Mitsubishi OC333 Service Manual

Page 1
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
ON/OFF
TEMP.
SERVICE MANUAL
July 2005
No. OC333
Indoor unit [Model names] [Service Ref.]
PMH-P25BA PMH-P25BA PMH-P35BA PMH-P35BA PMH-P50BA PMH-P50BA
NOTE:
• This manual describes only service data of the indoor units.
CONTENTS
INDOOR UNIT
REMOTE CONTROLLER
1. REFERENCE MANUAL······································2
2. SAFETY PRECAUTION···································2
4. SPECIFICATIONS············································6
5. NOISE CRITERION CURVES··························7
6. OUTLINES AND DIMENSIONS·······················8
7.
WIRING DIAGRAM
8.
REFRIGERANT SYSTEM DIAGRAM
9. TROUBLESHOOTING ···································11
10. DISASSEMBLY PROCEDURE ······················22
11. PARTS LIST ···················································25
··············································9
··················10
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1
Series (Outdoor unit)
PU(H)-P·VGAA.UK PU(H)-P·YGAA.UK
Manual No.
OCS02
Do not use the existing refrigerant piping.
The old refrigerant and lubricant in the existing piping contains a large amount of chlorine which may cause the lubricant deterioration of the new unit.
Use “low residual oil piping”
If there is a large amount of residual oil (hydraulic oil, etc.) inside the piping and joints, deterioration of the lubricant will result.
Use ESTER , ETHER or HAB as the lubricant to coat flares and flange connection parts.
If large amount of mineral oil enter, that can cause deterioration of refrigerant oil etc.
Use liquid refrigerant to charge the system.
If gas refrigerant is used to seal the system, the composition of the refrigerant in the cylinder will change and performance may drop.
Do not use a refrigerant other than R407C.
If another refrigerant (R22, etc.) is used, the chlorine in the refrigerant may cause the lubricant deterioration.
Use a vacuum pump with a reverse flow check valve.
The vacuum pump oil may flow back into the refrigerant cycle and cause the lubricant deterioration.
Store the piping to be used during installation indoors with keep both ends sealed until just before brazing. (Store elbows and other joints in a plastic bag.)
If dust, dirt, or water enters the refrigerant cycle, deterioration of the oil and compressor trouble may result.
Ventilate the room if refrigerant leaks during operation. If refrigerant comes into contact with a flame, poisonous gases will be released.
REFERENCE MANUAL
1-1. OUTDOOR UNIT’S SERVICE MANUAL
Service Ref.
PU(H)-P·VGAA.UK PU(H)-P·YGAA.UK
1-2. TECHNICAL DATA BOOK
2
SAFETY PRECAUTION
CAUTIONS RELATED TO NEW REFRIGERANT
Cautions for units utilising refrigerant R407C
Service Manual No.
OC336
2
Page 3
[1] Cautions for service
Gravimeter
Unit
·After recovering the all refrigerant in the unit, proceed to working.
·Do not release refrigerant in the air.
·After completing the repair service, recharge the cycle with the specified amount of liquid refrigerant.
[2] Refrigerant recharging
(1) Refrigerant recharging process
1Direct charging from the cylinder.
·R407C cylinder are available on the market has a syphon pipe.
·Leave the syphon pipe cylinder standing and recharge it. (By liquid refrigerant)
(2) Recharge in refrigerant leakage case
·After recovering the all refrigerant in the unit, proceed to working.
·Do not release the refrigerant in the air.
·After completing the repair service, recharge the cycle with the specified amount of liquid refrigerant.
[3] Service tools
Use the below service tools as exclusive tools for R407C refrigerant.
No. Tool name Specifications
1 Gauge manifold ·Only for R407C.
·Use the existing fitting SPECIFICATIONS. (UNF7/16)
·Use high-tension side pressure of 3.43MPa·G or over.
2 Charge hose ·Only for R407C.
·Use pressure performance of 5.10MPa·G or over.
3 Electronic scale 4 Gas leak detector ·Use the detector for R134a or R407C. 5 Adapter for reverse flow check. ·Attach on vacuum pump. 6 Refrigerant charge base. 7 Refrigerant cylinder. ·For R407C ·Top of cylinder (Brown)
·Cylinder with syphon
8 Refrigerant recovery equipment.
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3
PAR-21MAA
ON/OFF
FILTER
CHECK
OPERATION
CLEAR
TEST
TEMP.
MENU
BACK DAY
MONITOR/SET
CLOCK
ON/OFF
Set Temperature buttons
Down
Up
Timer Menu button (Monitor/Set button)
Mode button (Return button)
Set Time buttons
Back
Ahead
Timer On/Off button (Set Day button)
Opening the door.
ON/OFF button
Fan Speed button
Filter button (<Enter> button)
Test Run button
Check button (Clear button)
Airflow Up/Down button
Louver button ( Operation button)
To preceding operation number.
Ventilation button (
Operation button)
To next operation number.
PART NAMES AND FUNCTIONS
Indoor Unit
Horizontal Air Outlet
Auto Air Swing Vane
Disperses airflow up and down and adjusts the angle of airflow direction.
Guide vane
Air flow can be changed to horizontally by moving the Guide vane to the left or right.
Filters
Remove dust and pollutants
Inhales air from room.
Air intake
from inhaled air.
Remote controller
Once the controls are set, the same operation mode can be repeated by simply pressing the ON/OFF button.
Operation buttons
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Display
For purposes of this explanation, all parts of the display are shown as lit. During actual operation, only the relevant items will be lit.
˚F˚C
˚F˚C
ERROR CODE
AFTER
TIMER
TIME SUN MON TUE WED THU FRI SAT
ON OFF
Hr AFTER
FILTER
FUNCTION
ONLY1Hr.
WEEKLY
SIMPLE
AUTO OFF
Identifies the current operation
Shows the operating mode, etc. * Multilanguage display is sup-
ported.
“Centrally Controlled” indicator
Indicates that operation of the re­mote controller has been prohib­ited by a master controller.
“Timer Is Off” indicator
Indicates that the timer is off.
Temperature Setting
Shows the target temperature.
Day-of-Week
Shows the current day of the week.
Time/Timer Display
Shows the current time, unless the simple or Auto Off timer is set. If the simple or Auto Off timer is set, shows the time remaining.
“Sensor” indication
Displayed when the remote controller sensor is used.
“Locked” indicator
Indicates that remote controller but­tons have been locked.
“Clean The Filter” indicator
Comes on when it is time to clean the filter.
Timer indicators
The indicator comes on if the corre­sponding timer is set.
Up/Down Air Direction indica­tor
The indicator shows the direc­tion of the outcoming airflow.
“One Hour Only” indicator
Displayed if the airflow is set to weak and downward during COOL or DRY mode. (Operation varies according to model.) The indicator goes off after one hour, at which time the airflow di­rection also changes.
Room Temperature display
Shows the room temperature.
Louver display
Indicates the action of the swing louver. Does not appear if the louver is stationary.
(Power On indicator)
Indicates that the power is on.
Fan Speed indicator
Shows the selected fan speed.
Ventilation indicator
Appears when the unit is running in Ventilation mode.
Caution
Only the Power on indicator lights when the unit is stopped and power supplied to the unit.
If you press a button for a feature that is not installed at the indoor unit, the remote controller will display the “Not Available”
message. If you are using the remote controller to drive multiple indoor units, this message will appear only if he feature is not present at the parent unit.
When power is turned ON for the first time, it is normal that “PLEASE WAIT” is displayed on the room temperature indica­tion (For max. 2minutes). Please wait until this “PLEASE WAIT” indication disappear then start the operation.
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4
kW
A A
kW
K/min(CFM)
Pa(mmAq)
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
Service Ref.
Mode Power supply(phase, cycle, voltage)
Input Running current
Starting current External finish Heat exchanger Fan Fan(drive) o No.
Fan motor output
Airflow(Low-Medium2-Medium1-High)
External static pressure Operation control & Thermostat Noise level(Low-Medium2-Medium1-High) Unit drain pipe I.D. Dimensions
Weight
W
D H
INDOOR UNIT
PMH-P35BA
Cooling
0.06
0.29
0.32
Heating
0.06
0.29
0.32
Single phase, 50Hz, 230V
Unit : Galvanized sheets with gray heat insulation, Grille munsell 0.98Y 8.99/0.63
Plate fin coil
Lineflow fan (direct) o 1
0.028
7.0-8.0-9.0-10.0(247-282-318-353) 0(direct blow)
Remote controller & built-in
34-36-38-40
26(1) UNIT : 854(33-5/8) PANEL : 1000(39-3/8) UNIT : 395(15-9/16) PANEL : 470(18-1/2) UNIT : 230(9-1/16) PANEL : 30(1-3/16) UNIT : 14(31) PANEL : 3(6.6)
Cooling
0.04
0.19
0.21
Heating
0.04
0.19
0.21
Single phase, 50Hz, 230V
Unit : Galvanized sheets with gray heat insulation, Grille munsell 0.98Y 8.99/0.63
Plate fin coil
Lineflow fan (direct) o 1
0.028
6.3-6.8-7.6-8.4(222-240-268-297) 0(direct blow)
Remote controller & built-in
29-31-33-35
26(1)
PMH-P25BA
kW
A A
kW
K/min(CFM)
Pa(mmAq)
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
Service Ref.
Mode Power supply(phase, cycle, voltage)
Input Running current
Starting current External finish Heat exchanger Fan Fan(drive) o No.
Fan motor output
Airflow(Low-Medium2-Medium1-High)
External static pressure Operation control & Thermostat Noise level(Low-Medium2-Medium1-High) Unit drain pipe I.D. Dimensions
Weight
W D H
INDOOR UNIT
UNIT : 854(33-5/8) PANEL : 1000(39-3/8) UNIT : 395(15-9/16) PANEL : 470(18-1/2) UNIT : 230(9-1/16) PANEL : 30(1-3/16) UNIT : 14(31) PANEL : 3(6.6)
Cooling
0.06
0.29
0.32
Heating
0.06
0.29
0.32
Single phase, 50Hz, 230V
Unit : Galvanized sheets with gray heat insulation, Grille munsell 0.98Y 8.99/0.63
Plate fin coil
Lineflow fan (direct) o 1
0.028
8.0-9.0-10.0-11.0(282-318-353-388) 0(direct blow)
Remote controller & built-in
36-38-40-42
26(1)
PMH-P50BA
kW
A A
kW
K/min(CFM)
Pa(mmAq)
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
Service Ref.
Mode Power supply(phase, cycle, voltage)
Input Running current
Starting current External finish Heat exchanger Fan Fan(drive) o No.
Fan motor output
Airflow(Low-Medium2-Medium1-High)
External static pressure Operation control & Thermostat Noise level(Low-Medium2-Medium1-High) Unit drain pipe I.D. Dimensions
Weight
W
D H
INDOOR UNIT
UNIT : 854(33-5/8) PANEL : 1000(39-3/8) UNIT : 395(15-9/16) PANEL : 470(18-1/2) UNIT : 230(9-1/16) PANEL : 30(1-3/16) UNIT : 14(31) PANEL : 3(6.6)
SPECIFICATIONS
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NOISE CRITERION CURVES5
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 µ BAR
BAND CENTER FREQUENCIES, Hz
PMH-P35BA
High
NOTCH
Medium1 Medium2
Low
40
SPL(dB)
38 36 34
LINE
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 µ BAR
BAND CENTER FREQUENCIES, Hz
PMH-P25BA
High
NOTCH
Medium1 Medium2
Low
35
SPL(dB)
33 31 29
LINE
Ambient temperature 27: Test conditions are based on JIS Z8731
UNIT
1.5m
MICROPHONE
CEILING
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 µ BAR
BAND CENTER FREQUENCIES, Hz
PMH-P50BA
High
NOTCH
Medium1 Medium2
Low
42
SPL(dB)
40 38 36
LINE
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6
OUTLINES AND DIMENSIONS
PMH-P25BA PMH-P35BA PMH-P50BA
PMH-P50BA
PMH-P35BA
PMH-P25BA
O.D.{35
O.D.{12.7(1/2") O.D.{15.88(5/8")
O.D.{6.35(1/4") O.D.{9.52(3/8")
Gas pipe
Liquid pipe
pipe cover
Refrigerant
piping
4-{2.8 Burring hole
100
{
90-
PVC pipe:VP-20[O.D.{25(1")]
Details of fresh air intake hole
Drainage piping
122
{
250 288.5
Knock out
Unit : mm
108
110
mounting plate
Flesh air intake hole
235 or more
230
110
Panel(grille):PMP-40BM
74.5
26
20
75926
960 ceiling opening20 20
1000 outer side of grille
811 suspension bolt pitch74.5
20
2828 45 20
Top
247
69
53
17.517.5
43
46
outer line of grille
center of unit
Air outlet(lower)
45 20
340 suspension bolt pitch 430 ceiling opening
470 outer side of grille
302
395
Terminal block for
indoor/outdoor connection
elect box
812
759
{50
230
198
Drainage pipe
PVC pipe:VP-20[O.D.{25]
141
254
Right side
Terminal block for remote controller
suspension bolt(M10 or W3/8)
Installation space required around indoor unit
200600200
drain pan
(56)
Front
(20)
(10)
1000 outer side of grille
(96)
30
470 outer side of grille
60 40
Panel(grille):PMP-40BM
Lower view
ceiling
panel
Refrigerant pipe(gas)
same line
drain pan
96
176
Refrigerant
pipe(liquid)
Left side
ceiling panel
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6 5 4 3 251
MF
FAN
(WHT)
LED1 CN90 CN32
I.B
LED2
LED3
CN41
2 1
REMOTE
CONTROLLER
CN22 (BLU)
BLU
BLU
TB5
TB4
S1 S2 S3
TB6
R.B
TRANSMISSION WIRES DC12V
2 1
12
2 1
TH1
3 2 1
DS
D.SENSOR
CN31
(WHT)
INTAKE
CN20
(RED)
BLK
BLK
BLK BLK
2 1
TH2
LIQUID
CN21
(WHT)
BLK BLK
2 1
TH5
PIPE CN29 (BLK)
BLK BLK
VANE
CN6V
(WHT)
6 5 4 3 2 1
1 2 3 4 5
MV
BRN RED ORN YLW GRN
CN2L
See fig :w1
SW1SWE
ON OFF
SW2
J24
J23
J22
J21
J15
J14
J13
J12
J11
3
1
1
3
5
DP
X1
X1
D.U.M
CNP
(YLW)
POWER
CN03
(RED)
FUSE
ZNR
T
BRN
ORN
YLW
BLU BLU
TO OUTDOOR UNIT
MODELS
SW1
<w1>
PMH-P25/35/50BA
Manufacture
J11 J12 J13 J14 J15
Service board
SW2
PMH-P25BA
J21 J22 J23 J24
ON OFF
1234
12345
ON OFF
PMH-P35BA
J21 J22 J23 J24
ON OFF
1234
PMH-P50BA
J21 J22 J23 J24
ON OFF
1234
NOTES:
1.Since the outdoor side electric wiring may change be sure to check the outdoor unit electric wiring for servicing.
2.Indoor and outdoor connecting wires are made with polarities, make wiring matching terminal numbers (S1, S2, S3).
3.Symbols used in wiring diagram above are, : Connector, : Terminal (block).
Please set the voltage using the remote controller. For the setting method, please refer to the indoor unit Installation Manual.
SYMBOL
[LEGEND]
I.B INDOOR CONTROLLER BOARD
CN2L CONNECTOR(LOSSNAY) CN32 CONNECTOR(REMOTE SWITCH)
R.B
WIRED REMOTE CONTROLLER BOARD DP DRAIN-UP MACHINE DS DRAIN SENSOR MF FAN MOTOR MV TB4
VANE MOTOR
TERMINAL BLOCK
(INDOOR / OUTDOOR CONNECTING LINE) TB5,TB6 TERMINAL BLOCK
(REMOTE CONTROL TRANSMISSION LINE) TH1 ROOM TEMP, THERMISTOR
(0:/15k", 25:/5.4k" DETECT) TH2 PIPE TEMP, THERMISTOR / LIQUID
(0:/15k", 25:/5.4k" DETECT) TH5 COND, / EVA, TEMP, THERMISTOR
(0:/15k", 25:/5.4k" DETECT)
CN41 CONNECTOR(HA TERMINAL-A) FUSE FUSE(6.3A , 250V) LED1 POWER SUPPLY(I.B) LED2 POWER SUPPLY(R.B) LED3 TRANSMISSION(INDOOR-OUTDOOR) SW1 JUMPER WIRE(MODEL SELECTION) SW2 JUMPER WIRE(CAPACITY CORD) SWE SWITCH(EMERGENCY OPERATION) T TRANSFORMER X1 RELAY(DRAIN PUMP) ZNR VARISTOR
NAME
7
WIRING DIAGRAM
PMH-P25BA PMH-P35BA PMH-P50BA
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Pipe temperature thermistor/liquid (TH2)
Distributor with strainer #50
Condenser/evaporator temperature thermistor (TH5)
Room temperature thermistor (TH1)
Refrigerant flow in cooling Refrigerant flow in heating
Strainer #50
Strainer #50
Heat exchanger
Refrigerant GAS pipe connection (Flare)
Refrigerant LIQUID pipe connection (Flare)
8
REFRIGERANT SYSTEM DIAGRAM
PMH-P25BA PMH-P35BA PMH-P50BA
Unit : mm
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9 TROUBLESHOOTING
Unit conditions at service
Error code
Actions to be taken for service (summary)
The inferior phenomenon is reoccurring.
Displayed
Not displayed
Judge what is wrong and take a corrective action according to “SELF-DIAGNOSIS ACTION TABLE” (9-2).
Identify the cause of the inferior phenomenon and take a corrective action according to “TROUBLESHOOTING BY INFERIOR PHENOMENA ” (9-3).
The inferior phenomenon is not reoccurring.
Logged
Not logged
1Consider the temporary defects such as the work of protection devices in the refrigerant circuit including compressor, poor connection of wiring, noise and etc. Re-check the symptom, and check the installation environment, refrigerant amount, weather when the inferior phenomenon occurred, and wiring related. 2Reset error code logs and restart the unit after finishing service. 3There is no abnormality in electrical components, controller boards, and remote controller.
1Recheck the abnormal symptom. 2Identify the cause of the inferior phenomenon and take
a corrective action according to “TROUBLESHOOTING BY INFERIOR PHENOMENA ” (9-3). 3Continue to operate unit for the time being if the cause is not ascertained. 4There is no abnormality in electrical components, controller boards, remote controller etc.
9-1. TROUBLESHOOTING
<Error code display by self-diagnosis and actions to be taken for service (summary)>
Present and past error codes are logged and displayed on the wired remote controller or controller board of outdoor unit. Actions to be taken for service and the inferior phenomenon reoccurrence at field are summarized in the table below. Check the contents below before investigating details.
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9-2. SELF-DIAGNOSIS ACTION TABLE
Error Code
P1
P2
Meaning of error code and detection method Abnormality of room temperature
thermistor (TH1)
1 The unit is in three-minute resume
prevention mode if short/open of thermistor is detected. Abnormal if the unit does not reset normally after three minutes. (The unit returns to normal operation, if it has normally reset.)
2 Constantly detected during cooling,
drying, and heating operation. Short: 90: or more Open: -40: or less
Abnormality of pipe temperature thermistor/Liquid (TH2)
1 The unit is in three-minute resume
prevention mode if short/open of thermistor is detected. Abnormal if the unit does not reset normally after three minutes. (The unit returns to normal operation, if it has normally reset.)
2 Constantly detected during cooling,
drying, and heating (except defrosting) operation. Short: 90: or more Open: -40: or less
Note: Refer to the manual of outdoor unit for the details of display
such as F, U, and other E.
Cause
1 Defective thermistor
characteristics.
2 Contact failure of connector
(CN20) on the indoor controller board. (Insert failure)
3 Breaking of wire or contact
failure of thermistor wiring.
4 Defective indoor controller
board.
1 Defective thermistor
characteristics.
2 Contact failure of connector
(CN21) on the indoor controller board. (Insert failure)
3 Breaking of wire or contact
failure of thermistor wiring.
4 Defective refrigerant circuit is
causing thermistor temperature of 90: or more or -40: or less.
5 Defective indoor controller board.
Countermeasure
13 Check resistance value of thermistor. 0: ······15.0k" 10: ····9.6k" 20: ····6.3k" 30: ····4.3k" 40: ····3.0k" If you put force on (draw or bend) the lead wire with measuring resistance value of thermistor breaking of wire or contact failure can be detected. 2 Check contact failure of connector (CN20) on
the indoor controller board. Refer to 9-6. Turn the power on again and check restart after inserting connector again.
4 Check room temperature display on remote
controller. Replace indoor controller board if there is abnormal difference with actual room temperature.
Turn the power off, and on again to operate after check.
13 Check resistance value of thermistor. For characteristics, refer to (P1) above. 2 Check contact failure of connector (CN21) on
the indoor controller board. Refer to 9-6. Turn the power on and check restart after inserting connector again.
4 Check pipe <liquid> temperature with remote
controller in test run mode. If pipe <liquid> temperature is exclusively low (in cooling mode) or high (in heating mode), refrigerant circuit may have defective.
5 Check pipe <liquid> temperature with remote
controller in test run mode. If there is exclusive difference with actual pipe <liquid> temperature, replace indoor controller board.
P4
P5
Abnormality of drain sensor (DS)
1 Suspensive abnormality, if short/open of
thermistor is detected for 30 seconds continuously. Turn off compressor and indoor fan.
2 Short/open is detected for 30 seconds
continuously during suspensive abnormality. (The unit returns to normal operation,
if it has normally reset.)
3 Detect the following condition.
• During cooling and drying operation.
• In case that pipe <liquid> temperature
- room temperature <-10deg
(Except defrosting)
• When pipe <liquid> temperature or room temperature is short/open temperature.
• During drain pomp operation.
Malfunction of drain pump (DP)
1 Suspensive abnormality, if thermistor
of drain sensor is let heat itself and temperature rises slightly. Turn off compressor and indoor fan.
2 Drain pomp is abnormal if the condition
above is detected during suspensive abnormality.
3 Constantly detected during drain pomp
operation.
1 Defective thermistor
characteristics
2 Contact failure of connector
(CN31) on the indoor controller board. (Insert failure).
3 Breaking of wire or contact
failure of drain sensor wiring.
4 Defective indoor controller board.
1 Malfunction of drain pump 2 Defective drain
Clogged drain pump Clogged drain pipe
3 Attached drop of water at the
drain sensor
• Drops of drain trickles from lead wire.
• Clogged filter is causing wave of drain.
4 Defective indoor controller board.
Turn the power off, and on again to operate after check.
13 Check resistance value of thermistor. 0: ······6.0k" 10: ····3.9k" 20: ····2.6k" 30: ····1.8k" 40: ····1.3k" 2 Check contact failure of connector (CN31) on
the indoor controller board. Refer to 9-6. Turn the power on again and check restart after inserting connector again.
4 Replace indoor controller board if drain
pump operates with the line of drain sensor connector CN31-1 and 2 is short-circuited, and abnormality reappears.
Turn the power off, and on again to operate after check.
1 Check if drain-up machine works. 2 Check drain function. 3 Check the setting of lead wire of drain sensor
and check clogs of the filter.
4 Replace indoor controller board if drain
pump operates with the line of drain sensor connector CN31-1 and 2 is short-circuited and abnormality reappears. Refer to 9-6.
Turn the power off, and on again to operate after check.
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Error Code
P6
Meaning of error code and detection method Freezing/overheating protection is
working
1 Freezing protection (Cooling mode)
The unit is in six-minute resume prevention mode if pipe <liquid or condenser/evap­orator> temperature stays under
-15: for three minutes, three minutes after the compressor started. Abnormal if it stays under -15: for three minutes again within 16 minutes after six-minute resume prevention mode.
<Frost prevention mode> If pipe <liquid or condenser-evaporator> temperature is 2: or below when 16 minutes has passed after compressor starts operating, unit will start operating in frost prevention mode which stops compressor operation. After that, when pipe <liquid or condenser/evaporator> temperature stays 10: or more for 3 minutes, frost prevention mode will be released and compressor will restart its operation.
2 Overheating protection (Heating mode)
The units is in six-minute resume
prevention mode if pipe <condenser / evaporator> temperature is detected as over 70: after the compressor started. Abnormal if the temperature of over 70: is detected again within 10 minutes after six-minute resume prevention mode.
(Cooling or drying mode)
1 Clogged filter (reduced airflow) 2 Short cycle of air path 3 Low-load (low temperature)
4 Defective indoor fan motor
• Fan motor is defective.
• Indoor controller board is
5 Defective outdoor fan control 6 Overcharge of refrigerant 7 Defective refrigerant circuit
(Heating mode)
1 Clogged filter (reduced airflow) 2 Short cycle of air path 3 Over-load (high temperature)
4 Defective indoor fan motor
• Fan motor is defective.
• Indoor controller board is
5 Defective outdoor fan control 6 Overcharge of refrigerant 7 Defective refrigerant circuit
8 Bypass circuit of outdoor unit
Cause
operation beyond the tolerance range
defective.
(clogs)
operation beyond the tolerance range
defective.
(clogs) is defective.
Countermeasure
(Cooling or drying mode)
1 Check clogs of the filter. 2 Remove shields.
4 Refer to 9-5.
5 Check outdoor fan motor. 67 Check operating condition of refrigerant
circuit.
(Heating mode)
1 Check clogs of the filter. 2 Remove shields.
4 Refer to 9-5.
5 Check outdoor fan motor. 6~8 Check operating condition of refrigerant
circuit.
P8
Abnormality of pipe temperature
<Cooling mode> Detected as abnormal when the pipe tem­perature is not in the cooling range 3 min­utes later of compressor start and 6 min­utes later of the liquid or condenser/evapo­rator pipe is out of cooling range. Note 1) It takes at least 9 min. to detect. Note 2) Abnormality P8 is not detected in
drying mode. Cooling range : -3 deg ] (TH-TH1) TH: Lower temperature between: liquid
pipe temperature (TH2) and con­denser/evaporator temperature (TH5)
TH1: Intake temperature <Heating mode>
When 10 seconds have passed after the compressor starts operation and the hot adjustment mode has finished, the unit is detected as abnormal when condenser/evaporator pipe temperature is not in heating range within 20 minutes.
Note 3) It takes at least 27 minutes to
detect abnormality. Note 4) It excludes the period of defrosting
(Detection restarts when defrosting
mode is over) Heating range : 3 deg [ (TH5-TH1)
1 Slight temperature difference
between indoor room temperature and pipe <liquid or condenser / evaporator> temperature thermistor
• Shortage of refrigerant
• Disconnected holder of pipe <liquid or condenser /
evaporator> thermistor
• Defective refrigerant circuit
2 Converse connection of
extension pipe (on plural units connection)
3 Converse wiring of indoor/
outdoor unit connecting wire (on plural units connection)
4 Defective detection of indoor
room temperature and pipe <condenser / evaporator> temperature thermistor
5 Stop valve is not opened
completely.
1~4 Check pipe <liquid or condenser /
evaporator> temperature with room temperature display on remote
controller and outdoor controller circuit
board.
Pipe <liquid or condenser / evaporator> temperature display is indicated by setting SW2 of outdoor controller circuit board as follows.
Conduct temperature check with outdoor controller circuit board after connecting
(
‘A-Control Service Tool(PAC-SK52ST)’.
23Check converse connection of extension
pipe or converse wiring of indoor/outdoor unit connecting wire.
)
13
Page 14
Error Code
P9
E0
or
E4
E3
or
E5
Meaning of error code and detection method
Abnormality of pipe temperature ther­mistor / Condenser-Evaporator (TH5)
1 The unit is in three-minute resume pro-
tection mode if short/open of thermistor is detected. Abnormal if the unit does not get back to normal within three min­utes. (The unit returns to normal opera­tion, if it has normally reset.)
2 Constantly detected during cooling, dry-
ing, and heating operation (except defrosting) Short: 90: or more Open: -40: or less
Remote controller transmission error(E0)/signal receiving error(E4)
1 Abnormal if main or sub remote con-
troller can not receive normally any transmission from indoor unit of refriger­ant address “0” for three minutes. (Error code : E0)
2 Abnormal if sub remote controller could
not receive for any signal for two min­utes. (Error code: E0)
1 Abnormal if indoor controller board can
not receive normally any data from remote controller board or from other indoor controller board for three minutes. (Error code: E4)
2 Indoor controller board cannot receive
any signal from remote controller for two minutes. (Error code: E4)
Remote controller transmission error(E3)/signal receiving error(E5)
1 Abnormal if remote controller could not
find blank of transmission path for six seconds and could not transmit.
(Error code: E3)
2 Remote controller receives transmitted
data at the same time, compares the data, and when detecting it, judges different data to be abnormal 30 continuous times. (Error code: E3)
1 Abnormal if indoor controller board could
not find blank of transmission path.
(Error code: E5)
2 Indoor controller board receives trans-
mitted data at the same time, compares the data,and when detecting it, judges different data to be abnormal 30 continuous times. (Error code: E5)
1 Defective thermistor 2 Contact failure of connector
3 Breaking of wire or contact 4 Temperature of thermistor is
5 Defective indoor controller
1 Contact failure at transmission 2 All remote controllers are set
3 Mis-wiring of remote controller. 4 Defective transmitting receiving
5 Defective transmitting receiving
6 Noise has entered into the
1 Two remote controller are set
2 Remote controller is connected 3 Repetition of refrigerant 4 Defective transmitting receiving 5 Defective transmitting receiving
6 Noise has entered into trans-
Cause
characteristics (CN29) on the indoor controller
board. (Insert failure) failure of thermistor wiring. 90: or more or -40: or less
caused by defective refrigerant circuit.
board.
wire of remote controller as “sub” remote controller. In
this case, E0 is displayed on remote controller, and E4 is displayed at LED (LED1, LED2) on the outdoor controller circuit board.
circuit of remote controller circuit of indoor controller board
of refrigerant address “0”. transmission wire of remote
controller.
as “main.” (In case of 2 remote con-
trollers) with two indoor units or more. address. circuit of remote controller. circuit of indoor controller
board. mission wire of remote con-
troller.
Countermeasure
13 Check resistance value of thermistor.
For characteristics, refer to (P1) above.
2 Check contact failure of connector (CN29)
on the indoor controller board. Refer to 9-6. Turn the power on and check restart after inserting connector again.
4 Operate in test run mode and check pipe
<condenser / evaporator> temperature with outdoor controller circuit board. If pipe <condenser / evaporator> temperature is exclusively low (in cooling mode) or high (in heating mode), refrigerant circuit may have defective.
5 Operate in test run mode and check pipe
<condenser / evaporator> temperature with outdoor control circuit board. If there is exclusive difference with actual pipe <condenser / evaporator> temperature replace indoor controller board. There is no abnormality if none of above comes within the unit. Turn the power off and on again to operate.
In case of checking pipe temperature with outdoor controller circuit board, be sure to connect A-control service
(
tool (PAC-SK52ST).
1 Check disconnection or looseness of indoor
unit or transmission wire of remote controller.
2 Set one of the remote controllers “main”.
If there is no problem with the action above.
3 Check wiring of remote controller.
• Total wiring length: max.500m (Do not use cablex 3 or more)
• The number of connecting indoor units: max.16units
• The number of connecting remote con­troller: max.2units
When it is not the above-mentioned problem of
1~3 4 Diagnose remote controllers.
a) When “RC OK” is displayed,
Remote controllers have no problem. Put the power off, and on again to check. If abnormality generates again, replace indoor controller board.
b) When “RC NG” is displayed,
Replace remote controller. c) When “RC E3” is displayed, d) When “ERC 00-06” is displayed, [ c),d)Noise may be causing abnormality. ]
If the unit is not normal after replacing
indoor controller board in group control, indoor controller board of address “0” may be abnormal.
1 Set a remote controller to main, and the
other to sub.
2 Remote controller is connected with only one
indoor unit.
3 The address changes to a separate setting. 4~6 Diagnose remote controller.
a) When “RC OK”is displayed, remote con-
trollers have no problem. Put the power off,and on again to check. When becoming abnormal again, replace
indoor controller board.
b)When “RC NG”is displayed, replace
remote controller.
c)When “RC E3”or “ERC 00-66”is displayed,
noise may be causing abnormality.
)
14
Page 15
Error Code
E6
E7
E1
or
E2
Meaning of error code and detection method
Indoor/outdoor unit communication error (Signal receiving error)
1 Abnormal if indoor controller board
cannot receive any signal normally for six minutes after putting the power on.
2 Abnormal if indoor controller board
cannot receive any signal normally for three minutes.
3 Consider the unit abnormal under the
following condition: When two or more indoor units are connected to one outdoor unit, indoor controller board cannot receive a signal for three minutes from outdoor controller circuit board, a signal which allows outdoor controller circuit board to transmit signals.
Indoor/outdoor unit communication error (Transmitting error)
Abnormal if “1” receiving is detected 30 times continuously though indoor controller board has transmitted “0”.
Abnormality of remote controller con­trol board
1 Abnormal if data cannot be normally
read from the nonvolatile memory of the remote controller control board.
(Error code: E1)
2 Abnormal if the clock function of remote
controller cannot be normally operated.
(Error code: E2)
1 Contact failure, short circuit or,
2 Defective transmitting receiving 3 Defective transmitting receiving 4 Noise has entered into indoor/
1 Defective transmitting receiving 2 Noise has entered into power 3 Noise has entered into outdoor
1 Defective remote controller. 1 Replace remote controller.
Cause
mis-wiring (converse wiring) of indoor/outdoor unit connecting wire
circuit of indoor controller board circuit of indoor controller board outdoor unit connecting wire.
circuit of indoor controller board supply. control wire.
Countermeasure
Check LED display on the outdoor control cir-
cuit board. (Connect A-control service tool, PAC-SK52ST.) Refer to EA-EC item if LED displays EA-EC.
1 Check disconnection or looseness of indoor/
outdoor unit connecting wire of indoor unit or outdoor unit.
Check all the units in case of twin triple indoor unit system.
2-4 Turn the power off, and on again to
check. If abnormality generates again, replace indoor controller board or outdoor controller circuit board.
Other indoor controller board may have
defective in case of twin triple indoor unit system.
1-3 Turn the power off, and on again to
check. If abnormality generates again, replace indoor controller board.
15
Page 16
9-3. TROUBLESHOOTING BY INFERIOR PHENOMENA
Note: Refer to the manual of outdoor unit for the detail of remote
controller.
Phenomena
(1)LED2 on indoor controller board
is off.
• When LED1 on indoor controller board is also off.
1 Power supply of 220~240V is not supplied to outdoor
unit.
2 Defective outdoor controller circuit board.
3 Power supply of 220~240V is not supplied to indoor
unit.
4 Defective indoor controller board.
• When LED1 on indoor controller board is lit.
1 Mis-setting of refrigerant address for outdoor unit
(There is no unit corresponding to refrigerant address “0”.)
Factor
Countermeasure
1 Check the voltage of outdoor power
supply terminal block (L, N)
• When AC 220~240V is not detected. Check the power wiring to outdoor unit and the breaker.
• When AC 220~240V is detected.
—Check 2 (below).
2 Check the voltage between outdoor
terminal block S1 and S2.
• When AC 220~240V is not detected.
Check the fuse on outdoor controller circuit board (10A).
Check the wiring connection.
• When AC 220~240V is detected.
—Check 3 (below).
3 Check the voltage between indoor terminal
block S1 and S2.
• When AC 220~240V is not detected. Check indoor/outdoor unit connecting wire for mis-wiring.
• When AC 220~240V is detected.
—Check 4 (below).
4 If no problems are found(1~3), indoor
controller board is defective.
1 Reconfirm the setting of refrigerant
address for outdoor unit Set the refrigerant address to “0”. (For grouping control system under which 2 or more outdoor units are connected, set one of the units to “0”.) Set refrigerant address using SW1 on outdoor controller circuit board.
(2)LED2 on indoor controller board
is blinking.
(3)Upward/downward vane perfor-
mance failure
• When LED1 on indoor controller board is also blinking. Connection failure of indoor/outdoor unit connecting wire
• When LED1 is lit.
Mis-wiring of remote controller wires Under twin triple indoor unit system, 2 or more indoor units are wired together.
1 Refrigerant address for outdoor unit is wrong or not
set. Under grouping control system, there are some units whose refrigerant address is 0.
2 Short-cut of remote controller wires 3 Defective remote controller
1 The vane is not downward during defrosting and
heat preparation and when the thermostat is OFF in HEAT mode. (Working of COOL protection function)
2 Vane motor does not rotate.
• Defective vane motor
• Breaking of wire or connection failure of connector
3 Upward/downward vane does not work.
• The vane is set to fixed position.
Check indoor/outdoor unit connecting wire for connection failure. Check the connection of remote controller wires in case of twin triple indoor unit system. When 2 or more indoor units are wired in one refrigerant system, connect remote controller wires to one of those units. 1 Check the setting of refrigerant address
in case of grouping control system. If there are some units whose refrigerant addresses are 0 in one group, set one of the units to 0 using SW1 on outdoor controller circuit board.
23 Remove remote controller wires and
check LED2 on indoor controller board.
• When LED2 is blinking, check the short-cut of remote controller wires.
• When LED2 is lit, connect remote controller wires again and:
if LED2 is blinking, remote controller is defective; if LED2 is lit, connection failure of remote controller terminal block etc. has returned to normal.
1 Normal operation (The vane is set to hor-
izontal regardless of remote control.)
2 Check 2 (left).
• Check the vane motor. (Refer to “How to check the parts”.)
• Check for breaking of wire or connec­tion failure of connector.
3 Normal operation (Each connector on
vane motor side is disconnected.)
16
Page 17
9-4. WHEN WIRED REMOTE CONTROLLER OR INDOOR UNIT MICRO COMPUTE TROUBLES
Parts name Check points
Disconnect the connector then measure the resistance using a tester. (Surrounding temperature 10:~30:)
Measure the resistance between the terminals using a tester. (Surrounding temperature 20:~30:)
Measure the resistance between the terminals using a tester. (Surrounding temperature 20:)
Measure the resistance between the terminals using a tester. (Surrounding temperature 20:~30:)
Vane motor
Drain-up mechanism
Drain sensor
(Refer to <Thermistor Characteristic graph> in detail.)
(Refer to <Thermistor Characteristic graph> in detail.)
Room temperature thermistor (TH1)
Pipe temperature thermistor (TH2)
Condenser/evaporator temperature thermistor (TH5)
1 3
Blue
Blue
1 2 3
Normal
4.3k"~9.6k"
Abnormal
Open or short
Abnormal
Open or short
Normal
0.6k"~6.0k"
NormalConnector Abnormal
380" i7% Open or short
Normal Abnormal
400"~480" Open or short
MV
Orange
Red
Brown
Brown — Yellow Brown — Red Brown — Orange Brown — Green
Green
Yellow
31
5
4
2
1. If there is not any other wrong when trouble occurs, emergency operation starts as the indoor controller board switch (SWE) is set to ON.
During the emergency operation the indoor unit is as follows; (1) Indoor fan high speed operation (2) Drain-up machine operation
2. When emergency operating for COOL or HEAT, setting of the switch (SWE) in the indoor controller board and outdoor unit
emergency operation are necessary.
3. Check items and notices as the emergency operation (1) Emergency operation cannot be used as follows;
• When the outdoor unit is something wrong.
• When the indoor fan is something wrong.
• When drain over flow protected operation is detected during self-diagnosis. (Error code : P5)
(2) Emergency operation will be serial operation by the power supply ON/OFF.
ON/OFF or temperature, etc. adjustment is not operated by the remote controller.
(3) Do not operate for a long time as cold air is blown when the outdoor unit starts defrosting operation during heat emer-
gency operation. (4) Cool emergency operation must be within 10 hours. Otherwise, heat exchanger of indoor unit may get frosted. (5) After completing the emergency operation, return the switch setting, etc. in former state. (6) Since vane does not work at emergency operation, position the vane slowly by hand.
9-5. HOW TO CHECK THE PARTS PMH-P25BA PMH-P35BA PMH-P50BA
17
Page 18
Notes
· High voltage is applied to the connecter (FAN) for the fan motor. Give attention to the service.
· Do not pull out the connector (Fan) for the motor with the power supply on. (It causes trouble of the control
p.c.board)
Self check Conditions : The indoor fan cannot turn around.
No
Wiring contact check Contact of fan motor connector (FAN) Contact of power supply cable.
Fan motor check Measure the resistance between the fan motor connecter 1(+) and 3( ). (With the connecter is pulled out from the
p.c.board)
Power supply check Check the voltage in the indoor control
p.c.board
Approx. 310~340V between the connecter (FAN) 1(+) and 3( ). Approx. 1~3V between the connecter (FAN) 5(+) and 3( ). The voltage between the 5 and 3 is a value during the fan motor operation. In the case that the fan motor off, the voltage is 0V.
Fan motor position sensor signal check Turn around the fan motor more than one revolution slowly, and check the voltage between the connecter (FAN) 6(+) and 3( ).
Check method of indoor fan motor (fan motor / control p.c.board)
Wiring recovery
Trouble of the fan motor Replacement of the motor
Is the resistance 1M" or more?
Trouble of the indoor
p.c.board
Replacement of the indoor control
p.c.board
Trouble of the fan motor Replacement of the motor
Dose the voltage repeat DC0V and DC15V?
Replacement of the indoor control
p.c.board
Is the voltage normal?
Was contact caused good?
Yes
1
2
No
Yes
No
Yes
No
Yes
18
Page 19
<Thermistor Characteristic graph>
-200 20406080
< Thermistor for drain sensor >
Temperature (:)
0
1
2
3
4
5
6
7
8
9
10
Resistance (K")
Thermistor for lower temperature
Room temperature thermistor(TH1) Pipe temperature thermistor(TH2) Condenser/evaporator temperature thermistor(TH5)
Thermistor R0=15k±3% Fixed number of B=3480 ± 2%
Rt=15exp { 3480( ) }
1
273+t
1
273
0: 15k 10: 9.6k 20: 6.3k 25: 5.4k 30: 4.3k 40: 3.0k
Thermistor for drain sensor
< Thermistor for lower temperature >
50
40
30
20
Resistance (K")
10
0
-20 -10 0 10 20 30 40 50 Temperature (:)
Thermistor R0=6.0k±5% Fixed number of B=3390 ±2%
Rt=6exp { 3390( ) }
0: 6.0k 10: 3.9k 20: 2.6k 25: 2.2k 30: 1.8k 40: 1.3k
1
273+t
1
273
19
Page 20
9-6. TEST POINT DIAGRAM Indoor controller board PMH-P25BA PMH-P35BA PMH-P50BA
FAN Fan motor output (MF) Between 1 to 5 220~240V AC
CN03 Connect to the outdoor unit Between 1 to 3
220~240V AC
Between 3 to 5
0~24V DC
}
CN90 Connect to the wireless remote controller board
CN32 Connector (Remote switch)
CN22 Connect to the terminal block (TB5) (Remote controller connecting wire) (10~16V DC)
}
+
CN31 Drain sensor (DS)
CN20 Room temperature thermistor (TH1)
CN21 Pipe temperature thermistor/Liquid (TH2)
CN29 Condenser/Evaporator temperature thermistor (TH5)
CN6V Vane motor output (MV)
CN41 Connector (HA terminal-A)
+ –
CNP Drain-up machine
output (DP)
Between 1 to 3
220~240V AC
Jumper wire J41, J42 Pair number setting with wireless remote controller
SWE Emergency operation
Jumper wire J11~J15 Model setting
CN2L Connector (LOSSNAY)
CN25
Humidifier output
}
+
(12~16V DC)
Jumper wire J21~J24 Capacity setting
20
Page 21
9-7. FUNCTIONS OF JUMPER WIRE
J11~J15
(SW1)
Open/short of jumper wire
Functions
Jumper wire
Model settings
Capacity settings
Pair number setting with wireless remote controller
Remarks
J21~J24
(SW2)
J41 J42
0 1 2
3 ~ 9
Wireless remote controller setting
Control PCB setting
J41 J42
<Settings at time of factory shipment> Wireless remote controller: 0 Control PCB: (for both J41 and J42) Four pair number settings are supported. The pair number settings of the wireless remote controller and indoor control PCB (J41/J42) are given in the table on the left. (' ' in the table indicates the jumper line is disco­nnected.)
(Marks in the table below) Jumper wire ( : Short : Open) DIP switch ( : ON : OFF)
MODELS
SW1
PMH-P25/35/50BA
Manufacture
J11 J12 J13 J14 J15
Service board
12345
ON OFF
MODELS Manufacture Service board
SW2
PMH-P25BA
J21 J22 J23 J24
ON OFF
1234
PMH-P35BA
J21 J22 J23 J24
ON OFF
1234
PMH-P50BA
J21 J22 J23 J24
ON OFF
1234
Each function is controlled by the jumper wire on control p.c. board. For service parts, J11- J15 and J21-J24, DIP switches (SW1 and SW2) are equipped with jumper wire.
21
Page 22
10
DISASSEMBLY PROCEDURE
PMH-P25BA PMH-P35BA PMH-P50BA
Be careful on removing heavy parts.
OPERATING PROCEDURE PHOTOS&ILLUSTRATIONS
1. Removing the intake grille
Opening the air intake grille
(1) Press the of the air intake grille.(See figure 1) (2) Put your figure on the both end of nut of the air intake grille
and put it down after the grille clicked.
Removing the air intake grille
(1) Press the of air intake grille, and pull down the both
end of nut with your fingers after the grille clicked. (See figure 1)
(2) Pull out the handle of air intake grille strong toward you.
(See figure 2)
(3) Draw the string of air intake grille to prevent the grille from
dropping.(see figure 3)
PUSH
PUSH
Photo 1
Air filter
Figure 1
Figure 2
Figure 3
22
Page 23
OPERATING PROCEDURE PHOTOS&ILLUSTRATIONS
2. Removing the electrical parts box
(1) Remove the panel. (2) Remove the cover. (3) Remove the electrical parts cover. (4) Disconnect the connectors of fan motor, vane motor, drain
pump, room temperature thermistor, pipe temperature thermistor, condenser/evaporator temperature thermistor and drain sensor on the electrical controller board.
(5) Disconnect the lead wire and earth wire from terminal
block.
(6) Remove the electrical parts box.
3. Removing the stabilizer
Note when the stabilizer is removed
Photo 2
Drain pan
Photo 3
Photo 4
Claw in middle of stabilizer
Stabilizer
Stabilizer
Heat exchanger
Electrical parts
cover
Electrical parts cover
• Since the insulation material (white) which prevents water-drops from putting is mounted to the side of vane motor, remove the insulation material when the stabilizer is removed.(See figure 4)
• After completing the service, mount the insulation material as before as shown in right figure.
• The insulation material consists of soft and hard layers. Mount the insulation with the hard layer on the stabilizer side.
(1) Remove the panel. (2) Remove the room temperature thermistor. (3) Unhook the claw in the middle of stabilizer and remove
the drain pan. (5 screws) (See photo 2) (4) Remove the stabilizer side of the heat exchanger. (2 screws) (5) Remove the cover. (6) Remove the electrical parts cover. (7) Disconnect the connector of vane motor. (8) Remove the insulation material (white) on the right side of
stabilizer. (9)Remove the stabilizer. (6 screws)
4. Removing the vane motor
(1) Remove the stabilizer. Refer to above-mentioned (3)
Removing the stabilizer. (2) Remove the vane motor.
Figure 4
Stabilizer
Photo 5
Room temperature thermistor
Hard material
Insulation material
Vane motor
Soft material
Vane motor
23
Page 24
OPERATING PROCEDURE PHOTOS&ILLUSTRATIONS
5. Removing the drain pump
(1) Remove the panel. (2) Unhook the claw in the middle of stabilizer and remove
the drain pan. (3) Remove the cover. (4) Remove the electrical parts cover. (5) Disconnect the connector of drain pump. (6) Remove the drain hose. (7) Remove the drain pump.(2 screws)
6. Removing the fan motor and line flow fan
(1) Remove the panel. (2) Unhook the claw in the middle of stabilizer and remove
the drain pan. (3) Remove 2 screws at the stabilizer side of the heat
exchanger (4) Remove the cover. (5) Remove the electrical parts cover. (6) Disconnect the connectors of vane motor, fan motor and
drain pump. (7) Remove the stabilizer side of the heat exchanger. (2 screws) (8) Remove the stabilizer. (9) Remove the drain pump.
(10) Remove 2 screws in the motor support. (11) Remove the fan motor and line flow fan (The fan motor
and line flow fan can be removed without removing the
heat exchanger.)
Photo 6
Photo 7
Drain sensor
Line flow fan
Drain pump
Fan motor
Fan motor
7. Removing the thermistor<Room temperature thermistor>
(1) Remove the panel. (2) Bring down the electrical parts box and remove the cover. (3) Remove the thermistor <Room temperature thermistor> (4) Disconnect the lead wire from the cord clamp (5 points) (5) Disconnect the connector (CN20) on the indoor controller
board.
8. Removing the thermistor<Pipe temperature thermistor/liquid> <Condenser/evaporator temperature thermistor>
(1) Remove the panel. (2) Bring down the electrical parts box and remove the cover. (3) Remove the drain pan. (4) Remove the thermistor <Pipe temperature thermistor/liquid>
/<Condenser/evaporator temperature thermistor>. (5) Disconnect the lead wire from the cord clamp (6) Disconnect the connector (CN29)/(CN21) on the indoor
controller board.
24
Page 25
11
1 2 3 4 5 6 7 8
9 10 11 12 13 14
1 2 2 2 2 1 1 1 2 1 2 1 1 1
(DT88D360H03)
AIR OUTLET GRILLE LATCH HANGER PANEL HOOK GRILLE CATCH LL.FILTER LL.FILTER INTAKE GRILLE GRILLE CATCH RECEIVER COVER MAGNET SCREW CAP REMOTE CONTROLLER REMOTE CONTROLLER CABLE
No. Part No. Part Name
Specification
Q'ty/set
Price
Unit
Amount
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
Recom­mended
Q'ty
PMH-P25/35/50BA
T7W E11 003 R01 E00 055
— R01 E00 099 R01 E01 054 R01 E01 500 R01 E02 500 T7W E01 691 R01 E00 054 R01 E00 648 R01 E00 044 R01 E00 096 T7W E08 713 T7W E01 305
ON/OFF
TEMP.
PARTS LIST
PANEL PARTS PMH-P25BA PMH-P35BA PMH-P50BA
11
12
11
2
1
3
4
5
2
3
4
10
5
6
9
13
7
8
25
14
Page 26
FUNCTIONAL PARTS
1 2 3 4 5 6 7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
25
1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
PMH-P·BA
TH1
TH2 TH5
MV
DS DP
MF
(DT00A478G81) (RG02L277H02)
(RG00L311G19)
CABINET COVER BEARING MOUNT SLEEVE BEARING LINE FLOW FAN STABILIZER ASSY VANE SLEEVE HEAT EXCHANGER HEAT EXCHANGER DRAIN PAN ROOM TEMPERATURE THERMISTOR GUIDE VANE PIPE TEMPERATURE THERMISTOR / LIQUID
CONDENSER / EVAPORATOR TEMPERATURE THERMISTOR
VANE VANE MOTOR CASING SENSOR HOLDER DRAIN SENSOR DRAIN PUMP MOTOR SUPPORT FAN MOTOR MOTOR MOUNT DRAIN PIPE CONTROL BOX COVER SCREW ASSY
No.
Part No. Part Name Specification
Q'ty/set Price
Unit
Amount
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
Recom-
mended
Q'ty
35 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
25 50 — —
R01 22A 102 R01 005 103 R01 E02 114 T7W E01 079 R01 E00 092 T7W E69 480 T7W E70 480 R01 E10 529 R01 E00 202 R01 E00 038 R01 E41 202 R01 E44 202 R01 E01 002 R01 E01 223 R01 E00 110 R01 31K 241 R01 E01 266 T7W E02 355 R01 E00 130 R01 E14 220 R01 E07 105 R01 E00 527
R01 E01 673
PMH-P25BA PMH-P35BA PMH-P50BA
24
23
1
2 3
SLEEVE
BEARING
4 5
6
VANE
SLEEVE
7
8
9
TEMPERATURE
Part number that is circled is not shown in the figure.
ROOM
THERMISTOR
10
22 21 20
17
18
19
16
VANE MOTOR
15 14
CONDENSER / EVAPORATOR
13
TEMPERATURE THERMISTOR
PIPE TEMPERATURE
12
THERMISTOR / LIQUID
11
26
Page 27
ELECTRICAL PARTS PMH-P25BA PMH-P35BA PMH-P50BA
1
2
3
5
4
No. Part No. Part Name
1 2
T7W E13 716
3
T7W 515 716
4
T7W 520 239
5
T7W E26 310
CONTROL BOX TERMINAL BLOCK TERMINAL BLOCK FUSE INDOOR CONTROLLER BOARD
Specification
3P (S1, S2, S3) 2P (1, 2) 250V 6.3A
Q'ty/set
PMH-P25/35/50
BA
1 1 1 1 1
(Drawing No.)
(RG02B337G16)
Remarks
Wiring
Diagram
Symbol
TB4 TB5
FUSE
I.B
Recom­mended
Q'ty
Unit
Price
Amount
27
Page 28
TM
HEAD OFFICE : MITSUBISHI DENKI BLDG., 2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
CCopyright 2005 MITSUBISHI ELECTRIC ENGINEERING CO., LTD. Distributed in Jul. 2005 No.OC333 PDF 9 Made in Japan.
New publication, effective Jul. 2005. Specifications subject to change without notice.
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