Mitsubishi OC355B Service Manual

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
HFC
utilized
R410A
TECHNICAL & SERVICE MANUAL
August 2006
No. OC355
REVISED EDITION-B
[Model name] <Outdoor unit>
PUMY-P100YHM
PUMY-P125YHM
PUMY-P140YHM
OUTDOOR UNIT
[Service Ref.]
PUMY-P100YHM PUMY-P100YHM1 PUMY-P125YHM PUMY-P125YHM1 PUMY-P140YHM PUMY-P140YHM1
CONTENTS
1. TECHNICAL CHANGES···································2
2. SAFETY PRECAUTION ····································2
3. OVERVIEW OF UNITS······································5
4. SPECIFICATIONS·············································7
5. DATA ·································································8
6. OUTLINES AND DIMENSIONS······················18
8.
NECESSARY CONDITIONS FOR SYSTEM CONSTRUCTION
9. TROUBLESHOOTING ····································30
10. ELECTRICAL WIRING ····································71
11. REFRIGERANT PIPING TASKS ·····················74
12. DISASSEMBLY PROCEDURE ·······················78
13. PARTS LIST ····················································84
Model name indication
14. RoHS PARTS LIST ·········································87
15. OPTIONAL PARTS··························Back cover
Revision:
• RoHS PARTS LIST added.
• Some descriptions have been modified.
• Please void OC355 REVISED EDITION-A.
···20
NOTE :
· This service manual describes technical data of outdoor unit. As for indoor units, refer to its service manual.
· RoHS compliant products have <G> mark on spec name plate.
· For servicing of RoHS compliant products, refer to RoHS PARTS LIST.
Use new refrigerant pipes.
Make sure that the inside and outside of refrige­rant piping is clean and it has no contamination such as sulfur hazardous for use, oxides, dirt, shaving particles, etc. In addition, use pipes with specified thickness.
Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before brazing. (Leave elbow joints, etc. in their packaging.)
Use ester oil, ether oil or alkylbenzene oil (small amount) as the refrigerant oil applied to flares and flange connections.
Avoid using thin pipes.
Charge refrigerant from liquid phase of gas cylinder.
If the refrigerant is charged from gas phase, composition change may occur in refrigerant and the efficiency will be lowered.
Do not use refrigerant other than R410A.
If other refrigerant (R22 etc.) is used, chlorine in refrige­rant can cause deterioration of refrigerant oil etc.
Use a vacuum pump with a reverse flow check valve.
Vacuum pump oil may flow back into refrigerant cycle and that can cause deterioration of refrigerant oil etc.
Use the following tools specifically designed for use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
Keep the tools with care.
If dirt, dust or moisture enter into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of com­pressor.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of refrigera­nt will change and the efficiency will be lowered.
Flare tool
Electronic refrigerant charging scale
Vacuum pump adaptor
Size adjustment gauge
Gauge manifold
Torque wrench
Gas leak detector
Charge hose
Tools for R410A
Contamination inside refrigerant piping can cause deterio­ration of refrigerant oil etc.
If dirt, dust or moisture enter into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of com­pressor.
If large amount of mineral oil enter, that can cause deterio­ration of refrigerant oil etc.
Ventilate the room if refrigerant leaks during operation. If refrigerant comes into contact with a flame, poisonous gases will be released.
1 TECHNICAL CHANGES
PUMY-P100YHM PUMY-P100YHM1 PUMY-P125YHM PUMY-P125YHM1 PUMY-P140YHM PUMY-P140YHM1
• The parts below have been changed.
14-way valve and coil (21S4) 2Fan motor (MF1,MF2) 3Noise filter circuit board (N.F.) 4Multi controller circuit board (MULTI.B.)
2 SAFETY PRECAUTION
2-1. CAUTIONS RELATED TO NEW REFRIGERANT
Cautions for units utilizing refrigerant R410A
2
[1] Cautions for service
(1) Perform service after collecting the refrigerant left in unit completely. (2) Do not release refrigerant in the air. (3) After completing service, charge the cycle with specified amount of refrigerant. (4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.
[2] Additional refrigerant charge
When charging directly from cylinder
· Check that cylinder for R410A on the market is syphon type.
· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)
Unit
Gravimeter
[3] Service tools
Use the below service tools as exclusive tools for R410A refrigerant.
No. Specifications
1 Gauge manifold ·Only for R410A
·Use the existing fitting
·Use high-tension side pressure of 5.3MPa·G or over.
2 Charge hose ·Only for R410A
·Use pressure performance of 5.09MPa·G or over.
3 Electronic scale 4 Gas leak detector ·Use the detector for R134a, R407C or R410A. 5 Adaptor for reverse flow check ·Attach on vacuum pump. 6 Refrigerant charge base 7 Refrigerant cylinder ·Only for R410A Top of cylinder (Pink)
8 Refrigerant recovery equipment
specifications
Cylinder with syphon
. (UNF1/2)
3
Cautions for refrigerant piping work
1/4” 3/8” 1/2” 5/8” 3/4”
6.35
9.52
12.70
15.88
19.05
0.8
0.8
0.8
1.0
0.8
0.8
0.8
1.0
1.0
Nominal
dimensions
Diagram below: Piping diameter and thickness
Outside
diameter
(mm)
Thickness
(mm)
R410A R22 1/4” 3/8” 1/2” 5/8” 3/4”
6.35
9.52
12.70
15.88
19.05
9.1
13.2
16.6
19.7
9.0
13.0
16.2
19.4
23.3
Nominal
dimensions
Flare cutting dimensions
Outside
diameter
Dimension A
( )
+0
-0.4
(mm)
R410A R22 1/4” 3/8” 1/2” 5/8” 3/4”
6.35
9.52
12.70
15.88
19.05
17.0
22.0
26.0
29.0
17.0
22.0
24.0
27.0
36.0
Nominal
dimensions
Flare nut dimensions
Outside
diameter
Dimension B
(mm)
R410A R22
Gauge manifold Charge hose Gas leak detector
Refrigerant recovery equipment Refrigerant cylinder Applied oil
Safety charger
Charge valve Vacuum pump
Flare tool
Bender Pipe cutter Welder and nitrogen gas cylinder Refrigerant charging scale
Vacuum gauge or thermis­tor vacuum gauge and vacuum valve Charging cylinder
Air purge and refrigerant charge Operation check and the two above Gas leak check Collection of refrigerant Refrigerant charge Apply to flared section
Prevent compressor malfunction when charging refrigerant by
spraying liquid refrigerant Prevent gas from blowing out
when detaching charge hose Vacuum drying and air purge
Flaring work of piping
Bend the pipes Cut the pipes Weld the pipes Charge refrigerant Check the degree of vacuum. (Vacuum
valve prevents back flow of oil and refri­gerant to thermistor vacuum gauge) Charge refrigerant
Tool exclusive for R410A Tool exclusive for R410A Tool for HFC refrigerant Tool exclusive for R410A Tool exclusive for R410A Ester oil and alkylbenzene oil (minimum amount) Tool exclusive for R410A
Tool exclusive for R410A Tools for other refrigerants can
be used if equipped with adop­ter for reverse flow check Tools for other refrigerants
can be used by adjusting flaring dimension Tools for other refrigerants can be used Tools for other refrigerants can be used Tools for other refrigerants can be used Tools for other refrigerants can be used Tools for other refrigerants can be used
Tool exclusive for R410A
Tools and materials Use R410A tools Can R22 tools be used?
(Usable if equipped
with adopter for rever­ se flow)
(Usable by adjusting flaring dimension)
Can R407C tools be used?
Ester oil: Alkylbenzene oil: minimum amount
(Usable if equipped
with adopter for rever­ se flow)
(Usable by adjusting
flaring dimension)
: Prepare a new tool. (Use the new tool as the tool exclusive for R410A.) : Tools for other refrigerants can be used under certain conditions. : Tools for other refrigerants can be used.
New refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R410Ais same as for R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore as the working pressure of R410A is 1.6 time higher than that of R22, their sizes of flared sections and flare nuts are different.
1Thickness of pipes
Because the working pressure of R410A is higher compared to R22, be sure to use refrigerant piping with thickness shown below. (Never use pipes of 0.7mm or below.)
2Dimensions of flare cutting and flare nut
The component molecules in HFC refrigerant are smaller compared to conventional refrigerants. In addition to that, R410A is a refrigerant, which has higher risk of leakage because of its working pressure higher than that of other refriger­ants. Therefore, to enhance airtightness and intensity, flare cutting dimension of copper pipe for R410A have been speci­fied separately from the dimensions for other refrigerants as shown below. The dimension B of flare nut for R410A also have partly been changed to increase intensity as shown below. Set copper pipe correctly referring to copper pipe flaring dimensions for R410A below. For 1/2” and 5/8”, the dimension B changes.
Use torque wrench corresponding to each dimension.
Dimension A
3Tools for R410A (The following table shows whether conventional tools can be used or not.)
4
Dimension B
3 OVERVIEW OF UNITS
20 25 32 40 50 63 71
80 100 125 140
20VCM-E
25VCM-E 32VCM-E/32VAM-E 40VCM-E/40VAM-E
50VAM-E
63VAM-E
80VAM-E
100VAM-E 125VAM-E
20VLMD-E 25VLMD-E 32VLMD-E 40VLMD-E 50VLMD-E 63VLMD-E
80VLMD-E 100VLMD-E 125VLMD-E
20VML-E / VMM-E 25VML-E / VMM-E 32VML-E / VMM-E 40VMH-E / VMM-E 50VMH-E / VMM-E 63VMH-E / VMM-E 71VMH-E / VMM-E
80VMH-E / VMM-E 100VMH-E / VMM-E 125VMH-E / VMM-E
140VMM-E
20VM-E 25VM-E 32VM-E 40VM-E 50VM-E 63VM-E 71VM-E
80VM-E 100VM-E 125VM-E
20VAM-E
25VAM-E 32VGM-E 40VGM-E 50VGM-E
– – – – – –
20VLEM-E 25VLEM-E 32VLEM-E 40VLEM-E 50VLEM-E 63VLEM-E
– – – – –
20VLRM-E 25VLRM-E 32VLRM-E 40VLRM-E 50VLRM-E 63VLRM-E
– – – – –
– – –
40VGM-E
63VGM-E
– 100VGM-E 125VGM-E
PLFY-P PLFY-P PEFY-P PDFY-P PKFY-P PCFY-P PFFY-P PFFY-P
– – – – – – –
80VMH-E-F
– –
140VMH-E-F
PEFY-P
Capacity
Model
Cassette Ceiling
4-way flow 2-way flow
20VBM-E 25VBM-E 32VBM-E 40VBM-E
– – – – – – –
PMFY-P
1-way flow
Ceiling
Concealed
Ceiling
mounted
built-in
Ceiling
Suspended
Ceiling
Concealed
(Flash Air)
*1
Wall
Mounted
Floor standing
Exposed Concealed
Remote
controller
Name
Model number
Functions
M-NET remote controller
PAR-F27MEA-E
• A handy remote controller for use in conjunction with the Melans centralized management system.
• Addresses must be set.
• Addresses setting is not necessary.
MA remote controller
PAR-21MAA
Outdoor unit
Capacity
Type 20 ~ Type 125
1~ 6 unit
50% ~130% of outdoor unit capacity
*2
Type 20 ~ Type 140
1~ 8 unit
Indoor unit that can be connected
Number of units Total system wide capacity
4HP 5HP 6HP
PUMY-P100YHM
PUMY-P100YHM
1
PUMY-P125YHM
PUMY-P125YHM
1
PUMY-P140YHM
PUMY-P140YHM
1
Branching pipe components
Branch header (2 branches)
Branch header (4 branches)
Branch header (8 branches)
CMY-Y62-G-E CMY-Y64-G-E CMY-Y68-G-E
3-1. UNIT CONSTRUCTION
*1. PUMY-P • YHM1 can connect Fresh Air type indoor unit. (PUMY-P • YHM can NOT connect.)
It is possible only by 1:1 system.
(One indoor unit of Fresh Air type is connected with one outdoor unit.) Operating temperature range(outdoor temperature) for fresh air type indoor units differ from other indoor units. Refer to 3-2(3).
*2. When the indoor unit of Fresh Air type is connected with the outdoor unit, the maximum connectable total indoor unit
capacity is 110% (100% in case of heating below -5
Decorative panel
:(23˚F)).
5
3-2. UNIT SPECIFICATIONS
P L F Y - P 80 V AM - E PU M Y - P 125 Y H M
PAC type
AM KM M KM LMD
Frequency conversion controller
Refrigerant R407C/R22 R410A commonness
Refrigerant R410A
NEW frequency converter one-to-many air conditioners (flexible design type)
Indicates equivalent to Cooling capacity
Indicates equivalent to Cooling capacity
Power supply V: Single phase 220-230-240V 50Hz 220V 60Hz
Power supply Y: 3-phase
380-400-415V 50Hz
L : Ceiling cassette K : Wall-mounted type E : Hidden skylight type C: Ceiling suspended type M: Ceiling cassette type F : Floor standing type
}
M-NET control
Outdoor unit model type
Sub-number
M-NET control
Frequency conversion controller
Outdoor unit
MULTI-S
(k cal / h)
(k cal / h)
Service Ref.
PUMY-P100YHM PUMY-P100YHM
1
Capacity
Cooling (kW) Heating (kW)
11.2
12.5
1.9
PUMY-P125YHM PUMY-P125YHM
1
14.0
16.0
2.4
PUMY-P140YHM PUMY-P140YHM
1
16.0
18.0
2.9Motor for compressor (kW)
Cooling W.B. 15~24°C D.B. -5~46°C
w1
Heating D.B. 15~27°C W.B. -15~15°C
Indoor-side intake air temperature Outdoor-side intake air temperature
In case of connecting fresh air type indoor unit (Only PUMY-P • YHM1 can connect Fresh air type indoor unit.)
air type indoor
Capacity of Fresh
Cooling
Heating
Indoor-side and Outdoor-side
P80
D.B.21~43:
w
2
W.B.15.5~35:
D.B.-10~20:
w
3
intake air temperature
P140
D.B.21~43:
w
2
W.B.15.5~35:
D.B.-5~20:
w
3
w
2.Thermo-off (FAN-mode) automatically starts if the outdoor temp. is lower than 21:D.B..
w
3.Thermo-off (FAN-mode) automatically starts if the outdoor temp. is higher than 20:D.B..
(1) Outdoor Unit
Cooling / Heating capacity indicates the maximum value at operation under the following condition.
w. Cooling Indoor : D.B. 27°C / W.B. 19.0°C
Outdoor : D.B. 35°C
Heating Indoor : D.B. 20°C
Outdoor : D.B. 7°C / W.B. 6°C
(2) Method for identifying MULTI-S model
Indoor unit < When using Model 80 >
Outdoor unit <When using model 125 >
(3) Operating temperature range
Notes D.B. : Dry Bulb Temperature
W.B. : Wet Bulb Temperature
w1. 10~46°C DB : In case of connecting PKFY-P20/P25 type indoor unit.
6
4 SPECIFICATIONS
PUMY-P100YHM
PUMY-P100YHM
PUMY-P125YHM
PUMY-P125YHM
1
PUMY-P140YHM
1
PUMY-P140YHM
Cooling Capacity kW 11.2 14.0 15.5 Heating Capacity kW 12.5 16.0 18.0 Input (Cool Input Current (Cool Input (Heat Input Current (Heat
EER (Cool COP (Heat
)
)
)
)
)
)
Connectable indoor units (Max.
Max. Connectable Capacity kW 14.5 (130%
w3 w3 w3 w3 w3 w3
kW 3.3 4.27 5.32
A 5.28/5.02/4.84 6.83/6.49/6.26 8.51/8.09/7.80
kW 3.63 4.29 5.32
A 5.81/5.52/5.32 6.87/6.52/6.29 8.51/8.09/7.80
3.39 3.28 2.91
3.44 3.73 3.38
)
688
)
18.2 (130%
)
20.2 (130% Power Supply 3 phase , 50Hz , 380/400/415V Breaker Size 16A 16A 16A
Sound level (Cool/Heat
)
dB 49 / 51 50 / 52 51 / 53 External finish Munsell 3Y 7.8/1.1 Refrigerant control Linear Expansion Valve Compressor Hermetic
Model
ANB33FDEMT Motor output kW 1.9 2.4 2.9 Starting method Inverter
Crankcase heater W
Heat exchanger Plate fin coil (Anti corrosion fin treatment
Fan Fan(drive
) o
No. Propeller fan o 2
)
Fa motor output kW 0.060 + 0.060 Airflow k/min(CFM
Dimensions (HxWxD
)
Wmm
Dmm Hmm
(
in.
(
in.
(
in.
Weight kg(lbs
) ) ) )
)
100 (3,530
950 (37-3/8
330+30 (13+1-3/16
1,350 (53-1/8
140 (309
)
)
)
)
)
Refrigerant R410A
Charge kg(lbs Oil (Model
)
L
)
8.5 (18.7
2.3 (MEL56
)
)
Protection High pressure protection HP switch devices Compressor protection Discharge thermo, Over current detection
Fan motor protection Overheating/Voltage protection
Total Piping length (Max.
)
m
120 Farthest m 80 Max Height difference m 30
w1
Chargeless length m 50
Piping diameter
Gas [mm 15.88 (5/8"
Liquid [mm 9.52 (3/8"
Guranteed operation range
(
cool
(
heat
)
)
-5~ 46: DB
-15~ 15: WB
)
)
w2
1
)
Rating conditions (JIS B 8616)
Cooling Indoor : D.B. 27: / W.B. 19:
Outdoor : D.B. 35: / W.B. 20:
Heating Indoor : D.B. 20:
Outdoor : D.B. 7: / W.B. 6:
Note.w1. 20m:In case of installing outdoor unit lower than
indoor unit.
w2. 10~46:DB:In case of connecting PKFY-P20/P25
type indoor unit.
w3. Electrical data is for only outdoor unit.
7
5 DATA
Model 20
Model Number for indoor unit
Model Capacity
22
Model 2528Model 3236Model 4045Model 5056Model 6371Model 7180Model 8090Model 100
112
Model 125
140
Model 140
160
5-1. COOLING AND HEATING CAPACITY AND CHARACTERISTICS
5-1-1. Method for obtaining system cooling and heating capacity:
To obtain the system cooling and heating capacity and the electrical characteristics of the outdoor unit, first add up the ratings of all the indoor units connected to the outdoor unit (see table below), and then use this total to find the standard capacity with the help of the tables on 5-2.STANDARD CAPACITY DIAGRAM.
(1) Capacity of indoor unit
(2) Sample calculation
1System assembled from indoor and outdoor unit (in this example the total capacity of the indoor units is greater than that of
the outdoor unit)
• Outdoor unit PUMY-P125YHM PUMY-P125YHM
• Indoor unit PKFY-P25VAM-E o 2 , PLFY-P50VLMD-E o 2
2According to the conditions in 1, the total capacity of the indoor unit will be: 28 o 2 + 56 o 2 = 168 3The following figures are obtained from the 168 total capacity row of the standard capacity table (4-2.):
1
Capacity (kW)
Cooling
A 14.60
Heating
B 16.33
Outdoor unit power consumption (kW)
Cooling
4.34
Heating
3.95
Outdoor unit current (A)/400V
Cooling
6.59
Heating
6.01
5-1-2. Method for obtaining the heating and cooling capacity of an indoor unit:
(1) The capacity of each indoor unit (kW) = the capacity A (or B)
(2) Sample calculation (using the system described above in 5-1-1. (2) ):
During cooling: During heating:
• The total model capacity of the indoor unit is:
2.8 o 2 + 5.6 o 2=16.8kW Therefore, the capacity of PKFY-P25VAM-E and PLFY-P50VLMD-E will be calculated as follows by using the formula in 5-1-2. (1):
Model 25=14.6 o = 2.43kW
Model 50=14.6 o = 4.87kW
2.8
16.8
5.6
16.8
o
total model capacity of all indoor units
• The total model capacity of indoor unit is:
3.2 o 2 + 6.3 o 2=19.0 Therefore, the capacity of PKFY-P25VAM-E and PLFY­P50VLMD-E will be calculated as follows by using the formula in 5-1-2. (1):
Model 25=16.33 o = 2.75kW
Model 50=16.33 o = 5.41kW
model capacity
3.2
19.0
6.3
19.0
8
5-2. STANDARD CAPACITY DIAGRAM
5-2-1.PUMY-P100YHM PUMY-P100YHM1
*Before calculating the sum of total capacity of indoor units,please convert the value into the kW model capacity
following the formula on 5-1-1.
Total capacity of Capacity(kW)Power Consumption(kW)Current(A)/380V Current(A)/400V Current(A)/415V
indoor units
*
56 5.60 6.30 1.57 1.87 2.52 3.00 2.39 2.85 2.31 2.75 57 5.70 6.41 1.59 1.90 2.55 3.05 2.42 2.89 2.34 2.79 58 5.80 6.53 1.62 1.92 2.60 3.08 2.47 2.93 2.38 2.82 59 5.90 6.64 1.64 1.95 2.63 3.13 2.50 2.97 2.41 2.86 60 6.00 6.75 1.66 1.98 2.66 3.17 2.53 3.02 2.44 2.91 61 6.10 6.87 1.69 2.00 2.71 3.21 2.58 3.05 2.48 2.94 62 6.20 6.98 1.71 2.03 2.74 3.26 2.61 3.09 2.51 2.98 63 6.30 7.09 1.74 2.06 2.79 3.30 2.65 3.14 2.56 3.02 64 6.40 7.20 1.76 2.08 2.82 3.34 2.68 3.17 2.59 3.05 65 6.50 7.32 1.78 2.11 2.85 3.38 2.71 3.21 2.61 3.10 66 6.60 7.43 1.81 2.14 2.90 3.43 2.76 3.26 2.66 3.14 67 6.70 7.54 1.83 2.17 2.93 3.48 2.79 3.31 2.69 3.19 68 6.80 7.66 1.86 2.20 2.98 3.53 2.83 3.35 2.73 3.23 69 6.90 7.77 1.89 2.22 3.03 3.56 2.88 3.38 2.78 3.26 70 7.00 7.88 1.91 2.25 3.06 3.61 2.91 3.43 2.81 3.30 71 7.10 8.00 1.94 2.28 3.11 3.66 2.96 3.47 2.85 3.35 72 7.20 8.11 1.97 2.31 3.16 3.70 3.00 3.52 2.89 3.39 73 7.30 8.22 1.99 2.34 3.19 3.75 3.03 3.56 2.92 3.44 74 7.40 8.33 2.02 2.37 3.24 3.80 3.08 3.61 2.97 3.48 75 7.50 8.44 2.05 2.40 3.28 3.85 3.12 3.66 3.01 3.52 76 7.60 8.56 2.08 2.43 3.33 3.90 3.17 3.70 3.05 3.57 77 7.70 8.67 2.11 2.46 3.38 3.94 3.21 3.75 3.10 3.61 78 7.80 8.78 2.13 2.49 3.41 3.99 3.24 3.79 3.13 3.66 79 7.90 8.89 2.16 2.52 3.46 4.04 3.29 3.84 3.17 3.70 80 8.00 9.00 2.19 2.55 3.51 4.09 3.34 3.88 3.22 3.74 81 8.10 9.10 2.22 2.58 3.56 4.14 3.38 3.93 3.26 3.79 82 8.20 9.20 2.25 2.61 3.60 4.18 3.43 3.97 3.30 3.83 83 8.30 9.30 2.28 2.64 3.65 4.23 3.47 4.02 3.35 3.88 84 8.40 9.40 2.31 2.67 3.70 4.28 3.52 4.07 3.39 3.92 85 8.50 9.50 2.35 2.70 3.76 4.33 3.58 4.11 3.45 3.96 86 8.60 9.60 2.38 2.74 3.81 4.39 3.62 4.17 3.49 4.02 87 8.70 9.70 2.41 2.77 3.86 4.44 3.67 4.22 3.54 4.07 88 8.80 9.80 2.44 2.80 3.91 4.49 3.72 4.26 3.58 4.11 89 8.90 9.90 2.47 2.83 3.96 4.54 3.76 4.31 3.63 4.15 90 9.00 10.00 2.51 2.86 4.02 4.58 3.82 4.35 3.68 4.20 91 9.10 10.10 2.54 2.90 4.07 4.65 3.87 4.42 3.73 4.26 92 9.20 10.22 2.57 2.93 4.12 4.70 3.91 4.46 3.77 4.30 93 9.30 10.33 2.60 2.96 4.16 4.74 3.96 4.51 3.82 4.34 94 9.40 10.45 2.64 3.00 4.23 4.81 4.02 4.57 3.88 4.40 95 9.50 10.56 2.67 3.03 4.28 4.86 4.07 4.61 3.92 4.45 96 9.60 10.67 2.71 3.06 4.34 4.90 4.13 4.66 3.98 4.49 97 9.70 10.79 2.74 3.10 4.39 4.97 4.17 4.72 4.02 4.55 98 9.80 10.90 2.78 3.13 4.45 5.02 4.23 4.77 4.08 4.59
99 9.90 11.02 2.81 3.17 4.50 5.08 4.28 4.83 4.12 4.65 100 10.00 11.13 2.85 3.20 4.56 5.13 4.34 4.87 4.18 4.70 101 10.10 11.24 2.88 3.24 4.61 5.19 4.39 4.93 4.23 4.75 102 10.20 11.36 2.92 3.27 4.67 5.24 4.45 4.98 4.29 4.80 103 10.30 11.47 2.96 3.31 4.74 5.30 4.51 5.04 4.34 4.86 104 10.40 11.59 2.99 3.34 4.79 5.35 4.55 5.08 4.39 4.90 105 10.50 11.70 3.03 3.38 4.85 5.42 4.61 5.15 4.45 4.96 106 10.60 11.81 3.07 3.41 4.91 5.46 4.67 5.19 4.51 5.00 107 10.70 11.93 3.11 3.45 4.98 5.53 4.74 5.25 4.56 5.06 108 10.80 12.04 3.14 3.48 5.03 5.58 4.78 5.30 4.61 5.11 109 10.90 12.16 3.18 3.52 5.09 5.64 4.84 5.36 4.67 5.17 110 11.00 12.27 3.22 3.56 5.15 5.70 4.90 5.42 4.73 5.22 111 11.10 12.38 3.26 3.59 5.22 5.75 4.96 5.47 4.78 5.27 112 11.20 12.50 3.30 3.63 5.28 5.81 5.02 5.52 4.84 5.32 113 11.22 12.51 3.31 3.62 5.30 5.80 5.04 5.51 4.86 5.31 114 11.24 12.53 3.31 3.61 5.30 5.78 5.04 5.50 4.86 5.30 115 11.26 12.54 3.32 3.60 5.31 5.77 5.05 5.48 4.87 5.28 116 11.28 12.55 3.32 3.59 5.31 5.75 5.05 5.47 4.87 5.27 117 11.30 12.56 3.32 3.58 5.31 5.74 5.05 5.45 4.87 5.25 118 11.32 12.57 3.33 3.56 5.33 5.70 5.07 5.42 4.89 5.22 119 11.34 12.58 3.33 3.55 5.33 5.69 5.07 5.40 4.89 5.21 120 11.36 12.60 3.34 3.54 5.35 5.67 5.08 5.39 4.90 5.19
Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling Heating
9
Total capacity of Capacity(kW
indoor units
121 11.38 12.61 3.34 3.53 5.35 5.66 5.08 5.37 4.90 5.18 122 11.40 12.62 3.34 3.52 5.35 5.64 5.08 5.36 4.90 5.17 123 11.42 12.63 3.35 3.51 5.36 5.62 5.10 5.34 4.92 5.15 124 11.44 12.64 3.35 3.50 5.36 5.61 5.10 5.33 4.92 5.14 125 11.47 12.66 3.36 3.48 5.38 5.58 5.12 5.30 4.93 5.11 126 11.49 12.67 3.36 3.47 5.38 5.56 5.12 5.28 4.93 5.09 127 11.51 12.68 3.36 3.46 5.38 5.54 5.12 5.27 4.93 5.08 128 11.53 12.69 3.37 3.45 5.39 5.53 5.13 5.25 4.95 5.06 129 11.55 12.70 3.37 3.44 5.39 5.51 5.13 5.24 4.95 5.05 130 11.57 12.71 3.38 3.43 5.41 5.50 5.15 5.22 4.96 5.03 131 11.59 12.73 3.38 3.41 5.41 5.46 5.15 5.19 4.96 5.00 132 11.61 12.74 3.38 3.40 5.41 5.45 5.15 5.18 4.96 4.99 133 11.63 12.75 3.39 3.39 5.43 5.43 5.16 5.16 4.97 4.97 134 11.65 12.76 3.39 3.38 5.43 5.42 5.16 5.15 4.97 4.96 135 11.67 12.77 3.40 3.37 5.44 5.40 5.18 5.13 4.99 4.95 136 11.69 12.78 3.40 3.36 5.44 5.38 5.18 5.12 4.99 4.93 137 11.71 12.80 3.40 3.34 5.44 5.35 5.18 5.08 4.99 4.90 138 11.73 12.81 3.41 3.33 5.46 5.34 5.19 5.07 5.00 4.89 139 11.75 12.82 3.41 3.32 5.46 5.32 5.19 5.05 5.00 4.87 140 11.77 12.83 3.42 3.31 5.47 5.30 5.21 5.04 5.02 4.86 141 11.79 12.84 3.42 3.30 5.47 5.29 5.21 5.02 5.02 4.84 142 11.82 12.86 3.42 3.29 5.47 5.27 5.21 5.01 5.02 4.83 143 11.84 12.87 3.43 3.27 5.49 5.24 5.22 4.98 5.03 4.80 144 11.86 12.88 3.43 3.26 5.49 5.22 5.22 4.96 5.03 4.78 145 11.88 12.89 3.44 3.25 5.51 5.21 5.24 4.95 5.05 4.77
*
Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling Heating
)
Power Consumption(kW)Current(A)/380V Current(A)/400V Current(A)/415V
10
5-2-2.PUMY-P125YHM PUMY-P125YHM1
*Before calculating the sum of total capacity of indoor units,please convert the value into the kW model capacity following the formula on 5-1-1.
Total capacity of Capacity(kW)Power Consumption(kW)Current(A)/380V Current(A)/400V Current(A)/415V
indoor units
100 10.00 11.13 2.68 2.89 4.29 4.63 4.08 4.40 3.93 4.24 101 10.10 11.24 2.72 2.92 4.36 4.68 4.14 4.44 3.99 4.29 102 10.20 11.36 2.75 2.96 4.40 4.74 4.18 4.50 4.04 4.34 103 10.30 11.47 2.79 2.99 4.47 4.79 4.24 4.55 4.10 4.39 104 10.40 11.59 2.82 3.02 4.52 4.84 4.29 4.59 4.14 4.43 105 10.50 11.70 2.86 3.05 4.58 4.89 4.35 4.64 4.20 4.48 106 10.60 11.81 2.89 3.08 4.63 4.94 4.40 4.68 4.24 4.52 107 10.70 11.93 2.93 3.12 4.69 5.00 4.46 4.75 4.30 4.58 108 10.80 12.04 2.96 3.15 4.74 5.05 4.50 4.79 4.34 4.62 109 10.90 12.16 3.00 3.18 4.80 5.10 4.56 4.84 4.40 4.67 110 11.00 12.27 3.04 3.21 4.87 5.14 4.62 4.88 4.46 4.71 111 11.10 12.38 3.07 3.25 4.91 5.21 4.67 4.94 4.51 4.77 112 11.20 12.50 3.11 3.28 4.98 5.26 4.73 4.99 4.56 4.81 113 11.30 12.63 3.15 3.31 5.04 5.30 4.79 5.03 4.62 4.86 114 11.40 12.75 3.19 3.35 5.11 5.37 4.85 5.09 4.68 4.92 115 11.50 12.88 3.22 3.38 5.15 5.42 4.90 5.14 4.73 4.96 116 11.60 13.00 3.26 3.42 5.22 5.48 4.96 5.20 4.78 5.02 117 11.70 13.13 3.30 3.45 5.28 5.53 5.02 5.25 4.84 5.06 118 11.80 13.25 3.34 3.49 5.35 5.59 5.08 5.31 4.90 5.12 119 11.90 13.38 3.38 3.52 5.41 5.64 5.14 5.35 4.96 5.17 120 12.00 13.50 3.42 3.55 5.47 5.69 5.20 5.40 5.02 5.21 121 12.10 13.63 3.46 3.59 5.54 5.75 5.26 5.46 5.08 5.27 122 12.20 13.75 3.50 3.62 5.60 5.80 5.32 5.51 5.14 5.31 123 12.30 13.88 3.54 3.66 5.67 5.86 5.38 5.57 5.19 5.37 124 12.40 14.00 3.58 3.70 5.73 5.93 5.44 5.63 5.25 5.43 125 12.50 14.13 3.62 3.73 5.79 5.98 5.51 5.67 5.31 5.47 126 12.60 14.25 3.66 3.77 5.86 6.04 5.57 5.73 5.37 5.53 127 12.70 14.38 3.70 3.80 5.92 6.09 5.63 5.78 5.43 5.58 128 12.80 14.50 3.74 3.84 5.99 6.15 5.69 5.84 5.49 5.63 129 12.90 14.63 3.79 3.88 6.07 6.22 5.76 5.90 5.56 5.69 130 13.00 14.75 3.83 3.91 6.13 6.26 5.82 5.95 5.62 5.74
*
Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling Heating 70 7.00 7.88 1.80 2.04 2.88 3.27 2.74 3.10 2.64 3.00 71 7.10 8.00 1.83 2.06 2.93 3.30 2.79 3.13 2.69 3.02 72 7.20 8.11 1.85 2.09 2.96 3.35 2.82 3.18 2.72 3.07 73 7.30 8.22 1.88 2.11 3.01 3.38 2.86 3.21 2.76 3.10 74 7.40 8.33 1.91 2.14 3.06 3.43 2.91 3.26 2.81 3.14 75 7.50 8.44 1.93 2.17 3.09 3.48 2.94 3.30 2.83 3.19 76 7.60 8.56 1.96 2.19 3.14 3.51 2.98 3.33 2.88 3.22 77 7.70 8.67 1.99 2.22 3.19 3.56 3.03 3.38 2.92 3.26 78 7.80 8.78 2.01 2.25 3.22 3.61 3.06 3.42 2.95 3.30 79 7.90 8.89 2.04 2.28 3.27 3.66 3.10 3.47 3.00 3.35 80 8.00 9.00 2.07 2.30 3.32 3.69 3.15 3.50 3.04 3.38 81 8.10 9.10 2.10 2.33 3.36 3.74 3.20 3.55 3.08 3.42 82 8.20 9.20 2.12 2.36 3.40 3.78 3.23 3.59 3.11 3.46 83 8.30 9.30 2.15 2.39 3.44 3.83 3.27 3.64 3.16 3.51 84 8.40 9.40 2.18 2.42 3.49 3.88 3.32 3.68 3.20 3.55 85 8.50 9.50 2.21 2.44 3.54 3.91 3.36 3.71 3.24 3.58 86 8.60 9.60 2.24 2.47 3.59 3.96 3.41 3.76 3.29 3.63 87 8.70 9.70 2.27 2.50 3.64 4.01 3.45 3.80 3.33 3.67 88 8.80 9.80 2.30 2.53 3.68 4.06 3.50 3.85 3.38 3.71 89 8.90 9.90 2.33 2.56 3.73 4.10 3.55 3.89 3.42 3.76 90 9.00 10.00 2.36 2.59 3.78 4.15 3.59 3.94 3.46 3.80 91 9.10 10.10 2.39 2.62 3.83 4.20 3.64 3.99 3.51 3.85 92 9.20 10.22 2.42 2.65 3.88 4.25 3.68 4.03 3.55 3.89 93 9.30 10.33 2.45 2.68 3.92 4.30 3.73 4.08 3.60 3.93 94 9.40 10.45 2.49 2.71 3.99 4.34 3.79 4.12 3.66 3.98 95 9.50 10.56 2.52 2.74 4.04 4.39 3.83 4.17 3.70 4.02 96 9.60 10.67 2.55 2.77 4.08 4.44 3.88 4.21 3.74 4.07 97 9.70 10.79 2.58 2.80 4.13 4.49 3.92 4.26 3.79 4.11 98 9.80 10.90 2.62 2.83 4.20 4.54 3.99 4.30 3.85 4.15 99 9.90 11.02 2.65 2.86 4.24 4.58 4.03 4.35 3.89 4.20
11
Total capacity of Capacity(kW)Power Consumption(kW)Current(A)/380V Current(A)/400V Current(A)/415V
indoor units
131 13.10 14.88 3.87 3.95 6.19 6.33 5.88 6.01 5.68 5.80 132 13.20 15.00 3.91 3.99 6.26 6.39 5.95 6.07 5.74 5.85 133 13.30 15.13 3.96 4.02 6.34 6.44 6.02 6.11 5.81 5.90 134 13.40 15.25 4.00 4.06 6.40 6.51 6.08 6.17 5.87 5.96 135 13.50 15.38 4.04 4.10 6.47 6.57 6.14 6.23 5.93 6.02 136 13.60 15.50 4.09 4.14 6.55 6.63 6.22 6.30 6.00 6.07 137 13.70 15.63 4.13 4.17 6.61 6.68 6.28 6.34 6.06 6.12 138 13.80 15.75 4.18 4.21 6.69 6.75 6.36 6.40 6.13 6.18 139 13.90 15.88 4.22 4.25 6.75 6.81 6.42 6.46 6.19 6.24 140 14.00 16.00 4.27 4.29 6.83 6.87 6.49 6.52 6.26 6.29 141 14.02 16.01 4.28 4.28 6.84 6.86 6.50 6.51 6.27 6.28 142 14.04 16.02 4.28 4.27 6.85 6.84 6.50 6.49 6.28 6.26 143 14.06 16.03 4.28 4.26 6.85 6.82 6.51 6.47 6.28 6.24 144 14.08 16.04 4.28 4.24 6.85 6.80 6.51 6.45 6.28 6.23 145 14.10 16.06 4.28 4.23 6.86 6.78 6.51 6.43 6.29 6.21 146 14.12 16.07 4.29 4.22 6.86 6.76 6.52 6.42 6.29 6.19 147 14.15 16.08 4.29 4.21 6.86 6.74 6.52 6.40 6.29 6.17 148 14.17 16.09 4.29 4.19 6.87 6.72 6.52 6.38 6.29 6.15 149 14.19 16.10 4.29 4.18 6.87 6.70 6.53 6.36 6.30 6.14 150 14.21 16.12 4.30 4.17 6.87 6.68 6.53 6.34 6.30 6.12 151 14.23 16.13 4.30 4.16 6.88 6.66 6.53 6.32 6.30 6.10 152 14.25 16.14 4.30 4.15 6.88 6.64 6.54 6.31 6.31 6.08 153 14.27 16.15 4.30 4.13 6.88 6.62 6.54 6.29 6.31 6.07 154 14.30 16.16 4.30 4.12 6.89 6.61 6.54 6.27 6.31 6.05 155 14.32 16.17 4.31 4.11 6.89 6.59 6.55 6.25 6.32 6.03 156 14.34 16.19 4.31 4.10 6.90 6.57 6.55 6.23 6.32 6.01 157 14.36 16.20 4.31 4.09 6.90 6.55 6.55 6.21 6.32 6.00 158 14.38 16.21 4.31 4.07 6.90 6.53 6.56 6.20 6.33 5.98 159 14.40 16.22 4.32 4.06 6.91 6.51 6.56 6.18 6.33 5.96 160 14.42 16.23 4.32 4.05 6.91 6.49 6.56 6.16 6.33 5.94 161 14.45 16.25 4.32 4.04 6.91 6.47 6.57 6.14 6.34 5.92 162 14.47 16.26 4.32 4.03 6.92 6.45 6.57 6.12 6.34 5.91 163 14.49 16.27 4.32 4.01 6.92 6.43 6.57 6.10 6.34 5.89 164 14.51 16.28 4.33 4.00 6.92 6.41 6.58 6.09 6.35 5.87 165 14.53 16.29 4.33 3.99 6.93 6.39 6.58 6.07 6.35 5.85 166 14.55 16.31 4.33 3.98 6.93 6.37 6.58 6.05 6.35 5.84 167 14.57 16.32 4.33 3.97 6.93 6.35 6.59 6.03 6.36 5.82 168 14.60 16.33 4.34 3.95 6.94 6.33 6.59 6.01 6.36 5.80 169 14.62 16.34 4.34 3.94 6.94 6.32 6.59 5.99 6.36 5.78 170 14.64 16.35 4.34 3.93 6.95 6.30 6.60 5.98 6.37 5.77 171 14.66 16.36 4.34 3.92 6.95 6.28 6.60 5.96 6.37 5.75 172 14.68 16.38 4.34 3.91 6.95 6.26 6.61 5.94 6.37 5.73 173 14.70 16.39 4.35 3.89 6.96 6.24 6.61 5.92 6.38 5.71 174 14.72 16.40 4.35 3.88 6.96 6.22 6.61 5.90 6.38 5.69 175 14.75 16.41 4.35 3.87 6.96 6.20 6.62 5.88 6.38 5.68 176 14.77 16.42 4.35 3.86 6.97 6.18 6.62 5.87 6.39 5.66 177 14.79 16.44 4.36 3.84 6.97 6.16 6.62 5.85 6.39 5.64 178 14.81 16.45 4.36 3.83 6.97 6.14 6.63 5.83 6.39 5.62 179 14.83 16.46 4.36 3.82 6.98 6.12 6.63 5.81 6.40 5.61 180 14.85 16.47 4.36 3.81 6.98 6.10 6.63 5.79 6.40 5.59 181 14.87 16.48 4.36 3.80 6.98 6.08 6.64 5.77 6.40 5.57 182 14.89 16.50 4.37 3.78 6.99 6.06 6.64 5.76 6.41 5.55
*
Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling Heating
12
5-2-3.PUMY-P140YHM PUMY-P140YHM1
*Before calculating the sum of total capacity of indoor units,please convert the value into the kW model capacity following the formula on 5-1-1.
Total capacity of Capacity(kW)Power Consumption(kW)Current(A)/380V Current(A)/400V Current(A)/415V
indoor units
*
Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling Heating 80 8.00 9.00 2.34 2.73 3.75 4.37 3.56 4.16 3.44 4.01 81 8.10 9.10 2.37 2.76 3.80 4.42 3.61 4.20 3.48 4.05 82 8.20 9.20 2.40 2.79 3.84 4.47 3.66 4.25 3.52 4.10 83 8.30 9.30 2.43 2.82 3.89 4.52 3.70 4.29 3.57 4.14 84 8.40 9.40 2.46 2.86 3.94 4.58 3.75 4.35 3.61 4.20 85 8.50 9.50 2.49 2.89 3.99 4.63 3.79 4.40 3.66 4.24 86 8.60 9.60 2.53 2.92 4.05 4.67 3.85 4.45 3.71 4.29 87 8.70 9.70 2.56 2.95 4.10 4.72 3.90 4.49 3.76 4.33 88 8.80 9.80 2.59 2.98 4.15 4.77 3.94 4.54 3.80 4.37 89 8.90 9.90 2.62 3.01 4.20 4.82 3.99 4.58 3.85 4.42 90 9.00 10.00 2.66 3.04 4.26 4.87 4.05 4.63 3.90 4.46 91 9.10 10.11 2.69 3.08 4.31 4.93 4.10 4.69 3.95 4.52 92 9.20 10.23 2.72 3.11 4.36 4.98 4.14 4.74 3.99 4.56 93 9.30 10.34 2.76 3.14 4.42 5.03 4.20 4.78 4.05 4.61 94 9.40 10.46 2.79 3.17 4.47 5.07 4.25 4.83 4.10 4.65 95 9.50 10.57 2.83 3.21 4.53 5.14 4.31 4.89 4.15 4.71 96 9.60 10.68 2.86 3.24 4.58 5.19 4.35 4.93 4.20 4.75 97 9.70 10.80 2.89 3.27 4.63 5.23 4.40 4.98 4.24 4.80 98 9.80 10.91 2.93 3.30 4.69 5.28 4.46 5.02 4.30 4.84 99 9.90 11.03 2.97 3.34 4.75 5.35 4.52 5.08 4.36 4.90
100 10.00 11.14 3.00 3.37 4.80 5.39 4.57 5.13 4.40 4.95 101 10.10 11.25 3.04 3.40 4.87 5.44 4.63 5.18 4.46 4.99 102 10.20 11.37 3.07 3.43 4.91 5.49 4.67 5.22 4.51 5.03 103 10.30 11.48 3.11 3.47 4.98 5.55 4.74 5.28 4.56 5.09 104 10.40 11.60 3.14 3.50 5.03 5.60 4.78 5.33 4.61 5.14 105 10.50 11.71 3.18 3.53 5.09 5.65 4.84 5.37 4.67 5.18 106 10.60 11.82 3.22 3.57 5.15 5.71 4.90 5.43 4.73 5.24 107 10.70 11.94 3.26 3.60 5.22 5.76 4.96 5.48 4.78 5.28 108 10.80 12.05 3.29 3.63 5.27 5.81 5.01 5.53 4.83 5.33 109 10.90 12.17 3.33 3.67 5.33 5.87 5.07 5.59 4.89 5.39
110 11.00 12.28 3.37 3.70 5.39 5.92 5.13 5.63 4.95 5.43 111 11.10 12.39 3.41 3.74 5.46 5.99 5.19 5.69 5.00 5.49 112 11.20 12.51 3.45 3.77 5.52 6.03 5.25 5.74 5.06 5.53 113 11.30 12.63 3.48 3.80 5.57 6.08 5.30 5.78 5.11 5.58 114 11.40 12.75 3.52 3.84 5.63 6.15 5.36 5.85 5.17 5.63 115 11.50 12.88 3.56 3.87 5.70 6.19 5.42 5.89 5.22 5.68 116 11.60 13.00 3.60 3.91 5.76 6.26 5.48 5.95 5.28 5.74 117 11.70 13.13 3.64 3.94 5.83 6.31 5.54 6.00 5.34 5.78 118 11.80 13.25 3.68 3.98 5.89 6.37 5.60 6.06 5.40 5.84
119 11.90 13.38 3.72 4.01 5.95 6.42 5.66 6.10 5.46 5.88 120 12.00 13.50 3.76 4.05 6.02 6.48 5.72 6.16 5.52 5.94 121 12.10 13.63 3.80 4.08 6.08 6.53 5.78 6.21 5.58 5.99 122 12.20 13.75 3.84 4.12 6.15 6.59 5.85 6.27 5.63 6.04 123 12.30 13.88 3.88 4.15 6.21 6.64 5.91 6.32 5.69 6.09 124 12.40 14.00 3.92 4.19 6.27 6.71 5.97 6.38 5.75 6.15 125 12.50 14.13 3.97 4.22 6.35 6.75 6.04 6.42 5.82 6.19 126 12.60 14.25 4.01 4.26 6.42 6.82 6.10 6.48 5.88 6.25 127 12.70 14.38 4.05 4.29 6.48 6.87 6.16 6.53 5.94 6.29 128 12.80 14.50 4.09 4.33 6.55 6.93 6.23 6.59 6.00 6.35 129 12.90 14.63 4.13 4.36 6.61 6.98 6.29 6.64 6.06 6.40 130 13.00 14.75 4.18 4.40 6.69 7.04 6.36 6.70 6.13 6.46 131 13.10 14.88 4.22 4.44 6.75 7.11 6.42 6.76 6.19 6.51 132 13.20 15.00 4.26 4.47 6.82 7.15 6.48 6.80 6.25 6.56 133 13.30 15.13 4.31 4.51 6.90 7.22 6.56 6.86 6.32 6.62 134 13.40 15.25 4.35 4.54 6.96 7.27 6.62 6.91 6.38 6.66 135 13.50 15.38 4.39 4.58 7.03 7.33 6.68 6.97 6.44 6.72 136 13.60 15.50 4.44 4.62 7.11 7.39 6.76 7.03 6.51 6.78 137 13.70 15.63 4.48 4.65 7.17 7.44 6.82 7.08 6.57 6.82 138 13.80 15.75 4.53 4.69 7.25 7.51 6.89 7.14 6.65 6.88 139 13.90 15.88 4.57 4.73 7.31 7.57 6.96 7.20 6.70 6.94 140 14.00 16.00 4.62 4.76 7.39 7.62 7.03 7.24 6.78 6.98 141 14.10 16.13 4.66 4.80 7.46 7.68 7.09 7.31 6.84 7.04 142 14.20 16.26 4.71 4.84 7.54 7.75 7.17 7.37 6.91 7.10 143 14.30 16.40 4.76 4.87 7.62 7.79 7.24 7.41 6.98 7.14
13
Total capacity of Capacity(kW)Power Consumption(kW)Current(A)/380V Current(A)/400V Current(A)/415V
indoor units
*
Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling Heating 144 14.40 16.53 4.80 4.91 7.68 7.86 7.31 7.47 7.04 7.20 145 14.50 16.66 4.85 4.95 7.76 7.92 7.38 7.53 7.11 7.26 146 14.60 16.80 4.89 4.99 7.83 7.99 7.44 7.59 7.17 7.32 147 14.70 16.93 4.94 5.02 7.91 8.03 7.52 7.64 7.25 7.36 148 14.80 17.06 4.99 5.06 7.99 8.10 7.59 7.70 7.32 7.42 149 14.90 17.20 5.04 5.10 8.07 8.16 7.67 7.76 7.39 7.48 150 15.00 17.33 5.08 5.14 8.13 8.23 7.73 7.82 7.45 7.54 151 15.10 17.46 5.13 5.17 8.21 8.27 7.81 7.87 7.53 7.58 152 15.20 17.60 5.18 5.21 8.29 8.34 7.88 7.93 7.60 7.64 153 15.30 17.73 5.23 5.25 8.37 8.40 7.96 7.99 7.67 7.70 154 15.40 17.86 5.28 5.29 8.45 8.47 8.04 8.05 7.75 7.76 155 15.50 18.00 5.32 5.32 8.51 8.51 8.09 8.09 7.80 7.80 156 15.51 18.01 5.32 5.31 8.52 8.49 8.10 8.08 7.81 7.79 157 15.52 18.02 5.32 5.29 8.52 8.47 8.10 8.06 7.81 7.77 158 15.54 18.04 5.33 5.28 8.52 8.45 8.11 8.04 7.81 7.74 159 15.55 18.05 5.33 5.27 8.53 8.43 8.11 8.01 7.82 7.72 160 15.57 18.06 5.33 5.25 8.53 8.40 8.12 7.99 7.82 7.70 161 15.58 18.07 5.34 5.24 8.54 8.38 8.12 7.97 7.83 7.68 162 15.60 18.09 5.34 5.22 8.54 8.36 8.12 7.95 7.83 7.66 163 15.61 18.10 5.34 5.21 8.55 8.34 8.13 7.93 7.83 7.64 164 15.62 18.11 5.34 5.20 8.55 8.32 8.13 7.91 7.84 7.62 165 15.64 18.12 5.35 5.18 8.56 8.29 8.14 7.89 7.84 7.60 166 15.65 18.14 5.35 5.17 8.56 8.27 8.14 7.87 7.85 7.58 167 15.67 18.15 5.35 5.16 8.56 8.25 8.14 7.85 7.85 7.56 168 15.68 18.16 5.35 5.14 8.57 8.23 8.15 7.83 7.85 7.54 169 15.70 18.17 5.36 5.13 8.57 8.21 8.15 7.80 7.86 7.52 170 15.71 18.19 5.36 5.11 8.58 8.18 8.16 7.78 7.86 7.50 171 15.73 18.20 5.36 5.10 8.58 8.16 8.16 7.76 7.87 7.48 172 15.74 18.21 5.37 5.09 8.59 8.14 8.17 7.74 7.87 7.46 173 15.76 18.22 5.37 5.07 8.59 8.12 8.17 7.72 7.87 7.44 174 15.77 18.24 5.37 5.06 8.59 8.10 8.17 7.70 7.88 7.42 175 15.79 18.25 5.37 5.05 8.60 8.07 8.18 7.68 7.88 7.40 176 15.80 18.26 5.38 5.03 8.60 8.05 8.18 7.66 7.89 7.38 177 15.81 18.27 5.38 5.02 8.61 8.03 8.19 7.64 7.89 7.36 178 15.83 18.29 5.38 5.00 8.61 8.01 8.19 7.62 7.89 7.34 179 15.84 18.30 5.38 4.99 8.62 7.99 8.19 7.59 7.90 7.32 180 15.86 18.31 5.39 4.98 8.62 7.96 8.20 7.57 7.90 7.30 181 15.87 18.32 5.39 4.96 8.63 7.94 8.20 7.55 7.91 7.28 182 15.89 18.34 5.39 4.95 8.63 7.92 8.21 7.53 7.91 7.26 183 15.90 18.35 5.40 4.94 8.63 7.90 8.21 7.51 7.91 7.24 184 15.92 18.36 5.40 4.92 8.64 7.88 8.22 7.49 7.92 7.22 185 15.93 18.37 5.40 4.91 8.64 7.85 8.22 7.47 7.92 7.20 186 15.95 18.39 5.40 4.89 8.65 7.83 8.22 7.45 7.93 7.18 187 15.96 18.40 5.41 4.88 8.65 7.81 8.23 7.43 7.93 7.16 188 15.97 18.41 5.41 4.87 8.66 7.79 8.23 7.41 7.93 7.14 189 15.99 18.42 5.41 4.85 8.66 7.77 8.24 7.39 7.94 7.12 190 16.00 18.44 5.41 4.84 8.66 7.74 8.24 7.36 7.94 7.10 191 16.02 18.45 5.42 4.82 8.67 7.72 8.24 7.34 7.95 7.08 192 16.03 18.46 5.42 4.81 8.67 7.70 8.25 7.32 7.95 7.06 193 16.05 18.47 5.42 4.80 8.68 7.68 8.25 7.30 7.95 7.04 194 16.06 18.49 5.43 4.78 8.68 7.66 8.26 7.28 7.96 7.02 195 16.08 18.50 5.43 4.77 8.69 7.63 8.26 7.26 7.96 7.00 196 16.09 18.51 5.43 4.76 8.69 7.61 8.27 7.24 7.97 6.98 197 16.11 18.52 5.43 4.74 8.70 7.59 8.27 7.22 7.97 6.96 198 16.12 18.54 5.44 4.73 8.70 7.57 8.27 7.20 7.97 6.94 199 16.14 18.55 5.44 4.71 8.70 7.54 8.28 7.18 7.98 6.92 200 16.15 18.56 5.44 4.70 8.71 7.52 8.28 7.15 7.98 6.90 201 16.16 18.57 5.44 4.69 8.71 7.50 8.29 7.13 7.99 6.88 202 16.18 18.59 5.45 4.67 8.72 7.48 8.29 7.11 7.99 6.86 203 16.19 18.60 5.45 4.66 8.72 7.46 8.29 7.09 7.99 6.84 204 16.21 18.61 5.45 4.65 8.73 7.43 8.30 7.07 8.00 6.82 205 16.22 18.62 5.46 4.63 8.73 7.41 8.30 7.05 8.00 6.79 206 16.24 18.64 5.46 4.62 8.73 7.39 8.31 7.03 8.01 6.77 207 16.25 18.65 5.46 4.60 8.74 7.37 8.31 7.01 8.01 6.75 208 16.27 18.66 5.46 4.59 8.74 7.35 8.31 6.99 8.01 6.73
14
5-3. CORRECTING COOLING AND HEATING CAPACITY
Rated cooling capacity Rated heating capacity
Indoor D.B. 27°C / W.B. 19°C Outdoor D.B. 35°C
Indoor D.B. 20°C Outdoor D.B. 7°C / W.B. 6°C
0.4
-5 0 10 20 30 40 46
0.6
0.8
1.0
1.2
1.4
0.6
0.8
1.0
1.2
1.4
22 20 18 16
22
20 18 16
0.6
0.4
0.8
1.0
1.2
1.4
0.4
0.6
0.8
1.0
1.2
1.4
-10-15 -5 0 5 10 15
20
25
15
20
25
15
5-3-1. Correcting Changes in Air Conditions
(1)The performance curve charts (Figure 1, 2) show the change ratio of capacity and input (power consumption) according to the
indoor and outdoor temperature condition when define the rated capacity (total capacity) and rated input under the standard condition in standard piping length (5m) as “1.0”.
• Standard conditions:
• Use the rated capacity and rated input given in “5-2.”.
• The input is the single value on the side of the outdoor unit; the input on the sides of each indoor unit must be added to obtain the total input.
(2)The capacity of each indoor unit may be obtained by multiplying the total capacity obtained in (1) by the ratio between the
individual capacity at the rated time and the total capacity at the rated time.
Individual capacity under stated conditions = total capacity under the stated conditions o
(3)Capacity correction factor curve
individual capacity at the rated time
total capacity at the rated time
Figure 1. PUMY-P100YHM PUMY-P100YHM
PUMY-P125YHM PUMY-P125YHM1
PUMY-P140YHM PUMY-P140YHM1
Cooling performance curve
Cooling Capacity (ratio)
Cooling Power consumption (ratio)
1
INDOOR <W.B. :>
INDOOR <W.B. :>
Figure 2. PUMY-P100YHM PUMY-P100YHM1
PUMY-P125YHM PUMY-P125YHM1 PUMY-P140YHM PUMY-P140YHM1
Heating performance curve
Heating Capacity (ratio)
Heating Power consumption (ratio)
INDOOR <D.B. :>
INDOOR <D.B. :>
Outdoor <D.B. ::>
Outdoor <W.B. ::>
15
5-3-2. Correcting Capacity for Changes in the Length of Refrigerant Piping
Cooling Heating
100
95
90
85
80
75
70
5 101520253035404550556065707580
Cooling P100 model
Heating P100, 125, 140 models
Cooling P125 model
Cooling P140 model
Capacity ratio [%]
Corrected pipe length
(1) During cooling, to obtain the ratio (and the equivalent piping length) of the outdoor units rated capacity and the total
in-use indoor capacity, first find the capacity ratio corresponding to the standard piping length from Figures 3 at first, and then multiply by the cooling capacity from Figure 1 to obtain the actual capacity.
(2) During heating, to find the equivalent piping length, first find the capacity ratio corresponding to standard piping length
from Figure 3, and then multiply by the heating capacity from Figure 2 to obtain the actual capacity.
(1) Capacity CORRECTION CURVE
(2) Method for Obtaining the Equivalent Piping Length
Equivalent length for type P100·125·140 = (length of piping to farthest indoor unit) + (0.3 o number of bends in the piping) (m)
Length of piping to farthest indoor unit: type P100~P140.....80m
5-3-3. Correction of Heating Capacity for Frost and Defrosting
If heating capacity has been reduced due to frost formation or defrosting, multiply the capacity by the appropriate correction factor from the following table to obtain the actual heating capacity.
Correction factor diagram
Outdoor Intake temperature (W.B.°C)
Correction factor
6
1.0
4
0.98
2
0.89
0
0.88
-2
0.89
-4
0.9
-6
0.95
-8
0.95
-10
0.95
16
5-4.NOISE CRITERION CURVES
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
PUMY-P100YHM PUMY-P100YHM
1
COOLING
MODE
HEATING
49
SPL(dB)
51
LINE
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
PUMY-P125YHM PUMY-P125YHM
1
COOLING
MODE
HEATING
50
SPL(dB)
52
LINE
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
PUMY-P140YHM PUMY-P140YHM
1
COOLING
MODE
HEATING
51
SPL(dB)
53
LINE
MICROPHONE
1m
UNIT
1.5m
GROUND
17
6
,,
,,,,
,,,,
,,,,
,,
,,,
Over
Over
Over
Over
Less than
Piping and wiring connections
can be made from 4 directions:
FRONT,Right,Rear and Below.
4 PIPING-WIRING DIRECTIONS
3 FOUNDATION BOLTS2 SERVICE SPACE
1 FREE SPACE (Around the unit)
Please secure the unit firmly
with 4 foundation (M10) bolts.
(Bolts and washers must be
purchased locally.)
<Foundation bolt height>
Dimensions of space needed
for service access are
shown in the below diagram.
The diagram below shows a
basic example.
Explantion of particular details are
given in the installation manuals etc.
FREE
Over 10mm
Over 10mm
Over 150mm
Over 150mm
30
FOUNDATION
10
500
500
150
Service space
Piping Knock-Out Hole Details
Example of Notes
• • •
Refrigerant GAS pipe connction (FLARE)[15.88 (5/8F)
• • •
Refrigerant LIQUID pipe connection (FLARE)[ 9.52 (3/8F)
w1
• • •
Indication of STOP VALVE connection location.
1
2
637323
5527
92
65
4045
Power supply wiring hole
(2-[27Knock-Out)
Rear trunking hole
(Knock-Out)
Rear piping hole
(Knock-Out)
[92
922723
6373
4075
92
5519
Power supply wiring hole
(2-[27Knock-Out)
Right trunking hole
(Knock-Out)
Right piping hole
(Knock-Out)
[92
637323
5527
40 45
65
92
Power supply wiring hole
(2-[27Knock-Out)
Front trunking hole
(Knock-Out)
Front piping hole
(Knock-Out)
[92
OUTLINES AND DIMENSIONS
PUMY-P100YHM PUMY-P100YHM1 PUMY-P125YHM PUMY-P125YHM1 PUMY-P140YHM PUMY-P140YHM1
417
56 37
2-12o36 Oval holes
28 370 53
42
70
(Foundation Bolt M10)
30
Left····· For the power supply
Terminal connection
56
950
Air Discharge
19
2-U Shaped notched holes
(Foundation Bolt M10)
600175 175
Rear Air Intake
Installation Feet
330
Center·····For the transmission line
Right····· For concentration control
( )
Ground for the power supply
322
Ground for the transmission line
Ground for concentration control
Service panel
Handle for moving
635
1350
920
Unit : mm
Front piping cover
w1 507
w1 423
2
1
371
Rear piping cover
71
23
Bottom piping hole
(Knock-Out)
71
81 219
Drain hole
5-[33
14514522030 145
Handle for moving
Side Air Intake
Side Air Intake
Rear Air Intake
18
Handle for moving
Handle for moving
Handle for moving
Air intake
7
WIRING DIAGRAM
PUMY-P100YHM PUMY-P100YHM1 PUMY-P125YHM PUMY-P125YHM1 PUMY-P140YHM PUMY-P140YHM1
SYMBOL NAME SYMBOL NAME SYMBOL NAME
TB1 Terminal Block <Power Supply> TB3 Terminal Block <Transmission> TB7 MC Motor for Compressor MF1,MF2 Fan Motor 21S4 Solenoid Valve<Four way valve> SV1 Solenoid Valve<Bypass valve> TH3 TH4 TH6 TH7 63HS 63H High Pressure Switch 63L Low Pressure Switch CB1,CB2 Main Smoothing Capacitor CK Capacitor RS Rush Current Protect Resistor ACL1~ACL4 P.B Power Circuit Board
MULTI.B.
Terminal Block <Centralized Control>
Thermistor<Outdoor Pipe Temperature> Thermistor<Discharge Temperature> Thermistor<Low Pressure Saturated Temperature> Thermistor<Outdoor Temperature> High Pressure Sensor<Discharge Pressure>
Reactor
TB-U/V/W
Connection Terminal<U/V/W-Phase>
TB-L1/L2/L3
Connection Terminal<L1/L2/L3-Power Supply>
TB-P2
Connection Terminal
TB-C1
Connection Terminal
TB-N1
Connection Terminal
CN2
Connection <To Multi Controller Board>
CN4
Connection <To Multi Controller Board>
CN5
Connection <To Noise Filter Circuit Board>
CNDC
Connection <To Multi Controller Board> Multi Controller Board
F1,F2
Fuse<6.3A>
F500
Fuse<3A>
SW1
Switch<Display Selection>
SW2
Switch<Function Selection>
SW3
Switch<Test Run>
SW4
Switch<Model Selection>
SW5
Switch<Function Selection>
SW6
Switch<Function Selection>
SW7
Switch<Function Selection>
SW8
Switch<Function Selection>
SWU1
Switch<Unit Address Selection, 1st digit>
SWU2
Switch<Unit Address Selection, 2nd digit>
TRANS
Transformer
LED1,2
Digital Indicator<Operation Inspection Display>
LED3
LED<Power Supply to Main Microcomputer>
CNS1
Connector<Multi System>
CNS2
Connector<Centralized Cotrol>
CNAC
Connector<To Noise Filter Circuit Board>
CNDC
Connector<To Noise Filter Circuit>
CN2
Connector<To Power Circuit Board>
CN4
Connector<To Power Circuit Board>
CN40
Connector<Centralized Cotrol Power Supply>
CN41
Connector<For shorting Jumper Connector>
TH3
Connector<Thermistor>
TH4
Connector<Thermistor>
TH7/6
Connector<Thermistor>
63HS
Connector<High Pressure Sensor>
63H
Connector<High Pressure Switch>
63L
Connector<Low Pressure Switch>
CNF1,CNF2
Connector<Fan Motor>
21S4
Connector<Four-way Valve>
w1 MODEL SELECT 1:ON 0:OFF
MODELS
PUMY-P100YHM PUMY-P125YHM PUMY-P140YHM
SW4 123456 110010 110001 110011
SV1
Connector<Bypass Valve>
SS
Connector<For Option>
CN3D
Connector<For Option>
CN3S
Connector<For Option>
CN3N
Connector<For Option>
CN51
Connector<For Option>
X501~505
CONV.B.
Relay Converter Circuit Board
L1-A1,L1-IN
Connection Terminal<L1-Power Supply>
L1-A2,L1-OU
Connection Terminal<L1-Power Supply>
L2-A2,L2-OU
Connection Terminal<L2-Power Supply>
L3-A2,L3-OU
Connection Terminal<L3-Power Supply>
N-IN
Connection Terminal
CK-OU
Connection Terminal
CN7
Connector<To Power Circuit Board>
MF1
MF2
TB3
M1 M2
S
TO INDOOR UNIT
CONNECTING WIRES
DC 30V(Non-polar)
TB7
M1 M2
S
FOR CENTRALIZED
CONTROL
DC 30V(Non-polar)
NO FUSE
TB1
BREAKER
L1 L2 L3 N
POWER SUPPLY
3N~
AC380/400/415V 50Hz
(BRN)
(BRN)
(ORN)
(ORN)
MULTI. B.
1
1
F500
52C (BLK)
3
(RED) (WHT)
(BLK) (BLU)
X505
1
CNF1
4 5 6 7
(WHT)
CNF2
4 5 6 7
(WHT)
31
TRANS
CNDC (PNK)
X504
X503
SV2
21S4
(BLU)
(GRN)
3 1
3 1
21S4
RS
N.F.
LI1 LI2 LI3
NI
CNAC1
GD1
3 1 1 3 3 1
(WHT)
N.F.
LI1/LI2/LI3/NI LO1/LO2/LO3/NO CNAC1 CNAC2 CNCT CNL FUSE
M-P.B.
CN1 CN2
TH7TH6 TH3 TH463HS 63H63L
1 2 1 2 1 234
1 2 3
TH7/6
63HS
(RED)
(WHT)
63H
(YLW)
3 1
X502
X501
SS
SV1
(WHT)
(WHT)
2 1
3 1
SV1
7 6 5 4 3 2 13 2 1
CN7
(WHT)
2 12 1
CN4
(WHT)
CN5
(RED)
CNDC
GD2
(PNK)
Noise Filter Circuit Board Connection Terminal<L1/L2/L3/N-Power Supply> Connection Terminal<L1/L2/L3/N-Power Supply> Connector<To Transmission Power Board> Connector<To Multi Controller Board> Connector<To Power Circuit Board> Connector<To Reactor> Fuse<6.3A> Transmission Power Board Connector<To Noise Filter Circuit Board> Connector<To Multi Controller Board>
CN3D
+
1
LED3
CNAC (RED)
TB-C1
CNAC2
(BLU)
CB2
(RED)
CNL
7 6 5 4 3 2 1
CNS1 (RED)
2
121
+
TB-N1
LO1 LO2 LO3
NO
(WHT)
1 2 3
TB-W
TB-V TB-U
TB-L3 TB-L2 TB-L1
(WHT)
CN2
(WHT)
CN5
(RED)
TH3
TH4
(WHT)
63L
31
(RED)
F1 F2
2
+
­+
-
TB-P2
+ +
CB1
1 31 2
+
CN2
(WHT)
CNS2 (YLW)
(RED)
(WHT)
(BLK) (BLU)
P.B.
CN3S (RED)
1 2 3
CK
ACL4
CN3N
(BLU)
1 2 3
(BLK) (WHT) (RED)
(BLK) (WHT) (RED)
CN4
(WHT)
2 1
CN51
(WHT)
L3-OU
3 12
CN7
L1-IN
SWU2 SWU1
54321
w1
CN41
(WHT)
MC
L3-A2
L2-A2
L2-OU
CONV.B.
(WHT)
L1-A1
N-IN
SW5
LED1
88
CN40 (WHT) 4 3 2 14 3 2 1
L1-OU
CK-OU
M-P.B.
L1-A2
ACL1 ACL2
ACL3
SW6
SW7SW3SW4
LED2
88
CN102 (WHT) 4 3 2 1
TP1
SW2SW8SW1
1 2 3 4
CN2
(WHT)
CN1
(WHT)
3 1
Cautions when Servicing
!
WARNING: When the main supply is turned off, the voltage [540 V] in the main capacitor will drop to 20 V in approx. 5 minutes (input voltage: 380 V). When servicing, make sure that LED1, LED2 on the outdoor circuit board goes out, and then wait for at least 5 minute. Components other than the outdoor board may be faulty: Check and take corrective action, referring to the service manual. Do not replace the outdoor board without checking.
NOTES:
1.Refer to the wiring diagrams of the indoor units for details on wiring of each indoor unit. Self-diagnosis function The indoor and outdoor units can be diagnosed automatically using the self-diagnosis switch (SW1) and LED1, LED2 (LED indication) found on the multi-controller of the outdoor unit.
LED indication : Set all contacts of SW1 to OFF. During normal operation The LED indicates the drive state of the controller in the outdoor unit.
Bit
Indication
1
Compressor operated
2
52C321S44SV15(SV2)6—
7
Always lit
[Example] When the compressor and SV1 are turned during cooling operation.
12345678
8
When fault requiring inspection has occurred The LED alternately indicates the inspection code and the location of the unit in which the fault has occurred.
19
8
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
051
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
056
001
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
010
101
1
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
002
102 104 154
1111
11
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
009
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
008
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
003
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
007
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
006
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
004
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
005
1 A transmission wire must be
connected to each refrigerant
system (outdoor and indoor).
2 Set addresses:
Outdoor unit ..............051-100
Indoor unit .................001-050
Remote controller .....101-200
3 PUMY has no 3rd digit switch.
The address automatically become
"100" if it is set as "01~50".
Remote
controller
Remote
controller
Remote
controller
Remote
controller
105
Remote
controller
157
Remote
controller
107
Remote
controller
For centralized
management
For remote
controller
Address SW Address SW Address SW Address SW Address SW
Piping
Outdoor unit
Outdoor unit
Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit
Indoor unitIndoor unitIndoor unitIndoor unitIndoor unit
Address SW Address SW Address SW Address SW Address SW
Address SWAddress SWAddress SWAddress SWAddress SW
Address SWAddress SW
For centralized
management
For remote
controller
Transmission wire
2
1
NECESSARY CONDITIONS FOR SYSTEM CONSTRUCTION
8-1. TRANSMISSION SYSTEM SETUP
20
8-2. REFRIGERANT SYSTEM DIAGRAM
Refrigerant Gas pipe
<5/8>
Refrigerant Liquid pipe
<3/8>
Check valve<Low pressure>
Accumulator
Thermistor<Saturation temperature of suction pressure>(TH6)
Solenoid valve(SV1)
Capillary tube
Check valve <High pressure>
Pressure sensor (63HS)
High pressure switch(63H)
Low pressure switch(63L)
Thermistor(TH7) (Outdoor temperature)
(Pipe temperature)
Discharge thermistor(TH4)
Heat sink thermistor(TH8)
Thermistor(TH3)
Oil separator
Service port
Service port
4-way valve
Strainer
Strainer
Strainer
Stop valve
Stop valve
Distributor
Compressor
Strainer
Refrigerant flow in cooling Refrigerant flow in heating
Refrigerant pipng specifications <dimensions of flared connector>
Capillary tube for oil separator : [2.5 o [0.8 o L1000
Capacity
Item
Liquid piping Gas pipng
P20, P25, P32, P40, P50 P63, P80, P100 P125, P140 P100, P125, P140
Indoor unit
Outdoor unit
[6.35<1/4F>
[9.52<3/8F>
[9.52<3/8F>
[12.7<1/2F>
[15.88<5/8F>
[15.88<5/8F>
PUMY-P100YHM PUMY-P100YHM
1
PUMY-P125YHM PUMY-P125YHM1 PUMY-P140YHM PUMY-P140YHM1
Unit:mm<inch>
21
8-3. SYSTEM CONTROL
M1M2
TB5
S12
TB15
01
101
IC
AB
M1M2
TB3
SAB
TB7
51
OC
L
1
L3
L2
S
M1M2
TB5
S12
TB15
02
IC
RC
102
AB
RC
l1
l2
M1M2
TB5
S12
TB15
01
101
RC
(Main)
151
IC
M1M2
TB3
SAB
TB7
51
OC
S
M1M2
TB5
S12
TB15
02
IC
RC
(Sub)
102
RC
(Main)
152
RC
(Sub)
AB AB AB AB
M1M2
TB5
S12
TB15
01
101
IC(Main)
AB
M1M2
TB3
SAB
TB7
51
OC
S
M1M2
TB5
S122
TB15
02
IC(Sub)
RC
8-3-1. Example for the System
• Example for wiring control cables, wiring method and address setting, permissible lengths, and the prohibited items are listed in the standard system with detailed explanation. The explanation for the system in this section : Use one single outdoor unit and multiple outdoor units for M-NET remote
control system. Use one single outdoor unit and multiple indoor units in the multiple outdoor units for the M-NET remote control system.
A. Example of a M-NET remote controller system (address setting is necessary.)
Example of wiring control cables Wiring Method and Address Setting
1. Standard operation
• One remote controller for each indoor unit.
• There is no need for setting the 100 position on the remote controller.
a. Use feed wiring to connect terminals M1 and M2 on
transmission cable block (TB3) for the outdoor unit (OC) to terminals M1 and M2 on the transmission cable block (TB5) of each indoor unit (IC). Use non-polarized two wire.
b. Connect terminals M1 and M2 on transmission cable
terminal block (TB5) for each indoor unit with the
terminal block (TB6) for the remote controller (RC).
c. Set the address setting switch (on outdoor unit
P.C.B) as shown below.
Unit
Indoor unit (IC)
Outdoor unit
(OC)
Remote
controller (RC)
Range
001 to 050 051 to 100 101 to 150
Setting Method
— Use the most recent address of all the indoor unit plus 50. Indoor unit address plus
100.
2. Operation using two remote controllers
• Using two remote controllers for each indoor unit.
3. Group operation
• Multiple indoor units operated together by one remote controller
Combinations of 1through 3 above are possible.
a. Same as above. b. Same as above. c. Set address switch (on outdoor unit P.C.B) as
shown below.
Unit
Indoor Unit (IC)
Outdoor unit
(OC)
Main Remote
Controller (RC)
Sub Remote
Controller (RC)
Range
001 to 050 051 to 100
101 to 150 151 to 200
Setting Method
Use the most recent address of all the indoor units plus 50. Indoor unit address plus
100. Indoor unit address plus
150.
a. Same as above. b. Connect terminals M1 and M2 on transmission cable
terminal block (TB5) of the IC main unit with the most most recent address within the same indoor unit (IC) group to terminal block (TB6) on the remote controller.
c. Set the address setting switch (on outdoor unit P.C.B)
as shown below.
Unit
IC (Main)
IC (Sub)
Outdoor Unit
Main Remote
Controller
Sub Remote
Controller
Range
001 to 050
001 to 050
051 to 100 101 to 150 151 to 200
Use the most recent address within the same group of indoor units. Use an address, other than that of the IC (Main) from among the units within the same group of indoor units. This must be in sequence with the IC (Main). Use the most recent address of all the indoor units plus 50. Set at an IC (Main) address within the same group plus 100. Set at an IC (Main) address within the same group plus 150.
Setting Method
d. Use the indoor unit (IC) within the group with the most functions as the IC (Main) unit.
22
• Name, Symbol and the Maximum Remote controller Units for Connection
M1M2
TB5
S12
TB15
01
102
IC(Main)
AB
M1M2
TB3
SAB
TB7
51
OC
S
M1M2
TB5
S12
2
TB15
02
IC(Sub)
RC
M1M2
TB5
S12
TB15
01
101
RC
(Main)
151
IC
M1M2
TB3
SAB
TB7
51
OC
S
M1M2
TB5
S12
TB15
02
IC
RC
(Sub)
102
RC
(Main)
103
RC
(Sub)
104
RC
AB AB AB AB AB
M1M2
TB5
S12
TB15
01
101
IC
AB
M1M2
TB3
SAB
TB7
51
OC
S
M1M2
TB5
S12
TB15
02
IC
RC
TB15
AB
MA
Name
Outdoor unit
Indoor unit
M-NET remote
controller
Symbol
OC
IC
RC
Maximum units for connection
One OC unit can be connect to 1-8 IC units (P100YHM : 1-6 IC units) Maximum two RC for one indoor unit, Maximum 16 RC for one OC
Permissible Lengths Prohibited items
Longest transmission cable length (1.25 mm
1 + L2, L2 + L3, L3 + L1 [ 200m
L
2
)
Remote controller cable length
1. If 0.5 to 1.25 mm
2
R1, R2 [10m
2. If the length exceeds 10 meters, the exceeding section should be 1.25 mm
2
and that section should be a value within the total extension length of the transmission cable and maximum transmission cable
length. (L
3)
Same as above
• M-NET remote controller(RC) and MA remote controller(MA) cannot be used together.
• Do not connect anything with TB15 of indoor unit(IC).
• Use the indoor unit(IC) address plus 150 as the sub remote controller address. In this case, it should be 152.
• Three or more remote controller (RC) cannot be connected to one indoor unit.
Same as above
• The remote controller address is the indoor
unit main address plus
100. In this case, it should be 101.
23
B. Example of a group operation system with two or more outdoor units and a M-NET remote controller.
A
B
C
E
D
M1M2S
M1 M2 S
TB7
TB3
IC
(51)
M1 M2 S
TB5
RC
(01)
IC
M1 M2 S
TB5
(03)
IC
M1 M2 S
TB5
(02)
IC
M1 M2 S
TB5
(04)
IC
M1 M2 S
TB5
(05)
IC
M1 M2 S
TB5
(07)
IC
M1 M2 S
TB5
(06)
L2
L1
(101)
RC
(105)
RC
(104)
RC
(155)
OC
M1 M2 S
TB7
(53)
OC
3
M1M2S
Power Supply
Unit
M1M2S
G-50A
L3
L6L7
L4
L5
2
4
1
AB AB AB
AB
M1M2 S
TB3
A : Group 1 B : Group 3 C : Group 5 D : Shielded Wire E : Sub Remote Controller
( ): Address
r
r
r
r
(Address settings are necessary.)
Examples of Transmission Cable WiringWiring Method Address Settings
a. Always use shielded wire when making connections between the outdoor unit (OC) and the indoor unit (IC), as well
for all OC-OC, and IC-IC wiring intervals.
b. Use feed wiring to connect terminals M1 and M2 and the ground terminal on the transmission cable terminal block
(TB3) of each outdoor unit (OC) to terminals M1 and M2 on the terminal S on the transmission cable block of the indoor unit (IC).
c. Connect terminals M1 and M2 on the transmission cable terminal block of the indoor unit (IC) that has the most
recent address within the same group to the terminal block on the remote controller (RC).
d. Connect together terminals M1, M2 and terminal S on the terminal block for central control (TB7) for the outdoor
unit (OC). e. DO NOT change the jumper connector CN41 on MULTI controller board. f. The earth processing of S terminal for the centralized control terminal block(TB7) is unnecessary.
Connect the terminal S on the power supply unit with the earth.
g. Set the address setting switch as follows.
Unit
IC (Main)
IC (Sub)
Outdoor Unit
Main Remote Controller
Sub Remote Controller
MA Remote Controller
101 to 150 151 to 200
Range
01 to 00 01 to 50
51 to 100
Use the most recent address within the same group of indoor units. Use an address, other than that of the IC (Main) from among the units within
the same group of indoor units. This must be in sequence with the IC (Main). Use the most recent address of all the indoor units plus 50.
*The address automatically becomes “100” if it is set as “01 - 50”. Set at an IC (Main) address within the same group plus 100. Set at an IC (Main) address within the same group plus 150.
Unnecessary address setting (Necessary main/ sub setting)
Setting Method
h. The group setting operations among the multiple indoor units is done by the remote controller (RC) after the electrical
power has been turned on.
24
• Name, Symbol, and the Maximum Units for Connection
A
B
C
E
D
M1M2S
M1 M2 S
TB7
TB3
IC
(51)
M1 M2 S
TB5
RC
(01)
IC
M1 M2 S
TB5
(03)
IC
M1 M2 S
TB5
(02)
IC
M1 M2 S
TB5
(04)
IC
M1 M2 S
TB5
(05)
IC
M1 M2 S
TB5
(07)
IC
M1 M2 S
TB5
(06)
(101)
RC
(105)
RC
(104)
RC
(155)
OC
M1 M2 S
TB7
(53)
OC
M1M2S
Power Supply
Unit
M1M2S
G-50A
AB AB AB
AB
M1M2 S
TB3
A : Group 1 B : Group 3 C : Group 5 D : Shielded Wire E : Sub Remote Controller
( ): Address
• Max length via outdoor units : L1+L2+L3+L4, L1+L2+L3+L5, L1+L2+L6+L7 [ 500 meters (1.25mm2)
• Max transmission cable length : L
• Remote controller cable length : R
1, L3+L4, L3+L5, L6, L2+L6, L7 [ 200 meters (1.25mm
1,R2, R2+R3, R4 [ 10 meters (0.5 to 1.25mm
If the length exceeds 10 meters, use a 1.25 mm
tion (L
8) should be included in the calculation of the maximum length and overall length.
2
2
)
2
shielded wire. The length of this sec-
Permissible Length
)
Prohibited items
• Never connect together the terminal blocks (TB5) for transmission wires for indoor units (IC) that have been connected to different outdoor units (OC).
• Set all addresses to ensure that they are not overlapped.
• It cannot be connected M-NET remote controller and MA remote controller with indoor unit of the same group using
together.
25
C. Example of a MA remote controller system (address setting is not necessary.)
M1M2
TB5
S12
TB15
00
IC
AB
M1M2
TB3
S
M1M2
TB7
00
OC
L
1 L2
S
M1M2
TB5
S12
TB15
00
IC
AB
MAMA
r1
r2
MA
M1M2
TB5
S12
TB15
00
IC
AB
M1M2
TB3
SM1M2
TB7
00
OC
S
M1M2
TB5
S12
TB15
00
IC
MA
AB AB
MA MA
r3
r4
r5
AB
r6
MA
M1M2
TB5
S12
TB15
00
IC
AB
M1M2
TB3
S
M1M2
TB7
00
OC
S
M1M2
TB5
S12
TB15
00
IC
r7
r8
NOTE : In the case of same group operation, need to set the address that is only main indoor unit.
Example of wiring control cables Wiring Method and Address Setting
1. Standard operation
a. Use feed wiring to connect terminals M1 and M2 on
transmission cable block (TB3) for the outdoor unit (OC) to terminals M1 and M2 on the transmission cable block (TB5) of each indoor unit (IC). Use non-polarized two wire.
b. Connect terminals 1 and 2 on transmission cable
terminal block (TB15) for each indoor unit with the terminal block for the MA remote controller (MA).
• One remote controller for each indoor unit.
2. Operation using two remote controllers
• Using two remote controllers
for each indoor unit.
3. Group operation
a. The same as above. b. The same as above. c. In the case of using tow remote controllers, connect
terminals 1 and 2 on transmission cable terminal block (TB15) for each indoor unit with the terminal block for tow remote controllers.
· Set the sub remote controller position for one of MA remote controller’s main switch. Refer to the installation manual of MA remote controller
a. The same as above. b. The same as above. c. Connect terminals 1 and 2 on transmission cable ter-
minal block (TB15) of each indoor unit, which is doing group operation with the terminal block the MA remote controller. Use non-polarized tow wire.
d. In the case of same group operation, need to set the
address that is only main indoor unit. Please set the address of the indoor unit with the most functions in the same group in the number that 01-50 is young.
• Multiple indoor units operated together by one remote controller
Combinations of 1through 3 above are possible.
26
Permissible Lengths Prohibited items
MA
M1M2
TB5
S12
TB15
00
IC
AB
M1M2
TB3
S
M1M2
TB7
00
OC
S
MA
M1M2
TB5
S12
TB15
00
IC
AB
MA
M1M2
TB5
S12
TB15
00
IC
AB
M1M2
TB3
S
M1M2
TB7
00
OC
S
M1M2
TB5
S12
TB15
00
IC
MA
AB AB
MA MAMA
AB AB
M1M2
TB5
S12
TB15
00
IC
AB
M1M2
TB3
S
M1M2
TB7
00
OC
S
M1M2
TB5
S12
TB15
00
IC
AB
MAMA
AB
RC
Longest transmission cable length
1 + L2 [ 200m (1.25 mm
L
2
)
MA remote controller cable length
R
1, R2 [ 200m (0.3 ~ 1.25 mm
2
Longest transmission cable length The same as above. MA remote controller cable length
R
3 +R4, R5 +R6 [ 200m
(0.3 ~ 1.25 mm
2
)
The MA remote controller and the M-NET remote controller cannot be used together with the indoor unit
)
the of the same group.
Three MA remote controller or more cannot be connect with the indoor unit of the same group.
Longest transmission cable length The same as above. MA remote controller cable length
R
7 +R8 [ 200m (0.3 ~ 1.25 mm
2
)
The second MA remote control is connected with the terminal block(TB15) for the MA remote con­trol of the same indoor unit(IC) as the first remote control.
27
D. Example of a group operation with two or more outdoor units and a MA remote controller.
A
B
C
E
D
M1 M2 S
TB7
IC
(51)
M1 M2 1 2S
TB5 TB15
12
TB15
12
TB15
12
TB15
12
TB15
12
TB15
12
TB15
MA
(01)
IC
M1 M2 S
TB5
(03)
IC
M1 M2 S
TB5
(02)
IC
M1 M2 S
TB5
(04)
IC
M1 M2 S
TB5
(05)
IC
M1 M2 S
TB5
(07)
IC
M1 M2 S
TB5
(06)
L2
L1
MAMAMA
OC
M1 M2 S
TB7
(53)
OC
1
m4
3
S
Power Supply
Unit
S
G-50A
L3
L6L7
L4
m3
ABABAB
M1M2
M1M2
1
1
2 2
AB
M1M2S
TB3
M1M2S
TB3
A : Group 1 B : Group 3 C : Group 5 D : Shielded Wire E : Sub Remote Controller
( ): Address
m
m
m
m
m
m
(Address settings are necessary.)
Examples of Transmission Cable Wiring
a. Always use shielded wire when making connections between the outdoor unit (OC) and the indoor unit (IC), as well
for all OC-OC, and IC-IC wiring intervals.
b. Use feed wiring to connect terminals M1 and M2 and the ground terminal on the transmission cable terminal block
Setting Method
(TB3) of each outdoor unit (OC) to terminals M1 and M2 on the terminal S on the transmission cable block of the indoor unit (IC).
c. Connect terminals M1 and M2 on the transmission cable terminal block of the indoor unit (IC) that has the most
recent address within the same group to the terminal block on the remote controller (RC).
d. Connect together terminals M1, M2 and terminal S on the terminal block for central control (TB7) for the outdoor
unit (OC). e. DO NOT change the jumper connector CN41 on MULTI controller board. f. The earth processing of S terminal for the centralized control terminal block(TB7) is unnecessary.
Connect the terminal S on the power supply unit with the earth.
g. Set the address setting switch as follows.
Unit
IC (Main)
IC (Sub)
Wiring Method Address Settings
Outdoor Unit
Main Remote Controller
Sub Remote Controller
MA Remote Controller
h. The group setting operations among the multiple indoor units is done by the remote controller (RC) after the electrical
power has been turned on.
Range
01 to 00 01 to 50
01 to 100
101 to 150 151 to 200
Use the most recent address within the same group of indoor units. Use an address, other than that of the IC (Main) from among the units within
the same group of indoor units. This must be in sequence with the IC (Main). Use the most recent address of all the indoor units plus 50.
*The address automatically becomes “100” if it is set as “01 - 50”. Set at an IC (Main) address within the same group plus 100. Set at an IC (Main) address within the same group plus 150.
Unnecessary address setting (Necessary main/ sub setting)
28
• Name, Symbol, and the Maximum Units for Connection
A : Group 1 B : Group 3 C : Group 5 D : Shielded Wire E : Sub Remote Controller
( ): Address
A
B
C
E
D
M1 M2 S
TB7
IC
(51)
M1 M2 1 2S
TB5 TB15
12
TB15
12
TB15
12
TB15
12
TB15
12
TB15
12
TB15
MA
(01)
IC
M1 M2 S
TB5
(03)
IC
M1 M2 S
TB5
(02)
IC
M1 M2 S
TB5
(04)
IC
M1 M2 S
TB5
(05)
IC
M1 M2 S
TB5
(07)
IC
M1 M2 S
TB5
(06)
MAMAMA
OC
M1 M2 S
TB7
(53)
OC
S
Power Supply
Unit
S
G-50A
ABABAB
M1M2
M1M2
AB
M1M2S
TB3
M1M2S
TB3
Max length via outdoor unit (M-NET cable): L1+L2+L3+L4 and L1+L2+L6+L7 [ 500 m (1.25 e or more) Max transmission cable length (M-NET cable): L1 and L3+L4 and L6 and L2+L6 and L7 [ 200 m (1.25 e or more) Remote controller cable length: m1 and m1+m2+m3 and m1+m2+m3+m4
[ 200 m (0.3 to 1.25 e)
Permissible LengthProhibited items
• Never connect together the terminal blocks (TB5) for transmission wires for indoor units (IC) that have been connected to different outdoor units (OC).
• M-NET remote controller and MA remote controller cannot be connected with the indoor unit of the same group wring together
29
9 TROUBLESHOOTING
ON/OFF
TEST RUN
˚C
1Hr.
FILTER
CHECK TEST
TEMP.
TIMER SET
Check code indicator (see NOTE 1) Test run remaining time indicator (see NOTE 3)
Display panel
(M-NET Remote controller)
ON/OFF button 9
ON/OFF LED (Lights up in operation)
LOUVER button 6
TEST RUN button 2
AIR DIRECTION button 2
FAN SPEED button 5
TEST RUN indicator
Indoor unit liquid pipe temperature indicator
(see NOTE 4)
(Cooling/Heating) OPERATION SWITCH button 3,4
Control panel
9-1. CHECK POINTS FOR TEST RUN
9-1-1. Procedures of test run
(1) Before test run, make sure that following work is completed.
• Installation related : Make sure that the panel of cassette type and electrical wiring is done. Otherwise electrical functions like auto vane will not operate normally.
• Piping related : Perform leakage test of refrigerant and drain piping. Make sure that all joints are perfectly insulated. Check stop valves on both liquid and gas side for full open.
• Electrical wiring related :
Check ground wire, transmission cable, remote controller cable, and power supply cable for secure connection. Make sure that all switch settings of address or adjustments for special specification systems are correctly settled.
(2) Safety check :
With the insulation tester of 500V, inspect the insulation resistance. Do not touch the transmission cable and remote controller cable with the tester.
The resistance should be over 1.0 M. Do not proceed inspection if the resistance in under 1.0 MΩ.
Inspect between the outdoor unit power supply terminal block and ground first, metallic parts like refrigerant pipes or the electrical box next, then inspect all electrical wiring of outdoor unit, indoor unit, and all linked equipment .
(3) Before operation :
a) Turn the power supply switch of the outdoor unit to on for compressor protection. For a test run, wait at least 12 hours from this point. b) Register control systems into remote controller(s). Never touch the on/ off switch of the remote controller(s). Refer to “ 9-1-2 M-NET
Remote Controller Settings” as for settings . In MA remote controller(s), this registration is unnecessary.
(4) More than 12 hours later from power supply to the outdoor unit, turn all power switch to on for test run. Perform test run according to the
“Operation procedure” table of the bottom of this page. While test running, make test run reports .
(5) When you deliver the unit after test run, instruct the end user for proper usage of the system using owners’ manual and the test run report
you made to certificate normal operation. If abnormalities are detected during test run, refer to “ 9-1-3 Countermeasures for Error During Test Run”. As for DIP switch setting of outdoor unit, refer to” 9-5. INTERNAL SWITCH FUNCTION TABLE”.
Operation procedure
1 Turn on the main power supply the all units at least 12 hours before test run. ”HO” appears on display panel for 3 min. 2 12 hours later, press TEST RUN button twice to perform test run. “TEST RUN “ appears on display panel. 3 Press OPERATION SWITCH button to make sure that air blows out. 4 Select Cooling (or Heating) by OPERATION SWITCH button to make sure that cool (or warm) air blow out. 5 Press Fan speed button to make sure that fan speed in changed by the button. 6 Press AIR DIRECTION button or LOUVER button to make sure that air direction is adjustable(horizontal, downward, upward, and each angle). 7 Check outdoor fans for normal operation. 8 Check interlocked devices (like ventilator) for normal operation, if any. This is the end of test run operation. 9 Press ON/OFF button to stop and cancel test run.
NOTE 1 : If error code appears on remote controller or remote controller malfunction , refer to “ 9-1-3 Countermeasures for Error During Run”. NOTE 2 : During test run operation 2-hours off timer activates automatically and remaining time is on remote controller and test run stops 2 later. NOTE 3 : During test run, the indoor liquid pipe temperature is displayed on remote controller instead of room temperature. NOTE 4 : Depend on a model, “This function is not available” is appears when air direction button is pressed, however, this is not malfunction.
30
9-1-2. Special Function Operation and Settings (for M-NET Remote Controller)
The addresses of indoor unit and linked units are displayed simultaneously.
(alternating display)
These alternating IC or LC displays will appear when entry is completed normally.
A flashing “88” will appear if there is a problem with the entry (indicating that the unit does not exist).
• It is necessary to perform “group settings” and “paired settings” at making group settings of different refrigerant systems (multiple outdoor unit). (A) Group settings: Enter the indoor unit controlled by the remote controller, check the content of entries, and clear
entries, etc.
(B) Paired settings: Used to set the linked operation of a Lossnay unit.
(1) Entering address: Follow the steps below to enter the addresses of the indoor unit using the remote controller.
a) Group settings
• Turning off the remote controller: Press the ON/OFF button to stop operation (the indicator light will go off).
• Changing to indoor unit address display mode: If the FILTER and pressed simultaneously and held for two seconds, the display shown in Figure 1 will appear.
• Changing address: Press the temperature adjustment buttons to change the displayed address to the address to be entered.
• Entering the displayed address: Press the TEST RUN button to enter the indoor unit with the displayed address. The type of the unit will be displayed as shown in Figure 2 if entry is completed normally. If a selected indoor unit does not exist, an error signal will be displayed as shown in Figure 3. When this happens, check whether the indoor unit actually exists and perform entry again.
• Returning to the normal mode after completing entry: Press the FILTER and k buttons simultaneously and hold for two seconds to return to the normal mode.
k buttons on the remote controller are
Figure 1 (A) Group setting display
b) Paired Settings
• Turn off the remote controller: Press the remote controller’s ON/OFF button to turn it off (the indicator light will go off).
• Put in indoor unit address display mode: Press the FILTER and k buttons on the remote controller simultaneously and hold for two seconds.
The above steps are the same as when making group settings (A).
• Changing to the linked operation unit address display state: The display shown in Figure 4 will appear when the button on the remote control is pressed.
• Displaying the address of the Lossnay unit and linked indoor unit: In this situation, the indoor unit number will be the lowest address of the group. The Lossnay unit will not operate if this setting is
incorrect.
If the temperature adjustment buttons are pressed, the address may be changed to the indoor unit that are
to be linked.
If the time setting buttons are pressed, the address of the linked units may be changed to the address where
it is desired to enter the Lossnay .
• Linking the Lossnay and the indoor unit: The display shown in Figure 5 will appear when the TEST RUN button is pressed. The indoor unit whose address is displayed and the Lossnay unit with a linked address will operate in a linked manner.
If it is desired to display the address of the Lossnay in the indoor unit address, display the indoor
unit address in the linked unit address, and the above content will also be recorded.
Apart from the indoor unit with the lowest address in the group, display and enter the addresses of the other indoor unit
that are to be linked with the Lossnay unit.
• Returning to the normal mode after completing entry: Press the FILTER and k buttons on the remote controller simultaneously and hold for two seconds to return to the normal mode.
Figure 2 Normal completion of entry
Figure 3 Entry error signal
Flashing “88” indicates entry errorType of unit is displayed
a
Figure 4 (B) Making paired settings
Figure 5 Completing normal entry
31
(2) Address check: Refer to section (1) regarding address entry.
"88" will appear in the room temperature display location.
"--" will appear in the room temperature display location.
a) In making group settings:
• Turn off the remote controller: Press the remote controller's ON/OFF button to stop operation (the indicator light will go off).
• Locate the indoor unit address display mode: Press the FILTER and k buttons on the remote controller simultaneously and hold for two seconds.
• Display indoor unit address: The entered indoor units address and type will be displayed each time the button is pressed.
When one entry is made, only one address will be displayed no matter how many times the w button is pressed.
• Returning to the normal mode after completing check: Simultaneously press the FILTER and k buttons on the remote controller and hold for two seconds to return to the normal mode.
b) In making paired settings:
• Turn off the remote controller: Press the remote controller's ON/OFF button to stop operation (the indicator light will go off).
• Put in indoor unit address display mode: Press the FILTER and k buttons on the remote controller simultaneously and hold for two seconds.
• Changing to the linked operation unit address display state: Press the a button on the remote control.
• Displaying the address of the indoor unit to be checked: Change the address to that of the indoor unit to be checked by press­ing the temperature adjustment buttons .
• Displaying the address of the linked Lossnay unit: Press the w button to display the addresses of the linked Lossnay and indoor unit in alternation.
• Displaying the addresses of other entered units: The addresses of the other entered units will be displayed in alternating fash­ion after resting the w button again.
• Returning to the normal mode after completing the check: Simultaneously press the FILTER and k buttons on the remote controller and hold for two seconds to return to the normal mode.
(3) Clearing an address: Refer to section (1) regarding the address entry and section (2) regarding checking addresses.
a) In making group settings:
• Turn off the remote controller: The procedure is same as a) in (2) Address check.
• Put in the indoor unit address display mode: The procedure is same as a) in (2) Address check.
• Displaying the indoor unit address to be cleared: The procedure is same as a) in (2) Address check.
• Clearing indoor unit address : ......Pressing the q button on the remote controller twice will clear the address entry of the
displayed indoor unit, resulting in the display shown in Figure 6. The display shown in Figure 7 will appear if an abnormality occurs and the entry is not cleared. Please repeat the clearing procedure.
• Returning to the normal mode after clearing an address: The procedure is same as a) in (2) Address check.
Figure 6 Display after address has been
cleared normally
Figure 7 Display when an abnormality
has occurred during clearing
b) In making paired settings:
• Turn off the remote controller: The procedure is same as b) in (2) Address check.
• Put into the indoor unit address display mode: The procedure is same as b) in (2) Address check.
• Put into the linked unit address display mode: The procedure is same as b) in (2) Address check.
• Display the address of the Lossnay unit or the indoor unit to be cleared.
• Deleting the address of a linked indoor unit: Pressing the q button on the remote controller twice will clear the address entry of the displayed indoor unit, resulting in the display shown in Figure 8.
• Returning to the normal mode after clearing an address: The procedure is same as b) in (2) Address check.
Figure 8 Display after address has been cleared normally
"--" will appear in the unit type display location when an address has
(altenating display)
been cleared normally. "88" will appear in the unit type display location when an abnormality
has occurred during clearing.
32
9-1-3. Countermeasures for Error During Test Run
Check code
1102
1302 1500 1501 1505 2502 2503
4115 4116 4220 4230 4250
5101
5102 5103
5105 5106 5110 5201
6600 6602 6603 6606
6607 6608
6831
6832 6833 6834 7100
7101 7102 7105 7111
Piping temperature sensor trouble (TH3) Outdoor temperature sensor trouble (TH7) Radiator panel temperature sensor trouble (TH8) Pressure sensor trouble (63HS) Current sensor trouble Dupricated unit address setting Transmission error
(Transmission processor hardware error)
Transmission error (Transmission route BUSY) Transmission and reception error (Communication trouble with transmission processor)
Transmission and reception error (No ACK error) Transmission and reception error
(No responsive frame error) MA communication receive signal error (no receive signal)
MA communication send signal error (starting bit derection error)
MA communication send error (H/W error) MA communication receive error (Synchronous recovery error) Total capacity error
Capacity code error Connecting unit number error
Address set error Remotecontroller sensor trouble
Check delay code 1202
Check delay code 1402 Check delay code 1600 Check delay code 1601
Check delay code 4165
Check delay code 4320 Check delay code 4330 Check delay code 4350
Check delay code 1202
Check delay code 1211
Check delay code 1205 Check delay code 1221 Check delay code 1214 Check delay code 1402
Only M-NET Remote controller is detected. Only M-NET Remote controller is detected.
Only M-NET Remote controller is detected. Only M-NET Remote controller is detected. Only M-NET Remote controller is detected. w Only M-NET Remote controller is detected. w
Only MA Remote controller is detected.
Only MA Remote controller is detected. Only MA Remote controller is detected. Only MA Remote controller is detected.
0403
Serial transmission trouble Discharge temperature trouble
Low Pressure trouble High pressure trouble Excessive refrigerant replenishment Insufficient refrigerant trouble Vacuum operation protection Drain pump trouble Drain sensor trouble (THd) Overcurrent trouble (Overload, compressor lock) Power synchronization signal trouble Fan controller trouble (Indoor unit) Inverter trouble Overheat protection of radiator panel Power module trouble or Overcurrent trouble Fan controller trouble (Outdoor) Air inlet sensor trouble (TH21) or Discharge temperature sensor trouble (TH4) Liquid pipe temp.sensor trouble (TH22) or Low pressure saturated temp.sensor trouble (TH6) Gas pipe temperature sensor trouble (TH23)
Outdoor unit Multi controller board ~ Power board communication trouble
1300
Check delay code 1400
4100
Check delay code 4350
4400
Check delay code 4500
5300
Check delay code 4310
Trouble
Remarks
Detected unit
Indoor
Outdoor
Remote controller
12345678
[Example] When the compressor and SV1 are turned during cooling operation.
Bit
Indication
1
Compressor operated
2
52C
3
21S4
4
SV15(SV2)
6
7
—8Always lit
Self-diagnosis function The indoor and outdoor units can be diagnosed automatically using the self-diagnosis switch (SW1) and LED1, LED2 (LED indication) found on the multi-controller of the outdoor unit. LED indication : Set all contacts of SW1 to OFF.
During normal operation
The LED indicates the drive state of the controller in the outdoor unit.
• If a problems occurs during test run, a code number will appear in the temperature display area on the remote controller (or LED on the outdoor unit), and the air conditioning system will automatically cease operating.
Determine the nature of the abnormality and apply corrective measures.
NOTE )
When the outdoor unit detects No ACK error/ No responsive frame error, an object indoor unit is treated as a stop, and not assumed to be abnormal.
33
Display
Meaning and detecting method
Causes
Check points
1102
1300
1302
1500
Abnormal high discharging temperature
Abnormal if discharge temperature thermistor (TH4) exceeds 125: or 110: continuously for 5 minutes. Abnormal if pressure detected by high pressure sensor and converted to saturation temperature exceeds 40: during defrosting and discharge temperature thermistor (TH4) exceeds 110:.
Abnormal low pressure (63L worked)
Abnormal if 63L is worked (under- 0.03MPa)
during compressor operation.
63L: Low-pressure switch
(1) Abnormal high pressure (High-pres­ sure switch 63H worked)
Abnormal if high-pressure switch 63H worked ( w ) during compressor operation. w 4.15 MPa
63H: High-pressure switch
(2) Abnormal High pressure
(High - pressure sensor 63HS detect) Abnormal if high-pressure pressure sensor detects 4.31MPa or more (or over 4.15MPa for 3 minutes) during the compressor operation.
Abnormality of super heat due to low discharge temperature
Abnormal if discharge super heat is continuously detected less than or equal to -15: even though linear expansion valve has
minimum open pulse after compressor starts
operating for 10 minutes.
1 Over-heated compressor operation caused by shortage of refrigerant
2 Defective operation of stop valve 3 Defective thermistor 4 Defective outdoor controller board 5 Defective action of linear expansion
valve
1 Stop valve of outdoor unit is closed during operation. 2 Disconnection or loose connection of connector (63L) on outdoor controller board 3
Disconnection or loose connection of 63L
4 Defective outdoor controller board 5 Leakage or shortage of refrigerant 6 Malfunction of linear expansion valve 1 Short cycle of indoor unit 2 Clogged filter of indoor unit 3 Decreased airflow caused by dirt of
indoor fan
4 Dirt of indoor heat exchanger 5 Locked indoor fan motor 6 Malfunction of indoor fan motor 7 Defective operation of stop valve
(Not full open)
8 Clogged or broken pipe 9 Locked outdoor fan motor
0 Malfunction of outdoor fan motor 1 Short cycle of outdoor unit 2 Dirt of outdoor heat exchanger 3 Decreased airflow caused by defective
inspection of outside temperature thermistor (It detects lower temperature than actual temperature.) 4 Disconnection or contact failure of connector (63H) on outdoor controller board 5 Disconnection or contact failure of 63H connection
6 Defective outdoor controller board 7 Defective action of linear expansion
valve
8 Malfunction of fan driving circuit 9 Solenoid valve (SV1) performance
failure (High-pressure pressure cannot be controlled by SV1) )
High-pressure pressure sensor defective ! High-pressure pressure sensor input circuit defective in multi controller board.
1 Disconnection or loose connection of discharge temperature thermistor. (TH4) 2
Defective holder of discharge temperature thermistor.
1 Check intake super heat. Check leakage of refrigerant. Charge additional refrigerant.
2 Check if stop valve is full open. 34 Put the power off and check if 5101 is
displayed when the power is put again. When 5101 is displayed, refer to “Check : points” for 5101.
5 Check linear expansion valve. 1 Check stop valve.
2~4
Check the connector (63L) on outdoor
controller board.
5 Correct to proper amount of refrigerant. 6 Check linear expansion valve. 1~6 Check indoor unit and repair
defectives.
7 Check if stop valve is full open. 8 Check piping and repair defectives.
9~2 Check outdoor unit and repair
defectives.
3 Check the inspected temperature of outside temperature thermistor on LED display.
4~6
Check the connector (63H) on outdoor
controller board.
7 Check linear expansion valve. 8 Replace outdoor controller board.
9 Check the solenoid valve performance.
)
Check the high-pressure pressure sensor.
!
Check the high-pressure pressure sensor.
12 Check the installation conditions of discharge temperature thermistor (TH4).
34
Display
1501
Meaning and detecting method
Refrigerant shortage abnormality
When the conditions of below detecting mode 1 or 2 are satisfied during the
compressor operation.
<Detecting mode 1> When the below conditions are satisfied completely.
1. Compressor is operating in HEAT mode.
2. Discharge super heat is 80; or more.
3. Difference of outer temperature thermistor (TH7) and outdoor piping temp. thermistor (TH3) applies to the formula of (TH7-TH3)<5;.
4. High-pressure pressure sensor is below about 2.04MPa. <Detecting mode 2> When the below conditions are satisfied completely.
1. Compressor is operating.
2. When cooling, discharge super heat is 80; or more. When heating, discharge super heat is 90; or more. High pressure sensor is below about 2.32MPa.
1 Gas leakage, Gas shortage 2 When heating operation, refrigerant
shortage feeling operation (When heating,
air flow or thermo OFF are mixed-
operation, it cause a refrigerant shortage operation.) 3 Ball valve performance failure (not full opened.) 4 Error detection of discharge super heat
High-pressure pressure sensor defective
1)
2) Discharge temperature thermistor defective
3) Thermistor input circuit defective and
high-pressure pressure sensor defective
in multi controller board
Causes
Check points
1 Check the refrigerant amount. 2 Check the operation condition and
refrigerant amount.
3 Check the ball valve is full opened. 4
1) Check the ball valve is full opened.
2) Check the resistance of discharge temperature thermistor.
3) According to “Outdoor unit functions”, set the SW2 and check the high- pressure pressure sensor level.
According to “Outdoor unit functions”,
check the discharge temp. thermistor level. When the high-pressure pressure sensor and discharge temp. thermistor are normal, if the above mentioned detecting pressure level and temp. are big different from the actual pressure and temp. replace the multi controller board.
5 Error detection of TH7/TH3
1) Thermistor defective
2) Thermistor input circuit defective in multi controller board
5
1) Check the resistance of thermistor.
2) According to “Outdoor unit functions”, check the outdoor pipe temp. thermistor level.
3) According to “Outdoor unit functions”, check the outer temp. thermistor level.
35
Display
2502
Meaning and detecting method
Malfunction of drain pump (DP)
1 Suspensive abnormality, if thermistor of drain sensor is let heat itself and tempe­ rature rises slightly. Turn off compressor and indoor fan. 2 Drain pump is abnormal if the condition above is detected during suspensive abnormality. <2502> is displayed. 3 Constantly detected during drain pump operation.
1 Malfunction of drain pump 2 Defective drain
Clogged drain pump Clogged drain pipe
Attached drop of water at the drain sensor
3
• Drops of drain trickles from lead wire.
• Clogged filter is causing wave of drain. 4 Defective indoor controller board.
Causes
Check points
1 Check if drain-up machine works. 2 Check drain function.
3 Check the setting of lead wire of drain
sensor and check clogs of the filter. 4 Replace indoor controller board if drain
pump operates with the line of drain
sensor connector CN31-1 and 2 is short-
circuited and abnormality reappears. Turn the power off, and on again to
operate after check.
4 The unit has a forced outdoor unit stop abnormality when the following conditions, a and b, are satisfied while the above­ mentioned detection is performed. a) The drain sensor is detected to be soaked in the water 10 times in a row. b) The intake temperature subtracted with liquid pipe temperature is detected to be less than -10: for a total of 30 minutes. (When the drain sensor is detected to be NOT soaked in the water, the
detection record of a and b will be cleared.)
w Abnormality by malfunction of drain pump
(above 1~3) is detected before it be-
comes an outdoor unit forced stop condition. 5 When condition which the outdoor unit is stopped forcibly consists, or the drain sensor detects continuously to go under water 10 times, and also detects ''[liquid pipe temperature-suction temperature][ -10deg'' for 30minutes continuously, the indoor unit stops abnormally (however, fan operates by normal control) that indoor unit and ex­ cluding [Fan mode or OFF] in same refrigerant system. Also, the outdoor unit which is connected to that indoor unit with refrigerant system stops abnormality (compressor is inhibited to operation). In this time, <2502> is displayed. 6 Forced outdoor unit stop Detection timing operation / Stop detection always
5 Both of above mentioned 1~4 and the indoor linear expansion valve full-closed
failure (leakage) happens synchronistically.
(Note) Address/Attribute displayed on the remote controller shows the indoor unit which is cause of trouble.
Check whether the indoor linear expansion valve leaks or not.
7 Forced outdoor unit stop Condition resoltive Both of power supplies of the abnormal indoor unit and outdoor unit are reset. Even if the ON/ OFF button of remote controller is turned off, abnormality is not released.
NOTE ) Above-mentioned 1~3 and 4~7 are detected mutually independently.
36
Display
Drain sensor (THd, DS) abnormality
2503
When the drain sensor detects short/open
while the operation.
Meaning and detecting method
1 Connector (CN50) contact failure
Causes
(insertion failure)
2 Thermistor wiring disconnection or half disconnection
3 Thermistor defective 4 Indoor controller board (detecting circuit)
failure
Check points
1
Check whether the indoor controller board connector (CN50) is disconnected or not.
Check whether the thermistor wiring is
2
disconnected or not.
3
Check the resistance of thermistor.
4
If abnormality is not found in the method of the above-mentioned from 1 to 3, it is defective of the indoor controller board.
4100
Compressor overcurrent interruption (When
compressor locked)
Abnormal if overcurrent of DC bus or compressor is detected within 30 seconds after
compressor starts operating.
Over current level : 18.0A
4116
Fan rotational frequency abnormality (Detected only PKFY-P·VAM-E)
1 When rotational frequency of the fan is detected 180rpm or less, or 2000rpm or more (1st detection) while the indoor unit fan operation, the fan stops for 30seconds.
2 When the rotational frequency of the fan is detected 180rpm or less, or 2000rpm or more again after the fan restarts, the indoor unit stop abnormally (fan stops). In this time, <4116> is displayed.
1 Stop valve is closed. 2 Decrease of power supply voltage
Looseness, disconnection or converse of
3 compressor wiring connection
4 Defective compressor 5 Defective outdoor power board 1 Fan rotational frequency detecting
connector (CN33) disconnection in the indoor controller board.
2 Fan output connector (FAN1) disconnection in the indoor power board.
3 Fan rotational frequency detecting connector (CN33) wiring breakage in the controller board or fan output connector
(FAN1) breakage in the indoor power board
4 Filter clogging 5 Indoor fan motor trouble 6 Fan rotational frequency detecting circuit
failure in the indoor controller board or fan output circuit failure in the indoor power board.
1 Open stop valve. 2 Check facility of power supply. 3 Correct the wiring (U•V•W phase) to
compressor.
4 Check compressor. 5 Replace outdoor power circuit board. 1 Check whether the connector (CN33) in
the indoor controller board is dis­ connected or not.
2 Check whether the connector (FAN1) in the indoor power board is disconnected or not.
3 Check whether the wiring is dis­ connected or not.
4 Check the filter. 5 Check the indoor fan motor. 6 When there is no problem in the above-
mentioned from 1 to 5; (1) In the case of abnormality after the
fan operation; Replace the indoor controller board. When the fan does not recover even if the indoor controller board is replaced, replace the indoor power board. (2) In the case of abnormality without fan operation, replace the indoor power board.
37
Display
4220
shortage
during compressor operation;
Meaning and detecting method
Abnormality such as overvoltage or voltage
Abnormal if any of followings are detected
• Decrease of DC bus voltage to 310V
• Instantaneous decrease of DC bus voltage to 350V.
• Increase of DC bus voltage to 760V.
• Decrease of input current of outdoor unit to
0.1A only if operation frequency is more than or equal to 40Hz or compressor current is more than or equal to 6A.
1 Decrease of power supply voltage
Causes
2 Disconnection of compressor wiring 3 Defective 52C
4 Defective outdoor converter circuit board 5 Disconnection or loose connection of
CN5 on the outdoor power circuit board. 6 Defective 52C drive circuit of outdoor power circuit board. 7 Disconnection or loose connection of CN2 on the outdoor power circuit board.
Check points
1 Check the facility of power supply. 2 Correct the wiring (U•V•W phase) to
compressor. (Outdoor power circuit board).
3 Replace 52C. 4 Replace outdoor converter circuit board. 5 Check CN5 wiring on the outdoor power
circuit board.
6 Replace outdoor power circuit board. 7 Check CN2 wiring on the outdoor power
circuit board.
Abnormal temperature of heat sink
4230
Abnormal if heat sink thermistor(TH8) detects
temperature indicated below 95:
NOTE) TH8 is internal thermistor of power module on power board.
(1) Abnormality of power module
4250
Check abnormality by driving power module in
case overcurrent is detected.
(2) Compressor overcurrent interruption
Abnormal if overcurrent DC dc bus or compressor is detected after compressor starts operating for 30 seconds.
Over current level : 18.0A
1 The outdoor fan motor is locked. 2 Failure of outdoor fan motor 3 Air flow path is clogged. 4 Rise of ambient temperature
5 Defective thermistor 6 Defective input circuit of outdoor power
circuit board
7 Failure of outdoor fan drive circuit 1 Outdoor stop valve is closed.
2 Decrease of power supply voltage 3 Looseness, disconnection or converse
of compressor wiring connection
4 Defective compressor 5 Defective outdoor power circuit board
1 Stop valve of outdoor unit is closed. 2 Decrease of power supply voltage 3 Looseness, disconnection or converse
of compressor wiring connection
4 Defective fan of indoor/outdoor units 5 Short cycle of indoor/outdoor units 6 Defective input circuit of outdoor
controller board
12 Check outdoor fan. 3 Check air flow path for cooling.
4 Check if there is something which
causes temperature rise around outdoor unit.
(Upper limit of ambient temperature is 46:.) Turn off power, and on again to check if 4230 is displayed within 30 minutes. 5 Check thermistor <TH8> temperature by micro computer.
6 Replace outdoor power circuit board. 7 Replace outdoor controller circuit board. 1 Open stop valve.
2 Check facility of power supply. 3 Correct the wiring (U•V•W phase) to
compressor. (Outdoor power circuit board).
4 Check compressor. 5 Replace outdoor power circuit board.
1 Open stop valve. 2 Check facility of power supply. 3 Correct the wiring (U•V•W phase) to
compressor. (Outdoor power circuit board).
4 Check indoor/outdoor fan. 5 Solve short cycle. 6 Replace outdoor controller circuit board.
Abnormality in the outdoor fan motor
4400
The outdoor fan motor is considered to be abnormal if the rotational frequency of fan motor is abnormal when detected during operation. Fan motor rotational frequency is abnormal if;
• 100 rpm or below detected continuously for 15 seconds at 20: or more outside air temperature
• 50 rpm or below or 1500 rpm or more detected continuously for 1 minute.
7 Defective compressor
1
Failure in the operation of the DC fan motor
2
Failure in the outdoor circuit controller board
38
7 Check compressor.
W Before the replacement of the outdoor controller circuit board, disconnect the wiring to compressor from the outdoor
power circuit board and check the output voltage among phases, U, V, W, during test run (SW7-1 ON). No defect on board if voltage among phases (U-V, V-W and W-U) is same. Make sure to perform the voltage check with same performing frequency.
 1 Check or replace the DC fan motor.
2 Check the voltage of the outdoor circuit
controller board during operation.
3 Replace the outdoor circuit controller board. (when the failure is still indicated
even after performing the remedy 1 above.)
Display
5101
Meaning and detecting method
Suction temperature thermistor (TH21) abnormality When controller detects short (high temp.)/open (low temp.) in thermistor during the operation, the operation stops and the operation changes to protect mode of restarting in 3minutes. If the thermistor does not recover in 3minutes, the operation stops abnormally. In this time, <5101> is displayed. Then, if the thermistor recover in 3minutes, it operates normally.
Short: Detected 90; or more Open: Detected –40; or less
Discharge temperature thermistor (TH4) abnormality
1
When controller detects short/open in thermistor during the operation, the outdoor unit stops once and restarts operation in 3minutes. When the detected temperature is normal at just before of restarting, the outdoor unit restarts.
2
When controller detects short/open in thermistor at just before of restarting, the unit stops abnormally. In this time, <5101> is displayed.
For 10 minutes after starting compressor,
3
for defrosting or for 3minutes after recover of defrosting, above-mentioned short/open are not detected.
Short: 216;or more (1k') Open: 0; or less (700k')
Note) When outer temperature thermistor (TH7) is 5; or less on cooling, open detecting is not determined as abnormality.
Causes
1 Connector (CN20) contact failure Check whether the connector
2 Thermistor wiring disconnection or
half disconnection
3 Thermistor failure Check the resistance of thermistor;
4 Detecting circuit failure in the
indoor controller board
1 Connector (TH4) contact failure Check whether the connector (TH4)
2 Thermistor wiring disconnection or
half disconnection
3 Thermistor failure Check the resistance of thermistor;
4 Multi controller board input circuit
failure
1
(CN20) in the indoor controller board is connected or not.
Check whether the thermistor wiring
2
is disconnected or not.
3
0;···15k' 10;···9.6k' 20;···6.3k' 30;···4.3k' 40;···3.0k'
When there is no problem in above
4
mentioned 123,replace the indoor controller board.
1
in the multi controller board is connected or not.
2
Check whether the thermistor wiring is disconnected or not.
3
When the resistance is not below value, replace the thermistor. 0;··· about 700k' 10;··· about 410k' 20;··· about 250k' 30;··· about 160k' 40;··· about 104k'
Set the SW1 to
4
When the temperature in multi controller board is not an actual temperature, replace the multi controller board.
1.3: Open
219.4: Short
Check points
21345678
on
39
Display
5102
Meaning and detecting method
Liquid pipe temperature thermistor (TH22) abnormality
When the thermistor detects short/open during the operation, the operation stops and the operation changes to protect mode of restarting in 3minutes. If the thermistor does not recover in 3minutes, the operation stops abnormally. In this time, <5102> is displayed. Then, if the thermistor recover in 3minutes, it operates
normally. Short: Detected 90; or more Open: Detected -40; or less
Causes
1) Connector (CN21) contact failure Check whether the connector
2) Thermistor wiring disconnection or half disconnection
3) Thermistor failure
1
(CN21) in the indoor controller board is connected or not.
2
Check whether the thermistor wiring is disconnected or not.
3
Check the resistance of thermistor;
0;····15k' 10;···9.6k' 20;···6.3k' 30;···4.3k' 40;···3.0k'
Check points
Low pressure saturation temperature thermistor (TH6) abnormality
1
When controller detects short/open in thermistor during the operation, the outdoor unit stops once and restarts operation in 3minutes. When the detected temperature is normal at just before of restarting, the outdoor unit restarts.
2
When controller detects short/open in thermistor at just before of restarting, the unit stops abnormally. In this time, <5102> is displayed.
For 10 minutes after starting compressor,
3
heating mode, above-mentioned short/open are not detected.
Short: 90; or more Open: -40; or less
4) Detecting circuit failure in the indoor controller board
1) Connector (TH6) contact failure Check whether the connector (TH6)
2) Thermistor wiring disconnection or half disconnection
3) Thermistor failure Check the resistance of thermistor;
4) Multi controller board input circuit failure
When there is no problem in above
4
mentioned 123,replace the indoor controller board.
1
in the multi controller board is connected or not.
2
Check whether the thermistor wiring is disconnected or not.
3
0;····15k' 10;···9.6k' 20;···6.3k' 30;···4.3k' 40;···3.0k'
21345678
4
Set the SW1 to When the temperature in multi
controller board is not an actual temperature, replace the multi controller board.
-42.5: Open
91.9: Short
on
40
Display
5103 Gas pipe temperature thermistor (TH23)
Meaning and detecting method
abnormality
When the thermistor detects short/open after 3minutes-continuous thermo ON during cooling or dry operation, the operation stops and the operation changes to protect mode of restarting in 3minutes. If the thermistor does not recover in 3minutes, the the operation stops abnormally. In this time, <5103> is displayed. Then, if the thermistor recover in 3minutes, it operates normally.
Short: Detected 90; or more
Open: Detected -40; or less
Causes
1) Connector (CN29) contact failure Check whether the connector (CN29)
2) Thermistor wiring disconnection or half disconnection
3) Thermistor failure Check the resistance of thermistor;
1
in the indoor controller board is connected or not.
2
Check whether the thermistor wiring is disconnected or not.
3
10;···9.6k'
20;···6.3k' 30;···4.3k' 40;···3.0k'
Check points
0;····15k'
5105
Pipe temperature / judging defrost thermistor (TH3) abnormality
1
When controller detects short/open in thermistor during the operation, the outdoor unit stops once and restarts operation in 3minutes. When the detected temperature is normal at just before of restarting, the outdoor unit restarts.
2
When controller detects short/open in thermistor at just before of restarting, the unit stops abnormally. In this time, <5105> is displayed.
3
For 10 minutes after starting compressor, for defrosting or for 3minutes after recover of defrosting, above-mentioned short/open are not detected.
Short: 88; or more (0.4k')
Open: -39; or less (115k')
4) Detecting circuit failure in the indoor controller board
1) Connector (TH3) contact failure Check whether the connector (TH3)
2) Thermistor wiring disconnection or half disconnection
3) Thermistor failure Check the resistance of thermistor;
4
When there is no problem in above mentioned 123,replace the indoor controller board.
1
in the multi controller board is connected or not.
2
Check whether the thermistor wiring is disconnected or not.
3
When the resistance is not below value, replace the thermistor.
0;····15k'
10;···9.6k' 20;···6.3k' 30;···4.3k' 40;···3.0k'
4) Multi controller board input circuit failure
41
21345678
4
Set the SW1 to When the temperature in multi
controller board is not an actual temperature, replace the multi controller board.
-42.5: Open
91.9: Short
on
Display
5106
Meaning and detecting method
Outdoor temperature thermistor (TH7) abnormality
1
When controller detects short/open in thermistor during the operation, the outdoor unit stops once and restarts operation in 3minutes. When the detected temperature is normal at just before of restarting, the outdoor unit restarts.
2
When controller detects short/open in thermistor at just before of restarting, the unit stops abnormally. In this time, <5106> is displayed.
3
For 10 minutes after starting compressor, for defrosting or for 3minutes after recover of defrosting, above-mentioned short/open are not detected.
Short: 90; or more Open: -40; or less
5110 Heat sink temperature thermistor (TH8)
abnormality
(internal thermistor of power module) When controller detects short/open in
1
thermistor during the operation, the outdoor unit stops once and restarts operation in 3minutes. When the detected temperature is normal at just before of restarting, the outdoor unit restarts.
2
When controller detects short/open in thermistor at just before of restarting, the unit stops abnormally. In this time, <5110> is displayed.
3
For 10 minutes after starting compressor, for defrosting or for 3minutes after recover of defrosting, above-mentioned short/open are not detected.
Short:170; or more Open: -35; or less
Causes
1) Connector (TH7) contact failure Check whether the connector (TH7)
1
Check points
in the multi controller board is connected or not.
2) Thermistor wiring disconnection or half disconnection
3) Thermistor failure Check the resistance of thermistor;
Check whether the thermistor wiring
2
is disconnected or not.
3
When the resistance is not below value, replace the thermistor.
0;····15k' 10;···9.6k' 20;···6.3k' 30;···4.3k' 40;···3.0k'
21345678
4) Multi controller board input circuit failure
4
Set the SW1 to When the temperature in multi
on
controller board is not an actual temperature, replace the multi controller board.
-42.5: Open
91.9: Short
1
1) Connector (TH8) contact failure.
Check whether the connector (TH8) in the power circuit board.
2) Thermistor wiring disconnection or half disconnection.
3) Thermistor failure
2
Check whether the thermistor wiring is disconnected or not.
Check the resistance of thermistor;
3
When the resistance is not below value, replace the thermistor.
0; ·····180k' 10; ·····105k' 20; ·······63k' 30; ·······39k' 40; ·······25k'
21345678
4) Power board input circuit failure
Set the SW1 to
4
on
When the temperature in multi controller board is not an actual temperature, replace the power board.
-81.0: Open
999.9: Short
42
Display
5201
Meaning and detecting method
Pressure sensor (63HS) abnormality
1
When detected pressure in high-pressure pressure sensor is 1 MPa or less during the operation, the compressor stops and restarts operation in 3 minutes.
2
When the detected pressure is 1 MPa or less at just before of restarting, the compressor stops abnormally. In this time, <5201> is displayed.
3
For 3minutes after starting compressor, for defrosting or for 3 minutes after recover of defrosting, abnormality is not determined as abnormality.
Causes
1) High-pressure sensor failure Check the high-pressure sensor.
2) Internal pressure decrease by gas leakage
3) Connector contact failure, disconnection
1
Check the internal pressure.
2
Check the high-pressure sensor.
3
Check points
Current sensor error
5300
Abnormal if current sensor detects –1.5A to
1.5A during compressor operation. (This error is ignored in case of SW7-1 ON.)
6600 Duplex address error
Detected error when transmission of unit with the same address is confirmed,
Note) Address/Attribute displayed on the remote controller shows the controller detecting abnormality.
6602 Transmission processor H/W error
'' 1 '' shows on the transmission line though the transmission processor transmitted '' 0''.
Note) Address/Attribute displayed on the remote controller shows the controller detecting abnormality.
4) Multi controller board input circuit failure
1) Disconnection of compressor wiring
2) Defective circuit of current sensor on outdoor power circuit board
1) There are 2 units or more with the same address among the outdoor unit or indoor unit or lossnay controller, remote controller.
2) When noise has occurred in the transmission signal, and the signal has changed.
1) When the wiring for either of the indoor unit, the outdoor unit or lossnay transmission line is constructed or polarity is changed with the power supply turned on, the transmission waves change in case that the transmission data collides mutually. It causes to detect error.
2) Transmission processor circuit failure
3) When the transmission data has changed by the noise.
Check the high-pressure sensor.
4
1 Correct the wiring (U•V•W phase) to
compressor. (Outdoor power circuit board). 2 Replace outdoor power circuit board.
Look for the unit, which is source of
1
abnormality with the same address. When the same address is found, correct the address and turn off power supply of outdoor unit, indoor unit, and lossnay for 2 minutes or more as the same time. Then, turn on power supply.
Check the transmitted wave and the
2
noise on the transmission line.
1
When the transmission line is constructed with the current flowed, turn off power supply of outdoor unit, indoor unit and lossnay for 2 minutes or more as the same time. Then, turn on power supply.
2
Check the transmitted wave and the noise on the transmission line.
43
Display
6603 Transmission bus busy error
Meaning and detecting method
1
Over error by collision 1) The transmission processor cannot
Abnormality when the state, which cannot be transmitted by collision of transmission, is consecutive for 8 to 10minutes.
Causes
be transmitted since a short cycle voltage of the noise etc. mixes on the transmission line consecutively.
Check points
1
Check whether the transmission line of the indoor unit, fresh master, lossnay and remote controller is connected to the outdoor unit terminal board (TB7) for centralized controller or not.
6606
2
The state that data cannot to be output to the transmission line by the noise happens for 8 to 10minutes consecutively.
Note) Address/Attribute displayed on the remote controller shows the controller detecting abnormality.
Signal communication error with transmission processor
Signal communication error between unit processor and transmission processor
Note) Address/Attribute displayed on the remote controller shows the controller detecting abnormality.
2) The transmission volume increases and cannot be transmitted since the wiring method is mistaken and the routing technique to the terminal board (TB3) for the transmission line of the outdoor unit and the terminal board (TB7) for centralized control cannot be transmitted.
3) The share becomes high since the data exists together to other transmitted data by a defective repeater (function which connects and intercepts the transmission of controlling system and centralized control system), and it causes abnormal detection.
1) It happened since the noise and lightening serge that happened by chance had not normally transmitted the data of the unit/transmission processor.
2
Check whether the transmission line with the other refrigerant system of the indoor unit and lossnay is connected to the outdoor unit terminal board (TB3) for transmission or not.
3
Check whether the outdoor unit
terminal board for transmission line
(TB3) and for centralized controller
(TB7) are connected or not.
4
Check the transmitted wave and the
noise on the transmission line.
Turn off power supply of outdoor unit, indoor unit, and lossnay for 2minutes or more at the same time. Then, turn on power supply. It recovers normally at the malfunction that happens by chance. When same abnormality occurs again, it is defective of a generation former controller.
2) The address transmission from the unit processor was not normally transmitted by the hardware of transmission processor defective.
44
From the preceding page.
Display
6607
Meaning and detecting method No ACK (Acknowledgement) Abnormality which controller of the
1
sending side detects when there is no answer (ACK) from other side though data was transmitted once. It is detected 6 times every 30seconds continuously.
Note) Address/Attribute displayed on the remote controller shows the controller, which did not send back replay (ACK).
Causes
Factor that not related to origin
1) Since the address switch was changed with the current passed, the unit in the last address does not exist.
2) Decline of transmission voltage and signal by transmission line tolerance over
· The furthest point···200m
· Remote controller line···(12m) (Refer to 8-3.)
3) Decline of transmission line voltage and signal by unmatched kind of line.
· Shield line-CVVS,CPEVS Line diameter···1.25 e or more
4) Decline of transmission line voltage and signal by a number of over­connected units.
5) Miss operation of origin controller, which happens by chance.
6) Origin controller defective
Check points
1
Turn off power supply of outdoor unit, indoor unit fresh master and lossnay for 2minutes or more at the same time. Then, turn on power supply. It recovers normally at the malfunction that happens by chance.
Check the address switch in the
2
address, which occurs abnormality.
3
Check whether the transmission line is connected / loosen or not at origin. (Terminal board or connector)
Check whether the transmission line
4
tolerance is over or not.
Check whether the kind of
5
transmission line is mistaken or not. When there is any trouble from above
1-5, turn off power supply of outdoor unit, indoor unit and lossnay for 2minutes or more at the same time. Then, turn on power supply.
1) When the cause of displayed address and attribute is on the outdoor unit side
(The indoor unit detects when there is no reply (ACK) on transmitting from the indoor unit to the outdoor unit.)
2) When the cause of displayed address and attribute is on the indoor unit side
1) Contact failure of outdoor unit or indoor unit transmission line
2) Indoor unit transmission connector (CN2M) disconnection
3) Sending/receiving signal circuit failure in the indoor/outdoor unit
1) When operating with multi refrigerant system indoor units, the remote controller transmits the signal to the indoor unit after the other refrigerant system outdoor unit is turned off or turned on again in 2minutes, and detects abnormality.
2) Contact failure of remote controller or indoor unit transmission line.
When there is not any trouble in single refrigerant system (1outdoor unit) from above1-5, controller defective in displayed address and attribute. When there is not any trouble in different refrigerant system (2outdoor unit or more) from above1-5, determine it after 6.
When the address, which should not
6
exist, is an origin, since there is the indoor unit which memorizes the address data, cancel the unnecessary address data by the manual setting function of remote controller. However, they are limited to the system, which sets the group between different refrigerant systems, or which fresh master /lossnay are connected.
When there is not any trouble from above 1-6, replace the displayed address/attribute controller board.
In this time, when the error does not recover to normal, the outdoor unit multi controller board (repeater circuit) defective is expected.
Check the recovery by replacing the multi controller board one by one.
(The remote controller detects when there is no reply (ACK) on transmitting from the remote controller to the indoor unit.)
3) Indoor unit transmission connector (CN2M) disconnection.
4) Sending/receiving signal circuit failure in the indoor unit or remote controller.
Continued to the next page.
45
Display
Meaning and detecting method
Causes
Check points
6607
3) When the cause of displayed address and attribute is on the remote controller side
(The indoor unit detects when there is no reply (ACK) on transmitting from the indoor unit to the remote controller unit.)
4) When the cause of displayed address and attribute is on the fresh master side
(The indoor unit detects when there is no reply (ACK) on transmitting from the indoor unit to the fresh master.)
1) When operating with multi refrigerant system indoor units, the indoor units transmits the signal to the remote controller after the other refrigerant system outdoor unit is turned off or turned on again in 2minutes, and detects abnormality.
2) Contact failure of remote controller or indoor unit transmission line
3) Indoor unit transmission connector (CN2M) disconnection.
4) Sending/receiving signal circuit failure in the indoor unit or remote controller.
1) When synchronized operating with other refrigerant system fresh master, the indoor units transmits the signal to the fresh master after the fresh master and same refrigerant system outdoor unit is turned off or turned on again in 2minutes, and detects abnormality.
5) When the cause of displayed address and attribute is on the lossnay side
(The indoor unit detects when there is no reply (ACK) on transmitting from the indoor unit to the lossnay.)
2) Contact failure of fresh master or indoor unit transmission line
3) Indoor unit or fresh master transmission connector (CN2M) disconnection.
4) Sending/receiving signal circuit failure in the indoor unit or fresh master.
1) When the lossnay power supply is Off, the indoor unit detects abnormality at signal transmitting to the lossnay.
Continued to the next page.
46
From the previous page.
Display
6607
Meaning and detecting method
Causes
2) When synchronized operating with other refrigerant system lossnay, the indoor units transmits the signal to the lossnay after the lossnay and same refrigerant system outdoor unit is turned off or turned on again in 2minutes, and detects abnormality
3) Contact failure of lossnay or indoor unit transmission line
4) Indoor unit transmission connector (CN2M) disconnection.
5) Sending/receiving signal circuit failure in the indoor unit or lossnay.
Check points
6608
6) When the controller of displayed address and attribute is not recognized
No response
Though there was a replay (ACK) of having received signal from the other side, it is the abnormality when the response command does not return. The sending side detects the abnormality continuously six times every 30 seconds. Note) Address/Attribute displayed on the remote controller shows the controller, which did not response.
1) Since the address switch was changed with the current passed, the unit in the last address does not exist.
2) Since the fresh master/lossnay address are changed after synchronized setting of fresh master / lossnay by the remote controller, abnormality is detected at transmitting from the indoor unit.
1) Transmission repeats the failure by the noise etc.
2) Decline of transmission voltage and signal by transmission line tolerance over.
· The furthest point···200m
· Remote controller line···(12m) (Refer to 8-3.)
3) Decline of transmission line voltage and signal by unmatched kind of line.
· Shield wire-CVVS,CPEVS
Check the transmission wave and
1
noise on the transmission line.
Turn off power supply of outdoor unit,
2
indoor unit and lossnay for 2minutes or more at the same time. Then, turn on power supply again. It recovers normally at the malfunction that happens by chance. When same abnormality occurs again, it is defective of displayed address and attribute.
wire diameter···1.25eor more
4) Miss operation of origin controller, which happens by chance.
47
Display
6831 6834
6832 6833
7100
Meaning and detecting method
Signal reception abnormality (Remote controller) Following symptoms are regarded as abnormality.
1) When the remote controller cannot receive the signal from indoor controller normally even once for 3 minutes
2) When the remote controller cannot receive the signal even once for 2 minutes
Signal transmission abnormality (Remote controller) Following symptoms are regarded as abnormality.
1) When sub-remote controller cannot
transmit the signal to the transmission path for 6 minutes
2) When the remote controller cannot
finish transmitting the signal for 30 times on end
When connected total models of the indoor units exceed the specified level (130% of the outdoor unit models), error code <7100> is displayed.
Causes
Defect of the transmission and reception
1
circuit of the remote controller. Defect of the transmission and
2
reception circuit of the indoor controller board
Noise occurs on the transmission line
3
of the remote controller All remote controllers are set as
4
sub-remote controller.
Defect of the transmission and
1
reception circuit of the remote controller Noise occurs on the transmission line
2
of the remote controller There are two main remote controllers.
3
1) Connecting total models of the indoor unit exceed the specified level.
· PUMY-P100 ( ~ code 26)
· PUMY-P125 ( ~ code 33)
· PUMY-P140 ( ~ code 38)
Check points
1~3
Perform a check of the remote controller. According to the results, perform the following disposals.
• When "RC OK" is displayed The remote controller is normal. Turn off the power supply and turn it
on again. If "HO" is displayed for 4 minutes or more, replace the indoor controller board.
• When "RC NG" is displayed Replace the remote controller.
• When "RC 6832 or 6833" or "ERC 00-66" is displayed These displays may be due to noise, etc.
4 Set one remote controller to main
remote controller and the other to sub-remote controller.
1
Check the total models of connected indoor unit.
Check the model code registration
2
switch (indoor controller board SW2) of connected indoor unit.
2) There is a mistake in the registration of model name code of the outdoor unit.
Check the model code registration switch (outdoor multi controller board SW4) of the outdoor unit.
48
Display
Meaning and detecting method
7101 Capacity code error
When the connected indoor unit models cannot be connected, <7101> is displayed.
Causes
The indoor unit models is not possible to connect,
The indoor unit of 20-140(code 4-28) is possible to connect.
Check points
Check the model code registration
1
switch (indoor controller board SW2) in the connected indoor unit.
The outdoor unit SW1 operation can
2
check model code of the connected indoor units.
Code of indoor unit No.1
Code of indoor unit No.2
Code of indoor unit No.3
Code of indoor unit No.4
Code of indoor unit No.5
Code of indoor unit No.6
Code of indoor unit No.7
on
on
on
on
on
on
on
21345678
21345678
21345678
21345678
21345678
21345678
21345678
7102 Number of connecting unit over
When the connecting unit exceeds a number of limitations, error code <7102> is displayed.
Even if the indoor unit is not connected, becomes <7102> is display.
Connecting unit exceeds a number of limitations. It is assumed abnormality excluding the following cases;
1) The indoor unit can be totally connected up to 8 units. The indoor unit can be connected up to 8 units
2) Ventilation unit connecting is only 1unit.
7105
Address setting error
Address setting of the outdoor unit is wrong.
Addresses miss setting of the outdoor unit.
The outdoor unit is not set in 000 or in the range of 51-100.
7111 When an old type remote controller for
Remote controller sensor abnormality
In the case of network remote controller, it is an abnormality when incapable response returns from the net work remote
M-NET is used, and the remote controller sensor is specified (SW1-1 is ON).
controller during the operation.
21345678
Code of indoor unit No.8
on
Check whether the connecting unit exceeds a number of limitations or not.
Check the address setting of the outdoor unit. The address should be set in 000 or 51-100.
When the setting is out of the range, reset it, turn off power supply of the outdoor unit, indoor unit and lossnay for 2minutes or more at the same time, and turn on power supply again.
Replace the remote controller to net work remote controller.
0403 Serial communication error
Abnormal if serial communication between outdoor multi board and outdoor power board is defective.
1 Breaking of wire or contact failure of connector CN2 2 Breaking of wire or contact failure of connector CN4 3 Defective communication circuit of outdoor power board 4 Defective communication circuit of outdoor multi board for power board
49
12 Check connection of each connector CN2, CN4.
3 Replace outdoor power board. 4 Replace outdoor multi board.
9-2. REMOTE CONTROLLER DIAGNOSIS
· MA remote controller is equipped with the diagnosis function
If the air conditioner cannot be operated from the remote controller, diagnose the remote controller as explained below.
1 First, check that the power-on indicator is lit.
If the correct voltage (DC12 V) is not supplied to the remote controller, the indicator will not light. If this occurs, check the remote controller's wiring and the indoor unit.
Power on indicator
2 Switch to the remote controller self-diagnosis mode.
H Press the
change as shown below.
CHECK
button for five seconds or more. The display content will
3 Remote controller self-diagnosis result
[When the remote controller is functioning correctly]
A Press the
[When the remote controller malfunctions] (Error display 1) "NG" flashes. The remote controller's transmitting-receiv-
FILTER
button to start self-diagnosis.
ing circuit is defective.
Check for other possible causes, as there is no problem with the remote controller.
[Where the remote controller is not defective, but cannot be operated.] (Error display 2) [E3], [6833] or [6832] flashes.
There might be noise or interference on the transmission path, or the indoor unit or other remote controllers are defective. Check the transmission path and other controllers.
Transmission is not possible.
4 To cancel remote controller diagnosis
H Press the
approximately 30 seconds, the state in effect before the diagnosis will be restored.
CHECK
button for five seconds or more. Remote controller diagnosis will be cancelled, "PLEASE WAIT" and operation lamp will flash. After
The remote controller must be replaced with a new one.
(Error display 3)
The number of data errors is the difference between the number of bits sent from the remote controller and the number actually transmitted through the transmis­sion path. If such a problem is occurring, the transmitted data is affected by noise, etc. Check the transmission path.
"ERC" and the number of data errors are displayed.
Data error has occurred.
When the number of data errors is "02": Transmission data from remote controller Transmission data on transmission path
50
Symptom or inspection code Cause Inspection method and solution
Though the content of operation is displayed on the remote controller, some indoor units do not operate.
• The power supply of the indoor unit is not on.
The address of the indoor units in same group or the remote controller
is not set correctly.
The group setting between outdoor units is not registered to the remote
controller.
• The fuse on the indoor unit controller board is blown.
• Check the part where the abnormality occurs.
1 The entire system 2 In the entire refrigerant system 3 In same group only 4 One indoor unit only
<In case of the entire system or in the entire refrigerant system>
Check the self-diagnosis LED
of the outdoor unit.
• Check the items shown in the left that are related to the outdoor unit.
<In case of in same group only or one indoor unit only>
• Check the items shown in the left that are related to the indoor unit.
Though the indoor unit operates, the display of the remote controller goes out soon.
• The power supply of the indoor unit is not on.
• The fuse on the indoor unit controller board is blown.
( ) is not displayed on the remote controller.
(M-NET remote controller
is not fed.)
• The power supply of the outdoor unit is not on.
• The connector of transmission outdoor power board is not connected.
The number of connected indoor unit in the refrigeration system is over the limit or the number of connected remote controller is over the limit.
M-NET remote controller is connected to MA remote controller cable.
• The transmission line of the indoor/outdoor unit is shorted or down.
• M-NET remote controller cable is shorted or down.
• Transmission outdoor power board failure.
"HO" keeps being displayed or it is displayed periodically. ("HO" is usually displayed about 3 minutes after the power supply of the outdoor unit is on.)
• The power supply for the feeding expansion unit for the transmission line is not on.
• The address of the outdoor unit remains "00".
The address of the indoor unit or the remote controller is not set correctly.
• MA remote controller is connected to the transmission line of the indoor/outdoor unit.
The remote controller does not operate though ( ) is displayed.
• The transmission line of the indoor/outdoor unit is connected to TB15.
• The transmission line of the indoor/outdoor unit is shorted, down or badly contacted.
9-3. REMOTE CONTROLLER TROUBLE
Symptom or inspection code Cause Inspection method and solution
Though the content of operation is displayed on the remote controller, some indoor units do not operate.
( ) is not displayed on the remote controller. (MA remote controller is not fed.)
"PLEASE WAIT" keeps being dis­played or it is displayed periodically. ("PLEASE WAIT" is usually dis­played about 3 minutes after the power supply of the outdoor unit is on.)
The
remote controller does not
operate though ( ) is displayed.
• The power supply of the indoor unit is not on.
• Wiring between indoor units in same group is not finished.
• The indoor unit and Slim model are connected to same group.
• The fuse on the indoor unit controller board is blown.
• Check the part where the abnormality occurs.
1 The entire system 2 In the entire refrigerant system 3 In same group only 4 One indoor unit only
<In case of the entire system or in the entire refrigerant system>
Check the self-diagnosis LED
of the outdoor unit.
• Check the items shown in the left that are related to the outdoor unit.
<In case of in same group only or one indoor unit only>
• Check the items shown in the left that are related to the indoor unit.
Though the indoor unit operates, the display of the remote controller goes out soon.
• The power supply of the indoor unit (Master) is not on.
• In case of connecting the system controller, the setting of the system controller does not correspond to that of MA remote controller.
• The fuse on the indoor unit (Master) controller board is blown. The remote controller is not fed until the power supply of both indoor unit
and outdoor unit is on and the start-up of both units is finished normally.
• The power supply of the indoor unit is not on.
• The power supply of the outdoor unit is not on.
• The number of connected remote controller is over the limit (Maximum: 2 units) or the number of connected indoor unit that is over the limit (Maximum: 16 units).
The address of the indoor unit is "00" and the address for the outdoor
unit is the one other than "00".
The transmission line of the indoor/outdoor unit is connected to TB15.
• MA remote controller is connected to the transmission line of the indoor/outdoor unit .
• The remote controller cable is shorted or down.
• The power supply cable or the transmission line is shorted or down.
• The fuse on the indoor unit controller board is blown.
• The power supply of the outdoor unit is not on.
• The power supply of the feeding expansion unit for the transmission line is not on.
• The setting of MA remote controller is not main remote controller, but sub-remote controller.
• MA remote controller is connected to the transmission line of the indoor/outdoor unit
.
• The power supply of the indoor unit (Master) is not on.
• The transmission line of the indoor/outdoor unit is connected to TB15.
• The transmission line of the indoor/outdoor unit is shorted, down or badly contacted.
•The fuse on the indoor unit controller board is blown.
STAND BY DEFROST
(1) For M-NET remote controller systems
CENTRALLY CONTROLLED
CLOCK
CHECK
˚C
ERROR CODE
TEMP.
TIMER SET
ON OFF
1Hr.
NOT AVAILABLE
˚C
FILTER
CHECK MODE
TEST RUN FUNCTION
ON/OFF
CHECK TEST
“ ” indicator: Appears when current is carried.
FILTER
(M-NET Remote controller)
(2) For MA remote controller systems
51
Even the cooling (heating) operation selection button is pressed, the indoor unit cannot be operated. The auto vane runs freely.
Fan setting changes during heating.
Fan stops during heating operation. Fan does not stop while operation has been stopped. No setting of fan while start SW has been turned on.
Indoor unit remote controller shows “HO” or “PLEASE WAIT ” indicator for about two minutes when turning ON power supply. Drain pump does not stop while unit has been stopped. Drain pump continues to operate while unit has been stopped.
"Cooling (Heating)" blinks
Normal display
Normal display
"Defrost "
Light out
STAND BY
“HO” blinks “PLEASE WAIT” blinks
Light out
The indoor unit can not cool (heat) if other indoor units are heating (cooling).
Because of the control operation of auto vane, it may change over to horizontal blow automatically from the downward blow in cooling in cause the downward blow operation has been continued for one hour. At defrosting in heating, hot adjusting and thermostat OFF, it automatically changes over to horizontal blow. Ultra-low speed operation is commenced at thermostat OFF. Light air automatically change over to set value by time or piping temperature at thermostat ON. The fan is to stop during defrosting.
Fan is to run for one minute after stopping to exhaust residual heat (only in heating). Ultra-low speed operation for 5 minutes after SW ON or until piping temperature becomes 35°C. There low speed operate for 2 minutes, and then set notch is commenced. (Hot adjust control) System is being driven. Operate remote controller again after “HO” or “PLEASE WAIT” disappears.
After a stop of cooling operation, unit continues to operate drain pump for three minutes and then stops it. Unit continues to operate drain pump if drainage is generated, even during a stop.
Symptom
Display of remote controller
CAUSE
9-4. THE FOLLOWING SYMPTOM DO NOT REPRESENT TROUBLE (EMERGENCY)
52
9-5. INTERNAL SWITCH FUNCTION TABLE
PUMY-P100YHM PUMY-P125YHM PUMY-P140YHM PUMY-P100YHM1 PUMY-P125YHM1 PUMY-P140YHM1
Switch
SW U1 1st digit
SW U2 2nd digit
SW1 Digital Display Switching
Step
Rotary switch
1~8
Function
0
9
8
7
6
SWU2
(2nd digit)
ON
OFF
1
5
1
2
3
4
SWU1
(1st digit)
234567 8
Operation in Each Switch Setting
ON OFF When to Set
0
1
9
2
8
3
7
4
6
5
Before turning the power on
Can be set either during operation or not.
Remarks
<Factory Settings>
0
1
9
2
8
3
7
4
6
5
SWU2
(2nd digit)
<Factory Settings>
ON
OFF
1
234567 8
0
1
9
2
8
3
7
4
6
5
SWU1
(1st digit)
Selects operating system startup
SW2 function Switching
SW3 Trial operation
1
Connection Information Clear Switch
2
Abnormal data clear switch input
3
Pump down
4 5
Auto change over from Remote controller
6
1
ON/ OFF from outdoor unit
Mode setting
2
Clear Clear abnormal data
Run adjustment mode. Enable
ON
Heating
Start upDoesn't start up Do not clear Normal Normal
Disable
Before turning the power on
OFF to ON any time after the power is turned on.
During compressor running
Before turning the power on
——
OFF
Cooling
Any time after the power is turned on.
w1 MODEL SELECT 1:ON 0:OFF
Outdoor unit
SW4 Model Switching
SW5 function switching
MODELS
1~6
PUMY-P100YHM PUMY-P125YHM PUMY-P140YHM
Pressure limitation value change
1
Change the indoor unit's LEV opening at
2
start Fixing the indoor units linear expansion
3
valve opening Fix the operation frequency
4
Change the indoor unit's LEV opening
5
at defrost Switching the target sub cool.
6
During the FAN or COOL mode,and thermo-OFF or OFF in heating operation, set the opening of
7
linear expansion valve on indoor unit During the FAN or COOL mode,and thermo-OFF
8
in heating operation, set the opening of linear ex­pansion valve on indoor unit
w2
SW4
123456 110010
110001 110011
Enable
Enable
Fix Normal Fix Normal Enable
Enable
Active
w1
Active Inactive
Normal
Normal
Normal
Normal
Inactive
Before the power is turned on.
Can be set when off or during operation
OFF to ON during com­pressor running.
Can be set when off or during operation
w1 SW5-7 Refrigerant amount shortage measure during heating operation (Refrigerant piping is long etc.) w2 SW5-8 Room temperature rise measures of the indoor unit that has stopped in heating mode.
<Factory Settings>
ON
OFF
1
23456
<Factory Settings>
ON
OFF
<Factory Settings> Set for each capacity.
<Factory Settings>
ON
OFF
1
234567 8
1
2
53
Switch
Step
Function
Operation in Each Switch Setting
ON OFF When to Set
Remarks
SW6 function switching
Outdoor unit
SW7 function switching
SW8 function switching
1
Switch of current limitation reading
2
in a different way
3
Restriction of maximum
4
frequency Ignore refrigerant filling
5
abnormality Switching the target discharge
6
pressure (Pdm) Switching (1) the target evaporation
7
temperature (ETm) Switching (2) the target evaporation
8
temperature (ETm) Ignore current sensor
1
abnormality
2 3
4 5 6
Forced defrost
Silent mode/ Demand Control
1
Selection (see next page)
2
Change of defrosting control
— — — —
—— —
Enable
—— —
Enable Enable
Enable
Enable
Enable Enable
— — — —
Forced defrost
Demand Control
Enable (For high humidity)
Normal
Normal Normal
Normal
Normal
Normal Normal
Silent mode
Normal
Before turning the power on.
Can be set when off or during operation
Before turning the power on.
— — — —
During compressor running in heating mode.
Can be set when off or during operation
<Factory Settings>
ON
OFF
1
234567 8
<Factory Settings>
ON
OFF
1
23456
<Factory Settings>
ON
OFF
1
2
54
9-6. OUTDOOR UNIT INPUT/OUTPUT CONNECTOR
CN51
X
5 4 3
Distant control board
External output adapter
Outdoor unit control board
Relay circuit
Maximum cable length is 10m
Lamp power
Y
X Y
L
1
L2
L1 : Error display lamp L
2 : Compressor operation lamp
X, Y : Relay (Coil standard of 0.9W or less for DC 12V)
Preparations in the field
CN3D
X
Y
X
Y
SW1
SW2
1 2
3
Distant control board
External output adapter
Outdoor unit control board
Relay circuit
Maximum cable length is 10m
Lamp power
X, Y : Relay (DC1mA) The silent mode and the demand control are selected by switching
the Dip switch 8-1 on outdoor controller board. It is possible to set it to the following power sonsumption (compared with ratings) by setting SW1,2
Preparations in the field
CN3N
X
Y
X
Y
SW1
SW2
1 2
3
Distant control board
External output adapter
Outdoor unit control board
Relay circuit
Maximum cable length is 10m
Lamp power
X, Y : Relay (DC1mA)
Preparations in the field
Silent mode
Silent mode operation
Outdoor controller board DIP SW8-1
SW1 SW2 Function
Demand control
OFF ON
ON OFF ON
— OFF OFF
ON OFFONON
100%
75% 50%
0%
(Normal)
(Stop)
ON OFF
SW1
SW2
Heating Cooling
Validity of SW1
Invalidity of SW1
State (CN51)
Auto change over (CN3N)
Silent Mode / Demand Control (CN3D)
55
9-7. HOW TO CHECK THE PARTS PUMY-P100YHM PUMY-P100YHM PUMY-P125YHM PUMY-P125YHM1 PUMY-P140YHM PUMY-P140YHM1
1
Parts name
Thermistor (TH3) <Outdoor pipe>
Thermistor (TH4) <Discharge>
Thermistor (TH6) <
Low pressure saturated
temperature> Thermistor (TH7)
<Outdoor> Thermistor (TH8)
<Heat sink>
Fan motor(MF1,MF2)
Solenoid valve coil <Four-way valve> (21S4)
Motor for compressor (MC)
U
Check points
Disconnect the connector then measure the resistance using a tester. (Surrounding temperature 10:~30:)
Normal TH4 TH3 TH6 TH7
TH8 w1
Refer to next page.
Measure the resistance between the terminals using a tester. (Surrounding temperature 20
P100, P125,P140YHM
Measure the resistance between the terminals using a tester. (Winding temperature 20
160k"~410k"
4.3k"~9.6k"
39k"~105k"
1370±100"
:
:
)
Normal
)
Normal Abnormal
Abnormal
Open or short
P100,P125,P140YHM
1435±150"
w1 TH8 is internal thermistor of power module.
Abnormal
1
Open or short
V
W
Solenoid valve coil <Bypass valve> (SV1)
0.302"
Measure the resistance between the terminals using a tester. (Surrounding temperature 20:)
Normal
1197±10"
Abnormal
Open or short
Open or short
56
Check method of DC fan motor (fan motor / outdoor controller circuit board)
Notes
1
· High voltage is applied to the connecter (CNF1, 2) for the fan motor. Give attention to the service.
· Do not pull out the connector (CNF1, 2) for the motor with the power supply on. (It causes trouble of the outdoor controller circuit Self check
2
Symptom : The outdoor fan cannot turn around.
Wiring contact check
Contact of fan motor connector (CNF1, CNF2)
board and fan motor.)
Is there no contact failure?
Yes
Power supply check
Measure the voltage in the outdoor controller circuit
TEST POINT
1 :VDC (between 1 (+) and 4 (-) of the fan connector): VDC DC310-340V
No
Wiring recovery
board.
TEST POINT 2 :VCC (between 5 (+) and 4 (-) of the fan connector): VCC DC15V TEST POINT 3 :VSP (between 6 (+) and 4 (-) of the fan connector): VSP DC0 to 6.5V
The voltage of V
[ ]
In the case that the fan motor off, the voltages is 0V.
Is the voltage normal?
Fan motor position sensor signal check
Measure the voltage at the TEST POINT 4 (V of the fan connector, while slowly turning the fan motor more than one revolution.
SP is a value during the fan motor operation.
No
Yes
Trouble of the outdoor controller circuit board Replacement of the outdoor controller circuit board
FG), between 7 (+) and 4 (-)
Trouble of the fan motor
Dose the voltage repeat DC0V and DC15V?
Yes
No
Replacement of the motor
Replacement of the outdoor controller circuit board
57
9-8. HOW TO CHECK THE COMPONENTS
0
10
20
30
40
50
-20 -10 0 10 20 30 40 50 Temperature (:)
Resistance (k")
500
400
300
200
100
0
25
50 75 100 120
Temperature (:)
Resistance (k")
0.5
2.5 5
2.5
4.5
Vout (V)
PRESSURE (MPa)
3 2 1
WHT BLU BLK
SENSOR
5V DC
GND
63HS
Vout
MICRO COMPUTER
MULTI CONTROLLER BOARD
3-1 : 5V (DC) 2-1 : Vout (DC)
<Thermistor feature chart>
Low temperature thermistors
• Thermistor <Outdoor pipe> (TH3)
• Thermistor <Low pressure saturated temperature> (TH6)
• Thermistor <Outdoor> (TH7) Thermistor R0 = 15k' ±3%
B constant = 3480 ± 2%
1
R
t =15exp{3480(
0: 15k' 10: 9.6k' 20: 6.3k' 25: 5.2k'
High temperature thermistor
• Thermistor <Discharge> (TH4)
1
273+t – 273
30: 4.3k' 40: 3.0k'
)}
Thermistor R120 = 7.465k' ±2% B constant = 4057 ± 2%
t =7.465exp{4057(
R 20: 250k'
30: 160k' 40: 104k' 50: 70k' 60: 48k'
1
273+t – 393
70: 34k' 80: 24k' 90: 17.5k' 100: 13.0k' 110: 9.8k'
<HIGH PRESSURE SENSOR>
1
)}
58
9-9. TEST POINT DIAGRAM Outdoor multi controller board PUMY-P100YHM PUMY-P100YHM1 PUMY-P125YHM PUMY-P125YHM1 PUMY-P140YHM PUMY-P140YHM1
SW8
Demand/ Silent selection
SW1
Display selection (Self diagnosis)
SWU2, SWU1
Address setting
63L
Low pressure switch
CN3N
Autochange over (external signal input)
63H
High presser switch
CN3D
Input of demand control
TH4 Thermistor
<Discharge>
TH3 Thermistor
<Outdoor pipe>
TH7/ 6 Thermistor
<Outdoor/ Saturation temper­ature of suction pressure>
63HS
High presser sensor
VFG (TEST POINT44)
(voltage between left pins of PC511 and PC512, pin1 and pin2) : (Same as CNF1,2 7(+)–4(-))
SW2
Pump down
SW3
Test run
SW7
Forced defrost
SW4
Model select
CN51
External signal output
CN102
Connect to the M-P.B (Transmission power board)
CN40,CN41
Centralized control power supply/ For storing
jumper connector selection
CN52
Transmission wire of centralized control
CNS1
Indoor/ outdoor unit connecting wire
CN2
Connect to the outdoor power circuit board 1-5: Power circuit board Transmitting signal to the multi controller board (0-5V DC) 2-5: Zero cross signal
(0-5V DC)
3-4: Not used 6-5: 16V DC 7-5: 16V DC
CNAC
Power supply for multi controller board 220-240VAC
SV1
Bypass valve
21S4
Four-way valve
VCC (TEST POINT22)
(Voltage between pins of C82A) : DC15V (Same as CNF1,2 5(+)–4(-))
VSP (TEST POINT33)
(voltage between pins of C515 and C516) : DC0V (when stopped) DC1–6.5V (when operated) (Same as CNF1,2 6(+)–4(-))
CNF1, 2
Connect to fan motors
1–4 : DC310V-340V 5–4 : DC15V 6–4 : DC0–6.5V 7–4 : DC15V (when stopped)
DC0–15V pulse (when operated)
59
VDC (TEST POINT11)
(Voltage between pins of C510) : DC310V-DC340V (Same as CNF1,2 1(+)–4(-))
52C
52C relay signal
CNDC
DC310V–340V (1(+)–3(-))
Outdoor power circuit board PUMY-P100YHM PUMY-P100YHM1 PUMY-P125YHM PUMY-P125YHM1 PUMY-P140YHM PUMY-P140YHM1
Brief Check of POWER MODULE W Usually, each point is in a state of being short-circuited if they are broken. Measure the resistance in the following points (connectors, etc.). If they are short-circuited, it means that they are broken.
1. Check of POWER MODULE
1.Check of DIODE circuit L1 - P1 , L2 - P1 , L3 - P1 , L1 - N1 , L2 - N1 , L3 - N1
2.Check of IGBT circuit
P2 - U , P2 - V , P2 - W , N2 - U , N2 - V , N2 - W Note:The marks, L1 , L2 , L3 , N1 , N2 , P1 , P2 , U , V and W shown in the diagram are not actually printed on the board.
CN5
Detection of primary current (Connect to the outdoor noise filter circuit board (CNCT))
TAB connecter on X52A Connect to the RS resistor
CN4
Connect to the outdoor controller circuit board (CN4)
CN7
Connect to the outdoor converter circuit board (CN7)
CN2 Connect to the outdoor controller circuit board (CN2) 1-5: Power circuit board
signal to the controller board (0-5V DC)
2-5: Zero cross signal (0-5V DC) 3-4: Not used 6-5: 16V DC 7-5: 16V DC
P1 L1
N2N1P2
Transmitting
[ 5 : – 1, 2, 6, 7 : + ]
TB-U, TB-V, TB-W
Connect to the compressor (MC) Voltage among phases: 10V-400V AC
W
W
W
L3
L2
TB-L1, TB-L2, TB-L3
Connect to the outdoor converter circuit board (L1-OU, L2-OU,
L3-OU)
380V-415V AC
TB-N1
Connect to the smoothing capacitor CB2
and the CK
capacitor
TB-P2
Connect to the smoothing capacitor CB1
+
TB-C1
Connect to the smoothing capacitor
, CB2 +
CB1
60
POWER MODULE
Outdoor converter circuit board PUMY-P100YHM PUMY-P100YHM1 PUMY-P125YHM PUMY-P125YHM1 PUMY-P140YHM PUMY-P140YHM1
CK-OU
Connect to the CK capacitor
L1-IN, N-IN
Connect to the noise filter circuit board (LO1, No)
L1-A1
Connect to the ACL1
CN7
Connect to the outdoor power circuit board (CN7)
L1-A2, L2-A2, L3-A2
Connect to the ACL1, ACL2, ACL3
61
L1-OU, L2-OU, L3-OU
Connect to the outdoor power circuit board (TB-L1, L2, L3)
Outdoor noise filter circuit board PUMY-P100YHM PUMY-P100YHM1 PUMY-P125YHM PUMY-P125YHM1 PUMY-P140YHM PUMY-P140YHM1
GD1
Connect to the earth
LI1, LI2, LI3, NI POWER SUPPLY
LI1-LI2/LI2-LI3/LI3-LI1 : AC380/400/415V input LI1-NI/LI2-NI/LI3-NI : AC220/230/240V input (Connect to the terminal block (TB1))
CNAC1, CNAC2 AC220/230/240V
(Connect to the
outdoor controller circuit board (CNAC))
CNDC
(Connect to the
outdoor controller circuit board (CNDC))
CNL Connect to the ACL4
NO Connect to the outdoor converter circuit board.(N-IN)
CNCT Primary current
(Connect to the
outdoor power circuit board (CN5))
LO1, LO2, LO3 POWER SUPPLY
LO1-LO2/LO2-LO3/LO3-LO1 : AC380/400/415V OUTPUT (Connect to the outdoor converter circuit board and ACL(L1-IN, ACL2, ACL3))
62
Transmission power board PUMY-P100YHM PUMY-P125YHM PUMY-P140YHM PUMY-P100YHM1 PUMY-P125YHM1 PUMY-P140YHM1
CN2
Connect to the outdoor multi controller board
1-2: 24–30V DC 3-4: 24–30V DC
CN1
Connect to the outdoor noise filter circuit board 13 : 220–240V AC
63
9-10. OUTDOOR UNIT FUNCTIONS
0
1
2
3
4
5
6
7
8
9
101112
1314151617
18
192021
22
232425
2627282930
SW1 setting
12345678
00000000
10000000
01000000
11000000
00100000
10100000
01100000
11100000
00010000
10010000
01010000
11010000
00110000
10110000
01110000
11110000
00001000
10001000
01001000
11001000
00101000
10101000
01101000
11101000
00011000
10011000
01011000
11011000
00111000
10111000
01111000
Relay output display
Check display
Indoor unit check status
Protection input
Protection input
Protection input
Abnormality delay display 1
Abnormality delay display 2
Abnormality delay display 3
Abnormality delay history 1
Abnormality delay history 2
Abnormality delay history 3
Abnormality code history 2
Abnormality code history 3
Abnormality code history 4
Abnormality code history 5
Abnormality code history 6
Abnormality code history 7
Abnormality code history 8
Abnormality code history 9
Cumulative time
Cumulative time
Outdoor unit operation display
Indoor unit operation mode
Indoor unit operation display
Capacity code (No. 1 indoor unit)
Capacity code (No. 2 indoor unit)
Capacity code (No. 3 indoor unit)
Capacity code (No. 4 indoor unit)
Capacity code (No. 5 indoor unit)
1
Compressor operation
No.1 unit check
2
52C
No.2 unit check
3
21S4
No.3 unit check
4
SV1
No.4 unit check
Over capacity
7
No.7 unit check
5
(SV2)
No.5 unit check
6
No.6 unit check
TH6 abnormality delay
8
Lighting always
No.8 unit check
TH8 abnormality
ON: light on OFF: light off
•When abnormality occurs, check display.
Check: light on Normal: light off
Display input microprocessor
protection (abnormality)
Display all abnormalities
remaining in abnormality
delay
Display all abnormalities
remaining in abnormality
delay history
•Display abnormalities up to
present (including abnormality
terminals)
•History record in 1 is the
latest; records become older
in sequence; history record
in 10 is the oldest.
Display of cumulative
compressor operating time
Thermo ON : light on Thermo OFF : light off
•Display of indoor unit
capacity code
•The No. 1 unit will start from
the address with the lowest
number
Notes
Alternating display of addresses
0000-9999 and abnormality code
(including abnormality delay code)
0~9999(unit::1-hour)
0~9999(unit::10-hour)
0~255
Excitation Current
No.1 unit mode
No.1 unit operation
Restart after 3 minutes
No.2 unit mode
No.2 unit operation
Compressor operation
No.3 unit mode
No.3 unit operation
Abnormality(detection)
No.4 unit mode
No.4 unit operation
No.5 unit mode
No.5 unit operation
No.6 unit mode
No.6 unit operation
No.7 unit mode
No.7 unit operation
No.8 unit mode
No.8 unit operation
0000~9999 (Alternating display of addresses and error code)
Display mode
Display on the LED1, 2 (display data)
No.
Delay code
1202
1205
1211
1214
1221
Delay code
1402
1600
1601
4320
4330
4350
Abnormality delay
Discharge temperature abnormality
Discharge temperature sensor (TH4) abnormality
Outdoor pipe temperature sensor (TH3) abnormality
Radiator panel thermistor (TH8) abnormality
Outside air temperature sensor (TH7) abnormality
Abnormality delay
High-pressure abnormality
Pressure sensor (63HS) abnormality
Over charge refrigerant abnormality
Insufficient refrigerant abnormality
Radiator panel temperature abnormality
Power module abnormality
Abnormality in the
number of indoor units
High-pressure
abnormality delay
High-pressure
abnormality delay
High-pressure
abnormality
Address double
setting abnormality
TH4
abnormality
delay
TH4
abnormality delay
Current sensor
abnormality
TH3 abnormality
delay
Saturation temperature of suction pressure
sensor (TH6) abnormality
Frequency converter insufficient
wiring voltage abnormality
Cooling : light on Heating: light flashing
Stop fan: light off
Abnormality code history 10
(the oldest)
Abnormality code history 1
(the latest)
Indoor unit
address error
Outdoor unit
address error
Current sensor
abnormality delay
Current sensor
abnormality delay
Radiator panel
overheating
Over current interception
TH4 abnormality
TH3 abnormality
Outdoor fan rotantial
frequency abnormality
TH7 abnormality
Radiator panel
overheating delay
Radiator panel
overheating delay
SHd(low discharge temperature)
abnormality
SHd(low discharge temperature)
abnormality delay
Over current interception
delay
Over current
interception delay
Discharge temperature
abnormality
Indoor unit
capacity error
Discharge temperature
abnormality delay
Voltage abnormality
delay
Discharge temperature
abnormality delay
Voltage abnormality
delay
Insufficient refrigerant
amount abnormality
Insufficient refrigerant
amount abnormality delay
Frozen protection delay
Insufficient refrigerant
amount abnormality delay
Frozen protection delay
TH3 abnormality
delay
Power module
abnormality delay
Power module
abnormally delay
Low-pressure
abnormality
Outdoor fan rotantial fre-
quency abnormality delay
Low-pressure
abnormality delay
TH6 abnormality
delay
Outdoor fan rotantial
frequency abnormality delay
Low-pressure
abnormality delay
63HS abnormality
Current sensor
open/short
TH7 abnormality
delay
63HS abnormality
delay
Current sensor
open/short delay
TH7 abnormality
delay
63HS abnormality
delay
Current sensor
open/short delay
start over current
interception abnormality
serial communication
abnormality
start over current inter-
ception abnormality delay
communication(POWER
BOARD)abnormality delay
start over current inter-
ception abnormality delay
communication(POWER
BOARD)abnormality delay
start over current inter-
ception abnormality delay
SHd(low discharge temperature)
abnormality delay
Voltage abnormality
start over current inter-
ception abnormality delay
SW:setting
0....OFF
1....ON
64
Notes
•Display of indoor unit
operating mode
8
7
Light on/light off
Input: light off No input: light on
Display of communication demand capacity
3-min.delay/no
6
Heating
thermo
OFF
Excitation current/no
5
Heating
thermo
ON
P93:Silent
CN3D1-2 input
Refrigerant pull back/no
4
Cooling
thermo
OFF
P94:Demand
CN3D1-3 input
DEFROST/NO
Display on the LED1, 2 (display data)
3
Cooling
thermo
ON
Abnormal/Normal
P95:Undefined
CN3S1-2 input
2
Fan
P96:Autochange
over fixed mode
CN3N1-2 input
Heating/Cooling
Freeze
prevention
Max. Hz
Correction of
high compression
LEV opening
correction
LEV opening
correction
Min.Sj
correction
SHd declease
control
ratio prevention
Discharge
pressure(heating)
Backup
depends on Td
Discharge
temp.(heating)
Backup
depends on Pd
Max. Hz
control
depends on Td
Discharge
temperature
prevention
control
control
Power module
abnormality
TH6 abnormality
Frequency restrain
of receipt voltage
change
Frozen protection
Input current
control
Secondary
current control
Hz control by discharge temperature limitation
Content
Max.Hz limitation when power supply on
Hz control by bypass valve
Max.Hz correction control due to voltage decrease
Secondary current control
1
Display mode
IC1 operation mode
SW1 setting
11111000
12345678
3132333435
No.
OFF
IC2 operation mode
IC3 operation mode
00000100
10000100
ON/OFF
IC4 operation mode
IC5 operation mode
OC operation mode
11000100
01000100
00100100 36
0~255
0000~9999 (unit : o10)
0~999.9 (A)
0~999.9 (A)
P97:Autochange
over permission
CN3N1-3 input
External connection status
Communication demand capacity
Number of compressor ON/OFF
11100100
01100100
10100100 37
38394041424344
0000~9999 (unit : o10)
Compressor operating current
Input current of outdoor unit
Thermo ON operating time
Total capacity of thermo on
00010100
11010100
10010100
01010100
0~255
0~255 (Max. 8 unit)
0~999.9 (V)
Td over heat
prevention
Number of indoor units
DC bus voltage
State of LEV control
10110100
45
01110100 46
00110100
65
Discharge
pressure
control
Radiator panel
over heat pre-
vention control
State of compressor
frequency control 1
11110100
47
Protection input
State of compressor
frequency control 2
The second current value when
00001100
10001100
48
49
0~999.9[Arms]
-99.9~999.9(Short/Open:-99.9 or 999.9)
micro computer of POWER
BOARD abnormality is detected
The radiator panel temperature
when microcomputer of POWER
BOARD abnormality is detected
Discharge pressure control Hz control by pressure limitation
SV control
Discharge temperature control
Max.Hz control
Abnormal rise of Pd control Control that restrains abnormal rise of discharge pressure
Radiator panel over heat prevention control Radiator panel over heat prevention control
01001100
50
State of compressor frequency(Hz) control (Words)
11001100 51
Secondary current control
Input current control Input current control
Hz correction of receipt voltage decrease prevention
Hz restrain of receipt voltage change Max.Hz correction control due to receipt voltage change
Notes
Display of actual operating frequency
8
7
6
5
4
Display of target frequency
Display of number of outdoor
fan control steps (target)
Display of opening pulse of
indoor LEV
Display of outdoor subcool
(SC) data and detection data
from high-pressure sensor and
each thermistor
Display on the LED1, 2 (display data)
3
2
1
0~FF(16 progressive)
Display mode
Operational frequency
SW1 setting
12345678
00000010
No.
64
0~255
0~15
Target frequency
Outdoor fan control step number
IC1 LEV Opening pulse
10000010
01000010
10100010
65
66
697071
0~2000
IC2 LEV Opening pulse
IC3 LEV Opening pulse
IC4 LEV Opening pulse
01100010
11100010
00010010
727374
-99.9 ~ 999.9
2
IC5 LEV Opening pulse
High-pressure sensor (Pd) kgf/cm
TH4(Td) ˚C
10010010
01010010
11010010 75
TH6(ET) ˚C
TH7(Outdoor-temp.) ˚C
TH3(Outdoor pipe) ˚C
TH8(Power module) ˚C
IC1 TH23(Gas) ˚C
00110010
10110010
01110010
00001010
10001010
7677788081
-99.9 ~ 999.9
(When the indoor unit is not connected,it is displayed as"0".)
IC2 TH23(Gas) ˚C
IC3 TH23(Gas) ˚C
IC4 TH23(Gas) ˚C
01001010
11001010
00101010
82
8384858687
IC5 TH23(Gas) ˚C
IC1 TH22(Liquid) ˚C
IC2 TH22(Liquid) ˚C
10101010
01101010
11101010
IC3 TH22(Liquid) ˚C
IC4 TH22 (Liquid) ˚C
IC5 TH22 (Liquid) ˚C
00011010
10011010
01011010
88
899091
IC1 TH21(Intake) ˚C
IC2 TH21 (Intake) ˚C
IC3 TH21 (Intake) ˚C
11011010
00111010
10111010
929394
-99.9 ~ 999.9
IC4 TH21 (Intake) ˚C
IC5 TH21 (Intake) ˚C
Outdoor SC (cooling) ˚C
01111010
11111010
00000110
95
96
66
Display of target
subcool
step data
Display of indoor SC/SH data
Display of discharge superheat data
Display of all control target data
Display of detection data from
high-pressure sensor and each
thermistor
Display of actual frequency at time of abnormality delay
Display of fan step number at time of abnormality delay
Display of opening pulse of indoor LEV
at time of abnormality delay
Display on the LED1, 2 (display data)
-99.9 ~ 999.9
during heating: subcool (SC)/during cooling: superheat (SH)
-2~4
-99.9~999.9
Pdm(0.0~30.0)
ETm(-2.0~23.0)
SCm(0.0~20.0)
SCm/SHm(0.0~20.0)
-99.9~999.9 [˚F]
0.0~711.0 [PSIG]
-99.9~999.9 [˚F]
0~FF(16 progressive)
0~15
0~2000
979899
100
101
102
103
105
106
107
108
109
110
111
112
121
122
123
124
125
126
128
129
131
132
133
134
135
Target subcool step
IC1 SC/SH ˚C
IC2 SC/SH ˚C
IC3 SC/SH ˚C
IC4 SC/SH ˚C
IC5 SC/SH ˚C
Discharge superheat (SHd) ˚C
Target Pd display (heating) kgf/F
Target ET display (cooling) ˚C
Target outdoor SC (cooling) ˚C
Target indoor SC/SH (IC1) ˚C
Target indoor SC/SH (IC2) ˚C
Target indoor SC/SH (IC3) ˚C
Target indoor SC/SH (IC4) ˚C
Target indoor SC/SH (IC5) ˚C
TH4 (Td) ˚F
TH3 (Outdoor pipe) ˚F
TH6 (ET) ˚F
TH7 (Outdoor temp.) ˚F
High pressure sensor (Pd) PSIG
TH8 (Power module) ˚F
Actual frequency of abnormality delay
Fan step number at time of abnormality delay
IC1 LEV opening pulse abnormality delay
IC2 LEV opening pulse abnormality delay
IC3 LEV opening pulse abnormality delay
IC4 LEV opening pulse abnormality delay
IC5 LEV opening pulse abnormality delay
1
2
3
45
678
Display mode
No.
Notes
SW1 setting
12345678
10000110
01000110
11000110
00100110
10100110
01100110
11100110
10010110
01010110
11010110
00110110
10110110
01110110
11110110
00001110
10011110
01011110
11011110
00111110
10111110
01111110
00000001
10000001
11000001
00100001
10100001
01100001
11100001
67
Display of data from high-pressure sensor,
all thermistors, and SC/SH at time of
abnormality delay
78
Display on the LED1, 2 (display data)
2345 6
1
2
cm
/ kgf
-99.9 ~ 999.9
Display of detection data from each
indoor thermistor
-99.9 ~ 999.9 [˚F]
(When the indoor unit is not connected,it is displayed as"32".)
Display mode Notes
High-pressure sensor data at time of abnormality delay
TH4 sensor data at time of abnormality delay ˚C
TH6 sensor data at time of abnormality delay ˚C
12345678
00010001
10010001
SW1 setting
No.
136
01010001
137
138
TH3 sensor data at time of abnormality delay ˚C
TH8 sensor data at time of abnormality delay ˚C
11010001
00110001
139
140
OC SC (cooling) at time of abnormality delay ˚C
IC1 SC/SH at time of abnormality delay ˚C
01110001
10110001 141
142
IC2 SC/SH at time of abnormality delay ˚C
IC3 SC/SH at time of abnormality delay ˚C
11110001
00001001
143
144
IC4 SC/SH at time of abnormality delay ˚C
IC5 SC/SH at time of abnormality delay ˚C
IC1 TH21 Intake ˚F
11001001
10001001
01001001
145
146
147
IC2 TH21 Intake ˚F
IC3 TH21 Intake ˚F
IC4 TH21 Intake ˚F
IC5 TH21 Intake ˚F
11101001
01101001
00101001
10101001
148
149
150
151
68
IC6 TH21 Intake ˚F
IC7 TH21 Intake ˚F
IC8 TH21 Intake ˚F
IC1 TH23 Gas ˚F
10011001 153
01011001 154
11011001 155
00011001 152
IC2 TH23 Gas ˚F
IC3 TH23 Gas ˚F
IC4 TH23 Gas ˚F
01111001
00111001
10111001
156
157
158
IC5 TH23 Gas ˚F
IC6 TH23 Gas ˚F
IC7 TH23 Gas ˚F
11111001
00000101
10000101
159
160
161
IC8 TH23 Gas ˚F
01000101 162
Display of version data of ROM
Display of ROM type
Display of check sum code of ROM
Display of detection data from each
indoor liquid pipe thermistor
78
Display on the LED1, 2 (display data)
23456
1
-99.9 ~ 999.9 [˚F]
(When the indoor unit is not connected,it is displayed as"32".)
Over
Voltage
Under
voltage
CT sensor
disconn-
ection
Display of actual frequency at time of abnormality
Display of fan step number at time of abnormality
Display of opening pulse of indoor LEV
at time of abnormality
0~FF(16progressive)
0~20
0~2000
Display of data from high-pressure sensor
and all thermistors at time of abnormality
Display of data from SC/SH and all
thermistors at time of abnormality
-99.9 ~ 999.9
Display mode Notes
ROM version monitor
ROM type
Check Sum code
11010101
171
00110101
172
12345678
01010101
SW1 setting
No.
170
IC1 TH22 Liquid ˚F
IC2 TH22 Liquid ˚F
IC3 TH22 Liquid ˚F
IC4 TH22 Liquid ˚F
11110101
01110101
10110101 173
174
175
00001101 176
IC5 TH22 Liquid ˚F
IC6 TH22 Liquid ˚F
IC7 TH22 Liquid ˚F
IC8 TH22 Liquid ˚F
01001101
178
11001101 179
00101101
180
10001101 177
4220 Error history
Actual frequency at time of abnormality
Fan step number at time of abnormality
IC1 LEV opening pulse at time of abnormality
IC2 LEV opening pulse at time of abnormality
IC3 LEV opening pulse at time of abnormality
IC4 LEV opening pulse at time of abnormality
IC5 LEV opening pulse at time of abnormality
10111101
189
00000011
192
10000011
193
11000011
195
00100011
196
10100011 197
01100011
198
11100011
199
69
High-pressure sensor data at abnormality kgf/F
00010011
200
TH4 sensor data at time of abnormality ˚C
10010011 201
TH6 sensor data at time of abnormality ˚C
01010011 202
TH3 sensor data at time of abnormality ˚C
11010011
203
TH8 sensor data at time of abnormality ˚C
00110011 204
IC1 SC/SH at time of abnormality ˚C
01110011 206
IC2 SC/SH at time of abnormality ˚C
11110011 207
IC3 SC/SH at time of abnormality ˚C
00001011
208
IC4 SC/SH at time of abnormality ˚C
10001011
209
IC5 SC/SH at time of abnormality ˚C
01001011 210
Display of indoor unit capacity mode
78
Display of indoor unit operating mode
Heating
Heating
Cooling
Display of opening pulse of indoor LEV
OFF
thermo
ON
thermo
OFF
thermo
Display of data from high-pressure sensor,
all thermistors, and outdoor SC
Display of indoor SC/SH data
Display of all control target data
Display of opening pulse of indoor LEV
at time of abnormality
Display of SC/ SH data at time of
abnormality
Display of opening pulse of indoor LEV
at time of abnormality
Display of SC/ SH data at time of
abnormality
Display on the LED1, 2 (display data)
2345 6
1
0~255
Display mode Notes
IC6 Capacity code
IC7 Capacity code
IC8 Capacity code
ON
thermo
Cooling
OFF Fan
IC6 operation mode
IC7 operation mode
0~2000
IC8 operation mode
IC6 LEV opening pulse
IC7 LEV opening pulse
IC8 LEV opening pulse
IC6 TH23(Gas) ˚C
IC7 TH23(Gas) ˚C
IC8 TH23(Gas) ˚C
IC6 TH22(Liquid) ˚C
-99.9 ~ 999.9
(When the indoor unit is not connected,it is displayed as"0".)
IC7 TH22(Liquid) ˚C
IC8 TH22(Liquid) ˚C
IC6 TH21(Intake) ˚C
IC7 TH21(Intake) ˚C
-99.9 ~ 999.9
IC8 TH21(Intake) ˚C
IC6 SC/SH ˚C
IC7 SC/SH ˚C
during heating:subcool (SC)/during cooling:superheat (SH)
SCm/SHm (0.0~14.0)
IC8 SC/SH ˚C
IC6 target SC/SH ˚C
IC7 target SC/SH ˚C
0~2000
IC8 target SC/SH ˚C
IC6 LEV opening pulse at abnormality delay
IC7 LEV opening pulse at abnormality delay
-99.9 ~ 999.9
IC8 LEV opening pulse at abnormality delay
IC6 SC/SH at abnormality delay ˚C
IC7 SC/SH at abnormality delay ˚C
IC8 SC/SH at abnormality delay ˚C
0~2000
IC6 LEV opening pulse at time of abnormality
IC7 LEV opening pulse at time of abnormality
-99.9 ~ 999.9
IC8 LEV opening pulse at time of abnormality
IC6 SC/SH at abnormality ˚C
IC7 SC/SH at abnormality ˚C
IC8 SC/SH at abnormality ˚C
11001011
12345678
SW1 setting
No.
211
00101011 212
10101011 213
01101011
214
11101011 215
00011011
216
10011011
217
01011011
218
11011011 219
00111011 220
10111011
221
01111011 222
11111011
223
00000111
224
10000111
225
01000111
226
11000111 227
00100111
228
70
10100111
229
01100111
230
11100111
231
00010111
232
10010111
233
01010111
234
11010111
235
00110111
236
10110111
237
01110111
238
11110111 239
00001111
240
10001111
241
01001111 242
11001111
243
00101111
244
10101111
245
01101111
246
10 ELECTRICAL WIRING
Outdoor unit
Indoor unit
Grounded
Grounded
Pull box
Breaker for Wiring
and Current Leakage Power supply (3phase 380-400-415V, 50Hz)
Breaker for Wiring and Current Leakage
Power supply single phase 50Hz 220-230-240V
(1). Use a separate power supply for the outdoor unit and indoor unit. (2). Bear in mind ambient conditions (ambient temperature,direct sunlight, rain water,etc.) when proceeding with the wiring and connections. (3). The wire size is the minimum value for metal conduit wiring.The power cord size should be 1 rank thicker consideration of voltage drops.
Make sure the power-supply voltage does not drop more than 10 %.
(4). Specific wiring requirements should adhere to the wiring regulations of the region. (5). Power supply cords of parts of appliances for outdoor use shall not be lighter than polychloroprene sheathed flexible cord (design 245 IEC57).
For example,use wiring such as YZW.
(6). Install an earth longer than other cables.
Warning:
· Be sure to use specified wires to connect so that no external force is imparted to terminal connections. If connections are not fixed firmly,
it may cause heating or fire.
· Be sure to use the appropriate type of overcurrent protection switch. Note that generated overcurrent may include some amount of direct
current.
Caution:
· Some installation site may require attachment of an earth leakage breaker. If no earth leakage breaker is installed, it may cause an electric
shock.
· Do not use anything other than breaker and fuse with correct capacity. Using fuse and wire or copper wire with too large capacity may cause a
malfunction of unit or fire.
16 A 30 mA 0.1 sec. or less 15 A 30 mA 0.1 sec. or less
16 A 15 A
1.5
1.5
1.5
1.5
Indoor Unit
Main Cable
2
Minimum Wire Thickness (mm )
Branch
Breaker for Current
Leakage
Model Outdoor Unit
P100-140
1.5
Breaker for
Wiring*1
Ground
3N~ AC380/400/415V, 50Hz
~/N AC220/230/240V, 50Hz
Power Supply
This chapter provides an introduction to electrical wiring for the CITY MULTI-S series, together with notes concerning power wiring, wiring for control (transmission wires and remote controller wires), and the frequency converter.
10-1. OVERVIEW OF POWER WIRING
10-2. WIRE DIAMETER AND MAIN POWER SWITCH CAPACITY
10-2-1. Wiring diagram for main power supply
10-2-2. Power supply wire diameter and capacity
*1. Abreaker with at least 3.5mm contact separation in each pole shall be provided. Use non-fuse breaker (NF) or earth
leakage breaker (NV).
71
10-3. DESIGN FOR CONTROL WIRING
Outdoor unit
Power supply 3 phase 4 wire. 50Hz 380-400-415V
Power supply Single phase. 50Hz 220-230-240V
Grounded
Group operation
Remote controller wire
Pull box
Indoor unit
Breaker for Wiring and Current Leakage
15A Breaker for Wiring and Current Leakage
[1.6mm 2
[1.6mm 2
0.5~1.25mm
2
2
1.25mm
2
2
Kind of remote control cable Cable diameter
2-core cable (unshielded)
0.3 to 1.25 e
Please note that the types and numbers of control wires needed by the CITY MULTI-S series will depend on the remote controllers and whether they are linked with the system.
10-3-1. Selection number of control wires
M-NET remote controller
Use
Remote controller
indoor unit Wires connecting indoor units Wires connecting indoor units with outdoor unit Wires connecting outdoor units
wires
Transmission
10-3-2. Control signal wires
Transmission wires
• Types of transmission cables : Shielding wire CVVS or CPEVS.
• Cable diameter : More than 1.25E
• Maximum wiring length : Within 200 m
10-3-3. M-NET Remote controller wiring
Remote controller used in system control operations.
• Group operation involving different refrigerant systems.
• Linked operation with upper control system.
2 wires (non-polar)
Kind of remote control cable
Cable diameter
Remarks
Shielding wire MVVS
0.5 to 1.25E When 10m is exceeded, use cable with the same specifications as 10-3-2. Transmission line wiring
10-3-4. MA Remote control cables
10-4. SYSTEM SWITCH SETTING
In order to identify the destinations of signals to the outdoor units, indoor units, and remote controller of the MULTI-S series, each microprocessor must be assigned an identification number (address). The addresses of outdoor units, indoor units, and remote controller must be set using their settings switches. Please consult the installation manual that comes with each unit for detailed information on setting procedures.
10-5. EXAMPLE EXTERNAL WIRING DIAGRAM FOR A BASIC SYSTEM
10-5-1. Example using a M-NET remote controller
72
10-6. METHOD FOR OBTAINING ELECTRICAL CHARACTERISTICS WHEN A CAPACITY
AGREEMENT IS TO BE SIGNED WITH AN ELECTRIC POWER COMPANY
The electrical characteristics of connected indoor unit system for air conditioning systems, including the MULTI-S series, will depend on the arrangement of the indoor and outdoor units. First read the data on the selected indoor and outdoor units and then use the following formulas to calculate the electrical characteristics before applying for a capacity agreement with the local electric power company.
10-6-1. Obtaining the electrical characteristics of a CITY MULTI-S series system
(1)Procedure for obtaining total power consumption
Page numbers in this technical manual
Total power consumption of each indoor unit
1 power consumption of outdoor unit
Total power consumption of system
1 Please note that the power consumption of the outdoor unit will vary depends on the total capacity of the selected
indoor units.
(2)Method of obtaining total current
Total current through each indoor unit
2 current through outdoor unit
current through system
Total
2 Please note that the
(3) Method of obtaining system power factor
Use the following formula and the total power and current obtained in parts 1 and 2 on the previous page to calculate the system power factor.
current through the outdoor unit will vary depending on the total capacity of the selected indoor units.
System power factor =
See the technical manual of each indoor unit
Standard capacity table— Refer to 5-2.
See the technical manual of each indoor unit
Page numbers in this technical manual
See the technical manual of each indoor unit
Standard capacity table— Refer to 5-2.
See the technical manual of each indoor unit
(Total system power consumption)
(Total system current x voltage)
Power consumption
1
2
1+2 <kW>
Subtotal
1
2
1+2 <A>
o 100%
10-6-2. Applying to an electric power company for power and total current
Calculations should be performed separately for heating and cooling employing the same methods; use the largest resulting value in your application to the electric power company.
73
11 REFRIGERANT PIPING TASKS
Line-Branch Method
Connection Examples (Connecting to Four Indoor Units)
Liquid Line
Gas Line
Piping Diameter (mm)Model
PUMY-P100~140
Liquid Line (mm) Gas Line (mm)
{15.88{9.52
Liquid Line
Gas Line
Liquid Line
Gas Line
Piping Diameter (mm)
Model number
50 or lower
63 to 140
{6.35 {12.7 {9.52 {15.88
Outdoor Unit First Branch Indoor unit
A B C
A+B+C+D+a+b+c+d+e [ 120m A+B+C+D+e [ 80m B+C+D+e [ 30m 30 meters or less (If the outdoor unit is lower, 20 meters or less) 12 meters or less Use an optional branch piping kit (CMY-Y62-G-E).
Total Piping Length Farthest Piping Length Farthest Piping Length After First Branch High/Low Difference in Indoor/Outdoor Section High/Low Difference in Indoor/Indoor Section
Permissible
Length
Permissible High/
Low Difference
(L)
(R)
(H)
(h)
Selecting the Refrigerant Branch Kit
Select Each Section of Refrigerant Piping
Additional refrigerant charge
Select the size from the table to the right.
(1) Refrigerant Piping Diameter In Section
From Outdoor Unit to First Branch
(Outdoor Unit Piping Diameter)
(1) Section From Outdoor Unit
to First Branch (A)
(2) Sections From Branch to
Indoor Unit (a,b,c,d)
(3) Section From Branch to
Branch (B,C,D)
(3) Refrigerant Piping Diameter In Section
From Branch to Branch
(2) Refrigerant Piping Diameter In Section
From Branch to Indoor Unit
(Indoor Unit Piping Diameter)
Each Section of Piping
• Refrigerant of 3kg equivalent to 50-m total extended piping length is already included
when the outdoor unit is shipped.
Thus, if the total extended piping length is
50m or less, there is no need to charge with additional refrigerant.
• If the total extended piping length exceeds 50m, calculate the required additional
refrigerant charge using the procedure shown on the right.
• If the calculated additional refrigerant charge is a negative amount, do not charge with any refrigerant.
<Additional Charge>
<Example> Outdoor model : 125 Indoor 1 : 63 A : {9.52 10m a : {9.52 15m
2 : 40 b : {6.35 10m 3 : 25 c : {6.35 10m 4 : 20 d : {6.35 20m
The total length of each liquid line is as follows
{9.52 : A + B + C + a = 10 + 10 + 10 + 15 = 45m {6.35 : b + c + d = 10 +10 + 20 = 40m
Therefore, <Calculation example> Additional refrigerant charge = 45 0.06 + 40 0.024 – 3.0 = 0.7kg (rounded up)
Additional refrigerant charge
(kg)
Liquid pipe size Total length of {9.52 0.06
(m) 0.06 (kg/m)
=
Liquid pipe size Total length of {6.35 0.024
(m) 0.024 (kg/m)
+
Refrigerant amount for outdoor unit
3.0kg
At the conditions below:
{9.52 {15.88
B
A
A
H
B C
L
R
D
e
a
h
b c d
C
C
CCC
11-1. REFRIGERANT PIPING SYSTEM
74
A
Header-Branch Method
Connection Examples (Connecting to Four Indoor Units)
Permissible
Length
Permissible High/
Low Difference
Selecting the Refrigerant Branch Kit
Select Each Section of Refrigerant Piping
(1) Section From Outdoor Unit
to First Branch (A)
(2) Sections From Branch to
Indoor Unit (a,b,c,d,e,f)
Select the size from the table to the right.
Total Piping Length Farthest Piping Length Farthest Piping Length After First Branch High/Low Difference in Indoor/Outdoor Section High/Low Difference in Indoor/Indoor Section
Each Section of Piping
A
H
B
L
r
D
b
a
h
A+a+b+c+d+e+f [ 120m
(L)
A+f [ 80m
(R)
f is 30 meters or less
(H)
30 meters or less (If the outdoor unit is lower, 20 meters or less)
(h)
12 meters or less Please select branching kit, which is sold separately, from the table below.
(The kit comprises sets for use with liquid pipes and for use with gas pipes.)
Branch header (4 branches)
CMY-Y64-G-E
(1) Refrigerant Piping Diameter In Section
From Outdoor Unit to First Branch (Out­door Unit Piping Diameter)
PUMY-P100-140
c d
CC
Piping Diameter (mm)Model
Liquid Line
Gas Line
e f
CCc
C
Branch header (8 branches)
CMY-Y68-G-E
(2) Refrigerant Piping Diameter In Section
From Branch to Indoor Unit (Indoor Unit Piping Diameter)
{9.52 {15.88
50 or lower
63 to 140
Outdoor Unit
A
First Branch
B
Indoor unit
C
CAP
D
Piping Diameter (mm)Model number
Liquid Line
Gas Line
Liquid Line
Gas Line
{6.35 {12.7 {9.52 {15.88
Additional refrigerant charge
• Refrigerant of 3kg equivalent to 50-m total extended piping length is already included
when the outdoor unit is shipped.
Thus, if the total extended piping length is 50m or less, there is no need to charge with additional refrigerant.
• If the total extended piping length exceeds 50m, calculate the required additional
refrigerant charge using the procedure shown on the right.
• If the calculated additional refrigerant charge is a negative amount, do not charge with any refrigerant.
<Additional Charge>
Additional refrigerant charge
<Example> Outdoor : 125 Indoor 1 : 63 A : {9.52 30m a : {9.52 15m
2 : 40 b : {6.35 10m 3 : 25 c : {6.35 10m 4 : 20 d : {6.35 20m
The total length of each liquid line is as follows
{9.52 : A + a = 30 + 15 = 45m {6.35 : b + c + d = 10 + 10 + 20 = 40m
Therefore, <Calculation example> Additional refrigerant charge = 45
(kg)
Liquid pipe size Total length of {9.52 0.06
=
(m) 0.06 (kg/m)
0.06 + 40 0.024 – 3.0 = 0.7kg (rounded up)
Liquid pipe size Total length of {6.35 0.024
+
(m) 0.024 (kg/m)
75
Refrigerant amount for outdoor unit
At the conditions below:
3.0kg
Method of Combined Branching of Lines and Headers
Connection Examples (Connecting to Five Indoor Units)
A
Note:Pipe re-branching after the header branching
is not possible.
A
C
B
H
B
C
1
c
3
D D D
L
R
b
a
D
Note:The total of downstream unit models in the
table is the total of models as seen from point A in the figure above.
E
A
d e
4
2
G
5
Outdoor unit
A
First branching (branching
B
joint)
h
Branching joint
C
Indoor unit
D
Branching header
D
E
To downstream unit
F
Blind caps
G
F
Permissible
Length
Permissible High/
Low Difference
Farthest Piping Length Farthest Piping Length After First Branch High/Low Difference in Indoor/Outdoor Section High/Low Difference in Indoor/Indoor Section
Selecting the Refrigerant Branch Kit
Select Each Section of Refrigerant Piping
(1) Section From Outdoor Unit
Total Piping Length
to First Branch (A)
(2) Sections From Branch to
Indoor Unit (a,b,c,d,e)
(3) Section From Branch to
Each Section of Piping
Branch (B,C)
Select the size from the table to the right.
Additional refrigerant charge
• Refrigerant of 3kg equivalent to 50-m total extended piping length is already included when the outdoor unit is shipped. Thus, if the total extended piping length is 50m or less, there is no need to charge with additional refrigerant.
• If the total extended piping length exceeds 50m, calculate the required additional refrigerant charge using theprocedure shown on the right.
• If the calculated additional refrigerant charge is a negative amount, do not charge with any refrigerant.
A+B+C+a+b+c+d+e is 120 meters or less
(L)
A+B+b is 80 meters or less
(R)
B+b is 30 meters or less
(H)
30 meters or less (If the outdoor unit is lower, 20 meters or less)
(h)
12 meters or less Please select branching kit, which is sold separately, from the table below.
(The kit comprises sets for use with liquid pipes and for use with gas pipes.)
Branch Joint
CMY-Y62-G-E
(1) Refrigerant Piping Diameter In Section
From Outdoor Unit to First Branch (Out­door Unit Piping Diameter)
Piping Diameter (mm)Model
PUMY-P100~140
Liquid Line
Gas Line
Branch Header (4 branches)
CMY-Y64-G-E
(2) Refrigerant Piping Diameter In Section
From Branch to Indoor Unit (Indoor Unit Piping Diameter)
Model number
{9.52 {15.88
50 or lower
Branch Header (8 branches)
63 to 140
(3) Refrigerant Piping Diameter In Section
From Branch to Branch
Liquid Line (mm) Gas Line (mm)
{15.88{9.52
<Additional Charge>
Additional refrigerant charge
(kg)
Liquid pipe size Total length of {9.52 0.06
=
(m) 0.06 (kg/m)
Liquid pipe size Total length of {6.35 0.024
+
(m) 0.024 (kg/m)
<Example> Indoor 1 : 50 A : {9.52 10m a : {9.52 5m
2 : 40 B : {9.52 20m b : {6.35 10m 3 : 32 C : {9.52 10m c : {6.35 5m 4 : 20 d : {6.35 5m
At the conditions below:
5 : 20 e : {6.35 5m
The total length of each liquid line is as follows
{9.52 : A + B + C + a = 10 + 20 +10 + 5 = 45m {6.35 : b + c + d + e = 10 + 5 + 5 + 5 = 25m
Therefore, <Calculation example> Additional refrigerant charge = 45 0.06 + 25 0.024 – 3.0 = 0.3kg (rounded up)
CMY-Y68-G-E
Piping Diameter (mm)
Liquid Line
Gas Line
Liquid Line
Gas Line
Refrigerant amount for outdoor unit
{6.35 {12.7 {9.52 {15.88
125: 3.0kg
76
11-2. PRECAUTIONS AGAINST REFRIGERANT LEAKAGE
Indoor unit
All refrigerant of this system will leak out to this room if there is leakage at this indoor unit.
Direction of refrigerant flow
Outdoor unit
11-2-1. Introduction
R410A refrigerant of this air conditioner is non-toxic and non-flammable but leaking of large amount from an indoor unit into the room where the unit is installed may be deleteri­ous. To prevent possible injury, the rooms should be large enough to keep the R410A concentration specified by KHK : (a high pressure gas safety association) installation guide-
Maximum concentration Maximum refrigerant concentration of R410A of a room is 0.30 kg/K accordance with the installation guidelines.
To facilitate calculation, the maximum concentration is expressed in units of O/K ( kg of R410A per K)
Maximum concentration of R410A: 0.3O/K
(KHK installation guidelines S0010)
(2) Calculate room volumes (K) and find the room
with the smallest volume
The part with represents the room with the smallest volume.
(a) Situation in which there are no partitions
(b) There are partitions, but there are openings that allow
the effective mixing of air.
Outdoor unit
Indoor unit
Outdoor unit
11-2-2. Confirming procedure of R410Aconcentration
Follow (1) to (3) to confirm the R410A concentration and take appropriate treatment, if necessary.
(1) Calculate total refrigerant amount by each refrig-
erant system. Total refrigerant amount is precharged refrigerant amount at ex-factory plus additional charged amount at field installation.
Note: When single refrigeration system is consists of several independent refrigeration circuit, figure out the total refrig­erant amount by each independent refrigerant circuit.
Indoor unit
Opening
Wall
(c) If the smallest room has mechanical ventilation appara-
tus that is linked to a household gas detection and alarm device, the calculations should be performed for the second smallest room.
Ventilation apparatus
The smallest room
The second smallest room
(situation in which there are no door openings or in which there are open­ings above and blow doors that occupy at least 0.15% of the floor area)
Outdoor unit
Indoor unit
(3) Use the results of calculations (1)and (2) to calcu-
late the refrigerant concentration:
Total refrigerant in the refrigerating unit (O) The smallest room in which an indoor
unit has been installed (K)
[ maximum concentration(O/K)
Maximum concentration of R410A:0.3O/K
If the calculation results do not exceed the maximum concen­tration, perform the same calculations for the larger second and third room, etc., until it has been determined that nowhere will the maximum concentration be exceeded.
77
12 DISASSEMBLY PROCEDURE
OUTDOOR UNIT : PUMY-P100YHM PUMY-P125YHM PUMY-P140YHM
PUMY-P100YHM1 PUMY-P125YHM1 PUMY-P140YHM1
OPERATING PROCEDURE
1. Removing the service panel and top panel
(1) Remove 3 service panel fixing screws (5 10) and slide
the hook on the right downward to remove the service panel.
(2) Remove screws (3 for front, 3 for rear/5 10) of the top
panel and remove it.
2. Removing the fan motor (MF1, MF2)
(1) Remove the service panel. (See figure 1.) (2) Remove the top panel. (See figure 1.) (3) Remove 5 fan grille fixing screws (5 10) to detach the
fan grille. (See figure 1.)
(4) Remove a nut (for right handed screw of M6) to detach
the propeller. (See photo 1.)
(5) Disconnect the connectors, CNF1 and CNF2 on Multi
controller board in electrical parts box.
(6) Remove 4 fan motor fixing screws (5 25) to detach the
fan motor. (See photo 2.)
Figure 1
Grille fixing screws
Grille fixing screws
Photo 1
Nut
PHOTOS & ILLUSTRATION
Top panel fixing screws
Slide
Photo 2
Front panel
Propeller
Fan motor fixing screws
Top panel
Service panel
Fan grille
Service panel fixing screws
Fan motor
3. Removing the electrical parts box
(1) Remove the service panel. (See figure 1.) (2) Remove the top panel. (See figure 1.) (3) Disconnect the connecting wire from terminal block. (4) Remove all the following connectors from Multi controller board;
fan motor, thermistor <Outdoor pipe>, thermistor <Discharge>,
thermistor <Low pressure saturated temp>,
thermistor <Outdoor>, high pressure switch, high pressure sensor, low pressure switch, solenoid valve coil <Four-way valve> and solenoid valve coil <Bypass valve>. Then remove a screw (4 8) from the valve bed to remove
the lead wire.
Pull out the disconnected wire from the electrical parts box.
<Diagram symbol in the connector housing>
• Fan motor (CNF1, CNF2)
• Thermistor <Outdoor pipe> (TH3)
• Thermistor <Discharge> (TH4)
• Thermistor <Low pressure saturated temp, Outdoor> (TH6/7)
• High pressure switch (63H)
• High pressure sensor (63HS)
• Low pressure switch (63L)
• Solenoid valve coil <Four-way valve> (21S4)
• Solenoid valve coil <Bypass valve> (SV1)
(5) Remove the terminal cover and disconnect the
compressor lead wire.
Fan motor fixing screws
Photo 3
Electrical parts box
Noise filter cir­cuit board (NF)
Multi controller board (MULTI.B)
Terminal block (TB1)
Terminal block (TB3) (TB7)
Screw
Valve bed
Compressor (MC)
Terminal cover
Cover panel (Front)
Cover panel fixing screws
78
Continued to the next page.
From the previous page.
OPERATING PROCEDURE
(6) Remove electrical parts box fixing screw (4 10) and
detach the electrical parts box by pulling it upward. The electrical parts box is fixed with 2 hooks on the left and 1 hook on the right.
4. Removing the thermistor <Low pressure saturated temp.> (TH6)
(1) Remove the service panel. (See figure 1.) (2) Remove the top panel. (See figure 1.) (3) Disconnect the connectors, TH6 and TH7 (red), on the
Multi controller board in the electrical parts box. (4) Loosen the wire clamps on top of the electrical parts box. (5) Pull out the thermistor <Low pressure saturated temp.>
(TH6) from the sensor holder.
PHOTOS & ILLUSTRATION
Photo 4
Electrical parts box
Electrical parts box fixing screw
Photo 5
Note: In case of replacing thermistor <Low pressure
saturated temp.> (TH6), replace it together with thermistor <Outdoor> (TH7) since they are combined together. Refer to No.5 below to remove thermistor <Outdoor>.
5. Removing the thermistor <Outdoor> (TH7)
(1) Remove the service panel. (See figure 1.) (2) Remove the top panel. (See figure 1.) (3) Disconnect the connector TH7 (red) on the Multi controller
board in the electrical parts box. (4) Loosen the wire clamps on top of the electrical parts box.
(See photo 4.) (5) Pull out the thermistor <Outdoor> (TH7) from the sensor
holder.
Note: In case of replacing thermistor <Outdoor> (TH7),
replace it together with thermistor <Low pressure
saturated temp> (TH6), since they are combined
together.
Refer to No.4 above to remove thermistor <Low
pressure saturated temp>.
Photo 6
Electrical parts box
Thermistor <Outdoor>
(TH7)
Thermistor <TH6>
Sensor holder
79
OPERATING PROCEDURE
PHOTOS
6. Removing the thermistor <Outdoor pipe> (TH3) and thermistor <Discharge> (TH4)
(1) Remove the service panel. (See figure 1.) (2) Disconnect the connectors, TH3 (white) and TH4 (white),
on the Multi controller board in the electrical parts box.
(3) Loosen the clamp for the lead wire in the rear of the
electrical parts box.
(4) Pull out the thermistor <Outdoor pipe> (TH3) and
thermistor <Discharge> (TH4) from the sensor holder.
7. Removing the solenoid valve coil <Four-way valve> (21S4)
(1) Remove the service panel. (See figure 1.) (2) Remove the top panel. (See figure 1.)
[Removing the solenoid valve coil <Four-way valve>]
(3) Remove four-way valve solenoid coil fixing screw
(M5 6 for 100-140YHM, M4 6 for 100-140YHM1).
(4) Remove the solenoid valve coil <Four-way valve> by
sliding the coil toward you.
(5) Disconnect the connector 21S4 (green) on the Multi
controller board in the electrical parts box.
Photo 7
Photo 8
Motor for compressor (MC)
Solenoid valve coil <Four-way valve> (21S4)
Thermistor <Outdoor pipe>
(TH3)
Thermistor <Discharge>
(TH4)
Four-way valve
8. Removing the four-way valve
(1) Remove the service panel. (See figure 1.) (2) Remove the top panel. (See figure 1.) (3) Remove 3 valve bed fixing screws (4 10) and 4 ball
valve and stop valve fixing screws (5 16) and then remove the valve bed.
(4) Remove 4 right side panel fixing screw (5 10) in the
rear of the unit and then remove the right side panel.
(5) Remove the solenoid valve coil <Four-way valve>.
(See photo 8.) (6) Collect the refrigerant. (7) Remove the welded part of four-way valve.
Note 1: Collect refrigerant without spreading it in the air. Note 2: The welded part can be removed easily by remov-
ing the right side panel.
Note 3: When installing the four-way valve, cover it with a
wet cloth to prevent it from heating (120°C or more), then braze the pipes so that the inside of pipes are not oxidized.
Thermistor <Low pressure saturated temp.> (TH6)
Solenoid valve coil <Four-way valve> fixing screw
80
OPERATING PROCEDURE
9. Removing solenoid valve coil <Bypass valve> (SV1) and bypass valve
(1) Remove the service panel. (See figure 1.) (2) Remove the top panel. (See figure 1.) (3) Remove 3 right side panel fixing screws (5 10) in the
rear of the unit and remove the right side panel.
(4) Remove the bypass valve solenoid coil fixing screw
(M4 ✕ 6).
(5) Remove the solenoid valve coil <Bypass valve> by
sliding the coil upward.
(6) Disconnect the connector SV1 (white) on the Multi
controller circuit board in the electrical parts box. (7) Collect the refrigerant. (8) Remove the welded part of bypass valve.
Note 1: Collect refrigerant without spreading it in the air. Note 2: The welded part can be removed easily by
removing the right side panel.
10. Removing the high pressure switch (63H) and low pressure switch (63L)
(1) Remove the service panel. (See figure 1.) (2) Remove the top panel. (See figure 1.) (3) Remove the electrical parts box. (See photo 4.) (4) Remove 3 right side panel fixing screws (5 o 10) in the
rear of the unit and remove the right side panel.
(5) Pull out the lead wire of high pressure switch and low
pressure switch. (6) Collect the refrigerant. (7) Remove the welded part of high pressure switch and low
pressure switch.
PHOTOS
Photo 9
High pressure switch (63H)
Solenoid valve coil fixing screw
Solenoid valve coil (SV1)
Bypass valve
High pressure sensor (63HS)
Note 1: Collect refrigerant without spreading it in the air. Note 2: The welded part can be removed easily by removing
the right side panel.
Note 3: When installing the high pressure switch and low
pressure switch, cover them with a wet cloth to pre­vent them from heating (100°C or more), then braze the pipes so that the inside of pipes are not oxidized.
11. Removing the high pressure sensor (63HS)
(1) Remove the service panel. (See figure 1.) (2) Remove the top panel. (See figure 1.) (3) Remove the electrical parts box. (See photo 4.) (4) Remove 3 right side panel fixing screws (5 o 10) in the
rear of the unit and remove the right side panel. (5) Pull out the lead wire of high pressure sensor. (6) Collect the refrigerant. (7) Remove the welded part of high pressure sensor.
Note 1: Collect refrigerant without spreading it in the air. Note 2: The welded part can be removed easily by removing
the right side panel.
Note 3: When installing the high pressure sensor, cover it
with a wet cloth to prevent it from heating (100°C or more), then braze the pipes so that the inside of pipes are not oxidized.
Photo 10
High pressure switch (63H)
Low pressure switch (63L)
High pressure sensor (63HS)
81
OPERATING PROCEDURE
12. Removing the reactors (ACL1, ACL2, ACL3)
(1) Remove the service panel. (See figure 1.) (2) Remove the top panel. (See figure 1.) (3) Remove the 6 screws, screw 8 and 9 (5 10), that fix
the front panel and remove the front panel. (See photo 3.)
(4) Remove the 2 screws, screw
that fix the separator, screw 0 from the valve bed and screw 1 from the bottom of the separator, and tilt the separator to the side of the fan motor slightly. (See photo 11.)
(5) Disconnect the lead wires from the reactor and remove the
4 screws, screw 2, that fix the reactor to remove the reactor. (See photo 12 and 13.)
Note 1: The reactor is very heavy (4kg)! Be careful when
handling it.
Note 2: The reactor box is also removable.
0 and 1 (both 4 10),
Photo 11
PHOTOS
Electrical parts box
Screw0
Photo 12
Reactors
Propeller
Reactor box
Electrical parts box
Four-way valve
Reactor box
Photo 13
Separator
Valve bed
Screw1
Reactor box
82
Screw2
OPERATING PROCEDURE
PHOTOS
13. Removing the compressor (MC)
(1) Remove the service panel. (See figure 1.) (2) Remove the top panel. (See figure 1.) (3) Remove 2 front cover panel fixing screws (5 10) and
remove the front cover panel. (See photo 3.) (4) Remove 2 back cover panel fixing screws (5 10) and
remove the back cover panel. (5) Remove the electrical parts box. (See photo 3.) (6) Remove 3 valve bed fixing screws (4 10) and 4 ball valve
and stop valve fixing screws (5 16) and then remove the valve bed.
(7) Remove 3 right side panel fixing screw (5 10) in the rear
of the unit and then remove the right side panel. (8) Remove 3 separator fixing screws (4 10) and remove
the separator. (9) Collect the refrigerant. (10) Remove the 3 points of the motor for compressor fixing
nut using spanner or adjustable wrench.
(11) Remove the welded pipe of motor for compressor inlet
and outlet and then remove the compressor.
Note: Collect refrigerant without spreading it in the air.
14. Removing the accumulator
(1) Remove the service panel. (See figure 1.) (2) Remove the top panel. (See figure 1.) (3) Remove 2 front cover panel fixing screws (5 10) and
remove the front cover panel. (See photo 3.)
(4) Remove 2 back cover panel fixing screws (5 10) and
remove the back cover panel. (5) Remove the electrical parts box. (See photo 3.) (6) Remove 3 valve bed fixing screws (4 10) and 4 ball valve
and stop valve fixing screws (5 16) and then remove the valve bed.
(7) Remove 3 right side panel fixing screw (5 10) in the
rear of the unit and then remove the right side panel. (8) Collect the refrigerant. (9) Remove 4 welded pipes of power receiver inlet and outlet. (10) Remove 2 receiver leg fixing screws (4 ✕ 10).
(See photo 16.)
Note: Collect refrigerant without spreading it in the air.
Photo 14
Valve bed
Valve bed fixing screw
Compressor (MC)
Separator
Separator fixing screw
Photo 15
Valve bed fixing screws
Accumulator
Compressor
fixing nut
Inlet
Outlet
Accumulator
83
Photo 16
Accumulator
Accumulator leg
Accumulator leg fixing screws
13 PARTS LIST (non-RoHS compliant)
13-1. FUNCTIONAL PARTS PUMY-P100YHM PUMY-P100YHM PUMY-P125YHM PUMY-P125YHM1 PUMY-P140YHM PUMY-P140YHM1
1
1
24
23
22
21
32 31
19
2625
27 28
29
30
20
2
3
19 18
17
16 15
14
13
12 11
10
9
4
56
8
7
84
Part No. Part Name Specification
No.
Wiring
Diagram
Symbol
Recom­mended
Q,ty
Unit
Amount
Remarks
(Drawing No.)
Q,ty/set
YHM
1
2 3 4 5
6
7 8
9 10 11 12 13 14 15 16
17
18
19 20 21
22
23 24 25 26 27 28 29
30
31 32
33 34 35
36
2
2 2 3 2
1
1 1 1 1 1 1 1 1 1 1 1
1
1 1 1 1
1 1 1 1 2 1 1 1
2 1 2 1 1 1
2 2 2 3 2
1
1 1 1 1 1 1 1 1 1 1
1
1 1 1 1
1 1 1 1 1 2 1 1
1 2 1 2 1 1
1
[2.5O[0.8O1000
(BK00C410G06)
R01 E41 221 R01 E44 221 R01 E01 115 R01 E02 097 T7W E07 259 R01 E06 413
T97 410 747
R01 E09 410 R01 E09 411 R01 E03 450 R01 E35 440 R01 E09 490 R01 E22 425 T7W E04 208 R01 E09 428 T7W E08 242 R01 25T 209 T7W A01 242 T7W E28 242 R01 E24 403 R01 E26 403 T7W E43 202 R01 E04 208 T7W E26 408 T7W E08 346 T7W E14 346 T7W E39 310 T7W E26 313
— R01 E08 233 T7W E03 254 T7W E06 259 R01 E01 311 R01 H52 310 R01 H76 310 T7W E17 716 T7W E06 716 R01 E02 239 R01 E66 202 T7W E06 254 R01 17T 201 R01 44L 201
FAN MOTOR FAN MOTOR PROPELLER FAN NUT REACTOR CHARGE PLUG
COMPRESSOR
STOP V AL VE BALL V AL VE STRAINER ACCUMULA T OR OIL SEPARATOR CAPILLARY TUBE H.P SENSOR BYP ASS V AL VE SOLENOID VALVE COIL <BYPASS VALVE> LOW PRESSURE SWITCH
SOLENOID COIL <FOUR-WAY VALVE>
FOUR-WAY VALVE
THERMISTOR
HIGH PRESSURE SWITCH HEAT EXCHANGER
NOISE FILTER CIRCUIT BOARD
CONVERTER CIRCUIT BOARD POWER CIRCUIT BOARD ELECTRICAL PARTS BOX RESISTOR MAIN SMOOTHING CAPACITOR REACTOR TRANSMISSION POWER BOARD
MULTI CONTROLLER CIRCUIT BOARD
TERMINAL BLOCK TERMINAL BLOCK FUSE THERMISTOR (OUTDOOR PIPE) CAPACITOR
THERMISTOR (DISCHARGE)
PUMY-P100,125,140
Price
MF1,2
ACL1,2,3
MC
63HS
SV1
63L 21S4 21S4
TH6,7
63H
N.F.
N.F.
CONV.B.
P.B.
RS
CB1, CB2
ACL4 M-P.B. MULTI.B. MULTI.B. TB3, TB7
TB1 F1,2 TH3
CK TH4 TH4
ANB33FDEMT Including RUBBER MOUNT
3/8 5/8
3P (M1, M2, S) 5P
(L1,L2,L3,N,;)
250V 6.3A
YHM
1
MF1,2
Part numbers that are circled are not shown in the figure.
85
13-2. STRUCTURAL PARTS
1
2
3
4567
89
10
11
9
12
15
13
14
16
17
Part No.
Part Name
Specification
No.
Wiring
Diagram
Symbol
Recom-
mended
Q,ty
Price
Unit
Amount
(515)
PUMY-P100,125,140
Remarks
(Drawing No.)
1
2
3 4 5 6 7 8 9
10
11
12 13 14 15 16 17
38
1
2 1 1 1 1 1 2 1
1
1 1 1 1 1 1
(DG12F536H10)
(BK00C409G05)
(BK00C142G15)
(DG79R130H01)
– R01 E02 662 T7W E02 662 T7W E02 691 T7W E02 667
– R01 E14 686
R01 E25 130
– R01 30L 655 R01 E00 658 R01 E13 658 R01 E01 658 R01 E11 658 R01 E24 661 T7W E04 668
– R01 E01 698 R01 E08 641 R01 E00 655
F.ST SCREW SIDE PANEL (L) SIDE PANEL (L) FAN GRILLE FRONT PANEL SEPARATOR BASE ASSY MOTOR SUPPORT VALVE BED ASSY HANDLE COVER PANEL (FRONT) COVER PANEL (FRONT) COVER PANEL (REAR) COVER PANEL (REAR) SIDE PANEL (R) SERVICE PANEL LABEL (MITSUBISHI) REAR GUARD TOP PANEL HANDLE
Q,ty/set
(510)
38
1 2 1 1 1 1 1 2
1
1 1 1 1 1 1 1
YHM
YHM
1
PUMY-P100YHM PUMY-P125YHM PUMY-P140YHM PUMY-P100YHM
1 PUMY-P125YHM1 PUMY-P140YHM1
86
14 RoHS PARTS LIST
1
2
3
4567
89
10
11
9
12
15
13
14
16
17
Part No.
Part Name
Specification
No.
Wiring
Diagram
Symbol
Recom-
mended
Q,ty
Price
Unit
Amount
PUMY-
P100/125/140YHM1
Remarks
(Drawing No.)
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17
38
1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1
(DG12F536H10)
(BK00C409G06)
(BK00C142G15)
(DG79R130H01)
– T7W E03 662 T7W E03 691 T7W E06 667
– R01 E31 686
R01 E27 130
– R01 E01 655 R01 E13 658 R01 E11 658 R01 E32 661 T7W E09 668
– R01 E07 698 R01 E15 641 R01 E02 655
F.ST SCREW SIDE PANEL (L) FAN GRILLE FRONT PANEL SEPARATOR BASE ASSY MOTOR SUPPORT VALVE BED ASSY HANDLE COVER PANEL (FRONT) COVER PANEL (REAR) SIDE PANEL (R) SERVICE PANEL LABEL (MITSUBISHI) REAR GUARD TOP PANEL HANDLE
Q,ty/set
(510)
G G G G G G G G G G G G G G G G G
RoHS
14-1. STRUCTURAL PARTS PUMY-P100YHM
1 PUMY-P125YHM1 PUMY-P140YHM1
87
14-2. FUNCTIONAL PARTS PUMY-P100YHM
1 PUMY-P125YHM1 PUMY-P140YHM1
2625
24
23
22
27 28
21
29
30
32 31
1
19
20
2
19 18
3
17 16
15
4
56
14 13
12 11
10
9
8
7
88
Part No. Part Name SpecificationNo.
Wiring
Diagram
Symbol
Recom-
mended
Q,ty
Unit
Amount
Remarks
(Drawing No.)
Q,ty/set
1 2 3 4 5
6
7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
33 34 35 36
2 2 2 3 2
1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1
[2.5O[0.8O1000
(BK00C410G06)
R01 E44 221 R01 E08 115 R01 E09 097 T7W E12 259 R01 E14 413
T97 415 747
R01 E13 410 R01 E11 411 R01 E06 450 R01 E44 440 R01 E12 490 R01 E26 425 R01 E07 208 R01 E14 428 R01 E00 209 T7W E32 242 T7W E28 242 R01 E26 403 R01 E94 202 R01 E06 208 T7W E39 408 T7W E16 346 T7W E54 310 T7W E32 313
— R01 E10 233 T7W E07 254 T7W E11 259 R01 E02 311 R01 H76 310 T7W E31 716 T7W E30 716 R01 E06 239 R01 H00 202 T7W E10 254 R01 E11 201
FAN MOTOR PROPELLER FAN NUT REACTOR CHARGE PLUG
COMPRESSOR
STOP V AL VE BALL V AL VE STRAINER ACCUMULA T OR OIL SEPARATOR CAPILLARY TUBE H.P SENSOR BYP ASS V AL VE LOW PRESSURE SWITCH SOLENOID VALVE COIL <BYPASS VALVE> SOLENOID COIL <FOUR-WAY VALVE> FOUR-WAY VALVE
THERMISTOR
HIGH PRESSURE SWITCH HEAT EXCHANGER NOISE FILTER CIRCUIT BOARD CONVERTER CIRCUIT BOARD POWER CIRCUIT BOARD ELECTRICAL PARTS BOX RESISTOR MAIN SMOOTHING CAPACITOR REACTOR TRANSMISSION POWER BOARD MULTI CONTROLLER CIRCUIT BOARD TERMINAL BLOCK TERMINAL BLOCK FUSE THERMISTOR (OUTDOOR PIPE) CAPACITOR THERMISTOR (DISCHARGE)
Price
MF1,2
ACL1,2,3
MC
63HS
63L
SV1
21S4
TH6,7
63H
N.F.
CONV.B.
P.B.
RS
CB1, CB2
ACL4
M-P.B.
MULTI.B. TB3, TB7
TB1 F1,2 TH3
CK
TH4
ANB33FDEMT Including RUBBER MOUNT
3/8 5/8
3P (M1, M2, S) 5P
(L1,L2,L3,N,;)
250V 6.3A
PUMY-
P100/125/140YHM
1
RoHS
G G G G G
G
G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G
Part numbers that are circled are not shown in the figure.
89
15 OPTIONAL PARTS
DRAIN SOCKET
Part No. PAC-SG61DS-E
AIR OUTLET GUIDE
Part No. PAC-SG59SG-E
w Need two piece.
AIR GUIDE
Part No. PAC-SH63AG-E
w Need two piece.
DRAIN PAN
Part No. PAC-SG64DP-E
FILTER DRYER (For liquid line : [[9.52)
Part No. PAC-SG82DR-E
w Only for R410A model (Don’t use for R22 model)
BRANCH PIPE (Joint)
Part No. CMY-Y62-G-E CMY-Y64-G-E CMY-Y68-G-E
NUMBER OF BRANCHING POINTS
2 4 8
HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO100-8310, JAPAN
cCopyright 2005 MITSUBISHI ELECTRIC ENGINEERING CO., LTD. Distributed in Aug. 2006 No.OC355 REVISED EDITION-B PDF 8 Distributed in Feb. 2006 No.OC355 REVISED EDITION-A PDF 9 Distributed in Sep. 2005 No.OC355 PDF 9 Made in Japan.
New publication, effective Aug. 2006 Specifications subject to change without notice.
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