· This service manual describes technical data of outdoor unit.
As for indoor units, refer to its service manual.
· RoHS compliant products have <G> mark on spec name plate.
· For servicing of RoHS compliant products, refer to RoHS PARTS LIST.
Use new refrigerant pipes.
Make sure that the inside and outside of refrigerant piping is clean and it has no contamination
such as sulfur hazardous for use, oxides, dirt,
shaving particles, etc.
In addition, use pipes with specified thickness.
Store the piping to be used during installation
indoors and keep both ends of the piping sealed
until just before brazing. (Leave elbow joints, etc.
in their packaging.)
Use ester oil, ether oil or alkylbenzene oil (small
amount) as the refrigerant oil applied to flares
and flange connections.
Avoid using thin pipes.
Charge refrigerant from liquid phase of gas
cylinder.
If the refrigerant is charged from gas phase, composition
change may occur in refrigerant and the efficiency will be
lowered.
Do not use refrigerant other than R410A.
If other refrigerant (R22 etc.) is used, chlorine in refrigerant can cause deterioration of refrigerant oil etc.
Use a vacuum pump with a reverse flow check
valve.
Vacuum pump oil may flow back into refrigerant cycle and
that can cause deterioration of refrigerant oil etc.
Use the following tools specifically designed for
use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
Keep the tools with care.
If dirt, dust or moisture enter into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of compressor.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of refrigerant will change and the efficiency will be lowered.
Flare tool
Electronic refrigerant
charging scale
Vacuum pump adaptor
Size adjustment gauge
Gauge manifold
Torque wrench
Gas leak detector
Charge hose
Tools for R410A
Contamination inside refrigerant piping can cause deterioration of refrigerant oil etc.
If dirt, dust or moisture enter into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of compressor.
If large amount of mineral oil enter, that can cause deterioration of refrigerant oil etc.
Ventilate the room if refrigerant leaks during
operation. If refrigerant comes into contact with
a flame, poisonous gases will be released.
14-way valve and coil (21S4)
2Fan motor (MF1,MF2)
3Noise filter circuit board (N.F.)
4Multi controller circuit board (MULTI.B.)
2SAFETY PRECAUTION
2-1. CAUTIONS RELATED TO NEW REFRIGERANT
Cautions for units utilizing refrigerant R410A
2
[1] Cautions for service
(1) Perform service after collecting the refrigerant left in unit completely.
(2) Do not release refrigerant in the air.
(3) After completing service, charge the cycle with specified amount of refrigerant.
(4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.
[2] Additional refrigerant charge
When charging directly from cylinder
· Check that cylinder for R410A on the market is syphon type.
· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)
Unit
Gravimeter
[3] Service tools
Use the below service tools as exclusive tools for R410A refrigerant.
No.Specifications
1Gauge manifold·Only for R410A
·Use the existing fitting
·Use high-tension side pressure of 5.3MPa·G or over.
2Charge hose·Only for R410A
·Use pressure performance of 5.09MPa·G or over.
3Electronic scale
4Gas leak detector·Use the detector for R134a, R407C or R410A.
5Adaptor for reverse flow check·Attach on vacuum pump.
6Refrigerant charge base
7Refrigerant cylinder·Only for R410ATop of cylinder (Pink)
Bender
Pipe cutter
Welder and nitrogen gas cylinder
Refrigerant charging scale
Vacuum gauge or thermistor vacuum gauge and
vacuum valve
Charging cylinder
Air purge and refrigerant charge
Operation check and the two above
Gas leak check
Collection of refrigerant
Refrigerant charge
Apply to flared section
Prevent compressor malfunction
when charging refrigerant by
spraying liquid refrigerant
Prevent gas from blowing out
when detaching charge hose
Vacuum drying and air
purge
Flaring work of piping
Bend the pipes
Cut the pipes
Weld the pipes
Charge refrigerant
Check the degree of vacuum. (Vacuum
valve prevents back flow of oil and refrigerant to thermistor vacuum gauge)
Charge refrigerant
Tool exclusive for R410A
Tool exclusive for R410A
Tool for HFC refrigerant
Tool exclusive for R410A
Tool exclusive for R410A
Ester oil and alkylbenzene
oil (minimum amount)
Tool exclusive for R410A
Tool exclusive for R410A
Tools for other refrigerants can
be used if equipped with adopter for reverse flow check
Tools for other refrigerants
can be used by adjusting
flaring dimension
Tools for other refrigerants can be used
Tools for other refrigerants can be used
Tools for other refrigerants can be used
Tools for other refrigerants can be used
Tools for other refrigerants
can be used
Tool exclusive for R410A
Tools and materialsUseR410A toolsCan R22 tools be used?
(Usable if equipped
with adopter for rever se flow)
(Usable by adjusting
flaring dimension)
Can R407C tools be used?
Ester oil:
Alkylbenzene oil: minimum amount
(Usable if equipped
with adopter for rever se flow)
(Usable by adjusting
flaring dimension)
: Prepare a new tool. (Use the new tool as the tool exclusive for R410A.)
: Tools for other refrigerants can be used under certain conditions.
: Tools for other refrigerants can be used.
New refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R410Ais same
as for R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore as the working
pressure of R410A is 1.6 time higher than that of R22, their sizes of flared sections and flare nuts are different.
1Thickness of pipes
Because the working pressure of R410A is higher compared to R22, be sure to use refrigerant piping with thickness
shown below. (Never use pipes of 0.7mm or below.)
2Dimensions of flare cutting and flare nut
The component molecules in HFC refrigerant are smaller compared to conventional refrigerants. In addition to that,
R410A is a refrigerant, which has higher risk of leakage because of its working pressure higher than that of other refrigerants. Therefore, to enhance airtightness and intensity, flare cutting dimension of copper pipe for R410A have been specified separately from the dimensions for other refrigerants as shown below. The dimension B of flare nut for R410A also
have partly been changed to increase intensity as shown below. Set copper pipe correctly referring to copper pipe flaring
dimensions for R410A below. For 1/2” and 5/8”, the dimension B changes.
Use torque wrench corresponding to each dimension.
Dimension A
3Tools for R410A (The following table shows whether conventional tools can be used or not.)
• A handy remote controller for use in conjunction
with the Melans centralized management system.
• Addresses must be set.
• Addresses setting is not necessary.
MA remote controller
PAR-21MAA
Outdoor unit
Capacity
Type 20 ~ Type 125
1~ 6 unit
50% ~130% of outdoor unit capacity
*2
Type 20 ~ Type 140
1~ 8 unit
Indoor
unit that
can be
connected
Number of units
Total system wide capacity
4HP5HP6HP
PUMY-P100YHM
PUMY-P100YHM
1
PUMY-P125YHM
PUMY-P125YHM
1
PUMY-P140YHM
PUMY-P140YHM
1
Branching pipe
components
Branch header
(2 branches)
Branch header
(4 branches)
Branch header
(8 branches)
CMY-Y62-G-ECMY-Y64-G-ECMY-Y68-G-E
3-1. UNIT CONSTRUCTION
*1. PUMY-P • YHM1 can connect Fresh Air type indoor unit. (PUMY-P • YHM can NOT connect.)
It is possible only by 1:1 system.
(One indoor unit of Fresh Air type is connected with one outdoor unit.)
Operating temperature range(outdoor temperature) for fresh air type indoor units differ from other indoor units.
Refer to 3-2(3).
*2. When the indoor unit of Fresh Air type is connected with the outdoor unit, the maximum connectable total indoor unit
capacity is 110% (100% in case of heating below -5
Decorative panel
:(23˚F)).
5
3-2. UNIT SPECIFICATIONS
P L F Y - P 80 V AM - EPU M Y - P 125 YH M
PAC type
AM
KM
M
KM
LMD
Frequency
conversion
controller
Refrigerant
R407C/R22
R410A
commonness
Refrigerant
R410A
NEW frequency converter
one-to-many air conditioners
(flexible design type)
Indicates equivalent
to Cooling capacity
Indicates equivalent
to Cooling capacity
Power supply
V: Single phase
220-230-240V 50Hz
220V 60Hz
Power supply
Y: 3-phase
380-400-415V 50Hz
L : Ceiling cassette
K : Wall-mounted type
E : Hidden skylight type
C: Ceiling suspended type
M: Ceiling cassette type
F : Floor standing type
}
M-NET
control
Outdoor unit
model type
Sub-number
M-NET control
Frequency
conversion
controller
Outdoor unit
MULTI-S
(k cal / h)
(k cal / h)
Service Ref.
PUMY-P100YHM
PUMY-P100YHM
1
Capacity
Cooling (kW)
Heating (kW)
11.2
12.5
1.9
PUMY-P125YHM
PUMY-P125YHM
1
14.0
16.0
2.4
PUMY-P140YHM
PUMY-P140YHM
1
16.0
18.0
2.9Motor for compressor (kW)
Cooling
W.B. 15~24°C
D.B. -5~46°C
w1
Heating
D.B. 15~27°C
W.B. -15~15°C
Indoor-side intake air temperature
Outdoor-side intake air temperature
■ In case of connecting fresh air type indoor unit (Only PUMY-P • YHM1 can connect Fresh air type indoor unit.)
air type indoor
Capacity of Fresh
Cooling
Heating
Indoor-side and Outdoor-side
P80
D.B.21~43:
w
2
W.B.15.5~35:
D.B.-10~20:
w
3
intake air temperature
P140
D.B.21~43:
w
2
W.B.15.5~35:
D.B.-5~20:
w
3
w
2.Thermo-off (FAN-mode) automatically starts if the outdoor temp. is lower than 21:D.B..
w
3.Thermo-off (FAN-mode) automatically starts if the outdoor temp. is higher than 20:D.B..
(1) Outdoor Unit
Cooling / Heating capacity indicates the maximum value at operation under the following condition.
w. Cooling Indoor : D.B. 27°C / W.B. 19.0°C
Outdoor : D.B. 35°C
Heating Indoor : D.B. 20°C
Outdoor : D.B. 7°C / W.B. 6°C
(2) Method for identifying MULTI-S model
■ Indoor unit < When using Model 80 >
■ Outdoor unit <When using model 125 >
(3) Operating temperature range
Notes D.B. : Dry Bulb Temperature
W.B. : Wet Bulb Temperature
w1. 10~46°C DB : In case of connecting PKFY-P20/P25 type indoor unit.
6
4SPECIFICATIONS
PUMY-P100YHM
PUMY-P100YHM
PUMY-P125YHM
PUMY-P125YHM
1
PUMY-P140YHM
1
PUMY-P140YHM
Cooling CapacitykW11.214.015.5
Heating CapacitykW12.516.018.0
Input (Cool
Input Current (Cool
Input (Heat
Input Current (Heat
ANB33FDEMT
Motor outputkW1.92.42.9
Starting methodInverter
Crankcase heaterW—
Heat exchangerPlate fin coil (Anti corrosion fin treatment
FanFan(drive
) o
No.Propeller fan o 2
)
Fa motor outputkW0.060 + 0.060
Airflowk/min(CFM
Dimensions (HxWxD
)
Wmm
Dmm
Hmm
(
in.
(
in.
(
in.
Weightkg(lbs
)
)
)
)
)
100 (3,530
950 (37-3/8
330+30 (13+1-3/16
1,350 (53-1/8
140 (309
)
)
)
)
)
RefrigerantR410A
Chargekg(lbs
Oil (Model
)
L
)
8.5 (18.7
2.3 (MEL56
)
)
ProtectionHigh pressure protectionHP switch
devicesCompressor protectionDischarge thermo, Over current detection
Fan motor protectionOverheating/Voltage protection
Total Piping length (Max.
)
m
120
Farthestm80
Max Height differencem30
w1
Chargeless lengthm50
Piping diameter
Gas[mm15.88 (5/8"
Liquid[mm9.52 (3/8"
Guranteed operation range
(
cool
(
heat
)
)
-5~ 46: DB
-15~ 15: WB
)
)
w2
1
)
Rating conditions (JIS B 8616)
Cooling Indoor : D.B. 27: / W.B. 19:
Outdoor : D.B. 35: / W.B. 20:
Heating Indoor : D.B. 20:
Outdoor : D.B. 7: / W.B. 6:
Note.w1. 20m:In case of installing outdoor unit lower than
indoor unit.
w2. 10~46:DB:In case of connecting PKFY-P20/P25
type indoor unit.
w3. Electrical data is for only outdoor unit.
7
5DATA
Model 20
Model Number for indoor unit
Model Capacity
22
Model 2528Model 3236Model 4045Model 5056Model 6371Model 7180Model 8090Model 100
112
Model 125
140
Model 140
160
5-1. COOLING AND HEATING CAPACITY AND CHARACTERISTICS
5-1-1. Method for obtaining system cooling and heating capacity:
To obtain the system cooling and heating capacity and the electrical characteristics of the outdoor unit, first add up the ratings
of all the indoor units connected to the outdoor unit (see table below), and then use this total to find the standard capacity with
the help of the tables on 5-2.STANDARD CAPACITY DIAGRAM.
(1) Capacity of indoor unit
(2) Sample calculation
1System assembled from indoor and outdoor unit (in this example the total capacity of the indoor units is greater than that of
the outdoor unit)
• Outdoor unit PUMY-P125YHM PUMY-P125YHM
• Indoor unit PKFY-P25VAM-E o 2 , PLFY-P50VLMD-E o 2
2According to the conditions in 1, the total capacity of the indoor unit will be: 28 o 2 + 56 o 2 = 168
3The following figures are obtained from the 168 total capacity row of the standard capacity table (4-2.):
1
Capacity (kW)
Cooling
A 14.60
Heating
B 16.33
Outdoor unit power consumption (kW)
Cooling
4.34
Heating
3.95
Outdoor unit current (A)/400V
Cooling
6.59
Heating
6.01
5-1-2. Method for obtaining the heating and cooling capacity of an indoor unit:
(1) The capacity of each indoor unit (kW) = the capacity A (or B)
(2) Sample calculation (using the system described above in 5-1-1. (2) ):
During cooling: During heating:
• The total model capacity of the indoor unit is:
2.8 o 2 + 5.6 o 2=16.8kW
Therefore, the capacity of PKFY-P25VAM-E and
PLFY-P50VLMD-E will be calculated as follows by
using the formula in 5-1-2. (1):
Model 25=14.6 o= 2.43kW
Model 50=14.6 o= 4.87kW
2.8
16.8
5.6
16.8
o
total model capacity of all indoor units
• The total model capacity of indoor unit is:
3.2 o 2 + 6.3 o 2=19.0
Therefore, the capacity of PKFY-P25VAM-E and PLFYP50VLMD-E will be calculated as follows by using the
formula in 5-1-2. (1):
Model 25=16.33 o= 2.75kW
Model 50=16.33 o= 5.41kW
model capacity
3.2
19.0
6.3
19.0
8
5-2. STANDARD CAPACITY DIAGRAM
5-2-1.PUMY-P100YHM PUMY-P100YHM1
*Before calculating the sum of total capacity of indoor units,please convert the value into the kW model capacity
following the formula on 5-1-1.
Total capacity ofCapacity(kW)Power Consumption(kW)Current(A)/380VCurrent(A)/400VCurrent(A)/415V
(1)The performance curve charts (Figure 1, 2) show the change ratio of capacity and input (power consumption) according to the
indoor and outdoor temperature condition when define the rated capacity (total capacity) and rated input under the standard
condition in standard piping length (5m) as “1.0”.
• Standard conditions:
• Use the rated capacity and rated input given in “5-2.”.
• The input is the single value on the side of the outdoor unit; the input on the sides of each indoor unit must be
added to obtain the total input.
(2)The capacity of each indoor unit may be obtained by multiplying the total capacity obtained in (1) by the ratio between the
individual capacity at the rated time and the total capacity at the rated time.
Individual capacity under stated conditions = total capacity under the stated conditions o
5-3-2. Correcting Capacity for Changes in the Length of Refrigerant Piping
Cooling
Heating
100
95
90
85
80
75
70
5 101520253035404550556065707580
Cooling P100 model
Heating P100, 125, 140
models
Cooling P125 model
Cooling P140 model
Capacity ratio [%]
Corrected pipe length
(1) During cooling, to obtain the ratio (and the equivalent piping length) of the outdoor units rated capacity and the total
in-use indoor capacity, first find the capacity ratio corresponding to the standard piping length from Figures 3
at first, and then multiply by the cooling capacity from Figure 1 to obtain the actual capacity.
(2) During heating, to find the equivalent piping length, first find the capacity ratio corresponding to standard piping length
from Figure 3, and then multiply by the heating capacity from Figure 2 to obtain the actual capacity.
(1) Capacity CORRECTION CURVE
(2) Method for Obtaining the Equivalent Piping Length
Equivalent length for type P100·125·140 = (length of piping to farthest indoor unit) + (0.3 o number of bends in the piping) (m)
Length of piping to farthest indoor unit: type P100~P140.....80m
5-3-3. Correction of Heating Capacity for Frost and Defrosting
If heating capacity has been reduced due to frost formation or defrosting, multiply the capacity by the appropriate correction
factor from the following table to obtain the actual heating capacity.
Correction factor diagram
Outdoor Intake temperature (W.B.°C)
Correction factor
6
1.0
4
0.98
2
0.89
0
0.88
-2
0.89
-4
0.9
-6
0.95
-8
0.95
-10
0.95
16
5-4.NOISE CRITERION CURVES
90
80
70
60
50
40
30
20
10
63125250500 1000 2000 4000 8000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
PUMY-P100YHM
PUMY-P100YHM
1
COOLING
MODE
HEATING
49
SPL(dB)
51
LINE
90
80
70
60
50
40
30
20
10
63125250500 1000 2000 4000 8000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
PUMY-P125YHM
PUMY-P125YHM
1
COOLING
MODE
HEATING
50
SPL(dB)
52
LINE
90
80
70
60
50
40
30
20
10
63125250500 1000 2000 4000 8000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
PUMY-P140YHM
PUMY-P140YHM
1
COOLING
MODE
HEATING
51
SPL(dB)
53
LINE
MICROPHONE
1m
UNIT
1.5m
GROUND
17
6
,,
,,,,
,,,,
,,,,
,,
,,,
Over
Over
Over
Over
Less than
Piping and wiring connections
can be made from 4 directions:
FRONT,Right,Rear and Below.
4 PIPING-WIRING DIRECTIONS
3 FOUNDATION BOLTS2 SERVICE SPACE
1 FREE SPACE (Around the unit)
Please secure the unit firmly
with 4 foundation (M10) bolts.
(Bolts and washers must be
purchased locally.)
<Foundation bolt height>
Dimensions of space needed
for service access are
shown in the below diagram.
The diagram below shows a
basic example.
Explantion of particular details are
given in the installation manuals etc.
FREE
Over 10mm
Over 10mm
Over 150mm
Over 150mm
30
FOUNDATION
10
500
500
150
Service space
Piping Knock-Out Hole Details
Example of Notes
• • •
Refrigerant GAS pipe connction (FLARE)[15.88 (5/8F)
Noise Filter Circuit Board
Connection Terminal<L1/L2/L3/N-Power Supply>
Connection Terminal<L1/L2/L3/N-Power Supply>
Connector<To Transmission Power Board>
Connector<To Multi Controller Board>
Connector<To Power Circuit Board>
Connector<To Reactor>
Fuse<6.3A>
Transmission Power Board
Connector<To Noise Filter Circuit Board>
Connector<To Multi Controller Board>
CN3D
+
1
LED3
CNAC
(RED)
TB-C1
CNAC2
(BLU)
CB2
(RED)
CNL
7 6 5 4 3 2 1
CNS1
(RED)
2
121
+
TB-N1
LO1
LO2
LO3
NO
(WHT)
1 2 3
TB-W
TB-V
TB-U
TB-L3
TB-L2
TB-L1
(WHT)
CN2
(WHT)
CN5
(RED)
TH3
TH4
(WHT)
63L
31
(RED)
F1
F2
2
+
+
-
TB-P2
++
CB1
1 31 2
+
CN2
(WHT)
CNS2
(YLW)
(RED)
(WHT)
(BLK)
(BLU)
P.B.
CN3S
(RED)
1 2 3
CK
ACL4
CN3N
(BLU)
1 2 3
(BLK)
(WHT)
(RED)
(BLK)
(WHT)
(RED)
CN4
(WHT)
2 1
CN51
(WHT)
L3-OU
3 12
CN7
L1-IN
SWU2 SWU1
54321
w1
CN41
(WHT)
MC
L3-A2
L2-A2
L2-OU
CONV.B.
(WHT)
L1-A1
N-IN
SW5
LED1
88
CN40
(WHT)
4 3 2 14 3 2 1
L1-OU
CK-OU
M-P.B.
L1-A2
ACL1
ACL2
ACL3
SW6
SW7SW3SW4
LED2
88
CN102
(WHT)
4 3 2 1
TP1
SW2SW8SW1
1 2 3 4
CN2
(WHT)
CN1
(WHT)
3 1
Cautions when Servicing
!
WARNING: When the main supply is turned off, the voltage [540 V] in the main capacitor will drop to 20 V in approx. 5 minutes (input voltage: 380 V).
When servicing, make sure that LED1, LED2 on the outdoor circuit board goes out, and then wait for at least 5 minute.
Components other than the outdoor board may be faulty: Check and take corrective action, referring to the service manual.
Do not replace the outdoor board without checking.
NOTES:
1.Refer to the wiring diagrams of the indoor units for details on wiring of each indoor unit.
Self-diagnosis function
The indoor and outdoor units can be diagnosed automatically using the self-diagnosis switch
(SW1) and LED1, LED2 (LED indication) found on the multi-controller of the outdoor unit.
LED indication : Set all contacts of SW1 to OFF.
During normal operation
The LED indicates the drive state of the controller in the outdoor unit.
Bit
Indication
1
Compressor
operated
2
52C321S44SV15(SV2)6—
7
Always lit
—
[Example]
When the compressor and
SV1 are turned during cooling
operation.
12345678
8
When fault requiring inspection has occurred
The LED alternately indicates the inspection code and the location of the unit in which the fault has occurred.
• Example for wiring control cables, wiring method and address setting, permissible lengths, and the prohibited items are listed
in the standard system with detailed explanation.
The explanation for the system in this section : Use one single outdoor unit and multiple outdoor units for M-NET remote
control system.
Use one single outdoor unit and multiple indoor units in the multiple outdoor
units for the M-NET remote control system.
A. Example of a M-NET remote controller system (address setting is necessary.)
Example of wiring control cablesWiring Method and Address Setting
1. Standard operation
• One remote controller for each
indoor unit.
• There is no need for setting the 100
position on the remote controller.
a. Use feed wiring to connect terminals M1 and M2 on
transmission cable block (TB3) for the outdoor unit
(OC) to terminals M1 and M2 on the transmission
cable block (TB5) of each indoor unit (IC). Use
non-polarized two wire.
b. Connect terminals M1 and M2 on transmission cable
terminal block (TB5) for each indoor unit with the
terminal block (TB6) for the remote controller (RC).
c. Set the address setting switch (on outdoor unit
P.C.B) as shown below.
Unit
Indoor unit (IC)
Outdoor unit
(OC)
Remote
controller (RC)
Range
001 to 050
051 to 100
101 to 150
Setting Method
—
Use the most recent
address of all the indoor
unit plus 50.
Indoor unit address plus
100.
2. Operation using two remote controllers
• Using two remote controllers
for each indoor unit.
3. Group operation
• Multiple indoor units operated
together by one remote
controller
Combinations of 1through 3 above are possible.
a. Same as above.
b. Same as above.
c. Set address switch (on outdoor unit P.C.B) as
shown below.
Unit
Indoor Unit (IC)
Outdoor unit
(OC)
Main Remote
Controller (RC)
Sub Remote
Controller (RC)
Range
001 to 050
051 to 100
101 to 150
151 to 200
Setting Method
Use the most recent
address of all the indoor
units plus 50.
Indoor unit address plus
100.
Indoor unit address plus
150.
a. Same as above.
b. Connect terminals M1 and M2 on transmission cable
terminal block (TB5) of the IC main unit with the most
most recent address within the same indoor unit (IC)
group to terminal block (TB6) on the remote controller.
c. Set the address setting switch (on outdoor unit P.C.B)
as shown below.
Unit
IC (Main)
IC (Sub)
Outdoor Unit
Main Remote
Controller
Sub Remote
Controller
Range
001 to 050
001 to 050
051 to 100
101 to 150
151 to 200
Use the most recent address within
the same group of indoor units.
Use an address, other than that of
the IC (Main) from among the units
within the same group of indoor
units. This must be in sequence with
the IC (Main).
Use the most recent address of all
the indoor units plus 50.
Set at an IC (Main) address within
the same group plus 100.
Set at an IC (Main) address within
the same group plus 150.
Setting Method
d. Use the indoor unit (IC) within the group with the
most functions as the IC (Main) unit.
22
—
• Name, Symbol and the Maximum Remote controller Units for Connection
M1M2
TB5
S12
TB15
01
102
IC(Main)
AB
M1M2
TB3
SAB
TB7
51
OC
S
M1M2
TB5
S12
2
TB15
02
IC(Sub)
RC
M1M2
TB5
S12
TB15
01
101
RC
(Main)
151
IC
M1M2
TB3
SAB
TB7
51
OC
S
M1M2
TB5
S12
TB15
02
IC
RC
(Sub)
102
RC
(Main)
103
RC
(Sub)
104
RC
ABABABABAB
M1M2
TB5
S12
TB15
01
101
IC
AB
M1M2
TB3
SAB
TB7
51
OC
S
M1M2
TB5
S12
TB15
02
IC
RC
TB15
AB
MA
Name
Outdoor unit
Indoor unit
M-NET remote
controller
Symbol
OC
IC
RC
Maximum units for connection
One OC unit can be connect to 1-8 IC units (P100YHM : 1-6 IC units)
Maximum two RC for one indoor unit, Maximum 16 RC for one OC
Permissible LengthsProhibited items
Longest transmission cable length
(1.25 mm
1 + L2, L2 + L3, L3 + L1 [ 200m
L
2
)
Remote controller cable length
1. If 0.5 to 1.25 mm
2
R1, R2 [10m
2. If the length exceeds 10 meters,
the exceeding section should
be 1.25 mm
2
and that section
should be a value within the
total extension length of the
transmission cable and
maximum transmission cable
length. (L
3)
Same as above
• M-NET remote controller(RC) and MA remote controller(MA) cannot be used together.
• Do not connect anything with TB15 of indoor unit(IC).
• Use the indoor unit(IC)
address plus 150 as
the sub remote controller
address. In this case, it
should be 152.
• Three or more remote
controller (RC) cannot
be connected to one
indoor unit.
Same as above
• The remote controller
address is the indoor
unit main address plus
100. In this case, it
should be 101.
23
B. Example of a group operation system with two or more outdoor units and a M-NET remote controller.
A
B
C
E
D
M1M2S
M1 M2 S
TB7
TB3
IC
(51)
M1 M2 S
TB5
RC
(01)
IC
M1 M2 S
TB5
(03)
IC
M1 M2 S
TB5
(02)
IC
M1 M2 S
TB5
(04)
IC
M1 M2 S
TB5
(05)
IC
M1 M2 S
TB5
(07)
IC
M1 M2 S
TB5
(06)
L2
L1
(101)
RC
(105)
RC
(104)
RC
(155)
OC
M1 M2 S
TB7
(53)
OC
3
M1M2S
Power Supply
Unit
M1M2S
G-50A
L3
L6L7
L4
L5
2
4
1
ABABAB
AB
M1M2 S
TB3
A : Group 1
B : Group 3
C : Group 5
D : Shielded Wire
E : Sub Remote Controller
( ): Address
r
r
r
r
(Address settings are necessary.)
Examples of Transmission Cable WiringWiring Method Address Settings
a. Always use shielded wire when making connections between the outdoor unit (OC) and the indoor unit (IC), as well
for all OC-OC, and IC-IC wiring intervals.
b. Use feed wiring to connect terminals M1 and M2 and the ground terminal on the transmission cable terminal block
(TB3) of each outdoor unit (OC) to terminals M1 and M2 on the terminal S on the transmission cable block of the
indoor unit (IC).
c. Connect terminals M1 and M2 on the transmission cable terminal block of the indoor unit (IC) that has the most
recent address within the same group to the terminal block on the remote controller (RC).
d. Connect together terminals M1, M2 and terminal S on the terminal block for central control (TB7) for the outdoor
unit (OC).
e. DO NOT change the jumper connector CN41 on MULTI controller board.
f. The earth processing of S terminal for the centralized control terminal block(TB7) is unnecessary.
Connect the terminal S on the power supply unit with the earth.
g. Set the address setting switch as follows.
Unit
IC (Main)
IC (Sub)
Outdoor Unit
Main Remote Controller
Sub Remote Controller
MA Remote Controller
101 to 150
151 to 200
Range
01 to 00
01 to 50
51 to 100
—
Use the most recent address within the same group of indoor units.
Use an address, other than that of the IC (Main) from among the units within
the same group of indoor units. This must be in sequence with the IC (Main).
Use the most recent address of all the indoor units plus 50.
*The address automatically becomes “100” if it is set as “01 - 50”.
Set at an IC (Main) address within the same group plus 100.
Set at an IC (Main) address within the same group plus 150.
Unnecessary address setting (Necessary main/ sub setting)
Setting Method
h. The group setting operations among the multiple indoor units is done by the remote controller (RC) after the electrical
power has been turned on.
24
• Name, Symbol, and the Maximum Units for Connection
A
B
C
E
D
M1M2S
M1 M2 S
TB7
TB3
IC
(51)
M1 M2 S
TB5
RC
(01)
IC
M1 M2 S
TB5
(03)
IC
M1 M2 S
TB5
(02)
IC
M1 M2 S
TB5
(04)
IC
M1 M2 S
TB5
(05)
IC
M1 M2 S
TB5
(07)
IC
M1 M2 S
TB5
(06)
(101)
RC
(105)
RC
(104)
RC
(155)
OC
M1 M2 S
TB7
(53)
OC
M1M2S
Power Supply
Unit
M1M2S
G-50A
ABABAB
AB
M1M2 S
TB3
A : Group 1
B : Group 3
C : Group 5
D : Shielded Wire
E : Sub Remote Controller
( ): Address
• Max length via outdoor units : L1+L2+L3+L4, L1+L2+L3+L5, L1+L2+L6+L7 [ 500 meters (1.25mm2)
8) should be included in the calculation of the maximum length and overall length.
2
2
)
2
shielded wire. The length of this sec-
Permissible Length
)
Prohibited items
• Never connect together the terminal blocks (TB5) for transmission wires for indoor units (IC) that have been connected to
different outdoor units (OC).
• Set all addresses to ensure that they are not overlapped.
• It cannot be connected M-NET remote controller and MA remote controller with indoor unit of the same group using
together.
25
C. Example of a MA remote controller system (address setting is not necessary.)
M1M2
TB5
S12
TB15
00
IC
AB
M1M2
TB3
S
M1M2
TB7
00
OC
L
1L2
S
M1M2
TB5
S12
TB15
00
IC
AB
MAMA
r1
r2
MA
M1M2
TB5
S12
TB15
00
IC
AB
M1M2
TB3
SM1M2
TB7
00
OC
S
M1M2
TB5
S12
TB15
00
IC
MA
ABAB
MAMA
r3
r4
r5
AB
r6
MA
M1M2
TB5
S12
TB15
00
IC
AB
M1M2
TB3
S
M1M2
TB7
00
OC
S
M1M2
TB5
S12
TB15
00
IC
r7
r8
NOTE : In the case of same group operation, need to set the address that is only main indoor unit.
Example of wiring control cablesWiring Method and Address Setting
1. Standard operation
a. Use feed wiring to connect terminals M1 and M2 on
transmission cable block (TB3) for the outdoor unit
(OC) to terminals M1 and M2 on the transmission
cable block (TB5) of each indoor unit (IC). Use
non-polarized two wire.
b. Connect terminals 1 and 2 on transmission cable
terminal block (TB15) for each indoor unit with the
terminal block for the MA remote controller (MA).
• One remote controller for each
indoor unit.
2. Operation using two remote controllers
• Using two remote controllers
for each indoor unit.
3. Group operation
a. The same as above.
b. The same as above.
c. In the case of using tow remote controllers, connect
terminals 1 and 2 on transmission cable terminal
block (TB15) for each indoor unit with the terminal
block for tow remote controllers.
· Set the sub remote controller position for one of
MA remote controller’s main switch.
Refer to the installation manual of MA remote
controller
a. The same as above.
b. The same as above.
c. Connect terminals 1 and 2 on transmission cable ter-
minal block (TB15) of each indoor unit, which is doing
group operation with the terminal block the MA remote
controller. Use non-polarized tow wire.
d. In the case of same group operation, need to set the
address that is only main indoor unit. Please set the
address of the indoor unit with the most functions in
the same group in the number that 01-50 is young.
• Multiple indoor units operated
together by one remote
controller
Combinations of 1through 3 above are possible.
26
Permissible LengthsProhibited items
MA
M1M2
TB5
S12
TB15
00
IC
AB
M1M2
TB3
S
M1M2
TB7
00
OC
S
MA
M1M2
TB5
S12
TB15
00
IC
AB
MA
M1M2
TB5
S12
TB15
00
IC
AB
M1M2
TB3
S
M1M2
TB7
00
OC
S
M1M2
TB5
S12
TB15
00
IC
MA
ABAB
MAMAMA
ABAB
M1M2
TB5
S12
TB15
00
IC
AB
M1M2
TB3
S
M1M2
TB7
00
OC
S
M1M2
TB5
S12
TB15
00
IC
AB
MAMA
AB
RC
Longest transmission cable length
1 + L2 [ 200m (1.25 mm
L
2
)
MA remote controller cable length
R
1, R2 [ 200m (0.3 ~ 1.25 mm
2
Longest transmission cable length
The same as above.
MA remote controller cable length
R
3 +R4, R5 +R6 [ 200m
(0.3 ~ 1.25 mm
2
)
The MA remote controller and the
M-NET remote controller cannot be
used together with the indoor unit
)
the of the same group.
Three MA remote controller or
more cannot be connect with the
indoor unit of the same group.
Longest transmission cable length
The same as above.
MA remote controller cable length
R
7 +R8 [ 200m (0.3 ~ 1.25 mm
2
)
The second MA remote control is
connected with the terminal
block(TB15) for the MA remote control of the same indoor unit(IC) as
the first remote control.
27
D. Example of a group operation with two or more outdoor units and a MA remote controller.
A
B
C
E
D
M1 M2 S
TB7
IC
(51)
M1 M2 1 2S
TB5 TB15
12
TB15
12
TB15
12
TB15
12
TB15
12
TB15
12
TB15
MA
(01)
IC
M1 M2 S
TB5
(03)
IC
M1 M2 S
TB5
(02)
IC
M1 M2 S
TB5
(04)
IC
M1 M2 S
TB5
(05)
IC
M1 M2 S
TB5
(07)
IC
M1 M2 S
TB5
(06)
L2
L1
MAMAMA
OC
M1 M2 S
TB7
(53)
OC
1
m4
3
S
Power Supply
Unit
S
G-50A
L3
L6L7
L4
m3
ABABAB
M1M2
M1M2
1
1
2 2
AB
M1M2S
TB3
M1M2S
TB3
A : Group 1
B : Group 3
C : Group 5
D : Shielded Wire
E : Sub Remote Controller
( ): Address
m
m
m
m
m
m
(Address settings are necessary.)
Examples of Transmission Cable Wiring
a. Always use shielded wire when making connections between the outdoor unit (OC) and the indoor unit (IC), as well
for all OC-OC, and IC-IC wiring intervals.
b. Use feed wiring to connect terminals M1 and M2 and the ground terminal on the transmission cable terminal block
Setting Method
(TB3) of each outdoor unit (OC) to terminals M1 and M2 on the terminal S on the transmission cable block of the
indoor unit (IC).
c. Connect terminals M1 and M2 on the transmission cable terminal block of the indoor unit (IC) that has the most
recent address within the same group to the terminal block on the remote controller (RC).
d. Connect together terminals M1, M2 and terminal S on the terminal block for central control (TB7) for the outdoor
unit (OC).
e. DO NOT change the jumper connector CN41 on MULTI controller board.
f. The earth processing of S terminal for the centralized control terminal block(TB7) is unnecessary.
Connect the terminal S on the power supply unit with the earth.
g. Set the address setting switch as follows.
Unit
IC (Main)
IC (Sub)
Wiring Method Address Settings
Outdoor Unit
Main Remote Controller
Sub Remote Controller
MA Remote Controller
h. The group setting operations among the multiple indoor units is done by the remote controller (RC) after the electrical
power has been turned on.
Range
01 to 00
01 to 50
01 to 100
101 to 150
151 to 200
—
Use the most recent address within the same group of indoor units.
Use an address, other than that of the IC (Main) from among the units within
the same group of indoor units. This must be in sequence with the IC (Main).
Use the most recent address of all the indoor units plus 50.
*The address automatically becomes “100” if it is set as “01 - 50”.
Set at an IC (Main) address within the same group plus 100.
Set at an IC (Main) address within the same group plus 150.
Unnecessary address setting (Necessary main/ sub setting)
28
• Name, Symbol, and the Maximum Units for Connection
A : Group 1
B : Group 3
C : Group 5
D : Shielded Wire
E : Sub Remote Controller
( ): Address
A
B
C
E
D
M1 M2 S
TB7
IC
(51)
M1 M2 1 2S
TB5 TB15
12
TB15
12
TB15
12
TB15
12
TB15
12
TB15
12
TB15
MA
(01)
IC
M1 M2 S
TB5
(03)
IC
M1 M2 S
TB5
(02)
IC
M1 M2 S
TB5
(04)
IC
M1 M2 S
TB5
(05)
IC
M1 M2 S
TB5
(07)
IC
M1 M2 S
TB5
(06)
MAMAMA
OC
M1 M2 S
TB7
(53)
OC
S
Power Supply
Unit
S
G-50A
ABABAB
M1M2
M1M2
AB
M1M2S
TB3
M1M2S
TB3
Max length via outdoor unit (M-NET cable): L1+L2+L3+L4 and L1+L2+L6+L7[ 500 m (1.25 e or more)
Max transmission cable length (M-NET cable): L1 and L3+L4 and L6 and L2+L6 and L7[ 200 m (1.25 e or more)
Remote controller cable length: m1 and m1+m2+m3 and m1+m2+m3+m4
[ 200 m (0.3 to 1.25 e)
Permissible LengthProhibited items
• Never connect together the terminal blocks (TB5) for transmission wires for indoor units (IC) that have been connected to
different outdoor units (OC).
• M-NET remote controller and MA remote controller cannot be connected with the indoor unit of the same group wring
together
29
9TROUBLESHOOTING
ON/OFF
TEST RUN
˚C
1Hr.
FILTER
CHECK TEST
TEMP.
TIMER SET
Check code indicator (see NOTE 1)
Test run remaining time indicator (see NOTE 3)
Display panel
(M-NET Remote controller)
ON/OFF button 9
ON/OFF LED (Lights up in operation)
LOUVER button 6
TEST RUN button 2
AIR DIRECTION button 2
FAN SPEED button 5
TEST RUN indicator
Indoor unit liquid pipe temperature indicator
(see NOTE 4)
(Cooling/Heating)
OPERATION
SWITCH button
3,4
Control panel
9-1. CHECK POINTS FOR TEST RUN
9-1-1. Procedures of test run
(1) Before test run, make sure that following work is completed.
• Installation related :
Make sure that the panel of cassette type and electrical wiring is done.
Otherwise electrical functions like auto vane will not operate normally.
• Piping related :
Perform leakage test of refrigerant and drain piping.
Make sure that all joints are perfectly insulated.
Check stop valves on both liquid and gas side for full open.
• Electrical wiring related :
Check ground wire, transmission cable, remote controller cable, and power supply cable for secure connection.
Make sure that all switch settings of address or adjustments for special specification systems are correctly settled.
(2) Safety check :
With the insulation tester of 500V, inspect the insulation resistance.
Do not touch the transmission cable and remote controller cable with the tester.
The resistance should be over 1.0 MΩ. Do not proceed inspection if the resistance in under 1.0 MΩ.
Inspect between the outdoor unit power supply terminal block and ground first, metallic parts like refrigerant pipes or the electrical box next,
then inspect all electrical wiring of outdoor unit, indoor unit, and all linked equipment .
(3) Before operation :
a) Turn the power supply switch of the outdoor unit to on for compressor protection. For a test run, wait at least 12 hours from this point.
b) Register control systems into remote controller(s). Never touch the on/ off switch of the remote controller(s). Refer to “ 9-1-2 M-NET
Remote Controller Settings” as for settings . In MA remote controller(s), this registration is unnecessary.
(4) More than 12 hours later from power supply to the outdoor unit, turn all power switch to on for test run. Perform test run according to the
“Operation procedure” table of the bottom of this page. While test running, make test run reports .
(5) When you deliver the unit after test run, instruct the end user for proper usage of the system using owners’ manual and the test run report
you made to certificate normal operation. If abnormalities are detected during test run, refer to “ 9-1-3 Countermeasures for Error During
Test Run”. As for DIP switch setting of outdoor unit, refer to” 9-5. INTERNAL SWITCH FUNCTION TABLE”.
Operation procedure
1 Turn on the main power supply the all units at least 12 hours before test run. ”HO” appears on display panel for 3 min.
2 12 hours later, press TEST RUN button twice to perform test run. “TEST RUN “ appears on display panel.
3 Press OPERATION SWITCH button to make sure that air blows out.
4 Select Cooling (or Heating) by OPERATION SWITCH button to make sure that cool (or warm) air blow out.
5 Press Fan speed button to make sure that fan speed in changed by the button.
6 Press AIR DIRECTION button or LOUVER button to make sure that air direction is adjustable(horizontal, downward, upward, and each angle).
7 Check outdoor fans for normal operation.
8 Check interlocked devices (like ventilator) for normal operation, if any. This is the end of test run operation.
9 Press ON/OFF button to stop and cancel test run.
NOTE 1 : If error code appears on remote controller or remote controller malfunction , refer to “ 9-1-3 Countermeasures for Error During Run”.
NOTE 2 : During test run operation 2-hours off timer activates automatically and remaining time is on remote controller and test run stops 2 later.
NOTE 3 : During test run, the indoor liquid pipe temperature is displayed on remote controller instead of room temperature.
NOTE 4 : Depend on a model, “This function is not available” is appears when air direction button is pressed, however, this is not malfunction.
30
9-1-2. Special Function Operation and Settings (for M-NET Remote Controller)
The addresses of indoor
unit and linked units are
displayed simultaneously.
(alternating
display)
These alternating IC or LC displays will appear
when entry is completed normally.
A flashing “88” will appear if there is a
problem with the entry (indicating that the
unit does not exist).
• It is necessary to perform “group settings” and “paired settings” at making group settings of different refrigerant
systems (multiple outdoor unit).
(A) Group settings: Enter the indoor unit controlled by the remote controller, check the content of entries, and clear
entries, etc.
(B) Paired settings: Used to set the linked operation of a Lossnay unit.
(1) Entering address: Follow the steps below to enter the addresses of the indoor unit using the remote controller.
a) Group settings
• Turning off the remote controller: Press the ON/OFF button to stop operation (the indicator light will go off).
• Changing to indoor unit address display mode: If the FILTER and
pressed simultaneously and held for two seconds, the display shown in Figure 1 will appear.
• Changing address: Press the temperature adjustment buttons to change the displayed address to the
address to be entered.
• Entering the displayed address: Press the TEST RUN button to enter the indoor unit with the displayed address.
The type of the unit will be displayed as shown in Figure 2 if entry is completed normally.
If a selected indoor unit does not exist, an error signal will be displayed as shown in Figure 3. When this happens,
check whether the indoor unit actually exists and perform entry again.
• Returning to the normal mode after completing entry: Press the FILTER and k buttons simultaneously and
hold for two seconds to return to the normal mode.
k buttons on the remote controller are
Figure 1 (A) Group setting display
b) Paired Settings
• Turn off the remote controller: Press the remote controller’s ON/OFF button to turn it off (the indicator light will go off).
• Put in indoor unit address display mode: Press the FILTER and k buttons on the remote controller simultaneously
and hold for two seconds.
✻The above steps are the same as when making group settings (A).
• Changing to the linked operation unit address display state: The display shown in Figure 4 will appear when the
button on the remote control is pressed.
• Displaying the address of the Lossnay unit and linked indoor unit: In this situation, the indoor unit
number will be the lowest address of the group. The Lossnay unit will not operate if this setting is
incorrect.
✻If the temperature adjustment buttons are pressed, the address may be changed to the indoor unit that are
to be linked.
✻If the time setting buttons are pressed, the address of the linked units may be changed to the address where
it is desired to enter the Lossnay .
• Linking the Lossnay and the indoor unit: The display shown in Figure 5 will appear when the TEST RUN
button is pressed. The indoor unit whose address is displayed and the Lossnay unit with a linked address
will operate in a linked manner.
✻If it is desired to display the address of the Lossnay in the indoor unit address, display the indoor
unit address in the linked unit address, and the above content will also be recorded.
✻ Apart from the indoor unit with the lowest address in the group, display and enter the addresses of the other indoor unit
that are to be linked with the Lossnay unit.
• Returning to the normal mode after completing entry: Press the FILTER and k buttons on the remote controller
simultaneously and hold for two seconds to return to the normal mode.
Figure 2 Normal completion of entry
Figure 3 Entry error signal
Flashing “88” indicates entry errorType of unit is displayed
a
Figure 4 (B) Making paired settings
Figure 5 Completing normal entry
31
(2) Address check: Refer to section (1) regarding address entry.
"88" will appear in the room temperature display location.
"--" will appear in the room temperature
display location.
a) In making group settings:
• Turn off the remote controller: Press the remote controller's ON/OFF button to stop operation (the indicator light will go off).
• Locate the indoor unit address display mode: Press the FILTER and k buttons on the remote controller simultaneously
and hold for two seconds.
• Display indoor unit address: The entered indoor units address and type will be displayed each time the button is pressed.
✻ When one entry is made, only one address will be displayed no matter how many times the w button is pressed.
• Returning to the normal mode after completing check: Simultaneously press the FILTER and k buttons on the remote
controller and hold for two seconds to return to the normal mode.
b) In making paired settings:
• Turn off the remote controller: Press the remote controller's ON/OFF button to stop operation (the indicator light will go off).
• Put in indoor unit address display mode: Press the FILTER and k buttons on the remote controller simultaneously and
hold for two seconds.
• Changing to the linked operation unit address display state: Press the a button on the remote control.
• Displaying the address of the indoor unit to be checked: Change the address to that of the indoor unit to be checked by pressing the temperature adjustment buttons .
• Displaying the address of the linked Lossnay unit: Press the w button to display the addresses of the linked Lossnay and
indoor unit in alternation.
• Displaying the addresses of other entered units: The addresses of the other entered units will be displayed in alternating fashion after resting the w button again.
• Returning to the normal mode after completing the check: Simultaneously press the FILTER and k buttons on the remote
controller and hold for two seconds to return to the normal mode.
(3) Clearing an address: Refer to section (1) regarding the address entry and section (2) regarding checking addresses.
a) In making group settings:
• Turn off the remote controller: The procedure is same as a) in (2) Address check.
• Put in the indoor unit address display mode: The procedure is same as a) in (2) Address check.
• Displaying the indoor unit address to be cleared: The procedure is same as a) in (2) Address check.
• Clearing indoor unit address : ......Pressing the q button on the remote controller twice will clear the address entry of the
displayed indoor unit, resulting in the display shown in Figure 6.
The display shown in Figure 7 will appear if an abnormality occurs and the entry is not cleared.
Please repeat the clearing procedure.
• Returning to the normal mode after clearing an address: The procedure is same as a) in (2) Address check.
Figure 6 Display after address has been
cleared normally
Figure 7 Display when an abnormality
has occurred during clearing
b) In making paired settings:
• Turn off the remote controller: The procedure is same as b) in (2) Address check.
• Put into the indoor unit address display mode: The procedure is same as b) in (2) Address check.
• Put into the linked unit address display mode: The procedure is same as b) in (2) Address check.
• Display the address of the Lossnay unit or the indoor unit to be cleared.
• Deleting the address of a linked indoor unit: Pressing the q button on the remote controller twice will clear the address
entry of the displayed indoor unit, resulting in the display shown in Figure 8.
• Returning to the normal mode after clearing an address: The procedure is same as b) in (2) Address check.
Figure 8 Display after address has been cleared normally
"--" will appear in the unit type display location when an address has
(altenating
display)
been cleared normally.
"88" will appear in the unit type display location when an abnormality
has occurred during clearing.
32
9-1-3. Countermeasures for Error During Test Run
Check code
1102
1302
1500
1501
1505
2502
2503
4115
4116
4220
4230
4250
5101
5102
5103
5105
5106
5110
5201
6600
6602
6603
6606
6607
6608
6831
6832
6833
6834
7100
7101
7102
7105
7111
Piping temperature sensor trouble (TH3)
Outdoor temperature sensor trouble (TH7)
Radiator panel temperature sensor trouble (TH8)
Pressure sensor trouble (63HS)
Current sensor trouble
Dupricated unit address setting
Transmission error
(Transmission processor hardware error)
Transmission error (Transmission route BUSY)
Transmission and reception error
(Communication trouble with transmission processor)
Transmission and reception error (No ACK error)
Transmission and reception error
(No responsive frame error)
MA communication receive signal error
(no receive signal)
MA communication send signal error
(starting bit derection error)
MA communication send error (H/W error)
MA communication receive error
(Synchronous recovery error)
Total capacity error
Only M-NET Remote controller is detected.
Only M-NET Remote controller is detected.
Only M-NET Remote controller is detected.
Only M-NET Remote controller is detected.
Only M-NET Remote controller is detected. w
Only M-NET Remote controller is detected. w
Only MA Remote controller is detected.
Only MA Remote controller is detected.
Only MA Remote controller is detected.
Only MA Remote controller is detected.
0403
Serial transmission trouble
Discharge temperature trouble
Low Pressure trouble
High pressure trouble
Excessive refrigerant replenishment
Insufficient refrigerant trouble
Vacuum operation protection
Drain pump trouble
Drain sensor trouble (THd)
Overcurrent trouble (Overload, compressor lock)
Power synchronization signal trouble
Fan controller trouble (Indoor unit)
Inverter trouble
Overheat protection of radiator panel
Power module trouble or Overcurrent trouble
Fan controller trouble (Outdoor)
Air inlet sensor trouble (TH21) or
Discharge temperature sensor trouble (TH4)
Liquid pipe temp.sensor trouble (TH22) or
Low pressure saturated temp.sensor trouble (TH6)
Gas pipe temperature sensor trouble (TH23)
Outdoor unit Multi controller board ~
Power board communication trouble
1300
Check delay code 1400
4100
Check delay code 4350
4400
Check delay code 4500
5300
Check delay code 4310
Trouble
Remarks
Detected unit
Indoor
Outdoor
Remote
controller
12345678
[Example]
When the compressor and
SV1 are turned during cooling
operation.
Bit
Indication
1
Compressor
operated
2
52C
3
21S4
4
SV15(SV2)
6
—
7
—8Always lit
Self-diagnosis function
The indoor and outdoor units can be diagnosed automatically using the self-diagnosis switch
(SW1) and LED1, LED2 (LED indication) found on the multi-controller of the outdoor unit.
LED indication : Set all contacts of SW1 to OFF.
During normal operation
The LED indicates the drive state of the controller in the outdoor unit.
• If a problems occurs during test run, a code number will appear in the temperature display area on the remote controller
(or LED on the outdoor unit), and the air conditioning system will automatically cease operating.
Determine the nature of the abnormality and apply corrective measures.
NOTE )
When the outdoor unit detects No ACK error/ No responsive frame error, an object indoor unit is treated
as a stop, and not assumed to be abnormal.
33
Display
Meaning and detecting method
Causes
Check points
1102
1300
1302
1500
Abnormal high discharging temperature
Abnormal if discharge temperature thermistor
(TH4) exceeds 125: or 110: continuously
for 5 minutes.
Abnormal if pressure detected by high pressure
sensor and converted to saturation temperature
exceeds 40: during defrosting and discharge
temperature thermistor (TH4) exceeds 110:.
Abnormal low pressure (63L worked)
Abnormal if 63L is worked (under- 0.03MPa)
during compressor operation.
63L: Low-pressure switch
(1) Abnormal high pressure (High-pres sure switch 63H worked)
Abnormal if high-pressure switch 63H worked
( w ) during compressor operation.
w 4.15 MPa
63H: High-pressure switch
(2) Abnormal High pressure
(High - pressure sensor 63HS detect)
Abnormal if high-pressure pressure sensor
detects 4.31MPa or more (or over 4.15MPa
for 3 minutes) during the compressor
operation.
Abnormality of super heat due to low
discharge temperature
Abnormal if discharge super heat is
continuously detected less than or equal to -15:
even though linear expansion valve has
minimum open pulse after compressor starts
operating for 10 minutes.
1 Over-heated compressor operation
caused by shortage of refrigerant
2 Defective operation of stop valve
3 Defective thermistor
4 Defective outdoor controller board
5 Defective action of linear expansion
valve
1 Stop valve of outdoor unit is closed
during operation.
2 Disconnection or loose connection of
connector (63L) on outdoor controller
board
3
Disconnection or loose connection of 63L
4 Defective outdoor controller board
5 Leakage or shortage of refrigerant
6 Malfunction of linear expansion valve
1 Short cycle of indoor unit
2 Clogged filter of indoor unit
3 Decreased airflow caused by dirt of
indoor fan
4 Dirt of indoor heat exchanger
5 Locked indoor fan motor
6 Malfunction of indoor fan motor
7 Defective operation of stop valve
(Not full open)
8 Clogged or broken pipe
9 Locked outdoor fan motor
0 Malfunction of outdoor fan motor
1 Short cycle of outdoor unit
2 Dirt of outdoor heat exchanger
3 Decreased airflow caused by defective
inspection of outside temperature
thermistor (It detects lower temperature
than actual temperature.)
4 Disconnection or contact failure of
connector (63H) on outdoor controller
board
5 Disconnection or contact failure of 63H
connection
6 Defective outdoor controller board
7 Defective action of linear expansion
valve
8 Malfunction of fan driving circuit
9 Solenoid valve (SV1) performance
failure (High-pressure pressure cannot
be controlled by SV1)
)
High-pressure pressure sensor defective
! High-pressure pressure sensor input
circuit defective in multi controller board.
1 Disconnection or loose connection of
discharge temperature thermistor. (TH4)
2
Defective holder of discharge temperature
thermistor.
1 Check intake super heat.
Check leakage of refrigerant.
Charge additional refrigerant.
2 Check if stop valve is full open.
34 Put the power off and check if 5101 is
displayed when the power is put again.
When 5101 is displayed, refer to
“Check : points” for 5101.
5 Check linear expansion valve.
1 Check stop valve.
2~4
Check the connector (63L) on outdoor
controller board.
5 Correct to proper amount of refrigerant.
6 Check linear expansion valve.
1~6 Check indoor unit and repair
defectives.
7 Check if stop valve is full open.
8 Check piping and repair defectives.
9~2 Check outdoor unit and repair
defectives.
3 Check the inspected temperature of
outside
temperature thermistor on LED display.
4~6
Check the connector (63H) on outdoor
controller board.
7 Check linear expansion valve.
8 Replace outdoor controller board.
9 Check the solenoid valve performance.
)
Check the high-pressure pressure sensor.
!
Check the high-pressure pressure sensor.
12 Check the installation conditions of
discharge temperature thermistor (TH4).
34
Display
1501
Meaning and detecting method
Refrigerant shortage abnormality
When the conditions of below detecting
mode 1 or 2 are satisfied during the
compressor operation.
<Detecting mode 1>
When the below conditions are satisfied
completely.
1. Compressor is operating in HEAT
mode.
2. Discharge super heat is 80; or more.
3. Difference of outer temperature
thermistor (TH7) and outdoor piping
temp. thermistor (TH3) applies to the
formula of (TH7-TH3)<5;.
4. High-pressure pressure sensor is
below about 2.04MPa.
<Detecting mode 2>
When the below conditions are satisfied
completely.
1. Compressor is operating.
2. When cooling, discharge super heat is 80;
or more.
When heating, discharge super heat is 90;
or more.
High pressure sensor is below about 2.32MPa.
1 Gas leakage, Gas shortage
2 When heating operation, refrigerant
shortage feeling operation (When heating,
air flow or thermo OFF are mixed-
operation, it cause a refrigerant shortage
operation.)
3 Ball valve performance failure
(not full opened.)
4 Error detection of discharge super heat
High-pressure pressure sensor defective
1)
2) Discharge temperature thermistor
defective
3) Thermistor input circuit defective and
high-pressure pressure sensor defective
in multi controller board
Causes
Check points
1 Check the refrigerant amount.
2 Check the operation condition and
refrigerant amount.
3 Check the ball valve is full opened.
4
1) Check the ball valve is full opened.
2) Check the resistance of discharge
temperature thermistor.
3) According to “Outdoor unit functions”,
set the SW2 and check the high-
pressure pressure sensor level.
According to “Outdoor unit functions”,
check the discharge temp. thermistor level.
When the high-pressure pressure
sensor and discharge temp. thermistor
are normal, if the above mentioned
detecting pressure level and temp.
are big different from the actual
pressure and temp. replace the multi
controller board.
5 Error detection of TH7/TH3
1) Thermistor defective
2) Thermistor input circuit defective in
multi controller board
5
1) Check the resistance of thermistor.
2) According to “Outdoor unit functions”,
check the outdoor pipe temp. thermistor
level.
3) According to “Outdoor unit functions”,
check the outer temp. thermistor level.
35
Display
2502
Meaning and detecting method
Malfunction of drain pump (DP)
1 Suspensive abnormality, if thermistor of
drain sensor is let heat itself and tempe rature rises slightly. Turn off compressor
and indoor fan.
2 Drain pump is abnormal if the condition
above is detected during suspensive
abnormality. <2502> is displayed.
3 Constantly detected during drain pump
operation.
1 Malfunction of drain pump
2 Defective drain
Clogged drain pump
Clogged drain pipe
Attached drop of water at the drain sensor
3
• Drops of drain trickles from lead wire.
• Clogged filter is causing wave of drain.
4 Defective indoor controller board.
Causes
Check points
1 Check if drain-up machine works.
2 Check drain function.
3 Check the setting of lead wire of drain
sensor and check clogs of the filter.
4 Replace indoor controller board if drain
pump operates with the line of drain
sensor connector CN31-1 and 2 is short-
circuited and abnormality reappears.
Turn the power off, and on again to
operate after check.
4 The unit has a forced outdoor unit stop
abnormality when the following conditions,
a and b, are satisfied while the above mentioned detection is performed.
a) The drain sensor is detected to be
soaked in the water 10 times in a row.
b) The intake temperature subtracted with
liquid pipe temperature is detected to be
less than -10: for a total of 30 minutes.
(When the drain sensor is detected to
be NOT soaked in the water, the
detection record of a and b will be cleared.)
w Abnormality by malfunction of drain pump
(above 1~3) is detected before it be-
comes an outdoor unit forced stop condition.
5 When condition which the outdoor unit is
stopped forcibly consists, or the drain sensor
detects continuously to go under water 10
times, and also detects ''[liquid pipe
temperature-suction temperature][ -10deg''
for 30minutes continuously, the indoor unit
stops abnormally (however, fan operates by
normal control) that indoor unit and ex cluding [Fan mode or OFF] in same
refrigerant system. Also, the outdoor unit
which is connected to that indoor unit with
refrigerant system stops abnormality
(compressor is inhibited to operation).
In this time, <2502> is displayed.
6 Forced outdoor unit stop Detection timing
operation / Stop detection always
5 Both of above mentioned 1~4 and the
indoor linear expansion valve full-closed
failure (leakage) happens synchronistically.
(Note) Address/Attribute displayed on
the remote controller shows the indoor
unit which is cause of trouble.
Check whether the indoor linear expansion
valve leaks or not.
7 Forced outdoor unit stop Condition resoltive
Both of power supplies of the abnormal
indoor unit and outdoor unit are reset.
Even if the ON/ OFF button of remote
controller is turned off, abnormality is not
released.
NOTE )
Above-mentioned 1~3 and 4~7 are
detected mutually independently.
36
Display
Drain sensor (THd, DS) abnormality
2503
When the drain sensor detects short/open
while the operation.
Meaning and detecting method
1 Connector (CN50) contact failure
Causes
(insertion failure)
2 Thermistor wiring disconnection or half
disconnection
Check whether the indoor controller
board connector (CN50) is
disconnected or not.
Check whether the thermistor wiring is
2
disconnected or not.
3
Check the resistance of thermistor.
4
If abnormality is not found in the
method of the above-mentioned from
1 to 3, it is defective of the indoor
controller board.
4100
Compressor overcurrent interruption (When
compressor locked)
Abnormal if overcurrent of DC bus or
compressor is detected within 30 seconds after
compressor starts operating.
Over current level : 18.0A
4116
Fan rotational frequency abnormality
(Detected only PKFY-P·VAM-E)
1 When rotational frequency of the fan is
detected 180rpm or less, or 2000rpm or
more (1st detection) while the indoor unit
fan operation, the fan stops for 30seconds.
2 When the rotational frequency of the fan is
detected 180rpm or less, or 2000rpm or
more again after the fan restarts, the indoor
unit stop abnormally (fan stops). In this time,
<4116> is displayed.
1 Stop valve is closed.
2 Decrease of power supply voltage
Looseness, disconnection or converse of
3
compressor wiring connection
4 Defective compressor
5 Defective outdoor power board
1 Fan rotational frequency detecting
connector (CN33) disconnection in the
indoor controller board.
2 Fan output connector (FAN1)
disconnection in the indoor power board.
3 Fan rotational frequency detecting
connector (CN33) wiring breakage in the
controller board or fan output connector
(FAN1) breakage in the indoor power board
4 Filter clogging
5 Indoor fan motor trouble
6 Fan rotational frequency detecting circuit
failure in the indoor controller board or
fan output circuit failure in the indoor
power board.
1 Open stop valve.
2 Check facility of power supply.
3 Correct the wiring (U•V•W phase) to
compressor.
4 Check compressor.
5 Replace outdoor power circuit board.
1 Check whether the connector (CN33) in
the indoor controller board is dis connected or not.
2 Check whether the connector (FAN1) in
the indoor power board is disconnected
or not.
3 Check whether the wiring is dis connected or not.
4 Check the filter.
5 Check the indoor fan motor.
6 When there is no problem in the above-
mentioned from 1 to 5;
(1) In the case of abnormality after the
fan operation;
Replace the indoor controller board.
When the fan does not recover even if
the indoor controller board is replaced,
replace the indoor power board.
(2) In the case of abnormality without fan
operation, replace the indoor power
board.
37
Display
4220
shortage
during compressor operation;
Meaning and detecting method
Abnormality such as overvoltage or voltage
Abnormal if any of followings are detected
• Decrease of DC bus voltage to 310V
• Instantaneous decrease of DC bus voltage to
350V.
• Increase of DC bus voltage to 760V.
• Decrease of input current of outdoor unit to
0.1A only if operation frequency is more than
or equal to 40Hz or compressor current is
more than or equal to 6A.
1 Decrease of power supply voltage
Causes
2 Disconnection of compressor wiring
3 Defective 52C
4 Defective outdoor converter circuit board
5 Disconnection or loose connection of
CN5 on the outdoor power circuit board.
6 Defective 52C drive circuit of outdoor
power circuit board.
7 Disconnection or loose connection of
CN2 on the outdoor power circuit board.
Check points
1 Check the facility of power supply.
2 Correct the wiring (U•V•W phase) to
compressor. (Outdoor power circuit board).
3 Replace 52C.
4 Replace outdoor converter circuit board.
5 Check CN5 wiring on the outdoor power
circuit board.
6 Replace outdoor power circuit board.
7 Check CN2 wiring on the outdoor power
circuit board.
Abnormal temperature of heat sink
4230
Abnormal if heat sink thermistor(TH8) detects
temperature indicated below 95:
NOTE) TH8 is internal thermistor of power
module on power board.
(1) Abnormality of power module
4250
Check abnormality by driving power module in
case overcurrent is detected.
(2) Compressor overcurrent interruption
Abnormal if overcurrent DC dc bus or
compressor is detected after compressor
starts operating for 30 seconds.
Over current level : 18.0A
1 The outdoor fan motor is locked.
2 Failure of outdoor fan motor
3 Air flow path is clogged.
4 Rise of ambient temperature
5 Defective thermistor
6 Defective input circuit of outdoor power
circuit board
7 Failure of outdoor fan drive circuit
1 Outdoor stop valve is closed.
2 Decrease of power supply voltage
3 Looseness, disconnection or converse
of compressor wiring connection
4 Defective compressor
5 Defective outdoor power circuit board
1 Stop valve of outdoor unit is closed.
2 Decrease of power supply voltage
3 Looseness, disconnection or converse
of compressor wiring connection
4 Defective fan of indoor/outdoor units
5 Short cycle of indoor/outdoor units
6 Defective input circuit of outdoor
controller board
12 Check outdoor fan.
3 Check air flow path for cooling.
4 Check if there is something which
causes temperature rise around outdoor
unit.
(Upper limit of ambient temperature is 46:.)
Turn off power, and on again to check if
4230 is displayed within 30 minutes.
5 Check thermistor <TH8> temperature
by micro computer.
6 Replace outdoor power circuit board.
7 Replace outdoor controller circuit board.
1 Open stop valve.
2 Check facility of power supply.
3 Correct the wiring (U•V•W phase) to
compressor.
(Outdoor power circuit board).
4 Check compressor.
5 Replace outdoor power circuit board.
1 Open stop valve.
2 Check facility of power supply.
3 Correct the wiring (U•V•W phase) to
The outdoor fan motor is considered to be
abnormal if the rotational frequency of fan
motor is abnormal when detected during
operation.
Fan motor rotational frequency is abnormal if;
• 100 rpm or below detected continuously
for 15 seconds at 20: or more outside
air temperature
• 50 rpm or below or 1500 rpm or more
detected continuously for 1 minute.
7 Defective compressor
1
Failure in the operation of the DC fan motor
2
Failure in the outdoor circuit controller board
38
7 Check compressor.
W Before the replacement of the outdoor
controller circuit board, disconnect the
wiring to compressor from the outdoor
power circuit board and check the output
voltage among phases, U, V, W, during
test run (SW7-1 ON). No defect on board
if voltage among phases (U-V, V-W and
W-U) is same. Make sure to perform the
voltage check with same performing
frequency.
1 Check or replace the DC fan motor.
2 Check the voltage of the outdoor circuit
controller board during operation.
3 Replace the outdoor circuit controller
board. (when the failure is still indicated
even after performing the remedy 1 above.)
Display
5101
Meaning and detecting method
Suction temperature thermistor (TH21)
abnormality
When controller detects short (high
temp.)/open (low temp.) in thermistor
during the operation, the operation stops
and the operation changes to protect
mode of restarting in 3minutes. If the
thermistor does not recover in 3minutes,
the operation stops abnormally. In this
time, <5101> is displayed. Then, if the
thermistor recover in 3minutes, it operates
normally.
Short: Detected 90; or more
Open: Detected –40; or less
Discharge temperature thermistor (TH4)
abnormality
1
When controller detects short/open in
thermistor during the operation, the
outdoor unit stops once and restarts
operation in 3minutes. When the detected
temperature is normal at just before of
restarting, the outdoor unit restarts.
2
When controller detects short/open in
thermistor at just before of restarting, the
unit stops abnormally. In this time, <5101>
is displayed.
For 10 minutes after starting compressor,
3
for defrosting or for 3minutes after recover
of defrosting, above-mentioned short/open
are not detected.
Short: 216;or more (1k')
Open: 0; or less (700k')
Note) When outer temperature thermistor
(TH7) is 5; or less on cooling, open
detecting is not determined as
abnormality.
Causes
1 Connector (CN20) contact failure Check whether the connector
2 Thermistor wiring disconnection or
half disconnection
3 Thermistor failure Check the resistance of thermistor;
4 Detecting circuit failure in the
indoor controller board
1 Connector (TH4) contact failure Check whether the connector (TH4)
2 Thermistor wiring disconnection or
half disconnection
3 Thermistor failure Check the resistance of thermistor;
4 Multi controller board input circuit
failure
1
(CN20) in the indoor controller board
is connected or not.
mentioned 123,replace the indoor
controller board.
1
in the multi controller board is
connected or not.
2
Check whether the thermistor wiring
is disconnected or not.
3
When the resistance is not below
value, replace the thermistor.
0;··· about 700k'
10;··· about 410k'
20;··· about 250k'
30;··· about 160k'
40;··· about 104k'
Set the SW1 to
4
When the temperature in multi
controller board is not an actual
temperature, replace the multi
controller board.
1.3: Open
219.4: Short
Check points
21345678
on
39
Display
5102
Meaning and detecting method
Liquid pipe temperature thermistor (TH22)
abnormality
When the thermistor detects short/open
during the operation, the operation stops
and the operation changes to protect mode
of restarting in 3minutes. If the thermistor
does not recover in 3minutes, the
operation stops abnormally. In this time,
<5102> is displayed. Then, if the
thermistor recover in 3minutes, it operates
normally.
Short: Detected 90; or more
Open: Detected -40; or less
Causes
1) Connector (CN21) contact failure Check whether the connector
2) Thermistor wiring disconnection or
half disconnection
3) Thermistor failure
1
(CN21) in the indoor controller board
is connected or not.
2
Check whether the thermistor wiring
is disconnected or not.
Low pressure saturation temperature
thermistor (TH6) abnormality
1
When controller detects short/open in
thermistor during the operation, the outdoor
unit stops once and restarts operation in
3minutes. When the detected temperature
is normal at just before of restarting, the
outdoor unit restarts.
2
When controller detects short/open in
thermistor at just before of restarting, the
unit stops abnormally. In this time, <5102>
is displayed.
For 10 minutes after starting compressor,
3
heating mode, above-mentioned short/open
are not detected.
Short: 90; or more
Open: -40; or less
4) Detecting circuit failure in the
indoor controller board
1) Connector (TH6) contact failure Check whether the connector (TH6)
2) Thermistor wiring disconnection or
half disconnection
3) Thermistor failure Check the resistance of thermistor;
4) Multi controller board input circuit
failure
When there is no problem in above
4
mentioned 123,replace the indoor
controller board.
1
in the multi controller board is
connected or not.
2
Check whether the thermistor wiring
is disconnected or not.
controller board is not an actual
temperature, replace the multi
controller board.
-42.5: Open
91.9: Short
on
40
Display
5103Gas pipe temperature thermistor (TH23)
Meaning and detecting method
abnormality
When the thermistor detects short/open
after 3minutes-continuous thermo ON
during cooling or dry operation, the
operation stops and the operation
changes to protect mode of restarting in
3minutes. If the thermistor does not
recover in 3minutes, the the operation
stops abnormally. In this time, <5103> is
displayed. Then, if the thermistor recover
in 3minutes, it operates normally.
Short: Detected 90; or more
Open: Detected -40; or less
Causes
1) Connector (CN29) contact failure Check whether the connector (CN29)
2) Thermistor wiring disconnection or
half disconnection
3) Thermistor failure Check the resistance of thermistor;
1
in the indoor controller board is
connected or not.
2
Check whether the thermistor wiring
is disconnected or not.
3
10;···9.6k'
20;···6.3k'
30;···4.3k'
40;···3.0k'
Check points
0;····15k'
5105
Pipe temperature / judging defrost thermistor
(TH3) abnormality
1
When controller detects short/open in
thermistor during the operation, the outdoor
unit stops once and restarts operation in
3minutes. When the detected temperature
is normal at just before of restarting, the
outdoor unit restarts.
2
When controller detects short/open in
thermistor at just before of restarting, the
unit stops abnormally. In this time, <5105>
is displayed.
3
For 10 minutes after starting compressor,
for defrosting or for 3minutes after recover
of defrosting, above-mentioned short/open
are not detected.
Short: 88; or more (0.4k')
Open: -39; or less (115k')
4) Detecting circuit failure in the indoor
controller board
1) Connector (TH3) contact failure Check whether the connector (TH3)
2) Thermistor wiring disconnection or
half disconnection
3) Thermistor failure Check the resistance of thermistor;
4
When there is no problem in above
mentioned 123,replace the indoor
controller board.
1
in the multi controller board is
connected or not.
2
Check whether the thermistor wiring
is disconnected or not.
3
When the resistance is not below
value, replace the thermistor.
0;····15k'
10;···9.6k'
20;···6.3k'
30;···4.3k'
40;···3.0k'
4) Multi controller board input circuit
failure
41
21345678
4
Set the SW1 to
When the temperature in multi
controller board is not an actual
temperature, replace the multi
controller board.
-42.5: Open
91.9: Short
on
Display
5106
Meaning and detecting method
Outdoor temperature thermistor (TH7)
abnormality
1
When controller detects short/open in
thermistor during the operation, the
outdoor unit stops once and restarts
operation in 3minutes. When the detected
temperature is normal at just before of
restarting, the outdoor unit restarts.
2
When controller detects short/open in
thermistor at just before of restarting, the
unit stops abnormally. In this time, <5106>
is displayed.
3
For 10 minutes after starting compressor,
for defrosting or for 3minutes after recover
of defrosting, above-mentioned short/open
are not detected.
Short: 90; or more
Open: -40; or less
5110Heat sink temperature thermistor (TH8)
abnormality
(internal thermistor of power module)
When controller detects short/open in
1
thermistor during the operation, the
outdoor unit stops once and restarts
operation in 3minutes. When the detected
temperature is normal at just before of
restarting, the outdoor unit restarts.
2
When controller detects short/open in
thermistor at just before of restarting, the
unit stops abnormally. In this time, <5110>
is displayed.
3
For 10 minutes after starting compressor,
for defrosting or for 3minutes after recover
of defrosting, above-mentioned short/open
are not detected.
Short:170; or more
Open: -35; or less
Causes
1) Connector (TH7) contact failure Check whether the connector (TH7)
1
Check points
in the multi controller board is
connected or not.
2) Thermistor wiring disconnection or
half disconnection
3) Thermistor failure Check the resistance of thermistor;
Check whether the thermistor wiring
2
is disconnected or not.
3
When the resistance is not below
value, replace the thermistor.
When the temperature in multi
controller board is not an actual
temperature, replace the power
board.
-81.0: Open
999.9: Short
42
Display
5201
Meaning and detecting method
Pressure sensor (63HS) abnormality
1
When detected pressure in high-pressure
pressure sensor is 1 MPa or less during
the operation, the compressor stops and
restarts operation in 3 minutes.
2
When the detected pressure is 1 MPa or
less at just before of restarting, the
compressor stops abnormally. In this time,
<5201> is displayed.
3
For 3minutes after starting compressor,
for defrosting or for 3 minutes after recover
of defrosting, abnormality is not
determined as abnormality.
Causes
1) High-pressure sensor failure Check the high-pressure sensor.
2) Internal pressure decrease by gas
leakage
3) Connector contact failure,
disconnection
1
Check the internal pressure.
2
Check the high-pressure sensor.
3
Check points
Current sensor error
5300
Abnormal if current sensor detects –1.5A to
1.5A during compressor operation.
(This error is ignored in case of SW7-1 ON.)
6600Duplex address error
Detected error when transmission of unit
with the same address is confirmed,
Note) Address/Attribute displayed on the
remote controller shows the controller
detecting abnormality.
6602Transmission processor H/W error
'' 1 '' shows on the transmission line though
the transmission processor transmitted '' 0''.
Note) Address/Attribute displayed on the
remote controller shows the controller
detecting abnormality.
4) Multi controller board input circuit
failure
1) Disconnection of compressor wiring
2) Defective circuit of current sensor on
outdoor power circuit board
1) There are 2 units or more with the
same address among the outdoor
unit or indoor unit or lossnay
controller, remote controller.
2) When noise has occurred in the
transmission signal, and the signal
has changed.
1) When the wiring for either of the
indoor unit, the outdoor unit or
lossnay transmission line is
constructed or polarity is changed
with the power supply turned on,
the transmission waves change in
case that the transmission data
collides mutually. It causes to
detect error.
2) Transmission processor circuit
failure
3) When the transmission data has
changed by the noise.
Check the high-pressure sensor.
4
1 Correct the wiring (U•V•W phase) to
compressor.
(Outdoor power circuit board).
2 Replace outdoor power circuit board.
Look for the unit, which is source of
1
abnormality with the same address.
When the same address is found,
correct the address and turn off power
supply of outdoor unit, indoor unit,
and lossnay for 2 minutes or more as
the same time. Then, turn on power
supply.
Check the transmitted wave and the
2
noise on the transmission line.
1
When the transmission line is
constructed with the current flowed,
turn off power supply of outdoor unit,
indoor unit and lossnay for 2 minutes
or more as the same time. Then, turn
on power supply.
2
Check the transmitted wave and the
noise on the transmission line.
43
Display
6603Transmission bus busy error
Meaning and detecting method
1
Over error by collision1) The transmission processor cannot
Abnormality when the state, which cannot
be transmitted by collision of transmission,
is consecutive for 8 to 10minutes.
Causes
be transmitted since a short cycle
voltage of the noise etc. mixes on the
transmission line consecutively.
Check points
1
Check whether the transmission line
of the indoor unit, fresh master,
lossnay and remote controller is
connected to the outdoor unit terminal
board (TB7) for centralized controller
or not.
6606
2
The state that data cannot to be output to
the transmission line by the noise
happens for 8 to 10minutes consecutively.
Note) Address/Attribute displayed on the
remote controller shows the controller
detecting abnormality.
Signal communication error with
transmission processor
Signal communication error between unit
processor and transmission processor
Note) Address/Attribute displayed on the
remote controller shows the controller
detecting abnormality.
2) The transmission volume increases
and cannot be transmitted since the
wiring method is mistaken and the
routing technique to the terminal
board (TB3) for the transmission line
of the outdoor unit and the terminal
board (TB7) for centralized control
cannot be transmitted.
3) The share becomes high since the
data exists together to other
transmitted data by a defective
repeater (function which connects and
intercepts the transmission of
controlling system and centralized
control system), and it causes
abnormal detection.
1) It happened since the noise and
lightening serge that happened by
chance had not normally transmitted
the data of the unit/transmission
processor.
2
Check whether the transmission line
with the other refrigerant system of the
indoor unit and lossnay is connected to
the outdoor unit terminal board (TB3)
for transmission or not.
3
Check whether the outdoor unit
terminal board for transmission line
(TB3) and for centralized controller
(TB7) are connected or not.
4
Check the transmitted wave and the
noise on the transmission line.
Turn off power supply of outdoor unit,
indoor unit, and lossnay for 2minutes
or more at the same time. Then, turn
on power supply. It recovers normally
at the malfunction that happens by
chance. When same abnormality
occurs again, it is defective of a
generation former controller.
2) The address transmission from the
unit processor was not normally
transmitted by the hardware of
transmission processor defective.
44
From the preceding page.
Display
6607
Meaning and detecting method
No ACK (Acknowledgement)
Abnormality which controller of the
1
sending side detects when there is no
answer (ACK) from other side though data
was transmitted once. It is detected 6
times every 30seconds continuously.
Note) Address/Attribute displayed on the
remote controller shows the controller,
which did not send back replay (ACK).
Causes
Factor that not related to origin
1) Since the address switch was
changed with the current passed, the
unit in the last address does not exist.
2) Decline of transmission voltage and
signal by transmission line tolerance
over
· The furthest point···200m
· Remote controller line···(12m)
(Refer to 8-3.)
3) Decline of transmission line voltage
and signal by unmatched kind of line.
· Shield line-CVVS,CPEVS
Line diameter···1.25 e or more
4) Decline of transmission line voltage
and signal by a number of overconnected units.
5) Miss operation of origin controller,
which happens by chance.
6) Origin controller defective
Check points
1
Turn off power supply of outdoor unit,
indoor unit fresh master and lossnay
for 2minutes or more at the same
time. Then, turn on power supply. It
recovers normally at the malfunction
that happens by chance.
Check the address switch in the
2
address, which occurs abnormality.
3
Check whether the transmission line
is connected / loosen or not at origin.
(Terminal board or connector)
Check whether the transmission line
4
tolerance is over or not.
Check whether the kind of
5
transmission line is mistaken or not.
When there is any trouble from above
1-5, turn off power supply of outdoor
unit, indoor unit and lossnay for
2minutes or more at the same time.
Then, turn on power supply.
1) When the cause of displayed address
and attribute is on the outdoor unit side
(The indoor unit detects when there is no
reply (ACK) on transmitting from the
indoor unit to the outdoor unit.)
2) When the cause of displayed address
and attribute is on the indoor unit side
1) Contact failure of outdoor unit or
indoor unit transmission line
2) Indoor unit transmission connector
(CN2M) disconnection
3) Sending/receiving signal circuit
failure in the indoor/outdoor unit
1) When operating with multi
refrigerant system indoor units, the
remote controller transmits the signal
to the indoor unit after the other
refrigerant system outdoor unit is
turned off or turned on again in
2minutes, and detects abnormality.
2) Contact failure of remote controller
or indoor unit transmission line.
When there is not any trouble in
single refrigerant system (1outdoor
unit) from above1-5, controller
defective in displayed address and
attribute.
When there is not any trouble in
different refrigerant system (2outdoor
unit or more) from above1-5,
determine it after 6.
When the address, which should not
6
exist, is an origin, since there is the
indoor unit which memorizes the
address data, cancel the unnecessary
address data by the manual setting
function of remote controller.
However, they are limited to the
system, which sets the group between
different refrigerant systems, or which
fresh master /lossnay are connected.
When there is not any trouble from
above 1-6, replace the displayed
address/attribute controller board.
In this time, when the error does not
recover to normal, the outdoor unit
multi controller board (repeater circuit)
defective is expected.
Check the recovery by replacing the
multi controller board one by one.
(The remote controller detects when
there is no reply (ACK) on transmitting
from the remote controller to the indoor
unit.)
3) Indoor unit transmission connector
(CN2M) disconnection.
4) Sending/receiving signal circuit
failure in the indoor unit or remote
controller.
Continued to the next page.
45
Display
Meaning and detecting method
Causes
Check points
6607
3) When the cause of displayed address
and attribute is on the remote controller
side
(The indoor unit detects when there is no
reply (ACK) on transmitting from the indoor
unit to the remote controller unit.)
4) When the cause of displayed address
and attribute is on the fresh master side
(The indoor unit detects when there is no
reply (ACK) on transmitting from the indoor
unit to the fresh master.)
1) When operating with multi refrigerant
system indoor units, the indoor units
transmits the signal to the remote
controller after the other refrigerant
system outdoor unit is turned off or
turned on again in 2minutes, and
detects abnormality.
2) Contact failure of remote controller
or indoor unit transmission line
3) Indoor unit transmission connector
(CN2M) disconnection.
4) Sending/receiving signal circuit
failure in the indoor unit or remote
controller.
1) When synchronized operating with
other refrigerant system fresh master,
the indoor units transmits the signal to
the fresh master after the fresh master
and same refrigerant system outdoor
unit is turned off or turned on again in
2minutes, and detects abnormality.
5) When the cause of displayed address
and attribute is on the lossnay side
(The indoor unit detects when there is no
reply (ACK) on transmitting from the indoor
unit to the lossnay.)
2) Contact failure of fresh master or
indoor unit transmission line
3) Indoor unit or fresh master
transmission connector (CN2M)
disconnection.
4) Sending/receiving signal circuit
failure in the indoor unit or fresh
master.
1) When the lossnay power supply is
Off, the indoor unit detects abnormality
at signal transmitting to the lossnay.
Continued to the next page.
46
From the previous page.
Display
6607
Meaning and detecting method
Causes
2) When synchronized operating with
other refrigerant system lossnay, the
indoor units transmits the signal to the
lossnay after the lossnay and same
refrigerant system outdoor unit is
turned off or turned on again in
2minutes, and detects abnormality
3) Contact failure of lossnay or indoor
unit transmission line
4) Indoor unit transmission connector
(CN2M) disconnection.
5) Sending/receiving signal circuit
failure in the indoor unit or lossnay.
Check points
6608
6) When the controller of displayed
address and attribute is not recognized
No response
Though there was a replay (ACK) of
having received signal from the other
side, it is the abnormality when the
response command does not return.
The sending side detects the
abnormality continuously six times every
30 seconds.
Note) Address/Attribute displayed on the
remote controller shows the controller,
which did not response.
1) Since the address switch was
changed with the current passed, the
unit in the last address does not exist.
2) Since the fresh master/lossnay
address are changed after
synchronized setting of fresh master /
lossnay by the remote controller,
abnormality is detected at transmitting
from the indoor unit.
1) Transmission repeats the failure by
the noise etc.
2) Decline of transmission voltage and
signal by transmission line tolerance
over.
· The furthest point···200m
· Remote controller line···(12m)
(Refer to 8-3.)
3) Decline of transmission line voltage
and signal by unmatched kind of line.
· Shield wire-CVVS,CPEVS
Check the transmission wave and
1
noise on the transmission line.
Turn off power supply of outdoor unit,
2
indoor unit and lossnay for 2minutes or
more at the same time. Then, turn on
power supply again. It recovers
normally at the malfunction that
happens by chance. When same
abnormality occurs again, it is defective
of displayed address and attribute.
wire diameter···1.25eor more
4) Miss operation of origin controller,
which happens by chance.
47
Display
6831
6834
6832
6833
7100
Meaning and detecting method
Signal reception abnormality (Remote
controller)
Following symptoms are regarded as
abnormality.
1) When the remote controller cannot
receive the signal from indoor controller
normally even once for 3 minutes
2) When the remote controller cannot
receive the signal even once for 2 minutes
Signal transmission abnormality (Remote
controller)
Following symptoms are regarded as
abnormality.
1) When sub-remote controller cannot
transmit the signal to the transmission
path for 6 minutes
2) When the remote controller cannot
finish transmitting the signal for 30
times on end
When connected total models of the
indoor units exceed the specified level
(130% of the outdoor unit models), error
code <7100> is displayed.
Causes
Defect of the transmission and reception
1
circuit of the remote controller.
Defect of the transmission and
2
reception circuit of the indoor controller
board
Noise occurs on the transmission line
3
of the remote controller
All remote controllers are set as
4
sub-remote controller.
Defect of the transmission and
1
reception circuit of the remote controller
Noise occurs on the transmission line
2
of the remote controller
There are two main remote controllers.
3
1) Connecting total models of the
indoor unit exceed the specified
level.
· PUMY-P100 ( ~ code 26)
· PUMY-P125 ( ~ code 33)
· PUMY-P140 ( ~ code 38)
Check points
1~3
Perform a check of the remote
controller.
According to the results, perform the
following disposals.
• When "RC OK" is displayed
The remote controller is normal.
Turn off the power supply and turn it
on again.
If "HO" is displayed for 4 minutes or
more, replace the indoor controller
board.
• When "RC NG" is displayed
Replace the remote controller.
• When "RC 6832 or 6833" or "ERC
00-66" is displayed
These displays may be due to noise,
etc.
4 Set one remote controller to main
remote controller and the other to
sub-remote controller.
1
Check the total models of connected
indoor unit.
Check the model code registration
2
switch (indoor controller board SW2)
of connected indoor unit.
2) There is a mistake in the registration
of model name code of the outdoor
unit.
Check the model code registration
switch (outdoor multi controller board
SW4) of the outdoor unit.
48
Display
Meaning and detecting method
7101Capacity code error
When the connected indoor unit models
cannot be connected, <7101> is displayed.
Causes
The indoor unit models is not possible
to connect,
The indoor unit of 20-140(code 4-28)
is possible to connect.
Check points
Check the model code registration
1
switch (indoor controller board SW2)
in the connected indoor unit.
The outdoor unit SW1 operation can
2
check model code of the connected
indoor units.
Code of indoor unit No.1
Code of indoor unit No.2
Code of indoor unit No.3
Code of indoor unit No.4
Code of indoor unit No.5
Code of indoor unit No.6
Code of indoor unit No.7
on
on
on
on
on
on
on
21345678
21345678
21345678
21345678
21345678
21345678
21345678
7102Number of connecting unit over
When the connecting unit exceeds a
number of limitations, error code <7102> is
displayed.
Even if the indoor unit is not connected,
becomes <7102> is display.
Connecting unit exceeds a number of
limitations. It is assumed abnormality
excluding the following cases;
1) The indoor unit can be totally
connected up to 8 units.
The indoor unit can be connected
up to 8 units
2) Ventilation unit connecting is only
1unit.
7105
Address setting error
Address setting of the outdoor unit is
wrong.
Addresses miss setting of the outdoor
unit.
The outdoor unit is not set in 000 or in
the range of 51-100.
7111When an old type remote controller for
Remote controller sensor abnormality
In the case of network remote controller, it
is an abnormality when incapable
response returns from the net work remote
M-NET is used, and the remote
controller sensor is specified (SW1-1
is ON).
controller during the operation.
21345678
Code of indoor unit No.8
on
Check whether the connecting unit
exceeds a number of limitations or
not.
Check the address setting of the
outdoor unit. The address should be
set in 000 or 51-100.
When the setting is out of the range,
reset it, turn off power supply of the
outdoor unit, indoor unit and lossnay
for 2minutes or more at the same
time, and turn on power supply again.
Replace the remote controller to net
work remote controller.
0403Serial communication error
Abnormal if serial communication between
outdoor multi board and outdoor power
board is defective.
1 Breaking of wire or contact failure of
connector CN2
2 Breaking of wire or contact failure of
connector CN4
3 Defective communication circuit of
outdoor power board
4 Defective communication circuit of
outdoor multi board for power board
49
12 Check connection of each
connector CN2, CN4.
3 Replace outdoor power board.
4 Replace outdoor multi board.
9-2. REMOTE CONTROLLER DIAGNOSIS
· MA remote controller is equipped with the diagnosis function
If the air conditioner cannot be operated from the remote controller, diagnose the remote controller as explained below.
1 First, check that the power-on indicator is lit.
If the correct voltage (DC12 V) is not supplied to the remote controller, the
indicator will not light.
If this occurs, check the remote controller's wiring and the indoor unit.
Power on indicator
2 Switch to the remote controller self-diagnosis mode.
H Press the
change as shown below.
CHECK
button for five seconds or more. The display content will
3 Remote controller self-diagnosis result
[When the remote controller is functioning correctly]
A Press the
[When the remote controller malfunctions]
(Error display 1) "NG" flashes. ➝ The remote controller's transmitting-receiv-
FILTER
button to start self-diagnosis.
ing circuit is defective.
Check for other possible causes, as there is no problem with the remote
controller.
[Where the remote controller is not defective, but cannot be operated.]
(Error display 2) [E3], [6833] or [6832] flashes.
There might be noise or interference on the transmission path, or the indoor unit
or other remote controllers are defective. Check the transmission path and other
controllers.
➝ Transmission is not possible.
4 To cancel remote controller diagnosis
H Press the
approximately 30 seconds, the state in effect before the diagnosis will be restored.
CHECK
button for five seconds or more. Remote controller diagnosis will be cancelled, "PLEASE WAIT" and operation lamp will flash. After
The remote controller must be replaced with a new one.
(Error display 3)
The number of data errors is the difference between the number of bits sent from
the remote controller and the number actually transmitted through the transmission path. If such a problem is occurring, the transmitted data is affected by noise,
etc. Check the transmission path.
"ERC" and the number of data errors are displayed.
➝ Data error has occurred.
When the number of data errors is "02":
Transmission data from remote controller
Transmission data on transmission path
50
Symptom or inspection codeCauseInspection method and solution
Though the content of operation is
displayed on the remote
controller, some indoor units do
not operate.
• The power supply of the indoor unit is not on.
•
The address of the indoor units in same group or the remote controller
is not set correctly.
•
The group setting between outdoor units is not registered to the remote
controller.
• The fuse on the indoor unit controller board is blown.
• Check the part where the
abnormality occurs.
1 The entire system
2 In the entire refrigerant system
3 In same group only
4 One indoor unit only
<In case of the entire system or in
the entire refrigerant system>
•
Check the self-diagnosis LED
of the outdoor unit.
• Check the items shown in the
left that are related to the
outdoor unit.
<In case of in same group only or
one indoor unit only>
• Check the items shown in the
left that are related to the
indoor unit.
Though the indoor unit operates,
the display of the remote controller
goes out soon.
• The power supply of the indoor unit is not on.
• The fuse on the indoor unit controller board is blown.
( ) is not displayed on the remote
controller.
(M-NET remote controller
is not fed.)
• The power supply of the outdoor unit is not on.
• The connector of transmission outdoor power board is not connected.
•
The number of connected indoor unit in the refrigeration system is over
the limit or the number of connected remote controller is over the limit.
•
M-NET remote controller is connected to MA remote controller cable.
• The transmission line of the indoor/outdoor unit is shorted or down.
• M-NET remote controller cable is shorted or down.
• Transmission outdoor power board failure.
"HO" keeps being displayed or it
is displayed periodically. ("HO" is
usually displayed about 3 minutes
after the power supply of the
outdoor unit is on.)
• The power supply for the feeding expansion unit for the transmission
line is not on.
• The address of the outdoor unit remains "00".
•
The address of the indoor unit or the remote controller is not set correctly.
• MA remote controller is connected to the transmission line of the
indoor/outdoor unit.
The remote controller does not
operate though ( ) is displayed.
• The transmission line of the indoor/outdoor unit is connected to TB15.
• The transmission line of the indoor/outdoor unit is shorted, down or
badly contacted.
9-3. REMOTE CONTROLLER TROUBLE
Symptom or inspection codeCauseInspection method and solution
Though the content of operation is
displayed on the remote controller,
some indoor units do not operate.
( ) is not displayed on the remote
controller. (MA remote controller is
not fed.)
"PLEASE WAIT" keeps being displayed or it is displayed periodically.
("PLEASE WAIT" is usually displayed about 3 minutes after the
power supply of the outdoor unit is
on.)
The
remote controller does not
operate though ( ) is displayed.
• The power supply of the indoor unit is not on.
• Wiring between indoor units in same group is not finished.
• The indoor unit and Slim model are connected to same group.
• The fuse on the indoor unit controller board is blown.
• Check the part where the
abnormality occurs.
1 The entire system
2 In the entire refrigerant system
3 In same group only
4 One indoor unit only
<In case of the entire system or in
the entire refrigerant system>
•
Check the self-diagnosis LED
of the outdoor unit.
• Check the items shown in the
left that are related to the
outdoor unit.
<In case of in same group only or
one indoor unit only>
• Check the items shown in the
left that are related to the
indoor unit.
Though the indoor unit operates,
the display of the remote
controller goes out soon.
• The power supply of the indoor unit (Master) is not on.
• In case of connecting the system controller, the setting of the system
controller does not correspond to that of MA remote controller.
• The fuse on the indoor unit (Master) controller board is blown.
The remote controller is not fed until the power supply of both indoor unit
and outdoor unit is on and the start-up of both units is finished normally.
• The power supply of the indoor unit is not on.
• The power supply of the outdoor unit is not on.
• The number of connected remote controller is over the limit
(Maximum: 2 units) or the number of connected indoor unit that is
over the limit (Maximum: 16 units).
•
The address of the indoor unit is "00" and the address for the outdoor
unit is the one other than "00".
•
The transmission line of the indoor/outdoor unit is connected to TB15.
• MA remote controller is connected to the transmission line of the
indoor/outdoor unit .
• The remote controller cable is shorted or down.
• The power supply cable or the transmission line is shorted or down.
• The fuse on the indoor unit controller board is blown.
• The power supply of the outdoor unit is not on.
• The power supply of the feeding expansion unit for the transmission
line is not on.
• The setting of MA remote controller is not main remote controller, but
sub-remote controller.
• MA remote controller is connected to the transmission line of the
indoor/outdoor unit
.
• The power supply of the indoor unit (Master) is not on.
• The transmission line of the indoor/outdoor unit is connected to TB15.
• The transmission line of the indoor/outdoor unit is shorted, down or
badly contacted.
•The fuse on the indoor unit controller board is blown.
STAND BY
DEFROST
(1) For M-NET remote controller systems
CENTRALLY CONTROLLED
CLOCK
CHECK
˚C
ERROR CODE
TEMP.
TIMER SET
ON OFF
1Hr.
NOT AVAILABLE
˚C
FILTER
CHECK MODE
TEST RUN
FUNCTION
ON/OFF
CHECK TEST
“ ” indicator: Appears when current is carried.
FILTER
(M-NET Remote controller)
(2) For MA remote controller systems
51
Even the cooling (heating)
operation selection button
is pressed, the indoor unit
cannot be operated.
The auto vane runs freely.
Fan setting changes during
heating.
Fan stops during heating
operation.
Fan does not stop while
operation has been stopped.
No setting of fan while start
SW has been turned on.
Indoor unit remote controller
shows “HO” or “PLEASE
WAIT ” indicator for about
two minutes when turning
ON power supply.
Drain pump does not stop
while unit has been stopped.
Drain pump continues to
operate while unit has been
stopped.
"Cooling (Heating)" blinks
Normal display
Normal display
"Defrost "
Light out
STAND BY
“HO” blinks
“PLEASE WAIT” blinks
Light out
—
The indoor unit can not cool (heat) if other indoor units are heating
(cooling).
Because of the control operation of auto vane, it may change over
to horizontal blow automatically from the downward blow in cooling
in cause the downward blow operation has been continued for one
hour. At defrosting in heating, hot adjusting and thermostat OFF, it
automatically changes over to horizontal blow.
Ultra-low speed operation is commenced at thermostat OFF.
Light air automatically change over to set value by time or piping
temperature at thermostat ON.
The fan is to stop during defrosting.
Fan is to run for one minute after stopping to exhaust residual heat
(only in heating).
Ultra-low speed operation for 5 minutes after SW ON or until piping
temperature becomes 35°C. There low speed operate for 2 minutes,
and then set notch is commenced. (Hot adjust control)
System is being driven.
Operate remote controller again after “HO” or “PLEASE WAIT”
disappears.
After a stop of cooling operation, unit continues to operate drain
pump for three minutes and then stops it.
Unit continues to operate drain pump if drainage is generated, even
during a stop.
Symptom
Display of remote controller
CAUSE
9-4. THE FOLLOWING SYMPTOM DO NOT REPRESENT TROUBLE (EMERGENCY)
Start upDoesn't start up
Do not clear
Normal
Normal
Disable
Before turning the
power on
OFF to ON any time after
the power is turned on.
During compressor
running
Before turning the
power on
——
OFF
Cooling
Any time after the
power is turned on.
w1 MODEL SELECT 1:ON 0:OFF
Outdoor unit
SW4
Model
Switching
SW5
function
switching
MODELS
1~6
PUMY-P100YHM
PUMY-P125YHM
PUMY-P140YHM
Pressure limitation value change
1
Change the indoor unit's LEV opening at
2
start
Fixing the indoor units linear expansion
3
valve opening
Fix the operation frequency
4
Change the indoor unit's LEV opening
5
at defrost
Switching the target sub cool.
6
During the FAN or COOL mode,and thermo-OFF
or OFF in heating operation, set the opening of
7
linear expansion valve on indoor unit
During the FAN or COOL mode,and thermo-OFF
8
in heating operation, set the opening of linear expansion valve on indoor unit
w2
SW4
123456
110010
110001
110011
Enable
Enable
FixNormal
FixNormal
Enable
Enable
Active
w1
ActiveInactive
Normal
Normal
Normal
Normal
Inactive
Before the power
is turned on.
Can be set when off
or during operation
OFF to ON during compressor running.
Can be set when off
or during operation
w1 SW5-7 Refrigerant amount shortage measure during heating operation
(Refrigerant piping is long etc.)
w2 SW5-8 Room temperature rise measures of the indoor unit that has stopped in heating mode.
<Factory Settings>
ON
OFF
1
23456
<Factory Settings>
ON
OFF
<Factory Settings>
Set for each capacity.
<Factory Settings>
ON
OFF
1
234567 8
1
2
53
Switch
Step
Function
Operation in Each Switch Setting
ONOFFWhen to Set
Remarks
SW6
function
switching
Outdoor unit
SW7
function
switching
SW8
function
switching
1
Switch of current limitation reading
2
in a different way
3
Restriction of maximum
4
frequency
Ignore refrigerant filling
5
abnormality
Switching the target discharge
6
pressure (Pdm)
Switching (1) the target evaporation
7
temperature (ETm)
Switching (2) the target evaporation
8
temperature (ETm)
Ignore current sensor
1
abnormality
2
3
4
5
6
Forced defrost
Silent mode/ Demand Control
1
Selection (see next page)
2
Change of defrosting control
—
—
—
—
—
—
—— —
Enable
—— —
Enable
Enable
Enable
Enable
Enable
Enable
—
—
—
—
Forced defrost
Demand Control
Enable
(For high humidity)
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Silent
mode
Normal
Before turning the
power on.
Can be set when
off or during
operation
Before turning the
power on.
—
—
—
—
During compressor
running in heating
mode.
Can be set when
off or during
operation
<Factory Settings>
ON
OFF
1
234567 8
<Factory Settings>
—
ON
OFF
1
23456
<Factory Settings>
ON
OFF
1
2
54
9-6. OUTDOOR UNIT INPUT/OUTPUT CONNECTOR
CN51
X
5
4
3
Distant control
board
External output
adapter
Outdoor unit
control board
Relay circuit
Maximum cable
length is 10m
Lamp power
Y
X
Y
L
1
L2
L1 : Error display lamp
L
2 : Compressor operation lamp
X, Y : Relay (Coil standard of 0.9W or less for DC 12V)
Preparations
in the field
CN3D
X
Y
X
Y
SW1
SW2
1
2
3
Distant control
board
External output
adapter
Outdoor unit
control board
Relay circuit
Maximum cable
length is 10m
Lamp power
X, Y : Relay (DC1mA)
The silent mode and the demand control are selected by switching
the Dip switch 8-1 on outdoor controller board.
It is possible to set it to the following power sonsumption (compared with ratings) by
setting SW1,2
Preparations
in the field
CN3N
X
Y
X
Y
SW1
SW2
1
2
3
Distant control
board
External output
adapter
Outdoor unit
control board
Relay circuit
Maximum cable
length is 10m
Lamp power
X, Y : Relay (DC1mA)
Preparations
in the field
Silent mode
Silent mode operation
Outdoor controller board DIP SW8-1
SW1 SW2Function
Demand control
OFF
ON
ON
OFF
ON
—
OFF
OFF
ON
OFFONON
100%
75%
50%
0%
(Normal)
(Stop)
ONOFF
SW1
SW2
HeatingCooling
Validity of SW1
Invalidity of SW1
● State (CN51)
● Auto change over (CN3N)
● Silent Mode / Demand Control (CN3D)
55
9-7. HOW TO CHECK THE PARTS
PUMY-P100YHM PUMY-P100YHM
PUMY-P125YHM PUMY-P125YHM1
PUMY-P140YHM PUMY-P140YHM1
1
Parts name
Thermistor (TH3)
<Outdoor pipe>
Thermistor (TH4)
<Discharge>
Thermistor (TH6)
<
Low pressure saturated
temperature>
Thermistor (TH7)
<Outdoor>
Thermistor (TH8)
<Heat sink>
Fan motor(MF1,MF2)
Solenoid valve coil
<Four-way valve>
(21S4)
Motor for compressor
(MC)
U
Check points
Disconnect the connector then measure the resistance using a tester.
(Surrounding temperature 10:~30:)
Normal
TH4
TH3
TH6
TH7
TH8 w1
Refer to next page.
Measure the resistance between the terminals using a tester.
(Surrounding temperature 20
P100, P125,P140YHM
Measure the resistance between the terminals using a tester.
(Winding temperature 20
160k"~410k"
4.3k"~9.6k"
39k"~105k"
1370±100"
:
:
)
Normal
)
NormalAbnormal
Abnormal
Open or short
P100,P125,P140YHM
1435±150"
w1 TH8 is internal thermistor
of power module.
Abnormal
1
Open or short
V
W
Solenoid valve coil
<Bypass valve>
(SV1)
0.302"
Measure the resistance between the terminals using a tester.
(Surrounding temperature 20:)
Normal
1197±10"
Abnormal
Open or short
Open or short
56
Check method of DC fan motor (fan motor / outdoor controller circuit board)
Notes
1
· High voltage is applied to the connecter (CNF1, 2) for the fan motor. Give attention to the service.
· Do not pull out the connector (CNF1, 2) for the motor with the power supply on.
(It causes trouble of the outdoor controller circuit
Self check
2
Symptom : The outdoor fan cannot turn around.
Wiring contact check
Contact of fan motor connector (CNF1, CNF2)
board and fan motor.)
Is there no contact failure?
Yes
Power supply check
Measure the voltage in the outdoor controller circuit
TEST POINT
1 :VDC (between 1 (+) and 4 (-) of the fan connector): VDC DC310-340V
No
Wiring recovery
board.
TEST POINT2 :VCC (between 5 (+) and 4 (-) of the fan connector): VCC DC15V
TEST POINT3 :VSP (between 6 (+) and 4 (-) of the fan connector): VSP DC0 to 6.5V
The voltage of V
[ ]
In the case that the fan motor off, the voltages is 0V.
Is the voltage normal?
Fan motor position sensor signal check
Measure the voltage at the TEST POINT 4 (V
of the fan connector, while slowly turning the fan motor more than one revolution.
SP is a value during the fan motor operation.
No
Yes
Trouble of the outdoor controller circuit board
Replacement of the outdoor controller circuit board
FG), between 7 (+) and 4 (-)
Trouble of the fan motor
Dose the voltage repeat DC0V and DC15V?
Yes
No
Replacement of the motor
Replacement of the outdoor controller circuit board
9-9. TEST POINT DIAGRAM
Outdoor multi controller board
PUMY-P100YHM PUMY-P100YHM1
PUMY-P125YHM PUMY-P125YHM1
PUMY-P140YHM PUMY-P140YHM1
SW8
Demand/ Silent selection
SW1
Display selection
(Self diagnosis)
SWU2, SWU1
Address setting
63L
Low pressure switch
CN3N
Autochange over
(external signal input)
63H
High presser switch
CN3D
Input of demand control
TH4 Thermistor
<Discharge>
TH3 Thermistor
<Outdoor pipe>
TH7/ 6 Thermistor
<Outdoor/ Saturation temperature of suction pressure>
63HS
High presser sensor
VFG (TEST POINT44)
(voltage between left pins of
PC511 and PC512, pin1
and pin2) :
(Same as CNF1,2 7(+)–4(-))
SW2
Pump down
SW3
Test run
SW7
Forced defrost
SW4
Model select
CN51
External signal
output
CN102
Connect to the M-P.B
(Transmission power board)
CN40,CN41
Centralized control power
supply/ For storing
jumper connector selection
CN52
Transmission wire of
centralized control
CNS1
Indoor/ outdoor unit
connecting wire
CN2
Connect to the outdoor
power circuit board
1-5:
Power circuit board ➔
Transmitting signal to
the multi controller board
(0-5V DC)
2-5: Zero cross signal
(0-5V DC)
3-4: Not used
6-5: 16V DC
7-5: 16V DC
CNAC
Power supply for multi
controller board
220-240VAC
SV1
Bypass valve
21S4
Four-way valve
VCC (TEST POINT22)
(Voltage between pins of
C82A) : DC15V
(Same as CNF1,2 5(+)–4(-))
VSP (TEST POINT33)
(voltage between pins of
C515 and C516) :
DC0V (when stopped)
DC1–6.5V (when operated)
(Same as CNF1,2 6(+)–4(-))
(Voltage between pins of
C510) : DC310V-DC340V
(Same as CNF1,2 1(+)–4(-))
52C
52C relay signal
CNDC
DC310V–340V
(1(+)–3(-))
Outdoor power circuit board
PUMY-P100YHM PUMY-P100YHM1
PUMY-P125YHM PUMY-P125YHM1
PUMY-P140YHM PUMY-P140YHM1
Brief Check of POWER MODULE
W Usually, each point is in a state of being short-circuited if they are broken.
Measure the resistance in the following points (connectors, etc.).
If they are short-circuited, it means that they are broken.
P2 - U , P2 - V , P2 - W , N2 - U , N2 - V , N2 - W
Note:The marks, L1 , L2 , L3 , N1 , N2 , P1 , P2 , U , V and W
shown in the diagram are not actually printed on the board.
CN5
Detection of
primary current
(Connect to the
outdoor noise filter
circuit board (CNCT))
TAB connecter
on X52A
Connect to the
RS resistor
CN4
Connect to the
outdoor controller
circuit board
(CN4)
CN7
Connect to the
outdoor converter
circuit board
(CN7)
CN2
Connect to the outdoor controller circuit
board (CN2)
1-5: Power circuit board
signal to the controller board (0-5V DC)
2-5: Zero cross signal (0-5V DC)
3-4: Not used
6-5: 16V DC
7-5: 16V DC
P1L1
N2N1P2
➔ Transmitting
[ 5 : – 1, 2, 6, 7 : + ]
TB-U, TB-V,
TB-W
Connect to the
compressor (MC)
Voltage among
phases:
10V-400V AC
W
W
W
L3
L2
TB-L1, TB-L2, TB-L3
Connect to the
outdoor converter
circuit board
(L1-OU, L2-OU,
LI1-LI2/LI2-LI3/LI3-LI1 : AC380/400/415V input
LI1-NI/LI2-NI/LI3-NI : AC220/230/240V input
(Connect to the terminal block (TB1))
CNAC1, CNAC2
AC220/230/240V
(Connect to the
outdoor controller
circuit board (CNAC))
CNDC
(Connect to the
outdoor controller
circuit board (CNDC))
CNL
Connect to the ACL4
NO
Connect to the
outdoor converter
circuit board.(N-IN)
CNCT
Primary current
(Connect to the
outdoor power
circuit board (CN5))
LO1, LO2, LO3
POWER SUPPLY
LO1-LO2/LO2-LO3/LO3-LO1 : AC380/400/415V OUTPUT
(Connect to the outdoor converter circuit board and ACL(L1-IN, ACL2, ACL3))
62
Transmission power board
PUMY-P100YHM
PUMY-P125YHM
PUMY-P140YHM
PUMY-P100YHM1
PUMY-P125YHM1
PUMY-P140YHM1
CN2
Connect to the outdoor multi
controller board
1-2: 24–30V DC
3-4: 24–30V DC
CN1
Connect to the outdoor
noise filter circuit board
1–3 : 220–240V AC
63
9-10. OUTDOOR UNIT FUNCTIONS
0
1
2
3
4
5
6
7
8
9
101112
1314151617
18
192021
22
232425
2627282930
SW1 setting
12345678
00000000
10000000
01000000
11000000
00100000
10100000
01100000
11100000
00010000
10010000
01010000
11010000
00110000
10110000
01110000
11110000
00001000
10001000
01001000
11001000
00101000
10101000
01101000
11101000
00011000
10011000
01011000
11011000
00111000
10111000
01111000
Relay output display
Check display
Indoor unit check status
Protection input
Protection input
Protection input
Abnormality delay display 1
Abnormality delay display 2
Abnormality delay display 3
Abnormality delay history 1
Abnormality delay history 2
Abnormality delay history 3
Abnormality code history 2
Abnormality code history 3
Abnormality code history 4
Abnormality code history 5
Abnormality code history 6
Abnormality code history 7
Abnormality code history 8
Abnormality code history 9
Cumulative time
Cumulative time
Outdoor unit operation display
Indoor unit operation mode
Indoor unit operation display
Capacity code (No. 1 indoor unit)
Capacity code (No. 2 indoor unit)
Capacity code (No. 3 indoor unit)
Capacity code (No. 4 indoor unit)
Capacity code (No. 5 indoor unit)
1
Compressor operation
No.1 unit check
2
52C
No.2 unit check
3
21S4
No.3 unit check
4
SV1
No.4 unit check
Over capacity
7
No.7 unit check
5
(SV2)
No.5 unit check
6
No.6 unit check
TH6 abnormality delay
8
Lighting always
No.8 unit check
TH8 abnormality
ON: light on OFF: light off
•When abnormality occurs, check display.
Check: light on Normal: light off
Display input microprocessor
protection (abnormality)
Display all abnormalities
remaining in abnormality
delay
Display all abnormalities
remaining in abnormality
delay history
•Display abnormalities up to
present (including abnormality
terminals)
•History record in 1 is the
latest; records become older
in sequence; history record
in 10 is the oldest.
Display of cumulative
compressor operating time
Thermo ON : light on Thermo OFF : light off
•Display of indoor unit
capacity code
•The No. 1 unit will start from
the address with the lowest
number
Notes
Alternating display of addresses
0000-9999 and abnormality code
(including abnormality delay code)
0~9999(unit::1-hour)
0~9999(unit::10-hour)
0~255
Excitation Current
No.1 unit mode
No.1 unit operation
Restart after 3 minutes
No.2 unit mode
No.2 unit operation
Compressor operation
No.3 unit mode
No.3 unit operation
Abnormality(detection)
No.4 unit mode
No.4 unit operation
No.5 unit mode
No.5 unit operation
No.6 unit mode
No.6 unit operation
No.7 unit mode
No.7 unit operation
No.8 unit mode
No.8 unit operation
0000~9999 (Alternating display of addresses and error code)
Display mode
Display on the LED1, 2 (display data)
No.
Delay code
1202
1205
1211
1214
1221
Delay code
1402
1600
1601
4320
4330
4350
Abnormality delay
Discharge temperature abnormality
Discharge temperature sensor (TH4) abnormality
Outdoor pipe temperature sensor (TH3) abnormality
Radiator panel thermistor (TH8) abnormality
Outside air temperature sensor (TH7) abnormality
Abnormality delay
High-pressure abnormality
Pressure sensor (63HS) abnormality
Over charge refrigerant abnormality
Insufficient refrigerant abnormality
Radiator panel temperature abnormality
Power module abnormality
Abnormality in the
number of indoor units
High-pressure
abnormality delay
High-pressure
abnormality delay
High-pressure
abnormality
Address double
setting abnormality
TH4
abnormality
delay
TH4
abnormality delay
Current sensor
abnormality
TH3 abnormality
delay
Saturation temperature of suction pressure
sensor (TH6) abnormality
Frequency converter insufficient
wiring voltage abnormality
Cooling : light on Heating: light flashing
Stop fan: light off
Abnormality code history 10
(the oldest)
Abnormality code history 1
(the latest)
Indoor unit
address error
Outdoor unit
address error
Current sensor
abnormality delay
Current sensor
abnormality delay
Radiator panel
overheating
Over current interception
TH4 abnormality
TH3 abnormality
Outdoor fan rotantial
frequency abnormality
TH7 abnormality
Radiator panel
overheating delay
Radiator panel
overheating delay
SHd(low discharge temperature)
abnormality
SHd(low discharge temperature)
abnormality delay
Over current interception
delay
Over current
interception delay
Discharge temperature
abnormality
Indoor unit
capacity error
Discharge temperature
abnormality delay
Voltage abnormality
delay
Discharge temperature
abnormality delay
Voltage abnormality
delay
Insufficient refrigerant
amount abnormality
Insufficient refrigerant
amount abnormality delay
Frozen protection delay
Insufficient refrigerant
amount abnormality delay
Frozen protection delay
TH3 abnormality
delay
Power module
abnormality delay
Power module
abnormally delay
Low-pressure
abnormality
Outdoor fan rotantial fre-
quency abnormality delay
Low-pressure
abnormality delay
TH6 abnormality
delay
Outdoor fan rotantial
frequency abnormality delay
Low-pressure
abnormality delay
63HS abnormality
Current sensor
open/short
TH7 abnormality
delay
63HS abnormality
delay
Current sensor
open/short delay
TH7 abnormality
delay
63HS abnormality
delay
Current sensor
open/short delay
start over current
interception abnormality
serial communication
abnormality
start over current inter-
ception abnormality delay
communication(POWER
BOARD)abnormality delay
start over current inter-
ception abnormality delay
communication(POWER
BOARD)abnormality delay
start over current inter-
ception abnormality delay
SHd(low discharge temperature)
abnormality delay
Voltage abnormality
start over current inter-
ception abnormality delay
SW:setting
0....OFF
1....ON
64
Notes
•Display of indoor unit
operating mode
8
7
Light on/light off
Input: light off No input: light on
Display of communication demand capacity
3-min.delay/no
6
Heating
thermo
OFF
Excitation current/no
5
Heating
thermo
ON
P93:Silent
CN3D1-2 input
Refrigerant pull back/no
4
Cooling
thermo
OFF
P94:Demand
CN3D1-3 input
DEFROST/NO
Display on the LED1, 2 (display data)
3
Cooling
thermo
ON
Abnormal/Normal
P95:Undefined
CN3S1-2 input
2
Fan
P96:Autochange
over fixed mode
CN3N1-2 input
Heating/Cooling
Freeze
prevention
Max. Hz
Correction of
high compression
LEV opening
correction
LEV opening
correction
Min.Sj
correction
SHd declease
control
ratio prevention
Discharge
pressure(heating)
Backup
depends on Td
Discharge
temp.(heating)
Backup
depends on Pd
Max. Hz
control
depends on Td
Discharge
temperature
prevention
control
control
Power module
abnormality
TH6 abnormality
Frequency restrain
of receipt voltage
change
Frozen protection
Input current
control
Secondary
current control
Hz control by discharge temperature limitation
Content
Max.Hz limitation when power supply on
Hz control by bypass valve
Max.Hz correction control due to voltage decrease
Secondary current control
1
Display mode
IC1 operation mode
SW1 setting
11111000
12345678
3132333435
No.
OFF
IC2 operation mode
IC3 operation mode
00000100
10000100
ON/OFF
IC4 operation mode
IC5 operation mode
OC operation mode
11000100
01000100
00100100
36
0~255
0000~9999 (unit : o10)
0~999.9 (A)
0~999.9 (A)
P97:Autochange
over permission
CN3N1-3 input
External connection status
Communication demand capacity
Number of compressor ON/OFF
11100100
01100100
10100100
37
38394041424344
0000~9999 (unit : o10)
Compressor operating current
Input current of outdoor unit
Thermo ON operating time
Total capacity of thermo on
00010100
11010100
10010100
01010100
0~255
0~255 (Max. 8 unit)
0~999.9 (V)
Td over heat
prevention
Number of indoor units
DC bus voltage
State of LEV control
10110100
45
01110100
46
00110100
65
Discharge
pressure
control
Radiator panel
over heat pre-
vention control
State of compressor
frequency control 1
11110100
47
Protection input
State of compressor
frequency control 2
The second current value when
00001100
10001100
48
49
0~999.9[Arms]
-99.9~999.9(Short/Open:-99.9 or 999.9)
micro computer of POWER
BOARD abnormality is detected
The radiator panel temperature
when microcomputer of POWER
BOARD abnormality is detected
Discharge pressure controlHz control by pressure limitation
SV control
Discharge temperature control
Max.Hz control
Abnormal rise of Pd controlControl that restrains abnormal rise of discharge pressure
Radiator panel over heat prevention controlRadiator panel over heat prevention control
01001100
50
State of compressor frequency(Hz) control (Words)
11001100
51
Secondary current control
Input current controlInput current control
Hz correction of receipt voltage decrease prevention
Hz restrain of receipt voltage changeMax.Hz correction control due to receipt voltage change
Notes
Display of actual operating frequency
8
7
6
5
4
Display of target frequency
Display of number of outdoor
fan control steps (target)
Display of opening pulse of
indoor LEV
Display of outdoor subcool
(SC) data and detection data
from high-pressure sensor and
each thermistor
Display on the LED1, 2 (display data)
3
2
1
0~FF(16 progressive)
Display mode
Operational frequency
SW1 setting
12345678
00000010
No.
64
0~255
0~15
Target frequency
Outdoor fan control step number
IC1 LEV Opening pulse
10000010
01000010
10100010
65
66
697071
0~2000
IC2 LEV Opening pulse
IC3 LEV Opening pulse
IC4 LEV Opening pulse
01100010
11100010
00010010
727374
-99.9 ~ 999.9
2
IC5 LEV Opening pulse
High-pressure sensor (Pd) kgf/cm
TH4(Td) ˚C
10010010
01010010
11010010
75
TH6(ET) ˚C
TH7(Outdoor-temp.) ˚C
TH3(Outdoor pipe) ˚C
TH8(Power module) ˚C
IC1 TH23(Gas) ˚C
00110010
10110010
01110010
00001010
10001010
7677788081
-99.9 ~ 999.9
(When the indoor unit is not connected,it is displayed as"0".)
IC2 TH23(Gas) ˚C
IC3 TH23(Gas) ˚C
IC4 TH23(Gas) ˚C
01001010
11001010
00101010
82
8384858687
IC5 TH23(Gas) ˚C
IC1 TH22(Liquid) ˚C
IC2 TH22(Liquid) ˚C
10101010
01101010
11101010
IC3 TH22(Liquid) ˚C
IC4 TH22 (Liquid) ˚C
IC5 TH22 (Liquid) ˚C
00011010
10011010
01011010
88
899091
IC1 TH21(Intake) ˚C
IC2 TH21 (Intake) ˚C
IC3 TH21 (Intake) ˚C
11011010
00111010
10111010
929394
-99.9 ~ 999.9
IC4 TH21 (Intake) ˚C
IC5 TH21 (Intake) ˚C
Outdoor SC (cooling) ˚C
01111010
11111010
00000110
95
96
66
Display of target
subcool
step data
Display of indoor SC/SH data
Display of discharge superheat data
Display of all control target data
Display of detection data from
high-pressure sensor and each
thermistor
Display of actual frequency at time of abnormality delay
Display of fan step number at time of abnormality delay
Display of opening pulse of indoor LEV
at time of abnormality delay
Display on the LED1, 2 (display data)
-99.9 ~ 999.9
during heating: subcool (SC)/during cooling: superheat (SH)
-2~4
-99.9~999.9
Pdm(0.0~30.0)
ETm(-2.0~23.0)
SCm(0.0~20.0)
SCm/SHm(0.0~20.0)
-99.9~999.9 [˚F]
0.0~711.0 [PSIG]
-99.9~999.9 [˚F]
0~FF(16 progressive)
0~15
0~2000
979899
100
101
102
103
105
106
107
108
109
110
111
112
121
122
123
124
125
126
128
129
131
132
133
134
135
Target subcool step
IC1 SC/SH ˚C
IC2 SC/SH ˚C
IC3 SC/SH ˚C
IC4 SC/SH ˚C
IC5 SC/SH ˚C
Discharge superheat (SHd) ˚C
Target Pd display (heating) kgf/F
Target ET display (cooling) ˚C
Target outdoor SC (cooling)˚C
Target indoor SC/SH (IC1)˚C
Target indoor SC/SH (IC2)˚C
Target indoor SC/SH (IC3)˚C
Target indoor SC/SH (IC4)˚C
Target indoor SC/SH (IC5)˚C
TH4 (Td) ˚F
TH3 (Outdoor pipe) ˚F
TH6 (ET) ˚F
TH7 (Outdoor temp.) ˚F
High pressure sensor (Pd) PSIG
TH8 (Power module) ˚F
Actual frequency of abnormality delay
Fan step number at time of abnormality delay
IC1 LEV opening pulse abnormality delay
IC2 LEV opening pulse abnormality delay
IC3 LEV opening pulse abnormality delay
IC4 LEV opening pulse abnormality delay
IC5 LEV opening pulse abnormality delay
1
2
3
45
678
Display mode
No.
Notes
SW1 setting
12345678
10000110
01000110
11000110
00100110
10100110
01100110
11100110
10010110
01010110
11010110
00110110
10110110
01110110
11110110
00001110
10011110
01011110
11011110
00111110
10111110
01111110
00000001
10000001
11000001
00100001
10100001
01100001
11100001
67
Display of data from high-pressure sensor,
all thermistors, and SC/SH at time of
abnormality delay
78
Display on the LED1, 2 (display data)
2345 6
1
2
cm
/
kgf
-99.9 ~ 999.9
Display of detection data from each
indoor thermistor
-99.9 ~ 999.9 [˚F]
(When the indoor unit is not connected,it is displayed as"32".)
Display mode Notes
High-pressure sensor data at time of abnormality delay
TH4 sensor data at time of abnormality delay ˚C
TH6 sensor data at time of abnormality delay ˚C
12345678
00010001
10010001
SW1 setting
No.
136
01010001
137
138
TH3 sensor data at time of abnormality delay ˚C
TH8 sensor data at time of abnormality delay ˚C
11010001
00110001
139
140
OC SC (cooling) at time of abnormality delay ˚C
IC1 SC/SH at time of abnormality delay ˚C
01110001
10110001
141
142
IC2 SC/SH at time of abnormality delay ˚C
IC3 SC/SH at time of abnormality delay ˚C
11110001
00001001
143
144
IC4 SC/SH at time of abnormality delay ˚C
IC5 SC/SH at time of abnormality delay ˚C
IC1 TH21 Intake ˚F
11001001
10001001
01001001
145
146
147
IC2 TH21 Intake ˚F
IC3 TH21 Intake ˚F
IC4 TH21 Intake ˚F
IC5 TH21 Intake ˚F
11101001
01101001
00101001
10101001
148
149
150
151
68
IC6 TH21 Intake ˚F
IC7 TH21 Intake ˚F
IC8 TH21 Intake ˚F
IC1 TH23 Gas ˚F
10011001
153
01011001
154
11011001
155
00011001
152
IC2 TH23 Gas ˚F
IC3 TH23 Gas ˚F
IC4 TH23 Gas ˚F
01111001
00111001
10111001
156
157
158
IC5 TH23 Gas ˚F
IC6 TH23 Gas ˚F
IC7 TH23 Gas ˚F
11111001
00000101
10000101
159
160
161
IC8 TH23 Gas ˚F
01000101
162
Display of version data of ROM
Display of ROM type
Display of check sum code of ROM
Display of detection data from each
indoor liquid pipe thermistor
78
Display on the LED1, 2 (display data)
23456
1
-99.9 ~ 999.9 [˚F]
(When the indoor unit is not connected,it is displayed as"32".)
Over
Voltage
Under
voltage
CT sensor
disconn-
ection
Display of actual frequency at time of abnormality
Display of fan step number at time of abnormality
Display of opening pulse of indoor LEV
at time of abnormality
0~FF(16progressive)
0~20
0~2000
Display of data from high-pressure sensor
and all thermistors at time of abnormality
Display of data from SC/SH and all
thermistors at time of abnormality
-99.9 ~ 999.9
Display mode Notes
ROM version monitor
ROM type
Check Sum code
11010101
171
00110101
172
12345678
01010101
SW1 setting
No.
170
IC1 TH22 Liquid ˚F
IC2 TH22 Liquid ˚F
IC3 TH22 Liquid ˚F
IC4 TH22 Liquid ˚F
11110101
01110101
10110101
173
174
175
00001101
176
IC5 TH22 Liquid ˚F
IC6 TH22 Liquid ˚F
IC7 TH22 Liquid ˚F
IC8 TH22 Liquid ˚F
01001101
178
11001101
179
00101101
180
10001101
177
4220 Error history
Actual frequency at time of abnormality
Fan step number at time of abnormality
IC1 LEV opening pulse at time of abnormality
IC2 LEV opening pulse at time of abnormality
IC3 LEV opening pulse at time of abnormality
IC4 LEV opening pulse at time of abnormality
IC5 LEV opening pulse at time of abnormality
10111101
189
00000011
192
10000011
193
11000011
195
00100011
196
10100011
197
01100011
198
11100011
199
69
High-pressure sensor data at abnormality kgf/F
00010011
200
TH4 sensor data at time of abnormality˚C
10010011
201
TH6 sensor data at time of abnormality˚C
01010011
202
TH3 sensor data at time of abnormality˚C
11010011
203
TH8 sensor data at time of abnormality˚C
00110011
204
IC1 SC/SH at time of abnormality˚C
01110011
206
IC2 SC/SH at time of abnormality˚C
11110011
207
IC3 SC/SH at time of abnormality˚C
00001011
208
IC4 SC/SH at time of abnormality˚C
10001011
209
IC5 SC/SH at time of abnormality˚C
01001011
210
Display of indoor unit capacity mode
78
Display of indoor unit operating mode
Heating
Heating
Cooling
Display of opening pulse of indoor LEV
OFF
thermo
ON
thermo
OFF
thermo
Display of data from high-pressure sensor,
all thermistors, and outdoor SC
Display of indoor SC/SH data
Display of all control target data
Display of opening pulse of indoor LEV
at time of abnormality
Display of SC/ SH data at time of
abnormality
Display of opening pulse of indoor LEV
at time of abnormality
Display of SC/ SH data at time of
abnormality
Display on the LED1, 2 (display data)
2345 6
1
0~255
Display mode Notes
IC6 Capacity code
IC7 Capacity code
IC8 Capacity code
ON
thermo
Cooling
OFFFan
IC6 operation mode
IC7 operation mode
0~2000
IC8 operation mode
IC6 LEV opening pulse
IC7 LEV opening pulse
IC8 LEV opening pulse
IC6 TH23(Gas) ˚C
IC7 TH23(Gas) ˚C
IC8 TH23(Gas) ˚C
IC6 TH22(Liquid) ˚C
-99.9 ~ 999.9
(When the indoor unit is not connected,it is displayed as"0".)
IC7 TH22(Liquid) ˚C
IC8 TH22(Liquid) ˚C
IC6 TH21(Intake) ˚C
IC7 TH21(Intake) ˚C
-99.9 ~ 999.9
IC8 TH21(Intake) ˚C
IC6 SC/SH˚C
IC7 SC/SH ˚C
during heating:subcool (SC)/during cooling:superheat (SH)
SCm/SHm (0.0~14.0)
IC8 SC/SH ˚C
IC6 target SC/SH˚C
IC7 target SC/SH ˚C
0~2000
IC8 target SC/SH˚C
IC6 LEV opening pulse at abnormality delay
IC7 LEV opening pulse at abnormality delay
-99.9 ~ 999.9
IC8 LEV opening pulse at abnormality delay
IC6 SC/SH at abnormality delay˚C
IC7 SC/SH at abnormality delay˚C
IC8 SC/SH at abnormality delay˚C
0~2000
IC6 LEV opening pulse at time of abnormality
IC7 LEV opening pulse at time of abnormality
-99.9 ~ 999.9
IC8 LEV opening pulse at time of abnormality
IC6 SC/SH at abnormality˚C
IC7 SC/SH at abnormality˚C
IC8 SC/SH at abnormality˚C
11001011
12345678
SW1 setting
No.
211
00101011
212
10101011
213
01101011
214
11101011
215
00011011
216
10011011
217
01011011
218
11011011
219
00111011
220
10111011
221
01111011
222
11111011
223
00000111
224
10000111
225
01000111
226
11000111
227
00100111
228
70
10100111
229
01100111
230
11100111
231
00010111
232
10010111
233
01010111
234
11010111
235
00110111
236
10110111
237
01110111
238
11110111
239
00001111
240
10001111
241
01001111
242
11001111
243
00101111
244
10101111
245
01101111
246
10ELECTRICAL WIRING
Outdoor unit
Indoor unit
Grounded
Grounded
Pull box
Breaker for Wiring
and Current Leakage
Power supply
(3phase 380-400-415V, 50Hz)
Breaker for Wiring
and Current Leakage
Power supply
single phase
50Hz 220-230-240V
(1). Use a separate power supply for the outdoor unit and indoor unit.
(2). Bear in mind ambient conditions (ambient temperature,direct sunlight, rain water,etc.) when proceeding with the wiring and connections.
(3). The wire size is the minimum value for metal conduit wiring.The power cord size should be 1 rank thicker consideration of voltage drops.
Make sure the power-supply voltage does not drop more than 10 %.
(4). Specific wiring requirements should adhere to the wiring regulations of the region.
(5). Power supply cords of parts of appliances for outdoor use shall not be lighter than polychloroprene sheathed flexible cord (design 245 IEC57).
For example,use wiring such as YZW.
(6). Install an earth longer than other cables.
Warning:
· Be sure to use specified wires to connect so that no external force is imparted to terminal connections. If connections are not fixed firmly,
it may cause heating or fire.
· Be sure to use the appropriate type of overcurrent protection switch. Note that generated overcurrent may include some amount of direct
current.
Caution:
· Some installation site may require attachment of an earth leakage breaker. If no earth leakage breaker is installed, it may cause an electric
shock.
· Do not use anything other than breaker and fuse with correct capacity. Using fuse and wire or copper wire with too large capacity may cause a
malfunction of unit or fire.
16 A 30 mA 0.1 sec. or less
15 A 30 mA 0.1 sec. or less
16 A
15 A
1.5
1.5
1.5
1.5
Indoor Unit
Main Cable
2
Minimum Wire Thickness (mm )
Branch
Breaker for Current
Leakage
Model
Outdoor Unit
P100-140–
1.5
Breaker for
Wiring*1
Ground
3N~ AC380/400/415V, 50Hz
~/N AC220/230/240V, 50Hz
Power Supply
This chapter provides an introduction to electrical wiring for the CITY MULTI-S series, together with notes concerning power
wiring, wiring for control (transmission wires and remote controller wires), and the frequency converter.
10-1. OVERVIEW OF POWER WIRING
10-2. WIRE DIAMETER AND MAIN POWER SWITCH CAPACITY
10-2-1. Wiring diagram for main power supply
10-2-2. Power supply wire diameter and capacity
*1. Abreaker with at least 3.5mm contact separation in each pole shall be provided. Use non-fuse breaker (NF) or earth
leakage breaker (NV).
71
10-3. DESIGN FOR CONTROL WIRING
Outdoor
unit
Power supply
3 phase 4 wire.
50Hz 380-400-415V
Power supply
Single phase.
50Hz 220-230-240V
Grounded
Group operation
Remote controller wire
Pull box
Indoor unit
Breaker for Wiring
and Current Leakage
15A Breaker for Wiring
and Current Leakage
[1.6mm ✕ 2
[1.6mm ✕ 2
0.5~1.25mm
2
✕ 2
1.25mm
2
✕ 2
Kind of remote control cable
Cable diameter
2-core cable (unshielded)
0.3 to 1.25 e
Please note that the types and numbers of control wires needed by the CITY MULTI-S series will depend on the remote
controllers and whether they are linked with the system.
10-3-1. Selection number of control wires
M-NET remote controller
Use
Remote controller
➔ indoor unit
Wires connecting ➔ indoor units
Wires connecting ➔ indoor units with outdoor unit
Wires connecting ➔ outdoor units
wires
Transmission
10-3-2. Control signal wires
● Transmission wires
• Types of transmission cables : Shielding wire CVVS or CPEVS.
• Cable diameter : More than 1.25E
• Maximum wiring length : Within 200 m
10-3-3. M-NET Remote controller wiring
Remote controller used in system control operations.
• Group operation involving different refrigerant systems.
• Linked operation with upper control system.
2 wires (non-polar)
Kind of remote control cable
Cable diameter
Remarks
Shielding wire MVVS
0.5 to 1.25E
When 10m is exceeded, use cable with the same
specifications as 10-3-2. Transmission line wiring
10-3-4. MA Remote control cables
10-4. SYSTEM SWITCH SETTING
In order to identify the destinations of signals to the outdoor units, indoor units, and remote controller of the MULTI-S
series, each microprocessor must be assigned an identification number (address). The addresses of outdoor units, indoor
units, and remote controller must be set using their settings switches. Please consult the installation manual that comes with
each unit for detailed information on setting procedures.
10-5. EXAMPLE EXTERNAL WIRING DIAGRAM FOR A BASIC SYSTEM
10-5-1. Example using a M-NET remote controller
72
10-6. METHOD FOR OBTAINING ELECTRICAL CHARACTERISTICS WHEN A CAPACITY
AGREEMENT IS TO BE SIGNED WITH AN ELECTRIC POWER COMPANY
The electrical characteristics of connected indoor unit system for air conditioning systems, including the MULTI-S
series, will depend on the arrangement of the indoor and outdoor units.
First read the data on the selected indoor and outdoor units and then use the following formulas to calculate the electrical
characteristics before applying for a capacity agreement with the local electric power company.
10-6-1. Obtaining the electrical characteristics of a CITY MULTI-S series system
(1)Procedure for obtaining total power consumption
Page numbers in this technical manual
Total power consumption of each indoor unit
✻1 power consumption of outdoor unit
Total power consumption of system
✻1 Please note that the power consumption of the outdoor unit will vary depends on the total capacity of the selected
indoor units.
(2)Method of obtaining total current
Total current through each indoor unit
✻2 current through outdoor unit
current through system
Total
✻2 Please note that the
(3) Method of obtaining system power factor
Use the following formula and the total power and current obtained in parts 1 and 2 on the previous page to calculate the
system power factor.
current through the outdoor unit will vary depending on the total capacity of the selected indoor units.
System power factor =
See the technical manual of each indoor unit
Standard capacity table— Refer to 5-2.
See the technical manual of each indoor unit
Page numbers in this technical manual
See the technical manual of each indoor unit
Standard capacity table— Refer to 5-2.
See the technical manual of each indoor unit
(Total system power consumption)
(Total system current x voltage)
Power consumption
1
2
1+2 <kW>
Subtotal
1
2
1+2 <A>
o 100%
10-6-2. Applying to an electric power company for power and total current
Calculations should be performed separately for heating and cooling employing the same methods; use the largest
resulting value in your application to the electric power company.
73
11REFRIGERANT PIPING TASKS
Line-Branch Method
Connection Examples
(Connecting to Four Indoor Units)
Liquid Line
Gas Line
Piping Diameter (mm)Model
PUMY-P100~140
Liquid Line (mm)Gas Line (mm)
{15.88{9.52
Liquid Line
Gas Line
Liquid Line
Gas Line
Piping Diameter (mm)
Model number
50 or lower
63 to 140
{6.35
{12.7
{9.52
{15.88
Outdoor Unit
First Branch
Indoor unit
A
B
C
A+B+C+D+a+b+c+d+e [ 120m
A+B+C+D+e [ 80m
B+C+D+e [ 30m
30 meters or less (If the outdoor unit is lower, 20 meters or less)
12 meters or less
Use an optional branch piping kit (CMY-Y62-G-E).
Total Piping Length
Farthest Piping Length
Farthest Piping Length After First Branch
High/Low Difference in Indoor/Outdoor Section
High/Low Difference in Indoor/Indoor Section
Permissible
Length
Permissible High/
Low Difference
(L)
(R)
(H)
(h)
■ Selecting the Refrigerant Branch Kit
■ Select Each Section of Refrigerant Piping
■ Additional refrigerant charge
Select the size from the table to the right.
(1) Refrigerant Piping Diameter In Section
From Outdoor Unit to First Branch
(Outdoor Unit Piping Diameter)
(1) Section From Outdoor Unit
to First Branch (A)
(2) Sections From Branch to
Indoor Unit (a,b,c,d)
(3) Section From Branch to
Branch (B,C,D)
(3) Refrigerant Piping Diameter In Section
From Branch to Branch
(2) Refrigerant Piping Diameter In Section
From Branch to Indoor Unit
(Indoor Unit Piping Diameter)
Each
Section of
Piping
• Refrigerant of 3kg equivalent to 50-m total
extended piping length is already included
when the outdoor unit is shipped.
Thus, if the total extended piping length is
50m or less, there is no need to charge with
additional refrigerant.
• If the total extended piping length exceeds
50m, calculate the required additional
refrigerant charge using the procedure
shown on the right.
• If the calculated additional refrigerant charge
is a negative amount, do not charge with any
refrigerant.
<Additional Charge>
<Example> Outdoor model : 125
Indoor 1 : 63 A : {9.52 10ma : {9.5215m
2 : 40 b : {6.3510m
3 : 25 c : {6.3510m
4 : 20d : {6.3520m
The total length of each liquid line is as follows
{9.52 : A + B + C + a = 10 + 10 + 10 + 15 = 45m
{6.35 : b + c + d = 10 +10 + 20 = 40m
Connection Examples
(Connecting to Four Indoor Units)
Permissible
Length
Permissible High/
Low Difference
■ Selecting the Refrigerant Branch Kit
■ Select Each Section of Refrigerant Piping
(1) Section From Outdoor Unit
to First Branch (A)
(2) Sections From Branch to
Indoor Unit (a,b,c,d,e,f)
Select the size from the table to the right.
Total Piping Length
Farthest Piping Length
Farthest Piping Length After First Branch
High/Low Difference in Indoor/Outdoor Section
High/Low Difference in Indoor/Indoor Section
Each
Section of
Piping
A
H
B
L
r
D
b
a
h
A+a+b+c+d+e+f [ 120m
(L)
A+f [ 80m
(R)
f is 30 meters or less
(H)
30 meters or less (If the outdoor unit is lower, 20 meters or less)
(h)
12 meters or less
Please select branching kit, which is sold separately, from the table below.
(The kit comprises sets for use with liquid pipes and for use with gas pipes.)
Branch header (4 branches)
CMY-Y64-G-E
(1) Refrigerant Piping Diameter In Section
From Outdoor Unit to First Branch (Outdoor Unit Piping Diameter)
PUMY-P100-140
cd
CC
Piping Diameter (mm)Model
Liquid Line
Gas Line
ef
CCc
C
Branch header (8 branches)
CMY-Y68-G-E
(2) Refrigerant Piping Diameter In Section
From Branch to Indoor Unit (Indoor Unit
Piping Diameter)
{9.52
{15.88
50 or lower
63 to 140
Outdoor Unit
A
First Branch
B
Indoor unit
C
CAP
D
Piping Diameter (mm)Model number
Liquid Line
Gas Line
Liquid Line
Gas Line
{6.35
{12.7
{9.52
{15.88
■Additional refrigerant charge
• Refrigerant of 3kg equivalent to 50-m total
extended piping length is already included
when the outdoor unit is shipped.
Thus, if the total extended piping length is
50m or less, there is no need to charge with
additional refrigerant.
• If the total extended piping length exceeds
50m, calculate the required additional
refrigerant charge using the procedure
shown on the right.
• If the calculated additional refrigerant charge
is a negative amount, do not charge with any
refrigerant.
Connection Examples
(Connecting to Five Indoor Units)
A
Note:Pipe re-branching after the header branching
is not possible.
A
C
B
H
B
C
1
c
3
DDD
L
R
b
a
D
Note:The total of downstream unit models in the
table is the total of models as seen from point
A in the figure above.
E
A
de
4
2
G
5
Outdoor unit
A
First branching (branching
B
joint)
h
Branching joint
C
Indoor unit
D
Branching header
D
E
To downstream unit
F
Blind caps
G
F
Permissible
Length
Permissible High/
Low Difference
Farthest Piping Length
Farthest Piping Length After First Branch
High/Low Difference in Indoor/Outdoor Section
High/Low Difference in Indoor/Indoor Section
■ Selecting the Refrigerant Branch Kit
■ Select Each Section of Refrigerant Piping
(1) Section From Outdoor Unit
Total Piping Length
to First Branch (A)
(2) Sections From Branch to
Indoor Unit (a,b,c,d,e)
(3) Section From Branch to
Each
Section of
Piping
Branch (B,C)
Select the size from the table to the right.
■Additional refrigerant charge
• Refrigerant of 3kg equivalent to 50-m total
extended piping length is already included
when the outdoor unit is shipped.
Thus, if the total extended piping length is
50m or less, there is no need to charge with
additional refrigerant.
• If the total extended piping length exceeds
50m, calculate the required additional
refrigerant charge using theprocedure shown
on the right.
• If the calculated additional refrigerant charge
is a negative amount, do not charge with any
refrigerant.
A+B+C+a+b+c+d+e is 120 meters or less
(L)
A+B+b is 80 meters or less
(R)
B+b is 30 meters or less
(H)
30 meters or less (If the outdoor unit is lower, 20 meters or less)
(h)
12 meters or less
Please select branching kit, which is sold separately, from the table below.
(The kit comprises sets for use with liquid pipes and for use with gas pipes.)
Branch Joint
CMY-Y62-G-E
(1) Refrigerant Piping Diameter In Section
From Outdoor Unit to First Branch (Outdoor Unit Piping Diameter)
Piping Diameter (mm)Model
PUMY-P100~140
Liquid Line
Gas Line
Branch Header (4 branches)
CMY-Y64-G-E
(2) Refrigerant Piping Diameter In Section
From Branch to Indoor Unit (Indoor Unit
Piping Diameter)
All refrigerant of this system will leak out to this
room if there is leakage at this indoor unit.
Direction
of refrigerant flow
Outdoor unit
11-2-1. Introduction
R410A refrigerant of this air conditioner is non-toxic and
non-flammable but leaking of large amount from an indoor
unit into the room where the unit is installed may be deleterious.
To prevent possible injury, the rooms should be large
enough to keep the R410A concentration specified by KHK :
(a high pressure gas safety association) installation guide-
✻Maximum concentration
Maximum refrigerant concentration of R410A of a room
is 0.30 kg/K accordance with the installation guidelines.
To facilitate calculation, the maximum concentration is
expressed in units of O/K ( kg of R410A per K)
Maximum concentration of R410A: 0.3O/K
(KHK installation guidelines S0010)
(2) Calculate room volumes (K) and find the room
with the smallest volume
The part with represents the room with the smallest
volume.
(a) Situation in which there are no partitions
(b) There are partitions, but there are openings that allow
the effective mixing of air.
Outdoor unit
Indoor unit
Outdoor unit
11-2-2. Confirming procedure of R410Aconcentration
Follow (1) to (3) to confirm the R410A concentration and
take appropriate treatment, if necessary.
(1) Calculate total refrigerant amount by each refrig-
erant system.
Total refrigerant amount is precharged refrigerant
amount at ex-factory plus additional charged
amount at field installation.
Note:
When single refrigeration system is consists of several
independent refrigeration circuit, figure out the total refrigerant amount by each independent refrigerant circuit.
Indoor unit
Opening
Wall
(c) If the smallest room has mechanical ventilation appara-
tus that is linked to a household gas detection and
alarm device, the calculations should be performed for
the second smallest room.
Ventilation apparatus
The smallest
room
The second
smallest room
(situation in which there
are no door openings or
in which there are openings above and blow
doors that occupy at
least 0.15% of the floor
area)
Outdoor unit
Indoor unit
(3) Use the results of calculations (1)and (2) to calcu-
late the refrigerant concentration:
Total refrigerant in the refrigerating unit (O)
The smallest room in which an indoor
unit has been installed (K)
[ maximum concentration(O/K)
Maximum concentration of R410A:0.3O/K
If the calculation results do not exceed the maximum concentration, perform the same calculations for the larger second
and third room, etc., until it has been determined that nowhere
will the maximum concentration be exceeded.
77
12DISASSEMBLY PROCEDURE
OUTDOOR UNIT : PUMY-P100YHM PUMY-P125YHM PUMY-P140YHM
PUMY-P100YHM1 PUMY-P125YHM1 PUMY-P140YHM1
OPERATING PROCEDURE
1. Removing the service panel and top panel
(1) Remove 3 service panel fixing screws (5 ✕ 10) and slide
the hook on the right downward to remove the service
panel.
(2) Remove screws (3 for front, 3 for rear/5 ✕ 10) of the top
panel and remove it.
2. Removing the fan motor (MF1, MF2)
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
(3) Remove 5 fan grille fixing screws (5 ✕ 10) to detach the
fan grille. (See figure 1.)
(4) Remove a nut (for right handed screw of M6) to detach
the propeller. (See photo 1.)
(5) Disconnect the connectors, CNF1 and CNF2 on Multi
controller board in electrical parts box.
(6) Remove 4 fan motor fixing screws (5 ✕ 25) to detach the
fan motor. (See photo 2.)
Figure 1
Grille
fixing
screws
Grille
fixing
screws
Photo 1
Nut
PHOTOS & ILLUSTRATION
Top panel fixing screws
Slide
Photo 2
Front panel
Propeller
Fan motor fixing screws
Top panel
Service panel
Fan grille
Service panel
fixing screws
Fan
motor
3. Removing the electrical parts box
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
(3) Disconnect the connecting wire from terminal block.
(4) Remove all the following connectors from Multi controller board;
fan motor, thermistor <Outdoor pipe>, thermistor <Discharge>,
thermistor <Low pressure saturated temp>,
thermistor <Outdoor>, high pressure switch,
high pressure sensor, low pressure switch,
solenoid valve coil <Four-way valve> and solenoid
valve coil <Bypass valve>.
Then remove a screw (4 ✕ 8) from the valve bed to remove
the lead wire.
Pull out the disconnected wire from the electrical parts box.
(6) Remove electrical parts box fixing screw (4 ✕ 10) and
detach the electrical parts box by pulling it upward. The
electrical parts box is fixed with 2 hooks on the left and 1
hook on the right.
4. Removing the thermistor <Low pressure saturated temp.>
(TH6)
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
(3) Disconnect the connectors, TH6 and TH7 (red), on the
Multi controller board in the electrical parts box.
(4) Loosen the wire clamps on top of the electrical parts box.
(5) Pull out the thermistor <Low pressure saturated temp.>
(TH6) from the sensor holder.
PHOTOS & ILLUSTRATION
Photo 4
Electrical
parts box
Electrical parts
box fixing screw
Photo 5
Note: In case of replacing thermistor <Low pressure
saturated temp.> (TH6), replace it together with
thermistor <Outdoor> (TH7) since they are
combined together.
Refer to No.5 below to remove thermistor <Outdoor>.
5. Removing the thermistor <Outdoor> (TH7)
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
(3) Disconnect the connector TH7 (red) on the Multi controller
board in the electrical parts box.
(4) Loosen the wire clamps on top of the electrical parts box.
(See photo 4.)
(5) Pull out the thermistor <Outdoor> (TH7) from the sensor
holder.
Note: In case of replacing thermistor <Outdoor> (TH7),
replace it together with thermistor <Low pressure
saturated temp> (TH6), since they are combined
together.
Refer to No.4 above to remove thermistor <Low
pressure saturated temp>.
Photo 6
Electrical
parts box
Thermistor
<Outdoor>
(TH7)
Thermistor
<TH6>
Sensor holder
79
OPERATING PROCEDURE
PHOTOS
6. Removing the thermistor <Outdoor pipe> (TH3) and
thermistor <Discharge> (TH4)
(1) Remove the service panel. (See figure 1.)
(2) Disconnect the connectors, TH3 (white) and TH4 (white),
on the Multi controller board in the electrical parts box.
(3) Loosen the clamp for the lead wire in the rear of the
electrical parts box.
(4) Pull out the thermistor <Outdoor pipe> (TH3) and
thermistor <Discharge> (TH4) from the sensor holder.
7. Removing the solenoid valve coil <Four-way valve> (21S4)
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
[Removing the solenoid valve coil <Four-way valve>]
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
(3) Remove 3 right side panel fixing screws (5 ✕ 10) in the
rear of the unit and remove the right side panel.
(4) Remove the bypass valve solenoid coil fixing screw
(M4 ✕ 6).
(5) Remove the solenoid valve coil <Bypass valve> by
sliding the coil upward.
(6) Disconnect the connector SV1 (white) on the Multi
controller circuit board in the electrical parts box.
(7) Collect the refrigerant.
(8) Remove the welded part of bypass valve.
Note 1: Collect refrigerant without spreading it in the air.
Note 2: The welded part can be removed easily by
removing the right side panel.
10. Removing the high pressure switch (63H) and
low pressure switch (63L)
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
(3) Remove the electrical parts box. (See photo 4.)
(4) Remove 3 right side panel fixing screws (5 o 10) in the
rear of the unit and remove the right side panel.
(5) Pull out the lead wire of high pressure switch and low
pressure switch.
(6) Collect the refrigerant.
(7) Remove the welded part of high pressure switch and low
pressure switch.
PHOTOS
Photo 9
High pressure
switch (63H)
Solenoid valve
coil fixing screw
Solenoid valve
coil (SV1)
Bypass valve
High pressure
sensor (63HS)
Note 1: Collect refrigerant without spreading it in the air.
Note 2: The welded part can be removed easily by removing
the right side panel.
Note 3: When installing the high pressure switch and low
pressure switch, cover them with a wet cloth to prevent them from heating (100°C or more), then braze
the pipes so that the inside of pipes are not oxidized.
11. Removing the high pressure sensor (63HS)
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
(3) Remove the electrical parts box. (See photo 4.)
(4) Remove 3 right side panel fixing screws (5 o 10) in the
rear of the unit and remove the right side panel.
(5) Pull out the lead wire of high pressure sensor.
(6) Collect the refrigerant.
(7) Remove the welded part of high pressure sensor.
Note 1: Collect refrigerant without spreading it in the air.
Note 2: The welded part can be removed easily by removing
the right side panel.
Note 3: When installing the high pressure sensor, cover it
with a wet cloth to prevent it from heating (100°C or
more), then braze the pipes so that the inside of pipes
are not oxidized.
Photo 10
High pressure
switch (63H)
Low pressure
switch (63L)
High pressure
sensor (63HS)
81
OPERATING PROCEDURE
12. Removing the reactors (ACL1, ACL2, ACL3)
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
(3) Remove the 6 screws, screw 8 and 9 (5 ✕ 10), that fix
the front panel and remove the front panel. (See photo 3.)
(4) Remove the 2 screws, screw
that fix the separator, screw 0 from the valve bed and
screw 1 from the bottom of the separator, and tilt the
separator to the side of the fan motor slightly.
(See photo 11.)
(5) Disconnect the lead wires from the reactor and remove the
4 screws, screw 2, that fix the reactor to remove the
reactor. (See photo 12 and 13.)
Note 1: The reactor is very heavy (4kg)! Be careful when
handling it.
Note 2: The reactor box is also removable.
0 and 1 (both 4 ✕ 10),
Photo 11
PHOTOS
Electrical parts box
Screw0
Photo 12
Reactors
Propeller
Reactor box
Electrical
parts box
Four-way
valve
Reactor box
Photo 13
Separator
Valve
bed
Screw1
Reactor box
82
Screw2
OPERATING PROCEDURE
PHOTOS
13. Removing the compressor (MC)
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
(3) Remove 2 front cover panel fixing screws (5 ✕ 10) and
remove the front cover panel. (See photo 3.)
(4) Remove 2 back cover panel fixing screws (5 ✕ 10) and
remove the back cover panel.
(5) Remove the electrical parts box. (See photo 3.)
(6) Remove 3 valve bed fixing screws (4 ✕ 10) and 4 ball valve
and stop valve fixing screws (5 ✕ 16) and then remove the
valve bed.
(7) Remove 3 right side panel fixing screw (5 ✕ 10) in the rear
of the unit and then remove the right side panel.
(8) Remove 3 separator fixing screws (4 ✕ 10) and remove
the separator.
(9) Collect the refrigerant.
(10) Remove the 3 points of the motor for compressor fixing
nut using spanner or adjustable wrench.
(11) Remove the welded pipe of motor for compressor inlet
and outlet and then remove the compressor.
Note: Collect refrigerant without spreading it in the air.
14. Removing the accumulator
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
(3) Remove 2 front cover panel fixing screws (5 ✕ 10) and
remove the front cover panel. (See photo 3.)
(4) Remove 2 back cover panel fixing screws (5 ✕ 10) and
remove the back cover panel.
(5) Remove the electrical parts box. (See photo 3.)
(6) Remove 3 valve bed fixing screws (4 ✕ 10) and 4 ball valve
and stop valve fixing screws (5 ✕ 16) and then remove the
valve bed.
(7) Remove 3 right side panel fixing screw (5 ✕ 10) in the
rear of the unit and then remove the right side panel.
(8) Collect the refrigerant.
(9) Remove 4 welded pipes of power receiver inlet and outlet.
(10) Remove 2 receiver leg fixing screws (4 ✕ 10).
(See photo 16.)
Note: Collect refrigerant without spreading it in the air.
Photo 14
Valve bed
Valve bed fixing screw
Compressor
(MC)
Separator
Separator
fixing screw
Photo 15
Valve bed
fixing
screws
Accumulator
Compressor
fixing nut
Inlet
Outlet
Accumulator
83
Photo 16
Accumulator
Accumulator leg
Accumulator leg fixing screws
13PARTS LIST (non-RoHS compliant)
13-1. FUNCTIONAL PARTS
PUMY-P100YHM PUMY-P100YHM
PUMY-P125YHM PUMY-P125YHM1
PUMY-P140YHM PUMY-P140YHM1
FAN MOTOR
FAN MOTOR
PROPELLER FAN
NUT
REACTOR
CHARGE PLUG
COMPRESSOR
STOP V AL VE
BALL V AL VE
STRAINER
ACCUMULA T OR
OIL SEPARATOR
CAPILLARY TUBE
H.P SENSOR
BYP ASS V AL VE
SOLENOID VALVE COIL <BYPASS VALVE>
LOW PRESSURE SWITCH
SOLENOID COIL <FOUR-WAY VALVE>
FOUR-WAY VALVE
THERMISTOR
HIGH PRESSURE SWITCH
HEAT EXCHANGER
NOISE FILTER CIRCUIT BOARD
CONVERTER CIRCUIT BOARD
POWER CIRCUIT BOARD
ELECTRICAL PARTS BOX
RESISTOR
MAIN SMOOTHING CAPACITOR
REACTOR
TRANSMISSION POWER BOARD
F.ST SCREW
SIDE PANEL (L)
SIDE PANEL (L)
FAN GRILLE
FRONT PANEL
SEPARATOR
BASE ASSY
MOTOR SUPPORT
VALVE BED ASSY
HANDLE
COVER PANEL (FRONT)
COVER PANEL (FRONT)
COVER PANEL (REAR)
COVER PANEL (REAR)
SIDE PANEL (R)
SERVICE PANEL
LABEL (MITSUBISHI)
REAR GUARD
TOP PANEL
HANDLE
F.ST SCREW
SIDE PANEL (L)
FAN GRILLE
FRONT PANEL
SEPARATOR
BASE ASSY
MOTOR SUPPORT
VALVE BED ASSY
HANDLE
COVER PANEL (FRONT)
COVER PANEL (REAR)
SIDE PANEL (R)
SERVICE PANEL
LABEL (MITSUBISHI)
REAR GUARD
TOP PANEL
HANDLE
STOP V AL VE
BALL V AL VE
STRAINER
ACCUMULA T OR
OIL SEPARATOR
CAPILLARY TUBE
H.P SENSOR
BYP ASS V AL VE
LOW PRESSURE SWITCH
SOLENOID VALVE COIL <BYPASS VALVE>
SOLENOID COIL <FOUR-WAY VALVE>
FOUR-WAY VALVE
THERMISTOR
HIGH PRESSURE SWITCH
HEAT EXCHANGER
NOISE FILTER CIRCUIT BOARD
CONVERTER CIRCUIT BOARD
POWER CIRCUIT BOARD
ELECTRICAL PARTS BOX
RESISTOR
MAIN SMOOTHING CAPACITOR
REACTOR
TRANSMISSION POWER BOARD
MULTI CONTROLLER CIRCUIT BOARD
TERMINAL BLOCK
TERMINAL BLOCK
FUSE
THERMISTOR (OUTDOOR PIPE)
CAPACITOR
THERMISTOR (DISCHARGE)
Price
MF1,2
ACL1,2,3
MC
63HS
63L
SV1
21S4
TH6,7
63H
N.F.
CONV.B.
P.B.
RS
CB1, CB2
ACL4
M-P.B.
MULTI.B.
TB3, TB7
TB1
F1,2
TH3
CK
TH4
ANB33FDEMT
Including
RUBBER MOUNT
3/8
5/8
3P (M1, M2, S)
5P
(L1,L2,L3,N,;)
250V 6.3A
PUMY-
P100/125/140YHM
1
RoHS
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
Part numbers that are circled are not shown in the figure.
89
15OPTIONAL PARTS
DRAIN SOCKET
Part No.PAC-SG61DS-E
AIR OUTLET GUIDE
Part No.PAC-SG59SG-E
w Need two piece.
AIR GUIDE
Part No.PAC-SH63AG-E
w Need two piece.
DRAIN PAN
Part No.PAC-SG64DP-E
FILTER DRYER (For liquid line : [[9.52)
Part No.PAC-SG82DR-E
w Only for R410A model (Don’t use for R22 model)
BRANCH PIPE (Joint)
Part No.
CMY-Y62-G-E
CMY-Y64-G-E
CMY-Y68-G-E
NUMBER OF BRANCHING POINTS
2
4
8
HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO100-8310, JAPAN
cCopyright 2005 MITSUBISHI ELECTRIC ENGINEERING CO., LTD.
Distributed in Aug. 2006 No.OC355 REVISED EDITION-B PDF 8
Distributed in Feb. 2006 No.OC355 REVISED EDITION-A PDF 9
Distributed in Sep. 2005 No.OC355 PDF 9
Made in Japan.
New publication, effective Aug. 2006
Specifications subject to change without notice.
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