Mitsubishi LGH-15RX5-E, LGH-35RX5-E, LGH-50RX5-E, LGH-80RX5-E, LGH-100RX5-E TECHNICAL MANUAL

...
TECHNICAL MANUAL
Models Lossnay Unit
LGH-15RX5-E LGH-50RX
5-E
LGH-100RX
5-E
LGH-25RX
5-E
LGH-65RX
5-E
LGH-150RX
5-E
LGH-35RX
5-E
LGH-80RX
5-E
LGH-200RX
5-E
PZ-60DR-E PZ-41SLB-E PZ-52SF-E
i
CONTENTS
Lossnay Unit
CHAPTER 1 Ventilation for Healthy Living
1. Necessity of Ventilation
....................................................................................................................................
U-2
2. Ventilation Standards
........................................................................................................................................
U-4
3. Ventilation Method
............................................................................................................................................
U-5
4. Ventilation Performance
....................................................................................................................................
U-8
5. Ventilation Load
................................................................................................................................................
U-10
CHAPTER 2 Lossnay Construction and Technology
1. Construction and Features
..............................................................................................................................
U-16
2. Lossnay Core Construction and Technology
....................................................................................................
U-16
3. Total Energy Recovery Efficiency Calculation
..................................................................................................
U-18
4. What is a Psychrometric Chart?
........................................................................................................................
U-19
5. Lossnay Energy Recovery Calculation
..............................................................................................................
U-20
CHAPTER 3 General Technical Considerations
1. Lossnay Energy Recovery Effect
......................................................................................................................
U-22
2. Calculating Lossnay Cost Savings
....................................................................................................................
U-24
3. Psychrometric Chart
..........................................................................................................................................
U-26
4. Determining Lossnay Core Resistance to Bacterial Cross-Contamination and Molds
....................................
U-27
5. Lossnay Core Fire : retardant property
............................................................................................................
U-29
6. Lossnay Core Sound Reducing Properties Test
..............................................................................................
U-30
7. Changes in the Lossnay Core
..........................................................................................................................
U-31
8. Comparing Energy Recovery Techniques
........................................................................................................
U-33
CHAPTER 4 Characteristics
1. How to Read the Characteristic Curves
..........................................................................................................
U-36
2. Calculating Static Pressure Loss
......................................................................................................................
U-36
3. How to Obtain Efficiency from Characteristic Curves
......................................................................................
U-40
4. Sound
..............................................................................................................................................................
U-41
5. NC Curves
........................................................................................................................................................
U-47
CHAPTER 5 System Design Recommendations
1. Lossnay Operating Environment
......................................................................................................................
U-52
2. Sound Levels of Lossnay units with Built-in Fans
............................................................................................
U-53
3. Attaching Air Filters
..........................................................................................................................................
U-53
4. Constructing the Ductwork
..............................................................................................................................
U-53
5. Bypass Ventilation
............................................................................................................................................
U-53
6. Night purge function
........................................................................................................................................
U-53
7. Transmission Rate of Various Gases and Maximum Workplace Concentration Levels
..................................
U-54
8. Solubility of Odors and Toxic Gases, etc., in Water and the Effect on the Lossnay Core
................................
U-55
9. Automatic Ventilation Switching
........................................................................................................................
U-56
10. Alternate Installation for Lossnay
....................................................................................................................
U-57
11. Installing Supplementary Fan Devices
............................................................................................................
U-58
ii
CHAPTER 6 Examples of Lossnay Applications
1. Large Office Building
........................................................................................................................................
U-60
2. Small-Scale Urban Building
..............................................................................................................................
U-64
3. Hospitals
..........................................................................................................................................................
U-65
4. Schools
............................................................................................................................................................
U-67
5. Convention Halls, Wedding Halls in Hotels
......................................................................................................
U-68
6.
Public Halls (Facilities such as Day-care Centers)
............................................................................................
U-69
CHAPTER 7 Installation Considerations
1. LGH-Series Lossnay Ceiling Embedded-Type (LGH-RX
5 Series)
....................................................................
U-72
CHAPTER 8 Filters
1. Importance of Filters
........................................................................................................................................
U-76
2. Dust
..................................................................................................................................................................
U-76
3. Calculation Table for Dust Collection Efficiency for Each Lossnay Filter
..........................................................
U-77
4. Comparing Dust Collection Efficiency Measurement Methods
........................................................................
U-79
5. Calculating Dust Concentration Levels
............................................................................................................
U-81
6. Certificate in EU
................................................................................................................................................
U-81
CHAPTER 9 Service Life and Maintenance
1. Service Life
........................................................................................................................................................
U-84
2. Cleaning the Lossnay Core and Pre-filter
........................................................................................................
U-84
CHAPTER 10 Ventilation Standards in Each Country
1. Ventilation Standards in Each Country
..............................................................................................................
U-88
2. United States of America
..................................................................................................................................
U-89
3. United Kingdom
................................................................................................................................................
U-89
CHAPTER 11 Lossnay Q and A
........................................................................................................................
U-92
iii
Lossnay Remote Controller
1. Summary
....................................................................................................................................................................
C-3
2. Applicable Models
..............................................................................................................................................
C-3
3. Terminology
..............................................................................................................................................................
C-4
4. System Features and Examples
4.1 Features
..........................................................................................................................................................
C-5
4.2 System Examples
..........................................................................................................................................
C-6
4.3 System Selection
............................................................................................................................................
C-8
4.4 Basic System
..................................................................................................................................................
C-11
4.5 Interlocking with Mr. Slim
................................................................................................................................
C-13
4.6 Combining with City Multi
................................................................................................................................
C-14
5. Examples of Applications Using Various Input and Output Terminals
5.1 External Control Operating Mode Selection
....................................................................................................
C-23
5.2 Delayed Interlocked Operation
........................................................................................................................
C-24
5.3 Multiple External Device Operation (PZ-60DR-E, PZ-41SLB-E, M-NET)
......................................................
C-24
5.4 Multiple Lossnay Units Interlocked with One Indoor Unit (M-NET only)
........................................................
C-25
5.5 Operation monitor output
................................................................................................................................
C-26
5.6 Malfunction monitor output
..............................................................................................................................
C-26
5.7 By-pass operation monitor output
..................................................................................................................
C-26
5.8 Connection Method
........................................................................................................................................
C-26
5.9
When switching High/Low/Extra-Low fan speed externally (when CO
2
sensor or other equipment is connected)
....
C-28
5.10 When switching By-pass externally
................................................................................................................
C-29
5.11 When using the remote/local switching and the ON/OFF input (level signal)
................................................
C-29
5.12
When connecting to the City Multi, Lossnay remote controller (PZ-52SF-E) or Mitsubishi Electric Air-Conditioner Network System (MELANS)
....
C-30
6. Precautions When Designing M-NET Systems
6.1 M-NET Transmission Cable Power Supply
....................................................................................................
C-31
6.2
Restrictions When the Lossnay Units are Connected to the Central Controller M-NET Transmission Cable
........
C-31
6.3 Wiring Example
..............................................................................................................................................
C-32
6.4 Power Supply to the Indoor Unit Transmission Cable
....................................................................................
C-33
7. M-NET Cable Installation
7.1 Precautions When Installing Wiring
................................................................................................................
C-34
7.2 Electrical Wiring
..............................................................................................................................................
C-35
7.3 Control Cable Length
......................................................................................................................................
C-36
8. M-NET System Designs
8.1 Address Definitions
........................................................................................................................................
C-37
8.2 Precautions When Setting the Groups (when not interlocked with City Multi indoor units
)
............................
C-39
8.3 Precautions When Performing Interlock Settings (when interlocked with City Multi indoor units
)
..................
C-39
iV
9. Automatic Ventilation Switching
9.1 Effect of Automatic Ventilation Mode
..............................................................................................................
C-40
9.2 Ventilation mode control
..................................................................................................................................
C-40
10. Troubleshooting
10.1 Service Flow
..................................................................................................................................................
C-44
10.2 Checklist
........................................................................................................................................................
C-45
11. Installation method
11.1 Electrical installation
......................................................................................................................................
C-64
11.2 Connecting the power supply cable
................................................................................................................
C-66
11.3 System configuration
......................................................................................................................................
C-66
11.4 Function Setting
..............................................................................................................................................
C-72
11.5 Trial operation
................................................................................................................................................
C-76
12. Lossnay Remote Controller (PZ-60DR-E)
12.1 Parts Names
..................................................................................................................................................
C-78
12.2 Setting the Day of the Week and Time
..........................................................................................................
C-79
12.3 Using the Remote Controller
..........................................................................................................................
C-79
12.4 Care and Maintenance
....................................................................................................................................
C-83
12.5 Servicing
........................................................................................................................................................
C-83
12.6 How to Install
..................................................................................................................................................
C-84
12.7 Test Run
..........................................................................................................................................................
C-85
12.8 Function Selection
..........................................................................................................................................
C-86
13. Lossnay Remote Controller (PZ-41SLB-E)
..........................................................................................
C-91
14. Lossnay M-NET Remote Controller (PZ-52SF-E)
............................................................................
C-92
15. Appendix
15.1 Centralized Controller (AG-150A)
..................................................................................................................
C-93
15.2 Remote Controllers for Mr. Slim indoor units
................................................................................................
C-100
15.3 ME Remote Controller (PAR-F27MEA)
........................................................................................................
C-103
Lossnay Unit
CHAPTER 1
Ventilation for Healthy Living
U-2
CHAPTER 1 ● Ventilation for Healthy Living
Ventilation air must be introduced constantly at a set ratio in an air-conditioning system. The ventilation air introduced is to be mixed with the return air to adjust the temperature and humidity, supply oxygen, reduce odors, remove tobacco smoke, and to increase the air cleanliness. The standard ventilation (outdoor air intake) volume is determined according to the type of application, estimated number of occupants in the room, room area, and relevant regulations. Systems that accurately facilitate these requirements are increasingly being required in buildings.
1. Necessity of Ventilation
The purpose of ventilation is basically divided into “oxygen supply”, “air cleanliness”, “temperature control” and “humidity control”. Air cleanliness includes eliminating “odors”, “gases”, “dust” and “bacteria”. Ventilation needs are divided into “personal comfort”, “optimum environment for animals and plants”, and “optimum environment for machinery and constructed materials”. In Japan ventilation regulations are detailed in the “Building Standard Law Enforcement Ordinance” and the “Building Management Law” for upholding a sanitary environment in buildings. These are similar to regulations in other countries.
1.1 Room Air Environment in Buildings
In Japan, the “Building Management Law”, a law concerning the sanitary environment in buildings, designates 11 applications including offices, shops, and schools with a total floor area of 3,000m
2
or more, as buildings. Law maintenance and ventilation, water supply, discharge management according to the Environmental Sanitation Management Standards is obligatory.
The following table gives a specific account of buildings in Tokyo. (Tokyo Food and Environment Guidance Center Report)
Specific Account of Buildings in Tokyo (March, 2003)
Note: Excludes buildings with an expanded floor space of 3,000 to 5,000m
2
in particular areas.
Results of the air quality measurement public inspection and the standard values that were not met (percentage of unsuitability) for the approximately 500 buildings examined in 1980 are shown in the chart at the right.
There was a large decrease in high percentages of floating particles, but there was almost no change in temperature and carbon dioxide. The highest percentage of unsuitability in 2006 is relative humidity with 36%, followed by carbon dioxide at 28%.
Percentage of unsuitable air quality (%)
76 77 7879 80 8171 73 75
82
83 84
85
86
87
88
899091 92 93 9495 96 97 98 9900 01 02 03 0405 06
(year)
0
10
20
30
40
50
60
relative humidity
carbon dioxide
temperature
carbon monoxide
ventilation
floating particles (tobacco smoke)
Percentage Unsuitable Air Quality by Year
(From reference data in the 2006 edition of the “Water Supply
Division, Dept. of Localized Public Health, Tokyo Metropolitan Government, Bureau of Public Health”)
Number of Buildings %
Offices 1,467 56.7
Shops 309 22.0
Department Stores 63 2.4
Schools 418 16.2
Inns 123 4.8
Theaters 86 3.3
Libraries 12 0.5
Museums 11 0.4
Assembly Halls 63 2.4
Art Museums 8 0.3
Amusement Centers 27 1.0
Total 2,587 100.0
U-3
CHAPTER 1 ● Ventilation for Healthy Living
Effect of Carbon Monoxide (CO) 10,000 ppm = 1%
Concentration (ppm)
Effect of Concentration Changes
0.01 - 0.2 Standard atmosphere.
5Tolerable long-term value.
10
The Building Standard Law of Japan, Law for Maintenance of Sanitation in Buildings. Environmental standard for a 24-hour average.
20
Considered to be the tolerable short-term value. Environmental standard for an 8-hour average.
50
Tolerable concentration for working environment. (Japan Industrial Sanitation Association)
100
No effect for 3 hours. Effect noticed after 6 hours. Headache, illness after 9 hours; harmful for long-term but not fatal.
200 Light headache in the frontal lobe in 2 to 3 hours.
400 Headache in the temporal lobe, nausea in 1 to 2 hours; headache in the back of head in 2.5 to 3 hours.
800 Headache, dizziness, nausea, convulsions in 45 minutes. Comatose in 2 hours.
1,600 Headache, dizziness in 20 minutes. Death in 2 hours.
3,200 Headache, dizziness in 5 to 10 minutes. Death in 30 minutes.
6,400 Death in 10 to 15 minutes.
12,800 Death in 1 to 3 minutes.
Several 10,000 ppm
Level may be found in automobile exhaust.
(Several %)
Approx. 5 ppm is the annual average value in city environments. This value may exceed 100 ppm near roads, in tunnels and parking areas.
Concentration (%) Standards and Effect of Concentration Changes
Approx. 21 Standard atmosphere.
20.5
Ventilation air volume standard is a guideline where concentration does not decrease more than 0.5% from normal value. (The Building Standard Law of Japan)
20 - 19
Oxygen deficiency of this amount does not directly endanger life in a normal air pressure, but if there is a combustion device in the area, the generation of CO will increase rapidly due to incomplete combustion.
18 Industrial Safety and Health Act. (Hypoxia prevention regulations.)
16 Normal concentration in exhaled air.
16 - 12 Increase in pulse and breathing; resulting in dizziness and headaches.
15 Flame in combustion devices will extinguish.
12 Short term threat to life.
7 Fatal
In Japan, an Instruction Guideline based on these regulations has been issued, and unified guidance is followed. Part of the Instruction Guideline regarding ventilation is shown below.
The ventilation air intake must be 10m or higher from ground level, and be located at an appropriate distance from the exhaust air outlet. (Neighbouring buildings must also be considered.)
The ventilation air intake volume must be 25 to 30 m3/h·occupant.
An air volume measurement access hole must be installed at an appropriate position to measure the treated air volume of the ventilating device.
Select the position and shape of the supply diffuser and return grille to evenly distribute the ventilation air in the room.
1.2 Effect of Air Contamination
Effect of Oxygen (O2
) Concentration
U-4
CHAPTER 1 ● Ventilation for Healthy Living
Effect of Carbon Dioxide (CO2)
Note: According to Facility Check List published by Kagekuni-sha.
1.3 Effect of Air Contamination in Buildings
Dirtiness of interior New ceilings, walls and ornaments will turn yellow from dust and tobacco smoke tar in 1 to 2 years.
2. Ventilation Standards
The legal standards for ventilation differ according to each country. Please follow the standards set by your country. In the U.S., ASHRAE revised their standards in 1989 to become more strict. In Japan, regulations are set in the “The Building Standard Law of Japan Enforcement Ordinance”, the so-called “Building Management Law” for securing a sanitary buildings environment. According to the “Building Standards Law”, a minimum of 20
m
3
/h per occupant of ventilation air is required.
Concentration (%) Effect of Concentration Changes
0.03 (0.04) Standard atmosphere.
0.04 - 0.06 City air.
0.07 Tolerable concentration when many occupants stay in the space for long time.
0.10
General tolerable concentration. The “Building Standard Law” of Japan, “Law for Maintenance of Sanitation in Buildings”.
0.15 Tolerable concentration used for ventilation calculations.
0.2 - 0.5 Relatively poor.
0.5 or more Very poor.
0.5 Long-term safety limits (U.S. Labor Sanitation) ACGIH, regulation of working offices.
2 Depth of breathing and inhalation volume increases 30%.
3Work and physical functions deteriorate, increase breathing doubles.
4 Normal exhalation concentration.
4 - 5
The respiratory center is stimulated; depth and times of breathing increases. Dangerous if inhaled for a long period. If an O
2 deficiency also occurs, conditions will rapidly deteriorate and become dangerous.
8
When inhaled for 10 minutes, breathing difficulties, redness in the face and headaches will occur. Conditions will worsen when there is also an O
2 deficiency .
18 or more Fatal
There is no toxic level in CO2 alone. However, these tolerable concentrations are a guideline of the contamination estimated when the physical and chemical properties of the air deteriorate in proportion to the increase of CO
2.
U-5
CHAPTER 1 ● Ventilation for Healthy Living
3. Ventilation Method
3.1 Ventilation Class and Selection Points
An appropriate ventilation method must be selected according to the purpose of the space. Ventilation is composed of “Supply air” and “Exhaust air”. These functions are classified according to natural flow or mechanical ventilation using a fan (forced ventilation).
Mechanical Ventilation Classification
Ventilation Classification (According to Building Standards Law)
1. Class 1 Ventilation
Ventilation air is mechanically brought in and simultaneously, the stale air in the room is mechanically discharged.
2. Class 2 Ventilation
Ventilation air is mechanically brought in and the exhaust air is discharged from the exhaust air outlet (natural).
3. Class 3 Ventilation
The stale air in the room is mechanically discharged and simultaneously ventilation air is mechanically introduced from the supply air diffuser (natural).
Ex. of Application
•Ventilation of air conditioned rooms. (buildings, hospitals, etc.)
•Ventilation of room not facing an exterior wall. (basement, etc.)
•Ventilation of large rooms. (office, large conference room, hall, etc.)
• Surgery theater.
• Cleanrooms.
• Food processing factories.
• Local ventilation in kitchens.
•Ventilation of hot exhaust air from machine rooms, etc.
•Ventilation of humid exhaust air from indoor pools, bath­rooms, etc.
• General ventilation.
System Effect
By changing the balance of the supply fan and exhaust fan’s air volumes, the pressure in the room can be balanced, without restrictions, and the interrelation with neighboring spaces can be set without restrictions.
As the room is pressurized, odors and dust, etc., from neighboring areas can be prevented from entering.
The exhaust air is removed from an area in the room, and dispersing of the stale air can be prevented by applying negative pressure.
Design and
Construction Properties
• An ideal design in which the supply air diffuser and exhaust air outlet position relation and air volume, etc., can be set.
•A system that adjusts the temperature and humidity of the supply air diffuser flow to the room environment can be incorporated.
• The supply and exhaust volume can be set according to the changes in conditions.
• The position and shape of the supply air diffuser can be set.
• The temperature and humidity of the supply air diffuser flow can be set accordingly, and dust can be removed as required.
•Effective exhausting of dispersed stale air is possible from an exhaust air outlet.
•Ventilation in which the air flow is not detected is possible with the supply air diffuser setting method.
Selection Points
• Accurate supply air diffuser can be maintained.
• The room pressure balance can be maintained.
• The supply air diffuser temperature and humidity can be adjusted and dust treatment is possible.
• The pressure is positive.
The supply air diffuser temperature and humidity can be adjusted, and dust treatment is possible.
The relation of the exhaust air outlet to the supply air diffuser is important.
• The room pressure is negative.
• Local exhaust is possible.
•Ventilation without dispersing stale air is possible.
•Ventilation with reduced air flow is possible.
The relation of the exhaust air outlet to the supply air diffuser is important.
Supply air diffuser
Exhaust fan
Exhaust air outlet
Exhaust fan
Exhaust fan
Stale air
Ventilation air
Supply Exhaust Ventilation Volume Room Pressure
Class 1 Mechanical Mechanical Random (constant) Random
Class 2 Mechanical Natural Random (constant) Positive pressure
Class 3 Natural Mechanical Random (constant) Negative pressure
Class 4 Natural Mechanical & natural Limited (inconstant) Negative pressure
1) System operation with cassette-type indoor units of air conditioner
2) System operation with ceiling embedded-type indoor units of air conditioner
3)
Independent operation with ceiling suspended-type indoor units of air conditioner
U-6
CHAPTER 1 ● Ventilation for Healthy Living
3.2 Comparing of Ventilation Methods
There are two main types of ventilation methods.
Centralized Ventilation Method
Mainly used in large buildings, with the ventilation air intake being installed in one machine room. For this method, primary treatment of the ventilation air, such as energy recovery to the intake air and dust removal, is performed via distribution to the building by ducts.
Independent Zoned Ventilation Method
Mainly used in small to medium sized buildings, with areas being ventilated using ventilation air intake via independent ventilation devices. The use of this method has recently increased as independent control is becoming more feasible.
Centralized Ventilation Method Independent Zoned Ventilation Method
Air intake
(ventilation
air)
Filters
Air exhaust (stale air)
Cassette-type indoor units of air conditioner or fan coil unit
Cassette-type or ceiling suspended-type indoor units of air conditioner or fan coil unit
Exhaust grill
Ceiling recessed­type Lossnay
Exhaust air Ventilation air
Finished ceiling
Exhaust air Ventilation air
Finished ceiling
Lossnay
Supply fan
Exhaust
Each unit
Ceiling embedded-type indoor units of air conditioner or fan coil unit
Ceiling recessed­type Lossnay
Exhaust grill
Exhaust air Ventilation air
Finished ceiling
Ceiling recessed­type Lossnay
Exhaust grill
Supply grill
U-7
CHAPTER 1 ● Ventilation for Healthy Living
Comparing Centralized Ventilation and Independent Zoned Ventilation Methods
Centralized Ventilation Method
The air transfer distance is long, thus requiring much fan power.
• Independent equipment room is required.
• Duct space is required.
• Penetration of floors with vertical shaft is not recommended in terms of fire prevention.
Generalized per system.
• Design of outer wall is not lost.
• The indoor supply air diffuser and return grille can be selected without restrictions for an appropriate design.
• As the usage set time and ventilation volume control, etc., are performed in a central monitoring room, the user’s needs may not be met appropriately.
•A large amount of ventilation is required even for a few occupants.
• An ideal supply air diffuser and return grille position can be selected as the supply air diffuser and return grille can be positioned without restrictions.
The only noise in the room is the sound of air movement.
• Antivibration measures must be taken as the fan in the equipment room is large.
• Centralized management is easy as it can be performed in the equipment room.
• The equipment can be inspected at any time.
• The entire system is affected.
• Immediate inspection can be performed in the equipment room.
Because there are many common-use areas, if the building is a tenant building, an accurate assessment of operating cost is difficult.
Fan Power
Installation Area
Zoning
Design
Control
Comfort
Maintenance and Management
Trouble influence
Costs
Independent Zoned Ventilation Method
As the air transfer distance is short, the fan power is small.
• Independent equipment room is not required.
• Piping space is required only above the ceiling.
Can be used for any one area.
• The number of intakes and exhaust air outlets on an outside wall will increase; design must be considered.
• The design will be fixed due to installation fittings, so the design of the intakes and exhaust air outlets must be considered.
• The user in each zone can operate the ventilator without restrictions.
• The ventilator can be operated even during off­peak hours.
• Consideration must be made because of the noise from the main unit.
• Antivibration measures are often not required as the unit is compact and any generated vibration can be dispersed.
•Work efficiency is poor because the equipment is not centrally located.
• An individual unit can be inspected only when the room it serves is vacant.
• Limited as only independent units are affected.
• Consultation with the tenant is required prior to inspection of an individual unit.
Invoicing for each zone separately is possible, even in a tenant building.
System FlexibilitySystem Management
U-8
CHAPTER 1 ● Ventilation for Healthy Living
4. Ventilation Performance
The ventilation performance is largely affected by the installation conditions. Optimum performance may not be achieved unless the model and usage methods are selected according to the conditions. Generally, the ventilation performance is expressed by “air volume” and “wind pressure (static pressure)”.
4.1 Air Volume
Air volume equals the volume of air exhausted (or supplied) by the unit in a given period, and is expressed in m3/hr (hour).
4.2 Wind Pressure
When a piece of paper is placed in front of a fan then released, the piece of paper will be blown away. The force that blows the paper away is called wind pressure and is normally expressed in Pa. units. Wind pressure is divided into the following three types:
4.2.1 Static Pressure
The force that effects the surroundings when the air is contained such as in an automobile tyre or rubber balloon. For example, in a water gun, the hydraulic pressure increases when pressed by a piston. If there is a small hole, the water is forced out of that opening. The pressure of the water is equivalent to air static pressure. The higher the pressure, the farther the water (air) can be forced out.
4.2.2 Dynamic Pressure
The speed at which air flows; for example, the force at which a typhoon presses against a building.
4.2.3 Total Pressure
The total force that wind has, and is the sum of the static pressure and dynamic pressure.
U-9
CHAPTER 1 ● Ventilation for Healthy Living
4.3 Measuring the Air Volume and Static Pressure
Mitsubishi Electric measures the Lossnay’s air volume and static pressure with a device as shown below according to Japan Industrial Standards (JIS B 8628).
Measuring Device Using Orifice (JIS B 8628 Standards)
Static pressure (
H
)
Air volume (Q)
Measurement Method
The unit is operated with the throttle device fully closed. There is no air flow at this time, and the air volume is 0. The maximum point of the static pressure (Point A, the static pressure at this point is called the totally closed pressure) can be obtained. Next, the throttle device is gradually opened, the auxiliary fan is operated, and the median points (Points B, C and D) are obtained. Finally, the throttle device is completely opened, and the auxiliary fan is operated until the static pressure in the chamber reaches 0. The maximum point of the air volume (Point E, the air volume at this point is called the fully opened air volume) is obtained. The points are connected as shown below, and are expressed as air volume, static pressure curves (Q-H curve).
Connection
Wind dispersing place
Connection
Smoothing
grid
Smoothing
grid
Supply
Air
(SA)
Chamber
Return
Air
(RA)
Smoothing net
Smoothing
net
Wind gauge
duct path
Orifice
Wind gauge
duct path
Orifice
Damper
Blower
Blower
Test unit
Test unit
Static pressure in chamber (Static pressure measurement)
Static pressure in chamber (Static pressure measurement)
Pressure
difference before
and after orifice
(Air volume
measurement)
A) When measuring the supply air volume (with the orifice plate)
B) When measuring the return air volume (with the orifice plate)
U-10
CHAPTER 1 ● Ventilation for Healthy Living
5. Ventilation Load
5.1 How to Calculate Each Approximate Load
The ventilation air load can be calculated with the following formula if the required ventilation intake volume “Q m3/h” is known:
(Ventilation air load) = γ · QF · (iO - iR)
= γ [kg/m
3
] × S [m2] × k × n [occupant/m2] × Vf [m3/h·occupants] × (iO - iR): i [kJ/kg]
γ : Specific air gravity - 1.2 kg/m
3
S:Building’s air-conditioned area k:Thermal coefficient; generally 0.7 - 0.8. n:
The average population concentration is the inverse of the occupancy area per occupant. If the number of occupants in the room is unclear, refer to the Floor space per
occupant
table below.
Vf : Ventilation air intake volume per
occupant
Refer to the Required ventilation air intake volume per
occupant
table below. iO :Ventilation air enthalpy - kJ/kg iR : Indoor enthalpy - kJ/kg
Floor Space per Occupant (m
2
)
(According to the Japan Federation of Architects and Building Engineers Associations)
Required Ventilation Air Intake Volume Per Occupant (m
3
/h·occupant)
Caution
The amount of smoking that could be present in each type of room must be carefully considered when obtaining the required ventilation volume shown in the table above.
Office Building
Department Store, Shop
Restaurant
Theater or
Average Crowded Empty
Cinema Hall
General Design 4 - 7 0.5 - 2 0.5 - 2 5 - 8 1 - 2 0.4 - 0.6
Value
5 3.0 1.0 6.0 1.5 0.5
Application Example
Required Ventilation Volume
Amount of Cigarette Smoking
Recommended Value Minimum Value
Broker’s office
Extremely Heavy Newspaper editing room 85 51
Conference room
Quite Heavy
Bar
51 42.5
Cabaret
Heavy
Office
25.5
17
Restaurant 20
Light
Shop
25.5 17
Department store
None
Theater 25.5 17 Hospital room 34 25.5
U-11
CHAPTER 1 ● Ventilation for Healthy Living
Cooling Load Per Unit Area
When the volume of ventilation air per occupants is 25 m
3
/h, and the number of occupants per 1 m2is 0.2, the cooling load will
be approximately 157.0 W/m
2
.
Ventilation Load
Standard design air conditions in Tokyo
See below for Calculation examples of determining ventilation load during both cooling and heating.
5.2 Ventilation Load During Cooling (In an Office Building)
Cooling Load Classifications
(a) Is the heat penetrating the room, and often is 30 to 40% of the entire cooling load? (b) Is the heat generated in the room? (c) Is applies only when reheating is necessary? (d) Is the heat generated when ventilation air is mixed into part of the supply air diffuser volume and introduced into the room? The ventilation air is introduced to provide ventilation for the room occupants, and is referred to as the ventilating load.
Typical Load Values During Cooling
Load Type Load
Ventilation Air Load
53.0 W/m
2
Indoor
Occupants 26.4 W/m
2
Generated Heat
Lighting Equipment 30.0 W/m
2
Indoor Penetration Heat 47.6 W/m
2
Total 157.0 W/m
2
Conditions: Middle south-facing floor of a typical office building.
Class Heat Load
Heat generated from walls (qWS)
(a) Indoor penetration heat
Heat generated from glass
from direct sunlight (qGS) from conduction and convection (qGS)
Accumulated heat load in walls (q
SS)
Generated heat from occupants
Sensible heat (qHS)
(b) Indoor generated heat
Latent heat (qHL)
Generated heat from electrical equipment
Sensible heat (q
ES
)
Latent heat (q
EL)
(c) Reheating load (q
RL)
(d) Outdoor air load
Sensible heat (q
FS)
Latent heat (qFL
)
}
}
}
}
Dry Bulb Temp.
Relative Humidity
Wet Bulb Temp. Enthalpy Enthalpy Difference
Cooling
Outdoor Air 33 °C 63% 27 °C 85 kJ/kg
31.8 kJ/kg
Indoor Air 26 °C 50% 18.7 °C 53.2 kJ/kg
When the load per floor area of 1 m2with a ventilation volume of 25 m3/h·occupant is calculated with the air conditions detailed above, the following is obtained:
Ventilation air load = 1.2 kg/m3(Specific gravity of air) × 0.2 occupant/m2(number of occupants per 1 m2) × 25 m
3
/h·occupants (ventilation air volume) × 31.8 kJ/kg (air enthalpy difference indoor/outdoor) = 190.8 kJ/h·m2(53.0 W/m2)
The Lossnay recuperates approximately 70% of the exhaust air load and saves on approximately 20% of the total load.
Ventilation air
load 33.8%
53.0 W/m
2
Indoor penetration heat 30.3%
47.6 W/m
2
Indoor
generated heat
(occupants, lighting
equipment) 35.9%
56.4 W/m
2
157.0 W/m
2
U-12
CHAPTER 1 Ventilation for Healthy Living
Determining Internal Heat Gain
When classifying loads, the internal heat gain (indoor generated heat + indoor penetration heat) is the ventilation air load subtracted from the approximate cooling load when it is assumed that there is no reheating load.
(Internal heat gain)
= 157.0 W/m
2
– 53.0 W/m2= 104.0 W/m
2
The value of internal heat gain is based on assumptions for typical loads. To determine individual levels of internal heat gain, the following is suggested:
Indoor Generated Heat
(1) Heat generated from occupants
Heat generation design value per occupant in the office:
Sensible heat (SH)= 63.0 W·occupant Latent heat (LH) = 69.0 W·occupant Total heat (TH) = 132.0 W·occupant
The heat generated per 1 m
2
of floor space:
Heat generated from occupants = 132.0 W·occupant × 0.2 occupant/m
2
= 26.4 W/m
2
(2) Heat generated from electrical equipment (lighting)
The approximate value of the lighting and power required for a general office with lighting of 300 ­350 Lux, is 20 - 30 W/m
2
.
Heat generated from electrical equipment (lighting) = 30 W/m
2
Indoor Penetration Heat
The heat that penetrates into the building from outside, which can be determined by subtracting the amount of heat generated by occupants and lighting from the internal heat gain.
(Indoor infiltration heat)
= 104.0 – (26.4 + 30.0) = 47.6 W/m
2
U-13
CHAPTER 1 ● Ventilation for Healthy Living
5.3 Ventilation Load During Heating
Classification of Heating Load
Class Heat Load
Heat escaping from walls (q
WS)
(a)
Indoor heat
Heat escaping from glass (q
GS)
loss
Heat loss from conduction and convection (q
GS)
Accumulated heat load in walls (q
SS)
(b)
Ventilation
Sensible heat (q
FS)
load
Latent heat (q
FL)
During heating, the heat generated by occupants and electrical equipment in the room can be subtracted from the heating load. If the warming-up time at the start of heating is short, however, the generated heat may be ignored in some cases.
Percentage of Load
Heating Load Per Unit Area
When the ventilation air volume per occupant is 25 m3/h, and the number of occupants per 1 m2is 0.2, the heating load will be approximately 133.7 W/m
2
.
Internal Heat Loss
In terms of load classification, the internal heat loss is the value of the ventilation air load subtracted from the approximate heating load.
Internal heat loss = 133.7 W/m
2
– 56.0 W/m2= 77.7 W/m
2
Ventilation Load
Standard design air conditions in Tokyo
Type of Load Load
Ventilation Air Load
56.0 W/m
2
Internal Heat 77.7 W/m
2
Total 133.7 W/m
2
Conditions: Middle south-facing floor of a typical office building.
When the load per 1 m2of floor area with a ventilation volume of 25 m3/h·occupant is calculated with the air conditions detailed above, the following is obtained:
Ventilation air load = 1.2 kg/m
3
× 0.2 occupants/m25 m3/h·occupant × 33.5 kJ/kg = 201.0 kJ/h·m2(56 W/m2)
The Lossnay recuperates approximately 70% of the ventilation load and saves on approximately 30% of the total load.
Ventilation
air load 41.9%
56.0 W/m
2
Indoor heat loss 58.1%
77.7 W/m
2
133.7 W/m
2
Dry Bulb Temp.
Relative Humidity
Wet Bulb Temp. Enthalpy Enthalpy Difference
Heating
Outdoor Air 0 °C 50% –3 °C 5.0 kJ/kg
33.5 kJ/kg
Indoor Air 20 °C 50% 13.7 °C 38.5 kJ/kg
CHAPTER 2
Lossnay Construction and Technology
U-16
CHAPTER 2 Lossnay Construction and Technology
1. Construction and Features
Construction
Lossnay is constructed so that the exhaust air passage from the indoor side to the outdoor side (RA EA) and the ventilation air passage from the outdoor side to the indoor side (OA → SA) cross. The Lossnay Core is located at this crosspoint, and recovers the heat by conduction through the separating medium between these airflows. This enables the heat loss during exhaust to be greatly reduced.
*RA: Return Air
EA : Exhaust Air OA : Outdoor Air SA : Supply Air
SA (Supply air diffuser)
Supply fan
RA (Return air)
Exhaust side filter
Lossnay Core
Intake side filter
OA (Outdoor air)
Exhaust fan
EA (Exhaust air)
Note: The dust inlet and outlet are linear in the
actual product.
Main Features
(1) Cooling and heating maintenance fees are reduced while ventilating.
(2) The system size of Heating/cooling system and cooling/heating load can be reduced.
(3) Dehumidifying during summer and humidifying during winter is possible.
(4) Comfortable ventilation is possible with the outdoor air can be adjusted to parallel the room temperature.
(5) Sound can be reduced.
2. Lossnay Core Construction and Technology
Simple Construction
The Lossnay core is a cross-air passage total energy recovery unit constructed from specially treated paper with a corrugated structure. The fresh air and exhaust air passages are totally separated allowing the fresh air to be introduced without mixing with the exhaust air.
Principle
The Lossnay Core uses the heat transfer properties and moisture permeability of the treated paper. Total heat (sensible heat plus latent heat) is transferred from the stale exhaust air to the ventilation air being introduced into the system when they pass through the Lossnay.
Treated Paper
The paper partition plates are treated with special chemicals so that the Lossnay Core is an appropriate energy recovery unit for the ventilator.
The membrane has many unique properties:
(1) Incombustible and strong.
(2) Has selective hydroscopicity and moisture permeability that permits the passage of only water vapor (including some
water-soluble gases).
(3) Has gas barrier properties that does not permit gases such as CO2 from entering the conditioned space.
SA Supply Air (Fresh heating/cooling air)
Partition plate (Treated paper)
Spacer plate (Treated paper)
RA Return Air (Dirty heating/cooling air)
Indoors Outdoors
EA Exhaust Air (Stale air)
OA Outdoor air (Fresh air)
U-17
CHAPTER 2 Lossnay Construction and Technology
Total Energy Recovery Mechanism
Sensible Heat and Latent Heat
The heat that enters and leaves in accordance with rising or falling temperatures is called sensible heat. The heat that enters and leaves due to the changes in a matter’s physical properties (evaporation, condensation) is called latent heat.
(1) Temperature (Sensible Heat) Recovery
1) Heat conduction and heat passage is performed through a partition plate from the high temperature to low temperature side.
2) As shown in the diagram at right, the energy recovery efficiency is affected by the resistance of the partition plate. For Lossnay, there is little difference when compared to materials such as copper or aluminium that also have high thermal conductivity.
Heat Resistance Coefficients
t1
t2
Ra1
Ra2
Rp
Partition plate Ra1+Ra2
»Rp
Treated Paper Cu Al
Ra
1
10 10 10
Rp 1 0.00036 0.0006
Ra
2 10 10 10
Total 21 20.00036 20.0006
(2) Humidity (Latent Heat) Recovery
Water vapor travels through the partition plate from the high humidity to low humidity side via the differential pressure in the vapor.
High humidity side
Low humidity side
Partition plate
U-18
CHAPTER 2 Lossnay Construction and Technology
3. Total Energy Recovery Efficiency Calculation
The Lossnay Core’s energy recovery efficiency can be considered using the following three transfer rates:
(1) Temperature (sensible heat) recovery efficiency
(2) Humidity (latent heat) recovery efficiency
(3) Enthalpy (total heat) recovery efficiency
The energy recovery effect can be calculated if two of the above efficiencies are known.
Each energy efficiency can be calculated with the formulas in the table.
When the supply and exhaust air volumes are equal, the energy recovery efficiencies on the supply and exhaust sides are the same.
When the supply and exhaust air volumes are not equal, the total energy recovery efficiency is low if the exhaust volume is lower, and high if the exhaust volume is higher.
SA Fresh air exhaust (Fresh heating/cooling air)
RA Stale air induction (Dirty heating/cooling air)
Indoors Outdoors
EA Exhaust air (Stale air)
OA Fresh air induction (Fresh air)
Item Formula
Temperature recovery efficiency (%)
ηt =
t
OA - tSA
× 100
t
OA
- tRA
Enthalpy recovery efficiency (%)
ηi =
i
OA - iSA
× 100
i
OA - iRA
η: Efficiency (%)
t: Dry bulb temperature (°C)
i: Enthalpy (kJ/kg)
Calculation of Supply Air Condition After Passing Through Lossnay
If the Lossnay energy recovery efficiency and the conditions of the room and outdoor air are known, the conditions of the air entering the room and the air exhausted outdoors can be determined with the following formulas in the following table.
Supply Side Exhaust Side
Temperature t
SA = tOA - (tOA - tRA) × ηttEA = tRA + (tOA - tRA) × ηt
Enthalpy i
SA = iOA - (iOA - iRA) × ηiiEA = iRA + (iOA - iRA) × ηi
U-19
CHAPTER 2 Lossnay Construction and Technology
4. What is a Psychrometric Chart?
A chart that shows the properties of humid air is called a psychrometric chart. The psychrometric chart can be used to find the (1) Dry bulb temperature, (2) Wet bulb temperature, (3) Absolute humidity, (4) Relative humidity, (5) Dew point and (6) Enthalpy (total heat) of a certain air condition. If two of these values are known, the other values can be found with the chart. Now air conditions will change when it is heated, cooled, humidified or dehumidified can also be seen easily on the chart.
(1) Dry Bulb Temperature t (°C)
Generally referred to as standard temperature, the DB temperature is obtained by using a dry bulb thermometer (conventional thermometer).
(2) Wet Bulb Temperature t’ (°C)
When a dry bulb thermometer is wrapped in a piece of wet gauze and an ample air flow (3 m/s or more) is applied, the heat from the air and evaporating water vapor applied to the wet bulb will balance at an equal state and the wet bulb temperature is obtained.
(3) Absolute Humidity x (kg/kg’)
Weight (kg) of the water vapor that corresponds to the weight (kg’) of the dry air in the humid air.
(4) Relative Humidity ϕ (%)
Ratio of the water vapor pressure Pw in the humid air and the water vapor pressure Pws in the saturated air at the same temperature. Relative humidity is obtained with the following formula:
ϕR = P
W
/PWS
× 100
(5) Dew Point t” (°C)
Water content in the air will start to condense when air is cooled and the dry bulb temperature at that condition is the dew point.
(6) Enthalpy i (kJ/kg)
Physical matter has a set heat when it is at a certain temperature and state. The retained heat is called the enthalpy, with dry air at 0 °C being set at 0.
Temperature (°C)
Absolute humidity x (kg/kg’)
Wet bulb temperature
(dew point) t’ (°C)
Relative humidity ϕ (%)
The dew point t” of the air at point A is the temperature of the point at the same absolute humidity as point A on the saturation curve.
t” °C dew point
Enthalpy i (kJ/kg)
A
t”
Parallel to absolute temperature scale line
U-20
CHAPTER 2 Lossnay Construction and Technology
5. Lossnay Energy Recovery Calculation
The following diagram shows the various air conditions when ventilation air is introduced through the Lossnay Core. If a conventional sensible energy recovery unit is used alone and is assumed to have the same energy recovery efficiency as Lossnay, the condition of the air supplied to the room is expressed by Point A in the figure. Point A shows that the air is very humid in summer and very dry in winter. The air supplied to the room with Lossnay is indicated by Point S in the figure. The air is precooled and dehumidified in the summer, and preheated and humidified in the winter before it is introduced to the room.
iSA
iOA
tOA tSA
A
S
O
R
i
RA
iSA
iOA
tRA tRA
S
R
AO
t
SA tOA
XOA
XSA
XRA
XRA
XSA
XOA
iRA
The quantity of heat recovered by using the Lossnay Core can be calculated with the formula below:
Total heat recovered: qT = γ × Q × (iOA - iSA) [W]
= γ × Q × (i
OA - iRA) × ηi
Where γ = Specific weight of the air under standard conditions 1.2 (kg/m
3
)
Q= Treated air volume (m
3
/h) t= Temperature (°C) x= Absolute humidity (kg/kg’) i= Enthalpy (kJ/kg) η = Energy recovery efficiency (%)
OA : Outdoor air RA : Return air SA : Supply air
Enthalpy (kJ/kg)
Ventilation load
Lossnay Core energy recovery
Enthalpy (kJ/kg)
Ventilation load
Lossnay Core energy recovery
Outdoor air
condition in
winter
Supply air condition of
the Lossnay
Supply air condition of
the Lossnay
Room air
condition
in summer
Outdoor air condition
in summer
Absolute
humidity (kg/kg’)
Room air condition in winter
Dry bulb temperature (°C)
CHAPTER 3
General Technical Considerations
1. Lossnay Energy Recovery Effect
1.1 Comparing Ventilation Load of Various Ventilators
Examples of formulas that compare the energy recovered and ventilation load when ventilating with the Lossnay (total energy recovery unit), a sensible energy recovery ventilation unit (sensible HRV), and a conventional ventilator unit are shown below.
(1) Cooling During Summer
Conditions
Model LGH-100RX5-E
Energy recovery efficiency table (%)
(at 50Hz, high speed) (For summer)
Ventilation rate: 1,000 m3/h (specific gravity of air
ρ
= 1.2 kg/m3)
U-22
CHAPTER 3 General Technical Considerations
Lossnay Sensible HRV Conventional
Unit Unit Ventilator Unit
Temperature
76 76
(Sensible Heat)
Enthalpy
71 17*
(Total Heat)
hOA
hSA
hRA
84.6
62.1
52.9
tOA
33
tSA
27.7
tRA
26
R
S
AO
X
OA
0.0201
XSA
0.0134
XRA
0.0105
Lossnay Unit (Supply air diffuser temperature)
= 33°C – (33°C – 26°C) × 0.76 = 27.7°C
(Supply air diffuser enthalpy)
= 84.6 – (84.6 – 52.9) × 0.71 = 62.1 kJ/kg
Heat recovered
(84.6 – 62.1) × 1.2 × 1,000 = 27,000
kJ/kg
= 7.5 kW
Ventilation load
(62.1 – 52.9) × 1.2 × 1,000 = 11,040
kJ/kg
= 3.1 kW
Sensible HRV Unit (Supply air diffuser temperature)
= 33°C – (33°C – 26°C) × 0.76 = 27.7°C
(Supply air diffuser enthalpy)
hSA = 79.2 kJ/kg (from psychrometric chart)
Heat recovered
(84.6 – 79.2) × 1.2 × 1,000 = 6,480
kJ/kg
= 1.8 kW
Ventilation load
(79.2 – 52.9) × 1.2 × 1,000 = 31,560
kJ/kg
= 8.8 kW
[Calculated enthalpy recovery efficiency 1.8 ÷ (1.8 + 8.8) × 100 = 17.0%]
Conventional Ventilator Unit If a conventional ventilator unit is used, the energy recovered will be 0 as the supply air diffuser is equal to the outdoor air. The ventilation load is: (84.6 – 52.9)
×
1.2 ×1,000 = 38,040 kj/h = 10.6 kW
Calculation Example Summer Conditions
Absolute humidity (kg/kg’)
Room air condition in summer
Outdoor air condition
in summer
Supply air condition
of the Lossnay
Dry bulb temperature (°C)
Lossnay energy recovery
Ventilation load
Enthalpy
(kJ/kg)
Supply air
Room air
Indoor Unit
of
Air Conditioner
Lossnay
Unit
Sensible HRV
Unit
Conventional
Ventilator Unit
Dry bulb temperature
Absolute humidity
Relative humidity
Enthalpy
26°C
27.7 27.7 33
13.4 20.1 20.1
58 86 63
62.1 79.2 84.6
7.5 8.8 0
3.1 1.8 10.6
71 17 100
10.5 g/kg’
50%
52.9 kj/kg
Outdoor air
Exhaust air
Dry bulb temperature Absolute humidity Relative humidity
Enthalpy
33°C
20.1 g/kg’
63%
84.6 kj/kg
Dry bulb temperature (°C)
Absolute humidity (g/kg’)
Relative humidity (%)
Enthalpy (kJ/kg)
Ventilation load (kW)
Ventilation load ratio (%)
Total energy recovered (kW)
* Calculated volume under conditions below.
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