13. PARTS LIST······················································33
NOTE:
•This service manual describes technical data of outdoor units.
As for indoor units MCFH-A18WV-and MCFH-A24WV-, refer to the
service manual OB336.
E1E1
Page 2
Refrigerating
oil
Refrigerant
New refrigerant
R410A
HFC-32: HFC-125 (50%:50%)
Pseudo-azeotropic refrigerant
Not included
A1/A1
72.6
-51.4
1.557
64
Non combustible
0
1730
From liquid phase in cylinder
Possible
Incompatible oil
Non
Non
Previous refrigerant
R22
R22 (100%)
Single refrigerant
Included
A1
86.5
-40.8
0.94
44.4
Non combustible
0.055
1700
Gas phase
Possible
Compatible oil
Light yellow
Non
Refrigerant
Composition (Ratio)
Refrigerant handling
Chlorine
Safety group (ASHRAE)
Molecular weight
Boiling point (:)
Steam pressure [25:](Mpa)
Saturated steam density [25:](Kg/K)
Combustibility
ODP w1
GWP w2
Refrigerant charge method
Additional charge on leakage
Kind
Color
Smell
w1:Ozone Destruction Parameter : based on CFC-11
w2 :Global Warmth Parameter : based on CO
2
Revision A:
•Power input of SPECIFICATION has been modified.
Revision B:
•Part number of 4-WAY VALVE has been corrected.
ModelRevise point
MUCFH-A18WV - E1
MUCFH-A24WV - E1
1
TECHNICAL CHANGES
13-1. No.13
13-3. No.9
MUH-A18WV -➔ MUCFH-A18WV -
1. Capillary tube has been changed.
2. Refrigerant filling capacity has been changed. (1.75kg ➔ 1.85kg)
MUH-A24WV -➔ MUCFH-A24WV -
1. Capillary tube has been changed.
2. Refrigerant filling capacity has been changed. (2.15kg ➔ 2.20kg)
Part Name
4-WAY VALVE
4-WAY VALVE
E1E1
E1E1
E02 679 961
E02 679 961
Part Number
Correct Incorrect
E02 891 961
E02 891 961
INFORMATION FOR THE AIR CONDITIONER WITH R410A REFRIGERANT
• This room air conditioner adopts an HFC refrigerant (R410A) which never destroys the ozone layer.
• Pay particular attention to the following points, though the basic installation procedure is same as that for R22 conditioners.
1 As R410A has working pressure approximate 1.6 times as high as that of R22, some special tools and piping parts/
materials are required. Refer to the table below.
2 Take sufficient care not to allow water and other contaminations to enter the R410Arefrigerant during storage and
installation, since it is more susceptible to contaminations than R22.
3 For refrigerant piping, use clean, pressure-proof parts/materials specifically designed for R410A. (Refer to 2. Refrigerant
piping.)
4 Composition change may occur in R410A since it is a mixed refrigerant. When charging, charge liquid refrigerant to prevent
composition change.
2
Page 3
NOTE : The unit of pressure has been changed to MPa on the international system of units(SI unit system).
New SpecificationCurrent Specification
The incompatible refrigerating oil easily separates from
refrigerant and is in the upper layer inside the suction muffler.
Raising position of the oil back hole enables to back the
refrigerating oil of the upper layer to flow back to the
compressor.
Since refrigerant and refrigerating oil are compatible each,
refrigerating oil backs to the compressor through the lower
position oil back hole.
Compressor
Suction muffler
Oil back hole
Refrigerating oil
Refrigerant
Compressor
Suction muffler
Oil back hole
Refrigerating oil /Refrigerant
Compressor
-30 -20 -10010 20
30
40 50 60
-0.5
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
(MPa [Gauge])
R410A
R22
Conversion chart of refrigerant temperature and pressure
Saturated liquid pressure
(:)
R410A toolsCan R22 tools be used?
Gas leak detector
R410A has high pressures beyond the measurement range of existing
gauges. Port diameters have been changed to prevent any other refrigerant
from being charged into the unit.
Hose material and cap size have been changed to improve the pressure
resistance.
Dedicated for HFC refrigerant.
6.35 mm and 9.52 mm
Description
Clamp bar hole has been enlarged to reinforce the spring strength in the tool.
Provided for flaring work (to be used with R22 flare tool).
Provided to prevent the back flow of oil. This adapter enables you to use
vacuum pumps.
It is difficult to measure R410A with a charging cylinder because the
refrigerant bubbles due to high pressure and high-speed vaporization
No
No
No
Yes
Yes
New
New
New
Gauge manifold
Charge hose
Torque wrench
Flare tool
Flare gauge
Vacuum pump
adapter
Electronic scale for
refrigerant charging
No : Not Substitutable for R410A Yes : Substitutable for R410A
No12.7 mm and 15.88 mm
ff
The conversion factor is: 1(MPa [Gauge]) =10.2(kgf/
[Gauge])
NOTE : The unit of pressure has been changed to MPa on the
international system of units(SI unit system).
The conversion factor is: 1(MPa [Gauge]) =10.2(kgf/ff[Gauge])
1.Tools dedicated for the air conditioner with R410A refrigerant
The following tools are required for R410A refrigerant. Some R22 tools can be substituted for R410A tools.
The diameter of the service port on the stop valve in outdoor unit has been changed to prevent any other refrigerant being
charged into the unit. Cap size has been changed from 7/16 UNF with 20 threads to 1/2 UNF with 20 threads.
3
Page 4
R410A
Pipe diameter
mm
6.35
9.52
12.7
15.88
17
22
26
29
Dimension of flare nut
R22
17
22
24
27
Electronic scale for refrigerant charging
Outdoor unit
Refrigerant gas
cylinder
operating valve
Refrigerant gas cylinder
for R410A with siphon
Refrigerant (liquid)
Service port
Gauge manifold
valve (for R410A)
Union
Liquid pipe
Gas pipe
Stop valve
Indoor unit
Charge hose (for R410A)
2.Refrigerant piping
Wall
thickness
Outside diameter
Pipe
mm
For liquid
For gas
6.35
9.52
12.7
15.88
0.8 mm
0.8 mm
0.8 mm
1.0 mm
Heat resisting foam plastic
Specific gravity 0.045 Thickness 8 mm
Insulation material
1 Specifications
Use the refrigerant pipes that meet the following specifications.
• Use a copper pipe or a copper-alloy seamless pipe with a thickness of 0.8 mm (6.35, 9.52, 12.7), 1.0 mm (15.88).
Never use any pipe with a thickness less than 0.8 mm (6.35, 9.52, 12.7), 1.0 mm (15.88), as the pressure resistance is
insufficient.
2 Flaring work and flare nut
Flaring work for R410A pipe differs from that for R22 pipe.
For details of flaring work, refer to Installation manual “FLARING WORK”.
3.Refrigerant oil
Apply the special refrigeration oil (accessories: packed with indoor unit) to the flare and the union seat surfaces.
4.Air purge
• Do not discharge the refrigerant into the atmosphere.
Take care not to discharge refrigerant into the atmosphere during installation, reinstallation, or repairs to the refrigerant
circuit.
• Use the vacuum pump for air purging for the purpose of environmental protection.
5.Additional charge
For additional charging, charge the refrigerant from liquid phase of the gas cylinder.
If the refrigerant is charged from the gas phase, composition change may occur in the refrigerant inside the cylinder and the
outdoor unit. In this case, ability of the refrigerating cycle decreases or normal operation can be impossible. However,
charging the liquid refrigerant all at once may cause the compressor to be locked. Thus, charge the refrigerant slowly.
4
Page 5
2
Outdoor model
Function
Power supply
Capacity
Dehumidification
Air flow(High)
Power outlet
Running current
Power input
Power factor
Starting current
Compressor motor current
Fan motor current
Model
Output
Winding
resistance(at 20:)
Model
Winding
resistance(at 20:)
Dimensions WOHOD
Weight
Sound level(High)
Fan speed(High)
Fan speed regulator
Refrigerant filling
capacity(R410A)
Refrigerating oil (Model)
Thermistor RT61(at 0:)
NAME
COMPRESSOR CAPACITOR
OUTDOOR FAN CAPACITOR
SURGE ABSORBER
FUSE (3.15A)
COMPRESSOR (INNER PROTECTOR)
OUTDOOR FAN MOTOR (INNER PROTECTOR)
VARISTOR
DEFROST THERMISTOR
SOLID STATE RELAY
TERMINAL BLOCK
TERMINAL BLOCK
TRANSFORMER
CONTACTOR
R. V. COIL RELAY
R. V. COIL
COMPRESSOR CONTACTOR
Page 9
REFRIGERANT SYSTEM DIAGRAM7
MUCFH-A18WV -
OUTDOOR UNIT
Refrigerant pipe [12.7
(with heat insulator)
Refrigerant pipe[6.35
(with heat insulator)
E1
Flared connection
Flared connection
Stop valve
(with service port)
Capillary tube
[2.5o[0.6o1,000
Receiver
Stop
valve
Strainer
4- way valve
Capillary tube
[3.0o[1.6o650
#100
Check valve
Oil separator
#100
Compressor
Capillary tube
Refrigerant flow in cooling
Refrigerant flow in heating
Defrost
thermistor
RT61
R.V. coil
Heating ON
Cooling OFF
[3.0o[1.6o500
Unit:mm
Outdoor
heat
exchanger
Capillary tube
[3.0o[1.6o750
(2 pcs)
MUCFH-A24WV -
OUTDOOR UNIT
Refrigerant pipe [15.88
(with heat insulator)
Refrigerant pipe [6.35
(with heat insulator)
E1
Flared connection
Flared connection
Stop valve
(with service port)
Muffler
Receiver
Stop valve
Strainer
4- way valve
Capillary tube
[3.0X[2.0X400
#100
Check valve
Muffler
#100
Compressor
Capillary tube
[3.0X[2.0X800
Refrigerant flow in cooling
Refrigerant flow in heating
The standard data contained in these specifications apply only to the operation of the air conditioner under normal condition.
Operating conditions vary according to the areas where these units are installed. The following information has been provided
to clarify the operating characteristics of the air conditioner under the conditions indicated by the performance curve.
(1) GUARANTEED VOLTAGE
198~264V, 50Hz
(2) AIR FLOW
Air flow should be set at MAX.
(3) MAIN READINGS
COOLING
(1) Indoor intake air wet-bulb temperature : ˚CWB
(2) Indoor outlet air wet-bulb temperature : ˚CWB
(3) Outdoor intake air dry-bulb temperature : ˚CDB
(4) Total input : W
Indoor air wet/dry-bulb temperature difference on the left side of the chart on next page shows the difference between
the indoor intake air wet/dry-bulb temperature and the indoor outlet air wet/dry-bulb temperature for your reference at
service.
E1E1
HEATING
(1) Indoor intake air dry-bulb temperature : ˚CDB
(2) Indoor outlet air dry-bulb temperature : ˚CDB
(3) Outdoor intake air wet-bulb temperature : ˚CWB
(4) Total input : W
10
Page 11
How to measure the indoor air wet-bulb/dry-bulb temperature difference
1. Attach at least 2 sets of wet and dry-bulb thermometers to the indoor air inlet as shown in the figure, and at least 2 sets of
wet and dry bulb thermometers to the indoor air outlet. The thermometers must be attached to the position where air speed
is high.
2. Attach at least 2 sets of wet and dry-bulb thermometers to the outdoor air inlet.
Cover the thermometers to prevent direct rays of the sun.
3. Check that the air filter is cleaned.
4. Open windows and doors of the room.
5. Press the EMERGENCY OPERATION switch once(twice) to start the EMERGENCY COOL(HEAT) MODE.
6. When system stabilizes after more than 15 minutes, measure temperature and take an average temperature.
7. 10 minutes later, measure temperature again and check that the temperature does not change.
Air in
INDOOR UNIT
Air out
11.1
10.2
9.2
8.3
7.5
6.6
FRONT VIEW
14.7
13.4
12.1
10.9
9.7
8.5
Wet and dry-bulb
thermometers
OUTDOOR UNIT
Wet and dry-bulb
thermometers
BACK VIEW
MCFH-A18WV- E1
MUCFH-A18WV- E1
MUCFH-A24WV- E1
MCFH-A24WV- E1
31.8
23.4
29.3
21.6
26.9
19.8
24.4
18.0
22.0
16.2
19.5
14.4
17.1
12.6
14.7
10.8
MUCFH-A18WV- E1
MCFH-A24WV- E1
MUCFH-A24WV- E1
MCFH-A18WV- E1
OUTDOOR LOW PRESSURE AND OUTDOOR UNIT CURRENT
COOL operation
1 Both indoor and outdoor units are under the same temperature/humidity condition.
Dry Bulb temperature (˚C)
20
25
30
Relative humidity (%)
50
60
70
11
Page 12
1.2
1.1
1.0
0.9
0.8
0.7
0.6
12
11
10
9
8
7
6
15 18 202530 32 35(:)
506070 (%)
Ambient temperature (:)
Ambient humidity (%)
Outdoor low pressure
11
10
9
8
7
6
5
15 18 202530 32 35(:)
506070 (%)
Ambient temperature (:)
Ambient humidity (%)
Outdoor unit current (A)
230V
230V
(MPa [Gauge])
(kgf/F [Gauge])
2 Air flow should be set at MAX.
3 The unit of pressure has been changed to MPa on the international system of units(SI unit system).
The conversion factor is : 1(MPa [Gauge]) =10.2(kgf/ff[Gauge])
NOTE Q :Total capacity (kW) INPUT:Total power input (W) DB : Dry-bulb temperature WB : Wet-bulb temperature
-10-505101520
QINPUTQINPUTQINPUTQINPUTQINPUTQINPUTQINPUT
E1E1
OUTDOOR WB(:)
17
Page 18
E1
MUCFH-A18WV-
E1
MUCFH-A24WV-
Jumper wire
JRF
JRG
ModelChange point
Defrost interval time changes from 40 minutes to 15 minutes.
Defrost start temperature changes from -3: to 0:. (MUCFH-A18WV)
Defrost start temperature does not change.(-3.0:) (MUCFH-A24WV)
Defrost finish temperature changes from 3.1: to 10.1:.(MUCFH-A18WV)
Defrost finish temperature changes from 3.1: to 15:.(MUCFH-A24WV)
9
ACTUATOR CONTROL
MUCFH-A18WV -MUCFH-A24WV -
R.V. coil control
Heating · · · · · ON
Cooling · · · · · OFF
Dry · · · · · · · · OFF
NOTE. : The 4-way valve reverses for 5 seconds right before start-up of the compressor.
Example. In case of power ON
with remote controller
Compressor
R.V. coil
Outdoor fan
(COOL / DRY)
5 sec.
ON
OFF
ON
OFF
ON
OFF
E1E1
(HEAT)
5 sec.
ON
OFF
ON
OFF
ON
OFF
SERVICE FUNCTIONS10
MUCFH-A18WV -MUCFH-A24WV -
10-1. COMPULSORY DEFROSTING MODE FOR SERVICE
By short circuit of the connector JPDS and JPSG (MUCFH-A18WV) / JPG1 and R871 (MUCFH-A24WV) on the outdoor
deicer P.C. board, defrosting mode can be accomplished regardless of the defrost interval restriction.
Defrost thermistor RT61 must read below -3:. (Refer to page 27 or 28.)
10-2. CHANGE IN DEFROST SETTING
<JRF> When the JRF wire of the deicer P.C. board is cut, the defrost interval time will be changed.
<JRG> When the JRG wire of the deicer P.C. board is cut, the defrost temperature will be changed.
(Refer to page 27 or 28.)
E1E1
18
Page 19
11
TROUBLESHOOTING
MUCFH-A18WV -MUCFH-A24WV -
E1E1
11-1. Cautions on troubleshooting
1. Before troubleshooting, check the following:
(1) Check the power supply voltage.
(2) Check the indoor/outdoor connecting wire for mis-wiring.
2. Take care the following during service.
(1) Before servicing the air conditioner, be sure to first turn off the remote controller to stop the main unit, and then after
confirming the horizontal vane has completely closed, turn off the breaker.
(2) Be sure to unplug the power cord before removing the air inlet grille, the front panel, the cabinet, the top panel and
the electronic control P.C. boards.
(3) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the
components.
(4) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
3. Troubleshooting procedure
(1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing on and off to indicate an abnormality.
To make sure, check how many times the abnormality indication is flashing on and off before starting service work.
(2) If the electronic control P.C. board is supposed to be defective, check the copper foil pattern for disconnection and
the components for bursting and discoloration.
(3) When troubleshooting, refer to the flow chart and the check table on page 20 and 21.
19
Page 20
11-2. Instruction of troubleshooting
Start
Indoor unit
operates.
Outdoor unit
doesn't
operate.
Indoor unit
doesn't receive
the signal from
remote controller.
Indoor unit
operates.
Outdoor unit
doesn't operate
normally.
OPERATION INDICATOR
lamp on the indoor unit is
flashing on and off.
Outdoor unit
operates in
only Test Run
operation.
Outdoor unit
doesn't
operate
even in
Test Run
operation.
Indoor unit
operates, when
the EMERGENCY
OPERATION
switch is pressed.
Indoor unit
doesn't operate,
when the
EMERGENCY
OPERATION
switch is pressed.
Check room
temperature
thermistor.
Refer to
"Test point
diagram and
voltage".
Refer to A
"Check of
outdoor unit"
on page 22 or
23.
Refer to C
"Check of
outdoor unit"
on page 25.
Refer to
"Check of
remote controller
and receiver
P.C. board".
Flash on and
off at 0.5second
interval
Cause:
Indoor/
Outdoor unit
• Mis-wiring
or trouble of
serial signal
2-time flash
Cause:
Indoor unit
• Trouble of
room
temperature/
indoor coil
thermistor
Check room
temperature
thermistor
and indoor
coil
thermistor.
Refer to
"Test point
diagram and
voltage".
4-time flash
Cause:
Indoor unit
• Trouble of
indoor
electric
control
P.C. board
Refer to
"Check of
indoor
electric
control P.C.
board".
Refer to B
"How to
check miswiring and
serial signal
error (When
outdoor unit
doesn't
work)" on
page 24.
1. Check indoor /
outdoor
connecting wire.
2. Refer to
"Check of indoor
electronic control
P.C. board".
Outdoor unit
doesn't
stop even
if indoor unit
stops.
Unit doesn't
operate
normal
operation in
COOL or
HEAT mode.
Refer to D
"Check of
R.V. coil"
on page 25.
6-time flash
Cause:
Outdoor unit
• Trouble of
thermistor
in outdoor
unit
7-time flash
Cause:
Outdoor unit
• Trouble of
outdoor
control
system
Refer to E
"Check of
outdoor
thermistor"
on page 26.
Replace the
deicer
P.C. board.
As for indoor unit refer to the service manual OB336.
20
Page 21
11-3. Trouble criterion of main parts
C
S
R
BLK
RED
WHT
BLK
REDORN
WHT
MAIN
AUX
P
BLK YLW
REDORN
WHT
MAIN
AUX.2
AUX.1
P
MUCFH-A18WV -MUCFH-A24WV -
Part name
Defrost
thermistor (RT61)
Ambient temperature thermistor
(RT63)
MUCFH-A24WV
Measure the resistance with a tester.
(Part temperature -10°C ~ 40°C)
Normal
5kΩ ~ 60kΩ
Check method and criterion
E1E1
Figure
Abnormal
Open or short-circuit
Compressor
(MC)
INNER
PROTECTOR
160i 5: OPEN
90i10: CLOSE
Outdoor fan
motor
(MF)
INNER
PROTECTOR
145i 8: OPEN
( 88i15: CLOSEw)
R.V. coil
(21S4)
w Reference value
Measure the resistance between the terminals with a tester.
(Part temperature -10°C ~ 40°C)
Color of lead
wire
C-R
C-S
MUCFH-A18WV
1.05 ~ 1.30Ω
2.38 ~ 2.92Ω
Normal
MUCFH-A24WV
0.84 ~ 1.04Ω
1.82 ~ 2.24Ω
Abnormal
Open or
short-circuit
Measure the resistance between the terminals with a tester.
(Part temperature -10°C ~ 40°C)
Color of lead
wire
WHT-BLK
BLK-RED
BLK-YLW
YLW-RED
MUCFH-A18WV
102 ~ 126Ω
97 ~ 120Ω
Normal
MUCFH-A24WV
55 ~ 68Ω
26 ~ 33Ω
55 ~ 68Ω
Abnormal
Open or
short-circuit
Measure the resistance using a tester. (Part temperature -10°C ~ 40°C)
Normal
2.673kΩ ~ 3.268kΩ
Abnormal
Open or short-circuit
MUCFH-A18WV
MUCFH-A24WV
: INNER PROTECTOR
P
21
Page 22
Compressor and/or outdoor fan motor doesn’t operate.
Yes
Compressor
doesn't operate.
Yes
Yes
Is there 230V AC between 3 on the
compressor contactor (52C) and N
on the outdoor terminal block (TB1)?
Operate the unit in COOL or HEAT mode by pressing the EMERGENCY OPERATION switch.
3-minute time delay works.
Test run operation operates for 30 minutes.
Outdoor fan motor
doesn't operate.
No
Rectify the indoor and
outdoor connecting wire.
Rectify the connecting wire.
Check the compressor and compressor
capacitor. Refer to page 21.
Yes
Is there 230V AC between 4 on the
compressor contactor (52C) and
TAB20 on the deicer P.C. board?
Is there 230V AC between L–N on
the outdoor terminal block (TB1)?
Replace the
deicer P.C. board.
Replace the
deicer P.C.
board.
No
No
Yes
Yes
No
Check the outdoor fan motor.
Refer to page 21.
Is there 230V AC between 4 on the
compressor contactor (52C) and
TAB 20 on the deicer P.C. board?
Replace the
deicer P.C. board.
No
Yes
Rectify the indoor and
outdoor connecting wire.
Rectify the connecting wire.
Is there 230V AC between L–N on
the outdoor terminal block (TB1)?
No
No
+
–
Is there 5V DC between J205 –J101 on
the deicer P.C. board?
+
–
Is there 5V DC between J205 –J101 on
the deicer P.C. board?
w Refer to page 27.
w
w
w
w
A
Check of outdoor unit
MUCFH-A18WV -
E1
22
Page 23
Compressor and/or outdoor fan motor doesn’t operate.
A
Check of outdoor unit
MUCFH-A24WV -
Operate the unit in COOL or HEAT mode by pressing the
EMERGENCY OPERATION switch.
3-minute time delay works.
Test run operation operates for 30 minutes.
E1
Start
Compressor
doesn't operate.
Is there 5V DC between
+
J101 - J401 on the deicer
P.C. board? w1
Yes
Is there 230V AC between
A1-A2 on the compressor
contactor(52C)?
Yes
Is there 230V AC between
2/T1 on the compressor
contactor(52C) and N on the
outdoor terminal block?
Yes
Check the compressor.
Refer to page 21.
Is there 230V AC between
No
CN730 1-3 on the deicer
P.C. board? w1
Replace the
deicer P.C. board.
No
No
Replace the
deicer P.C. board.
Is there 230V AC between
1/L1 on the compressor
contactor(52C) and N on the
outdoor terminal block?
Replace the compressor
contactor(52C).
Yes
Yes
No
Make the connection
of wiring correct.
No
Make the connection
of wiring correct.
Outdoor fan motor
doesn't operate.
Is there 5V DC between
+
J101 - J401 on the deicer
P.C. board? w1
Yes
Is there 230V AC between
CN711 1-3 or 2-3 on the
deicer P.C. board? w1
Yes
Check the outdoor fan
motor. Refer to page 21.
Is there 230V AC between
No
CN730 1-3 on the deicer
P.C. board? w1
Replace the
deicer P.C. board.
No
Replace the
deicer P.C. board.
Yes
No
Make the connection
of wiring correct.
w1 Refer to page 28.
23
Page 24
When OPERATION INDICATOR lamp flashes ON and OFF in every 0.5-second.
Outdoor unit does not operate.
B
How to check mis-wiring and serial signal error (when outdoor unit does not work)
Start
w 1 Short circuit of JPG and JPS
on the electronic control P.C.
board enables self-check to
be displayed in 3 seconds.
Repair wiring.
3 minutes later, is there 20V DC between both ends
of R132? w 1
(By tester, the stylus is between 0 ~ 20V.)
•Turn OFF power supply.
•Reconnect indoor/ outdoor unit connecting wire.
•Turn ON power supply.
3 minutes later, when EMERGENCY OPERATION switch is pressed ,
is there 12V DC between outdoor terminal block and ?
Is there 5V DC between J205 -J101 (MUCFH-A18WV)/
J101 -J401 (MUCFH-A24WV) on the deicer P.C. board?
–
+
Yes
1. Turn OFF power supply and disconnect indoor/ outdoor unit connecting wire of the indoor unit.
2. Short-circuit between indoor terminal block and .
3. Turn ON power supply and press EMERGENCY OPERATION switch.
Yes
Yes
+
Is there mis-wiring, poor contact, or wire disconnection?
No
3
N
–
No
3
N
Replace the indoor electronic control
P.C. board.
No
No
Rectify indoor/ outdoor unit
connecting wire.
Check and rectify fuse and varistor on the
deicer P.C. board.
Yes
During EMERGENCY OPERATION, is there 10V DC between both
ends of R601 on the deicer P.C. board?
(By tester, the stylus is between 5 ~10V.)
Yes
Replace the deicer P.C. board.
As for indoor unit, refer to the service manual OB336.
24
No
Rectify indoor/ outdoor unit
connecting wire.
Page 25
Compressor and/or outdoor fan motor doesn’t stop.
After 30 seconds,
does compressor stop?
No
Yes
Is there 230V AC between
A1-A2 on the compressor
contactor(52C)?
Replace the
deicer P.C. board.
Yes
1 Turn OFF the power supply.
2 After 30 seconds, turn ON the power supply again.
3 Operate the unit in COOL or HEAT mode by
pressing the EMERGENCY OPERATION switch.
4 Operate the unit for 1 minute or more and stop it by
pressing the EMERGENCY OPERATION switch again.
Ok
No
After 30 seconds, does
outdoor fan motor stop?
Replace the
deicer P.C. board.
Yes
Ok
No
Is there 230V AC between
2/T1 on the compressor
contactor and N on the
outdoor terminal block?
Yes
Replace the compressor
contactor(52C).
No
Make the connection
of wiring correct.
Check of outdoor unit
C
Unit operates HEAT mode even if it is set to COOL mode.
Check of R.V. coil
D
w First, measure the resistance of R.V. coil to confirm it is disconnected or is not short-circuit.
Disconnect the TAB52 on the deicer P.C. board. (MUCFH-A24WV)
Turn ON the power supply and operate the indoor unit in COOL mode
by pressing the EMERGENCY OPERATION switch.
Unit operates COOL mode even if it is set to HEAT mode.
Check of R.V. coil
D
w First, measure the resistance of R.V. coil to confirm it is disconnected or is not short-circuit.
Disconnect the TAB52 on the deicer P.C. board. (MUCFH-A24WV)
Turn ON the power supply and operate the indoor unit in HEAT mode
by pressing the EMERGENCY OPERATION switch.
After 3 minutes, does the unit
operate in HEAT mode?
Yes
Is there 230V AC between
CN7211 – 2 (MUCFH-A18WV)/
CN7211 – 3 (MUCFH-A24WV)
on the deicer P.C. board?
Yes
Replace the
deicer P.C. board.
After 3 minutes, does the unit
operate in COOL mode?
Is there 230V AC between
CN7211 – 2 (MUCFH-A18WV)/
CN7211 – 3 (MUCFH-A24WV)
on the deicer P.C. board?
Replace the R.V. coil.
Yes
Yes
25
No
Ok
No
Replace the R.V. coil.
No
OK
No
Replace the
deicer P.C. board
Page 26
When OPERATION INDICATOR lamp flashes 6-time.
Thermistors in the outdoor unit are abnormal.
E
Check of outdoor thermistor
w Disconnect the connectors CN661 from the deicer P.C. board.
(Check the characteristics of each thermistor.)
Defrost thermistor(RT61)
Turn OFF the
power supply.
Measure
resistance
between CN 661
1 and 2.
Does the resistance
of thermistor have
the characteristics
on page 27 or 28?
No
Replace the
thermistor.
Replace the deicer P.C.
board.
Reconnect CN661.
Turn ON the power
Yes
supply and press
the EMERGENCY
OPERATION
switch.
W1. It is thought defective contact of the connector.
Does the unit operate
10 minutes or more?
No
Yes
Ok W1.
26
Page 27
MUCFH-A18WV -
E1
Outdoor deicer P.C. board
CN711
Outdoor fan motor
230V AC
}
CN721
R.V. coil
230V AC
}
5V DC
J205
J101
+
--
(Refer to
page 22
or 24.)
Power supply input
230V AC
}
NR61
Varistor
F61
Fuse
2A/250V
R601
+
5~10V DC
}
--
Defrost interval time
short pin
(JPDS, JPSG)
(Refer to page 18.)
Jumper wire for
}
change in defrost
setting
(JRF,JRG)
}
CN661 1-2
Defrost thermistor RT61 (Refer to page 26.)
(Refer to page 18.)
12V DC
J204
+
J101
--
27
Page 28
MUCFH-A24WV -
Defrost thermistor (RT61)
-20 -10 0 10 20 30 40
0
10
20
30
40
50
60
70
80
90
100
Temperature(:)
Resistance(k")
E1
Outdoor deicer P.C. board
CN661 1-2
Defrost thermistor (RT61)
(Refer to page 26.)
Fan motor
(CN711)
230V
Varistor
(NR62)
Defrost
interval
time short
pin(JPG1,
R871)
(Refer to
page 18.)
J101
+
}
5V
DC
J401
(Refer to
page 23
or 24.)
Jumper wire for
change in defrost
setting (JRF, JRG)
(Refer to page 18.)
28
R.V. coil
}
(CN721)
230V
+
12V DC
}
Fuse (F61)
3.15A / 250V
Varistor
(NR61)
Power supply input
}
CN7301-3
230V AC
(Refer to
page 23.)
R601
}
10V DC
+
(Refer to
page 24.)
Page 29
12
(1) Slide the sleeve and check if there is a locking lever or not.(2) The terminal with this connector is a terminal
with lock mechanism
1Slide the sleeve.
2Pull the terminal while
pushing the locking
lever.
1Hold the sleeve, and
pull out the terminal
slowly.
In case of terminal with lock mechanism, detach the terminal as shown below.
There are two types ( Refer to (1) and (2)) of the terminal with lock mechanism.
The terminal with no lock mechanism can be removed by pulling it out.
Check the shape of the terminal and work.
<"Terminal with lock mechanism" Detaching points>
Connector
Sleeve
Locking lever
DISASSEMBLY INSTRUCTIONS
12-1. MUCFH-A18WV -
E1
OUTDOOR UNIT
OPERATING PROCEDURE
1. Removing the cabinet
(1) Remove the screws of the cabinet.
(2) Hold the down of the cabinet on the both side and remove
the cabinet.
Photo 2
Screws of
the cabinet
2. Removing the deicer P.C. board
(1) Remove the service panel and the cabinet.
(2) Disconnect all the connectors and the terminals on the
deicer P.C. board.
(3) Remove the deicer P.C. board.
Photo 1
Service
panel
Photo 3
Screw of the
relay panel
PHOTOS
Deicer
P.C. board
Screws
of the
cabinet
Terminal blocks
29
Relay panel
Screw of the
relay panel
Page 30
OPERATING PROCEDURE
3. Removing the propeller and the outdoor fan motor
(1) Remove the cabinet. (Refer to 1.)
(2) Remove the propeller nut and the propeller.
NOTE : Loose the propeller in the rotating direction for
removal.
When attaching the propeller, align the mark on the
propeller and the motor shaft cut section.
Set the propeller in position by using the cut on the
shaft and the mark on the propeller.
(3) Remove the clamp of outdoor fan motor lead wire and
disconnect the outdoor fan motor connector.
(4) Remove the screws fixing the outdoor fan motor.
(5) Remove the outdoor fan motor.
Photo 4
Propeller
PHOTOS
Set screws of the
outdoor fan motor
Lead clamps
4. Removing the compressor
(1) Remove the cabinet. (Refer to 1.)
(2) Remove the relay panel.
(3) Remove the soundproof felt.
(4) Remove the terminal cover on the compressor.
(5) Disconnect lead wires from the compressor.
(6) Recover gas from the refrigerant circuit.
(7) Disconnect the welded part of the discharge pipe.
(8) Disconnect the welded part of the suction pipe.
(9) Remove nuts fixing the compressor.
)
(
Remove the compressor.
10
NOTE
● Before using a burner, reclaim gas from the pipes until the
pressure gauge shows 0 kg/cm
● Use the burner under the condition that gas can be recovered
even when the inner pressure rises by heat.
2
(0 MPa).
Propeller
nut
Photo 5
Compressor
Set screws of the
outdoor fan motor
Discharge
pipe
Terminal cover
Outdoor
fan motor
Suction
pipe
Compressor set nuts
30
Page 31
12-2. MUCFH-A24WV -
OUTDOOR UNIT
E1
OPERATING PROCEDURE
1.Removing the cabinet
(1) Remove the screws of the service panel.
(2) Remove the screws of the top panel.
(3) Remove the screw of the valve cover.
(4) Remove the service panel.
(5) Remove the top panel.
(6) Remove the valve cover.
(7) Remove the screws of the front panel.
(8) Remove the front panel.
(9) Remove the screws of the back panel.
(10)
Remove the back panel.
Photo 3
Screw of the motor support
Screws
of the
back
panel
Photo 1
Screws
of the
cabinet
Photo 2
Screws
of the
front
panel
PHOTOS
Screw of the top panel
Screws of the cabinet
Screw of the service panel
Screws
of the
top
panel
Set screws of the back panel
2. Removing the deicer P.C. board
(1) Remove the service panel and the cabinet.
(2) Disconnect all the connectors and the terminals on the
deicer P.C. board.
(3) Remove the deicer P.C. board.
31
Photo 4
Screws
of the
relay
panel
Deicer P.C. board
Screw
of the
valve
cover
Terminal
blocks
Screws of the
relay panel
Page 32
OPERATING PROCEDURE
PHOTOS
3. Removing the propeller and the outdoor fan motor
(1) Remove the cabinet. (Refer to 1.)
(2) Remove the propeller nut and the propeller.
NOTE : Loose the propeller in the rotating direction for
removal.
When attaching the propeller, align the mark on the
propeller and the motor shaft cut section.
Set the propeller in position by using the cut on the
shaft and the mark on the propeller.
(3) Remove the clamp of outdoor fan motor lead wire and
disconnect the outdoor fan motor connector.
(4) Remove the screws fixing the outdoor fan motor.
(5) Remove the outdoor fan motor.
Photo 5
Set screws of the
outdoor fan motor
Propeller
nut
Propeller
Set screws of the outdoor fan motor
4. Removing the compressor
(1) Remove the cabinet. (Refer to 1.)
(2) Remove the relay panel.
(3) Remove the soundproof felt.
(4) Remove the terminal cover on the compressor.
(5) Disconnect lead wires from the compressor.
(6) Recover gas from the refrigerant circuit.
(7) Disconnect the welded part of the discharge pipe.
(8) Disconnect the welded part of the suction pipe.
(9) Remove nuts fixing the compressor.
)
(
Remove the compressor.
10
NOTE
● Before using a burner, reclaim gas from the pipes until the
pressure gauge shows 0 kg/cm
● Use the burner under the condition that gas can be recovered
even when the inner pressure rises by heat.
TOP PANEL
OUTDOOR HEAT EXCHANGER
OUTDOOR FAN MOTOR
PROPELLER
BASE
CABINET
HANDLE
FAN GUARD
4-WAY VALVE
R.V. COIL
DEFROST THERMISTOR
COMPRESSOR RUBBER SET
COMPRESSOR
STOP VALVE(GAS)
STOP VALVE(LIQUID)
VALVE COVER
SERVICE PANEL
SURGE ABSORBER
TERMINAL BLOCK
TERMINAL BLOCK
OUTDOOR FAN CAPACITOR
DEICER P.C. BOARD
COMPRESSOR CONTACTOR
COMPRESSOR CAPACITOR
BACK PANEL(OUT)
HANDLE
MOTOR SUPPORT
FUSE
VARISTOR
CHECK VALVE
CAPILLARY TUBE
CAPILLARY TUBE
Symbol
in Wiring
Diagram
MF
21S4
RT61
MC
DSAR
TB2
TB1
C2
52C
C1
F61
NR61
E1
Remarks
RA6V85-
4RUBBERS/SET
NN29VBAHT
{15.88
{6.35
2P
3P
3.0+/440V AC
55+/440V AC
250V/3.15A
{3.0x{2.0x400
{3.0x{2.0x800
13-4. ACCESSORY
35
Page 36
HEAD OFFICE: MITSUBISHI DENKI BLDG.,2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO100-8310, JAPAN
CC
Copyright 2004 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD
Distributed in Jul. 2005. No.OB337 REVISED EDITION-B 6
Distributed in Apr. 2004. No.OB337 REVISED EDITION-A 6
Distributed in Feb. 2004. No.OB337 6
Made in Japan
New publication, effective Jul. 2005
Specifications subject to change without notice.
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