13. PARTS LIST······················································43
14. RoHS PARTS LIST···········································49
NOTE:
This service manual describes technical data of the outdoor units.
RoHS compliant products have <G> mark on the spec name plate.
For servicing of RoHS compliant products, refer to the RoHS PARTS LIST (RoHS compliant).
2
Refrigeration
oil
Refrigerant
New refrigerant
R410A
HFC-32: HFC-125 (50%:50%)
Pseudo-azeotropic refrigerant
Not included
A1/A1
72.6
-51.4
1.557
64
Non combustible
0
1730
From liquid phase in cylinder
Possible
Incompatible oil
Non
Non
Previous refrigerant
R22
R22 (100%)
Single refrigerant
Included
A1
86.5
-40.8
0.94
44.4
Non combustible
0.055
1700
Gas phase
Possible
Compatible oil
Light yellow
Non
Refrigerant
Composition (Ratio)
Refrigerant handling
Chlorine
Safety group (ASHRAE)
Molecular weight
Boiling point (:)
Steam pressure [25:](Mpa)
Saturated steam density [25:](Kg/K)
Combustibility
ODP w1
GWP w2
Refrigerant charge method
Additional charge on leakage
Kind
Color
Smell
w1:Ozone Destruction Parameter : based on CFC-11
w2 :Global Warmth Parameter : based on CO
2
Revision A :
• RoHS PARTS LIST has been added.
1
MUH-A12YV -➔ MUCFH-GA35VB -
1. Indication of capacity has been changed. (BTU base ➔ kW)
MUCFH-A18WV -➔ MUCFH-GA50VB -
1. Indication of capacity has been changed. (BTU base ➔ kW)
MUCFH-A24WV -➔ MUCFH-GA60VB -
1. Indication of capacity has been changed. (BTU base ➔ kW)
TECHNICAL CHANGES
E1E1
E1E1
E1E1
INFORMATION FOR THE AIR CONDITIONER WITH R410A REFRIGERANT
• This room air conditioner adopts HFC refrigerant (R410A) which never destroys the ozone layer.
• Pay particular attention to the following points, though the basic installation procedure is same as that for R22 conditioners.
1 As R410A has working pressure approximate 1.6 times as high as that of R22, some special tools and piping parts/
materials are required. Refer to the table below.
2 Take sufficient care not to allow water and other contaminations to enter the R410Arefrigerant during storage and
installation, since it is more susceptible to contaminations than R22.
3 For refrigerant piping, use clean, pressure-proof parts/materials specifically designed for R410A. (Refer to 2. Refrigerant
piping.)
4 Composition change may occur in R410A since it is a mixed refrigerant. When charging, charge liquid refrigerant to prevent
composition change.
3
NOTE : The unit of pressure has been changed to MPa on the international system of units(SI unit system).
New SpecificationCurrent Specification
The incompatible refrigeration oil easily separates from
refrigerant and is in the upper layer inside the suction muffler.
Raising position of the oil back hole enables to back the
refrigeration oil of the upper layer to flow back to the
compressor.
Since refrigerant and refrigerating oil are compatible each,
refrigeration oil goes back to the compressor through the
lower position oil back hole.
Compressor
Suction muffler
Oil back hole
Refrigeration oil
Refrigerant
Compressor
Suction muffler
Oil back hole
Refrigeration oil /Refrigerant
Compressor
-30 -20 -1001020
30
405060
-0.5
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
(MPa [Gauge])
R410A
R22
Conversion chart of refrigerant temperature and pressure
Saturated liquid pressure
(:)
R410A tools
Can R22 tools be used?
Gas leak detector
R410A has high pressures beyond the measurement range of existing
gauges. Port diameters have been changed to prevent any other refrigerant
from being charged into the unit.
Hose material and cap size have been changed to improve the pressure
resistance.
Dedicated for HFC refrigerant.
6.35 mm and 9.52 mm
Description
Clamp bar hole has been enlarged to reinforce the spring strength in the tool.
Provided for flaring work (to be used with R22 flare tool).
Provided to prevent the back flow of oil. This adapter enables you to use
vacuum pumps.
It is difficult to measure R410A with a charging cylinder because the
refrigerant bubbles due to high pressure and high-speed vaporization
No
No
No
Yes
Yes
New
New
New
Gauge manifold
Charge hose
Torque wrench
Flare tool
Flare gauge
Vacuum pump
adapter
Electronic scale for
refrigerant charging
No : Not Substitutable for R410A Yes : Substitutable for R410A
No12.7 mm and 15.88 mm
The conversion factor is: 1(MPa [Gauge]) =10.2(kgf/ff[Gauge])
NOTE : The unit of pressure has been changed to MPa on the
international system of units(SI unit system).
The conversion factor is: 1(MPa [Gauge]) =10.2(kgf/ff[Gauge])
1.Tools dedicated for the air conditioner with R410A refrigerant
The following tools are required for R410A refrigerant. Some R22 tools can be substituted for R410A tools.
The diameter of the service port on the stop valve in outdoor unit has been changed to prevent any other refrigerant being
charged into the unit. Cap size has been changed from 7/16 UNF with 20 threads to 1/2 UNF with 20 threads.
4
Electronic scale for refrigerant charging
Outdoor unit
Refrigerant gas
cylinder
operating valve
Refrigerant gas cylinder
for R410A with siphon
Refrigerant (liquid)
Service port
Gauge manifold
valve (for R410A)
Union
Liquid pipe
Gas pipe
Stop valve
Indoor unit
Charge hose (for R410A)
2.Refrigerant piping
Wall
thickness
Outside diameter
Pipe
mm
For liquid
For gas
6.35
9.52
12.7
15.88
0.8 mm
0.8 mm
0.8 mm
1.0 mm
Heat resisting foam plastic
Specific gravity 0.045 Thickness 8 mm
Insulation material
1 Specifications
Use the refrigerant pipes that meet the following specifications.
• Use a copper pipe or a copper-alloy seamless pipe with a thickness of 0.8 mm (6.35, 9.52, 12.7), 1.0 mm (15.88).
Never use any pipe with a thickness less than 0.8 mm (6.35, 9.52, 12.7), 1.0 mm (15.88), as the pressure resistance is
insufficient.
2 Flaring work and flare nut
Flaring work for R410A pipe differs from that for R22 pipe.
For details of flaring work, refer to Installation manual “FLARING WORK”.
Pipe diameter
mm
6.35
9.52
12.7
15.88
Dimension of flare nut
R410A
17
22
26
29
R22
17
22
24
27
3.Refrigerant oil
Apply the special refrigeration oil (accessories: packed with indoor unit) to the flare and the union seat surfaces.
4.Air purge
• Do not discharge the refrigerant into the atmosphere.
Take care not to discharge refrigerant into the atmosphere during installation, reinstallation, or repairs to the refrigerant
circuit.
• Use the vacuum pump for air purging for the purpose of environmental protection.
5.Additional charge
For additional charging, charge the refrigerant from liquid phase of the gas cylinder.
If the refrigerant is charged from the gas phase, composition change may occur in the refrigerant inside the cylinder and the
outdoor unit. In this case, ability of the refrigeration cycle decreases or normal operation can be impossible. However,
charging the liquid refrigerant all at once may cause the compressor to be locked. Thus, charge the refrigerant slowly.
5
2
ACCESSORIES
Item
Drain socket
Drain cap [33
Drain cap [16
Q'ty
1
2
–
1
2
1
MUCFH-GA35VBMUCFH-GA50VB
1
2
–
MUCFH-GA60VB
Air inlet
Piping
Drain hose
Air outlet
Drain outlet
(back and side)
Air inlet
Piping
Drain hose
Air outlet
Drain outlet
(back and side)
Air inlet
Piping
Drain hose
Air outlet
Drain outlet
(back and side)
PART NAMES AND FUNCTIONS
MUCFH-GA35VB
MUCFH-GA60VB
MUCFH-GA50VB
6
3
Outdoor model
Function
Power supply
Capacity
Dehumidification
Air flow(High)
Power outlet
Running current
Power input
Power factor
Starting current
Compressor motor current
Fan motor current
Model
Output
Winding
resistance(at 20:)
Model
Winding
resistance(at 20:)
Dimensions WOHOD
Weight
Sound level(High)
Fan speed(High)
Fan speed regulator
Refrigerant filling
capacity(R410A)
Refrigeration oil (Model)
Thermistor RT61(at 0:)
NAME
COMPRESSOR CAPACITOR
OUTDOOR FAN CAPACITOR
SURGE ABSORBER
FUSE (3.15A)
COMPRESSOR (INNER PROTECTOR)
OUTDOOR FAN MOTOR (INNER PROTECTOR)
VARISTOR
DEFROST THERMISTOR
SOLID STATE RELAY
TERMINAL BLOCK
TERMINAL BLOCK
TRANSFORMER
CONTACTOR
R. V. COIL RELAY
R. V. COIL
COMPRESSOR CONTACTOR
MUCFH-GA60VB
DEICER
P.C.BOARD
BLU
X52
X52
NO
COM
TAB52
BLU
52C
A2A1
T61
BLK
WHT
RED
BRN
TB2
7
1
CN730
BLK
WHT
CIRCUIT BREAKER
CN721
3
52C
4
RED
C2
ORN
DSAR
TO INDOOR UNIT CONNECTING
12V
WHT
C1
BLK
S
C
R
MC
RED
NR61
3
5
BLU
TB1
GRN/YLW
POWER SUPPLY
~/N 230V 50Hz
CN661
RT61
X62
X62
1
2
3
21S4
BLU
BRN
BLU
BRN
SR61
F61
CN711
MF
123
21
ORN
RED
34
NO
COM
L
3
N
N
P E
REFRIGERANT SYSTEM DIAGRAM7
MUCFH-GA35VB
Refrigerant pipe [12.7
(with heat insulator)
Stop valve
(with service port)
Flared connection
Flared connection
Stop valve
Strainer
#100
Refrigerant pipe [6.35
(with heat insulator)
4-way valve
12
Muffler
Compressor
Capillary tube
[3.0x[1.6x1050
Check
valve
Defrost
thermistor
RT61
Outdoor
heat
exchanger
Capillary tube
[3.0x[1.4x500(2pcs)
Capillary tube
[3.0x[1.6x600
R.V. coil
heating ON
cooling OFF
Refrigerant flow in cooling
Refrigerant flow in heating
Unit:mm
MUCFH-GA50VB
Refrigerant pipe [12.7
(with heat insulator)
Flared connection
Flared connection
Refrigerant pipe[6.35
(with heat insulator)
Stop valve
(with service port)
Capillary tube
[2.5o[0.6o1,000
Receiver
Stop
valve
Strainer
4- way valve
Capillary tube
[3.0o[1.6o650
#100
Check valve
Oil separator
#100
Compressor
Capillary tube
Refrigerant flow in cooling
Refrigerant flow in heating
Defrost
thermistor
RT61
R.V. coil
Heating ON
Cooling OFF
[3.0o[1.6o500
Outdoor
heat
exchanger
Capillary tube
[3.0o[1.6o750
(2 pcs)
MUCFH-GA60VB
Refrigerant pipe [6.35
(with heat insulator)
Refrigerant pipe [15.88
(with heat insulator)
Stop valve
(with service port)
Flared connection
Flared connection
Stop valve
Muffler
Receiver
4- way valve
Capillary tube
[3.0X[2.0X400
Strainer
#100
Check valve
Muffler
#100
Compressor
Capillary tube
[3.0X[2.0X800
Refrigerant flow in cooling
Refrigerant flow in heating
The standard data contained in these specifications apply only to the operation of the air conditioner under normal condition.
Operating conditions vary according to the areas where these units are installed. The following information has been provided
to clarify the operating characteristics of the air conditioner under the conditions indicated by the performance curve.
(1) GUARANTEED VOLTAGE
198~264V, 50Hz
(2) AIR FLOW
Air flow should be set at MAX.
(3) MAIN READINGS
COOLING
(1) Indoor intake air wet-bulb temperature : ˚CWB
(2) Indoor outlet air wet-bulb temperature : ˚CWB
(3) Outdoor intake air dry-bulb temperature : ˚CDB
(4) Total input : W
Indoor air wet/dry-bulb temperature difference on the left side of the chart on next page shows the difference between
the indoor intake air wet/dry-bulb temperature and the indoor outlet air wet/dry-bulb temperature for your reference at
service.
HEATING
(1) Indoor intake air dry-bulb temperature : ˚CDB
(2) Indoor outlet air dry-bulb temperature : ˚CDB
(3) Outdoor intake air wet-bulb temperature : ˚CWB
(4) Total input : W
14
How to measure the indoor air wet-bulb/dry-bulb temperature difference
1. Attach at least 2 sets of wet and dry-bulb thermometers to the indoor air inlet as shown in the figure, and at least 2 sets of
wet and dry bulb thermometers to the indoor air outlet. The thermometers must be attached to the position where air speed
is high.
2. Attach at least 2 sets of wet and dry-bulb thermometers to the outdoor air inlet.
Cover the thermometers to prevent direct rays of the sun.
3. Check that the air filter is cleaned.
4. Open windows and doors of the room.
5. Press the EMERGENCY OPERATION switch once(twice) to start the EMERGENCY COOL(HEAT) MODE.
6. When system stabilizes after more than 15 minutes, measure temperature and take an average temperature.
7. 10 minutes later, measure temperature again and check that the temperature does not change.
Air in
Air out
8.7
8.0
7.3
6.6
5.9
5.3
INDOOR UNIT
FRONT VIEW
11.1
14.7
10.2
13.4
9.2
12.1
8.3
10.9
7.5
9.7
6.6
8.5
OUTDOOR UNIT
Wet and dry-bulb
thermometers
Wet and dry-bulb
thermometers
BACK VIEW
MCFH-GA35VB
MUCFH-GA35VB
18.6
17.2
15.7
14.3
12.9
11.5
10.0
8.6
MUCFH-GA35VB
MCFH-GA35VB
MCFH-GA50VB
MUCFH-GA50VB
MCFH-GA60VB
31.8
23.4
29.3
21.6
26.9
19.8
24.4
18.0
22.0
16.2
19.5
14.4
17.1
12.6
14.7
10.8
MUCFH-GA50VB
MCFH-GA50VB
MCFH-GA60VB
MUCFH-GA60VB
MUCFH-GA60VB
OUTDOOR LOW PRESSURE AND OUTDOOR UNIT CURRENT
COOL operation
1 Both indoor and outdoor units are under the same temperature/humidity condition.
Dry Bulb temperature (˚C)
20
25
30
Relative humidity (%)
50
60
70
15
2 Air flow should be set at MAX.
1832
230V
1520
50
25
60
307035(:)
(%)
0.7
0.8
0.9
1.0
1.1
1.2
1.3
7
8
9
10
11
12
13
1832
230V
1520
50
25
60
3070 35(:)
(%)
3
4
5
6
1.2
1.1
1.0
0.9
0.8
0.7
0.6
12
11
10
9
8
7
6
15 18 202530 32 35(:)
506070 (%)
Ambient temperature (:)
Ambient humidity (%)
Outdoor low pressure
11
10
9
8
7
6
5
15 18 202530 32 35(:)
506070 (%)
Ambient temperature (:)
Ambient humidity (%)
Outdoor unit current (A)
230V
230V
(MPa [Gauge])
(kgf/F [Gauge])
1.1
1.0
0.9
0.8
0.7
0.6
0.5
11
10
9
8
7
6
5
15 18 202530 32 35(:)
506070 (%)
Ambient temperature (:)
Ambient humidity (%)
Outdoor low pressure
12
11
10
9
8
7
6
15 18 202530 32 35(:)
506070 (%)
Ambient temperature (:)
Ambient humidity (%)
Outdoor unit current (A)
230V
230V
(MPa [Gauge])
(kgf/F [Gauge])
3 The unit of pressure has been changed to MPa on the international system of units(SI unit system).
The conversion factor is : 1(MPa [Gauge]) =10.2(kgf/ff[Gauge])