Mitsubishi FX3G-1DA-BD User Manual

JY997D33601H

Side

JAPANESE

Side

ENGLISH

FX3G-1DA-BD

INSTALLATION MANUAL

Manual Number JY997D33601

Revision H

Date June 2018

This manual describes the part names, dimensions, mounting, and specifications of the product. Before use, read this manual and the manuals of all relevant products fully to acquire proficiency in handling and operating the product. Make sure to learn all the product information, safety information, and precautions. Store this manual in a safe place so that it can be taken out and read whenever necessary. Always forward it to the end user. Registration: Phillips is a registered trademark of Phillips Screw Company. The company and product names described in this manual are registered trademarks or the trademarks of their respective companies.

Effective June 2018 Specifications are subject to change without notice.

Safety Precautions

This manual classifies the safety precautions into two categories:

Depending on the circumstances, procedures indicated by may also cause severe injury. It is important to follow all precautions for personal safety.

Associated Manuals

How to obtain manuals

For product manuals or documents, consult with the Mitsubishi Electric dealer from who you purchased your product.

Applicable standards

FX3G-1DA-BD units made in November, 2008 or later comply with the EC

Directive (EMC Directive). Further information can be found in the following manual.

and .

Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.

Indicates that incorrect handling may cause hazardous conditions, resulting in medium or slight personal injury or physical damage.

Manual name Manual No. Description

3S/FX3G/FX3GC/FX3U/

3UC Series

User's Manual

- Analog Control Edition

3S Series

FX User’s Manual

- Hardware Edi tion

3G Series

User’s Manual

- Hardware Edi tion

→ FX

3S Series Hardware Manual (Manual No. JY997D48301)

→ FX

3G Series Hardware Manual (Manual No. JY997D46001)

(Read these precautions before use.)

JY997D16701

MODEL CODE:

09R619

JY997D48601

MODEL CODE:

09R535

JY997D31301

MODEL CODE:

09R521

Describes specifications for analog control and programming method for FX FX

3U/FX3UC Series PLC.

Explains FX specifications for I/O, wiring, installation, and maintenance.

3S/FX3G/FX3GC/

3S Series PLC

3G Series PLC

Attention

This product is designed for use in industrial applications.

Caution for EC Directive

The analog expansion boards have been found to be compliant to the European standards in the aforesaid manual and directive. However, for the very best performance from what are in fact delicate measuring and controlled output device Mitsubishi Electric would like to make the following points; As analog devices are sensitive by nature, their use should be considered carefully. For users of proprietary cables (integral with sensors or actuators), these users should follow those manufacturers installation requirements. Mitsubishi Electric recommend that shielded cables should be used. If NO other EMC protection is provided, then users may experience temporary loss or accuracy between ±10 % in very heavy industrial areas. However, Mitsubishi Electric suggest that if adequate EMC precautions are followed for the users complete control system, users should expect accuracy as specified in this manual.

• Sensitive analog cable should not be laid in the same trunking or cable conduit as high voltage cabling. Where possible users should run analog cables separately.

• Good cable shielding should be used. When terminating the shield at Earth

- ensure that no earth loops are accidentally created.

• When reading analog values, EMC accuracy can be improved out by averaging the readings. This can be achieved either through functions on the analog expansion boards or through a users program in the PLC main unit.

1. Outline

The FX3G-1DA-BD board (hereinafter called 1DA-BD) is an expansion board for adding one additional analog output point.

1.1 Incorporated Items

Product Analog output expansion board FX3G-1DA-BD

Included items

tapping screws for installation: 2 pcs.

• M3×8

• Side cover

• Installation Manual (This manual)

1.2 External Dimensions, Part Names

[4]

[3]

[2] [1]

35 (1.38")

[6]

[1]Terminal block mounting screws [2]POW LED: Lit while power is properly supplied from main unit [3]Mounting holes (2-φ3.2) [4]Connector cover [5]Main unit connector

Terminal block to connect analog output

[6] [7]Memory cassette/Display module connector

2. Installation

INSTALLATION PRECAUTIONS

• Make sure to cut off all phases of the power supply externally before attempting installation or wiring work. Failure to do so may cause electric shock or damage to the product.

51.2 (2.02")

(0.6") (0.56")

Terminal Layout

5 poles

14.115.1

I+

V+

VI-

Unit: mm (inches)

Connector cover is

[5]

removed

[7]

MASS (Weight): Approx. 20 g (0.05 lbs)

INSTALLATION PRECAUTIONS

• Use the product within the generic environment specifications described in PLC main unit manual (Hardware Edition). Never use the product in areas with excessive dust, oily smoke, conductive dusts, corrosive gas (salt air, Cl impacts, or expose it to high temperature, condensation, or rain and wind. If the product is used in such conditions, electric shock, fire, malfunctions, deterioration or damage may occur.

• When drilling screw holes or wiring, make sure cutting or wire debris does not enter the ventilation slits. Failure to do so may cause fire, equipment failures or malfunctions.

• Do not touch the conductive parts of the product directly. Doing so may cause device failures or malfunctions.

• Connect expansion board securely to their designated connectors. Loose connections may cause malfunctions.

For the installation, refer to the following manual.

3. Wiring

WIRING PRECAUTIONS

• Make sure to cut off all phases of the power supply externally before attempting installation or wiring work. Failure to do so may cause electric shock or damage to the product.

• When drilling screw holes or wiring, make sure cutting or wire debris does not enter the ventilation slits. Failure to do so may cause fire, equipment failures or malfunctions.

• Make sure to observe the following precautions in or der to prevent any damage to the machinery or accidents due to abnormal data written to the PLC under the influence of noise:

1) Do not bundle the power line or shield of the analog input/output cable together with or lay it close to the main circuit, high-voltage line, or load line. Otherwise, noise disturbance and/or surge induction are likely to take place. As a guideline, lay the control line at least 100 mm (3.94") or more away from the main circuit, high-voltage line, or load line.

2) Ground the shield of the analog input/output cable at one point on the signal receiving side. However, do not use common grounding with heavy electrical systems.

• Make sure to properly wire to the terminal block (European type) in accordance with the following precautions. Failure to do so may cause electric shock, equipment failures, a short-circuit, wire breakage, malfunctions, or damage to the product.

- The dis posal size of the cable end should follow the dimensions described in the manual.

- Tightening torque should follow the specifications in the manual.

- Twist the end of strand wire and make sure that there are no loose wi res.

- Do not s older-plate the electric wire ends.

- Do not c onnect more than the specified number of wires or electric wires of unspecified size.

- A ffix the electric wires so that neither the terminal block nor the connected parts are directly stressed.

• Make sure to properly wire to the terminal blocks in accordance with the following precautions. Failure to do so may cause electric shock, equipment failures, a short-circuit, wire breakage, malfunctions, or damage to the product.

- The dis posal size of the cable end should follow the dimensions described in the manual.

- Tightening torque should follow the specifications in the manual.

- Tighten the screws using a Phillips-head screwdriver No.2 (shaft diameter 6 mm (0.24") or less). Make sure that the screwdriver does not touch the partition part of the terminal block.

2, H2S, SO 2, or NO 2), flammable gas, vibration or

→ FX

3S Series User's Manual - Hardware Edition

→ FX

3G Series User's Manual - Hardware Edition

3.1 Applicable Cable and Terminal Tightening Torque

3.1.1 Terminal block (European type)

1) Wire size Wiring to analog device should use 20-22 AWG wire.

2) Applicable cable

Type Wire size

Single-wire

2-wire

3) Termination of cable end Strip the coating of strand wire and twist the cable core before connecting it, or strip the coating of single wire before connecting it. An alternative connection is to use a ferrule with insulating sleeve. <Reference>

Manufacturer Model Caulking tool

Phoenix Contact Co., Ltd. AI 0.5-8WH

*1 Old model name: CRIMPFOX ZA 3

*2 Old model name: CRIMPFOX UD 6

- Strand wire/single wire

9 mm

(0.35")

When using a ferrule with insulation sleeve, choose a wire with proper cable sheath referring to the above outside dimensions, or otherwise, the wire cannot be inserted easily. The tightening torque must be 0.22 to 0.25 N screws with a torque outside the above-mentioned range. Failure to do so may cause equipment failures or malfunctions.

4) Tool For tightening the terminal, use a commercially available small screwdriver having a straight form that is not widened toward the end as shown right.

Caution:

If the diameter of screwdriver grip is too small, tightening torque will not be able to be achieved. Use the following recommended screwdriver or an appropriate replacement (grip diameter: approximately 25 mm (0.98")). <Reference>

Manufacturer Model

Phoenix Contact Co., Ltd. SZS 0.4×2.5

to 0.5 mm2 (AWG22 to 20)

0.3 mm

2 pieces of 0.3 mm

- Ferrule with insulation sleeve Insulation sleeve

2.6 mm (0.1")

(AWG22)

CRIMPFOX 6

(or CRIMPFOX 6T-F*2)

Contact area

(Crimp area)

14 mm (0.55")

•

m. Do not tighten terminal

0.4 mm (0.02")

With straight tip

2.5 mm (0.1")

8 mm

(0.31")

3.2 Wiring of Analog Output

Using voltage

Using current

*1 Use 2-core shielded twisted pair cable for the analog output lines, and

separate the analog output lines from other power lines or inductive lines.

*2 The grounding resistance should be 100 Ω or less.

3.3 Grounding

Grounding should be performed as stated below.

• The grounding resistance should be 100 Ω or less.

• Independent grounding should be performed for best results.

When independent grounding is not performed, perform "shared grounding" of the following figure. For details, refer to the following manual.

Independent grounding

• The grounding wire size should be AWG 22-20 (0.3-0.5 mm

• The grounding point should be close to the PLC, and all grounding wire should

be as short as possible.

→ For the terminal configuration, refer to Section 1.2

output

Grounding

output

Grounding

Other

equipment

(Best condition)

Terminal

block

Terminal

block

→ FX

3S Series User's Manual - Hardware Edition

→ FX

3G Series User's Manual - Hardware Edition

1DA-BD

V+ I+ VI-

1DA-BD

V+ I+

VI-

Other

equipment

Shared grounding

(Good condition)

Other

PLCPLCPLC

equipment

Common grounding

(Not allowed)

4. Specifications

STARTUP AND MAINTENANCE PRECAUTIONS

• Do not disassemble or modify the PLC. Doing so may cause fire, equipment failures, or malfunctions. * For repair, contact your local Mitsubishi Electric representative.

• Do not drop the product or exert strong impact to it. Doing so may cause damage.

DISPOSAL PRECAUTIONS

• Please contact a certified electronic waste disposal company for the environmentally safe recycling and disposal of your device.

TRANSPORTATION AND STORAGE PRECAUTIONS

• The product is a precision instrument. During transportation, avoid impacts larger than tho se specified in the general s pecifications by using dedicat ed packaging boxes and shock-absorbing palettes. Failure to do so may cause failures in the product. After transportation, verify operation of the product and check for damage of the mounting part, etc.

4.1 Applicable PLC

Model name Applicability

3S Series PLC Ver. 1.00 or later (from first production)

3G Series PLC Ver. 1.10 or later

The version number can be checked by monitoring D8001/D8101 as the last three digits indicate it.

• The number of connectable expansion boards varies depending on the main unit as follows: FX

3S, FX3G-14M, FX3G-24M Main units: 1 unit 3G-40M, FX3G-60M Main uni ts: 2 units

FX Never stack up two or more expansion boards.

For details on the system configuration, refer to the following manual.

→ FX

3S/FX3G/FX3GC/FX3U/FX3UC Series User's Manual

- Analog Control Edition

4.2 General Specifications

The general specifications are equivalent to the PLC main unit. For general specifications, refer to the following manuals.

4.3 Performance Specifications

Item

Analog output range

Digital input 12 bi ts, binary 11 bits, binary

Resolution 2.5 mV (10 V/4000) 8 μA (16 mA/2000)

Total accuracy

D/A conversion time

output characteristics

Insulation method

Occupied points

•±0.5 % (±50 mV) for full

•±1.0 % (±100 mV) for full

Shipment adjustment is carried out by external load resistance 2 kΩ. If external lo ad resistance becomes larger than 2 kΩ, the output voltage will increase slightly. When the load is 1 MΩ, the output voltage becomes about 2 % higher t han the correc t value.

60 μs (The data will be updated at every scan time of the PLC.)

0 to 4000 are adjust ed to 0 to 10 V when the external load resistance is 2 kΩ.

10V

Analog output

Caution:

An area of dead band is located in the region of 0 V. Therefore the output analog value may not represent the digital value accurately.

No insulation between the PLC.

0 point (This number is not related to the maximum number of input/output points of the PLC.)

4.4 List of Special Devices

Device number

FX3S

Board A Board B

M8260 M8 260 M8270

Special auxiliary relay

M8264 M8 264 M8274

D8260 D8260 D8270 Output setting data R/W

Special data

D8268 D8268 D8278

D8269 D8269 D8279 Model code = 4 R

As for the details of the special devices, refer to the following manual.

3S/FX3G/FX3GC/FX3U/FX3UC Series User's Manual - Analog Control Edition

→ FX

3S Series User's Manual - Hardware Edition

→ FX

3G Series User's Manual - Hardware Edition

Voltage output Current output

0 to 10 V DC

(External load resistance:

2 kΩ to 1 MΩ)

scale of 10 V(when ambient temperature is 25 °C±5 °C)

scale of 10 V (when ambient temperature is 0 °C to 55 °C)

0 4080

Digital input

FX3G

Specifications

4 to 20 mA DC

(External load resistance:

500 Ω or less)

•±0.5 % (±80 μA) for full scale of 16 mA (when ambient temperature is 25 °C±5 °C)

•±1.0 % (±160 μA) for full scale of 16 mA (when ambient temperature is 0 °C to 55 °C)

0 to 2000 are adjus ted to 4 to 20 mA when the external load resistance is 250 Ω.

20mA

Analog output

4mA

4000

Switches the output mode OFF: Voltage output ON: Current output

Output Holding Function Cancellation Setting OFF: Holds the analog data output just

before stop of the PLC.

ON: Output the offset data at stop of

the PLC.

Error status b0: Output data setting error b1: Unused b2: Unused b3: Unused b4: EEPROM error b15 to b5: Unused

0 2040

Digital input

Description R/W

2000

R: Read W: Write

「电器电子产品有害物质限制使用标识要求」的表示方式

Note: This symbol mark is for China only.

含有有害6物质的名称，含有量，含有部品

本产品中所含有的有害 6 物质的名称，含有量，含有部品如下表所示。

产品中有害物质的名称及含量

有害物质

可编程控制器

部件名称

外壳

印刷基板

铅

(Pb)汞(Hg)镉(Cd)

○○

○○ ○ ○ ○

六价铬

(Cr(VI))

○○ ○ ○

本表格依据SJ/T 11364的规定编制。

○

:表示该有害物质在该部件所有均质材料中的含量均在GB/T 26572

规定的限量要求以下。 ×:表示该有害物质至少在该部件的某一均质材料中的含量超出GB/T 26572规定的限量要求。

基于中国标准法的参考规格:GB/T15969.2

R/W

多溴联苯

(PBB)

多溴二苯醚 (PBDE)

This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.

Warranty

Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the grat is warranty term, Mitsubishi shall not be liable for compensation to: (1) Damages caused by any cause found not to be the responsibility of Mitsubishi. (2)

Loss in opport unity, lost profits inc urred to the user by Failures of Mitsubishi products.

(3)

Special damages and secondary damages w hether foreseeable or not, compensa tion for accidents, and compensation for damages to products other than Mitsubishi products.

(4) Replacement by the user, maintenance of on-site equipment, start-up test run

and other tasks.

For safe use

This product has been manufactured as a general-purpose part for general

•

industries, and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life. Before using the product for special purposes such as nuclear power, electric

•

power, aerospace, medicine or passenger movement vehicles, consult with Mitsubishi Electric.

•

This product has been manufactured under strict quality control. However when installing the product where major accidents or losses could occur if the product fails, install appropriate backup or failsafe functions in the system.

HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN

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