Mitsubishi Lancer Evolution X (2008) Workshop Manual

Page 1
Mitsubishi Lancer X 2008
Audio Heater, AC, Vent Engine
Interior Suspension
Page 2
CHASSIS ELECTRICAL
COLUMN SWITCH
54A-21
GENERAL INFORMATION
Column switch has a function to ensure the driver's safety during frontal collision of vehicle.
Function
Front of vehicle
Column switch
If the column switch is moved to the front of the vehi- cle and hit on the instrument panel or meter bezel by the frontal collision of vehicle, the steering wheel is moved to the front of the vehicle because the right and left levers fall down, ensuring the driver's safety. In addition, the column switch secures the rigidity that the levers do not fall down by the normal opera tion, however, it cannot be reused after the deforma- tion.
.
Collision load Collision load
Column switch
M2546100200058
AC603959
AB
-
GENERAL INFORMATION
RADIO AND CD PLAYER
Two types of audio, CD player with radio or 6-disk CD changer with radio, have been established. The audio was designed to create a uniformity impression with the instru ment panel. Also, a new function automatically corrects the sound quality and volume during driving.
AC608345
AB
M2544900200218
-
Page 3
54A-22
CHASSIS ELECTRICAL
RADIO AND CD PLAYER
For the vehicles with Rockford Fosgate ® premium sound system, the 8-ch high-power audio amplifier with integrated DSP (total maximum output of 650 W) has been established under the driver's seat. The clear treble without distortion is available.
Audio amplifier
Rear seat
Driver's seat
AC608321
AB
For the vehicles with Rockford Fosgate ® premium sound system, the audio adapter has been established onto the center tray. With this modification, portable music player can be connected. <Vehicles without MMCS>
Audio adapter
AC608417
AB
Item CD player with radio 6-disk CD changer with
radio <Option>
Electronic tuning radio Equipped Equipped
SIRIUS satellite radio <Option: ES, GTS>
Equipped (Only the vehicles with the satellite radio tuner)
CD player*1 (compatible with MP3*2)
6-disk CD autochanger*1 (compatible with
*2
MP3
)
Audio integrated 4-ch power amplifier <vehicles
Equipped Equipped
Equipped
General 140 W General 140 W
with 4 speakers, 6 speakers>
Audio amplifier-integrated 8-ch power amplifier
General 650 W (maximum) and digital signal processor (DSP) <Rockford Fosgate
® premium sound system>
NOTE: .
*1
: CD-R/CD-RW may not be played.
*2
: Some may not be played.
STEERING WHEEL AUDIO REMOTE CONTROL SWITCH
The concentrated switch has been established onto
Steering wheel audio remote control switch
AC606795
AF
the steering wheel spoke for allowing the remote control of audio. <ES, GTS>
Page 4
CHASSIS ELECTRICAL
RADIO AND CD PLAYER
54A-23
AUDIO OPERATION TONE ALARM
To prevent an audio operational error, the audio operation tone alarm confirms the audio operation which sounds a tone alarm in the combination meter when the audio is operated. The details are as described in the following table:
Usage category Confirmation tone alarm sounding condition (with conditions below, tone alarm
sounds for 0.08 seconds)
Radio use Press and hold "1", "2", "3", "4", "5" or "6" button.
Press and hold "SCAN" button.
CD use Press and hold the "LOAD" button.
Press and hold the "DISC" button.
Press and hold the "RPT" button.
Press and hold the "RDM" button.
Press and hold the CD eject button
Audio adjustment With "BASS", "MID", "TREBLE", "BALANCE", or "FADER" selected, adjust the
adjustment level to zero.
Select "NORMAL" of "SOUND FIELD".
Select "NORMAL" of "MUSIC TYPE".
Others Press and hold the "TUNE" knob.
Press and hold the "MODE" switch of steering remote control switch.
Page 5
54A-24
CHASSIS ELECTRICAL
SPEAKER
SPEAKER
GENERAL INFORMATION
<4 speakers> <6 speakers> <9 speakers>
Tweeter
Front door speaker
Rear door speaker
Front door speaker
Rear door speaker
The following three types of speakers are available.
4 speakers (Front door: 16 cm, rear door: 16 cm)
6 speakers (tweeter: 3.5 cm, front door: 16 cm,
rear door: 16 cm)
TWEETER
Front door sash trim
Tweeter
AC608346
AB
M2545000200177
Tweeter
Front door speaker
Rear door speaker
Subwoofer
AC608693
AB
9 speakers (tweeter: 3.5 cm, front door: 16 cm, rear door: 2-way coaxial 16 cm, subwoofer: 25 cm) <Rockford Fosgate
® premium sound sys-
tem>
For the front door sash trim, two types of tweeters, the balance dome tweeter <Vehicles with 6 speak
­ers> and soft dome tweeter <Vehicles with 9 speak­ers (Rockford Fosgate ® premium sound system)>, have been established. The soft dome tweeter can play clearer treble with less distortion compared to the balance dome tweeter. For the better treble, two types of front sash garnish, resin type <Vehicles with 6 speakers> and punching metal type <Rockford Fosgate
® premium sound system>, has been established. With the punching metal type, the metal has been adopted for the punching part to enlarge the punching opening, enabling the playback of cleaner treble.
Page 6
DOOR SPEAKER
CHASSIS ELECTRICAL
SPEAKER
Resin cover*
54A-25
Sheet metal cover*
Urethane integrated resin sheet*
Rear door water proof film
Rear door speaker
Urethane integrated resin sheet*
NOTE: The parts with "*" are installed exclusively to the vehicles with Rockford Fosgate
®
premium sound
system.
For the front door speaker, two types of speakers, 16 cm paper cone speaker <vehicles with 4 speakers, 6 speakers> and PP (polypropylene) cone speaker <Rockford Fosgate
® premium sound system>, are available. For the rear door speaker, two types of speakers, 16 cm paper cone speaker <Vehicles with 4 speakers, 6 speakers> and PP (polypropylene) cone 2-way coaxial speaker <Vehicles with 9 speak ers (Rockford Fosgate® premium sound system)>, are available. Compared to the paper cone speakers, the PP (polypropylene) cone speakers can playback crisper bass. The door opening of the vehicles with 9 speaker (Rockford Fosgate
® premium sound sys­tem) is blocked by using the sheet metal cover and the urethane integrated resin sheet (resin cover and water proof film) to make the door into a speaker box, thus improving the sound quality. As an advan
-
Resin cover*
Front door speaker
Front door water proof film
AC608347
tage of the sheet metal cover, the rigidity of the areas around the speaker has been increased, and the higher sound pressure, suppression of high har monic, and suppression of dumping are achieved to improve sound quality.
-
AC507245
The one-touch installable speaker (with 3 tabs, fixed by rotating) has been adopted to improve service ability.
AB
-
AB
-
Page 7
54A-26
Trunk room
CHASSIS ELECTRICAL
ANTENNA
SUBWOOFER <VEHICLES WITH Rockford Fosgate
The 25 cm dual voice coil subwoofer has been installed to the trunk room, enabling the playback of dynamic deep bass.
® PREMIUM SOUND SYSTEM>
Subwoofer
AC608344
AB
ANTENNA
GENERAL INFORMATION
The pole antenna has been adopted for the radio. The antenna base incorporates the radio amplifier. When the satellite radio tuner is installed, the antenna base that also corresponds to the satellite radio is installed.
CONSTRUCTION DIAGRAM
M2545100200163
Satellite radio tuner (Vehicles with satellite radio)
Pole antenna (for radio)
Antenna base
AC608360
AB
Page 8
CHASSIS ELECTRICAL
MITSUBISHI MULTI COMMUNICATION SYSTEM (MMCS)
54A-27
MITSUBISHI MULTI COMMUNICATION SYSTEM (MMCS)
GENERAL INFORMATION
Audio visual navigation unit
AC608322
Audio and video adapter
AC608418
M2544800200084
Mitsubishi multi-communication system (audio visual naviga­tion unit) with built-in hard disk drive (30 gigabyte) has been installed. Also, a 7-inch liquid crystal display of wide 2 DIN size has been adopted. <Option>
AB
The audio and video adapter has been established to the cen­ter tray in order to connect visual equipment such as game machine and video player. <Vehicles with MMCS>
AB
Operation part
MODE
AUDIO
VOL
PWR
SET
OPEN
Mitsubishi Multi Communication System
Display (function) Contents
Navigation screen Displays the navigation functions including the map display, search, guidance,
information search.
Vehicle position information screen
Displays the position information of current location. (Longitude and latitude, altitude, GPS reception status)
CD screen Plays back the disc inserted to the CD drive (CD-R/CD-RW).
MP3/WMA screen Plays back the MP3/WMA.
DVD screen Plays back the disc inserted to the DVD drive.
INFO
NAVI
SCALE
MENU
ENT
AC505475
AB
Music server function Plays back the music data on hard disk drive, and records the music CD.
Radio screen Displays the receiving station information. Also, the operation of receiving
channel can be performed.
Page 9
54A-28
CHASSIS ELECTRICAL
MITSUBISHI MULTI COMMUNICATION SYSTEM (MMCS)
Navigation function
The storage of very large map data is now possible, and the following contents have been adopted.
Map type navigation
NAVTEQ map database
Map data stored in hard disc drive
U.S. English, French, and Spanish are available
to select.
Audio and visual function
The following functions are in addition to the naviga­tion function:
Music server function
DVD drive unit
FM/AM radio
MP3/WMA playback function
SYSTEM BLOCK DIAGRAM
A/C-ECU
Combination meter
Control by steering wheel audio remote comtrol switch
Integrated 4-ch power amplifier (MAX: 180 W)
Correspond to Rockford Fosgate® premium
sound system
Output of DVD video 5.1 channel data
Connect with satellite radio tuner
Other function
The following functions are in addition to the naviga­tion, audio and visual function:
Clock display
Connect with hands free unit
A/C information display
Outside temperature display
Trip information display (Average fuel consump-
tion etc.)
Function customize
ZC3050180000
CAN communication
n
ETACS-ECU
AC505476
Antenna
Hands-free module
Sound
Audio amplifier
Speaker
CAN box unit
Voice Sound
Audio visual navigation unit
UART communication
Sound
Audio and video adopter
Note: *1: Controller Area Network *2: Universal Asynchronous Receiver Transmitter
Picture
Steering wheel audio remote control switch
AC608750
AB
Page 10
90-168
AUDIO SYSTEM <VEHICLES WITHOUT AUDIO AMPLIFIER>
CIRCUIT DIAGRAMS
AUDIO SYSTEM <VEHICLES WITHOUT AUDIO
REFER TO POWER DISTRIBUTION SYSTEM
ETACS­ECU
FUSIBLE
34
LINK
AMPLIFIER>
FUSIBLE
36
LINK
RELAY BOX
ENGINE COMPARTMENT
CENTER PANEL UNIT
M1901015602949
LCD PANEL (AUDIO)
AUDIO SWITCH PANEL
JOINT CONNECTOR (3)
HANDS FREE SYSTEM
RADIO AND CD PLAYER OR CD CHANGER
TSB Revision
Page 11
AUDIO SYSTEM <VEHICLES WITHOUT AUDIO AMPLIFIER>
CIRCUIT DIAGRAMS
90-169
COMBINATION METER
A/C CONTROL PANEL
FUSIBLE
37
LINK
REFER TO POWER DISTRIBUTION SYSTEM
ACC RELAY 2
IGNITION SWITCH (ACC)
ROOF ANTENNA
ANTENNA AMPLIFIER
ETACS-ECU
JOINT CONNECTOR (3)
WIRE COLOR CODE B : BLACK LG : LIGHT GREEN G : GREEN L : BLUE W : WHITE Y : YELLOW SB : SKY BLUE BR : BROWN O : ORANGE GR : GRAY R : RED P : PINK V : VIOLET PU : PURPLE
TSB Revision
ANTENNA FEEDER CABLE
Page 12
90-170
AUDIO SYSTEM <VEHICLES WITHOUT AUDIO AMPLIFIER>
CIRCUIT DIAGRAMS
AUDIO SYSTEM <VEHICLES WITHOUT AUDIO AMPLIFIER> (CONTINUED)
COMBINATION METER
CPU
JOINT CONNECTOR (3)
(FUSE )
9
INTERFACE CIRCUIT
RHEOSTAT
A/C CONTROL PANEL
INTERFACE CIRCUIT
INVECS-III CVT
TONE ALARM
CAN TRANSCEIVER CIRCUIT
JOINT CONNECTOR (1)
NOTE
:
·AUTO-CRUISE CONTROL SYSTEM
·HANDS FREE SYSTEM
·INVECS-III CVT
·MITSUBISHI MULTI-COMMUNICATION SYSTEM (MMCS)
RADIO AND CD PLAYER OR CD CHANGER
(LH) (RH) (LH) (RH)
FRONT DOOR SPEAKER TWEETER
TSB Revision
FRONT SIDE
Page 13
ETACS­ECU
AUDIO SYSTEM <VEHICLES WITHOUT AUDIO AMPLIFIER>
CIRCUIT DIAGRAMS
CAN DRIVE CIRCUIT
CAN DRIVE CIRCUIT
90-171
INTERFACE CIRCUIT
JOINT CONNECTOR (CAN1)
INTERFACE CIRCUIT
ETACS-ECU
(FUSE )
DATA LINK CONNECTOR
5
(LH) (RH)
REAR DOOR SPEAKER
WIRE COLOR CODE B : BLACK LG : LIGHT GREEN G : GREEN L : BLUE BR :BROWN O : ORANGE GR : GRAY R : RED W : WHITE SB : SKY BLUE P : PINK Y : YELLOW V : VIOLET P : PURPLE
TSB Revision
Page 14
90-172
AUDIO SYSTEM <VEHICLES WITHOUT AUDIO AMPLIFIER>
CIRCUIT DIAGRAMS
AUDIO SYSTEM <VEHICLES WITHOUT AUDIO AMPLIFIER> (CONTINUED)
STEERING WHEEL AUDIO REMOTE CONTROL SWITCH
COMBINATION METER
CLOCK SPRING
RADIO AND CD PLAYER OR CD CHANGER
WIRE COLOR CODE B : BLACK LG : LIGHT GREEN G : GREEN L : BLUE W : WHITE Y : YELLOW SB : SKY BLUE BR : BROWN O : ORANGE GR : GRAY R : RED P : PINK V : VIOLET PU : PURPLE
TSB Revision
Page 15
NOTES
CIRCUIT DIAGRAMS
AUDIO SYSTEM <VEHICLES WITHOUT AUDIO AMPLIFIER>
90-173
TSB Revision
Page 16
90-174
CIRCUIT DIAGRAMS
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER>
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER>
M1901015602950
1
<F>8W
<F>8W
5 9
10A
1
C-309
8
S045
15A
2
<F>8W <F>8W
30
30A
1.25W
2
C-307
7
15A
1
C-317
31
30A
<F>2R
<F>2R
10
C-39
S053
G
RG
43
AB
C-07 C-39C-15
312
14
18
171516
13
12
9854 67
20
19 2122 2423
1011
21
R-W
1
C-07
3
S047
R-W R-W R-W R-W
<F>2R
<F>2B
96
0.85R<F>2R
3525 36
24 31
0.85B
0.85B
D-25
32
S043
CD
<F>2B <F>2B
C-102
1
3
2
4 51
1718
15
16
121011
1314
65 7
19
20
51 30
C-102
9
8
21
22
41 52
42
4344
53
45 48
4746
585455
5756
C-104 C-307
4950
64
616059
6362
22
31213233
24
23
2827
34
362635253837
MU801325
30
29
1 2
39
40
TSB Revision
H8G14M01AA
Page 17
CIRCUIT DIAGRAMS
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER>
90-175
REFER TO POWER DISTRIBUTION SYSTEM
ETACS­ECU
FUSIBLE LINK
37
IGNITION SWITCH (ACC)
ACC RELAY 2
ROOF ANTENNA
ANTENNA AMPLIFIER
<VEHICLES WITH SATELLITE RADIO TUNER>
JOINT CONNECTOR (1)
ANTENNA FEEDER CABLE
RADIO AND CD PLAYER OR CD CHANGER
ANTENNA FEEDER CABLE
SATELLITE RADIO TUNER
WIRE COLOR CODE B : BLACK LG : LIGHT GREEN G : GREEN L : BLUE W : WHITE Y : YELLOW SB : SKY BLUE BR : BROWN O : ORANGE GR : GRAY R : RED P : PINK V : VIOLET PU : PURPLE
TSB Revision
Page 18
90-176
CIRCUIT DIAGRAMS
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER>
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER> (CONTINUED)
JOINT CONNECTOR (3)
(FUSE )
9
CPU
NOTE
:
·AUTO-CRUISE CONTROL SYSTEM
·HANDS FREE SYSTEM
·INVECS-III CVT
·MITSUBISHI MULTI-COMMUNICATION SYSTEM (MMCS)
INTERFACE CIRCUIT
RHEOSTAT
A/C CONTROL PANEL
INTERFACE CIRCUIT
INVECS-III CVT
TONE ALARM
TSB Revision
RADIO AND CD PLAYER OR CD CHANGER
FRONT SIDE
Page 19
ETACS­ECU
CIRCUIT DIAGRAMS
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER>
CAN DRIVE CIRCUIT
90-177
CAN DRIVE CIRCUIT
COMBINATION METER
CAN TRANSCEIVER CIRCUIT
INTERFACE CIRCUIT
JOINT CONNECTOR (CAN1)
INTERFACE CIRCUIT
ETACS-ECU
(FUSE )
DATA LINK CONNECTOR
5
WIRE COLOR CODE B : BLACK LG : LIGHT GREEN G : GREEN L : BLUE W : WHITE Y : YELLOW SB : SKY BLUE BR : BROWN O : ORANGE GR : GRAY R : RED P : PINK V : VIOLET PU : PURPLE
TSB Revision
Page 20
90-178
CIRCUIT DIAGRAMS
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER>
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER> (CONTINUED)
AUDIO AMPLIFIER
TSB Revision
RADIO AND CD PLAYER OR CD CHANGER
Page 21
CIRCUIT DIAGRAMS
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER>
<VEHICLES WITH SATELLITE RADIO TUNER>
ETACS-ECU
(FUSE )
90-179
JOINT CONNECTOR
(CAN1)
7
POWER SUPPLY
SATELLITE RADIO TUNER
WIRE COLOR CODE B : BLACK LG : LIGHT GREEN G : GREEN L : BLUE W : WHITE Y : YELLOW SB : SKY BLUE BR : BROWN O : ORANGE GR : GRAY R : RED P : PINK V : VIOLET PU : PURPLE
TSB Revision
Page 22
90-180
CIRCUIT DIAGRAMS
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER>
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER> (CONTINUED)
TWEETER
(LH) (LH)
(RH)
FRONT DOOR SPEAKER
(RH)
TSB Revision
AUDIO AMPLIFIER
Page 23
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER>
REAR DOOR SPEAKER
CIRCUIT DIAGRAMS
90-181
(LH) (RH)
SUB WOOFER
WIRE COLOR CODE B : BLACK LG : LIGHT GREEN G : GREEN L : BLUE W : WHITE Y : YELLOW SB : SKY BLUE BR : BROWN O : ORANGE GR : GRAY R : RED P : PINK V : VIOLET PU : PURPLE
TSB Revision
Page 24
90-182
CIRCUIT DIAGRAMS
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER>
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER> (CONTINUED)
CENTER PANEL UNIT
LCD PANEL (AUDIO)
AUDIO SWITCH PANEL
ETACS-ECU
(FUSE )
7
A/C CONTROL PANEL
COMBINATION METER
TSB Revision
Page 25
STEERING WHEEL AUDIO REMOTE CONTROL SWITCH
CIRCUIT DIAGRAMS
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER>
90-183
COMBINATION METER
RADIO AND CD PLAYER OR CD CHANGER
CLOCK SPRING
WIRE COLOR CODE B : BLACK LG : LIGHT GREEN G : GREEN L : BLUE W : WHITE Y : YELLOW SB : SKY BLUE BR : BROWN O : ORANGE GR : GRAY R : RED P : PINK V : VIOLET PU : PURPLE
TSB Revision
Page 26
90-184
CIRCUIT DIAGRAMS
CLOCK
REFER TO POWER DISTRIBUTION SYSTEM
ETACS­ECU
ACC RELAY 2
FUSIBLE LINK
37
CLOCK
FUSIBLE LINK
36
RELAY BOX
ENGINE COMPARTMENT
M1901007701669
IGNITION SWITCH (ACC)
JOINT CONNECTOR (3)
·AUDIO SYSTEM
·CONTROLLER AREA NETWORK (CAN)
·HANDS FREE SYSTEM
·MITSUBISHI MULTI-COMMUNICATION SYSTEM (MMCS)
JOINT CONNECTOR (3)
INTERFACE CIRCUIT
INTERFACE CIRCUIT
CPU
COMBINATION METER
RADIO AND CD PLAYER OR CD CHANGER
TSB Revision
Page 27
90-186
CIRCUIT DIAGRAMS
MITSUBISHI MULTI COMMUNICATION SYSTEM (MMCS)
MITSUBISHI MULTI COMMUNICATION SYSTEM (MMCS)
M1901007500123
FUSIBLE LINK
36
<VEHICLES WITH AUDIO AMPLIFIER>
REFER TO POWER DISTRIBUTION SYSTEM
ETACS­ECU
FUSIBLE LINK
34
RELAY BOX
ENGINE COMPARTMENT
HANDS FREE SYSTEM
JOINT CONNECTOR (3)
AUDIO AMPLIFIER
AUDIO VISUAL NAVIGATION UNIT
TSB Revision
Page 28
CIRCUIT DIAGRAMS
MITSUBISHI MULTI COMMUNICATION SYSTEM (MMCS)
90-187
REFER TO POWER DISTRIBUTION SYSTEM
ETACS­ECU
FUSIBLE LINK
37
IGNITION SWITCH (ACC)
ACC RELAY 2
ROOF ANTENNA
ANTENNA AMPLIFIER
<VEHICLES WITH SATELLITE RADIO TUNER>
JOINT CONNECTOR (3)
ANTENNA FEEDER CABLE
ANTENNA FEEDER CABLE
SATELLITE RADIO TUNER
WIRE COLOR CODE B : BLACK LG : LIGHT GREEN G : GREEN L : BLUE W : WHITE Y : YELLOW SB : SKY BLUE BR : BROWN O : ORANGE GR : GRAY R : RED P : PINK V : VIOLET PU : PURPLE
TSB Revision
Page 29
90-188
CIRCUIT DIAGRAMS
MITSUBISHI MULTI COMMUNICATION SYSTEM (MMCS)
MITSUBISHI MULTI-COMMUNICATION SYSTEM (MMCS) (CONTINUED)
JOINT CONNECTOR (3)
COMBINATION METER
(FUSE )
9
INTERFACE CIRCUIT
NOTE
:
·AIR CONDITIONING SYSTEM
·AUTO-CRUISE CONTROL SYSTEM
·CLOCK
·HANDS FREE SYSTEM
·INVECS-III CVT
·TURN-SIGNAL LIGHT AND HAZARD WARNING LIGHT
RHEOSTAT
:
CPU
INTERFACE CIRCUIT
·AIR CONDITIONING SYSTEM
·INVECS-III CVT
·TURN-SIGNAL LIGHT AND HAZARD WARNING LIGHT
TONE ALARM
CAN TRANSCEIVER CIRCUIT
AUDIO VISUAL NAVIGATION UNIT
TSB Revision
Page 30
CIRCUIT DIAGRAMS
MITSUBISHI MULTI COMMUNICATION SYSTEM (MMCS)
90-189
ETACS-ECU
CAN DRIVE CIRCUIT
INTERFACE CIRCUIT
IGNITION SWITCH (IG1)
JOINT CONNECTOR (CAN1)
IG1 RELAY
JOINT CONNECTOR (4)
FUSIBLE
34
LINK
ETACS-ECU
(FUSE )
REFER TO POWER DISTRIBUTION SYSTEM
CAN DRIVE CIRCUIT
INTERFACE CIRCUIT
5
DATA LINK CONNECTOR
FRONT SIDE
WIRE COLOR CODE B : BLACK LG : LIGHT GREEN G : GREEN L : BLUE W : WHITE Y : YELLOW SB : SKY BLUE BR : BROWN O : ORANGE GR : GRAY R : RED P : PINK V : VIOLET PU : PURPLE
TSB Revision
Page 31
90-190
CIRCUIT DIAGRAMS
MITSUBISHI MULTI COMMUNICATION SYSTEM (MMCS)
MITSUBISHI MULTI-COMMUNICATION SYSTEM (MMCS) (CONTINUED)
<VEHICLES WITH AUDIO AMPLIFIER>
AUDIO AMPLIFIER
TSB Revision
AUDIO VISUAL NAVIGATION UNIT
Page 32
CIRCUIT DIAGRAMS
MITSUBISHI MULTI COMMUNICATION SYSTEM (MMCS)
<VEHICLES WITH SATELLITE RADIO TUNER>
ETACS-ECU
(FUSE )
7
POWER SUPPLY
90-191
JOINT CONNECTOR (CAN1)
SATELLITE RADIO TUNER
WIRE COLOR CODE B : BLACK LG : LIGHT GREEN G : GREEN L : BLUE W : WHITE Y : YELLOW SB : SKY BLUE BR : BROWN O : ORANGE GR : GRAY R : RED P : PINK V : VIOLET PU : PURPLE
TSB Revision
Page 33
GROUP 55
HEATER, AIR
CONDITIONING AND
VENTILATION
CONTENTS
55-1
GENERAL DESCRIPTION. . . . . . . . . 55-2
HEATER AND AIR CONDITIONING
SYSTEM . . . . . . . . . . . . . . . . . . . . . . . 55-4
HEATER CONTROL . . . . . . . . . . . . . 55-6
A/C-ECU. . . . . . . . . . . . . . . . . . . . . . . 55-7
A/C COMPRESSOR . . . . . . . . . . . . . . 55-9
CONDENSER . . . . . . . . . . . . . . . . . . . 55-9
DUCT. . . . . . . . . . . . . . . . . . . . . . . . . . 55-10
VENTILATION SYSTEM. . . . . . . . . . . 55-11
Page 34
55-2
HEATER, AIR CONDITIONING AND VENTILATION
GENERAL DESCRIPTION
GENERAL DESCRIPTION
The blower, heater, and evaporator have been inte­grated with the heater and A/C system to achieve a greater fan power and noise reduction.
FEATURES
.
ENHANCEMENTS IN COMFORT
With the adoption of fully-automatic A/C, the out­side/inside air circulation switching, air outlet, and outlet air temperature are automatically con trolled according to the ambient temperature, solar radiation, and passenger compartment tem perature so that the optimum air conditioner is achieved. <Automatic A/C>
By the adoption of clean air filter, the air quality inside the passenger compartment has been enhanced.
.
ENHANCEMENTS IN OPERATION PERFORMANCE
Operability has been enhanced by the adoption of large triple dial.
Customise function has been added for the enhanced convenience.
.
ENHANCEMENTS IN FUEL ECONOMY
The high efficiency compressor with a 2-step pro­file oil separator has been installed, thus enhanc­ing the fuel economy.
The idle-up speed is controlled in two steps to secure the air cooling performance during sum mer and to enhance the fuel economy in the sea­sons with moderate temperature.
-
-
M2551001500040
Enhancement of fuel economy by the cooling fan control depending on the refrigerant pressure and vehicle speed.
.
ENHANCEMENT IN SAFETY
A/C system is stopped when the air bags are deployed.
Crushable space has been adopted to heater unit to reduce the risk of passenger injuries in case of a collision.
.
-
GLOBAL ENVIRONMENT PROTECTION
New refrigerant system (HFC134a) has been adopted.
By the optimisation of A/C system, the refrigerant charging amount has been reduced.
Clean air filter media and its cover are separated to reduce waste materials.
.
ENHANCEMENTS IN SERVICE QUALITY
Reduction of refrigerant gas leakage and enhancement in serviceability by incorporating condenser and receiver
Clean air filter is installed to the backside of glove box to facilitate the filter replacement.
.
ENHANCEMENTS IN RESPONSIBILITY
Reliable information transmission is achieved by connecting A/C-ECU and each ECU via CAN com munication.
-
SPECIFICATIONS
ITEM SPECIFICATION
Air conditioning switch type Rotary type
Compressor type MSC90CAS
Cooling output 5.5 kw
Heating output 5.7 kw
Refrigerant Type R134a (HFC-134a)
Charge quantity g (oz.) 480 - 520 (16.9 - 18.3)
Page 35
HEATER, AIR CONDITIONING AND VENTILATION
CONSTRUCTION DIAGRAM
<AUTOMATIC AIR CONDITIONING>
GENERAL DESCRIPTION
55-3
Interior temperature sensor
<AUTOMATIC AIR CONDITIONING>
Photo sensor
High-pressure side valve
Suction flexible hose
Liquid pipe
AC608755
AC608756
AC
AC
Low-pressure side valve
Ambient air temperature sensor
Heater unit
AC608760
AB
A/C pressure sensor
Discharge flexible hose
A/C compressor
Condenser
AC607816
AB
Page 36
55-4
HEATER, AIR CONDITIONING AND VENTILATION
HEATER AND AIR CONDITIONING SYSTEM
Mode selection damper control motor
Outside / inside air selection damper control motor
Intake duct
Air thermo sensor
Power transistor
Air mixing damper control motor
HEATER AND AIR CONDITIONING SYSTEM
HEATER UNIT ASSEMBLY
Mode selection damper
Air mixing damper
A/C-ECU
Heater unit
Evaporator
Blower motor
Blower case
Intake duct
AC607858
M2551001000614
AB
Heater core
Clean air filter
Outside / inside air selection damper
Blower case
AC607857
AB
Page 37
HEATER, AIR CONDITIONING AND VENTILATION
HEATER AND AIR CONDITIONING SYSTEM
55-5
The following new unit integrated blower, heater and evaporator to increase the air flow, reduce noise, and enhanced cooler and heater performance;:
Integrated heater/cooling unit has been adopted for large air flows and low noise.
Crushable space has been secured to reduce the risk of passenger injuries.
Air mix damper that is also used as a reheating prevention damper has been adopted to enhance the air cooling performance.
The A/C condensate water outlet (drain port) has been installed to behind the evaporator to restrain the clogging of drain by foreign materials.
The outlet air temperature of the defroster has been set lower than that of foot to prevent over
-
heating the driver’s face.
OPERATION
Front defroster
Side outlet
Center outlet
Side outlet
Heater core
Heater outlet to compartment
AC506490
AB
.
Side defroster
Fresh
Clean air filter
Blower motor
Side defroster
Recirculation
Heater outlet
Evaporator
Fin thermo sensor to directly measure evaporator temperature reduces occurrence risk of an evap orator freeze which will lead to the compressor lock.
Clean air filter has been introduced as standard to protect the unit from the intrusion of foreign materials (fallen leaves and others). and, it removes the pollen and dust, and enhances the air quality inside the passenger compartment.
Clean air filter media and cover have been sepa­rated to reduce the waste material amount gener­ated during the filter replacement.
The installation position of clean air filter has been set to the backside of glove box to facilitate the filter replacement operation. And, the one-touch tab structure has been adopted for the cover installation to enable the replacement oper ation without tools.
CRUSHABLE SPACE
Crushable space
Crushable space
Front side
Evaporator
Drain port
Heater core
AC506491
AB
-
-
The evaporator and heater core has been longitudi­nally installed in the vehicle length, and the crush­able space has been adopted so that the structure absorbs the impact in case of a collision and reduces the risk of passenger injuries.
Page 38
55-6
HEATER, AIR CONDITIONING AND VENTILATION
HEATER CONTROL
HEATER CONTROLLER
.
<MANUAL A/C>
<Vehicles for USA>
Outside/Inside air selection switch
Maximum A/C position
Temperature adjustment knob
<AUTOMATIC A/C>
<Vehicles for USA>
Outside/Inside air selection switch
A/C switch
Blower knob
A/C switch
HEATER CONTROL
Rear window defogger switch
AC608071
Mode selection knob
Rear window defogger switch
<Vehicles for CANADA>
Outside/Inside air selection switch
Temperature adjustment knob
<Vehicles for CANADA>
Outside/Inside air selection switch
A/C switch
A/C switch
M2551000900421
Rear window defogger switch
AC608070
Blower knob
Mode selection knob
Rear window defogger switch
AC608069
Blower knob
Temperature adjustment knob
Mode selection knob
The features of the heater controller described below have been designed for better appearance, easier operation, and enhanced visibility.
Each dial for the air outlet switching, fan volume control, and temperature adjustment has been enlarged to enhance operability.
Ring lights have been adopted to inside the dials to enhance appearance during nighttime. <Vehi
-
cles with automatic A/C>
AC608068
Temperature adjustment knob
Blower knob
Mode selection knob
AC608329
AB
AUTO and OFF positions of the fan volume con­trol dial have been exchenged with one another. This change prevents the dial to pass the AUTO position when the fan volume control is turned OFF, and eliminates the necessity of manual reselection when switching the inside/outside air selection manually, thus enhancing the operabil
-
ity. <Vehicles with automatic A/C>
When the air outlet switching dial and fan volume control dial are turned to the AUTO position, the A/C switch has been made to automatically turn ON to enhance convenience. (Using the custom ize function, this function can be cancelled. Refer
P.55-7.) <Vehicles with automatic A/C>
to
-
Page 39
HEATER, AIR CONDITIONING AND VENTILATION
A/C-ECU
55-7
A/C-ECU
CONTROL
.
FORCED DEF CONTROL
When air outlet position is switched to DEF, A/C is automatically turned ON, and outside/inside air selection damper is set to the fresh air position to quickly defrost the windshield screen.
.
MAX A/C CONTROL <MANUAL A/C>
When the temperature adjustment knob is turned to the maximum A/C position with the blower knob at position other than OFF, the following controls are made by the A/C-ECU.
Subject to control MAX COOL
Air mix damper MAX COOL position
Air outlet mode Selected position
Air volume Selected position
Outside/inside air selection damper
Air conditioner switch ON*
NOTE: "*" Manual operation is disabled during max A/C control.
.
MAX COOL, MAX HOT CONTROL <AUTOMATIC A/C>
When the set temperature is at 18.0 °C <61° F> (MAX COOL) or at 32.0 the air outlet and air volume at the AUTO positions, the following controls are made automatically by the A/C-ECU.
Subject to control
Air mix damper
Air outlet mode
Air volume Maximum Maximum
Outside/insid e air selection damper
Air conditioner switch
MAX COOL MAX HOT
MAX COOL position
FACE position FOOT position
Air recirculation position*
ON* OFF*
Air recirculation position*
° C <89° F> (MAX HOT) with
MAX HOT position
Fresh air position*
M2551001200265
NOTE: "*" indicates that when the automatic control is not cancelled using the customise function, the manual operation is disabled.
.
REAR WINDOW DEFOGGER TIMER CONTROL
In order to prevent battery consumption, the defog­ger is automatically turned OFF, 20 minutes after it is turned ON.
.
IDLE-UP CONTROL
A/C-ECU and the engine ECU communicate with each other through the CAN communication. The idle-up speed of the engine is controlled in two steps depending on the A/C load to secure the air cooling performance during summer and to enhance fuel economy in seasons with moderate temperature.
.
DETECTION CONTROL FOR REFRIGERANT LEAKS
A/C-ECU determines if the refrigerant amount is less than specified or refrigerant pressure is abnormal by using the ambient temperature (ambient temperature sensor to measure refrigerant inflation rate) and refrigerant pressure (measured by the A/C pressure sensor). When refrigerant amount or refrigerant pres sure is judged abnormal, the compressor is cut-off to protect the A/C system.
NOTE: When abnormality occurs, the A/C indicator flashes.
.
PROTECTION CONTROL AT AIR BAG DEPLOYMENT (DURING COLLISION)
When the air bag deployment is detected, the A/C system is stopped.
.
CUSTOMISE FUNCTION
Depending on the user's preference, the following functions can be selected. The programmed informa tion is held even when the battery is disconnected.
Automatic control for inside/outside air selection Press and hold (approximately for 10 seconds) the inside/outside air selection switch to cancel the automatic control for inside/outside air selec tion.
A/C automatic control Press and hold (approximately for 10 seconds) the A/C switch to cancel the A/C automatic con trol.
-
-
-
-
Page 40
55-8
COMMUNICATION
HEATER, AIR CONDITIONING AND VENTILATION
A/C-ECU
SERIAL communication
Heater control panel
: Interactive communication
A/C-ECU
A/C-ECU performs the signal transmission and reception with each ECU via CAN (Controller Area
1
Network)*
. Also, with the heater control panel, it transmits and receives signals via serial communica tion.
CAN communication
SRS-ECU
Engine-ECU
ETACS-ECU
Combination meter
AC506202
NOTE: : For details of CAN communication, refer to
GROUP 54C
Controller Area Network P.54C-2.
-
AC
CAN COMMUNICATION INPUT SIGNALS TABLE
Signal Transmitter ECU
Engine coolant temperature signal ENGINE-ECU
Vehicle speed signal
Engine speed signal
Ambient temperature signal ETACS-ECU
Wiper signal
Ignition key signal
Average ambient temperature signal COMBINATION METER
DIAGNOSTIC FUNCTION
A/C-ECU has the following functions for easier sys­tem checks.
DIAGNOSTIC FUNCTION
Service data output
Actuator test
NOTE: For each item, refer to the Workshop Manual.
Page 41
HEATER, AIR CONDITIONING AND VENTILATION
A/C COMPRESSOR
55-9
A/C COMPRESSOR
HIGH EFFICIENCY COMPRESSOR WITH INTEGRATED OIL SEPARATOR
High efficiency compressor with integrated oil sepa­rator has been adopted to enhance fuel economy by reducing the A/C operating rate.
2-STEP PROFILE COMPRESSOR
M2551001100268
MAGNETIC CLUTCH WITH THERMAL FUSE
At the compressor lock, the thermal fuse integrated in the magnet clutch is blown due to the frictional heat against the compressor in order to reduce risk of the drive belt breakage. The thermal fuse, together with the coil, is coated with resin to enhance resis tance to corrosion.
The centre area of the scroll in the compressor pro­vides 2-step profile, and thickness of area "B" shown in the figure has been increased to enhance strength. With this feature, thickness of area "A" shown where lesser load is applied is reduced, thus compressor performance is enhanced by compress ing refrigerant even in central area, comparing to the previous model.
-
-
<2-step profile
<Previous model>
Front view
Section a - a
aa bb
Condenser
compressor>
Front view
AA
BB
Radiator
Section b - b
AC507301
AC
CONDENSER
M2551001400140
The condenser has been integrated with the radiator (cooling module) to optimise ventilation and reduce weight.
AC608768
AB
Page 42
55-10
HEATER, AIR CONDITIONING AND VENTILATION
DUCT
To front door window (Side defroster)
Side ventilator
To rear seat footwell (Vehicle with rear duct)
Center ventilator
To driver seat footwell
DUCT
To windshield (Defroster)
Side ventilator
M2551001300358
To front door window (Side defroster)
To passenger seat footwell
To rear seat footwell (Vehicle with rear duct)
The rear heater duct has been introduced, and the air distribution ratio to front and rear seats has been optimised in order to enhance the air heating perfor mance for the rear seats, and to prevent the circula­tion of cooled air back to the front seats. <Vehicles with rear duct>
AC608058
AB
-
Page 43
HEATER, AIR CONDITIONING AND VENTILATION
VENTILATION SYSTEM
55-11
VENTILATION SYSTEM
Fresh air is sucked from the front deck and exhausted through the air outlet behind the rear bumper. Optimizing areas of the outside air induction hole and the air outlet enhances ventilated air amount, reducing noise.
Rear ventilator duct
M2551002000554
AC608060
AB
Page 44
NOTES
Page 45
11A-1
GROUP 11A
ENGINE
MECHANICAL
CONTENTS
GENERAL DESCRIPTION. . . . . . . . . 11A-2 BASE ENGINE . . . . . . . . . . . . . . . . . . 11A-3
Page 46
11A-2
ENGINE MECHANICAL
GENERAL DESCRIPTION
GENERAL DESCRIPTION
M2112000101162
This model is equipped with a newly developed 4B11 engine. It is a 4-cylinder, double overhead camshaft (DOHC) engine with a 2.0-L cylinder displacement. This engine has adopted the following features:
MAIN SPECIFICATIONS
Descriptions Specifications
Engine type 4B11
Bore × stroke mm (in) 86 (3.4) × 86 (3.4)
Total displacement cm3 (cu in)
Combustion chamber Pent-roof type
Number of cylinders 4
Valve mechanism Type DOHC
Intake valve 8
Exhaust valve 8
Compression ratio 10.0
Valve timing Intake valve Opens (BTDC) 3° − 28° <California>
Closes (ABDC) 45° − 20° <California>
Exhaust valve Opens (BBDC) 41° − 21° <California>
Closes (ATDC) 3° − 23° <California>
Maximum output kW/r/min (HP/r/min) 107/6,000 (143/6,000) <California>
Maximum torque Nm/r/min (lbs-ft/r/min) 194/4,250 (143/4,250) <California>
Fuel injection system type Electronic control MPI
Ignition system type Electronic spark-advance control type (4-coil
Generator type Alternating current system (with built-in IC
Starter motor type Reduction drive type
MIVEC (MITSUBISHI INNOVATIVE VALVE TIM­ING ELECTRONIC CONTROL SYSTEM) for both the intake and exhaust valves
Cylinder block made of an aluminum alloy
Valve train with direct-acting valve tappets
Silent timing chain
1,998 (121.9)
0° − 25° <except California>
48° − 23° <except California>
44° − 24° <except California>
0° − 20° <except California>
113/6,000 (152/6,000) <except California>
198/4,250 (146/4,250) <except California>
type)
regulator)
Page 47
ENGINE MECHANICAL
BASE ENGINE
11A-3
CYLINDER HEAD
Exhaust side
BASE ENGINE
M2112001001050
Intake side
Valve guide
A cylinder head made of an aluminum alloy, which is lightweight and offers a high level of cooling effi
­ciency, has been adopted. A pentroof combustion chamber with a center spark plug has been adopted. It has a small valve compound angle to realize a compact chamber.
AK502483
Cross-flow type intake and exhaust ports have been adopted. Two intake ports and two exhaust ports are provided independently on the right and left sides. Five camshaft bearings are provided at the intake and exhaust sides, respectively. The No. 4 bearing sustains the thrust load of the camshaft. Only the No.
AD
1 bearing uses a bearing cap that integrates both the intake and exhaust sides.
VALVE SEATS
Sintered alloy valve seats have been adopted. The oversized (0.3 mm) service parts are available.
VALVE GU IDES
Valve guides that are common to both the intake and exhaust have been adopted.
The oversized (0.25 mm) service parts are available.
Page 48
11A-4
CYLINDER HEAD GASKET
ENGINE MECHANICAL
BASE ENGINE
Oil hole
Water hole
A dual-layer, metal type cylinder head gasket that excels in heat resistance and sealing performance has been adopted.
CYLINDER HEAD COVER
Water hole
AK604543
AB
A Plastic cylinder head cover has been adopted.
AK502485
Page 49
CYLINDER BLOCK
ENGINE MECHANICAL
BASE ENGINE
11A-5
Cylinder block
Oil jet
A cylinder block made of an aluminum alloy has been adopted for weight reduction. 5 bearings are used for the crankshaft journals and the No. 3 bearing sustains the thrust load of the crankshaft. The water jacket is the full Siamese type. An oil jet is used in front of the cylinder block to sup­ply engine oil to the timing chain.
Bearing cap
Ladderframe
AK502486
AE
ITEM SPECIFICATIONS
Distance between top and
230.1 (9.06)
crankshaft center mm (in)
Bore mm (in) 86 (3.4)
Bore pitch mm (in) 96 (3.8)
Stroke mm (in) 86 (3.4)
Page 50
11A-6
PISTONS
Front mark
ENGINE MECHANICAL
BASE ENGINE
The pistons are made of a special aluminum alloy. Their weight has been reduced by lowering their overall height and increasing the depression at each
20
A
end of the piston pin. The piston pin hole center is offset 0.8 mm (0.031 in) towards the thrust side of the piston center. The skirt portion along the perimeter of the piston is finished with streaks that excel in oil retention and seizure resistance.
PISTON PINS
d2
Piston offset
ITEM SPECIFICATIONS
Basic diameter mm (in) 86 (3.4)
Pin hole diameter mm (in) 21 (0.8)
Overall height mm (in) 50.5 (1.99)
AK603610
AB
The piston pins are the semi-floating type. Each pin is press-fit and secured in the small end of the con
-
necting rod, while it floats in the piston.
ITEM SPECIFICATIONS
d1
D
Outer diameter (D) mm
21 (0.8)
(in)
h
Inner diameter (d1) mm
12 (0.5)
(in)
AK502996
AE
Inner diameter (d2) mm
10.5 (0.41)
(in)
Overall length (h) mm (in) 58 (2.3)
Page 51
PISTON RINGS
ENGINE MECHANICAL
BASE ENGINE
11A-7
Piston ring No. 1
Piston ring No. 2
Spacer
Oil ring
Rail
Piston ring No. 1
Maker mark
Oil ring
Piston ring No. 2
AK604544
AB
The piston rings consist of No. 1 and No. 2 rings and an oil ring.
Item Piston ring No. 1 Piston ring No. 2 Oil ring
Shape Inside bevel, Barrel Taper undercut 3-piece, Barrel
Surface treatment (cylinder
Chrome plating Parkerizing Hard plated Parkerizing
contact surface)
Supplier mark 1T 2T None
Page 52
11A-8
CONNECTING RODS
d
ENGINE MECHANICAL
BASE ENGINE
The connecting rods are made of highly rigid, forged carbon steel. The cross section of the rod portion is
D
shaped like the letter H. A fracture-split process has been adopted for split­ting the big end of the connecting rod. The fracture split connecting rod has the high inser­tion force between the rod and the cap as well as the high installation location accuracy. The oil holes that feed oil from the main journals of the crankshaft to the crankshaft pins lubricate the bearings at the big ends of the connecting rods.
Item Specifications
24
L
AK502491
CONNECTING ROD BEARINGS
Identification color
H
AK502492
Small end hole diameter
21 (0.87)
(d) mm (in)
Big end hole diameter (D)
20
mm (in)
Center-to-center distance
51 (2.01)
149.25 (5.876)
(L) mm (in)
AD
The upper and lower connecting rod bearings are the same. Each connecting rod bearing is provided with
A
a backing plate. Its bearing portion is made of an alu minum alloy and its backing plate is made of ordinary
-
sheet steel. The width of the connecting rod bearing has been made as narrow as possible in proportion to the bearing cap in order to reduce friction loss.
Item Specifications
AD
Width (H) mm (in) 17 (0.7)
Thickness (A) mm (in) 1.5 (0.06)
Page 53
CRANKSHAFT
ENGINE MECHANICAL
BASE ENGINE
11A-9
Balance weight
Balance weight
Oil hole
A forged crankshaft has been adopted. It has 5 main bearings and 8 balance weights. The crankshaft pins are located at equal 180° inter­vals. The oil holes feed engine oil from the journals to the pins. A crankshaft sprocket and an oil pump drive shaft are press-fit to the front of the crankshaft.
Oil hole
Balance weight
Item Specifications
Pin outer diameter mm
48 (1.9)
(in)
Journal outer diameter
52 (2.0)
mm (in)
AK502493AD
CRANKSHAFT BEARINGS, THRUST BEARINGS
Front
Thrust bearing
Groove
The upper crankshaft bearings have oil grooves and the lower crankshaft bearings do not. Each crankshaft bearing is provided with a backing plate. Its bearing portion is made of an aluminum alloy and its backing plate is made of ordinary sheet steel. A thrust bearing, which sustains the load in the thrust direction, is provided at each end of the No. 3 bearing.
Item Specifications
Crankshaft bearing Width mm
Crankshaft thrust bearing
Lower bearing
Oil groove
Identification color
Upper bearing
Identification color
(in)
Thickness mm (in)
Thickness mm (in)
Oil hole
AK602940AC
18 (0.71)
2.0 (0.08)
2.0 (0.08)
Page 54
11A-10
CRANKSHAFT PULLEY
ENGINE MECHANICAL
BASE ENGINE
Rubber
Timing mark
The pulley is made of cast iron. The pulley portion has grooves for the V-ribbed belt (with 6 crests). The flange portion of the pulley has a timing mark notch for checking the ignition timing.
DRIVE PLATE
AK604551
A torsion damper has been adopted to reduce the torsional vibration of the crankshaft, as well as to dramatically reduce noise and vibration in the high-speed range.
Drive plate
AB
Ring gear
The drive plate is made of sheet metal. The drive plate is mounted with 7 bolts.
AK502496
AD
Page 55
FLYWHEEL
Ring gear
ENGINE MECHANICAL
BASE ENGINE
A cast iron ring gear is a shrink fit in the iron casting of the flywheel. The flywheel is mounted with 7 bolts.
11A-11
TIMING CHAIN TRAIN
Timing mark link plate (orange)
Exhaust V.V.T. sprocket
Tensioner lever
AK603618
AB
Timing mark
Timing mark link plate (orange)
Intake V.V.T. sprocket
Chain guide
Timing chain tensioner
The two camshafts are driven by the timing chain via the camshaft sprockets. The timing chain is a silent, endless type, consisting of 180 links. It is installed around the V.V.T. sprockets and the crankshaft sprocket.
Crankshaft spocket
Cranshaft spocket timing mark
Timing mark link plate (orange)
AK502497
AD
Three (orange) mark link plates are installed on the timing chain to locate the sprockets.
Item Number of teeth
V.V.T. sprockets 54
Crankshaft sprocket 27
Page 56
11A-12
TIMING CHAIN TENSIONER
Rack and washer assembly
ENGINE MECHANICAL
BASE ENGINE
The tensioner maintains the tension of the timing chain. It contains a piston with a built-in spring. With the tensioner installed, its piston directly pushes on the tension lever in order to automatically adjust the tension of the timing chain.
Spring
VALVE TR AIN
Exhaust camshaft
Exhaust valve
Piston
AK502997
AE
Intake camshaft
Valve tappet
Intake valve
The valve train is the 4-valve, double overhead cam­shaft (DOHC) type in which the camshafts are located above the valves. Two intake and exhaust valves for each cylinder are arranged in a V shape.
AK502499
AD
A valve tappet is interposed between the camshaft and each valve, which allows the valve to open and close.
Page 57
VALVES
ENGINE MECHANICAL
BASE ENGINE
Intake Exhaust
Dd dD
LL
11A-13
The valves are made of heat-resistant steel and are nitrided on their entire surface.
VALVE STEM SEALS
Spring
AK502501
AD
AK502500
AD
Item Intake valve Exhaust valve
Head diameter
35 (1.4) 29 (1.1)
(D) mm (in)
Stem diameter
5.5 (0.22) 5.5 (0.22)
(d) mm (in)
Overall length (L) mm (in)
113.180 (4.4559)
105.887 (4.1688)
The valve stem seals are integrated with the valve spring seats. The valve stem seal portion excels in sealing perfor­mance and is equipped with a spring to prevent oil from descending.
VALVE SP RINGS
To prevent the engine from surging at high speeds, unequal-pitch springs are used.
Item Specifications
Free height (h) mm (in) 47.44 (1.867)
Total number of windings 8.67
AK502502hAD
Page 58
11A-14
VALVE TAPPETS
Thickness
Identification mark
ENGINE MECHANICAL
BASE ENGINE
To adjust the valve lift, 47 sizes of valve tappets are available in 0.015 mm (0.0006 in) increments, from
3.000 mm (0.1181 inch) to 3.690 mm (0.1453 in).
AK502503
AD
MIVEC (MITSUBISHI INNOVATIVE VALVE TIMING ELECTRONIC CONTROL SYSTEM)
A
Exhaust V.V.T. sprocket
Engine oil control valve
A
Cylinder head
Section A-A
Intake V.V.T. sprocket
Section B-B
Engine oil control valve
Cylinder head
Engine oil control valve filter
Cylinder block
B
Cylinder block
The MIVEC consists of the parts shown in the illus­tration.
B
AK503014
AE
This system continuously varies and optimally con­trols the opening and closing timing of the individual intake and exhaust valves, in order to improve torque and power output in all speed ranges.
Page 59
ENGINE MECHANICAL
BASE ENGINE
V.V.T. SPROCKET (VARIABLE VALVE TIMING SPROCKET)
Intake V.V.T. sprocket
Timing mark
Sprocket
Vane housing
Vane roter
Advance oil chamber
V.V.T. sprocket bolt
Retard oil chamber
11A-15
Stopper pin
Vane bushing
Exhaust V.V.T. sprocket
Timing mark
Sprocket
Vane housing
Vane roter
The engine oil control valve controls the hydraulic pressure in order to move the vane rotor in the V.V.T. sprocket to optimally control valve timing.
CAMSHAFT
Intake camshaft
Advance oil chamber
V.V.T. sprocket bolt
Retard oil chamber
Vane bushing
Spring
Stopper pin
AK503061
Cam positon sensing cam
AD
Retard oil channel
Exhaust camshaft
Retard oil channel
Advance oil channel
Dowel pin
Advance oil channel
The camshaft are hollow for weight reduction. Each camshaft is provided with an oil passage to guide the hydraulic pressure from the engine oil con trol valve to the V.V.T. sprocket.
Hollow section
Sealing cap
A cam position sensing cam for detecting the cam position (used by the cam position sensor) is inte
-
grated at the back of each camshaft.
AK502506
AD
-
Page 60
11A-16
ENGINE MECHANICAL
BASE ENGINE
Item Specifications
Overall length mm (in) Intake 435.00 (17.126)
Exhaust 438.27 (17.255)
Journal outer diameter mm (in) Intake No.1 30 (1.2)
No.2 − 5 24 (0.9)
Exhaust No.1 36 (1.4)
No.2 − 5 24 (0.9)
Camshaft lift mm (in) Intake 8.45 (0.333)
Exhaust 8.20 (0.323)
ENGINE OIL CONTROL VALVE
Default pressure chamber
Pump
Plunger spring
Spring guide
Valve sleeve
Spool
Pressure chamber
Drain
The engine oil control valve consists of a solenoid valve, which switches the hydraulic pressure that acts on the vane rotor in the V.V.T. sprocket assem bly. This valve is actuated by a signal from the engine ECU.
Drain
-
Insulation coilar
O-ring
Stator
Bobbin
Tape
Enameled copper wire
Terminal
Shaft
Plunger
Seal cap
Yo k e
Bracket
Guide cap
AK302997AE
Page 61
TIMING CHAIN CASE
ENGINE MECHANICAL
Timing chain case
Oil seal
BASE ENGINE
11A-17
The timing chain case is made of an aluminum alloy. A front crankshaft oil seal is press-fit into the case.
AK502507
AD
Page 62
NOTES
Page 63
GROUP 17
ENGINE AND
EMISSION
CONTROL
CONTENTS
17-1
ENGINE CONTROL . . . . . . . . . . . . . . 17-2
GENERAL INFORMATION. . . . . . . . . . . . . 17-2
AUTO-CRUISE CONTROL SYSTEM 17-2
GENERAL INFORMATION. . . . . . . . . . . . . 17-2
CONSTRUCTION AND OPERATION . . . . 17-5
EMISSION CONTROL . . . . . . . . . . . . 17-8
GENERAL DESCRIPTION . . . . . . . . . . . . . 17-8
CRANKCASE VENTILATION SYSTEM . . . 17-10
EVAPORATIVE EMISSION CONTROL
SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-11
EXHAUST GAS RECIRCULATION (EGR)
SYSTEM <California> . . . . . . . . . . . . . . . . . 17-12
EMISSION REDUCTION SYSTEMS. . . . . . 17-14
Page 64
17-2
ENGINE AND EMISSION CONTROL
ENGINE CONTROL
ENGINE CONTROL
GENERAL INFORMATION
For the accelerator system, an electronic throttle valve control system has been adopted, disposing of an accelerator cable. This system detects the accel erator pedal travel by using a accelerator pedal posi­tion sensor (APP sensor) in the accelerator pedal assembly for electronic control of the throttle valve angle.
CONSTRUCTION DIAGRAM
M2170001000659
-
Accelerator pedal assembly [Built-in accelerator pedal position sensor (APP sensor)]
AUTO-CRUISE CONTROL SYSTEM
GENERAL INFORMATION
By using the auto-cruise control system, the driver can drive at preferred speeds in a range of approxi mately 40 to 200 km/h (25 to 125 mph) without depressing the accelerator pedal.
For this auto-cruise control system, in conjunction with the electronic throttle valve control system, the
­engine control module (ECM) electronically controls the throttle valve.
CONSTRUCTION DIAGRAM
AC505671
AB
M2170001000682
Page 65
Throttle body [Built-in throttle position sensor (TP sensor) and throttle actuator control motor (TAC motor)]
Vehicle speed sensor <M/T>
ENGINE AND EMISSION CONTROL
AUTO-CRUISE CONTROL SYSTEM
Clutch switch <M/T>
17-3
"CRUISE" indicator light
AC611099
Auto-cruise control switch
Transmission range switch <CVT>
Engine control module (ECM)
Accelerator pedal [Built-in accelerator pedal position sensor (APP sensor)]
AC611098
Stoplight switch
Transaxle control module (TCM) <CVT>
Data link connector
Hood lock release handle
AC611100
Brake pedal assembly
AC606956
AC611101
AC611102
AD
Page 66
17-4
ENGINE AND EMISSION CONTROL
AUTO-CRUISE CONTROL SYSTEM
COMPONENTS AND FUNCTIONS
Component Function
Accelerator pedal position sensor (APP sensor) Informs the ECM of the accelerator pedal
depression.
Auto-cruise control switch "ON/OFF" switch Power switch for auto-cruise control system.
"ACC/RES" switch Vehicle speed is set with the "ACC/RES" switch and
"COAST/SET" switch
"CANCEL" switch Cancels the cruise speed setting.
Cancel system Clutch switch <M/T> Because the constant speed driving is cancelled by
Stoplight switch Because the constant speed driving is canceled
Transmission range switch <CVT>
"COAST/SET" switch.
the clutch operation, the clutch pedal status is detected.
by the brake operation, it detects the brake pedal status.
As for the stoplight switch, two built-in switches, the stoplight switch which is also used for the stoplight illumination and the brake switch which is used exclusively for the auto-cruise control, are integrated, and thus the reliability is enhanced.
Because the constant speed driving is cancelled by the selector lever operation, it detects the "N" position.
"CRUISE" indicator light The light is included in the combination meter and
illuminates when the "ON/OFF" switch is pressed (auto-cruise control system: ON).
Data link connector If the M.U.T.-III scan tool is connected, the input
check code from the ECM can be read.
Engine control module (ECM) Based on the input signal from each sensor and
switch, it outputs the throttle opening instruction signal to the TAC motor.
Based on the input signal from each sensor and switch, it outputs the transaxle control signal to the TCM <CVT>.
Based on the vehicle speed signal from the vehicle speed sensor, it calculates the vehicle speed <M/T>.
Based on the secondary pulley speed sensor signal from the TCM, it calculates the vehicle speed <CVT>.
Based on the selector lever "N" position signal of the transmission range switch from the ECM, it cancels constant speed driving. <CVT>.
Outputs the ON/OFF signals of "CRUISE" indicator light and auto-cruise control system.
The diagnostic trouble code signal is sent to the "CRUISE" indicator light.
The input check code is sent to the data link connector.
Throttle actuator control motor (TAC motor) The throttle valve opens and closes in response to
the throttle angle signal from the ECM.
Page 67
ENGINE AND EMISSION CONTROL
AUTO-CRUISE CONTROL SYSTEM
17-5
Component Function
Throttle position sensor (TP sensor) Informs the ECM of the throttle valve opening angle.
Transaxle control module (TCM) <CVT> Based on the transaxle control signal from the
ECM, it controls the transaxle.
Outputs the signal from the secondary pulley speed sensor to the ECM.
Transmits the selector lever "N" position signal from the transmission range switch to the ECM.
Vehicle speed sensor <M/T> Transmits the vehicle speed signal proportional to
the vehicle speed to the ECM.
CONSTRUCTION AND OPERATION
SYSTEM OUTLINE
The ECM calculates the auto-cruise control system operation status when the ECM receives input sig
­nals from the auto-cruise control switch, vehicle speed and cancel system [stoplight switch and clutch switch <M/T> or transmission range switch <CVT>].
BLOCK DIAGRAM
Auto-cruise control switch
ON/OFF signal
Cruise control section
Stoplight switch, clutch switch <M/T>
ON/OFF signal
M2170002000232
The engine control section sends the target acceler ator pedal opening angle value for auto-cruise con­trol system, the TCM issues a command to transaxle control <CVT>, and the gauge issues an ON/OFF command for the "CRUISE" indicator light. In the engine control section, the target throttle valve opening angle value is calculated from the target accelerator pedal opening angle value for auto-cruise control system and the actual accelerator angle value.The vehicle speed is then controlled by applying the TAC motor.
APP sensor
ECM
Actual accelerator pedal opening
Target accelerator pedal opening angle signal
Engine control section
angle signal
-
Vehicle speed sensor <M/T>
"CRUISE" indicator light ON/OFF signal
"CRUISE" indicator light
Vehicle speed signal <M/T>
Secondary pulley speed sensor signal <CVT>
TCM <CVT>
Secondary pulley speed sensor signal <CVT>
Transmission range switch signal <CVT>
Transmission range switch signal <CVT>
Transaxle
Shift control signal <CVT>
Shift control signal <CVT>
Target throttle valve opening angle signal
TAC motor
AC611103
Page 68
17-6
ENGINE AND EMISSION CONTROL
AUTO-CRUISE CONTROL SYSTEM
SYSTEM FUNCTIONS
.
SET FUNCTION
1. During driving with the vehicle speed range from
approximately 40 to 200 km/h (25 to 125 mph), press and release the "COAST/SET" switch.
2. The vehicle speed when the "COAST/SET" switch
is released is memorized. Thereafter, the constant speed driving is performed at that vehicle speed.
3. When the "COAST/SET" switch is operated
during the driving with the vehicle speed of approximately 200 km/h (125 mph) or more, the constant speed driving will not be performed.
.
COAST FUNCTION
1. When the "COAST/SET" switch is continuously
pressed for 0.5 seconds or longer during constant speed driving, the throttle valve becomes fully closed while the switch is pressed, and the vehicle is decelerated.
2. When the "COAST/SET" switch is released, the
vehicle speed at that time is now memorized. Thereafter, the constant speed driving is performed at that vehicle speed.
3. Also when the "COAST/SET" switch is pressed
for less than 0.5 second, the vehicle is decelerated 1.6 km/h (1 mph) from the vehicle speed of constant speed driving, and the decelerated vehicle speed is now memorized. Thereafter, the constant speed driving is performed at that vehicle speed.
4. When the "COAST/SET" switch is continuously
pressed and the vehicle speed is decelerated to approximately 40 km/h (25 mph) or less, the set function and coast function are cancelled, and the constant speed driving is cancelled.
.
RESUME FUNCTION
1. When the "CANCEL" switch is pressed or the
brake pedal is depressed during the constant speed driving, it cancels the constant speed driving.
2. Subsequently, when the "ACC/RES" switch is
pressed during driving with the vehicle speed of approximately 40 km/h (25 mph) or more, the constant speed driving is performed with the vehicle speed memorized at the last cancellation of constant speed driving.
.
ACCEL FUNCTION
1. When the "ACC/RES" switch is continuously pressed for 0.5 second or more during constant driving, it accelerates the vehicle with specified acceleration while the switch is pressed.
2. Then, when the "ACC/RES" switch is released, the vehicle speed at that time is now memorized. Thereafter, the constant speed driving is performed at that vehicle speed.
3. Also, when the "ACC/RES" switch is pressed for less than 0.5 second, the vehicle is accelerated
1.6 km/h (1 mph) from the vehicle speed of constant speed driving, and the accelerated vehicle speed is now memorized. Thereafter, the constant speed driving is performed at that vehicle speed.
4. It is possible to keep pressing the "ACC/RES" switch until the vehicle speed is accelerated to approximately 200 km/h (125 mph) or above. However, after the "ACC/RES" switch is released, the vehicle speed of approximately 200 km/h (125 mph) becomes the newly memorized vehicle speed. Thereafter, the constant speed driving is performed at that speed.
.
CANCEL FUNCTION
When any of the following conditions are satisfied, the constant speed driving will be cancelled.
The auto-cruise control system is stopped by the pressing the "ON OFF" switch.
The "CANCEL" switch is pressed.
The brake pedal is depressed.
The clutch pedal is depressed <M/T>.
The selector lever is shifted to the "N" position
<CVT>.
The vehicle speed becomes approximately 40 km/h (25 mph) or less.
The vehicle speed is reduced 15 km/h (9 mph) or more from the speed at which the constant speed driving was started.
An abnormality occurs in the vehicle speed sig­nal.
The engine coolant temperature becomes abnor­mally high.
An abnormality occurs to the ECM.
An abnormality occurs to the TCM <CVT>.
An abnormality occurs to the CAN communica-
tion.
.
Page 69
ENGINE AND EMISSION CONTROL
AUTO-CRUISE CONTROL SYSTEM
17-7
FAIL-SAFE FUNCTION
When any of the following conditions are satisfied, the auto-cruise control system function is stopped until the system returns to normal. Also, when any of the conditions are satisfied during the constant speed driving, the constant speed driving is can celled immediately.
An abnormality occurs to the auto-cruise control switch.
An abnormality occurs to the stoplight switch.
When any of the following conditions are satisfied, stop the vehicle once and turn the ignition switch to "LOCK" (OFF). Otherwise, even when the system returns to normal, the auto-cruise control system function will continue to be stopped. Also, when any of the conditions are satisfied during the constant speed driving, the constant speed driving is can celled immediately.
-
-
ECM abnormality
TP sensor abnormality
APP sensor abnormality
.
DIAGNOSIS FUNCTION
The diagnostic trouble code check is possible with the "CRUISE" indicator light.
To facilitate the system check, check the service data output with the M.U.T.-III.
NOTE: For diagnostic items, service data output items, and check method, refer to the Service Man ual.
-
Page 70
17-8
ENGINE AND EMISSION CONTROL
EMISSION CONTROL
EMISSION CONTROL
GENERAL DESCRIPTION
The following changes have been made to the con­trols of the 2.4L engine provided on the GALANT.
Improvement / Additions Remark
Addition of HC trap catalytic converter <California> HC decrease
SYSTEM CONFIGURATION DIAGRAM
<Except for California>
Evaporative emission purge solenoid
Positive crankcase ventilation valve
Evaporative emission canister
M2171000101024
Evaporative emission ventilation valve
Heated oxygen sensor (front)
Three-way catalytic converter
Heated oxygen sensor (rear)
Fuel pressure regulator
Fuel pump
Fuel tank differential pressure sensor
Fuel tank
Fuel level sensor
Fuel tank temperature sensor
AK604140
AB
Page 71
<California>
Heated oxygen sensor (front)
Heated oxygen sensor (rear)
Positive crankcase ventilation valve
ENGINE AND EMISSION CONTROL
EMISSION CONTROL
Evaporative emission purge solenoid
Evaporative emission ventilation valve
Evaporative emission canister
EGR valve (stepper motor)
Fuel pressure regulator
Fuel pump
17-9
Fuel tank
Fuel level sensor
HC trap catalytic converter
Three-way catalytic converter
Heated oxygen sensor (3rd)
Fuel tank differential pressure sensor
Fuel tank temperature sensor
Exhaust gas cleaning devices list
System Objective / Function Composition parts
Crankcase ventilation system
Evaporative emission control system
HC decrease Re-combustion of blow-by gas.
HC decrease Re-combustion of fuel vapor gas.
Positive crankcase ventilation (PCV) valve
Canister
Evaporative emission purge
solenoid
Exhaust gas recirculation (EGR) system <California>
NOx decrease Reduce NOx generation by controlling EGR volume according to engine warm-up condition
EGR valve
and driving conditions.
AK604141
AB
Page 72
17-10
ENGINE AND EMISSION CONTROL
EMISSION CONTROL
System Objective / Function Composition parts
Emission reduction systems
Air-fuel ratio feedback control
Decrease of CO, HC and NOx Controls air-fuel ratio of air-fuel mixture to become theoretical air-fuel ratio (about 14.7), which is when the 3-way catalytic converter's cleaning performance is best. It also controls optimum fuel supply based on coolant
ECM
Mass airflow sensor
Injectors
Heated oxygen sensor
Crankshaft position sensor
etc.
temperature, driving conditions etc.
Catalytic converter
Decrease of CO, HC and NOx It facilitates oxidation of CO and HC and reduction of NOx so that all 3 component gases are cleaned simultaneously.
HC trap catalytic converter <California>
HC decrease During cold operation of engine, exhaust HC is temporarily absorbed. And then Exhaust HC is released when temperature reaches to level at which catalyst is activated. This allows HC to be reduced.
CRANKCASE VENTILATION SYSTEM
Ventilation hose
PCV valve
Monolith catalyst
Monolith catalyst
M2171000400129
Air cleaner
A blow-by gas reduction device prevents blow-by gas from being expelled into the atmosphere and is of closed type. A positive crankcase ventilation (PCV) valve is provided in the ventilation hose from the rocker cover to the intake manifold. During low load driving, clean air is supplied to the crankcase by the air intake hose via the breather hose and rocker cover, and it mixes with the blow-by gas in the crank
Breather hose
Flow of blow-by gas and clean air (low load area)
Flow of blow-by gas (high load area)
AK604142
case. The blow-by gas in the crankcase is induced to the intake manifold through the rocker cover and PCV valve. During high load driving, blow-by gas in the crankcase is induced to the intake manifold through the rocker cover and PCV valve and at the same time also via the air intake hose and throttle body due to negative pressure in the air cleaner.
-
AB
Page 73
From rocker cover
ENGINE AND EMISSION CONTROL
EMISSION CONTROL
POSITIVE CRANKCASE VENTILATION (PCV) VALVE
PCV valve lifts the plunger according to negative pressure in the intake manifold to create appropriate ventilation for the crankcase.
To intake manifold
17-11
Spring
Plunger
AK602324 AC
EVAPORATIVE EMISSION CONTROL SYSTEM
Battery
MFI relay
Evaporative emission purge solenoid
M2171000200147
Mass airflow sensor
Intake air temperature sensor
Manifold absolute pressure sensor
Engine coolant temperature sensor
Throttle position sensor
Crankshaft position sensor
ECM
HC (hydrocarbon) generated in the fuel tank are adsorbed by the active carbon in the canister and stored. HC stored in the canister is introduced to the intake manifold when engine is in operation where it is mixed with intake air and combusted. ECM intro
-
duces optimum HC amount according to driving con-
Evaporative emission canister
AK604143
AB
ditions and so performs duty control on the evaporative emission purge solenoid. Also, the evap orative emission purge solenoid is closed during deceleration or immediately after engine start to restrict change in air-fuel ratio and prevent engine from stalling.
-
Page 74
17-12
To intake manifold
To canister
B
A
AK604745
ENGINE AND EMISSION CONTROL
EMISSION CONTROL
EVAPORATIVE EMISSION PURGE SOLENOID
An evaporative emission purge solenoid is installed in the intake manifold.The evaporative emission purge solenoid con trols the intake volume of fuel vapor gas from the canister. The evaporative emission purge solenoid is a duty control type solenoid valve. When current is not passing through the coil, nipple A is kept airtight and fuel vapor gas cannot be sucked in. When current passes through the coil, air can pass between nipple A and B and fuel vapor gas is sucked in. ECM changes the ON duty ratio according to engine's operating condition to
AC
control the intake volume of fuel vapor gas.
From MFI relay
-
100 ms
Evaporative emission purge solenoid
ECM
12V
0V
ON
EXHAUST GAS RECIRCULATION (EGR) SYSTEM <California>
EGR valve (stepper motor)
OFF
AK602245AD
M2171000300122
Mass airflow sensor
Intake air temperature sensor
Manifold absolute pressure sensor
Engine coolant temperature sensor
Battery
When the combustion gas temperature becomes high, generation of the environment polluting NOx (nitrogen oxides) increases rapidly. EGR system is used to decrease the volume of NOx generated. EGR system re-circulates exhaust gas inside the intake manifold. It increases specific heat of the com bustion gases and reduces combustion speed to
Throttle position sensor
Crankshaft position sensor
ECM
AK502987AE
lower the combustion temperature and reduce the volume of NOx generated. ECM calculates the EGR introduction volume according to engine operating conditions and controls the EGR valve opening angle at optimum. Also, immediately after the ignition switch ON signal is input, it drives fully closed step
­per motor and performs initialization.
-
Page 75
Outlet
Inlet
Coil
ENGINE AND EMISSION CONTROL
EMISSION CONTROL
EXHAUST GAS RECIRCULATION (EGR) VALVE
An EGR valve is installed in the EGR valve support.The EGR valve controls EGR flow volume using the stepper motor
Magnet
Rotor
Shaft
Valve
method and reduces exhaust gas (NOx) and fuel consumption. The EGR valve drives the stepper motor based on the signal from ECM. When stepper motor rotor turns in clockwise or anti-clockwise direction, the shaft fitted with a rotor and a screw expands and contracts and the movement of the shaft causes the valve to go up and down. Thus, EGR path gap is controlled minutely. The stepper motor turns 15 motor turns forward or back only up to the angle dictated by the number of pulse signals (number of steps) from the ECM. In other words, increase and decrease of the EGR flow volume depends on the number of signals (number of steps) from ECM. ECM changes current flow to the 4 coils (A, B, C, D) in the stepper motor in sequence according to the phase pattern in the following chart in order to turn the stepper motor rotor. Open valve changes phase in order of 0 valve changes phase in order of 3
17-13
° per step. The stepper
1 → 2 → 3 → 0. Close
2 → 1 → 0 → 3.
From MFI relay
Coil
A
CoilBCoil
C
AK604144
EGR valve (stepper motor)
AB
Coil
D
Phase number
Stepper motor coil
Coil A Coil B Coil C Coil D
0 ON OFF OFF ON
1 ON OFF ON OFF
2 OFF ON ON OFF
3 OFF ON OFF ON
Flow rate
ECM
Step
AK604145
AB
Page 76
17-14
ENGINE AND EMISSION CONTROL
EMISSION CONTROL
EMISSION REDUCTION SYSTEMS
These decrease CO, HC and NOx in the exhaust gases and consist of air-fuel ratio feedback control and catalytic converter.
1. AIR-FUEL RATIO FEEDBACK CONTROL
Refer to GROUP 13A − Fuel Injection Control P.13A-29.
2. CATALYTIC CONVERTER
<Except for California>
Catalytic converter
<California>
Catalytic converter is installed in the center of exhaust pipe below the floor and in the front of exhaust pipe <California>. Based on appropriate air-fuel ratio feedback from oxygen sen sor, CO and HC are oxidized and NOx is reduced. Catalytic converter is a monolith with beehive design with catalysts on the unit surface. It is protected by a thermally insulating mat and enclosed in a shell.
M2171000800064
-
Exhaust gas
Catalytic converter
HC trap catalyst
AK604146
Three-way catalyst
AK604147
AB
AB
3. HC TRAP CATALYTIC CONVERTER <California>
The HC trap catalytic converter is installed in the center of exhaust pipe below the floor. The HC trap catalytic converter consists of the HC trap catalyst and the three-way catalysts, which are the monolith type; the catalyst element is attached to the honeycomb catalyst surface. The HC trap catalyst and the three-way catalysts are held by the heat-insulating mat and installed in the shell. The HC trap catalyst temporarily absorbs the exhaust HC from the engine within the temperature range in which the three-way catalyst is not activated, and prevents the exhaust HC from releasing outside the vehicle. After that, the HC trap catalyst temperature rises and releases the absorbed HC. The released HC is burnt out in the downstream three-way catalyst.
Page 77
Heated oxygen sensor (3rd)
HC trap catalytic converter
ENGINE AND EMISSION CONTROL
EMISSION CONTROL
HEATED OXYGEN SENSOR (3RD)
The heated oxygen sensor (3rd) is installed to the HC trap cat­alytic converter. The heated oxygen sensor (3rd) detects the oxygen density of the exhaust gas and outputs the voltage to the ECM in accordance with the oxygen density. The ECM uses this output voltage to detect the deterioration of the HC trap catalytic converter. The structure of the heated oxy gen sensor (3rd) is the same as that of the heated oxygen sen­sor (rear) installed in the exhaust pipe.
AK604553
AB
HC TRAP CATALYTIC CONVERTER DETERIORATION MONITOR
17-15
-
Heated oxygen sensor (3rd)
Heated oxygen sensor (rear)
The ECM detects the deterioration of the HC trap catalytic con­verter. When reaching the certain operating range, the ECM begins monitoring the difference in the feedback time between the heated oxygen sensor (rear) on the upstream of the HC trap catalyst and the heated oxygen sensor (3rd) on the down stream of the HC trap catalyst. This monitoring allows the ECM to detect the deterioration of the HC trap catalytic converter.
ECM
Engine coolant temperature sensor
Accelerator pedal position sensor
Crankshaft position sensor
AK604148 AB
-
Page 78
NOTES
Page 79
GROUP 16
ENGINE
ELECTRICAL
CONTENTS
16-1
STARTER MOTOR . . . . . . . . . . . . . . 16-2
ALTERNATOR . . . . . . . . . . . . . . . . . . 16-2
IGNITION COIL . . . . . . . . . . . . . . . . . . 16-2
SPARK PLUG . . . . . . . . . . . . . . . . . . . 16-3
Page 80
16-2
ENGINE ELECTRICAL
STARTER MOTOR
AK603841
STARTER MOTOR
M2161002000160
The starter motor is a reduction drive planetary gear type.
ALTERNATOR
M2162001000126
The alternator is a battery detection type. It uses a pulley with a one-way clutch.
Coil
Rain cover
Plug boots
AK603842
AK602597
IGNITION COIL
M2163001000174
The ignition coil is a plug-top type.
AC
Page 81
ENGINE ELECTRICAL
SPARK PLUG
16-3
Iridium
SPARK PLUG
M2163005000068
Iridium-tipped spark plugs are used.
AK604562AB
Page 82
NOTES
Page 83
GROUP 15
INTAKE AND
EXHAUST
CONTENTS
15-1
AIR DUCT AND AIR CLEANER . . . . 15-2
INTAKE MANIFOLD . . . . . . . . . . . . . 15-3
EXHAUST MANIFOLD . . . . . . . . . . . . 15-4
EXHAUST PIPE AND MUFFLER . . . . 15-4
Page 84
15-2
INTAKE AND EXHAUST
AIR DUCT AND AIR CLEANER
AIR DUCT AND AIR CLEANER
A front air intake system that actively sucks cooling air from the front through the top of the radiator has been adopted in order to improve engine perfor mance and reduce air intake noise.
CONSTRUCTION DIAGRAM
Air cleaner intake hose
-
M2150004000656
Mass airflow sensor
Air cleaner assembly
Air cleaner intake duct
AC608342
AB
Page 85
INTAKE AND EXHAUST
INTAKE MANIFOLD
15-3
INTAKE MANIFOLD
The intake manifold is made of plastic for weight reduction, and the surface roughness of the inner walls of the ports has been improved to reduce intake resistance.
Intake manifold
M2150005000239
Air intake plenum tank resonator
AK502555
AD
Page 86
15-4
INTAKE AND EXHAUST
EXHAUST MANIFOLD
EXHAUST MANIFOLD
<California> A clamshell type exhaust manifold is used.
EXHAUST PIPE AND MUFFLER
The exhaust system is composed of the front exhaust pipe, center exhaust pipe, and main muffler, and it has the following characteristics.
M2150006000566
<Except California> A SUS pipe type exhaust manifold is used.
<Except CALIFORNIA><CALIFORNIA>
AK603623
M2150003000783
Fewer, more environmentally-friendly rubber hangers to reduce vibration from exhaust system.
Straighter exhaust pipe to reduce noise.
AB
CONSTRUCTION DIAGRAM
<Except for California>
Heated oxygen sensor (front)
Heated oxygen sensor (rear)
Front exhaust pipe
<Vehicles for California>
Heated oxygen sensor (front)
Heated oxygen sensor (rear)
Center exhaust pipe
Center exhaust pipe
Main muffler
AC608352
Main muffler
AB
Front exhaust pipe
Heated oxygen sensor (3rd)
AC608488
AB
Page 87
GROUP 14
ENGINE COOLING
CONTENTS
14-1
GENERAL INFORMATION . . . . . . . . 14-2
WATER PASSAGE . . . . . . . . . . . . . . 14-3
WATER PUMP . . . . . . . . . . . . . . . . . . 14-3
Page 88
14-2
ENGINE COOLING
GENERAL INFORMATION
GENERAL INFORMATION
M2140000100780
The cooling system is a water-cooled pressurized, forced circulation type which offers the following fea tures.
To stabilize engine coolant temperature, the ther­mostat is located at the coolant inlet port from the radiator.
SPECIFICATIONS
Item Specification
Cooling method Water-cooled pressurized, forced
Radiator Type Pressurized corrugate type
Performance kJ/h (kcal/h) 222,480 (53,148)
Water pump Type Centrifugal impeller
Drive method Drive belt
Thermostat Type Wax pellet with jiggle valve
Valve open temperature ° C (° F) 82 (180)
To improve engine cooling performance and save
-
weight, a plastic tank and aluminum radiator fins are used.
circulation with electrical fan
CONSTRUCTION DIAGRAM
Radiator fan motor
Transmission oil cooler line hose and tube assembly
Radiator lower hose
Radiator assembly
Cooling fan shroud
Radiator upper hose assembly
Radiator condenser tank assembly
Condenser fan motor
AC608448
AB
Page 89
ENGINE COOLING
WATER PASSAGE
14-3
WATER PASSAGE
<Hot>
Water pump
EGR
Throttle body
Radiator
NOTE: EGR: Exhaust Gas Recirculation <California only>
CVT: Continuously Variable Transmission
Thermostat
Heater
CVT oil cooler
<Cold>
Water pump
Throttle body
EGR
Radiator
Thermostat
M2140004000172
Heater
CVT oil cooler
AK603624
AB
Impeller
AK503034
WATER PUMP
The water pump is the centrifugal, impeller type that is installed in front of the cylinder block. It is driven by the drive belt.
Item Specifications
Discharge volume L/min 185
Impeller diameter mm (in) 62 (2.4)
Pulley outer diameter mm
AD
(in)
M2140003000168
137 (5.4)
Page 90
NOTES
Page 91
13B-1
GROUP 13B
FUEL SUPPLY
CONTENTS
GENERAL INFORMATION . . . . . . . . 13B-2 FUEL TANK . . . . . . . . . . . . . . . . . . . . 13B-3
Page 92
13B-2
FUEL SUPPLY
GENERAL INFORMATION
GENERAL INFORMATION
.
The fuel system consists of the following compo­nents:
Fuel injector
Fuel rail
Fuel pipe
Fuel tank
Fuel pump module
Evaporative emission canister
SPECIFICATIONS
Item Specification
Fuel tank capacity dm3 (gal)
59 (15.5)
Fuel pump type Electric
Fuel filter type Cartridge (incorporates fuel pump module)
Fuel return system Returnless
Fuel pump pressure regulator pressure kPa (psi) 324 (46)
Fuel injector Type Elector-magnetic
Quantity 4
Evaporative emission control system Canister
CONSTRUCTION DIAGRAM
M2134000100833
Fuel rail
Fuel injector
Fuel pipe
This fuel system is designed with consideration for global environment protection to ensure safety at a collision, reduce weight, and improve reliability and quality. This system has the following features:
A quick-joint connector of a plastic tube is used for the fuel high-pressure hoses in the engine compartment to reduce the permeation of fuel evaporative emission.
Fuel tank
Evaporative emission
Fuel pump module
canister
AC610224
AB
The surface of underfloor fuel pipes is coated with 1-mm thickness of plastic to improve resis
-
tance to corrosion and chipping.
A returnless fuel system eliminates returned fuel from the engine. The heat that fuel receives from the engine is reduced, minimizing fuel tempera
­ture in the fuel tank and controlling the amount of evaporated gas.
Page 93
FUEL SUPPLY
FUEL TANK
13B-3
FUEL TANK
.
The fuel tank assembly consists of the fuel pump module, the fuel tank, and so on, and features the following characteristics:
The fuel tank is mounted underneath the second seat to improve safety at a collision.
The fuel tank itself is made of a pre-coat zinc alloy galvanised steel sheet that contains no lead.
The capacity of the fuel tank is 59 dm3 (15.5 gal) to meet long-distance drives.
CONSTRUCTION DIAGRAM
M2134001000817
The fuel cut-off valve, fuel tank leveling valve and fuel tube have been installed using in-tank con
­struction to reduce the amount of evaporated fuel from hoses.
The fuel pump module consists of the following com­ponents:
Fuel pump
Fuel level sensor
Fuel filter
Fuel pump pressure regulator
Fuel tank differential pressure sensor
Fuel tank temperature sensor
Fuel pump module
Fuel cut-off valve
Fuel tank
Fuel check valve
AC610225
AB
Leveling valve
AC610226
AC
Page 94
NOTES
Page 95
GROUP 13A
MULTIPORT FUEL
SYSTEM (MFI)
CONTENTS
13A-1
GENERAL DESCRIPTION. . . . . . . . . 13A-2
CONTROL UNIT. . . . . . . . . . . . . . . . . 13A-6
SENSOR. . . . . . . . . . . . . . . . . . . . . . . 13A-8
ACTUATOR . . . . . . . . . . . . . . . . . . . . 13A-23
FUEL INJECTION CONTROL . . . . . . 13A-29
IGNITION TIMING AND CONTROL FOR
CURRENT CARRYING TIME . . . . . . 13A-35
THROTTLE VALVE OPENING ANGLE CONTROL AND IDLE SPEED
CONTROL . . . . . . . . . . . . . . . . . . . . . 13A-38
MIVEC (Mitsubishi Innovative Valve Timing Electronic Control System). 13A-40
MULTIPORT FUEL INJECTION (MFI)
RELAY CONTROL. . . . . . . . . . . . . . . 13A-45
FUEL PUMP RELAY CONTROL . . . . 13A-46
STARTER RELAY CONTROL. . . . . . 13A-47
HEATED OXYGEN SENSOR HEATER
CONTROL. . . . . . . . . . . . . . . . . . . . . . 13A-49
A/C COMPRESSOR RELAY
CONTROL. . . . . . . . . . . . . . . . . . . . . . 13A-50
GENERATOR CONTROL. . . . . . . . . . 13A-51
EVAPORATIVE EMISSION CONTROL SYSTEM INCORRECT PURGE FLOW
MONITOR . . . . . . . . . . . . . . . . . . . . . . 13A-52
EXHAUST GAS RECIRCULATION
CONTROL. . . . . . . . . . . . . . . . . . . . . . 13A-53
CONTROLLER AREA NETWORK
(CAN) . . . . . . . . . . . . . . . . . . . . . . . . . 13A-53
EVAPORATIVE EMISSION PURGE
CONTROL. . . . . . . . . . . . . . . . . . . . . . 13A-53
HC TRAP CATALYTIC CONVERTER
DETERIORATION MONITOR. . . . . . . 13A-53
ON-BOARD DIAGNOSTICS. . . . . . . . 13A-53
Page 96
13A-2
MULTIPORT FUEL SYSTEM (MFI)
GENERAL DESCRIPTION
GENERAL DESCRIPTION
M2132000101283
Although the control systems are basically the same as those of 2.4L engine used in the GALANT, the follow­ing improvements have been added.
Improvement / Additions Remark
MIVEC, continuously and variably control the intake valve timing and exhaust valve timing, is used.
Addition of heated oxygen sensor (3rd) <California>
System optimally control the timing of the intake valve and exhaust valve in accordance with the engine speed and load.
Detection of the HC trap catalyst malfunction.
Page 97
MULTIPORT FUEL SYSTEM (MFI)
GENERAL DESCRIPTION
System Block Diagram
Sensor, switch Engine control module (ECM) Actuator
Mass airflow sensor
Intake air temperature sensor
Manifold absolute pressure sensor
Barometric pressure sensor
Engine control unit
13A-3
No. 1 injector
No. 2 injector
No. 3 injector
Engine coolant temperature sensor
Throttle position sensor (main)
Throttle position sensor (sub)
Accelerator pedal position sensor (main)
Accelerator pedal position sensor (sub)
Intake camshaft position sensor
Exhaust camshaft position sensor
Crankshaft position sensor
Heated oxygen sensor (front)
Heated oxygen sensor (rear)
Heated oxygen sensor (3rd)*
Knock sensor
Generator FR terminal
Generator L terminal
Engine oil pressure switch
Power steering pressure switch
Fuel tank differential pressure sensor
Fuel tank temperature sensor
Vehicle speed sensor <M/T>
Ignition switch-IG
Ignition switch-ST
Power supply
CAN communication (input signal)
· A/C switch
· Vehicle speed <CVT>
· Fuel level sensor
· Transmission range switch <CVT>
NOTE *1: California
[1] Fuel injection control
[2] Ignition timing control
[3] Throttle valve opening angle control and idle speed control
MIVEC (Mitsubishi Innovative
[4] Valve timing Electronic Control system)
[5] Power supply control (Power supply to sensor, actuator)
[6] Fuel pump relay control
[7] Starter relay control
[8] Heated oxygen sensor heater control
[9] A/C compressor relay control
[10] Generator control
[11] Evaporative emission purge control
[12] EGR control
[13] Diagnosis output
[14] RAM data transmission
No. 4 injector
No. 1 ignition coil
No. 2 ignition coi
No. 3 ignition coi
No. 4 ignition coi
Throttle actuator control motor
Heated oxygen sensor (front) heater
Heated oxygen sensor (rear) heater
Heated oxygen sensor (3rd) heater*
Intake engine oil control valve
Exhaust engine oil control valve
Multiport fuel injection (MFI) relay
Throttle actuator control motor relay
A/C compressor relay
Fuel pump relay
Starter relay
Generator G terminal
Evaporative emission purge solenoid
Evaporative emission ventilation solenoid
EGR valve (stepper motor)*
CAN communication (output signal)
AK604116
AB
Page 98
13A-4
Control System Diagram
<Except for California>
MULTIPORT FUEL SYSTEM (MFI)
GENERAL DESCRIPTION
Sense Act
1 Mass airflow sensor 2 Intake air temperature sensor 3 Throttle position sensor (main/sub) 4 Manifold absolute pressure sensor 5 Engine coolant temperature sensor 6 Intake camshaft position sensor 7 Exhaust camshaft position sensor 8 Crankshaft position sensor 9 Knock sensor 10 Heated oxygen sensor (front) 11 Heated oxygen sensor (rear) 12 Fuel tank differential pressure sensor 13 Fuel tank temperature sensor
Accelerator pedal position sensor (main/sub) Engine oil pressure switch Power steering pressure switch Generator FR terminal Generator L terminal Vehicle speed sensor <M/T> Ignition switch-IG Ignition switch-ST Power supply CAN communication (input signal)
4 Manifold absolute pressure sensor
Decide ECM
(with barometric pressure sensor)
1 Intake engine oil control valve 2 Exhaust engine oil control valve 3 Throttle actuator control motor 4 Injector 5 Evaporative emission purge solenoid 6 Evaporative emission ventilation
solenoid
Ignition coil, ignition power transistor Multiport fuel injection (MFI) relay Fuel pump relay Starter relay Throttle actuator control motor relay Generator G terminal Heated oxygen sensor heater A/C compressor relay Diagnostic output CAN communication (output signal)
6 Intake camshaft position sensor
7 Exhaust camshaft position sensor
10 Heated oxygen sensor (front)
11 Heated oxygen sensor (rear)
2 Exhaust engine oil control valve
1 Intake engine oil control valve
4 Injector
8 Crankshaft position sensor
3 Throttle position sensor (main/sub)
5 Evaporative emission purge solenoid
5 Engine coolant temperature sensor
9 Knock sensor
3 Throttle actuator control motor
Evaporative emission canister
6 Evaporative emission ventilation solenoid
12 Fuel tank differential pressure sensor
2 Intake air temperature sensor
1 Mass airflow sensor
Fuel pressure regulator
Fuel pump
Air inlet
Fuel tank
Fuel level sensor
13 Fuel tank temperature sensor
AK604117
AB
Page 99
<California>
MULTIPORT FUEL SYSTEM (MFI)
GENERAL DESCRIPTION
13A-5
Sense Act
1 Mass airflow sensor 2 Intake air temperature sensor 3 Throttle position sensor (main/sub) 4 Manifold absolute pressure sensor 5 Engine coolant temperature sensor 6 Intake camshaft position sensor 7 Exhaust camshaft position sensor 8 Crankshaft position sensor 9 Knock sensor 10 Heated oxygen sensor (front) 11 Heated oxygen sensor (rear) 12 Heated oxygen sensor (3rd) 13 Fuel tank differential pressure sensor 14 Fuel tank temperature sensor
Accelerator pedal position sensor (main/sub) Engine oil pressure switch Power steering pressure switch Generator FR terminal Generator L terminal Vehicle speed sensor <M/T> Ignition switch-IG Ignition switch-ST Power supply CAN communication (input signal)
2 Exhaust engine oil control valve
1 Intake engine oil control valve
Decide ECM
(with barometric pressure sensor)
4 Manifold absolute pressure sensor
3 Throttle position sensor (main/sub)
5 Evaporative emission purge solenoid
3 Throttle actuator control motor
1 Intake engine oil control valve 2 Exhaust engine oil control valve 3 Throttle actuator control motor 4 Injector 5 Evaporative emission purge solenoid 6 Evaporative emission ventilation
solenoid 7 EGR valve (stepper motor)
Ignition coil, ignition power transistor Multiport fuel injection (MFI) relay Fuel pump relay Starter relay Throttle actuator control motor relay Generator G terminal Heated oxygen sensor heater A/C compressor relay Diagnostic output CAN communication (output signal)
2 Intake air temperature sensor
1 Mass airflow sensor
6 Intake camshaft position sensor
7 Exhaust camshaft position sensor
10 Heated oxygen sensor (front)
11 Heated oxygen sensor (rear)
12 Heated oxygen sensor (3rd)
4 Injector
5 Engine coolant temperature sensor
9 Knock sensor
8 Crankshaft position sensor
7 EGR valve (stepper motor)
Evaporative emission canister
6 Evaporative emission ventilation solenoid
Fuel pressure regulator
Fuel pump
12 Fuel tank differential pressure sensor
Air inlet
Fuel tank
Fuel level sensor
13 Fuel tank temperature sensor
AK604118
AB
Page 100
13A-6
MULTIPORT FUEL SYSTEM (MFI)
CONTROL UNIT
CONTROL UNIT
ENGINE CONTROL MODULE (ECM)
ECM
Microprocessor
Input sensor
ECM is installed in the engine room. ECM judges (calculates) the optimum control to deal with the con stant minute changes in driving conditions based on information input from the sensors and drives the actuator. ECM is composed of 32-bit microprocessor and Random Access Memory (RAM), Read Only Memory (ROM) and Input /Output interface. ECM
Input interface
RAM
M2132021500153
Output interface
Output actuator
ROM
AK604119
uses flash-memory ROM that allows re-writing of data so that change and correction of control data is
­possible using special tools. It also uses Electrically Erasable Programmable Read Only Memory (EEPROM) so that studied compensation data is not deleted even if battery terminals are disconnected.
AB
ECM CONNECTOR INPUT/OUTPUT PIN ARRANGEMENT
91
929394
104
103
115
116
105
117
82
106
118
AK602565
1
2345678
1718192021
36
35
34
33
52
51
50
49
10111213141516
9
32
31
30
29
28
27
26
25
24
23
22
41
40
39
38
37
56
55
54
53
44
43
42
60
59
58
57
48
47
46
45
636162
64
7172737475767778798081
90
89
87
868485
83
9596979899
108
107
109
110
111
88
100
112
101
113
102
114
NOTE: *: California
1 Intake engine oil control valve 2 No.1 injector
3 No.2 injector 4 Ignition coil No.1 (ignition power transistor)
5 Ignition coil No.2 (ignition power transistor) 6 Starter active signal
7 Exhaust camshaft position sensor 8 Crankshaft position sensor
9 Sensor supplied voltage 10 Throttle position sensor (main)
11 Throttle position sensor (sub) 12 Power supply voltage applied to throttle
position sensor
13 Throttle position sensor ground 14 Intake camshaft position sensor
AC
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