3
for defrosting or for 3 minutes after recover of defrosting, above-mentioned short/open are not detected.
Short: 216;or more (1k') Open: 0; or less (700k')
Note) When outdoor temperature thermistor (TH7) is 5; or less on cooling, open detecting is not determined as abnormality.
1 Connector (TH4) contact failure Check whether the connector (TH4)
2 Thermistor wiring disconnection or
half disconnection
3 Thermistor failure Check the resistance of thermistor.
4 Multi controller board input circuit
failure
1
in the multi controller board is connected or not.
2
Check whether the thermistor wiring is disconnected or not.
3
When the resistance is not below value, replace the thermistor. 0;··· about 700k' 10;··· about 410k' 20;··· about 250k' 30;··· about 160k' 40;··· about 104k'
Set the SW1 to
4
When the temperature in multi controller board is not an actual temperature, replace the multi controller board.
1.3: Open
219.4: Short
21345678
on
41
Display
5102
Abnormal point and detecting method
Liquid pipe temperature thermistor (TH22)
When the thermistor detects short/open during the operation, the operation stops and the operation changes to protect mode of restarting in 3 minutes. If the thermistor does not recover in 3 minutes, the operation stops due to detecting abnormality. In this time, <5102> is displayed. Then, if the thermistor recover
in 3 minutes, it operates normally. Short: Detected 90; or more Open: Detected -40; or less
Causes
1) Connector (CN21) contact failure Check whether the connector
2) Thermistor wiring disconnection or half disconnection
3) Thermistor failure
1
(CN21) in the indoor controller board is connected or not.
2
Check whether the thermistor wiring is disconnected or not.
3
Check the resistance of thermistor.
0;····15k' 10;···9.6k' 20;···6.3k' 30;···4.3k' 40;···3.0k'
Check points
Low pressure saturation temperature thermistor (TH6)
1
When controller detects short/open in thermistor during the operation, the outdoor unit stops once and restarts operation in 3 minutes. When the detected temperature is normal at just before of restarting, the outdoor unit restarts.
2
When controller detects short/open in thermistor at just before of restarting, the unit stops due to detecting abnormality. In this time, <5102> is displayed.
For 10 minutes after starting compressor in
3
heating mode, above-mentioned short/open are not detected.
Short: 90; or more Open: -40; or less
4) Detecting circuit failure in the indoor controller board
1) Connector (TH6) contact failure Check whether the connector (TH6)
2) Thermistor wiring disconnection or half disconnection
3) Thermistor failure Check the resistance of thermistor.
4) Multi controller board input circuit failure
When there is no problem in above
4
mentioned 123, replace the indoor controller board.
1
in the multi controller board is connected or not.
2
Check whether the thermistor wiring is disconnected or not.
3
0;····15k' 10;···9.6k' 20;···6.3k' 30;···4.3k' 40;···3.0k'
21345678
4
Set the SW1 to When the temperature in multi
controller board is not an actual temperature, replace the multi controller board.
-42.5: Open
91.9: Short
on
42
Display
5103 Gas pipe temperature thermistor (TH23)
Abnormal point and detecting method
Causes
Check points
5105
When the thermistor detects short/open after 3 minutes-continuous thermo ON during cooling or dry operation, the operation stops and the operation changes to protect mode of restarting in 3 minutes. If the thermistor does not recover in 3 minutes, the operation stops due to detecting abnormality. In this time, <5103> is displayed. Then, if the thermistor recover in 3 minutes, it operates normally.
Short: Detected 90; or more
Open: Detected -40; or less
Pipe temperature / judging defrost thermistor (TH3)
1
When controller detects short/open in thermistor during the operation, the outdoor unit stops once and restarts operation in 3 minutes. When the detected temperature is normal at just before of restarting, the outdoor unit restarts.
2
When controller detects short/open in thermistor at just before of restarting, the unit stops due to detecting abnormality. In this time, <5105> is displayed.
3
For 10 minutes after starting compressor, for defrosting or for 3 minutes after recover of defrosting, above-mentioned short/open are not detected.
Short: 88; or more (0.4k')
Open: -39; or less (115k')
1) Connector (CN29) contact failure Check whether the connector (CN29)
2) Thermistor wiring disconnection or half disconnection
3) Thermistor failure Check the resistance of thermistor.
4) Detecting circuit failure in the indoor controller board
1) Connector (TH3) contact failure Check whether the connector (TH3)
2) Thermistor wiring disconnection or half disconnection
3) Thermistor failure Check the resistance of thermistor.
1
in the indoor controller board is connected or not.
2
Check whether the thermistor wiring is disconnected or not.
3
0;····15k' 10;···9.6k' 20;···6.3k' 30;···4.3k' 40;···3.0k'
4
When there is no problem in above mentioned 123, replace the indoor controller board.
1
in the multi controller board is connected or not.
2
Check whether the thermistor wiring is disconnected or not.
3
When the resistance is not below value, replace the thermistor.
0;····15k'
10;···9.6k' 20;···6.3k' 30;···4.3k' 40;···3.0k'
4) Multi controller board input circuit failure
43
21345678
4
Set the SW1 to
When the temperature in multi controller board is not an actual temperature, replace the multi controller board.
-42.5: Open
91.9: Short
on
Display
5106
Abnormal point and detecting method
Outdoor temperature thermistor (TH7)
1
When controller detects short/open in thermistor during the operation, the outdoor unit stops once and restarts operation in 3 minutes. When the detected temperature is normal at just before of restarting, the outdoor unit restarts.
2
When controller detects short/open in thermistor at just before of restarting, the unit stops due to detecting abnormality. In this time, <5106> is displayed.
3
For 10 minutes after starting compressor, for defrosting or for 3 minutes after recover of defrosting, above-mentioned short/open are not detected.
Short: 90; or more Open: -40; or less
5110 Heatsink temperature thermistor (TH8)
(internal thermistor of power module)
Causes
1) Connector (TH7) contact failure Check whether the connector (TH7)
1
Check points
in the multi controller board is connected or not.
2) Thermistor wiring disconnection or half disconnection
3) Thermistor failure Check the resistance of thermistor.
2
Check whether the thermistor wiring is disconnected or not.
3
When the resistance is not below value, replace the thermistor.
0;····15k' 10;···9.6k' 20;···6.3k' 30;···4.3k' 40;···3.0k'
21345678
4) Multi controller board input circuit failure
4
Set the SW1 to When the temperature in multi
on
controller board is not an actual temperature, replace the multi controller board.
-42.5: Open
91.9: Short
1
1) Connector (TH8) contact failure
Check whether the connector (TH8) in the power circuit board.
When controller detects short/open in
1
thermistor during the operation, the outdoor unit stops once and restarts operation in 3 minutes. When the detected temperature is normal at just before of restarting, the outdoor unit restarts.
2
When controller detects short/open in thermistor at just before of restarting, the unit stops due to detecting abnormality. In this time, <5110> is displayed.
3
For 10 minutes after starting compressor, for defrosting or for 3 minutes after recover of defrosting, above-mentioned short/open are not detected.
Short:102; or more Open: -27; or less
2) Thermistor wiring disconnection or half disconnection
3) Thermistor failure
4) Power board input circuit failure
2
Check whether the thermistor wiring is disconnected or not.
Check the resistance of thermistor.
3
When the resistance is not below value, replace the thermistor.
0; ·····180k' 10; ·····105k' 20; ·······63k'
30; ·······39k' 40; ·······25k'
21345678
Set the SW1 to
4
on
When the temperature in multi controller board is not an actual temperature, replace the power board.
-81.0: Open
999.9: Short
44
Display
5201
Abnormal point and detecting method
Pressure sensor (63HS)
1
When detected pressure in high-pressure sensor is 1 MPa or less during the operation, the compressor stops and restarts operation in 3 minutes.
2
When the detected pressure is 1 MPa or less at just before of restarting, the compressor stops due to detecting abnormality. In this time, <5201> is displayed.
3
For 3 minutes after starting compressor, for defrosting, or for 3 minutes after recover of defrosting, abnormality is not detected as abnormality.
Causes
1) High-pressure sensor failure Check the high-pressure sensor.
2) Internal pressure decreases by gas leakage
3) Connector contact failure or disconnection
1
Check the internal pressure.
2
Check the high-pressure sensor.
3
Check points
Current sensor error
5300
Abnormal if current sensor detects –1.5A to
1.5A during compressor operation. (This error is ignored in case of SW7-1 ON.)
6600 Duplex address error
Detected error when transmission of unit with the same address is confirmed.
Note) Address/Attribute displayed on the remote controller shows the controller detecting abnormality.
6602 Transmission processor H/W error
'' 1 '' is shown on the transmission line though the transmission processor transmitted '' 0''.
Note) Address/Attribute displayed on the remote controller shows the controller detecting abnormality.
4) Multi controller board input circuit failure
1) Disconnection of compressor wiring
2) Defective circuit of current sensor on outdoor power circuit board
1) There are 2 units or more with the same address among the outdoor unit or indoor unit or lossnay controller, remote controller.
2) When noise has occurred in the transmission signal, and the signal has changed.
1) When the wiring for either of the indoor unit, the outdoor unit or lossnay transmission line is constructed or polarity is changed with the power supply turned on, the transmission waves change in case that the transmission data collides mutually. It causes to detect error.
2) Transmission processor circuit failure
3) When the transmission data has changed by the noise.
Check the high-pressure sensor.
4
1 Correct the wiring (U·V·W phase) to
compressor. (Outdoor power circuit board). 2 Replace outdoor power circuit board.
Look for the unit, which is source of
1
abnormality with the same address. When the same address is found, correct the address and turn off power supply of outdoor unit, indoor unit, and lossnay for 2 minutes or more as the same time. Then, turn on power supply.
Check the transmitted wave and the
2
noise on the transmission line.
1
When the transmission line is constructed with the current flowed, turn off power supply of outdoor unit, indoor unit and lossnay for 2 minutes or more as the same time. Then, turn on power supply.
2
Check the transmitted wave and the noise on the transmission line.
45
Display
6603 Transmission bus busy error
Abnormal point and detecting method
1
Over error by collision 1) The transmission processor cannot
Abnormality when the state, which cannot be transmitted by collision of transmission, is consecutive for 8 to 10 minutes.
Causes
be transmitted since a short cycle voltage of the noise etc. mixes on the transmission line consecutively.
Check points
1
Check whether the transmission line of the indoor unit, fresh master, lossnay and remote controller is connected to the outdoor unit terminal board (TB7) for centralized controller or not.
6606
2
The state that data cannot to be output to the transmission line by noise for 8 to 10 minutes consecutively.
Note) Address/Attribute displayed on the remote controller shows the controller detecting abnormality.
Signal communication error with transmission processor
Signal communication error between unit processor and transmission processor
Note) Address/Attribute displayed on the remote controller shows the controller detecting abnormality.
2) The transmission volume increases and cannot be transmitted since the wiring method is mistaken and the routing technique to the terminal board (TB3) for the transmission line of the outdoor unit and the terminal board (TB7) for centralized control cannot be transmitted.
3) The share becomes high since the data exists together to other transmitted data by a defective repeater (function which connects and intercepts the transmission of controlling system and centralized control system), and it causes abnormal detection.
1) Tha data of the unit/transmission processor was not normally transmitted due to accidental disturbance such as noise and lightening surge.
2) The address transmission from the unit processor was not normally transmitted by the hardware of transmission processor defective.
2
Check whether the transmission line with the other refrigerant system of the indoor unit and lossnay is connected to the outdoor unit terminal board (TB3) for transmission or not.
3
Check whether the outdoor unit
terminal board for transmission line
(TB3) and for centralized controller
(TB7) are connected or not.
4
Check the transmitted wave and the
noise on the transmission line.
Turn off power supply of outdoor unit, indoor unit, and lossnay for 2minutes or more at the same time. Then, turn on power supply. It normally recovers from the malfunction that happens by chance. When same abnormality occurs again, it is defective of the controller.
46
From the preceding page.
Display
6607
Abnormal point and detecting method
No ACK (Acknowledgement)
Abnormality which controller of the
1
sending side detects when there is no answer (ACK) from other side though data was transmitted once. It is detected 6 times every 30 seconds continuously.
Note) Address/Attribute displayed on the remote controller shows the controller, which did not send back replay (ACK).
Causes
Factor that not related to origin
1) Since the address switch was changed with the passed current, the
unit in the last address does not exist.
2)
Decline of transmission voltage and signal by transmission cable tolerance over
· The furthest point···200m
· Remote controller cable···(12m) (Refer to 8-3.)
3)
Decline of transmission cable voltage
and signal by unmatched kind of cable.
· Shield cable-CVVS,CPEVS Cable diameter···1.25 e or more
4) Decline of transmission cable
voltage and signal by a number of
over-connected units.
5) Mis-operation of origin controller, which happens accidentally
6) Origin controller defective
Check points
1
Turn off power supply of outdoor unit, indoor unit fresh master and lossnay for 2 minutes or more at the same time. Then, turn on power supply. It recovers normally at the malfunction that happens accidentally.
2
Check the address switch in the address, which occurs abnormality.
3
Check whether the transmission cable is connected / loosen or not at origin. (Terminal board or connector)
4
Check whether the transmission cable tolerance is over or not.
Check whether the kind of
5
transmission cable is mistaken or not. When there is any trouble from above
1-5, turn off power supply of outdoor unit, indoor unit and lossnay for 2 minutes or more at the same time. Then, turn on power supply.
1) When the cause of displayed address and attribute is on the outdoor unit side.
(The indoor unit detects when there is no reply (ACK) on transmitting from the indoor unit to the outdoor unit.)
2) When the cause of displayed address and attribute is on the indoor unit side.
1) Contact failure of outdoor unit or indoor unit transmission cable.
2) Indoor unit transmission connector (CN2M) disconnection.
3) Sending/receiving signal circuit failure in the indoor/outdoor unit.
1) When operating with multi refrigerant system indoor units, the remote controller transmits the signal to the indoor unit after the other refrigerant system outdoor unit is turned off or turned on again in 2 minutes, and detects abnormality.
2) Contact failure of remote controller or indoor unit transmission cable
When there is not any trouble in single refrigerant system (1outdoor unit) from above1-5, controller is defective in displayed address and attribute. When there is not any trouble in different refrigerant system (2outdoor unit or more) from above1-5, determine it after 6.
6
When the address, which should not exist, is an origin, since there is the indoor unit which memorizes the address data, cancel the unnecessary address data by the manual setting function of remote controller. However, they are limited to the system, which sets the group between different refrigerant systems, or which fresh master /lossnay are connected.
When there is not any trouble from above 1-6, replace the displayed address/attribute controller board.
In this time, when the error does not recover to normal, the outdoor unit multi controller board (repeater circuit) defective is expected.
Check the recovery by replacing the multi controller board one by one.
(The remote controller detects when there is no reply (ACK) on transmitting from the remote controller to the indoor unit.)
3) Indoor unit transmission connector (CN2M) disconnection
4) Sending/receiving signal circuit failure in the indoor unit or remote controller
Continued to the next page.
47
Display
Abnormal point and detecting method
Causes
Check points
6607
3) When the cause of displayed address and attribute is on the remote controller side
(The indoor unit detects when there is no reply (ACK) on transmitting from the indoor unit to the remote controller unit.)
4) When the cause of displayed address and attribute is on the fresh master side
(The indoor unit detects when there is no reply (ACK) on transmitting from the indoor unit to the fresh master.)
1) When operating with multi refrigerant system indoor units, the indoor units transmits the signal to the remote controller after the other refrigerant system outdoor unit is turned off or turned on again in 2 minutes, and detects abnormality.
2) Contact failure of remote controller or indoor unit transmission cable.
3) Indoor unit transmission connector (CN2M) disconnection.
4) Sending/receiving signal circuit failure in the indoor unit or remote controller.
1) When synchronized operation with other refrigerant system fresh master,
the indoor units transmit the signal to
the fresh master after the fresh master and same refrigerant system outdoor unit is turned off or turned on again in 2 minutes, and detects abnormality.
5) When the cause of displayed address and attribute is on the lossnay side
(The indoor unit detects when there is no
reply (ACK) on transmitting from the indoor
unit to the lossnay.)
2) Contact failure of fresh master or indoor unit transmission cable
3) Indoor unit or fresh master transmission connector (CN2M) disconnection.
4) Sending/receiving signal circuit failure in the indoor unit or fresh master.
1) When the lossnay power supply is
Off, the indoor unit detects abnormality at signal transmitting to the lossnay.
Continued to the next page.
48
From the previous page.
Display
6607
Abnormal point and detecting method
Causes
2) When synchronized operation with lossnay in o the the same are turned minutes, and
3) Contact failure of lossnay or indoor
unit transmission cable.
4) Indoor unit transmission connector
(CN2M) disconnection.
5) Sending/receiving signal circuit
failure in the indoor unit or lossnay.
ther refrigerant system,
indoor units transmit the signal to
lossnay after the lossnay and
refrigerant system outdoor unit
off or turned on again in 2
detects abnormality.
Check points
6608
6) When the controller of displayed address and attribute is not recognized
No response Though there was a reply (ACK) of having received signal from the other side, it is the abnormality when the response command does not return. The sending side detects the abnormality continuously 6 times every 30 seconds. Note) Address/Attribute displayed on the remote controller shows the controller, which did not response.
1) Since the address switch was
changed with the current passed, the unit in the last address does not exist.
2) Since the fresh master/ lossnay address are changed after
synchronized setting of fresh master/ lossnay by the remote controller, abnormality is detected at transmitting from the indoor unit.
1) Transmission repeats the failure by the noise etc.
2) Decline of transmission voltage and signal by transmission cable tolerance
over.
· The furthest point···200m
· Remote controller cable···(12m) (Refer to 8-3.)
3) Decline of transmission line voltage
and signal by unmatched kind of cable.
· Shield wire-CVVS,CPEVS
wire diameter···1.25eor more
Check the transmission wave and
1
noise on the transmission cable.
Turn off power supply of outdoor unit,
2
indoor unit and lossnay for 2 minutes or more at the same time. Then, turn on power supply again. It recovers normally at the malfunction that happens by chance. When same abnormality occurs again, it is defective of displayed address and attribute.
4) Mis-operation of origin controller, which happens by chance.
49
Display
6831 6834
6832 6833
7100
Abnormal point and detecting method
Signal reception(Remote controller)
Following symptoms are regarded as abnormality.
1) When the remote controller cannot receive the signal from indoor controller normally even once for 3 minutes
2) When the remote controller cannot receive the signal even once for 2 minutes
Signal transmission(Remote controller)
Following symptoms are regarded as abnormality.
1) When sub-remote controller cannot
transmit the signal to the transmission path for 6 minutes
2) When the remote controller cannot
finish transmitting the signal for 30 times on end
When connected total models of the indoor units exceed the specified level (130% of the outdoor unit models), error code <7100> is displayed.
Causes
Defect of the transmission and reception
1
circuit of the remote controller. Defect of the transmission and
2
reception circuit of the indoor controller board
Noise occurs on the transmission cable
3
of the remote controller All remote controllers are set as
4
sub-remote controller.
Defect of the transmission and
1
reception circuit of the remote controller Noise occurs on the transmission cable
2
of the remote controller There are 2 main remote controllers.
3
1) Connecting total models of the indoor unit exceed the specified level.
· PUMY-P100 ( ~ code 26)
· PUMY-P125 ( ~ code 33)
· PUMY-P140 ( ~ code 38)
Check points
1~3
Perform a check of the remote controller. According to the results, perform the following process.
• When "RC OK" is displayed The remote controller is normal. Turn off the power supply and turn it
on again. If "HO" is displayed for 4 minutes or more, replace the indoor controller board.
• When "RC NG" is displayed Replace the remote controller.
• When "RC 6832 or 6833" or "ERC 00-66" is displayed These displays may be due to noise, etc.
4 Set one remote controller to main
remote controller and the other to sub-remote controller.
1
Check the total models of connected indoor unit.
Check the model code registration
2
switch (indoor controller board SW2) of connected indoor unit.
2) There is a mistake in the registration of model name code of the outdoor unit.
Check the model code registration switch (outdoor multi controller board SW4) of the outdoor unit.
50
Display
Abnormal point and detecting method
7101 Capacity code error
When the connected indoor unit models cannot be connected, <7101> is displayed.
Causes
The indoor unit models is not possible to connect. [PUMY-P100/125/140VHM] The indoor unit of 20-140(code 4-28) is possible to connect. [PUMY-P100/125/140VHMA] The indoor unit of 15-40(Code 3-28) is possible to connect.
Check points
Check the model code registration
1
switch (indoor controller board SW2) in the connected indoor unit.
The outdoor unit SW1 operation can
2
check model code of the connected indoor units.
Code of indoor unit No.1
Code of indoor unit No.2
Code of indoor unit No.3
Code of indoor unit No.4
Code of indoor unit No.5
Code of indoor unit No.6
Code of indoor unit No.7
on
on
on
on
on
on
on
21345678
21345678
21345678
21345678
21345678
21345678
21345678
7102 Number of connecting unit over
When the number of connecting unit exceeds limitations, error code <7102> is displayed.
Even if the indoor unit is not connected, becomes <7102> is display.
Number of connecting unit exceeds limitations. It is assumed abnormality excluding the following cases;
1) The indoor unit can be totally connected up to 6(P100)/8(P125,
140) units.
2) Ventilation unit connecting is only 1 unit.
7105
Address setting error
Address setting of the outdoor unit is wrong.
Addresses wrong setting of the outdoor unit.
The outdoor unit is not set in 000 or in the range of 51-100.
7111 When an old type remote controller for
Remote controller sensor
In the case of M-NET remote controller, it is an abnormality when incapable
M-NET is used, the remote controller sensor is specified (SW1-1 is ON).
response returns from the M-NET remote controller during the operation.
21345678
Code of indoor unit No.8
on
Check whether the connecting unit exceeds a number of limitations or not.
Check the address setting of the outdoor unit. The address should be set in 000 or 51-100.
When the setting is out of the range, reset it, turn off power supply of the outdoor unit, indoor unit and lossnay for 2 minutes or more at the same time, and turn on power supply again.
Replace the remote controller to M-NET remote controller.
0403 Serial communication error
Abnormal if serial communication between outdoor multi board and outdoor power board is defective.
1 Breaking of wire or contact failure of connector CN2 2 Breaking of wire or contact failure of connector CN4 3 Defective communication circuit of outdoor power board 4 Defective communication circuit of outdoor multi board for power board
51
12 Check connection of each connector CN2, CN4.
3 Replace outdoor power board. 4 Replace outdoor multi board.
9-2. REMOTE CONTROLLER DIAGNOSIS
· MA remote controller is equipped with the diagnosis function
If the air conditioner cannot be operated from the remote controller, diagnose the remote controller as explained below.
1 First, check that the power-on indicator is lit.
If the correct voltage (DC12 V) is not supplied to the remote controller, the indicator will not light. If this occurs, check the remote controller's wiring and the indoor unit.
Power on indicator
2 Switch to the remote controller self-diagnosis mode.
Press the change as shown below.
CHECK
button for 5 seconds or more. The display content will
3 Remote controller self-diagnosis result
[When the remote controller is functioning correctly]
Press the
[When the remote controller malfunctions] (Error display 1) "NG" flashes. The remote controller's transmitting-receiv-
FILTER
button to start self-diagnosis.
ing circuit is defective.
Check for other possible causes, as there is no problem with the remote controller.
[Where the remote controller is not defective, but cannot be operated.] (Error display 2) [E3], [6833] or [6832] flashes.
There might be noise or interference on the transmission path, or the indoor unit or other remote controllers are defective. Check the transmission path and other controllers.
Transmission is not possible.
4 To cancel remote controller diagnosis
Press the approximately 30 seconds, the state in effect before the diagnosis will be restored.
CHECK
button for 5 seconds or more. Remote controller diagnosis will be cancelled, "PLEASE WAIT" and operation lamp will blink. After
The remote controller must be replaced with a new one.
(Error display 3)
The number of data errors is the difference between the number of bits sent from the remote controller and the number actually transmitted through the transmis­sion path. If such a problem is occurring, the transmitted data is affected by noise, etc. Check the transmission path.
"ERC" and the number of data errors are displayed. Data error has occurred.
When the number of data errors is "02": Transmission data from remote controller Transmission data on transmission path
52
Symptom or inspection code Cause Inspection method and solution
Though the content of operation is displayed on the remote controller, some indoor units do not operate.
• The power supply of the indoor unit is not on.
The address of the indoor units in same group or the remote controller
is not set correctly.
The group setting between outdoor units is not registered to the remote
controller.
• The fuse on the indoor unit controller board is blown.
• Check the part where the abnormality occurs.
1 The entire system 2 In the entire refrigerant system 3 In same group only 4 1 indoor unit only
<In case of the entire system or in the entire refrigerant system>
Check the self-diagnosis LED
of the outdoor unit.
• Check the items shown in the left that are related to the outdoor unit.
<In case of same group only or 1 indoor unit only>
• Check the items shown in the left that are related to the indoor unit.
Though the indoor unit operates, the display of the remote controller goes out soon.
• The power supply of the indoor unit is not on.
• The fuse on the indoor unit controller board is blown.
( ) is not displayed on the remote controller.
(M-NET remote controller
is not fed.)
• The power supply of the outdoor unit is not on.
• The connector of transmission outdoor power board is not connected.
The number of connected indoor unit in the refrigeration system is over
the limit or the number of connected remote controller is over the limit.
M-NET remote controller is connected to MA remote controller cable.
• The transmission line of the indoor/outdoor unit is shorted or down.
• M-NET remote controller cable is shorted or down.
• Transmission of outdoor power board failure.
"HO" keeps being displayed or it is displayed periodically. ("HO" is usually displayed about 3 minutes after the power supply of the outdoor unit is on.)
• The power supply for the feeding expansion unit for the transmission line is not on.
• The address of the outdoor unit remains "00".
The address of the indoor unit or the remote controller is not set correctly.
• MA remote controller is connected to the transmission line of the indoor/outdoor unit.
The remote controller does not operate though ( ) is displayed.
• The transmission line of the indoor/outdoor unit is connected to TB15.
• The transmission line of the indoor/outdoor unit is shorted, down or badly contacted.
9-3. REMOTE CONTROLLER TROUBLE
Symptom or inspection code Cause Inspection method and solution
Though the content of operation is displayed on the remote controller, some indoor units do not operate.
( ) is not displayed on the remote controller. (MA remote controller is not fed.)
"PLEASE WAIT" keeps being dis­played or it is displayed periodically. ("PLEASE WAIT" is usually dis­played about 3 minutes after the power supply of the outdoor unit is on.)
The
remote controller does not
operate though ( ) is displayed.
• The power supply of the indoor unit is not on.
• Wiring between indoor units in same group is not finished.
• The indoor unit and Slim model are connected to same group.
• The fuse on the indoor unit controller board is blown.
• Check the part where the abnormality occurs.
1 The entire system 2 In the entire refrigerant system 3 In same group only 4 1 indoor unit only
<In case of the entire system or in the entire refrigerant system>
Check the self-diagnosis LED
of the outdoor unit.
• Check the items shown in the left that are related to the outdoor unit.
<In case of same group only or
1 indoor unit only>
• Check the items shown in the left that are related to the indoor unit.
Though the indoor unit operates, the display of the remote controller goes out soon.
• The power supply of the indoor unit (Master) is not on.
• In case of connecting the system controller, the setting of the system controller does not correspond to that of MA remote controller.
• The fuse on the indoor unit (Master) controller board is blown. The remote controller is not fed until the power supply of both indoor unit
and outdoor unit is on and the start-up of both units is finished normally.
• The power supply of the indoor unit is not on.
• The power supply of the outdoor unit is not on.
• The number of connected remote controller is over the limit (Maximum: 2 units) or the number of connected indoor unit that is over the limit (Maximum: 16 units).
The address of the indoor unit is "00" and the address for the outdoor
unit is the one other than "00".
The transmission line of the indoor/outdoor unit is connected to TB15.
• MA remote controller is connected to the transmission line of the indoor/outdoor unit .
• The remote controller cable is shorted or down.
• The power supply cable or the transmission line is shorted or down.
• The fuse on the indoor unit controller board is blown.
• The power supply of the outdoor unit is not on.
• The power supply of the feeding expansion unit for the transmission line is not on.
• The setting of MA remote controller is not main remote controller, but sub-remote controller.
• MA remote controller is connected to the transmission line of the indoor/outdoor unit
.
• The power supply of the indoor unit (Master) is not on.
• The transmission line of the indoor/outdoor unit is connected to TB15.
• The transmission line of the indoor/outdoor unit is shorted, down or badly contacted.
•The fuse on the indoor unit controller board is blown.
STAND BY DEFROST
(1) For M-NET remote controller systems
CENTRALLY CONTROLLED
CLOCK
CHECK
˚C
ERROR CODE
TEMP.
TIMER SET
ON OFF
1Hr.
NOT AVAILABLE
˚C
FILTER CHECK MODE TEST RUN FUNCTION
ON/OFF
CHECK TEST
“ ” indicator: Appears when current is carried.
FILTER
(M-NET Remote controller)
(2) For MA remote controller systems
53
9-4. THE FOLLOWING SYMPTOM DO NOT REPRESENT TROUBLE (EMERGENCY)
Symptom
Even the cooling (heating) operation selection button is pressed, the indoor unit cannot be operated. The auto vane runs freely.
Fan setting changes during heating.
Fan stops during heating operation. Fan does not stop while operation has been stopped. No setting of fan while start SW has been turned on.
Indoor unit remote controller shows “HO” or “PLEASE WAIT ” indicator for about 2 minutes when turning ON power supply. Drain pump does not stop while unit has been stopped. Drain pump does not stop while unit has been stopped.
Display of remote controller
"Cooling (Heating)" blinks
Normal display
Normal display
"Defrost "
Light out
STAND BY
“HO” blinks “PLEASE WAIT” blinks
Light out
CAUSE
The indoor unit can not cool (heat) if other indoor units are heating (cooling).
Because of the control operation of auto vane, it may change over to horizontal blow automatically from the downward blow in cooling in case the downward blow operation has been continued for 1 hour. At defrosting in heating, hot adjusting and thermostat OFF, it automatically changes over to horizontal blow. Ultra-low speed operation is commenced at thermostat OFF. Light air automatically change over to set value by time or piping temperature at thermostat ON. The fan is to stop during defrosting.
Fan is to run for 1 minute after stopping to exhaust residual heat (only in heating).
Ultra-low speed operation for 5 minutes after SW ON or until piping temperature becomes 35°C. There low speed operate for 2 minutes, and then set notch is commenced. (Hot adjust control) System is being driven. Operate remote controller again after “HO” or “PLEASE WAIT” disappears.
After a stop of cooling operation, unit continues to operate drain pump for 3 minutes and then stops it.
Unit continues to operate drain pump if drainage is generated, even during a stop.
54
9-5. INTERNAL SWITCH FUNCTION TABLE PUMY-P100VHM PUMY-P125VHM PUMY-P140VHM PUMY-P100VHMA PUMY-P125VHMA PUMY-P140VHMA
Switch
SWU1 1st digit
SWU2 2nd digit
Step
Rotary switch
Function
0
1
9
2
8
3
7
4
6
5
SWU2
(2nd digit)
SWU1
(1st digit)
Operation in Each Switch Setting
ON OFF When to Set
0
1
9
2
8
3
7
4
6
5
Before turning the power on
Remarks
<Initial Setting>
0
1
9
2
8
3
7
4
6
5
SWU2
(2nd digit)
0
1
9
2
8
3
7
4
6
5
SWU1
(1st digit)
SW1 Digital Display Switching
SW2 Function Switching
SW3 Trial operation
Outdoor unit
SW4 Model Switching
SW5 Function switching
1~8
ON
OFF
1
Selects operating system startup
1
Connection Information Clear Switch
2
Abnormal data clear switch input
3
Pump down
4 5
Auto change over from Remote controller
6
1
ON/ OFF from outdoor unit
Mode setting
2
MODELS
PUMY-P100
1~6
1
2
3 4
5
6
PUMY-P125
PUMY-P140
Pressure limitation value change
Change the indoor unit's LEV opening at start
Fixing the indoor units linear expansion valve opening Fix the operation frequency
Change the indoor unit's LEV opening at defrost
Switching the target sub cool.
OFF
OFF
OFF
ON
ON
ON
SW4
123456
123456
123456
234567 8
With centralized controller
Clear Clear abnormal data
Run adjustment mode. Enable
ON
Heating
Enable
Enable
Fix Normal Fix Normal Enable
Enable
Can be set either during operation or not.
Without centralized controller
Do not clear
Normal Normal
Disable
Before turning the power on
OFF to ON any time after the power is turned on.
During compressor running
Before turning the power on
——
OFF
Cooling
Normal
Normal
Normal
Normal
Any time after the power is turned on.
Before the power is turned on.
Can be set when off or during operation
OFF to ON during com­pressor running.
Can be set when off or during operation
<Initial Setting>
ON
OFF
1
234567 8
<Initial Setting>
ON
OFF
1
23456
<Initial Setting>
ON
OFF
<Initial Setting> Set for each capacity.
<Initial Setting>
ON
OFF
1
234567 8
During the FAN or COOL mode, and thermo-OFF or stop in heating operation, set the opening of
7
linear expansion valve on indoor unit
w1
Active
Inactive
During the FAN or COOL mode, and thermo-OFF
8
in heating operation, set the opening of linear ex­pansion valve on indoor unit
w2
Active Inactive
w1 SW5-7 Refrigerant shortage amount is measured during heating operation. (Refrigerant piping is long etc.) w2 SW5-8 Countermeasure against room temperature rise for indoor unit in FAN, COOL, and thermo-OFF (heating) mode.
1
2
55
Switch
Step
Function
Operation in Each Switch Setting
ON OFF When to Set
Remarks
SW6 function switching
Outdoor unit
SW7 function switching
SW8 function switching
1
Switch of current limitation reading
2
in a different way
3
Restriction of maximum
4
frequency Ignore refrigerant filling
5
abnormality Switching the target discharge
6
pressure (Pdm) Switching (1) the target evaporation
7
temperature (ETm) Switching (2) the target evaporation
8
temperature (ETm) Ignore current sensor
1
abnormality
2 3
4 5
Forced defrost
6
Silent mode/ Demand Control
1
Selection (see next page)
2
Change of defrosting control
— — — —
—— —
Enable
—— —
Enable Enable
Enable
Enable
Enable Enable
— — — —
Forced defrost Normal
Demand Control
Enable (For high humidity)
Normal
Normal Normal
Normal
Normal
Normal Normal
Silent mode
Normal
Before turning the power on.
Can be set when off or during operation
Before turning the power on.
— — — —
During compressor running in heating mode.
Can be set when off or during operation
<Initial Setting>
ON
OFF
1
234567 8
<Initial Setting>
ON
OFF
1
23456
<Initial Setting>
ON
OFF
1
2
56
9-6. OUTDOOR UNIT INPUT/OUTPUT CONNECTOR
CN51
X
5 4 3
A C
D
5
E
1
1
3
B
G
Y
L
1 : Error display lamp
L
2 : Compressor operation lamp
X, Y : Relay (Coil standard of 0.9W or less for DC 12V)
F
A C
D
E
B
G
F
CN3N
X
Y
SW1
SW2
1 2
3
X, Y : Relay (DC1mA)
SW1 SW2
ON
Heating
Validity of SW1
OFF
Cooling
Invalidity of SW1
SW1 SW2
ON
Heating
Validity of SW1
OFF
Cooling
Invalidity of SW1
1
3
A C
D
E
B
G
F
CN3D
X
Y
SW1
SW2
1 2
3
The silent mode and the demand control are selected by switching the Dip switch 8-1 on outdoor controller board. It is possible to set it to the following power sonsumption (compared with ratings) by setting SW1,2.
Silent mode
Silent mode operation
Outdoor controller board DIP SW8-1
SW1 SW2 Function
Demand control
OFF ON
ON OFF ON
— OFF OFF
ON OFFONON
100%
75% 50%
0%
(Normal)
(Stop)
A Distant control board B Relay circuit C External output adapter (PAC-SA88HA-E) D Outdoor unit control board
A Remote control panel B Relay circuit C External input adapter (PAC-SC36NA) D Outdoor unit control board
E Relay power supply F Procure locally G Max. 10m
A Remote control panel B Relay circuit C External input adapter (PAC-SC36NA) D Outdoor unit control board
E Relay power supply F Procure locally G Max. 10m
E Lamp power supply F Procure locally G Max. 10m
~
~
Y
X
Y
X
~
Y
X
L1 L2
State (CN51)
Auto change over (CN3N)
Silent Mode / Demand Control (CN3D)
57
9-7. HOW TO CHECK THE PARTS PUMY-P100VHM PUMY-P125VHM PUMY-P140VHM PUMY-P100VHMA PUMY-P125VHMA PUMY-P140VHMA
Parts name
Thermistor (TH3) <Outdoor pipe>
Thermistor (TH4) <Discharge>
Thermistor (TH6) <
Low pressure saturated
temperature> Thermistor (TH7)
<Outdoor> Thermistor (TH8)
<Heatsink>
Fan motor(MF1,MF2)
Solenoid valve coil <Four-way valve> (21S4)
Motor for compressor (MC)
U
Check points
Disconnect the connector then measure the resistance with a tester. (At the ambient temperature 10:~30:)
Normal TH4 TH3 TH6 TH7 TH8
Refer to next page.
Measure the resistance between the terminals with a tester. (At the ambient temperature 20
Measure the resistance between the terminals with a tester. (Winding temperature 20:)
160k"~410k"
4.3k"~9.6k"
39k"~105k"
:
)
Normal
Normal Abnormal
Abnormal
Open or short
Abnormal
Open or short1435±150"
V
W
Solenoid valve coil <Bypass valve> (SV1)
0.188"
Measure the resistance between the terminals with a tester. (At the ambient temperature 20:)
Normal
1197±10"
Open or short
Abnormal
Open or short
58
Check method of DC fan motor (fan motor / outdoor controller circuit board)
Notes
1
· High voltage is applied to the connecter (CNF1, 2) for the fan motor. Give attention to the service.
· Do not pull out the connector (CNF1, 2) for the motor with the power supply on. (It causes trouble of the outdoor controller circuit Self check
2
Symptom : The outdoor fan cannot turn around.
Fuse check
Check the fuse (F500) on outdoor controller board.
board and fan motor.)
Did the fuse blow?
No
Wiring contact check
Contact of fan motor connector (CNF1, 2)
Is there no contact failure?
Yes
Power supply check(Remove the connector (CNF1, 2))
Measure the voltage in the outdoor controller circuit
TEST POINT
1 :VDC (between 1 (+) and 4 (-) of the fan connector):
Yes
No
Replace outdoor controller board (MULTI.B.) (C.B) and fan motor (MF1, 2).
Recover wiring.
board.
VDC DC280-340V (When ACTM stops), DC350V (When ACTM is operating)
TEST POINT 2 :VCC (between 5 (+) and 4 (-) of the fan connector): VCC DC15V
Is the voltage normal?
No
Yes
Replace the fan motor.
Yes
Check the operation of fan. END
Replace outdoor
controller board.
OK
Check the operation. END
NG
Replace outdoor controller board.
NG
OK
Replace the fan motor.
59
9-8. HOW TO CHECK THE COMPONENTS
0
10
20
30
40
50
-20 -10 0 10 20 30 40 50 Temperature (:)
Resistance (k")
500
400
300
200
100
0
25
50 75 100 120
Temperature (:)
Resistance (k")
0.5
2.5 5
2.5
4.5
Vout (V)
PRESSURE
3
2
1
WHT
BLU
BLK
SENSOR
5V DC
GND
63HS
Vout
MICRO COMPUTER
MULTI CONTROLLER BOARD
3-1 : 5V (DC) 2-1 : Output Vout (DC)
200
150
100
50
0
25 50 75 100 110 125 :
Temperature
Resistance (k")
<Thermistor feature chart>
Low temperature thermistors
• Thermistor <Outdoor pipe> (TH3)
• Thermistor <Low pressure saturated temperature> (TH6)
• Thermistor <Outdoor> (TH7) Thermistor R0 = 15k' ±3%
B constant = 3480 ± 2%
1
R
t =15exp{3480(
0: 15k' 10: 9.6k' 20: 6.3k' 25: 5.2k'
Medium temperature thermistor
Heatsink temperature thermistor (TH8) Thermistor R50 = 17k' ±2%
B constant = 4170 ± 3%
t =17exp{4170(
R
0: 180k' 25: 50k' 50: 17k' 70: 8k' 90: 4k'
1
273+t – 273
30: 4.3k' 40: 3.0k'
1
1
273+t – 323
)}
)}
High temperature thermistor
• Thermistor <Discharge> (TH4) Thermistor R120 = 7.465k' ±2%
B constant = 4057 ± 2%
t =7.465exp{4057(
R 20: 250k'
30: 160k' 40: 104k' 50: 70k' 60: 48k'
<HIGH PRESSURE SENSOR>
1
273+t – 393
70: 34k' 80: 24k' 90: 17.5k' 100: 13.0k' 110: 9.8k'
1
)}
60
9-9. TEST POINT DIAGRAM Outdoor multi controller board
PUMY-P100VHM PUMY-P125VHM PUMY-P140VHM PUMY-P100VHMA PUMY-P125VHMA PUMY-P140VHMA
SW8
Demand/ Silent selection
SW1
Display selection (Self diagnosis)
SWU2, SWU1
Address setting
CNLVB(Only VHMA) Connect to the outdoor noise filter circuit board (CN52C)1–6 : DC12V
63L
Low pressure switch
CN3N
Auto change over (external signal input)
63H
High presser switch
CN3D
Input of demand control
TH4 Thermistor
<Discharge>
SW2
Pump down
SW3
Test run
SW7
Forced defrost
SW4
Model select
CN51
External signal output
CN102
Connect to the M-P.B (Transmission power board)
CN40,CN41
Centralized control power supply/ For storing
jumper connector selection
CN52
Transmission wire of centralized control
CNS1
Indoor/ outdoor unit connecting wire
CN2
Connect to the outdoor power circuit board 1-5: Power circuit board Transmitting signal to the multi controller board (0-5V DC) 2-5: Zero cross signal
(0-5V DC)
3-4: Not used 6-5: 16V DC 7-5: 16V DC
CNAC
Power supply for multi controller board
TH3 Thermistor
<Outdoor pipe>
TH7/ 6 Thermistor
<Outdoor/ Saturation temper­ature of suction pressure>
63HS
High presser sensor
VFG
(Voltage between left pins of PC511 and PC512, pin1 and pin2) : (Same as CNF1,2 7(+)–4(-))
VSP
(Voltage between pins of C515 and C516) : DC0V (when stopped) DC1–6.5V (when operated) (Same as CNF1,2 6(+)–4(-))
CNF1, 2
Connect to fan motors
1–4 : DC280V-350V 5–4 : DC15V 6–4 : DC0–6.5V 7–4 : DC15V (when stopped)
DC0–15V pulse (when operated)
VDC (TEST POINT1)
(Voltage between pins of C510) : DC280V-350V (Same as CNF1,2 1(+)–4(-))
F1, F2
FUSE 6.3A
SV1
Bypass valve
21S4
4-way valve
VCC (TEST POINT2)
(Voltage between pins of C82A) : DC15V (Same as CNF1,2 5(+)–4(-))
52C
52C relay signal
CNDC
DC280V-350V (1(+)–3(-))
61
Outdoor power circuit board PUMY-P100VHM PUMY-P125VHM PUMY-P140VHM PUMY-P100VHMA PUMY-P125VHMA PUMY-P140VHMA
Brief Check of POWER MODULE
W Usually, they are in a state of being short-circuited if they are broken. Measure the resistance in the following points (connectors, etc.). If they are short-circuited, it means that they are broken.
1. Check of POWER MODULE
1.Check of DIODE circuit S - P1 , T - P1 , S - N1 , T - N1
2.Check of IGBT circuit
P2 - U , P2 - V , P2 - W , N2 - U , N2 - V , N2 - W
Note:The marks, L , N , N1 , N2 , P1 , P2 , U , V and W shown in the diagram are not actually printed on the board.
CN2 Connect to the outdoor controller circuit board (CN2) 1-5:Transmitting signal to the outdoor
controller circuit board (0~5V DC)
2-5:Zero cross signal (0~5V DC) 3-4:18V DC 6-5:16V DC 7-5:16V DC
CN3 Thermistor (TH8) <Heatsink>
CN5 Detection of primary current Connect to the outdoor noise filter circuit board (CN5)
CNDC 280V-350V DC (1+, 3–)
Connect to the outdoor controller circuit board
TABS/T Connect to the outdoor noise filter circuit board Voltage among phases:220-240V AC
TABN1/SC-N1 Connect to the ACTM(-)
TABP1/SC-P1 Connect to 52C
CN4 Connect to the outdoor controller circuit board (CN4)
TABP2/SC-P2 Connect to the ACTM(P)
TABU/V/W Connect to the compressor (MC) Voltage among phases:10V~180V AC
62
TABN2/SC-N2 Connect to the ACTM(N2)
Outdoor noise filter circuit board PUMY-P100VHM PUMY-P125VHM PUMY-P140VHM
LO, NO Voltage of 220-240V AC is output (Connect to the outdoor power circuit board)
TABS
TABT
CNAC2 220-240V AC (Connect to the outdoor controller circuit board (CNAC))
CNAC1 220-240V AC (Connect to the M-NET power cir­cuit board (M­P.B.))
EI Connect to the earth
CN5 Primary current (Connect to the outdoor power circuit board (CN5))
LI, NI Voltage of 220-240V AC is input (Connect to the terminal block(TB1))
63
Outdoor noise filter circuit board PUMY-P100VHMA PUMY-P125VHMA PUMY-P140VHMA
CNAC2 220-240V AC (Connect to the outdoor controller circuit board (CNAC))
CN5 52C driving sig­nal (Connect to the outdoor controller circuit board(CNLVB))
RS1
LO, NO Voltage of 220-240V AC is out­put (Connect to the outdoor power circuit board)
CNAC1 220-240V AC (Connect to the M-NET power circuit board (M-P.B.))
EI Connect to the earth
E2 Connect to the earth
CN5 Primary current (Connect to the outdoor power circuit board (CN5))
LI, NI Voltage of 220-240V AC is input (Connect to the terminal block(TB1))
64
Transmission power board PUMY-P100VHM PUMY-P125VHM PUMY-P140VHM PUMY-P100VHMA PUMY-P125VHMA PUMY-P140VHMA
CN2
Connect to the outdoor multi controller board
1-2: 24–30V DC 3-4: 24–30V DC
CN1
Connect to the outdoor noise filter circuit board 13 : 220–240V AC
65
Active filter module
DCL
L1 L2
ACTM
P
I
N1 N2
(+)
(-)
Load
+
PUMY-P100VHM PUMY-P125VHM PUMY-P140VHM
Connect to the outdoor power circuit board(TABN1)
+
Connect to the 52C
L1, L2 Connect to the DCL(Reactor)
Connect to the outdoor power circuit board(CNAF)
1 : GND 2-1 : 15V DC 3-1 : Control signal 4, 5 : Not used 6-1 : Control signal
I Not used
N2 Connect to the outdoor power circuit board(TABN2)
Connection and internal circuit diagram
P Connect to the out­door power circuit board(TABP2)
N1 Non-connect
66
Active filter module
+
DCL
L1 L2
ACTM
P
Io
N1 N2
(+)
(- )
Load
PUMY-P100VHMA PUMY-P125VHMA PUMY-P140VHMA
L1, L2 Connect to the DCL(Reactor)
Upper side
P Connect to the outdoor power circuit board(TABP2)
N1 Non-connect
Lower side
+
Connect to the outdoor power circuit board(TABP1)
Connect to the outdoor
power circuit board(TABN1)
Connection and internal circuit diagram
Connect to the outdoor power circuit board(CNAF)
1 : GND 2-1 : 15V DC 3-1 : Control signal 4, 5 : Not used 6-1 : Control signal
N2 Non-connect
lo Connect to the outdoor power circuit board(TABN2)
67
9-10. OUTDOOR UNIT FUNCTIONS
0
1
2
3
4
5
6
7
8
9
1011121314
15
16
17
18
192021
222324
25
2627282930
SW1 setting
12345678
00000000
10000000
01000000
11000000
00100000
10100000
01100000
11100000
00010000
10010000
01010000
11010000
00110000
10110000
01110000
11110000
00001000
10001000
01001000
11001000
00101000
10101000
01101000
11101000
00011000
10011000
01011000
11011000
00111000
10111000
01111000
Relay output display
Check display
Indoor unit check status
Protection input
Protection input
Protection input
Abnormality delay display 1
Abnormality delay display 2
Abnormality delay display 3
Abnormality delay history 1
Abnormality delay history 2
Abnormality delay history 3
Abnormality code history 2
Abnormality code history 3
Abnormality code history 4
Abnormality code history 5
Abnormality code history 6
Abnormality code history 7
Abnormality code history 8
Abnormality code history 9
Cumulative time
Cumulative time
Outdoor unit operation display
Indoor unit operation mode
Indoor unit operation display
Capacity code (No. 1 indoor unit)
Capacity code (No. 2 indoor unit)
Capacity code (No. 3 indoor unit)
Capacity code (No. 4 indoor unit)
Capacity code (No. 5 indoor unit)
1
Compressor operation
No.1 unit check
2
52C
No.2 unit check
3
21S4
No.3 unit check
4
SV1
No.4 unit check
Over capacity
7
No.7 unit check
5
(SV2)
No.5 unit check
6
No.6 unit check
TH6 abnormality delay
8
Lighting always
No.8 unit check
TH8 abnormality
ON: light on OFF: light off
•When abnormality occurs, check display.
Check: light on Normal: light off
Display input microprocessor
protection (abnormality)
Display all abnormalities
remaining in abnormality
delay
Display all abnormalities
remaining in abnormality
delay history
•Display abnormalities up to
present (including abnormality
terminals)
•History record in 1 is the
latest; records become older
in sequence; history record
in 10 is the oldest.
Display of cumulative
compressor operating time
Thermo ON : light on Thermo OFF : light off
•Display of indoor unit
capacity code
•The No. 1 unit will start from
the address with the lowest
number
Notes
Alternating display of addresses
0000-9999 and abnormality code
(including abnormality delay code)
0~9999(unit::1-hour)
0~9999(unit::10-hour)
0~255
Excitation Current
No.1 unit mode
No.1 unit operation
Restart after 3 minutes
No.2 unit mode
No.2 unit operation
Compressor operation
No.3 unit mode
No.3 unit operation
Abnormality(detection)
No.4 unit mode
No.4 unit operation
No.5 unit mode
No.5 unit operation
No.6 unit mode
No.6 unit operation
No.7 unit mode
No.7 unit operation
No.8 unit mode
No.8 unit operation
0000~9999 (Alternating display of addresses and error code)
Display mode
Display on the LED1, 2 (display data)
No.
Delay code
1202
1205
1211
1214
1221
Delay code
1402
1600
1601
4320
4330
4350
Abnormality delay
Discharge temperature abnormality
Discharge temperature sensor (TH4) abnormality
Outdoor pipe temperature sensor (TH3) abnormality
Heatsink thermistor (TH8) abnormality
Outside air temperature sensor (TH7) abnormality
Abnormality delay
High-pressure abnormality
Pressure sensor (63HS) abnormality
Over charge refrigerant abnormality
Insufficient refrigerant abnormality
Heatsink temperature abnormality
Power module abnormality
Abnormality in the
number of indoor units
High-pressure
abnormality delay
High-pressure
abnormality delay
High-pressure
abnormality
Address double
setting abnormality
TH4
abnormality
delay
TH4
abnormality delay
Current sensor
abnormality
TH3 abnormality
delay
Saturation temperature of suction pressure
sensor (TH6) abnormality
Frequency converter insufficient
wiring voltage abnormality
Cooling : light on Heating: light flashing
Stop fan: light off
Abnormality code history 10
(the oldest)
Abnormality code history 1
(the latest)
Indoor unit
address error
Outdoor unit
address error
Current sensor
abnormality delay
Current sensor
abnormality delay
Heatsink
overheating
Over current interception
TH4 abnormality
TH3 abnormality
Outdoor fan rotational
frequency abnormality
TH7 abnormality
Heatsink
overheating delay
Heatsink
overheating delay
SHd(low discharge temperature)
abnormality
SHd(low discharge temperature)
abnormality delay
Over current interception
delay
Over current
interception delay
Discharge temperature
abnormality
Indoor unit
capacity error
Discharge temperature
abnormality delay
Voltage abnormality
delay
Discharge temperature
abnormality delay
Voltage abnormality
delay
Insufficient refrigerant
amount abnormality
Insufficient refrigerant
amount abnormality delay
Frozen protection delay
Insufficient refrigerant
amount abnormality delay
Frozen protection delay
TH3 abnormality
delay
Power module
abnormality delay
Power module
abnormally delay
Low-pressure
abnormality
Outdoor fan rotational fre-
quency abnormality delay
Low-pressure
abnormality delay
TH6 abnormality
delay
Outdoor fan rotational
frequency abnormality delay
Low-pressure
abnormality delay
63HS abnormality
Current sensor
open/short
TH7 abnormality
delay
63HS abnormality
delay
Current sensor
open/short delay
TH7 abnormality
delay
63HS abnormality
delay
Current sensor
open/short delay
start over current
interception abnormality
serial communication
abnormality
start over current inter-
ception abnormality delay
communication(POWER
BOARD)abnormality delay
start over current inter-
ception abnormality delay
communication(POWER
BOARD)abnormality delay
start over current inter-
ception abnormality delay
SHd(low discharge temperature)
abnormality delay
Voltage abnormality
start over current inter-
ception abnormality delay
SW:setting
0....OFF
1....ON
68
Notes
•Display of indoor unit
operating mode
8
7
Input: light off No input: light on
Light on/light off
Display of communication demand capacity
3-min.delay/no
6
Heating
thermo
OFF
Excitation current/no
5
Heating
thermo
ON
P93:Silent
CN3D1-2 input
Refrigerant pull back/no
4
Cooling
thermo
OFF
P94:Demand
CN3D1-3 input
DEFROST/NO
Display on the LED1, 2 (display data)
3
Cooling
thermo
ON
Abnormal/Normal
P95:Undefined
CN3S1-2 input
2
Fan
P96:Autochange
over fixed mode
CN3N1-2 input
Heating/Cooling
Freeze
prevention
control
Max. Hz
Correction of
high compression
LEV opening
correction
LEV opening
correction
Min.Sj
correction
SHd decrease
control
ratio prevention
Discharge
pressure(heating)
Backup
depends on Td
Discharge
temp.(heating)
Backup
depends on Pd
Max. Hz
control
depends on Td
Discharge
temperature
prevention
control
Power module
abnormality
TH6 abnormality
Frequency restrain
of receipt voltage
change
Frozen protection
Input current
control
Secondary
current control
Hz control by discharge temperature limitation
Content
Max.Hz limitation when power supply on
Hz control by bypass valve
Max.Hz correction control due to voltage decrease
Secondary current control
1
Display mode
IC1 operation mode
SW1 setting
11111000
12345678
3132333435
No.
OFF
IC2 operation mode
IC3 operation mode
00000100
10000100
ON/OFF
IC4 operation mode
IC5 operation mode
OC operation mode
11000100
01000100
00100100
36
0~255
0000~9999 (unit : o10)
0~999.9 (A)
0~999.9 (A)
P97:Autochange
over permission
CN3N1-3 input
External connection status
Communication demand capacity
Number of compressor ON/OFF
11100100
01100100
10100100
37
38394041424344
0000~9999 (unit : o10)
Compressor operating current
Input current of outdoor unit
Thermo ON operating time
00010100
11010100
10010100
01010100
0~255
0~255 (Max. 8 unit)
0~999.9 (V)
Td over heat
prevention
Discharge
pressure
control
Total capacity of thermo on
Number of indoor units
DC bus voltage
State of LEV control
State of compressor
frequency control 1
11110100
10110100 45
01110100
46
47
00110100
69
Heatsink
over heat pre-
State of compressor
frequency control 2
00001100
48
0~999.9[Arms]
vention control
Protection input
The second current value when
micro computer of POWER
BOARD abnormality is detected
The radiator panel temperature
10001100
01001100
49
50
-99.9~999.9(Short/Open:-99.9 or 999.9)
when microcomputer of POWER
BOARD abnormality is detected
Discharge pressure control Hz control by pressure limitation
State of compressor frequency(Hz) control (Words)
SV control
Discharge temperature control
Max.Hz control
Abnormal rise of Pd control Control that restrains abnormal rise of discharge pressure
Heatsink over heat prevention control Heatsink over heat prevention control
Secondary current control
Input current control Input current control
Hz correction of receipt voltage decrease prevention
Hz restrain of receipt voltage change Max.Hz correction control due to receipt voltage change
11001100
51
Notes
Display of actual operating frequency
Display of target frequency
Display of number of outdoor
fan control steps (target)
Display of opening pulse of
indoor LEV
8
7
6
5
4
Display of outdoor subcool
(SC) data and detection data
from high-pressure sensor and
each thermistor
Display on the LED1, 2 (display data)
3
2
1
0~FF(16 progressive)
0~255
Display mode
Operational frequency
Target frequency
SW1 setting
12345678
00000010
10000010
64
No.
65
0~15
Outdoor fan control step number
01000010 66
0~2000
IC1 LEV Opening pulse
IC2 LEV Opening pulse
IC3 LEV Opening pulse
IC4 LEV Opening pulse
11100010
01100010
10100010 69
70
00010010
7172737475
-99.9 ~ 999.9
2
IC5 LEV Opening pulse
High-pressure sensor (Pd) kgf/cm
TH4(Td) ˚C
TH6(ET) ˚C
TH7(Outdoor-temp.) ˚C
TH3(Outdoor pipe) ˚C
00110010
10110010
76
777880
01110010
10010010
11010010
01010010
-99.9 ~ 999.9
TH8(Power module) ˚C
IC1 TH23(Gas) ˚C
00001010
10001010 818283
(When the indoor unit is not connected, it is displayed as"0".)
IC2 TH23(Gas) ˚C
IC3 TH23(Gas) ˚C
IC4 TH23(Gas) ˚C
IC5 TH23(Gas) ˚C
IC1 TH22(Liquid) ˚C
IC2 TH22(Liquid) ˚C
IC3 TH22(Liquid) ˚C
IC4 TH22 (Liquid) ˚C
IC5 TH22 (Liquid) ˚C
IC1 TH21(Intake) ˚C
IC2 TH21 (Intake) ˚C
IC3 TH21 (Intake) ˚C
IC4 TH21 (Intake) ˚C
11001010
01001010
00101010 84
11101010
01101010
10101010 858687
00011010
10011010
01011010
888990
11011010 919293
00111010
10111010
01111010 94
-99.9 ~ 999.9
IC5 TH21 (Intake) ˚C
Outdoor SC (cooling) ˚C
11111010
00000110
95
96
70
Display of target
subcool
step data
Display of indoor SC/SH data
Display of discharge superheat data
Display of all control target data
Display of detection data from
high-pressure sensor and each
thermistor
Display of actual frequency at time of abnormality delay
Display of fan step number at time of abnormality delay
Display of opening pulse of indoor LEV
at time of abnormality delay
Display on the LED1, 2 (display data)
-99.9 ~ 999.9
during heating: subcool (SC)/during cooling: superheat (SH)
-2~4
-99.9~999.9
Pdm(0.0~30.0)
ETm(-2.0~23.0)
SCm(0.0~20.0)
SCm/SHm(0.0~20.0)
-99.9~999.9 [˚F]
0.0~711.0 [PSIG]
-99.9~999.9 [˚F]
0~FF(16 progressive)
0~15
0~2000
979899
100
101
102
103
105
106
107
108
109
110
111
112
121
122
123
124
125
126
128
129
131
132
133
134
135
Target subcool step
IC1 SC/SH ˚C
IC2 SC/SH ˚C
IC3 SC/SH ˚C
IC4 SC/SH ˚C
IC5 SC/SH ˚C
Discharge superheat (SHd) ˚C
Target Pd display (heating) kgf/F
Target ET display (cooling) ˚C
Target outdoor SC (cooling) ˚C
Target indoor SC/SH (IC1) ˚C
Target indoor SC/SH (IC2) ˚C
Target indoor SC/SH (IC3) ˚C
Target indoor SC/SH (IC4) ˚C
Target indoor SC/SH (IC5) ˚C
TH4 (Td) ˚F
TH3 (Outdoor pipe) ˚F
TH6 (ET) ˚F
TH7 (Outdoor temp.) ˚F
High pressure sensor (Pd) PSIG
TH8 (Power module) ˚F
Actual frequency of abnormality delay
Fan step number at time of abnormality delay
IC1 LEV opening pulse abnormality delay
IC2 LEV opening pulse abnormality delay
IC3 LEV opening pulse abnormality delay
IC4 LEV opening pulse abnormality delay
IC5 LEV opening pulse abnormality delay
1
2
3
45
678
Display mode
No.
Notes
SW1 setting
12345678
10000110
01000110
11000110
00100110
10100110
01100110
11100110
10010110
01010110
11010110
00110110
10110110
01110110
11110110
00001110
10011110
01011110
11011110
00111110
10111110
01111110
00000001
10000001
11000001
00100001
10100001
01100001
11100001
71
Display of data from high-pressure sensor,
all thermistors, and SC/SH at time of
abnormality delay
78
Display on the LED1, 2 (display data)
2345 6
1
2
cm
/ kgf
-99.9 ~ 999.9
Display of detection data from each
indoor thermistor
-99.9 ~ 999.9 [˚F]
(When the indoor unit is not connected, it is displayed as"32".)
Display mode Notes
High-pressure sensor data at time of abnormality delay
TH4 sensor data at time of abnormality delay ˚C
TH6 sensor data at time of abnormality delay ˚C
12345678
00010001
10010001
136
01010001
137
138
SW1 setting
No.
TH3 sensor data at time of abnormality delay ˚C
TH8 sensor data at time of abnormality delay ˚C
11010001
00110001
139
140
OC SC (cooling) at time of abnormality delay ˚C
IC1 SC/SH at time of abnormality delay ˚C
01110001
10110001 141
142
IC2 SC/SH at time of abnormality delay ˚C
IC3 SC/SH at time of abnormality delay ˚C
11110001
00001001
143
144
IC4 SC/SH at time of abnormality delay ˚C
IC5 SC/SH at time of abnormality delay ˚C
IC1 TH21 Intake ˚F
11001001
10001001
01001001
145
146
147
IC2 TH21 Intake ˚F
IC3 TH21 Intake ˚F
IC4 TH21 Intake ˚F
IC5 TH21 Intake ˚F
11101001
00101001 148
01101001
10101001 149
150
151
72
IC6 TH21 Intake ˚F
IC7 TH21 Intake ˚F
IC8 TH21 Intake ˚F
IC1 TH23 Gas ˚F
00011001 152
10011001 153
01011001 154
11011001 155
IC2 TH23 Gas ˚F
IC3 TH23 Gas ˚F
IC4 TH23 Gas ˚F
10111001 157
01111001 158
00111001 156
IC5 TH23 Gas ˚F
IC6 TH23 Gas ˚F
IC7 TH23 Gas ˚F
11111001
00000101
10000101
159
160
161
IC8 TH23 Gas ˚F
01000101 162
Display of version data of ROM
Display of ROM type
Display of check sum code of ROM
Display of detection data from each
indoor liquid pipe thermistor
78
Display on the LED1, 2 (display data)
23456
1
-99.9 ~ 999.9 [˚F]
(When the indoor unit is not connected,it is displayed as"32".)
Over
Voltage
Under
voltage
CT sensor
disconn-
ection
Display of actual frequency at time of abnormality
Display of fan step number at time of abnormality
Display of opening pulse of indoor LEV
at time of abnormality
0~FF(16progressive)
0~20
0~2000
Display of data from high-pressure sensor
and all thermistors at time of abnormality
Display of data from SC/SH and all
thermistors at time of abnormality
-99.9 ~ 999.9
Display mode Notes
ROM version monitor
ROM type
Check Sum code
11010101
12345678
SW1 setting
No.
170
00110101
01010101
171
172
IC1 TH22 Liquid ˚F
IC2 TH22 Liquid ˚F
IC3 TH22 Liquid ˚F
IC4 TH22 Liquid ˚F
11110101
01110101
10110101 173
174
175
00001101
176
IC5 TH22 Liquid ˚F
IC6 TH22 Liquid ˚F
IC7 TH22 Liquid ˚F
IC8 TH22 Liquid ˚F
01001101
178
11001101
179
00101101 180
10001101
177
4220 Error history
Actual frequency at time of abnormality
Fan step number at time of abnormality
IC1 LEV opening pulse at time of abnormality
IC2 LEV opening pulse at time of abnormality
IC3 LEV opening pulse at time of abnormality
IC4 LEV opening pulse at time of abnormality
IC5 LEV opening pulse at time of abnormality
10111101 189
00000011 192
10000011
193
11000011
195
00100011
196
197
11100011
01100011
10100011
198
199
73
High-pressure sensor data at abnormality kgf/F
00010011 200
TH4 sensor data at time of abnormality ˚C
10010011 201
TH6 sensor data at time of abnormality ˚C
01010011 202
TH3 sensor data at time of abnormality ˚C
11010011
203
TH8 sensor data at time of abnormality ˚C
00110011
204
IC1 SC/SH at time of abnormality ˚C
01110011
206
IC2 SC/SH at time of abnormality ˚C
11110011
207
IC3 SC/SH at time of abnormality ˚C
00001011 208
IC4 SC/SH at time of abnormality ˚C
10001011
209
IC5 SC/SH at time of abnormality ˚C
01001011 210
Display of indoor unit capacity mode
78
Display of indoor unit operating mode
Heating
Heating
Cooling
Display of opening pulse of indoor LEV
OFF
thermo
ON
thermo
OFF
thermo
Display of data from high-pressure sensor,
all thermistors, and outdoor SC
Display of indoor SC/SH data
Display of all control target data
Display of opening pulse of indoor LEV
at time of abnormality
Display of SC/ SH data at time of
abnormality
Display of opening pulse of indoor LEV
at time of abnormality
Display of SC/ SH data at time of
abnormality
Display on the LED1, 2 (display data)
2345 6
1
0~255
Display mode Notes
IC6 Capacity code
IC7 Capacity code
IC8 Capacity code
ON
thermo
Cooling
OFF Fan
IC6 operation mode
IC7 operation mode
0~2000
IC8 operation mode
IC6 LEV opening pulse
IC7 LEV opening pulse
IC8 LEV opening pulse
IC6 TH23(Gas) ˚C
IC7 TH23(Gas) ˚C
IC8 TH23(Gas) ˚C
IC6 TH22(Liquid) ˚C
-99.9 ~ 999.9
(When the indoor unit is not connected, it is displayed as"0".)
IC7 TH22(Liquid) ˚C
IC8 TH22(Liquid) ˚C
IC6 TH21(Intake) ˚C
IC7 TH21(Intake) ˚C
-99.9 ~ 999.9
IC8 TH21(Intake) ˚C
IC6 SC/SH ˚C
IC7 SC/SH ˚C
during heating:subcool (SC)/during cooling:superheat (SH)
SCm/SHm (0.0~14.0)
IC8 SC/SH ˚C
IC6 target SC/SH ˚C
IC7 target SC/SH ˚C
0~2000
IC8 target SC/SH ˚C
IC6 LEV opening pulse at abnormality delay
IC7 LEV opening pulse at abnormality delay
-99.9 ~ 999.9
IC8 LEV opening pulse at abnormality delay
IC6 SC/SH at abnormality delay ˚C
IC7 SC/SH at abnormality delay ˚C
IC8 SC/SH at abnormality delay ˚C
IC6 LEV opening pulse at time of abnormality
0~2000
IC7 LEV opening pulse at time of abnormality
-99.9 ~ 999.9
IC8 LEV opening pulse at time of abnormality
IC6 SC/SH at abnormality ˚C
IC7 SC/SH at abnormality ˚C
IC8 SC/SH at abnormality ˚C
11001011
12345678
SW1 setting
No.
211
212
11101011
01101011
214
215
00011011 216
00101011
10101011 213
10011011
217
01011011
218
11011011
219
00111011
220
10111011 221
01111011
222
223
00000111 224
10000111
225
01000111
226
11000111
227
00100111
228
10100111
229
01100111
230
11100111 231
00010111 232
10010111
233
01010111
234
11010111
235
00110111
236
11111011
10110111
237
01110111 238
11110111
239
00001111 240
10001111
241
01001111
242
11001111 243
00101111
244
10101111
245
01101111 246
74
10 ELECTRICAL WIRING
Outdoor unit
Indoor unit
Grounded
Grounded
Pull box
Breaker for Wiring and Current Leakage
Power supply single phase 50Hz 220-230-240V 60Hz 220V
Breaker for Wiring and Current Leakage
Power supply single phase 50Hz 220-230-240V 60Hz 220V
(1) Use a separate power supply for the outdoor unit and indoor unit. (2) Bear in mind ambient conditions (ambient temperature, direct sunlight, rain water,etc.) when proceeding with the wiring and connections. (3) The wire size is the minimum value for metal conduit wiring. The power cord size should be 1 rank thicker consideration of voltage drops.
Make sure the power-supply voltage does not drop more than 10 %.
(4) Specific wiring requirements should adhere to the wiring regulations of the region. (5) Power supply cords of parts of appliances for outdoor use shall not be lighter than polychloroprene sheathed flexible cord (design 245 IEC57).
For example, use wiring such as YZW.
(6) Install an earth longer than other cables.
Warning:
· Be sure to use specified wires to connect so that no external force is imparted to terminal connections. If connections are not fixed firmly,
it may cause heating or fire.
· Be sure to use the appropriate type of overcurrent protection switch. Note that generated overcurrent may include some amount of direct
current. Caution:
· Some installation site may require attachment of an earth leakage breaker. If no earth leakage breaker is installed, it may cause an electric
shock.
· Do not use anything other than breaker and fuse with correct capacity. Using fuse and wire or copper wire with too large capacity may cause a
malfunction of unit or fire.
32 A 30 mA 0.1 sec. or less
15 A 30 mA 0.1 sec. or less
32 A 15 A
5.5(6)
1.5
5.5(6)
1.5
Indoor Unit
Main Cable
Minimum Wire Thickness (mm2)
Branch
Breaker for Current Leakage
Model
Outdoor Unit
P100-140
1.5
Breaker for
Wiring*1
Ground ~/N AC 220/230/240V 50Hz ~/N AC 220V 60Hz
~/N AC 220/230/240V 50Hz ~/N AC 220V 60Hz
Power Supply
*2
This chapter provides an introduction to electrical wiring for the CITY MULTI-S series, including notes concerning power wiring, wiring for control (transmission wires and remote controller wires), and the frequency converter.
10-1. OVERVIEW OF POWER WIRING
10-2. WIRE DIAMETER AND MAIN POWER SWITCH CAPACITY
10-2-1. Wiring diagram for main power supply
10-2-2. Power supply wire diameter and capacity
*1. Abreaker with at least 3.0mm contact separation in each pole shall be provided. Use earth leakage breaker (NV). *2. Max. Permissive system Impedance : 0.22(")
75
10-3. DESIGN FOR CONTROL WIRING
Outdoor unit
Power supply Single phase 50Hz 220-230-240V 60Hz 220V
Power supply Single phase. 50Hz 220-230-240V 60Hz 220V
Grounded
Group operation
Remote controller wire
Pull box
Indoor unit
Breaker for Wiring and Current Leakage
15A Breaker for Wiring and Current Leakage
[1.6mm 2
[1.6mm 2
0.5~1.25mm
2
2
1.25mm
2
2
Kind of remote control cable Cable diameter
2-core cable (unshielded)
0.3 to 1.25 mm
2
Please note that the types and numbers of control wires needed by the CITY MULTI-S series will depend on the remote controllers and whether they are linked with the system.
10-3-1. Selection number of control wires
M-NET remote controller
Use
Remote controller indoor unit
Wires connecting indoor units Wires connecting indoor units with outdoor unit Wires connecting outdoor units
wires
Transmission
10-3-2. Control signal wires
Transmission wires
• Types of transmission cables : Shielding wire CVVS or CPEVS.
• Cable diameter : More than 1.25 mm
2
• Maximum wiring length : Within 200 m
10-3-3. M-NET Remote controller wiring
Remote controller used in system control operations.
• Group operation involving different refrigerant systems.
• Linked operation with upper control system.
2 wires (non-polar)
Kind of remote control cable
Cable diameter
Remarks
Shielding wire MVVS
0.5 to 1.25 mm
2
When cable exceeds 10m, use cable with the same specifications as 10-3-2.
10-3-4. MA Remote control cables
10-4. SYSTEM SWITCH SETTING
In order to identify the destinations of signals to the outdoor units, indoor units, and remote controller of the MULTI-S series, each microprocessor must be assigned an identification number (address). The addresses of outdoor units, indoor units, and remote controller must be set using their settings switches. Please consult the installation manual that comes with each unit for detailed information on setting procedures.
10-5. EXAMPLE EXTERNAL WIRING DIAGRAM FOR A BASIC SYSTEM
10-5-1. Example using a M-NET remote controller
76
10-6. METHOD FOR OBTAINING ELECTRICAL CHARACTERISTICS WHEN A CAPACITY
AGREEMENT IS TO BE SIGNED WITH AN ELECTRIC POWER COMPANY
The electrical characteristics of connected indoor unit system for air conditioning systems, including the MULTI-S series, will depend on the arrangement of the indoor and outdoor units. First read the data on the selected indoor and outdoor units and then use the following formulas to calculate the electrical characteristics before applying for a capacity agreement with the local electric power company.
10-6-1. Obtaining the electrical characteristics of a CITY MULTI-S series system
(1) Procedure for obtaining total power consumption
Page numbers in this technical manual
Total power consumption of each indoor unit
1 Power consumption of outdoor unit
Total power consumption of system
1 Please note that the power consumption of the outdoor unit will vary depending on the total capacity of the selected
indoor units.
(2) Method of obtaining total current
Total current through each indoor unit
2 Current through outdoor unit
current through system
Total
2 Please note that the
(3) Method of obtaining system power factor
Use the following formula and the total power and current obtained in parts 1 and 2 on the previous page to calculate the system power factor.
current through the outdoor unit will vary depending on the total capacity of the selected indoor units.
System power factor =
See the technical manual of each indoor unit
Standard capacity table— Refer to 5-2.
See the technical manual of each indoor unit
Page numbers in this technical manual
See the technical manual of each indoor unit
Standard capacity table— Refer to 5-2.
See the technical manual of each indoor unit
(Total system power consumption)
(Total system current x voltage)
Power consumption
1
2
1+2 <kW>
Subtotal
1
2
1+2 <A>
o 100%
10-6-2. Applying to an electric power company for power and total current
Calculations should be performed separately for heating and cooling employing the same methods; use the largest resulting value in your application to the electric power company.
77
11 REFRIGERANT PIPING TASKS
Line-Branch Method
Connection Examples (Connecting to Four Indoor Units)
Liquid Line
Gas Line
Piping Diameter (mm)Model
PUMY-P100-140
Liquid Line (mm) Gas Line (mm)
{15.88{9.52
Liquid Line
Gas Line
Liquid Line
Gas Line
Piping Diameter (mm)
Model number
50 or lower
63 to 140
{6.35 {12.7 {9.52 {15.88
Outdoor Unit First Branch Indoor unit
A B C
A+B+C+D+a+b+c+d+e [ 120m A+B+C+D+e [ 80m B+C+D+e [ 30m 30 meters or less (If the outdoor unit is lower, 20 meters or less) 12 meters or less Use an optional branch piping kit (CMY-Y62-G-E).
Total Piping Length Farthest Piping Length Farthest Piping Length After First Branch Height Difference in Indoor/Outdoor Section Height
Difference in Indoor/Indoor Section
Permissible
Length
Permissible High/
Low Difference
(L)
(R)
(H)
(h)
Selecting the Refrigerant Branch Kit
Select Each Section of Refrigerant Piping
Additional refrigerant charge
Select the size from the right table.
(1) Refrigerant Piping Diameter in Section
From Outdoor Unit to First Branch
(Outdoor Unit Piping Diameter)
(1) Section From Outdoor Unit
to First Branch (A)
(2) Sections From Branch to
Indoor Unit (a,b,c,d)
(3) Section From Branch to
Branch (B,C,D)
(3) Refrigerant Piping Diameter in Section
From Branch to Branch
(2) Refrigerant Piping Diameter in Section
From Branch to Indoor Unit
(Indoor Unit Piping Diameter)
• Refrigerant of 3kg equivalent to 50m total extended piping length is already charged
when the outdoor unit is shipped.
Thus, if the total extended piping length is
50m or less, there is no need to charge with additional refrigerant.
• If the total extended piping length exceeds 50m, calculate the required additional
refrigerant charge using the procedure shown on the right.
• If the calculated additional refrigerant charge is a negative amount, do not charge with any refrigerant.
<Additional Charge>
<Example> Outdoor model : 125 Indoor 1 : 63 A : {9.52 10m a : {9.52 15m
2 : 40 b : {6.35 10m 3 : 25 c : {6.35 10m 4 : 20 d : {6.35 20m
The total length of each liquid line is as follows;
{9.52 : A + B + C + a = 10 + 10 + 10 + 15 = 45m {6.35 : b + c + d = 10 +10 + 20 = 40m
<Calculation example> Additional refrigerant charge = 45
0.06 + 40 0.024 – 3.0 = 0.7kg (rounded up)
Additional refrigerant charge
(kg)
Liquid pipe size Total length of {9.52 0.06
(m) 0.06 (kg/m)
=
Liquid pipe size Total length of {6.35 0.024
(m) 0.024 (kg/m)
+
Refrigerant amount for outdoor unit
3.0kg
At the conditions below:
{9.52 {15.88
B
A
A
H
B C
L
R
D
e
a
h
b c d
C
C
CCC
11-1. REFRIGERANT PIPING SYSTEM
78
A
Header-Branch Method
Connection Examples (Connecting to Four Indoor Units)
Permissible
Length
Permissible High/
Low Difference
Selecting the Refrigerant Branch Kit
Select Each Section of Refrigerant Piping
(1) Section from Outdoor Unit
to First Branch (A)
(2) Sections from Branch to
Indoor Unit (a,b,c,d,e,f)
Select the size from the right table.
Total Piping Length Farthest Piping Length Farthest Piping Length After First Branch Height Difference in Indoor/Outdoor Section Height
Difference in Indoor/Indoor Section
A
H
B
L
r
D
b
a
h
A+a+b+c+d+e+f [ 120m
(L)
A+f [ 80m
(R)
f is 30 meters or less
(H)
30 meters or less (If the outdoor unit is lower, 20 meters or less)
(h)
12 meters or less Please select branching kit, which is sold separately, from the table below.
(The kit comprises sets for use with liquid pipes and for use with gas pipes.)
Branch header (4 branches)
CMY-Y64-G-E
(1) Refrigerant Piping Diameter in Section
From Outdoor Unit to First Branch (Out­door Unit Piping Diameter)
PUMY-P100-140
CC
Piping Diameter (mm)Model
Liquid Line
Gas Line
c d
e f
CCc
C
Branch header (8 branches)
CMY-Y68-G-E
(2) Refrigerant Piping Diameter in Section
From Branch to Indoor Unit (Indoor Unit Piping Diameter)
{9.52 {15.88
50 or lower
63 to 140
Outdoor Unit
A
First Branch
B
Indoor unit
C
CAP
D
Piping Diameter (mm)Model number
Liquid Line
Gas Line
Liquid Line
Gas Line
{6.35 {12.7 {9.52 {15.88
Additional refrigerant charge
• Refrigerant of 3kg equivalent to 50m total extended piping length is already charged
when the outdoor unit is shipped.
Thus, if the total extended piping length is 50m or less, there is no need to charge with additional refrigerant.
• If the total extended piping length exceeds 50m, calculate the required additional
refrigerant charge using the procedure shown on the right.
• If the calculated additional refrigerant charge is a negative amount, do not charge with any refrigerant.
<Additional Charge>
Additional refrigerant charge
<Example> Outdoor : 125 Indoor 1 : 63 A : {9.52 30m a : {9.52 15m
2 : 40 b : {6.35 10m 3 : 25 c : {6.35 10m 4 : 20 d : {6.35 20m
The total length of each liquid line is as follows;
{9.52 : A + a = 30 + 15 = 45m {6.35 : b + c + d = 10 + 10 + 20 = 40m
<Calculation example> Additional refrigerant charge = 45
(kg)
Liquid pipe size Total length of {9.52 0.06
=
(m) 0.06 (kg/m)
0.06 + 40 0.024 – 3.0 = 0.7kg (rounded up)
Liquid pipe size Total length of {6.35 0.024
+
(m) 0.024 (kg/m)
79
Refrigerant amount for outdoor unit
At the conditions below:
3.0kg
Method of Combined Branching of Lines and Headers
Connection Examples (Connecting to Five Indoor Units)
A
Note:Pipe re-branching after the header branching
is not possible.
A
C
B
H
B
C
1
c
3
D D D
L
R
b
a
D
Note:The total of downstream unit models in the
table is the total of models as seen from point A in the figure below.
E
A
d e
4
2
G
5
A
Outdoor unit
B
First branching (branching joint)
h
C
Branching joint
D
Indoor unit
E
D
Branching header
F
To downstream unit
G
Blind caps
F
Permissible
Length
Permissible High/
Low Difference
Farthest Piping Length Farthest Piping Length After First Branch Height Difference in Indoor/Outdoor Section Height
Difference in Indoor/Indoor Section
Selecting the Refrigerant Branch Kit
Select Each Section of Refrigerant Piping
(1) Section from Outdoor Unit
to First Branch (A)
(2) Sections from Branch to
Indoor Unit (a,b,c,d,e)
(3) Section From Branch to
Branch (B,C)
Select the size from the right table.
Additional refrigerant charge
• Refrigerant of 3kg equivalent to 50-m total extended piping length is already charged when the outdoor unit is shipped. Thus, if the total extended piping length is 50m or less, there is no need to charge with additional refrigerant.
• If the total extended piping length exceeds 50m, calculate the required additional refrigerant charge using theprocedure shown on the right.
• If the calculated additional refrigerant charge is a negative amount, do not charge with any refrigerant.
Total Piping Length
A+B+C+a+b+c+d+e is 120 meters or less
(L)
A+B+b is 80 meters or less
(R)
B+b is 30 meters or less
(H)
30 meters or less (If the outdoor unit is lower, 20 meters or less)
(h)
12 meters or less Please select branching kit, which is sold separately, from the table below.
(The kit comprises sets for use with liquid pipes and for use with gas pipes.)
Branch joint
CMY-Y62-G-E
(1) Refrigerant Piping Diameter in Section
From Outdoor Unit to First Branch (Out­door Unit Piping Diameter)
Piping Diameter (mm)Model
PUMY-P100-140
Liquid Line
Gas Line
Branch header (4 branches)
CMY-Y64-G-E
(2) Refrigerant Piping Diameter in Section
From Branch to Indoor Unit (Indoor Unit Piping Diameter)
Model number
{9.52 {15.88
50 or lower
Branch header (8 branches)
63 to 140
(3) Refrigerant Piping Diameter in Section
From Branch to Branch
Liquid Line (mm) Gas Line (mm)
{15.88{9.52
<Additional Charge>
Additional refrigerant charge
(kg)
Liquid pipe size Total length of {9.52 0.06
=
(m) 0.06 (kg/m)
Liquid pipe size Total length of {6.35 0.024
+
(m) 0.024 (kg/m)
<Example> Indoor 1 : 50 A : {9.52 10m a : {9.52 5m
2 : 40 B : {9.52 20m b : {6.35 10m 3 : 32 C : {9.52 10m c : {6.35 5m 4 : 20 d : {6.35 5m
At the conditions below:
5 : 20 e : {6.35 5m
The total length of each liquid line is as follows;
{9.52 : A + B + C + a = 10 + 20 +10 + 5 = 45m {6.35 : b + c + d + e = 10 + 5 + 5 + 5 = 25m
<Calculation example> Additional refrigerant charge = 45
0.06 + 25 0.024 – 3.0 = 0.3kg (rounded up)
CMY-Y68-G-E
Piping Diameter (mm)
Liquid Line
Gas Line
Liquid Line
Gas Line
Refrigerant amount for outdoor unit
{6.35 {12.7 {9.52 {15.88
125: 3.0kg
80
11-2. PRECAUTIONS AGAINST REFRIGERANT LEAKAGE
Indoor unit
All refrigerant of this system will leak out to this room if there is leakage at this indoor unit.
Direction of refrigerant flow
Outdoor unit
11-2-1. Introduction
R410A refrigerant of this air conditioner is non-toxic and non-flammable but leaking of large amount from an indoor unit into the room where the unit is installed may be deleteri­ous. To prevent possible injury, the rooms should be large enough to keep the R410A concentration specified by KHK : (a high pressure gas safety association) installation guide­lines S0010 as follows.
(2) Calculate room volumes (K) and find the room
with the smallest volume
The part with represents the room with the smallest volume.
(a) Situation in which there are no partitions
Outdoor unit
Maximum concentration Maximum refrigerant concentration of R410A of a room is 0.30 kg/K accordance with the installation guidelines.
To facilitate calculation, the maximum concentration is expressed in units of O/K ( kg of R410A per K)
Maximum concentration of R410A: 0.3O/K
(KHK installation guidelines S0010)
11-2-2. Confirming procedure of R410Aconcentration
Follow (1) to (3) to confirm the R410A concentration and take appropriate treatment, if necessary.
Indoor unit
(b) There are partitions, but there are openings that allow
the effective mixing of air.
Outdoor unit
Indoor unit
Opening
Wall
(c) If the smallest room has mechanical ventilation appara-
tus that is linked to a household gas detection and alarm device, the calculations should be performed for the second smallest room.
(Situation in which there are no door openings or in which there are open­ings above and blow doors that occupy at least 0.15% of the floor area)
(1) Calculate total refrigerant amount by each refrig-
erant system. Total refrigerant amount is precharged refrigerant amount at ex-factory plus additional charged amount at field installation.
Note: When single refrigeration system is consists of several independent refrigeration circuit, figure out the total refrig­erant amount by each independent refrigerant circuit.
Outdoor unit
Ventilation apparatus
Indoor unit
The smallest room
The second smallest room
(3) Use the results of calculations (1)and (2) to calcu-
late the refrigerant concentration:
Total refrigerant in the refrigerating unit (O) The smallest room in which an indoor
unit has been installed (K)
If the calculation results do not exceed the maximum concen­tration, perform the same calculations for the larger second and third room, etc., until it has been determined that nowhere will the maximum concentration be exceeded.
[ maximum concentration(O/K)
Maximum concentration of R410A:0.3O/K
81
12 DISASSEMBLY PROCEDURE
OUTDOOR UNIT : PUMY-P100VHM PUMY-P125VHM PUMY-P140VHM
PUMY-P100VHMA PUMY-P125VHMA PUMY-P140VHMA
OPERATING PROCEDURE
1. Removing the service panel and top panel
(1) Remove 3 service panel fixing screws (5 10) and slide
the hook on the right downward to remove the service panel.
(2) Remove screws (3 for front, 3 for rear/5 10) of the top
panel and remove it.
2. Removing the fan motor (MF1, MF2)
(1) Remove the service panel. (See figure 1.) (2) Remove the top panel. (See figure 1.) (3) Remove 5 fan grille fixing screws (5 10) to detach the
fan grille. (See figure 1.)
(4) Remove a nut (for right handed screw of M6) to detach
the propeller. (See photo 1.)
(5) Disconnect the connectors, CNF1 and CNF2 on Multi
controller board in electrical parts box.
(6) Remove 4 fan motor fixing screws (5 25) to detach the
fan motor. (See photo 2.)
Figure 1
Grille fixing screws
Grille fixing screws
Photo 1
Nut
PHOTOS & ILLUSTRATION
Top panel fixing screws
Slide
Front panel
Propeller
Photo 2
Fan motor fixing screws
Top panel
Service panel
Fan grille
Service panel fixing screws
Fan motor
3. Removing the electrical parts box
(1) Remove the service panel. (See figure 1.) (2) Remove the top panel. (See figure 1.) (3) Disconnect the connecting wire from terminal block. (4) Remove all the following connectors from Multi controller board;
fan motor, thermistor <Outdoor pipe>, thermistor <Discharge>, thermistor <Low pressure saturated temp>, thermistor <Outdoor>, high pressure switch, high pressure sensor, low pressure switch, 4-way valve coil and bypass valve coil. Pull out the disconnected wire from the electrical parts box. <Diagram symbol in the connector housing>
• Fan motor (CNF1, CNF2)
• Thermistor <Outdoor pipe> (TH3)
• Thermistor <Discharge> (TH4)
• Thermistor <Low pressure saturated temp, Outdoor> (TH6/7)
• High pressure switch (63H)
• High pressure sensor (63HS)
• Low pressure switch (63L)
• 4-way valve coil (21S4)
• Bypass valve coil (SV1)
(5) Remove the terminal cover and disconnect the compressor
lead wire.
Fan motor fixing screws
Photo 3
Electrical parts box
Multi controller board (MULTI.B)
Terminal block (TB3) (TB7)
Terminal block (TB1)
Valve bed Compressor (MC) Terminal cover
Cover panel (Front)
82
Cover panel fixing screws
Continued to the next page.
From the previous page.
OPERATING PROCEDURE
(6) Remove electrical parts box fixing screw (4 10) and
detach the electrical parts box by pulling it upward. The electrical parts box is fixed with 2 hooks on the left and 1 hook on the right.
4. Removing the thermistor <Low pressure saturated temp.> (TH6)
(1) Remove the service panel. (See figure 1.) (2) Remove the top panel. (See figure 1.) (3) Disconnect the connectors, TH6 and TH7 (red), on the
Multi controller board in the electrical parts box. (4) Loosen the wire clamps on top of the electrical parts box. (5) Pull out the thermistor <Low pressure saturated temp.>
(TH6) from the sensor holder.
Note: In case of replacing thermistor <Low pressure
saturated temp.> (TH6), replace it together with thermistor <Outdoor> (TH7) since they are combined together. Refer to No.5 below to remove thermistor <Outdoor(TH7)>.
Photo 4
Photo 5
PHOTOS & ILLUSTRATION
Electrical parts box
Electrical parts box fixing screw
Thermistor <TH6>Electrical parts box
5. Removing the thermistor <Outdoor> (TH7)
(1) Remove the service panel. (See figure 1.) (2) Remove the top panel. (See figure 1.) (3) Disconnect the connector TH7 (red) on the Multi controller
board in the electrical parts box. (4) Loosen the wire clamps on top of the electrical parts box.
(See photo 4.) (5) Pull out the thermistor <Outdoor> (TH7) from the sensor
holder.
Note: In case of replacing thermistor <Outdoor> (TH7),
replace it together with thermistor <Low pressure
saturated temp> (TH6), since they are combined
together.
Refer to No.4 above to remove thermistor <Low
pressure saturated temp>.
Photo 6
Thermistor <Outdoor> (TH7)
Lead wire of thermistor <Outdoor> (TH7)
PUMY-P100/125/140VHM
Sensor holder
PUMY-P100/125/140VHMA
Sensor holder
83
OPERATING PROCEDURE
6. Removing the thermistor <Outdoor pipe> (TH3) and thermistor <Discharge> (TH4)
(1) Remove the service panel. (See figure 1.) (2) Disconnect the connectors, TH3 (white) and TH4 (white),
on the Multi controller board in the electrical parts box.
(3) Loosen the clamp for the lead wire in the rear of the
electrical parts box.
(4) Pull out the thermistor <Outdoor pipe> (TH3) and
thermistor <Discharge> (TH4) from the sensor holder.
PHOTOS
Photo 7
Thermistor <Outdoor pipe>
(TH3)
7. Removing the 4-way valve coil (21S4)
(1) Remove the service panel. (See figure 1.) (2) Remove the top panel. (See figure 1.)
[Removing the 4-way valve co il]
(3) Remove 4-way valve coil fixing screw (M4 ✕ 6). (4) Remove the 4-way valve coil by sliding the coil toward you. (5) Disconnect the connector 21S4 (green) on the Multi
controller board in the electrical parts box.
8. Removing the 4-way valve
(1) Remove the service panel. (See figure 1.) (2) Remove the top panel. (See figure 1.) (3) Remove 3 valve bed fixing screws (4 10) and 4 ball
valve and stop valve fixing screws (5 16) and then remove the valve bed.
(4) Remove 4 right side panel fixing screw (5 10) in the
rear of the unit and then remove the right side panel. (5) Remove the 4-way valve coil. (See photo 8.) (6) Recover refrigerant. (7) Remove the welded part of four-way valve.
Note 1: Recover refrigerant without spreading it in the air. Note 2: The welded part can be removed easily by remov-
ing the right side panel.
Note 3: When installing the four-way valve, cover it with a
wet cloth to prevent it from heating (120°C or more), then braze the pipes so that the inside of pipes are not oxidized.
Photo 8
4-way valve coil fixing screw
Compressor (MC)
4-way valve coil (21S4)
Thermistor <Discharge>
(TH4)
4-way valve
Thermistor <Low pressure saturated temp.> (TH6)
84
OPERATING PROCEDURE
9. Removing bypass valve coil (SV1) and bypass valve
(1) Remove the service panel. (See figure 1.) (2) Remove the top panel. (See figure 1.) (3) Remove 3 right side panel fixing screws (5 10) in the
rear of the unit and remove the right side panel. (4) Remove the bypass valve coil fixing screw (M4 ✕ 6). (5) Remove the bypass valve coil by sliding the coil upward. (6) Disconnect the connector SV1 (white) on the Multi
controller circuit board in the electrical parts box. (7) Recover refrigerant. (8) Remove the welded part of bypass valve.
PHOTOS
Photo 9
Note 1: Recover refrigerant without spreading it in the air. Note 2: The welded part can be removed easily by
removing the right side panel.
10. Removing the high pressure switch (63H) and low pressure switch (63L)
(1) Remove the service panel. (See figure 1.) (2) Remove the top panel. (See figure 1.) (3) Remove the electrical parts box. (See photo 4.) (4) Remove 3 right side panel fixing screws (5 o 10) in the
rear of the unit and remove the right side panel.
(5) Pull out the lead wire of high pressure switch and low
pressure switch. (6) Recover refrigerant. (7) Remove the welded part of high pressure switch and low
pressure switch.
Note 1: Recover refrigerant without spreading it in the air. Note 2: The welded part can be removed easily by remov-
ing the right side panel.
Note 3: When installing the high pressure switch and low
pressure switch, cover them with a wet cloth to prevent them from heating (100°C or more), then braze the pipes so that the inside of pipes are not oxidized.
High pressure switch (63H)
Bypass valve coil fixing screw
Bypass valve coil (SV1)
Bypass valve
High pressure sensor (63HS)
Photo 10
11. Removing the high pressure sensor (63HS)
(1) Remove the service panel. (See figure 1.) (2) Remove the top panel. (See figure 1.) (3) Remove the electrical parts box. (See photo 4.) (4) Remove 3 right side panel fixing screws (5 o 10) in the
rear of the unit and remove the right side panel. (5) Pull out the lead wire of high pressure sensor. (6) Recover refrigerant. (7) Remove the welded part of high pressure sensor.
Note 1: Recover refrigerant without spreading it in the air. Note 2: The welded part can be removed easily by remov-
ing the right side panel.
Note 3: When installing the high pressure sensor, cover it
with a wet cloth to prevent it from heating (100°C or more), then braze the pipes so that the inside of pipes are not oxidized.
85
High pressure sensor (63HS)
Low pressure switch (63L)
OPERATING PROCEDURE
PHOTOS
12. Removing the compressor (MC)
(1) Remove the service panel. (See figure 1.) (2) Remove the top panel. (See figure 1.) (3) Remove 2 front cover panel fixing screws (5 10) and
remove the front cover panel. (See photo 3.)
(4) Remove 2 back cover panel fixing screws (5 10) and
remove the back cover panel. (5) Remove the electrical parts box. (See photo 4.) (6) Remove 3 valve bed fixing screws (4 10) and 4 ball valve
and stop valve fixing screws (5 16) and then remove the valve bed.
(7) Remove 3 right side panel fixing screw (5 10) in the rear
of the unit and then remove the right side panel.
(8) Remove 3 separator fixing screws (4 10) and remove
the separator. (9) Recover refrigerant. (10) Remove the 3 compressor fixing nuts for motor using
spanner or adjustable wrench.
(11) Remove the welded pipe of motor for compressor inlet
and outlet and then remove the compressor.
Note: Recover refrigerant without spreading it in the air.
13. Removing the accumulator
(1) Remove the service panel. (See figure 1.) (2) Remove the top panel. (See figure 1.) (3) Remove 2 front cover panel fixing screws (5 10) and
remove the front cover panel. (See photo 3.)
(4) Remove 2 back cover panel fixing screws (5 10) and
remove the back cover panel. (5) Remove the electrical parts box. (See photo 4.) (6) Remove 3 valve bed fixing screws (4 10) and 4 ball valve
and stop valve fixing screws (5 16) and then remove the valve bed.
(7) Remove 3 right side panel fixing screw (5 10) in the
rear of the unit and then remove the right side panel. (8) Recover refrigerant. (9) Remove 4 welded pipes of power receiver inlet and outlet. (10) Remove 2 receiver leg fixing screws (4 ✕ 10).
(See photo 13.)
Photo 11
Valve bed fixing
screw
Compressor (MC)
Photo 12
Valve bed
Separator
Separator fixing screw
Valve bed fixing screws
Accumulator
Compressor
fixing nut
Inlet
Outlet
Accumulator
Note: Recover refrigerant without spreading it in the air.
Photo 13
Accumulator
Accumulator leg
Accumulator leg fixing screws
86
1
2
3
4567
89
10
11
9
12
15
13
14
16
17
Part No.
Part Name
Specification
No.
Wiring
Diagram
Symbol
Recom-
mended
Q'ty
PUMY-P125VHM
Remarks
(Drawing No.)
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17
38
1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1
(DG12F536H10)
(BK00C143G80)
(BK00C142G15)
(DG79R130H01)
– T7W E02 662 T7W E02 691 T7W E02 667
– R01 E14 686 R01 E25 130
– R01 30L 655 R01 E13 658 R01 E11 658 R01 E24 661 T7W E03 668
– R01 E01 698 R01 E04 641 R01 E00 655
F.ST SCREW SIDE PANEL (L) FAN GRILLE FRONT PANEL SEPARATOR BASE ASSY MOTOR SUPPORT VALVE BED ASSY HANDLE COVER PANEL (FRONT) COVER PANEL (REAR) SIDE PANEL (R) SERVICE PANEL LABEL (MITSUBISHI) REAR GUARD TOP PANEL HANDLE
Q'ty/set
(510)
13 PARTS LIST (non-RoHS compliant)
13-1. STRUCTURAL PARTS PUMY-P125VHM
87
26
25
27
30
29
28
21
24
23
22
1
2
3
10
11
12
13
14
15
16
17
18
19
20
18
4
7
8
9
5
6
13-2. FUNCTIONAL PARTS PUMY-P125VHM
88
Part numbers that are circled are not shown in the figure.
Part No. Part Name SpecificationNo.
Wiring
Diagram
Symbol
Recom-
mended
Q,ty
Remarks
(Drawing No.)
Q,ty/set
1 2 3 4
5
6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
2 2 2 2
1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2
R01 E44 221 R01 E01 115 R01 E02 097 R01 E06 413
T97 410 742
R01 E09 410 R01 E09 411 R01 E03 450 R01 E35 440 R01 E09 490 R01 E22 425 T7W E04 208 R01 25T 209 R01 E09 428 T7W E08 242 T7W E25 242 R01 E26 403 R01 E75 202 R01 E04 208 T7W E26 408 T7W E02 259 T7W A13 716 T7W E14 346 R01 H76 310 T7W E17 716 R01 E01 311 T7W E01 234 T7W E09 259 T7W E26 313 T7W E01 233 T7W E09 254 R01 E66 202 R01 E00 201 R01 E65 202 R01 E02 239
FAN MOTOR PROPELLER FAN NUT CHARGE PLUG
COMPRESSOR
STOP VALVE BALL VALVE STRAINER ACCUMULATOR OIL SEPARATOR CAPILLARY TUBE H.P SENSOR LOW PRESSURE SWITCH BYPASS VALVE SOLENOID VALVE COIL <BYPASS VALVE> SOLENOID COIL <FOUR-WAY VALVE> 4-WAY VALVE THERMISTOR HIGH PRESSURE SWITCH HEAT EXCHANGER CONTACTOR TERMINAL BLOCK NOISE FILTER CIRCUIT BOARD MULTI CONTROLLER CIRCUIT BOARD TERMINAL BLOCK TRANSMISSION POWER BOARD RESISTOR REACTOR POWER CIRCUIT BOARD ACT MODULE MAIN SMOOTHING CAPACITOR THERMISTOR (OUTDOOR PIPE) THERMISTOR (DISCHARGE) THERMISTOR (HEATSINK) FUSE
PUMY-P125VHM
MF1,2
MC
63HS
63L
SV1
21S4
TH6,7
63H
52C TB1
N.F. MULTI.B. TB3, TB7
M-P.B.
RS
DCL
P.B.
ACTM
CB TH3 TH4 TH8
F1, 2
ANB33FDCMT Including RUBBER MOUNT
3/8 5/8
[2.5O[0.8O1000mm
3P (L,N, ;)
3P (M1, M2, S)
250V 6.3A
89
26
25
27
30
29
28
21
24
23
22
1
2
3
10
11
12
13
14
15
16
17
18
19
20
18
4
7
8
9
5
6
14 RoHS PARTS LIST
14-1. FUNCTIONAL PARTS PUMY-P100VHM PUMY-P125VHM PUMY-P140VHM
90
Part numbers that are circled are not shown in the figure.
Part No. Part Name SpecificationNo.
Wiring
Diagram
Symbol
Recom-
mended
Q'ty
Remarks
(Drawing No.)
Q'ty/set
1 2 3 4
5
6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
RoHS
G G G G
G
G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G
2 2 2 2
1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2
R01 E44 221 R01 E08 115 R01 E09 097 R01 E14 413
T97 415 742
R01 E13 410 R01 E11 411 R01 E06 450 R01 E44 440 R01 E12 490 R01 E26 425 R01 E07 208 R01 E00 209 R01 E14 428 T7W E32 242 T7W E25 242 R01 E26 403 R01 H01 202 R01 E06 208 T7W E39 408 T7W E10 259 T7W A15 716 T7W E16 346 R01 N21 310 T7W E31 716 R01 E02 311 R01 E00 234 R01 E20 259 T7W E31 313 T7W E01 233 R01 E20 254 R01 H00 202 R01 E12 201 R01 E99 202 R01 E06 239
FAN MOTOR PROPELLER FAN NUT CHARGE PLUG
COMPRESSOR
STOP VALVE BALL VALVE STRAINER ACCUMULATOR OIL SEPARATOR CAPILLARY TUBE H.P SENSOR LOW PRESSURE SWITCH BYPASS VALVE SOLENOID VALVE COIL <BYPASS VALVE> SOLENOID COIL <FOUR-WAY VALVE> FOUR-WAY VALVE THERMISTOR HIGH PRESSURE SWITCH HEAT EXCHANGER CONTACTOR TERMINAL BLOCK NOISE FILTER CIRCUIT BOARD MULTI CONTROLLER CIRCUIT BOARD TERMINAL BLOCK TRANSMISSION POWER BOARD RESISTOR REACTOR POWER CIRCUIT BOARD ACT MODULE MAIN SMOOTHING CAPACITOR THERMISTOR (OUTDOOR PIPE) THERMISTOR (DISCHARGE) THERMISTOR (HEATSINK) FUSE
PUMY-
P100, 125, 140VHM
MF1,2
MC
63HS
63L
SV1
21S4
TH6,7
63H
52C
TB1
N.F. MULTI.B. TB3, TB7
M-P.B.
RS
DCL
P.B.
ACTM
CB TH3 TH4 TH8
F1, 2
ANB33FDCMT Including RUBBER MOUNT
3/8 5/8
[2.5O[0.8O1000mm
3P (L,N, ;)
3P (M1, M2, S)
250V 6.3A
91
FUNCTIONAL PARTS PUMY-P100VHMA PUMY-P125VHMA PUMY-P140VHMA
29
27
28
20
26
25
24
23
1
2
3
21
22
18
19 18
17
16
15 14
13 12
11 10
9
4
5
6
8
7
92
Part No. Part Name SpecificationNo.
RoHS
Wining
Diagram
Symbol
Recom­mended
Q'ty
Remarks
(Drawing No.)
Q'ty/set
1 2 3 4
5
6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
G G G G
G
G G G G G G G G G G G G G G G G G G G G G G G G G G G G
2 2 2 2
1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2
T7W E27 763 R01 E08 115 R01 E09 097 R01 E14 413
T97 415 755
R01 E13 410 R01 E11 411 R01 E06 450 R01 E44 440 R01 E12 490 R01 E26 425 R01 E07 208 R01 E00 209 R01 E14 428 R01 E57 242 T7W E25 242 R01 E32 403 R01 H01 202 R01 E06 208 T7W E39 408 R01 N56 310 R01 E27 246 R01 E02 311 R01 E20 259 R01 E65 313 R01 E07 233 T7W A15 716 T7W E22 346 R01 E99 202 R01 E22 255 R01 H00 202 R01 E12 201 R01 E06 239
FAN MOTOR PROPELLER FAN NUT CHARGE PLUG
COMPRESSOR
STOP VALVE BALL VALVE STRAINER ACCUMULATOR OIL SEPARATOR CAPILLARY TUBE H.P SENSOR LOW PRESSURE SWITCH BYPASS VALVE SOLENOID COIL <BYPASS VALVE> SOLENOID COIL <4-WAY VALVE> 4-WAY VALVE THERMISTOR HIGH PRESSURE SWITCH HEAT EXCHANGER CONTROLLER CIRCUIT BOARD TERMINAL BLOCK M-POWER BOARD REACTOR POWER CIRCUIT BOARD ACT MODULE TERMINAL BLOCK NOISE FILTER CIRCUIT BOARD THERMISTOR (HEATSINK) MAIN SMOOTHING CAPACITOR THERMISTOR (OUTDOOR PIPE) THERMISTOR (DISCHARGE) FUSE
PUMY-
P100, 125, 140VHMA
MF1,2
MC
63HS
63L
SV1
21S4
TH6,7
63H
C.B.
TB3, TB7
M-NET.P.B.
DCL
P.B.
ACTM
TB1
N.F.
TH8
CE TH3 TH4
F1, 2
ANB33FDHMT Including RUBBER MOUNT
3/8 5/8
[2.5O[0.8O1000mm
3P (M1, M2, S)
3P (L, N, ;)
250V, 6.3A
Part numbers that are circled are not shown in the figure.
93
14-2. STRUCTURAL PARTS
1
2
3
4567
89
10
11
9
12
15
13
14
16
17
Part No. Part Name
Specification
No.
Wiring
Diagram
Symbol
Recom-
mended
Q'ty
PUMY-P100,125,140VHM
PUMY-P100,125,140VHMA
Remarks
(Drawing No.)
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17
RoHS
G G G G G G G G G G G G G G G G G
38
1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1
(DG12F536H10)
(BK00C143G99)
(BK00C142G15)
(DG79R130H01)
– T7W E03 662 T7W E03 691 T7W E06 667
– R01 E31 686 R01 E27 130
– R01 E01 655 R01 E13 658 R01 E11 658 R01 E32 661 T7W E08 668
– R01 E07 698 R01 E14 641 R01 E02 655
F.ST SCREW SIDE PANEL (L) FAN GRILLE FRONT PANEL SEPARATOR BASE ASSY MOTOR SUPPORT VALVE BED ASSY HANDLE COVER PANEL (FRONT) COVER PANEL (REAR) SIDE PANEL (R) SERVICE PANEL LABEL (MITSUBISHI) REAR GUARD TOP PANEL HANDLE
Q'ty/set
(510)
PUMY-P100VHM PUMY-P125VHM PUMY-P140VHM PUMY-P100VHMA PUMY-P125VHMA PUMY-P140VHMA
94
15 OPTIONAL PARTS
DRAIN SOCKET
Part No. PAC-SG61DS-E
AIR OUTLET GUIDE
Part No. PAC-SG59SG-E
w Need 2 pieces.
AIR GUIDE
Part No. PAC-SH63AG-E
w Need 2 pieces.
DRAIN PAN
Part No. PAC-SG64DP-E
FILTER DRYER (For liquid line : [[9.52)
Part No. PAC-SG82DR-E
w Only for R410A model (Don’t use for R22 model.)
BRANCH PIPE (Joint)
Part No. CMY-Y62-G-E CMY-Y64-G-E CMY-Y68-G-E
NUMBER OF BRANCHING POINTS
2
4 8
95
TM
HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO100-8310, JAPAN
cCopyright 2006 MITSUBISHI ELECTRIC ENGINEERING CO., LTD. Distributed in Jan. 2008 No. OC376 REVISED EDITION-B PDF 9 Distributed in Aug. 2006 No. OC376 REVISED EDITION-APDF 8 Distributed in Mar. 2006 No. OC376 PDF 9 Made in Japan
New publication, effective Jan. 2008 Specifications subject to change without notice
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