Mitsubishi Electronics MAM-AM6, MAM-AM20, MAM-AM24, MAM-GM24, MAM-GM20 User Manual

...
MIT
SUBIS
C
HI ELECTRI
Mitsubishi MAM series
Alarm Modems
Instruction Manual
Draft
MAM-GM6, GM20, GM24
MAM-AM6, AM20, AM24
Art.-No.: 165590 26 10 2005 Version A
MITSUBISHI ELECTRIC
INDUSTRIAL AUTOMATION
About this Manual
The texts, illustrations, diagrams and examples in this manual are only
intended as aids to help explain the functioning, operation, use and
programming of the Mitsubishi Alarm Modems.
If you have any questions regarding the installation and operation of the
software described in this manual, please do not hesitate to contact your
sales office or one of your Mitsubishi distribution partners.
You can also obtain information and answers to frequently
asked questions from our Mitsubishi website under
www.mitsubishi-automation.com.
MITSUBISHI ELECTRIC reserves the right to change the specifications of
its products and/or the contents of this manual at any time and without
prior notice.
© 10/2005
Alarm Modems AM and GM series
Version Changes / Additions / Corrections
A 09/2005 pdp-ck First Edition
Instruction Manual
Art-No.: 165590
Mitsubishi Alarm Modem i
II MITSUBISHI ELECTRIC
Security Advice
Intended Target Audience
This manual is aimed exclusively at suitably qualified electrical engineering specialists that are familiar with the safety standards required for electrical engineering and automation. The engi neering, installation, commissioning, maintenance and testing of devices must only be carried out by qualified electrical technicians. Unless otherwise stated in this manual or other manuals, any intervention in the hardware and software of products must only be carried out by specialists.
Proper use
Mitsubishi Alarm Modems are only designed for use in the application fields described in this manual. Ensure that all the specifications stated in this manual are observed. Unqualified inter ventions in the hardwareor software, andfailure to observethe warnings statedin this manualor on the product may lead to serious injury or material damage. No liability is accepted in such cases and any warranty claims become invalid.
Safety instructions
The safety and accident prevention regulations specified for the application concerned must be observed during the engineering, installation, maintenance and testing of devices.
This manual contains special instructions that are important for the safe and proper handling of the device. The warning symbols of the individual instructions have the following meaning:
-
-
P
E
DANGER:
Means that there is a danger to the life and health of the user if the relevant safety measures are not taken.
ATTENTION:
Is a warning of possible damage to the device, software or other material damage if the relevant safety measures are not taken.
Mitsubishi Alarm Modem GM series III
IV MITSUBISHI ELECTRIC
Contents
1 Mitsubishi Alarm Modems at a Glance
1.1 State-Of-The-Art Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 Easy To Retrofit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
2 Function overview
2.1 Integrated PLC protocols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2.2 Alarming with acknowledgment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2.3 Remote switching via SMS and Express-E-Mail . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.4 Teleservice via PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
2.5 Pump alarm application example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
2.6 Model And Equipment Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
3 Installation and Mounting
3.1 Overview of the Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3.1.1 Alarm Modem GSM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3.1.2 Alarm Modem 56k . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
3.2 Meaning of the LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
3.3 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
3.4 Connecting the GSM antenna (only GM series) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.5 Inserting the SIM card (only GM series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.6 Connection To The Telephone Network (only AM series) . . . . . . . . . . . . . . . . . . . . . . 3-7
3.6.1 Testing The Telephone Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.6.2 The CLIP Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
3.6.3 Telephone Exchange System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
4 Interfaces
4.1 COM1 – RS232 (Jack). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4.2 COM2 – RS232 (Plug). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4.3 Mitsubishi Alpha XL and Mitsubishi FX at RS232 . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.3.1 Alpha XL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
4.3.2 Mitsubishi FX1S, FX1N, FX2N, and FX2NC. . . . . . . . . . . . . . . . . . . . . . 4-2
4.4 RS485 / RS422 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Mitsubishi Alarm Modem V
Contents
4.5 Mitsubishi FX at RS485/422 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
5 Power supply
6 Operation
7 Configuration and projects
7.1 Initial configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7.2 Loading projects in the MAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7.3 Loading projects remotely on the MAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7.4 Operating the GSM Modem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7.4.1 PIN entry with MX-MAE software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.4.2 PIN OK, network available, MAM logged in . . . . . . . . . . . . . . . . . . . . . . 7-1
7.4.3 PIN OK, no network, MAM not logged in . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.4.4 PIN incorrect, MAM not logged in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.4.5 SIM card disabled, entry of the SUPER PIN. . . . . . . . . . . . . . . . . . . . . . 7-2
7.4.6 SIM Card Service Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
7.4.7 Caution in border regions: Logging in abroad . . . . . . . . . . . . . . . . . . . . . 7-2
7.5 Operating modes: Modem Mode and TiXML Mode. . . . . . . . . . . . . . . . . . . . . . . .7-3
7.5.1 Alarm Editor MX-MAE activates the correct mode . . . . . . . . . . . . . . . . . 7-3
7.5.2 Using MAM without MX-MAE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7.5.3 TiXML Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-3
7.5.4 Modem Mode (also AT mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7.5.5 Activating/deactivating Modem Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7.5.6 Sending commands to the MAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
8 Software
8.1 MX Mitsubishi Alarm Editor MX-MAE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.2 Secure Login: Access Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
8.3 Remote Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
9 Communication with a PLC
9.1 PLC driver in the Mitsubishi Alarm Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
10 Appendix
10.1 Technical data of the MAM series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
10.2 LEDs, Reset, Update, Error Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4
10.2.1 LEDs on restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-4
10.2.2 LEDs in the event of faults (only GM series). . . . . . . . . . . . . . . . . . . . . 10-4
10.2.3 Factory Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4
VI MITSUBISHI ELECTRIC
Mitsubishi Alarm Modems at a Glance State-Of-The-Art Communication
C

1 Mitsubishi Alarm Modems at a Glance

Mitsubishi Alarm Modems are new automatic modems with a large data memory, several func tions and integrated Internet technology. They are designed as intelligent communication com puters with a 32-bit power CPU and a 2 MB non-volatile Flash memory. This can now be expanded by up to 64 MB, thus providing enough space for your data requirements now and in the future.
Mitsubishi Alarm Modems are fully automatic and can
send alarm and status messages via SMS or Express E-Mail,
receive switch commands via SMS or Express E-Mail and forward them to a PLC,
send the data of a connected PLC/system,
transfer data between PLCs
What´s more:
You can use them as “normal” modems for the remote access of PLCs or systems, and the
programming software of the PLC can generally be used for this.
1.1 State-Of-The-Art Communication
The Mitsubishi Alarm Modem can communicate directly with the Mitsubishi PLCs using the relevant PLC protocol. Modbus RTU and Modbus ASCII are also supported. User-friendly XML-based soft­ware programs enable the required functions to be configured easily. The over twenty year history of modems being controlled by primitive AT commands can now be forgotten at last.
The wide range of functions available on the Mitsubishi Alarm Modems provide solutions for a number of applications such as the monitoring of temperature, pressures, levels, or the activa­tion of motors, fans, pumps slide valves and flaps.
-
-
Heating/Air Condition
Pumps
027954541034
10-30VDC, max. 0.7 A
mit2xRs232+6I/Os MitsubishiAlarmModemGSM
Service
Process
Machinery
Drives
Power
SIM-Card
(RS232)
COM2
+
-
M
E
L
S E
C
Q
2
A
1
6
-
P
BASEUNIT MODELQ38B SERIAL0205020E0100017-A
MITSUBISHI
Fig.1-1 Communicating possibilities with the Mitsubishi Alarm Modem
1.2 Easy To Retrofit
Mitsubishi Alarm Modems can be integrated in existing systems with a minimum of effort. The communication protocols of commonly used PLCs are already implemented and so modifica tions to the PLC program are normally not required.
Sensors
Remote
Maintenance
Antenna
ModemMode
Dataout
Line
Push
(RS232)
COM1
QJ71BR11
MNG
Q
6
4
A
D
RUN
Q
Y80
D.LINK
Q
8
X
0
T.PASS
RUN
Q
8
X
0
01234567
U
RD
HCP 6 0 Q
SD
01234567
F E D
89ABC
ERROR
LERR.
01234567
F E D
ERR.
89ABC
F E
FUSE
D
89ABC
E D MO
WER O
P
+ V
RUN
L
C
I
ONNO. T STA
V-
R. R
1
E
H
L
0
1
X1
1
R
1
E
I+
US
2
L
2
T. A B
2
D L S
3
X1
L
T
3
O O B
3
+ V
4
0
L
4
C
0
4
V-
0
5
H
1
MODE
L
0
5
1
2 I+
5
1
6
L
2
1
6
2
D L S
6
7
2
L
3
7
2
+ V
3
7
8
3
L
8
C
4
3
V-
8
4
H
9
4
L
9
3
5
I+
4
9
5
A
5
L
A
6
5
D L S
A
6
B L
6
B
7
+ V
6
B
C
7
L
C
PULL
7
C
8
C
7
V-
D
8
H
L
D
8
4
9
I+
D
8
E
9
L
E
9
E
A
B
D L
US
9
S
F
A
L
F
A
F
B
G. .
A
A
COM
B
NC
B
NC
C
G) F
(
B
COM
C
COM
C
D / A
D
C
C D 12V
D
0~±10V
C D 24V
D
A 0~20m
C
E
D 24V
D
0.5A
C
E
D
24V
A 4m
E
A
2 3
4m
2
­RS
F
E
F
QJ71BR11
F
F
PL
s
Remote Control
Alarm/
Notification
E-Mail / Express E-Mail
SMS
Fax
1
3
def
2
abc
4
ghi
6
m
5
j k
n
i
o
7
9
qprs
w
t
8
u
x
v
y z
#
0
+
-
Mitsubishi Alarm Modem 1-1
Integrated PLC protocols Function overview

2 Function overview

2.1 Integrated PLC protocols
Mitsubishi Alarm Modems can communicate directly with the PLCs of leading manufacturers using the relevant PLC protocol, and access PLC variables, markers and ports via the PLC pro gramming interface. This can be achieved without having to adapt the PLC program or load a special function block for communication.
These protocols are supported:
Mitsubishi Alpha XL
Mitsubishi MELSEC FX1S/FX1N and FX2N/FX2NC
Mitsubishi System Q (in preperation)
-
2.2 Alarming with acknowledgment
Mitsubishi Alarm Modems are fully automatic and can send status and fault mes sages to any recipient via SMS, fax, e-mail or Express E-Mail. Messages can be triggered by PLC variables.
Address book: The SMS, fax and e-mail addresses (max. 100) are
managed in an address book.
Messages: The message texts(max. 100) cancontain up to100 actual
values from the PLC and can be of any required length when used with faxes and e-mails.
Alarms: Up to 100alarms and actionssuch as switching commands
can be defined.
Alarm cascade and acknowledgments: Any number of freely definable alarm levels can be set up if
message acknowledgment is required. If a message is not acknowledged within a specified time, one or several recipients can be notified. This can be cascaded as required.
-
2.3 Remote switching via SMS and Express-E-Mail
A short command via SMS or Express E-Mail can switch the optional outputs of the Mitsubishi Alarm Modem and those of a connected PLC. PLC variables can also be set in this way.
The execution of the command can also be acknowledged. 100 SMS switch commands with up to 10 parameters each can be defined as required. PLC variables can be queried simply and quickly by SMS command without the need for a PC.
2-1 MITSUBISHI ELECTRIC
Function overview Teleservice via PC
2.4 Teleservice via PC
A Mitsubishi Alarm Modem can be used to handle the remote maintenance of several controllers via a telephone line. Thisis usually possible with the program
­ming software in use. The variables and I/O ports of the PLC can also be read or written remotely online with the Mitsubishi Alarm Editor (MX-AME). The entire configuration of the Mitsubishi Alarm Modem can be carried out by remote dial-in and the logged data can be read “manually".
Secure Login
Optimum security is ensured since unauthorized dial-in attempts are prevented by means of a login procedure with user name and password. All dial-in and dial-in attempts are recorded.
2.5 Pump alarm application example
The following example shows how you can use the wide range of functions of the Mitsubishi Alarm Modem to handle complex tasks automatically:
Pump alarm:
Send an e-mail, a fax and an SMS to three different destinations if input X0 on the PLC closes.
Wait ten minutes for a confirmation via SMS. Service technicians can query status values by SMS (or dial-in and PC).
Wait for a switch command for reserve pump 2.
If the SMS confirmation does not come within 10 minutes, start a new alarm message cascade to other recipients.
If the switch command for switching on the reserve pump has been received, switch on the PLC output Y10 (or a relay).
2.6 Model And Equipment Versions
The Mitsubishi Alarm Modems were offered in two equipment versions: GM series (Alarm Modem GSM) and AM series (Alarm Modem 56k ). The basic functions within these series are identical.
Mitsubishi Alarm Modems for GSM (GM)
Interfaces MAM-GM6 MAM-GM20 MAM-GM24
COM1
COM2
Tab. 2-1 Interfaces of the GM series
Mitsubishi Alarm Modems 56k for the analog telephone line (AM)
Interfaces MAM-AM6 MAM-AM20 MAM-AM24
COM1
COM2
Tab. 2 -2 Interfaces of the AM series
RS232 RS232 RS232
RS232 RS485/422
RS232 RS232 RS232
RS232 RS485/422
Mitsubishi Alarm Modem 2-2
Overview of the Connectors Installation and Mounting

3 Installation and Mounting

3.1 Overview of the Connectors
3.1.1 Alarm Modem GSM
027954 541034
Service
Data out
-
Power
(RS232)
COM2
+
Line
Process
SIM-Card Pus
COM1
Fig. 3-1: Overview of all connectors of the Alarm Modem GSM
No. Marking Meaning
Antenna
COM1 (RS232) 9pin D-Sub jack
COM2 (RS232) 9pin D-Sub plug (only MAM-GM20)
10...30 V DC Power supply (2 screw terminals)
10...30 V DC Power supply (jack) for external power supply
Service Button
Plug (FME) for Antenna cable (impendance: 50 Ω)
Antenna
Modem Mode
h
(RS232)
RS 485/422 with MAM-GM24
COM2 (RS485/RS422) 5-pin screw terminal configurable over DIP switch (only MAM-GM24)
Tab. 3-1: Description of the connectors of the Alarm Modem GSM
You find the outline of the respective variant in chapter 10.
3-1 MITSUBISHI ELECTRIC
Installation and Mounting Overview of the Connectors
3.1.2 Alarm Modem 56k
027954 541034
56k
Service
-
Power
COM2
+
Process
(RS232)
COM1
Data out
Line
Modem Mode
(RS232)
Fig. 3-2: Overview of all connectors of the Alarm Modem 56k
No. Marking Meaning
Line Telephone jack RJ11
COM1 (RS232) 9pin D-Sub jack
COM2 (RS232) 9pin D-Sub plug (only MAM-AM20)
10...30 V DC Power supply (2 screw terminals)
10...30 V DC Power supply (jack) for external power supply
Service Button
RS 485/422 with MAM-AM24
COM2 (RS485/RS422) 5-pin screw terminal configurable over DIP switch (only MAM-AM24)
Tab. 3-2: Description of the connectors of the Alarm Modem 56k
You find the outline of the respective variant in chapter 10.
Mitsubishi Alarm Modem 3-2
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