Mitsubishi Electronics M70V, M700V, E70 User Manual
Introduction
This manual covers the items required for installing and connecting the MITSUBISHI CNC E70 Series. Read this
manual thoroughly and understand the product's functions and performance before starting to use.
This manual is written on the assumption that all optional functions are added, but the actually delivered device may
not have all functions.
The unit names, cable names and various specifications are subject to change without notice. Please confirm these
before placing an order.
This manual notes a reference chapter as "Chapter: Section: Paragraph".
(Example) For "1.3.1 List of Units":
"System Configuration: List of Configuration: List of Units"
("1.3.1 List of Units" included in "1.3 List of Configuration" of "1 System Configuration")
CAUTION
For items described as "Restrictions" or "Usable State" in this manual, the instruction manual issued by the machine
tool builder takes precedence over this manual.
Items that are not described in this manual must be interpreted as "not possible".
This manual is written on the assumption that all optional functions are added. Confirm the specifications issued by
the machine tool builder before starting to use.
Refer to the Instruction Manual issued by each machine tool builder for details on each machine tool.
Some screens and functions may differ depending on each NC system (or version), and some functions may not be
possible. Please confirm the specifications before starting to use.
The numerical control unit is configured of the control unit, display unit, operation board (keyboard unit, operation
panel I/O unit), servo drive unit, spindle drive unit, power supply unit + driver, servomotor, spindle motor, etc.
In this manual, the following items are generically called "controller".
- Control unit
- Display unit
- operation board (keyboard unit, operation panel I/O unit)
- Numerical control unit peripheral devices (input/output unit, sa fety unit)
In this manual, the following items are generically called "drive unit".
- Servo drive unit
- Spindle drive unit
- Power supply unit + driver
In this manual, the following items are generically called "motor".
- Servo motor
- Spindle motor
Refer to the following documents.
M700V/M70V/E70 Series PLC Interface Manual .... IB-1500920
MDS-DM2 Series Specifications Manual .... IB-1501136
MDS-DM2 Series Instruction Manual .... IB-1501139
MDS-DJ Series Specifications Manual .... IB-1501130
MDS-DJ Series Instruction Manual .... IB-1501133
Safety Handbook (Original Instructions) .... IB-1501025
Precautions for Safety
Always read this manual and enclosed documents before installation, operation, maintenance and inspection to
ensure correct usage. Thoroughly understand the basics, safety information and precautions of the devices before
using.
This manual classifies the safety precautions into "DANGER", "WARNING" an d "CAUTION".
DANGER
When the user could be subject to imminent fatalities or serious injuries if handling is mistaken.
WARNING
When the user could be subject to fatalities or serious injuries if handling is mistaken.
CAUTION
When the user could be subject to injuries or the property could be damaged if handling is mistaken.
Note that the items under " CAUTION" could lead to serious consequences as well depending on the situation.
All the items are important and must always be observed.
The following signs indicate prohibition and compulsory.
This sign indicates prohibited behavior (must not do).
For example, indicates "Keep fire away".
This sign indicated a thing that is pompously (must do).
For example, indicates "it must be grounded".
The meaning of each pictorial sing is as follows.
CAUTION
Prohibited
CAUTION
rotated object
Disassembly is
prohibited
CAUTION
HOT
KEEP FIRE AWAY
Danger
Electric shock risk
General instruction
Danger
explosive
Earth ground
For Safe Use
Mitsubishi CNC is designed and manufactured solely for applications to machine tools.
Do not use this product in any applications other than those specified as above, especially those which are
substantially influential on the public interest or which are expected to have significant influence on human lives or
properties.
We will review the acceptability of the abovementioned applications, if the customer agrees not to require a specific
quality for a specific application. Please contact us for consultation.
1. Items related to prevention of electric shocks
Do not open or remove the front cover while the power is ON or during operation. The high voltage terminals and
charged sections will be exposed, and this could result in electric shocks.
Do not remove the front cover even when the power is OFF, except for the wiring works or periodic inspections.
The inside of the controller and drive unit are charged, and this could result in electric shocks.
Always wait at least 15 minutes after turning the power OFF. Then, check the voltage with a tester, etc., before
wiring works, inspections or connecting with peripheral devices. Failure to observe this could result in electric
shocks.
Earth ground the controller, drive unit and motor according to the local laws. (In Japan, ground the 200V Series
input products with Class C or higher protective grounding and the 400V Series input with Class D or higher
protective grounding.)
All wiring works, maintenance and inspections must be carried out by a qualified technician. Failure to observe this
could result in electric shocks. Contact your nearby Service Center or Service Station for replacing parts and
servicing.
Wire the controller, drive unit and motor after installation. Failure to observe this could result in electric shocks.
WARNING
Do not operate the switches with wet hands. Failure to observe this could result in electric shocks.
Do not damage, apply excessive stress, place heavy things on or sandwich the cables. Failure to observe this could
result in electric shocks.
Insulate the power lead using a fixed terminal block. Failure to observe this could result in electric shocks.
2. Items related to prevention of fire
Install the controller, drive unit, motor and regenerative resistor on non-combustible material. Installation directly on
or near combustible materials could result in fires.
If any malfunction in the unit is observed, shut off the power at the unit’s power supply side. Continuous flow of
large current could result in fires.
Install an appropriate no fuse breaker (NFB) and contactor (MC) on the power input section of the drive unit and
configure the sequence that shuts the power off upon drive unit’s emergency stop or alarm.
When a breaker is shared for multiple power supply units, the breaker may not function upon short-circuit failure in
a small capacity unit. Do not share a breaker for multiple units as this is dangerous.
Incorrect wiring and connections could cause the devices to damage or burn.
CAUTION
3. Items related to prevention of bodily injury or property damage
DANGER
When transporting or installing a built-in IPM spindle or linear servomotor, be careful so that your hand or property
will not be trapped in the motors or other metal objects. Also keep the devices with low magnetic tolerance away
from the product.
CAUTION
Do not apply voltages to the connectors or terminals other than voltages indicated in the connection manual for the
controller or specifications manual for the drive unit. Failure to observe this could cause bursting, damage, etc.
Incorrect connections could cause the devices to rupture or damage, etc. Always connect the cables to the indicated
connectors or terminals.
Incorrect polarity (+ -) could cause the devices to rupture or damage, etc.
Persons wearing medical devices, such as pacemakers, must stay away from this unit. The electromagnetic waves
could adversely affect the medical devices.
Fins on the rear of the unit, regenerative resistor and motor, etc., will be hot during operation and for a while after
the power has been turned OFF. Do not touch or place the parts and cables, etc. close to these sections. Failure
to observe this could result in burns.
Do not enter the machine’s movable range during automatic operation. Keep your hands, feet or face away from
the spindle during rotation.
4. General precautions
Always follow the precautions below. Incorrect handling could result in faults, injuries or electric shocks, etc.
(1) Transportation and installation
CAUTION
Correctly transport the products according to the mass.
Use motor’s suspension bolts to transport the motor itself. Do not use it to transport the motor after installation
onto the machine.
Do not stack the products exceeding the indicated limit.
Do not hold the cables, shaft or detector when transporting the motor.
Do not transport the controller or drive unit by suspending or holding the connected wires or cables.
Do not hold the front cover when transporting the unit, or the front cover could come off, causing the unit to drop.
Install on a non-combustible place where the unit’s or motor’s mass can be withstood according to the instruction
manual.
The motor does not have a complete water-proof (oil-proof) structure. Do not allow oil or water to contact or enter
the motor. Prevent the cutting chips from being accumulated on the motor as they easily soak up oil.
When installing the motor facing upwards, take measures on the machine side so that gear oil, etc., will not enter
the motor shaft.
Do not remove the detector from the motor. (The detector installation screw is treated with sealing.)
Do not allow foreign matters, especially, conductive foreign matters such as screws or metal chips, or combustible
foreign matters such as oil, to enter the controller, drive unit or motor. Failure to observe this could result in rupture
or damage.
Do not get on the product or place heavy objects on it.
Provide prescribed distance between the controller/drive unit and inner surface of the control panel/other devices.
Do not install or operate the controller, drive unit or motor that is damaged or has missing parts.
Take care not to cut hands, etc. with the heat radiating fins or metal edges.
Do not block the intake/outtake ports of the motor with the cooling fan.
Install the controller’s display section and operation board section on the spot where cutting oil will not reach.
The controller, drive unit and motor are precision devices, so do not drop or apply thumping vibration and strong
impacts on them.
Hard disk unit is a precision device, so do not drop or apply strong impacts on it.
Store and use the units according to the environment conditions indicated in each specifications manual.
Securely fix the motor to the machine. The motor could come off during operation if insecurely fixed.
CAUTION
Always install the motor with reduction gear in the designated direction. Failure to observe this could result in oil
leaks.
Always install a cover, etc., over the shaft so that the rotary section of the motor cannot be touched during motor
rotation.
When installing a coupling to the servomotor shaft end, do not apply impacts by hammering, etc. The detector could
be damaged.
Use a flexible coupling when connecting with a ball screw, etc., and keep the shaft core deviation smaller than the
tolerable radial load of the shaft.
Do not use a rigid coupling as an excessive bending load will be applied on the shaft and could cause the shaft to
break.
Do not apply a load exceeding the tolerable level onto the motor shaft. The shaft or bearing could be damaged.
Before using this product after a long period of storage, please contact the Mitsubishi Service Station or Service
Center.
Following the UN recommendations, battery units and batteries should be transported based on the international
regulations such as those determined by International Civil Aviation Organization (ICAO), International Air
Transport Association (IATA), International Maritime Organization (IMO) and U.S. Department of Transportation
(DOT).
(2) Items related to wiring
RA
RA
COM COM
Control
output
signal
Drive unit
Control
output
signal
Drive unit
(24VDC) (24VDC)
RS-232C
NC unit
Device
Switch
AC socket
CAUTION
Correctly wire this product. Failure to observe this could result in motor runaway, etc.
Do not install a phase advancing capacitor, surge absorber or radio noise filter on the output side of the drive unit.
Correctly connect the output side (terminal U, V, W). The motor will not run properly if incorrectly connected.
Always install an AC reactor per each power supply unit.
Always install an appropriate breaker per each power supply unit. A breaker cannot be shared for multiple power
supply units.
Do not directly connect a commercial power supply to the motor. Failure to observe this could result in faults.
When using an inductive load such as relays, always connect a diode in parallel to the load as a noise
countermeasure.
When using a capacitive load such as a lamp, always connect a protective resistor serially to the load to suppress
rush currents.
Do not mistake the direction of the surge absorption diode to be installed on the DC relay for the control output
signal. If mistaken, the signal will not be output due to fault in the drive unit, and consequently the protective circuit,
such as emergency stop, could be disabled.
Do not connect or disconnect the cables between units while the power is ON.
Do not connect or disconnect the PCBs while the power is ON.
Do not pull the cables when connecting/disconnecting them.
Securely tighten the cable connector fixing screw or fixing mechanism. The motor could come off during operation
if insecurely fixed.
Always treat the shield cables indicated in the Connection Manual with grounding measures such as cable clamps.
Separate the signal wire from the drive line or power line when wiring.
Use wires and cables whose wire diameter, heat resistance level and bending capacity are compatible with the
system.
Ground the device according to the requirements of the country where the device is to be used.
Wire the heat radiating fins and wires so that they do not contact.
When using the RS-232C device as a peripheral device, caution must be paid for connector connection/
disconnection. Always use a double-OFF type AC power supply switch on the device side, and connect/disconnect
the connector with the AC power supply on the device side OFF.
(3) Adjustments
CAUTION
Check and adjust programs and each parameter before starting operation. Failure to observe this could result in
unpredictable operations depending on the machine.
Do not make drastic adjustments or changes as the operation could become unstable.
(4) Usage
CAUTION
Install an external emergency stop circuit so that the operation can be stopped and the power turns OFF
immediately when unforeseen situation occurs. A contactor, etc., is required in addition to the shutoff function
mounted in the controller.
Turn OFF the power immediately if any smoke, abnormal noise or odor is generated from the controller, drive unit
or motor.
Only a qualified technician may disassemble or repair this product.
Do not alter.
Use a noise filter, etc. to reduce the effect of electromagnetic disturbances in the case where electromagnetic
disturbances could adversely affect the electronic devices used near the drive unit.
Use the drive unit, motor and each regenerative resistor with the designated combination. Failure to observe this
could result in fires or faults.
The combination of the motor and drive unit that can be used is determined. Be sure to check the models of motor
and drive unit before test operation.
The brakes (electromagnetic brakes) mounted in the servomotor are used for the purpose of holding, and must not
be used for normal braking. Also, do not run the motor with the motor brake applied. Motor brake is used for the
purpose of holding.
For the system running via a timing belt, install a brake on the machine side so that safety can be ensured.
Be sure to confirm SERVO OFF (or READY OFF) when applying the electromagnetic brake. Also, be sure to
confirm SERVO ON prior to releasing the brake.
When using the DC OFF type electromagnetic brake, be sure to install a surge absorber on the brake terminal.
Do not connect or disconnect the cannon plug while the electromagnetic brake’s power is ON. The cannon plug
pins could be damaged by sparks.
After changing programs/parameters, or after maintenance/inspection, always carry out a test operation before
starting actual operation.
Use the power that are complied with the power specification conditions (input voltage, input frequency, tolerable
instantaneous power failure time) indicated in each specifications manual.
When making detector cables, do not mistake connection. Failure to observe this could result in malfunction,
runaway or fire.
(5) Troubleshooting
Use a motor with electromagnetic brakes or
establish an external brake mechanism for the
purpose of holding; this serves as
countermeasures for possible hazardous
situation caused by power failure or p rod uct
fault.
CAUTION
Shut off with motor
brake control output
Motor
Shut off with CNC brake
control PLC output
MBR EMG
Use a double circuit structure for the
electromagnetic brake’s operation circuit so
that the brakes will activate even when the
external emergency stop signal is issued.
The machine could suddenly restart when the power is restored after an instantaneous power failure, so stay away
from the machine. (Design the machine so that the operator safety can be ensured even if the machine restarts.)
To secure the absolute position, do not shut off the servo drive unit’s control power supply when its battery voltage
drops (warning 9F) in the servo drive unit side.
If the battery voltage drop warning alarm occurs in the controller side, make sure to back up the machining
programs, tool data and parameters, etc. with the input/output device before replacing the battery. Depending on
the level of voltage drop, memory loss could have happened. In that case, reload all the data backed up before the
alarm occurrence.
Electromagnetic
brake
24VDC
(6) Maintenance, inspection and part replacement
CAUTION
Periodically back up the programs, tool data and parameters to avoid potential data loss. Also, back up those data
before maintenance and inspections.
When replacing the battery on the controller side, the machining programs, tool data and parameters should be
backed up with the input/output device beforehand. In case the memory is damaged in replacing the batteries,
reload all the data backed up before replacing the battery.
The electrolytic capacitor’s capacity will drop due to deterioration. To prevent secondary damage due to
capacitor’s faults, Mitsubishi recommends the electrolytic capacitor to be replaced approx. every five years even
when used in a normal environment. Contact the Service Center or Service Station for replacements.
Do not perform a megger test (insulation resistance measurement) during inspection.
Do not replace parts or devices while the power is ON.
Do not short-circuit, charge, overheat, incinerate or disassemble the battery.
There may be a unit filled with substitute Freon in the heat radiating fins of the 37kW or smaller unit. Be careful not
to break the heat radiating fins during maintenance or replacement.
(7) Disposal
CAUTION
Take the batteries and backlights for LCD, etc., off from the controller, drive unit and motor, and dispose of them
as general industrial wastes.
Do not alter or disassemble controller, drive unit, or motor.
Collect and dispose of the spent batteries and the backlights for LCD according to the local laws.
(8) General precautions
To explain the details, drawings given in the instruction manual, etc., may show the unit with the cover or safety partition
removed. When operating the product, always place the cover or partitions back to their original position, and operate as
indicated in the instruction manual, etc.
Treatment of waste
The following two laws will apply when disposing of this product. Considerations must be made to each law.
The following laws are in effect in Japan. Thus, when using this product overseas, the local laws will have a
priority. If necessary, indicate or notify these laws to the final user of the product.
(1) Requirements for "Law for Promotion of Effective Utilization of Resources"
(a) Recycle as much of this product as possible when finished with use.
(b) When recycling, often parts are sorted into steel scraps and electric parts, etc., and sold to scrap
contractors. Mitsubishi recommends sorting the product and selling the members to appropriate
contractors.
(2) Requirements for "Law for Treatment of Waste and Cleaning"
(a) Mitsubishi recommends recycling and selling the pr oduct when n o longer needed a ccording to item
(1) above. The user should make an effort to reduce waste in this manner.
(b) When disposing a product that cannot be resold, it shall be treated as a waste product.
(c) The treatment of industrial waste must be commissioned to a licensed industrial waste treatment
contractor, and appropriate measures, including a manifest control, must be taken.
(d) Batteries correspond to "primary batteries", and must be disposed of according to local disposal
laws.
Disposal
(Note) This symbol mark is for EU countries only.
This symbol mark is according to the directive 2006/66/EC Article 20 Information for endusers and Annex II.
Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and
components which can be recycled and/or reused.
This symbol means that batteries and accumulators, at their end-of-life, should be disposed of
separately from your household waste.
If a chemical symbol is printed beneath the symbol shown above, this chemical symbol means that the
battery or accumulator contains a heavy metal at a certain concentration. This will be indicated as
follows:
Hg: mercury (0,0005%), Cd: cadmium (0,002%), Pb: lead (0,004%)
In the European Union there are separate collection systems for used batteries and accumulators.
Please, dispose of batteries and accumulators correctly at your local community waste collection/
recycling centre.
Please, help us to conserve the environment we live in!
Trademarks
MELDAS, MELSEC, EZSocket, EZMotion, iQ Platform, MELSOFT, GOT, CC-Link, CC-Link/LT and CC-Link
IE are either trademarks or registered trademarks of Mitsubishi Electric Co rporation in Japan and/or other
countries.
Ethernet is a registered trademark of Xerox Corporation in the United States and/or other countries.
Microsoft® and Windows® are either trademarks or registered trademarks of Microsoft Corporation in the
United States and/or other countries.
CompactFlash and CF are either trademarks or registered trademarks of SanDisk Corporation in the United
States and/or other countries.
UNIX is a registered trademark of The Open Group in the United States and/or other countries.
Intel® and Pentium® are either trademarks or registered trademarks of Intel Corporation in the United States
and/or other countries.
Other company and product names that appear in this manual are trademarks or registe red trademarks of t he
respective companies.
本製品の取扱いについて
( 日本語 /Japanese)
本製品は工業用 ( クラス A) 電磁環境適合機器です。販売者あるいは使用者はこの点に注意し、住商業環境以外で
の使用をお願いいたします。
Handling of our product
(English)
This is a class A product. In a domestic environment this product may cause radio interference in which case the
user may be required to take adequate measures.
본 제품의 취급에 대해서
( 한국어 /Korean)
이 기기는 업무용 (A 급 ) 전자파적합기기로서 판매자 또는 사용자는 이 점을 주의하시기 바라며 가정외의 지역에
서 사용하는 것을 목적으로 합니다 .
Contents
1 System Configuration... ... .... ... ... ....................................... ... ... ....................................... ... ........................... 1
1.1 System Basic Configuration Drawing..................................................................................................... 2
1.2 General Connection Diagram .................................................. ... ... ....................................... ................. 3
1.3 List of Configuration....................................... ....................................... ... .............................................. 5
1.3.1 List of Units.................................................................................................................................... 5
1.3.2 Durable Parts................................................................................................................................. 6
1.3.3 Replacements................................................................................................................................ 6
1.3.4 List of Cables................................................................................................................................. 7
2 General Specifications ..................................................................... ... .... .................................................... 9
2.1 Environment Conditions................. ....................................... ... ....................................... ..................... 10
2.2 Control Unit.................................... ... ... .... ... ... ... ... ....................................... ... .... .................................. 11
2.3 Display Unit............................. .... ... ....................................... ... ... ......................................................... 21
2.4 Keyboard Unit...... ... ... .... ... ... ... .... ...................................... .... ... ............................................................ 22
2.5 Operation Panel I/O Unit...................... .... ... ....................................... ... ... ............................................ 24
2.6 Remote I/O Unit...... ... .... ... ... ... .... ...................................... .... ...................................... ......................... 36
2.7 External Power Supply Unit ................................................................................................................. 43
2.8 Manual Pulse Generator...................................................................................................................... 45
2.9 Synchronous Feed Encoder ................................................................................................................ 47
2.10 MITSUBISHI CNC Machine Operation Panel.................................................................................... 48
2.10.1 MITSUBISHI CNC Machine Operation Panel A......................................................................... 48
2.10.2 MITSUBISHI CNC Machine Operation Panel B......................................................................... 55
2.11 Exclusive CF Cards for MITSUBISHI CNC........................................................................................ 59
2.11.1 Precautions for Use of Commercially Available CF Cards......................................................... 59
3 Installation.................. ....................................... ... ....................................... ... ... ......................................... 61
3.1 Heat Radiation Countermeasures........................................................................................................ 62
3.2 Noise Countermeasures...... ... .... ... ... ... .... ... ... ...................................................................................... 65
3.2.1 Connection of FG (Frame Ground).............. .... ... ... ... ....... ... ... .... ... ... ... ... .... ... ... ... .... ... ... ... ....... ..... 65
3.2.2 Shield Clamping of Cables........................................................................................................... 66
3.2.3 Connecting Spark Killers.............................................................................................................. 66
3.3 Unit Installation ................. ... ... .... ...................................... .... ... ............................................................ 67
3.3.1 Display Unit.................................................................................................................................. 67
3.3.2 Keyboard Unit.............................................................................................................................. 68
3.3.3 Operation Panel I/O Unit.............................................................................................................. 68
3.3.4 Control Unit Battery...................................................................................................................... 69
4 Connection ................................. ... .... ... ....................................... ... ... ......................................................... 71
4.1 Precautions for Wiring............. .... ... ... ... ....................................... ... .... .................................................. 72
4.1.1 Precautions when Connecting/Disconnecting Cables ............... ... ... ... ... .... ... ... ... .... ... ... ... ... .... ... .. 72
4.1.2 Precautions for Using Optical Communication Cable.................................................................. 75
4.1.2.1 Optical Communication Cable Outline and Parts ................................................................ 75
4.1.2.2 Precautions for Handling Optical Communication Cable..................................................... 75
4.1.2.3 Precautions for Laying Optical Communication Cable .................. .... ... ... ... .... ... .................. 76
4.1.3 Precautions for Connecting 24V Power Supply........................................................................... 76
4.2 Connection of Control Unit.......................... ... ... ....................................... ... ... ...................................... 77
4.2.1 Control Unit Connection System Drawing....................................................................................77
4.2.2 Connecting with Power Supply................................. .... ... ... ... .... ... ...... ... .... ... ... ... .... ... ... ... ... .. ....... 78
4.2.3 Connecting with Emergency Stop Signal.....................................................................................79
4.2.4 Connecting with Operation Panel I/O Unit................................................................................... 81
4.2.5 Connecting with Drive Unit........................................................................................................... 82
4.2.5.1 Connecting with MDS-DM2 Series...................................................................................... 83
4.2.5.2 Connecting with MDS-DJ Series ......................................................................................... 84
4.2.6 Connecting with RS-232C Device....................................... ... .... ... ...... ... .... ... ... ... .... ... ... ... ... ....
Connecting with Skip Signal (Sensor)........................................ ... ... ... ... .... ... ...... .... ... ... ... ... ......... 87
4.2.7
4.2.8 Connecting with Synchronous Feed Encoder/ Manual Pulse Generator..................................... 89
4.2.8.1 Handle Numbers.................................................................................................................. 89
4.2.9 Connecting with Safety Observing I/O Device............................................................................. 90
..... 85
4.3 Connection of Operation Panel I/O Unit . ... .... ... ... ... ....... ... ... ... .... ... ... ... .... ... ... ... ... .... ... ... ... ....... ............. 91
4.3.1 Operation Panel I/O Unit Connection System Drawing ............................................................... 91
4.3.2 Connecting with Keyboard Unit.................................................................................................... 92
4.3.3 Connecting with Manual Pulse Generator (MPG)........................................................................ 93
4.3.3.1 Handle Numbers.................................................................................................................. 94
4.3.4 Connecting with Machine Operation Panel........................... ... ... .... ... ... ... ... .... ... ... ... .... ... ... ...... .... 94
4.3.4.1 Wiring for 24V Common Input.............................................................................................. 95
4.3.4.2 Wiring for 0V Common Input................................................................................................95
4.3.4.3 Wiring for Source Type Output (FCU7-DX621/DX711/DX721/DX731) ............................... 96
4.3.4.4 Outline of Analog Signal Output Circuit ............................................................................... 97
4.4 Connection of Remote I/O Unit.............. ... .... ... ... ... ... .... ...................................... .... ... .......................... 98
4.4.1 Connection and Station No. Setting on Remote I/O Unit............................................................. 98
4.4.2 Station No. Setting when Using Multiple Remote I/O Units ....................................................... 100
4.4.3 Connecting FCUA-DX101/141 Unit with Machine Control Signal.............................................. 104
4.4.4 Connecting FCUA-DX141 Unit with Analog Input/Output Signal............................................... 106
4.4.5 Connecting FCUA-DX111 Unit with Machine Control Signal..................................................... 107
4.4.6 Connecting FCUA-DX121 Unit with Machine Control Signal..................................................... 109
4.5 Connection of MITSUBISHI CNC Machine Operation Panel............................................................. 111
Appendix 1 Cable............................... ... .... ... ....................................... ... ..................................................... 115
Appendix 1.1 Cable Wire and Assembly......... .... ... ... ...... .... ... ... ... .... ... ... ... .... ... ... ... ... .... ... ... ....... ... ... ........ 117
Appendix 1.2 CNP2E-1 Cable.................................................................................................................. 119
Appendix 1.3 CNP3EZ-2P/CNP3EZ-3P Cable................... ... ... ... .... ... ... ....... ... ... ... ... .... ... ... ... .... ... ... ... ... .. 120
Appendix 1.4 CNV22J-K1P / CNV22J-K2P Cable.... ... ... .... ... ... ... .... ... ... ... .... ... ... ... ....... ... ... ... .... ... ... ... ... .. 121
Appendix 1.5 CNV2E-8P/CNV2E-9P Cable............................................................................................. 122
Appendix 1.6 CNV2E-HP Cable............................................................................................................... 123
Appendix 1.7 CNV2E-K1P / CNV2E-K2P Cable...................................................................................... 124
Appendix 1.8 DG21 Cable ..................................... ... ... ....................................... ... ... ............................... 125
Appendix 1.9 DG22 Cable ..................................... ... ... ....................................... ... ... ............................... 126
Appendix 1.10 DG23 Cable ..................................................................................................................... 127
Appendix 1.11 DG24 Cable ..................................................................................................................... 128
Appendix 1.12 DG25 Cable ..................................................................................................................... 129
Appendix 1.13 F023/F024 Cable ............................................................................................................. 130
Appendix 1.14 F034/F035 Cable ............................................................................................................. 131
Appendix 1.15 F070 Cable....................................................................................................................... 132
Appendix 1.16 F110 Cable....................................................................................................................... 133
Appendix 1.17 F120 Cable....................................................................................................................... 134
Appendix 1.18 F170 Cable....................................................................................................................... 135
Appendix 1.19 F221 Cable....................................................................................................................... 136
Appendix 1.20 F320/F321 Cable ............................................................................................................. 137
Appendix 1.21 F351 Cable....................................................................................................................... 138
Appendix 1.22 FCUA-R030 Cable......................................................................................................... .. 139
Appendix 1.23 FCUA-R031 Cable......................................................................................................... .. 140
Appendix 1.24 FCUA-R050/R054 Cable.................................................................................................. 141
Appendix 1.25 FCUA-R211 Cable......................................................................................................... .. 142
Appendix 1.26 FCUA-R300/FCUA-R301 Cable....................................................................................... 143
Appendix 1.27 G011 Cable...................................................................................................................... 145
Appendix 1.28 G023/G024 Cable............................................................................................................ 146
Appendix 1.29 G071 Cable...................................................................................................................... 147
Appendix 1.30 G300 Cable.......................................................................................................
Appendix 1.31 G
Appendix 1.32 G380 Cable...................................................................................................................... 150
Appendix 1.33 G395 Cable...................................................................................................................... 151
Appendix 1.34 G396 Cable...................................................................................................................... 152
Appendix 1.35 G460 Cable...................................................................................................................... 153
Appendix 1.36 MR-BKS1CBL-A1-H / MR-BKS1CBL-A2-H Cable........................................................... 154
Appendix 1.37 MR-PWS1CBL-A1-H / MR-PWS1CBL-A2-H Cable......................................................... 155
Appendix 1.38 R-TM Terminator Connector............................................................................................156
Appendix 1.39 SH21 Cable...................................................................................................................... 157
Appendix 1.40 SH41 Cable...................................................................................................................... 158
Appendix 1.41 List of Cable Connector Sets ........................................................................................... 159
301 Cable...................................................................................................................... 149
............... 148
Appendix 2 EMC Installation Guidelines .................................................................................................. 161
Appendix 2.1 Introduction .......................................... .... ... ... ....................................... ... ... ....................... 162
Appendix 2.2 EMC Directives .................................................................................................................. 162
Appendix 2.3 EMC Measures .................................................................................. ... ... .......................... 163
Appendix 2.4 Panel Structure ........................................... ... ... .... ...................................... .... ... ................ 163
Appendix 2.4.1 Measures for Control Panel Body.............................................................................. 163
Appendix 2.4.2 Measures for Door..................................................................................................... 164
Appendix 2.4.3 Measures for Power Supply....................................................................................... 164
Appendix 2.5 Measures for Wiring in Panel............................................................................................. 165
Appendix 2.5.1 Precautions for Wiring in Panel..................................................................................165
Appendix 2.5.2 Shield Treatment of Cables .......................................................................................166
Appendix 2.6 EMC Countermeasure Parts.............................................................................................. 168
Appendix 2.6.1 Shield Clamp Fitting................................................................................................... 168
Appendix 2.6.2 Ferrite Core................................................................................................................ 169
Appendix 2.6.3 Surge Absorber.......................................................................................................... 170
Appendix 2.6.4 Selection of Stabilized Power Supply ........................................................................ 172
Appendix 3 Restrictions for Lithium Batteries......................................................................................... 173
Appendix 3.1 Restriction for Packing....................................................................................................... 174
Appendix 3.1.1 Target Products ......................................................................................................... 175
Appendix 3.1.2 Handling by User ....................................................................................................... 176
Appendix 3.1.3 Reference .................................................................................................................. 177
Appendix 3.2 Products information data sheet (ER battery).................................................................... 178
Appendix 3.3 Issuing Domestic Law of the United States for Primary Lithium Battery Transportation.... 180
Appendix 3.3.1 Outline of Regulation ................................................................................................. 180
Appendix 3.3.2 Target Products ......................................................................................................... 180
Appendix 3.3.3 Handling by User ....................................................................................................... 180
Appendix 3.3.4 Reference .................................................................................................................. 180
Appendix 3.4 Restriction related to EU Battery Directive......................................................................... 181
Appendix 3.4.1 Important Notes ......................................................................................................... 181
Appendix 3.4.2 Information for end-user............................................................................................. 181
Appendix 4 Precautions for Compliance to UL/c-UL Standards............................................................ 183
1
1
System Configuration
1 System Configuration
MITSUBISHI CNC
1.1 System Basic Configuration Drawing
Display unit
Keyboard unit
Operation panel
I/O unit
Control unit
Manual pulse
generator
Servo/Spindle drive units
Motors
Synchronous feed
encoder
Remote I/O
unit
Manual pulse
generator
Remote I/O
unit
(Note 1) Control unit is mounted on the back side of the display unit.
(Note 2) Operation panel I/O unit is mounted on the back side of the keyboard unit.
(Note 3) For the drive unit configuration, refer to the Instruction Manual of the drive unit you use.
2
E70 Series Connection Manual
1.2 General Connection Diagram
L1 L2 L3
FCU7-KB0xx
FG
RIO2
EMG
SIO
NCKB
LCD
LED driver : HN281
1ch:F034
Sensor signals
Max.8points
LAN
CG3x
EMG
(VGA:640×480)
RIO1
OPT
FRONT
FCU7-DX621/7x1
DCIN
FCUA-DX1x1
RIO1
SKIP ENC
USER 2ch
2ch
1ch
INV
F120
12V:F320/F321
5V:F023/F024
FCUA-R030
G395/G396/G380
FCUA-R050/054
FCU7-DU120-13
G011
RIO2RIO1
DCIN
FCUA-DX1x1
CG71
DC24V DC24V
MENUKEY
2ch:F035
1ch
FCUA-R211
/SH41
CG71
HN441
max.0.5m
G300/G301
<G402>
RIO3 MPG
DI-L/R
RIO2RIO1
DCIN
FCUA-DX1x1
DC24V
FCUA-R211
/SH41
FCUA-R211
/SH41
F351
DI-L/R
FCUAR300
/R301
FCUAR300
/R301
F070
F070
F070
<G487>
D-AL
MC
ON OFF
MC
MC
MC
DCOUT
FG
ACIN
DC24V
DCIN
F070
CP/NFB
CP/NFB
HN793
CF card I/F
<G497>
FCU7-MU558
<G488>
OSE1024
USB
2ch
ENC
5V:G023/G024
The name with brackets < > indicates the cable for the unit.
Dotted lines indicate the sections prepared by the machine tool builder.
No-fuse breaker (NFB)
24VDC stabilized
power supply
Circuit protector (CP)
AC reactor
RS232C device
Contactor
Skip signal input
Drive units
Manual pulse
generator
Synchronous feed encoder
CNC control unit
Main card HN768
Memory card
Front
memory
I/F card
Display unit
Menu keys
Remote I/O unit Remote I/O unit
Machine
control relay/
contact
To the next remote I/O
or terminator
Machine operation
panel made by
machine tool builder
Keyboard unit
Operation panel I/O unit
Manual pulse generator
Remote I/O unit
To the next remote I/O
or terminator
Machine
control relay/
contact
Ethernet device
Select
1.2 General Connection Diagram
(Note 1) For information on how to connect the drive unit, refer to the drive unit's manual.
(Note 2) For a connection of the MITSUBISHI CNC Machine Operation Panel, refer to "Connection: Connection of
MITSUBISHI CNC Machine Operation Panel" to be described.
3
1 System Configuration
MITSUBISHI CNC
L1 L2 L3
MC
ON OFF
MC
MC
EMG
F120
G300/G301
F070
FG
DCOUT
FG
ACIN
DC24V
CP/NFB
CP/NFB
D-AL
MC
FCU7-KB0xx
RIO2
EMG
SIO
NCKB
LCD
LED driver : HN281
1ch:F034
Sensorsignals
Max.8points
LAN
CG3x
(VGA:640×480)
RIO1
OPT
FRONT
FCU7-DX621/721
DCIN
FCUA-DX1x1
RIO1SKIP ENC
USER 2ch
2ch
1ch
INV
12V:F320/F321
5V:F023/F024
FCUA-R030
G395/G396/G380
FCUA-R050/054
FCU7-DU120-13
G011
RIO2RIO1
DCIN
FCUA-DX1x1
CG71
DC24V DC24V
MENUKEY
2ch:F035
1ch
FCUA-R211
/SH41
CG71
HN441
max.0.5m
<G402>
RIO3 MPG
DI-L/R
RIO2RIO1
DCIN
FCUA-DX1x1
DC24V
FCUA-R211
/SH41
FCUA-R211
/SH41
F351
DI-L/R
FCUAR300
/R301
FCUAR300
/R301
F070
F070
F070
<G487>
DCIN
HN793
CF card I/F
<G497>
FCU7-MU558
<G488>
AO
F221
max.30m
OSE1024
max.30m
USB
Remote I/O unit
To the next remote I/O
or terminator
Machine
control relay/
contact
Manual pulse generator
Machine operation
panel made by
machine tool builder
Keyboard unit
Operation panel I/O unit
Skip signal input
Drive units
AC reactor
Contactor
24VDC stabilized
power supply
Circuit protector (CP)
The name with brackets < > indicates the cable for the unit.
No-fuse breaker (NFB)
Dotted lines indicate the sections prepared by the machine tool builder.
CNC control unit
Main card HN768
Memory card
Front
memory
I/F card
Display unit
Menu keys
To the next remote I/O
or terminator
Machine
control relay/
contact
Spindle motor
Synchronous feed encoder
RS232C device
Ethernet device
[Analog Spindle Configuration]
(Note 1) For information on how to connect the drive unit, refer to the drive unit's manual.
(Note 2) For a connection of the MITSUBISHI CNC Machine Operation Panel, refer to "Connection: Connection of
MITSUBISHI CNC Machine Operation Panel" to be described.
4
E70 Series Connection Manual
1.3 List of Configuration
1.3 List of Configuration
1.3.1 List of Units
[Control unit]
Classification Type Components Remarks
NC functions
and display controller
[Display unit]
8.4-type color TFT
(VGA:640*480)
[Keyboard unit]
Keyboard for 8.4-type display unit
Sheet keys
Keyboard for 8.4-type display unit
Lathe system sheet keys
[Operation panel I/O unit]
DI 24V/0V common input
DO Source output
AO Analog output
DI 24V/0V common input
DO Source output
DI 24V/0V common input
DO Source output
AO Analog output
DI 24V/0V common input
DO Source output
[Remote I/O unit]
DI 24V/0V common input
DO Source output
DI 24V/0V common input
DO Source output
DI 24V/0V common input
DO Source output
AO Analog output
DI 24V/0V common input
DO Source output
AI Analog input
AO Analog output
FCU7-MU558
FCU7-DU120-13
FCU7-KB024
FCU7-KB025
FCU7-DX621
FCU7-DX711
FCU7-DX721
FCU7-DX731
FCUA-DX101 RX312
FCUA-DX111 RX312+RX322-1
FCUA-DX121 RX312+RX322
FCUA-DX141 RX312+RX341
Main control card
Memory card
Front side memory I/F card
LCD panel
Backlight driver
Menu keys
Driver cable
LED backlight cable
LCD cable
Escutcheon, key switch
G402 cable
Escutcheon, key switch
G402 cable
Base card
Terminator (R-TM)
Add-on card
Base card
Terminator (R-TM)
Base card
Terminator (R-TM)
Add-on card
Base card
Terminator (R-TM)
Add-on card
Export Tarde Control Order and Foreign
Exchange Order noncompliant unit
Front side memory I/F is normally equipped
with the control unit
ONG layout (for M system/L system, XYZ)
ONG layout (for L system, XZF)
DI: 64-points 24V/0V common type
DO: 48-points source type
MPG:2ch
AO: 1 point
Occupied stations (fixed): 1, 2, 3, 7, 8
RIO3 extensible stations: 4, 5, 6
DI: 64-points 24V/0V common type
DO: 64-points source type
MPG:2ch
Occupied stations (fixed): 1, 2, 7, 8
RIO3 extensible stations: 3, 4, 5, 6
DI: 96-points 24V/0V common type
DO: 80-points source type
MPG:2ch
AO: 1 point
Occupied stations (fixed): 1, 2, 3, 7, 8
RIO3 extensible stations: 4, 5, 6
DI: 96-points 24V/0V common type
DO: 96-points source type
MPG:2ch
Occupied stations (fixed): 1, 2, 3, 7, 8
RIO3 extensible stations: 4, 5, 6
DI: 32-points 24V/0V common type
(photo coupler insulation)
DO: 32-points source type (non-insulation)
Number of occupied stations: 1
DI: 64-points 24V/0V common type
(photo coupler insulation)
DO: 48-points source type (non-insulation)
Number of occupied stations: 2
DI: 64-points 24V/0V common type
(photo coupler insulation)
DO: 48-points source type (non-insulation)
AO: 1 point
Number of occupied stations: 2
DI: 32-points 24V/0V common type
(photo coupler insulation)
DO: 32-points source type (non-insulation)
AI: 4 points
AO: 1 point
Number of occupied stations: 2
5
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