Mitsubishi Limiservo X E Series Instruction Manual

MITSUBISHI

Mitsubishi

TECHNiCAL

Limiservo

X E

iNSTRUCTION

Series

MANUAL

Induction

and

needle

Motor XL-554-10, XL-554-20

XL-754-20

Control

control

box

type

box

XC-EN,

AC

with

XC-EMF=Y

servo

automatic

motor

positioner

Thank

Please read

Please read the instruction manual forthe machine head together

Save

you for purchasing

this

manual

this

manual

for

future

the

Mitsubishi Limiservo X.

thoroughly

reference.

before

use toensure safe and properuse.

with

this manual.

IB(NA)67331-C(9709)

Before

use

"EMFY"

control

box!

This control box

can

be used

with

either

the

lockstitch

thread

trimming sewing

machine or chain stitch thread trimming sewing machine. The factory setting is for the

lock stitch

To

use

function

Program

When

always

this

for

mode

using

thread

control

trimming sewing machine.

box

with

the

corresponding

121"onpaces

chain

sewing

31to57.

stitch

machine

thread

with

trimming

the

the controlboxfor the lockstitchthread trimming

performthe reset operationson page90or setthe

sewing

stepsin"Howtouse

sewing

machine,

sewing

machine again,

machine with the

set

the

steps in "How to use the program mode [1]" on pages 24.

(Always

running

confirm

the

sewing

the

machine.)

rotation

direction

display

with

the

procedure

on

pace

22

before

Note; When using on XC-EMFYCE type, pleaseread the SAFETYTECHNICAL

MANUAL <XC-EMFYCE> thoroughly before use safe

and

proper

use.

/ I

nn

Contents

fT]

Safety

[Tl

PointsofCaution'

0

NamesofEach

0

Accessories'

Installation

1.

Installationofthe

2.

Installationofthe

3. Installationofthe

4. Mountingofthe belt

5. Installationoftheprotectivecover

6. Installationoftheposition detector

7.

Connectionoflever

8.

Connection

Wire and Grounding

0

1. Insertionofthepowerconnector

2. Connection

3. CurrentCapacity

4.

When

phase 200~220V class

5.

When

or3-phase200~220VLimiservo Xwith 3-phase220~240V

6. To

Contents

Instruction

ofthe

of

using

die

using

die

change

solenoid outputvoltage

Parts•

motor control

pull^

unit

connector

Mitsubishi

3-phasepower

3-phase

single

200V

phase

box

sewing

class

100~1

machine

Limiservo

lOV

LimiservoXwith

and

control

Xwidi

box*

single

phase

110~'120V

9

•9

9 10 10 12

•12 13

14

15

16

0

Confirmation

1. Beforeturningswitc^s

2. Tum on the power

Adjustments

0

1. Adjustment of stoppingposition

2.

Adjustment

ofpedaltoe

3. Adjustmentofoperationspeed

0

Pedal

operation*

Operation ofoperation panel keys

0

1. Display duringnormalmodeand

2.

Selectionofeach

3. Howtouse

4.

Howtouse

5.

Display

and

program

the

normal

functions

(1) Tacking setting mode (2) No.

of

tacking stitches settingmode

(3) Presetstitchingsetting mode

(4) PattemNo. selection mode

mode

on*

down

mode

ofeach

[1]

key

pressure,

(Simple

function

and

healing

ofeachkey

setting

values

forthe Mitsubishi thread

inthe

tacking

mode

pressure*

andmotor

andpattem

pull^

trimming

mode

diameter

sewing

17

18

19

19 19

20

21

22

•24

machine.)

26 27

27 28 29 30

12

Howto useSimple setting of Program mode

[2]

(forchain stitch trimming machine)*

1. Howto use program mode [2]

2. Simple settingtablefor chain stitchsewingmachine

-1

31

'32

1.Contents

3. I/O

signalofconnectors

4. Junction wiring 50

5.

Displays

13

How

1. Howtouse

2.

Simple

3. I/O

4. Junction wiring 67

14

Howtochange

1. To

2. Howto

3. How to set the switchfor increasingthe solenoidreturn speed 73

15]

Howtouse

1. To changethemaximumspeed 74

2. To changethe number

3. To applya weekbrakeduringstopping 75

4. To set the standing worktype 75

5. To changeinput/outputport function 76

6. To set external one shot signal 80

7. To set the numberofstitches to the needle UP position stop 81

after detectingthefabric end with an optical sensor, etc.

8. To continuepresserfootlifting aftertrimming,andto bring down 82 the presserfootafterdie time set on timerhas passed

9. Toset

10. To adjustthe correlation betweentoe downangleandspeed 83

11.

To run without detector (When detector is broken) 83

12. To adjust tacking accurately 84

13.

To

14. To checkthe error codehistory and input/output signal 88

15. To retum all settings to the factorysetting 90

16. To set the ON/OFF operationofthe thread trimming protectivesignal 91

and

function

touse

Simple

setting

signalofconnectors

setting

program

tableforlockstitch

voltage

change

solenoid voltagefrom30Vto 24V

change

theoutputvoltageDC5V/12V

program

needle

position

use

the

connector

ofeachkeyin

ofProgram

mode

[3] 58

ofpanel

mode

(exampleofmost

of

stitchesin slow start 74

higher

function

condensed

sewing

connector

than

usual

mode

ai^

stitch

[3]

(for

machine

and

solenoid

frequently

diread

mode

lock

stitch

return

using)

trimming

speed

machine)

34

57

58

59

61

71

71 71

74

82

86

16 Table ofprogram modefunction 92

17 Table of input/outputfunction for signal on C mode 127

18]

Thecomposition figureofinput and output customization

1. Input and output customization 133

2. Coupling output signal with input inside control unit 134

3. Connector input/output common port 135

19]

Howto usethe option connector 136

1. Connector layout 136

2. The explanation

3. To use as a standing work type sewing machine 139

20

Error

Display 140

21 Specifications 141

22]

Table of digital display and Dimensions 142

of

the input/output signal 137

-2

133

0

Safety

Instructions

1.Toensure

•

Always

machine

1.1Beforestarting

-

Read

and

sewingmachine.

1.2Application andpurpose

-

Tbis

applicationsorpurposes.Donot

measures for the installedsewingmachinehavebeentaken.

1.3

Work

-

Use

which

-

Avoid

(1) Power voltage

(2) Electromagnetic noise

(3)

(4) Atmosphere

(5) Altitude

(6) Storage

(7) Vibration

safe

use

observe

drive

all

follow

drive

envirorunent

this

process

using

-

Place

- Placewhere

-

Place

-

Place

large-output

Temperature

-

Place

- Placesubjecttodirectsunlightor outdoors.

-

Nearaheat

-

Place

-

Atmosphere

-

Atmosphere

- Placewhereat altitudes

- Place

-

If

excessive vibration occurs when the control

sewing

the

unit

(motor

instruction

the

technical

following

manual

itemstoensure

and

control

thoroughly

manuals.

box).

Alsoreadtheinstruction

imitisdesignedtodriveasewing

use

this

drive

unitindry

dry

this

control

where

voltage

frequency

where

the

where

strong

high

and

where

atmospheric

source

where

relative withdustor

with

where

storage temperature is

machine,

and

well-kept

sewing

material.

unitinthe

fluctuation

specified

power

electricormagnetic

fi-equency

humidity

temperatureis40°Corhigher

suchasa

humidity

corrosive

combustible

exceeds

install it

separately.

following

exceeds

capacity

oscillatororhigh

heater.

is 30%orlessand95%or

gases.

gasesorexplosive

1,000mabovemeansealevel.

55®C

before

drive

clean

±10%ofthe

fields

orhigherand

safe

useofthe

starting

machine

unit

locations,

typesofenvironments.

±1%of50/60Hz.

carmotbesecured.

are

fi^quency

box

industrial

useofdiis

manuals

and

must

sewing

drive

unit,

forthe installed

notbe

used

for

untilitcanbeconfirmed

e.g.inthe

rated

generated

atmosphere.

-25®Corlower.

is installed on the

clothing

voltage.

suchasneara

welding

and

machine.

5°Corlower.

more,orwhere

industry,

other

that

safety

dew

condensation

and

occurs.

2.

Installation

2.1

Motor

and

control

-

Correctly

2.2

Accessories

-

Always

anyaccessories listedin the

and

2.3

Cable

(1)

use, and do not excessivelybendthe cable.

(2)Cablesnear

distanceof25mm.

disconnect

remove

Arrange

install

theplug

the

box

according

this

control

fi^om

connection

moving

parts

to theattached technical

unit

fi-om

the

main

technical

theoutlet

cable

(e.g.,

manual.

Qjower

sothat

pulleyor V-belt) mustbewiredat a

(TurnthemainswitchOFF,

supply

excessive

power

line).)

force

-3

manuals.

supply

isnot

~

when

applied

installing

during

minimum

(3)

Confinn

control

box

nameplates

designated

ON/OFF

2.4 Grounding

(1)

Correcdy

2.5

Accompanying

(1)

Electric

safetylow voltage.

2.6

Removal

(1)

Turn

the

line)

before

(2)Donot

(3)

There

isa

at least10

fixim

the

that

the

power

meets

the

specifications

before

connecting

placestosupply

switch

turned

connect

die

appliances

accompanying

main

switch

removing

pullonthe

high

minutes

oudet

cord

voltage

after

(power

2.Safety Instructions

voltageofthe

itto

the

power.

OFF.

control

diemotoror

box

and

accessories

appliances

OFF

and

when

removing

applied

running

supply

remove

inside

line)before

power

cable

ondie

motor

the

power

line.

Perform

this

groundingtothe

and

accessories

the

plug

control

die

the

power

box.

plug.

control

switch

opening

for

supplyingtothe

and

control

Connect

power

must

fi"om

Always

itto

step

with

supply

onlybeconnected

the

oudet

hold

box,soalways

OFFand

the

control

box

rating

die

the

power

grounding.

(power

the

plug

wait

remove

box

to

supply

itself.

theplug

panel.

3. Maintenance,inspection and repairs

- Follow the technical manuals for maintenance and inspection

of

this

control

-

Repairs

- Donotrunthis

filterblockedorcloggedwithdust,loosecloth,etc.

-

Always

before

replacing

-

Always

4. Other safety measures

Keep

fingers

V-belt, etc.).

- Donotdropthis

- Donot

-If

-Theuser

5. Hazarddisplay, warning display

(1)

operate

any

damageisobserved

properly

unit.

Operate

made by qualified personnel.

Observe

Risks

are

marked

unit.

and

maintenance

control

turn

the

power

die

sewing

use

orif

must

all

that

original

safety

replacement

away

fixim

control

without

operatorisuncertain

the

drive

avoid

making

guidelinesifmodificationsorchanges

may

cause

with

tiiis

mustbedone

withtheventilation

switch

OFF

machine

all

moving

unitor

required

onthis

only

after

modificationsorchanges

person^

symbolinthe

and

remove

needle

parts

for

parts

insert

any

protective

control

about

adjustments,

injuiyorrisktothe

instruction

approvedbyspecially

openings

orbobbin,

repairsormaintenance.

(especially

object

devices.

unit,

operation,donot

the

plug

intoany

ifthe

repairs

ofthe

etc.

near

drive

and

basedonuser's

machine

manual.

trained

motor's

firom

sewing

opening.

does

operate

approvals

mustbemade.

the

oudet

machine

notrun

dust-proof

the

personnel.

(power

needle,

drive

have

been

judgment.

iT

supply

line

)

(2)This

Save

symbol

these

indicates electrical risksand

technical

manuals

for

future

warnings.

reference.

-4-.

ifSlk

1.

Q

Please

Mdien

PointsofCaution

remove

turning the powerON.

your

foot

from

the

pedal

2.

Always

the

turnthe

machine.

power

OFFwhen

leaving

OFF

1 I

I

3. Do not inspect the control circuit with a tester.

OFF

ON

M"

1 r

4.

Always

turnthepower

the sewingmachinehead,replacing theneedle,

or threading the needle.

switch

OFF

before

Sewing machine

f

tilting

Control

The semiconductor partsmaybedamagedwhen

the tester'svoltageis applied.

5. Always ground the machine.

OFF

ON

circuit

GreenA''ellow

(Green)

Power

Needle

6. Do not use branchedwiringwhen using

the single-phasemotor.

The 3-phasemotor has a groimding wire

(green) (green/yellow).Always ground this.

3.Points

of

Caution

7. A highvoltage is appliedinsidethemachine, sowait

10minutesafterturningthe power switch OFF before

opening the cover.

8. Usethemachineawayfromsourcesofstrongnoise

such as a high frequencywelder.

Noise

Lrf

High voltage danger

9.The

brakes

may

not

function

sewingmachineoperation.

10. Match the connector shape and direction, and insert securely.

11.An

optical

method

detection

platevdien

and do not scratchthe plate.Takecarenotto let oilsenterbetweenthedetectordiscs.

12.

When

theposition

the motorwillbe automaticallyturned OFFafter a settimeto preventdamagetothe motor.

(Themotormaynot turnOFF ifthe lockingis not complete.)Aftertheproblemhasbeenresolved, turn the power

OFFand ONand normaloperationwillbe possible. The sameoperationshouldbe taken

wires

are

broken.

isusedforthe

removing

detector

when

the

detector's

the

cover

connector

poweristurned

detection

for

adjustment,

orthebelthas

OFFor

when

there

element

sotakecarenottoletdustoroilsgetonthe

etc.Ifthesedogetonthe

come

offor whenthe

isa

power

failure

plate,

sewing

machineiscompletely

during

wipeoffwitha softcloth

wfren

the detectoror

izzr

locked,

13.

Remove

dust-proof filter once every two to three weeks.

If

the

the filter is clogged, the motor may overheat

and

affect

14. When coimecting the external switch to the option

coimector, etc., keep the signal wire as short as

possible.Ifit is long, malfunctions may occur.

the

dust

Dust-proof filter

motorisrun

the

vhile

motor

that

life.

has

adheredonthe

motor's

¥

15. Ifthe fuse blows, remove the cause, and replace the

blown fuse with one having the same capacity.

200V

Two

fuses

lOOV

One

Two 20A Fuses (XC-EN, EMFY)

fiises

Two

ISA

Fuses(XC-EMFYCE)

000&

(Frontview

^ Theabovefusesis forprotectionof thecontrol

box power supply section.

•

•B

c

with

cover removed.)

D

•••

_ o

•

SAFuse

Box

(View from backofcover.)

^ The

above

8Afuseisforprotection of the solenoid

output power supply (24V) section.

Use a shield cable for the signal

wire

when

possible.

Wait 10 minutes after turning the power switch OFF before opening the cover

0 0 B a ®

White

Brown

connector

m

voltage

ig plate

for

lOOV 200V

Q

1.

XC-EMFY

(1)

Worldwide

Accessories

Control

box:

model

Standard

(Type for Mitsubishi sewing machine)

Push-button

Fuse (8A-0ne, 20A-Two)

Control box installation panel,

installation

Junction

Pleasenotethat above

the ordered details or the sewingmachine

wire

switch

screws

accessories

maynot be

set

One

set

One

set

One

set

One

set

enclosed

(The aboveaccessories are for standard type)

(2)SpecialArea model (With detectortype)

Push-button

Detector:

Adapter set for detector Stopper set for detector

Connector

15P, 12P, 6P,

Fuse (8A-One,20A-Two) Controlbox installationpanel,

installation

Junction

switch

XC-KE-OIP

set

screws

wire

4P

One One

One

set set

set

Caution

Always

short circuitthesewingmachine

connector

No.5to6when

the

thread

protection signalS6is not being connected.

(ExcludingJunction settings

[N01J-[N08J,

[NOB],

[YU2]-[YU5],

[NOG],

[KA1J-[KA4],

dependingon

Caution

Alwaysshort circuit thesewingmachine

connector

protection signalS6is

(Excludingfunction settings

[N01]-[N08],

No.5to6when

not

[NOB],

the

thread

being connected.

[YU2]-[YU5],

[NOC],

[KAl]-[KA4],

trimmer

[YVIO],

[YVllJ,

[UN1J-[UN3J.)

[YVIO],

[YVll],

[UN1]-[UN3].)

Please

notethat

above

accessories

maynotbe

the ordered details or the sewingmachine

2.

XC-EN

Push-button Detector:

Control

switch

XC-KE-OIP

box

Adapterset for detector StoH)er set for detector

Coimectorset

6P

Fuse (8A-0ne, 20A-Two)

Controlboxinstallation panel,

installation

Please

the ordered detailsor the

(Theabove

note

screws

that

above

accessories

sewing

maynotbe

machine

are forstandard type)

set

One One One One One One

One

set

enclosed

set

enclosed

depending on

depending

on

3-9

1.

cut

0

Installation

hole

Installation

of

the

motor

159

57

< •:

Table

Belt

hole

2.

Installation

of

the

control

box

(1) Install the two enclosed installation plates

on

the

control

box.

Installation

plate

Bobbin winder

/

Using the hole opening pattern, open three 9mm holes

on the table, histall the motor securely using the

installation bolts,washers, spring washers and nuts.

The pattern and installation bolts, etc., are included

with

the

motorasaccessories.

3.

Installationofthe

Securely tighten the pulley.

Caution

Incomplete tightening

may cause malfunctions.

pulley

Control

(2) Next, tighten the control box onto the motor.

box

(3) hisertthe power cord fromthe motor into the connector

on

the

from

of

backofthe

the

control

motor

into

box.

control

the

Encoder

code

box.

encoder

J

Insert

the

connectoronthe

oimiiaiiu

encoder

cord

front

Power

cord

from

motor

lOOV:

White

Selectthe correctpulleydiameterto ensure complete

useofthe motor performance.

200V:

Brown

connector

Selection of the motor pulley:

Motm: outer diameter (mm)

^

The

motor

flnH

the

Refertopage25for

pull^

speed

pulley

should

diameter

the

Noimal

besetat

istoo

pulley

3,600r/min.

small,

select

diameter

sewing

machine

^ Motorspeed

When

the

minimum

tobe

used

vdien

the

speed

motor

pulley

using

Motor

puUev

diameter

X „ . . + 0

(enective diameter)

pulley

diameterisselected

inthe

range

the

Mitsubishi

Select

thatthebelt

the

correct

thread

will

trimming

pulley diameter.

~9

. ,

with

mm

the

not

sewing

above

slip.

method

machine.

6.

Installation

4. Mounting of

Adjustment nut

the

belt

Use the JIS K6323 sewing

machinebelt M-type.

15mm

(approx. 1kg)

To adjust the belt tension, press down on the center of

the belt withyourhand, andturn the upperandlower

nutsofthe adjustment nut to increase or decrease the

centerheightofthe motorsothat the belt dips

approximately 15mm.

Caution

For

safetyalways turn thepower

switch off, before adjusting the belt.

Caution

If

thebelt

tension

is too

low,

the

willbe

When

medium

inconsistent,

too tight, themotorbearingswilldeteriorate.

and thestoppingprecisionwillbepoor.

and lowspeeds

5. Installation of the protective cover

(1)

histallation

The

protective

Change

ofthe

protective

coverisenclosed

Viewfrombackof protective cover

the

duectionofthe

(a) For motorpulley outer diameter0

Attachmentplate rectangleside

cover

with

long

(with

and

}

Cross-section

A-A

(View

•

Set

the

•

Confirm

from

backof

centerofthe

that

the

belt

protective

cover)

washertothe

does

not

belt

slip

off

prevention

the

motor

asan

accessory.

Viewfromfrontof protectivecover

Attachment

plate Butterfly bolt

short

sideofthe

55~

Pulley

outer

diameter 055'<-'8O

indication

scale

(front)

pulley

contact

the

attachment

0 80

diameter

attachment

part)

Washer

plate

accordingtothe

(b)For motorpulleyouter diameter 0

Pulley outer

diameter

08O~125

indication

scale

(front)

(View

from

backofprotective

indication

scale

and

tighten

the

plate.

motor

pulley

cover)

butterfly

Protective

installation

outer

80~

bolt.

cover

screw

diameter.

0 125

1

Cross-section

Attachrncnt

rectangleside

plate

B-B

-10--

(2) L[istallation of the protective rod

The protectiverod is enclosedas a motoraccessory.

6.

Installation

Looking

fromrearofprotective cover

Installation

Thumb

Protective

Looking

nut

rod

fromfrontof

plate ^ ^ ^ ^

protective

Washer

cover

Protective

installation,

"Thumbbolt

*Settheprotectiverod to the motorpulleyrotationdirectionandinstallbetweenthebelt and motorpulley.

(a)

For

counterclockwiserotation

Protective

rod

(b) For clockwise rotation

Motor

pulley

cover

screw

Protective

rod

Protective

cover

(Looking from frontofprotective cover) (Looking from front

of

protective cover)

Set the centerofthe protective rod to the position at the centerofthe belt and motor pulley and

tighten the thumb

nut

Confirm that the belt and motor pulley do not contact the protective rod.

-11

6.

Installationofthe

Position

This

detector

canbeinstalled

onto the sewing machine

tableasshown

Control

here.

box

position

detector

Stopper

Grounding wire

(green/yellow)

(1) The installation of the position detector will differ

according to the sewing machine model, so please

consult with your sewingmachine dealerfor details.

The diagram on the left shows an example of the

position detector installation.

(2) Insert the connector from the position detector into

the control box position connector.

(3) To prevent malfunctions caused by static electricity,

connect the grounding wires (green/yellow) from the

position detector onto the sewing machine head.

Caution

Thisposition detector

so it is exclusive

This

can

not

used

XC-A.LF-A.ZK

has

forXC-E

with

the

Series.

a grounding wire

and

B series.

conventional

7.

Connection

of

the

11

lever

unit

connector

Lever

unit

(1) Insert connector from the lever

connectorofthe

(2)

When

removing a lever

control

unit

into the lever

box.

unit

from the control box

and then setting it independently.

1.As for

the

installation size, refer to

the

lever

unit

installation size of the following figure.

2.Refer to the way of the following figure of installing a lever unit and install a way of installing. In installation, always keep the sheet metal between

lever

unit

and

the

installation

(Example) The wav of installing a lever unit „ .

Ti,-

The

u,,-,.

lever

unit

installation

c.;,^

size

(figure which is seen fromA)

board.

sneer

mstallatioo

board

Control

Lever

Note)

unit

Thisissample

how

tosetupthe

box

lever

M5x3

screw

unit

independently.

This

installation

board

is not

accessory,

not

option.

8. Connection ofthe Mitsubishi sewingmachine and control box. (XC-EMFY)

Wire

the

unitsasshown

below.

Table

hole

Connector

for

lever

encoder

Connector

Communication connector and Control panel connector

for

detector

/ \ (Both connectorcan be connected to each one)

WIB @ B i Bl

SJ&SBOE

Caution

For

safety, always turn the powerswitch

wait

for

the

panel

display[PWR.OF] (displayedfor

approx. 10 seconds) before connecting or disconnecting

theplugs. This [PWR.OF] display is not

OFF

an

and

error.

Connector

sewing machine

for

pri

Wire

and

Grounding

1. Insertion of

the

power

connector

Confinn the connector from and insertion directionwhen inserting the power connector

into the control box and insert completely.

Incomingpower

connector

%

Power connector (6-Pole)

2. Connection of 3-phase power

kr

O O

o o

3-phase power

I

R-phase

S-phase

Rear

JL

control

T-phase

box

j

n

nn

3.

Current

White

Black

Green

'(green/yellow)

Cord for push-button switch

capacity

Usea fuse or completebreakerforthe power.

Power

Single phase

100-120V

200-240V

3-phase

200-240V

550W 550W

750W

55bW

750W

Recommended

current capacity

15A

lOA

Ground the green (green^ellow)

wire to the grounding terminal.

Consult

withanelectrician

for

the grounding wires.

--14

-

7.Wire

and

Groundin

4.When usingthe3-phase

*

Connect

The

Tapeitwith

Alwaysgroundthe green/yellow (green)groundingwire.

black

the

"red"

wireisnot

insulation

200V

classLimiservo Xwith

and

"white"

lead

wires

used.

tape,

etc.,to

insulate

from

securely.

single

the

push-button

phase200'^220Vclass

switch

tothe

power.

Green/yellow Connect to

(GreeiO

*-©

Do

not

(Securelyinsulate by taping.)

grounding

Red1Connect

j

lead

Whitejthe

Black

connect.

terminal.

these

wires

to

power.

6. To change solenoid voltage

To change solenoid voltage from 24V to 30V

(1) Remove the cover.

(2)Reconnecttheconnector (3)After change,alwayssetthe coverto thecontrolbox.

To change solenoid voltagefrom 30V to 24V

(1) Remove the cover.

(2)

Reconnect

the

connector

(3)After change,alwayssetthecoverto thecontrolbox.

7.Wire

from

[CONl1] to [CONl2](30V)

from

[CONl2]to [CONl1](24V)

and

Groundin

From

Reconnecttohere.

24Vto30V

^ t

. I

Reconnecttohere.

For

safety, turn thepower switch

opening

cover.

From30Vto24V

OFF

before

Do

not

remove

If

removing it, it can

this

connector

not

run normally.

from

[CONl

2]in

control

box.

liiiii

H

Confirmation

1. Before turningswitches on...

Placestoconfirm

(1) Is the power and capacity suitable ?

(2)Isthe

power

voltage

thesameas theO markonthe

fectorypresetvoltage nameplateon the sideofthe

control box ? (XC-EMFY Control

f

Note:No

preset

voltage

for

XC-EN

Box)

becauseofno solenoid output.

(3) Are the connectors inserted correctly ?

-Power connector from push-button switch

-Motor

connector

-Motor

-Lever

-Position

encoder

connector

detection

connector

-Other connectors (options, presser foot lifter,

control

switchpanel,etc.)

(4) Is the lead wire contacting the V belt ?

Control

Box

Reference

Current capacityon page 14.

XC-EMFY

XC-EMFY-20-05

POWER

0

Note:

XC-EN-20-05

POWER

200-240V

200-220V 220-240V

XC-EN

Control

UNIT

L20E

OUTPUT

550W

Control

N20E

OUTPUT

550W

Box

XC-EMFY-10-05

POWER

lOO-llOV

0

110-120V

XC-EN-10-05

POWER

100-120V

histallation of control box on page 9.

histallation of lever unit on page 12.

Installation of position detector on page 12.

UNIT

LIOE

OUTPUT

550W

NlOE

OUTPUT

550W

(5) Is the belt tension okay ?

(6) Are the pulley nuts securely tightened 7

Mounting of the belt on page 10.

Installation of the pulley on page 9.

(7) Can the sewing machine be rotated lightly by hand ?

(8) Is the sewing machine a chain stitch sewing machine ?

The factory setting is [Lock stitch thread trimming sewing

How to use the program mode [2] on

pages 31 to 57.

machine].

(9) Is the sewing machine solenoid voltage 24V or 30V ?

The

factory

settingis 24V.

Before

This control box can be used with

thread

To use this control box with

use

"EMFY"

control

either

box!

the lock stitch

thread

trimming sewing machine. The factory settingis for the lock stitch thread trimming sewing machine.

the

chain stitch

thread

trimming

corresponding sewing machine with the steps in "How to use the Program mode [2] " on pages 31 to 57.

When using the control box for the lock stitch thread trimming sewing machine again, always perform the

Change solenoid voltage from 24V to 30V on

page16.

trimming sewing machineorchain stitch

sewing machine, set

the

function

for

the

reset operations on page 90 or set the sewing machine with the steps in "How to use the program mode [1] " on page 24.

(Always confirm

the

rotation direction displaywith the

procedureonpage

22 before

running

the sewing machine.)

17

2.

Turnonthe

(1) Does the position detector lamp light ?

power.

S.Confirmation

4

U

Operation panel

(2) Does the LED on the control box operation panel light ?

(3) Is the sewing machine rotation direction correct ?

01

The sewing machine rotation direction is determined

with

i i i i

the

rotation

directionofthis

LED.

Position

detector

Operation panel

-

For

left

rotation

The sewing machine

rotates to the left looking

fromthe pulleyside.

^^fector^ettin^

is

left

For

right

rotation

Refer to page 26 for the procedure fir changing the rotation.

Before

This control box can be used with either the lock stitch thread

To use this control box with corresponding sewing machine with the steps in

When

using the control box for the lock stitch

reset operations on

" on

page

(Always confirm the rotation direction displaywith the procedure on page 22 before running the sewing machine.)

use

"EMFY"

trimming sewing machine.

the

page90or

24.

set

control

The

factory settingis for the lock stitch

chain stitch

the

sewing machine with

box

thread

"How

thread

!

thread

trimming

to use

trimming sewing machine again, always perform the

the

rotation.

The sewing machine

rotates to the right looking

ftom the pulley side.

trimming sewing machineorchain stitch

thread

trimming sewing machine.

sewing machine,

the

Program

steps in

set

the

function for

mode [2] " on pages 31 to 57.

"How

to use

the

pn^ram

the

mode [1]

(4) Is there any heat, odors or abnormal sounds coming fi'omthe motor of control box ?

Turnoffthe power ifthere is any heat, odors or abnormal

soundscomingfromthe motor or control box.

Contact your dealer immediately.

18-

Q

Adjustments

1. Adjustment of stopping position

Adjust this positionwiththe detectorinstalledontothe sewingmachineand ^\1lile

stopping at the UPand DOWNpositions.

For safety,disconnect the connector forthe sewing machine.

(1) AdjustmentofUP position

-Loosen the two set screws on the detector joint, and set the stop position by rotating by hand.

-Ifadjustmentis notpossiblebyturningthejoint,

loosen the cross-recessed screw A shown of the following

figure,andturn alldetectorplatessimultaneously toadjust

to the designated stop position.

(2) Adjustment of DOWN position

-Therelationofthe DOWNpositionand UP position\villdiffer

according to the model, so adjust this according to the sewing machine.

-When changing the DOWN position, remove the detector cover, and turn only the red detector plate to adjust to the designated stop position.

(The cross-recessed screwAdoesnot need to be loosenedat this time.)

-Alwaysreplace the cover afteradjustment.

Caution

Refer to the sewingmachine instruction

adjusting

for

use with the Mitsubishi sewing machine.

manual

when

Sewing machine

pulley

Detectorjoint

Set

screws

(two

screws)

Factory setting

UP position

Speed, UP position detector disc

(blackQ^ner)

DOWN

/

•

Screw

position

detector

(redXouter)

A

DOWN position

plate

UP position

DOWN position

(The &ctory setting of the clearance

from the DOWNposition to UP position isapprox. 180)

3. Adjustment of operation speed

Adjustment

each

Maximum speed H

Low speed

Thread trimming speed T

Start tack speed N

End tack speed V

Slow start speed 8

Operation speed

of

speed

9.

Adjustments

Reference

To change the maximum speed

The speed can be adjusted fromlow to maximum

the [C] key and [D] key on the operation panel.

It is possible to adjust between

0

ffllEI gl B i i

and

liULlElBSCS

7^^

[Cjkey

[D] key

Factory setting

(speed)

EN

5000

250

♦200

'1700

♦1700

250

99.

EMFY

4000

250

200 1700 1700

250

:f99

Adjustment range with the [C] key and

0

Plkey.

1

Maximumspeed

§

Lowspeed

Note♦: There is not outputofthe solenoid, but it is possible to set speed.

Caution

No matter how large the motorpulleydiameter is, the speed

will

not

rise higher than the maximum speedH

set with the

[C]

key

and

[D]

key.

and

the

speed

20

[Tol

Pedal

Operation

Pedal operation

Neutral—Toe

Toe

down-Neutral

down

Operation

The sewingmachinewill rotateat a speedthat isrelevant

to

the

toe

down

amount

1 position setting

NeedleUP positionstop

2

position

setting

Needle DOWN position stop

Presser footlifter operation (The XC-ENuses a one-stepheeling specification.

Light heeling caimot be used.)

Neutral —Light heeling

Neutral —Fullheeling

Refer to the explanationof[A] key "Howto usenormal mode"

page26for

1 positionsetting

The

EMFY

EN

2 position setting

EMFY

EN

Caution

motor

andthenthe presserfootrises.

Operation of needle UP positicmstop.

The motor half-rotates

trims

the

thread,

Needle UP position with half-rotaticm.

details on setting the 1position

rotates

and

once,

fix>m

and

then

2position.

trims

the

thread,

the DOWN position,

the

presser

foot rises.

21

[u]

Operationofthe

Operation

Panel

Keys

1. Displays during normal mode When

the

power

supply

switchisturned

When

the

rotation

This state is called the normal mode, and the following keys can be operated.

direction

isnt

[T]Upkey

The validityofstart and end tacking stitch

and

numberofstitches

And the validityand No.ofstitches of preset stitching can be

canbeset.

set

and

fimctions of each key

ON,

the

rotation

displayedonLED.M,

LED.M

The rotation direction of the sewing machine is displayed.

The

direction

press

rotation

will

the[ i ]

direction

display

key

miBi a a a B

r—

0

[I ]

Down

key,

[M]

key

By operating these two keys simultaneously, the rotation direction

can

be changed.

of

the sewing machine

The

display is shownon LED.M.

Q

1-2

[B]key

This is used to start sewing with a slow start. After the power is turned ON and after thread trimming, the sewing

will

start

onthe

any

time.

canbe

changed

withaslow

LED.M

LED.A~D

The stateofthe [A] to [D] keys

function setting is shown.

[C] key, [D] key

The speedat which the pedal is

fiillytoed down is set.

start.

with

shown

the[ i

below.

]+[M]

keys

Note

This above keys can be operated only when

the rotary display is shown on the LED.M.

2.

Selectionofeach

The modes can be changed from the normal mode to various program modes and

various basic functions and application functions set with this operation panel.

(For each mode function, refer to a table of program mode function.)

(1) Typesofprogram mode

Normal

(The rotation direction is

mode

dl^layed on

mode

Program mode [P] The setting to often use 1 *Sewing machine,etc.

Program mode [A] The setting to often use 2 *Servo motor, etc.

Program mode [B] The setting to often use 3 •Counter/Speed display, etc.

Program mode [C] In/Out definition mode (setting in/output signal to function, etc).

Program mode [D] Tacking setting mode

Program mode [E] H/W checking

LEDJM)

Program mode [R] Reset/returning to original data.(retum to factory setting)

[A] key

1 position and 2 positioncan be selected forthe needle

positionduring

stopping.

mode^ecorderofrunning.

Program mode [1] Simple setting mode for Mitsubishi thread trimming sewing machine.

Program mode [2] Simplesetting mode forchain stitch sewing machine.

Program mode [3] Simple setting mode for other lock stitch sewing machine.

Note) In caseof XC-EN,programmode[1],[2],[3]can not be shifted to.

Tacking (condensed stitch) mode, preset stitching setting mode, pattern select mode.

22

11.Operationofthe Operation Panel Keys

(2) Selectionofeach program mode from the normal mode.

©

8. 8 8 8

i

B

1-2

mSLB a

Mode

mane

Tacking type

setting mode

No.oftacking stitch

setting

mode

Preset stitching

setting mode

Pattern

No.

selection

Program mode [P]

Program mode [A]

Programmode [B]

Program mode [C]

Programmode [D]

Program mode [E]

Program mode [R]

Program mode [1]

Note) In case

programmode [1]

can

Programmode [2]

Note) In caseofXC-EN,

program mode [2]

cannot be

Program mode [3]

Note) In caseofXC-EN,

program mode [3]

can

mode

of

XC-EN,

notheentered.

entei^.

notbeentered.

Keyoperation

Pressthe[ t ]keyone

from

the

normal

Press

the[T] keytwo

from

the

normal

Press

the[ t ] key

times

from

the

Press

the

[t]keyfour

times

from

the

While holding down the

[ i ]key,

key for 2 seconds or more

from

While holding down the

[ i ] key,

key for 2 seconds or more

from

While holding down the

[ i ] key,

key for 2 seconds or more

from

While holdingdown the

[ I ] key,

key for 2 seconds or more

from

While holding down the

[ i ]key,

key for 2 seconds or more

from

While

key,

the[ t ]

more

While

key,

press

normal

mode.

press

normal

mode.

press

normal

mode.

press

normal

mode.

press

normal

mode.

holding

press the [A] key and

key

for2

from

normal

holding

pressthe [B] key and

the[ T] keyfor2

more

from

normal

While

holding

key,

pressthe [A] key and

mode.

three

normal

the[ t ]

the

[A]

the

[B]

the

[C]

the

[D]

down

seconds

mode.

down

seconds

mode.

down

time

times

mode.

the[ i ]

the[i ]

the[ i ]

the [B]key for 2 secondsor

more

from

normal

mode.

While

holding

key,

press the [C] key and

down

the[ i ]

thep]keyfor 2 seconds or

more

from

normal

mode.

While

holding

key,

press the [A] key and

p]

the

more

from

down

the[J.]

keyfor 2 seconds or

normal

mode.

or

0 S g S gl

N

ote)

N

10

•

ote)

Skipping

about

0 0 0

••00

about

0 0 0 • •

• • 0 E 0

0 0 0 0 1

•

•0Si

0 i • • D

• • 0 E 0 0 • E • 1

• • 0 E 0

•

0000

• • 0 E 0 0 • • • 1

• • 0 E 0

•

•0EE

•

•0EB

E 0 0 0 0

• • 0 E 0 0 i

11

• • 0 E 0 0 0 0 • •

• • 0 E 0 0 0 0 0 •

Digital display

jnuatthe

this

m(

muatthe

this

m(

•

*Thetacking setting mode

willbeentered,

timeofpattern

*Thetacking stitches setting mode

willbeentered.

*Thepreset stitching setting mode

willbeentered,

timeofpattern

♦The

pattern No. selection mode

willbeentered.

♦The

display will flicker.

♦The

program mode [P] will

be

entered.

♦The

display will flicker.

♦The

program mode [A] will

be

entered.

♦The

display will flicker.

♦The

program modeP]will

be

entered.

♦The

display will flicker.

♦The

programmode [C] will

be

entered.

♦The

display will flicker.

♦The

program modep]will

be

entered.

♦The

display will flicker.

♦The

programmodep]will

be

entered.

♦The

display will flicker.

♦The

programmode[R] will

be

entered.

♦The

display will flicker.

♦The

programmode[I] will

be

entered.

♦The

display will flicker.

♦The

programmode [2] will

be

entered.

♦The

display will flicker.

♦The

programmode [3] will

be

entered.

No.=4.

A to H.

Returntothe

normal

mode

Press[J,

key any time.

]

Press[ i ]

key

any

time.

Press[

i]

key any time.

Press[i]

key

any

time.

While holding

down

[ i ]

key,

press

[ T]

key.

While holding

down[ i ] key, press[ T]

While holding

down

press[ T]

Whileholding

down press

While holding

down[ \ ]

press

Whileholding

down[i ]

press

Pressp]key

for2seconds

or

Pressp]key

for2seconds

or

PressP]key

for2seconds

or

PressP]key

for2seconds

or

more.

[ i ]

[ t ]

[ T]

key.

key,

key.

key,

key.

key,

key.

key,

key.

-23

11.Operationofthe Operation Panel Keys

3. How to use the

Toset the functions forMitsubishithreadtrimmingsewingmachinein simplesetting,

(ex.To setfortheLS2-1280-BIT) Functionsetting[280B]

1)

2)

4)

ftllB i i

* Program mode [1] will be entered.

fB

program

Enter

program

i 0 •

mode [1]

mode

[1]([i ]+ [A]+[B])

ED

fBig i i 0 •

♦

Set function to [280B].

[Bib 0 • • 0

©EBEE^

♦

[280B] will flicker

wdien

[D]key is pressed.

* Press [D] key (2 seconds or more) to return

to

the

normal

EMFY

Note) hi caseofXC-EN,

program mode [1] can not be

entered.

mode.

Description

A) Selectthe function thatcorresponds the sewing

Mitsubishithread trimming sewingmachine". And topress[D]key2 secondsormore,functionwillbecarriedout automatically forthatmodel.

B)

To

return

tothe

normal

mode

from

the

[280B]

In

this

case,

[280B]

will

notbeset,

C)

Each

time

the

[i ]

keyispressedinstep2,the

[280B] [630][280E][EFL][EN]. ( The factorysettingis [280M]. )

Note

Allcontentswhichweresetsofarareclearedand the settingspeedand thefunction

setting

which

corresponds

and

to thechosen

the

machine

display,

last

settings

function

sewing

modelfrom

press

the[I ]

willbeu^.

will

changeinorder

machine

"Simple

key

typeare

settingtablefor

Mhile

holding

from

[280M][280L][280H]

automatically

down

done.

[t ]

key.

24

~

♦5

Function

name

280M

280H

280B

210M

230M

230L

^

230B

2S0M

2S0A

2S0B

3370

359

3310

3750

410B

430B

4710

4730

630

280E

EFL

EN

11.Operationofthe Operation Panel Keys

Simplesetting table for Mitsubishithread trimming sewingmachine

and motor pulleyoutside diameter.

Simplesetting table for Mitsubishi thread trimming sewingmachine

peedsetting Function setting

s

Digital

display

aeon

eeoH asob

a

ton

aaon

asoL

ason

ason asob

B310

BSS

BB Bnso

HtOb HBOb HO HOBO

6B0

aeoe

£n £n

Sewingmachine

LS2-1280-M1T(W)

LS2-1280-H1TW

LS2-1280.B1T

LS2-2210-M1T(W)

LT2-2230-M1TW

LT2-2230-L1T

LT2-2230-B1T

LT2-2250-M1TW

LT2-2250-A1T

LT2-2250-B1T

LG2-3370-M1T

DY-359-22BZ

LY2-3310-B1T

to

LY2-3750-B1T

LU2-4410-B1T

LU2-4430-B1T

LU2^710-B1T

to

LU2-4730-B1T

LX2-630-M1

LS2-1280-M1T(W)

•6

•7

type

^

High speed

(H)

4000

3000

4000

3700

3000

4000

2000

3000

2500

800

5000

Lowspeed

(L)

250

250 200

250

280

250

Thread

trimming

speed

(T)

200

175

200

225

200

175

160

200

Start

tacking

speed

(N)

1700

1200

1700

1200

1700

700

500 500

1700

End

tacking

speed

(V)

1700

1200

1700

1200

1700

700

1700

D

mode

Tack

alignment

(BM)

OFF

^OFF

OFF

ON

OFF

•r

A

brake

mode

weak

(BK)

OFF

Off

OFF

ON

OFF

A

mode

gain

selection

(GA)

L

H

L

H

L

H

L

H

L

Motor

puU^

outside

diameter

(mm)

85

65

110

*

*1

*2

*3

*1 Factoiy setting is [280M].

*2 Theeffective diameterofthesewing

machine

pulleyis 70mm. (80mm onlyforLY2-3750).

"'3 [280E]showssettingfortheexportation.

'''4Afunction

*5Afunction

*6 For sewing

nameisdisplayedinordertothe

machine

withfootlifter, widiout thread

direction

trimmer.

of i

of T

eveiy

timeitpresses

every

timeitpresses

a[i ]

a [T]

key.

*7 For needlepositioner.

25

11.Operationofthe Operation Panel Keys

4.

Howtouse

(1) Display during normal mode and functionofeach key

the

normal

mode

la|

e. a a

j*"!

Change motorrotation direction

By

operating

simultaneously,the rotation directionofthe

sewingmachinecan be changed.

As for the rotation direction, the direction

which

displayed in

Change

By operatingthis [A] key, 1 position / 2 position

can be selectedfor the needle positionduring stopping.

1 position or 2 position is displayedon LED.A.

At the timeof 1position,theneedleis stoppedat Up position. At thetimeof 2 position,the needle is stoppedatDownposition. Afterthreadtrimming, the needleis stopped at upposition.

these

two

keys

was

seen

from

the

motor

LED.M

1 position / 2 position

([i

]+[M])

axis

is

|Q3|

•

B B

SL

Speed

adjustment

By operatingthis[C] key, the speed

whichisbecome

By operatingthis [D] key, the speed

when the pedal is fully toed down is risen.

The rate with speed is 2 digits ofLED.C,

LED.D, and is displayed and can be set in 0-99.

Slow

start

By operating this [B] key, slow start ON/OFF

canbeselected.

Tumed ON when wantingto sew the beginning

of

the sewing in slow start.

After the power is tumed ON or after thread

trimming, the sewing will start with a slow start.

Slow start ON/OFF is displayed on LED.B.

-is

0

ON/OFF

OFF

late.

is

ON

[7|isUp

position0is

Down

position

-

26

11.Operationofthe Operation Panel Keys

5. Display

Normal

mode

(1) Tackingsettingmode( At the time ofpatternNo.=4, this mode will be skipped.)

When

The validity and typeofstart and tacking can be set here.

and

functions of each key in

Tacking mode

Tacking setting mode

* Settingofthe start tacking

validity and type

* Setting of the end tacking

validity and type

Note) At the timeofpattern No.=4 (continuous tack), the tacking setting mode will be skipped.

At the time ofpattern No.=A to H (programstitching), the preset stitching modewill be skipped.

the

[T]

keyisturned

ON.I^

will

the

[T]keyON

display

above

tacking mode

No. of tacking

stitch setting

mode

the

[M]

key,

and

pattern

the

mode, (for lock stitch machine)

Preset stitching setting mode * Setting preset stitching validity and No. of

stitches

tacking

setting

Factory setting

of

the

mode

[T]key

ON

willbeentered.

Pattern

setting

No.

[3^

Settingofstart tacking validity

<Di^lay

< Display ex. >

0

[~^:Vtacking

ex.>

VaUd

0:

Invalid

0:

Setting of start tacking type

:No tacking

(Once tacking)

:N tacking

(Double tacking)

: M tacking

(Triple tacking)

B

SL

^ A A A

Setting of end tacking type

< Display ex. >

: No tacking

0

|~^:Vtacking

(Once tacking)

:N tacking

(Double tacking)

: M tacking

(Triple tacking)

: W tacking

(4 repeat tacking)

:Srepeat tacking

:6 repeat tacking

: W tacking

(4 repeat tacking)

:5 repeat tacking

:6 repeat tacking

27

Setting

of

end tacking validity

Valid

0

Invahd

0

11.Operationofthe Operation Panel Keys

(2) No.oftacking stitches setting mode

When

the

[t]

and

the

No.ofstitches

keyisturned

ON

canbeset.

again,l0l

will

display

above

the

[M]

key

indicator,

Note.

Refer to the "Tableofdigital

display"forthecorrespondence

of

the digital display and

alphanumerals.

No.ofstitches

settmg.

No.ofstitches

settmg

1) The time except pattern No.4

Start

A

B

m

1-2

©

SL

A A A

Factory setting

No.ofstitches

settmg.

No.ofstitches

settmg.

End

D

C

2)

When

the pattern

Each setting value can be changed from 0 to 9 stitches, stitches

Ais10

stitches

Bis11

stitches

Cis12

stitches

Dis13stitches

Eis14

stitches

FisIS

stitches

Note) In case ofXC-EN, there is no backstitch output.

No.4

©,.i

®.

~

28

11.Operationofthe Operation Panel Keys

(3) Preset stitching settingmode

1) When the pattern is the time except patternNo.4

Q • • • 0 B

Factory setting

of

0:

preset stitching

VaUd

hivalid

Setting

Start tacking

0

End

tacking

2) When the pattern is No.4

|

Start

tacking

that

was

N

End

tacking

thatwasinthe

QEnnnir

1-2MSLN>^I

inthe

an

tacking

H I

mode

will

Setting of No. stitches N

( 0 to 9999 stitches )

start

atthe (D

atthe d)

position.

positioiL

-Factory setting

Settingofcontmuons

tack stitching validity

Oisplay

0:

®4

0""

©'"

ex.>

Valid

hivalid

N

@/

In the No. of times(N) setting is N=3, the stitching will be

in the order or

will be in the orderofA3.C3.C.If orderwill be

(IfN=0, tackingwill continue in the order ABCDCD... while

the pedal is pressed down.)

Note) hi case of XC-EN, there is no backstitch output.

29-

A3

snd C. If the setting is N=5, the stitching

A,B,C3,C3

Setting of No. times N

(0 to 9999 stitches)

the N is 6 or more, the

11.Operationofthe Operation Panel Keys

(4) Pattern No. selection mode

When

the[ t ] keyis

Selectingof preset stitching setting, continuous tack stitching, program stitching(pattern No. A to H).

1) Display of preset stitching (Pattern 0 to 3)

turnedONagain,

andthe

pattern

No.

selection

mode

willbe

entered.

Q 0 S 0 0 B

©•BaSB

2) Displayof continuous tack stitching (Pattern 4)

1-2MSL

3) Displayofprogram stitching (Pattern A to H)

g)0@0Si

M^ M ^

w

Display of pattern 0.

When pattern 1,2,3, display show 1,2,3.

When control panel is connected, the pattern 0 disappears.

Display of pattern A When pattern B, C, D, E, F, G, H display

showB,C,D,E,F,G,H

a.Pattern A throughH can be set on controlpanel "XC-E500Y".

Sov4ien programming will be changed, use control panel "XC-E500Y". (Referto technicalmanualof controlpanelin detail)

Caution

For

safetypurposes, always turn

whenconnectingor disconnecting the controlpanel.

off

thepowerswitch

-30

~

Howto use SimplesettingofProgramMode [2] (for chain stitchtrimmingmachine)

1. How to use

the

program

No.1 Tosetthe functionsforchain stitchsewingmachinein simplesetting

(Ex.to set forthe VC2600class,

1)

2)

4)

mode [2]

"YAMATO")

Enter

program

mode

[2]

([ i ] +

i • • •

Program mode [2] will be entered.

[C]+[D])

Functionsetting

^dicates

3)

ftllB i B • •

5)

ftllB i a • PI

[^•EEB®

[YU2] will flickerwiien [D] is pressed.

6)

[YU2]

keyoperation.Referto Page23.)

CEEBB

Set function to [YU2].

D E B B

[CLEAR]will be displayedwhenthe [D] key is

pressed for approx. two seconds.

[T]ID

[Tj

PressP]to return to the normal mode.

Description

A)

Select

the

function

chainstitch

willbe

carried

B)To

return

tothe

hi thiscase, [YU2]willnot be set, and the lastsettingswillbe used.

C)

Each

time

the

[YU4] [JMH].

D)RefertoFig.1(page34)fortheconnectorinput/output signals. E) RefertoFig.50 F) Setthesolenoidvoltage to 30V.Refertopage16.(The G) Set the optionA

H) The thread trimmingprotectionsignal S6will stopthe sewingmachinewhen the switchis turned OFF.

i B

B~EI

BEEEB

that

corresponds

sewing

machine"

out

automatically

normal

[ i

]keyispressedinstep2,the

^age

cormector

onthe page32.

mode

from

50)forthejunction

5/12Vsettingto

tothe

forthat

the

sewing

Display

model.(Refer

[YU2]

display,

function

wiring.

12V.

Refertopage71.(The

machine

[CLEAR]

tothe

press

will

factory

model

for

"Simple

withtheP]key,and

simple

setting

the[ T]

key

while

changeinorder

settingis 24V.)

factory

setting

table

for

holding

from

[YU2], [YU3],

settingis 12V.)

table

for

fimctions

"YAMATO"onpage

down

[ 1].

32.)

31-

(/>

§'

•o

Note

Sewing

Function

YU2

YU3

YU4

YU5

YCl

YC2

YC3

YC4

YVIO

lo

YVll

NOl

N02

machine

maker

YAMATO

PEGASUS

Modelname of sewing machine and device

VC2600, VC2700

trimmer

VC2600, VC2700 class Air-operated under thread triinmer

with air wiper

VC384SP,2845P,2840PclassAir-operated under thread

trimmerwithairwq>er

Solenoid-operated under thread trimmerwithsolenoid wiper

CM3S7, CM400class for manual feed rollerdevice

condensed CM400

stitch

invalid

CM3S7,

condensed

CM400

stitch

valid

VXseriesThe sewingmaehtnowiththe UT-A device

VXseriesThesewingmachinewith the UT-A/ST-Adevice Fig.3

W500,600,700

threadtrimmerwithsolenoidwqier withouttop coverthread

trimmer

WSOO, thread trimmerwith solenoid wq>erandtop cover thread

trimmer

clan

Solenoid-opoiated under thread

stitch

invalid

class

for

automatic

feed

roller

CM400

class for manual feed

stitch

valid

class

for

automatic

feed

roller

/ UT207,171434 Solenoid-operatedunder

600,700

/ Ur207, UT434 Solenoid-operated under

device

roller

device

condensed

device

condensed

I/O signals

of

connectors

Fig.1

Fig.1 Fig.50

Fig.1

Fig.2

Fig.3

Fig.4

Jimction

wiring

Fig.50

Fig.51

—

_

Fig.52

Note

solenoid

voltage

30V

24V

1

2

DCSVor

12V setting

In option A

connector

12V

5V

3

Lo^coftiiread

trimniing

protection

signal S6

Sewingroaehine

stops \riien

switcfaropen

Sewingmachine

stops when

switch»hort

4

Settingofswitch

to

increase

solentrid

return

speed

•Noted

1/2 pos

2

1

2

High

speed

H

6000

2000

4200

6000

Low

speed

L

200

Trimniing

speed

T

200

200 200

200

•Start

condensed

speed

N

1400

200

1400

1400 1400

1400

End

condensed

speed

V

1400

200

1400

n

U)

f5

m

g

n

•t n

er

A

I

CA

ts)

ffi

i

S"

g

(D

00

cT

CO

n>

i.

ere

5 g*

S*

rt

OQ

I—I

o

s

a

o

K)

S*

•1

&

N03

N04

N05

N06

N07

PEGASUS

WSOO,600,700/Uri03,104,109,

under thread trimmerwith solenoid wiperwithout top cover

thread

trimmer

UT335 Super tack solenoid-operated under thread trimmer with air wqier

WS62-82Ur Angledstitch Fig.5 Fig.52

W600 / UT/ MS Solenoid-i^rerated under thread trimmer with solenoid wqier and condensed stitdi, without top cover

thread

trimmer

111 Solenoid-operated

—

Fig.4

Fig.52

Fig.4 Fig.53

Fig.5

Fig.6

—

Fig.52

24V

5V

W600 / UT/ MS Solenoid-operated under thread trimmer

N08

PEGASUS

withsolenoidwiperand condensedstitchand tq>cover

thread

trimmer

Fig.6

—

24V

5V

Sewingmachine

stops sriien

switdropcn

4500

2

4000

2

6000

2

6000

2

200

1400

I

OQ

B

6000

2

6000

2

200

1400

o

1400

Function

NOB

NOC

KAl

KA2

KA3

KA4

UNI

UN2

UN3

U345

Sewing

machine

maker

PEGASUS

KANSAI

UNION

SPECIAL

UNION

SPECIAL

UNION

SPECIAL

Model nameofsewing machine and device

—

MRXsciies

D series Automatic thread trimmerwith airwqier

Fseries

DX series Air-operated under threadtrimmerwithairwqier

33700,34500class Solenoid-cperatcd under thread trimmer

34800s]»c class Solenoid-operated under thread trimmer

34700 class Push and Pull air-operated under thread trimmer with air wqrer

AuttHiiatic

Air-(q)erBtod

threadtrimmerwithsolenoid

wrqier

under thread trimmer with air wq>er

I/O signals

connectors

Junction

of

Fig.7

Fig.8

Fig.9 Fig.54

Fig.10

Fig.9

Fig.ll

Fig.12 Fig.55

Fig.12

wiring

—

_

Fig.54

Fig.55

Fig.56

Note

solenoid

voltage

24V

30V

1

Do

Note

2

DCSVor

12V setting

In option A

connector

5V

I2V

12V

not

use

Note

Logicofthread

trimrmng

protection

signalS6

Sowingmachme

stops triten

switchopen

I!

3

Note

4

Settingofswitdt

toinciease

solenoid

ictum

speed

"Noted

Alwaysset

n

:SLOW

15:

FAST

18:

SLOW

1/2 pos

2

High

speed

H

8000

4000

6000

4000

5500

4000

Low

Trimming

speed

200

250 250

250

200

speed

L

200

250

200

♦Start

condensed

T

speed

N

End

condensed

speed

V

K)

X

i

1400

2999

o

c:

a

00

CO

n>

CFQ

o

2

U346

U348

U347

BRl

RMl

SRBl

JMH

BROTHER

RIMOLDI

SIRUBA

JUKI

Note: The

Note:XC-EMFY

The

function

FD3,

FD4

MH-48I-4-4.

namewill

series

MH-484-4-4

display

—

class

intheorderof

[YU2],

[YU3],

[JMH]

Fig.13

Fig.14

Fig.15

Fig.16

[YU4]

—

—-

—

[YCl] [NOl] [KAl] [UNI]

[UNI] [KAl] [NOl] [YCl]

24V

30V

Do

not

use

5V

1.Referto page 16 for how to diange the solenoidvoltage.Thefactorysettingis 24V.

2. Refertopage71 forhowtochangetheoptionAconnectorDCSV/12V.Thefactorysettingis 12V.

3. Referto page 91 forhowto diange the logicofthethreadtrimmingprotectionsignalS6.

The fectory setting is sewingmachinestop at switch: short

(Theoperation ofthethreadtrimmingprotection deviceandthreadtrimming

increase

4. Refertopage73forhowtosettheswitchto

Thefactorysettingsare

5.Thechainstitchsewingmachii^

6. Iftheelectromagnetic solenoidis

J1:

FAST,35: SLOW,18: SLOW.

specifications

coimected

thesolenoidreturn

maybediangesin part bythesewing

tothetrimmingoutput,theJSswhdiis

speed.

protection

Always

recmnmended

sensorswitchONandOFFwillnotalways Consultwithyourdealeron anyunclearpoints.) setJ1andJ8SLOW,JSFASTidien [UNI], [UN2]and[UN3]areset

machine

maker.

Consultwithyourdealerbeforeselectingthe

to setfor

"FAST*.

!!

Sewingmachine

stops when

switehshoit

[JMH],

[YU2]

witheachpressofthe [D]key.

2

6000

1

•Noted

6000

2

5500

2

witheachpressofthe[C]key.

functions

fitimtheabovetable.

200

200 200

200

1400

1700

1400

1700

1900

p—1

(JQ

i

n>

NJ

S-

I-

s-

<1>

12.How

touse

3. I/O signals of connectors

Simple

settingofProgram

Mode

[2](for

chain

stitch

trimming

machine)

Fig.l "YAMATO"

Function setting IYU2],[YU31,[YU4]

Presserfoot

IF

OF

lA

IB

IC

Sewingmachine

OB

OA

ID

OD

IB

00

lifter

OV

Presserfoot lifting signal

Presser foot lifting output+

Presser

foot lifting

OV

Emergency stop signal

Power

+I2V

(Change J7 connector)

NeedleDOWNpositionprioritystopsignal

NeedleUPposition output 5

One

shot signal 6

Ground

Wiper output 2

+30V

Thread trimming output 4

OV

Thread trimming protection signal 6

Operation/thread trimming

+30V

Needle lifting/presser foot lifting signal 9

OV

+30V

Operation output

output

-

output

and

[YU5]

I

2

3

4

I

?

3

4

I

3

5

7

8

10

II 12

®

@

®

Presser foot Option A

lifter

d

^3-^

connector

@ 1

+12Vmn40n>A

CKUUVmnlOmA

Option B

connector

Refer to page 71

®®®

Sewingmachine

Caution:

The

rotation

displayoftfie

panelwill

sewingmachine stops.

Sewing machinebody

Sewingmachine

when

S6:

Open

Caution:

Always

short

circuit No.5

die

to 6 when

not

beingconnected.

86 signalis

direction

stop

stops

operation

when die

Option

B

OV

I4/04

01

VC2

I5/05

II

12 Thread triimning signal

02 I7/07 I6/06

03

Note)

The

so select

Condensed stitch output 3

Variable speed command 4

Solenoid output No.2

NeedleUP positionprioritystopsignal

Thread tension output

thread

trimming (operation)will differ with the [YU2] to [YUS]simple settings,

the

setting value according to

—

Operation signal

+5V

+30V

OV

+30V

S6

I

2

5

6

7

8

9

10

II

12

34

-cT"^

-d

o

13 14

15

the

sewing machine being used.

SI

S2

PSU

S6

Extenul

1

vanable

resistor

lOkOHM

This will be

start/end

setting

is ON in condensed

sdtch

mode.

Note:

Nothingis

outputifdie

condensed

output

stitch

12.H0Wtouse

Fig.2

"YAMATO"

Functionsetting

Simple

settingofProgram

[YC1],IYC2],[YC3]

and

[YC4]

Mode

(D

®

Presser

lifter

[2]

foot

(for

OptionA

connector

chain

stitch

Option B

connector

trimming

Sewing machine

machine)

Presserfoot

IF

OF

OptionA

lA

IB

IC

Sewing

OB

OA

ID

OD

IE

OC

OptionB

14/04

01

VC2

I5/05

11

12

02

n/07

16/06

OS

lifter

OV

Presserfoot lifting signal

Presserfoot lifting output +

Presser foot lifting output -

miack

connector)

OV

Emergency stop signal

Power +5V (Change J7 connector)

NeedleDOWNpositionprioritystopsignal

CKU

NeedleUPoutput

One

shot

signal

machine

Ground

Thread tension output

+30V

Threadtrimming output

OV

Thread trimming protection signal

Solenoid output

+30V

Solenoid input No. 1

OV

+30V

Condensed stitch sewing output

OV

TB

output

Variable speed command

Operation signal 6

+12V (Change J6 connector)

+30V

Thread trimming signal

OV

+30V

Solenoid

output

Solenoid output to virtual output2

End

taddng

cancel signal

Thread

tension

output

No.l

No.2

1 2 3

4

1 ?,

3

4 5

6

1

2 3 4

5

6

7

8

9

10

11

12

1 2 3

4

5

7

8 9

10

11 -

12

13

14 15

@

'

ES-*-

PSD

-6

o

SH

'CKUJVmscIOniA

Refer to page 71.

Caution: The

rotation

displayofdie operation

panelwlD

sewing machine stops.

Sewingmachinebody

stop

direction

when tiie

Sewing machine stops

when

S6:

Short

If

input

lOlisturned

output

on

will always be

turned

ON.

<]

External

vanable

tesisbff

KUcOHM

SI

-

If

input

102isturned

output

OT2 will always be

turned

ON.

ON,

Note)

The thread trimming(operation) willdifferwiththe [YCl] to

[YC4]

simple

settings,

so select the setting value according to the sewingmachine being used.

35

12.H0Wtouse

Simple

settingofProgram

Mode

[2]

(for

chain

stitch

trimming

machine)

Fig.3 "YAMATO"

Function setting [YVIO],

Presser

foot

lifter

IF

OF

Option

A (Black connector)

lA

IB

IC

Sewing

machine

OB

OA

ID

OD

IE

OC

Presser

Presserfoot lifting output +

Presser

Emergency stop signal

Power

+12V

NeedleDOWNpositionpriorityatopsignal

NeedleUPpositionoutput

Needle

lifting/presser foot lifting signal

Thread trimming output

Thread trimming protection signal

Thread

Needle lifting/presser foot lifting signal

Operation output

[YVll]

OV

foot lifting signal

foot lifting

(Change J7 connector)

Ground

Wiperoutput

+30V

release

+30V

output

OV

output

OV

®

@

®

foot

Option A

connector

"+12VmK40mA

CKU12VranlO(nA

Presser

lifter

1

2 3

-

4

1

?, 3 4 5 6

@ 1

o~^reD_,

Option B

connector

Refer to page 71

Sewingmachine

Caution:

The

rotation

display of the operation

panelwillstop

sewingmachinestops.

Sewingmachinebody

Sewing machine

when

S6:

Open

Caution:

Always

short

circuitNo.5

to 6 wdien

not

die

S6 signal is

beingconnected.

direction

stops

^en

die

[YVll]

1

Extant

External

1

(

»

(

»

,

—(

simple settings,

1

variable

I4/04

oi

VC2

15/05

11 Operation signal

12

02

n/o7

16/06

03

Note)

The

thread

so select

Condensed stitch output 3

Variable speed command 4

Thread trimming signal 9

Solenoid

NeedleUP positionprioritystopsignal

Thread

trimming (operation) will differ with the [YVIO],

the

setting value according to the sewing machine being used.

—

+5V

+30V

tension

OV

output

86

No.2

output

1

2

5

6 7 8

d-o

10

11

12 13

14 15

d-^S6

-36

resistor

lOkOHM

This win be

start/end

outputifdie

condensed

settingis ONin condensed

stitch

mode.

Note:

Notiiing is

stitch

output

12.H0W

touse

Simple

settingofProgram Mode[2] (for

chain

stitch

trimming

machine)

Fig.4 "PEGASUS"

Function setting [NOl], [N02], [N03]

Presser

foot

lifter

OV

F

OF

lA

IB

IC

Sewing machine

OB

OA

ID

OD

IE

OC

Presser foot lifting signal

Presserfoot lifting output +

Presserfoot lifting output -

ov

Needle UP position priority stop signal

Power

+5V

(Change

NeedleDOWN positionpriority stopsignal

J7 connector)

NeedleUPposition output

Run

signal

(Low

speed)

Ground

Wiper output 2

+24V

Threadtrimming output

OV

Thread trimming protection signal

Thread release output 7

+24V

Backstitching signal 9

OV

+24V

Needle

cooler

output

and

|N04]

I 2 3 4

I 7

3

4

5 6

I

3

4

5

6

8

10

II

12

Presser

lifter

d-^P

®

® ®

@)

fisot

PSU

PSD

OptionA

connector

"+5Vnax40mA

•GXUSVmnlOtaA

®

@@

Option B

connector

'

Referto page 71.

Sewing machine

Caution: The

rotation

displayofdie

panel

will

sewing machinestops.

Sewingmachinebody

Sewing machine

wdioi

S6:

Open

Caudon:

Always

short

circuit

to 6 when

not

being

dte

S6 signalis

connected.

direction

stop

stops

operation

when

die

No.5

Option

B

OV

I4/04

01

VC2

I5/05

II

12 Threadtrimming signal

02

n/07

16/06

03

Note)

The

thread

simple settings, so select

sewing

Threadtrimming output

Variable speed command 4

—

Operation signal

+I2V

(Change J6 connector) 7

+24V

OV

+24V

Needle

cooler

Emergency stopsignal

AlwaysONoutput

trimming (operation) will differwith the [NOl] to

the

machine

being

used.

output

setting value according to the

I

2

3

Extonal

variable

5 6

8

9

10 II 12 13 14

15

SI

S2

ES

[N04]

37

lesutoi

IQkOHM

Please

refertopage

How to change 24/30V

of

solenoid

power

16.

source.

12.Howto use Simple settingofProgramMode [2] (for chainstitchtriniming machine)

Fig.5

"PEGASUS"

Function setting [N05], [N06]

Presser

foot

lifter

OV

IF

OF

lA

IB

IC

Sewing

OB

OA

JD

OD

IE

OC

I4/04

oi

VC2

15/05

11

12

02

17/07

I6/06

03

machine

Needle lift, presser foot signal

Presser foot lifting ouQ)ut + 3

Presser

foot lifting output- 4

OV

NeedleUP

Power

NeedleDOWN positionprioritystopsignal

poBition

+5V (Change J7 connector)

NeedleUPposition output 5

Run

signal

Ground

Wiper output

+24V

Thread trimniing output

Thread trimming protectionsignal

Thread release output

+24V

Backstitching signal

+24V

Output for

Thread tiinuning output

Variable speed command

—

Operation signal

+12V

(Change J6 connector)

+24V

Thread trinuning signal

OV

+24V

Needle cooler output

Emergency stop signal

AlwaysONoutput

prioritystopsignal 2

(Low

speed) 6

OV

slow

start

OV

©

(D

®

Presser

lifter

1

2

@)

1

3

4

1 2 3

4

5

6

7

8

9

10

11

12

13

14

15

foot

PSD 1,

Miisii

OptionA

connector

+3VnaDC«niA

CXUJVmnlOmA

Option B

connector

'

Refer to page 71

External

vonalw

Sewing machine

Caution: The

rotation

displayofdie

panelwill

sewing

Sewingmachine

when

86:

Open

Caution:

Always

short

to 6 when

not

SL

for

being

connected.

output

die

No.ofstitches

the

[P] mode SLN function.

tesistor

lOkOHM

Please

refer

How to change24/30V of

solenoid powersource.

direction

operation

stop

when

die

machine

stops.

bo<fy

stops

circuit

NaS

S6 signalis

will be honed ON only

setindie

to page 16.

Note)The thread trimming (operation) will differ with the [NOS],[N06] simple settings,

so select

the

settingvalue according to the sewing machine being used.

--

38

12.H0W

to use Simple settingofProgram Mode [2] (for chain stitch trimming machine)

Fig.6 "PEGASUS"

Function setting [NOT],[N08]

Presser

foot

lifter

OV

IF

OF

lA

IB

IC

Sewingmachine

OB

OA

ID

OD

IE

OC

I4/04

OI

VC2

15/05

II

12

02

IT/OT

16/06

03

Presser foot lifting signal

Presser foot lifting output + 3

Presser foot lifting output - 4

OV

NeedleUP position

Power

+5V

(Change

NeedleDOWNpositionfnioritystopsignal 4

NeedleUPportion

Run

signal

Ground

Wiper

+24V

Thread trimming output

OV

Thread trimming protection signal

Thread release output

+24V

Backstitching signal

OV

+24V

Condensed stitch output

OV

Thread

trimming

Variable speed command

—

Operation signal

+I2V

(Change J6 connector) 7

+24V

Thread trimming signal

OV

+24V

Needle

cooler

Emergency stop signal

AlwaysONoutput

prinity

stopsignal 2

J7 coimector) 3

output

(Low

speed)

output

®

foot

Option A

connector

Presser

lifter

I

2

Option B

connector

Sewingmachine

@

I

+SVmn40mA

5

6

I

2

3 4

5

6

8

9 10 II 12 13

14

15

SI

S2

ES

aCUSVmnlOmA

'

Refer to page 71

Extenul

variable

(t)

Sewing machine

Sewingmachine when

Caution:

Always

to 6 udien not

This

start/end

setting

stitch

lesistoT

IQkOHM

Please

Howtochange of

solenoid

Caution:

The

rotation

displayofdie panelwiD

direction

stop

operation

when die

sewing machinestops.

bo<fy

stops

S6:

Open

short

circuit

No.5

dieS6dgnal

beingconnected.

will be

outputifthe

condensed

stitch

is ON in condensed

mode.

refertopage

16.

24/30V

power

source.

is

Note)The thread trimming (operation) wili differwith the [NOT], [N08]

simple settings, soselect the setting value according to the

sewing machine being used.

-39

12.H0W

to use Simple settingofProgramMode [2] (for chainstitch trimniingmachine)

Fig.7 "PEGASUS"

Function setting [NOB]

Presser

foot

lifter

IF

OF

Option A

lA

IB

IC

Sewing

OB

OA

ID

OD

IE

OC

miack

machine

Presser foot lifting signal 2

Presser foot lifting output + 3

Presserfoot lifting output -

connector)

NeedleUP position priority stop signal

Power

+5V (Change J7 connector)

NeedleDOWNposition priority stop signal

NeedleUPposition

Run

Signal outputto virtual output 3

Backstitching signal 9

OV

signal

(Low

speed) 6

Ground

[KS3]

output

+24V

Virtual output 3

OV

Virtual output 1

+24V

OV

+24V

SL

output

®

Presser foot Option A

liftftr

1

4

1

2

3

4

5

1

2

3 4

5

6 7 8

10

11

12

@

o-oPSU

@

>

✓

^on)

(SL)

connector

,

~+3Vnm40mA

-CK

•CKUSVnagcIOmA

(KS3)

Option B

connector

Refer to page 71.

Sewing machine

Sewing machine body

If

input

I03isturned

output

OT3

will always be

turned

ON.

ON,

OV

14/04

oi

VC2

I5/05

11

Signaloutputto virtual

[KSl]

output

Variable speed command

Threadtrimming signal

ou^ut

3duringoperation

+12V (Change J6 connector)

+24V

12

02

n/o7 16/06

03

Signal

ou^ut

to virtual output 1

OV

+24V

[KS2]

output

NeedleUP positionpriority stop signal

Virtual

output

2

Note)The thread trimming (operation)willdiffer withthe

1 2 3

External

4

5

6 7

8 9

10

11 12 13 14

15

[NOB]

simplesetting,

vanaUe

soselect the setting value according to the sewingmachine being used.

--

40

If output

when

resistor

lOkOHM

If

output

turned

Please

How to change

of

input

0T2

die

running.

input

OTl

ON.

refer

solenoid

IR2isturned

turned

ON only

sewingmachine

lOlisturned

will always be

to page 16.

24A30V

power

source.

ON,

12.Howto use Simple settingofProgram Mode [2] (for chain stitch trimmingmachine)

Fig.8 "PEGASUS"

Function setting [NOC]

Presserfoot

IF

OF

lA

IB

IC

Sewing

OB

OA

ID

OD

IE

OC

lifter

Presserfoot lifting signal 2

Presser foot lifting output + 3

Presser

Needle UP position priority stop signal 7.

Power

+5V (ChangeJ7 connector) 3

Needle DOWNpositionprioritystopsignal 4

NeedleUPposition

Run

machine

Thread trimming output

Thread trimming protection signal

Thread release output

Backstitching signal

Output

OV

foot lifting output- 4

OV

output

signal

(Low

speed)

Ground

Wiperoutput

+24V

OV

+24V

OV

+24V

for needle cooler

®

w.

®

Presser foot OptionA

lifter

1

connector

Option B

connector

Sewingmachine

@

1

o-oPSU

0*^^*0

5

6

d-O^O

PSP ^

,

-CK

CKUSVimx

'•'}Vinsi40niA

'

10mA

Refer to page 71.

Caution: The

rotation

displayofdie

panelwill

sewing

machine

Sewingmachinebody

Sewing machine wlien

86:

Open

Caution:

Always

short

circuitNo.5

to 6

when

die86signalis

not

beingconnected.

direction

stop

stops

operation

when

the

stops.

1

2

3

->1

External

4

5

6 7

8

9

10

11 12 13

14 15

SI

-6

x>

S2

-o

o

vanableRsistoTlOkOHM

T

s

14/04

01

VC2

15/05

11

12

02

17/07 16/06

03

OV

—

Thread trimming output

Variable speed command

—

Operation signal

+12V

(ChangeJ6connector)

+24V

Thread trimming signal

OV

+24V

Virtual

output

1

—

NeedleDOWNpositionprioritystopsignal

AlwaysONoutput

Note)The thread trimming (operation) will differwith the [NOC] simple setting,

soselect the setting value according to the sewing machine being used.

41

-

Please

refertopage

How to change 24/30V

of

solenoid

power

source.

16.

12.Howto use Simple settingofProgram Mode [2] (for chain stitch trimmingmachine)

Fig.9

"KANSAI"

Function setting [KAl], [KA2]

Presserfoot

IF

OF

lA

IB

IC

Sewingmachine

OB

OA

ID

OD

IE

OC

Option

14/04

01

VC2

I5/05

11 Signal

12

02 I7/07 16/06

03

lifter

Presser foot lifting signal

Pulleroutput + 3

Puller

NeedleUP positionprioritystopsignal

Power

+12V

(Change J7 connector) 3

NeedleDOWNpositionpriority stopsignal

Needle

UP position

One

shot

Groimd

Wiper

+24V

Thread trimming output

Thread trimmingprotection signal

Operation output

+24V

Emergency stop signal

+24V

Condensed

B

—

Virtual output2

Variable speed command

—

ou^ut

to virtualoutput3 vdtenstopped

+5V

+24V

Needle lifting signal

+24V

Presser foot lifting output

—

Thread tension

OV

output

OV

signal

output

OV

stitch

OV

and

[KA4]

- 4

output

®

Presser foot Option A

lifter

1

2

(PUL)

>—y

1

2

4 5 6

1

2 3 4

5 6 7

8

9

10

11 12

1 2 3

4 5

6 7 8

9

10

11

17 13 14

15

Sewing

machine

connector

•fl2Vmn40niA

CKU12V

body

Option B

connector

mac

10mA

Refer to page 71

External

vaiiable

Sewing machine

Caution:

The

rotation

displayofdie

pane! wiD sewingmachine stops.

Sewing machine

when

S6:

Caution:

Always

short

to 6 when not

beingconnected.

This

win be

start/end

setting

is ON in condensed

stitch

mode.

lesistw

lOkOHM

direction

operation

stop

ndten

stops

Open

circuit

die

S6 signalis

outputifthe

condensed

die

No.5

stitch

Note)

The thread trimmiiig (operation) willdifferwiththe [KAl],

[KA2]

and

[KA4]

simplesettings,

so select the setting value according to the sewing machine being used.

-42

12.Howto use Simple settingofProgramMode [2] (for chainstitchtrimming machine)

Fig.lO

"KANSAI"

Function setting [KA3]

Presserfoot

IF

OF

lA

IB

IC

Sewingmachine

OB

OA

ID

OD

IE

OC

Option

14/04

01

VC2

I5/05

11 Signaloutputto virtual

12

02

n/07

16/06

03

lifter

Presserfoot lifting signal

NeedleUP positionprioritystopsignal ?,

Power

+12V

NeedleDOWNpositioniniority stop signal 4

NeedleUPposition output

Thread trimming output 4

Thread trimming protection signal 6

Thread release

Emergency stop signal

Condensed stitch output

B

Variable speed command 4

Presser foot lifting output

Thread

OV

Puller

ou^ut

+ 3

Puller

output

- 4

OV

(Change J7 connector)

One

shot

signal 6

Ground

Wiperoutput 2

+24V

OV

ou^ut

+24V

OV

+24V

OV

—

Virtual

ou^ut

2 3

—

ou^ut

3 >^en stopped 6

+5V

+24V

Needle

lifting signal

OV

+24V

tension

output

®

foot

OptionA

connector

Presser lifter

1 2

d-o.F

(PUL)

1

3

-a

5

Sewing

1

3

5

7 8 9

10 11 12

1 2

5

7

8

9

10

11

12 13

14

15

machine

aillZVnaxlOmA

body

OptionB

connector

Refer to page 71

Sewingmachine

Caution:

The

rotation

displayofftie

panelwiD

stop

direction

operation

when the

sewingmachinestops.

Sewingmachine when

S6:

Caution:

Always

short to 6 udten not

beingconnected.

This

will be

start/end

setting

is ON in condensed

stitch

mode.

lOkOHM

stops

Open

circuit

theS6signal

outputiftfie

condensed

No.S

is

stitch

Note)

The

thread

trimming (operation) will differ with

the

[KA3] simple settings,

so select the setting value according to the sewing machine being used.

43

12.How

to use

Simple

settingofProgram Mode [2] (forchainstitchtrimming machine)

Fig.ll

"UNION

SPECIAL"

Function setting [UNI]

Presser

foot

lifter

OV

W

OF

lA

IB

IC

OB

OA

ID

OD

IE

OC

14/04

oi

VC2

15/05

11 End tacking cancel signal

12 Solenoid input signal

02

17/07

16/06

03

Presserfoot lifting signal

Presser foot lifting output +

Presserfoot lifting output -

OV

NeedleUP positionpriority stop signal

Power

+12V

(Change J7 connector)

NeedleDOWNpositionprioritystopsignal 4

NeedleUPposition output 5

Thread

trimming protection signal 6

Ground

Wiper output 2

+30V

Thread trimming output 4

OV

Thread

trimming protection signal 6

Thread trimming output

+30V

Thread trimmer release signal

OV

+30V

Needle

cooler

OV

Needlecooler

ou^

dumigrotation forced[OFF]

Solenoid outputNo.1

Variable speed command

Solenoidou^nit

synchronized

+12V

(Change J6 connector)

+30V

OV

+30V

Output for signal during tacking

Thread trimmer output confirmationsignal

Non-stitching feed input

Solenoid output No.3

output

withthread

No.l

signBl

trimming

foot

ViiWlYii

OptionA

connector

'-•'12Vn]Oc40inA

Option B

connector

Sewingmachine

®

Presser

lifter

1

2

3

4

1

2

3

@

o-^.PS^

-at

-CKUnVrosclOniA

Sewins

machine

1

3

5

©

bodv

®

SO'

V

7

a

...

9 10 11 12

1

2

3

4

5

6

7

8

9

10

11 12

n

14 15

TON

FWD.

(t)

^cl)

—KS3

d"—o-

NCL

EB

lOl

<

I

Extenul

van^le

<-

Caution:

The

rotation

displayofthe

panel

wfll

sewing

machine

sewingmachine

when

86:

Caution:

Always

short

to 6 w4ien not

beingconnected.

Connectiontothe30V

is

not

possible as this is

small signal

resistor

solenoid

lOkOHM

If output

turned

input

on

ON.

output

lOlisturned

direction

operation

stop

when

stops.

stops

Open

circuitNo.S

die

S6 signal is

output

will always be

die

and

terminal

for

not

ON,

die

the

Note) The thread trimming (operation) will differ with the [UNI] simple settings,

so select the setting value according to the sewing machine being used.

-

44

-

12.Howto use SimplesettingofProgramMode [2] (for chainstitch trimmingmachine)

Fig.l2

"UNION

SPECIAL"

Function setting [UN2], [UN3]

Presserfoot

IF

OF

lA

IB

IC

Sewing machine

OB

OA

ID

OD

IE

OC

OptionB

14/04

oi

VC2

I5/05

11

12

02

n/07 16/06

03

lifter

Presser foot lifting signal 2

Presser foot lifting output +

Presserfoot lifting output - 4

NeedleUP positionprioritystop signal

Power

+12V

(Change J7 connector)

NeedleDOWNpositionprioritystopsignal 4

NeedleUPposition output 5

Thread trimming protection signal

Ground

Wiper output 2

+30V

Thread trimming output

Thread trimming protection signal 6

Thread trimming output

+30V

Thread trimmer release signal 9

+30V

Needle

cooler

Needlecooler ou^nit donng rotation forced[OFF]signal 2

Solenoid

Variable speed command

Solenoidoutput synchronized withthreadtrinmung

End

tacking cancel signal

+12V

(Change J6 connector) 7

+30V

Solenoid input signalNo.1

+30V

Roller

lifting output

Thread trimmer output confirmation signal

Non-stitching feed input

Solenoid

OV

ou^ut

OV

output

No.l

No.3

®®® @®®

@(n)@ ®

®

foot

machine

Option A

connector

+I2Vmn40niA

CKUlIVinnlOinA

Refer to page 71

body

Exteiralvanabkieststar

Presser

lifter

1

3

1

7,

3

6

1

3 4 5

7 8

10

11 12

1

3

4

5

6

8 9

10

11

12 13 14

15

0

@

Sewmg

@®

Option B

connector

Sewingmachine

Caution:

The

rotation

displayofdie

panel will

direction

stop

operation

when

sewing machine stops.

sewingmachine

when

S6:

Caution:

Always

to 6 when not

being connected.

Connectiontodie

is

not

possible as smallsignal solenoid

IQkOHM

If

input

output

OTl

turned

ON.

ROL

output

when

die

FU,

bachsdtch

102

signal is ON.

Open

short

circuit

die

S6 signalis

output

101 is

will always be

will be

presser

stops

30V

thisisfor

turned

foot lift

outputBor

the

No.5

and

ON,

turned

terminal

die

not

die

ON

output

input

Note)

The

thread trimming (operation) will differwith the [UN2], [UN3]simple settings,

so select the settingvalue according to the sewing machine being used.

-45-

12.H0W

touse

Simple

settingofProgram Mode[2](for

chain

stitch

trimming

machine)

Fig.l3

"BROTHER"

Function setting [BRl]

Presser

foot

lifter

IF

OF

lA

IB

IC

OB

OA

ID

OD

IE

OC

Presserfoot lifting signal

Presserfoot lifting output +

Presser

NeedleUP positionprioritystopsignal

Power

NeedleDOWNpositionpriority stop signal 4

NeedleUPposition

Thread trimming output

Thread trinuning protection signal 6

Thread release output 7

Emergencystop signal 9

OV

+5V

foot lifting

(Change

OV

J7 connector)

output

- 4

output

One shot signal 6

Ground

Wiperoutput 2

+24V

OV

+24V

OV

+24V

Needle

cooler

output

®

©

Presser

lifter

1 2

3

1

?,

3

———o•oPSD

5

1

3

4

5

8

10 11

12

Sewtns

d-o^S

@

(l)

(^cl)

foot

machine

— ®

ir

OptionA

connector

'•••SVnax40inA

1

-CK

CKUnVmnlOniA

bodv

Option B

connector

'

Refer to page 71.

<

Sewingmachine

Caution:

The

rotation

direction

displayofdie panel

will

stop

sewing

machine

Sewingmachine

when

S6:

Short

operation

when

die

stops.

stops

14/04

oi

VC2

I5/05

11

12

02

17/07 16/06

03

OV

—

Solenoid

output

No. 1

Variable speed command

—

Solenoid inputsignal

+12V +24V

No.l

Needle lifting signal

OV

+24V

Operation output

Condensed

stitch

output

1

2

3

Extenial

4 5

6

7

8

9

10

11

12 13 14 15

vaiiable

Note)The thread trimmiiig (operation) will differwith the [BRl] simple setting,

so select the settingvalue according to

the

sewing machine being used.

46

resistor

lOkOHM

If

input

101isturned

output

OTl

turned

ON.

This will be

start/end

setting

stitch

condensed

is ON in condensed

mode.

ON,

wiDalways be

outputifdie

stitch

12.H0Wtouse

Simple

settingofProgram

Mode

[2]

(for

chain

stitch

trinmiing

machine)

Fig.l4

"RIMOLDI"

Function setting [RMl]

Presserfoot

IF

OF

Option A (Black connector)

lA

IB

IC

OB

OA

ID

OD

IE

OC

lifter

Presser foot lifting signal

Presser foot lifting output +

Presser

NeedleUPpositionprioritystopsignal

Power +5V (ChangeJ7 connector)

Needle

DOWN

Needle UP position output

One

Wiper output

Thread trimming output

Thread trimming protection signal

Thread release output

Emergency stop signal

Needle

OV

foot lifting

OV

position

prioritystop

shot

signal

Ground

,

+24V

OV

+24V

OV

+24V

cooler output

output

-

signal

®

foot

machine

Option A

connector

,

"+JVnBx40inA

,

-c*

-CKU12Vinnl(ImA

body

Option B

connector

'

Refer to page 71

Sewingmachine

Caution:

The

rotation

direction

displayofdie panelwill

stop

operation

when the

sewing machine stops.

Sewingmachine stops

wdien

S6:

Short

Presser

lifter

1

2 3

4

1

2

3

4 5

6

I

2 3 4

5 6 7

8

9

10

11 12

d-oPSU

d-^PSD

d--oSH

Sewing

Option

B

OV

14/04

01

VC2

15/05

II

12

02

17/07

16/06

03

Note)

The thread trimming(operation) wiiidiffer withthe [RMl]

Solenoid output No.1

Variable speed command

Solenoid input signal

Needle lifting signal

Condensed stitch output

—

No.l

+12V +24V

OV

+24V

Operation output

—

1

2

3 4

5

6

7

8

9

10

11 12 13

14

15

simple

setting,

External

vasabk

so select the setting value according to the sewing machine being used.

-47

-

resistor

KttOHM

If

input101 is

output

OTl

turned

ON.

This win be

start/end

setting

is ON in condensed

stitch

mode.

turned

win always be

outputiftiie

condensed

ON,

stitch

12.H0Wtouse

Simple

Fig.l5 "SIRUBA"

Function setting [SRBl]

Presser

foot

lifter

IF

OF

Option A (Black connector)

lA

IB

IC

Presser foot lifting signal

Presserfoot lifting output +

Presser

Needle UP position priority stop signal

Power

+5V (Change J7 connector)

NeedleDOWNposition{nioritystopsignal

NeedleUPposition output

Low

settingofProgram

OV

foot lifting

speed

OV

run

output

signal

-

1

2

3

4

1 2 3 4

5 6

Mode

r®i

®

[

@ ®

Presser

lifter

d^-0—

@

[2]

1

foot

psp

(for

II

OptionA

connector

chain

^

CKUlJVmBlOmA

stitch

trimming

©08

®®®

[

®®®

©(fi)® ®®®

Option B

connector

Refer to page 71.

machine)

®®®

1

®®®

[

@®®

®®®

Sewingmachine

]

OB

OA

ID

OD

m

oc

I4/04

01

VC2

15/05

11

12

02

n/07 16/06

03

Ground

Wiperoutput

+24V

Thread

trimming

Thread trimmer cancel signal

Thread

release

+24V

output

OV

output

Backstitching during run signal

OV

+24V

Condensed

Solenoid output

Variable speedcommand

Solenoid input signal

stitch

OV

—

+12V +24V

output

No.l

Needle lifting signal

OV

+24V

Needle

cooler

output

—

[IT'J

output

Sewina

machine

1

2 3 4 5 6 7

8

9

10

11

12

1 2 3 4

5 6 7

8

9

10 11

12

13

14

15

® '

_ XT

(l;

^

®i=—'

body

—iw;—

•

S7

External vaiiable

This win be

start/end

settingis ONin condensed

stitch

resistor

lOkOHM

If input 101 is turned ON,

output DTI win always be

turned

condensed

mode.

ON.

output

If the

stitch

Note)The thread trimming (operation) will differwith the [SRBl] simple setting,

so select the setting value according to the sewing machine being used.

-48-

12.How

touse

Simple

settingofProgram

Mode

[2]

(for

chain

stitch

trimming

machine)

Fig.l6

"JUKI"

Function setting [JMH]

Presser

foot

lifter

IF

OF

lA

IB

IC

Sewing

OB

OA

ID

OD

IE

OC

machine

Presserfoot lifting signal

Presser foot lifting output +

Presserfoot lifting

Needle UP position priority stop signal

Power

+5V (Change J7 connector)

NeedleDOWNpositionpriority stopsignal

Needle UP positionoutput

Low

Thread trimming

Thread trimmer cancel signal

Threadrelease output

Backstitching during

Condensed

speed

Ground

WipCT

+24V

OV

output

OV

stitch

run

output

signal

ou^ut

run

output

-

signal

®

®®®

®

foot

machine

S7

Option A

connector

'+3Vinn40mA

-CK

CKUUVffitxlOmA

bodv

Refer to page 71.

Presser lifter

1

2

3

4

1 2 3

4

5 6

1 2 3

4 5 6 7

8

9

10

11 12

0-^

@)

d-^>so

Sewine

®

o--o-T^

(l)

0-^

®

—'

OptionB

connector

'

Sewingmachine

14/04

01

VC2

15/05

11 Solenoid

12

02

n/07

16/06

03

Note)

The

thread

so select

the

OV

—

Solenoid

ou^ut

No.1

Variable speed command

—

input

signal No. 1

+12V

+24V

Needle lifting signal

OV

+24V

Needle

cooler output

—

[TF]

output

trimming (operation) will differ with

settingvalue according to the sewing machine being used.

1

2 3

Extents]

4

5

6 7

8

9 10 11

12

13 14 15

the

[JMH]

simple setting,

49

vstiabletestitor

lOkOHM

If

input

lOlisturned

ON,

outputonwin always be

turned

ON.

Note:

Terminal

"O"

indicates

(PinNo.l380TL)

"O"

indicates

model

themalepin.

the

(PinNo.l381ATL)

"0"

indicates

(PinNo.5006T)

O

the

Option A

connector

Plug 1261P1

(Black)

Ground

Part

XC-EMFYside

pin.

(D

female

®

male

pin.

0

Piesser lifier

connector

Plug 1490P1

PSD

®(i> ®(!>

6^ i'3)

+30V

W

®@®

®®®

OP2

®®®

+30V

ov

Sewing machine connector

Plug

1360P

Name

XC-CBL-YU-1

No.

K11M71928530

foot

ov

FU+

FU-

Rg^O"YAMAYO",

OV

ES

SH

Function setting [YU2I,[YU31,(YU41

and

[YUS]

Sewing machine side

ov

T

Presser

j

Receptacle

T

UP

3

FU+

FU-

OV

+30V

OP2

+30V

OPl

OV

56

Presser

Receptacle 1S4SR1

]

1

Thread trimming

j

protection

(2

Receptacle 1396R1

foot

lifter

connector

1396R1

foot

lifter

connector

Option 1 connector

Receptacle

S02S-06P1

connector

(Blue)

to

I

X

3.

%

i-

crq

a

CO

O

00

CO

<5

CJQ

O

Pu

o

T3

Sewing machine

connector

s-

] Receptacle 1490R1

ov

S6

UF

OPl

Option 2 connector

Receptacle 1360R3

Note:

+30V

The

connector

diagram

Ground

is looking from tfie pin insertionside.

(9U8:(7

12)(11)

:

10

I

8-

3 3

Hd

d

OQ

B

.CO.

•

Note:

Tennmal

"O"

indicates

(PinNo.iaSOTL)

"O"

indicates

(PinNo.l381ATL)

model

the

XC-EMFYside

male

pin.

female

pin.

1

®

Presser

foot

lifter

connector

Plug 1490P1

Fm-

FU-

Fig.51 "YAMAYO", Function setting

[YC11,[YC2],[YC31

and

[YC4]

Sewing machine side

OV

lOl

FU-

FU+

T

Thread trimming

j

protection

Receptacle 1396R1

Piesser

Receptacle 1S4SR1

connector

foot

lifter

connector

lO

X

Ui

a

c/i

CO

TF

+30V

®@®

OTl

OV

+30V

Sewing machine connector

Plug 1360P

OV

S6

+30V

lOl

TB

+30V

TF

OTl

+30V

OV

86

+30V

TB

#1

Option connector

Receptacle 1490R1 (Black)

I

4

I

Sewing machine

connector

] Receptacle 1490R1

4

fl")

Thread trimming

j

protection

Receptacle 1396R1 (Blue)

3

connector

OQ

T3

s-

%

a

i

(W

O

•-b

CD

=t

Part

Name

Part

No.

XC-CBL-YU-2

K11M71928630

Note: The coimector diagramis looking from die pin insertion side.

I

CD

Note:

"O"

Terminal

indicates

model

the

(PinNo.l380TL)

"O"

indicates

the

(PinNo.l381ATL)

K)

Option A

connector

Plug 1261PI

(Black)

XC-EMFYside

male

pin.

female

®

pin.

®

@

Presser

lifter

connector

Plug 1490P1

:'6)

(3)—

foot

FU+

FU-

Fig^2

"PEGASUS",

Function setting [N01],[N02],[N03],[N06]

X

and

[NOT]

•NCL[N01.23]

Sewing machine side

ov

FU+

FU-

+5V

S6

OV

B[N07]

SL[N06]

Presser

foot

Receptacle 1S4SR1 (Orange)

Presser

®

foot

Receptacle 1S4SR1

Thread trimming

protection connector Receptacle MLP-03 (JST)

(Pin No. SLF-OlT-1.3)

Receptacle 1545R1 (Blue)

lifter

connector

OQ

t—I

hJ

X

CO

a>

O

i-b

•Td

3

o

P'

Cb

to

Ground

(D®®

®®®

+24V

+24v

•NCL

Sewing machine connector

Note:

l.The

Part Part

Name No.

Plug 1360P

XC-CBL-PP-1

K11M71928730

connector

2."*"

OPl

The

CHI

TheSLoutput

diagram

output

is lookingfrom ftie pin insertionside.

win be applied for fimction settings [NOl], [N02]

wfllbe applied for function settings

wfllbe applied

for

fimction settings [N06].

[N07].

and

[N03].

Ground

Sewing machine

connector

Receptacle 1292R3

s-

CO

s-

OQ

5

8

a

XC-EMFYside

Fig^3

"PEGASUS",

Function setting

[N04]

Is)

Sewing machine side

Note:

Terminal

"O"

mdicates

(PinNo.l380TL)

"O"

indicates

(PinNo. 1381

AIL)

Option A

connector

Plug 1261P1 (Black)

model

the

male

female

Ground

pin.

Presser lifter

Plug 1490P1

0®

(5) (2)

i'6)@-H

•....*

Ground

®©®

T

000

®®®

@@0

©

foot

connector

OV

W

OV

FU+

FU-

4.«

+5V

S6

+24V

+24v

OPl

+24V'

Ground

OV

FU+

FU-

+5V

S6

OV

+24V

[(6)

Presser

foot

Receptacle IS4SR1 (Orange)

Presser

®

Receptacle 1S4SR1

<D

(is)

(4)

foot

Thread trimming

protection connector

Receptacle MLP-03 (JST)

(Pin No. SLF-OlT-1.3)

Sewing machine

connector

Receptacle 1292R3

Option connector

Receptacle

5025-06R1

(PinNo.5005TL)

lifter

connector

I

O

03

o

n>

CTQ

o

<a

o

To

B-

I

a

i

OQ

3

Sewing machine connector

Plug

Part Part

Name No.

1360P

XC-CBL-PP-2

K11M71928830

Note:

The

connector

diagram

Islooking from

the

pin insertionside.

i

Fig^4

"KANSAI",

Function setting [KA1],[KA2],[KA3]

and

[KA4]

Note:

Terminal

"O"

indicates

(PinNo.l380TL)

"©"

indicates

the

(PinNo.1381ATL)

4^

Option A

connector

Plug 1261 PI (Black)

model

male

female

pin.

XC-EMFY

PSD

b:

©Cl)

©f©

^

('3

side

Sewing machine side

+24V

S6

OV

L/OPl

Thread trimming

®

j

protection

Receptacle 1396R1

+24V

connector

Sewing machine

connector

Receptacle

1261R3 (Black)

OQ

ii;

o

B

g

<0

W3

a

CO

<5

O

3

Function setting [KA1],[KA2]

and

[KA4] are set to

Function setting [KA3] is set to

PSU

L output.

;

SH

DPI

output

o

O'

fl>

(—1

to

W

Ground

UOPl

0©©

©0©

1^6^iii)

ov

+24V

S6

OV

J5S.

+24V

Sewing machine

connector

Plug

1360P

Part

Name

Part

No.

XC-CBL-KA-1

K11M71928931

Note: The connectordiagram b looking from the pin insertionside.

Ground

(9)(8:;7

12

8-

CO

a.

%

PSU

Option connector

11

Receptacle

10

1360R3

OQ

B

a

Note:

Tenninal

"O"

indicates

(PinNo.l380TL)

model

tbe

indicatesthe femalepin.

(PinNo.l38IATL)

Ui Ul

male

XC-EMFY

pin.

Option A

connector

Plug

(Black)

PSD

rf00

®

126IP1

0©

® 0

side

ov

FU+

FU-

Presser

foot

lifter

connector

Plug 1490P1

PSU

+12V

°CKU

Fig.55 "UNION", Function setting [UNI]

and

[UN2]

Sewing machine side

FUf

FU-

Presser

]

Receptacle

©00

+30V

foot

lifter

connector

1S4SR1

Sewing machine

connector

Receptacle 1292R3

W

CO

(re

o

»-b

o

a*

CD

'to

N)

be

%

B

g

CD

Part Part

Name No.

©00

000

('7)(8

•id; di';

Sewing machine

connector

Plug 1360P

XCXJBL-UN-l

K11M71925030

d^

+30V

S6

OV

TL

NCL

+30V

Note: The connector diagram is looking from ftie pin insertionside.

0©O

12K11

1^(14/(13)

s-

I-

OQ

s-

a

1

0

B

CD

Option connector

Receptacle

1375R6-1

10

Note:

"O"

Terminal

indicates

model

the

(PinNo.l380TL)

"O"

indicates

the

(PinNo.l381ATL)

<7\

male

female

CKU-

XC-EMFYside

pin.

Option A

connector

Plug 1261PI

(Black)

P"'

PSD

0®

rl-®®

6)0

m ®

i-H

ov

FU+

FU-

Presser

foot

lifter

connector

Plug 1490P1

PSU

+12V

86

Fig.56

"UNION",

Function setting [UN3]

+30V

Sewing machine side

FU+

FU- [

+30V

Presser

]

Receptacle

D®(3

+12V

foot

lifter

connector

1S4SR1

Sewing machine

connector

Receptacle 1292R3

W

to

X

o

a

CO

a

c/a

"E.

C6

CO

<5

(TQ

O

1?

O

Cu

W

TPL

©00

000

©@0

86

+30V

OV

XL

+30V

NCL

+30V

Sewing machine connector Plug 1360P

Part

Name

Part

No.

XC-CBL-UN-2

K11M71925130

Note:

The

connector

diagram

b looking from

the

pin insertionside.

+30V

12

111;•10

ISBlM)

(13

Option connector

Receptacle

1375R6-1

s-

CO

a.

%

09

B

a

12.Howitouse

Simple

settingofProgram

Mode

[2]

(for

chain

stitch

trimming

machine)

5. Displays

and

function of each key in

[t]

key

ON

Nonnal

made

key ON

When

the

[t]

keyisturned

stitchmodewillbeentered.Thevalidityand No. of stitchesofstart and end condensedstitchcan

be

set

here.

ON,

the

condensed stitch mode

Condensed

* Settingofthe start condensedstitch

validityand No. of stitches.

* Settingofthe end condensedstitch

validityand No.ofstitches.

r

willdisplay above the [M] key, and the condensed

L.

stitch

mode

[t]

key

^

[t]

ON

key

ON

key ON

Settingofpreset

stitching

*Preset stitching

validityand type.

* Referto pages 29 to 30 for details

on the pattern mode.

©BBS

mode

[t]

key

ON

key ON

Pattern

No.

select

J(onlyEMFY)

Settingofstart condensed

stitchvalidity

l^lVdid

I~I:Invalid

No.ofstart

Each setting value can be changed

firom0 to 9 stitches. A, B, C, D, E, F

stitches.

Ais10

B is 11

Cis12

D is 13

Eis14 F is 15

condensed

stitches

1~

No.ofend

Each setting value can be changed

firom

0 to 9 stitches, A, B, C, D, E, F

stitches.

Settingofend condensed

stitch validity

<Displayex.>

0:

condensed

A is10stitches

B is 11

stitches

Cis12

stitches

D is13stitches E is14stitches Fis15stitches

Valid

II:Invalid

stitches

-57

13

Howto use SimplesettingofProgramMode [3] (for lock stitchtrimmingmachine)

I.H0Wto use Simple setting ofProgram Mode [3] (for lock stitch trimming machine)

No.1 To setthe functionsfortheDORKOPPADLERthread trinuningsewingmachinein one

step(For

1)

example,

Enter

program

tosetforthe

mode

[3]

271

([ i ]+

class,

"DORKOPP

[A]+[D])

ADLER")

(Indicates key operation.Refer to page 23.)

Function

setting

P271]

2)

4)

6)

Description

ftllH E @

Program mode [3] will be entered.

[t]|i

@0 • •

B'U

[TjEHEB®

P271]

will flicker A^enp]is pressed.

[t)|B

©

PressP]to return to the normal mode.

@ E 0 •

3)

Set function to

5)

P271].

[tllB E E i 0

[CLEAR] will be displayed \\iientheP]key is

pressed for approx. two seconds.

A) Selectthe model name that correspondsto the sewing machine model for the simplesetting values

forthe

DORKOPP

theP]key,and the settingof the speed and functions will be carriedout automatically forthat model.

B)To

return

tothe

In this case,

C)

Each

time

the[i ]

[691B].

Tousethis

I/O signal. Junction wiring in detail.

ADLER

normal

p271]

will not be set, and the last settings will be used.

keyispressedinstep2,the

mode,

thread

mode

from

trimming

thep271]

sewing

display,

model

please askyour dealer or lookat"Technical manual"aboutsimplesetting,

machine

press

name

Caution

onthe

"Technical

the[ T]

will

changeinorder

key

while

manual".

holding

from

[D697],

Display

down

[ i ].

p271]

[CLEAR]

with

-58

Function

D697

D271

D273

B715

B716

B737

B740

B757

B770

B790

B830

BLT

BLZ

J500

J505

J555

JDL

Digital display

d&sn

den

dene

bn

bn bnan

bnno bnsn

bnno

bnso

b830

bif

bLz

JSOO

JSOS

JSSS

JdL

ts

16

/

Sewing

machine

maker

dOrkopp

ABLER

dOrkopp

ABLER

bOrkopp

ABLER

BROTHER

JUKI

Model nameofsewing machine and device

697.]

5000

clan

271

-14000.272-14000

273-14000,274-14000

DB2-B705BB2-B707BB2-B715

DB2-B716-7BB2-B716-1

DB2-B737-1

DB2-B746-5J>B2-B746-7J)B2-B746-8J>B2-B747-5J)B2-B748-5J)B2-

B748-7

class

DB2-B757

B872LT2-B875LT2-B8750

LZ2-B852LZ2-B853LZ2-B854LZ2-B856LZ2-B857

DDL-500BMN-5420NFA-6-WB class

DDL-505BDL-505ABDL-506,DDL-506ABDL-506EJ)DL-560-5BDL-

DDL-555-2-2BJDDL-555-2-4BJ)DL-555ONBDL-557045DL-5571J3DL-

DLD-432-5J>LD-436-5BLM-S400N-6J}LM-5400-6BLN-415-5BLN-

class

DB2-B772BB2-B774BB2-B774033B2-B778

DB2-B790BB2-B791-3BB2-B791-5BB2-B7910-3BB2-B7910-5

B792J3B2-B793-403BB2-B795BB2-B798

DB2-B837BB2-B838

LT2-B841-1LT2-B841-3LT2-B841-5,LT2-B842-1

B842-5LT2-B845LT2-B8450LT2-B8480LT2-B847LT2-B848LT2-

5d00BLU-5494NBB.6-WBJPLW-l 6J>LW-1264-€.PLW-1266-6

5580

class

5410N-6BLN-5410.6J)LU-450BLU-490-5J)LU-491 OBBLU-5490BB-6-WBJ)LU-5490N-6JDMN-530-5J)MN-531

clas*

class

BB2-B716-?BB2-B716-5

JDB2-B737-3J>B2-B737-5

class

245-6J»LW-l

class

LT2-B842-3LT2-

class

246-6J»LW-l

-5J)LU.5490BB^

J3B2-

257-

-5 class

I/O signals

connectors

Junction

of

rig.20

Fig.21 Fig.58

Fig.22 Fig:59

s

GO

Pi

S

2

oi

s

1

u

B

g

o

4> 4>

Pi Pi

wiring

Fig.57

&

s

1

CO

Pi

d)

S

g

i

Note!

solcndd

vohage

24V

30V

Note

2

BCSVor

12V setting

In option A

connector

I2V

12V

I2V

5V

1/2 pos

2

High

speed

H

ISOO

3000

4300

3500

4000

2000

5000

4500

3500

3000

5000

4000

4200

Low

Trimming

speed

L

250

170

215 215

215

185

200

200 200

200

speed

T

150

250

215

185

200

♦Start

condensed

speed

N

700

1500

1800

1800 1800

1800

1000

1800

1700

End

condensed

speed

V

700

1500

1800

1000

1800

1900

f

H.

(K

S

B

CO

n

B.

a

n

c/>

§'

fT

B*

fi4>

ta

2

fT

S*

n

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9T

M

S-.

n

sr

M

I

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<r

GO

H)

O

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2

CP

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cr.

$

5

S.

JDU

JdU

JUKI

DNU.241H-5J3NU-241H.6BSC-244-6BSC-244V-6BSC-245-5J)SC-

245-6JDSC-246-6J)SC-246V-6BSU-142-6J)SU-144-6J)SU-145-5J3SU-

145-6J}U-141H-4BU-I41H-5BU-141H-6J>U-161H-6c]ass

30V

5V

2

2000

200

1700

1900

Function

Digital

diqilay

Sewing

madiine

maker

Modelnameofsewingmachineand device

I/O signals

of

connectors

Junction

wiring

Notel

solenoid

voltage

Note

2

DCSVor

12V setting

In option A

connector

1/2 pos

High

speed

H

Low

speed

L

Trimming

qreed

T

♦Start

condensed

speed

N

End

condensed

speed

V

JLH

JLUl

JLU2

TlOO

T157

T158

T300

U639

SLH2

457G

457F

591

JLH

JLU

JLUe

r

too

r

tsn

r

tse

r300

U&3S

Sine

Hsnc

Hsnf

S9t

JUKI

/

JUKI

TOYOTA

UNION

SPECIAL

SEIKO

SINGER

LH-n72JJI-n8a-5JJl-n82-5LH-l

class

DDL-SS6(»4L-6LU-1114-SXU-l

LU-2210-64B

ADI012^1012BAD1012a.ADl

102AD1102BAD1102OAD1103AD1103AAD1202AD1203AD1204S.

AD120SAD120SSAD12120AD1213AD2200ADS010S

AD1S7AD1S70

ADI

22AD1S80-2AD1S80-22AD1S8-3AD1S8-32

AD3110AD3110PAD320-2AD320-22AD320-

202AD331AD3310AD3310PAD332AD340.2AD340-22AD340. 202AD340B-2AD340B-22AD340B-202AD341-2AD341-22AD341 202,AD345-2AD345-22AD345-202AD352

Cla»

SLH-2B

class

58AD158-2AD158-22AD158A-3AD158A-32AD158B-2AD158B-

63900 Solenoid-opciBtedneedle feed under trimmer Fig.23

457 Wiper

457 Thread pull

591,1591

ISOLH-l

IS2LH-1160LH-1162

114^.LZH-12904

013

ADI013AAD10130AD1020AD1

clfiss

class

cd

O^ O^

P1

U CO

B g

Pi

-

—

Fig.24

Bd

i 1

U

00

B g

g Q

Pi

oS

—

Fig.60

30V

24V

5V

12V

200

180

100

160

200

570

200

200 200

200

200 200

250

100

250

2300

1

2800

2

3500

2

3500

2

4000

2

3500

2

1900

2

4000

2

4000

2

4000

2

4000

2

1700

1500

1900

1700

1500

OQ

r—^

GO

cT

CZl

H)

O

»-b

•nd

•-t

o

2

a

UJ

S"

•-»

o*

5r

I-

&

211A

212A

41

412U

591V

691A

691B

to

tit

to

tb

SINGER

^ /

eteft

lU

H t

H

teu

S9tu

69

211A

212A

41

lU

412U

591V

1691D250

1691D210.1691D200

Fig.24

Fig.24 Fig.60

Fig.24

Fig.24 Fig.60

Note: 1.Reforto page 16 for howto changethesolenoidvoltage.The factorysettingis 24V.

2. Refo-to page 71 for how to change the option A connector DCSV/12V. The factory setting is 12V.

Fig.60

24V

12V

2

2300

3500

2

4000

2

4500

4000

2

4000

2

4000

2

200

250

180

200

1000

1500

1000

1500

OQ

B

o.

a

3.

I/O

signals of connectors

13.Simple SettingofProgram Mode [3] (for lock stitch trimmingmachine)

Fig.20

"DteKOPPADLER"

Function setting [D697]

Presserfoot

ff

OF

lA

IB

IC

OB

OA

ID

OD

m Backstitching signal

oc

lifter

ov

Presser foot lifting signal

Presser foot lifting output +

Presser foot lifting output - 4

OV

Needle UP position priority stop signal 2

Power

+12V

(Change J7 connector) 3

Needle DOWN position priority stop signal 4

NeedleUPposition output

Low

speed

Ground

Wiper output

'+24V

Thread trimming output

OV

Thread trimmer protection signal

Thread release output

+24V

OV

+24V

Backstitchoutput (Condensed stitch)

run

signal 6

tw

1®]

(D

[ 1

®

foot

Option A

connector

„

+12Vmsc«)mA

CKUlIVnaiclOinA

Presser lifter

1

2

3

1

@

d^PSU

5

1

2

3

4

5

6 7

8 9

10

11

12

O--0SOI

®®®

[

®®®

®(ni®

Option B

connector

Refer to page 71.

®®®

]

®®®,

[

@®0 ®®®

Sewing machine

Caution:

The

rotation

S6:

direction

Short

output

stitch

stops

if the start/end

mode.

display of the operation

panel willstop when the

sewing machine stops.

Sewingmachinebody

Sewing machine

when

This wiil be

condensed stitchsettingis ON in

condensed

Option

B

OV

I4/04

01

VC2

I5/05

II

12

02

I7/07

I6/06

03

Solenoid

Signal output to virtual output I

Vitual output 1

Variable speed command

ou^ut

^chnmized

withthreadtrimming

+I2V

+24V

Tacking cancel signal

OV

+24V

Needle

cooler output

Low

speed

run

signal

Backstitching signal

TF

output

Note)The thread trimming (operation)will differ withthe

1 2 3

4

5

6 7

8

9 10 11 12 13 14

15

[D697]

soselect the setting value according to the sewingmachine being used.

simplesetting,

ExtemalvBiuUe

Connectiontothe

Isnot possible as small signal

signal

resistor

KHeOHM

TF

the

will be condensed stitch settingis ON In

condensed

output

andTBoutputs

end

condensed

output

if the end

stitch

24V

this

stitch.

mode.

terminal

is for the

and

are

not the

special for

These

-61-

13.Simple SettingofProgram Mode [3] (for lock stitch trimmingmachine)

Fig.21

"DCRKOPPADLER"

Function setting [D271]

® ®

Presser lifter

foot

OptionA

connector

Option B

connector

iaaai

®®® ®®®

@®®

Sewing machine

Presserfoot

IF

OF

lifter

OV

Presser foot lifting signal

Presser foot lifting output + 3

Presser

foot lifting output - 4

1

2

Option A (Blackconnector)

lA

Power

IB

IC

OB

OA

ID

OD

IE

OC

Option

I4/04

01

VC2

I5/05

11

12

02

17/07

16/06

03

Note)

Backstitchoutput (Condensed stitch)

B

Solenoid

Condensed stitching prohibit signal

Thethreadtrimming

OV

NeedleUP position priority stop signal

+12V

(Change J7 connector)

NeedleDOWN positionprioritystopsignal

Needle UP position output

One

stitch signal

Ground

Wiper

output

+24V

Thread trimming outimt

OV

Half-stitch signal

Thread release output

+24V

Backstitching signal

OV

+24V

OV

—

Presser foot lifting output +

Variable speed command

ou^ut

synchronized

withthread

trimming

Operation signal 6

+12V +24V

OV

+24V

Needle

cooler output

Needle

DOWN

position output

—

TF

output

(operation)

willdifferwiththe

1

7 3

4 5 6

1

2

3

4

5 6 7

8

9

10 11 12

1

2

3

4

S

7

8

9

10 11 1?

13

14 15

o ^ PSD ^^

O--^S01

[D271]

soselectthe setting valueaccordingtothe sewingmachinebeing used.

BTL"^

DNW

simple

-+12Vniix40inA

'CKUIlVmnlOraA

setting,

'

Refer to page 71.

External vaiiable

lesistor

Sewingmachinebody

IT

Input

in> is

turned

stitch.

if the

mode.

24V

turned

stitch.

if the end

mode.

ON,

These

end

terminal

ON,

These

half-stitcb sewing wili start.

TF and TB outputs are special for

the

end

condensed

wiii be

ou^ut

condensed stitch setting is ON in

condensed

Connectiontothe

is not possible as this is for the

small signal output and not the

signal

lOkOHM

If

start

be prohibited.

TF and TBoutputs are spedai for

the

will be

condensed stitch settingis ON in

condensed

stitch

output

input

BTL is

and end tacking will

end

condensed

output

stitch

62

-

13.

Simple

Fig.22

"DORKOPPADLER"

Function setting [D273]

SettingofProgram

Mode

[3]

o

®

(for

lock

stitch

trimming

®®®

machine)

®®®

foot

OptionA

connector

'••'I2VISK40D1A

-en

OCU

Presser

IF

OF

lA

IB

IC

OB

OA

ID

OD

IB

OC

14/04

oi

VC2

15/05

11

12

02

17/07

16/06

03

foot

lifter

OV

Presser foot lifting signal

Presser foot lifting output +

Presserfoot lifting output -

OV

Needle UP position priority stop signal

Power +12V (Change J7 connector)

NeedleDOWN

Needle

p<»ition

UP positionoutput

One

stitch signal

Ground

Wiper

+24V

Thread

trimming

prioritystopsignal

outout

output

OV

Condensed stitching i»ohibit signal

Roller

lifting

output

+24V

Backstitching during run signal

OV

+24V

Backstitch output (Condensed stitch)

OV

Virtual

ou^ut

Presser foot lifting output+

Variable speed command

Solenoidou^ut ^nchnmizedwiththread

Signal output to virtual

+12V +24V

One

stitch signal

OV

+24V

Needle cooler output

Needle

DOWN

Thread tension

position output

output

2

ou^ut

trinuning

2

Presser lifter

1

2

3

4

1

?.

3

4 5

6

1

2 3

4

5 6

7 8 TF

9

10 11 12

—(iy

1

2 3

4 5

6

7

8 9

10

11 12 n

14 15

(t)

^OL)

0 o

DNW

Note) The thread trimming (operation) willdiffer with the [D273] simple setting,

so select the settingvalue according to the sewing machine being used.

'

IZVosc

tOmA

Referto page 71.

(

Extenul

variable

OptionB

connector

resistor

Sewingmachine

Sewingmachinebody

If

input

BTLbturned

start

and

end tackingwill

he prohibited.

andTBoutpub

the

end

condensed

will he

output

condensed stitch setting b ON in

condensed

Connectiontothe

b not possible as

small signal signal

lOkOHM

TF

the

will he

condensed stitch setting b ON in

condensed

stitch

output

andTBoutpub

end

condensed

output

stitch

are special for

stitch.

if the end

mode.

24V

thb

and not the

are special for

stitch.

if the end

mode.

ON,

These

terminal

b for the

These

-63--

13.Simple SettingofProgram Mode [3] (forlockstitchtrimming machine)

Fig.23

"UNION

SPECIAL"

Function setting [U639]

Presser

foot

lifter

OV

IF

OF

lA

IB

IC

Sewing

machine

OB

OA

E)

OD

IE

OC

Option

B

I4/04

oi

VC2

15/05

11

12 Signal output to virtual output 1

02

n/07 I6/06

03

Presserfoot lifting signal 2

Presser foot lifting output+

Presser

foot lifting

OV

Needle UP position priority stop signal 2

Power

+12V

(Change J7 connector)

NeedleDOWNpositionprioritystop signal 4

NeedleUPposition

Thread trimmer protection signal 6

Ground

Wiper

output

+30V

Thread trimming

OV

Thread trimmer protection signal

Thread release output 7

+30V

Backstitching duringnmsignal 9

OV

+30V

Needle

cooler

output

OV

Needle

coder

outputdiningrotation forced[OFF]signal 2

Vitual output 1

Variable speed command

[KS3]

output

End

tacking cancel signal 6

+12V

+30V

OV

+30V

Roller lift output 17,

Thread trimmer

ou^ut

confirmation signal

Non-Stitching feed input

Vitual

output

3

o

® @

®

foot

-o-^^

iin*

Option A

connector

•^12Vmn40mA

CKUlZVnnclOBiA

®

Presser lifter

1

0

3

-

4

1

3

5

1 2 3 4

5 6

8

10

11 12

1

3 4 5

7

8

9

10 11

13 14 15

@ 1

®®®

@®®

OptionB

connector

Refer to page

External

variable

on^

®®®

]

®®®,

[

@®®

®

Sewingmachine

Sewing machine

when

S6:

Sewingmachinebody

Caution: The

rotation

displayofdie

panelwill

sewingmachinestops.

Sewing machine

when

S6:

Connectiontothe

If not possible as

small signal signal

output

resistor

IQkOHM

If

input

lOlisturned

output

OTl

turned

ON.

®®

stops

Short

direction

operation

stop

when

stops

Short

30V

terminal

thb

Is for the

output

and

win always be

tiie

not the

ON,

Note) The thread trimming (operation) will differ with the [U639]simple setting,

so select the setting value according to

the

sewing machine being used.

64

-

13.Simple

SettingofProgram

Mode

[3](forlockstitch

trimming

machine)

Fig.24

"SINGER"

Function setting [4570], [457F], [591J,[211A],

I212A],[411U],[412U],[591V1,

Presserfoot

IF

OF

Option A

lA

m

IC

[691A]

lifter

Presser

foot

lifting

Presserfoot lifting output+ 3

Presser

foot

lifting

miack

connector)

starttacking cancel signal Power +12V (Change J7

connector)

End tacking cancel signal

Needle UP position output

Thread trimmer cancel signal

OV

and

signal

output

[691B]

1

-

—

©

© ©

foot

Option A

connector

Presser

lifter

1

2

^

4

1

Ifthis inputisturnedON,starttackingwill beinhibitedwhilethe

2

signalisON.

DC12V (max 40mA) is ou^ut.

3

Ifthis input is turnedON,endtackingwillbeinhibitedwhilethe

4

signalisON.

The needle UP position signalis output.

5

The

output

voltageisDC12V.

Ifpedal ftillheelingis turned ONwhile this input is ON, the

6

thread

will

not

time

passes,

trimmed.

the

presser

After

foot

lifting

OptionB

connector

Caution:

The chopping output duly of the

presser foot lifting

100%

duty

OV

the

thread

operation

(full wave).

trimmer

will

output

interlock

start.

Sewing machine

FU is

Sewing

OB

OA

ID

OD

IE

OC

machine

Ground

—

Thread

pull

solenoid

Option solenoid

Thread

release

output

Thread

trimming

ou^ut

solenoid

+24V

OV

Needleupinput

Thread'release

solenoid

Wiper solenoid output

+24V

Manual

Backstitch

backtacking

OV

+24V

output

signal

—

457G

457F

411U,412U,

591,211

212A.

591V

691A,

691B

—

457G,

Excq)t

457G.

457F

—

Ground

1

Not

output

It

will

be for thread pull solenoid output.

Thisoutput is alwaysturnedONw^en optionsolenoidinputsignal

2

A,

is

ON.

Itwill be for thread releasesolenoidoutput.

3 4

It will be for thread trimming solenoid output.

5 6

If

this inputis

turned

ON,

It will be for thread release solenoid output.

7

It will be for wiper solenoidoutput.

8

9

If

this

input

is turned ON,

10

11

12

It

willbefor

Backstitch

+24V

OV

the

needle up

+24V

the

backtacking operation will start.

OV

+24V

solenoid

output

input

will function.

-65

13.

Simple

SettingofProgram Mode[3] (forlockstitch

trimming

machine)

14/04

01

VC2

15/05

11

12

17/07

16/06

03

OV

—

ADD.BT

solenoid

output

Variable speed command

__

Needle UP position priority

stop signal

+12V +24V

Emergency stop signal

Option solenoid input signal

OV

+24V

—

Air

blow

output

—

Thread

pull

output

—

Excq>t

691A.691B

691A,691B

—

457G, 457F,

691A,

691B

591,211A,

212A,

591V,

411U.412U

Excqjt

691A

—

Except 691A

691A

will

vriiile

OV

—

output

command.

start.)

—

the

sewing

+24V

(Ifvoltageis applied to

machine

1

2

Not

3

4

5

ou^ut

It

willbefor

ADD.BT

solenoid

This input is for external speed

this

input

sewing

machine

IfinputPSUis turnedON

6

the needlewill stopat the UP position after swingPSU stitches

and

thread

trimming.

7

8

DC12V

(max

40mA)

is output.

Ifthis input is turned ON whilethe sewingmachineis running,

all running states will be canceled, and the sewing machine will

stop

with

the

9

brakes.

Ifthis input is turnedON, the optionsolenoidoutput will start.

10

11

12

13

14

15

Not

output.

It

willbefor

Not

output.

It

willbefor

the

air

blow

thread

pull

OV

+24V

output.

—

output.

isrunning,

Note)

The

thread

trimming (operation)will differwith the [4S7G], [457F], [591], [211A], [212A],

[411U], [412U], [S91V], [691A]

according to the sewing machine being used.

and

[691B] simple setting, so select

the

setting value

66

--

Fig^7 "Dt)RKOPPADLER",Functionsetting

[D697]

I

U>

XC-EMFY

Note:

Terminal

"O"

indicates

(PinNo.l380TL)

"©"

indicates

(Pin No. 1381ATL)

model

the

male

pin.

female

pin.

J)©©

®©^

0

Sewing machine

connector

Plug

1360P

OS

o

10)

(®)

(i"i)

side

+24V

®

a

Sewing machine

+24V

®@®

side

Sewing machine

connector

Receptacle

Hirschmann

MekOOBZ

Sewing machine

cotmector

Receptacle

DlNMakVlOOS

®®®

00®

1^

(11)

(li^

@@@

Part Part

Name No.

Option B

connector

Plug 1375P

XC-CBL-DA-1

K11M71924730

Note:

The

sewingmachine

are

looking

from

connector

the

and

insertion

option B

mde.

connector

diagrams

Sewing machine

connector

Receptacle

DlNMak3100S

OQ

C/1

c/a

<5

OQ

O

o

eu

o

713

0

R'

C/9

1

a

B

3

OQ

B

S.

CD

Fig.58

"DtRKOPPADLER",Functioii setting

[D271]

XC-EMFYside

Note:

Terminal

"O"

indicates

(PinNo.l380TL)

"©"

indicates

(PinNo.l381ATL)

o\ 00

model

the

male

female

pin.

FFl

Sewing machine

connector

Plug 1360P

W

©®©

©CD®

®®(£>

@®(g

ov

UD

57

+24V

FU

Sewing machine side

+24V

NCL

Sewing machine

connector

Receptacle

Hirschmann

Mek

100

®®®

(4)(5)0

CO

Part

Name

No.

Option B

connector

Plug 1375P

XCM3BL-DA-2

K11M71924830

(1^

(13)

® ®

(11)

(1^

(g>

(B>

Note:

NCL

IF

The

sewing machine

are

looking

from

connector

die

and

insertion

option B

side.

connector

diagrams

Sewing machine

UD

connector

Receptacle

Hirschmann DINMak3100S

U>

00

CD

CTQ

O

o a*

CD

713

!

o*

CO

I

a

B

OQ

5

CD

Fig.59

"DOrKOPP

ADLER",

Function setting

[D273]

TO

f—1

09

U>

cT

C/3 C5

o

•-b

o

Cu

a

S'

•-t

o*

R-

CO

I

B

XC-EMFY

Note:

Terminal

"O"

indicates

(PinNo.l380TL)

"O"

indicates

(PmNo.l381ATL)

o\

VO

model

the

male

female

pin.

Sewing machine

connector

Plug

1360P

©@®

FFl

10^

^1?)

side

^12

Sewing machine

side

Sewing machine

connector

Receptacle

Hirschmann

Mek

DNW

100

Sewing machine

connector

Receptacle

DINMak7100S

®®®

1^(ii)

@

@@@

Option B

connector

Plug 1375P

DNW

BTL

Sewing machine

connector

Receptacle

DINMak3100S

S

Part

Name

Part

No.

XC-CBL-DA-3

KI1M71924930

Note: The sewing

are

lookingfrom tfie pin insertion side.

madime

connector and option B connectordiagrams

a

o

NO

V)

w

JS

0\

ON

so

e\

70-

o M

13. Simple Setting

eo

of

{?.)©

@©

2 8

cs

(N

Program Mode [3] (for lock stitch trimmingmachine)

•a

cu

000

o>

ts

Howto changevoltageofpanelconnector andsolenoid returnspeed

1. To change Solenoid voltage 24V/30V. (Refer to page 16.)

2. How to change the outputvoltage DC5V/12V

(1) Remove the cover.

(2)The

DC5V/12V

canbe

Caution:

changed

Wait

over10minutesafter turningthepowerswitchOFF beforeopening

withtheJ2,J6,J7, JIOand

J11

connector

ontheprinted

circuitboardonthe coversideas shownnextpage.

(3)Thisis setto 12Vwlienshippedfromthe

connector

and

reinsertitinto

theSVside.

+

This is set to SV when shipped fromthe

coimector

and

reinsertitinto

J6

the12V

<2

+

factory.

side.

factory.

> ^

? 2

Tochangefrom5Vto 12V,pull out the

Tl

J2J7,J10,J11

To change from 12Vto 5V,pull out the

J6

> >.

+ +

(4) The power supply (+12V) voltage will change form 12V to 5V by changing the J10 connector from 12V to 5V.

Position

detector

ov

—

Groimd

UP

DOWN

+12V/(+5V)

1

2 3 4

5 6

cover.

(5) The power supply (+12V) voltage will change form 12V to 5V by changing the J11 connector from 12V to 5V.

(When wanting to make change gears ofthe sewing machine possibly at variable speed command of S V,

set the setting value

SI :

VC : Variable speed command

pedal curve function setting

OV

Rim

(Variable speed)

82:

Tread

trimming 3

S3:Presser

+12V

foot

lifter

<PIX>

by the A mode.)

1 2

4

5

6

...12V=>5V

of

(6) The power supply(+12V) voltage will change form 12V to 5V bychanging the J7 connector from 12V to 5V.

OV

PSU:Upposition stop

+12V

PSD:

Down

position stop input

CKU : Up position output

SO:

Low

speed input

input

1 2 3

4

5

6

...12V=>5V

71-

14.Howtochange

voltageofpanel

connector

and

solenoid

return

speed

(7) The

connector

change

output

form

ofpin

number

from

12Vto5V,alsothe

5Vto12Vby

VC2 : Variable speed command

NCL:Needle

2,5,13,14

changing

ov

No setting

OTl

: Virtual output

No setting

101-.Virtualinput

+5V

+30V

U:

Needle

lift signal

OV

+30V

cooler

No setting No

setting

IF:

"IF"

output

power

n n

will

theJ6

output

change

supply

connector

from

12V

(+5V :Pin

from

1

2

3

4

5 6 7

8

9

10

11

12 13

14

15

to5Vby

changing

number7)voltage

5Vto

12V.

.12V=>5V

.5V=>12V

.12V=>5V

theJ2

will

Option A

DC5V/12V

changeoverswitch

Option B

DC5V/12V

changeover switch (Pm No.7)

Options

DC5V/12V

changeover switch

(PuiNo.2,5,13,14

Pull up Voltage)

!-iiliHWWWW

ISESI

J6 J7

I

11

^ 1 ' r

Position

detector

DC5V/12V

changeover switch

Lever

connector

DC5V/12V

changeoverswitch

72-

14.Howto changevoltageofpanelconnectorand solenoidreturnspeed

3. How to set

(1) Remove the cover,

the

switch for increasing the solenoid

Caution:

Wait

over10minutesafter turningthepower switchOFF beforeopening

return

speed.

(2) The solenoidreturn speed can be increased with the settingofthe J1, JS, J8

connectoron the printed circuitboard on the coversideas shownon the lastpage.

(3) Connector factory settings and solenoid return

Coimector

factory

Output during simplesetting

setting

Jl

J5

J8

FAST

SLOW

Sewing machine coimector 11-12 pin output.

Sewing machine coimector3-4 pin output.

Sewing machine connector 7-8

ou^ut

Solenoid

return

Fast

Normal

cover.

Output

OC

OA

OD

(4) Set the connectorsetting

Thesolenoidreturn speed cannot be increasedifsolenoid output chopping duty

OAC,

ODC

and

Theresistance on theprintedcircuit board will be burntout

This connector must always be turned ON.

If

"UNIONSPECIAL"[UNI], [UN2]

setatSLOW(solenoidreturn is normal),J5setatFAST (solenoid return isfast).

fix)m

SLOW to FAST iiicreasethe solenoid return speed.

Caution

03C

is return ON in theprogram mode [C].

and

[UN3]

are

set inprogram mode [2], always useJIandJ8

if

the solenoid return speed is increased.

-73-

1.To

1)

15

How

change

to usethe

the

maximum

Enter

program

speed

mode

[P]

mode

(example

(Ex.tochangeto4500

( [i ] +[t ] )

ofmost

frequently

rotations)............

Function

using)

setting

[H.4500]

2)

8)

A. The settingrange of the maximum speed is 0 to 8999 rotations.

B. Bypressingeach of the [A],[B],[C] andP]keys,the settingvaluewill change between0 to 9.

C. Thefactorysettingis [4000 rotations].( ThefactorysettingofXC-ENis [5000 rotations].)

D.Lowspeed,thread

oooooooooooooooooooooooooooooooooooooooooooooooooooooooooocoooooooooooooooooooooooooooooooooooooooooooooooooooooooo

ftlli

* Program mode [P] will be entered.

H M i i

ftllD • i • •

♦Set

to [5].

ftllD • •

♦

Set to [0].

Return

tothe

Description

(However,the [A] key is only between 1 to 8.)

trimming

setinthe

same

manner.

Pi

normal

mode

([i

speed,starttacking

]+ [t

])

speed,

end

tacking

ftllD a • • •

Set to [4].

ftllD

♦

Set to [0].

ftlli

Complete the [H]

speed,

• • i •

a B i i

1-2 11 SL

medium

speedandslowstartspeedcan be

||--:^||^|

fVmction

setting.

2. To change the number ofstitches in slowstart

Enter

1)

2)

ftllB a i

program

mode

[P]

([i

]+ [T

^E^x.

])

(DBBEBH

♦

Programmode [P] will be entered.

ftiiD • • • i

[IJBBEB^

♦Set

to [3].

Return

tothe

normal

mode

6)

Description

A. This is valid

B. The setting rangeofthe numberofstitches is 1 to 5 stitches. C. By pressing

D. The factory setting is [2 stitches].

>^en

theP]key in the normal mode is turned ON.

p]

key, the setting value will change between 1 to S stitches.

([!]+[!])

to change three stitches) .............. Function setting

ftlli

♦

Set function to [SLN].

ftlli

B H • •

E B • i

[IlEEEBB

♦

Complete the [SLN] function setting.

[SLN.3]

74-

15.Howto use program mode (exampleofmost frequentlyusing)

3. To apply a weak

1)

2)

4)

fSiS i • • •

filin D D 0 0

6)

Description

A. Use this w^en the sewing machine needle is completely down when stopped.

To set ON, motor is applied a weak brake during stopping.

B. The settingvaluewill alternatebetween[OF] and [ON]with each pressof [D]key in step 4).

brake

during

Enter

program

• Program mode [A] will be entered.

♦

Set to [ON].

Return

tothe

stopping .......... function setting piK.ON]

mode

[A]

( [i ]+

normal

mode

([i

[A]

)

]+ [T] )

[SIB B • • •

* Set function to [BK].

5)

[Sib

* Complete the [BK] function setting.

b d b 0

oooooooooooc>oo<)oooooooooooooooooooooooooooooocKX>oooooooooooooc>oooooooooooooooooooooooooooooooooooc)00oooooo

4. To set

1)

2)

the

standing

[S|0

* Program mode [P] will be entered.

[SID.

work

type

Enter

program

0 0 i i

D D B 0

.......... function setting [AT.ON]

mode

[P]

([i

]+ [ T])

[Sli

• Set function to [AT].

[SIB B •

[SIEEIEE^

* Set to [ON].

Return

tothe

normal

mode

([i

6)

Description

A. This is used forhigh speed operationduring standing operations.

To turned ON, it operatesat the speedwith the rate

regardlessofthe pedal stepping quantity.

B. This settingis fnst prioritytothe keyswitch [AUTO]ofoperationpanel. C. The settingvalue will alternatebetween[OF] and [ON] with each pressof the [D] key in step5).

]+ [t ] )

A^ch

was set with the [C] and the [D]key in normalmode

* Complete the [AT] function setting.

(factory setting is [OF])

B • • •

B^

75-

15.Howto use program mode (exampleofmost frequently using)

S. To

change

(1)To operateone stitch operationwith a externalswitch functionsetting[IC.SOl]

1)

input/output

Enter

program

port

function.

mode

[C]

([i]+[C]

)

2)

QEZZZH

ftllQ B • • •

5)BEBEB

* Program mode [C] will be entered.

ftiin

♦Setto[S01].

6)

Description

A. Using the external switch cormectedNo.6 pin in the option A connector,

one stitch operation will be operated.

B. The setting value will be changed with each pressofthe [D] key in step 4). (factory setting is [SO])

Note) When usingthis function, always return to the normal mode before starting operations.

oooooooooooooc>oooooocKX>oo<x>ooooooooooooooooooooooooo<x><x><x>ooooooooooooooo<x>CKx><x>CKXxx><xx>oooooo<x>ooooooooooooooo<>

(2) To confirm the position where the needle passed through the fabricated to raise the penetration

strengthofthe first stitch with the external switch function setting [IC.BCR]

Return

•

tothe

El

normal

i •

mode

( [i ] + [T

])

* Set fimction to [IC].

flllQ B S i •

* Complete the [IC] function setting.

Option A

®(d1

Enter

1)

2)

*Program mode [C] will be entered.

program

liLlLskJL^Li^J

ftllD • B EfEl

•Setto[BCR].

Return

6)

Description

A. This is used to increase the penetration strength of the first stitch when the fabric is thick.

Each time the switch [BCR] cormected to the No.6 pin in the option A coimectoris turned ON,the (forward)-(reverse) operationwillbe repeated,and theneedle will stop right

with forwardoperation,abovethe

and the needle is stoppedthe sewingmachinewilloperateforwardafterreversingonce. When stoppedwith reverseoperation,forwardoperationwill start *Theneedleposition stopangle is set with the needlepositionstop angle[C8]

in the program mode [P]

B. Eachtime the [D] key is pressedin step 4), the setvalue will be changed.

(fectory setting is [SO])

Note) When using this fimction, always return to the normal mode before

starting operations.

tothe

mode

normal

fabric.

[C]

mode

However,

([i

] +

[C]

)

ftllQ B • • •

5JEEBEE

fSlQ B 0 B 0

([!]+[?])

whenthe operationsignalis turnedON

fi"om

that position.

-

76

-

* Set function to [IC].

* Complete the [IC] function setting.

U

OptionA

U

forward

OV

BCR

15.How to use program mode (exampleofmost frequently using)

(3) To emergencystop during sewingmachine operation function setting [IA.ES]

1)

2)

[|

ftlO

♦

Program mode [C] will be entered.

[BID

i E

••El]

mode

B]¥

ftlO

• Set function to [lA].

i •

sEznz

gCIDBE®

»Setto[ES].

Return

tothe

normal

mode

([i

]+ [T

6)

Description

A. The switch coimected No.2 pin in the option A connectoris emergencystop signal.

B. The setting value will be changed with each press of the [D] key in step 4).

(factory setting is [PSU])

C. Setting function [ID.ES], It becomesthe functionofemergencystop signal too.

( Coimect the external switch No.S-No.6 pin in the sewing machine cormector.)

Note) When using this function, always return to the normal mode before starting operations.

])

*Complete the [lA] function setting.

0(2Y[_Q}(r-'oES

®©1

(lA)

option A

oooooooooooc>ooooc>oooooooooooooooooooc)00oooocKxxxxx>ooooooooooc>ooooooooooc>oooooooooooooooooooooooo<x>oooc>ooooo

(4) To operate backstitching signal during sewing machine is stopped function setting [IE.BSL]

Enter

1)

2)

program

ftinWWZH

1-211 SL

Program mode [C] will be entered.

(SID

• B n

[UEBEE®

»Setto[BSL].

Return

(6)

Description

A. TurningON the external switchconnectedNo.9pin in sewingmachine connector,

backtacking

When beginning to sew by backstitching, the operation becomes smooth.

B. The settingvaluewill bechanged with each press ofP]key in step 4).

(factory setting is [S7])

C. XC-EN typehas no sewing machineconnector,do not use function setting[IE].

Note) When using this function, alwaysreturn to the normalmode before starting

operations.

ou^ut

tothe

will be operatewhen sewing machine is stopped.

mode

normal

[C]

mode

([i]+[C]

([i

] +[T

)

(SO

w

* Set function to [IE].

gEBBEB

* Complete the [IE]function setting.

])

i • • •

sewing machine

©0®

000-cr^

OV

BSL

c

77-

15.How to use program mode (exampleofmost frequently using)

(5) Tooutputaneedle cooleroutputto spare

Enter

1)

2)

[tllQ i @i i

* Program mode [C] will be entered.

program

mode

ftllD • B

[J)

♦Set

to [NCL].

Return

tothe

6)

Description

A. Select the needle cooler output [NCL] fromthe setting table on page 131.

Selectthe

B. Spare output [SOLI] will be turned ON wiiile the sewing machine is running (including needle lifting).

C.

XC-^

settingtoconnect

typehas no outyut tenninal.

normal

[01] and

ou^ut

[C]

mode

[NCL].

SOLI functionsetting[01.NCL]

([i

] +

[C]

)

ftllB • • •

®

♦

« (?1|0 • 0 B E

[Tj

♦

([i

] + [t ] )

EEEES

Set function to [Ol].

EBEBI^

Completethe [Ol] function setting.

Option B

•"

©®®

OsOLl

ooooc>ooooooooooooooooooocKX>ooooooooc>ooooooo<xxxxx>oooooc>oc>ooooooooooooooooooooooooooooooooooooooooooooooo<>oooooooooo

(6) To

ou^ut

a pulleroutputto spareoutput S0L2 function setting[02.PTJL]+[02C.0N] (To set50% duty)

Enter

1)

2)

E

ftlO

♦

Program mode [C] will be entered.

program

i @

" ©ID • @i •

[T]

EBB^E

♦

Set to [PUL].

"

ffllH

®

♦

Set function to [02C].

0 B • •

BEEBB

mode

TO

[C]

([i

] +

[C]

)

®

BEEBB

♦

Set function to [02].

g @ i E

[T]

EEBB®

♦

"

Complete the

fflID

[JJ

BEBB^

♦

Set to [ON].

[02]

• • B 0

frmctionsetting.

Return

tothe

8)

(t]l0

g B 0 0

9)

normal

[5BBBBB

♦

Complete the

Description

A. Selectthepulleroutyut

Select the setting to connect

B. Spare

C. XC-EN type has no output terminal.

ou^ut

solenoid[S0L2] will be turned on, whilepresser foot lifteris operated

[02]

function setting.

[PUL]

fromthesettingtableon page 132.

[02]

and [PUL].

Option B

-78-

®®® ®®®

®®^®

®®® ®®®

mode

([I

J

]+ [T] )

SOL2

(7)To

1)

operate

15.Howto use programmode(exampleofmostfrequently using)

spare

output

Enter

S0L2only

program

during

mode

[C]

sewing

([i

] +

machine

[C]

)

operation

using

the

spare

input

switch

functionsetting[Il.IRl] + [02.0T1]

INl.

INl

2)

QfEHWZH

1-2 11 SL

*Programmode [C] will be entered.

4)

ftllQ H • H •

©EiaEEIISl

♦

Completethe [II] function setting.

ftllD • B

©BBBBB

♦Set

to

[Oil].

Return

tothe

Description

A.

Select

thesetvalue[]Rl],

When

[IRl]is

selected,

When

[IR2]isselected,

When

[IR3]isselected,

The exampleis when [IRl] is selected.

B.The

optionBconnector

Settingiin

Option B

Spare

input 1

OV

[IR2]or[IR3]

[11]

and[IRl] are [II] and [II] and

spare

input

step4) /

M^M^I

normal

mode

from

[IR2]

are

[IR3]

are

switch

Digital display

([J-] +[ t ] )

the

setting

coimected, connected,

connected,

INl and

»

tableon

and[02] and[OTl] are and[02] and[0T2] are and[02] and

spare

output

pages

[OT3]

S0L2are

Setting

129.

instep 7)

rtiiDDHBa

IJIH

* Set to [IRl].

miH

5lI

B E ^

@ n n n

©BBBBB

♦

Set function to [02].

SHZHZn

[gBBBBB

♦

Completethe [02] function setting.

connected. connected.

are

connected.

connected

inthe

Option B

Spare

output 2

24V

following

manner.

OV

©(D®

©®(D|-o^c>-i

®®®

jg®©—o—1

®®®|+2>1V

Option B

SOL2

IN1(IR1)

OUT2(SOL2)

C. The following setting will appear when

4)'

[5BBBBB

♦

Connect [II] to [IR2].

D. The following setting

Avill

appear when [IR3] is selected

SEKEHE

IR2] is selected.

V

[TJBEBBB

♦

Connect

[02]

to [0T2].

SFEZZl

[TJBBEBB

♦

Connect [II] to [IR3].

E. XC-EN type has no output terminal.

-79-

♦

Connect

[02]

to [OT3].

15.How to use program mode(exampleofmostfrequently using)

6. Toset externaloneshotsignal .......... function setting

Enter

1)

2)

ftlO

♦

Program mode [C] will be entered.

[Sin

•Setto[SH].

6)

7)

8)

ftiii

program

i E i i

• • u 0

Return

tothe

Enter

program

a @ i @

mode

normal

mode

[C]

mode

[P]

([i]+[C]

([i

] + [t ] )

([i

] +[T] )

)

[C]

mode

[IC.SH]

+ [P]mode

ftllQ B • • •

♦

Set function to [IC].

sEwnzs

[5EEEBE

♦

Completethe [IC] function setting.

ftllg] i B • •

[SHM.SH]

♦

Program mode [P] will be entered.

ftllD

••Hi

Set function to [SHM].

H i i B

[^BBEBB

♦

»Setto[SH].

Return

tothe

normal

mode

([i

] +[ t

12)

Description

A. Set both [C] mode [IC]and [P] mode[SHM]function.

B. Whenexternalone shot signal [SH](cormected No.6pin in optioncormectorA) is turned ON,

automatic

*Whenoneshot

willbe

at the speed set by [C],[D] key.

( When[P]

C. Each timethe [D] keyispressedin step 4), the setvaluewill bechanged.

D.Eachtimethe [D]keyis

*Set [SS] setting, the operation will be become same as No.l3.

sewingisoperated.

signal

operate

ateachorder

mode

[AT]=ONorcontrol

Andwhen

ONandtheneitherof

speed.

pressed

in step10),the setvaluewillbe

And

[SH]

external

panel

signal

external

operation

[auto]

])

isturnedOFF,

operation

signalisturned

key

isON,

manual

signals

operation

changed,

Completethe [SHM]functionsetting.

sewing

canbe

operated.

(S0,S1,S4)

canbe

isturnedON,the

OFF,

sewing

machine

stoppedbyPSUJ*SD

(factory

settingis

[SHj

sewing

willbe

orES

)

machine

operate

signals.

)

Note) When using this function, alwaysreturntothe normalmodebeforestarting

operations.

80-

Option A

15.Howto use program mode(exampleofmostfrequently using)

7.To set number ofstitchestothe needleUPposition stopafter detectingthe fabric endwith an opticalsensor,etc.

( Ex.to set to 10 stitches) .......... functionsetting [C] mode

Enter

1)

program

mode

[C]

([i

] +[C])

[1A.PSU]

+ [P]mode

[PSU.10]

2)

4)

6)

7)

8)

10)

ftllQ i @ H i

©

*Programmode [C]will be entered.

(i]\nn

•

Setto[PSU].

Return

Enter

ftiii

[TJEEBBE

*Programmode [P] will be entered.

mo••a

@i i

tothe

normal

mode

program

a i i i

mode

[P]

•

([i

([I

]+ [T

] +[T] )

])

EEBEE

* Set function to [lA].

ftlO

*Completethe [lA] function setting.

i @

g]

1

SfEZZUT

EEEEE

♦

Set function to [PSU].

rtiiDpan0

[TjEEEE®

♦Set

to [0].

Return

tothe

12)

©eieeeih

• Set to [1].

ftllB E B

13)

[gBEEBE

♦

Completethe [PSU] functionsetting.

Description

A. Set both [C] mode [IC]and [P] mode [SHM]function.

B.

Cormect

and photoelectric sensor is turnedON, theneedle will stopat the

UP position after 10 stitches and then the thread will be trimmed.

XC-ENtypehasnothread trimming output,so it operateonlyneedlelift operate.

C.

Each

D. The setting rangeofthe numberofstitches in 0 to 99 stitches.

E. Eachtimethe[C]keyin step10)or[D]keyin step11)ispressed, the setvaluewillchange

F. Set

(♦For example,use the optical sensor made in OMRON E3V3-D62.)

photoelectric sensortoNo.Apin inoptionA

time

the

[D]

keyis

pressed

instep4),theset

function

[IB.

PSU]+[PSU.

(Connect optical sensor output to No.4 pin in option cormector A.) i i

10],it is

possible

cormector,

value

willbe

toset

numberofstitches

changed,

(factory

after

detecting

Optical sensor

setting

is[PSU])

the

fWl

normal

Signal wire

between

fabric

mode

([i

Power supply

+12V

0 to9.

endwithan

]+ [t ] )

OV

1

Option A

optical

sensor.

Ne<^e:

SettingofNo, of stitches

81

Sensor detection point

15.How to use program mode(exampleofmostfrequently using)

8. Tocontinuepresser footliftingafter the thread trinuning, and tobring downthe presser foot

after

the

time

setonthe

1)

Enter

timer

program

has

mode

passed

[P]

([i

]+ [T])

function

setting

[FUM.ON]+p^.C]

2)

ftiia

a i i i

ftiiB i a • •

©

Program mode [P] will be entered.

[tiin

♦

Set to [ON].

ftiigi a • • •

♦

Press[ i ] keyandset

ftllB

* Completethe [FU] function setting.

Description

A. Set both [FUM] and [FU] functions.

B.

Each

time

ofthe

C.

Each

time

the

[D]

D. the timertimecanbe adjustedwiththe FUMtimersetting

Note) XC-ENtype has no presserfoot lifter output

<xxxx>oooooooooooc>ooocxx>ooooooooooc>ooooooooooc>ooooc>ooooooooooooocKXK>oooooooooooocoooooooooocKxxxx>ooooocxxxx>ooooooo

0 0 0 0

i • • B

[D]

keyispressedinstep

keyis

pressedinstep

function

4),theset

7),theset

[FU].

value

^

9)

will

alternate

will

changeinorderof[M][C][A][T].

[FCT]

inthe [C]

Set function to [FUM].

ftllB

♦

Completethe [FUM]functionsetting.

ftllD

♦Set

between

mode,

P i B B

•DDE

to [C].

Return

tothe

normal

mode

[OF]

and

[ON],

(factory

(factory settingis 12sec)

settingis[M])

( [i ]+ [T] )

settingis[OF])

9.To set

1)

2)

needle

position higher than usual after thread trimming ........... functionsetting

Enter

program

ftiii

♦

Program mode [P] will be entered.

[tiin

a i i i

• • 0 0

mode

[P]

([i

]+ [T] )

ftllB

Set function to [RU].

ftllB

i • • •

i • 0 0

[UEBSEB

♦

SettoON.

Return

tothe

normal

mode

([i

6)

Description

A. Themotoris reverserun afterthread trimming, and theneedlewill stopneartheneedle bar topdead point

Thereverserun angle canbe setin [R8]and the settingrange is0 to 360,and it is 2-degreeinterval.

( factorysettingis [30 degree]) [RU]can be set in [P]mode.

B. Thesettingvaluewillalternate between [OF]and

Note)At timeof

XC-EN

type,

the

motor

isre\'erse runafterneedle

] +[t ] )

[ON]

witheachpressof [D]keyin 4). (factory settingis

lifting,

~82-

Completethe [RU]function setting.

andthe

needle

willstopnearthe

[RU.ON]

[OF]

needle

)

bartopdead

point.

15.Howto use program mode (exampleofmost frequently using)

10.Toadjust the correlationbetween toedownangleand speed ........... function setting

(Ex. to set value 55 to sew quickly at a high speed)

Enter

1)

2)

ftllB i • • D

* Program mode [A] will be entered.

fflID

•Set

(Tii@

program

• • i •

to [5].

a B

mode

[A]

([i

] +

[A]

)

ftllB a B • •

♦

Set fimctionto [PDC].

ftllDDDDg]

♦Set

to [5].

Return

tothe

7)

normal

[TjEBEBB

• Completethe [PDC] function setting.

[PDC.55]

mode

([i

]+ [t ] )

Set

Description

A. The curveamountofthe speedchange for the amoimtthat

Thecurveamountof the speed change forthe size of the setvalue

canbe

set

Thepedalis pressedcan be set.To sew quicklyat a high

speed,increasethe setvalue.Tofinelyadjustthe mediumspeed

region,decreasethe setting. Thesettingrangeis 10 to 99.

(factorysetting is [30])

B. Eachtimethe[C]keyin step4) or[D]keyin step5)is pressed,

the setvaluewill changebetween0 to 9.

( However,the [C] key is between 1to 9)

<x>c<>oooc>oooooooooooc>oooooc>oooooooooo<xxx>oooooooooooooooc>ooooooooooooooooooooooooooc<>ooooooooooooooc>oooooooooooooo

11. Torun withoutthe detector(whenthe detectoris broken) ........... functionsetting

Enter

1)

2)

program

mode

[A]

([i]+[A]

)

(J]m i • • B

izULJkJLr^LrE

• Program mode [A] will be entered.

Speed

1

ftllB B H

®EBEEE

♦

Set function to [NOS].

^^ue-Large

Factory

[NOS.ON]

setting

Set

-•Pedal

[30]

value-Small

toe

down

fTl

®

mo••0

0

H B m B B

[TjEEEBB

♦

Set to [ON].

Return

tothe

normal

mode

([i

6)

Description

A. Onlyvariable-speed operationwillbepossible.Setpositionstoppingand threadtrimmingwill notbe possible

B. Eachtime the [D] key is pressed,the setting will alternatebetween [OF] and [ON]

]+ [t ] )

~83-

• Completethe [NOS] functionsetting.

15.How

12. To adjust tacking accurately

(1) To adjust tackingsurely

(Tosetthestoptimeat eachtackingcomerto 100

1)

2)

Enter

to use

program

pi.

CST]+ [CT.10]

mode

P](

©10 • • • i 1

[IjGEBEE

♦

ProgrammodeP]willbeentered.

4)

©EHZZB

• Complete the

6)

©!••••

(J)

♦

Set to [10]

pi]

function

setting

ii

mode

[1]+

(example

milliseconds)

P])

3)

5)

7)

ofmost

frequently

©nnsMH

•Set

to [CST]

miE B • • •

♦

Set functionto [CT]

©IB

[J]

♦

Complete

B • H i

EEEBS]

the [CT]function setting

using)

8)

Description

B.For

C.EachtimetheP]keyis

[M],

D.The

The

E.

Each

pressed,willchangefrom0 to 9.

^0OOOOOOOOOO<X>O<X>OOOOOOO<X>O<>X>CXX<><X>O<X>O<X)<X)O<X>C><>X»OOO<X>OO<X>O<X>C>OO<X>O<X><XXXX5OOOO<X>OOO<X>O^^

(2)To

1)

2)

||

Retumtothe

J

example,

align

tocanyoutW

pressed

P],

[CST],

[CSU]

and

setting

rangeofthestoptimeis0 to 990

setting

display10refersto100

time

the

[C]

keyispressed

tacking

when

start/end

Enter

program

©10 • • • i

normal

mode

tacking,

theunit

instep3),the

[CSD].

(factory settingis [M])

milliseconds,

inthe

step

tacking

speed

modeP]([-i]+

([i]+

[T])

will

stopat

each

comer

for100

setting

will

change

intheorderof

millisecondsin10-millisecond

and20to200

6),theset

islessthan

value

P])

milliseconds.

will

change

1000

rpm

3)

milliseconds.

intervals.

from

(factory

0to9,and

function

settingisSO

each

time

setting

PM.

©IE i • • •

milliseconds)

the

[D]

key

ON]

is

[TIP

• Program modeP]willbeentered.

4)

©•••00

•Setto

6)

IffilBBB

[ON]

Retum

tothe

normal

mode([i ]+ [T

®EBEBB

* Set function to

5)

© E

• Completethe [BM]functionsetting

])

PM]

ISI

• 0 0

Descriptio^

A. Setfunction

B.Set

function

ThisBM functioncan beused for a roughtackingalignmentof the start and end tacking.

C.

Each

D. XC-EN type has no tacking

Note)Thisfunctioncan be usedwhena stop is not madeat eachcomerwhentacking.

Whenthe

timethe

pM]

to [ON]whenstart/endtackingspeedislessthan

pM]to[OF]

[D]

function

when

keyis

pressed,

output

setting[Dl. CST]is

start/end

the

setting

tacking

will

set

this

speedis

altemate

function

lOOOrpm

lOOOrpmorhigher.

between

[OF]

and

[ON].

(The

setting[BM.ON] willbe invalidated.

84

--

fectory

settingis[OF].)

15.How to use program mode (exampleofmost frequently using)

E. Set to the tack alignment

When"BM"isOFF, the timingofbackstitchsolenoidturning ONis one stitchbeforethesettingnumberstitches, (as shownbelow.)

When "BM"is ON, the timingofbackstitch solenoid turning ON is the setting number stitches.

UP

N-2

\ I \ I 1 I

N-1

N

DN

The

backstitch

OFF

ON

0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000

solenoid

operation

timing

BM

ONt

1.

(3) To setthe no.ofstitch compensationfor start tacking alignment BTl

(To correctthe no.

(Ex.) No.ofstart tacking set stitches

3

stitches

1)

2)

[Sia

of

advance stitches during start tacking) Function setting [BTl .4]

•'

Enter

program

• • • i

3

stitches

mode

[D]

([I

4

stitches

]+ [D])

Actual

no.ofstitches

"

2

stitches

[t]i0

(Note) This no.ofstitch correction can

0 • • •

be used when a stop is not made at each comer w^en tacking.

BT2

A

i.r-'

©HSHEIE

*Program modeP]will be entered.

4)

fflin • • • a

• Set function to

[SiH

©EEBBB

♦

♦Set

to [4]

Return

tothe

normal

mode

6)

( [i ] + [T

])

Description

A. Inthe aboveexample, the four stitchesareused for thestart tack

set in the start tack setting,so resetit so that it is shorter.Set the no. of correction stitches to -1.

The relationofthe no.ofcorrection stitches and setting value is shown below. Set the setting value to [4].

B. With this setting, the advancesection will be one stitch shorter,and the retract sectionwill be

increasedby one stitchto three stitches.Theno. ofstitcheswillbe as set.

C. EachtimetheP]keyis pressed,the settingwill changein order from0 to 9, A, B, C,D, E, and F.

D. The relationofthe no. of correction stitches and setting value is as shown below.

Setting

value

No.

of

correction

stitches

9 8 7

I

-2

4

-1 —

3

4

6 5

2

4

1

4

4 3

-1

2

3

4

Complete the [BTl] function setting

advance.

2

4

This is onestitch morethan the no. of stitches

1 0 A

1

0

4

[BTl]

BHDS

1

4

"V

BTl

BT3

A

T

BT4

c D E

B

3

2

+

4

+1

1

F

2

1

—

+1

4

E. The no.ofcorrection stitches set in

BTl

is common for the start tack, V tack, N tack, M tack, and W tack.

F. The no. of stitches can be corrected easily by using this function and the start tack speed change.

Note: 1.Whenthe functionsettingpi.CST]is to adjust tacking surely,this functionsetting

PTI

2.The settingof"BT2" ''BT3" and "BT4" is as same as "BTl".

85

.♦]

will be invalidated.

15.How to use program mode (exampleofmost frequently using)

13.Touse

(1) The outlineofthe counter function

By setting a counter function wiiich is shown in the followingfigure, it is possible to do the operation to want.

Count by

* Threadtrimming(CU,PR) ^

* Numberofstitch (ST)

External input signal (IN)

* External

Countervaluesetting

UP counter value: [?]=[****]

DOWN counter value: [N]"!****]

Example

:Up counter

for production counter

:Down

counter

for

remain

counter.

(Please refer the example

on pages 86 and 87.)

ou^ut

the

counter

signal

bobbin

thread

(OU).

function

Selection

\ Selection^

I ^

over

after

The

action

coimt

I

Counting

condition

Counter

J

Counter

UP counter valid : [UPC]=[ON]

DOWN

countervalid : [DNC]=[ON]

Adjustmentofcounter amount

to use input signal

function

Setofthe[USE].pSC]

Buzzer

No buzzer sound and sewing is available (OF)

condition

sound

clear

>-H

and

sewing

willbeprohibited

/uiecasei

Changing sewing pattern.

,Turningon power switch.

[UCM],PCM],[PCM]

To

control panel

(XC-E500Y)

[C]mode[CNF]setting([F]keydisplay)

[CNF]=[DN]: DOWNcounter display [CNF]=[UP]: UP coimterdisplay

([CNF]=[SP]: Speeddisplay)

([CNF]=[SE]: Sensorneedlenumericdisplay)

[P] key function selection

[CJmode [IP]=[CCL]: Clear counter

(counter with control panel

[P] key clearness)

use

(ST)

die

(2) Example for coimter function.

* The counting product amount and bobbinthread are enabled with up and down counter.

1 UP counter for product amount ( one himdred

(1) Up counter amount "U" is add at each thread tximming. (2) When up counter amount "U"become the setting amount "P", sewing will be prohibited. (3) When the input signal "II" is turned on.

Up counter amoimt become zero and sewing become possible.

Enter

1)

2)

ftio

♦

Program mode [C] will be entered.

QO

»Setto[CCL].

program

§ @D i

• B B E

mode

[C]

([i

times)

]+[C])

aiQaDDD

* Set function to [II].

[tllQ

* Complete the [II] function setting.

•BEE

Retum

tothe

normal

mode([

6)

i ]+[t ])

86-

15.How to use program mode (exampleofmost frequently using)

Enter

7)

program

mode

[B]

([i

]+[B])

8)

16)

(DB

*Program mode [B] will be entered.

• • • 0

1-2 11 SL

©ID • • i 0

Set to [ICQ].

[tllB i @ •

• Set function to [CUP].

QIB

i S 0 B

[5CEBBE

* Complete the [CUP] function setting.

ftiinnnHHl

(Dm • • • •

♦

Set function to [P].

ftiiB • a i i

* Completethe [P] fimctionsetting.

(D\n

♦Set

ftllB E B

♦

Set function to [UPC].

ftlli

to [PR].

••00

E

El

DB

B H

(JEIEIIEEI^I

• Set to [ON].

[BIH

^

♦

Set function to [PRN].

20)

skhhtq"

♦

Completethe [PRN] function setting.

21)

Description

Selection the function on program mode [C].

[I1,CCL]:

Selection the function on program mode [B].

[P.

♦[U.

[

CUP.PR]:

♦[USC.

Input

[UPC.ON] Set "UPC"to "ON"to use up counter.

[PRN. 1] one trimming time add one count amoimt.

Mark

Inputsignal

100]

Setthe

0] Current up counter amount "0"

"PRN"

("PRN"

is set "1",upcounterisaddedeach

ST]:

When

signal

"II"issettothe

"♦"

is factory setting.

0 0 • •

BBBBB

Return

tothe

normal

"11"

is set tocounterclear

setting

amount

function

the

amountofcurrentupcounter

ofup

counter

isthatup counteris

following

mode([

function.

i ]+[T])

function.

"P".

This

added

trimming

When

"U"

amount

ateach

become

'»

become

trimming

timeinthis

setting

itis

turned

gEEEBB

♦

Completethe [UPC]functionsetting.

ftiin

[pEIEHEISl

♦

Set to [1].

thetarget

time.

example

amount

on,

sewing

n n n g

amount

)

"P",

sewing

become

forup

counter.

willbeprohibited

possible.

-87~

15.How to use program mode (exampleofmost frequently using)

14. To check

(1) How to view the error code history function setting [1

1)

2)

the

error

Enter

code history

program

mode

and

[E]

[TIP • E • •

input/output signal

([i

]+ [T]+

[A]

)

©EBEBB

♦

The last error code is displayed.

( Ex. error codeElis displayed. )

aFnwn

* The third to last error code is displayed.

( Ex. error code E8 is displayed. )

Return

tothe

normal

mode

([1 ] + [T] )

Description

A.

The

lasttofourthtolast

A.

The

lasttofourthtolast

B. Refer to page 140 for the error code

B. Refer to page 140 for the error code. C. The display is as in the right figure.

errors

canbeviewed

canbeviewed.

The

record

.E-],

[2.E-],

(DM

* The second to last error code is displayed.

( Ex. error code E3 is displayed.)

QFnwu

* The fourth to last error code is displayed.

( Ex. error code E2 is displayed.)

numberoftimes

[3.E-],

[4.E--]

• E •

Error

code

11

number

oooooooooo<x>ooocKXKX>ooooooooooooooooooooooooooooooooooooooooooooooooooc>ooooooooooooooooooooooooooooooooooo

(2) To check input signals function setting [lA] - [IP], [II] -

Enter

1)

2)

mEnwwQ

[J]

* Programmode [E] will be entered.

program

BBBBB

QP10

mode

[E]

([i

0 0

] + [T] +

[A]

Option A

[17],

[UP], [DN], [EGA], [ECB]

)

[tip

* Select input function to see

®(IH——I

*If the displaychangesfrom[OF] to [ON] when the input signalis turned ON,the operationis normal.

(This exampleis checking input signal [lA])

When to check the signalsof[UP], [DN] rotate sewing machine shaft

and to check the signal of [EGA], [EGB]rotate motorshaft.

Caution

Be careful to sewing machine operation when turnedON

the signal which the sewing machine operation

has

relation

i • B E

Return

tothe

normal

mode

([i

] +[ T])

Description

A. It is possibleto checkwhetheror not input signal is wired right.

Whenthe displaydoesnt [ON]evenif it turned ONa signal,checkwiringtoa controlboxfromthe signal.

B. The input terminalreferto the explanationof the input/output signaland input functionnamereferto a

G mode input signal setting table.

-88

15.How to useprogram mode(exampleofmostfrequently using)

(3) To check

1)

2)

4)

Description

A. It is usefulfunction for checka operationbeforewiringsolenoid.

B. The inputterminalreferto the explanationofthe input/outputsignaland input functionnamereferto a

[C] mode input signal setting table.

C. XC-EN has no output terminal.

ooocKxx)oooooooooo<>oooooooooooooooooooooooooooooooooooooooooooo<>ooooc>ooooc>oocxx>oooooooooooooooooooooooooc>oo<x>oooo

ou^ut

signal( check in operation) functionsetting [GAD]- [OFD],[DID] - [07D]

Enter

program

min

*Programmode [E] will be entered.

ft] 0 0 0 0 0

♦Operate

that the output terminalturnedON and checkdisplayis turned [ON].

thesignal which thesewingmachine operation has relation

mode

[E]

([i

] +[t ]+

n ei n n

1-211SL

Be careful to sewing machine operation when turnedON

Caution

[A]

)

»

5)

mBZZZl

Select

outi>ut

Return

1-211SL

function to check.

tothe

normal

mode

([i

]+ [T

])

(4) To check an output terminal function setting [OAO] - [OFO], [OlO] -

(It is turned ON a outputterminalwithout sewingmachineoperation.)

Enter

1)

2)

program

mode

[E]

([i

]+ [T] +

[A]

)

ffiEnZHH

[^CBBBB

♦

Programmode [E] willbe entered.

signal

5)

andinput

ft) B B H B H

♦

Output signal is turned ON>^Mepressingthe [D]key.

Note)Whiledisplayingthis function,sewingmachinecannot

Description

A. It is useful function for check a wiring.

B. Theinput

C mode input signal setting table.

C. XC-EN type has no output terminal.

terminal

referto the

explanation

ofthe

input/outi>ut

[070]

ft) B

IB

B B B

®BBBBB

♦

Select output function to check.

Return

tothe

normal

operate.

function

namerefertoa

mode

([J-

]+ [T

])

-89-

15.How to use program mode (exampleofmost frequently using)

15. To return all settings to the factory settings .......... function setting [RESET]

Enter

1)

program

mode

[R]

([i]+[B]+[C]

)

2)

4)

Description

[SIB B

*Program mode [R] will be entered.

[S

B

01

[SIB • • •

♦When

the [D] key is held down (for two seconds),

all settings will be returned to the factory settings.

flllB i i i

♦

[RESET] will flicker when the [D] key is pressed.

A. Whenthe normalmodewill be enteredpressingthe [D]keywhen displayed[RESET],

all settings will be returned to the factory settings.

B.To

return

the

normal

mode

fix>m

the

[RESET],

In this case, the settings will not be returned to the factorysetting.

When

thisfunction is set, the contents

and

will return to thefactorysettings. Please take care when using thisfunction.

press

Caution

ofall

the^ ] key

settings to this

while

holding

point

will be cleared,

down

the[t ]

key.

90

15.Howto use program mode (exampleofmost frequently using)

16. To set

(Ex.Tostop

1)

2)

6)

the

ON/OFF

the

Enter

[Jj

EEBEB

*Program mode [P] will be entered.

[Sin

»Setto[LO].

Retumto the

operation of

machinebyshort

program

mode

[P]

• • D 0

normal

mode

the

circuiting

([i

thread

]+ [T] )

([1 ] + [T

trimming

(ON)

the

])

protective signal (86) .... Function setting

thr^d

trimming

protective

signal

(86).)

[till] i Q • •

♦

Set function to [S6L].

[T1I0

0 0 0 0

(JjEEBEE

* The [S6L] function setting has been

completed.

[S6L.L0]

Description

A. The settingvalue will alternate between B. Ifthe logicchangeover[S6L]ofthe thread trimmingprotectivesignal[S6] is set to [HI],the sewing

machinewill stop when the signal (S6) opens(S6 turns (The speeddisplayon the operation panel will also stop

C. Ifthe logicchangeover[S6L]of the thread trimmingprotectivesignal[S6] is setto [HI],the sewing

machinewill stop when the signal (S6) is short circuited(S6 turns on). This includesthe constant short circuit state. (The speed display onthe operationpanel will alsowhen the sewing

machine stops.)

D. Coimectionexample

©@@

®(l)®

Sewingmachine

E. The simplesetting value is [LO] duringfunction settings[YCl] ~ [YC4],[BRl], [RMl],

[SRBl] and [JMH].

During the otherfunction setting [YU2]~ [YU5], [YVIO],[YVl1], [NOl] ~ [N08], [NOB],

[NOC],[KAl] ~ [KA4],[UNI], [UN2],and [UN3]is [HI].

[HT]

and [LO]with each press of the [D]key.

off)-

This includes the constantopenstate.

>\dien

the sewingmachinestops.)

ID(ThreadtrimmingprotectivesignalS6)

1

[HI]setting Stopswhen 86 is open. [LO]setting Stops when S6 is shortcircuited.

-91

-

16

Mode

name

TableofProgram Mode Functions

Function

Maximum speed

Low

speed

Thread trimming speed

Start tacking speed

End tacking speed

Medium speed

P

mode

Slow start speed

©

No.ofslow

stitches

start

Slow start operation

mode

Slow start when power SLP.

is

tumed

ON

name

SLN.

SLM.

M.

Note: For the

range

0~

8999

0~

499

0~

2999

0-

2999

0~

8999

0-

2999

1-5

Function

name

H.

n.

S.

L

s L n

Digital

display

Setting

The maximum speed can be set.

The

low

Thethreadtrimmingspeedtoreachthe needleUP positionstopfromtheneedle DOWNposition duringfullheelingor when threadtrimmersignal(S2) is

tumed

The speedofstart tacking can be set.

The speedofend tacking can be set.

The medium speedcan be set.

The slow start speed can be set.

The

No.ofslow

This

is valid

The slow startoperationmodeis selected.This isvalidwhen the [B,SL] keyis

ONinthe

Factory

Opcr

abQity

H.

N.

setting

EN

BMP

O

5000

4000

O

250

O

(200)

200

O

(1700)

1700

(1700)

O

1700

250

1700

250

Unit

r/min

r/min r/min

r/min

Stitches

Setting

0-499

speed

ON

EN,

please read the "thread trimming" expression as "needle lifting"

Specification

can

be set.

canbeset.

start

stitches

canbeset.

when

the

fB,

SLl

normal

keyisONinthe

mode.

normal

mode.

Ref

page

74

Slowstartoperationwillbeginwhen the poweris tumed ON orwhen the first

toe down afterthread trimming,or the first externalmn signal(SO,

tumed

ON.

R

O

OF

S L P.

Slowstartoperationwillbeginwhen the pedalistoeddown orwhen the

extemalmnsignal

Slowstartoperationwillbeginwhen the pedalistoeddown forthe firsttime

ON

afterturningthepowerON,or when the first extemalmn signal

OF

(SO,

SI)

istumedON.

(SO,

SI)

is

tumed ON even if the [B, SL] key istumed OFF in the normal mode.

One

shot

One shot operation

mode

SH.

SHM.

O

±

Caution

OF

SH

OF

'=.

s H

H.

n.

ON

OF

SH

Operation validity

O mark: The sewingmachinecan beoperatedin the functionsettingstate.

X mark; The sewingmachinecannotbeoperated inthe

function

setting state.

Operatethesewingmachineafter retuming to thenormalmode.

The one shot functioncan be selected.One shot operation (automatic

operation)willbeginwhen the extemal mn signals (SO,

SI,

S4) is tumed ON.

The one shot SH operationmode isselected.

Thisisy^id whenoneshotSHis

\^en

one

ofAe

extemalmnsignals

[O^.

(SO,

SI,

S4)istumedONthe

sewing

machine will rotate at the conunanded speed while ON, and will continue

operating even when the signal istumed OFF.

However, the speedwill bethat commanded with the speed setting key

([C, <==], [D, ==>] key) while OFF. (When the automatic operationfunctionis tumed ON inthe normal mode.) Stops with PSD, PSU, ES or SEN signal.

80

Note: For the EN, please read the "thread trimming" expression as "needle lifting".

Function

name

'=. H a

Digital

display

Zt

1"

I*

Setting

d :

••

!•!

1

Specification

Ref. page

j

:

Whenoneoftheexternal run signals

SS

(SO,

SI,

S4)is turnedON,thesewing

machinewillrotateat thespeed commandedwith eachsignal even if the

:

signalisturned

SA

:

Thesameoperationaswhen[SS] isset is included. Whenone of theexternal runsignals

(SO,

OFF.

SI,

S4) is turned(l)OFF=>ON=> (2)0FF=^0N, the sewing

Mode

name

Fimction

One shot operation SHM.

mode

name

Oper

abilh

y

O

Factory

setting

EN

SH

BMP

SH

Unit

Setting

range

machinewill stop at (1) and will restart at (2). (Alternate operation).

... i RV Ifthe automatic operationfunction is OFFandthe one shotsignal(SH) is

turned ON, the %wingmachinewill run at the low speed.

If the lever coimectorvariable speed command [VC] is input in this state,

thesewingmachinespeedwillbe approximately in proportionwiththe voltage.

Thesewingmachinewillcontinuetorun at the speedproportionalto the variable

speedcommand[VC]even ifthe one shot signal(SH) is turned OFF in the normal

mode.

VO

P

mode

©

+

W i

(h

' j

L i

iZi

• 1

:

i-i

:

1

Ifthe automatic operationfunction is ON andthe oneshot signal (SH)is turnedon,

the sewingmachinewillrun at thespeed set withthe speed setting key ([C], [D]

key).

The sewing machinewill continueto run at the set speed even ifthe one shot

signal

(SH)isturned

Thesewingmachinewillrun atthe maximumspeed [H]when the one shot

RH

OFF.

signal(SH) is turned ON.The sewingmachinewillcontinueto run atthat

speed

even

ifthe

signalisturned

RM

The sewingmachine will run at the mediumspeed [M] whenthe one shot

OFF.

signal(SH) is turned ON. The sewing machine will continueto run at that speed even if the signal is turned OFF.

RL

The sewing machine will run at the low speed [L] when the one shot signal

(SH) is turned ON. The sewing machinewill continue to run at that speed

even

ifthe

signalisturned

AV

When the one shot signal (SH) is turned OFF=>

(2)0N=^0FF=>(3)0N

OFF.

(1)0N

=>OFF^

=>OFF, the same operation as the sewing machine

speed is set to [RV] above is executed at (1).

The sewingmachine will stop at (2) and will run at the same conditionsas [RV]

at (3).

(Thisoperation is referred to as alternateoperation hereafter.)

R H i

R n \

R L i

AH

The

alternate

The

AM

AL

alternate

The alternate operationof[RL] is executed.

operationof[RH]isexecuted.

operation

of is

executed.

Mode

name

Function

No.ofstitches

PSUinput

No.ofstitches

PSDinput

Restart

after

input PSN

after

PSD

name

J'SU

PSU.

PSD.

PSN.

Opera bility

O

Factory

setting

EN

OF

BMP

OF

Unit

Stitches

Settmg

range

0-99

Function

name

PSU

Digital

display

^

Note:

For

the

EN.

please

read

the "threadtrimming" e?cpressionas "needle liftmg".

Setting

Theno. of stitchesuntil stopping afterthe UP position prioritystop signal

PSU is input is

**

Theno. of stitchesuntil stopping afterthe DOWN position prioritystop

set

signalPSD isinputis

ON

"I.

After detecting the endofthe fiibric a sensor with the PSU, PSD and SEN

OF

signals and stopping, restarting is possible with the pedal toe down or external

(SO,

run signal

SI)

Specification

Note:Itis

not

abletouse

for

"XC-EN"

set

evenifthe sensor does not detect the &bric

Ref.

page

81

Input sensor fimction

valid/invalid

Setting stitch amount

to

stopby"SEN"

P

mode

Presser momentary

©

FUM operation mode

Time setting forFUM

operation mode

(FUissetto[C],

Timetomotor

after presser foot lifter

bringdown

foot

lift

drive

[T])

SEN.

SE.

FUM.

FU.

FCT.

FD.

O

OF

Notcl

M M

Notel

12 12

Notel

176

Notcl

OF

176

Stitches

sec

msec

0-99

1-99

0-

998

(evenifPSU,

iZi

D

!=

1-1

i~i.

O

I-

Sensor input function

ON

(as sameasthe

OF

The

number of stitch to

('SEN'

1=

!j

a

o

i-i

o

I-

ON

This is the momentaryfunctionofthe presser foot lifting.

OF

The operationmode selected.This is valid when the presser foot lift momentary

PSD

sensor

havetobe

signals

are

ON).

'SEN'

is valid. [SEN] have to be

key on

set

'ON')

of

the presser foot lift momentary mode is

stop,

control

after

panel)

the

input function

set

on C mode,

'SEN'

FUM

ON.

82

is

setto [O]^.

n

M

After thread trimming with fiill heeling or the external thread

trimmer

sig[^

S2,

Aep^

foot

liffi^

op^tion

After thread trimming with full heeling or the external thread

82

trimmer signal S2, the presser foot lifting operation is continued

while the timer is on,

^e

is setwi|^ fce settingFCT.

R

Thepresser footlifting operation is activatedwith full heeling, light

and

then the presser foot will lower. The

heeling, or the external control signal (S2, F) ON.

Then, when the full heeling, light heeling or external control signal (S2, F) is

tumed ON, the presser foot will bring down,

and

when turned ON again,

the presser footwill lift. (Alternate operation.)

Thetimer operatesin the same marmeras the [C] setting.

However, after the presser foot bring down, the same alternate

operationas

the

[A] setting

will

occur.

The timer time for the presser footoutyut to turn ON and then turn

OFFwhen themodeP FUM operationmode FU is setto [C], [T]

canbeset

The time for the motor to start driving after the presser foot output FU is tumed OFF when pedal toe down or external run signal

81)ONduring

presser

foot lifting

canbesetin2

millisecond

(SO,

units.

Function

name

o.

3 id.

I-' 1= U,

L.

3 L

'3

•? L

S S L

Digital display

.?

a

3 0 j

H

'3

i3

8 ID i

o,

n

n 1=

H i

F L

I-

o

O

o

O

o

o F

Setting

13 i

'3

ID

ID 1

ID

I O

1=1

i~«

I-

11

I-

i~i

I-

1

] '40

I 60

Oi

Mode

name

Full

wave

presser foot lifter output

Delay time of presser

foot signal S3 input

P

Presser foot Ufting

mode

output chopping duty

©

Presser foot Ufting output when power is

turned

ON

Cancel the presser foot

Uftingwith full heeling

Cancel presser foot

Uftingwith Ughtheeling

Cancelofthread

trimming operation

Thread trimming protection signal (S6)

Function

time

Factory

S3D

FUD

PFU,

S3L.

S2L.

S6L.

Opera

bility

FO

FL,

X

name

of

setting

EN

BMP

O

50

Notel

O

10

Notel

O

MF

Notel

O

ON

Notel

O

ON

Notel

O

ON

Notel

O

OF

LO

Notel

50

10

MF

ON

OF

LO

Unit

XIO

msec

xio

msec

Setting

range

1-99

logical changeover

H .

L o

Note:

FortheEN,pleaseread the "thread

trimming"

expression as

Specification

Note:Itis

not

abletouse

for

Thefullwavetimeofthe presserfootlifteroutputduring [FU]

operation can

20

[20]: FuU wave time

25

[25]: FuU wave time 250mS

30

[30]:FuUwavetime300mS

[40]:

FuU

50

[50]:

FuU

[60]:

FuU

80

[80]: FuU wave time

100

f

100]:

l>e

set

wavetime400mS wavetime500mS wavetime600mS

Full

wave

time1sec.

200mS

800mS

The delaytimefor the presserfoot output FU to turn ON wlien the

lightheeling(leversignalpresserfootliftingsignalS3)is input

before

thread

trimming

canbe

set.

Thechopping outputdutyduring holdingafterthe presserfoot

output FU presser foot lifting operation can be set.

MS

Setto

[MS]:

4ms

'mp

Setto

[MF]:

2ms

ON/OFF,

"'ffl

Setto[^:

4ms

ONjfms

"fl

LO

s'erto'[LDlT'2m^^^

ON

ON/OFF,

Thepresserfoot

OF

Thisisvalidwhenthe FUMfunctionis set to [ON].WhenFU is

set

to [C] or [T],

ON

Thepresserfoot

OF

heelingortheexternalthreadtrimmersignalS2 is prohibited. However,

Ufting

signal

ON

Thepresserfoot Thepresserfootoperationis carriedoutwith

OF

presser

foot

ON

Thethread

OF

operation withfullheelingor externalthread trimmersignalS2 is

Ufting

the

Ufting

the presserfoot

For

light

Ufting

signal

trimming

50%

du^

50%

du^

6fF,66%

duty

wave)

operationbeginswhen power is turned ON.

presser

foot

will

Uft

only

^diile

the

operationafterthread trimming with

Ufting

is carriedoutwiththe presserfoot

heeling.

operationwith

F.

operation andsubsequent presserfoot

Ught

heelingis prohibited.

fuU

heelingor the

prohibited.

Theoperation canbechangedwhenthe threadtrimming

protection signal (S6) is turned Short/Open.

HI

LO

The sewing machine will stop when the input signal (S6) is Short.

"XC-EN"

Ufting

timerisON.

fuU

Ufting

"needle

lifting"

Re£

page

91

Mode

name

Function

name

Oper

abilit

Factory

setting

EN

EMF

Unit

Setting

range

Function

name

Digital

display

Setting

Note:FortheEN. pleasereadthe "threadtrimming" expressionas

Specification

Note:ItIs

NoteZ:

not

abletouse

It is possibleto set for "XC-EN", but no output signaL

So only use the function of sewingmachine rotation.

for

"XC-EN"

"needle

lifting".

Automatic operation

Thread

trimmer

cancel

AT.

TL.

O

OF

O

OF

II

F

•"i

F

ON

OF

ON

OF

Automatic

The

thread

the

thread

operation

trimming

(standing

operation

signal

S2isnot

operation) canbe set.

with

fiill

heeling

performed,

ofthe

and

pedalorwith

mstead

needle

UP

position stop will occur.

Auto-stopofpreset

stitch

sewing

before

Reverse

run

needle

lifting after thread

trim

TLS.

RU.

O

OF OF

Note2

OF

Note2

OF

l"l

F

l~l

F

Auto-stopofpreset stitch sewing before thread trimming

ON

And

OF

ON

OF

thenitis .free sewing till

Themotorisreverserun afterthreadtrimming,andthe needlewill

stopneartheneedlebar topdeadpoint.

thread

trimming.

trimming

R8.

O

RU reverse run angle

P

mode

VO

0\

©

Threadtrimming with

reverse

Full heeling, S2 signal

TB.

feed

S2R.

operation mode

30

Note2

OF

O

Notel

O

OF

Notel

30

OF

ON

Degree

0-360

***

Thereverse run

angle

from

theUPposition afterthread

trimming

can be set for when the reverse run needle lifting afterthread

trimming RU is setto ON.The settingangleisin twodegree

intervals.

Thethread istrimmedwithreverse feed bydriving the backstitch

ON

ci

F

solenoid simultaneously with the thread trimmer solenoid.

OF

Theoperationmodeoffull

signal

S2is

selected.

ON

operation

With

S2Lis^tto[OF]

fiill

heeling

needleUPposition

orthe

heeling

Thisisvalid

.

external

stop,

the

or external threadtrimmer

when

cancelofthread

threadtrimmersignalS2afterthe

motor

will

rotate

onceto trimthe

trimming

thread.Thenthe presserfoot will lift.

When

stopped

a

half-rotation

TheneedlewillremainattheUP positionevenwhenfullheelingor

OF

atthe

and

needle

then

DOWN

thepresser

position,

foot

y^l

lift.

the

motor

will

make

externalthreadtrimmersignalS2 is turned ON after stoppingat

theUP

after

When

input

position.

this.

fiill

after

Only

thepresserfoot

lifting

operation willoperate

heelingor external threadtrimming signalS2is

the

needle

DOWN

position

stop,

motor

will

makeahalf-

rotationandtrimthethread. Onlythepresser footliftingoperation

willoperate after

this.

Mode

name

Cancelofinterlock

full pedal heeling

Thread trimming mode

Function

name

after

TR.

IL.

—L

Caution

Factory

setting

EN

ON

Notel

NO

Notel

BMP

OF

Ml

Unit

Setting

range

Function

name

Digital

display

Setting

Note: For the EN, please read the "thread trinuning" expression as "needle lifting".

Specification

Note:Itb

Thisreleasestherestartoperation prohibit

not

command

abletouse

during

for

"XC-EN'

thread

trimming.

ON

Restartis possiblefora designatedtimeafter the pedal toe down

or

external

fullpedal

not

have

OF

Restartisnot

externalrunsignal

Thethread

sewing

Ml

Mitsubishi,

operation

heeling.

thread

trimming

machine

Toyota,

signal

Thisisusedwitha

trimming.

possible.

Restartispossible

(SO,

SI)

timing

canbeset.

Seiko,

(SO,

SI) is

turnedONimmediately

sewing

machine

ifthe

pedal

thatdoes

toe

down

after

or

is tumed ON againafter a set time is pas

foreach

Yalcumo,

manufacturer's

Broker

(excluding

thread

those

trimming

noted

below)

Ref.

page

Whensettingfor theEl(Brother) or T2(Toyota) machines,referto the

following

thread

trimming

timing.

Follow

the

sewing

machine

adjustment

procedures,andadjustthe setting.

Needle

DOWN

position ON

mode

vo

Needle

UP

position UP

Thread trimming

position

TM

Thread trimming T

Thread

setting

T2

setting

Adjust

release

Wiper W

Thread trimming T

Thread

release

Wiper W

the

thread

k— ThreadtrimmersignalS2

S8

L

trimming

positionTMsignal'sONstarting

angle

S8,and

ON angle E8.

(The factory setting is 50 for S8, and90 for E8.)

Caution

Thethread

setinthe

must

beset

trimming

thread

separately.

timing

trimmmg

When

foreachthread

mode

TR,butthe

setto[Dl],setthe

trimming

speed,

lifting

sewing

etc.,

cannot

output

machine

canbe

beset These

chopping

duty

FUDinthe B modeto[LO]33% duty.

PRO For free settingofthe thread trimming.

NO Not thread trimming sewing machine

Not

KAl

Not

KA2

Not

KA3

KA4

Not

KA5

Not

KA6

Not

KA7

Not

KA8

Not

KBl

KB2

Not

KB3

Not

KB4

Not

Brother, Models:

D1 (Durkopp Adler, Model 270)

JUKI (Lockstitch type)

JUK

N1

Not

Puff, Models:

Not

T1 Toyota, Model:

T2 Toyota, Model:

Chain

RK

The

the

Thesetanglecanbe

the DOWNpositionto the UP

This

used used

used

705,715,716

i(MH

used

stitch

471/474type)

463,900

AD1S8

AD3110

sewing machine Note: Please

Note:

threadistrimmedbyreverse

DOWN

position

canbeused

for

withfull

adjusted

blind

heeling

withthereversenmangleK8

stitch

Please

rtinning

position.

sewing

check

machine

check

the

motoratthe

orthethread

machine.

rotation

direction!

machine rotation direction!

setan^e

trimmer

signal

from

S2.

fix)m

Mode

name

Thread trimming

vaUdityatneutral pedal

Operationwhen power

is turned ON during 1

position setting

Function

name

POS.

PIP.

Oper

abilh

Factory

setting

EN

OF

Notel

OF

EMF

OF

Unit

Setting

range

Function

name

Digital

display

i-i

Setting

1-

Note:For the EN. pleaseread the "threadtrimming" expression as "needlelifting".

Specification

Note:Itis

The

needle

ON

during

OF

(SO,

When1position

ON

needlewilllefttotheUP positionifnotin theUP positionwhenthe

OF

willstopintheUPposition afterthread

neutral

SI) is

afterpedaltoe

turned

OFF.

isset

with

the

downorwhen

[A,

1-2]

not

abletouse

external

inthe

for

trimming,

run

signal

normal

"XC-EN"

mode,

the

power is turned ON.

Ref. page

Operationwhen power

is turned ON during 2

position setting

Needle stop position

before

fabric

mode

Needle DOWN position D8.

stop

angle

Needle UP position stop U8.

angle

Reverse run angle

DOWN position to UP

fix)m

position

ON angleofvirtual

TM

ON start angleofvirtual

TM

Setting

'SEN'

Virtual

Setting

Virtual and

sensor

input function

down

widthofup

down

signal

P2P.

C8.

K8.

E8.

88.

SNM.

KD.

KDU.

OF

180

Notel

ON

OF

180

ON

OF

Degree

0~

360

10-

180

10-

180

0-

360

0-

360

0-

360

When2position

ON

needlewillliftto theUP positionif not in the UP positionwhenthe

OF

issetwiththe[A,1-2]kqrinthe

normal

mode,

the

power is turned ON.

***

i"i

***

The

needle

looking

stopposition

fi*om

theUP

angle

position

canbesetjust abovethe

when

theinput

signal

fabric

is setthe

[BC]or[BCR].

(The setting angle is in 2 degree intervals.)

**

Thecoastingangleat theneedleDOWNpositionstopcan be set.

(The

setting

angle

isin2

degree

intervals.)

Thecoastingangleat theneedleUP positionstopcanbe set.

(The

setting

angle

isin2

degree

intervals.)

**♦

***

Thereverserun

angle

fi'om

theDOWNposition to theUPposition

canbe setwhentheSOoperationmode [USR]or reversethread

trimming

The When [TR] =

The

When [TR] = [81]or[T2], it is possible to use this function.

Input

ON

Input

OF

Sewingmachine run without down signal. The angle between

ON

up and

OF

The

I~l

ON

OF

It

mode

operation

width of virtual signed

[Bl]

start

angle of virtuedsignal

'SEN'

is always

'SEN'

is only valid, when setting pattern is free sewing

down

position is set to

width

is set at 60 degree automatically.

set

the up and down signal width to 60 degree automatically.

mode

TR[RK]

'TM'.

:

issetin

mode

P.

or [T2], it is possible to use this function.

'TM'.

:

vedid

'KB'.

Mitsubishi Limiservo X E Series Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual