Mitsubishi OC332B Service Manual

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS SPLIT-TYPE, AIR CONDITIONERS

SERVICE MANUAL

Indoor unit [Model names] [Service Ref.]

PSA-RP71GA PSA-RP71GA

PSA-RP71GA#1

PSA-RP100GA PSA-RP100GA

PSA-RP100GA#1

PSA-RP125GA PSA-RP125GA

PSA-RP125GA#1

PSA-RP140GA PSA-RP140GA

PSA-RP140GA#1

PSH-P71GAH PSH-P71GAH PSH-P100GAH PSH-P100GAH PSH-P125GAH PSH-P125GAH PSH-P140GAH PSH-P140GAH

May 2008

No. OC332

REVISED EDITION-B

Revision:

• PSA-RP71~140GA#1 are added in REVISED EDITION-B.

• Some descriptions have been modified.

• Please void OC332 REVISED EDITION-A.

Note:

• This manual describes only service data of the indoor units.

• RoHS compliant products have <G> mark on the spec name plate.

• For servicing of RoHS compliant products, refer to the RoHS Parts List.

CONTENTS

1. TECHNICAL CHANGES

2. REFERENCE MANUAL

3. SAFETY PRECAUTION

4. PART NAMES AND FUNCTIONS

5. SPECIFICATIONS

6. NOISE CRITERION CURVES

7. OUTLINES AND DIMENSIONS

8.

WIRING DIAGRAM

9.

REFRIGERANT SYSTEM DIAGRAM

10. TROUBLESHOOTING

11. SPECIAL FUNCTION

12. DISASSEMBLY PROCEDURE

13. PARTS LIST

14. RoHS PARTS LIST

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2 2 3

7

9

12

14

16

17

18 29 32 35

39

1

TECHNICAL CHANGES

PSA-RP71GA PSA-RP71GA#1 PSA-RP100GA PSA-RP100GA#1 PSA-RP125GA PSA-RP125GA#1 PSA-RP140GA PSA-RP140GA#1

INDOOR CONTROLLER BOARD(I.B.) has been changed.

2

REFERENCE MANUAL

2-1. OUTDOOR UNIT’S SERVICE MANUAL

Service Ref. Service Manual No. PUHZ-RP71/100/125/140VHA

PUHZ-RP100/125/140YHA PUHZ-RP71/100/125/140VHA

(1)

(1)(2) (1)

.UK

PUHZ-RP200/250YHA PUHZ-RP200/250YHA PU(H)-P • VGAA.UK PU(H)-P • YGAA.UK PUHZ-P100/125/140VHA.UK OC359 PUHZ-RP71/100/125/140VHA2 PUHZ-RP100/125/140YHA2 PUHZ-RP71/100VHA3 PUHZ-RP100YHA3 PU(H)-P71/100VHA PU(H)-P100/125/140YHA PUHZ-P100/125/140VHA2 PUHZ-RP71/100/125/140VHA2-A PUHZ-RP100/125/140YHA2-A PUHZ-BP100/125/140VHA-A PUHZ-BP200/250YHA-A PUHZ-P200/250YHA2 OCH424 / OCB424 PUHZ-HRP71/100VHA PUHZ-HRP100/125YHA PUHZ-RP200/250YHA2 OCH428 / OCB428

(1)

-A OC337

-A OC339

(1)

.UK

(1)

.UK OCH415 / OCB415

OC334

OC338

OC336

OC374

OC379

OCH422 / OCB422

OCH423 / OCB423

OCH425 / OCB425

2-2. TECHNICAL DATA BOOK

Series (Outdoor unit) Manual No. PUHZ-RP • HA(-A) OCS01

PU(H)-P • GAA.UK OCS02 PUHZ-RP • HA2 OCS05 PUHZ-P • HA OCS06 PU(H)-P • HA OCS07 PUHZ-P • VHA2, PUHZ-P • YHA OCS08 PUHZ-RP • HA2-A OCS09 PUHZ-BP • HA OCS10 PUHZ-HRP • HA OCS11

2

3

SAFETY PRECAUTION

3-1. ALWAYS OBSERVE FOR SAFETY

Before obtaining access to terminal, all supply circuits must be disconnected.

3-2. CAUTIONS RELATED TO NEW REFRIGERANT

Cautions for units utilising refrigerant R407C

Do not use the existing refrigerant piping.

The old refrigerant and lubricant in the existing piping contains a large amount of chlorine which may cause the lubricant deterioration of the new unit.

Use “low residual oil piping”

If there is a large amount of residual oil (hydraulic oil, etc.) inside the piping and joints, deterioration of the lubricant will result.

Store the piping to be used during installation indoors with keep both ends sealed until just before brazing. (Store elbows and other joints in a plastic bag.)

If dust, dirt, or water enters the refrigerant cycle, deterioration of the oil and compressor trouble may result.

Use ESTER , ETHER or HAB as the lubricant to coat flares and flange connection parts.

If large amount of mineral oil enter, that can cause deterioration of refrigerant oil etc.

Use liquid refrigerant to charge the system.

If gas refrigerant is used to seal the system, the composition of the refrigerant in the cylinder will change and performance may drop.

Do not use a refrigerant other than R407C.

If another refrigerant (R22, etc.) is used, the chlorine in the refrigerant may cause the lubricant deterioration.

Use a vacuum pump with a reverse flow check valve.

The vacuum pump oil may flow back into the refrigerant cycle and cause the lubricant deterioration.

Ventilate the room if refrigerant leaks during operation. If refrigerant comes into contact with a flame, poisonous gases will be released.

3

[1] Cautions for service

·After recovering the all refrigerant in the unit, proceed to working.

·Do not release refrigerant in the air.

·After completing the repair service, recharge the cycle with the specified amount of liquid refrigerant.

[2] Refrigerant recharging

(1) Refrigerant recharging process

1Direct charging from the cylinder.

·R407C cylinder are available on the market has a syphon pipe.

·Leave the syphon pipe cylinder standing and recharge it. (By liquid refrigerant)

Unit

Gravimeter

(2) Recharge in refrigerant leakage case

·After recovering the all refrigerant in the unit, proceed to working.

·Do not release the refrigerant in the air.

·After completing the repair service, recharge the cycle with the specified amount of liquid refrigerant.

[3] Service tools

Use the below service tools as exclusive tools for R407C refrigerant.

No. Tool name Specifications 1 Gauge manifold ·Only for R407C.

·Use the existing fitting SPECIFICATIONS. (UNF7/16)

·Use high-tension side pressure of 3.43MPa·G or over. 2 Charge hose ·Only for R407C.

·Use pressure performance of 5.10MPa·G or over. 3 Electronic scale 4 Gas leak detector ·Use the detector for R134a or R407C. 5 Adapter for reverse flow check. ·Attach on vacuum pump. 6 Refrigerant charge base. 7 Refrigerant cylinder. ·For R407C ·Top of cylinder (Brown)

·Cylinder with syphon 8 Refrigerant recovery equipment.

4

CAUTIONS RELATED TO NEW REFRIGERANT

Cautions for units utilising refrigerant R410A

Use new refrigerant pipes.

In case of using the existing pipes for R22, be careful with the followings.

· For RP71VHA3 and RP100, 125 and 140, be sure to perform replacement operation before test run.

· Change flare nut to the one provided with this product. Use a newly flared pipe.

· Avoid using thin pipes.

Make sure that the inside and outside of refrigerant piping is clean and it has no contamination such as sulfur hazardous for use, oxides, dirt, shaving particles, etc. In addition, use pipes with specified thickness.

Contamination inside refrigerant piping can cause deterioration of refrigerant oil etc.

Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before brazing. (Leave elbow joints, etc. in their packaging.)

If dirt, dust or moisture enter into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of compressor.

Do not use refrigerant other than R410A.

If other refrigerant (R22 etc.) is used, chlorine in refrigerant can cause deterioration of refrigerant oil etc.

Use a vacuum pump with a reverse flow check valve.

Vacuum pump oil may flow back into refrigerant cycle and that can cause deterioration of refrigerant oil etc.

Use the following tools specifically designed for use with R410A refrigerant.

The following tools are necessary to use R410A refrigerant.

Tools for R410A Gauge manifold Charge hose

Gas leak detector

Torque wrench

Flare tool Size adjustment gauge Vacuum pump adaptor

Electronic refrigerant charging scale

Keep the tools with care.

If dirt, dust or moisture enter into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of compressor.

Use ester oil, ether oil or alkylbenzene oil (small amount) as the refrigerant oil applied to flares and flange connections.

If large amount of mineral oil enter, that can cause deterioration of refrigerant oil etc.

Do not use a charging cylinder.

If a charging cylinder is used, the composition of refrigerant will change and the efficiency will be lowered.

Ventilate the room if refrigerant leaks during

Charge refrigerant from liquid phase of gas cylinder.

If the refrigerant is charged from gas phase, composition change may occur in refrigerant and the efficiency will be lowered.

operation. If refrigerant comes into contact with a flame, poisonous gases will be released.

[1] Cautions for service

(1) Perform service after collecting the refrigerant left in unit completely. (2) Do not release refrigerant in the air. (3) After completing service, charge the cycle with specified amount of refrigerant. (4) When performing service, install a filter drier simultaneously. Be sure to use a filter drier for new refrigerant.

[2] Additional refrigerant charge

When charging directly from cylinder

· Check that cylinder for R410A on the market is syphon type.

· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)

5

Unit

Gravimeter

[3] Service tools

Use the below service tools as exclusive tools for R410A refrigerant.

No. Tool name Specifications 1 Gauge manifold ·Only for R410A

·Use the existing fitting

·Use high-tension side pressure of 5.3MPa·G or over. 2 Charge hose ·Only for R410A

·Use pressure performance of 5.09MPa·G or over. 3 Electronic scale 4 Gas leak detector ·Use the detector for R134a, R407C or R410A. 5 Adaptor for reverse flow check ·Attach on vacuum pump. 6 Refrigerant charge base 7 Refrigerant cylinder ·Only for R410A Top of cylinder (Pink) Cylinder with syphon 8 Refrigerant recovery equipment

specifications

. (UNF1/2)

6

4

PAR-21MAA

ON/OFF

FILTER

CHECK

OPERATION

CLEAR

TEST

TEMP.

MENU

BACK DAY

MONITOR/SET

CLOCK

ON/OFF

Set T emperature buttons

Down

Up

Timer Menu button (Monitor/Set button)

Mode button (Return button)

Set Time buttons

Back Ahead

Timer On/Off button (Set Day button)

Opening the door.

ON/OFF button

Fan Speed button

Filter button (<Enter> button)

Test Run button

Check button (Clear button)

Airflow Up/Down button

Louver button ( Operation button)

To preceding operation number.

Ventilation button (

Operation button)

To next operation number.

PART NAMES AND FUNCTIONS

Indoor Unit

•

Disperses air up and down

Disperses air left and right.

Removes dust and pollutants from intake air.

(Intakes air from room.)

Controller

•

Once the controls are set, the same operation mode can be repeated by simply pressing the ON/OFF button.

Operation buttons

•

77

Display

•

For purposes of this explanation, all parts of the display are shown as lit. During actual operation, only the relevant items will be lit.

Identifies the current operation

Shows the operating mode, etc. * Multilanguage display is sup-

ported.

“Centrally Controlled” indicator

Indicates that operation of the remote controller has been prohibited by a master controller.

“Timer Is Off” indicator

Indicates that the timer is off.

Temperature Setting

Shows the target temperature.

Day-of-Week

Shows the current day of the week.

Time/Timer Display

Shows the current time, unless the simple or Auto Off timer is set. If the simple or Auto Off timer is set, shows the time remaining.

TIME SUN MON TUE WED THU FRI SAT TIMER AFTER

ERROR CODE

°F°C

Hr AFTER

°F°C

ONLY1Hr.

Up/Down Air Direction indicator

The indicator shows the direction of the outcoming airflow.

“One Hour Only” indicator

Displayed if the airflow is set to weak and downward during COOL or DRY mode. (Operation varies according to model.) The indicator goes off after one hour, at which time the airflow direction also changes.

Room Temperature display

Shows the room temperature.

Louver display

Indicates the action of the swing louver. Does not appear if the louver is stationary.

(Power On indicator)

Indicates that the power is on.

ON OFF

FUNCTION

FILTER

WEEKLY

SIMPLE

AUTO OFF

“Sensor” indication

Displayed when the remote controller sensor is used.

“Locked” indicator

Indicates that remote controller buttons have been locked.

“Clean The Filter” indicator

Comes on when it is time to clean the filter.

Timer indicators

The indicator comes on if the corresponding timer is set.

Fan Speed indicator

Shows the selected fan speed.

Ventilation indicator

Appears when the unit is running in Ventilation mode.

Caution

 Only the Power on indicator lights when the unit is stopped and power supplied to the unit.  If you press a button for a feature that is not installed at the indoor unit, the remote controller will display the “Not Available”

message. If you are using the remote controller to drive multiple indoor units, this message will appear only if he feature is not present at the parent unit.  When power is turned ON for the first time, it is normal that “PLEASE WAIT” is displayed on the room temperature indication

(For max. 2minutes). Please wait until this “PLEASE WAIT” indication disappear then start the operation.

8

5

SPECIFICATIONS

Service Ref.

Mode Power supply(phase, cycle, voltage) Input Running current Starting current External finish Heat exchanger Fan Fan(drive) % No. Fan motor output Airflow(Low-High) External static pressure

INDOOR UNIT

Booster heater Operation control & Thermostat Noise level(Low-High) Unit drain pipe O.D. Dimensions

Weight

Service Ref.

Mode Power supply(phase, cycle, voltage) Input Running current Starting current External finish Heat exchanger Fan Fan(drive) % No. Fan motor output Airflow(Low-High) External static pressure

INDOOR UNIT

Booster heater Operation control & Thermostat Noise level(Low-High) Unit drain pipe O.D. Dimensions

Weight

W D H

W

D H

kW

A A

kW

*/min(CFM)

Pa(mmAq)

kW

dB mm(in.) mm(in.) mm(in.) mm(in.)

kg(lbs)

kW

A A

kW

*/min(CFM)

Pa(mmAq)

kW

dB mm(in.) mm(in.) mm(in.) mm(in.)

kg(lbs)

PSA-RP71GA, PSA-RP71GA#1

Cooling

Single phase, 50Hz, 230V

0.15

0.66

0.80 Munsell 0.70Y 8.59/0.97

Plate fin coil

Centrifugal (direct) % 1

0.03

15-18(530-635)

0(direct blow)

Ñ

Remote controller & built-in

40-45

20(13/16) 600(23-5/8) 270(10-5/8)

1,900(74-13/16)

43(98)

PSA-RP100GA, PSA-RP100GA#1

Cooling

Single phase, 50Hz, 230V

0.24

1.06

1.50 Munsell 0.70Y 8.59/0.97

Plate fin coil

Centrifugal (direct) % 1

0.070

24-31(850-1,060)

0(direct blow)

Ñ

Remote controller & built-in

44-49

20(13/16) 600(23-5/8) 350(13-3/4)

1,900(74-13/16)

51(112)

Heating

0.15

0.66

0.80

Heating

0.24

1.06

1.50

Service Ref.

Mode Power supply(phase, cycle, voltage) Input Running current Starting current External finish Heat exchanger Fan Fan(drive) % No. Fan motor output Airflow(Low-High) External static pressure Booster heater

INDOOR UNIT

Operation control & Thermostat Noise level(Low-High) Unit drain pipe O.D. Dimensions

Weight

W

D H

kW

A A

kW

*/min(CFM)

Pa(mmAq)

kW

dB mm(in.) mm(in.) mm(in.) mm(in.)

kg(lbs)

PSA-RP125GA, PSA-RP125GA#1

Cooling

Single phase, 50Hz, 230V

0.28

1.23

1.50 Munsell 0.70Y 8.59/0.97

Plate fin coil

Centrifugal (direct) % 1

0.11

26-33(920-1,165)

0(direct blow)

Ñ

Remote controller & built-in

46-51

20(13/16) 600(23-5/8) 350(13-3/4)

1,900(74-13/16)

51(112)

Heating

0.28

1.23

1.50

99

Service Ref.

Mode Power supply(phase, cycle, voltage) Input Running current Starting current External finish Heat exchanger Fan Fan(drive) x No. Fan motor output Airflow(Low-High) External static pressure Booster heater

INDOOR UNIT

Operation control & Thermostat Noise level(Low-High) Unit drain pipe O.D. Dimensions

Weight

W

D H

kW

A A

kW

*/min(CFM)

Pa(mmAq)

kW

dB mm(in.) mm(in.) mm(in.) mm(in.)

kg(lbs)

PSA-RP140GA, PSA-RP140GA#1

Cooling

Single phase, 50Hz, 230V

0.36

1.59

2.10 Munsell 0.70Y 8.59/0.97

Plate fin coil

Centrifugal (direct) % 1

0.11

27-35(955-1,240)

0(direct blow)

Ñ

Remote controller & built-in

47-52

20(13/16) 600(23-5/8) 350(13-3/4)

1,900(74-13/16)

53(117)

Heating

0.36

1.59

2.10

Service Ref.

Mode Power supply(phase, cycle, voltage) Input +1 Running current +1 Starting current +1 External finish Heat exchanger Fan Fan(drive) % No. Fan motor output Airflow(Low-High) External static pressure

INDOOR UNIT

Booster heater +1 Operation control & Thermostat Noise level(Low-High) Unit drain pipe O.D. Dimensions

Weight

Service Ref.

Mode Power supply(phase, cycle, voltage) Input +1 Running current +1 Starting current +1 External finish Heat exchanger Fan Fan(drive) % No. Fan motor output Airflow(Low-High) External static pressure

INDOOR UNIT

Booster heater +1 Operation control & Thermostat Noise level(Low-High) Unit drain pipe O.D. Dimensions

Weight

+1 : < > Shows the only booster heater rating.

W

D H

W

D H

kW

A A

kW

*/min(CFM)

Pa(mmAq)

kW

dB mm(in.) mm(in.) mm(in.) mm(in.)

kg(lbs)

kW

A A

kW

*/min(CFM)

Pa(mmAq)

kW

dB mm(in.) mm(in.) mm(in.) mm(in.)

kg(lbs)

Cooling

0.15

0.66

0.80

Cooling

0.24

1.06

1.50

PSH-P71GAH

Heating

Single phase, 50Hz, 230V

0.15<1.93>

0.66<8.39>

0.80<8.39>

Munsell 0.70Y 8.59/0.97

Plate fin coil

Centrifugal (direct) % 1

0.03

15-18(530-635)

0(direct blow)

<1.93>

Remote controller & built-in

40-45

20(13/16) 600(23-5/8) 270(10-5/8)

1,900(74-13/16)

45(99)

PSH-P100GAH

Heating

Single phase, 50Hz, 230V

0.24<2.48>

1.06<10.78>

1.50<10.78>

Munsell 0.70Y 8.59/0.97

Plate fin coil

Centrifugal (direct) % 1

0.07

24-31(850-1,060)

0(direct blow)

<2.48>

Remote controller & built-in

44-49

20(13/16)

600(23-5/8) 350(13-3/4)

1,900(74-13/16)

53(117)

10

Service Ref.

Mode Power supply(phase, cycle, voltage) Input +1 Running current +1 Starting current +1 External finish Heat exchanger Fan Fan(drive) x No. Fan motor output Airflow(Low-High) External static pressure

INDOOR UNIT

Booster heater +1 Operation control & Thermostat Noise level(Low-High) Unit drain pipe O.D. Dimensions

Weight

W D H

kW

A A

kW

*/min(CFM)

Pa(mmAq)

kW

dB mm(in.) mm(in.) mm(in.) mm(in.)

kg(lbs)

Cooling

0.28

1.23

1.50

PSH-P125GAH

Heating

Single phase, 50Hz, 230V

0.28<2.76>

1.23<12.00>

1.50<12.00>

Munsell 0.70Y 8.59/0.97

Plate fin coil

Centrifugal (direct) % 1

0.11

26-33(920-1,165)

0(direct blow)

<2.76>

Remote controller & built-in

46-51

20(13/16) 600(23-5/8) 350(13-3/4)

1,900(74-13/16)

53(117)

Service Ref.

Mode Power supply(phase, cycle, voltage) Input +1 Running current +1 Starting current +1 External finish Heat exchanger Fan Fan(drive) x No. Fan motor output Airflow(Low-High) External static pressure

INDOOR UNIT

Booster heater +1 Operation control & Thermostat Noise level(Low-High) Unit drain pipe O.D. Dimensions

Weight

+1 : < > Shows the only booster heater rating.

W

D H

kW

A A

kW

*/min(CFM)

Pa(mmAq)

kW

dB mm(in.) mm(in.) mm(in.) mm(in.)

kg(lbs)

Cooling

0.36

1.59

2.10

PSH-P140GAH

Heating

Single phase, 50Hz, 230V

0.36<2.76>

1.59<12.00>

2.10<12.00>

Munsell 0.70Y 8.59/0.97

Plate fin coil

Centrifugal (direct) % 1

0.11

27-35(955-1,240)

0(direct blow)

<2.76>

Remote controller & built-in

47-52

20(13/16) 600(23-5/8) 350(13-3/4)

1,900(74-13/16)

55(121)

11

6

NOISE CRITERION CURVES

PSA-RP71GA PSA-RP71GA#1 PSH-P71GAH

90

80

70

60

50

40

30

OCTAVE BAND SOUND PRESSURE LEVEL, dB ( 0dB = 0.0002 μbar )

APPROXIMATE

20

THRESHOLD OF REARING FOR CONTINUOUS NOISE

10

63 125 250 500 1000 2000 4000 8000

NOTCH

High

Low

BAND CENTER FREQUENCIES, Hz

SPL(dB)

45 40

LINE

NC-70

NC-60

NC-50

NC-40

NC-30

NC-20

PSA-RP100GA PSA-RP100GA#1 PSH-P100GAH

90

80

70

60

50

40

30

OCTAVE BAND SOUND PRESSURE LEVEL, dB ( 0dB = 0.0002 μbar )

APPROXIMATE

20

THRESHOLD OF REARING FOR CONTINUOUS NOISE

10

63 125 250 500 1000 2000 4000 8000

NOTCH

High Low

BAND CENTER FREQUENCIES, Hz

SPL(dB)

49 44

LINE

NC-70

NC-60

NC-50

NC-40

NC-30

NC-20

PSA-RP125GA PSA-RP125GA#1 PSH-P125GAH

90

80

70

60

50

40

30

OCTAVE BAND SOUND PRESSURE LEVEL, dB ( 0dB = 0.0002 μbar )

APPROXIMATE

20

THRESHOLD OF REARING FOR CONTINUOUS NOISE

10

63 125 250 500 1000 2000 4000 8000

NOTCH

High

Low

BAND CENTER FREQUENCIES, Hz

SPL(dB)

51 46

LINE

NC-70

NC-60

NC-50

NC-40

NC-30

NC-20

12

PSA-RP140GA PSA-RP140GA#1 PSH-P140GAH

90

80

NOTCH

High

Low

SPL(dB)

52 47

LINE

70

60

50

40

30

OCTAVE BAND SOUND PRESSURE LEVEL, dB ( 0dB = 0.0002 μbar )

APPROXIMATE

20

THRESHOLD OF REARING FOR CONTINUOUS NOISE

10

63 125 250 500 1000 2000 4000 8000

MICROPHONE

1m

about 1.4m

NC-70

NC-60

NC-50

NC-40

NC-30

NC-20

BAND CENTER FREQUENCIES, Hz

unit

floor

1313

3838

7

OUTLINES AND DIMENTIONS

PSA-RP71GA PSA-RP71GA#1 PSH-P71GAH

Knockout hole

for under-piping

Unit : mm

5 or more

300 or more

2

1

Front 1,000 or more

100 or more 100 or more

40 66

55 143

Liquid pipe :9.52(3/8F)

1. Service access allows for

insertion of screw driver.

2. Adjustable

186

Drain pipe

Gas pipe :15.88(5/8F)

590

480

110

132

Knockout hole

for branch duct

Front side

218

VIEW "A"

95

Knockout hole for

under-piping(120 70 oval)

130 100

100

Rear side

20

160

90

Knockout hole

for bottom fixing

175

270

250

40 50260

Metal fixture

against overturning

277

130130

95

Electrical parts box

46122

Terminal block for

indoor/outdoor

connection.

Terminal block for

heater power supply

766

(Only PSH-P¥GAH)

1900

608

105

47

Knockout hole for piping and wiring

767 714 123

(140 80 oval)

20

115

50

180

235

70

216

A

Knockout hole for

wiring.:27

(Provided on both sides)

Knockout hole for refrigerant and drainage.

90 60 oval (Provided on both sides)

240

Rear side

130 71

530

125

340

370

520

260

240

controller

Front side

10

2010

82730

600

14

PSA-RP100GA PSA-RP100GA#1 PSH-P100GAH PSA-RP125GA PSA-RP125GA#1 PSH-P125GAH PSA-RP140GA PSA-RP140GA#1 PSH-P140GAH

: 9.52

P100,125,140—: 19.05

300 or more 1

5 or more 2

Front 1,000 or more

100 or more 100 or more

1. Service access allows for

insertion of screw driver.

2. Adjustable

261

Unit : mm

Knockout hole

for under-piping

Front side

218

VIEW "A"

95

Knockout hole for

under-piping(120 70 oval)

: 9.52

RP100,125,140

: 15.88

: 19.05

Use the current nuts meeting the pipe size

of the outdoor unit.

77

201

120

140

255

350

330

LIQUID SIDE

Available pipe size

Rear side

20

120

277

Knockout hole

for bottom fixing

: Initial flare nut size

GAS SIDE

Terminal block for

indoor/outdoor

40 66

Liquid pipe :9.52(3/8F)

95

Electrical parts box

46122

connection.

Terminal block for

heater power supply

(Only PSH-P·GAH)

Gas pipe :15.88(5/8F)

:19.05(3/4F)

Drain pipe

47

767 714 123

590

480

110

105

Knockout hole for piping and wiring

(140 80 oval)

20

115

50

70

Knockout hole for

wiring.:27 (Provided on both sides)

260

315

A

132

Knockout hole

for branch duct

240

Rear side

10 3838

40

130 100

125

340

370

Front side

10

50260

Metal fixture

against overturning

520

260

240

2010

130130

controller

766

130 71

1900

608

82730

216

Knockout hole for refrigerant and drainage.

90 60 oval (Provided on both sides)

530

600

1515

8

WIRING DIAGRAM

PSA-RP71GA PSA-RP100GA PSA-RP125GA PSA-RP140GA PSA-RP71GA#1 PSA-RP100GA#1 PSA-RP125GA#1 PSA-RP140GA#1 PSH-P71GAH PSH-P100GAH PSH-P125GAH PSH-P140GAH

SYMBOL NAME SYMBOL NAME SYMBOL NAME

SW1

P.B I.B

INDOOR POWER BOARD

INDOOR CONTROLLER BOARD FUSE FUSE (T6.3AL250V) ZNR VARISTOR CN2L CONNECTOR (LOSSNAY) CN32 CONNECTOR (REMOTE SWITCH) CN41 CONNECTOR (HA TERMINAL-A) CN51 CONNECTOR (CENTRALLY CONTROL) LED1 POWER SUPPLY (I.B)

POWER SUPPLY (R.B)

LED2

TRANSMISSION (INDOOR-OUTDOOR)LED3

I.B

R.B

HEATER

SWITCH (MODEL SELECTION) See Table 1.

SW2

SWITCH (CAPACITY CODE) See Table 2.

SWE SWITCH (EMERGENCY OPERATION)

RELAY (LOUVER)

X2 X4 RELAY (FAN MOTOR) X5 RELAY (FAN MOTOR) X6 RELAY (FAN MOTOR)

WIRED REMOTE CONTROLLER BOARD

TB6

TERMINAL BLOCK (REMOTE CONTROLLER TRANSMISSION LINE)

THERMAL FUSE (110°C16A)

FS1,2

HEATER

H

HEATER THERMAL SWITCH

26H

HEATER CONTACTOR

88H

C CAPACITOR (FAN MOTOR) MF ML TB2

FAN MOTOR LOUVER MOTOR TERMINAL BLOCK (HEATER) PSH-P.GAH

models only or option for PSA-RP.GA models.

TB4

TERMINAL BLOCK (INDOOR/OUTDOOR CONNECTING LINE)

TH1

ROOM TEMP.THERMISTOR (0°C/15k, 25°C/5.4k DETECT)

TH2

PIPE TEMP.THERMISTOR/LIQUID (0°C/15k, 25°C/5.4k DETECT)

TH5

COND./EVA.TEMP.THERMISTOR (0°C/15k, 25°C/5.4k DETECT)

INDOOR UNIT

ORN

MF

RED

BLK

BLU

YLW

I.B

FAN (WHT)

ON OFF

WHT

1357

X4X5X6

X6

X5 X4

SWE

Refer to tables 1 and 2 for service PCB.

PSH -P.GAH

models only

2 1

I.B

YLW

16

88H

YLW

Table 1

MODELS PSA-RP.GA

PSH-P.GAH

Table 2

MODELS

PSA-RP71GA PSH-P71GAH

PSA-RP100GA

PSH-P100GAH

PSA-RP125GA

PSH-P125GAH

PSA-RP140GA

PSH-P140GAH

P.B

CN2S (WHT)

2

DC13.1V

1

C

ML

YLW

LOUVER

13 13 13 12

CNL (YLW)

X2

LED3 LED2 LED1

SW1SW2

TH2

TH1

TH5

HEATER

CN24 (YLW)

RED

6

RED

5

YLW

POWER CNDK (RED)

26H

RED

WHT

POWER CND (ORN)

ZNR

SW2

Service board

1 2 3 4 5

ON OFF

SW2

Service board

1 2 3 4 5

ON OFF

CNSK (RED)

3 2 1

YLW

ORN

FUSE

CN51

2 1

CN24 CN41

R.B

FS1FS2

WHT

H

POWER CN2D (WHT)

LIQUID CN21 (WHT)

INTAKE CN20 (RED)

PIPE CN29 (BLK)

1 2

TB6

1 2

BLK

REDRED

YLW ORNS1S2

WHT

BRN

ORN

13

INDOOR/OUTDOOR

COMMUNICATION

CN3C

(BLU)

WIRELESS

CN90

(WHT)

REMOCON

2

CN22

1

(BLU)

CN2L

CN32

BLU BLU

TRANSMISSION WIRES DC12V

88H

53

RED BLU

GRN/YLW

TB4

TO OUTDOOR

S3

UNIT

ORN

3131

RED

BLU

GRY/YLW

RED

BLU

TB2

TB4

1 (Fig.1)

YLW

BRN

ORN

I.B

POWER

INDOOR/OUTDOOR

CND

COMMUNICATION

(ORN)

CN3C

(BLU)

TB2

L N

POWER SUPPLY ~(1 PHASE) 230V 50Hz

Please set the voltage using the remote controller. For the setting method, please refer to the indoor unit Installation Manual.

L

POWER SUPPLY

N

~(1PHASE) 230V 50Hz

S1 S2

TO OUTDOOR

S3

UNIT

1 ; When work to supply power separately to Indoor and Outdoor unit

was applied, refer to Fig1.

2 ; For power supply system of this unit, refer to the caution label

located near this diagram.

[NOTES]

1.Symbols used in wiring diagram above are, : Connector, : Terminal (block).

2.Indoor and outdoor connecting wires are made with polarities, make wiring matching terminal numbers (S1,S2,S3).

3.Since the outdoor side electric wiring may change be sure to check the outdoor unit electric wiring for servicing.

4.This diagram shows the wiring of Indoor and Outdoor connecting wires (specification of 230V), adopting superimposed system of power and signal.

16

9

REFRIGERANT SYSTEM DIAGRAM

PSA-RP71GA PSA-RP100GA PSA-RP125GA PSA-RP140GA PSA-RP71GA#1 PSA-RP100GA#1 PSA-RP125GA#1 PSA-RP140GA#1 PSH-P71GAH PSH-P100GAH PSH-P125GAH PSH-P140GAH

Strainer

Heat exchanger

Room temperature thermistor (TH1)

Condenser/evaporator temperature thermistor (TH5)

Pipe temperature thermistor/liquid (TH2)

Distributor with strainer #50

#50

Refrigerant GAS pipe connection (Flare)

Refrigerant flow in cooling Refrigerant flow in heating

Refrigerant LIQUID pipe connection (Flare)

Strainer #50

17

10

TROUBLESHOOTING

10-1. TROUBLESHOOTING

Present and past error codes are logged and displayed on the wired remote controller or controller board of outdoor unit. Actions to be taken for service and the trouble reoccurrence at field are summarized in the table below. Check the contents below before investigating details.

Unit conditions at service

The trouble is reoccurring.

The trouble is not reoccurring.

Error code

Displayed

Not displayed

Logged

Not logged

Actions to be taken for service (summary)

Judge what is wrong and take a corrective action according to “SELF-DIAGNOSIS ACTION TABLE” (10-2).

Conduct troubleshooting and ascertain the cause of the trouble according to “TROUBLESHOOTING BY INFERIOR PHENOMENA ” (10-3).

Consider the temporary defects such as the work of protection devices in the refrigerant circuit including compressor, poor connection of wiring, noise and etc. Re-check the symptom, and check the installation environment, refrigerant amount, weather when the trouble occurred, and wiring related. Reset error code logs and restart the unit after finishing service. There is no abnormality in electrical components, controller boards, and remote controller.

Recheck the abnormal symptom. Identify the cause of the trouble and take a corrective

action according to “TROUBLESHOOTING BY INFERIOR PHENOMENA ” (10-3). Continue to operate unit for the time being if the cause is not ascertained. There is no abnormality in electrical components, controller boards, remote controller etc.

18

10-2. SELF-DIAGNOSIS ACTION TABLE

Error Code

P1

P2

Abnormal point and detection method

Room temperature thermistor (TH1)

1 The unit is in 3-minute resume prevention mode if short/open of thermistor is detected. Abnormal if the

unit does not reset normally after 3 minutes. (The unit returns to normal opera-

tion, if it has been reset normally.) 2 Constantly detected during cooling, drying, and heating operation. Short: -90: or more Open: -40: or less

Pipe temperature thermistor/Liquid (TH2)

1

The unit is in 3-minute resume prevention mode if short/open of thermistor is detected. Abnormal if the

unit does not reset normally after 3 minutes. (The unit returns to normal opera-

tion, if it has been reset normally.) 2 Constantly detected during cooling, drying, and heating (except defrosting)

operation Short: 90: or more Open: -40: or less

1 Defective thermistor characteristics

2 Contact failure of connector

3 Breaking of wire or contact

failure of thermistor wiring

4 Defective indoor controller

1 Defective thermistor

characteristics

2 Contact failure of connector

3 Breaking of wire or contact

failure of thermistor wiring

4 Defective refrigerant circuit is

5 Defective indoor controller

Note: Refer to the manual of outdoor unit for the details of display such as F, U, and other E.

Cause

(CN20) on the indoor controller board (Insert failure)

board

(CN44) on the indoor controller board (Insert failure)

causing thermistor temperature of 90: or more or -40: or less.

board

Countermeasure

1–3 Check resistance value of thermistor.

If you put force on (draw or bend) the lead wire with measuring resistance value of thermistor, breaking of wire or contact failure can be detected.

2 Check contact failure of connector (CN20)

4 Check room temperature display on remote

Replace indoor controller board if there is temperature.

Turn the power off, and on again to operate after check.

1–3 Check resistance value of thermistor. For characteristics, refer to (P1) above.

2 Check contact failure of connector (CN44)

4 Check pipe <liquid> temperature with remote

5 Check pipe <liquid> temperature with

....

0:

15.0k"

....

10:

9.6k"

....

20:

6.3k"

....

30:

4.3k"

....

40:

3.0k"

on the indoor controller board. Refer to 10-6. Turn the power on again and check restart after inserting connector again.

controller. abnormal difference with actual room

on the indoor controller board. Refer to 10-6. Turn the power on and check restart after inserting connector again.

controller in test run mode. If pipe <liquid> temperature is extremely low (in cooling mode) or high (in heating mode), refrigerant circuit may have defective.

remote controller in test run mode. If there is extremely difference with actual pipe <liquid> temperature, replace indoor controller board.

P4

P5

Drain sensor (DS)

1 Suspensive abnormality, if short/open

of thermistor is detected for 30 seconds

continuously.Compressor and indoor fan

will be turned off 2 Short/open is detected for 30 seconds

continuously during suspensive abnormality. (The unit returns to normal operation, if it has normally reset.) 3 Detect the following condition.

• During cooling and drying operation.

• In case that pipe <liquid> temperature room temperature <-10deg

(Except defrosting)

• When pipe <liquid> temperature or room temperature is short/open

temperature.

• During drain pomp operation.

Malfunction of drain pump (DP)

1 Suspensive abnormality, if thermistor of drain sensor is let heat itself and temperature rises slightly. Compressor

and indoor fan will be turned off.

2 Drain pomp is abnormal if the condition

above is detected during suspensive abnormality.

3 Constantly detected during drain pump

operation.

1 Defective thermistor characteristics 2 Contact failure of connector

(CN31) on the indoor controller

board. (Insert failure). 3 Breaking of wire or contact failure of drain sensor wiring.

4 Defective indoor controller board.

1 Malfunction of drain pump 2 Defective drain

Clogged drain pump Clogged drain pipe 3 Attached drop of water at the

drain sensor

• Drops of drain trickles from lead wire.

• Clogged filter is causing wave of drain.

4 Defective indoor controller board.

Turn the power off, and on again to operate after check.

1–3 Check resistance value of thermistor.

......

0:

6.0k"

....

10:

3.9k"

....

20:

2.6k"

....

30:

1.8k"

....

40:

1.3k"

2 Check contact failure of connector (CN31)

on the indoor controller board. Refer to 10-6. Turn the power on again and check restart

after inserting connector again. 4 Replace indoor controller board if drain pump operates with the line of drain sensor

connector CN31-1 and 2 is short-circuited,

and abnormality reappears. Turn the power off, and on again to operate

after check.

1 Check if drain-up machine works. 2 Check drain function. 3 Check the setting of lead wire of drain sensor

and check clogs of the filter. 4 Replace indoor controller board if drain pump operates with the line of drain sensor

connector CN31-1 and 2 is short-circuited

and abnormality reappears. Refer to 10-6.

Turn the power off, and on again to operate after check.

1919

Error Code

Abnormal point and detection method

Freezing/overheating protection is working

1 Freezing protection (Cooling mode)

The unit is in 6-minute resume prevention mode if pipe <liquid or condenser/ evaporator> temperature stays under

-15: for 3 minutes, 3 minutes after the compressor started. Abnormal if it stays under -15: for 3 minutes again within 16 minutes after 6-minute resume prevention mode.

Cause

(Cooling or drying mode)

1 Clogged filter (reduced airflow) 2 Short cycle of air path 3 Low-load (low temperature)

operation out of the tolerance range

4 Defective indoor fan motor

• Fan motor is defective.

• Indoor controller board is defective.

Countermeasure

(Cooling or drying mode) 1 Check clogs of the filter.

Remove shields.

2

4 Refer to 10-6.

P6

P8

2 Overheating protection (Heating mode)

The units is in 6 minute resume prevention mode if pipe <condenser / evaporator> temperature is detected as over 70: after the compressor started. Abnormal if the temperature of over 70: is detected again within 30 minutes after 6 minute resume prevention mode.

Pipe temperature

<Cooling mode> Detected as abnormal when the pipe temperature is not in the cooling range 3 minutes after compressor start and 6 minutes after the liquid or condenser/evaporator pipe is out of cooling range. Note 1) It takes at least 9 minutes to

detect.

Note 2) Abnormality P8 is not detected in

drying mode. Cooling range : -3 °C ] (TH-TH1) TH: Lower temperature between: liquid

pipe temperature (TH2) and condenser/evaporator temperature (TH5)

TH1: Intake temperature <Heating mode>

When 10 seconds have passed after the compressor starts operation and the hot adjustment mode has finished, the unit is detected as abnormal when condenser/ evaporator pipe temperature is not in heating range within 20 minutes.

5 Defective outdoor fan control 6 Overcharge of refrigerant 7 Defective refrigerant circuit

(clogs)

(Heating mode)

1 Clogged filter (reduced airflow) 2 Short cycle of air path 3 Over-load (high temperature)

operation out of the tolerance range

4 Defective indoor fan motor

• Fan motor is defective.

• Indoor controller board is defective.

5 Defective outdoor fan control 6 Overcharge of refrigerant 7 Defective refrigerant circuit

(clogs)

8 Bypass circuit of outdoor unit

is defective.

1 Slight temperature difference

between indoor room

temperature and pipe <liquid or condenser / evaporator> temperature thermistor

• Shortage of refrigerant

• Disconnected holder of pipe

<liquid or condenser /

evaporator> thermistor

• Defective refrigerant circuit

2 Converse connection of extension pipe (on plural units

connection)

3 Converse wiring of indoor/ outdoor unit connecting wire

(on plural units connection)

4 Defective detection of indoor

room temperature and pipe <condenser / evaporator>

temperature thermistor 5 Stop valve is not opened completely.

5 Check outdoor fan motor. 67 Check operating condition of refrigerant

circuit.

(Heating mode)

1 Check clogs of the filter. 2 Remove shields.

4 Refer to 10-6.

5 Check outdoor fan motor. 6~8Check operating condition of refrigerant

circuit.

1~4 Check pipe <liquid or condenser / evapo-

rator> temperature with room temperature display on remote controller and outdoor controller circuit board.

Pipe <liquid or condenser / evaporator>

temperature display is indicated by setting SW2 of outdoor controller circuit board as follows.

Conduct temperature check with outdoor controller circuit board after connecting

(

‘A-Control Service Tool(PAC-SK52ST)’.

23Check converse connection of extension

pipe or converse wiring of indoor/outdoor unit connecting wire.

)

Note 3) It takes at least 27 minutes to

detect abnormality.

Note 4) It excludes the period of defrosting.

(Detection restarts when defrosting mode is over.)

Heating range : 3 °C [ (TH5-TH1)

20

Error Code

P9

Abnormal point and detection method

Pipe temperature thermistor / Condenser-Evaporator (TH5)

1 The unit is in 3-minute resume protec-

tion mode if short/open of thermistor is detected. Abnormal if the unit does not get back to normal within 3 minutes. (The unit returns to normal operation, if it has been reset normally.)

2 Constantly detected during cooling,

drying, and heating operation (except

defrosting) Short: 90: or more Open: -40: or less

Cause

1 Defective thermistor characteristics 2 Contact failure of connector

(CN44) on the indoor controller

board (Insert failure) 3 Breaking of wire or contact failure of thermistor wiring 4 Temperature of thermistor is

90: or more or -40: or less

caused by defective refrigerant

circuit. 5 Defective indoor controller

board

Countermeasure

1–3 Check resistance value of thermistor. For characteristics, refer to (P1) above. 2 Check contact failure of connector (CN44)

on the indoor controller board. Refer to 10-7. Turn the power on and check restart after

inserting connector again. 4 Operate in test run mode and check pipe

<condenser / evaporator> temperature with

outdoor controller circuit board. If pipe <condenser / evaporator> temperature is

extremely low (in cooling mode) or high (in

heating mode), refrigerant circuit may have

defect. 5 Operate in test run mode and check pipe

<condenser / evaporator> temperature with

outdoor control circuit board. If there is extreme difference with actual pipe <condenser / evaporator> temperature,

replace indoor controller board. There is no abnormality if none of above

comes within the unit. Turn the power off and on again to operate.

In case of checking pipe temperature with outdoor controller circuit board, be sure to connect A-control service

(

tool (PAC-SK52ST).

)

E0

or

E4

E3

or

E5

Remote controller transmission error(E0)/signal receiving error(E4)

1 Abnormal if main or sub remote con-

troller cannot receive any transmission normally from indoor unit of refrigerant

address “0” for 3 minutes. (Error code : E0) 2 Abnormal if sub remote controller could

not receive any signal for 2 minutes.

(Error code: E0) 1 Abnormal if indoor controller board can

not receive any data normally from

remote controller board or from other

indoor controller board for 3 minutes.

(Error code: E4) 2 Indoor controller board cannot receive

any signal from remote controller for 2

minutes. (Error code: E4)

Remote controller transmission error(E3)/signal receiving error(E5)

1 Abnormal if remote controller could not

find blank of transmission path for 6 sec-

onds and could not transmit. (Error code: E3)

2 Remote controller receives transmitted

data at the same time and compares the

received and transmitted data. Abnormal

if these data are judged to be different

30 continuous times. (Error code: E3) 1 Abnormal if indoor controller board could

not find blank of transmission path. (Error code: E5)

2 Indoor controller board receives trans-

mitted data at the same time and com-

pares the received and transmitted data.

Abnormal if these data are judged to

be different 30 continuous times. (Error

code: E5)

1 Contact failure at transmission

wire of remote controller

2 All remote controllers are set

as “sub” remote controller. In this case, E0 is displayed on remote controller, and E4 is displayed at LED (LED1, LED2) on the outdoor controller circuit board.

3 Miswiring of remote controller 4 Defective transmitting receiving

circuit of remote controller

5 Defective transmitting receiving

circuit of indoor controller board of refrigerant addresses “0”.

6 Noise has entered into the

transmission wire of remote controller.

1 2 remote controllers are set as

“main.” (In case of 2 remote con trollers) 2 Remote controller is connected

with 2 indoor units or more. 3 Repetition of refrigerant

address 4 Defective transmitting receiving

circuit of remote controller 5 Defective transmitting receiving

circuit of indoor controller board 6 Noise has entered into trans-

mission wire of remote control-

ler.

1 Check disconnection or looseness of indoor

unit or transmission wire of remote controller. 2 Set one of the remote controllers “main” if there is no problem with the action above. 3 Check wiring of remote controller.

• Total wiring length: max. 500m (Do not use cable x 3 or more.)

• The number of connecting indoor units: max. 16 units

• The number of connecting remote controller: max. 2 units

When it is not the above-mentioned problem of

1~3 4 Diagnose remote controllers.

a) When “RC OK” is displayed,

Remote controllers have no problem. Turn the power off, and on again to check. If abnormality generates again, replace indoor controller board.

b) When “RC NG” is displayed,

Replace remote controller.

c)When “RC E3” or “ERC 00-66” is dis-

played, noise may be causing abnormality.

* If the unit is not normal after replacing

indoor controller board in group control, indoor controller board of address “0” may be abnormal.

1 Set a remote controller to main, and the

other to sub.

2 Remote controller is connected with only one

indoor unit.

3 The address changes to a separate setting. 4~6 Diagnose remote controller.

a) When “RC OK” is displayed, remote con-

trollers have no problem. Turn the power off,and on again to check. When becoming abnormal again, replace

indoor controller board. b)When “RC NG” is displayed, replace

remote controller. c)When “RC E3” or “ERC 00-66” is dis-

played, noise may be causing abnormal-

ity.

21

Error Code

E6

Abnornal point and detection method

Indoor/outdoor unit communication error (Signal receiving error)

1 Abnormal if indoor controller board cannot receive any signal normally for 6

minutes after turning the power on. 2 Abnormal if indoor controller board cannot receive any signal normally for 3

minutes. 3 Consider the unit abnormal under the fol-

lowing condition: When 2 or more indoor

units are connected to an outdoor unit, indoor controller board cannot receive a signal for 3 minutes

from outdoor controller circuit board, a

signal which allows outdoor controller

circuit board to transmit signals.

Cause

1 Contact failure, short circuit or,

miswiring (converse wiring) of indoor/outdoor unit connecting wire

2 Defective transmitting receiving

circuit of indoor controller board

3 Defective transmitting receiving

circuit of indoor controller board

4 Noise has entered into indoor/

outdoor unit connecting wire.

Countermeasure

* Check LED display on the outdoor control

circuit board. (Connect A-control service

tool, PAC-SK52ST.) Refer to outdoor unit service manual. 1 Check disconnection or looseness of indoor/

outdoor unit connecting wire of indoor unit or

outdoor unit. Check all the units in case of twin triple indoor unit system. 2-4 Turn the power off, and on again to check.

If abnormality generates again, replace

indoor controller board or outdoor controller circuit board. * Other indoor controller board may have defect in case of twin triple indoor unit system.

E7

Fb

E1 E2

PA

Indoor/outdoor unit communication error (Transmitting error)

Abnormal if “1” receiving is detected 30 times continuously though indoor controller board has transmitted “0”.

Indoor controller board

Abnormal if data cannot be read normally from the nonvolatile memory of the indoor controller board.

Remote controller control board

1 Abnormal if data cannot be read nor-

mally from the nonvolatile memory of the remote controller control board.

(Error code: E1)

or

2 Abnormal if the clock function of remote

controller cannot be operated normally.

(Error code: E2)

Forced compressor stop (due to water leakage abnormality)

1 When the intake temperature subtracted with liquid pipe temperature is less than

-10:, drain sensor is detected whether it is soaked in the water or not at the interval of 90 seconds. (Drain pump will start operating

when the drain sensor is detected to be soaked in the water.) 2 The unit has a water leakage abnormality

when the following conditions, a and b, are

satisfied while the above-mentioned detection is performed. a) The drain sensor is detected to be soaked in the water 10 times in a row. b) The intake temperature subtracted with

liquid pipe temperature is detected to be less than -10: for a total of 30 minutes. (When the drain sensor is detected to

be NOT soaked in the water, the detection record of a and b will be cleared.) 3 The drain sensor detection is performed in operations other than cooling. (When the unit stops operating, during heating or fan operation, when the unit stops because of some abnormality) *Once the water leakage abnormality is detected, abnormality state will not be released until the main power is reset.

1 Defective transmitting receiving

circuit of indoor controller board

2 Noise has entered into power

supply.

3 Noise has entered into outdoor

control wire.

1 Defective indoor controller

board

1 Defective remote controller 1 Replace remote controller.

1 Drain pump trouble 2 Drain defective

· Drain pump clogging

· Drain pipe clogging 3 Open circuit of drain sensor

side heater 4 Contact failure of drain sensor

connector 5 Dew condensation on drain

sensor

· Drain water descends along lead wire.

· Drain water waving due to filter clogging.

6 Extension piping connection difference at twin, triple, quadruple system.

7 Mis-wiring of indoor/ outdoor connecting at twin, triple, quadruple system.

8 Room temperature thermistor / liquid pipe temperature thermis tor detection is defective.

1-3 Turn the power off, and on again to check.

If abnormality generates again, replace indoor controller board.

1 Replace indoor controller board.

1 Check the drain pump. 2 Please confirm whether water can be

drained.

3 Confirm the resistance of the drain sensor.

4 Check the connector contact failure.

5 Check the drain sensor leadwire mounted.

Check the filter clogging

6 Check the piping connection.

7 Check the indoor/ outdoor connecting wires.

8 Check the room temperature display of

remote controller. Check the indoor liquid pipe temperature display of outdoor controller board.

22

10-3. TROUBLESHOOTING BY INFERIOR PHENOMENA

Note: Refer to the manual of outdoor unit for the detail of remote controller.

Phenomena

(1)LED2 on indoor controller board is off.

• When LED1 on indoor controller board is also off. 1 Power supply of rated voltage is not supplied to out-

door unit.

2 Defective outdoor controller circuit board.

3 Power supply of 220~240V is not supplied to indoor

unit.

4 Defective indoor power board.

5 Defective indoor controller board.

(For the separate indoor/outdoor unit power sup-

ply system)

1 Power supply of 220~240V AC is not supplied to

indoor unit.

2 The connectors of the optional replacement kit are

not used.

3 Defective indoor controller board.

4 Defective indoor power board.

• When LED1 on indoor controller board is lit. 1 Mis-setting of refrigerant address for outdoor unit (There is no unit corresponding to refrigerant address “0”.)

Cause

Countermeasure

1 Check the voltage of outdoor power supply terminal block (L, N) or (L3, N).

• When AC 220~240V is not detected. Check the power wiring to outdoor unit and the breaker.

• When AC 220~240V is detected.

—Check 2 (below). 2 Check the voltage between outdoor terminal block S1 and S2.

• When AC 220~240V is not detected.

Check the fuse on outdoor controller cir-

cuit board.

Check the wiring connection.

• When AC 220~240V is detected.

—Check 3 (below). 3 Check the voltage between indoor terminal

block S1 and S2.

• When AC 220~240V is not detected. Check indoor/outdoor unit connecting wire for mis-wiring.

• When AC 220~240V is detected.

—Check 4 (below).

4 Check voltage output from CN2S on indoor

power board (DC13.1V). Refer to 10-6-1.

• When no voltage is output. Check the wiring connection.

• When output voltage is between DC12.5V

and DC13.7V.

—Check 5 (below).

5 Check the wiring connection between indoor

controller board and indoor power board. Check the fuse on indoor controller board. If no problems are found, indoor controller board is defective.

1 Check the voltage of indoor power supply

terminal block (L,N).

• When AC220~240V is not detected. Check the power supply wiring.

• When AC220~240V is detected.

-Check 2 (below).

2 Check that there is no problem in the meth-

od of connecting the connectors.

• When there are problems in the method of connecting the connectors.

Connect the connector correctly referring

to installation manual of an optional kit.

• When there is no problem in the method of connecting the connectors.

-Check 3 (below).

3 Check voltage output from CNDK on indoor

controller board.

• When AC220~240V is not detected.

Check the fuse on indoor controller board. Check the wiring connection between

indoor power supply terminal block and CND on indoor controller board.

• When AC220~240V is detected.

-Check 4 (below).

4 Check voltage output from CN2S on indoor

power board.

• When no voltage output.

Check the wiring connection between CNDK on indoor controller board and CNSK on indoor power board. If no problem are found,indoor power

board is defective.

• When DC12.5~13.7V is detected.

Check the wiring connection between

CN2S on indoor power board and

CN2D on indoor power board. If no problem are found,indoor controller

board is defective.

1 Reconfirm the setting of refrigerant address

for outdoor unit Set the refrigerant address to “0”. (For grouping control system under

which 2 or more outdoor units are connected, set one of the units to “0”.) Set refrigerant address using SW1 (3-6) on outdoor controller circuit board.

23

Phenomena

(2)LED2 on indoor controller board is blinking.

(3)Upward/downward vane performance failure

(4)Receiver for wireless remote controller

Note: Refer to the manual of outdoor unit for the detail of remote controller.

Cause

• When LED1 on indoor controller board is also blinking. Connection failure of indoor/outdoor unit connecting wire

• When LED1 is lit. 1 Mis-wiring of remote controller wires

Under twin triple indoor unit system, 2 or more indoor

units are wired together.

2 Refrigerant address for outdoor unit is wrong or not

set. Under grouping control system, there are some units whose refrigerant address is 0.

3 Short-cut of remote controller wires 4 Defective remote controller

1 The vane is not downward during defrosting and heat

preparation and when the thermostat is OFF in HEAT

mode. (Working of COOL protection function) 2 Vane motor does not rotate.

• Defective vane motor

• Breaking of wire or connection failure of connector

• Up/down vane setting is “No vanes”.

3 Upward/downward vane does not work.

• The vane is set to fixed position.

1 Weak batteries of wireless remote controller. 2 Contact failure of connector (CNB) on wireless

remote controller board.

(Insert failure) 3 Contact failure of connector (CN90) on indoor con-

troller board.(Insert failure) 4 Contact failure of connector between wireless remote

controller board and indoor controller board.

Countermeasure

Check indoor/outdoor unit connecting wire for connection failure.

1 Check the connection of remote con troller wires in case of twin triple indoor

unit system. When 2 or more indoor units are wired in one refrigerant system, connect remote controller wires to one of

those units.

2 Check the setting of refrigerant address

in case of grouping control system. If there are some units whose refrigerant addresses are 0 in one group, set one of the units to 0 using SW1 (3-6) on outdoor controller circuit board. 34 Remove remote controller wires and check LED2 on indoor controller board.

• When LED2 is blinking, check the shortcut of remote controller wires.

• When LED2 is lit, connect remote

controller wires again and: if LED2 is blinking, remote controller is defective; if LED2 is lit, connection failure of remote controller terminal block etc. has returned to normal.

1 Normal operation (The vane is set to

horizontal regardless of remote control.)

2 Check 2 (left).

• Check the vane motor. (Refer to “How to check the parts”.)

• Check for breaking of wire or connection failure of connector.

• Check “Up/down vane setting”. (Unit function selection by remote controller).

3 Normal operation (Each connector on

vane motor side is disconnected.)

1 Replace batteries of wireless remote con-

troller.

2~4 Check contact failure of each connector. If no problems are found of connector,

replace indoor controller board.

When the same trouble occurs even if

indoor controller board is replaced,

replace wireless remote controller

board.

24

10-5. HOW TO CHECK THE PARTS PSA-RP71GA PSA-RP100GA PSA-RP125GA PSA-RP140GA PSA-RP71GA#1 PSA-RP100GA#1 PSA-RP125GA#1 PSA-RP140GA#1 PSH-P71GAH PSH-P100GAH PSH-P125GAH PSH-P140GAH

Parts name Check points

Room temperature thermistor (TH1)

Pipe temperature thermistor (TH2)

Condenser/evaporator temperature thermistor (TH5)

Fan motor(MF) 71, 100

125, 140

White

Orage

Red

Black

Blue

Yellow

White

Orage

Red

Yellow

Blue

Black

Brown

Disconnect the connector then measure the resistance using a tester. (Surrounding temperature 10~30)

Normal

4.3k~9.6k

Abnormal

Open or short

(Refer to the <Thermistor Characteristic graph> for a detail.)

Measure the resistance between the terminals using a tester. (Winding temperature 20)

Motor terminal

or

Relay connector

White–Black

Black–Blue

Blue–Yellow

Black–Red

Motor terminal

or

Relay connector

White–Brown Brown–Black

Black–Blue

Blue–Yellow

Yellow–Red

71

112.1

22.1

41.0

178.5

125

28.0

6.9

13.3

8.4

53.6

Normal

100

91.5

18.0

29.6

174.9

140

21.7

7.8

14.3

7.7

54.4

Abnormal

Open or short

Abnormal

Open or short

Louver motor(ML)

Measure the resistance between the terminals using a tester. (Surrounding temperature 25)

11000~13000

Heater(H)

Measure the resistance of each heater element by using a tester.

(Only PSH)

71

18.9

0.7kW 80V

Thermistor for lower temperature

Room temperature thermistor(TH1) Pipe temperature thermistor(TH2) Condenser/evaporator temperature thermistor(TH5)

Thermistor R0=15k" ± 3% Fixed number of B=3480 ± 2%

Rt=15exp { 3480( ) }

1

273+t

273

0: 15k" 10: 9.6k" 20: 6.3k" 25: 5.4k" 30: 4.3k" 40: 3.0k"

Normal

1

Normal

100

14.7

0.9kW 80V

Abnormal

Open or short

125, 140

13.2

1kW 80V

Abnormal

Open or short

< Thermistor for lower temperature >

50

40

30

20

Resistance (K)

10

0

-20-100 1020304050 Temperature ()

25

10-6. TEST POINT DIAGRAM

10-6-1. Power board PSA-RP71GA PSA-RP100GA PSA-RP125GA PSA-RP140GA PSA-RP71GA#1 PSA-RP100GA#1 PSA-RP125GA#1 PSA-RP140GA#1 PSH-P71GAH PSH-P100GAH PSH-P125GAH PSH-P140GAH

CN2S Connect to the indoor controller board (CN2D) Between 1 to 3 12.6-13.7V DC (Pin1 (+))

CNSK Connect to the indoor controller board (CNDK) Between 1 to 3 220-240V AC

26

10-6-2. Indoor controller board PSA-RP71GA PSA-RP100GA PSA-RP125GA PSA-RP140GA PSA-RP71GA#1 PSA-RP100GA#1 PSA-RP125GA#1 PSA-RP140GA#1 PSH-P71GAH PSH-P100GAH PSH-P125GAH PSH-P140GAH

CN3C Transmission (Indoor/outdoor) (0~24V DC)

Non polarity

CND Power supply input (220~240V AC)

FUSE (6.3A 250V)

CNDK Connect to the indoor power board (CNSK) (220~240V AC)

CNC Dew prevention heater (H2) (220~240V AC)

CNP Drain-pump output (DP) (220~240V AC)

CNL Louver motor output (220~240V AC)

CN2D Connector to the indoor power board (CN2S) (12.5~13.7V DC)

}

–

+

LED1 Power supply (I.B)

LED2 Power supply (R.B)

LED3 Transmission (Indoor/outdoor)

CN22 Remote controller connecting wire

+

}

(10.4~14.6V DC)

–

CN20 Room temperature thermistor (TH1) CN21 Pipe temperature thermistor/Liquid

(TH2) CN29 Condenser/evaporator temperature thermistor (TH5)

CN31 Drain sensor (DS)

CN90 Connect to the wireless remote controller board (CNB)

CN41 Connector (HA terminal-A)

CN6V Vane motor output (MV)

CN51 Centrally control

FAN Fan motor output

SWE Emergency operation

27

CN2L Connector (LOSSNAY)

SW1 Model setting

SW2 Capacity setting

10-7. FUNCTIONS OF DIP SWITCH AND JUMPER WIRE

Each function is controlled by the dip switch and the jumper wire on control P.C. board. SW1 and SW2 are equipped only for service parts. Model setting and capacity setting are memorized in the nonvolatile memory of the control P.C. board of the unit.

(Marks in the table below) Jumper wire ( : Short : Open)

Jumper wire

SW1

SW2

J41 J42

Functions

Model settings

Capacity settings

Pair number setting with wireless remote controller

Setting by the dip switch and jumper wire

For service board

12345

MODELS

PSA-RP71GA PSH-P71GAH

PSA-RP100GA PSH-P100GAH

PSA-RP125GA PSH-P125GAH

PSA-RP140GA PSH-P140GAH

Wireless remote

controller setting

0 1 2

3 ~ 9

ON

OFF

Service board

1 2 3 4 5

Control PCB setting

J41 J42

ON OFF

Remarks

<Initial setting> Wireless remote controller: 0 Control PCB: (for both J41 and J42) Four pair number settings are supported. The pair number settings of the wireless remote controller and indoor control PCB (J41/J42) are given in the table on the left. (' ' in the table indicates the jumper line is disconnected.)

JP1

JP3

Unit type setting

Indoor controller board type setting

Model

Without TH5

With TH5

Indoor controller board type

For product

Service parts

JP1

There is no jumper (JP1) because these models have the cond./eva. temperature thermistor (TH5).

JP3

28

11

SPECIAL FUNCTION

11-1. ROTATION FUNCTION(AND BACK-UP FUNCTION, 2ND STAGE CUT-IN FUNCTION)

For PSA-RP71/100/125/140GA#1 11-1-1. Operation (1) Rotation function (and Back-up function)

• Outline of functions

· Main and sub unit operate alternately according to the interval of rotation setting. w Main and sub unit should be set by refrigerant address.(Outdoor Dip switch setting) Refrigerant address"00" Main unit Refrigerant address"01" Sub unit

· When error occurrs to one unit, another unit will start operation.(Back-up function)

• System constraint

· This function is available only by the grouping control system(INDOOR UNIT : OUTDOOR UNIT=1:1) of 2 refrigerant groups.(Refer to Fig. 1)

· Main indoor unit should be connected for wired remote controller and the transmission line(TB5) for main and sub unit should also be connected. (Refer to Fig. 1)

(This function cannot be set by wireless remote controller.)

· Set refrigerant address of each unit.(Dip switch on the outdoor unit···Refrigerant address 00/01)

Operation pattern

[Back-up function only]··· Request code number "312"

Start operation

Main

unit

IC-1

Sub unit

IC-2



[Rotation function] & [Back-up function]··· Request code number "313~318"

Start operation

Main

unit

IC-1

Sub unit

IC-2

(Ex:When the request code number is "313", each unit operates alternately in daily cycle.)

Run

Stop

Main Sub Sub Main Main Sub

Run

Stop

1~28 days 1~28 days

Error occurs on main unit. Main Sub

Abnormal condition

Run

Stop

Run

Stop Run

Error occurs on main unit.

Abnormal condition

Main unit

2

Refrigerant address "00"

OC-1

3(2)

IC-1

2

RC

Fig. 1

OC : Outdoor unit IC : Indoor unit RC : Wired remote controller

Refrigerant address "01"

OC-2

Sub

3(2)

unit

IC-2

Note:

· When the uint is restarted to operate after turning off the power or OFF operation, the unit which was operating will start operation.

· To operate the main unit, refer to the 11-1-2. and set the requet code No. which is not the same as the current one, and set again the former request code No.

(2) 2nd stage cut-in function

• Outline of functions

· Number of operating units is determined according to the room temperature and set point.

· When room temperature becomes higher than set point, standby unit starts.(2 units operation)

· When room temperature falls below set point -4:, standby unit stops.(1 unit operation)

• System constraint

· This function is available only in rotation operation and back-up function in cooling mode.

[2nd stage cut-in function]··· Request code number "322~324"

Start operation Sub unit start operation

Main

unit

IC-1

Room temp. Set point

Run

Room temp. < Set point -4

Sub unit stop

Sub unit

IC-2

Stop StopRun

2929

11-1-2. How to set rotation function(Back-up function, 2nd stage cut-in function)

You can set these functions by wired remote controller.(Maintenance monitor)

NOTICE

Both main and sub unit should be set in same setting. Every time replacing indoor controller board for servicing, the function should be set again.

(1) Request Code List Rotation setting

Setting No.

(Request code)

No.1 (310)

No.2 (311)

No.3 (312)

No.4 (313)

No.5 (314)

No.6 (315)

No.7 (316)

No.8 (317)

No.9 (318)

Setting contents

Monitoring the request code of current setting.

Rotation and Back-up OFF (Normal group control operation)

Back-up function only Rotation ON (Alternating interval = 1day) and back up function Rotation ON (Alternating interval = 3day) and back up function Rotation ON (Alternating interval = 5day) and back up function Rotation ON (Alternating interval = 7day) and back up function Rotation ON (Alternating interval = 14day) and back up function Rotation ON (Alternating interval = 28day) and back up function

Initial

setting

nd stage cut-in setting

2

Setting No.

(Request code)

No.1 (320)

No.2 (321)

No.3 (322)

No.4 (323)

No.5 (324)

Setting contents

Monitoring the request code of current setting.

Cut-in function OFF

Cut-in Function ON(Set point = Set temp.+ 4°C(7.2°F))

Cut-in Function ON(Set point = Set temp.+ 6°C(10.8°F))

Cut-in Function ON(Set point = Set temp.+ 8°C(14.4°F))

Initial

setting

30

(2) Setting method of each function by wired remote controller













1. Stop operation().

2. Press the button () for 3 seconds so that [Maintenance mode] appears on the screen (). After a while, [00] appears in the refrigerant address number display area.(at  )

3. Press the button () for 3 seconds to switch to [Maintenance monitor]. Note) It is not possible to switch to [Maintenance monitor] during data request in maintenance mode

[----] appears on the screen () when [Maintenance monitor] is activated. (The display () now allows you to set a request code No.)

TEST

CHECK

(i.e., while “----” is blinking) since no buttons are operative.









B: Refrigerant address C: Data display area D: Request code display area

4. Press the [TEMP ( and )] buttons () to select the desired refrigerant address.

[ScreenB]

5. Press the [CLOCK ( and )] buttons () to set the desired request code No.(“311~318”, “321~324”)

6. Press the button () to perform function setting.

If above setting operations are done correctly, "Request code number" will appear in data display area.() [Example: When the "311" of "Request code number" is set, [311] appears on the screen.()]

[Refererence] You can check current "request code number" setting by setting the "request code number"(“310” or “320”) and pressing the button.() [Example: When the current setting is "Setting No.2(Request code 311)", [311] appears on the screen.()]

7. To return to normal mode, press the button ().

FILTER

  

ON/OFF

31

12

DISASSEMBLY PROCEDURE

PSH-P71GAH PSH-P100GAH PSH-P125GAH PSH-P140GAH PSA-RP71GA PSA-RP100GA PSA-RP125GA PSA-RP140GA PSA-RP71GA#1 PSA-RP100GA#1 PSA-RP125GA#1 PSA-RP140GA#1

OPERATING PROCEDURE PHOTOS

1. Removing the intake grille

(1) Remove the screw at the centre of the knob of the intake grille. (2) Pull the knob of the intake grille toward you. (3) Remove the 2 hangers. (4) Lift the intake grille to remove.

2. Removing the indoor controller board

(1) Remove the intake grille. (2) Remove the 3 screws of the electrical parts cover and remove the electrical parts cover. (3) Disconnect the fan motor connector and the connectors on the indoor controller board. (4) Unhook the catch of the controller case by opening, and remove the indoor controller board.

Photo 1

Hanger

Photo 2

Bell mouth

Knob

Intake grill

Screws

Electrical parts cover

Fan nut & washer

Indoor fan

3. Removing the room temperature thermistor

(1) Remove the intake grille. (2) Remove the electrical parts cover. (3) Take out the room temperature thermistor with the holder. (See Photo 3.) (4) Pull the room temperature thermistor out of the holder. (5) Disconnect the red connector CN20 on the indoor controller board.

4. Removing the indoor fan and the indoor fan motor

(1) Remove the intake grille. (2) Remove the fan GUARD. (3) Turn the bell mouth clockwise to remove. (4) Remove the fan nut and the washer. (5) Pull out the indoor fan. (See Photo 2.) (6) Remove the 2 screws of the wiring cover and remove the wiring cover. (7) Remove the 4 fan-motor nuts and remove the indoor fan motor. (8) Remove the electrical parts cover. (9) Disconnect the fan motor connector. (See Photo 3.)

Photo 3

Heater connector

Room temperature thermistor

Photo 4

Indoor fan motor

Capacitor

Screws

Fan motor connector Indoor controller board

Relay

Electrical parts box

Controller case

Transformer

Wiring cover

Catches

Nuts

32

OPERATING PROCEDURE PHOTOS

5. Removing the front panel

(1) Remove the intake grille. (2) Remove the 2 screws at the lower part of the front panel. (3) Pull the front panel down to remove. (4) Disconnect the blue connector of the controller.

6. Removing the louver motor

(1) Remove the intake grille. (2) Remove the front panel. (3) Remove the 5 screws of the swing louver and remove the swing louver. (4) Remove the 2 screws of the louver motor and remove the louver motor. (5) Remove the electrical parts cover. (6) Disconnect the yellow connector CNL (LOUVER) on the indoor controller board.

Photo 5

Front panel

Photo 6

Swing louver screws

Photo 7

Swing louver

Top panel

Louver motor

Controller

Screws

Swing louver

Screws

7. Removing the indoor coil thermistor

(1) Remove the intake grille. (2) Remove the front panel. (3) Remove the 10 screws of the insulation panel and remove the insulation panel . (4) Remove the swing louver. (5) Remove the screw of the piping cover and remove the piping cover. (6) Remove the indoor coil thermistor from the holder on the copper pipe. (7) Remove the electrical parts cover. (8) Disconnect the connector CN21 on the indoor controller board.

Photo 8

Insulation panel

Photo 9

Piping cover

Screw

Indoor heat exchanger

Indoor coil thermistor

3333

OPERATING PROCEDURE PHOTOS

8. Removing the booster heater

(1) Remove the intake grille. (2) Remove the front panel. (3) Remove the insulation panel. (4) Remove the green connector of the heater.

9. Removing the indoor heat exchanger

(1) Remove the intake grille. (2) Remove the front panel. (3) Remove the insulation panel. (4) Remove the 6 screws of the top panel and remove the top panel. (5) Remove the swing louver. (6) Remove the electrical parts box. (7) Remove the 3 screws of the drain pan support and remove the drain pan support. (8) Remove the 4 screws of the indoor heat exchanger to remove it.

Photo 10

Photo 11

Drain pan support

Electrical parts box

Swing louver

Booster heater

Screws

Indoor heat exchanger

Screws

Pipe support

Screws

10. Removing the drain pan

(1) Remove the intake grille. (2) Remove the front panel. (3) Remove the insulation panel. (4) Remove the top panel. (5) Remove the swing louver. (6) Remove the electrical parts box and the drain pan support. (7) Remove the pipe support. (8) Remove the drain pan.

Photo 12

34

Drain pan

Indoor heat exchanger

Drain pan support

13

PARTS LIST (non-RoHS compliant)

FUNCTIONAL PARTS PSH-P71GAH PSH-P100GAH PSA-RP71GA PSA-RP100GA

22

21

20

19

18

17

1 2

3

16

15 14

4

13

5 6 7 8

9

12

11

Part numbers that are circled are not shown in the figure.

Part No.

No.

1

R01 A28 529

2

R01 E02 239

R01 580 255

3

R01 E01 255

4

T7W E23 716

5

T7W A14 716

6

R01 71G 215

T7W 551 762

7

T7W 552 762

R01 71G 117

8

R01 85G 117

9

R01 71G 527

10

R01 08K 097

11

R01 A28 675

12

R01 E00 119

R01 71G 114

13

R01 85G 114

14

R01 E41 202

15

R01 E02 313

16

T7W E41 310

17

R01 110 700

18

T7W 23J 706

T7W E02 300

19

T7W E14 300

20

R01 E44 202

21

T7W E23 202

T7W E32 480

22

T7W E33 480

T7W E59 480

T7W E00 675

23

R01 20J 303

24

R01 18J 303

25

DRAIN PAN

FUSE

FAN MOTOR CAPACITOR

TERMINAL BLOCK

HEATER RELAY

FAN MOTOR

SCROLL

DRAIN HOSE

SPL WASHER

FAN GUARD

BELL MOUTH

SIROCCO FAN

THERMISTOR (ROOM TEMPERATURE)

POWER BOARD

INDOOR CONTROLLER BOARD

HEATER THERMAL SWITCH

THERMAL FUSE

HEATER ELEMENT

THERMISTOR (PIPE TEMPERATURE)

THERMISTOR (COND TEMPERATURE)

HEAT EXCHANGER

HEATER GUARD

INSULATOR

Part Name

Specification

250V 6.3A

3.5 440V

4.0 440V

(S1,S2,S3)

(L,N,)

LY-3F 12VDC

PA8V30-SB

PA8V70-SB

OFF80ON60 11016A 250V

700W 80V

900W 80V

10

PSH-P PSA-RP

71 100 71 100

GAH

1

3

1

6

GA

1

3

1

6

(Drawing No.)

1

Remarks

Wiring

Diagram

Symbol

FUSE

C

TB4

TB2

88H

MF

TH1

P. B

I.B

26H

FS1,2

H

TH2

TH5

Recommended

Q’ty

3535

FUNCTIONAL PARTS PSH-P125GAH PSH-P140GAH PSA-RP125GA PSA-RP140GA

22

21

20

19

1

2

3

4

5

6

7

8

18

9

17

16

15

14

13

12

11

10

36

Part numbers that are circled are not shown in the figure.

Part No.

No.

R01 A28 529

1

R01 E02 239

2

R01 736 255

3

T7W E23 716

4

T7W A14 716

5

R01 71G 215

6

T7W 553 762

7

T7W 554 762

R01 85G 117

8

R01 71G 527

9

R01 08K 097

10

R01 A28 675

11

R01 E00 119

12

R01 85G 114

13

R01 E41 202

14

R01 E02 313

15

T7W E41 310

16

R01 110 700

17

T7W 23J 706

18

T7W 553 300

19

R01 E44 202

20

T7W E23 202

21

T7W E34 480

T7W E35 480

22

T7W E60 480

T7W E61 480

R01 20J 303

23

R01 18J 303

24

DRAIN PAN

FUSE

FAN MOTOR CAPACITOR

TERMINAL BLOCK

HEATER RELAY

FAN MOTOR

SCROLL

DRAIN HOSE

SPL WASHER

FAN GUARD

BELL MOUTH

SIROCCO FAN

THERMISTOR (ROOM TEMPERATURE)

POWER BOARD

INDOOR CONTROLLER BOARD

HEATER THERMAL SWITCH

THERMAL FUSE

HEATER ELEMENT

THERMISTOR (PIPE TEMPERATURE)

THERMISTOR (COND TEMPERATURE)

HEAT EXCHANGER

INSULATOR

Part Name

Specification

250V 6.3A

5.0 440V

(S1,S2,S3)

(L,N,)

LY-3F 12VDC

PA8V110-SB

PA8V120-SB

OFF80ON60 110 16A 250V

1000W 80V

PSH-P

125 125140 140

1

3

1

6

PSA-RP

GAH GA

1

3

1

6

1

Remarks

(Drawing No.)

Wiring

Diagram

Symbol

FUSE

C

TB4

TB2

88H

MF

TH1

P. B

I.B

26H

FS1,2

H

TH2

TH5

Recommended

Q’ty

37

STRUCTURAL PARTS PSH-P71GAH PSH-P100GAH PSH-P125GAH PSH-P140GAH PSA-RP71GA PSA-RP100GA PSA-RP125GA PSA-RP140GA

16 15 12

14 13

11 10

9

8 7

6

1

5

2

4

3

Part numbers that are circled are not shown in the figure.

No.

10

11

12

13

14

15

16

17

18

Part No.

R01 71G 676

1

R01 85G 676

T7W E00 662

2

T7W E01 662

R01 71G 686

3

R01 85G 686

R01 71G 661

4

R01 85G 661

5

R01 E12 691

6

R01 A28 500

7

T7W E09 713

8

R01 71G 651

R01 71G 035

9

T7W E00 035

R01 71G 019

T7W 87J 003

T7W E00 003

R01 71G 021

R01 71G 038

T7W E00 038

T7W 87J 222

R01 71G 060

R01 71G 641

R01 85G 641

R01 12G 523

R01 87J 097

Part Name

REAR PANEL

SIDE PANEL L

BASE

SIDE PANEL R

INTAKE GRILLE

AIR FILTER

REMOTE CONTROLLER

FRONT PANEL

GUIDE VANE (H)

VANE ARM (H)

SWING LOUVER

VANE ARM (V)

GUIDE VANE (V)

LOUVER MOTOR

CRANK

TOP PANEL

DRAIN SOCKET

KNOB SCREW

Specification

38

PSH-P PSA-RP

100

71 71

125,140

GAH GA

1

8

1

6

1

125,140

1

8

1

6

1

100

(Drawing No.)

1

8

1

6

1

Remarks

Wiring

Diagram

Symbol

R.B

ML

Recommended

Q'ty

14

RoHS PARTS LIST

FUNCTIONAL PARTS PSH-P71GAH PSA-RP71GA PSA-RP71GA#1 PSH-P100GAH PSA-RP100GA PSA-RP100GA#1

22

21

20

19

18 17

1 2

3

16

15 14

4

13

5 6 7 8

9

12

11

10

Part numbers that are circled are not shown in the figure.

PSH-P PSA-RP

No.

1 G R01 A30 529 DRAIN PAN 111111 2 G R01 E06 239 FUSE 250V 6.3A 111111 FUSE

3 4 G T7W E32 716 TERMINAL BLOCK (L, N,

5 G R01 E20 246 TERMINAL BLOCK (S1, S2, S3) 111111 TB4 6 G R01 E03 215 HEATER RELAY LY-3F 12VDC 1 1 88H

7

8

9 G R01 80G 527 DRAIN HOSE 111111 10 G R01 09K 097 SPL WASHER 111111 11 G R01 A30 675 FAN GUARD 111111 12 G R01 E04 119 BELL MOUTH 111111

13 14 G R01 901 202

15 G R01 E38 313 POWER BOARD 111111 P.B 16 17 G R01 E12 700

18 G T7W 25J 706 THERMAL FUSE 19 20 G R01 902 202

21 G T7W 900 202

22

23 G T7W E17 675 HEATER GUARD 1 24 G R01 31J 303 INSULATOR 1 1 25 G R01 21J 303 INSULATOR 6 6

Part No. Part Name

RoHS

G R01 902 255 G R01 901 255

G T7W 650 762 FAN MOTOR PA8V30-SB 1 1 1 MF G T7W 651 762 FAN MOTOR PA8V70-SC 1 1 1 MF G R01 90G 117 SCROLL 1 1 1 G R01 91G 117 SCROLL 1 1 1

G R01 E31 114 SIROCCO FAN 1 1 1 G R01 E27 114 SIROCCO FAN 1 1 1

G T7W E51 310 G T7W E74 310

G T7W E19 300 HEATER ELEMENT 700W 80V 3 H G T7W E20 300 HEATER ELEMENT 900W 80V 3 H

G T7W H48 480 HEAT EXCHANGER 1 1 1 G T7W H49 480 HEAT EXCHANGER 1 G T7W H52 480 HEAT EXCHANGER 1 1

FAN MOTER CAPACITOR FAN MOTER CAPACITOR

THERMISTOR(ROOM TEMPERATURE)

INDOOR CONTROLLER BOARD INDOOR CONTROLLER BOARD HEATER THERMAL SWITCH

THERMISTOR(PIPE TEMPERATURE) THERMISTOR(COND TEMPERATURE)

Speciﬁ cations

3.5+ 440V 1 1 1 C

4.0+ 440V 1 1 1 C

;

OFF80°C ON60°C 110°C 16A 250V

71 100 71 100 71 100

GAH GA GA#1

) 1 1 TB2

111111 TH1

1111 I.B

1 1 I.B 1 1 26H 1 1 FS 1, 2

111111 TH2 111111 TH5

Remarks

(Drawing No.)

Wiring

Diagram

Symbol

Recom-

mended

Q'ty

3939

FUNCTIONAL PARTS PSH-P125GAH PSA-RP125GA PSA-RP125GA#1 PSH-P140GAH PSA-RP140GA PSA-RP140GA#1

1

22

21

20

19

2

3

4

5

6

7

8

18

9

17

16

15

14

13

12

11

10

40

Part numbers that are circled are not shown in the figure.

PSH-P PSA-RP

No.

1 G R01 A30 529 DRAIN PAN 111111 2 G R01 E06 239 FUSE 250V 6.3A 111111 FUSE 3 G R01 900 255 4 G T7W E32 716 TERMINAL BLOCK (L, N, 5 G R01 E20 246 TERMINAL BLOCK (S1, S2, S3) 111111 TB4 6 G R01 E03 215 HEATER RELAY LY-3F 12VDC 1 1 88H

7

8 G R01 91G 117 SCROLL 111111

9 G R01 80G 527 DRAIN HOSE 111111 10 G R01 09K 097 SPL WASHER 111111 11 G R01 A30 675 FAN GUARD 111111 12 G R01 E04 119 BELL MOUTH 111111 13 G R01 E27 114 SIROCCO FAN 111111 14 G R01 901 202 15 G R01 E38 313 POWER BOARD 111111 P.B

16

17 G R01 E12 700 18 G T7W 25J 706 THERMAL FUSE 19 G T7W E10 300 HEATER ELEMENT 700W 80V 3 3 H 20 G R01 902 202 21 G T7W 900 202

22

23 G R01 31J 303 INSULATOR 1 1 24 G R01 21J 303 INSULATOR 6 6

Part No. Part Name

RoHS

FAN MOTER CAPACITOR

G T7W 652 762 FAN MOTOR PA8V110-SD 1 1 1 MF G T7W 653 762 FAN MOTOR PA8V120-SC 1 1 1 MF

THERMISTOR(ROOM TEMPERATURE)

G T7W E51 310 G T7W E74 310

G T7W H50 480 HEAT EXCHANGER 1 G T7W H51 480 HEAT EXCHANGER 1 G T7W H53 480 HEAT EXCHANGER 1 1 G T7W H54 480 HEAT EXCHANGER 1 1

INDOOR CONTROLLER BOARD INDOOR CONTROLLER BOARD HEATER THERMAL SWITCH

THERMISTOR(PIPE TEMPERATURE) THERMISTOR(COND TEMPERATURE)

Speciﬁ cations

5.0+ 440V 111111 C

;

OFF80°C ON60°C 110°C 16A 250V

125 140 125 140 125 140

GAH GA GA#1

) 1 1 TB2

111111 TH1

1111 I.B

1 1 I.B 1 1 26H 1 1 FS 1, 2

111111 TH2 111111 TH5

Remarks

(Drawing No.)

Wiring

Diagram

Symbol

Recom-

mended

Q'ty

41

STRUCTURAL PARTS PSH-P71GAH PSA-RP71GA PSA-RP71GA#1 PSH-P100GAH PSA-RP100GA PSA-RP100GA#1 PSH-P125GAH PSA-RP125GA PSA-RP125GA#1 PSH-P140GAH PSA-RP140GA PSA-RP140GA#1

16 15 12

14 13

11 10

9

8 7

6

1

5

2

4

3

Part numbers that are circled are not shown in the figure.

No.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

Part No.

RoHS

R01 90G 676

G

R01 91G 676

G

T7W E04 662

G

T7W E05 662

G

R01 90G 686

G

R01 91G 686

G

R01 90G 661

G

R01 91G 661

G

R01 E34 691

G

R01 A31 500

G

T7W E13 713

G

R01 90G 651

G

R01 90G 035

G

T7W E01 035

G

R01 90G 019

G

T7W E14 003

G

T7W E15 003

G

R01 90G 021

G

R01 90G 038

G

T7W E01 038

G

T7W E03 222

G

R01 90G 060

G

R01 90G 641

G

R01 91G 641

G

R01 E02 523

G

R01 88J 097

G

Part Name

REAR PANEL

SIDE PANEL L

BASE

SIDE PANEL R

INTAKE GRILLE

AIR FILTER

REMOTE CONTROLLER

FRONT PANEL

GUIDE VANE (H)

VANE ARM (H)

SWING LOUVER

VANE ARM (V)

GUIDE VANE (V)

LOUVER MOTOR

CRANK

TOP PANEL

DRAIN SOCKET

KNOB SCREW

Specification

PSH-P PSA-RP

100

71 71

125,140

GAH GA

1

8

1

6

1

8

1

6

1

100

125,140

1

8

1

6

1

71

GA#1

1

8

1

6

1

100

125,140

1

8

1

6

1

Remarks

(Drawing No.)

Wiring

Diagram

Symbol

R.B

ML

Recom-

mended

Q'ty

42

43

TM

HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN

CCopyright 2005 MITSUBISHI ELECTRIC ENGINEERING CO., LTD. Distributed in May 2008 No.OC332 REVISED EDITION-B PDF 7 Distributed in Jul. 2006 No.OC332 REVISED EDITION-A PDF 8 Distributed in Jun. 2005 No.OC332 PDF 9 Made in Japan.

New publication, effective May 2008. Specifications subject to change without notice.

Mitsubishi OC332B Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual