Mitsubishi Q64AD-GH, SW2D5C-QADU-E, Q62AD-DGH, GX Configurator-AD User Manual

Channel Isolated High Resolution Analog-Digital Converter Module Channel Isolated High Resolution Analog-Digital Converter Module
U
Channel Isolated High Resolution Analog-Digital Converter Module Channel Isolated High Resolution Analog-Digital Converter Module (With Signal Conditioning Function) User's Manual
(With Signal Conditioning Function)
Mitsubishi Programmable Logic Controller
Q64AD-GH Q62AD-DGH
GX Configurator-AD
(SW2D5C-QADU-E)
A - 1 A - 1
SAFETY PRECAUTIONS
(Always read these instructions before using this equipment.)
Before using this product, please read this manual and the relevant manuals introduced in this manual carefully and pay full attention to safety to handle the product correctly. The instructions given in this manual are concerned with this product. For the safety instructions of the PLC system, please read the user's manual for the CPU module to use. In this manual, the safety instructions are ranked as "DANGER" and "CAUTION".
!
DANGER
CAUTION
!
Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous conditions, resulting in medium or slight personal injury or physical damage.
Note that the !CAUTION level may lead to a serious consequence according to the circumstances. Always follow the instructions of both levels because they are important to personal safety.
Please store this manual in a safe place and make it accessible when required. Always forward it to the end user.
[DESIGN PRECAUTION]
!
DANGER
Do not write data into the "system area" of the buffer memory of intelligent function modules. Also, do not use any "prohibited to use" signals as an output signal to an intelligent function module from the PLC CPU. Writing data into the "system area" or outputting a signal for "prohibited to use" may cause a PLC system malfunction.
!
CAUTION
Do not bunch the control wires or communication cables with the main circuit or power wires, or install them close to each other. They should be installed 100mm(3.9inch) or more from each other. Not doing so could result in noise that may cause malfunction.
A - 2 A - 2
[INSTALLATION PRECAUTIONS]
!
CAUTION
Use the PLC in an environment that meets the general specifications contained in the user's manual of the CPU module to use. Using this PLC in an environment outside the range of the general specifications may cause electric shock, fire, malfunction, and damage to or deterioration of the product.
While pressing the installation lever located at the bottom of module, insert the module fixing tab into the fixing hole in the base unit until it stops. Then, securely mount the module with the fixing hole as a supporting point. Improper installation may result in malfunction, breakdown or the module coming loose and dropping. Securely fix the module with screws if it is subject to vibration during use.
Tighten the screws within the range of specified torque. If the screws are loose, it may cause the module to fallout, short circuits, or malfunction. If the screws are tightened too much, it may cause damage to the screw and/or the module, resulting in fallout, short circuits or malfunction.
Be sure to shut off all phases of the external power supply used by the system before mounting or removing the module. Not doing so may cause damage to the module. In the system where a CPU module supporting the online module change is used and on the MELSECNET/H remote I/O stations, modules can be replaced online (during energizing). However, there are some restrictions on replaceable modules and the replacement procedures are predetermined for each module. For details, refer to the chapter of the online module change in this manual.
Do not directly touch the conductive area or electronic components of the module. Doing so may cause malfunction or failure in the module.
[WIRING PRECAUTIONS]
!
CAUTION
Always ground the FG terminal of the Q62AD-DGH. Not doing so can cause an electric shock or malfunction.
When turning on the power and operating the module after wiring is completed, always attach the terminal cover that comes with the product. There is a risk of electric shock if the terminal cover is not attached.
Use applicable solderless terminals and tighten them with the specified torque.If any solderless spade terminal is used, it may be disconnected when the terminal screw comes loose, resulting in failure.
Tighten the terminal screws within the range of specified torque. If the terminal screws are loose, it may result in short circuits or malfunction. If the terminal screws are tightened too much, it may cause damage to the screw and/or the module, resulting in short circuits or malfunction.
Be careful not to let foreign matter such as sawdust or wire chips get inside the module. They may cause fires, failure or malfunction.
The top surface of the module is covered with protective film to prevent foreign objects such as cable offcuts from entering the module when wiring. Do not remove this film until the wiring is complete. Before operating the system, be sure to remove the film to provide adequate ventilation.
A - 3 A - 3
[STARTING AND MAINTENANCE PRECAUTIONS]
!
CAUTION
Do not disassemble or modify the modules. Doing so could cause failure, malfunction injury or fire.
Be sure to shut off all phases of the external power supply used by the system before mounting or removing the module. Not doing so may cause failure or malfunction of the module. In the system where a CPU module supporting the online module change is used and on the MELSECNET/H remote I/O stations, modules can be replaced online (during energizing). However, there are some restrictions on replaceable modules and the replacement procedures are predetermined for each module. For details, refer to the chapter of the online module change in this manual.
Do not mount/remove the module onto/from the base unit more than 50 times (IEC 61131-2­compliant), after the first use of the product. Failure to do so may cause malfunction.
Do not touch the connector while the power is on. Doing so may cause malfunction.
Be sure to shut off all phases of the external power supply before cleaning or retightening the terminal screws or module fixing screws. Not doing so may cause failure or malfunction of the module. If the screws are loose, it may cause the module to fallout, short circuits, or malfunction. If the screws are tightened too much, it may cause damages to the screws and/or the module, resulting in the module falling out, short circuits or malfunction.
Always make sure to touch the grounded metal to discharge the electricity charged in the body,
etc., before touching the module. Failure to do so may cause a failure or malfunctions of the module.
[DISPOSAL PRECAUTIONS]
!
CAUTION
When disposing of this product, treat it as industrial waste.
A - 4 A - 4
REVISIONS
The manual number is given on the bottom left of the back cover.
Print Date Manual Number Revision May, 2002 SH (NA)-080277-A First edition Feb., 2003 SH (NA)-080277-B
Correction
SAFETY PRECAUTIONS, Section 2.1, 3.4.1, 3.4.23, 4.4.2, 5.1, 5.5.2,
5.6.1, 5.6.3, 6.3.2, 6.5.2, 7.3.4, 7.3.6, 7.4, Appendix 1.2, Appendix 1.3
May, 2003 SH (NA)-080277-C
Addition
Section 2.3
Correction
Section 2.2, 3.4.1, 3.4.22, 3.4.23, 4.5, 4.6, 4.6.1, 4.6.2, 5.3.1
May, 2004 SH (NA)-080277-D
Correction
Section 2.2, 2.3, 3.1.1, 3.1.3, 3.2.1, 7.1, 7.3.1 to 7.3.6, 8.2.6
Aug., 2004 SH (NA)-080277-E
Addition
Section 5.6.3, 5.7, 5.8
Correction
Section 1.1, 5.1, 5.2.1, 5.2.2, 5.3.1, 5.3.2, 5.3.3, 5.6.1, 5.6.2, Appendix 1.3
Oct., 2004 SH (NA)-080277-F
Correction
SAFETY PRECAUTIONS, Section 2.1, 3.1.1, 4.1, 6.3, 6.5.1
Sep., 2005 SH (NA)-080277-G
Correction
SAFETY PRECAUTIONS, Section 2.1, 3.1.1, 5.2.2, 6.3.2
Feb., 2006 SH (NA)-080277-H
Correction
Section 2.2, 6.2.1, 6.2.2, 6.3.1, 6.3.2, 6.4.1, 6.4.2, 6.5.1, 6.5.2, Appendix1
Japanese Manual Version SH-080262-I
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
© 2002 MITSUBISHI ELECTRIC CORPORATION
A - 5 A - 5
INTRODUCTION
Thank you for purchasing the MELSEC-Q series PLC. Before using the equipment, please read this manual carefully to develop full familiarity with the functions and performance of the Q series PLC you have purchased, so as to ensure correct use. Please forward a copy of this manual to the end user.
CONTENTS
SAFETY PRECAUTIONS..............................................................................................................................A- 1
REVISIONS ....................................................................................................................................................A- 4
INTRODUCTION............................................................................................................................................A- 5
CONTENTS....................................................................................................................................................A- 5
About Manuals ...............................................................................................................................................A- 9
Conformation to the EMC Directive and Low Voltage Instruction ................................................................A-10
About the Generic Terms and Abbreviations ................................................................................................A-11
Product Structure ...........................................................................................................................................A-12
1 OVERVIEW 1- 1 to 1- 3
1.1 Features .................................................................................................................................................. 1- 1
2 SYSTEM CONFIGURATION 2- 1 to 2- 6
2.1 Applicable Systems................................................................................................................................. 2- 1
2.2 How to Check the Function Version, Serial Number, Product Information and Software Version ...... 2- 3
2.3 Cautions for Power Supply from Q61P-A1/A2 to Q64AD-GH............................................................... 2- 5
3 SPECIFICATIONS 3- 1 to 3-49
3.1 Performance Specifications .................................................................................................................... 3- 1
3.1.1 Performance specifications list ........................................................................................................ 3- 1
3.1.2 I/O conversion characteristic............................................................................................................ 3- 4
3.1.3 Accuracy........................................................................................................................................... 3- 9
3.2 Function List ............................................................................................................................................ 3-10
3.2.1 A/D conversion methods .................................................................................................................. 3-11
3.2.2 Maximum and minimum values hold function .................................................................................3-13
3.2.3 Input signal error detection function ................................................................................................ 3-13
3.2.4 Warning output function ...................................................................................................................3-14
3.2.5 A/D conversion starting time setting function (Q62AD-DGH only) ................................................. 3-18
3.3 I/O Signals for the PLC CPU .................................................................................................................. 3-19
3.3.1 List of I/O signals .............................................................................................................................. 3-19
3.3.2 Details of I/O signals ........................................................................................................................ 3-21
3.4 Buffer Memory......................................................................................................................................... 3-28
3.4.1 Buffer memory assignment.............................................................................................................. 3-28
3.4.2 A/D conversion enable/disable setting (buffer memory address 0: Un\G0) ................................... 3-36
3.4.3 CH
Average time/Average number of times/Move average/Time constant settings
(buffer memory addresses 1 to 4: Un\G1 to Un\G4)....................................................................... 3-37
3.4.4 CH
A/D conversion starting time setting
(buffer memory addresses 5, 6: Un\G5, Un\G6) (Q62AD-DGH only) ............................................ 3-37
A - 6 A - 6
3.4.5 Averaging process specification (buffer memory address 9: Un\G9)............................................. 3-38
3.4.6 A/D conversion completed flag (buffer memory address 10: Un\G10) .......................................... 3-39
3.4.7 CH
digital output value (16bit) (buffer memory addresses 11 to 14: Un\G11 to Un\G14).......... 3-39
3.4.8 Write data error codes (buffer memory address 19: Un\G19) ........................................................ 3-40
3.4.9 Setting range (buffer memory address 20: Un\G20)....................................................................... 3-40
3.4.10 Offset/gain setting mode (buffer memory addresses 22, 23: Un\G22, Un\G23) ......................... 3-41
3.4.11 CH
maximum value/minimum value storage area (16bit)
(buffer memory addresses 30 to 37: Un\G30 to Un\G37) ............................................................ 3-41
3.4.12 Input signal error detection/warning output settings (buffer memory address 47: Un\G47)........ 3-42
3.4.13 Warning output flag (buffer memory address 48 :Un\G48) .......................................................... 3-42
3.4.14 Input signal error detection flag (buffer memory address 49: Un\G49)........................................ 3-43
3.4.15 CH
digital output value (32bit) (buffer memory addresses 54 to 61: Un\G54 to Un\G61)........ 3-43
3.4.16 CH
maximum value/minimum value storage area (32bit)
(buffer memory addresses 62 to 77: Un\G62 to Un\G77) ............................................................ 3-44
3.4.17 CH
process alarm upper/lower limit value
(buffer memory addresses 86 to 117: Un\G86 to Un\G117) ........................................................ 3-44
3.4.18 CH
rate alarm warning detection period
(buffer memory addresses 118 to 121: Un\G118 to Un\G121) ....................................................3-45
3.4.19 CH
rate alarm upper/lower limit value
(buffer memory addresses 122 to 137: Un\G122 to Un\G137) ....................................................3-46
3.4.20 CH
input signal error detection setting value
(buffer memory addresses 138 to 141: Un\G138 to Un\G141) ....................................................3-47
3.4.21 Mode switching setting (buffer memory addresses 158, 159: Un\G158, Un\G159).................... 3-48
3.4.22 Pass data classification setting (buffer memory addresses 200: Un\G200) (Q64AD-GH only) .. 3-48
3.4.23 Industrial shipment settings and user range settings offset/gain value
(buffer memory addresses 202 to 233: Un\G202 to Un\G233) ....................................................3-49
4 SETUP AND PROCEDURES BEFORE OPERATION 4- 1 to 4-17
4.1 Handling Precautions .............................................................................................................................. 4- 1
4.2 Setup and Procedures before Operation ............................................................................................... 4- 2
4.3 Part Identification Nomenclature ............................................................................................................ 4- 3
4.4 Wiring....................................................................................................................................................... 4- 5
4.4.1 Wiring precautions............................................................................................................................ 4- 5
4.4.2 External wiring .................................................................................................................................. 4- 6
4.5 Switch Setting for Intelligent Function Module ....................................................................................... 4- 8
4.6 Offset/Gain Settings ................................................................................................................................ 4-10
4.6.1 Offset/Gain Settings (Q64AD-GH)................................................................................................... 4-10
4.6.2 Offset/Gain Settings (Q62AD-DGH) ................................................................................................ 4-14
4.6.3 A/D conversion value storage during offset/gain setting................................................................. 4-17
5 UTILITY PACKAGE (GX Configurator-AD) 5- 1 to 5-31
5.1 Utility Package Functions........................................................................................................................ 5- 1
5.2 Installing and Uninstalling the Utility Package........................................................................................ 5- 2
5.2.1 User precautions ..............................................................................................................................5- 2
5.2.2 Operating environment..................................................................................................................... 5- 4
A - 7 A - 7
5.3 Explanation of Utility Package Operation ............................................................................................... 5- 5
5.3.1 How to perform common utility package operations ....................................................................... 5- 5
5.3.2 Operation overview .......................................................................................................................... 5- 8
5.3.3 Starting the intelligent function module utility ..................................................................................5-10
5.4 Initial Setting ............................................................................................................................................ 5-13
5.5 Automatic Refresh Setting ...................................................................................................................... 5-15
5.6 Monitor/Test ............................................................................................................................................ 5-17
5.6.1 Monitor/test screen........................................................................................................................... 5-17
5.6.2 Offset/gain setting operation ............................................................................................................ 5-20
5.6.3 Confirmation of Conversion Characteristic....................................................................................... 5-21
5.6.4 Pass data (Q64AD-GH) ....................................................................................................................5-23
5.6.5 Pass data (Q62AD-DGH).................................................................................................................. 5-25
5.7 FB Conversion of Initial Setting/Auto Refresh Setting ............................................................................5-26
5.8 Usage of FB ............................................................................................................................................. 5-27
5.8.1 Outline................................................................................................................................................ 5-27
5.8.2 Paste an FB to a Sequence Program............................................................................................... 5-29
5.8.3 Convert (Compile) a Sequence Program ......................................................................................... 5-30
6 PROGRAMMING 6- 1 to 6-25
6.1 Programming Procedure......................................................................................................................... 6- 1
6.2 For Use in Normal System Configuration (Q64AD-GH) ........................................................................ 6- 2
6.2.1 Programming Example Using the Utility Package .......................................................................... 6- 3
6.2.2 Programming Example without Using the Utility Package.............................................................. 6- 5
6.3 For Use in Remote I/O Network (Q64AD-GH) ....................................................................................... 6- 7
6.3.1 Programming Example Using the Utility Package .......................................................................... 6- 9
6.3.2 Programming Example without Using the Utility Package.............................................................. 6-12
6.4 For Use in Normal System Configuration (Q62AD-DGH) ..................................................................... 6-15
6.4.1 Programming Example Using the Utility Package .......................................................................... 6-16
6.4.2 Programming Example without Using the Utility Package.............................................................. 6-18
6.5 For Use in Remote I/O Network (Q62AD-DGH) ....................................................................................6-19
6.5.1 Programming Example Using the Utility Package .......................................................................... 6-20
6.5.2 Programming Example without Using the Utility Package.............................................................. 6-22
7 ONLINE MODULE CHANGE 7- 1 to 7-36
7.1 Online Module Change Conditions......................................................................................................... 7- 2
7.2 Online Module Change Operations ........................................................................................................ 7- 3
7.3 Online Module Change Procedure ......................................................................................................... 7- 4
7.3.1 When industrial shipment setting is used and initial setting was made with
GX Configurator-AD ......................................................................................................................... 7- 4
7.3.2 When industrial shipment setting is used and initial setting was made with sequence program .. 7- 9
7.3.3 When user range setting is used and initial setting was made with GX Configurator-AD
(other system is available) ............................................................................................................... 7-14
7.3.4 When user range setting is used and initial setting was made with GX Configurator-AD
(other system is unavailable) ........................................................................................................... 7-19
7.3.5 When user range setting is used and initial setting was made with sequence program
(other system is available) ............................................................................................................... 7-25
A - 8 A - 8
7.3.6 When user range setting is used and initial setting was made with sequence program
(other system is unavailable) ........................................................................................................... 7-30
7.4 Range Reference Table.......................................................................................................................... 7-35
7.5 Precautions for Online Module Change .................................................................................................7-36
8 TROUBLESHOOTING 8- 1 to 8- 6
8.1 Error Code List ........................................................................................................................................ 8- 1
8.2 Troubleshooting ...................................................................................................................................... 8- 3
8.2.1 When the "RUN" LED is flashing or turned off................................................................................ 8- 3
8.2.2 When the "ERR." LED is on or flashing........................................................................................... 8- 3
8.2.3 When the "ALM" LED is on or flashing ............................................................................................ 8- 3
8.2.4 When the digital output values cannot be read............................................................................... 8- 4
8.2.5 When A/D conversion completed flag does not turn ON during use in normal mode ................... 8- 5
8.2.6 Checking the A/D converter module status using GX Developer system monitor ........................ 8- 5
APPENDIX App.- 1 to App.-14
Appendix 1 Dedicated Instruction List and Available Devices................................................................App.- 1
Appendix 1.1 OFFGAN ........................................................................................................................App.- 2
Appendix 1.2 OGLOAD........................................................................................................................App.- 4
Appendix 1.3 OGSTOR........................................................................................................................App.- 8
Appendix 2 Performance Comparison between Q64AD-GH and Q64AD .............................................App.-13
Appendix 3 External Dimensions.............................................................................................................App.-14
INDEX Index- 1 to Index- 3
A - 9 A - 9
About Manuals
The following manuals are also related to this product.
If necessary, order them by quoting the details in the tables below.
Related Manuals
Manual Name
Manual Number
(Model Code)
GX Developer Version 8 Operating Manual
Describes the methods of using GX Developer to create a program and print out, monitor, and debug
the program. (Sold separately)
SH-080373E
(13JU41)
GX Developer Version 8 Operating Manual (Function Block)
Describes the methods of using GX Developer to create a function block and print out the function
block. (Sold separately)
SH-080376E
(13JU44)
REMARK
If you would like to obtain a manual individually, printed matters are available separately. Order the manual by quoting the manual number on the table above (model code).
A - 10 A - 10
Conformation to the EMC Directive and Low Voltage Instruction
When incorporating the Mitsubishi PLC into other machinery or equipment and keeping compliance with the EMC and low voltage directives, refer to Chapter 3, "EMC Directives and Low Voltage Directives" of the User's Manual (Hardware) included with the CPU module or base unit used.
The CE logo is printed on the rating plate on the main body of the PLC that conforms to the EMC directive and low voltage instruction.
By making this product conform to the EMC directive and low voltage instruction, it is not necessary to make those steps individually.
A - 11 A - 11
About the Generic Terms and Abbreviations
Unless otherwise specified, this manual uses the following general terms and abbreviations.
Abbreviation/general terms Description of the abbreviation/general terms
A/D converter module Generic term for Q64AD-GH and Q62AD-DGH
DOS/V personal computer IBM PC/AT® or compatible computer with DOS/V.
GX Developer
Generic product name of the product types SWnD5C-GPPW-E, SWnD5C-GPPW-EA, SWnD5C-GPPW-EV and SWnD5C-GPPW-EVA. "n" in the model name is 4 or greater.
GX Configurator-AD
Generic term for analog-digital converter module setting and monitor tool GX Configurator-AD (SW2D5C-QADU-E)
QCPU (Q mode)
Generic term for Q00JCPU, Q00CPU, Q01CPU, Q02CPU, Q02HCPU, Q06HCPU, Q12HCPU, Q25HCPU, Q12PHCPU, Q25PHCPU
QnPHCPU Generic term for Q12PHCPU and Q25PHCPU.
Personal computer Generic term for DOS/V personal computer
Industrial shipment setting
Generic term for analog input ranges 0 to 10V, 0 to 5V, 1 to 5V, -10 to 10V, 0 to 20mA and 4 to 20mA
FB Abbreviation of function block.
A - 12 A - 12
Product Structure
The product structure of this product is given in the table below.
Model code Product name Quantity
Q64AD-GH
Type Q64AD-GH Channel Isolated High Resolution Analog-Digital Converter Module
1
Q62AD-DGH
Type Q62AD-DGH Channel Isolated High Resolution Analog-Digital Converter Module (with Signal Conditioning Function)
1
SW2D5C-QADU-E GX Configurator-AD Version 2 (1-license product) (CD-ROM) 1
SW2D5C-QADU-EA GX Configurator-AD Version 2 (Multiple-license product) (CD-ROM) 1
1 - 1 1 - 1
MELSEC-Q
1 OVERVIEW
1 OVERVIEW
This User's Manual describes the specifications, handling and programming methods for the type Q64A D -GH cha nn el isola t ed high re so lution analog-digital converter module (hereinafter referred to as the Q64AD-GH) and type Q62AD-DGH channel isolated high resol ut io n an al og -dig it al conv e rte r modu le (w ith sign al cond it io nin g function) (hereinafter referred to as the Q62AD-DGH), which are used with the MELSEC-Q series CPU modules. The Q62AD-DGH is exclusively used for current input. In this manual, the Q64AD-GH and Q62AD-DGH are collectively referred to as the A/D converter modules.
1.1 Features (1) Channel isolated
The channels are isolated. The Q62AD-DGH is also isolated between the external supply power and channels.
(2) High resolution
The resolution is as high as 32-bit signed binary (data part is 16 bits long). (When the -10V to +10V range is selected)
(3) Power supply to 2-wire tr ansmitter ( Q62AD- D GH only)
Supplying power to the 2-wire transmitter, the Q62AD-DGH does not require the power supply for the 2-wire transmitter. Supply power can be switched ON/OFF channel-by-channel by the A/D conversion enable/disable setting.
(4) Module protection provided by shor t-circ uit pr otecti on cir cui t
(Q62AD-DGH only)
If an excessive current flows into the module due to a short circuit of the wiring, the short-circuit protection circuit limits the current to within 25 to 35mA, protecting the module.
(5) Analog input check by check terminals (Q62AD-D GH only)
Measurement of a voltage at the check terminals allows the mA of the 2-wire transmitter output to be checked without the wiring being disconnected.
(6) High accuracy
The reference accuracy 1 is as high as ±0.05% and the temperature coefficient
2
is as high as ±71. 4pp m/°C .
1 Accuracy of offset/gain setting at ambient temperature 2 Accuracy per temperature change of 1°C
Example) Accuracy when the temperature varies from 25°C to 30°C
0.05% (reference accuracy) + 0.00714%/°C (temperature coefficient)
5°C (temperatu re va ri a tio n di ffe re n ce ) = 0. 0 857%
1
1 - 2 1 - 2
MELSEC-Q
1 OVERVIEW
(7) Changing the input range
The input range 3 ca n ea sily be set fro m th e GX De vel o pe r.
3 Input range refers to the type of offset/gain settings. The most frequently
used range is set as the default but the user can also set the offset/gain.
(8) A/D conversion system
There are the following five A/D conversion systems. (a) Sampling processing
Analog input values are converted into digital values one by one on a channel basis and the digital output value is output at every conversion.
(b) Averaging processing
1) Time averaging A/D conversion is averaged in terms of time on a channel basis and a digital average value is output.
2) Count averaging A/D conversion is averaged in terms of count on a channel basis and a digital average value is output.
3) Move averaging The specified number of digital output values measured per sampling time are averaged .
(c) Primary delay filter
A digital output value is smoothed according to the preset time constant.
(9) Input signal error detection function
The voltage/cur ren t out sid e th e set ting ra nge is detected.
(10) Warning output
There are the following two warning outputs. (a) Process alarm
A warning is output if a digital output value falls outside the setting range.
(b) Rate alarm
A warning is output if the varying rate of a digital output value falls outside the preset varying rate range.
(11) Online module change
The module can be changed without the system being stopped. Further, the dedicated instruction (G. OGLOAD, G. OGSTOR), write to the buffer memory, or turning ON the Y signal enables "inheritance of offset/gain settings to the new A/D conve rt er mod ule repl a ci ng th e old one changed online" and "transfer of offset/gain settings to the other A/D converter module mounted on the other slot". (These apply to the modules of the same model.)
1
1 - 3 1 - 3
MELSEC-Q
1 OVERVIEW
(12) Offset/gain setting
GX Configurator-AD, dedicated instruction (G. OFFGAN) or mode switching setting allows a shift to the offset/gain setting mode easily.
(13) Easy settings using the utility package
A utility package is sold separately (GX Configurator-AD). The utility package is not a required item, however, it is useful for on-screen setting of the intelligent function module parameters (initial setting/auto refresh setting). In addition, FB
1
can be generated au to matically from the intelligent
function module parameters that have been set up and used in a sequence program.
1: FB is the function for making a circuit block used in a sequence program
repeatedly a part (FB) to use it in the sequence program. This function can improve the efficiency of program development and minimize program bugs to improve program qualities.
For the details of FB, refer to "GX Developer Version 8 Operating Manual (Function Block)."
2 - 1 2 - 1
MELSEC-Q
2 SYSTEM CONFIGURATION
2 SYSTEM CONFIGURATION
2.1 Applicable Systems
This section describes the system configuration for the A/D converter module.
(1) Applicable module and the number of modules that can be installed
The following are the CPU module and network module (for remote I/O stations) in which the A/D converter module can be installed and the number of modules that can be installed.
Applicable module
Number of modules that
can be installed
Remarks
Q00JCPU Maximum 16
Q00CPU
Q01CPU
Maximum 24
(
1
)
Q02CPU
Q02HCPU
Q06HCPU
Q12HCPU
Q25HCPU
Maximum 64
Can be installed in Q mode only (
1
)
CPU module
Q12PHCPU
Q25PHCPU
Maximum 64
(
1
)
Network module
QJ72LP25-25
QJ72LP25G
QJ72LP25GE
QJ72BR15
Maximum 64
MELSECNET/H Remote I/O station (
2
)
1 See User's Manual (Function Explanation, Program Fundamentals) for the CPU module to use.
2 See Q Corresponding MELSECNET/H Network System Reference Manual (Remote I/O
network).
(2) Base Unit in which the converter module can be installed
The A/D converter module can be installed in any I/O slot ( 3) of the base unit. However, a power shortage may occur depending on the combination with other installed modules and the number of modules used, so always take into consideration the power supply capacity when installing modules.
3 Limited to the range of the number of I/O points in the CPU module and network module (for
remote I/O stations).
(3) Compatibility with a multiple PLC system
First read the QCPU user's manual (Function Explanation, Program Fundamentals) if the A/D converter module is used with a multiple PLC system.
(a) Compatible A/D converter module
Use an A/D converter module with function version B or higher if using the module in a multiple PLC system.
(b) Intelligent function module parameters
Perform PLC write of the intelligent function module parameters to the control PLC of the A/D converter module only.
2
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(4) Compatibility with online module change
To make an online module change, use the A/D converter module of function version C or later.
POINT
The A/D converter module does not have the products of function versions A and B. The products of function version C include the functions of the products of function versions A and B.
(5) Q64AD-GH compatible software packages
The following table indicates the compatibility of the systems using the Q64AD­GH with the software packages. GX Developer is required when the Q64AD-GH is used.
Software Version
GX Developer
GX Configurator-AD
4
Single PLC system Version 7 or later
Q00J/Q00/Q01CPU
Multiple PLC system Version 8 or later
Single PLC system Version 4 or later
Q02/Q02H/Q06H/
Q12H/Q25HCPU
Multiple PLC system Version 6 or later
Single PLC system
Q12PH/Q25PHCPU
Multiple PLC system
Version 7.10L or later
If installed in a MELSECNET/H remote I/O
station
Version 6 or later
Version 1.14Q or later
4 When using the pass data, use the product of Version 1.16S or later.
(6) Q62AD-DGH compatible software packages
The following table indicates the compatibility of the systems using the Q62AD­DGH with the software packages. GX Developer is required when the Q62AD-DGH is used.
Software Version
GX Developer
GX Configurator-AD
Single PLC system Version 7 or later
Q00J/Q00/Q01CPU
Multiple PLC system Version 8 or later
Single PLC system Version 4 or later
Q02/Q02H/Q06H/
Q12H/Q25HCPU
Multiple PLC system Version 6 or later
Single PLC system
Q12PH/Q25PHCPU
Multiple PLC system
Version 7.10L or later
If installed in a MELSECNET/H remote I/O
station
Version 6 or later
Version 1.14Q or later
2
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2.2 How to Check the Function Version, Serial Number, Product Information and Software Version
This section describes how to check the function version, serial number, product information of the A/D converter module and the software version of GX Configurator­AD.
(1) How to check the function version, serial number and product
information of the A/D converter module
(a) To check the function version and serial number using the "SERIAL column
of the rating plate" located on the side of the module
Function version
Conformed standard
Serial No. (First 6 digits)
(b) To check the function version and product information using GX Developer
Refer to Section 8.2.6 of this manual.
POINT
The serial No. described on the rated plate may not match with the serial No. displayed on the product information of GX Developer.
• The serial No. on the rated plate describes the management information of the product.
• The serial No. displayed on the product information of GX Developer describes the function information of the product. The function information of the product is updated when adding functions.
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(2) How to check the GX Configurator-AD software version
The GX Configurator-AD software version can be checked in GX Developer's "Product information" screen.
[Startup procedure]
GX Developer "Help" Product information
(In the case of GX Developer Version 7)
Software version
REMARK
The version indication for the GX Configurator-AD has been changed as shown below from the SW0D5C-QADU-E 50F upgrade product. Previous product Upgrade and subsequent versions SW0D5C-QADU-E 50F
GX Configurator-AD Version 1.10L
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2.3 Cautions for Power Supply from Q61P-A1/A2 to Q64AD-GH
When using the Q61P-A1/A2 and Q64AD-GH in combination, it is required to use them within the range in Table 2.1. This requirement applies to the case where the Q64AD-GH satisfies any of the following conditions.
The first six digits of serial number are "050914" or earlier. The first five digits of "Product information" number are "05081" or earlier.
If it satisfies the above conditions but does not meet the ones outlined in Table 2.1, carry out the following:
Replace the power supply module with the Q64P. Mount the Q64AD-GH to another base unit.
Table 2.1 Conditions for Use of Q61P-A1/A2 and Q64AD-GH in Combination
Available power supply
No. of Q64AD-GH
modules
Conditions
Q61P-A1/A2 Q64P
Total current consumption of all modules on the same
base is 5.0A or less.
3 or less
Total current consumption of all modules on the same
base exceeds 5.0A.
Module other than the Q64AD-GH is not mounted on
the same base.
4
Module other than the Q64AD-GH is mounted on the
same base.
5 or more
If the modules are used outside the condition range given in Table 2.1, the "POWER" LED of
the power supply module may flicker and the PLC CPU system may not start.
REMARK
When the Q64AD-GH satisfies any of the following conditions, the above precaution does not apply.
The first six digits of serial number are "051217" or later. The first five digits of "Product information" number are "05082" or later.
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MEMO
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3 SPECIFICATIONS
The description of this chapter and later is based on the Q64AD-GH.
3.1 Performance Specifications
3.1.1 Performance specifications list
Table 3.1 shows the performance specifications of the A/D converter modules.
Table 3.1 Performance Specifications of Q64AD - GH
Model name
Item
Q64AD-GH
Number of analog input points
4 points (4 channels)
Voltage -10 to 10VDC (Input resistance 1 M )
Analog input
Current 0 to 20mADC (Input resistance 250
)
Digital output
16-bit signed binary (-32768 to 32767) 32-bit signed binary (-65536 to 65535)
Maxi mum resolution
Input Analog input range
32-bit 16-bit
Digital output value
(32-bit)
Digital output value
(16-bit)
0 to 10V 156.3µV 312.6µV
0 to 5V 78.2µV 156.4µV 1 to 5V 62.5µV 125.0µV
Users input range (Uni-polar) 47.4µV 94.8µV
0 to 64000 0 to 32000
-10 to 10V 156.3µV 312.6µV
Voltage
Users input range (Bi-polar) 47.4µV 94.8µV
-64000 to 64000 -32000 to 32000
0 to 20mA 312.5nA 625.0nA 4 to 20mA 250.0nA 500.0nA
Current
Users input range (Uni-polar) 151.6nA 303.2nA
0 to 64000 0 to 32000
I/O characteristi cs , maximum resolution
Reference accuracy
1
±0.05%
Digital output value (32-bit) : ±32digit
2
Digital output value (16-bit) : ±16digit
2
Accuracy (Accuracy relative to digital output value)
Temperature coefficient
3
±71.4ppm/°C (0.00714%/°C)
Common mode voltage Input-Common ground (input voltage 0V): 1780VAC
Common mode characteristic
Common mode voltage rejection ratio (VCM < 1780V): 60Hz 105dB, 50Hz 107dB Conversion speed 10ms/4 channels Absolute maximum input Voltage: ± 15V Current: ± 30mA
Specific isolated area Isolation method
Dielectric withstand
voltage
Insulation resistance
Between I/O terminal and
PLC power supply
Photocoupler isolation
Between analog input
channels
Transformer isolation
1780VAC rms/3 cycles
(elevation 2000m)
500VDC 10M
or
more
Isolation specifications
Maximum number of writes for E
2
PROM
100,000
I/O occupied points 16 points (I/O assignment: Intelligent 16 points) Connected terminal 18 points terminal block Applicable wire size 0.3 to 0.75mm
2
Applicable solderless terminals
R1.25-3 (Solderless terminals with sleeves are not applicable)
Internal current consumption (5VDC)
0.89A
Weight 0.20kg
1: Accuracy of offset/gain setting at ambient temperature 2: "digit" indicates a digital output value. 3: Accuracy per temperature change of 1°C
Example) Accuracy when temperature changes from 25 to 30°C
0.05% (reference accuracy) + 0.00714 %/°C (temperature coefficient)
5°C (temperature
change difference) = 0.0857%
3
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Table 3.2 Performance Specifications of Q62AD-DGH
Model name
Item
Q62AD-DGH
Number of analog input points
2 points (2 channels)
Input specification
Analog input 4 to 20mADC
4(Input resistance 250 )
Supply voltage 26±2VDC
Maximum supply current
24mADC
Supply power specification
Short-circuit protection
Available
Limit current: 25 to 35mA
Connecting with 2-wire transmitter
Check terminals Available
Digital output
16-bit signed binary (-768 to 32767)
32-bit signed binary (-1536 to 65535)
Maximum resolution
Analog input range
32-bit 16-bit
Digital output value
(32-bit)
Digital output value
(16-bit)
4 to 20mA 250.0nA 500.0nA
Users range setting 151.6nA 303.2nA
0 to 64000 0 to 32000
I/O characteristics, Maximum resolution
Reference accuracy 1
±0.05%
Digital output value (32-bit): ±32digit
2
Digital output value (16-bit): ±16digit
2
Accuracy (Accuracy relative to digital output value)
Temperature coefficient
3 ±71.4ppm/°C (0.00714 %/°C)
Conversion speed 10ms/2 channels
Specific isolated area Isolation method
Dielectric withstand
voltage
Insulation
resistance
Between I/O terminal and
PLC power supply
Photocoupler
isolation
Between analog input
channels
Transformer
isolation
Between external supply
power and analog input
Transformer
isolation
1780VAC rms/3 cycles
(elevation 2000m)
500VDC
10M
or more
Isolation specifications
Maximum number of writes for E
2
PROM
100,000
Number of I/O occupied points 16 points
Connected terminal 18 points terminal block
Applicable wire size 0.3 to 0.75mm
2
Applicable solderless terminals R1.25-3 (Solderless terminals with sleeves are not applicable)
24VDC +20%, -15%
Ripple, spike within 500mV
P-P
Inrush current : 5.5A, within 200µs
External supply power
0.19A Internal current consumption (5VDC) 0.33A
Weight 0.19kg
1: Accuracy of offset/gain setting at ambient temperature
Q62AD-DGH needs to be powered on 30 minutes prior to operation for compliance to the specification
(accuracy). 2: "digit" indicates a digital output value. 3: Accuracy per temperature change of 1°C
Example) Accuracy when temperature changes from 25 to 30°C
0.05% (reference accuracy) + 0.00714 %/°C (temperature coefficient)
5°C (temperature
change difference) = 0.0857%
4: User range setting is 2 to 24mA.
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REMARK
See the user’s manual for the CPU module being used for general specifications of the A/D converter modules.
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3.1.2 I/O conversion characteristic
The I/O conversion characteristic represents the angle formed by a straight line connecting the "offset value" and "gain value" when the analog signals (voltage or current input) from outside the PLC are converted to digital values.
Offset value
The offset value denotes the analog input value (voltage or current) that makes the digital output value 0.
Gain value
The gain value denotes the analog input value (voltage or current) that makes the digital output value: 32000 (16 bits) 64000 (32 bits)
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(1) Input characteristics of Q64AD-GH
(a) Voltage input characteristic
Fig. 3.1 shows a graph of the voltage input characteristic.
1)
2)
3)4)
1
65535(32767) 64000(32000)
0
-64000(-32000)
-1536(-768)
-65536(-32768)
-15 -10
-5
0
5
10 15
Digital output value
Analog input voltage (V)
Analog input practical range
The value within parentheses indicates the digital output value (16 bits).
Maximum resolution
Number
Analog input
range setting
Offset
value
Gain
value
Digital output value
(32 bits)
2
Digital output value
(16 bits) 2
32 bits 16 bits
1) 1 to 5V 1V 5V 62.5µV 125.0µV
2) 0 to 5V 0V 5V
0 to 64000 0 to 32000
78.2µV 156.4µV
3) -10 to 10V 0V 10V -64000 to 64000 -32000 to 32000
4) 0 to 10V 0V 10V
156.3µV 312.6µV
User range setting
(Uni-polar)
1 1
0 to 64000 0 to 32000
User range setting
(Bi-polar)
1 1 -64000 to 64000 -32000 to 32000
47.4µV 94.8µV
Fig. 3.1 Voltage input characteristic of Q64AD-GH
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POINT
(1) Set within the analog input range and digital output range for each input range.
If these ranges are exceeded, the maximum resolution and accuracy may not fall within the performance specifications. (Avoid use in the dotted area of Fig.
3.1.)
(2) Do not input an analog input voltage of more than ± 15 V. The input elements
may be damaged.
(3) Set the offset/gain values for the user setting range
1 within a range in which the following conditions are satisfied. (a) Offset value, gain value setting range: -10V to 10V (b) { (gain value) - (offset value) } > 3.030V
(4) When an analog value that exceeds the range for the digital output value
2 is
entered, the digital output val ue will be fixed at the maximum or mini mum value.
Digital output value (32 bits) Digital output value (16 bits)Analog input
range setting
Minimum Maximum Minimum Maximum 1 to 5V 0 to 5V
-1536 -768
-10 to 10V -65536 -32768 0 to 10V
User range setting
(Uni-polar)
-1536 -768
User range setting
(Bi-polar)
-65536
65535
-32768
32767
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(b) Current input characteristic
Fig. 3.2 shows a graph of the current input characteristic.
1)
2)
65535(32767) 64000(32000)
0
-1536(-768)
-10 0 10 20 30
4
Analog input practical range
Analog input voltage (mA)
Digital output value
The value within parentheses indicates the digital output value (16 bits).
Maximum resolution
Number
Analog input
range setting
Offset
value
Gain
value
Digital output value
(32 bits)
2
Digital output value
(16 bits) 2
32 bits 16 bits
1) 4 to 20mA 4mA 20mA 250.0nA 500.0nA
2) 0 to 20mA 0mA 20mA 312.5nA 625.0nA —
User range setting
(Uni-polar)
1 1
0 to 64000 0 to 32000
151.6nA 303.2nA
Fig. 3.2 Current input characteristic of Q64AD-GH
POINT
(1) Set within the analog input range and digital output range for each input range.
If these ranges are exceeded, the maximum resolution and accuracy may not fall within the performance specifications. (Avoid use in the dotted area of Fig.
3.2.)
(2) Do not input an analog input current of more than ± 30 mA. A breakdown may
result due to overheating.
(3) Set the offset/gain values for the user setting range
1 within a range in which the following conditions are satisfied. (a) Gain value
20mA, offset value 0mA
(b) { (gain value) - (offset value) } > 9.70mA
(4) When an analog value that exceeds the range of the digital output value
2 is entered, the digital output value will be fixed at the maximum or minimum value.
Digital output value (32 bits) Digital output value (16 bits)Analog input
range setting
Minimum Maximum Minimum Maximum 4 to 20mA 0 to 20mA
User range setting
(Uni-polar)
-1536 65535 -768 32767
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