Mitsubishi MBP15G, MBP30G, MBP20G, MBP40G, MBP20H Operator's Manual

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GASOLINE WATER PUMP
IMPORTANT – Please make certain that persons who are to use this equipment thoroughly read and understand these instructions and any additional instructions provided prior to operation.
MBP15G MBP20G MBP30G MBP40G MBP20H MBP30T
Operator’s Manual
TABLE OF CONTENTS
SAFTEY INSTRUCTIONS
Warning Labels
2-3
3
FEATURES, ASSEMBLY AND ACCESSORIES 4
BEFORE OPERATION 5
OPERATING THE WATER PUMP 6
MAINTENANCE 7-8
STORAGE 8
TROUBLE SHOOTING 9
SPECIFICATIONS 10
PERFORMANCE CURVE 11
LIMITED WARRANTY 13
DANGER WARNING CAUTION
DANGER indicates a potenally hazardous situaon which, if not avoided, WILL result in death or serious injury.
SAFETY INSTRUCTIONS
WARNING indicates a potenally hazardous situaon which, if not avoided, could result in death or serious injury.
CAUTION indicates a potenally hazardous situaon which, if not avoided, may result in minor or moderate personal injury, or property damage.
WARNING
To reduce the risk of serious injury or even death, read the following safety precauons and operang instrucons before operang.
DANGER
Using a water pump indoors WILL KILL YOU IN MINUTES
Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell. NEVER use inside a home or garage, even IF doors and windows are open; only use OUTSIDE and far away from windows, doors and vents.
DANGER
FUEL IS HIGHLY FLAMMABLE AND EXPLOSIVE
Always turn off the engine before adding fuel. Hot engine parts, sparks or cigarees can ignite gasoline. Store fuel away from water pump. Never refuel while smoking or in the vicinity of an open flame. Take care not to spill any fuel on the engine or muffler when refueling. Before transporng the water pump in a vehicle, drain all fuel to prevent leakage that may occur. Store the water pump in a well venlated area with the fuel tank empty.
WARNING
Starter and other rotang parts can entangle hands, hair, clothing, or accessories.
Do not wear loose clothing, jewelry, or anything that may be caught in the starter or other rotang parts. Tie up long hair when operang the water pump.
WARNING
KEEP CHILDREN AND PETS AWAY
Keep bystanders, especially children and pets, at least 50 feet (15m) from the water pump. Do not let
15m
children touch the water pump. When not in use, the water pump should be stored in a dry, locked locaon, out of reach of children.
CAUTION
HEAVY LOAD
Use proper liing techniques when transporng the water pump from site to site. Improper liing techniques may result in personal injury.
WARNING
ENGINE AND MUFFLER MAY BE HOT
Contact with muffler area can result in serious burns. Exhaust heat/gases can ignite combusbles, structures or damage fuel tank causing a fire.
DO NOT touch hot parts and AVOID hot exhaust gases. Allow equipment to cool before touching.
- 2 -
CAUTION
Improper treatment can damage the unit and shorten its life
Be sure pump chamber is filled with water before starng the engine. NEVER run pump without priming.
• Use a non-collapsible hose on the sucon side of the pump.
• Use water pump only for intended uses.
• Not suitable for pumping sea water, beverages, acids, chemical soluons, or any other liquid, other than clean water.
• DO NOT obstruct the sucon or discharge hose in any way.
• NEVER operate pump without strainer basket connected to end of sucon hose.
• DO NOT exceed sucon head (see Specificaon). Use shortest sucon head possible.
• NEVER allow vehicles to drive over hoses. If a hose must be posioned across a roadway, use planking on each side of hose to allow vehicles to pass over without obstrucng or collapsing hose.
• Posion pump to avoid “walking” or equipment movement, especially if located near a ditch or edge of open ravine. The equipment could fall in.
• Keep equipment away from edge of river or lake where it could cause the bank to collapse.
• DO NOT insert any objects through cooling slots.
NOTICE
Engine oil is hazardous to the environment
Be very careful when changing the oil to prevent spilling onto the ground. Even if it is washed away, it will not mix with water and will pollute the watershed—having a negave impact on the plants and animals that it comes in contact with. When disposing of engine oil:
1. While changing the engine oil, place a drip pan under the oil plug to collect the waste.
2. Soak up any spills with sawdust, kiy lier, or sand. NEVER dump down the drain or sewer.
3. Take the oil and filter to an oil recycling center.
Warning Labels
CAUTION
Fully prime the pump and check all connections for leakage before starting this engine.
WARNNING
Fuel is flammable and explosive. NEVER fuel a running or hot engine. Ensure there are no fuel leaks before starting. Keep sources of sparks and flames away. Clean up fuel spills immediately. Aways keep a fire extinguisher nearby.
DANGER
Do not use the water pump in an enclosed area, exhaust fumes can KILL.
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FEATURES, ASSEMBLY AND ACCESSORIES
1. FUEL TANK
2. FUEL TANK CAP
3. DISCHARGE OUTLET
4. PRIMING PLUG
5. CHOKE LEVER
6. FUEL COCK
7. SPEED LEVER
8. RECOIL STARTER
9. STOP SWITCH
10. OIL DRAIN PLUG
11. OIL GAUGE
12. SUCTION INLET
13. WATER DRAIN PLUG
14. SPARK PLUG
15. AIR FILTER
16. MUFFLER
Assembly Main Accessories
Inlet/Outlet O-Ring
Nut (X 4)
Hose Clamp
Strainer
CAUTION: Running water pump without rubber feet will shorten engine life.
Rubber Feet (X 4)
Bolt (X 4)
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Spark Plug Wrench
Screwdriver
BEFORE OPERATION
Check Engine Oil
WARNING
DO NOT aempt to start this engine without filling the crank case
with the proper amount and type of oil. Your water pump has
been shipped from the factory without oil in the crankcase. Operang the unit without oil can damage the engine.
Use class SE oil or a higher grade according to the table below. SAE 10W-30 or 10W-40 is recommended for general, all temperature use.
Single Grade Oil
Multiple Grade Oil
Temperature°°C
F
- Inspect the oil level by using the oil gauge
before starng the engine each me;
- Top off the oil level to the maximum level mark and/or unl oil flows from the opening;
10W
20W
20#
10W-40 10W-30
–30 –20 –10 0 10 20 30 40 –22 –4 14 32 50 68 86 104
30#
5W-20
40#
OIL GAUGE
Not Tightened
Regular Oil Level
Fill the tank with clean, fresh unleaded
Fuel Level
automove gasoline
- Check fuel level.
- If fuel level is low, refill with unleaded automove gasoline.
- Be sure to use the fuel filter screen on the fuel filter neck.
Check Air Cleaner to Make Sure It Is Clean
If not, please refer to “HOW-TO” MAINTENANCE.
Check Loose and Missing Parts
Before starng the water pump, check for loose or missing parts and
for any damage which may have occurred during shipment.
- Ensure both Oil Gauges are secure.
Lowest Oil Level
NOTICE
Low oil sensor
The unit is equipped with a low oil sensor. If the oil level becomes
lower than required, the sensor will acvate a warning device or
stop the engine.
If water pump shuts off and the oil level is within specificaons, check to see if water pump is sing at an angle that forces oil to shi. Place on an even surface to correct this. If engine fails to start, the oil level may not be sufficient to deacvate low oil level switch. Make sure the sump is completely
full of oil.
Check Engine Fuel
WARNING
DO NOT refuel while smoking or near open flame or other such potenal fire hazards. Otherwise a fire accident may occur.
- Do not refill tank while engine is running or hot.
- Close fuel cock before refueling with fuel.
- Be careful not to admit dust, dirt, water or other foreign objects into fuel.
- Wipe off spilt fuel thoroughly before starng engine.
- Keep open flames away.
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OPERATING THE WATER PUMP
Aach Sucon Hose
Use a commercially available hose with hose connector and fixtures. The sucon hose must be reinforced with a non-collapsible wall or
braided material.
a. Insert O-ring into end of hose fixture. b. Screw hose fixture assembly onto pump in clockwise rotaon unl hose fixture assembly is ghtened securely.
CAUTION
The pump will fail to li water if the sucon process has air leak.
c. Aach Sucon Hose to Strainer Slide hose clamp over hose. Aach open end of sucon hose to strainer hose
connector. Tighten hose clamp securely.
Connect Discharge Hose
Use a commercially available hose with hose connector and fixture.
Prime the Water Pump
To enable the pump to prime, the pump chamber must be full of water. a. Remove drain plug from top of pump. b. Fill pump with clean, clear water up to top of discharge outlet. Make sure that
the drain plug is always replaced aer filling.
BE SURE pump chamber is filled with water before starng the engine.
DO NOT let pump run dry or damage
to mechanical seals may result.
WARNING
Running water pump without priming will severely damage pump seal system.
Starng the Water Pump
a. Make sure unit is on a flat, level
surface and pump chamber is primed.
b. Turn fuel cock to “On” posion.
pump output, and moving the engine speed lever in the “Slow”
direcon will decrease pump output.
e. Turn the engine stop switch “On” .
f. Pull the starter handle slowly unl
resistance is felt. This is the “compression” point.
Return the handle to its original posion and pull swily unl engine starts.
WARNING
To avoid accidently hurng people nearby when pulling the
starter handle, Please keep bystanders, especially children and pets, away.
CAUTION
Do not allow the starter handle to snap back against the engine.
Return it gently to its starng posion to prevent damage to the
starter or the housing.
g. Aer the engine starts, return the choke lever gradually to “Open”(Le) poson and move engine speed lever to “Fast” (Le) posion.
Note
• Posion the water pump as close as
possible to the water and run the engine at full speed. Expect to wait for approximately one minute for the pump
to prime and start pumping. This me
will increase if the pump is further from
the water – parcularly if there is a deep sucon li.
• If the pump fails to prime, check
TROUBLESHOOTING
Stopping the Water Pump
1. Move engine speed lever to
“Slow” (Right) posion.
2. Push stop switch to “Off” posion.
3. Turn fuel cock to “Off” posion.
OPEN
1)
3)
Fast
CHOKE
ON
2)
OFF
c. Set the choke lever to “Choke” (Right)positon. Not necessary if the engine is warm.
d. Move engine speed lever to half way
to “Fast” (Le) posion . Pump output is controlled by adjusng
engine speed. Moving the engine speed
lever in the “Fast” direcon will increase
CHOKE
2)
CHOKE
1)
ON
OFF
CAUTION
Move the engine stop switch to the “OFF” posion to stop engine directly in an emergency situaon.
Drain the Water Pump
a. Disconnect and sucon and discharge hoses.
b. Remove water drain plug.
c. Replace drain plug aer draining.
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1. Maintenance Schedule
MAINTENANCE
(daily)
PRE
INITIAL
EVERY
EVERY
EVERY
ITEM REMARKS
OPERATION
25HR
50HR
100HR
300HR
Check condition adjust gap
Spark Plug
and clean. Replace if necessary
Check oil level
Engine Oil
replace
Air Filter Clean, replace if necessary
Clean and adjust. Replace
Fuel Filter
if necessary
Check fuel hose for crack
Fuel Line
or damage. Replace if necessary
Check for leakage. Retighten or
Exhaust
System
replace gasket if necessary
Check muffler screen.
Clean/replace if necessary.
Carburetor check choke operation
Cooling
Check fan damage
System
Starting
Check recoil starter operation
System
Filling/Fast
Check all fittings and
eners
fasteners correct if necessary
CAUTION
To prevent accidental starng, always remove the spark plug or cable from the spark plug before maintaining the water pump or engine.
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2. “How-To” Maintenance
Engine Oil Change
1. Drain oil by removing the drain plug and the oil gauge while engine is warm.
2. Reinstall the drain plug and fill the engine with oil unl it
reaches the upper level on the oil
filler cap.
3. Clean the oil on the panel. Dispose of used oil in local authority disposal site.
WARNING
Engine oil may be hot. Let engine cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
Oil Gauge
Oil Drain Plug
Clean Air Filter
1. Unscrew the air filter cover;
2. Remove filter element and wash well in solvent;
3. Pour a small amount of oil onto the
filter element and gently squeeze out any excess oil;
4. Replace the filter element and air filter cover;
5. Be sure the filter cover seals
properly all around.
Element Holder
Clean Spark Plug
1. If the plug is contaminated with carbon, remove it using a plug cleaner and wire brush.
2. Adjust the electrode gap to 0.7 to 0.8 mm.
Engine GT241/400/600 GT1000/GT1300
Manufacturer NGK
Product No. BP6RSH E6RTC BPR5ES W16EPR RN11YC
Bosch
NGK
Denso Champion
Element
Bosch
WR8DC+
Besides draining fuel from fuel tank, the following procedures should be followed prior to storage of your water pump for periods of 3 months or longer.
1. Turn fuel cock to “OPEN” posion.
2. Loosen the drain screw on the side of
the carburetor float chamber, and drain
the fuel completely. NOTE
1) There are two screws on carburetor.
The vercal one is the screw to hold the carburetor float chamber; the other one on the side of the carburetor float
chamber is the drain screw.
2) Tighten the drain screw very carefully to avoid damaging the fuel cup.
STORAGE
3. Remove the spark plug, pour 2 to 3 cc of engine oil into the cylinder, and turn the
crank sha several mes.
4. Replace the spark plug and pull starter
Drain screw
handle unl resistance is felt.
5. Store the water pump in a well
venlated, low humidity area.
OIL
- 8 -
TROUBLE SHOOTING
Problem Cause Correcon
1. Pump not primed.
1. Fill pump chamber with water and prime pump.
No pump output or low
pump output when water pump is running.
Engine will not start; lacks power; starts and runs rough; or "hunts" or falters.
2. Sucon hose restricted, collapsed, damaged, too long, or diameter too small.
3. Strainer not completely under water.
4. Air leak at sucon hose connector.
5. Strainer clogged.
6. Discharge hose restricted, damaged, too long, or diameter too small.
7. Excessive or marginal head.
8. Engine speed lever is in “Slow ” posion.
1. Stop switch set to " Off ".
2. Fuel valve is in "Off " posion.
3. Dirty air cleaner.
4. Out of fuel.
5. Stale or contaminated fuel or water in fuel.
6. Spark plug wire not connected to spark plug.
2. Replace sucon hose.
3. Sink the strainer and the end of sucon hose completely under water.
4. Replace sealing washer if missing or damaged. Tighten hose connector and clamp.
5. Clean debris from strainer.
6. Replace discharge hose.
7. Relocate pump and/or hoses to reduce head.
8. Move engine speed lever to “ Fast ” posion.
1. Set switch to "On".
2. Turn fuel valve to "On" posion.
3. Clean or replace air cleaner.
4. Wait two minutes and fill fuel tank.
5. Drain fuel tank and carburetor; fill with fresh fuel.
6. Connect wire to spark plug.
7. Bad spark plug.
8. Excessive fuel is present in the air/fuel mixture causing a “flooded” condion.
9. Excessively rich fuel mixture.
10. Intake valve stuck open or closed.
11. Engine has lost compression.
12. Carburetor is running too rich or too lean.
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7. Replace spark plug.
8. Wait 5 minutes and re-crank engine.
9. Contact service facility.
10. Contact service facility.
11. Contact service facility.
12. Contact service facility.
SPECIFICATION
MODEL NO. MBP15G MBP20G MBP30G
Brand: MITSUBISHI MITSUBISHI MITSUBISHI
Displacement: 79.6 cc 126 cc 181 cc
Fuel Tank Si ze:
0.423 Gal l on/Unleaded Gas oline 0.66 Gallon/Unleaded Gas oline 1 Gallon/Unleaded Gasoline
0.1 Gallon/Engine oi l SD or Higher 0.16 Gallon/Engi ne oil SD or Hi gher .0.16 Gallon/Engine oil SD or Higher
Max. Flow: 66 GPM 132 GPM 264 GPM
Outlet Diameter: 1.5’’ NPT 2’’ NPT 3" NPT
Self Priming: Yes Yes Yes
Pump Head Material : Aluminum Aluminum Aluminum
Max. Sucon: 23 Feet 23 Feet 23 Feet
Max. Li: 72 Feet 98 Feet 98 Feet
Hose Bands :
Spark Pl ug Driver Ki t
Overview
Engine
Pump
Accessories
Brand: MITSUBISHI MITSUBISHI MITSUBISHI
Engine Model NO.: GT1000 GT600 GT600
Type: OHV, 4 Stroke, Air cooled OHV, 4 Stroke, Air cool ed OHV, 4 Stroke, Air cool ed
Displacement: 296 cc 181 cc 181 cc
0.32 Gallon /Engine oi l SD or Higher 0.16 Gallon/Engine oil SD or Higher 0.16 Gallon/Engine oil SD or Higher
Starng System: Manual Start Ma nua l Start Manual Start
Max. Flow: 352 GPM 122 GPM 198 GPM
Self Priming: Yes Yes Yes
Pump Head Material : Aluminum Al uminum Aluminum
Mechanical Seal Material: Ceramic Carbon Cerami c Carbon Ceramic Carbon
Max. Sucon: 20 Feet 20 Feet 20 Feet
Max. Li: 82 Feet 180.5 Feet 82 Feet
Strainer:
Hose Bands :
Spark Pl ug Driver Ki t
Weight: 110 Lbs. (50 kilogra ms) 72.8 Lbs. (33 kilograms) 105.8 Lbs. (48 kilograms)
Overview
Pump
Accessories
Engine Model NO.: GT241 GT400 GT600 Type: OHV, 4 Stroke, Air cool ed OHV, 4 Stroke, Air cool ed OHV, 4 Stroke, Air cool ed
Lubrica ng oi l : Starng Sys tem: Manual Start Manual Start Manual Start Oil Alert: Equipped Equipped Equipped
Inl et Diameter: 1.5’’ NPT 2’’ NPT 3" NPT
Mechanical Seal Material : Ceramic Carbon Ceramic Carbon Ceramic Carbon
Strai ner: Equipped Equipped Equipped
Equipped Equipped Equipped Equipped Equipped Equipped
Weight: 44 Lbs.(22 kilograms) 62 Lbs. (28 kilograms)s 70.5 Lbs. (32 kilograms) Dimensions: 17.5"L×14"W×14.6"H 19.7"L×15"W×26.7"H 20.5"L×16.3"W×17.7"H
MODEL NO. MBP40G MBP20H MBP30T Engine
Fuel Tank Si ze:
1.6 Gallon /Unleaded Gasoline 1 Gallon/Unleaded Gasoline 1 Gallon/Unleaded Gasoline
Lubricang oi l :
Oil Alert:
Equipped Equipped Equipped
Inlet Diameter: 4" NPT 2" NPT 3" NPT Outlet Diameter: 4" NPTmm 2''/1.5"/1.5'' NPT 3" NPT
Equipped Equipped Equipped Equipped Equipped Equipped Equipped Equipped Equipped
Dimensions : 24.2"L×17.5"W×20.5"H 20.5"L×16.3"W×17.7"H 21.7"L×17.3"W×18"H
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Li(m)
PERFORMANCE CURVE
30
Li(m)
25
Flow
85 80 75
Li(m)
70 65 60 55 50 45 40 35 30 25 20 15 10
5 0
0 5 10 15 20 25 30 35
MBP20H
Flow
20
15
10
10
5
0
0 5 10 15 20 25 30 35 40 45 50
MBP30T
Flow
- 11 -
LIMITED WARRANTY
This Mitsubishi engine product carries a guarantee of 24 months. If your product develops a fault within this period, DO NOT return to store, you should, in the first instance contact our customer service.
We welcome warranty repairs and apologize to you for being inconvenienced. Any Authorized Service Dealer may perform
To avoid misunderstanding which might occur between the customer and the dealer, listed below are some of the causes of engine failure that the warranty does not cover.
Normal wear: Engines, like all mechanical parts, need periodic parts service and replacement to perform well. Your warranty will not cover repairs when wear has occurred because of misuse, lack
of a part or an engine. Warranty would not apply if engine damage
is void if the serial number of the engine has been removed or the engine has been altered or modified.
Improper maintenance: The life of an engine depends upon the
1. Problems caused by parts that are not original parts.
damage, caused by using contaminated or stale fuel.
3. Parts which are scored or broken because an engine was
and change at recommended intervals). OIL GARD may not shut down running engine. Engine damage may occur if oil level is not properly maintained.
4. Damage or wear to parts caused by dirt, which entered the engine because of improper air cleaner maintenance, re-assembly, or use of a non-original air cleaner element or cartridge. At recommended intervals, clean and/or replace the filter as stated in the Operator’s Manual.
grass, debris, or dirt, which plugs or clogs the cooling fins, or
recommended intervals as stated in the Operator’s Manual.
be premature wear. Such wear, when caused by dirt, dust, spark plug cleaning grit, or other abrasive material that has entered the engine because of improper maintenance, is not covered by warranty.
workmanship only, nor does the warranty extend to repairs required because of:
to find out closest repair center,
or to order replacement parts or accessories.
HOW TO ORDER REPLACEMENT PARTS
valves, valve seats, valve guides, or burned starter, caused by the use of gasoline formulated with ethanol greater than 10%.
contact
MBG??????-07203
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