Mitsubishi LGH-15RX5-E, LGH-35RX5-E, LGH-50RX5-E, LGH-80RX5-E, LGH-100RX5-E TECHNICAL MANUAL

...
Page 1
TECHNICAL MANUAL
Models Lossnay Unit
LGH-15RX5-E LGH-50RX
5-E
LGH-100RX
5-E
LGH-25RX
5-E
LGH-65RX
5-E
LGH-150RX
5-E
LGH-35RX
5-E
LGH-80RX
5-E
LGH-200RX
5-E
PZ-60DR-E PZ-41SLB-E PZ-52SF-E
Page 2
i
CONTENTS
Lossnay Unit
CHAPTER 1 Ventilation for Healthy Living
1. Necessity of Ventilation
....................................................................................................................................
U-2
2. Ventilation Standards
........................................................................................................................................
U-4
3. Ventilation Method
............................................................................................................................................
U-5
4. Ventilation Performance
....................................................................................................................................
U-8
5. Ventilation Load
................................................................................................................................................
U-10
CHAPTER 2 Lossnay Construction and Technology
1. Construction and Features
..............................................................................................................................
U-16
2. Lossnay Core Construction and Technology
....................................................................................................
U-16
3. Total Energy Recovery Efficiency Calculation
..................................................................................................
U-18
4. What is a Psychrometric Chart?
........................................................................................................................
U-19
5. Lossnay Energy Recovery Calculation
..............................................................................................................
U-20
CHAPTER 3 General Technical Considerations
1. Lossnay Energy Recovery Effect
......................................................................................................................
U-22
2. Calculating Lossnay Cost Savings
....................................................................................................................
U-24
3. Psychrometric Chart
..........................................................................................................................................
U-26
4. Determining Lossnay Core Resistance to Bacterial Cross-Contamination and Molds
....................................
U-27
5. Lossnay Core Fire : retardant property
............................................................................................................
U-29
6. Lossnay Core Sound Reducing Properties Test
..............................................................................................
U-30
7. Changes in the Lossnay Core
..........................................................................................................................
U-31
8. Comparing Energy Recovery Techniques
........................................................................................................
U-33
CHAPTER 4 Characteristics
1. How to Read the Characteristic Curves
..........................................................................................................
U-36
2. Calculating Static Pressure Loss
......................................................................................................................
U-36
3. How to Obtain Efficiency from Characteristic Curves
......................................................................................
U-40
4. Sound
..............................................................................................................................................................
U-41
5. NC Curves
........................................................................................................................................................
U-47
CHAPTER 5 System Design Recommendations
1. Lossnay Operating Environment
......................................................................................................................
U-52
2. Sound Levels of Lossnay units with Built-in Fans
............................................................................................
U-53
3. Attaching Air Filters
..........................................................................................................................................
U-53
4. Constructing the Ductwork
..............................................................................................................................
U-53
5. Bypass Ventilation
............................................................................................................................................
U-53
6. Night purge function
........................................................................................................................................
U-53
7. Transmission Rate of Various Gases and Maximum Workplace Concentration Levels
..................................
U-54
8. Solubility of Odors and Toxic Gases, etc., in Water and the Effect on the Lossnay Core
................................
U-55
9. Automatic Ventilation Switching
........................................................................................................................
U-56
10. Alternate Installation for Lossnay
....................................................................................................................
U-57
11. Installing Supplementary Fan Devices
............................................................................................................
U-58
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ii
CHAPTER 6 Examples of Lossnay Applications
1. Large Office Building
........................................................................................................................................
U-60
2. Small-Scale Urban Building
..............................................................................................................................
U-64
3. Hospitals
..........................................................................................................................................................
U-65
4. Schools
............................................................................................................................................................
U-67
5. Convention Halls, Wedding Halls in Hotels
......................................................................................................
U-68
6.
Public Halls (Facilities such as Day-care Centers)
............................................................................................
U-69
CHAPTER 7 Installation Considerations
1. LGH-Series Lossnay Ceiling Embedded-Type (LGH-RX
5 Series)
....................................................................
U-72
CHAPTER 8 Filters
1. Importance of Filters
........................................................................................................................................
U-76
2. Dust
..................................................................................................................................................................
U-76
3. Calculation Table for Dust Collection Efficiency for Each Lossnay Filter
..........................................................
U-77
4. Comparing Dust Collection Efficiency Measurement Methods
........................................................................
U-79
5. Calculating Dust Concentration Levels
............................................................................................................
U-81
6. Certificate in EU
................................................................................................................................................
U-81
CHAPTER 9 Service Life and Maintenance
1. Service Life
........................................................................................................................................................
U-84
2. Cleaning the Lossnay Core and Pre-filter
........................................................................................................
U-84
CHAPTER 10 Ventilation Standards in Each Country
1. Ventilation Standards in Each Country
..............................................................................................................
U-88
2. United States of America
..................................................................................................................................
U-89
3. United Kingdom
................................................................................................................................................
U-89
CHAPTER 11 Lossnay Q and A
........................................................................................................................
U-92
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iii
Lossnay Remote Controller
1. Summary
....................................................................................................................................................................
C-3
2. Applicable Models
..............................................................................................................................................
C-3
3. Terminology
..............................................................................................................................................................
C-4
4. System Features and Examples
4.1 Features
..........................................................................................................................................................
C-5
4.2 System Examples
..........................................................................................................................................
C-6
4.3 System Selection
............................................................................................................................................
C-8
4.4 Basic System
..................................................................................................................................................
C-11
4.5 Interlocking with Mr. Slim
................................................................................................................................
C-13
4.6 Combining with City Multi
................................................................................................................................
C-14
5. Examples of Applications Using Various Input and Output Terminals
5.1 External Control Operating Mode Selection
....................................................................................................
C-23
5.2 Delayed Interlocked Operation
........................................................................................................................
C-24
5.3 Multiple External Device Operation (PZ-60DR-E, PZ-41SLB-E, M-NET)
......................................................
C-24
5.4 Multiple Lossnay Units Interlocked with One Indoor Unit (M-NET only)
........................................................
C-25
5.5 Operation monitor output
................................................................................................................................
C-26
5.6 Malfunction monitor output
..............................................................................................................................
C-26
5.7 By-pass operation monitor output
..................................................................................................................
C-26
5.8 Connection Method
........................................................................................................................................
C-26
5.9
When switching High/Low/Extra-Low fan speed externally (when CO
2
sensor or other equipment is connected)
....
C-28
5.10 When switching By-pass externally
................................................................................................................
C-29
5.11 When using the remote/local switching and the ON/OFF input (level signal)
................................................
C-29
5.12
When connecting to the City Multi, Lossnay remote controller (PZ-52SF-E) or Mitsubishi Electric Air-Conditioner Network System (MELANS)
....
C-30
6. Precautions When Designing M-NET Systems
6.1 M-NET Transmission Cable Power Supply
....................................................................................................
C-31
6.2
Restrictions When the Lossnay Units are Connected to the Central Controller M-NET Transmission Cable
........
C-31
6.3 Wiring Example
..............................................................................................................................................
C-32
6.4 Power Supply to the Indoor Unit Transmission Cable
....................................................................................
C-33
7. M-NET Cable Installation
7.1 Precautions When Installing Wiring
................................................................................................................
C-34
7.2 Electrical Wiring
..............................................................................................................................................
C-35
7.3 Control Cable Length
......................................................................................................................................
C-36
8. M-NET System Designs
8.1 Address Definitions
........................................................................................................................................
C-37
8.2 Precautions When Setting the Groups (when not interlocked with City Multi indoor units
)
............................
C-39
8.3 Precautions When Performing Interlock Settings (when interlocked with City Multi indoor units
)
..................
C-39
Page 5
iV
9. Automatic Ventilation Switching
9.1 Effect of Automatic Ventilation Mode
..............................................................................................................
C-40
9.2 Ventilation mode control
..................................................................................................................................
C-40
10. Troubleshooting
10.1 Service Flow
..................................................................................................................................................
C-44
10.2 Checklist
........................................................................................................................................................
C-45
11. Installation method
11.1 Electrical installation
......................................................................................................................................
C-64
11.2 Connecting the power supply cable
................................................................................................................
C-66
11.3 System configuration
......................................................................................................................................
C-66
11.4 Function Setting
..............................................................................................................................................
C-72
11.5 Trial operation
................................................................................................................................................
C-76
12. Lossnay Remote Controller (PZ-60DR-E)
12.1 Parts Names
..................................................................................................................................................
C-78
12.2 Setting the Day of the Week and Time
..........................................................................................................
C-79
12.3 Using the Remote Controller
..........................................................................................................................
C-79
12.4 Care and Maintenance
....................................................................................................................................
C-83
12.5 Servicing
........................................................................................................................................................
C-83
12.6 How to Install
..................................................................................................................................................
C-84
12.7 Test Run
..........................................................................................................................................................
C-85
12.8 Function Selection
..........................................................................................................................................
C-86
13. Lossnay Remote Controller (PZ-41SLB-E)
..........................................................................................
C-91
14. Lossnay M-NET Remote Controller (PZ-52SF-E)
............................................................................
C-92
15. Appendix
15.1 Centralized Controller (AG-150A)
..................................................................................................................
C-93
15.2 Remote Controllers for Mr. Slim indoor units
................................................................................................
C-100
15.3 ME Remote Controller (PAR-F27MEA)
........................................................................................................
C-103
Page 6
Page 7
Lossnay Unit
Page 8
Page 9
CHAPTER 1
Ventilation for Healthy Living
Page 10
U-2
CHAPTER 1 ● Ventilation for Healthy Living
Ventilation air must be introduced constantly at a set ratio in an air-conditioning system. The ventilation air introduced is to be mixed with the return air to adjust the temperature and humidity, supply oxygen, reduce odors, remove tobacco smoke, and to increase the air cleanliness. The standard ventilation (outdoor air intake) volume is determined according to the type of application, estimated number of occupants in the room, room area, and relevant regulations. Systems that accurately facilitate these requirements are increasingly being required in buildings.
1. Necessity of Ventilation
The purpose of ventilation is basically divided into “oxygen supply”, “air cleanliness”, “temperature control” and “humidity control”. Air cleanliness includes eliminating “odors”, “gases”, “dust” and “bacteria”. Ventilation needs are divided into “personal comfort”, “optimum environment for animals and plants”, and “optimum environment for machinery and constructed materials”. In Japan ventilation regulations are detailed in the “Building Standard Law Enforcement Ordinance” and the “Building Management Law” for upholding a sanitary environment in buildings. These are similar to regulations in other countries.
1.1 Room Air Environment in Buildings
In Japan, the “Building Management Law”, a law concerning the sanitary environment in buildings, designates 11 applications including offices, shops, and schools with a total floor area of 3,000m
2
or more, as buildings. Law maintenance and ventilation, water supply, discharge management according to the Environmental Sanitation Management Standards is obligatory.
The following table gives a specific account of buildings in Tokyo. (Tokyo Food and Environment Guidance Center Report)
Specific Account of Buildings in Tokyo (March, 2003)
Note: Excludes buildings with an expanded floor space of 3,000 to 5,000m
2
in particular areas.
Results of the air quality measurement public inspection and the standard values that were not met (percentage of unsuitability) for the approximately 500 buildings examined in 1980 are shown in the chart at the right.
There was a large decrease in high percentages of floating particles, but there was almost no change in temperature and carbon dioxide. The highest percentage of unsuitability in 2006 is relative humidity with 36%, followed by carbon dioxide at 28%.
Percentage of unsuitable air quality (%)
76 77 7879 80 8171 73 75
82
83 84
85
86
87
88
899091 92 93 9495 96 97 98 9900 01 02 03 0405 06
(year)
0
10
20
30
40
50
60
relative humidity
carbon dioxide
temperature
carbon monoxide
ventilation
floating particles (tobacco smoke)
Percentage Unsuitable Air Quality by Year
(From reference data in the 2006 edition of the “Water Supply
Division, Dept. of Localized Public Health, Tokyo Metropolitan Government, Bureau of Public Health”)
Number of Buildings %
Offices 1,467 56.7
Shops 309 22.0
Department Stores 63 2.4
Schools 418 16.2
Inns 123 4.8
Theaters 86 3.3
Libraries 12 0.5
Museums 11 0.4
Assembly Halls 63 2.4
Art Museums 8 0.3
Amusement Centers 27 1.0
Total 2,587 100.0
Page 11
U-3
CHAPTER 1 ● Ventilation for Healthy Living
Effect of Carbon Monoxide (CO) 10,000 ppm = 1%
Concentration (ppm)
Effect of Concentration Changes
0.01 - 0.2 Standard atmosphere.
5Tolerable long-term value.
10
The Building Standard Law of Japan, Law for Maintenance of Sanitation in Buildings. Environmental standard for a 24-hour average.
20
Considered to be the tolerable short-term value. Environmental standard for an 8-hour average.
50
Tolerable concentration for working environment. (Japan Industrial Sanitation Association)
100
No effect for 3 hours. Effect noticed after 6 hours. Headache, illness after 9 hours; harmful for long-term but not fatal.
200 Light headache in the frontal lobe in 2 to 3 hours.
400 Headache in the temporal lobe, nausea in 1 to 2 hours; headache in the back of head in 2.5 to 3 hours.
800 Headache, dizziness, nausea, convulsions in 45 minutes. Comatose in 2 hours.
1,600 Headache, dizziness in 20 minutes. Death in 2 hours.
3,200 Headache, dizziness in 5 to 10 minutes. Death in 30 minutes.
6,400 Death in 10 to 15 minutes.
12,800 Death in 1 to 3 minutes.
Several 10,000 ppm
Level may be found in automobile exhaust.
(Several %)
Approx. 5 ppm is the annual average value in city environments. This value may exceed 100 ppm near roads, in tunnels and parking areas.
Concentration (%) Standards and Effect of Concentration Changes
Approx. 21 Standard atmosphere.
20.5
Ventilation air volume standard is a guideline where concentration does not decrease more than 0.5% from normal value. (The Building Standard Law of Japan)
20 - 19
Oxygen deficiency of this amount does not directly endanger life in a normal air pressure, but if there is a combustion device in the area, the generation of CO will increase rapidly due to incomplete combustion.
18 Industrial Safety and Health Act. (Hypoxia prevention regulations.)
16 Normal concentration in exhaled air.
16 - 12 Increase in pulse and breathing; resulting in dizziness and headaches.
15 Flame in combustion devices will extinguish.
12 Short term threat to life.
7 Fatal
In Japan, an Instruction Guideline based on these regulations has been issued, and unified guidance is followed. Part of the Instruction Guideline regarding ventilation is shown below.
The ventilation air intake must be 10m or higher from ground level, and be located at an appropriate distance from the exhaust air outlet. (Neighbouring buildings must also be considered.)
The ventilation air intake volume must be 25 to 30 m3/h·occupant.
An air volume measurement access hole must be installed at an appropriate position to measure the treated air volume of the ventilating device.
Select the position and shape of the supply diffuser and return grille to evenly distribute the ventilation air in the room.
1.2 Effect of Air Contamination
Effect of Oxygen (O2
) Concentration
Page 12
U-4
CHAPTER 1 ● Ventilation for Healthy Living
Effect of Carbon Dioxide (CO2)
Note: According to Facility Check List published by Kagekuni-sha.
1.3 Effect of Air Contamination in Buildings
Dirtiness of interior New ceilings, walls and ornaments will turn yellow from dust and tobacco smoke tar in 1 to 2 years.
2. Ventilation Standards
The legal standards for ventilation differ according to each country. Please follow the standards set by your country. In the U.S., ASHRAE revised their standards in 1989 to become more strict. In Japan, regulations are set in the “The Building Standard Law of Japan Enforcement Ordinance”, the so-called “Building Management Law” for securing a sanitary buildings environment. According to the “Building Standards Law”, a minimum of 20
m
3
/h per occupant of ventilation air is required.
Concentration (%) Effect of Concentration Changes
0.03 (0.04) Standard atmosphere.
0.04 - 0.06 City air.
0.07 Tolerable concentration when many occupants stay in the space for long time.
0.10
General tolerable concentration. The “Building Standard Law” of Japan, “Law for Maintenance of Sanitation in Buildings”.
0.15 Tolerable concentration used for ventilation calculations.
0.2 - 0.5 Relatively poor.
0.5 or more Very poor.
0.5 Long-term safety limits (U.S. Labor Sanitation) ACGIH, regulation of working offices.
2 Depth of breathing and inhalation volume increases 30%.
3Work and physical functions deteriorate, increase breathing doubles.
4 Normal exhalation concentration.
4 - 5
The respiratory center is stimulated; depth and times of breathing increases. Dangerous if inhaled for a long period. If an O
2 deficiency also occurs, conditions will rapidly deteriorate and become dangerous.
8
When inhaled for 10 minutes, breathing difficulties, redness in the face and headaches will occur. Conditions will worsen when there is also an O
2 deficiency .
18 or more Fatal
There is no toxic level in CO2 alone. However, these tolerable concentrations are a guideline of the contamination estimated when the physical and chemical properties of the air deteriorate in proportion to the increase of CO
2.
Page 13
U-5
CHAPTER 1 ● Ventilation for Healthy Living
3. Ventilation Method
3.1 Ventilation Class and Selection Points
An appropriate ventilation method must be selected according to the purpose of the space. Ventilation is composed of “Supply air” and “Exhaust air”. These functions are classified according to natural flow or mechanical ventilation using a fan (forced ventilation).
Mechanical Ventilation Classification
Ventilation Classification (According to Building Standards Law)
1. Class 1 Ventilation
Ventilation air is mechanically brought in and simultaneously, the stale air in the room is mechanically discharged.
2. Class 2 Ventilation
Ventilation air is mechanically brought in and the exhaust air is discharged from the exhaust air outlet (natural).
3. Class 3 Ventilation
The stale air in the room is mechanically discharged and simultaneously ventilation air is mechanically introduced from the supply air diffuser (natural).
Ex. of Application
•Ventilation of air conditioned rooms. (buildings, hospitals, etc.)
•Ventilation of room not facing an exterior wall. (basement, etc.)
•Ventilation of large rooms. (office, large conference room, hall, etc.)
• Surgery theater.
• Cleanrooms.
• Food processing factories.
• Local ventilation in kitchens.
•Ventilation of hot exhaust air from machine rooms, etc.
•Ventilation of humid exhaust air from indoor pools, bath­rooms, etc.
• General ventilation.
System Effect
By changing the balance of the supply fan and exhaust fan’s air volumes, the pressure in the room can be balanced, without restrictions, and the interrelation with neighboring spaces can be set without restrictions.
As the room is pressurized, odors and dust, etc., from neighboring areas can be prevented from entering.
The exhaust air is removed from an area in the room, and dispersing of the stale air can be prevented by applying negative pressure.
Design and
Construction Properties
• An ideal design in which the supply air diffuser and exhaust air outlet position relation and air volume, etc., can be set.
•A system that adjusts the temperature and humidity of the supply air diffuser flow to the room environment can be incorporated.
• The supply and exhaust volume can be set according to the changes in conditions.
• The position and shape of the supply air diffuser can be set.
• The temperature and humidity of the supply air diffuser flow can be set accordingly, and dust can be removed as required.
•Effective exhausting of dispersed stale air is possible from an exhaust air outlet.
•Ventilation in which the air flow is not detected is possible with the supply air diffuser setting method.
Selection Points
• Accurate supply air diffuser can be maintained.
• The room pressure balance can be maintained.
• The supply air diffuser temperature and humidity can be adjusted and dust treatment is possible.
• The pressure is positive.
The supply air diffuser temperature and humidity can be adjusted, and dust treatment is possible.
The relation of the exhaust air outlet to the supply air diffuser is important.
• The room pressure is negative.
• Local exhaust is possible.
•Ventilation without dispersing stale air is possible.
•Ventilation with reduced air flow is possible.
The relation of the exhaust air outlet to the supply air diffuser is important.
Supply air diffuser
Exhaust fan
Exhaust air outlet
Exhaust fan
Exhaust fan
Stale air
Ventilation air
Supply Exhaust Ventilation Volume Room Pressure
Class 1 Mechanical Mechanical Random (constant) Random
Class 2 Mechanical Natural Random (constant) Positive pressure
Class 3 Natural Mechanical Random (constant) Negative pressure
Class 4 Natural Mechanical & natural Limited (inconstant) Negative pressure
Page 14
1) System operation with cassette-type indoor units of air conditioner
2) System operation with ceiling embedded-type indoor units of air conditioner
3)
Independent operation with ceiling suspended-type indoor units of air conditioner
U-6
CHAPTER 1 ● Ventilation for Healthy Living
3.2 Comparing of Ventilation Methods
There are two main types of ventilation methods.
Centralized Ventilation Method
Mainly used in large buildings, with the ventilation air intake being installed in one machine room. For this method, primary treatment of the ventilation air, such as energy recovery to the intake air and dust removal, is performed via distribution to the building by ducts.
Independent Zoned Ventilation Method
Mainly used in small to medium sized buildings, with areas being ventilated using ventilation air intake via independent ventilation devices. The use of this method has recently increased as independent control is becoming more feasible.
Centralized Ventilation Method Independent Zoned Ventilation Method
Air intake
(ventilation
air)
Filters
Air exhaust (stale air)
Cassette-type indoor units of air conditioner or fan coil unit
Cassette-type or ceiling suspended-type indoor units of air conditioner or fan coil unit
Exhaust grill
Ceiling recessed­type Lossnay
Exhaust air Ventilation air
Finished ceiling
Exhaust air Ventilation air
Finished ceiling
Lossnay
Supply fan
Exhaust
Each unit
Ceiling embedded-type indoor units of air conditioner or fan coil unit
Ceiling recessed­type Lossnay
Exhaust grill
Exhaust air Ventilation air
Finished ceiling
Ceiling recessed­type Lossnay
Exhaust grill
Supply grill
Page 15
U-7
CHAPTER 1 ● Ventilation for Healthy Living
Comparing Centralized Ventilation and Independent Zoned Ventilation Methods
Centralized Ventilation Method
The air transfer distance is long, thus requiring much fan power.
• Independent equipment room is required.
• Duct space is required.
• Penetration of floors with vertical shaft is not recommended in terms of fire prevention.
Generalized per system.
• Design of outer wall is not lost.
• The indoor supply air diffuser and return grille can be selected without restrictions for an appropriate design.
• As the usage set time and ventilation volume control, etc., are performed in a central monitoring room, the user’s needs may not be met appropriately.
•A large amount of ventilation is required even for a few occupants.
• An ideal supply air diffuser and return grille position can be selected as the supply air diffuser and return grille can be positioned without restrictions.
The only noise in the room is the sound of air movement.
• Antivibration measures must be taken as the fan in the equipment room is large.
• Centralized management is easy as it can be performed in the equipment room.
• The equipment can be inspected at any time.
• The entire system is affected.
• Immediate inspection can be performed in the equipment room.
Because there are many common-use areas, if the building is a tenant building, an accurate assessment of operating cost is difficult.
Fan Power
Installation Area
Zoning
Design
Control
Comfort
Maintenance and Management
Trouble influence
Costs
Independent Zoned Ventilation Method
As the air transfer distance is short, the fan power is small.
• Independent equipment room is not required.
• Piping space is required only above the ceiling.
Can be used for any one area.
• The number of intakes and exhaust air outlets on an outside wall will increase; design must be considered.
• The design will be fixed due to installation fittings, so the design of the intakes and exhaust air outlets must be considered.
• The user in each zone can operate the ventilator without restrictions.
• The ventilator can be operated even during off­peak hours.
• Consideration must be made because of the noise from the main unit.
• Antivibration measures are often not required as the unit is compact and any generated vibration can be dispersed.
•Work efficiency is poor because the equipment is not centrally located.
• An individual unit can be inspected only when the room it serves is vacant.
• Limited as only independent units are affected.
• Consultation with the tenant is required prior to inspection of an individual unit.
Invoicing for each zone separately is possible, even in a tenant building.
System FlexibilitySystem Management
Page 16
U-8
CHAPTER 1 ● Ventilation for Healthy Living
4. Ventilation Performance
The ventilation performance is largely affected by the installation conditions. Optimum performance may not be achieved unless the model and usage methods are selected according to the conditions. Generally, the ventilation performance is expressed by “air volume” and “wind pressure (static pressure)”.
4.1 Air Volume
Air volume equals the volume of air exhausted (or supplied) by the unit in a given period, and is expressed in m3/hr (hour).
4.2 Wind Pressure
When a piece of paper is placed in front of a fan then released, the piece of paper will be blown away. The force that blows the paper away is called wind pressure and is normally expressed in Pa. units. Wind pressure is divided into the following three types:
4.2.1 Static Pressure
The force that effects the surroundings when the air is contained such as in an automobile tyre or rubber balloon. For example, in a water gun, the hydraulic pressure increases when pressed by a piston. If there is a small hole, the water is forced out of that opening. The pressure of the water is equivalent to air static pressure. The higher the pressure, the farther the water (air) can be forced out.
4.2.2 Dynamic Pressure
The speed at which air flows; for example, the force at which a typhoon presses against a building.
4.2.3 Total Pressure
The total force that wind has, and is the sum of the static pressure and dynamic pressure.
Page 17
U-9
CHAPTER 1 ● Ventilation for Healthy Living
4.3 Measuring the Air Volume and Static Pressure
Mitsubishi Electric measures the Lossnay’s air volume and static pressure with a device as shown below according to Japan Industrial Standards (JIS B 8628).
Measuring Device Using Orifice (JIS B 8628 Standards)
Static pressure (
H
)
Air volume (Q)
Measurement Method
The unit is operated with the throttle device fully closed. There is no air flow at this time, and the air volume is 0. The maximum point of the static pressure (Point A, the static pressure at this point is called the totally closed pressure) can be obtained. Next, the throttle device is gradually opened, the auxiliary fan is operated, and the median points (Points B, C and D) are obtained. Finally, the throttle device is completely opened, and the auxiliary fan is operated until the static pressure in the chamber reaches 0. The maximum point of the air volume (Point E, the air volume at this point is called the fully opened air volume) is obtained. The points are connected as shown below, and are expressed as air volume, static pressure curves (Q-H curve).
Connection
Wind dispersing place
Connection
Smoothing
grid
Smoothing
grid
Supply
Air
(SA)
Chamber
Return
Air
(RA)
Smoothing net
Smoothing
net
Wind gauge
duct path
Orifice
Wind gauge
duct path
Orifice
Damper
Blower
Blower
Test unit
Test unit
Static pressure in chamber (Static pressure measurement)
Static pressure in chamber (Static pressure measurement)
Pressure
difference before
and after orifice
(Air volume
measurement)
A) When measuring the supply air volume (with the orifice plate)
B) When measuring the return air volume (with the orifice plate)
Page 18
U-10
CHAPTER 1 ● Ventilation for Healthy Living
5. Ventilation Load
5.1 How to Calculate Each Approximate Load
The ventilation air load can be calculated with the following formula if the required ventilation intake volume “Q m3/h” is known:
(Ventilation air load) = γ · QF · (iO - iR)
= γ [kg/m
3
] × S [m2] × k × n [occupant/m2] × Vf [m3/h·occupants] × (iO - iR): i [kJ/kg]
γ : Specific air gravity - 1.2 kg/m
3
S:Building’s air-conditioned area k:Thermal coefficient; generally 0.7 - 0.8. n:
The average population concentration is the inverse of the occupancy area per occupant. If the number of occupants in the room is unclear, refer to the Floor space per
occupant
table below.
Vf : Ventilation air intake volume per
occupant
Refer to the Required ventilation air intake volume per
occupant
table below. iO :Ventilation air enthalpy - kJ/kg iR : Indoor enthalpy - kJ/kg
Floor Space per Occupant (m
2
)
(According to the Japan Federation of Architects and Building Engineers Associations)
Required Ventilation Air Intake Volume Per Occupant (m
3
/h·occupant)
Caution
The amount of smoking that could be present in each type of room must be carefully considered when obtaining the required ventilation volume shown in the table above.
Office Building
Department Store, Shop
Restaurant
Theater or
Average Crowded Empty
Cinema Hall
General Design 4 - 7 0.5 - 2 0.5 - 2 5 - 8 1 - 2 0.4 - 0.6
Value
5 3.0 1.0 6.0 1.5 0.5
Application Example
Required Ventilation Volume
Amount of Cigarette Smoking
Recommended Value Minimum Value
Broker’s office
Extremely Heavy Newspaper editing room 85 51
Conference room
Quite Heavy
Bar
51 42.5
Cabaret
Heavy
Office
25.5
17
Restaurant 20
Light
Shop
25.5 17
Department store
None
Theater 25.5 17 Hospital room 34 25.5
Page 19
U-11
CHAPTER 1 ● Ventilation for Healthy Living
Cooling Load Per Unit Area
When the volume of ventilation air per occupants is 25 m
3
/h, and the number of occupants per 1 m2is 0.2, the cooling load will
be approximately 157.0 W/m
2
.
Ventilation Load
Standard design air conditions in Tokyo
See below for Calculation examples of determining ventilation load during both cooling and heating.
5.2 Ventilation Load During Cooling (In an Office Building)
Cooling Load Classifications
(a) Is the heat penetrating the room, and often is 30 to 40% of the entire cooling load? (b) Is the heat generated in the room? (c) Is applies only when reheating is necessary? (d) Is the heat generated when ventilation air is mixed into part of the supply air diffuser volume and introduced into the room? The ventilation air is introduced to provide ventilation for the room occupants, and is referred to as the ventilating load.
Typical Load Values During Cooling
Load Type Load
Ventilation Air Load
53.0 W/m
2
Indoor
Occupants 26.4 W/m
2
Generated Heat
Lighting Equipment 30.0 W/m
2
Indoor Penetration Heat 47.6 W/m
2
Total 157.0 W/m
2
Conditions: Middle south-facing floor of a typical office building.
Class Heat Load
Heat generated from walls (qWS)
(a) Indoor penetration heat
Heat generated from glass
from direct sunlight (qGS) from conduction and convection (qGS)
Accumulated heat load in walls (q
SS)
Generated heat from occupants
Sensible heat (qHS)
(b) Indoor generated heat
Latent heat (qHL)
Generated heat from electrical equipment
Sensible heat (q
ES
)
Latent heat (q
EL)
(c) Reheating load (q
RL)
(d) Outdoor air load
Sensible heat (q
FS)
Latent heat (qFL
)
}
}
}
}
Dry Bulb Temp.
Relative Humidity
Wet Bulb Temp. Enthalpy Enthalpy Difference
Cooling
Outdoor Air 33 °C 63% 27 °C 85 kJ/kg
31.8 kJ/kg
Indoor Air 26 °C 50% 18.7 °C 53.2 kJ/kg
When the load per floor area of 1 m2with a ventilation volume of 25 m3/h·occupant is calculated with the air conditions detailed above, the following is obtained:
Ventilation air load = 1.2 kg/m3(Specific gravity of air) × 0.2 occupant/m2(number of occupants per 1 m2) × 25 m
3
/h·occupants (ventilation air volume) × 31.8 kJ/kg (air enthalpy difference indoor/outdoor) = 190.8 kJ/h·m2(53.0 W/m2)
The Lossnay recuperates approximately 70% of the exhaust air load and saves on approximately 20% of the total load.
Ventilation air
load 33.8%
53.0 W/m
2
Indoor penetration heat 30.3%
47.6 W/m
2
Indoor
generated heat
(occupants, lighting
equipment) 35.9%
56.4 W/m
2
157.0 W/m
2
Page 20
U-12
CHAPTER 1 Ventilation for Healthy Living
Determining Internal Heat Gain
When classifying loads, the internal heat gain (indoor generated heat + indoor penetration heat) is the ventilation air load subtracted from the approximate cooling load when it is assumed that there is no reheating load.
(Internal heat gain)
= 157.0 W/m
2
– 53.0 W/m2= 104.0 W/m
2
The value of internal heat gain is based on assumptions for typical loads. To determine individual levels of internal heat gain, the following is suggested:
Indoor Generated Heat
(1) Heat generated from occupants
Heat generation design value per occupant in the office:
Sensible heat (SH)= 63.0 W·occupant Latent heat (LH) = 69.0 W·occupant Total heat (TH) = 132.0 W·occupant
The heat generated per 1 m
2
of floor space:
Heat generated from occupants = 132.0 W·occupant × 0.2 occupant/m
2
= 26.4 W/m
2
(2) Heat generated from electrical equipment (lighting)
The approximate value of the lighting and power required for a general office with lighting of 300 ­350 Lux, is 20 - 30 W/m
2
.
Heat generated from electrical equipment (lighting) = 30 W/m
2
Indoor Penetration Heat
The heat that penetrates into the building from outside, which can be determined by subtracting the amount of heat generated by occupants and lighting from the internal heat gain.
(Indoor infiltration heat)
= 104.0 – (26.4 + 30.0) = 47.6 W/m
2
Page 21
U-13
CHAPTER 1 ● Ventilation for Healthy Living
5.3 Ventilation Load During Heating
Classification of Heating Load
Class Heat Load
Heat escaping from walls (q
WS)
(a)
Indoor heat
Heat escaping from glass (q
GS)
loss
Heat loss from conduction and convection (q
GS)
Accumulated heat load in walls (q
SS)
(b)
Ventilation
Sensible heat (q
FS)
load
Latent heat (q
FL)
During heating, the heat generated by occupants and electrical equipment in the room can be subtracted from the heating load. If the warming-up time at the start of heating is short, however, the generated heat may be ignored in some cases.
Percentage of Load
Heating Load Per Unit Area
When the ventilation air volume per occupant is 25 m3/h, and the number of occupants per 1 m2is 0.2, the heating load will be approximately 133.7 W/m
2
.
Internal Heat Loss
In terms of load classification, the internal heat loss is the value of the ventilation air load subtracted from the approximate heating load.
Internal heat loss = 133.7 W/m
2
– 56.0 W/m2= 77.7 W/m
2
Ventilation Load
Standard design air conditions in Tokyo
Type of Load Load
Ventilation Air Load
56.0 W/m
2
Internal Heat 77.7 W/m
2
Total 133.7 W/m
2
Conditions: Middle south-facing floor of a typical office building.
When the load per 1 m2of floor area with a ventilation volume of 25 m3/h·occupant is calculated with the air conditions detailed above, the following is obtained:
Ventilation air load = 1.2 kg/m
3
× 0.2 occupants/m25 m3/h·occupant × 33.5 kJ/kg = 201.0 kJ/h·m2(56 W/m2)
The Lossnay recuperates approximately 70% of the ventilation load and saves on approximately 30% of the total load.
Ventilation
air load 41.9%
56.0 W/m
2
Indoor heat loss 58.1%
77.7 W/m
2
133.7 W/m
2
Dry Bulb Temp.
Relative Humidity
Wet Bulb Temp. Enthalpy Enthalpy Difference
Heating
Outdoor Air 0 °C 50% –3 °C 5.0 kJ/kg
33.5 kJ/kg
Indoor Air 20 °C 50% 13.7 °C 38.5 kJ/kg
Page 22
Page 23
CHAPTER 2
Lossnay Construction and Technology
Page 24
U-16
CHAPTER 2 Lossnay Construction and Technology
1. Construction and Features
Construction
Lossnay is constructed so that the exhaust air passage from the indoor side to the outdoor side (RA EA) and the ventilation air passage from the outdoor side to the indoor side (OA → SA) cross. The Lossnay Core is located at this crosspoint, and recovers the heat by conduction through the separating medium between these airflows. This enables the heat loss during exhaust to be greatly reduced.
*RA: Return Air
EA : Exhaust Air OA : Outdoor Air SA : Supply Air
SA (Supply air diffuser)
Supply fan
RA (Return air)
Exhaust side filter
Lossnay Core
Intake side filter
OA (Outdoor air)
Exhaust fan
EA (Exhaust air)
Note: The dust inlet and outlet are linear in the
actual product.
Main Features
(1) Cooling and heating maintenance fees are reduced while ventilating.
(2) The system size of Heating/cooling system and cooling/heating load can be reduced.
(3) Dehumidifying during summer and humidifying during winter is possible.
(4) Comfortable ventilation is possible with the outdoor air can be adjusted to parallel the room temperature.
(5) Sound can be reduced.
2. Lossnay Core Construction and Technology
Simple Construction
The Lossnay core is a cross-air passage total energy recovery unit constructed from specially treated paper with a corrugated structure. The fresh air and exhaust air passages are totally separated allowing the fresh air to be introduced without mixing with the exhaust air.
Principle
The Lossnay Core uses the heat transfer properties and moisture permeability of the treated paper. Total heat (sensible heat plus latent heat) is transferred from the stale exhaust air to the ventilation air being introduced into the system when they pass through the Lossnay.
Treated Paper
The paper partition plates are treated with special chemicals so that the Lossnay Core is an appropriate energy recovery unit for the ventilator.
The membrane has many unique properties:
(1) Incombustible and strong.
(2) Has selective hydroscopicity and moisture permeability that permits the passage of only water vapor (including some
water-soluble gases).
(3) Has gas barrier properties that does not permit gases such as CO2 from entering the conditioned space.
SA Supply Air (Fresh heating/cooling air)
Partition plate (Treated paper)
Spacer plate (Treated paper)
RA Return Air (Dirty heating/cooling air)
Indoors Outdoors
EA Exhaust Air (Stale air)
OA Outdoor air (Fresh air)
Page 25
U-17
CHAPTER 2 Lossnay Construction and Technology
Total Energy Recovery Mechanism
Sensible Heat and Latent Heat
The heat that enters and leaves in accordance with rising or falling temperatures is called sensible heat. The heat that enters and leaves due to the changes in a matter’s physical properties (evaporation, condensation) is called latent heat.
(1) Temperature (Sensible Heat) Recovery
1) Heat conduction and heat passage is performed through a partition plate from the high temperature to low temperature side.
2) As shown in the diagram at right, the energy recovery efficiency is affected by the resistance of the partition plate. For Lossnay, there is little difference when compared to materials such as copper or aluminium that also have high thermal conductivity.
Heat Resistance Coefficients
t1
t2
Ra1
Ra2
Rp
Partition plate Ra1+Ra2
»Rp
Treated Paper Cu Al
Ra
1
10 10 10
Rp 1 0.00036 0.0006
Ra
2 10 10 10
Total 21 20.00036 20.0006
(2) Humidity (Latent Heat) Recovery
Water vapor travels through the partition plate from the high humidity to low humidity side via the differential pressure in the vapor.
High humidity side
Low humidity side
Partition plate
Page 26
U-18
CHAPTER 2 Lossnay Construction and Technology
3. Total Energy Recovery Efficiency Calculation
The Lossnay Core’s energy recovery efficiency can be considered using the following three transfer rates:
(1) Temperature (sensible heat) recovery efficiency
(2) Humidity (latent heat) recovery efficiency
(3) Enthalpy (total heat) recovery efficiency
The energy recovery effect can be calculated if two of the above efficiencies are known.
Each energy efficiency can be calculated with the formulas in the table.
When the supply and exhaust air volumes are equal, the energy recovery efficiencies on the supply and exhaust sides are the same.
When the supply and exhaust air volumes are not equal, the total energy recovery efficiency is low if the exhaust volume is lower, and high if the exhaust volume is higher.
SA Fresh air exhaust (Fresh heating/cooling air)
RA Stale air induction (Dirty heating/cooling air)
Indoors Outdoors
EA Exhaust air (Stale air)
OA Fresh air induction (Fresh air)
Item Formula
Temperature recovery efficiency (%)
ηt =
t
OA - tSA
× 100
t
OA
- tRA
Enthalpy recovery efficiency (%)
ηi =
i
OA - iSA
× 100
i
OA - iRA
η: Efficiency (%)
t: Dry bulb temperature (°C)
i: Enthalpy (kJ/kg)
Calculation of Supply Air Condition After Passing Through Lossnay
If the Lossnay energy recovery efficiency and the conditions of the room and outdoor air are known, the conditions of the air entering the room and the air exhausted outdoors can be determined with the following formulas in the following table.
Supply Side Exhaust Side
Temperature t
SA = tOA - (tOA - tRA) × ηttEA = tRA + (tOA - tRA) × ηt
Enthalpy i
SA = iOA - (iOA - iRA) × ηiiEA = iRA + (iOA - iRA) × ηi
Page 27
U-19
CHAPTER 2 Lossnay Construction and Technology
4. What is a Psychrometric Chart?
A chart that shows the properties of humid air is called a psychrometric chart. The psychrometric chart can be used to find the (1) Dry bulb temperature, (2) Wet bulb temperature, (3) Absolute humidity, (4) Relative humidity, (5) Dew point and (6) Enthalpy (total heat) of a certain air condition. If two of these values are known, the other values can be found with the chart. Now air conditions will change when it is heated, cooled, humidified or dehumidified can also be seen easily on the chart.
(1) Dry Bulb Temperature t (°C)
Generally referred to as standard temperature, the DB temperature is obtained by using a dry bulb thermometer (conventional thermometer).
(2) Wet Bulb Temperature t’ (°C)
When a dry bulb thermometer is wrapped in a piece of wet gauze and an ample air flow (3 m/s or more) is applied, the heat from the air and evaporating water vapor applied to the wet bulb will balance at an equal state and the wet bulb temperature is obtained.
(3) Absolute Humidity x (kg/kg’)
Weight (kg) of the water vapor that corresponds to the weight (kg’) of the dry air in the humid air.
(4) Relative Humidity ϕ (%)
Ratio of the water vapor pressure Pw in the humid air and the water vapor pressure Pws in the saturated air at the same temperature. Relative humidity is obtained with the following formula:
ϕR = P
W
/PWS
× 100
(5) Dew Point t” (°C)
Water content in the air will start to condense when air is cooled and the dry bulb temperature at that condition is the dew point.
(6) Enthalpy i (kJ/kg)
Physical matter has a set heat when it is at a certain temperature and state. The retained heat is called the enthalpy, with dry air at 0 °C being set at 0.
Temperature (°C)
Absolute humidity x (kg/kg’)
Wet bulb temperature
(dew point) t’ (°C)
Relative humidity ϕ (%)
The dew point t” of the air at point A is the temperature of the point at the same absolute humidity as point A on the saturation curve.
t” °C dew point
Enthalpy i (kJ/kg)
A
t”
Parallel to absolute temperature scale line
Page 28
U-20
CHAPTER 2 Lossnay Construction and Technology
5. Lossnay Energy Recovery Calculation
The following diagram shows the various air conditions when ventilation air is introduced through the Lossnay Core. If a conventional sensible energy recovery unit is used alone and is assumed to have the same energy recovery efficiency as Lossnay, the condition of the air supplied to the room is expressed by Point A in the figure. Point A shows that the air is very humid in summer and very dry in winter. The air supplied to the room with Lossnay is indicated by Point S in the figure. The air is precooled and dehumidified in the summer, and preheated and humidified in the winter before it is introduced to the room.
iSA
iOA
tOA tSA
A
S
O
R
i
RA
iSA
iOA
tRA tRA
S
R
AO
t
SA tOA
XOA
XSA
XRA
XRA
XSA
XOA
iRA
The quantity of heat recovered by using the Lossnay Core can be calculated with the formula below:
Total heat recovered: qT = γ × Q × (iOA - iSA) [W]
= γ × Q × (i
OA - iRA) × ηi
Where γ = Specific weight of the air under standard conditions 1.2 (kg/m
3
)
Q= Treated air volume (m
3
/h) t= Temperature (°C) x= Absolute humidity (kg/kg’) i= Enthalpy (kJ/kg) η = Energy recovery efficiency (%)
OA : Outdoor air RA : Return air SA : Supply air
Enthalpy (kJ/kg)
Ventilation load
Lossnay Core energy recovery
Enthalpy (kJ/kg)
Ventilation load
Lossnay Core energy recovery
Outdoor air
condition in
winter
Supply air condition of
the Lossnay
Supply air condition of
the Lossnay
Room air
condition
in summer
Outdoor air condition
in summer
Absolute
humidity (kg/kg’)
Room air condition in winter
Dry bulb temperature (°C)
Page 29
CHAPTER 3
General Technical Considerations
Page 30
1. Lossnay Energy Recovery Effect
1.1 Comparing Ventilation Load of Various Ventilators
Examples of formulas that compare the energy recovered and ventilation load when ventilating with the Lossnay (total energy recovery unit), a sensible energy recovery ventilation unit (sensible HRV), and a conventional ventilator unit are shown below.
(1) Cooling During Summer
Conditions
Model LGH-100RX5-E
Energy recovery efficiency table (%)
(at 50Hz, high speed) (For summer)
Ventilation rate: 1,000 m3/h (specific gravity of air
ρ
= 1.2 kg/m3)
U-22
CHAPTER 3 General Technical Considerations
Lossnay Sensible HRV Conventional
Unit Unit Ventilator Unit
Temperature
76 76
(Sensible Heat)
Enthalpy
71 17*
(Total Heat)
hOA
hSA
hRA
84.6
62.1
52.9
tOA
33
tSA
27.7
tRA
26
R
S
AO
X
OA
0.0201
XSA
0.0134
XRA
0.0105
Lossnay Unit (Supply air diffuser temperature)
= 33°C – (33°C – 26°C) × 0.76 = 27.7°C
(Supply air diffuser enthalpy)
= 84.6 – (84.6 – 52.9) × 0.71 = 62.1 kJ/kg
Heat recovered
(84.6 – 62.1) × 1.2 × 1,000 = 27,000
kJ/kg
= 7.5 kW
Ventilation load
(62.1 – 52.9) × 1.2 × 1,000 = 11,040
kJ/kg
= 3.1 kW
Sensible HRV Unit (Supply air diffuser temperature)
= 33°C – (33°C – 26°C) × 0.76 = 27.7°C
(Supply air diffuser enthalpy)
hSA = 79.2 kJ/kg (from psychrometric chart)
Heat recovered
(84.6 – 79.2) × 1.2 × 1,000 = 6,480
kJ/kg
= 1.8 kW
Ventilation load
(79.2 – 52.9) × 1.2 × 1,000 = 31,560
kJ/kg
= 8.8 kW
[Calculated enthalpy recovery efficiency 1.8 ÷ (1.8 + 8.8) × 100 = 17.0%]
Conventional Ventilator Unit If a conventional ventilator unit is used, the energy recovered will be 0 as the supply air diffuser is equal to the outdoor air. The ventilation load is: (84.6 – 52.9)
×
1.2 ×1,000 = 38,040 kj/h = 10.6 kW
Calculation Example Summer Conditions
Absolute humidity (kg/kg’)
Room air condition in summer
Outdoor air condition
in summer
Supply air condition
of the Lossnay
Dry bulb temperature (°C)
Lossnay energy recovery
Ventilation load
Enthalpy
(kJ/kg)
Supply air
Room air
Indoor Unit
of
Air Conditioner
Lossnay
Unit
Sensible HRV
Unit
Conventional
Ventilator Unit
Dry bulb temperature
Absolute humidity
Relative humidity
Enthalpy
26°C
27.7 27.7 33
13.4 20.1 20.1
58 86 63
62.1 79.2 84.6
7.5 8.8 0
3.1 1.8 10.6
71 17 100
10.5 g/kg’
50%
52.9 kj/kg
Outdoor air
Exhaust air
Dry bulb temperature Absolute humidity Relative humidity
Enthalpy
33°C
20.1 g/kg’
63%
84.6 kj/kg
Dry bulb temperature (°C)
Absolute humidity (g/kg’)
Relative humidity (%)
Enthalpy (kJ/kg)
Ventilation load (kW)
Ventilation load ratio (%)
Total energy recovered (kW)
* Calculated volume under conditions below.
Page 31
(2) Heating During Winter
Conditions:
Model LGH-100RX5-E
Energy recovery efficiency table (%)
(at 50Hz, high speed) (For winter)
Ventilation rate: 1,000 m3/h (Specific gravity of air
ρ
= 1.2 kg/m3)
U-23
CHAPTER 3 General Technical Considerations
Lossnay Sensible HRV Conventional
Unit Unit Unit
Temperature
80 80
(Sensible Heat)
Enthalpy
72.5 49*
(Total Heat)
Supply air
Room air
Indoor Unit
of
Air Conditioner
Lossnay
Unit
Sensible HRV
Unit
Conventional
Ventilator Unit
Dry bulb temperature
Absolute humidity
Relative humidity
Enthalpy
20°C
16 16 0
5.2 1.9 1.9
46 17 50
29.2 21 4.7
8.2 5.5 0
3.1 5.8 11.3
72.5 49 100
7.3 g/kg’
50%
38.5 kj/kg
Outdoor air
Exhaust air
Dry bulb temperature Absolute humidity Relative humidity
Enthalpy
0°C
1.9 g/kg’
50%
4.7 kj/kg
Dry bulb temperature (°C)
Absolute humidity (g/kg’)
Relative humidity (%)
Enthalpy (kJ/kg)
Ventilation load (kW)
Ventilation load ratio (%)
Total energy recovered (kW)
Lossnay Unit (Supply air diffuser temperature) tSA=
(20°C – 0°C) × 0.8 + 0°C = 16°C
(Supply air diffuser enthalpy) hSA= (38.5 – 4.7) × 0.725 + 4.7
= 29.2 kj/kg
Heat recovered (29.2 – 4.7) × 1.2 × 1,000
= 29,400 kj/h = 8.2 kW
Ventilation load (38.5 – 29.2) × 1.2 × 1,000
= 11,160 kj/h = 3.1 kW
Sensible HRV Unit (Supply air diffuser temperature) tSA=
(20°C – 0°C) × 0.8 + 0°C = 16°C
(Supply air diffuser enthalpy) hSA= 21 kj/kg
(from psychrometric chart)
Heat recovered (21 – 4.7) × 1.2 × 1,000
= 19,560 kj/h = 5.5 kW
Ventilation load (38.5 – 21) × 1.2 × 1,000
= 21,000 kj/h = 5.8 kW
[Calculated enthalpy recovery efficiency 5.4 ÷ (5.4 + 5.8) × 100 = 48%]
Conventional Ventilator Unit If a conventional ventilator is used, the supply air diffuser is the same as the outdoor air and the exhaust is the same as the room air. Thus the energy recovered is 0 kcal and the Ventilation load is (38.5 – 4.7) × 1.2 × 1,000 = 40,560 kj/h = 11.3 kW
Calculation Example Winter Conditions
hRA
iOA
tOA
0
tSA16tRA
20
R
S
O
A
X
RA 0.0073
XSA 0.0052
XOA 0.0019
hSA
38.5
4.7
29.2
Absolute humidity (kg/kg’)
Outdoor air
condition in
winter
Room air condition
in winter
Supply air condition
of the Lossnay
Dry bulb temperature (°C)
Lossnay
energy recovery
Ventilation load
Enthalpy
(kJ/kg)
* Calculated volume under conditions below .
Page 32
U-24
CHAPTER 3 General Technical Considerations
2. Calculating Lossnay Cost Savings
Use the following pages to assess the economical benefits of using the Lossnay in particular applications.
(1) Conditions
Return air volume (RA) = m3/Hr
Outdoor air volume (OA) = m3/Hr
Air volume ratio (RA/OA) =
Air conditions
Operation time: Heating = hours/day × days/month × months/year = hours/year
Cooling = hours/day × days/month × months/year = hours/year
Energy: Heating = Type: Electricity Cost: yen/kWh
Cooling = Type: Electricity Cost: yen/kWh Power rates: Winter: yen/kWh Summer: yen/kWh
(2) Lossnay Model
Model name:
Processing air volume per unit RA = m3/Hr, OA = m3, Air volume ratio (RA/OA) =
Energy recovery efficiency
:
Energy recovery efficiency = %, Enthalpy recovery efficiency (cooling) = %, Enthalpy recovery efficiency (heating) = %
Static pressure loss (unit-type) RA= Pa OA = Pa (Note: Each with filters)
Power consumption (pack-type) = none because of unit type
(3) Indoor Blow Air Conditions
Season Winter Heating Summer Cooling
Dry bulb Wet bulb Relative Absolute Enthalpy Dry bulb Wet bulb Relative Absolute Enthalpy
Item temp. temp. humidity humidity i kJ/kg temp. temp. humidity humidity i kJ/kg
DB [°C] WB [°C] RH [%]×[kg/kg’] (kcal/kg’) DB [°C] WB [°C] RH [%]×[kg/kg’] (kcal/kg’)
Outdoors
Indoors
Heating Cooling
= (Indoor temperature – outdoor air temperature) × = Outdoor air temperature – (outdoor air
Temperature [°C]
energy recovery efficiency + outdoor air temperature – indoor temperature) × temperature energy recovery efficiency
==
= (Indoor enthalpy – outdoor air enthalpy) × = Outdoor air enthalpy – (outdoor air
Enthalpy [kJ/kg]
enthalpy recovery efficiency + outdoor air enthalpy – indoor enthalpy) × enthalpy enthalpy recovery efficiency
==
Data obtained from
Dry-bulb temperature = °C
Dry-bulb temperature = °C
above equation
Wet-bulb temperature = °C
Wet-bulb temperature = °C
and
Relative humidity = %
Relative humidity = %
psychometric chart
Absolute humidity = kg/kg’●Absolute humidity = kg/kg’
Enthalpy = kg/kg●Enthalpy = kg/kg
Page 33
U-25
CHAPTER 3 General Technical Considerations
(4) Ventilation Load and Energy Recovery
Heating Cooling
Ventilation load without
= Air specific gravity × ventilation volume = Air specific gravity × ventilation volume
Lossnay (q
1)
× (indoor enthalpy
outdoor air enthalpy) × (outdoor air enthalpy – indoor enthalpy)
==
=Ventilation load (q
1) = Ventilation load (q1)
× ( 1 – enthalpy recovery efficiency) × ( 1 – enthalpy recovery efficiency) Ventilation load with = = Lossnay (q
2)or or
= Air specific gravity × ventilation volume = Air specific gravity × ventilation volume
× (indoor enthalpy
indoor blow enthalpy) × (indoor blow enthalpy – indoor enthalpy)
=q
1
q
2 =q1
q2
=
=
Energy recovery (q3)
==
or or
=Ventilation load (q
1)=Ventilation load (q1)
× enthalpy recovery efficiency × enthalpy recovery efficiency
Ventilation load = W = % Ventilation load = W = %
Ventilation load (%)
Ventilation load with Lossnay ventilation load with Lossnay
= W = % = W = %
Energy recovered = W = % Energy recovered = W = %
(5) Recovered Money (Power Rates)
Heating Cooling
=
Energy recovered: kW × Unit price ¥/kWh ×
=
Energy recovered: kW × Unit price ¥/kWh ×
Cost savings
operation
time Hr/year = kW ×
¥
/
kWh
×
operation
time Hr/year = kW ×¥/
kWh
×
(
yen)
= Hr/year = Hr/year ==
Page 34
U-26
CHAPTER 3 General Technical Considerations
3. Psychrometric Chart
0.00.000
0.001
0.002
0.003
0.004
0.005
0.006
0.007
0.008
0.009
0.010
0.011
0.012
0.013
0.014
0.015
0.016
0.017
0.018
0.019
0.020
0.021
0.022
0.023
0.024
0.025
0.026
0.027
0.028
0.029
0.030
0.031
0.032
0.033
0.034
0.035
0.036
0.037
0.1
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
Vapor pressure Pw [kPa]
Absolute humidity x [kg/kg(DA)]
50494847464544434240 41393837363534333230 31292827262524232220 21191817161514131210 11987654320—1—2—3—4—9—10
0.75 0.76 0.77 0.78 0.79 0.80 0.81 0.82 0.83 0.84 0.85 0.86 0.87 0.88 0.89 0.90 0.91
—7—8 —5—6 1
18
19
20
55
60
65
70
22
21
23
24
25
75
80
26
27
85
90
28
29
95
100
105
110
31
115
120
33
32
34
35
125
30
50
45
40
35
11
10
9
8
7
6
4
5
3
2
1
0
—1
—2
—4
—5
—5
0
5
10
90
80
70
60
50
40
30
25
60
55
65
70
75
80
85
95
90
85
80
75
70
65
60
55
50
50
45
40
40
45
35
30
25
20
15
10
5
35
30
25
20
15
20
10
5
15
15
25
30
20
—8
10
5
0
15
20
25
30
12
13
14
15
16
17
—40000
40000
20000
15000
10000
7000
6000
5000
4500
4200
4000
3800
—20000
—10000
—5000
—2000
—1000
—500
0
500
1000
1200
1400
1600
1800
2000
2200
2400
2600
2800
3000
3200
3400
3600
3800
1.0
0.9
0.8
0.7
0.6
0.5
0.4
0.3
Comparative enthalpy h [kJ/kg(DA)]
Humid air psychrometric chart
(-10 to +50¡C, atmospheric pressure 101.325 kPa)
Heat water ratio u = –– [kJ/kga]
dh
dx
Sensible heat ratio SHF
Saturation [%]
0.94
0.92
0.93
0.96
0.95
Wet bulb temperature t' [¡C]
Relative humidity [%]
Specific capacity v [m
3
/kg(DA)]
Dry bulb temperature t [¡C]
Water
Chilled
Page 35
U-27
CHAPTER 3 General Technical Considerations
4. Determining Lossnay Core Resistance to Bacterial Cross-
Contamination and Molds
Test Report
(1) Object
To verify that there is no bacterial cross-contamination from the outlet air to the inlet air of the Lossnay Core.
(2) Client
MITSUBISHI ELECTRIC CO. NAKATSUGAWA WORKS.
(3) Test Period
April 26, 1999 - May 28, 1999
(4) Test Method
The test bacteria suspension is sprayed in the outlet duct at a pressure of 1.5 kg/cm2with a sprayer whose dominant particle size is 0.3 - 0.5 µm. The air sampling tubes are installed at the center of Locations A, B, C, D (see diagram below), in the Lossnay inlet/outlet ducts so that the openings are directly against the air flow, and then connected to the impingers outside the ducts. The impingers are filled with 100 mL physiological salt solution. The airborne bacteria in the duct air are sampled at the rate of 10L air/minute for three minutes.
(5) Test Bacteria
The bacteria used in this test are as followed;
Bacillus subtilis: IFO 3134 Pseudomonas diminuta: IFO 14213 (JIS K 3835: Method of testing bacteria trapping capability of precision filtration film elements and modules; applicable to precision filtration film, etc. applied to air or liquid.)
(6) Test Result
The result of the test with Bacillus subtilis is shown in Table 1. The result of the test with Pseudomonas diminuta is shown in Table 2.
Sprayer
Impinger
Impinger
Impinger
Fan
Fan
Safety cabinet
Impinger
LOSSNAY Core
HEPA Filter
Page 36
U-28
CHAPTER 3 General Technical Considerations
Table 1 Test Results with Bacillus Subtilis (CFU/30L air)
No. A B C D
1 5.4 × 10
4
5.6 × 10
4
< 10
3
< 10
3
2 8.5 × 10
3
7.5 × 10
3
< 10
3
< 10
3
3 7.5 × 10
3
< 10
3
< 10
3
< 10
3
4 1.2 × 10
4
1.2 × 10
4
< 10
3
< 10
3
5 1.8 × 10
4
1.5 × 10
3
< 10
3
< 10
3
Average 2.0 × 10
4
1.5 × 10
4
< 10
3
< 10
3
Table 2 Test Results with Pseudomonas Diminuta (CFU/30L air)
No. A B C D
1 3.6 × 10
5
2.9 × 10
5
< 10
3
< 10
3
2 2.5 × 10
5
1.2 × 10
5
< 10
3
< 10
3
3 2.4 × 10
5
7.2 × 10
5
< 10
3
< 10
3
4 3.4 × 10
5
8.4 × 10
5
< 10
3
< 10
3
5 1.7 × 10
5
3.8 × 10
5
< 10
3
< 10
3
Average 2.7 × 10
5
4.7 × 10
5
< 10
3
< 10
3
(7) Considerations
Bacillus subtilis is commonly detected in the air and resistant to dry conditions. Pseudomonas diminuta is susceptible to dry conditions and only a few bacterium exists in the air; however, it is used to test filter performance because the particle size is small (Cell diameter: 0.5 µm; Cell length: 1.0 to 4.0 µm). Both Bacillus subtilis and Pseudomonas diminuta are detected at Locations A and B in the outlet side duct where they are sprayed, but neither them are detected at Location C (in the air filtered by the HEPA filter) and Location D on the inlet side. Because the number of bacteria in Location A is substantially equal to one in Location B, it is estimated that only a few bacteria are present in the Lossnay Core on the outlet side. Also, no test bacteria are detected at Location D. The conclusion is, therefore, that the bacteria present in the outlet side will not pass through the inlet side even after the energy is exchanged.
Shunji Okada Manager, Biological Section Kitasato Research Center of Environmental Sciences
Page 37
U-29
CHAPTER 3 General Technical Considerations
The Lossnay Core was also tested at General Building Research Corporation of Japan according to the fire retardancy test methods of thin materials for construction as set forth by JIS A 1322. The material was evaluated as a Class 2 flame retardant.
5. Lossnay Core Fire : retardant property
Page 38
U-30
CHAPTER 3 General Technical Considerations
6. Lossnay Core Sound Reducing Properties Test
Because the Lossnay Core is made of paper and the permeable holes are extremely small, the core has outstanding sound reducing properties and is appropriate for ventilation in soundproof rooms. For example, LGH-100RX3-E has sound reducing characteristics of 35.0dB with a center frequency of 500Hz, which means that a sound source of 84.4dB can be shielded to 49.4dB.
Test number
Sound Reducing Effect Test Results
Standard
Test Method
Client
Name
Address
Trade name
Main composition
Manufacture date
Size (unit : mm)
Note
Date of test Sound transmitting size Air temperature, Relative humidity
May 18, 2001 φ254 mm 2
22.0°C, 62%RH (Receiving room)
100 125 160 200 250 315 400 500 630
800 1000 1250 1600 2000 2500 3150 4000 5000
83.3
83.8
85.5
86.0
86.1
85.0
86.2
84.4
84.7
85.5
87.0
89.2
89.3
90.7
92.8
83.4
95.0
95.0
59.3
62.8
61.0
58.7
58.3
57.0
54.3
49.4
50.7
48.7
47.7
47.7
47.4
47.0
48.2
48.2
48.8
47.6
24.0
21.0
24.5
27.3
27.8
28.0
31.9
35.0
34.0
36.8
39.3
41.5
41.9
43.7
44.6
45.2
46.2
47.4
2.65
3.21
3.69
3.48
3.54
3.96
4.40
4.62
4.80
5.06
5.58
6.26
7.03
7.57
8.62
10.19
12.42
15.51
10
6
9 12 12 12 16 18 17 20 22 24 23 25 25 25 25 26
11
6 10 13 13 12 16 19 17 20 22 24 23 25 25 25 25 26
Center
frequency
(Hz)
Equivalent
absorption
area in receiving
room A (m2)
Sound
transmission
loss
TL (dB)
Test
laboratory
Revised sound transmission
loss
TLc (dB)
Average sound pressure level (dB)
Level
difference D
Receiving
room Lr
Source
room Ls
IVA-01-06
Mitsubishi Electric Corporation 1-3, Komaba-cho, Nakatsugawa-shi,
Gifu 508-8666, Japan
LGH-100RX
3-E
Air-to-Air Energy Recovery Ventilator
May 18, 2001
W1231 H398 D1521 (ANNEXED DRAWINGS No.1,2 show details.)
Test SpecimenTest Results
Test method was determined according to JIS A 1416 : 1994 "Method for laboratory measurement of sound transmission loss" and Architectural Institute of Japan Standard "Measurement method on sound transmission loss of small building elements".
Notes:
1. The graph shows level difference with (revised) sound transmission loss.
2. Test specimen area (Sound transmitting area) is: S = 0.10134m2 (φ254mm 2) for calculating (revised) sound transmission
loss.
3. An arithmetic mean of revised sound transmission loss (1/3 octave, 125Hz
- 4000Hz)....18.4dB
Iwao Kurahashi (Head) Takao Waki (Section chief) Mitsuo Morimoto (Section chief)
Joint adapter in the sound receiving room side (Portion A in ANNEXED DRAWING No.1) had been filled with oil clay and then covered with onefold aluminum tape, sound insulation sheet and glass wool around duct successively.
Heat & Acoustics Laboratory, Building Physics Dept. General Building Research Corporation of Japan 5-8-1 Fujishirodai, Suita-shi, Osaka 565-0873, Japan
Responsible parties
Sound source side
Sound source sideSound receiving side
(Reverberation room No. 2)
178.5m
3
(Reverberation room No. 3)
180.0m
3
Volume
Test specimen
Test specimen
SP.
Sound receiving side
Section
300
5560
Air layer (t50)
Chain block (2t)
Neoprene rubber
Test specimen
Filled with sand
F. L.
Filled inside with sand Mortared both sides (15mm)
Cavity concrete block (t190)
300
Amplifier2 ch selector
MIC.
EqualizerReal time analyzer
Noise generator
Fig. 1 Testing setup (Unit : mm)
Computer system
Printer
Air-to-Air Energy
Recovery Ventilator
LGH-100RX
3-E
Level difference between the source room and the receiving room
Revised sound transmission loss
Sound transmission loss
70
60
50
40
30
20
10
0
125 250 500 1000 2000 4000
Center frequency (Hz)
Sound transmission loss (dB)
Page 39
U-31
CHAPTER 3 General Technical Considerations
7. Changes in the Lossnay Core
An example of a building with Lossnay units installed, that has been used as a case study to assess the changes in the units.
7.1 Building Where Lossnay is Installed
(1) Building : Meiji Seimei, Nagoya Office/shop building
1-1 Shinsakae-machi Naka-ku, Nagoya
(2) No. of Floors : 16 above ground, 2-story penthouse, 4 basement floors
(3) Total Floor Space : 38,893 m
2
(4) Reference Floor Space : 1,388 m
2
7.2 Specifications of Installed Ventilation Equipment
(1) Air Handling Method :4 fan coil units (perimeter zone) per floor
Chilling Unit : Absorption-type 250 kT × 1 unit, turbo 250 kT × 2 units Gas Direct Heating/Cooling Boiler
: 340 kT, heating 1,630 kW
(2) Ventilation Method : Air - air total energy recovery unit “Lossnay
” LS-200 × 18 units installed in penthouse. Outdoor air treatment volume: 46,231 CMH, Exhaust air treatment volume: 54,335 CMH.
+
(3) Lossnay Units Used : LS-200* (with four Lossnay Cores)
AC
AC
AC
4080
4300
10040
2000
3200
700
1300 1300
Lossnay
Lossnay
Lossnay
Lossnay
SA
EA
O A
RA
Lossnay Duct System Diagram Diagram of Lossnay Penthouse Installation
Unit (mm)
Exhaust air
OA side bypass damper
Lossnay
RA fan
(for
exhaust)
Outdoor air
OA fan
(for intake)
RA side
bypass damper
Page 40
U-32
CHAPTER 3 General Technical Considerations
7.3 Lossnay Operation
(1) Unit Operation Began : September 1972
Daily Operation Began : 7:00
Average daily operation: 11 hours
Daily Operation Stops : 18:00
(2) Inspection Date : November 1983
(3)
Months When Units are in Bypass Operation
: Three months of April, May, June
(4) Total Operation Time : (134 – 33) months × 25 days/month × 11 hours/day = 27,775 hours
7.4 Changes Detected in the Lossnay Core
Two Lossnay Cores were removed from the 18 Lossnay LS-200 installed, and static pressure loss and exchange efficiencies were measured. See chart on right that compares initial operation to same unit 11 years later. The appropriate air volume for one
Lossnay Core was 500 m
3
/hr, and the measurement point was
±200 m
3
/hr of that value.
300
0
10
20
60
30
70
80
90
500 700
Changes Detected in the Lossnay Core
7.5 Conclusion
(1) Changes in the the Lossnay Core after approximately 11 years of use and an estimated 28,000 operation hours were not
found. The static pressure loss was 150 to 160 Pa at 500 m
3
/hr, which was a 10 Pa increase. The exchange efficiencies had
decreased slightly to above 500 m
3
/hr, however, this is considered to be insignificant and remained in the measurement
error range.
(2) The Core surface was black with dust, but there were no gaps, deformed areas, or mold that would pose problems during
practical use.
}
Data from delivery (1974) Data from 1983
Treated air volume (m3/h)
Energy recovery efficiency
Enthalpy recovery efficiency during heating
Static pressure loss
Static pressure loss (mmH2O) Recovery efficiencies (%)
Page 41
U-33
CHAPTER 3 General Technical Considerations
8. Comparing Energy Recovery Techniques
Basic Methods of Total Energy Exchangers
Country of
Type Method Air flow
development
Static Conductive Cross-flow Japan
Energy recovery (Mitsubishi Lossnay) transmission type principle
Rotary type Heat accumulation/ Counterflow Sweden
humidity accumulation type
8.1 Principle Construction of Rotary-type Energy Recovery Techniques
Rotary-type energy recovery units have a rotor that has a layered honeycomb structure made of kraft paper, drive motor and housing. A large quantity of moisture absorbent material (lithium chloride, etc.) is applied onto the rotor, and humidity is transferred. The rotor rotates eight times a minute by the drive motor.
Rotary-type energy recovery units, when cooling, the high temperature and high humidity ventilation air passes through the rotor, with the heat and humidity being absorbed by the rotor. When the rotor rotates, it moves into the exhaust air passage, and the heat and humidity is discharged to the outdoors because the exhaust is cool and has low humidity. The rotor rotates and returns to the ventilation air passage to absorb the heat and humidity again.
Function of the purge sector There are two separation plates (purge sectors) in the front and back of the rotor to separate airflow. Because one of the plates is slightly shifted, part of the ventilation air always flows into the exhaust air passage to prevent the exhaust air and ventilation air from mixing. (A balanced pressure difference is required.)
A
Vs
B
Vr
When a purge sector is added, the exhaust air in the rotor going into the air on the supply side can be prevented. Vr: Rotor speed, Vs: Air speed in relief section
Approx. ø1.5mm
Purge sector
Exhaust
Fresh air
Drive motor
Power supply AC 200 V 50/60 Hz
Rotor
Bearing
Supply air Fresh air
Return air Exhaust
Drive motor
Room side
Purge sector
Fresh air
Return air
Rotor rotation direction
Page 42
U-34
CHAPTER 3 General Technical Considerations
8.2 Comparing Static-type and Rotary-type Energy Recovery Units
Specification
Construction/ Principle
Moving Parts
Material Quality
Prefilter
Element Clogging
Air Leakage Gas Transmission Rate
Bacteria Transmission Rate
Operation During Off Seasons
Maintenance
Life
Model is Available
Standard Treatment Air Volume
Enthalpy Recovery Efficiency
Pressure Loss
Installation Space (W × D × H) (mm)
Static-type
Conductive transmission-type: cross-flow Static-type transmission total energy recovery unit with orthogonally layered honeycomb-shaped treated paper formed into multiple layers.
As the supply air and exhaust air pass through
different passages (sequentially layered), the air passages are completely separated.
None
Fixed core
Treated paper
Required (periodic cleaning required)
Occurs (State where dirt adheres onto the element
air passage surface; however, this is easily removed with a vacuum cleaner.)
Approximately 2.5% air leak at standard fan position. Leaks found on the air supply side can be reduced to 0 by leaking the loss air volume (approx. 10%) on the exhaust side with the fan position to the core.
Gas transmission ( Ammonia : 28%,
hydrogen sulfide : approx. 6.7%)
Low (Because air intake/exhaust outlets are
separate, transmission is low.)
Bypass circuit required (Permitted on one side of air intake and exhaust air outlet passage)
Core cleaning: More than once a year The core surface will clog with lint and dirt, but cleaning is easy with a vacuum cleaner. Only the two core air passage intakes need to be cleaned.
Core: Semi-permanent (10 years or more) Static-type units do not break.)
o
Available from small to large. Example
o
Characteristic design of small LU-1605 and medium models are possible. Large models are easy to match to a machine room layout
.
40 to 25,000 m
3
/h 8,000 m3/h
Temperature: 77% Enthalpy Heating: 71% Cooling: 66%
170 Pa
Effective for small to medium capacity
600 × 2100 × 2540
(Layout depends on combination chosen.)
Rotary-type
Heat accumulation/humidity accumulation­type: counterflow The rotor core has honeycomb-shaped kraft paper, etc., to which a moisture absorbent is applied (lithium chloride, etc.). The rotor rotates, and heat accumulation/humidity accumulation - heat discharge/humidity discharge of total energy exchange is performed by passing the exhaust and intake airflows into a honeycomb passage.
× Supply air and exhaust airflows go into the same air
passage because of the rotary-type construction.
× Rotor driven with belt by gear motor
Rotor core (8 rpm)
Treated paper, aluminum plates, etc.
Required (periodic cleaning required)
×
Occurs (Dust is smeared into element air passage filter.) (The dust adhered onto the core surface is smeared into the air passage by the purge sector packing. It cannot be removed easily and thus the air volume decreases.)
× Purged air volume occurs
To prevent exhaust leaking to the air intake side, a purge air volume (6 to 14%) leak is created on the exhaust side. Thus, there are problems in the purge sector operation conditions (pressure difference, speed), and the air volume must be balanced.
×
Gas transmission (Ammonia : 45-57%,
hydrogen sulfide : approx. 3.2-4%)
× High (Because air intake/exhaust outlets are the
same, transmission is high.)
Bypass circuit required (Required on both air intake and exhaust air outlet sides) (In theory, operation is possible by stopping the rotation, but the core will over-absorb, and cause damage.)
Core
cleaning: Once every one to two years Cleaning is difficult as dust is smeared into core by the purge sector packing.
× Gear motor for rotor drive : Periodic inspection × Rotor bearing, rotor drive belt : Periodic inspection
Core: Semi-permanent (10 years or more) (Periodic replacement is required because of the rotor bearings and the core clogging.)
× Rotor drive belt : Periodic replacement × Drive motor, rotor bearing : Periodic replacement
Large type only Example
× Small models are difficult to EV-1500
design because of the rotor magnitude.
o
100 to 63,000 m3/h 8,000 m3/h
74%
180 Pa
Large capacity models are 320 × 1700 × 1700 effective
Measure of useability
: Higho: Average×: Poor
Page 43
CHAPTER 4
Characteristics
Page 44
Duct Static Pressure
When duct is long Increases
If length is the same but the air volume
Increases
increases
If the duct diameter is narrow Increases
If the duct inner surface is rough
Increases
(such as a spiral)
U-36
CHAPTER 4 Characteristics
1. How to Read the Characteristic Curves
1.1 Obtaining Characteristics from Static Pressure Loss
(1) Static pressure loss from a straight pipe duct length (at required air volume)
(2) Static pressure loss at a curved section (at required air volume)
(3) Static pressure loss of related parts (at required air volume)
Total static pressure loss
Estimated static pressure loss curve obtained from 1 and 2
3
Air volume
Static
pressure
4 Intersection with air volume static
pressure characteristic curve
5 Air volume at application point
2 Total static
pressure loss
6 Static pressure loss at
application point
1 Required air
volume
2. Calculating Static Pressure Loss
2.1 How to Read the Air Volume - Static Pressure Curve
It is important to know the amount of static pressure loss applied onto the Lossnay when using ducts for the air distribution. If the static pressure increases, the air volume will decrease. The air volume - static pressure curve (Q-H curve) example shows the percentage at the decrease. A static pressure of 65 Pa is applied
to Point A, and the air volume is 500 m
3
/h. The duct resistivity curve shows how the static pressure is applied when a duct is connected to the Lossnay. Thus, the L = 9.97 m duct resistivity curve in the diagram shows how the static pressure is applied when a 10 m duct is connected. Intersecting Point A on the Lossnay Q-H curve is the operation point.
Duct Resistivity Curve
The duct resistivity curve shows how much static pressure a duct will apply on the Lossnay.
In general, the relation between the duct and static pressure is as follows:
500m3/h
65 Pa
L =
10m
A
20 m
15 m
10 m
5 m
Q-H curve
Static pressure
Duct resistivity curve
Air volume
Air volume
Static pressure
(Duct length)
Example
Page 45
How to read Table 3
Convert a rectangular pipe (in this case, a square pipe: 520 mm each side, for example) to a round pipe in diameter, using this table. The maximum value for the short side of rectangular pipe is 17 in the table, therefore divide 520 by 100 and it results in 5.2. The round pipe diameter 5.6 is shown by the cross-point of two lines: long side of rectangular pipe
5.2 and short side of rectangular pipe 5.2. Finally, multiply
5.6 by 100 and find that the rectangular (square) pipe is equal to the ø 560 mm round pipe.
1
1234567891011121314151617
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
22
23
24
25
5
5・6
4
3
2
1
Long side of
rectangular pipe
Round pipe diameter
Round pipe diameter having equal hydraulic radius
Short side of rectangular pipe
5.2
5.2
U-37
CHAPTER 4 Characteristics
Reference
Pressure loss caused by velocity (Pa)
=
r
× V
2
=
1.2 × (velocity)
2
22
r:Air weight 1.2 kg/m
3
v:Velocity (m/s)
2.2 Calculating of Duct Pressure Loss
When selecting a model that is to be used with a duct, calculate the volumes according to Tables 3, 4, 5 and 6, and then select the unit according to the air volume and static pressure curve.
{
(2) Obtaining the Duct Resistivity
Table 4. Round Duct Friction Loss
(steel plate duct, inner roughness ε = 0.18 mm)
(1)
Calculating a Rectangular Pipe
Table 3. Conversion Table from
Rectangular Pipe to Round Pipe
100
200
400
600
800
1,000
2,000
4,000
6,000
8,000
10,000
20,000
40,000
60,000
80,000
100,000
200,000
400,000
600,000
800,000
1,000,000
0.1 0.2 0.4 0.6 0.8 1.0 2.0 4.0 6.0 8.0 10 20 30 40 50 60 80 100
0.1 0.2 0.4 0.6 0.8 1.0 2.0 4.0 6.0 8.0 10 20 30 40 50 60 80 100
V=50m/s
40
V=50
30
25
20
15
10
9
8
7
6
5
4
3
2.0
3
5
0
d=500cm
d
=
1
0
0
c
m
d=400cm
3
0
0
2
5
0
2
0
0
1
8
0
1
6
0
1
4
0
1
2
0
9
0
8
0
7
0
6
0
5
0
4
5
4
0
3
5
3
0
2
5
20
1
8
1
6
1
4
1
2
1
0
9
8
7
6
5
200
100
40
30
25
20
15
10
9
8
7
6
5
0
4
0
3
0
2
0
1
0
How to read Table 4
The point where the line of the round duct diameter (left slanting line) and of the required air velocity (hori­zontal line) intersect is the pressure loss per 1 m of duct. The value of the slanted line on the lower right of the intersecting point is the average velocity.
(Outline of Table 4)
Air volume (m
3
/h)
Friction loss (Pa/m)
Friction loss
180
160
140
120
100
80
60
40
20
24 6 81012 14 16 18
560mm
Air volume: 7000 m
3
/h
Duct diameter
Average
velocity
8 m/s
Resistance
1.17Pa/m
Outdoor air pressure (Pa)
Velocity (m/s)
Page 46
U-38
CHAPTER 4 Characteristics
Data obtained from Table 4 must then be corrected for duct type at various velocities using Table 5 below.
Ta ble 5. Friction Coefficient Compensation Table
An alternative, more detailed method for determining the pressure loss in duct work uses the following formula:
Inside Surface of Duct Example
Average Velocity (m/sec.)
5101520
Very Rough Concrete Finish 1.7 1.8 1.85 1.9
Rough Mortar Finish 1.3 1.35 1.35 1.37
Very Smooth Drawn Steel Pipe, Vinyl Pipe 0.92 0.85 0.82 0.8
Round pipe section pressure loss
p = λ
·· ·
v
2
(Pa)
p = C
··
v
2
(Pa)
= 0.6 C ·v
2
λ : Friction resistance coefficient (smooth pipe 0.025) C:Local loss coefficient (refer to Table 6) d:Duct diameter (m)
: Duct length (m)
ρ
: Air weight (1.2 kg/m2)
v:Wind velocity (m/s)
R
d
ρ
2
ρ
2
R
Page 47
Duct
No.
Area
Outline Diagram
Conditions
C
Value
R/D = 0.5 0.73 43D
90° =
0.75
0.38 23D
1 Smooth = 1.0 0.26 15D
Elbow = 1.5 0.17 10D
= 2.0 0.15 9D
W/D R/D
0.5 1.30 79D
0.5
0.75 0.47 29D
Rectangular 1.0 0.28 17D
2 Radius 1.5 0.18 11D
Elbow 0.5 0.95 57D
1-3
0.75 0.33 20D
1.0 0.20 12D
1.5 0.13 8D
R/D
0.5 0.70 42D
Rectangular 1
0.75 0.16 10D
Vaned
1.0 0.13 8D
3
Radius
1.5 0.12 7D
Elbow
0.5 0.45 27D
2
0.75 0.12 7D
1.0 0.10 6D
1.5 0.15 9D
90°
4 Miter 0.87 53D
Elbow
Rectangular
5 Square 1.25 76D
Elbow
Rectangular
6
Vaned
0.35 21D
Square Elbow
Rectangular
7
Vaned Square Junction
Same loss as circular duct.
Rectangular
Velocity is based on inlet.
8
Vaned Radius Junction
45°
9 Smooth
Elbow
a = 5° 0.17 10D
10° 0.28 17D 20° 0.45 27D
10 Expansion 30° 0.59 36D
40° 0.73 43D Loss is for hV
1 - hV2
a = 30° 0.02 1D
45° 0.04 2D
11 Contraction 60° 0.07 4D
Loss is for V
2
Duct
No.
Area
Outline Diagram
Conditions
C
Value
12 Transformer 0.15 9D
Short
13
Entrance
0.50 30D
Short
14
Exit
1.0 60D
Bell-shaped
15
Entrance
0.03 2D
Bell-shaped
16
Exit
1.0 60D
Re-entering
17
inlet
0.85 51D
V
1
/V2 = 0 2.8 170D
0.25 2.4 140D
Sharp edge,
0.50 1.9 110D
18
round orifice
0.75 1.5 90D 1 1.0 60D
Loss is for V
2
20° 0.02
Pipe inlet
40° 0.03
19
(with
β 60° 0.05
circular
90° 0.11
hood)
120° 0.20
20° 0.03
Pipe inlet
40° 0.08
20
(with
β 50° 0.12
rectangular
90° 0.19
hood)
120° 0.27
V
1/V2 = 0 0.5 30D
0.25 0.45 27D
Short
0.50 0.32 19D
21
contraction
0.75 0.18 11D
Loss is for V
2
V
1/V2 = 0 1.0 60D
0.20 0.64 39D
Short
0.40 0.36 22D
22
expansion
0.60 0.16 9D
0.80 0.04 2D Loss is for V
1
Suction inlet
0.2 35
23 (punched
0.4 7.6
narrow
0.6 3.0
plate)
0.8 1.2
U-39
CHAPTER 4 Characteristics
(3) How to Calculate Curved Sections in Ductwork
Table 6. Pressure Losses in Each Duct Area
Length of
Equivalent
Round
Pipe
No. of vanes
With or without vanes, rectangular or round
1/2 times value for similar 90°
Length of
Equivalent
Round
Pipe
Free are ratio
14° or less
D
Page 48
High notch air volume
U-40
CHAPTER 4 Characteristics
3. How to Obtain Efficiency from Characteristic Curves
How to Read Characteristic Curve
Obtaining the efficiency when supply air and exhaust air volumes are different. The efficiency obtained from the intake side air volume in each characteristic curve can be corrected with the air volume ratio in the bottom right chart. If the intake side and exhaust side duct lengths are greatly different or if a differential air volume is required, obtain the intake side efficiency from the bottom right chart.
90
0.5 0.6 0.7
50 60 70 80 90 100
0.8 0.9 1.0 1.1 1.4
1.2 1.3
80
70
60
50
40
Efficiencyobtainedfromsupplysideairvolume(%)
Energyrecovery
efficiency
(%)
Airvolumeratio=
Exhaustairvolume Supplyairvolume
Correctedenergyrecoveryefficiency(%)
Recovery efficiency
Static pressure outside unit
Temperature
recovery efficiency
Enthalpy recovery efficiency
(heating)
Enthalpy recovery efficiency
(cooling)
Static pressure loss related parts (straight pipe equivalent length total)
Pipe length
1
2
3
Recovery efficiency
Low notch air volume
Total static pressure loss (or total straight pipe equivalent length)
Static pressure outside unit
Efficiency obtained with air volume on supply side from characteristic curve
Air volume ratio =
Exhaust air volume
Supply air volume
Supply side efficiency
after correction
5
4
Energy Recovery Efficiency Correction Curve
Page 49
U-41
CHAPTER 4 Characteristics
4. Sound
Sound is vibration transmitted through an object. The object that vibrates is called the sound source, and energy that is generated at the source is transmitted through the air to the human ear at certain frequencies.
4.1 Sound Levels and Auditory Perception
Sound level is the sound wave energy that passes through a unit area in a unit time, and is expressed in dB (decibel) units. The sound heard by the human ear is different according to the strength of the sound and the frequency, and the relation to the tone (see chart on the right). The vertical line shows the strength of the sound and the horizontal line shows the frequency. For frequencies between 20 Hz to 15,000 Hz which can be detected by the human ear, the strength of sound that can be detected that is equivalent to a 1,000 Hz sound is obtained for each frequency. The point where these cross is the sound level curve, and a sound pressure level numerical value of 1,000 Hz is expressed. These are called units of phons; for example, the point on the 60 curve is perceived as 60 phons.
On average, the human detects sounds that are less than 1,000 Hz as rather weak, and sounds between 2,000 to 5,000 Hz as strong.
4.2 How to Measure Sound Levels
A sound level meter (JIS C 1502, IEC 651) is used to measure sound levels and has three characteristics (A*
1
, C*2and Flat) as shown on the right. These represent various sound wave characteristics. Generally, Characteristic A, which is the most similar to the human ear, is used. The value measured with the Lossnay unit operating includes noise caused by the unit and
background noise*
3
.
*1. Characteristic A is a sound for which the low tones have
been adjusted to be similar to the auditory perception of the human ear.
*2. Characteristic C is a sound for which the high and low tones
have been adjusted slightly.
*3. Background noise: any sound present in the target location
when no sound is being produced.
Sound level (dB)
Frequency (Hz)
Minimum audible valve
120 dB
100
–200
–20
–2
–0.2
–0.02
–0.002
–0.0002
80
60
40
20
4.2
Response (dB)
Frequency (Hz)
Characteristic A
Characteristic C
Flat characteristic
Sound
pressure
(Pa)
Sound
strength
(W / cm2)
ISO Audio Perception Curve
Page 50
U-42
CHAPTER 4 Characteristics
Room Application
dB
NC Value Room Application
dB
NC Value
Broadcasting studio 25 15 - 20 Cinema 40 30
Music hall 30 20 Hospital 35 30
Theater (approx. 500 seats) 35 20 - 25 Library 40 30
Classroom 40 25 Small office 45 30 - 35
Conference room 40 25 Restaurant 50 45
Apartment 40 25 - 30 Gymnasium 55 50
Hotel 40 25 - 30 Large conference room 50 45
House (living room) 40 25 - 30 Factory 70 50 or more
4.3 Sound Frequency Analysis
The human ear detects sound differently according to the frequency; however, the sound generated from vibrations is not limited to one frequency, but instead, various frequencies are generated at different levels. NC curve will show how the various frequencies are generated at different levels, which is determined according to the difficulty of detecting conversations.
Even if the sound is a very low level, it can be detected if it has a specific and loud frequency. These sounds are low during product design stages, but sounds may become very disturbing if resonating on ceilings, walls, etc.
Example: Continuous Frequency Analysis NC Curve
Tolerable Sound Levels and NC Values According to Room Application
Frequency band (Hz)
Level (dB)
Frequency (Hz)
SPL (dB)
Min. audible limit
Page 51
U-43
CHAPTER 4 Characteristics
* Approximate values of sound levels using practical examples
The following diagram shows typical everyday sounds. Approximate degree of sound levels can be seen.
* Sound levels and perception
Boiler making Forging, riveting, drilling
Grinder
Engine, large motor
Loud factory
Normal machine factory
(dB)
130 Painful to ears 120 Near a airplane engine
110 Slight pain to ears Automobile horn
(2 m away)
100 Too loud want to cover Train with open
ears window in tunnel
90 Conversation with the Train passing on
person near you is overhead tracks not possible
80 Conversation is not Train passing through
possible unless voice is shopping district raised
70 Voice is raised Shopping district with
intentionally to converse heavy traffic
60 Loud, but normal In busy office
conversation is possible
50 Sound is audible and Among quiet group
disturbing of pedestrians
40 Quiet but not peaceful In quiet group of
people
30 Peaceful In broadcasting studio
20 Very quiet Sound of leaves
brushing against
10 each other
0
Source: “Heibon Sha, Industrial Encyclopedia”
Computer room
Typing room
Many occupants
Few occupants
Subway
Overhead train
Passenger car
Business and industrial district
Suburb
Quiet night
Factory
Tr ansportation facilities
Conversation
Residential area
Office
Page 52
4.4 Indoor Sounds
(1) Indoor Sounds Principles
1) Power Levels The Power level of the sound source (PWL) must be
understood when considering the effects of sound. See formula below to obtain PWL from the measured sound pressure data in an anechoic chamber.
PWL = SPLo + 20 log (ro) + 11 [dB] . . . . . . . . . . . . . . . . . . . (I)
PWL : Sound source power level (dB)
SPLo : Measured sound pressure in anechoic
chamber (dB)
ro : Distance from the unit to measuring point (m)
2) Principal Model Consider the room shown in Figs. 1 and 2.
Fig. 1 shows an example of an integrated unit (similar to a cassette-type Lossnay unit) and supply air diffuser (with return grille). Fig. 2 shows an example of a separated unit (similar to a ceiling-embedded type Lossnay unit) and supply air diffuser (with return grille).
is the direct sound from the supply air diffuser (return
grille), and is the echo sound. ( to ) is the direct sound emitted from the unit and duct that can be detected through the finished ceiling. is the echo sound of .
3) Position of Sound Source and Sound Value
SPL [dB] = PWL + 10 log + ........................(II)
(i) (ii)
SPL :
Sound pressure level at reception point [dB]
PWL : Power level of sound source [dB]
Q:Directivity factor (Refer to Fig. 3)
r:Distance from sound source [m] R:Room constant [R = αS/(1 – α)] α :Average sound absorption ratio in room
(Normally, 0.1 to 0.2)
S:Total surface area in room [m
2
]
U-44
CHAPTER 4 Characteristics
Position of Sound Source
Center of room
Center of ceiling
Edge
Corner
a
b
c
d
Q
1
2
4
8
Fig. 1.
Fig. 2.
Fig. 3.
(Position of Sound Source and Directivity Factor Q)
3
1
Q
4πr
2
4 R
{}
Unit
ro
Supply air diffuser (return grille)
Supply air diffuser (return grille)
c
b
a
d
Unit
Page 53
U-45
CHAPTER 4 Characteristics
For the supply air diffuser (and return grille) in Fig. 2, PWL must be corrected for the sound transmission loss from the duct work (TL) such that:
PWL’ = PWL – TL
Item (i) in formula (II) page 48 is the direct sound ( , ), and (ii) is the echo sound ( , ).
The number sources of sound in the room (main unit, supply air diffuser, return grille etc.) is obtained by calculating formula (II), and combining the number with formula (III).
SPL = 10 log (10
SPL1/10
+ 10
SPL2/10
)
............................
(III)
The average sound absorption rate in the room and the ceiling transmission loss differ according to the frequency, so formula (II) is calculated for each frequency band, and calculated values are combined by formula (III) for an accurate value. (When A-range overall value is required, subtract A-range correction value from calculated values of formula (II), and then combine them by formula (III).)
(2) Reducing Lossnay Unit Operating Sound
1) When the airflow of the unit from above the ceiling is the sound source. (See page 48: Fig. 1 , , Fig. 2 to , )
(A) Do not install the unit using the following specifications if
disturbing sound could be emitted from large units. (Refer to Fig. 4) a) Decrease in diameters in the ductwork:
(Ex. ø 250 ø 150, ø 200 ø 100)
b) Curves in aluminum flexible ducts, etc.
(Especially if immediately installed after unit outlet) c) Opening in ceiling panels d) Hanging the unit on materials that cannot support
the wight.
(B) The following countermeasures should be taken.
(Refer to Fig. 5) a) Use ceiling material with high soundproofing
properties (high transmission loss). (Care is required
for low frequency components as the difference in
material is high). b) Adding of soundproofing materials to areas below
the source of the sound.
(The entire surface must be covered with
soundproofing sheets. Note that in some cases,
covering the area around the unit may not be
possible due to generated heat.)
125
250
500
1,000
2,000
4,000
Lauan Plywood (12mm thick)
23
20
21
23
26
24
Fig. 4. Large Unit Installation (Example)
Fig. 5. Countermeasure (Example)
Transmission Loss in Ceiling Material (dB) Example
Average
20
10
11
19
26
34
42
22
12
15
21
28
35
39
Plaster Board (7mm thick)
Plaster Board (9mm thick)
Frequency band (Hz)
1
3
a) d)
a) b)
c) b)
Page 54
U-46
CHAPTER 4 Characteristics
2)
When supply air diffuser (and return grille) is the source of the sound Part 1
(A) If the main unit is separated from the supply air diffuser
(and return grille) as shown in Fig. 6, installing an a) silencer box, b) silence duct or c) silence grille is recommended.
(B) If sound is being emitted from the supply air diffuser (and
return grille), a) branch the flow as shown in Fig. 7, b) add a grille to lower the flow velocity and add a silencer duct to section b). (If the length is the same, a silencer duct with a small diameter is more effective.)
3)
When supply air diffuser (and return grille) is the source of the sound Part 2
(A) If the main unit and supply air diffuser (and return grille)
are integrated as shown in Fig. 8, or if the measures taken in 2) (A) and (B) are inadequate, add soundproofing material that has a high sound absorbency as shown in Fig. 8 a). This is not, however, very effective with direct sounds.
(B) Installing the sound source in the corner of the room as
shown in Fig. 8 b) is effective with sound emitted from center of the room, but will be inadequate towards sound emitted from corner of the room.
Fig. 6 Sound from Supply Air Diffuser
Fig. 7 Countermeasure (Example)
Fig. 8 Additional Countermeasure (Example)
a) b) c)
a) b)
a) b)
Page 55
U-47
CHAPTER 4 Characteristics
5. NC Curves
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
Overall 62.5 125 250 500 1K 2K 4K 8K
Octave band frequency near center (Hz)
Octave band sound pressure level (dB)
NC-70
1.5 m below Measurement
point
NC-10
NC-20
NC-30
NC-40
NC-50
NC-60
Extra high High
Low
Extra Low
LGH-15RX5-E
Background noise : 25 dB or less (A range) Background noise : 25 dB or less (A range) Measurement site : Anechoic chamber Measurement site : Anechoic chamber Operation conditions : Lossnay ventilation Operation conditions : Lossnay ventilation Power supply : 220 V 50 Hz Power supply : 240 V 50 Hz
LGH-25RX5
-E
Background noise : 25 dB or less (A range) Background noise : 25 dB or less (A range) Measurement site : Anechoic chamber Measurement site : Anechoic chamber Operation conditions : Lossnay ventilation Operation conditions : Lossnay ventilation Power supply : 220 V 50 Hz Power supply : 240 V 50 Hz
LGH-35RX5-E
Background noise : 25 dB or less (A range) Background noise : 25 dB or less (A range) Measurement site : Anechoic chamber Measurement site : Anechoic chamber Operation conditions : Lossnay ventilation Operation conditions : Lossnay ventilation Power supply : 220 V 50 Hz Power supply : 240 V 50 Hz
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
Overall 62.5 125 250 500 1K 2K 4K 8K
Octave band frequency near center (Hz)
Octave band sound pressure level (dB)
1.5 m below Measurement
point
NC-10
NC-20
NC-30
NC-40
NC-50
NC-60
NC-70
Extra high
Low
Extra Low
High
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
Overall 62.5 125 250 500 1K 2K 4K 8K
Octave band frequency near center (Hz)
Octave band sound pressure level (dB)
1.5 m below Measurement
point
Extra high
High
Low
Extra Low
NC-20
NC-30
NC-40
NC-50
NC-60
NC-10
NC-70
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
Overall 62.5 125 250 500 1K 2K 4K 8K
Octave band frequency near center (Hz)
Octave band sound pressure leve l (dB)
1.5 m below Measurement
point
Extra high High
Low
Extra Low
NC-10
NC-20
NC-30
NC-40
NC-50
NC-60
NC-70
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
Overall 62.5 125 250 500 1K 2K 4K 8K
Octave band frequency near center (Hz)
Octave band sound pressure level (dB)
1.5 m below Measurement
point
Extra high
High
Low
Extra Low
NC-10
NC-20
NC-30
NC-40
NC-50
NC-60
NC-70
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
Overall 62.5 125 250 500 1K 2K 4K 8K
Octave band frequency near center (Hz)
Octave band sound pressure level (dB)
1.5 m below Measurement
point
Extra high High
Low
Extra Low
NC-10
NC-20
NC-30
NC-40
NC-50
NC-60
NC-70
Page 56
U-48
CHAPTER 4 Characteristics
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
NC-10
Overall 62.5 125 250 500 1K 2K 4K 8K
Octave band frequency near center (Hz)
Octave band sound pressure level (dB)
1.5 m below Measurement
point
Extra high
High
Low
Extra Low
NC-20
NC-30
NC-40
NC-50
NC-60
NC-70
LGH-50RX5-E
Background noise : 25 dB or less (A range) Background noise : 25 dB or less (A range) Measurement site : Anechoic chamber Measurement site : Anechoic chamber Operation conditions : Lossnay ventilation Operation conditions : Lossnay ventilation Power supply : 220 V 50 Hz Power supply : 240 V 50 Hz
LGH-65RX5-E
Background noise : 25 dB or less (A range) Background noise : 25 dB or less (A range) Measurement site : Anechoic chamber Measurement site : Anechoic chamber Operation conditions : Lossnay ventilation Operation conditions : Lossnay ventilation Power supply : 220 V 50 Hz Power supply : 240 V 50 Hz
LGH-80RX5-E
Background noise : 25 dB or less (A range) Background noise : 25 dB or less (A range) Measurement site : Anechoic chamber Measurement site : Anechoic chamber Operation conditions : Lossnay ventilation Operation conditions : Lossnay ventilation Power supply : 220 V 50 Hz Power supply : 240 V 50 Hz
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
Overall 62.5 125 250 500 1K 2K 4K 8K
Octave band frequency near center (Hz)
Octave band sound pressure level (dB)
1.5 m below Measurement
point
Extra high
High Low
Extra Low
NC-10
NC-20
NC-30
NC-40
NC-50
NC-60
NC-70
Extra high
High
Low
Extra Low
NC-10
NC-20
NC-30
NC-40
NC-50
NC-60
NC-70
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
Overall 62.5 125 250 500 1K 2K 4K 8K
Octave band frequency near center (Hz)
Octave band sound pressure level (dB)
1.5 m below Measurement
point
Extra high High
Low
Extra Low
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
NC-10
NC-20
NC-30
NC-40
NC-50
NC-60
NC-70
Overall 62.5 125 250 500 1K 2K 4K 8K
Octave band frequency near center (Hz)
Octave band sound pressure level (dB)
1.5 m below Measurement
point
Extra high
High
Low
Extra Low
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
NC-10
NC-20
NC-30
NC-40
NC-50
NC-60
NC-70
Overall 62.5 125 250 500 1K 2K 4K 8K
Octave band frequency near center (Hz)
Octave band sound pressure level (dB)
1.5 m below Measurement
point
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
NC-10
Overall 62.5 125 250 500 1K 2K 4K 8K
Octave band frequency near center (Hz)
Octave band sound pressure level (dB)
1.5 m below Measurement
point
Extra high High Low
Extra Low
NC-20
NC-30
NC-40
NC-50
NC-60
NC-70
Page 57
U-49
CHAPTER 4 Characteristics
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
NC-10
NC-20
NC-30
NC-40
NC-50
NC-60
NC-70
Overall 62.5 125 250 500 1K 2K 4K 8K
Octave band frequency near center (Hz)
Octave band sound pressure level (dB)
1.5 m below Measurement
point
Extra high High
Low
Extra Low
LGH-100RX5-E
Background noise : 25 dB or less (A range) Background noise : 25 dB or less (A range) Measurement site : Anechoic chamber Measurement site : Anechoic chamber Operation conditions : Lossnay ventilation Operation conditions : Lossnay ventilation Power supply : 220 V 50 Hz Power supply : 240 V 50 Hz
LGH-150RX5-E
Background noise : 25 dB or less (A range) Background noise : 25 dB or less (A range) Measurement site : Anechoic chamber Measurement site : Anechoic chamber Operation conditions : Lossnay ventilation Operation conditions : Lossnay ventilation Power supply : 220 V 50 Hz Power supply : 240 V 50 Hz
LGH-200RX5-E
Background noise : 25 dB or less (A range) Background noise : 25 dB or less (A range) Measurement site : Anechoic chamber Measurement site : Anechoic chamber Operation conditions : Lossnay ventilation Operation conditions : Lossnay ventilation Power supply : 220 V 50 Hz Power supply : 240 V 50 Hz
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
Overall 62.5 125 250 500 1K 2K 4K 8K
Octave band frequency near center (Hz)
Octave band sound pressure level (dB)
1.5 m below Measurement
point
NC-10
NC-20
NC-30
NC-40
NC-50
NC-60
NC-70
Extra high High
Low
Extra Low
Extra high High Low
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
NC-10
NC-20
NC-30
NC-40
NC-50
NC-60
NC-70
Overall 62.5 125 250 500 1K 2K 4K 8K
Octave band frequency near center (Hz)
Octave band sound pressure level (dB)
1.5 m below Measurement
point
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
NC-10
Overall 62.5 125 250 500 1K 2K 4K 8K
Octave band frequency near center (Hz)
Octave band sound pressure level (dB)
1.5 m below Measurement
point
Extra high High Low
NC-20
NC-30
NC-40
NC-50
NC-60
NC-70
High
Low
Extra high
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
NC-10
NC-20
NC-30
NC-40
NC-50
NC-60
NC-70
Overall 62.5 125 250 500 1K 2K 4K 8K
Octave band frequency near center (Hz)
Octave band sound pressure leve l (dB)
1.5 m below Measurement
point
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
NC-10
NC-20
NC-30
NC-40
NC-50
NC-60
Overall 62.5 125 250 500 1K 2K 4K 8K
Octave band frequency near center (Hz)
Octave band sound pressure level (dB)
1.5 m below Measurement
point
Extra high
High Low
NC-70
Page 58
Page 59
CHAPTER 5
System Design Recommendations
Page 60
U-52
CHAPTER 5 System Design Recommendations
1. Lossnay Operating Environment
Main Unit Installation Conditions Outdoor Air and Exhaust Air Conditions
-10°C to 40°C -15°C to 40°C
Commercial use Lossnay
RH80% or less RH80% or less
1.2 In Cold Climates with Outdoor Temperature of –5°C or Less
Plot the Lossnay intake air conditions A and B on a psychrometric chart (see right). If the high temperature side air B intersects the saturation curve such as at C, moisture condensation or frost will build on Lossnay. In this case, the low temperature side air A should be warmed up to the temperature indicated by Point A’ so that Point C shifts to the Point C’.
1.3 In High Humidity Conditions with Relative Humidity of 80% or More
When using the system in high humidity conditions such as heated indoor pools, bathrooms, mushroom cultivation houses, high-fog areas etc., moisture will condense inside the Core, and drainage will occur. General-purpose Lossnay units that use treated paper cannot be installed in those types of environments.
1.4 Other Special Conditions
A
A’
C’
C
B
Saturation curve
Dry bulb temperature (°C)
Absolute humidity (kg/kg’)
Lossnay units cannot be installed in locations where toxic gases and corrosive elements such as acids, alkalis, organic solvents, oil mist or paints exist.
Cannot be installed where heat is recovered from odiferous air and supplied to another area.
Avoid installing in a location where unit could be damaged by salt or hot water.
Pay special attention to extreme operating conditions.
1.1 Cold Weather Area Intermittent Operation
When the OA temperature falls below -10°C during operation, the SA-fan will change to intermittent operation. OFF for 10 minutes, ON for 60 minutes.
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CHAPTER 5 System Design Recommendations
2. Sound Levels of Lossnay Units with Built-in Fans
The sound levels specified for Lossnay units are generated from tests conducted in an anechoic chamber. The sound levels may increase by 8 to 11 dB according to the installation construction material and room contents. When using Lossnay units in a quiet room, it is recommended silencer duct, silencer intake/exhaust grill or silencer box be installed.
3. Attaching Air Filters
An air filter must be mounted to both the intake and exhaust air inlets to clean the air and to prevent the Core from clogging. Periodically clean the filter for optimum Lossnay unit performance.
4. Constructing the Ductwork
Always add insulation to the two ducts on the outdoor side (outdoor air intake and exhaust outlet) to prevent frost or condensation from forming.
The outdoor duct gradient must be 1/30 or more (to wall side) to prevent rain water from going into the system.
Do not use standard vent caps or round hoods where those may come into direct contact with rain water. (A deep hood is recommended.)
5. Bypass Ventilation
Do not operate “bypass ventilation” when heating during winter. Frost or condensation may form on the main unit.
6. Night purge function
Do not use the night purge function if fog or heavy rain is expected. Rain water may enter the unit during the night.
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CHAPTER 5 System Design Recommendations
7. Transmission Rate of Various Gases and Maximum Workplace Concentration Levels
Measurement
Air Volume Exhaust Air
Supply Air
Transmission
Max. Workplace
Conditions
Gas Ratio Concentration Concentration Rate
Concentrations
QSA/Q
RA CRA (ppm) CSA (ppm) (%) (ppm)
Hydrogen fluoride 1.0 36 <0.5 - 0 0.6
Hydrogen chloride 1.0 42 <0.5 - 0 5
Nitric acid 1.0 20 <0.5 - 0 10
Sulfuric acid 1.0 2.6 mg/m
3
- 0 mg/m
3
- 0 0.25
Trichlene 1.0 85 2.5 2.9 200
Acetone 1.0 5 0.13 2.5 1,000
Xylene 1.0 110 2.5 2.3 150
Isopropyl alcohol 1.0 2,000 50 2.5 400
Methanol 1.0 41 1.0 2.4 200
Ethanol 1.0 35 1.0 2.9 1,000
Ethyl acetate
1.0 25 0.55 2.2 400
alcohol
Ammonia 1.0 70 2 2.9 50
Hydrogen sulfide 1.0 15 0.44 2.9 10
Carbon monoxide 1.0 71.2 0.7 1.0
Carbon dioxide 1.0 44,500 1,400 1.8
Smoke 1.0 1 - 2
Formaldehyde 1.0 0.5 0.01 2 0.08
Sulfur hexafluoride 1.0 27.1 0.56 2.1
Skatole 1.0 27.1 0.56 2.0
Indole 1.0 27.1 0.56 2.0
Toluene 1.0 6.1 0.14 2.3
Measurement method
• Chemical analysis with colorimetric method for H
2SO4, HCHO
• Ultrasonic method with
gas
concentration
device
for CO, SF
6
Infrared method with gas concentration device for CO
2
Gas chromatography for others
The fans are positioned at the air supply/exhaust suction positions of the element
Measurement conditions:
27°C, 65% RH
* OA density for
CO
2 is 600 ppm.
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CHAPTER 5 System Design Recommendations
Main Solubility Max.
Generation Gas
Molecular Gas Hazardous
in Water Workplace
Useability
Site
Formula Type level
Concentration
of Lossnay
m /m
g/100g
Sulfuric acid H
2SO4 Mist Toxic 2,380 0.25
×
Nitric acid HNO
3 Mist Toxic 180 10
×
Phosphoric acid H
3PO4 Mist Toxic 41 0.1
×
Acetic acid CH
3COOH Mist Bad odor 2,115 25
×
Chemical
Hydrogen chloride HCl Gas Toxic 427 58 5
×
plant or
Hydrogen fluoride HF Gas Toxic 90 0.6
×
chemical
Sulfur dioxide SO2 Gas Toxic 32.8 0.25
laboratory
Hydrogen sulfide H
2S Gas Toxic 2.3 10
Ammonia NH
3 Gas Bad odor 635 40 50
×
Phosphine PH
3 Gas Toxic 0.26 0.1
Methanol CH
3OH Vapor Toxic Soluble 200
Ethanol CH
3CH2OH Vapor Toxic Soluble 1,000
Ketone Vapor Toxic Soluble 1,000
Skatole C
9H9N Gas Bad odor Minute
Toilet Indole C
9H7N Gas Bad odor Minute
Ammonia NH
3 Gas Bad odor 635 40 50 ×
Nitric monoxide NO 0.0043 50
Others
Ozone O
3 0.00139 0.1
Methane CH
4 0.0301
Chlorine Cl
2 Minute 0.5
Air Mixed gases Gas Non-toxic 0.0167
Air
Oxygen O
2 Gas Non-toxic 0.0283
(reference)
Nitrogen N
2 Gas Non-toxic 0.0143
Carbon monoxide CO Gas Toxic 0.0214
Carbon dioxide CO
2 Gas Non-toxic 0.759
RR
8. Solubility of Odors and Toxic Gases, etc., in Water and the Effect on the Lossnay Core
Note: 1. Lossnay should not be used in environments with water soluble gases and mists because the amount that is
transmitted with the water is too high.
2. Lossnay should not be used in environments with acidic gases and mists because these will accumulate in the Core and cause damage.
3. The table data above apply to only Lossnay treated paper of total energy recovery units.
: Recommended : Not recommend ×: Avoid
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CHAPTER 5 System Design Recommendations
9. Automatic Ventilation Switching (Refer to technical manual (Control) page C-40)
Effect of Automatic Ventilation Mode
The automatic damper mode automatically provides the correct ventilation for the conditions in the room. It eliminates the need for manual switch operations when setting the Lossnay ventilator to “bypass” ventilation. The following shows the effect “bypass” ventilation will have under various conditions.
(1) Reduces Cooling Load
If the air outside is cooler than the air inside the building during the cooling season (such as early morning or at night), “bypass” ventilation will draw in the cooler outside air and reduce the cooling load on the system.
(2) Cooling Using Outdoor Air
During cooler seasons (such as between spring and summer or between summer and fall), if the occupants in a room cause the temperature of the room to rise, “bypass” ventilation will draw in the cool outside air and use it as is to cool the room.
(3) Night Purge
“Bypass” ventilation can be used to release hot air from inside the building that has accumulated during the hot summer season. LGH-RX5-E series has night purge function, that is used in the summer to automatically ventilate a room at night while the air conditioner is stopped, to discharge accumulated heat and thereby reduce the air conditioning load the next morning. (Selectable function)
(4) Cooling the Office Equipment Room
During cold season, outdoor air can be drawn in and used as is to cool rooms where the temperature has risen due to office equipment use. (Only when interlocked with City Multi and Mr. Slim indoor units.)
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CHAPTER 5 System Design Recommendations
To p
Bottom
Bottom
To p
10. Alternate Installation for Lossnay
10.1 Top/bottom Reverse Installation
All LGH-RX5 models can be installed in top/bottom reverse.
10.2 Vertical Installation Patterns
Vertical installation is possible, but the installation pattern is limited for some models. Refer to the examples shown for installation patterns.
Precautions
When constructing for vertical installation, make sure that rain water will not enter the Lossnay unit from outdoors.
Always transport the unit in the specified state. Vertical installation applies only to after installation, and does not apply to transportation. (The motor may be damaged if the unit is transported vertically.)
10.3 Slanted Installation
Slanted installation is not recommended.
Special Note:
The LGH-RX model was originally designed for being embedded in the ceiling. Vertical installation is not normally desirable for installation and maintenance.
SA RA
OA EA
EA OA
RA SA
SA
RA
OA
EA
SA
RA
OA
EA
LGH-15RX5-E LGH-25RX5-E
Model name Instalattion patterns
LGH-35RX
5-E
LGH-50RX5-E LGH-65RX5-E LGH-80RX5-E LGH-100RX5-E LGH-150RX5-E LGH-200RX5-E
To p
Bottom
To p
Bottom
To p
Bottom
To p
Bottom
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CHAPTER 5 System Design Recommendations
11. Installing Supplementary Fan Devices
On occasions it may be necessary to install additional fans in the ductwork following LGH-type Lossnay units because of the addition of extra components such as control dampers, high-efficiency filters, sound attenuators, etc. which create a significant extra static pressure to the airflow. An example of such an installation is as shown below.
For such an installation, avoid undue stress on the fan motors. Referring to the diagrams below, Lossnay with extra fans should be used at the point of left side from A.
Q-H for Lossnay Without Extra Fan Q-H for Lossnay With Extra Fan
Static pressure generating component Additional fan
EA
OA
Lossnay
Lossnay fan
SA RA
H
H
1
H
H
1
H2
H1 + H
2
Q
1
Q1 Q1
Lossnay with static pressure increasing component.
Lossnay with static pressure increasing component.
Lossnay without static pressure increasing component.
Q
(Air volume) (Air volume)
Q
A
Lossnay specification curve
Lossnay specification curve
(Static pressure) (Static pressure)
Lossnay with extra fan
Extra fan specification curve
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CHAPTER 6
Examples of Lossnay Applications
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CHAPTER 6 Examples of Lossnay Applications
This chapter proposes Lossnay ventilation systems for eight types of applications. These systems were planned for use in Japan, and actual systems will differ according to each country - the ventilation systems listed here should be used only as reference.
1. Large Office Building
1.1 System Design Challenges
Conventional central systems in large buildings, run in floor and ducts, had generally been preferred to individual room units; thus, air conditioning and ventilation after working hours only in certain rooms was not possible. In this plan, an independent dispersed ventilation method applied to resolve this problem. The main advantage to such a system was that it allows 24-hour operation. A package-type indoor unit of air conditioner was installed in the ceiling, and ventilation was performed with a ceiling-embedded­type Lossnay. Ventilation for the toilet, kitchenette and elevator halls, etc., was performed with a straight centrifugal fan.
System Design
Building specifications
: Basement floor SRC (Slab Reinforced Concrete), seven floors above ground floor
Total floor space 30,350 m
2
Basement : Employee cafeteria
Ground floor : Lobby, conference room
2nd to 7th floor : Offices, salons, board room
Air conditioning system
: Package air conditioning
Ventilation : Ceiling embedded-type Lossnay, straight centrifugal fan
1.2 System Requirements
(1) Operation system that answers individual needs was required.
Free independent operation system
Simple control
(2) Effective use of floor space
(Eliminating the equipment room)
(3) Application to Building Management Laws
Effective humidification
Eliminating indoor dust
(4) Energy conservation
1.3 Details
(1) Air Conditioning
In general offices, the duct method would applied with several ceiling-embedded multiple cooling heat pump packages in each zone to allow total zone operation.
Board rooms, conference rooms, and salons would air conditioned with a ceiling embedded-type or cassette-type multiple cooling heat pump package.
Installation of an office system air conditioning system – The air supplied from the Lossnay unit was introduced into the intake side of the indoor unit of air conditioner, and the stale air from the room was directly removed from the inside of the ceiling.
Return grille
Grille
SA (Supply air)
Indoor unit of air conditioner
Indoor unit of air conditioner
Supply grille
RA (Return air)
SA (Supply air to room)
EA (Exhaust air)
OA (Outdoor air suction)
EA (Exhaust air)
OA (Outdoor air suction)
Suspension bolt position
Suspension bolt
Inspection
space
Lossnay
Lossnay
Inspection
hole
Inspection hole
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CHAPTER 6 Examples of Lossnay Applications
(2) Ventilation
For general offices, a ceiling embedded-type Lossnay unit would be installed. The inside of the ceiling would be used as a return chamber for exhaust, and the air from the Lossnay unit would be supplied to the air-conditioning return duct and mixed with the air in the air conditioning passage. (Exhaust air was taken in from the entire area, and supply air was introduced into the indoor units of air conditioner to increase the effectiveness of the ventilation for large rooms.)
For board rooms, conference rooms, and salons, a ceiling embedded-type Lossnay unit would be installed. The stale air would be exhausted from the discharge grille installed in the center of the ceiling. The supply air would be discharged into the ceiling, where, after mixing with the return air from the air conditioner, it was supplied to the air conditioner.
The air in the toilet, kitchenette, and elevator hall, etc., would be exhausted with a straight centrifugal fan. The OA supply would use the air supplied from the Lossnay unit. (The OA volume would be obtained by setting the Lossnay supply fan in the general office to the extra-high mode.)
Installation of air conditioning system for board rooms, conference rooms, salons - the air supplied from the Lossnay unit was blown into the ceiling, and the stale air was removed from the discharge grille.
SA (Supply air)
SA (Supply air)
RA (Return air)
Discharge grille
Discharge grille
Suspension bolt position
Suspension bolt
Suspension bolt position
Inspection
space
Lossnay
Lossnay
EA (Exhaust air)
OA (Outdoor air suction)
EA (Exhaust air)
OA (Outdoor air suction)
Inspection
hole
Inspection hole
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CHAPTER 6 Examples of Lossnay Applications
A gallery for the exhaust air outlets would be constructed on the outside wall to allow for blending in with the exterior.
Reference floor indoor units of air conditioner system layout
= Lossnay A Air-cooling heat pump air conditioner
B Air-cooling heat pump air conditioner
Additional room
Additional room
Women's dressing room
Additional rooms
Machine room
Office machine room
Men's dressing room
Kitchenette
Machine room
Kitchenette
Men's dressing room
Office machine room
Women's dressing room
Additional rooms
Machine room
Office
Office
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CHAPTER 6 Examples of Lossnay Applications
(3) Humidification
If the load fluctuation of the required humidification amount was proportional to the ventilation volume, it was ideal to add a humidifier with the ventilation system. For this application, the humidifier was installed on with the air supply side of the Lossnay unit.
(4) Conforming to Building Laws
Many laws pertaining the building environments were concerned with humidification and dust removal; in these terms, it was recommended that a humidifier was added to the air conditioning system to allow adequate humidification. Installing of a filter on each air-circulation system in the room was effective for dust removal, but if the outdoor air inlet was near a source of dust, such as a road, a filter should also be installed on the ventilation system.
1.4 Outcome
(1) Air conditioning and ventilation needs were met on an individual room or were basis.
(2) Operation was possible with a 24-hour system.
(3) Operation was simple because the switches were accessible in the room. (A controller was not required.)
(4) Floor space was saved.
(5) Energy was conserved with the independent energy recovery function.
(6) Air-conditioning with ventilation was possible with the independent system.
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CHAPTER 6 Examples of Lossnay Applications
2.3 Details
(1) Air conditioning
Space efficiency and comfort during cooling/heating was improved with ceiling-embedded cassette-type package air conditioner.
(2) Ventilation
Room Entire area was ventilated by installing several ceiling-embedded-type Lossnay units.
Salon Humidification was possible by adding a humidifier.
(Outdoor air was supplied to the toilet and kitchenette by setting the selection switch on the Lossnay unit for supply to the extra-high.)
Conference room Area was independently ventilated by installing a ceiling-embedded-type or cassette-type
Board room Lossnay in each room.
Toilet, powder room
Area was exhausted with a straight centrifugal fan or duct ventilation fan.
Kitchenette
(An adequate exhaust volume was obtained by introducing outdoor air into the space with the toilet being ventilated constantly.)
Location of air intake/exhaust air outlets on outside wall The freshness of the outdoor air taken in by the Lossnay was important, and because
the building was surrounded by
other buildings, the intake and exhaust ports must be placed as far apart as possible.
2. Small-Scale Urban Building
2.1 System Design Challenges
The system was designed effectively using limited available air conditioner and ventilator installation space. For this application, air flow must be considered for the entire floor and the ventilator was installed in the ceiling plenum.
System Design
Application : Office
Building specification: RC (Reinforced Concrete)
Total floor space : 552 m2(B1 to 5F)
Application per floor : B1: Parking area
GF to 5F: Office
Air conditioning system
: Package air conditioner
Ventilation : Ceiling-embedded-type and cassette-type Lossnay, straight centrifugal fan, duct ventilation fan.
2.2 System Requirements
(1) Three sides of the building were surrounded by other
buildings, and windows could not be installed; therefore mechanical ventilation needed to be reliable.
(2) Ample fresh outdoor air could not be supplied. (Generally,
only “Class 3” ventilation (forced exhaust) was possible.)
(3) If the exhaust in the room was large, odors from other areas
could have affected air quality.
(4) Humidification during winter was not possible.
}
}
}
GF Layout 1F to 5F Layout
PAC: Package air conditioner LS : Lossnay
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CHAPTER 6 Examples of Lossnay Applications
2.4 Outcome
(1) Appropriate ventilation was possible with “Class 1” ventilation (forced simultaneous air intake/exhaust) using Lossnay
units.
(2) Outdoor air to the toilet and kitchenette was possible with Lossnay units, and appropriate ventilation was possible even in
highly sealed buildings.
(3) Odors infiltrating into other rooms was prevented with constant ventilation using an adequate ventilation air volume.
(4) Humidification was possible by adding a simple humidifying unit to the Lossnay unit.
3. Hospitals
3.1 System Design Challenges
Ventilating a hospitals required adequate exhaust air from the generation site and ensuring a supply of ample fresh outdoor air. An appropriate system was an independent ventilation system with “Class 1” ventilation (forced simultaneous air intake/exhaust). The fan coil and package air conditioning were according to material and place, and the air conditioned room was ventilated with ceiling-embedded-type Lossnay units. The toilet and kitchenette, etc., were ventilated with a straight centrifugal fan.
System Design
Building specification
: RC (Reinforced Concrete)
Total floor space : 931 m2(GF to 2F)
Application per floor : GF : Waiting room, diagnosis rooms, surgery theater, director room, kitchen
1F : Patient rooms, nurse station, rehabilitation room, cafeteria 2F : Patient rooms, nurse station, head nurse room, office
Air conditioning system
: Fan coil unit, package air conditioner
Ventilation : Ceiling-embedded-type Lossnay, straight centrifugal fan
3.2 System Requirements
(1) Prevented in-hospital disease transmission.
(Meeting needs for operating rooms, diagnosis rooms, waiting rooms and patient rooms were required.)
(2) Adequate ventilation for places where odors were generated
(Preventing odors generated from toilets from infiltrating into other rooms was required.)
(3) Blocking external sound
(Blocking sound from outside of the building and from adjacent rooms and hallway was required.)
(4) Assuring adequate humidity
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CHAPTER 6 Examples of Lossnay Applications
Reception
3.3 Details
(1) Air Conditioning
Centralized heat-source control using a fan coil for the
general system allowed efficient operation timer control and energy conservation.
A 24-hour system using a package air conditioner for
special rooms (surgery theater, nurse station, special patient rooms, waiting room) was the most practical.
(2) Ventilation
Hallway
Independent system using centralized control with LP Lossnay units, or independent system with ceiling suspended-type Lossnay units.
Surgery theater
Combination of LP Lossnay and package air-conditioner with HEPA filter on room supply air outlet.
Diagnosis rooms and examination room
Patient rooms Nurse stations Independent ventilation for each room using ceiling suspended/embedded-type Lossnay.
Integral system with optional humidifier for required rooms.
Positive/negative pressure adjustment, etc., was possible by setting main unit selection switch to extra­high mode (25R, 50R models) according to the room.
Toilet/kitchenette
Straight centrifugal fan or duct ventilation fan
Storage/linen closet
Positive pressure ventilation fan or duct ventilation fan. The outdoor air was supplied from the hallway ceiling with the straight centrifugal fan, and was distributed near the indoor unit of air conditioner after the air flow was reduced.
Kitchen
Exhaust with negative pressure ventilation fan or straight centrifugal fan. Outdoor air was supplied with the straight centrifugal fan.
Machine room
Exhaust with positive pressure ventilation fan.
3.4 Outcome
(1) The following outcomes were possible by independently ventilating the air-conditioned rooms with Lossnay units:
Disease transmission could be prevented by shielding the air between rooms.
Lossnay Core’s sound reducing properties reduced outside sound.
Because outdoor air did not need to be taken in from the hallway, doors could be sealed, shutting out sounds from the hallway.
Humidification was possible by adding a humidifier.
(2) By exhausting the toilet, etc., and supplying outdoor air to the hallway:
Odors infiltrating into other rooms were prevented.
GF Layout
1F Layout
2F Layout
Medicine supply storage
Gastro camera room
X-ray room
Kitchen
Surgery
theater
Machine room
Director room
Inspection room
Diagnosis room
Pharmacy
Storage
Waiting room
Lossnay
Foyer
Prep room
Nurse beds
Nurse
station
Patient
room
(1 bed)
Patient
room
(1 bed)
Patient
room
(1 bed)
Patient
room
(4 beds)
Cafeteria/
lounge
Lossnay
Lossnay
Storage
Patient
room
(4 beds)
Patient
room
(4 beds)
Rehabilitation
room
Kitchenette
Storage/ machine
room
Conference
room
Patient
room
(1 bed)
Patient
room
(1 bed)
Patient
room
(1 bed)
Patient
room
(1 bed)
Patient
room
(1 bed)
Patient
room
(1 bed)
Patient
room
(1 bed)
Patient
room
(1 bed)
Storage
Patient
room
(2 beds)
Nurse beds
Nurse
station
Head
nurse
room
Office
Treatment room
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CHAPTER 6 Examples of Lossnay Applications
4. Schools
4.1 System Design Challenges
A comfortable classroom environment was necessary to improve the students’ desires to study. Schools near airports, railroads and highways had sealed structures to soundproof the building, and thus air conditioning and ventilation facilities were required. Schools in polluted areas such as industrial districts also required air conditioning and ventilation facilities. At university facilities which had a centralized design to efficiently use land and to improve the building functions, the room environment had to also be maintained with air conditioning.
System Design
Total floor space : 23,000 m
2
Building specifications
: Prep school (high school wing)
Memorial hall wing Library wing Main management wing
4.2 System Requirements and Challenges
(1) Mainly single duct methods, fan coil unit methods, or package methods were used for cooling/heating, but the diffusion
rate was still low, and water-based heaters were still the main heating source.
(2) The single duct method was difficult to control according to the usage, and there were problems in operation costs.
(3) Rooms were often ventilated by opening windows or using a ventilation gallery; although the methods provide ample
ventilation volume, those may introduce sound coming from the outside.
4.3 Details
(1) To achieve the goals of overall comfort, saving space and
energy, an air conditioning and ventilation system with a ceiling-embedded-type fan coil unit and ceiling-embedded­type Lossnay was installed.
(2) Automatic operation using a weekly program timer was used,
operating when the general classrooms and special classrooms were used.
(3) By using a ventilation system with a total energy recovery unit,
energy was saved and soundproofing was realised.
4.4
Criteria for installing air conditioning
system in schools (Example)
(1) Zoning according to application must be possible.
(2) Response to load fluctuations must be swift.
(3) Ventilation properties must be ideal.
(4) The system must be safe and firmly installed.
(5) Future facility expansion must be easy.
(6) Installation in existing buildings must be possible.
(7) Installation and maintenance costs must be low.
4.5 System Trends
(1) It was believed that environmental needs at schools would continue to progress, and factors such as comfort level,
ventilation, temperature/humidity, sound proofing, natural lighting, and color must be considered during the design stage.
(2)
Independent heating using a centralized control method was mainly applied when the air conditioner unit was installed for heating only application. For cooling/heating, a combination of a fan coil method and package-type was the main method used.
(3) “Class 1” ventilation was applied, and the total energy recovery unit was mainly used in consideration of the energy saved
during air conditioning and the high soundproofing properties.
Classroom Layout
(Hallway) SA RA
RA
RA
RA
RA
SA
SA
RA
SA
SASA
OA EA OA
(Veranda)
RA
LS LS
SA SA
SA
(Classroom)
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CHAPTER 6 Examples of Lossnay Applications
5. Convention Halls, Wedding Halls in Hotels
5.1 System Design Challenges
Hotels often included conference, wedding, and banquet halls. Air conditioning systems in these spaces had to have a ventilation treatment system that could handle extremely large fluctuations in loads, any generated tobacco smoke, and odor removal.
5.2 Systems Requirements
The presence of CO and CO2 at permissible values, odor removal, and generated tobacco smoke were often considered in ventilation standards; often the limit was set at 30 m
3
/h·person to 35 m3/h·person. Several package air conditioners with ventilation or air-handling unit facilities were often used, but these were greatly affected by differences in capacity, ratio of smokers, and length of occupancy in the area.
5.3 Details
The proposed plan had two examples using a Lossnay unit as a ventilator for total energy recovery in the air-conditioned conference room, and using several package air-conditioners with ventilation for convention and banquet halls.
A) Conference room
Energy recovery ventilation was executed with continuous operation of the Lossnay unit, but when the number of persons increased and the CO
2
concentration reached a set level (for example, 1,000 ppm in the Building Management Law), a separate centrifugal fan turned on automatically. The system could also be operated manually to rapidly remove smoke and odors.
B) Convention and banquet halls
The system included several outdoor air introduction-type package air conditioners and straight centrifugal fans for ventilation. However, an inverter controller was connected to the centrifugal fan so that it constantly operated at 50 percent, to handle fluctuations in ventilation loads. By interlocking with several package air-conditioners, detailed handling of following up the air condition loads in addition to the ventilation volume was possible. Systems using Lossnay were also possible.
Conference Room Ventilation System Diagram
Convention and Banquet Hall Ventilation System Diagram
LS : Lossnay EX : Centrifugal fan PAC: Package air conditioner
EX : Centrifugal fan PAC: Package air conditioner IB : Inverter controller
5.4 System Trends
The load characteristics at hotels was complex compared to general buildings, and were greatly affected by the occupancy, and operation. Because of the high ceilings in meeting rooms and banquet halls preheating and precooling also needs to be considered. Further research on management and control systems and product development would be required to achieve even more comfortable control within these spaces.
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CHAPTER 6 Examples of Lossnay Applications
6.
Public Halls (Facilities Such as Day-care Centers)
6.1 System Design Challenges
For buildings located near airports and military bases, etc., that required soundproofing, air conditioning and ventilation facilities had conventionally been of the centralized type. However, independent dispersed air conditioning and ventilation systems had been necessary due to the need for zone control, as well as for energy conservation purposes. The system detailed below was a plan for these types of buildings.
System Design
Building specifications
:Two floors above ground floor, Total floor space: 385 m
2
Application : GF Study rooms (two rooms), office, day-care room, lounge
1F
. . . . .
Meeting room
Air conditioning : GF Air-cooling heat pump chiller and fan coil unit
1F
. . . . .
Air-cooling heat pump package air conditioner
Ventilation : Ceiling-embedded Lossnay unit
6.2 System Requirements
(1) Conventional systems used centralized units with air-handling units, and air conditioning and ventilation were performed
together.
(2) Topics
1) Special knowledge was required for operation, and there were problems in response to the users’ needs.
2) When the centralized method was used, the air even in rooms that were not being used was conditioned, increasing operation costs.
3) Machine room space was necessary.
4) Duct space was necessary.
6.3 Details
(1) Air-conditioning Facilities
1) Small rooms : Air-cooling heat pump chiller and fan coil unit combination
2) Meeting rooms : Single duct method with air-cooling heat pump package air conditioner
(2) Ventilation Facilities
1) A ceiling-embedded-type Lossnay unit was used in each room, and a silence chamber, silence-type supply/return grille, silence duct, etc. was incorporated on the outer wall to increase the total soundproofing effect.
6.4 Outcome
(1) Operation was possible without special training, so system management was easy.
(2) Zone operation was possible, and was thus energy-saving.
(3) Soundproof ventilation was possible with the separately installed ventilators.
(4) Energy saving ventilation was possible with the energy recovery ventilation.
(5) Ceiling-embedded-type Lossnay unit saved space.
Ground Floor Layout 1F Layout
Machine room
Kitchenette
Stairway
Toilet
Hall
Foyer
Study room
Day-care room
FCU
FCU
FCU
Lounge
Study room
Meeting room
LS
PAC
PAC
LS
LS
LS
Page 78
Page 79
CHAPTER 7
Installation Considerations
Page 80
U-72
CHAPTER 7 Installation Considerations
Always leave inspection holes ( 450 or 600) on the air filter and Lossnay Core removal side.
Always insulate the two ducts outside the room (intake air and exhaust air ducts) to prevent condensation.
It is possible to change the direction of the outside air ducts (OA and EA side).
Do not install the vent cap or round hood where it will come into direct contact with rain water.
1. LGH-Series Lossnay Ceiling Embedded-Type (LGH-RX
5 Series)
LGH-15 · 25 · 35 · 50 · 65 · 80 · 100RX
5 models
Always leave inspection holes ( 450 or 600) on the air filter and Lossnay Core removal side.
Always insulate the two ducts outside the room (intake air and exhaust air ducts) to prevent condensation.
If necessary, order a weather cover to prevent rain water from direct contact or entering the unit.
LGH-150 · 200RX
5
Installation diagram
Installation diagram
Duct
Duct
Duct diameter 250 (user supplied)
Duct diameter 200
(user supplied)
(user supplied)
Exhaust grille (user supplied)
(user supplied)
(user supplied)
(user supplied)
Ceiling suspension bolt
450( 600) Inspection port
(user supplied)
Y piping,Dwindle pipe
Ceiling suspension bolt position
Ceiling suspension
bolt position
Exhaust grille
Ceiling suspension bolt position
SA
(supply air)
RA
(return air)
OA
(fresh-air intake)
EA
(exhaust-air outlet)
OA
(fresh-air intake)
EA
(exhaust-air outlet)
Heat exchanger/filter maintenance space
Min. 600
150~250
B
A
SA
(supply air)
Air-supply grille
Exhaust grille
RA
(return air)
Duct incline Over 1/30 (toward the wall)
to prevent entry of rainwater
Air-supply grille (user supplied)
(user supplied)
Air-supply grille
Air-supply grille
450( 600)
Inspection port
(user supplied)
(user supplied)
A
OA
(Outside air)
EA
(Exhaust air)
OA (Outside air)
EA (Exhaust air)
414
414
Suspension bolt position
Suspension bolt position
Suspension bolt position
Exhaust air grille
B
Supply air grille
600 or more
150 to 250
Inspection
opening
Duct downward slope 1/30 or more (to wall side)
Deep-type hood or weather cover
Duct diameter ¿200 (ordered by customer)
Inspection opening
Supply/ exhaust air grille
Suspension bolt position (ordered by customer)
RA
(Return air)
SA (Supply air)
Lossnay Core/ air filter/ fan maintenance space
(Rainwater entrance prevention)
Air volume (m3/h) Model
Dimension
AB
150 LGH-15RX
5 768 782
250 LGH-25RX
5 768 782
350 LGH-35RX
5 875 921
500 LGH-50RX
5 875 1,063
650 LGH-65RX
5 895 1,001
800 LGH-80RX
5 1,010 1,036
1000 LGH-100RX
5 1,010 1,263
Air volume (m3/h) Model
Dimension
AB
1500 LGH-150RX
5 1,010 1,045
2000 LGH-200RX
5 1,010 1,272
Unit (mm)
Unit (mm)
material
Heating-insulation
Taping
Heating-insulation material
Duct connecting flange
Taping
Duct
Should secure with airtight tape to prevent air leakage.
Should secure with airtight tape to prevent air leakage. Cover duct with insulation foam prevent condensation.
Ducting Indoor Outdoor
EA (exhaust air outlet)
OA (outside air intake)
EA (exhaust air outlet)
OA (outside air intake)
Lossnay unit
Electrically operated damper (Protection against the intrusion of cold air
while Lossnay is stopped in winter)
(To be provided by the customer)
In a region where there is risk of freezing in winter, it is recommended to install an Electrically operated damper, or the like, in order to prevent the intrusion of (cold) outdoor air while Lossnay is stopped.
Page 81
U-73
CHAPTER 7 Installation Considerations
1.1 Choosing the Duct Attachment
Choose between two directions for the outside duct (OA, EA) piping direction for alternative installation.
Standard Installation Alternative Installation
OA
EA
OA
EA
OA
EA
*A space is
necessary to prevent rain water from entering the unit.
It is possible to set the unit close to a wall.
To avoid obstructing the supply and exhaust ducts.
Lights, etc.
1.2 Installation and Maintenance
(1) Always leave an inspection hole (a square, 450 mm each side) to access the filter and Lossnay Core.
(2) Always insulate the two ducts outside the room (intake air and exhaust air ducts) to prevent frost from forming.
(3) Prevent rainwater from entering.
Apply a slope of 1/30 or more towards the wall to the intake air and exhaust air ducts outside the room.
Do not install the vent cap or round hood where it will come into direct contact with rainwater.
(4) Use the optional “control switch” (Ex. PZ-60DR-E, etc.) for the RX
5-type.
A MELANS centralized controller can also be used.
1.3 Installation Applications
(1) Installing Two Units to One Outside Air Duct
The main unit’s supply outlet and suction inlet and the room side and outdoor side positions cannot be changed. However, the unit can be installed upside­down, and installed as shown below. (This is applicable when installing two units in one classroom, etc.)
(2) System Operation with Indoor Unit of Air Conditioner
There is an increased use of air conditioning systems with independent multiple air-conditioner unit due to their features such as improved controllability, energy conservation and saving space. For these types of air conditioning systems, combining the operation of the dispersed air conditioners to Lossnay is possible.
EA
SA SA
RA RA
OA EA
Reversed installation
Lossnay Lossnay
Inspection
opening
Standard installation
Cassette-type indoor unit of air conditioner or fan coil unit
Return grille
Exhaust Air intake
Air intake
Ceiling embedded­type Lossnay unit
Ceiling embedded-type indoor unit of air conditioner or fan coil unit
Return grille
Ceiling
Ceiling
Exhaust
Ceiling embedded­type Lossnay unit
Page 82
Page 83
CHAPTER 8
Filters
Page 84
U-76
CHAPTER 8 Filters
1. Importance of Filters
Clean air is necessary for comfort and health. Besides atmospheric pollution that has been generated with the development of modern industries, the increased use of automobiles, air pollution in air-tight room has progressed to the point where it has an adverse effect on occupants. Also, demands for preventing pollen from entering inside spaces are increasing.
2. Dust
The particle diameter of dust and applicable range of filters are shown in Table 1, and representative data regarding outdoor air dust concentrations and indoor dust concentrations is shown in Table 2.
Table 1. Aerosol particle diameters and applicable ranges of various filters
Aerosol particle diameter (µm)
Solid particles
Fumes Dust
Mist
Clay
Oil fumes
Tobacco smoke
Carbon black
ZnO fumes
Sea salt
particles
Atmospheric
dust
Fine dust, coarse dust filters
Cement
Pollen
Viruses
Bacteria
Hair
Medium to high efficiency filters
HEPA filter
Coal dust
Fry ashes
Mud Sand
Sprays
Fluid particles
Air filters
Major particles
Aerosol particle
0.001 0.01 0.1 0.3 1 10 100 1000
Table 2. Dust Concentrations
Type Reference Data
Outdoor air dust
Large city 0.1 - 0.15 mg/m
3
concentration
Small city 0.1 mg/m
3
or less
Industrial districts 0.2 mg/m
3
or more
General office 10 mg/h per person
Indoor dust concentration Stores 5 mg/h per person
Applications with no tobacco smoke 5 mg/h per person
Remarks:
1. Outdoor dust is said to have a diameter of 2.1 µm; the 11 types of dust (average diameter 2.0 µm) as listed by JIS Z8901 for performance test particles are employed.
2. Dust in office rooms is largely generated by cigarette smoke, and its diameter is 0.72 µm. The 14 types of dust (average
0.8 µm) as listed by JIS Z 8901 for performance test particles are employed.
3. Dust generated in rooms where there is no smoking has approximately the same diameter as outdoor air.
4. Smoking in general offices (Japan): Percentage of smokers : Approx. 70% (adult men) Average number of cigarettes : Approx. 1/person·h (including non-smokers) Length of cigarette
(tobacco section)
: Approx. 4 cm
Amount of dust generated by one cigarette : Approx. 10 mg/cigarette
Page 85
U-77
CHAPTER 8 Filters
Tes ted
dust
Measurement
method
Filter type
Applicable
model
Commercial Lossnay (LGH)
Optional Part for model LGH-15RX
5 -
200RX5
Protection of heat recovery element
Assurance of sanitary environment (According to Building Management Law)
AFI
Gravitational
method
Compound
dust
ASHRAE
Colorimetric
method
Certificate
in EU
Atomspheric
dust
Countingh method
(DOP method)
Application
JIS 14 types DOP 0.8 µm
DOP 0.3 µm
82% 8% - 12% G3 (EU3) 5% - 9% 2% - 5%
99% 65% F7 (EU7) 60% 25%
Pre-filter NP/400
High Model efficiency PZ-15RFM ­filter 100RFM
3.
Calculation Table for Dust Collection Efficiency of Each Lossnay Filter
3.1 High-Efficiency Filter (Optional Parts)
A
B
25
AIR
FLOW
Model
PZ-15RFM-E PZ-25RFM-E PZ-35RFM-E PZ-50RFM-E PZ-65RFM-E PZ-80RFM-E
PZ-100RFM-E
LGH-15RX
5
-E LGH-35RX
5
-E LGH-50RX
5
-E LGH-65RX
5
-E
LGH-80RX5-E
LGH-100RX5-E
LGH-25RX5-E
LGH-150RX
5
-E LGH-200RX5-E
A 553 327 393 464 427 446 559
B119 144 171 171 205 232 232
Number of filters perset 1222222
Note: This is one set per main body.
PZ-15RFM-E
100
50 100 150 200 250
50
0
Air volume (m
3
/h)
Pressure Loss (Pa)
PZ-25RFM-E
100
100 200 300 400
50
0
Air volume (m
3
/h)
Pressure Loss (Pa)
PZ-35RFM-E
100
100 200 300 400 500
50
0
Air volume (m
3
/h)
Pressure Loss (Pa)
PZ-65RFM-E
200 400 600 800
100
50
0
Air volume (m
3
/h)
Pressure Loss (Pa)
PZ-50RFM-E
100
200 400 600
50
0
Air volume (m
3
/h)
Pressure Loss (Pa)
PZ-80RFM-E
100
200 400 600 800 1000
50
0
Air volume (m
3
/h)
Pressure Loss (Pa)
PZ-100RFM-E
200 400 600 800 1000 1200
Air volume (m
3
/h)
100
50
0
Pressure Loss (Pa)
3.2 Pressure Loss
Pressure Loss Characteristics
Dimension(mm)
(2sets) (2sets)
Applicable Model
Page 86
U-78
CHAPTER 8 Filters
Effectiveness of the filters used in the Lossnay units are shown below, expressed in terms of collection ratio (%).
20
40
60
80
100
Collection ratio (%)
High efficiency filter
Colourimetric method 90% filter
NP/400
0.2 0.3 0.4 0.6 0.8 1.0 2.0 3.0 4.0 6.0 8.0 10.0
20 30
40 60 80 100
Particle diameter (µm)
Page 87
U-79
CHAPTER 8 Filters
Test Method Test Dust
Inward Flow Dust Outward Flow Dust Efficiency
Type of Applicable
Measurement Method Measurement Method Indication Method
Filters
Synthetic: • Filter passage air AFI • Dust on standard Dust weight volume measured Gravitational
road in Arizona: 72%
measured • Weigh the dust Gravitational ratio Synthetic dust filters
method
K-1 carbon black: 25%
beforehand remaining on the
• No. 7 cotton lint: 3% filter and compare
NBS Degree of Degree of Comparison of Electrostatic dust Colorimetric Atmospheric dust contamination of contamination of contamination of percentage of method white filter paper white filter paper reduction in degree (for air conditioning)
of contamination
DOP Diameter of dioctyl- Electrical counting Absolute filter and Counting phthalate small drop measurement using Same as left Counting ratio same type of high method particles: 0.3 µm light aimed at DOP efficiency filter
Synthetic: • Filter passage air Pre-filter ASHRAE
Regulated air cleaner
Dust weight volume measured Filter for air Gravitational fine particles: 72% measured • Weigh the dust Gravitational ratio conditioning method
Morocco Black: 23%
beforehand remaining on the (for coarse dust)
• Cotton linter: 5% filter and compare
ASHRAE Degree of Degree of Comparison of Filter for air Colorimetric Atmospheric dust contamination of contamination of percentage of conditioning (for fine method white filter paper white filter paper reduction in degree dust) Electrostatic
of contamination dust collector
Air filter test for air
Comparison of
conditioning set by Degree of Degree of
percentage of Filter for air
Japan Air Cleaning JIS 11-type dust contamination of contamination of
reduction in degree conditioning
Assoc. white filter paper white filter paper
of contamination
(Colorimetric test)
Pre-filter test set • Filter passage air by Japan Air Dust weight volume measured Cleaning Assoc. JIS 8-type dust measured • Weigh the dust Gravitational ratio Pre-filter (Gravitational beforehand. remaining on the test) filter and compare.
Electrostatic air
Comparison of
cleaning device test Degree of Degree of
percentage of Electrostatic dust
set by Japan Air JIS 11-type dust contamination of contamination of
reduction in degree collector
Cleaning Assoc. white filter paper white filter paper
of contamination
(Colorimetric test)
4. Comparing Dust Collection Efficiency Measurement Methods
The gravitational, colorimetric, and counting methods used for measuring dust collection efficiency each have different features and must be used according to filter application.
Page 88
U-80
CHAPTER 8 Filters
Gravitational Method
This method is used for air filters that remove coarse dust (10 µm or more). The measurement method is determined by the gravitational ratio of the dust amount on the in-flow and out-flow sides.
Dust collection ratio =
In-flow side dust amount – Out-flow side dust amount
× 100 (%)
In-flow side dust amount
Colorimetric Method
The in-flow side air and out-flow side air are sampled using a suction pump and passed though filtering paper. The sampled air is adjusted so that the degree of contamination on both filter papers is the same, and the results are determined by the sampled air volume ratios on both sides.
Dust collection ratio =
Out-flow side sampling amount – In-flow side sampling amount
× 100 (%)
Out-flow side sampling amount
Orifice
Dust supply device
Manometer
Motor
Dust container
Mixing blades
Dust supply outlet
Unit (mm)
Rectifying grid
Air volume adjustment plate
Air-feed fan
Window
Specimen
Performance test device Example of dust supply device
Dust collection filter
Air-feed fan
Orifice
Square duct
Throttle device
Rectifying grid
Venturi pipe
Dust chamber
Air filter
Specimen
3.5D3D 2D 2L 2L
Baffle plate
Coupling pipe
7° or less
Pressure loss concentration measurement position
Coupling pipe
Rectifying grid
Coupling
pipe
Round duct
Page 89
U-81
CHAPTER 8 Filters
When the performance of each machine is known, the indoor dust concentration Ci
may be obtained with the filter
performance, η
o and ηi having been set to specific values as per manufacturer's data. The following formula is used:
C
i
=
G + C
o Q
o (1 – η
o)
Q
o
+ Qi
ηi
Also, with the value of Ci and ηo known, indoor unit of air conditioner efficiency can be found using:
η
i =
G + Co Qo (1 – ηo) – Ci Qo
× 100
C
i Qi
5. Calculating Dust Concentration Levels
An air conditioning system using Lossnay units is shown below. Dust concentration levels can be easily determined using this diagram.
Dust Concentration Study Diagram
Qo : Outdoor air intake amount (m3/h) Q
i :
Indoor unit of air conditioner air volume (Total air volume of indoor unit) (m
3
/h)
ηo : Filtering efficiency of humidifier with high efficiency filter %
(colorimetric method)
η
i : Efficiency of the filter for the indoor unit of air conditioner %
(colorimetric method)
C
o : Outdoor air dust concentration (mg/m
3
)
C
i : Indoor dust concentration (mg/m
3
)
G: Amount of dust generated indoors (mg/h)
Indoor unit of air conditioner
Lossnay unit
High-efficiency filter ηo
Indoor unit filter ηi
6. Certificate in EU
Pre-filter of LGH-RX5 series are certificated as G3(EU3), and High-efficiency filter of model PZ-15-100RFM are certificated as F7(EU7) under BS EN779 : 1993 / Eurovent 4/5 Filter Test.
Certificate No. C18070A/3 Certificate No. C18070B/2
Page 90
Page 91
CHAPTER 9
Service Life and Maintenance
Page 92
U-84
CHAPTER 9 Service Life and Maintenance
1. Service Life
The Lossnay Core has no moving parts, which eliminates vibration problems and permits greater installation flexibility. In addition, chemicals are not used in the energy recovery system. Performance characteristics remain constant throughout the period of service. A lifetime test, currently in progress and approaching thus for 17,300 hours, has revealed no evidence of either reduction in energy recovery efficiency or material deterioration. If 2,500 hours is assumed to be the number of hours an air conditioner is used during a year, 17,300 hours equals to about seven (7) years. (This is not a guarantee of the service life.)
2. Cleaning the Lossnay Core and Pre-filter
Remove all dust and dirt on air filters and Lossnay cores at regular intervals in order to prevent a deterioration in the Lossnay functions.
Guideline: Clean the air filters once a year. (or when “FILTER” and “CLEANING” are indicated on the remote controller)
Clean the Lossnay cores once two year. (Clean the Lossnay cores once a year If possible.) (Frequency should be increased depending on the extent of dirt.)
Models LGH-15 to 100RX5 Models LGH-150 and 200RX5
Hinge
Hinge bracket
Maintenance cover
Maintenance cover
Hinge
Lossnay core
Handle
Handle
Lossnay core
Models LGH-15 to 100RX5 Models LGH-150 and 200RX5
Main unit
Hinge bracket
Air filter
Main unit
Air filter
3) Air filters
After pulling out the Lossnay cores, undo filter guides, then remove the air filters, located at the bottom left and right of the Lossnay cores, as below.
Models LGH-15 to 100 RX
5: ..................................... 4 filters
Models LGH-150 and 200 RX
5: ................................ 8 filters
CAUTION
Bow filter stoppers a little to remove them from filter guide.
Take filter stoppers careful not to break them.
2) Lossnay cores
Take hold of the handle and draw the Lossnay cores out from the main unit.
Models LGH-15 to 100 RX5: ..................................... 2 cores
Models LGH-150 and 200 RX
5: ................................ 4 cores
2.1 Removing the parts
1) Maintenance cover
Locate and remove the cover fixing screw. Pull back the hinged clip. Open the door and lift off of the hinge brackets.
Filter stopper
Filter guide
Page 93
U-85
CHAPTER 9 Service Life and Maintenance
Vacuum cleaner
Air filter
CAUTION
Do not use the hard nozzle of the vacuum cleaner. It may dam­age the exposed surfaces of the Lossnay cores.
Under no circumstances should the Lossnay cores be washed in water.
2.3 Assembly after maintenance
Bearing in mind the following points, assemble the parts following the sequence for their removal in reverse.
Arrange the Lossnay core with the air filter side as shown in the name plate on the Lossnay unit. The filter for LGH-35RX5 has front and back side. Set the “FRONT” (printed) side of the filter on the outer side.
Note
If “FILTER” and “CLEANING” are indicated or the remote controller, turn off the indication, after maintenance.
CAUTION
Never wash the filters in very hot water and never wash them by rubbing them.
Do not dry the filters by exposing them to a flame.
2) Lossnay cores
Use a vacuum cleaner to suck up the dust and dirt on the exposed surfaces of the Lossnay cores. Use a soft brush only to clean exposed surface areas.
Do NOT wash in water.
2.2 Cleaning the parts
1) Air filters
Use a vacuum cleaner to remove light dust. To remove stubborn dirt wash in a mild solution of detergent and lukewarm water. (under 40 C)
Corner
Vacuum cleaner (with brushi attachment)
Lossnay core
Page 94
Page 95
CHAPTER 10
Ventilation Standards in Each Country
Page 96
Room Environment Standard Values
If a central air quality management system or mechanical ventilation equipment is installed, comply with the standard target values shown in the table below.
Central air quality management system ventilation capacity and characteristics
Effective ventilation capacity V 20Af/N(m
3
)
Af: Floor space (m2); N: Floor space occupied by one person
For general ventilation, the effective ventilation area opening is at least 1/20 of the floor space, and the ventilation equipment installed gives a CO density of 50 ppm and CO
2 density of 5,000 ppm or less. If a
central air quality management system or mechanical ventilation equipment is installed, comply with the standard target values shown in the table below.
U-88
CHAPTER 10 ● Ventilation Standards in Each Country
1. Ventilation Standards in Each Country
1.1 Japan
Summary of Laws Related to Ventilation
Item
Related Laws
Law for Maintenance of Sanitation in Buildings
The Building Standard Law of Japan
Industrial Safety and Health Act
Acceptable Range
Buildings of at least 3,000 m
2
(for schools, at
least 8,000 m
2
).
Buildings with requirements for ventilation equipment.
1) Windowless rooms.
2) Rooms in theaters, movie theaters, assembly halls, etc.
3) Kitchens, bathrooms, etc.
Rooms with equipment or devices using fire.
Offices. (Office sanitation regulated standards)
Remarks
Applicable buildings are those designed to serve a specific purpose.
Applicable buildings are those with ventilation equipment requirements.
Impurity Volume of Less than 0.15 mg per 1 m
3
Particles of air
Less than 10 ppm. (Less than 20
CO Rate
ppm when outside supply air has a CO rate of more than 10 ppm.)
CO
2 Rate Less than 1,000 ppm.
1) Between 17°C and 28°C
2)
When making the room
Temperature
temperature cooler than the outside temperature, do not make the difference too great.
Relative Humidity 40% - 70%
Ventilation Less than 0.5 m/sec.
Impurity Volume of Less than 0.15 mg per 1 m
3
Particles of air
CO Rate Less than 10 ppm.
CO
2
Rate Less than 1,000 ppm.
1) Between 17°C and 28°C
2)
When making the room
Temperature
temperature cooler than the outside temperature, do not make the difference too great.
Relative Humidity 40% - 70%
Ventilation Less than 0.5 m/sec.
Impurity Volume of
Air (1 atmospheric pressure, 25°C)
Particles
less than 0.15 mg per 1 m3of air
Less than 10 ppm. (Less than 20 ppm
CO Rate
when outside supply air has a CO rate of more than 10 ppm.)
CO2 Rate Less than 1,000 ppm.
Air flow in room is less than
Air Flow
0.5 m/s, and air taken into the room does not blow directly on or reach occupants.
Heat and Humidity Heat between 17°C - 28°C
Conditions Relative humidity 40% - 70%
Page 97
U-89
CHAPTER 10 ● Ventilation Standards in Each Country
2. United States of America
ASHRAE Standard 62 - 2001
3. United Kingdom
CIBSE
Outdoor air
Application Recommended Minimum Smoking
Per person Per person Per m
2
Factories 8 l/s /person 5 l/s /person 0.8 l/s / m
2
None
Offices (open plan) 8 l/s /person 5 l/s /person 1.3 l/s / m
2
Some
Shops, department stores, and supermarkets
8 l/s /person 5 l/s /person 3.0 l/s / m
2
Some
Theaters 8 l/s /person 5 l/s /person Some
Dance halls 12 l/s /person 8 l/s /person Some
Hotel bedrooms 12 l/s /person 8 l/s /person 1.7 l/s / m
2
Heavy
Laboratories 12 l/s /person 8 l/s /person Some
Offices (private) 12 l/s /person 8 l/s /person 1.3 l/s / m
2
Heavy
Residences (average) 12 l/s /person 8 l/s /person Heavy
Restaurant (cafeteria) 12 l/s /person 8 l/s /person Heavy
Cocktail bars 18 l/s /person 12 l/s /person Heavy
Conference rooms (average) 18 l/s /person 12 l/s /person Some
Residence 18 l/s /person 12 l/s /person Heavy
Restaurant 18 l/s /person 12 l/s /person Heavy
Board rooms, executive offices, and
25 l/s /person 18 l/s /person 6.0 l/s / m
2
Very
conference rooms Heavy
Corridors N/A N/A 1.3 l/s / m
2
N/A
Kitchens (domestic) N/A N/A 10.0 l/s / m
2
N/A
Kitchens (restaurant) N/A N/A 20.0 l/s / m
2
N/A
Toilets N/A N/A 10.0 l/s / m
2
N/A
Estimated Maximum*
Application Outdoor Air Requiremen
ts Occupancy
P/1000 ft
2
or 100 m
2
Commercial dry cleaner 30 cfm/person 30
Dining rooms 20 cfm/person 70
Bars, cocktail lounges 30 cfm/person 100
Kitchens (cooking) 15 cfm/person 20
Hotel bedrooms 30 cfm/room
Hotel living rooms 30 cfm/room
Hotel lobbies 15 cfm/person 30
Gambling casinos 30 cfm/person 120
Office space 20 cfm/person 7
Conference room 20 cfm/person 50
Smoking lounge 60 cfm/person 70
* Net occupiable space.
Page 98
Page 99
CHAPTER 11
Lossnay Q and A
Page 100
U-92
CHAPTER 11 Lossnay Q and A
Question Answer Remarks
Paper is used for the material, but does it have an adequate life span?
Is the paper an insulation material? (Poor conductor of heat)
If the paper can recover humidity, will it not become wet?
When is the forced
4
simultaneous air intake/ exhaust-type more efficient?
What are the energy
5 conservation properties of
Lossnay units?
The cellulose membrane will last an adequate amount of time unless it is intentionally damaged, placed in water or in direct sunlight (ultra-violet rays). The life is longer than metal as it does not rust.
The cellulose membrane is very thin, and thus the conductivity of the material is low, with heat being transferred approximately the same as metal. This can be tested placing a piece of paper between hands and feel the warmth of the palms. The recovery of humidity can also be felt by blowing on the paper and feeling the moisture in the breath being transferred to the palm.
It is similar to the phenomenon during heating in winter where the window pane is wet but the paper blinds are dry - humidity is transferred through the paper membrane.
When a building is sealed and normal ventilation is used, accurate exhaust is not possible unless a suction inlet is created. Lossnay units have both an air-supply fan and air-exhaust fan so “Class 1” ventilation is possible.
For an example, in an approx. 13 m
2
room with five people, a ventilation
volume of 100 m
3
/h is required. The amount of power consumed in this case is approximately 45 W, and the amount of energy recovered during cooling is approximately 700 W or more. The coefficient of performance (C.O.P.) obtained when converted with the unit power generation amount is 16. When compared to a popular heat pump has a C.O.P. of 2 to 3, the Lossnay can serve a high amount of energy. If a general-purpose ventilator is installed, the cooled air will be lost, thus increasing electrical costs throughout the year.
Depending on conditions, the cellulose membrane can be stored for up to 2,000 years without deteriorating.
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