Column switch has a function to ensure the driver's safety during frontal collision of vehicle.
Function
Front of vehicle
Column switch
If the column switch is moved to the front of the vehi-cle andhit on the instrument panel or meter bezel by the frontal collision of vehicle, the steering wheel is moved to the front of the vehicle because the right and left levers fall down, ensuring the driver's safety. In addition, the column switch secures the rigidity that the levers do not fall down by the normal operation, however, it cannot be reused after the deforma-tion.
.
Collision loadCollision load
Column switch
M2546100200058
AC603959
AB
-
GENERAL INFORMATION
RADIO AND CD PLAYER
• Two types of audio, CD player with radio or 6-disk CD
changer with radio, have been established. The audio was
designed to create a uniformity impression with the instru
ment panel. Also, a new function automatically corrects the
sound quality and volume during driving.
AC608345
AB
M2544900200218
-
Page 3
54A-22
CHASSIS ELECTRICAL
RADIO AND CD PLAYER
• For the vehicles with Rockford Fosgate ® premium sound
system, the 8-ch high-power audio amplifier with integrated
DSP (total maximum output of 650 W) has been established
under the driver's seat. The clear treble without distortion is
available.
Audio amplifier
Rear seat
Driver's seat
AC608321
AB
• For the vehicles with Rockford Fosgate ® premium sound
system, the audio adapter has been established onto the
center tray. With this modification, portable music player
can be connected. <Vehicles without MMCS>
Audio adapter
AC608417
AB
ItemCD player with radio6-disk CD changer with
radio <Option>
Electronic tuning radioEquippedEquipped
SIRIUS satellite radio <Option: ES, GTS>
−
Equipped (Only the vehicles
with the satellite radio tuner)
CD player*1 (compatible with MP3*2)
6-disk CD autochanger*1 (compatible with
*2
MP3
)
Audio integrated 4-ch power amplifier <vehicles
EquippedEquipped
−
Equipped
General 140 WGeneral 140 W
with 4 speakers, 6 speakers>
Audio amplifier-integrated 8-ch power amplifier
−
General 650 W (maximum)
and digital signal processor (DSP) <Rockford
Fosgate
® premium sound system>
NOTE: .
*1
•
: CD-R/CD-RW may not be played.
*2
•
: Some may not be played.
STEERING WHEEL AUDIO REMOTE CONTROL SWITCH
The concentrated switch has been established onto
Steering wheel
audio remote control
switch
AC606795
AF
the steering wheel spoke for allowing the remote
control of audio. <ES, GTS>
Page 4
CHASSIS ELECTRICAL
RADIO AND CD PLAYER
54A-23
AUDIO OPERATION TONE ALARM
To prevent an audio operational error, the audio
operation tone alarm confirms the audio operation
which sounds a tone alarm in the combination meter
when the audio is operated. The details are as
described in the following table:
Usage categoryConfirmation tone alarm sounding condition (with conditions below, tone alarm
sounds for 0.08 seconds)
Radio usePress and hold "1", "2", "3", "4", "5" or "6" button.
Press and hold "SCAN" button.
CD usePress and hold the "LOAD" button.
Press and hold the "DISC" button.
Press and hold the "RPT" button.
Press and hold the "RDM" button.
Press and hold the CD eject button
Audio adjustment With "BASS", "MID", "TREBLE", "BALANCE", or "FADER" selected, adjust the
adjustment level to zero.
Select "NORMAL" of "SOUND FIELD".
Select "NORMAL" of "MUSIC TYPE".
OthersPress and hold the "TUNE" knob.
Press and hold the "MODE" switch of steering remote control switch.
Page 5
54A-24
CHASSIS ELECTRICAL
SPEAKER
SPEAKER
GENERAL INFORMATION
<4 speakers><6 speakers><9 speakers>
Tweeter
Front door
speaker
Rear door
speaker
Front door
speaker
Rear door
speaker
The following three types of speakers are available.
• 9 speakers (tweeter: 3.5 cm, front door: 16 cm,
rear door: 2-way coaxial 16 cm, subwoofer: 25
cm) <Rockford Fosgate
® premium sound sys-
tem>
For the front door sash trim, two types of tweeters,
the balance dome tweeter <Vehicles with 6 speak
ers> and soft dome tweeter <Vehicles with 9 speakers (Rockford Fosgate ® premium sound system)>,
have been established. The soft dome tweeter can
play clearer treble with less distortion compared to
the balance dome tweeter. For the better treble, two
types of front sash garnish, resin type <Vehicles with
6 speakers> and punching metal type <Rockford
Fosgate
® premium sound system>, has been
established. With the punching metal type, the metal
has been adopted for the punching part to enlarge
the punching opening, enabling the playback of
cleaner treble.
Page 6
DOOR SPEAKER
CHASSIS ELECTRICAL
SPEAKER
Resin cover*
54A-25
Sheet metal
cover*
Urethane integrated
resin sheet*
Rear door water
proof film
Rear door speaker
Urethane integrated
resin sheet*
NOTE: The parts with "*" are installed exclusively to
the vehicles with Rockford Fosgate
®
premium sound
system.
For the front door speaker, two types of speakers, 16
cm paper cone speaker <vehicles with 4 speakers, 6
speakers> and PP (polypropylene) cone speaker
<Rockford Fosgate
® premium sound system>, are
available. For the rear door speaker, two types of
speakers, 16 cm paper cone speaker <Vehicles with
4 speakers, 6 speakers> and PP (polypropylene)
cone 2-way coaxial speaker <Vehicles with 9 speak
ers (Rockford Fosgate® premium sound system)>,
are available. Compared to the paper cone speakers,
the PP (polypropylene) cone speakers can playback
crisper bass. The door opening of the vehicles with 9
speaker (Rockford Fosgate
® premium sound system) is blocked by using the sheet metal cover and
the urethane integrated resin sheet (resin cover and
water proof film) to make the door into a speaker
box, thus improving the sound quality. As an advan
-
Resin cover*
Front door speaker
Front door water
proof film
AC608347
tage of the sheet metal cover, the rigidity of the areas
around the speaker has been increased, and the
higher sound pressure, suppression of high har
monic, and suppression of dumping are achieved to
improve sound quality.
-
AC507245
The one-touch installable speaker (with 3 tabs, fixed
by rotating) has been adopted to improve service
ability.
AB
-
AB
-
Page 7
54A-26
Trunk room
CHASSIS ELECTRICAL
ANTENNA
SUBWOOFER <VEHICLES WITH Rockford
Fosgate
The 25 cm dual voice coil subwoofer has been installed to the
trunk room, enabling the playback of dynamic deep bass.
® PREMIUM SOUND SYSTEM>
Subwoofer
AC608344
AB
ANTENNA
GENERAL INFORMATION
The pole antenna has been adopted for the radio.
The antenna base incorporates the radio amplifier.
When the satellite radio tuner is installed, the
antenna base that also corresponds to the satellite
radio is installed.
CONSTRUCTION DIAGRAM
M2545100200163
Satellite radio tuner (Vehicles with satellite radio)
Pole antenna (for radio)
Antenna base
AC608360
AB
Page 8
CHASSIS ELECTRICAL
MITSUBISHI MULTI COMMUNICATION SYSTEM (MMCS)
54A-27
MITSUBISHI MULTI COMMUNICATION SYSTEM (MMCS)
GENERAL INFORMATION
Audio visual navigation unit
AC608322
Audio and video adapter
AC608418
M2544800200084
Mitsubishi multi-communication system (audio visual navigation unit) with built-in hard disk drive (30 gigabyte) has been
installed. Also, a 7-inch liquid crystal display of wide 2 DIN size
has been adopted. <Option>
AB
The audio and video adapter has been established to the center tray in order to connect visual equipment such as game
machine and video player. <Vehicles with MMCS>
AB
Operation part
MODE
AUDIO
VOL
PWR
SET
OPEN
Mitsubishi Multi Communication System
Display (function)Contents
Navigation screenDisplays the navigation functions including the map display, search, guidance,
information search.
Vehicle position information
screen
Displays the position information of current location. (Longitude and latitude,
altitude, GPS reception status)
CD screenPlays back the disc inserted to the CD drive (CD-R/CD-RW).
MP3/WMA screenPlays back the MP3/WMA.
DVD screenPlays back the disc inserted to the DVD drive.
INFO
NAVI
SCALE
MENU
ENT
AC505475
AB
Music server functionPlays back the music data on hard disk drive, and records the music CD.
Radio screenDisplays the receiving station information. Also, the operation of receiving
channel can be performed.
Page 9
54A-28
CHASSIS ELECTRICAL
MITSUBISHI MULTI COMMUNICATION SYSTEM (MMCS)
Navigation function
The storage of very large map data is now possible,
and the following contents have been adopted.
• Map type navigation
• NAVTEQ map database
• Map data stored in hard disc drive
• U.S. English, French, and Spanish are available
to select.
Audio and visual function
The following functions are in addition to the navigation function:
• Music server function
• DVD drive unit
• FM/AM radio
• MP3/WMA playback function
SYSTEM BLOCK DIAGRAM
A/C-ECU
Combination
meter
• Control by steering wheel audio remote comtrol
switch
• Integrated 4-ch power amplifier (MAX: 180 W)
• Correspond to Rockford Fosgate® premium
sound system
• Output of DVD video 5.1 channel data
• Connect with satellite radio tuner
Other function
The following functions are in addition to the navigation, audio and visual function:
• Clock display
• Connect with hands free unit
• A/C information display
• Outside temperature display
• Trip information display (Average fuel consump-
tion etc.)
• Function customize
ZC3050180000
CAN
communication
n
ETACS-ECU
AC505476
Antenna
Hands-free
module
Sound
Audio amplifier
Speaker
CAN box unit
Voice Sound
Audio visual navigation unit
UART
communication
Sound
Audio and video
adopter
Note:
*1: Controller Area Network
*2: Universal Asynchronous Receiver Transmitter
Picture
Steering wheel
audio remote control
switch
AC608750
AB
Page 10
90-168
AUDIO SYSTEM <VEHICLES WITHOUT AUDIO AMPLIFIER>
CIRCUIT DIAGRAMS
AUDIO SYSTEM <VEHICLES WITHOUT AUDIO
REFER TO
POWER
DISTRIBUTION
SYSTEM
ETACSECU
FUSIBLE
34
LINK
AMPLIFIER>
FUSIBLE
36
LINK
RELAY BOX
ENGINE
COMPARTMENT
CENTER PANEL UNIT
M1901015602949
LCD PANEL (AUDIO)
AUDIO SWITCH PANEL
JOINT
CONNECTOR
(3)
HANDS FREE
SYSTEM
RADIO AND CD PLAYER OR CD CHANGER
TSB Revision
Page 11
AUDIO SYSTEM <VEHICLES WITHOUT AUDIO AMPLIFIER>
CIRCUIT DIAGRAMS
90-169
COMBINATION METER
A/C
CONTROL
PANEL
FUSIBLE
37
LINK
REFER TO
POWER
DISTRIBUTION
SYSTEM
ACC
RELAY 2
IGNITION
SWITCH (ACC)
ROOF ANTENNA
ANTENNA
AMPLIFIER
ETACS-ECU
JOINT
CONNECTOR
(3)
WIRE COLOR CODE
B : BLACK LG : LIGHT GREEN G : GREEN L : BLUE W : WHITE Y : YELLOW SB : SKY BLUE
BR : BROWN O : ORANGE GR : GRAY R : RED P : PINK V : VIOLET PU : PURPLE
TSB Revision
ANTENNA FEEDER CABLE
Page 12
90-170
AUDIO SYSTEM <VEHICLES WITHOUT AUDIO AMPLIFIER>
CIRCUIT DIAGRAMS
AUDIO SYSTEM <VEHICLES WITHOUT AUDIO AMPLIFIER> (CONTINUED)
COMBINATION METER
CPU
JOINT
CONNECTOR
(3)
(FUSE )
9
INTERFACE
CIRCUIT
RHEOSTAT
A/C
CONTROL
PANEL
INTERFACE
CIRCUIT
INVECS-III CVT
TONE
ALARM
CAN TRANSCEIVER
CIRCUIT
JOINT
CONNECTOR
(1)
NOTE
:
·AUTO-CRUISE CONTROL
SYSTEM
·HANDS FREE SYSTEM
·INVECS-III CVT
·MITSUBISHI
MULTI-COMMUNICATION
SYSTEM (MMCS)
RADIO AND CD PLAYER OR CD CHANGER
(LH)(RH)(LH)(RH)
FRONT DOOR SPEAKERTWEETER
TSB Revision
FRONT SIDE
Page 13
ETACSECU
AUDIO SYSTEM <VEHICLES WITHOUT AUDIO AMPLIFIER>
CIRCUIT DIAGRAMS
CAN DRIVE
CIRCUIT
CAN DRIVE
CIRCUIT
90-171
INTERFACE CIRCUIT
JOINT
CONNECTOR
(CAN1)
INTERFACE
CIRCUIT
ETACS-ECU
(FUSE )
DATA LINK CONNECTOR
5
(LH)(RH)
REAR DOOR SPEAKER
WIRE COLOR CODE
B : BLACK LG : LIGHT GREEN G : GREEN L : BLUE
BR :BROWN O : ORANGE GR : GRAY R : RED W : WHITE
SB : SKY BLUE P : PINK Y : YELLOW V : VIOLET P : PURPLE
TSB Revision
Page 14
90-172
AUDIO SYSTEM <VEHICLES WITHOUT AUDIO AMPLIFIER>
CIRCUIT DIAGRAMS
AUDIO SYSTEM <VEHICLES WITHOUT AUDIO AMPLIFIER> (CONTINUED)
STEERING WHEEL
AUDIO REMOTE
CONTROL SWITCH
COMBINATION
METER
CLOCK
SPRING
RADIO AND CD PLAYER
OR CD CHANGER
WIRE COLOR CODE
B : BLACK LG : LIGHT GREEN G : GREEN L : BLUE W : WHITE Y : YELLOW SB : SKY BLUE
BR : BROWN O : ORANGE GR : GRAY R : RED P : PINK V : VIOLET PU : PURPLE
TSB Revision
Page 15
NOTES
CIRCUIT DIAGRAMS
AUDIO SYSTEM <VEHICLES WITHOUT AUDIO AMPLIFIER>
90-173
TSB Revision
Page 16
90-174
CIRCUIT DIAGRAMS
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER>
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER>
M1901015602950
1
<F>8W
<F>8W
59
10A
1
C-309
8
S045
15A
2
<F>8W <F>8W
30
30A
1.25W
2
C-307
7
15A
1
C-317
31
30A
<F>2R
<F>2R
10
C-39
S053
G
RG
43
AB
C-07C-39C-15
312
14
18
171516
13
12
985467
20
19 2122 2423
1011
21
R-W
1
C-07
3
S047
R-WR-WR-WR-W
<F>2R
<F>2B
96
0.85R<F>2R
352536
2431
0.85B
0.85B
D-25
32
S043
CD
<F>2B<F>2B
C-102
1
3
2
451
1718
15
16
121011
1314
657
19
20
5130
C-102
9
8
21
22
41
52
42
4344
53
4548
4746
585455
5756
C-104C-307
4950
64
616059
6362
22
31213233
24
23
2827
34
362635253837
MU801325
30
29
1 2
39
40
TSB Revision
H8G14M01AA
Page 17
CIRCUIT DIAGRAMS
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER>
90-175
REFER TO
POWER
DISTRIBUTION
SYSTEM
ETACSECU
FUSIBLE
LINK
37
IGNITION
SWITCH (ACC)
ACC
RELAY 2
ROOF ANTENNA
ANTENNA AMPLIFIER
<VEHICLES WITH
SATELLITE RADIO TUNER>
JOINT
CONNECTOR
(1)
ANTENNA FEEDER CABLE
RADIO AND CD PLAYER OR CD CHANGER
ANTENNA FEEDER CABLE
SATELLITE
RADIO TUNER
WIRE COLOR CODE
B : BLACK LG : LIGHT GREEN G : GREEN L : BLUE W : WHITE Y : YELLOW SB : SKY BLUE
BR : BROWN O : ORANGE GR : GRAY R : RED P : PINK V : VIOLET PU : PURPLE
TSB Revision
Page 18
90-176
CIRCUIT DIAGRAMS
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER>
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER> (CONTINUED)
JOINT CONNECTOR (3)
(FUSE )
9
CPU
NOTE
:
·AUTO-CRUISE
CONTROL SYSTEM
·HANDS FREE
SYSTEM
·INVECS-III CVT
·MITSUBISHI
MULTI-COMMUNICATION
SYSTEM (MMCS)
INTERFACE
CIRCUIT
RHEOSTAT
A/C
CONTROL
PANEL
INTERFACE
CIRCUIT
INVECS-III
CVT
TONE
ALARM
TSB Revision
RADIO AND CD PLAYER OR CD CHANGER
FRONT SIDE
Page 19
ETACSECU
CIRCUIT DIAGRAMS
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER>
CAN DRIVE
CIRCUIT
90-177
CAN DRIVE
CIRCUIT
COMBINATION METER
CAN TRANSCEIVER
CIRCUIT
INTERFACE
CIRCUIT
JOINT
CONNECTOR
(CAN1)
INTERFACE
CIRCUIT
ETACS-ECU
(FUSE )
DATA LINK
CONNECTOR
5
WIRE COLOR CODE
B : BLACK LG : LIGHT GREEN G : GREEN L : BLUE W : WHITE Y : YELLOW SB : SKY BLUE
BR : BROWN O : ORANGE GR : GRAY R : RED P : PINK V : VIOLET PU : PURPLE
TSB Revision
Page 20
90-178
CIRCUIT DIAGRAMS
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER>
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER> (CONTINUED)
AUDIO AMPLIFIER
TSB Revision
RADIO AND CD PLAYER OR CD CHANGER
Page 21
CIRCUIT DIAGRAMS
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER>
<VEHICLES WITH SATELLITE RADIO TUNER>
ETACS-ECU
(FUSE )
90-179
JOINT CONNECTOR
(CAN1)
7
POWER
SUPPLY
SATELLITE
RADIO
TUNER
WIRE COLOR CODE
B : BLACK LG : LIGHT GREEN G : GREEN L : BLUE W : WHITE Y : YELLOW SB : SKY BLUE
BR : BROWN O : ORANGE GR : GRAY R : RED P : PINK V : VIOLET PU : PURPLE
TSB Revision
Page 22
90-180
CIRCUIT DIAGRAMS
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER>
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER> (CONTINUED)
TWEETER
(LH)(LH)
(RH)
FRONT DOOR SPEAKER
(RH)
TSB Revision
AUDIO AMPLIFIER
Page 23
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER>
REAR DOOR SPEAKER
CIRCUIT DIAGRAMS
90-181
(LH)(RH)
SUB WOOFER
WIRE COLOR CODE
B : BLACK LG : LIGHT GREEN G : GREEN L : BLUE W : WHITE Y : YELLOW SB : SKY BLUE
BR : BROWN O : ORANGE GR : GRAY R : RED P : PINK V : VIOLET PU : PURPLE
TSB Revision
Page 24
90-182
CIRCUIT DIAGRAMS
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER>
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER> (CONTINUED)
CENTER PANEL
UNIT
LCD PANEL (AUDIO)
AUDIO SWITCH PANEL
ETACS-ECU
(FUSE )
7
A/C
CONTROL
PANEL
COMBINATION
METER
TSB Revision
Page 25
STEERING WHEEL
AUDIO REMOTE
CONTROL SWITCH
CIRCUIT DIAGRAMS
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER>
90-183
COMBINATION
METER
RADIO AND CD PLAYER OR CD CHANGER
CLOCK
SPRING
WIRE COLOR CODE
B : BLACK LG : LIGHT GREEN G : GREEN L : BLUE W : WHITE Y : YELLOW SB : SKY BLUE
BR : BROWN O : ORANGE GR : GRAY R : RED P : PINK V : VIOLET PU : PURPLE
TSB Revision
Page 26
90-184
CIRCUIT DIAGRAMS
CLOCK
REFER TO
POWER
DISTRIBUTION
SYSTEM
ETACSECU
ACC
RELAY 2
FUSIBLE
LINK
37
CLOCK
FUSIBLE
LINK
36
RELAY BOX
ENGINE
COMPARTMENT
M1901007701669
IGNITION
SWITCH (ACC)
JOINT
CONNECTOR (3)
·AUDIO SYSTEM
·CONTROLLER
AREA NETWORK (CAN)
·HANDS FREE SYSTEM
·MITSUBISHI
MULTI-COMMUNICATION
SYSTEM (MMCS)
JOINT
CONNECTOR (3)
INTERFACE
CIRCUIT
INTERFACE
CIRCUIT
CPU
COMBINATION METER
RADIO AND CD PLAYER OR CD CHANGER
TSB Revision
Page 27
90-186
CIRCUIT DIAGRAMS
MITSUBISHI MULTI COMMUNICATION SYSTEM (MMCS)
MITSUBISHI MULTI COMMUNICATION SYSTEM (MMCS)
M1901007500123
FUSIBLE
LINK
36
<VEHICLES WITH
AUDIO AMPLIFIER>
REFER TO POWER
DISTRIBUTION
SYSTEM
ETACSECU
FUSIBLE
LINK
34
RELAY BOX
ENGINE
COMPARTMENT
HANDS FREE
SYSTEM
JOINT
CONNECTOR (3)
AUDIO AMPLIFIER
AUDIO VISUAL NAVIGATION UNIT
TSB Revision
Page 28
CIRCUIT DIAGRAMS
MITSUBISHI MULTI COMMUNICATION SYSTEM (MMCS)
90-187
REFER TO
POWER
DISTRIBUTION
SYSTEM
ETACSECU
FUSIBLE
LINK
37
IGNITION
SWITCH (ACC)
ACC
RELAY 2
ROOF ANTENNA
ANTENNA AMPLIFIER
<VEHICLES WITH
SATELLITE RADIO
TUNER>
JOINT
CONNECTOR (3)
ANTENNA FEEDER CABLE
ANTENNA FEEDER CABLE
SATELLITE
RADIO TUNER
WIRE COLOR CODE
B : BLACK LG : LIGHT GREEN G : GREEN L : BLUE W : WHITE Y : YELLOW SB : SKY BLUE
BR : BROWN O : ORANGE GR : GRAY R : RED P : PINK V : VIOLET PU : PURPLE
TSB Revision
Page 29
90-188
CIRCUIT DIAGRAMS
MITSUBISHI MULTI COMMUNICATION SYSTEM (MMCS)
MITSUBISHI MULTI-COMMUNICATION SYSTEM (MMCS) (CONTINUED)
JOINT CONNECTOR (3)
COMBINATION
METER
(FUSE )
9
INTERFACE
CIRCUIT
NOTE
:
·AIR CONDITIONING
SYSTEM
·AUTO-CRUISE
CONTROL SYSTEM
·CLOCK
·HANDS FREE
SYSTEM
·INVECS-III CVT
·TURN-SIGNAL
LIGHT AND
HAZARD WARNING
LIGHT
RHEOSTAT
:
CPU
INTERFACE
CIRCUIT
·AIR CONDITIONING
SYSTEM
·INVECS-III CVT
·TURN-SIGNAL
LIGHT AND
HAZARD WARNING
LIGHT
TONE
ALARM
CAN TRANSCEIVER
CIRCUIT
AUDIO VISUAL NAVIGATION UNIT
TSB Revision
Page 30
CIRCUIT DIAGRAMS
MITSUBISHI MULTI COMMUNICATION SYSTEM (MMCS)
90-189
ETACS-ECU
CAN DRIVE
CIRCUIT
INTERFACE
CIRCUIT
IGNITION
SWITCH (IG1)
JOINT
CONNECTOR
(CAN1)
IG1
RELAY
JOINT
CONNECTOR
(4)
FUSIBLE
34
LINK
ETACS-ECU
(FUSE )
REFER TO
POWER
DISTRIBUTION
SYSTEM
CAN DRIVE
CIRCUIT
INTERFACE
CIRCUIT
5
DATA LINK
CONNECTOR
FRONT SIDE
WIRE COLOR CODE
B : BLACK LG : LIGHT GREEN G : GREEN L : BLUE W : WHITE Y : YELLOW SB : SKY BLUE
BR : BROWN O : ORANGE GR : GRAY R : RED P : PINK V : VIOLET PU : PURPLE
TSB Revision
Page 31
90-190
CIRCUIT DIAGRAMS
MITSUBISHI MULTI COMMUNICATION SYSTEM (MMCS)
MITSUBISHI MULTI-COMMUNICATION SYSTEM (MMCS) (CONTINUED)
<VEHICLES WITH AUDIO AMPLIFIER>
AUDIO AMPLIFIER
TSB Revision
AUDIO VISUAL NAVIGATION UNIT
Page 32
CIRCUIT DIAGRAMS
MITSUBISHI MULTI COMMUNICATION SYSTEM (MMCS)
<VEHICLES WITH SATELLITE RADIO TUNER>
ETACS-ECU
(FUSE )
7
POWER
SUPPLY
90-191
JOINT
CONNECTOR (CAN1)
SATELLITE
RADIO
TUNER
WIRE COLOR CODE
B : BLACK LG : LIGHT GREEN G : GREEN L : BLUE W : WHITE Y : YELLOW SB : SKY BLUE
BR : BROWN O : ORANGE GR : GRAY R : RED P : PINK V : VIOLET PU : PURPLE
The blower, heater, and evaporator have been integrated with the heater and A/C system to achieve a
greater fan power and noise reduction.
FEATURES
.
ENHANCEMENTS IN COMFORT
• With the adoption of fully-automatic A/C, the outside/inside air circulation switching, air outlet, and
outlet air temperature are automatically con
trolled according to the ambient temperature,
solar radiation, and passenger compartment tem
perature so that the optimum air conditioner is
achieved. <Automatic A/C>
• By the adoption of clean air filter, the air quality
inside the passenger compartment has been
enhanced.
.
ENHANCEMENTS IN OPERATION
PERFORMANCE
• Operability has been enhanced by the adoption
of large triple dial.
• Customise function has been added for the
enhanced convenience.
.
ENHANCEMENTS IN FUEL ECONOMY
• The high efficiency compressor with a 2-step profile oil separator has been installed, thus enhancing the fuel economy.
• The idle-up speed is controlled in two steps to
secure the air cooling performance during sum
mer and to enhance the fuel economy in the seasons with moderate temperature.
-
-
M2551001500040
• Enhancement of fuel economy by the cooling fan
control depending on the refrigerant pressure and
vehicle speed.
.
ENHANCEMENT IN SAFETY
• A/C system is stopped when the air bags are
deployed.
• Crushable space has been adopted to heater unit
to reduce the risk of passenger injuries in case of
a collision.
.
-
GLOBAL ENVIRONMENT PROTECTION
• New refrigerant system (HFC134a) has been
adopted.
• By the optimisation of A/C system, the refrigerant
charging amount has been reduced.
• Clean air filter media and its cover are separated
to reduce waste materials.
.
ENHANCEMENTS IN SERVICE QUALITY
• Reduction of refrigerant gas leakage and
enhancement in serviceability by incorporating
condenser and receiver
• Clean air filter is installed to the backside of glove
box to facilitate the filter replacement.
.
ENHANCEMENTS IN RESPONSIBILITY
Reliable information transmission is achieved by
connecting A/C-ECU and each ECU via CAN com
munication.
-
SPECIFICATIONS
ITEMSPECIFICATION
Air conditioning switch typeRotary type
Compressor typeMSC90CAS
Cooling output5.5 kw
Heating output5.7 kw
RefrigerantTypeR134a (HFC-134a)
Charge quantity g (oz.)480 - 520 (16.9 - 18.3)
Page 35
HEATER, AIR CONDITIONING AND VENTILATION
CONSTRUCTION DIAGRAM
<AUTOMATIC AIR CONDITIONING>
GENERAL DESCRIPTION
55-3
Interior temperature
sensor
<AUTOMATIC AIR CONDITIONING>
Photo sensor
High-pressure
side valve
Suction
flexible hose
Liquid pipe
AC608755
AC608756
AC
AC
Low-pressure side valve
Ambient air temperature sensor
Heater unit
AC608760
AB
A/C pressure sensor
Discharge
flexible hose
A/C compressor
Condenser
AC607816
AB
Page 36
55-4
HEATER, AIR CONDITIONING AND VENTILATION
HEATER AND AIR CONDITIONING SYSTEM
Mode selection
damper control motor
Outside / inside air selection
damper control motor
Intake duct
Air thermo sensor
Power transistor
Air mixing damper control
motor
HEATER AND AIR CONDITIONING SYSTEM
HEATER UNIT ASSEMBLY
Mode selection damper
Air mixing damper
A/C-ECU
Heater unit
Evaporator
Blower motor
Blower case
Intake duct
AC607858
M2551001000614
AB
Heater core
Clean air filter
Outside / inside air
selection damper
Blower case
AC607857
AB
Page 37
HEATER, AIR CONDITIONING AND VENTILATION
HEATER AND AIR CONDITIONING SYSTEM
55-5
The following new unit integrated blower, heater and
evaporator to increase the air flow, reduce noise, and
enhanced cooler and heater performance;:
• Integrated heater/cooling unit has been adopted
for large air flows and low noise.
• Crushable space has been secured to reduce the
risk of passenger injuries.
• Air mix damper that is also used as a reheating
prevention damper has been adopted to enhance
the air cooling performance.
• The A/C condensate water outlet (drain port) has
been installed to behind the evaporator to
restrain the clogging of drain by foreign materials.
• The outlet air temperature of the defroster has
been set lower than that of foot to prevent over
-
heating the driver’s face.
OPERATION
Front defroster
Side
outlet
Center
outlet
Side
outlet
Heater core
Heater outlet
to compartment
AC506490
AB
.
Side defroster
Fresh
Clean air filter
Blower motor
Side defroster
Recirculation
Heater outlet
Evaporator
• Fin thermo sensor to directly measure evaporator
temperature reduces occurrence risk of an evap
orator freeze which will lead to the compressor
lock.
• Clean air filter has been introduced as standard
to protect the unit from the intrusion of foreign
materials (fallen leaves and others). and, it
removes the pollen and dust, and enhances the
air quality inside the passenger compartment.
• Clean air filter media and cover have been separated to reduce the waste material amount generated during the filter replacement.
• The installation position of clean air filter has
been set to the backside of glove box to facilitate
the filter replacement operation. And, the
one-touch tab structure has been adopted for the
cover installation to enable the replacement oper
ation without tools.
CRUSHABLE SPACE
Crushable space
Crushable space
Front side
Evaporator
Drain port
Heater core
AC506491
AB
-
-
The evaporator and heater core has been longitudinally installed in the vehicle length, and the crushable space has been adopted so that the structure
absorbs the impact in case of a collision and reduces
the risk of passenger injuries.
Page 38
55-6
HEATER, AIR CONDITIONING AND VENTILATION
HEATER CONTROL
HEATER CONTROLLER
.
<MANUAL A/C>
<Vehicles for USA>
Outside/Inside air
selection switch
Maximum
A/C position
Temperature adjustment knob
<AUTOMATIC A/C>
<Vehicles for USA>
Outside/Inside air
selection switch
A/C switch
Blower knob
A/C switch
HEATER CONTROL
Rear window defogger switch
AC608071
Mode selection knob
Rear window defogger switch
<Vehicles for CANADA>
Outside/Inside air
selection switch
Temperature
adjustment knob
<Vehicles for CANADA>
Outside/Inside air
selection switch
A/C switch
A/C switch
M2551000900421
Rear window
defogger switch
AC608070
Blower knob
Mode selection knob
Rear window
defogger switch
AC608069
Blower knob
Temperature adjustment knob
Mode selection knob
The features of the heater controller described below
have been designed for better appearance, easier
operation, and enhanced visibility.
• Each dial for the air outlet switching, fan volume
control, and temperature adjustment has been
enlarged to enhance operability.
• Ring lights have been adopted to inside the dials
to enhance appearance during nighttime. <Vehi
-
cles with automatic A/C>
AC608068
Temperature
adjustment knob
Blower knob
Mode selection knob
AC608329
AB
• AUTO and OFF positions of the fan volume control dial have been exchenged with one another.
This change prevents the dial to pass the AUTO
position when the fan volume control is turned
OFF, and eliminates the necessity of manual
reselection when switching the inside/outside air
selection manually, thus enhancing the operabil
-
ity. <Vehicles with automatic A/C>
• When the air outlet switching dial and fan volume
control dial are turned to the AUTO position, the
A/C switch has been made to automatically turn
ON to enhance convenience. (Using the custom
ize function, this function can be cancelled. Refer
P.55-7.) <Vehicles with automatic A/C>
to
-
Page 39
HEATER, AIR CONDITIONING AND VENTILATION
A/C-ECU
55-7
A/C-ECU
CONTROL
.
FORCED DEF CONTROL
When air outlet position is switched to DEF, A/C is
automatically turned ON, and outside/inside air
selection damper is set to the fresh air position to
quickly defrost the windshield screen.
.
MAX A/C CONTROL <MANUAL A/C>
When the temperature adjustment knob is turned to
the maximum A/C position with the blower knob at
position other than OFF, the following controls are
made by the A/C-ECU.
Subject to controlMAX COOL
Air mix damperMAX COOL position
Air outlet modeSelected position
Air volumeSelected position
Outside/inside air
selection damper
Air conditioner switch ON*
NOTE: "*" Manual operation is disabled during max
A/C control.
.
MAX COOL, MAX HOT CONTROL
<AUTOMATIC A/C>
When the set temperature is at 18.0 °C <61° F>
(MAX COOL) or at 32.0
the air outlet and air volume at the AUTO positions,
the following controls are made automatically by the
A/C-ECU.
Subject to
control
Air mix
damper
Air outlet
mode
Air volumeMaximumMaximum
Outside/insid
e air
selection
damper
Air
conditioner
switch
MAX COOLMAX HOT
MAX COOL
position
FACE positionFOOT position
Air recirculation
position*
ON*OFF*
Air recirculation position*
° C <89° F> (MAX HOT) with
MAX HOT
position
Fresh air
position*
M2551001200265
NOTE: "*" indicates that when the automatic control
is not cancelled using the customise function, the
manual operation is disabled.
.
REAR WINDOW DEFOGGER TIMER
CONTROL
In order to prevent battery consumption, the defogger is automatically turned OFF, 20 minutes after it is
turned ON.
.
IDLE-UP CONTROL
A/C-ECU and the engine ECU communicate with
each other through the CAN communication. The
idle-up speed of the engine is controlled in two steps
depending on the A/C load to secure the air cooling
performance during summer and to enhance fuel
economy in seasons with moderate temperature.
.
DETECTION CONTROL FOR
REFRIGERANT LEAKS
A/C-ECU determines if the refrigerant amount is less
than specified or refrigerant pressure is abnormal by
using the ambient temperature (ambient temperature
sensor to measure refrigerant inflation rate) and
refrigerant pressure (measured by the A/C pressure
sensor). When refrigerant amount or refrigerant pres
sure is judged abnormal, the compressor is cut-off to
protect the A/C system.
NOTE: When abnormality occurs, the A/C indicator
flashes.
.
PROTECTION CONTROL AT AIR BAG
DEPLOYMENT (DURING COLLISION)
When the air bag deployment is detected, the A/C
system is stopped.
.
CUSTOMISE FUNCTION
Depending on the user's preference, the following
functions can be selected. The programmed informa
tion is held even when the battery is disconnected.
• Automatic control for inside/outside air selection
Press and hold (approximately for 10 seconds)
the inside/outside air selection switch to cancel
the automatic control for inside/outside air selec
tion.
• A/C automatic control
Press and hold (approximately for 10 seconds)
the A/C switch to cancel the A/C automatic con
trol.
-
-
-
-
Page 40
55-8
COMMUNICATION
HEATER, AIR CONDITIONING AND VENTILATION
A/C-ECU
SERIAL communication
Heater control panel
: Interactive communication
A/C-ECU
A/C-ECU performs the signal transmission and
reception with each ECU via CAN (Controller Area
1
Network)*
. Also, with the heater control panel, it
transmits and receives signals via serial communica
tion.
CAN communication
SRS-ECU
Engine-ECU
ETACS-ECU
Combination meter
AC506202
NOTE: : For details of CAN communication, refer to
−
GROUP 54C
Controller Area Network P.54C-2.
-
AC
CAN COMMUNICATION INPUT SIGNALS TABLE
SignalTransmitter ECU
Engine coolant temperature signalENGINE-ECU
Vehicle speed signal
Engine speed signal
Ambient temperature signalETACS-ECU
Wiper signal
Ignition key signal
Average ambient temperature signalCOMBINATION METER
DIAGNOSTIC FUNCTION
A/C-ECU has the following functions for easier system checks.
• DIAGNOSTIC FUNCTION
• Service data output
• Actuator test
NOTE: For each item, refer to the Workshop Manual.
Page 41
HEATER, AIR CONDITIONING AND VENTILATION
A/C COMPRESSOR
55-9
A/C COMPRESSOR
HIGH EFFICIENCY COMPRESSOR WITH
INTEGRATED OIL SEPARATOR
High efficiency compressor with integrated oil separator has been adopted to enhance fuel economy by
reducing the A/C operating rate.
2-STEP PROFILE COMPRESSOR
M2551001100268
MAGNETIC CLUTCH WITH THERMAL
FUSE
At the compressor lock, the thermal fuse integrated
in the magnet clutch is blown due to the frictional
heat against the compressor in order to reduce risk
of the drive belt breakage. The thermal fuse, together
with the coil, is coated with resin to enhance resis
tance to corrosion.
The centre area of the scroll in the compressor provides 2-step profile, and thickness of area "B" shown
in the figure has been increased to enhance
strength. With this feature, thickness of area "A"
shown where lesser load is applied is reduced, thus
compressor performance is enhanced by compress
ing refrigerant even in central area, comparing to the
previous model.
-
-
<2-step profile
<Previous model>
Front view
Section a - a
aabb
Condenser
compressor>
Front view
AA
BB
Radiator
Section b - b
AC507301
AC
CONDENSER
M2551001400140
The condenser has been integrated with the radiator (cooling
module) to optimise ventilation and reduce weight.
AC608768
AB
Page 42
55-10
HEATER, AIR CONDITIONING AND VENTILATION
DUCT
To front door window
(Side defroster)
Side ventilator
To rear seat footwell
(Vehicle with rear duct)
Center ventilator
To driver seat footwell
DUCT
To windshield (Defroster)
Side ventilator
M2551001300358
To front door window
(Side defroster)
To passenger seat footwell
To rear seat footwell
(Vehicle with rear duct)
The rear heater duct has been introduced, and the
air distribution ratio to front and rear seats has been
optimised in order to enhance the air heating perfor
mance for the rear seats, and to prevent the circulation of cooled air back to the front seats. <Vehicles
with rear duct>
AC608058
AB
-
Page 43
HEATER, AIR CONDITIONING AND VENTILATION
VENTILATION SYSTEM
55-11
VENTILATION SYSTEM
Fresh air is sucked from the front deck and
exhausted through the air outlet behind the rear
bumper. Optimizing areas of the outside air induction
hole and the air outlet enhances ventilated air
amount, reducing noise.
This model is equipped with a newly developed 4B11
engine. It is a 4-cylinder, double overhead camshaft
(DOHC) engine with a 2.0-L cylinder displacement.
This engine has adopted the following features:
Maximum output kW/r/min (HP/r/min)107/6,000 (143/6,000) <California>
Maximum torque N⋅ m/r/min (lbs-ft/r/min)194/4,250 (143/4,250) <California>
Fuel injection system typeElectronic control MPI
Ignition system typeElectronic spark-advance control type (4-coil
Generator typeAlternating current system (with built-in IC
Starter motor typeReduction drive type
• MIVEC (MITSUBISHI INNOVATIVE VALVE TIMING ELECTRONIC CONTROL SYSTEM) for
both the intake and exhaust valves
• Cylinder block made of an aluminum alloy
• Valve train with direct-acting valve tappets
• Silent timing chain
1,998 (121.9)
0° − 25° <except California>
48° − 23° <except California>
44° − 24° <except California>
0° − 20° <except California>
113/6,000 (152/6,000) <except California>
198/4,250 (146/4,250) <except California>
type)
regulator)
Page 47
ENGINE MECHANICAL
BASE ENGINE
11A-3
CYLINDER HEAD
Exhaust side
BASE ENGINE
M2112001001050
Intake side
Valve guide
A cylinder head made of an aluminum alloy, which is
lightweight and offers a high level of cooling effi
ciency, has been adopted. A pentroof combustion
chamber with a center spark plug has been adopted.
It has a small valve compound angle to realize a
compact chamber.
AK502483
Cross-flow type intake and exhaust ports have been
adopted. Two intake ports and two exhaust ports are
provided independently on the right and left sides.
Five camshaft bearings are provided at the intake
and exhaust sides, respectively. The No. 4 bearing
sustains the thrust load of the camshaft. Only the No.
AD
1 bearing uses a bearing cap that integrates both the
intake and exhaust sides.
VALVE SEATS
Sintered alloy valve seats have been adopted.The oversized (0.3 mm) service parts are available.
VALVE GU IDES
Valve guides that are common to both the intake and
exhaust have been adopted.
The oversized (0.25 mm) service parts are available.
Page 48
11A-4
CYLINDER HEAD GASKET
ENGINE MECHANICAL
BASE ENGINE
Oil hole
Water hole
A dual-layer, metal type cylinder head gasket that
excels in heat resistance and sealing performance
has been adopted.
CYLINDER HEAD COVER
Water hole
AK604543
AB
A Plastic cylinder head cover has been adopted.
AK502485
Page 49
CYLINDER BLOCK
ENGINE MECHANICAL
BASE ENGINE
11A-5
Cylinder block
Oil jet
A cylinder block made of an aluminum alloy has
been adopted for weight reduction.
5 bearings are used for the crankshaft journals and
the No. 3 bearing sustains the thrust load of the
crankshaft.
The water jacket is the full Siamese type.
An oil jet is used in front of the cylinder block to supply engine oil to the timing chain.
Bearing cap
Ladderframe
AK502486
AE
ITEMSPECIFICATIONS
Distance between top and
230.1 (9.06)
crankshaft center mm (in)
Bore mm (in)86 (3.4)
Bore pitch mm (in)96 (3.8)
Stroke mm (in)86 (3.4)
Page 50
11A-6
PISTONS
Front mark
ENGINE MECHANICAL
BASE ENGINE
The pistons are made of a special aluminum alloy.
Their weight has been reduced by lowering their
overall height and increasing the depression at each
20
A
end of the piston pin.
The piston pin hole center is offset 0.8 mm (0.031 in)
towards the thrust side of the piston center.
The skirt portion along the perimeter of the piston is
finished with streaks that excel in oil retention and
seizure resistance.
PISTON PINS
d2
Piston offset
ITEMSPECIFICATIONS
Basic diameter mm (in)86 (3.4)
Pin hole diameter mm (in) 21 (0.8)
Overall height mm (in)50.5 (1.99)
AK603610
AB
The piston pins are the semi-floating type. Each pin
is press-fit and secured in the small end of the con
-
necting rod, while it floats in the piston.
ITEMSPECIFICATIONS
d1
D
Outer diameter (D) mm
21 (0.8)
(in)
h
Inner diameter (d1) mm
12 (0.5)
(in)
AK502996
AE
Inner diameter (d2) mm
10.5 (0.41)
(in)
Overall length (h) mm (in) 58 (2.3)
Page 51
PISTON RINGS
ENGINE MECHANICAL
BASE ENGINE
11A-7
Piston ring No. 1
Piston ring No. 2
Spacer
Oil ring
Rail
Piston ring No. 1
Maker mark
Oil ring
Piston ring No. 2
AK604544
AB
The piston rings consist of No. 1 and No. 2 rings and
an oil ring.
The connecting rods are made of highly rigid, forged
carbon steel. The cross section of the rod portion is
D
shaped like the letter H.
A fracture-split process has been adopted for splitting the big end of the connecting rod.
The fracture split connecting rod has the high insertion force between the rod and the cap as well as the
high installation location accuracy.
The oil holes that feed oil from the main journals of
the crankshaft to the crankshaft pins lubricate the
bearings at the big ends of the connecting rods.
ItemSpecifications
24
L
AK502491
CONNECTING ROD BEARINGS
Identification
color
H
AK502492
Small end hole diameter
21 (0.87)
(d) mm (in)
Big end hole diameter (D)
20
mm (in)
Center-to-center distance
51 (2.01)
149.25 (5.876)
(L) mm (in)
AD
The upper and lower connecting rod bearings are the
same. Each connecting rod bearing is provided with
A
a backing plate. Its bearing portion is made of an alu
minum alloy and its backing plate is made of ordinary
-
sheet steel.
The width of the connecting rod bearing has been
made as narrow as possible in proportion to the
bearing cap in order to reduce friction loss.
ItemSpecifications
AD
Width (H) mm (in)17 (0.7)
Thickness (A) mm (in)1.5 (0.06)
Page 53
CRANKSHAFT
ENGINE MECHANICAL
BASE ENGINE
11A-9
Balance weight
Balance weight
Oil hole
A forged crankshaft has been adopted.
It has 5 main bearings and 8 balance weights.
The crankshaft pins are located at equal 180° intervals.
The oil holes feed engine oil from the journals to the
pins.
A crankshaft sprocket and an oil pump drive shaft are
press-fit to the front of the crankshaft.
Oil hole
Balance weight
ItemSpecifications
Pin outer diameter mm
48 (1.9)
(in)
Journal outer diameter
52 (2.0)
mm (in)
AK502493AD
CRANKSHAFT BEARINGS, THRUST BEARINGS
Front
Thrust bearing
Groove
The upper crankshaft bearings have oil grooves and
the lower crankshaft bearings do not.
Each crankshaft bearing is provided with a backing
plate. Its bearing portion is made of an aluminum
alloy and its backing plate is made of ordinary sheet
steel. A thrust bearing, which sustains the load in the
thrust direction, is provided at each end of the No. 3
bearing.
ItemSpecifications
Crankshaft bearingWidth mm
Crankshaft thrust
bearing
Lower bearing
Oil groove
Identification
color
Upper bearing
Identification
color
(in)
Thickness
mm (in)
Thickness
mm (in)
Oil hole
AK602940AC
18 (0.71)
2.0 (0.08)
2.0 (0.08)
Page 54
11A-10
CRANKSHAFT PULLEY
ENGINE MECHANICAL
BASE ENGINE
Rubber
Timing mark
The pulley is made of cast iron.
The pulley portion has grooves for the V-ribbed belt
(with 6 crests).
The flange portion of the pulley has a timing mark
notch for checking the ignition timing.
DRIVE PLATE
AK604551
A torsion damper has been adopted to reduce the
torsional vibration of the crankshaft, as well as to
dramatically reduce noise and vibration in the
high-speed range.
Drive plate
AB
Ring gear
The drive plate is made of sheet metal.The drive plate is mounted with 7 bolts.
AK502496
AD
Page 55
FLYWHEEL
Ring gear
ENGINE MECHANICAL
BASE ENGINE
A cast iron ring gear is a shrink fit in the iron casting
of the flywheel.
The flywheel is mounted with 7 bolts.
11A-11
TIMING CHAIN TRAIN
Timing mark
link plate (orange)
Exhaust V.V.T. sprocket
Tensioner lever
AK603618
AB
Timing mark
Timing mark
link plate (orange)
Intake V.V.T. sprocket
Chain guide
Timing chain
tensioner
The two camshafts are driven by the timing chain via
the camshaft sprockets.
The timing chain is a silent, endless type, consisting
of 180 links. It is installed around the V.V.T. sprockets
and the crankshaft sprocket.
Crankshaft spocket
Cranshaft spocket
timing mark
Timing mark
link plate (orange)
AK502497
AD
Three (orange) mark link plates are installed on the
timing chain to locate the sprockets.
ItemNumber of teeth
V.V.T. sprockets54
Crankshaft sprocket27
Page 56
11A-12
TIMING CHAIN TENSIONER
Rack and
washer
assembly
ENGINE MECHANICAL
BASE ENGINE
The tensioner maintains the tension of the timing
chain. It contains a piston with a built-in spring.
With the tensioner installed, its piston directly pushes
on the tension lever in order to automatically adjust
the tension of the timing chain.
Spring
VALVE TR AIN
Exhaust
camshaft
Exhaust valve
Piston
AK502997
AE
Intake
camshaft
Valve tappet
Intake valve
The valve train is the 4-valve, double overhead camshaft (DOHC) type in which the camshafts are
located above the valves.
Two intake and exhaust valves for each cylinder are
arranged in a V shape.
AK502499
AD
A valve tappet is interposed between the camshaft
and each valve, which allows the valve to open and
close.
Page 57
VALVES
ENGINE MECHANICAL
BASE ENGINE
IntakeExhaust
DddD
LL
11A-13
The valves are made of heat-resistant steel and are
nitrided on their entire surface.
VALVE STEM SEALS
Spring
AK502501
AD
AK502500
AD
ItemIntake valveExhaust valve
Head diameter
35 (1.4)29 (1.1)
(D) mm (in)
Stem diameter
5.5 (0.22)5.5 (0.22)
(d) mm (in)
Overall length (L)
mm (in)
113.180
(4.4559)
105.887
(4.1688)
The valve stem seals are integrated with the valve
spring seats.
The valve stem seal portion excels in sealing performance and is equipped with a spring to prevent oil
from descending.
VALVE SP RINGS
To prevent the engine from surging at high speeds,
unequal-pitch springs are used.
ItemSpecifications
Free height (h) mm (in)47.44 (1.867)
Total number of windings 8.67
AK502502hAD
Page 58
11A-14
VALVE TAPPETS
Thickness
Identification
mark
ENGINE MECHANICAL
BASE ENGINE
To adjust the valve lift, 47 sizes of valve tappets are
available in 0.015 mm (0.0006 in) increments, from
3.000 mm (0.1181 inch) to 3.690 mm (0.1453 in).
AK502503
AD
MIVEC (MITSUBISHI INNOVATIVE VALVE TIMING ELECTRONIC CONTROL SYSTEM)
A
Exhaust V.V.T. sprocket
Engine oil
control valve
A
Cylinder head
Section A-A
Intake V.V.T. sprocket
Section B-B
Engine oil
control valve
Cylinder head
Engine oil control
valve filter
Cylinder block
B
Cylinder block
The MIVEC consists of the parts shown in the illustration.
B
AK503014
AE
This system continuously varies and optimally controls the opening and closing timing of the individual
intake and exhaust valves, in order to improve torque
and power output in all speed ranges.
Page 59
ENGINE MECHANICAL
BASE ENGINE
V.V.T. SPROCKET (VARIABLE VALVE TIMING SPROCKET)
Intake V.V.T. sprocket
Timing mark
Sprocket
Vane housing
Vane roter
Advance oil
chamber
V.V.T. sprocket
bolt
Retard oil chamber
11A-15
Stopper pin
Vane
bushing
Exhaust V.V.T. sprocket
Timing mark
Sprocket
Vane housing
Vane roter
The engine oil control valve controls the hydraulic
pressure in order to move the vane rotor in the V.V.T.
sprocket to optimally control valve timing.
CAMSHAFT
Intake camshaft
Advance oil
chamber
V.V.T. sprocket
bolt
Retard oil chamber
Vane bushing
Spring
Stopper pin
AK503061
Cam positon
sensing cam
AD
Retard
oil channel
Exhaust camshaft
Retard
oil channel
Advance
oil channel
Dowel pin
Advance
oil channel
The camshaft are hollow for weight reduction.
Each camshaft is provided with an oil passage to
guide the hydraulic pressure from the engine oil con
trol valve to the V.V.T. sprocket.
Hollow section
Sealing cap
A cam position sensing cam for detecting the cam
position (used by the cam position sensor) is inte
-
grated at the back of each camshaft.
AK502506
AD
-
Page 60
11A-16
ENGINE MECHANICAL
BASE ENGINE
ItemSpecifications
Overall length mm (in)Intake435.00 (17.126)
Exhaust438.27 (17.255)
Journal outer diameter mm (in)IntakeNo.130 (1.2)
No.2 − 524 (0.9)
ExhaustNo.136 (1.4)
No.2 − 524 (0.9)
Camshaft lift mm (in)Intake8.45 (0.333)
Exhaust8.20 (0.323)
ENGINE OIL CONTROL VALVE
Default
pressure
chamber
Pump
Plunger spring
Spring guide
Valve sleeve
Spool
Pressure
chamber
Drain
The engine oil control valve consists of a solenoid
valve, which switches the hydraulic pressure that
acts on the vane rotor in the V.V.T. sprocket assem
bly. This valve is actuated by a signal from the
engine ECU.
Drain
-
Insulation
coilar
O-ring
Stator
Bobbin
Tape
Enameled
copper wire
Terminal
Shaft
Plunger
Seal cap
Yo k e
Bracket
Guide cap
AK302997AE
Page 61
TIMING CHAIN CASE
ENGINE MECHANICAL
Timing chain case
Oil seal
BASE ENGINE
11A-17
The timing chain case is made of an aluminum alloy.
A front crankshaft oil seal is press-fit into the case.
For the accelerator system, an electronic throttle
valve control system has been adopted, disposing of
an accelerator cable. This system detects the accel
erator pedal travel by using a accelerator pedal position sensor (APP sensor) in the accelerator pedal
assembly for electronic control of the throttle valve
angle.
CONSTRUCTION DIAGRAM
M2170001000659
-
Accelerator pedal assembly
[Built-in accelerator pedal position
sensor (APP sensor)]
AUTO-CRUISE CONTROL SYSTEM
GENERAL INFORMATION
By using the auto-cruise control system, the driver
can drive at preferred speeds in a range of approxi
mately 40 to 200 km/h (25 to 125 mph) without
depressing the accelerator pedal.
For this auto-cruise control system, in conjunction
with the electronic throttle valve control system, the
engine control module (ECM) electronically controls
the throttle valve.
CONSTRUCTION DIAGRAM
AC505671
AB
M2170001000682
Page 65
Throttle body
[Built-in throttle position sensor
(TP sensor) and
throttle actuator control motor
(TAC motor)]
Vehicle speed
sensor <M/T>
ENGINE AND EMISSION CONTROL
AUTO-CRUISE CONTROL SYSTEM
Clutch switch <M/T>
17-3
"CRUISE" indicator light
AC611099
Auto-cruise
control switch
Transmission
range switch
<CVT>
Engine control
module (ECM)
Accelerator pedal
[Built-in accelerator
pedal position sensor
(APP sensor)]
AC611098
Stoplight switch
Transaxle control
module (TCM) <CVT>
Data link connector
Hood
lock
release
handle
AC611100
Brake pedal
assembly
AC606956
AC611101
AC611102
AD
Page 66
17-4
ENGINE AND EMISSION CONTROL
AUTO-CRUISE CONTROL SYSTEM
COMPONENTS AND FUNCTIONS
ComponentFunction
Accelerator pedal position sensor (APP sensor)Informs the ECM of the accelerator pedal
depression.
Auto-cruise control switch "ON/OFF" switchPower switch for auto-cruise control system.
"ACC/RES" switchVehicle speed is set with the "ACC/RES" switch and
"COAST/SET" switch
"CANCEL" switchCancels the cruise speed setting.
Cancel systemClutch switch <M/T>Because the constant speed driving is cancelled by
Stoplight switch• Because the constant speed driving is canceled
Transmission range
switch <CVT>
"COAST/SET" switch.
the clutch operation, the clutch pedal status is
detected.
by the brake operation, it detects the brake pedal
status.
• As for the stoplight switch, two built-in switches,
the stoplight switch which is also used for the
stoplight illumination and the brake switch which
is used exclusively for the auto-cruise control, are
integrated, and thus the reliability is enhanced.
Because the constant speed driving is cancelled by
the selector lever operation, it detects the "N"
position.
"CRUISE" indicator lightThe light is included in the combination meter and
illuminates when the "ON/OFF" switch is pressed
(auto-cruise control system: ON).
Data link connectorIf the M.U.T.-III scan tool is connected, the input
check code from the ECM can be read.
Engine control module (ECM)• Based on the input signal from each sensor and
switch, it outputs the throttle opening instruction
signal to the TAC motor.
• Based on the input signal from each sensor and
switch, it outputs the transaxle control signal to
the TCM <CVT>.
• Based on the vehicle speed signal from the
vehicle speed sensor, it calculates the vehicle
speed <M/T>.
• Based on the secondary pulley speed sensor
signal from the TCM, it calculates the vehicle
speed <CVT>.
• Based on the selector lever "N" position signal of
the transmission range switch from the ECM, it
cancels constant speed driving. <CVT>.
• Outputs the ON/OFF signals of "CRUISE"
indicator light and auto-cruise control system.
• The diagnostic trouble code signal is sent to the
"CRUISE" indicator light.
• The input check code is sent to the data link
connector.
Throttle actuator control motor (TAC motor)The throttle valve opens and closes in response to
the throttle angle signal from the ECM.
Page 67
ENGINE AND EMISSION CONTROL
AUTO-CRUISE CONTROL SYSTEM
17-5
ComponentFunction
Throttle position sensor (TP sensor)Informs the ECM of the throttle valve opening angle.
Transaxle control module (TCM) <CVT>• Based on the transaxle control signal from the
ECM, it controls the transaxle.
• Outputs the signal from the secondary pulley
speed sensor to the ECM.
• Transmits the selector lever "N" position signal
from the transmission range switch to the ECM.
Vehicle speed sensor <M/T>Transmits the vehicle speed signal proportional to
the vehicle speed to the ECM.
CONSTRUCTION AND OPERATION
SYSTEM OUTLINE
The ECM calculates the auto-cruise control system
operation status when the ECM receives input sig
nals from the auto-cruise control switch, vehicle
speed and cancel system [stoplight switch and clutch
switch <M/T> or transmission range switch <CVT>].
BLOCK DIAGRAM
Auto-cruise control switch
ON/OFF
signal
Cruise control section
Stoplight switch, clutch switch <M/T>
ON/OFF
signal
M2170002000232
The engine control section sends the target acceler
ator pedal opening angle value for auto-cruise control system, the TCM issues a command to transaxle
control <CVT>, and the gauge issues an ON/OFF
command for the "CRUISE" indicator light.
In the engine control section, the target throttle valve
opening angle value is calculated from the target
accelerator pedal opening angle value for
auto-cruise control system and the actual accelerator
angle value.The vehicle speed is then controlled by
applying the TAC motor.
APP sensor
ECM
Actual accelerator
pedal opening
Target accelerator
pedal opening
angle signal
Engine control section
angle signal
-
Vehicle speed
sensor <M/T>
"CRUISE"
indicator light
ON/OFF signal
"CRUISE" indicator light
Vehicle
speed
signal
<M/T>
Secondary
pulley speed
sensor signal
<CVT>
TCM <CVT>
Secondary
pulley speed
sensor signal
<CVT>
Transmission
range switch
signal <CVT>
Transmission
range switch
signal <CVT>
Transaxle
Shift control
signal <CVT>
Shift control
signal <CVT>
Target throttle
valve opening
angle signal
TAC motor
AC611103
Page 68
17-6
ENGINE AND EMISSION CONTROL
AUTO-CRUISE CONTROL SYSTEM
SYSTEM FUNCTIONS
.
SET FUNCTION
1. During driving with the vehicle speed range from
approximately 40 to 200 km/h (25 to 125 mph),
press and release the "COAST/SET" switch.
2. The vehicle speed when the "COAST/SET" switch
is released is memorized. Thereafter, the constant
speed driving is performed at that vehicle speed.
3. When the "COAST/SET" switch is operated
during the driving with the vehicle speed of
approximately 200 km/h (125 mph) or more, the
constant speed driving will not be performed.
.
COAST FUNCTION
1. When the "COAST/SET" switch is continuously
pressed for 0.5 seconds or longer during constant
speed driving, the throttle valve becomes fully
closed while the switch is pressed, and the
vehicle is decelerated.
2. When the "COAST/SET" switch is released, the
vehicle speed at that time is now memorized.
Thereafter, the constant speed driving is
performed at that vehicle speed.
3. Also when the "COAST/SET" switch is pressed
for less than 0.5 second, the vehicle is
decelerated 1.6 km/h (1 mph) from the vehicle
speed of constant speed driving, and the
decelerated vehicle speed is now memorized.
Thereafter, the constant speed driving is
performed at that vehicle speed.
4. When the "COAST/SET" switch is continuously
pressed and the vehicle speed is decelerated to
approximately 40 km/h (25 mph) or less, the set
function and coast function are cancelled, and the
constant speed driving is cancelled.
.
RESUME FUNCTION
1. When the "CANCEL" switch is pressed or the
brake pedal is depressed during the constant
speed driving, it cancels the constant speed
driving.
2. Subsequently, when the "ACC/RES" switch is
pressed during driving with the vehicle speed of
approximately 40 km/h (25 mph) or more, the
constant speed driving is performed with the
vehicle speed memorized at the last cancellation
of constant speed driving.
.
ACCEL FUNCTION
1. When the "ACC/RES" switch is continuously
pressed for 0.5 second or more during constant
driving, it accelerates the vehicle with specified
acceleration while the switch is pressed.
2. Then, when the "ACC/RES" switch is released,
the vehicle speed at that time is now memorized.
Thereafter, the constant speed driving is
performed at that vehicle speed.
3. Also, when the "ACC/RES" switch is pressed for
less than 0.5 second, the vehicle is accelerated
1.6 km/h (1 mph) from the vehicle speed of
constant speed driving, and the accelerated
vehicle speed is now memorized. Thereafter, the
constant speed driving is performed at that
vehicle speed.
4. It is possible to keep pressing the "ACC/RES"
switch until the vehicle speed is accelerated to
approximately 200 km/h (125 mph) or above.
However, after the "ACC/RES" switch is released,
the vehicle speed of approximately 200 km/h (125
mph) becomes the newly memorized vehicle
speed. Thereafter, the constant speed driving is
performed at that speed.
.
CANCEL FUNCTION
When any of the following conditions are satisfied,
the constant speed driving will be cancelled.
• The auto-cruise control system is stopped by the
pressing the "ON OFF" switch.
• The "CANCEL" switch is pressed.
• The brake pedal is depressed.
• The clutch pedal is depressed <M/T>.
• The selector lever is shifted to the "N" position
<CVT>.
• The vehicle speed becomes approximately 40
km/h (25 mph) or less.
• The vehicle speed is reduced 15 km/h (9 mph) or
more from the speed at which the constant speed
driving was started.
• An abnormality occurs in the vehicle speed signal.
• The engine coolant temperature becomes abnormally high.
• An abnormality occurs to the ECM.
• An abnormality occurs to the TCM <CVT>.
• An abnormality occurs to the CAN communica-
tion.
.
Page 69
ENGINE AND EMISSION CONTROL
AUTO-CRUISE CONTROL SYSTEM
17-7
FAIL-SAFE FUNCTION
When any of the following conditions are satisfied,
the auto-cruise control system function is stopped
until the system returns to normal. Also, when any of
the conditions are satisfied during the constant
speed driving, the constant speed driving is can
celled immediately.
• An abnormality occurs to the auto-cruise control
switch.
• An abnormality occurs to the stoplight switch.
When any of the following conditions are satisfied,
stop the vehicle once and turn the ignition switch to
"LOCK" (OFF). Otherwise, even when the system
returns to normal, the auto-cruise control system
function will continue to be stopped. Also, when any
of the conditions are satisfied during the constant
speed driving, the constant speed driving is can
celled immediately.
-
-
• ECM abnormality
• TP sensor abnormality
• APP sensor abnormality
.
DIAGNOSIS FUNCTION
• The diagnostic trouble code check is possible
with the "CRUISE" indicator light.
• To facilitate the system check, check the service
data output with the M.U.T.-III.
NOTE: For diagnostic items, service data output
items, and check method, refer to the Service Man
ual.
-
Page 70
17-8
ENGINE AND EMISSION CONTROL
EMISSION CONTROL
EMISSION CONTROL
GENERAL DESCRIPTION
The following changes have been made to the controls of the 2.4L engine provided on the GALANT.
Improvement / AdditionsRemark
Addition of HC trap catalytic converter <California> HC decrease
SYSTEM CONFIGURATION DIAGRAM
<Except for California>
Evaporative emission
purge solenoid
Positive crankcase
ventilation valve
Evaporative
emission
canister
M2171000101024
Evaporative emission
ventilation valve
Heated oxygen
sensor (front)
Three-way catalytic converter
Heated oxygen
sensor (rear)
Fuel pressure
regulator
Fuel pump
Fuel tank differential
pressure sensor
Fuel tank
Fuel level
sensor
Fuel tank
temperature
sensor
AK604140
AB
Page 71
<California>
Heated
oxygen
sensor
(front)
Heated
oxygen
sensor
(rear)
Positive crankcase
ventilation valve
ENGINE AND EMISSION CONTROL
EMISSION CONTROL
Evaporative emission
purge solenoid
Evaporative emission
ventilation valve
Evaporative
emission
canister
EGR valve
(stepper motor)
Fuel pressure
regulator
Fuel pump
17-9
Fuel
tank
Fuel level
sensor
HC trap
catalytic
converter
Three-way catalytic converter
Heated oxygen sensor (3rd)
Fuel tank differential
pressure sensor
Fuel tank
temperature
sensor
Exhaust gas cleaning devices list
SystemObjective / FunctionComposition parts
Crankcase ventilation
system
Evaporative emission
control system
HC decrease
Re-combustion of blow-by gas.
HC decrease
Re-combustion of fuel vapor gas.
Positive crankcase ventilation
(PCV) valve
• Canister
• Evaporative emission purge
solenoid
Exhaust gas recirculation
(EGR) system
<California>
NOx decrease
Reduce NOx generation by controlling EGR
volume according to engine warm-up condition
EGR valve
and driving conditions.
AK604141
AB
Page 72
17-10
ENGINE AND EMISSION CONTROL
EMISSION CONTROL
SystemObjective / FunctionComposition parts
Emission
reduction
systems
Air-fuel ratio
feedback
control
Decrease of CO, HC and NOx
Controls air-fuel ratio of air-fuel mixture to
become theoretical air-fuel ratio (about 14.7),
which is when the 3-way catalytic converter's
cleaning performance is best. It also controls
optimum fuel supply based on coolant
• ECM
• Mass airflow sensor
• Injectors
• Heated oxygen sensor
• Crankshaft position sensor
etc.
temperature, driving conditions etc.
Catalytic
converter
Decrease of CO, HC and NOx
It facilitates oxidation of CO and HC and
reduction of NOx so that all 3 component gases
are cleaned simultaneously.
HC trap
catalytic
converter
<California>
HC decrease
During cold operation of engine, exhaust HC is
temporarily absorbed. And then Exhaust HC is
released when temperature reaches to level at
which catalyst is activated. This allows HC to be
reduced.
CRANKCASE VENTILATION SYSTEM
Ventilation hose
PCV valve
Monolith catalyst
Monolith catalyst
M2171000400129
Air cleaner
A blow-by gas reduction device prevents blow-by
gas from being expelled into the atmosphere and is
of closed type. A positive crankcase ventilation
(PCV) valve is provided in the ventilation hose from
the rocker cover to the intake manifold. During low
load driving, clean air is supplied to the crankcase by
the air intake hose via the breather hose and rocker
cover, and it mixes with the blow-by gas in the crank
Breather hose
Flow of blow-by gas and clean air (low load area)
Flow of blow-by gas (high load area)
AK604142
case. The blow-by gas in the crankcase is induced to
the intake manifold through the rocker cover and
PCV valve. During high load driving, blow-by gas in
the crankcase is induced to the intake manifold
through the rocker cover and PCV valve and at the
same time also via the air intake hose and throttle
body due to negative pressure in the air cleaner.
-
AB
Page 73
From
rocker
cover
ENGINE AND EMISSION CONTROL
EMISSION CONTROL
POSITIVE CRANKCASE VENTILATION (PCV)
VALVE
PCV valve lifts the plunger according to negative pressure in
the intake manifold to create appropriate ventilation for the
crankcase.
To intake
manifold
17-11
Spring
Plunger
AK602324 AC
EVAPORATIVE EMISSION CONTROL SYSTEM
Battery
MFI relay
Evaporative emission
purge solenoid
M2171000200147
Mass airflow sensor
Intake air temperature sensor
Manifold absolute pressure
sensor
Engine coolant temperature
sensor
Throttle position sensor
Crankshaft position sensor
ECM
HC (hydrocarbon) generated in the fuel tank are
adsorbed by the active carbon in the canister and
stored. HC stored in the canister is introduced to the
intake manifold when engine is in operation where it
is mixed with intake air and combusted. ECM intro
-
duces optimum HC amount according to driving con-
Evaporative emission
canister
AK604143
AB
ditions and so performs duty control on the
evaporative emission purge solenoid. Also, the evap
orative emission purge solenoid is closed during
deceleration or immediately after engine start to
restrict change in air-fuel ratio and prevent engine
from stalling.
-
Page 74
17-12
To intake manifold
To canister
B
A
AK604745
ENGINE AND EMISSION CONTROL
EMISSION CONTROL
EVAPORATIVE EMISSION PURGE SOLENOID
An evaporative emission purge solenoid is installed in the
intake manifold.The evaporative emission purge solenoid con
trols the intake volume of fuel vapor gas from the canister. The
evaporative emission purge solenoid is a duty control type
solenoid valve. When current is not passing through the coil,
nipple A is kept airtight and fuel vapor gas cannot be sucked in.
When current passes through the coil, air can pass between
nipple A and B and fuel vapor gas is sucked in. ECM changes
the ON duty ratio according to engine's operating condition to
AC
control the intake volume of fuel vapor gas.
From MFI relay
-
100 ms
Evaporative
emission
purge solenoid
ECM
12V
0V
ON
EXHAUST GAS RECIRCULATION (EGR) SYSTEM <California>
EGR valve
(stepper motor)
OFF
AK602245AD
M2171000300122
Mass airflow sensor
Intake air temperature sensor
Manifold absolute
pressure sensor
Engine coolant
temperature sensor
Battery
When the combustion gas temperature becomes
high, generation of the environment polluting NOx
(nitrogen oxides) increases rapidly. EGR system is
used to decrease the volume of NOx generated.
EGR system re-circulates exhaust gas inside the
intake manifold. It increases specific heat of the com
bustion gases and reduces combustion speed to
Throttle position sensor
Crankshaft position sensor
ECM
AK502987AE
lower the combustion temperature and reduce the
volume of NOx generated. ECM calculates the EGR
introduction volume according to engine operating
conditions and controls the EGR valve opening angle
at optimum. Also, immediately after the ignition
switch ON signal is input, it drives fully closed step
per motor and performs initialization.
-
Page 75
Outlet
Inlet
Coil
ENGINE AND EMISSION CONTROL
EMISSION CONTROL
EXHAUST GAS RECIRCULATION (EGR) VALVE
An EGR valve is installed in the EGR valve support.The EGR
valve controls EGR flow volume using the stepper motor
Magnet
Rotor
Shaft
Valve
method and reduces exhaust gas (NOx) and fuel consumption.
The EGR valve drives the stepper motor based on the signal
from ECM. When stepper motor rotor turns in clockwise or
anti-clockwise direction, the shaft fitted with a rotor and a screw
expands and contracts and the movement of the shaft causes
the valve to go up and down. Thus, EGR path gap is controlled
minutely. The stepper motor turns 15
motor turns forward or back only up to the angle dictated by the
number of pulse signals (number of steps) from the ECM. In
other words, increase and decrease of the EGR flow volume
depends on the number of signals (number of steps) from
ECM. ECM changes current flow to the 4 coils (A, B, C, D) in
the stepper motor in sequence according to the phase pattern
in the following chart in order to turn the stepper motor rotor.
Open valve changes phase in order of 0
valve changes phase in order of 3
17-13
° per step. The stepper
→ 1 → 2 → 3 → 0. Close
→ 2 → 1 → 0 → 3.
From MFI relay
Coil
A
CoilBCoil
C
AK604144
EGR valve
(stepper motor)
AB
Coil
D
Phase
number
Stepper motor coil
Coil ACoil BCoil CCoil D
0ONOFFOFFON
1ONOFFONOFF
2OFFONONOFF
3OFFONOFFON
Flow rate
ECM
Step
AK604145
AB
Page 76
17-14
ENGINE AND EMISSION CONTROL
EMISSION CONTROL
EMISSION REDUCTION SYSTEMS
These decrease CO, HC and NOx in the exhaust
gases and consist of air-fuel ratio feedback control
and catalytic converter.
1. AIR-FUEL RATIO FEEDBACK CONTROL
Refer to GROUP 13A − Fuel Injection Control P.13A-29.
2. CATALYTIC CONVERTER
<Except for California>
Catalytic converter
<California>
Catalytic converter is installed in the center of exhaust pipe
below the floor and in the front of exhaust pipe <California>.
Based on appropriate air-fuel ratio feedback from oxygen sen
sor, CO and HC are oxidized and NOx is reduced. Catalytic
converter is a monolith with beehive design with catalysts on
the unit surface. It is protected by a thermally insulating mat
and enclosed in a shell.
M2171000800064
-
Exhaust
gas
Catalytic converter
HC trap catalyst
AK604146
Three-way catalyst
AK604147
AB
AB
3. HC TRAP CATALYTIC CONVERTER
<California>
The HC trap catalytic converter is installed in the center of
exhaust pipe below the floor. The HC trap catalytic converter
consists of the HC trap catalyst and the three-way catalysts,
which are the monolith type; the catalyst element is attached to
the honeycomb catalyst surface. The HC trap catalyst and the
three-way catalysts are held by the heat-insulating mat and
installed in the shell. The HC trap catalyst temporarily absorbs
the exhaust HC from the engine within the temperature range
in which the three-way catalyst is not activated, and prevents
the exhaust HC from releasing outside the vehicle. After that,
the HC trap catalyst temperature rises and releases the
absorbed HC. The released HC is burnt out in the downstream
three-way catalyst.
Page 77
Heated oxygen sensor (3rd)
HC trap catalytic converter
ENGINE AND EMISSION CONTROL
EMISSION CONTROL
HEATED OXYGEN SENSOR (3RD)
The heated oxygen sensor (3rd) is installed to the HC trap catalytic converter. The heated oxygen sensor (3rd) detects the
oxygen density of the exhaust gas and outputs the voltage to
the ECM in accordance with the oxygen density.
The ECM uses this output voltage to detect the deterioration of
the HC trap catalytic converter. The structure of the heated oxy
gen sensor (3rd) is the same as that of the heated oxygen sensor (rear) installed in the exhaust pipe.
AK604553
AB
HC TRAP CATALYTIC CONVERTER
DETERIORATION MONITOR
17-15
-
Heated oxygen sensor (3rd)
Heated oxygen sensor (rear)
The ECM detects the deterioration of the HC trap catalytic converter.
When reaching the certain operating range, the ECM begins
monitoring the difference in the feedback time between the
heated oxygen sensor (rear) on the upstream of the HC trap
catalyst and the heated oxygen sensor (3rd) on the down
stream of the HC trap catalyst. This monitoring allows the ECM
to detect the deterioration of the HC trap catalytic converter.
The starter motor is a reduction drive planetary gear type.
ALTERNATOR
M2162001000126
The alternator is a battery detection type.
It uses a pulley with a one-way clutch.
Coil
Rain cover
Plug boots
AK603842
AK602597
IGNITION COIL
M2163001000174
The ignition coil is a plug-top type.
AC
Page 81
ENGINE ELECTRICAL
SPARK PLUG
16-3
Iridium
SPARK PLUG
M2163005000068
Iridium-tipped spark plugs are used.
AK604562AB
Page 82
NOTES
Page 83
GROUP 15
INTAKE AND
EXHAUST
CONTENTS
15-1
AIR DUCT AND AIR CLEANER . . . .15-2
INTAKE MANIFOLD . . . . . . . . . . . . .15-3
EXHAUST MANIFOLD . . . . . . . . . . . .15-4
EXHAUST PIPE AND MUFFLER . . . .15-4
Page 84
15-2
INTAKE AND EXHAUST
AIR DUCT AND AIR CLEANER
AIR DUCT AND AIR CLEANER
A front air intake system that actively sucks cooling
air from the front through the top of the radiator has
been adopted in order to improve engine perfor
mance and reduce air intake noise.
CONSTRUCTION DIAGRAM
Air cleaner intake hose
-
M2150004000656
Mass airflow sensor
Air cleaner assembly
Air cleaner intake duct
AC608342
AB
Page 85
INTAKE AND EXHAUST
INTAKE MANIFOLD
15-3
INTAKE MANIFOLD
The intake manifold is made of plastic for weight
reduction, and the surface roughness of the inner
walls of the ports has been improved to reduce
intake resistance.
Intake manifold
M2150005000239
Air intake plenum
tank resonator
AK502555
AD
Page 86
15-4
INTAKE AND EXHAUST
EXHAUST MANIFOLD
EXHAUST MANIFOLD
<California>
A clamshell type exhaust manifold is used.
EXHAUST PIPE AND MUFFLER
The exhaust system is composed of the front
exhaust pipe, center exhaust pipe, and main muffler,
and it has the following characteristics.
M2150006000566
<Except California>
A SUS pipe type exhaust manifold is used.
<Except CALIFORNIA><CALIFORNIA>
AK603623
M2150003000783
• Fewer, more environmentally-friendly rubber
hangers to reduce vibration from exhaust system.
This fuel system is designed with consideration for
global environment protection to ensure safety at a
collision, reduce weight, and improve reliability and
quality. This system has the following features:
• A quick-joint connector of a plastic tube is used
for the fuel high-pressure hoses in the engine
compartment to reduce the permeation of fuel
evaporative emission.
Fuel tank
Evaporative
emission
Fuel pump module
canister
AC610224
AB
• The surface of underfloor fuel pipes is coated
with 1-mm thickness of plastic to improve resis
-
tance to corrosion and chipping.
• A returnless fuel system eliminates returned fuel
from the engine. The heat that fuel receives from
the engine is reduced, minimizing fuel tempera
ture in the fuel tank and controlling the amount of
evaporated gas.
Page 93
FUEL SUPPLY
FUEL TANK
13B-3
FUEL TANK
.
The fuel tank assembly consists of the fuel pump
module, the fuel tank, and so on, and features the
following characteristics:
• The fuel tank is mounted underneath the second
seat to improve safety at a collision.
• The fuel tank itself is made of a pre-coat zinc
alloy galvanised steel sheet that contains no
lead.
• The capacity of the fuel tank is 59 dm3 (15.5 gal)
to meet long-distance drives.
CONSTRUCTION DIAGRAM
M2134001000817
• The fuel cut-off valve, fuel tank leveling valve and
fuel tube have been installed using in-tank con
struction to reduce the amount of evaporated fuel
from hoses.
The fuel pump module consists of the following components:
• Fuel pump
• Fuel level sensor
• Fuel filter
• Fuel pump pressure regulator
• Fuel tank differential pressure sensor
• Fuel tank temperature sensor
Fuel pump module
Fuel cut-off valve
Fuel tank
Fuel check valve
AC610225
AB
Leveling valve
AC610226
AC
Page 94
NOTES
Page 95
GROUP 13A
MULTIPORT FUEL
SYSTEM (MFI)
CONTENTS
13A-1
GENERAL DESCRIPTION. . . . . . . . .13A-2
CONTROL UNIT. . . . . . . . . . . . . . . . .13A-6
Although the control systems are basically the same as those of 2.4L engine used in the GALANT, the following improvements have been added.
Improvement / AdditionsRemark
MIVEC, continuously and variably control the intake
valve timing and exhaust valve timing, is used.
Addition of heated oxygen sensor (3rd)
<California>
System optimally control the timing of the intake
valve and exhaust valve in accordance with the
engine speed and load.
Detection of the HC trap catalyst malfunction.
Page 97
MULTIPORT FUEL SYSTEM (MFI)
GENERAL DESCRIPTION
System Block Diagram
Sensor, switchEngine control module (ECM)Actuator
Mass airflow sensor
Intake air temperature sensor
Manifold absolute pressure
sensor
Barometric pressure sensor
Engine control unit
13A-3
No. 1 injector
No. 2 injector
No. 3 injector
Engine coolant temperature
sensor
Throttle position sensor (main)
Throttle position sensor (sub)
Accelerator pedal position
sensor (main)
Accelerator pedal position
sensor (sub)
Intake camshaft position
sensor
Exhaust camshaft position
sensor
Crankshaft position sensor
Heated oxygen sensor (front)
Heated oxygen sensor (rear)
Heated oxygen sensor
(3rd)*
Knock sensor
Generator FR terminal
Generator L terminal
Engine oil pressure switch
Power steering pressure
switch
Fuel tank differential pressure
sensor
Fuel tank temperature sensor
Vehicle speed sensor <M/T>
Ignition switch-IG
Ignition switch-ST
Power supply
CAN communication
(input signal)
· A/C switch
· Vehicle speed <CVT>
· Fuel level sensor
· Transmission range switch
<CVT>
NOTE
*1: California
[1] Fuel injection control
[2] Ignition timing control
[3] Throttle valve opening angle
control and idle speed control
MIVEC (Mitsubishi Innovative
[4]
Valve timing Electronic Control
system)
[5] Power supply control
(Power supply to sensor,
actuator)
[6] Fuel pump relay control
[7] Starter relay control
[8] Heated oxygen sensor heater
control
[9] A/C compressor relay control
[10] Generator control
[11] Evaporative emission purge
control
[12] EGR control
[13] Diagnosis output
[14] RAM data transmission
No. 4 injector
No. 1 ignition coil
No. 2 ignition coi
No. 3 ignition coi
No. 4 ignition coi
Throttle actuator control
motor
Heated oxygen sensor (front)
heater
Heated oxygen sensor (rear)
heater
Heated oxygen sensor (3rd)
heater*
Intake engine oil control
valve
Exhaust engine oil control
valve
Multiport fuel injection (MFI)
relay
Throttle actuator control
motor relay
A/C compressor relay
Fuel pump relay
Starter relay
Generator G terminal
Evaporative emission purge
solenoid
Evaporative emission ventilation
solenoid
EGR valve (stepper motor)*
CAN communication
(output signal)
AK604116
AB
Page 98
13A-4
Control System Diagram
<Except for California>
MULTIPORT FUEL SYSTEM (MFI)
GENERAL DESCRIPTION
SenseAct
1 Mass airflow sensor
2 Intake air temperature sensor
3 Throttle position sensor (main/sub)
4 Manifold absolute pressure sensor
5 Engine coolant temperature sensor
6 Intake camshaft position sensor
7 Exhaust camshaft position sensor
8 Crankshaft position sensor
9 Knock sensor
10 Heated oxygen sensor (front)
11 Heated oxygen sensor (rear)
12 Fuel tank differential pressure sensor
13 Fuel tank temperature sensor
Accelerator pedal position sensor (main/sub)
Engine oil pressure switch
Power steering pressure switch
Generator FR terminal
Generator L terminal
Vehicle speed sensor <M/T>
Ignition switch-IG
Ignition switch-ST
Power supply
CAN communication (input signal)
4 Manifold absolute pressure sensor
Decide
ECM
(with barometric
pressure sensor)
1 Intake engine oil control valve
2 Exhaust engine oil control valve
3 Throttle actuator control motor
4 Injector
5 Evaporative emission purge solenoid
6 Evaporative emission ventilation
solenoid
Ignition coil, ignition power transistor
Multiport fuel injection (MFI) relay
Fuel pump relay
Starter relay
Throttle actuator control motor relay
Generator G terminal
Heated oxygen sensor heater
A/C compressor relay
Diagnostic output
CAN communication (output signal)
6 Intake
camshaft
position
sensor
7 Exhaust
camshaft
position
sensor
10 Heated oxygen sensor (front)
11 Heated oxygen
sensor (rear)
2 Exhaust engine
oil control valve
1 Intake engine
oil control valve
4 Injector
8 Crankshaft position sensor
3 Throttle position
sensor (main/sub)
5 Evaporative emission
purge solenoid
5 Engine coolant
temperature sensor
9 Knock sensor
3 Throttle actuator
control motor
Evaporative
emission
canister
6 Evaporative
emission
ventilation
solenoid
12 Fuel tank differential
pressure sensor
2 Intake air
temperature sensor
1 Mass airflow sensor
Fuel pressure
regulator
Fuel pump
Air
inlet
Fuel tank
Fuel level
sensor
13 Fuel tank
temperature
sensor
AK604117
AB
Page 99
<California>
MULTIPORT FUEL SYSTEM (MFI)
GENERAL DESCRIPTION
13A-5
SenseAct
1 Mass airflow sensor
2 Intake air temperature sensor
3 Throttle position sensor (main/sub)
4 Manifold absolute pressure sensor
5 Engine coolant temperature sensor
6 Intake camshaft position sensor
7 Exhaust camshaft position sensor
8 Crankshaft position sensor
9 Knock sensor
10 Heated oxygen sensor (front)
11 Heated oxygen sensor (rear)
12 Heated oxygen sensor (3rd)
13 Fuel tank differential pressure sensor
14 Fuel tank temperature sensor
Accelerator pedal position sensor (main/sub)
Engine oil pressure switch
Power steering pressure switch
Generator FR terminal
Generator L terminal
Vehicle speed sensor <M/T>
Ignition switch-IG
Ignition switch-ST
Power supply
CAN communication (input signal)
2 Exhaust engine
oil control valve
1 Intake engine
oil control valve
Decide
ECM
(with barometric
pressure sensor)
4 Manifold absolute pressure sensor
3 Throttle position
sensor (main/sub)
5 Evaporative emission
purge solenoid
3 Throttle actuator
control motor
1 Intake engine oil control valve
2 Exhaust engine oil control valve
3 Throttle actuator control motor
4 Injector
5 Evaporative emission purge solenoid
6 Evaporative emission ventilation
solenoid
7 EGR valve (stepper motor)
Ignition coil, ignition power transistor
Multiport fuel injection (MFI) relay
Fuel pump relay
Starter relay
Throttle actuator control motor relay
Generator G terminal
Heated oxygen sensor heater
A/C compressor relay
Diagnostic output
CAN communication (output signal)
2 Intake air
temperature sensor
1 Mass airflow sensor
6 Intake
camshaft
position
sensor
7 Exhaust
camshaft
position
sensor
10 Heated
oxygen
sensor
(front)
11 Heated oxygen sensor (rear)
12 Heated oxygen sensor (3rd)
4 Injector
5 Engine
coolant
temperature
sensor
9 Knock sensor
8 Crankshaft position sensor
7 EGR valve
(stepper motor)
Evaporative
emission
canister
6 Evaporative
emission
ventilation
solenoid
Fuel pressure
regulator
Fuel pump
12 Fuel tank differential
pressure sensor
Air
inlet
Fuel tank
Fuel level
sensor
13 Fuel tank
temperature
sensor
AK604118
AB
Page 100
13A-6
MULTIPORT FUEL SYSTEM (MFI)
CONTROL UNIT
CONTROL UNIT
ENGINE CONTROL MODULE (ECM)
ECM
Microprocessor
Input
sensor
ECM is installed in the engine room. ECM judges
(calculates) the optimum control to deal with the con
stant minute changes in driving conditions based on
information input from the sensors and drives the
actuator. ECM is composed of 32-bit microprocessor
and Random Access Memory (RAM), Read Only
Memory (ROM) and Input /Output interface. ECM
Input
interface
RAM
M2132021500153
Output
interface
Output
actuator
ROM
AK604119
uses flash-memory ROM that allows re-writing of
data so that change and correction of control data is
possible using special tools. It also uses Electrically
Erasable Programmable Read Only Memory
(EEPROM) so that studied compensation data is not
deleted even if battery terminals are disconnected.
AB
ECM CONNECTOR INPUT/OUTPUT PIN ARRANGEMENT
91
929394
104
103
115
116
105
117
82
106
118
AK602565
1
2345678
1718192021
36
35
34
33
52
51
50
49
10111213141516
9
32
31
30
29
28
27
26
25
24
23
22
41
40
39
38
37
56
55
54
53
44
43
42
60
59
58
57
48
47
46
45
636162
64
7172737475767778798081
90
89
87
868485
83
9596979899
108
107
109
110
111
88
100
112
101
113
102
114
NOTE: *: California
1Intake engine oil control valve2No.1 injector
3No.2 injector4Ignition coil No.1 (ignition power transistor)
5Ignition coil No.2 (ignition power transistor)6Starter active signal
7Exhaust camshaft position sensor8Crankshaft position sensor
9Sensor supplied voltage10Throttle position sensor (main)
11Throttle position sensor (sub)12Power supply voltage applied to throttle
position sensor
13Throttle position sensor ground14Intake camshaft position sensor
AC
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