Mitsubishi Electronics M70V, M700V, E70 User Manual

Introduction

This manual covers the items required for installing and connecting the MITSUBISHI CNC E70 Series. Read this manual thoroughly and understand the product's functions and performance before starting to use. This manual is written on the assumption that all optional functions are added, but the actually delivered device may not have all functions. The unit names, cable names and various specifications are subject to change without notice. Please confirm these before placing an order.

This manual notes a reference chapter as "Chapter: Section: Paragraph". (Example) For "1.3.1 List of Units": "System Configuration: List of Configuration: List of Units" ("1.3.1 List of Units" included in "1.3 List of Configuration" of "1 System Configuration")

CAUTION

For items described as "Restrictions" or "Usable State" in this manual, the instruction manual issued by the machine tool builder takes precedence over this manual.

Items that are not described in this manual must be interpreted as "not possible". This manual is written on the assumption that all optional functions are added. Confirm the specifications issued by

the machine tool builder before starting to use. Refer to the Instruction Manual issued by each machine tool builder for details on each machine tool.

Some screens and functions may differ depending on each NC system (or version), and some functions may not be possible. Please confirm the specifications before starting to use.

The numerical control unit is configured of the control unit, display unit, operation board (keyboard unit, operation panel I/O unit), servo drive unit, spindle drive unit, power supply unit + driver, servomotor, spindle motor, etc.

In this manual, the following items are generically called "controller".

- Control unit

- Display unit

- operation board (keyboard unit, operation panel I/O unit)

- Numerical control unit peripheral devices (input/output unit, sa fety unit)

In this manual, the following items are generically called "drive unit".

- Servo drive unit

- Spindle drive unit

- Power supply unit + driver

In this manual, the following items are generically called "motor".

- Servo motor

- Spindle motor

Refer to the following documents.

M700V/M70V/E70 Series PLC Interface Manual .... IB-1500920

MDS-DM2 Series Specifications Manual .... IB-1501136

MDS-DM2 Series Instruction Manual .... IB-1501139

MDS-DJ Series Specifications Manual .... IB-1501130

MDS-DJ Series Instruction Manual .... IB-1501133

Safety Handbook (Original Instructions) .... IB-1501025

Precautions for Safety

Always read this manual and enclosed documents before installation, operation, maintenance and inspection to ensure correct usage. Thoroughly understand the basics, safety information and precautions of the devices before using. This manual classifies the safety precautions into "DANGER", "WARNING" an d "CAUTION".

DANGER

When the user could be subject to imminent fatalities or serious injuries if handling is mistaken.

WARNING

When the user could be subject to fatalities or serious injuries if handling is mistaken.

CAUTION

When the user could be subject to injuries or the property could be damaged if handling is mistaken.

Note that the items under " CAUTION" could lead to serious consequences as well depending on the situation. All the items are important and must always be observed.

The following signs indicate prohibition and compulsory.

This sign indicates prohibited behavior (must not do). For example, indicates "Keep fire away".

This sign indicated a thing that is pompously (must do). For example, indicates "it must be grounded".

The meaning of each pictorial sing is as follows.

CAUTION

Prohibited

CAUTION

rotated object

Disassembly is

prohibited

CAUTION

HOT

KEEP FIRE AWAY

Danger

Electric shock risk

General instruction

Danger

explosive

Earth ground

For Safe Use Mitsubishi CNC is designed and manufactured solely for applications to machine tools.

Do not use this product in any applications other than those specified as above, especially those which are substantially influential on the public interest or which are expected to have significant influence on human lives or properties. We will review the acceptability of the abovementioned applications, if the customer agrees not to require a specific quality for a specific application. Please contact us for consultation.

1. Items related to prevention of electric shocks

Do not open or remove the front cover while the power is ON or during operation. The high voltage terminals and charged sections will be exposed, and this could result in electric shocks.

Do not remove the front cover even when the power is OFF, except for the wiring works or periodic inspections. The inside of the controller and drive unit are charged, and this could result in electric shocks.

Always wait at least 15 minutes after turning the power OFF. Then, check the voltage with a tester, etc., before wiring works, inspections or connecting with peripheral devices. Failure to observe this could result in electric shocks.

Earth ground the controller, drive unit and motor according to the local laws. (In Japan, ground the 200V Series input products with Class C or higher protective grounding and the 400V Series input with Class D or higher protective grounding.)

All wiring works, maintenance and inspections must be carried out by a qualified technician. Failure to observe this could result in electric shocks. Contact your nearby Service Center or Service Station for replacing parts and servicing.

Wire the controller, drive unit and motor after installation. Failure to observe this could result in electric shocks.

WARNING

Do not operate the switches with wet hands. Failure to observe this could result in electric shocks. Do not damage, apply excessive stress, place heavy things on or sandwich the cables. Failure to observe this could

result in electric shocks. Insulate the power lead using a fixed terminal block. Failure to observe this could result in electric shocks.

2. Items related to prevention of fire

Install the controller, drive unit, motor and regenerative resistor on non-combustible material. Installation directly on or near combustible materials could result in fires.

If any malfunction in the unit is observed, shut off the power at the unit’s power supply side. Continuous flow of large current could result in fires.

Install an appropriate no fuse breaker (NFB) and contactor (MC) on the power input section of the drive unit and configure the sequence that shuts the power off upon drive unit’s emergency stop or alarm. When a breaker is shared for multiple power supply units, the breaker may not function upon short-circuit failure in

a small capacity unit. Do not share a breaker for multiple units as this is dangerous. Incorrect wiring and connections could cause the devices to damage or burn.

CAUTION

3. Items related to prevention of bodily injury or property damage

DANGER

When transporting or installing a built-in IPM spindle or linear servomotor, be careful so that your hand or property will not be trapped in the motors or other metal objects. Also keep the devices with low magnetic tolerance away from the product.

CAUTION

Do not apply voltages to the connectors or terminals other than voltages indicated in the connection manual for the controller or specifications manual for the drive unit. Failure to observe this could cause bursting, damage, etc.

Incorrect connections could cause the devices to rupture or damage, etc. Always connect the cables to the indicated connectors or terminals.

Incorrect polarity (+ -) could cause the devices to rupture or damage, etc. Persons wearing medical devices, such as pacemakers, must stay away from this unit. The electromagnetic waves

could adversely affect the medical devices. Fins on the rear of the unit, regenerative resistor and motor, etc., will be hot during operation and for a while after

the power has been turned OFF. Do not touch or place the parts and cables, etc. close to these sections. Failure to observe this could result in burns.

Do not enter the machine’s movable range during automatic operation. Keep your hands, feet or face away from the spindle during rotation.

4. General precautions Always follow the precautions below. Incorrect handling could result in faults, injuries or electric shocks, etc.

(1) Transportation and installation

CAUTION

Correctly transport the products according to the mass. Use motor’s suspension bolts to transport the motor itself. Do not use it to transport the motor after installation

onto the machine. Do not stack the products exceeding the indicated limit.

Do not hold the cables, shaft or detector when transporting the motor. Do not transport the controller or drive unit by suspending or holding the connected wires or cables. Do not hold the front cover when transporting the unit, or the front cover could come off, causing the unit to drop.

Install on a non-combustible place where the unit’s or motor’s mass can be withstood according to the instruction manual.

The motor does not have a complete water-proof (oil-proof) structure. Do not allow oil or water to contact or enter the motor. Prevent the cutting chips from being accumulated on the motor as they easily soak up oil.

When installing the motor facing upwards, take measures on the machine side so that gear oil, etc., will not enter the motor shaft.

Do not remove the detector from the motor. (The detector installation screw is treated with sealing.) Do not allow foreign matters, especially, conductive foreign matters such as screws or metal chips, or combustible

foreign matters such as oil, to enter the controller, drive unit or motor. Failure to observe this could result in rupture or damage.

Do not get on the product or place heavy objects on it. Provide prescribed distance between the controller/drive unit and inner surface of the control panel/other devices. Do not install or operate the controller, drive unit or motor that is damaged or has missing parts. Take care not to cut hands, etc. with the heat radiating fins or metal edges. Do not block the intake/outtake ports of the motor with the cooling fan. Install the controller’s display section and operation board section on the spot where cutting oil will not reach.

The controller, drive unit and motor are precision devices, so do not drop or apply thumping vibration and strong impacts on them.

Hard disk unit is a precision device, so do not drop or apply strong impacts on it. Store and use the units according to the environment conditions indicated in each specifications manual. Securely fix the motor to the machine. The motor could come off during operation if insecurely fixed.

CAUTION

Always install the motor with reduction gear in the designated direction. Failure to observe this could result in oil leaks.

Always install a cover, etc., over the shaft so that the rotary section of the motor cannot be touched during motor rotation.

When installing a coupling to the servomotor shaft end, do not apply impacts by hammering, etc. The detector could be damaged.

Use a flexible coupling when connecting with a ball screw, etc., and keep the shaft core deviation smaller than the tolerable radial load of the shaft.

Do not use a rigid coupling as an excessive bending load will be applied on the shaft and could cause the shaft to break.

Do not apply a load exceeding the tolerable level onto the motor shaft. The shaft or bearing could be damaged. Before using this product after a long period of storage, please contact the Mitsubishi Service Station or Service

Center. Following the UN recommendations, battery units and batteries should be transported based on the international

regulations such as those determined by International Civil Aviation Organization (ICAO), International Air Transport Association (IATA), International Maritime Organization (IMO) and U.S. Department of Transportation (DOT).

(2) Items related to wiring

COM COM

Control output signal

Drive unit

Control output signal

Drive unit

(24VDC) (24VDC)

RS-232C

NC unit

Device

Switch

AC socket

CAUTION

Correctly wire this product. Failure to observe this could result in motor runaway, etc. Do not install a phase advancing capacitor, surge absorber or radio noise filter on the output side of the drive unit. Correctly connect the output side (terminal U, V, W). The motor will not run properly if incorrectly connected. Always install an AC reactor per each power supply unit.

Always install an appropriate breaker per each power supply unit. A breaker cannot be shared for multiple power supply units.

Do not directly connect a commercial power supply to the motor. Failure to observe this could result in faults. When using an inductive load such as relays, always connect a diode in parallel to the load as a noise

countermeasure. When using a capacitive load such as a lamp, always connect a protective resistor serially to the load to suppress

rush currents. Do not mistake the direction of the surge absorption diode to be installed on the DC relay for the control output

signal. If mistaken, the signal will not be output due to fault in the drive unit, and consequently the protective circuit, such as emergency stop, could be disabled.

Do not connect or disconnect the cables between units while the power is ON. Do not connect or disconnect the PCBs while the power is ON. Do not pull the cables when connecting/disconnecting them.

Securely tighten the cable connector fixing screw or fixing mechanism. The motor could come off during operation if insecurely fixed.

Always treat the shield cables indicated in the Connection Manual with grounding measures such as cable clamps. Separate the signal wire from the drive line or power line when wiring.

Use wires and cables whose wire diameter, heat resistance level and bending capacity are compatible with the system.

Ground the device according to the requirements of the country where the device is to be used. Wire the heat radiating fins and wires so that they do not contact.

When using the RS-232C device as a peripheral device, caution must be paid for connector connection/ disconnection. Always use a double-OFF type AC power supply switch on the device side, and connect/disconnect the connector with the AC power supply on the device side OFF.

(3) Adjustments

CAUTION

Check and adjust programs and each parameter before starting operation. Failure to observe this could result in unpredictable operations depending on the machine.

Do not make drastic adjustments or changes as the operation could become unstable.

(4) Usage

CAUTION

Install an external emergency stop circuit so that the operation can be stopped and the power turns OFF immediately when unforeseen situation occurs. A contactor, etc., is required in addition to the shutoff function mounted in the controller.

Turn OFF the power immediately if any smoke, abnormal noise or odor is generated from the controller, drive unit or motor.

Only a qualified technician may disassemble or repair this product. Do not alter.

Use a noise filter, etc. to reduce the effect of electromagnetic disturbances in the case where electromagnetic disturbances could adversely affect the electronic devices used near the drive unit.

Use the drive unit, motor and each regenerative resistor with the designated combination. Failure to observe this could result in fires or faults.

The combination of the motor and drive unit that can be used is determined. Be sure to check the models of motor and drive unit before test operation.

The brakes (electromagnetic brakes) mounted in the servomotor are used for the purpose of holding, and must not be used for normal braking. Also, do not run the motor with the motor brake applied. Motor brake is used for the purpose of holding.

For the system running via a timing belt, install a brake on the machine side so that safety can be ensured. Be sure to confirm SERVO OFF (or READY OFF) when applying the electromagnetic brake. Also, be sure to

confirm SERVO ON prior to releasing the brake. When using the DC OFF type electromagnetic brake, be sure to install a surge absorber on the brake terminal.

Do not connect or disconnect the cannon plug while the electromagnetic brake’s power is ON. The cannon plug pins could be damaged by sparks.

After changing programs/parameters, or after maintenance/inspection, always carry out a test operation before starting actual operation.

Use the power that are complied with the power specification conditions (input voltage, input frequency, tolerable instantaneous power failure time) indicated in each specifications manual.

When making detector cables, do not mistake connection. Failure to observe this could result in malfunction, runaway or fire.

(5) Troubleshooting

Use a motor with electromagnetic brakes or establish an external brake mechanism for the purpose of holding; this serves as countermeasures for possible hazardous situation caused by power failure or p rod uct fault.

CAUTION

Shut off with motor brake control output

Motor

Shut off with CNC brake control PLC output

MBR EMG

Use a double circuit structure for the electromagnetic brake’s operation circuit so

that the brakes will activate even when the external emergency stop signal is issued.

The machine could suddenly restart when the power is restored after an instantaneous power failure, so stay away from the machine. (Design the machine so that the operator safety can be ensured even if the machine restarts.)

To secure the absolute position, do not shut off the servo drive unit’s control power supply when its battery voltage drops (warning 9F) in the servo drive unit side.

If the battery voltage drop warning alarm occurs in the controller side, make sure to back up the machining programs, tool data and parameters, etc. with the input/output device before replacing the battery. Depending on the level of voltage drop, memory loss could have happened. In that case, reload all the data backed up before the alarm occurrence.

Electromagnetic brake

24VDC

(6) Maintenance, inspection and part replacement

CAUTION

Periodically back up the programs, tool data and parameters to avoid potential data loss. Also, back up those data before maintenance and inspections.

When replacing the battery on the controller side, the machining programs, tool data and parameters should be backed up with the input/output device beforehand. In case the memory is damaged in replacing the batteries, reload all the data backed up before replacing the battery.

The electrolytic capacitor’s capacity will drop due to deterioration. To prevent secondary damage due to capacitor’s faults, Mitsubishi recommends the electrolytic capacitor to be replaced approx. every five years even

when used in a normal environment. Contact the Service Center or Service Station for replacements. Do not perform a megger test (insulation resistance measurement) during inspection.

Do not replace parts or devices while the power is ON. Do not short-circuit, charge, overheat, incinerate or disassemble the battery.

There may be a unit filled with substitute Freon in the heat radiating fins of the 37kW or smaller unit. Be careful not to break the heat radiating fins during maintenance or replacement.

(7) Disposal

CAUTION

Take the batteries and backlights for LCD, etc., off from the controller, drive unit and motor, and dispose of them as general industrial wastes.

Do not alter or disassemble controller, drive unit, or motor. Collect and dispose of the spent batteries and the backlights for LCD according to the local laws.

(8) General precautions

To explain the details, drawings given in the instruction manual, etc., may show the unit with the cover or safety partition removed. When operating the product, always place the cover or partitions back to their original position, and operate as indicated in the instruction manual, etc.

Treatment of waste

The following two laws will apply when disposing of this product. Considerations must be made to each law. The following laws are in effect in Japan. Thus, when using this product overseas, the local laws will have a priority. If necessary, indicate or notify these laws to the final user of the product.

(1) Requirements for "Law for Promotion of Effective Utilization of Resources"

(a) Recycle as much of this product as possible when finished with use. (b) When recycling, often parts are sorted into steel scraps and electric parts, etc., and sold to scrap

contractors. Mitsubishi recommends sorting the product and selling the members to appropriate contractors.

(2) Requirements for "Law for Treatment of Waste and Cleaning"

(a) Mitsubishi recommends recycling and selling the pr oduct when n o longer needed a ccording to item

(1) above. The user should make an effort to reduce waste in this manner. (b) When disposing a product that cannot be resold, it shall be treated as a waste product. (c) The treatment of industrial waste must be commissioned to a licensed industrial waste treatment

contractor, and appropriate measures, including a manifest control, must be taken. (d) Batteries correspond to "primary batteries", and must be disposed of according to local disposal

laws.

Disposal

(Note) This symbol mark is for EU countries only.

This symbol mark is according to the directive 2006/66/EC Article 20 Information for endusers and Annex II.

Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and components which can be recycled and/or reused. This symbol means that batteries and accumulators, at their end-of-life, should be disposed of separately from your household waste. If a chemical symbol is printed beneath the symbol shown above, this chemical symbol means that the battery or accumulator contains a heavy metal at a certain concentration. This will be indicated as follows: Hg: mercury (0,0005%), Cd: cadmium (0,002%), Pb: lead (0,004%) In the European Union there are separate collection systems for used batteries and accumulators. Please, dispose of batteries and accumulators correctly at your local community waste collection/ recycling centre.

Please, help us to conserve the environment we live in!

Trademarks

MELDAS, MELSEC, EZSocket, EZMotion, iQ Platform, MELSOFT, GOT, CC-Link, CC-Link/LT and CC-Link IE are either trademarks or registered trademarks of Mitsubishi Electric Co rporation in Japan and/or other countries.

Ethernet is a registered trademark of Xerox Corporation in the United States and/or other countries. Microsoft® and Windows® are either trademarks or registered trademarks of Microsoft Corporation in the United States and/or other countries. CompactFlash and CF are either trademarks or registered trademarks of SanDisk Corporation in the United States and/or other countries. UNIX is a registered trademark of The Open Group in the United States and/or other countries. Intel® and Pentium® are either trademarks or registered trademarks of Intel Corporation in the United States and/or other countries. Other company and product names that appear in this manual are trademarks or registe red trademarks of t he respective companies.

本製品の取扱いについて

( 日本語 /Japanese) 本製品は工業用 ( クラス A) 電磁環境適合機器です。販売者あるいは使用者はこの点に注意し、住商業環境以外での使用をお願いいたします。

Handling of our product

(English) This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

본 제품의 취급에 대해서

( 한국어 /Korean) 이 기기는 업무용 (A 급 ) 전자파적합기기로서 판매자 또는 사용자는 이 점을 주의하시기 바라며 가정외의 지역에 서 사용하는 것을 목적으로 합니다 .

1 System Configuration... ... .... ... ... ....................................... ... ... ....................................... ... ........................... 1

1.1 System Basic Configuration Drawing..................................................................................................... 2

1.2 General Connection Diagram .................................................. ... ... ....................................... ................. 3

1.3 List of Configuration....................................... ....................................... ... .............................................. 5

1.3.1 List of Units.................................................................................................................................... 5

1.3.2 Durable Parts................................................................................................................................. 6

1.3.3 Replacements................................................................................................................................ 6

1.3.4 List of Cables................................................................................................................................. 7

2 General Specifications ..................................................................... ... .... .................................................... 9

2.1 Environment Conditions................. ....................................... ... ....................................... ..................... 10

2.2 Control Unit.................................... ... ... .... ... ... ... ... ....................................... ... .... .................................. 11

2.3 Display Unit............................. .... ... ....................................... ... ... ......................................................... 21

2.4 Keyboard Unit...... ... ... .... ... ... ... .... ...................................... .... ... ............................................................ 22

2.5 Operation Panel I/O Unit...................... .... ... ....................................... ... ... ............................................ 24

2.6 Remote I/O Unit...... ... .... ... ... ... .... ...................................... .... ...................................... ......................... 36

2.7 External Power Supply Unit ................................................................................................................. 43

2.8 Manual Pulse Generator...................................................................................................................... 45

2.9 Synchronous Feed Encoder ................................................................................................................ 47

2.10 MITSUBISHI CNC Machine Operation Panel.................................................................................... 48

2.10.1 MITSUBISHI CNC Machine Operation Panel A......................................................................... 48

2.10.2 MITSUBISHI CNC Machine Operation Panel B......................................................................... 55

2.11 Exclusive CF Cards for MITSUBISHI CNC........................................................................................ 59

2.11.1 Precautions for Use of Commercially Available CF Cards......................................................... 59

3 Installation.................. ....................................... ... ....................................... ... ... ......................................... 61

3.1 Heat Radiation Countermeasures........................................................................................................ 62

3.2 Noise Countermeasures...... ... .... ... ... ... .... ... ... ...................................................................................... 65

3.2.1 Connection of FG (Frame Ground).............. .... ... ... ... ....... ... ... .... ... ... ... ... .... ... ... ... .... ... ... ... ....... ..... 65

3.2.2 Shield Clamping of Cables........................................................................................................... 66

3.2.3 Connecting Spark Killers.............................................................................................................. 66

3.3 Unit Installation ................. ... ... .... ...................................... .... ... ............................................................ 67

3.3.1 Display Unit.................................................................................................................................. 67

3.3.2 Keyboard Unit.............................................................................................................................. 68

3.3.3 Operation Panel I/O Unit.............................................................................................................. 68

3.3.4 Control Unit Battery...................................................................................................................... 69

4 Connection ................................. ... .... ... ....................................... ... ... ......................................................... 71

4.1 Precautions for Wiring............. .... ... ... ... ....................................... ... .... .................................................. 72

4.1.1 Precautions when Connecting/Disconnecting Cables ............... ... ... ... ... .... ... ... ... .... ... ... ... ... .... ... .. 72

4.1.2 Precautions for Using Optical Communication Cable.................................................................. 75

4.1.2.1 Optical Communication Cable Outline and Parts ................................................................ 75

4.1.2.2 Precautions for Handling Optical Communication Cable..................................................... 75

4.1.2.3 Precautions for Laying Optical Communication Cable .................. .... ... ... ... .... ... .................. 76

4.1.3 Precautions for Connecting 24V Power Supply........................................................................... 76

4.2 Connection of Control Unit.......................... ... ... ....................................... ... ... ...................................... 77

4.2.1 Control Unit Connection System Drawing....................................................................................77

4.2.2 Connecting with Power Supply................................. .... ... ... ... .... ... ...... ... .... ... ... ... .... ... ... ... ... .. ....... 78

4.2.3 Connecting with Emergency Stop Signal.....................................................................................79

4.2.4 Connecting with Operation Panel I/O Unit................................................................................... 81

4.2.5 Connecting with Drive Unit........................................................................................................... 82

4.2.5.1 Connecting with MDS-DM2 Series...................................................................................... 83

4.2.5.2 Connecting with MDS-DJ Series ......................................................................................... 84

4.2.6 Connecting with RS-232C Device....................................... ... .... ... ...... ... .... ... ... ... .... ... ... ... ... ....

Connecting with Skip Signal (Sensor)........................................ ... ... ... ... .... ... ...... .... ... ... ... ... ......... 87

4.2.7

4.2.8 Connecting with Synchronous Feed Encoder/ Manual Pulse Generator..................................... 89

4.2.8.1 Handle Numbers.................................................................................................................. 89

4.2.9 Connecting with Safety Observing I/O Device............................................................................. 90

..... 85

4.3 Connection of Operation Panel I/O Unit . ... .... ... ... ... ....... ... ... ... .... ... ... ... .... ... ... ... ... .... ... ... ... ....... ............. 91

4.3.1 Operation Panel I/O Unit Connection System Drawing ............................................................... 91

4.3.2 Connecting with Keyboard Unit.................................................................................................... 92

4.3.3 Connecting with Manual Pulse Generator (MPG)........................................................................ 93

4.3.3.1 Handle Numbers.................................................................................................................. 94

4.3.4 Connecting with Machine Operation Panel........................... ... ... .... ... ... ... ... .... ... ... ... .... ... ... ...... .... 94

4.3.4.1 Wiring for 24V Common Input.............................................................................................. 95

4.3.4.2 Wiring for 0V Common Input................................................................................................95

4.3.4.3 Wiring for Source Type Output (FCU7-DX621/DX711/DX721/DX731) ............................... 96

4.3.4.4 Outline of Analog Signal Output Circuit ............................................................................... 97

4.4 Connection of Remote I/O Unit.............. ... .... ... ... ... ... .... ...................................... .... ... .......................... 98

4.4.1 Connection and Station No. Setting on Remote I/O Unit............................................................. 98

4.4.2 Station No. Setting when Using Multiple Remote I/O Units ....................................................... 100

4.4.3 Connecting FCUA-DX101/141 Unit with Machine Control Signal.............................................. 104

4.4.4 Connecting FCUA-DX141 Unit with Analog Input/Output Signal............................................... 106

4.4.5 Connecting FCUA-DX111 Unit with Machine Control Signal..................................................... 107

4.4.6 Connecting FCUA-DX121 Unit with Machine Control Signal..................................................... 109

4.5 Connection of MITSUBISHI CNC Machine Operation Panel............................................................. 111

Appendix 1 Cable............................... ... .... ... ....................................... ... ..................................................... 115

Appendix 1.1 Cable Wire and Assembly......... .... ... ... ...... .... ... ... ... .... ... ... ... .... ... ... ... ... .... ... ... ....... ... ... ........ 117

Appendix 1.2 CNP2E-1 Cable.................................................................................................................. 119

Appendix 1.3 CNP3EZ-2P/CNP3EZ-3P Cable................... ... ... ... .... ... ... ....... ... ... ... ... .... ... ... ... .... ... ... ... ... .. 120

Appendix 1.4 CNV22J-K1P / CNV22J-K2P Cable.... ... ... .... ... ... ... .... ... ... ... .... ... ... ... ....... ... ... ... .... ... ... ... ... .. 121

Appendix 1.5 CNV2E-8P/CNV2E-9P Cable............................................................................................. 122

Appendix 1.6 CNV2E-HP Cable............................................................................................................... 123

Appendix 1.7 CNV2E-K1P / CNV2E-K2P Cable...................................................................................... 124

Appendix 1.8 DG21 Cable ..................................... ... ... ....................................... ... ... ............................... 125

Appendix 1.9 DG22 Cable ..................................... ... ... ....................................... ... ... ............................... 126

Appendix 1.10 DG23 Cable ..................................................................................................................... 127

Appendix 1.11 DG24 Cable ..................................................................................................................... 128

Appendix 1.12 DG25 Cable ..................................................................................................................... 129

Appendix 1.13 F023/F024 Cable ............................................................................................................. 130

Appendix 1.14 F034/F035 Cable ............................................................................................................. 131

Appendix 1.15 F070 Cable....................................................................................................................... 132

Appendix 1.16 F110 Cable....................................................................................................................... 133

Appendix 1.17 F120 Cable....................................................................................................................... 134

Appendix 1.18 F170 Cable....................................................................................................................... 135

Appendix 1.19 F221 Cable....................................................................................................................... 136

Appendix 1.20 F320/F321 Cable ............................................................................................................. 137

Appendix 1.21 F351 Cable....................................................................................................................... 138

Appendix 1.22 FCUA-R030 Cable......................................................................................................... .. 139

Appendix 1.23 FCUA-R031 Cable......................................................................................................... .. 140

Appendix 1.24 FCUA-R050/R054 Cable.................................................................................................. 141

Appendix 1.25 FCUA-R211 Cable......................................................................................................... .. 142

Appendix 1.26 FCUA-R300/FCUA-R301 Cable....................................................................................... 143

Appendix 1.27 G011 Cable...................................................................................................................... 145

Appendix 1.28 G023/G024 Cable............................................................................................................ 146

Appendix 1.29 G071 Cable...................................................................................................................... 147

Appendix 1.30 G300 Cable.......................................................................................................

Appendix 1.31 G

Appendix 1.32 G380 Cable...................................................................................................................... 150

Appendix 1.33 G395 Cable...................................................................................................................... 151

Appendix 1.34 G396 Cable...................................................................................................................... 152

Appendix 1.35 G460 Cable...................................................................................................................... 153

Appendix 1.36 MR-BKS1CBL-A1-H / MR-BKS1CBL-A2-H Cable........................................................... 154

Appendix 1.37 MR-PWS1CBL-A1-H / MR-PWS1CBL-A2-H Cable......................................................... 155

Appendix 1.38 R-TM Terminator Connector............................................................................................156

Appendix 1.39 SH21 Cable...................................................................................................................... 157

Appendix 1.40 SH41 Cable...................................................................................................................... 158

Appendix 1.41 List of Cable Connector Sets ........................................................................................... 159

301 Cable...................................................................................................................... 149

............... 148

Appendix 2 EMC Installation Guidelines .................................................................................................. 161

Appendix 2.1 Introduction .......................................... .... ... ... ....................................... ... ... ....................... 162

Appendix 2.2 EMC Directives .................................................................................................................. 162

Appendix 2.3 EMC Measures .................................................................................. ... ... .......................... 163

Appendix 2.4 Panel Structure ........................................... ... ... .... ...................................... .... ... ................ 163

Appendix 2.4.1 Measures for Control Panel Body.............................................................................. 163

Appendix 2.4.2 Measures for Door..................................................................................................... 164

Appendix 2.4.3 Measures for Power Supply....................................................................................... 164

Appendix 2.5 Measures for Wiring in Panel............................................................................................. 165

Appendix 2.5.1 Precautions for Wiring in Panel..................................................................................165

Appendix 2.5.2 Shield Treatment of Cables .......................................................................................166

Appendix 2.6 EMC Countermeasure Parts.............................................................................................. 168

Appendix 2.6.1 Shield Clamp Fitting................................................................................................... 168

Appendix 2.6.2 Ferrite Core................................................................................................................ 169

Appendix 2.6.3 Surge Absorber.......................................................................................................... 170

Appendix 2.6.4 Selection of Stabilized Power Supply ........................................................................ 172

Appendix 3 Restrictions for Lithium Batteries......................................................................................... 173

Appendix 3.1 Restriction for Packing....................................................................................................... 174

Appendix 3.1.1 Target Products ......................................................................................................... 175

Appendix 3.1.2 Handling by User ....................................................................................................... 176

Appendix 3.1.3 Reference .................................................................................................................. 177

Appendix 3.2 Products information data sheet (ER battery).................................................................... 178

Appendix 3.3 Issuing Domestic Law of the United States for Primary Lithium Battery Transportation.... 180

Appendix 3.3.1 Outline of Regulation ................................................................................................. 180

Appendix 3.3.2 Target Products ......................................................................................................... 180

Appendix 3.3.3 Handling by User ....................................................................................................... 180

Appendix 3.3.4 Reference .................................................................................................................. 180

Appendix 3.4 Restriction related to EU Battery Directive......................................................................... 181

Appendix 3.4.1 Important Notes ......................................................................................................... 181

Appendix 3.4.2 Information for end-user............................................................................................. 181

Appendix 4 Precautions for Compliance to UL/c-UL Standards............................................................ 183

System Configuration

1 System Configuration

MITSUBISHI CNC

1.1 System Basic Configuration Drawing

Display unit

Keyboard unit

Operation panel

I/O unit

Control unit

Manual pulse generator

Servo/Spindle drive units

Motors

Synchronous feed

encoder

Remote I/O unit

Manual pulse generator

Remote I/O unit

(Note 1) Control unit is mounted on the back side of the display unit. (Note 2) Operation panel I/O unit is mounted on the back side of the keyboard unit. (Note 3) For the drive unit configuration, refer to the Instruction Manual of the drive unit you use.

E70 Series Connection Manual

1.2 General Connection Diagram

L1 L2 L3

FCU7-KB0xx

RIO2

EMG

SIO

NCKB

LCD

LED driver : HN281

1ch:F034

Sensor signals

Max.8points

LAN

CG3x

EMG

(VGA:640×480)

RIO1

OPT

FRONT

FCU7-DX621/7x1

DCIN

FCUA-DX1x1

RIO1

SKIP ENC

USER 2ch

2ch

1ch

INV

F120

12V:F320/F321

5V:F023/F024

FCUA-R030

G395/G396/G380

FCUA-R050/054

FCU7-DU120-13

G011

RIO2RIO1

DCIN

FCUA-DX1x1

CG71

DC24V DC24V

MENUKEY

2ch:F035

1ch

FCUA-R211 /SH41

CG71

HN441

max.0.5m

G300/G301

<G402>

RIO3 MPG

DI-L/R

RIO2RIO1

DCIN

FCUA-DX1x1

DC24V

FCUA-R211 /SH41

F351

DI-L/R

FCUAR300 /R301

F070

<G487>

D-AL

ON OFF

DCOUT

ACIN

DC24V

DCIN

F070

CP/NFB

HN793

CF card I/F

<G497>

FCU7-MU558

<G488>

OSE1024

USB

2ch

ENC

5V:G023/G024

The name with brackets < > indicates the cable for the unit.

Dotted lines indicate the sections prepared by the machine tool builder.

No-fuse breaker (NFB)

24VDC stabilized

power supply

Circuit protector (CP)

AC reactor

RS232C device

Contactor

Skip signal input

Drive units

Manual pulse

generator

Synchronous feed encoder

CNC control unit

Main card HN768

Memory card

Front memory I/F card

Display unit

Menu keys

Remote I/O unit Remote I/O unit

Machine

control relay/

contact

To the next remote I/O or terminator

Machine operation

panel made by

machine tool builder

Keyboard unit

Operation panel I/O unit

Manual pulse generator

Remote I/O unit

To the next remote I/O or terminator

Machine

control relay/

contact

Ethernet device

Select

1.2 General Connection Diagram

(Note 1) For information on how to connect the drive unit, refer to the drive unit's manual. (Note 2) For a connection of the MITSUBISHI CNC Machine Operation Panel, refer to "Connection: Connection of

MITSUBISHI CNC Machine Operation Panel" to be described.

1 System Configuration

MITSUBISHI CNC

L1 L2 L3

ON OFF

EMG

F120

G300/G301

F070

DCOUT

ACIN

DC24V

CP/NFB

D-AL

FCU7-KB0xx

RIO2

EMG

SIO

NCKB

LCD

LED driver : HN281

1ch:F034

Sensorsignals

Max.8points

LAN

CG3x

(VGA:640×480)

RIO1

OPT

FRONT

FCU7-DX621/721

DCIN

FCUA-DX1x1

RIO1SKIP ENC

USER 2ch

2ch

1ch

INV

12V:F320/F321

5V:F023/F024

FCUA-R030

G395/G396/G380

FCUA-R050/054

FCU7-DU120-13

G011

RIO2RIO1

DCIN

FCUA-DX1x1

CG71

DC24V DC24V

MENUKEY

2ch:F035

1ch

FCUA-R211 /SH41

CG71

HN441

max.0.5m

<G402>

RIO3 MPG

DI-L/R

RIO2RIO1

DCIN

FCUA-DX1x1

DC24V

FCUA-R211 /SH41

F351

DI-L/R

FCUAR300 /R301

F070

<G487>

DCIN

HN793

CF card I/F

<G497>

FCU7-MU558

<G488>

F221 max.30m

OSE1024

max.30m

USB

Remote I/O unit

To the next remote I/O or terminator

Machine

control relay/

contact

Manual pulse generator

Machine operation

panel made by

machine tool builder

Keyboard unit

Operation panel I/O unit

Skip signal input

Drive units

AC reactor

Contactor

24VDC stabilized

power supply

Circuit protector (CP)

The name with brackets < > indicates the cable for the unit.

No-fuse breaker (NFB)

Dotted lines indicate the sections prepared by the machine tool builder.

CNC control unit

Main card HN768

Memory card

Front memory I/F card

Display unit

Menu keys

 

To the next remote I/O or terminator

Machine

control relay/

contact

Spindle motor



Synchronous feed encoder

RS232C device

Ethernet device

[Analog Spindle Configuration]

MITSUBISHI CNC Machine Operation Panel" to be described.

E70 Series Connection Manual

1.3 List of Configuration

1.3.1 List of Units

[Control unit]

Classification Type Components Remarks

NC functions and display controller

[Display unit]

8.4-type color TFT (VGA:640*480)

[Keyboard unit]

Keyboard for 8.4-type display unit Sheet keys Keyboard for 8.4-type display unit Lathe system sheet keys

[Operation panel I/O unit]

DI 24V/0V common input DO Source output AO Analog output

DI 24V/0V common input DO Source output

DI 24V/0V common input DO Source output AO Analog output

DI 24V/0V common input DO Source output

[Remote I/O unit]

DI 24V/0V common input DO Source output

DI 24V/0V common input DO Source output AO Analog output

DI 24V/0V common input DO Source output AI Analog input AO Analog output

FCU7-MU558

FCU7-DU120-13

FCU7-KB024

FCU7-KB025

FCU7-DX621

FCU7-DX711

FCU7-DX721

FCU7-DX731

FCUA-DX101 RX312

FCUA-DX111 RX312+RX322-1

FCUA-DX121 RX312+RX322

FCUA-DX141 RX312+RX341

Main control card Memory card Front side memory I/F card

LCD panel Backlight driver Menu keys Driver cable LED backlight cable LCD cable

Escutcheon, key switch G402 cable Escutcheon, key switch G402 cable

Base card Terminator (R-TM) Add-on card

Base card Terminator (R-TM)

Base card Terminator (R-TM) Add-on card

Export Tarde Control Order and Foreign Exchange Order noncompliant unit

Front side memory I/F is normally equipped with the control unit

ONG layout (for M system/L system, XYZ)

ONG layout (for L system, XZF)

DI: 64-points 24V/0V common type DO: 48-points source type MPG:2ch AO: 1 point Occupied stations (fixed): 1, 2, 3, 7, 8 RIO3 extensible stations: 4, 5, 6 DI: 64-points 24V/0V common type DO: 64-points source type MPG:2ch Occupied stations (fixed): 1, 2, 7, 8 RIO3 extensible stations: 3, 4, 5, 6 DI: 96-points 24V/0V common type DO: 80-points source type MPG:2ch AO: 1 point Occupied stations (fixed): 1, 2, 3, 7, 8 RIO3 extensible stations: 4, 5, 6 DI: 96-points 24V/0V common type DO: 96-points source type MPG:2ch Occupied stations (fixed): 1, 2, 3, 7, 8 RIO3 extensible stations: 4, 5, 6

DI: 32-points 24V/0V common type (photo coupler insulation) DO: 32-points source type (non-insulation) Number of occupied stations: 1 DI: 64-points 24V/0V common type (photo coupler insulation) DO: 48-points source type (non-insulation) Number of occupied stations: 2 DI: 64-points 24V/0V common type (photo coupler insulation) DO: 48-points source type (non-insulation) AO: 1 point Number of occupied stations: 2 DI: 32-points 24V/0V common type (photo coupler insulation) DO: 32-points source type (non-insulation) AI: 4 points AO: 1 point Number of occupied stations: 2

1 System Configuration

MITSUBISHI CNC

[External power supply unit]

External power supply with power supply ON/OFF function

[Manual pulse generator]

5V Manual pulse generator UFO-01-2Z9

12V Manual pulse generator HD60C HD60C

[Encoder]

Synchronous feed encoder OSE1024-3-15-68 OSE1024-3-15-68

[MITSUBISHI CNC machine operation panel]

MITSUBISHI CNC machine operation panel A MITSUBISHI CNC machine operation panel B

[Cable connector sets]

For ENC,SKIP,SIO,MPG,AO FCUA-CS000

For RIO FCUA-CS301

For PD25/PD27 ACIN FCUA-CN200

For PD25/PD27 DCOUT

For PD25/PD27 ON/OFF

For EMG F120

For RIO FCUA-CN211

For DCIN,F070 FCUA-CN220 For DIO FCUA-CN300 Connector (7940-6500SC,2pcs.)

[Original manufactured memory card]

Exclusive CF cards for MITSUBISHI CNC 256MB Exclusive CF cards for MITSUBISHI CNC 2GB

Classification Type Components Remarks

PD25

FCU7-KB921

FCU7-KB926 Escutcheon, Switch

3-178127-6 1-175218-5 1-178288-5 1-175218-5 005057-9403 0016020103

FCU7-CF256M FCU7-CF256M 256MB capacity

FCU7-CF002G FCU7-CF002G 2GB capacity

Power supply card Case set

UFO-01-2Z9 (Produced by NIDEC NEMICON)

Escutcheon, key switch control card

Connector (10120-3000VE,2pcs), Shell kit (10320-52F0-008,2pcs) Connector (7940-6500SC,4pcs.), Strain relief (3448-7940,2pcs.) Connector (2-178128-3), Contact (1-175218-5,3pcs.) Connector (3-178127-6), Contact (1-175218-5,6pcs.) Connector (1-178288-5), Contact (1-175218-5,6pcs.) Connector (005057-9403), Contact (0016020103,3pcs.) Connector (1-178288-3), Contact (1-175218-2,3pcs.) Connector (2-178288-3), Contact (1-175218-5,3pcs)

Input 200VAC Output 24VDC (3A)

Input 5VDC 100pulse/rev Input 12VDC 25pulse/rev

Input 5VDC 1024pulse/rev

Mitsubishi standard 55 key

(Note 1) Operation panel I/O unit can be mounted on the back side of the keyboard unit. (Note 2) Operation panel I/O units for 700 Series (FCU7-DX67x/ FCU7-DX77x) are not available. (Note 3) DI: Digital input signals, DO: Digital output signals, AI: Analog input signals, AO: Analog output signals

1.3.2 Durable Parts

Control unit battery Q6BAT Backlight for FCU7-DU120-13(*) 84LHS16 Key sheet for FCU7-KB024 N330B532G51 Key sheet for FCU7-KB025 N330B532G52

(*) Contact the Service Center, Service Station, Sales Office or delayer for repairs or part replacement.

Durable parts Part type

1.3.3 Replacements

Protection fuse LM40

Replacements Part type

E70 Series Connection Manual

1.3 List of Configuration

1.3.4 List of Cables

Type Application

CNP2E-1-xM Motor side PLG cable 2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m CNP3EZ-2P-xM Spindle side detector cable 2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m CNP3EZ-3P-xM Spindle side detector cable 2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m CNV22J-K1P-0.3M Detector extension cable for HF-KP motor 0.3 0.3m CNV22J-K2P-0.3M Detector extension cable for HF-KP motor 0.3 0.3m

CNV2E-8P-xM

CNV2E-9P-xM CNV2E-HP-xM MDS-B-HR unit cable 2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m

CNV2E-K1P-xM Detector cable for HF-KP motor (load side angle) 2, 3, 5, 7, 10 10m CNV2E-K2P-xM Detector cable for HF-KP motor (reverse load side angle) 2, 3, 5, 7, 10 10m

DG21-xM

DG22-xM

DG23-xM

DG24-xM

DG25-xM

F023 LxM

F024 LxM F034 LxM RS-232C I/F cable: 1ch 0.5, 1, 2, 3, 5, 8, 10 15m (*)

F035 LxM RS-232C I/F cable: 2ch 0.5, 1, 2, 3, 5, 8, 10 15m (*) F070 LxM 24VDC power cable 0.5, 1.5, 3, 5, 8, 10, 15, 20 30m F110 LxM 24VDC power cable for PD25 0.5, 1.5, 3, 5, 8, 10, 15 15m F120 LxM Emergency stop cable 0.5, 1.5, 3, 5, 8, 10, 15, 20 30m F170 LxM ON/OFF switch cable for PD25 0.5, 1.5, 3, 5, 8, 10, 15 15m F221 LxM Analog output cable 1, 2, 3, 5, 8, 10, 15, 20 30m

F320 LxM

F321 LxM

F351 FCUA-R030-xM SKIP input 3, 7 20m

FCUA-R031-xM Analog input/output 2, 3, 7 30m FCUA-R050-xM Encoder input (straight, with connector) 5 30m FCUA-R054-xM Encoder input (right angle, with connector) 3, 5, 10, 15, 20 30m FCUA-R211-xM Remote I/O (with terminal block) 0.3, 1, 2, 3, 5, 8, 10, 15, 20 30m (*)

FCUA-R300

FCUA-R301-xM G011 LxM Operation panel I/O interface cable 0.5 0.5m G023 LxM

G024 LxM G071 xM DC24V relay cable for MITSUBISHI CNC machine operation panel 0.5 0.5m G300 LxM

G301 LxM

G380 LxM

G395 LxM

G396 LxM

G460 xM

Motor side detector cable (for A74(N)/A51/A48)/ Ball screw side detector cable Motor side detector cable (for A74(N)/A51/A48)/ Ball screw side detector cable

Battery cable (For drive unit - battery unit) Battery cable (For servo drive unit - servo drive unit) * This cable is required to supply the power from the battery unit to mult iple drive units. Battery cable (For servo drive unit -battery box) 5V spply/DO output cable (For servo drive unit -battery box) Battery cable (For servo drive unit -battery box) Manual pulse generator cable (5V): 1ch (for connection to operation panel I/O unit) Manual pulse generator cable (5V): 2ch (for connection to operation panel I/O unit)

Manual pulse generator cable (12V): 1ch (for connection to operation panel I/O unit) Manual pulse generator cable (12V): 2ch (for connection to operation panel I/O unit) DI/DO cable (one side connector) (for operation panel I/O unit)

DI/DO cable (one side connector) (for remote I/O unit) DI/DO cable (both side connectors) (for remote I/O unit)

Manual pulse generator cable (5V): 1ch (for connection to control unit) Manual pulse generator cable (5V): 2ch (for connection to control unit)

LAN cross cable (Shielded cable is recommended when the length will be 1m or more) LAN straight cable (Shielded cable is recommended when the length will be 1m or more) Optical communication cable (PCF type with reinforced sheath) (for wiring outside of the panel)

Optical communication cable (for wiring outside of the panel) Optical communication cable (POF type without reinforced sheath) (for wiring inside of the panel) Cable between MITSUBISHI CNC machine operation panel A and MITSUBISHI CNC machine operation panel B

(POF type with reinforced sheath)

Length (m) of cables provided

by Mitsubishi

2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30m

0.3, 0.5, 1, 5 5m

0.3, 0.5, 1, 2, 3, 5, 7, 10 10m

1, 2, 3, 5, 8, 10, 15, 20 20m

1, 2, 3, 5, 8, 10, 15, 20 50m

3 50m

1, 2, 3, 5 50m

1, 2, 3, 5, 8, 10, 15, 20 20m (*)

1, 3, 5, 10 10m

11m

5, 10, 12, 15, 20, 25, 30 30m

3, 5, 7, 10 10m

0.3, 0.5, 1, 2, 3, 5 10m

0.5 0.5m

Max. cable

length

1 System Configuration

MITSUBISHI CNC

Type Application

MR-BKS1CBLxMA1-H MR-BKS1CBLxMA2-H MR-PWS1CBLxMA1-H MR-PWS1CBLxMA2-H

R-TM SH21 xM Power supply communication cable 0.35, 0.5, 1, 2, 3, 5, 10, 15, 20, 30 30m SH41 xM

Brake cable for HF-KP motor (load side angle) 2, 3, 5, 7, 10 10m

Brake cable for HF-KP motor (reverse load side angle) 2, 3, 5, 7, 10 10m

Power cable for HF-KP motor (load side angle) 2, 3, 5, 7, 10 10m

Power cable for HF-KP motor (reverse load side angle) 2, 3, 5, 7, 10 10m Remote I/O

Interface terminator Remote I/O

(between units in a panel)

Length (m) of cables provided

by Mitsubishi

0.3, 0.5, 0.7 1m (*)

Max. cable

(Note 1) Asterisks "x" in type columns indicate cable length (unit: m). (Note 2) Lengths indicated with an asterisk (*) in the max. cable length column indicate the maximum cable length

when connecting via other unit.

length

General Specifications

2 General Specifications

MITSUBISHI CNC

2.1 Environment Conditions

Item

Ambient temperature

Gener

Ambient

humidity

specifi cation

Vibration

resistance Shock

resistance Working

atmosphere

Requir

Power voltage

power

Power capacity

specifi cation

Instantaneous stop

tolerance time Heating

value Mass (kg)

Others

Outline dimension

Unit name Control unit Display unit Keyboard unit

Type FCU7-MU558 FCU7-DU120-13 FCU7-KB024/025

During operation

During storage

Long term

Short term

(max.)

(mm)

10 to 75% RH (with no dew condensation)

10 to 95% RH (with no dew condensation) (Note 1)

4.9m/s2 or less (during operation)

29.4m/s2 or less (during operation)

No corrosive gases, dust or oil mist

24VDC ±5%

Ripple noise 200mV

(P-P)

24V 2.5A - -

12.0W 3.3W 1.0W

1.0 1.5 0.8 0.4

235(width) x

173(height) x

73(depth)

(Depth from the plate

mounting surface: 60)

3.3V/12VDC 5VDC 3.3V/5VDC

20ms - 20ms(min)(Note 7)

260(width) x

200(height)

0 to 55C°

-20 to 60C°

(Provided by the control unit)

140(width) x 200(height)

Operation panel

I/O unit

FCU7-DX621/711/

721/731

(Note 2)

Control section: 5.0W

(Note 3)

120(width) x

180(height)

Machine operation

panel

FCU7-KB921/926

24VDC ±5%(Note 7)

0.25A(Note 7)

FCU7-KB921:1.2 FCU7-KB926:0.5

FCU7-KB921:

260(W) x 140(H)

FCU7-KB926:

140(W) x 140(H)

Item

General

specifications

Required power

specifications

Others

Unit name Remote I/O unit

Type FCUA-DX101 FCUA-DX111 FCUA-DX121 FCUA-DX141

During

Ambient temperature

Ambient humidity

Vibration resistance Shock resistance Working atmosphere

Input power voltage Power capacity

operation

During storage

Long term

Short term 10 to 95% RH (with no dew condensation) (Note 1)

24V 0.7A (Note 4) 24V 1.5A (Note 4) 24V 0.7A (Note 4)

10 to 75% RH (with no dew condensation)

4.9m/s2 or less (during operation)

29.4m/s2 or less (during operation) No corrosive gases or dust

24VDC±5% Ripple noise 200mV (P-P)

Instantaneous stop tolerance time

Heating value (max.) Mass (kg)

25W (Note 5) 30W (Note 5) 30W (Note 5)

0.5 0.6 0.6 0.6

0 to 55C°

-20 to 60C°

(Note 1) "Short term" means within one month. (Note 2) For the current value of the I/O circuit, calculate with the number of points used and load. (Note 3) For the heating value of the I/O circuit, calculate with the number of points used. (Note 4) Allows only the amount to be consume d by control circuit. (Note 5) Differs according to the number of machine input operation points and the load and number of points

connected to the machine output. The maximum value applies when all points are ON. (Note 6) These units, which are open equipments, must be installed within a sealed metal control panel. (Note 7) FCU7-KB926 does not need 24VDC power supply input.

E70 Series Connection Manual

2.2 Control Unit

(7)

(8) (9)

(10) (12) (13) (14) (15) (16) (17)

(2) (5) (6)

(3)

(4)

(11) (18)

(1)

208

214

235

156

168

173

100

Dimension and names of parts

[FCU7-MU558]

Connector

name

No.

(1) USB Front USB memory I/F (11) RIO1 Remote I/O unit I/F (2) CF Front CF card I/F (12) MENUKEY Menu key I/F

(3) INV Display unit backlight driver I/F (13) ENC

(4) DC IN 24VDC input (14) SKIP Skip input 8ch (5) EMG External emergency stop input (15) SIO (6) ADONCCB Expansion card slot (16) BAT Battery (Q6BAT) I/F

(7) LCD Display unit signal I/F (17) FG FG terminal (8) OPT Optical communication I/F (18) LED (9) LAN Ethernet I/F (10) CG71 Operation panel I/O unit I/F

(1) Front USB memory I/F (USB)

Do not connect devices other than USB memories. When using a commercially available USB memory, performance check must be made by machine tool builder.

Function No.

Connector

name

Function

Encoder input 1ch (5V manual pulse generator input 2ch)

Serial communication (RS232C) I/F 2ch

2 General Specifications

MITSUBISHI CNC

(2) Front CF card I/F (CF)

It is recommended to use CF cards of the original equipment manufactured parts. Mitsubishi is unable to guarantee the machine operation when a commercially available CF card or SD memory card (SD-CF adapter is required) is used. In that case, performance check must be made carefully by machine tool builder. (Refer to "General Specifications: Exclusive CF cards for MITSUBISHI CNC: Precautions for Use of Commercially Available CF Cards".)

(3) Display unit backlight driver I/F (INV)

(4) 24VDC input (DCIN)

1 I+24V 2 0V 3 FG

Connector: 2-178288-3 Contact: 1-175218-5 x3 Recommended manufacturer: Tyco Electronics

(a) Specifications of power supply

Consider the following characteristics when selecting the stabilized power supply (prepared by machine tool builder). Use a power supply that complies with CE Marking or that follows the safety standards given below.

[Stabilized power supply selection items]

Item Standard setting

Output Voltage fluctuation ±5% or less of 24VDC

Ripple noise 200mV (P-P) Power capacity 2.5A or more Output holding time 20ms Overcurrent protection Required

[Standards]

Safety Standards: UL1950, CSA C22.2 No.234 approved, IEC950 compliant Noise Terminal Voltage: FCC Class A, VCCI-Class A High Harmonics Current Restrictions: IEC61000-3-2

(Note) 2 4VDC voltage may drop instantaneously due to rush current at the beginning of 24V power

supply to the control unit. The level of voltage drop depends on the capacity of the power supply. Do not share the power supply with the devices that have alarms to warn the voltage drop.

CAUTION

1. Using a stabilized power supply without overcurrent protection may cause the unit's failure due to miswiring of 24V.

E70 Series Connection Manual

2.2 Control Unit

(5) External emergency stop input (EMG)

1 FG 2 I EMG IN 3 O +24V

* Be sure to connect EMG terminal cable (G123) to the connector when not used.

Connector: 005057-9403 Contact: 0016020103 Recommended manufacturer: MOLEX

(6) Expansion card slot (ADONCCB)

(7) Display unit signal I/F (LCD)

(8) Optical communication I/F (OPT)

(PCF type)

Connector: CF-2D101-S Recommended manufacturer: Japan Aviation Electronics

(POF type)

Connector: PF-2D101 Recommended manufacturer: Japan Aviation Electronics

2 General Specifications

MITSUBISHI CNC

(9) Ethernet I/F (LAN)

13 1

26 14

1 OTD+ 2 OTD- 3 I RD+ 4 5 6 I RD- 7 8

* Connect connector case with FG pattern. * Use cross cable (G300) when directly connecting a device such as a personal computer to the unit.

Connector: 5-569550-3 Recommended manufacturer: Tyco Electronics

(10) Operation panel I/O unit I/F (CG71)

1 2 3 4 5 6 7 8

9 10 11 12 13

GND 14 GND 5V 15 5V 5V 16 3.3V

GND 17 GND O KBCS0* 18 O KBCS1* O KBCS2* 19 O KBAD0 O KBAD1 20 O KBAD2

IKBD0 21 I KBD1

IKBD2 22 I KBD3 O KBRES* 23 O RDYOUT* OBUZOUT* 24 3.3V

I/O TXRX3 25 I/O TXRX3*

O SCAN36 26 O SCAN37

* Connect connector case with FG pattern.

Plug: 10126-3000VE Shell: 10326-52F0-008 Recommended manufacturer: 3M

E70 Series Connection Manual

2.2 Control Unit

(11) Remote I/O unit I/F (RIO1)

10 1

20 11

Up to eight remote I/O stations can be connected.

1 I/O TXRX1 2 I/O TXRX1* 3 0V

Connector: 1-178288-3

Contact: 1-175218-2 x3

Recommended manufacturer: Tyco Electronics

(12) Menu key I/F (MENUKEY)

(13) Encoder input 1ch/ 5V manual pulse generator input 2ch (ENC)

Synchronous feed encoder or 5V manual pulse generator can be connected to this connector.

1 0V 11 0V 2 I ENC1Z 12 IENC1Z* 3 I ENC1B 13 IENC1B* 4 I ENC1A 14 IENC1A* 5 0V 15 0V 6 O5V 16 O5V 7 IHA2A 17 IHA2B 8 IHA1A 18 IHA1B 9 NC 19 NC

10 O5V 20 O5V

* Connect connector case with FG pattern.

Plug: 10120-3000VE

Shell: 10320-52F0-008

Recommended manufacturer: 3M

2 General Specifications

MITSUBISHI CNC

(a) Input for synchronous feed encoder

abcde

phase

b da c e

A(B) phase

B(A) phase

Number of pulse phases Signal output of the encoder Line driver output

Signal voltage

Power supply voltage 5VDC±10% Current consumption 200mA or less Number of pulses per rotation 1024 pulse/rev Input frequency (rotation speed) 136kHz or less (8000r/min or less) Cable length 50m or less

Input voltage range 0V to 5.25V Differential-input voltage VIT+ 0.2V to 5.25V Differential-input voltage VIT- -5.25V to -0.2V

Three phases (A phase, B phase, a phase difference 90 degrees, Z phase) (Refer to the waveform below.)

a.b.c.d.e: A phase or B phase rising edge (falling edge) phase difference = T/4 ± T/10

(b) Input for 5V manual pulse generator

Number of pulse phases Signal output of manual pulse generator Voltage output, open collector output Signal voltage Power supply voltage 5VDC±10%

Current consumption 100mA or less Number of pulses per rotation 25 pulse/rev, 100 pulse/rev

Input frequency (rotation speed) Cable length 20m or less

Two phases (A phase, B phase, a phase difference 90 degrees) (Refer to the waveform below.)

H level 3.5V to 5.25V L level 0V to 0.5V

1kHz or less (40r/s or less for 25pluse/rev, 10r/s or less for 100pluse/rev)

a.b.c.d.e: A phase or B phase rising edge (falling edge) phase difference = T/4 ± T/10 T: A or B phase cycle

E70 Series Connection Manual

2.2 Control Unit

10 1

20 11

+5V

Connector pin No.

HA1A

HA2A

Signal

input

HA1B

HA2B

+5V

Power output

When using the synchronous feed encoder and the manual pulse generator at the same time, connect

the manual pulse generator to the operation panel I/O unit or use a distribution cable made by the

machine tool builder.

(14) Skip input 8ch (SKIP)

+5V

Control

circuit

1 COM 11 COM 2 I SKIP0 12 I SKIP1 3 I SKIP2 13 I SKIP3 4 NC 14 NC 5 COM 15 COM 6 NC 16 NC 7 I SKIP4 17 I SKIP5 8 I SKIP6 18 I SKIP7 9 NC 19 NC

10 NC 20 NC

* Connect connector case with FG pattern.

Plug: 10120-3000VE

Shell: 10320-52F0-008

Recommended manufacturer: 3M

2 General Specifications

MITSUBISHI CNC

(a) Skip signal input conditions

Ton

+24V

External signal

Connection to 24V common



0V(RG)



0V(RG)











24VDC

(Machine side)

Control

circuit

Control

circuit

(Machine side)

Connection to 24V common

Connection to 0V common

24VDC

Input voltage

Use the input signal within the following condition ranges.

24V common 0V common

1 Input voltage at external contact ON 6V or less 18V or more, 25.2V or less 2 Input current at external contact ON 6mA or more 3 Input voltage at external contact OFF 20V or more, 25.2V or less 4V or less 4 Input current at external contact OFF 2mA or less 5 Input resistance Approx. 2.2kΩ 6 Input signal holding time (Ton) 2ms or more 7 Internal response time 0.08ms or less 8 Machine side contact capacity +30V or more, 16mA or more

Connection to 0V common

Ton

+24V

External signal

E70 Series Connection Manual

2.2 Control Unit

(15) Serial communication (RS-232C) I/F 2ch (SIO)

10 1

20 11

1 0V 11 0V 2 I RD1(RXD1) 12 OSD1(TXD1) 3 ICS1(CTS1) 13 ORS1(RTS1) 4 O DR1(DSR1) 14 IER1(DTR1) 5 0V 15 0V 6 NC 16 NC 7 I RD2(RXD2) 17 OSD2(TXD2) 8 ICS2(CTS2) 18 ORS2(RTS2) 9 O DR2(DSR2) 19 IER2(DTR2)

10 NC 20 NC

* Connect connector case with FG pattern.

Plug: 10120-3000VE

Shell: 10320-52F0-008

Recommended manufacturer: 3M

(16) Battery (Q6BAT) I/F (BAT)

(17) FG terminal (FG)

2 General Specifications

MITSUBISHI CNC

(18) LED



Name

Name Function At fault Conditions

24VDCIN 24VDC input check Not lit

DCOUT Internal output voltage check Not lit

LCDON

PSEMG

WDER System error display Lit (Red) BATALM Battery voltage drop Lit (Red) Battery voltage has dropped to 2.7V or less

12VDC output voltage check for backlight driver

External emergency stop status display

Not lit

Lit (Red) External emergency stop signal has inputted

(1) Failure of 24VDC input (2) Fuse is disconnected near DCIN connector

(1) Failure of internal voltage output in control unit (2) Short circuit of 5VDC output on CG71 or ENC

(1) Failure of 12VDC output in control unit (2) 24VDC input voltage is +20V or less

(1) Failure of control unit (2) SRAM data is broken

E70 Series Connection Manual

2.3 Display Unit

260

200

20 110(Space required for wiring)

260 ( )

250 ± 0.3

4- M3

200 ( )

190 ± 0.3

244

184

Unit outline

Screw

(Square hole)

Outline dimension

[FCU7-DU120-13 (8.4-type)]

(Note 1) The above side view shows the state with the control unit mounted. (Note 2) Consider the minimum radius value of optical communication cable for the bottom space. (Refer to

"Connection : Precautions for Using Optical Communication Cable".)

2 General Specifications

MITSUBISHI CNC

2.4 Keyboard Unit

140

200

110

(

Space required for wiring

)

Outline dimension

[FCU7-KB024 (8.4-type)]

(Note) The above side view shows the state with the operation panel I/O unit FCU7-DX721 mounted.

140

(Unit outline)

0.3



190 0.3

(Unit outline)

200

(Square hole)

122

4-M3

Screw

182

E70 Series Connection Manual

2.4 Keyboard Unit

[FCU7-KB025 (8.4-type)]

140

200

20 110

(Space required for wiring)

140



122

182

200

0.3

4-M3

190 0.3

Screw

(Unit outline)

(Square hole)

(Note) The above side view shows the state with the operation panel I/O unit FCU7-DX721 mounted.

2 General Specifications

MITSUBISHI CNC

2.5 Operation Panel I/O Unit

Characteristics of operation panel I/O unit are as follows.

(1) Number of DI/DO points that can be mounted on the machine operation panel is 64/64 at the minimum and 96/96 at

the maximum. Operation panel I/O unit DI/DO uses equivalent serial link connections as those used for remote I/O.

(2) Remote I/O interface --- 1ch

Extension with remote I/O unit is possible up to 4 stations. (a) When FCU7-DX711 is used: Up to 4 stations, 128 points/128 points in total, are available. (b) When any one of FCU7-DX621/721/731 is used: Up to 3 stations, 96 points/96 points in total, are available. (Note) The maximum number of stations that can be extended is described above whether DI/DO of the

operation panel I/O unit is used or not.

(3) Manual pulse generator --- 2ch

5V and 12V manual pulse generators can be connected.

(4) Installation on the back side of the keyboard unit is possible. Allows space saving inside the operation panel.

Classification Type Components Remarks

DI 24V/0V common input DO Source output AO Analog output

DI 24V/0V common input DO Source output

DI 24V/0V common input DO Source output AO Analog output

DI 24V/0V common input DO Source output

FCU7-DX621

FCU7-DX711

FCU7-DX721

FCU7-DX731

Base card Terminator (R-TM) Add-on card

Base card Terminator (R-TM)

Base card Terminator (R-TM) Add-on card

(Note 1) The station Nos. occupied by the operation panel I/O unit cannot be changed. (Note 2) Set the number of DI points that are simultaneously turned ON to be less than half of the total points. If many

points are set to be simultaneously turned ON in high temperature, operation panel I/O unit may be deteriorated due to the heat.

E70 Series Connection Manual

2.5 Operation Panel I/O Unit

Dimension and names of parts

(4)

(1)

(10)

(7)

(8)

(11)

(12)

110 (

116

179

(13)







Space required for wiring)

116 ( )

106 ± 0.3

4-M3

179 ( )

171 ± 0.3

Unit outline

Screw

Unit outline

Fixing screw (4 pcs.) M3x25

(with plain washer and spring washer)

NCKB Connector

[FCU7-DX621]

Operation panel I/O unit can be installed on the back side of the keyboard.

(Note) Use M3x2 5 screws (with spring washer and plain washer) when mounting the operation panel I/O unit.

2 General Specifications

MITSUBISHI CNC

[FCU7-DX711]

(4)

(5)

(1)

(10)

(2)

(7)

(8)

(11)

(12)

110 (

116

179

(13)

Space required for wiring)

116 ( )

106 ± 0.3

4-M3

179 ( )

171 ± 0.3

Unit outline

Screw

Unit outline

NCKB

Connector

Fixing screw (4 pcs.)

M3x25

(with plain washer and spring washer)

Operation panel I/O unit can be installed on the back side of the keyboard.

(Note) Use M3x25 screws (with spring washer and plain washer) when mounting the operation panel I/O unit.

E70 Series Connection Manual

2.5 Operation Panel I/O Unit

[FCU7-DX721/ FCU7-DX731]

(4)

(5)

(1)

(10)

110 (

(2)

(7)

(8)

(11)

(12)

(3)

(6)

(9)

116

179

(13)

Space required for wiring)

116 ( )

106 ± 0.3

4-M3

179 ( )

171 ± 0.3

Unit outline

Screw

Unit outline

NCKB

Connector

Fixing screw (4 pcs.)

M3x25

(with plain washer and spring washer)

(Note) (9) is not available for FCU7-DX731.

Operation panel I/O unit can be installed on the back side of the keyboard.

(Note) Use M3x2 5 screws (with spring washer and plain washer) when mounting the operation panel I/O unit.

2 General Specifications

MITSUBISHI CNC

(1) Machine input (CG31)

B1 B20

A1 A20

Digital input 32 points (1st station)

(2) Machine input (CG33)

Digital input 32 points (2nd station)

(Note) This is not available for FCU7-DX621.

(3) Machine input (CG35)

Digital input 32 points (3rd station)

(Note) This is not available for FCU7-DX711.

Connector: 7940-6500SC Strain relief: 3448-7940 Recommended manufacturer: 3M

CG31 CG33 CG35

BA BA BA

20 I X200 20 IX210 20 I X220 20 I X230 20 IX240 20 I X250 19 I X201 19 IX211 19 I X221 19 I X231 19 IX241 19 I X251 18 I X202 18 IX212 18 I X222 18 I X232 18 IX242 18 I X252 17 I X203 17 IX213 17 I X223 17 I X233 17 IX243 17 I X253 16 I X204 16 IX214 16 I X224 16 I X234 16 IX244 16 I X254 15 I X205 15 IX215 15 I X225 15 I X235 15 IX245 15 I X255 14 I X206 14 IX216 14 I X226 14 I X236 14 IX246 14 I X256 13 I X207 13 IX217 13 I X227 13 I X237 13 IX247 13 I X257 12 I X208 12 IX218 12 I 11 I X209 11 IX219 11 I X229 11 I X239 11 IX249 11 I X259 10 I X20A 10 IX21A 10 I X22A 10 I X23A 10 IX24A 10 I X25A

9 I X20B 9 IX21B 9 I X22B 9 I X23B 9 IX24B 9 I X25B 8 I X20C 8 IX21C 8 I X22C 8 I X23C 8 IX24C 8 I X25C 7 I X20D 7 IX21D 7 I X22D 7 I X23D 7 IX24D 7 I X25D 6 I X20E 6 IX21E 6 I X22E 6 I X23E 6 IX24E 6 I X25E 5 I X20F 5 IX21F 5 I X22F 5 I X23F 5 IX24F 5 I X25F 4 NC 4 NC 4 NC 4 NC 4 NC 4 NC 3 CO 2 I +24V 2 0V 2 I +24V 2 0V 2 I+24V 2 0V 1 I +24V 1 0V 1 I +24V 1 0V 1 I+24V 1 0V

M 3 COM 3 COM 3 COM 3 COM 3 COM

X228 12 I X238 12 IX248 12 I X258

Each station has fixed input/output assignments. Refer to "PLC Interface Manual" for details.

E70 Series Connection Manual

2.5 Operation Panel I/O Unit

(a) Outline of digital signal input circuit

A3,B3

COM

CG31/CG33/CG35

3.3k

CG31/CG33/CG35

3.3k

24VDC(+)

Control

circuit

(Machine side)

Stabilized

power supply

External contact

Input voltage

Input resistor

24VDC(+)

Input voltage

24V common

0V common

Control

circuit

(Machine side)

Stabilized

power supply

External contact

Input resistor

Both 24V common and 0V common connections are allowed in the digital signal input circuit.

Follow the wiring diagram below for each type.

Input circuit

Input conditions

The input signals must be used within the following condition ranges.

24V common 0V common

1 Input voltage at external contact ON 6V or less 18V or more, 25.2V or less 2 Input current at external contact ON 9mA or more 3 Input voltage at external contact OFF 20V or more, 25.2V or less 4V or less 4 Input current at external contact OFF 2mA or less 5 Input resistance

Approx. 3.3kΩ

6 Tolerable chattering time (T1) 3ms 7 Input signal holding time (T2) 40ms or more (Note)

input circuit operation delay time

(T3 and T4)

3 to 16ms

9 Machine side contact capacity 30V or more, 16mA or more

(Note) Input signal holding time: The guide is 40ms or more. The input signal will not be

recognized unless it is held for the ladder processing cycle time or longer.

Connection to 24V common input Connection to 0V common input

(E)

(I)

T1T1

+24V

GND

(E)

+24V

GND

(I)

T4T3

(E) : External signal, (I):Internal signal

T1T1

T4T3

2 General Specifications

MITSUBISHI CNC

(4) Machine output (CG32)

B1 B20

A1 A20

Digital output 32 points (1st station)

(5) Machine output (CG34)

Digital output 32 points (2nd station)

(Note) This is not available for FCU7-DX621.

(6) Machine output (CG36)

FCU7-DX731: Digital output 32 points (3rd station) FCU7-DX621/DX721: Digital output 16 points (3rd station) (with analog output)

(Note) This is not available for FCU7-DX711.

Connector: 7940-6500SC Strain relief: 3448-7940 Recommended manufacturer: 3M

CG32 CG34 CG36 (Note 1)

BA BA BA

20 O Y200 20 O Y210 20 O Y220 20 O Y230 20 O Y240 20 O Y250 19 O Y201 19 O Y211 19 O Y221 19 O Y231 19 O Y241 19 O Y251 18 O Y202 18 O Y212 18 O Y222 18 O Y232 18 O Y242 18 O Y252 17 O Y203 17 O Y213 17 O Y223 17 O Y233 17 O Y243 17 O Y253 16 O Y204 16 O Y214 16 O Y224 16 O Y234 16 O Y244 16 O Y254 15 O Y205 15 O Y215 15 O Y225 15 O Y235 15 O Y245 15 O Y255 14 O Y206 14 O Y216 14 O Y226 14 O Y236 14 O Y246 14 O Y256 13 O Y207 13 O Y217 13 O Y227 13 O Y237 13 O Y247 13 O Y257 12 O Y208 12 O Y218 12 O 11 O Y209 11 O Y219 11 O Y229 11 O Y239 11 O Y249 11 O Y259 10 O Y20A 10 O Y21A 10 O Y22A 10 O Y23A 10 O Y24A 10 O Y25A

9 O Y20B 9 O Y21B 9 O Y22B 9 O Y23B 9 O Y24B 9 O Y25B

8 O Y20C 8 O Y21C 8 O Y22C 8 O Y23C 8 O Y24C 8 O Y25C 7 O Y20D 7 O Y21D 7 O Y22D 7 O Y23D 7 O Y24D 7 O Y25D 6 O Y20E 6 O Y21E 6 O Y22E 6 O Y23E 6 O Y24E 6 O Y25E 5 O Y20F 5 O Y21F 5 O Y22F 5 O Y23F 5 O Y24F 5 O Y25F

2 I 24VDC 2

1 I 24VDC 1

COM (Note 2)

GND (0V)

2 I 24VDC 2

1 I 24VDC 1

Y228 12 O Y238 12 O Y248 12 O Y258

COM (Note 2)

COM

Note 2)

(

COM (Note 2)

GND (0V)

2 I24VDC 2

1 I24VDC 1

COM (Note 2)

GND (0V)

(Note 1) FCU7-DX621/DX721 uses 16 points of digital outputs, Y240 to Y24F. (Note 2) COM (3A, 3B, 4A, and 4B) is connected to 24VDC inside the unit.

Each station has fixed input/output assignments. Refer to "PLC Interface Manual" for details.

E70 Series Connection Manual

2.5 Operation Panel I/O Unit

(a) Outline of digital signal output circuit

CG32/CG34/CG36

RA PL

24VDC(+)

Source type (DX621/DX7x1)

Control Circuit

(Macine side)

: Relay : Pilot lamp

Use within the specification ranges shown below.

Output circuit

Output conditions

Insulation method Insulation Rated load voltage 24VDC Max. output current 60mA/point Output delay time 40μs

(Note 1) When using an inductive load such as a relay, always connect a diode (voltage resistance

100V or more, 100mA or more) in parallel to the load.

(Note 2) When using a capacitive load such as a lamp, always connect a protective resistor (R=150Ω)

serially to the load to suppress rush currents. (Make sure that the current is less than the above tolerable current including the momentary current.)

CAUTION

1. When using an inductive load such as a relay, always connect a diode in parallel to the load.

2. When using a capacitive load such as a lamp, always connect a protective resisto r serially to the load to suppress rush currents.

2 General Specifications

MITSUBISHI CNC

(7) Keyboard I/F (NCKB)

10 1

20 11

DAC

AO*

(8) FG terminal (FG)

(9) Analog output 1ch (AO)

(Note) This is not available for FCU7-DX731.

1 AO* 11 NC 2 NC 12 NC 3 NC 13 NC 4 NC 14 NC 5 NC 15 NC 6 NC 16 NC 7OAO 17 NC 8 NC 18 NC 9 NC 19 NC

10 NC 20 NC

* Connect connector case with FG pattern.

Plug: 10120-3000VE Shell: 10320-52F0-008 Recommended manufacturer: 3M

Output circuit

Output conditions

Output voltage 0V to ±10V (±5%) Resolution 12bit (±10V × n/4096) (Note) Load conditions 10kΩ load resistance Output impedance 220Ω

(Note) n=(2

to 211)

Connector pin assignment

1 AO* GND 7 AO Analog voltage output

E70 Series Connection Manual

2.5 Operation Panel I/O Unit

(10) Manual pulse generator input 2ch (5V and 12V) (MPG)

10 1

20 11

b da c e

A(B) phase

B(A) phase

5V manual pulse generator and 12V manual pulse generator can be connected to this connector. Connect the synchronous feed encoder to the ENC connector of the control unit.

1 GND 11 GND 2 reserve 12 reserve 3 IHA2A 13 IHA2B 4 IHA1A 14 IHA1B 5 GND 15 GND 6 O 12VDC 16 O12VDC 7 reserve 17 reserve 8 reserve 18 reserve 9 reserve 19 reserve

10 O5VDC 20 O5VDC

* Connect connector case with FG pattern.

Plug: 10120-3000VE Shell: 10320-52F0-008 Recommended manufacturer: 3M

5V manual pulse generator 12V manual pulse generator Number of pulse phases Signal output of manual pulse

generator Signal voltage Power supply voltage 5VDC±10% 12VDC±10%

Current consumption 100mA or less Number of pulses per rotation 25 pulse/rev,100 pulse/rev Input frequency (rotation speed) 1kHz or less (40r/s or less for 25pluse/rev, 10r/s or less for 100pluse/rev) Cable length 20m or less 50m or less

Two phases (A phase, B phase, a phase difference 90 degrees)

(Refer to the waveform below.)

Voltage output, open collector output Open collector output

H level 3.5V to 5.25V

L level 0V to 0.5V

a.b.c.d.e: A phase or B phase rising edge (falling edge) phase difference = T/4 ± T/10 T: A or B phase cycle

2 General Specifications

MITSUBISHI CNC

+5V

4 3

14 13

10 20

+5V

+5V +5V

0V 0V

+12V +12V

12V

HA1A HA2A

HA1B HA2B

Connector

pin No.

Signal

input

Power output

Control

unit

(11) Remote I/O unit I/F (RIO3)

1 I/O TXRX3 2 I/O TXRX3* 3 0V(GND)

Connector: 1-178288-3 Contact: 1-175218-2 x3 Recommended manufacturer: Tyco Electronics

Refer to the following chart for the maximum number of connecting stations and I/O points.

Operation panel I/O unit type

FCU7-DX621/DX721/DX731

(Note) Refer to the section "General Specifications: Remote I/O Unit" for the number of occupying stations and I/

(12) Control unit I/F (CG71)

O points of remote I/O units.

FCU7-DX711

Max. number of stations

(RIO3 connection)

4 stations

(stations 3rd to 6th can be used)

3 stations

(stations 4th to 6th can be used)

Max. number of I/O points

(RIO3 connection)

128 points/128 points

96 points/96 points

E70 Series Connection Manual

2.5 Operation Panel I/O Unit

(13) LED

Name Function At fault Conditions

3VON 3VDC input check Not lit (1) Disconnection between control unit and operation panel I/O unit 5VON 5VDC input check Not lit

PACKETNG

RIO1

12VON

DOCOM 24VDC input check Not lit

RIO communication status check

For manual pulse generator

Lit (Red)

Not lit

Not lit Short circuit of manual pulse generator cable

(1) Disconnection between control unit and operation panel I/O unit (2) Short circuit of manual pulse generator cable

(1) Partial disconnection between control unit and operation panel I/O unit (2) Miswiring of extended I/O unit to RIO3

(1) Disconnection of 24V input (2) Disconnection of protection fuse on the operation panel I/O unit

2 General Specifications

MITSUBISHI CNC

2.6 Remote I/O Unit

The following four types of signals can be input/output from the remote I/O unit (FCUA-DX1x1) according to the type and No. of contacts. Use serial link connections to connect the unit with the control unit or the operation panel I/O unit. Multiple remote I/O units can be used as long as the total number of occupied stations is eight or less.

Classification Type Components Remarks

DI 24V/0V common input DO Source output

DI 24V/0V common input DO Source output AO Analog output

DI 24V/0V common input DO Source output AI Analog input AO Analog output

FCUA-DX101 RX312

FCUA-DX111 RX312+RX322-1

FCUA-DX121 RX312+RX322

FCUA-DX141 RX312+RX341

E70 Series Connection Manual

2.6 Remote I/O Unit

Dimension and names of parts

(2)

(4)

(5)

(8)

(9)

(10)

(1)

(7)

(3)

(7)

(1)

(7)

(3)

(1)

(7)

(3)

(DX101) (DX141)(DX111/DX121)

135

40 40

168

(6)

(11)

(6)

(11)

(6)

(11)

[Front view]

(Front)

(Rear)

[Side view][Bottom view]

135

168150 100

634

156

2-M5 screw

Mounting hole

Bottom

To p

2 General Specifications

MITSUBISHI CNC

(1) Machine input (DI-L)

A3,B3

COM

DI-L / DI-R

2.2k

DI-L / DI-R

2.2k

24VDC(+)

Control

circuit

(Machine side)

Stabilized

power supply

External contact

Input voltage

Input resistor

24VDC(+)

Input voltage

24V common

0V common

Control

circuit

(Machine side)

Stabilized

power supply

External contact

Input resistor

T1T1

T4T3

GND

+24V

(E)

(I)

(2) Machine input (DI-R)

Both 24V common and 0V common connections are allowed in the digital signal input circuit. Follow the wiring diagram below for each type.

Input circuit

Input conditions

The input signals must be used within the following condition ranges.

24V common 0V common

input circuit operation delay time (T3

and T4)

3 to 16ms

9 Machine side contact capacity 30V or more, 16mA or more

(Note) Input signal holding time: The guide is 40ms or more. The input signal will not be recognized unless

it is held for the ladder processing cycle time or longer.

Connection to 24V common input Connection to 0V common input

(E)

T1T1

+24V

GND

(I)

T4T3

(E) : External signal, (I) : Internal signal

E70 Series Connection Manual

2.6 Remote I/O Unit

(3) Machine output (DO-L)

DO-L/DO-R

Source type (DX1x1)

24VDC(+)

Control

circuit

(Machine side)

(4) Machine output (DO-R)

Use within the specification ranges shown below.

Output circuit

Output conditions

Insulation method Non-insulation Rated load voltage 24VDC Max. output current 60mA/point Output delay time 40μs

(Note 1) When using an inductive load such as a relay, always connect a diode (voltage resistance 100V or more,

100mA or more) in parallel to the load.

(Note 2) When using a capacitive load such as a lamp, always connect a protective resistor (R=150Ω) serially to

the load to suppress rush currents. (Make sure that the current is less than the above tolerable current including the momentary current.)

2 General Specifications

MITSUBISHI CNC

[Outline of analog signal output circuit]

The analog signal output circuit can be used only for FCUA-DX121.

Output circuit

220

AO*

Output conditions

Output voltage 0V to ±10V (±5%) Resolution 12bit (±10V × n/4096) (Note) Load conditions 10kΩ load resistance Output impedance 220Ω

DAC

0V(RG)

(Note) n=(2

to 211)

CAUTION

1. When using an inductive load such as a relay, always connect a diode in parallel to the load.

2. When using a capacitive load such as a lamp, always connect a protective resistor serially to the load to suppress rush currents.

E70 Series Connection Manual

2.6 Remote I/O Unit

(5) Analog signal input/output (AIO)

DAC

220

AO*

0V(RG)

ADC

150

AI*

0V(RG)

(a) Outline of analog signal output circuit

The analog signal output circuit can be used only for FCUA-DX141.

Output circuit

Output conditions

Output voltage 0V to ±10V (±5%) Resolution 12bit (±10V × n/4096) (Note) Load conditions 10kΩ load resistance Output impedance 220Ω

(Note) n=(20 to 211)

(b) Outline of analog signal input circuit

The analog signal input circuit can be used only for FCUA-DX141.

Input circuit

Input conditions

Max. input rating ±15V Resolution |-10 to +10V| / 4096 = 4.88mV Precision Within ±25mV AD input sampling time 14.2ms(AI0)/ 42.6ms(AI1 to 3)

2 General Specifications

MITSUBISHI CNC

(6) Transfer speed changeover switch (DS)

Selection of station No.

Not used

(7) Station No. changeover switch (CS)

(8) Remote I/O unit I/F #1 (RIO1) (9) Remote I/O unit I/F #2 (RIO2)

1 I/O TXRX 2 I/O TXRX* 3 0V

Connector: 1-178288-3 Contact: 1-175218-2 x3 Recommended manufacturer: Tyco Electronics

(10) 24VDC input (DCIN)

1 I+24V 2 0V 3 FG

Connector: 2-178288-3 Contact: 1-175218-5 x3 Recommended manufacturer: Tyco Electronics

(11) LED

Name Function At fault Conditions

POWER Green (UP)

ALM Red (DOWN)

Internal output voltage(5VDC) check

RIO communication status check

Not lit

Lit

(1) Failure of 24VDC input (2) Fuse is disconnected (3) Failure of internal voltage output in I/O unit

(1) Partial disconnection between control unit and remote I/O unit (2) Miswiring of connected remote I/O unit

E70 Series Connection Manual

2.7 External Power Supply Unit

220

230

2-R3

230

208

AC IN

ON/OFF SW

ON/OFF

POWER

DC OUT

130

FAN ALARM

(1)

(2)

(3)

(5)

(4)

Item PD25

Input power voltage

Output current 3A Dimension 130mm × 65mm × 230mm Mass 1.5kg Output holding time 300ms

(Note 1) PD25 will not be turned ON by the ON/OFF switch immediately after the power OFF. Wait at least 2

seconds, and then turn the power ON.

(Note 2) The power supply configuration for NC devices depends on the machine. Appropriate circuit protector

must be selected by machine builder according to the load of the machine.

(Note 3) PD25 does not comply with 100VAC.

Dimension and names of parts

[PD25]

200 to 230VAC

+10%-15%

50/60Hz±1Hz

Mount the external power supply unit vertically and so that it is visible from the front. Provide space for heat dissipation and ventilation.

100mm

20mm 20mm

100mm

2 General Specifications

MITSUBISHI CNC

(1) AC power input (ACIN)

123

A3A1

B3B1

1 IACIN N 2 IACIN H 3 FG

Connector: 2-178128-3 Contact: 1-175218-5 × 3 Recommended manufacturer: Tyco Electronics

(2) ON/OFF switch (ON/OFF SW)

Switch ON (upward): 24VDC output Switch OFF (downward): 24VDC output OFF

(3) ON/OFF input (ON/OFF)

1 NC 2 IP-OFF 3 0V 4 0V 5 IP-ON

Connector: 1-178288-5 Contact: 1-175218-5 × 4 Recommended manufacturer: Tyco Electronics

(4) LED (POWER)

Green light at +24V output

(5) 24VDC output (DCOUT)

1A OACFAIL 1B O +24V 2A 0V 2B 0V 3A NC 3B FG

Connector: 3-178127-6 Contact: 1-175218-5 (for AWG16) × 3, 1-175217-5 (for AWG22) × 2 Recommended manufacturer: Tyco Electronics

E70 Series Connection Manual

2.8 Manual Pulse Generator

3- M4Gasket

Above size only

72 at equal pitch

Panel cut diameter

stud

Index

at equal pitch

[UFO-01-2Z9]

5V Manual Pulse Generator (100 pulse/rev)

Produced by NIDEC NEMICON CORPORATION

2 General Specifications

MITSUBISHI CNC

[HD60C]

3.6

16 2 4 2 7

0.5

80 1

0.560 0.5

L10

8.89 7.60

12V 0V A B

t2.0

3-M4

Installation of screws

stud bolt

Packing

other than M3 x 6 not possible

3- 4.8

0. 2

120°

(Divide equally by three)

12V Manual Pulse Generator (25 pulse/rev)

E70 Series Connection Manual

2.9 Synchronous Feed Encoder

19. 5

102

135

4- 5.4

21m

14. 3

-0. 11

1. 1 5

+0. 14

1. 1 5

+0. 14

-0. 006

-0.017

-0. 009

-0.025

-0.012

-0.042

Caution plate

hole

Enlarged drawing of key

Valid depth of key groove is

Cross section BB

Dimension and names of parts

[OSE-1024-3-15-68]

Connector pin assignment

Pin Function Pin Function

A A phase K 0V B Z phase L C B phase M D - N A phase E Case grounding P Z phase F - R B phase G - S H +5V T J -

2 General Specifications

MITSUBISHI CNC

2.10 MITSUBISHI CNC Machine Operation Panel

260

140

(Space required for wiring)

260

244

250

124

140

4-M3

130

0.3

Screw

(Unit outline)

(Square hole)

2.10.1 MITSUBISHI CNC Machine Operation Panel A

Outline dimension

[FCU7-KB921 (MITSUBISHI CNC machine operation panel A)]

E70 Series Connection Manual

2.10 MITSUBISHI CNC Machine Operation Panel

Connector

(1)

(2)

(3)

(4)

(5)

(6)

No. Connector name Function No. Connector name Function

(1) DCIN 24VDC input (4) FG FG terminal (2) DCOUT 24VDC output (5) EXT Relay wiring

(3) RIOIN Remote I/O (6) SUBP

Mahine operation panel B switch

(1)(2) 24VDC input/output (DCIN/DCOUT)

1 I/O +24V 2 -0V 3 -FG

Connector: 2-178288-3 Contact: 1-175218-5 x3 Recommended manufacturer: Tyco Electronics

2 General Specifications

MITSUBISHI CNC

(3) Remote I/O connected connector (RIOIN)

1 I/O TXRX 2 I/O TXRX* 3 -0V

Connector: 1-178288-3 Contact: 1-175218-2 x3 Recommended manufacturer: Tyco Electronics

(4) FG terminal (FG)

(5) Relay wiring (EXT)

B05 - A05 B04 O Relay EMGCOM A04 O Relay EMG B03 O Relay 6 A03 O Relay 5 B02 O Relay 4 A02 O Relay 3 B01 O Relay 2 A03 O Relay 1

Connector: HIF3BA-10D-2.54C Contact: HIF3-2428SC Recommended manufacturer: Hirose Electric

E70 Series Connection Manual

2.10 MITSUBISHI CNC Machine Operation Panel

(6) Machine operation panel B switch (SUBP)

A20

B20

B20 I Relay EMGCOM A20 I Relay EMG B19 I Relay 6 A19 I Relay 5 B18 I Relay 4 A18 I Relay 3 B17 I Relay 2 A17 I Relay 1 B16 - 0V A16 I Spare SW(X75) B15 - 0V A15 I Spare SW(X74) B14 - 0V A14 I Spare SW(X73)

B13 - 0V A13 I Selector SW(X72) B12 - A12 I G(X71) B11 I F(X6D) A11 I E(X6F) B10 I D(0V) A10 I C(X70) B09 I B(X6E) A09 I A(X6C) B08 - A08 I G(X6B) B07 I F(X67) A07 I E(X66) B06 I D(0V) A06 I C(X6A) B05 I B(X68) A05 I A(X66) B04 - A04 I G(X65) B03 I F(X61) A03 I E(X63) B02 I D(0V) A02 I C(X64) B01 I B(X62) A01 I A(X60)

Connector: HIF3BA-40D-2.54C Contact:HIF3-2428SC Recommended manufacturer: Hirose Electric

2 General Specifications

MITSUBISHI CNC

[SUBP]

X60

X61

X62

X63

X64

X65

X66

X67

X68

X69

X6A

X6B

B02

A01

B03

B01

A03

A02

A04

+5V

B06

A05

B07

B05

A07

A06

A08

+5V

(RSW2)

X6D

X6E

X6F

X70

X71

B10

A09

B11

B09

A11

A10

A12

+5V

1kΩ

X6C

21 position

(RSW1)

Machine Operation Panel I/F PCB HN232

Machine operation panel B (FCU7-KB926)

Rotary Switch

Real gray code

(For cutting override)

Rotary Switch

(For spindle override)

8 position

Real gray code

Rotary Switch

(Spare)

(a) Wiring of machine operation panel B

(Note1) Use the special lead wire with a connector for wiring of rotary switch.

Lead wire with a connector: ACX011-705 (7 terminals, 0.5m) Fuji Electric (Note2) A09 to 12 and B09 to 11 of SUBP are spares, so they do not need wiring. (Note3) Select a rotary switch which guarantees 5V/1mA. (Note4) Length of cables must be 0.5m or shorter. (Note5) The numbers in the above diagram do not in dicate the actual device numbers.

E70 Series Connection Manual

2.10 MITSUBISHI CNC Machine Operation Panel

Machine Operation Panel I/F PCB HN232

+5V

X72

X73

X74

X75

[EXT]

A01

1kΩ

[SUBP]

A13

B13

A14

B14

A15

B15

A16

B16

A17

Machine operation panel B (FCU7-KB926)

Selector Switch

(For memory protection)

2 notch Key shape

2c Manual return type

Switch input spare

(3 points)

EMG

B01

A02

B02

A03

B03

A04

B04

A05

B05

B17

A18

B18

A19

B19

A20

B20

Spare for signal relay

Push down switch

(For emergency stop)

Push Lock -

Turn Reset

2a2b contact

(Note1) Wirings for selector switches must be directly sold ered to terminals or use tab terminals (110

series). (Note2) When wiring the emergency stop switch, the crimp terminal must be fastened with thread. (Note3) For NCs whose control unit and display unit are integrated, wire the emergency stop switch

directly to the EMG connector of the control unit. (Use F120 cable) And for NCs whose control unit and display are separated, relay it by the machine operation

panel I/F PCB HN232. (Note4) Select a rotary switch which guarantees 5V/1mA. (Note5) Length of cables must be 0.5m or shorter. (Note6) The numbers in the above diagram do not indicate the actual device numbers.

2 General Specifications

MITSUBISHI CNC

[SUBP]

X72

X73

X74

X75

B13

A13

A14

A15

A16

B14

B15

B16

+5V

Selector SW

3 notch

2a2b Manual return type

[EXT]

PON

PON CO M

(0V)

POF F

POF FC OM

(0V)

EMG

EMGCOM

(24VDC)

EMG

EMGCOM

(24VDC)

A01

B01

A02

B02

A03

B03

A04

B04

A05

B05

A17

B17

A18

B18

A19

B19

A20

B20

P-ON

P-OFF

Push button SW (For emergency stop) Push Lock Turn Reset 2a2b contact

Connection with P-ON/OFF Switch

Connection using two contacts of emergency switch

E70 Series Connection Manual

2.10 MITSUBISHI CNC Machine Operation Panel

2.10.2 MITSUBISHI CNC Machine Operation Panel B

140

(Space required for wiring)

140

124

130

124

140

4-M3

130

0.3

Screw

(Unit outline)

(Square hole)

Outline dimension

[FCU7-KB926 (MITSUBISHI CNC machine operation panel B)]

2 General Specifications

MITSUBISHI CNC

Connector

No. Switch No. Switch

(1) Memory protection switch (3) Spindle override (RSW2) (2) Emergency stop button (4) Cutting override (RSW1)

(1) Memory protection switch

(1)

(3)

(2)

(4)

Contact 2 Contact 1

C - Contact 1(Common) NO O Contact 1(A contact) NC O Contact 1(B contact)

C - Contact 2(Common) NO O Contact 2(A contact) NC O Contact 2(B contact)

Switch: HA1K-2C2B Recommended manufacturer: IDEC Connection: Terminal (#110 type)

E70 Series Connection Manual

2.10 MITSUBISHI CNC Machine Operation Panel

(2) Emergency stop button

13 O Contact 1(A contact) 14 O Contact 1(A contact) 21 O Contact 2(B contact) 22 O Contact 2(B contact) 33 O Contact 3(A contact) 34 O Contact 3(A contact) 41 O Contact 4(B contact) 42 O Contact 4(B contact)

Switch: XA1E-BV422MR Recommended manufacturer: IDEC Connection: Thread terminal (M3)

(3) Spindle override (RSW2)

A O Output signal 1 B O Output signal 3 C O Output signal 5 D - Common terminal E O Output signal 4 F O Output signal 2 G --

Switch: AC09-GX0/7L3B02 Recommended manufacturer: Fuji Electric Connection: Connector

Connector: IL-7P-S3EN2 Recommended manufacturer: Japan Aviation Electronics

Connector: IL-7S-S3L-(N) Contact: L-C2-10000 Recommended manufacturer: Japan Aviation Electronics

2 General Specifications

MITSUBISHI CNC

(4) Cutting override (RSW1)

A O Output signal 1

B O Output signal 3

C O Output signal 5

D - Common terminal

E O Output signal 4

F O Output signal 2

G O Output signal 6

Switch: AC09-GY0/20L3B02 Recommended manufacturer: Fuji Electric Connection: Connector

Connector: IL-7P-S3EN2 Recommended manufacturer: Japan Aviation Electronics

Connector: IL-7S-S3L-(N) Contact: IL-C2-10000 Recommended manufacturer: Japan Aviation Electronics

E70 Series Connection Manual

2.11 Exclusive CF Cards for MITSUBISHI CNC

Item FCU7-CF256M FCU7-CF002G

Capacity 256MB 2GB Operation-guaranteed

temperature NAND Flash SLC (Note)

(Note) SLC stan ds for Single Level Cell, and it stores one bit data in each memory cell.

This provides longer life span and high product reliability in comparison with MLC (Multi Level Cell), which is commonly applied to CF cards.

2.11.1 Precautions for Use of Commercially Available CF Cards

Mitsubishi is unable to guarantee the machine operation when a commercially avai lable CF card or SD memory card (SD-CF adapter is required) is used. In that case, performance check must be made carefully by machine tool builder.

(1) Commercially available CF cards may not be compatible with MITSUBISHI units or suitable FA environment for

temperature- or noise-wise. In case of using it, careful performance check must be required by the machine tool builder.

(2) When inserting/removing a commercially available CF card, turn the MITSUBISHI device’s power OFF to avoid any

troubles. If a card must be inserted and removed while the power is ON, make sure to take sufficient time (approx. ten seconds or more) between the insertion and removal.

(3) Do not pull out the card or turn OFF the power during access to the CF card. Failure to observe this could cause the

memory contents to be erased. In case of emergency, always perform backups by having your important data duplicated, etc. as MITSUBISHI will not guarantee the broken or lost data.

-40 ℃ to +85 ℃

2 General Specifications

MITSUBISHI CNC

Installation

3 Installation

MITSUBISHI CNC

3.1 Heat Radiation Countermeasures

W≤ W1

ΔT

≤

10°C

ΔT>10°C

Calculate total heat radiation of each mounted unit (W)

Comparison of W and W1

Collection of internal temperature rise distribution data

Mounting design

Improvements

Completion

Selection of heat exchanger

Evaluation

Calculate cooling capacity of operation panel (W1)

Please refer to the following method for heat radiation countermeasures.

Example of heat radiation countermeasures

(1) Average internal temperature of operation panel: T ≤ 55°C (2) Peripheral temperature of operation panel : Ta ≤ 0°C to 45°C

(3) Internal temperature rise value : ΔT = T - Ta (max) = 10°C

Procedures for heat design and verification

W>W1

(1) Refer to "General Specification" for the heat generated by each unit. (2) Enclosed cabinet (thin steel plate) cooling capacity calculation equation

W1 = U × A × ΔT U: 6 W/m

A: Effective heat radiation area (m ΔT: Internal temperature rise value (10°C)

(Caution) 8 W/m

(3) Points of caution for heat radiation countermeasures when designing mounting state

- Consider convection in operation panel (eliminate heat spots)

- Collect hot air at suction port of heat exchanger in operation panel.

(4) Criterion for internal temperature rise distribution data

ΔT (average value) ≤ 10°C ΔTmax (maximum value) ≤ 15°C

R (inconsistency ΔTmax - ΔTmin) ≤ 6°C (Evaluate existence of heat spots)

°C

) (Area where heat can be radiated from operation panel)

°C can be applied only when the operation panel is so small that the internal

temperature stays uniform.

E70 Series Connection Manual

3.1 Heat Radiation Countermeasures

The following shows an example of calculation applied to heat radiation countermeasures for the operation panel when

8.4-type display unit is used. Because heat will accumulate in the upper portions of the unit, install an agitating fan as required.

Display Unit

200

260 140

600

(Agitating fan)

500

120

3 Installation

MITSUBISHI CNC

Calculation example of panel internal heating value

(1) Calculation of unit heating value

Heating value (W)

Total heating value of units (W):

28W (= control unit + display unit + keyboard unit + operation panel I/O unit)

Total heating value (W) by machine input (D1):

5.6W (=24V (total heating value when the 32 points are simultaneously turned ON) × 7.3mA × 32) ... 24V (current consumption per point of the operation panel I/O unit DI) divided by 3.3kΩ ≈ 7.3mA

Total heating value W = 33.6W (28 + 5.6)

(2) Calculation of operation panel coolin g ca pa c ity

Tolerance value for temperature rise ( ⊿ t)

Panel internal temperature (according to each unit's specification) T ≤ 55C° Panel peripheral temperature (according to machine's specification) Ta ≤ 45C°

Tolerance value for internal temperature rise ⊿ T = 10C° (T - Ta)

Heat radiation area (A)

The surface of the molded unit, which has lower radiation capacity than the base plate surface, should be excluded for the heat radiation area in principle. The bottom of the operation panel, which has difficulty in radiating due to the temperature distribution, should also be excluded for the heat radiation area in principle.

Heat radiation area A = 0.71mm

(≈ 0.6 × 0.12 + 0.6 × 0.5 × 2 - (0.26 + 0.14) × 0.2 + 0.12 × 0.5 × 2) (Top surface) (Front, rear surface) (Unit surface) (Both sides surface)

Operation panel cooling capacity (W1)

Calculate the cooling capacity to keep the temperature rise in the operation panel less than 10°C.

Cooling capacity W1 = 42.6W (6 × A × ⊿ T)

(3) Comparison of heating value and operation panel cooling capacity

The operation panel cooling capacity is over the heating value, which presumed no need to install the heat exchanger.

(4) Confirmation with the actual machine

The result of the calculation above is only a rough indication. The actual temperature rise may differ according to the structure of the operation panel. Be sure to confirm the temperature rise value in the operation panel when the machine is running.

E70 Series Connection Manual

3.2 Noise Countermeasures

 





Short bar

AC input

Stabilized

power supply

Main grounding plate for electric cabinet

FG cable

F070 cable

Control unit

Operation panel I/O unit

24VDC



3.2.1 Connection of FG (Frame Ground)

The frame should basically be grounded at one ground point. Connect the control unit and operation panel I/O unit's 0V (RG) to the FG on the +24V stabilized power supply.

(Note) "24VDC" represents (+) side of 24V stabilized power supply, while "0V(RG)" represents (-) side. "FG" (Frame

Ground) corresponds to the general expression "PE" (Protective Earth).

3 Installation

MITSUBISHI CNC

3.2.2 Shield Clamping of Cables

Contact

Spark killer

Coil

Spark

killer

The shield cables connected to the units must be properly connected to the ground with clamp fittings and the like in order to stabilize the system's operation while preventing malfunctioning due to exogenous noise. (Refer to "EMC Installation Guidelines: EMC Countermeasure Parts: Shield Clamp Fitting".)

3.2.3 Connecting Spark Killers

Connect a spark killer on the coil or the contact in parallel for noise countermeasures. Use spark killers which are 0.33 to 0.1μF, 10 to 120Ω.

E70 Series Connection Manual

3.3 Unit Installation

Fixing screws (4)

3.3.1 Display Unit

Mount the display unit with four fixing screws.

(Note) Refer to "General Specifications: Display Unit" for the panel cut dimension drawing and the screw hole

position.

3 Installation

MITSUBISHI CNC

3.3.2 Keyboard Unit

Fixing screws (4)

NCKB

Connector

Fixing screw (4 pcs.)

M3x25

(with plain washer and spring washer)

Mount the keyboard unit with four fixing screws.

(Note 1) Refer to "General Specifications: Keyboard Unit" for the panel cut dimension drawing and the screw hole

position.

(Note 2) A clear protective film covers the sheet keys of the keyboard at the time of shipment. Make sure to remove the

sheet before use.

3.3.3 Operation Panel I/O Unit

Mount the operation panel I/O unit on the back of the keyboard unit with four fixing screws.

(Note) The operation panel I/O unit is usually mounted on the keyboard unit when shipped.

E70 Series Connection Manual

3.3 Unit Installation

3.3.4 Control Unit Battery

A lithium battery in the control unit battery holder retains parameter settings, machining programs and the like, which requires to be backed up at the power OFF.

Battery Q6BAT Battery cumulative data holding time 45,000 hours (At 0 to 45°C. The life will be shorter if the temperature is high.) Battery life Approx. 5 years (from date of battery manufacture)

[Installation method]

(1) Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF.) (2) Confirm that the control unit LED, 7-segment display, etc., are all OFF. (3) Open the battery cover of the control unit. Pull the right side of the battery cover toward front. (4) Fit the new battery into the battery holder. (5) Insert the connector connected to the new battery into the BAT connector. Pay attention to the connector

orientation: do not insert backwards.

(6) Close the front cover of the control unit. At this time, confirm that the cover is closed by listening for the "click"

sound when the latch catches.

Battery cover

Battery

Battery holder

[Precautions for handling battery]

(1) Do not disassemble the battery. (2) Do not place the battery in flames or water. (3) Do not pressurize and deform the battery. (4) This is a primary battery so do not charge it.

CAUTION

Do not short circuit, charge, overheat, incinerate or disassemble the battery.

BAT

connecto

3 Installation

MITSUBISHI CNC

Connection

4 Connection

MITSUBISHI CNC

4.1 Precautions for Wiring

(1)

(2)

Press

Pull

4.1.1 Precautions when Connecting/Disconnecting Cables

If the cable is connected/disconnected without turning the power OFF, the normal unit or peripheral device s cou ld be damaged, and risks could be imposed. Disconnect each cable with the following procedures.

(a) For the following type of connector, press the tabs with a thumb and forefinger in the direction of the arrow, and pull

the connector off.

(1)

Press

(2)

Pull

View from above

(1)

Press

(2)

Pull

(2)

Pull

CAUTION

1. Do not connect or disconnect the cables between units while the power is ON.

2. Do not pull the cables when connecting/disconnecting it.

(1)

Press

E70 Series Connection Manual

4.1 Precautions for Wiring

(b) For a flat cable type connector with latches, open the latches in the directions of the arrows, and pull the connector

(1)

(2)

Open

Pull

(1)

(2)

Hold with thumb and forefinger.

Pull

(1)

(2)

Loosen

Pull

(1)

(2)

Loosen

Pull

off.

connector off.

(d) For the screw fixed type connector, loosen the two fixing screws, and pull the connector off.

CAUTION

1. Do not connect or disconnect the cables between units while the power is ON.

2. Do not pull the cables when connecting/disconnecting it.

4 Connection

MITSUBISHI CNC

(e) For the optical cable connector, pull off while holding down the lock button.

(1)

Press

(2)

Pull

(f) For the Ethernet connector, pull off while holding down the locked latch.

(1)

Press

Pull

(2)

CAUTION

1. Do not connect or disconnect the cables between units while the power is ON.

2. Do not pull the cables when connecting/disconnecting it.

E70 Series Connection Manual

4.1 Precautions for Wiring

4.1.2 Precautions for Using Optical Communication Cable

An optical communication cable is used for communication between the control unit and the drive unit. Special precautions, differing from the conventional cable, are required when laying and handling the optical communication cable.

(Note) If the cable you use is not Mitsubishi's, malfunctions resulted from connection problems or aged deterioration

are not covered under the warranty.

4.1.2.1 Optical Communication Cable Outline and Parts

Optical connector

Fiber code/connector connection section

Fiber cord

20.3

22.7 150 35

Bushing

Reinforced sheath

To ensure the system performance and reliability, purchase the optical communication cable from Mitsubishi. A machining drawing is given in "Cable" as reference, but the purchased optical communication cable cannot be cut or connected by the machine tool builder.

4.1.2.2 Precautions for Handling Optical Communication Cable

(1) A protective cap is attached to the optical module and optical communication cable mounted on the PCB when the

system is delivered. Leaving this protective cap unattached could result in connection faults from the adherence of dirt and dust. Do not remove the protective cap when not connecting the cable. If dirty, wipe off lightly with a piece of dry gauze, etc. (Do not use solvents such as alcohol as the optical fiber material could melt.)

(2) Hold the connector section when connecting or disconnecting the optical connector. Holding the fiber cord will result

in force exceeding the tolerable tension on the fiber cord and connector connection section, and could cause the fiber cord to dislocate from the optical connector thereby inhibiting use.

(3) The optical connector cannot be connected in reversed. Check the connector orientation when connecting the

optical communication cable to the optical module. Align the connector lock lever with the lock holes on the PCB's optical module, and press the connector straight in. Confirm that the lock lever connects with the optical module and that a "click" is heard.

(4) When disconnecting the optical communication cable from the PCB, press th e lock release buttons on the lock

lever, and pull out the cable while holding the connector section. The connector could be damaged if the cable is pulled without pressing down on the lock release buttons.

(5) Do not apply excessive force onto the optical communication cable by stepping on it or dropping tools, etc., on it.

Mitsubishi Electronics M70V, M700V, E70 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Introduction

Precautions for Safety

Treatment of waste

Disposal

Trademarks

Contents

System Configuration

1.1 System Basic Configuration Drawing

1.2 General Connection Diagram

1.3 List of Configuration

1.3.1 List of Units

1.3.2 Durable Parts

1.3.3 Replacements

1.3.4 List of Cables

General Specifications

2.1 Environment Conditions

2.2 Control Unit

2.3 Display Unit

2.4 Keyboard Unit

2.5 Operation Panel I/O Unit

2.6 Remote I/O Unit

2.7 External Power Supply Unit

2.8 Manual Pulse Generator

2.9 Synchronous Feed Encoder

2.10 MITSUBISHI CNC Machine Operation Panel

2.10.1 MITSUBISHI CNC Machine Operation Panel A

2.10.2 MITSUBISHI CNC Machine Operation Panel B

2.11 Exclusive CF Cards for MITSUBISHI CNC

2.11.1 Precautions for Use of Commercially Available CF Cards

Installation

3.1 Heat Radiation Countermeasures

3.2 Noise Countermeasures

3.2.1 Connection of FG (Frame Ground)

3.2.2 Shield Clamping of Cables

3.2.3 Connecting Spark Killers

3.3 Unit Installation

3.3.1 Display Unit

3.3.2 Keyboard Unit

3.3.3 Operation Panel I/O Unit

3.3.4 Control Unit Battery

Connection

4.1 Precautions for Wiring

4.1.1 Precautions when Connecting/Disconnecting Cables

4.1.2 Precautions for Using Optical Communication Cable

4.1.2.1 Optical Communication Cable Outline and Parts

4.1.2.2 Precautions for Handling Optical Communication Cable