mitsubishi FREQROL-SF Maintenance Manual

MITSUBISHI

BNP-A

0801-1

9-

D-E

AC

SPINDLE

DRIVE

FREQROL-SF

MAINTENANCE

MANUAL

WIRING

IM

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____

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—

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2

3

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PB

5

6

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SUPPLY

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DO

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AND

PLATE

(U)

INDUCTION

(W)

OVER-HEAT

)

(

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POWER

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CONNECTOR

WIRING

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AMP-3S0689-1

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OF

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MITSUBISHI

ELECTRIC

1.

GENERAL

CONTENTS

.

.

1

1.1

1.2

1.3

SPECIFICATIONS

2.

2.1

2.2

2.3

2.4

2.5

2.6

3.

ADJUSTMENT

3.1

3.2

3.3

3.4

3.5

External

Parts

Prelimiary

Power

NC

Parameter

Usage

Safety

Storage

AC

Output

Auxiliary

Composition

Status

of

spindle

arrangement

DURING

feeding

display

Maintenance

during

characteristics

wiring

display

maintenance

motor

functions

OPERATION

check

and

setting

Manual

controller

parameter

troubleshooting

and

specifications

setting

.

..

.

..

..

.

.

.

.

.
.

.
.
.
.
.

.

1

1

.

2

3

3

9

.

10

14

18

24

26

26

27

29

37

40

4.

5.

3.6

3.7

3.8

CARD

4.1

4.2

4.3

4.4

ADDITION

5.1

5.2

5.3

5.4

5.5

Adjustment

Trial

Initial

CHECK

Card
Card
Card

Card

Addition

Replacement

Replacement
Replacement

module

Disassembly

motor

operation

adjustment

SF-CA

SF-OR

SF-TL

SF-PW

AND

REPLACEMENT

of

option

of

of
of

and

card

ROM

diode

assembly

OF

COMPONENTS

card

module

(SF-OR,

and

of

SJ

DA,

transistor

type

TL)

AC

spindle

\

69

.

70

.

71

.

76

.

76

.

85

.

88

.

91

.

93

.

93

.

94

.

95

.

97

.

.

98

6.

INSTALLATION

DETECTOR

6.1

6.2

Magnesensor

Encoder

ints)

ORIENTED

OF

type

1-point

oriented

SPINDLE

oriented

spindle

STOP

spindle

stop

POSITION

stop

(4096

po¬

106

.

.

106

.

119

7.

PROFILING

7.1

TROUBLESHOOTING

8.

8.1

8.2

8.3

8.4

PERIODIC

9.

9.1

9.2

10.

PARTS

Name

General

First

Second

Detailed

Inspection
Inspection

CONTROL

INSPECTION

LIST

information

step

of

step

trouleshooting

of

of

(C-AXIS

troubleshooting

troubleshooting

of

control

motor

CONTROL)

equipment

ENCODER

.

124

.

124

.

129

.

129

.

130

.

131

.

135

.

151

151

.

152

.

..

154

.

§1.

GENERAL

1.

1.2

Usage

1

FR-SF

spindles,

response,

This

of

Safety

The

following

o

o

of

series

Manual

FR-SF

during

maintenance

control

The
remedied

When

must

person

touch

Maintenance

inverters

and

feature

energy

and

mainly

series

safety

inverters.

maintenance

and

equipment

by

qualified

who

part

a

Manual

are

quiet

saving.

describes

troubleshooting

consideration:

should

electrician.

maintains

of

the

designed

operation,

troubleshooting

troubleshooting

and

be

or

remedies

equipment,

to

should

started,

he

drive

stable

the

should

machine

and

and

maitenanoe

be

done

maintained

control

take

tool

rapid

with

and

equipment

off

the

finger

goods

o

Electric

When

should

equipment,

wheter

When

circuit

not

In

During

is

When
should

before

a

a

to

general,

present

motor

ring,

shock

circuit

be

or

test

of

touch

test

be

wristwatch,

starting

taken

tools,

not

equipment

the

a

test

or

between

run

is

taken

may

cause

at

high

select

to

etc.

the

circuit

equipment,

grounded

equipment

measurement,

the

during

in

this

the

voltage

and

is

part.

test

respect.

necktie

work.

fatal

appropriate

use

to

grounded).

is

applied

operator

should

it

equipment

adjustment

pin,

accident.

must

them

to

should

not

likely

is

and

other

be

checked,

test/inspection

safely

a

part,

pay

grounded.

be

the

and

the

or

remedy,

metallic

due

(no

matter

component,

attention

high

voltage

ground.

due

care

or

care

o

o

Person

While

wear

running

who

loos;ly.

machine.

the

carries

control

out

Otherwise,

equipment

maintenance

wear

is

-1-

might

on,

or

P.C.

remedy

be

involved

board

should

or

into

card

not

the

should

not

be

loaded

or

unloaded.

1.3

o

Immediately

the

maintenance

it

but

(card

minutes

Storage

When

the

environment.

Note

adversely

When

of

It

that

the

time,

recommended

is

dry.

should

SF-CA)

is

taken

equipment

humidity

•

affect

equipment

same

the

after

be

is

the

remedy

or

verified

on,

not

until

is

not

and

insulation

is

left

cautions

use

to

control

the

dust

a

should
that

before

lamp

used,

entering

resistance

out

should

heater

equipment

not

power

start

goes

store

of

operation

be

to

be

indicator

the

out).

it

into

of

taken.

keep

is
started

work

in

the
the

the

turned

lamp

(about

clean

equipment

equipment.

any

for

environment

off,

immediately,

LED10

3

dry

and

may

length

2

§2.

SPECIFICATIONS

2.1

AC

spindle

motor

controller

specifications

GJ

Item

Model

Series

5.5A

>5

Continuous

-p

•H

O

m

30-min.

a
ca

o

0)

0)

a

co

Frame

o

Cont

-U

O

E

CD2

0)

I

t—\

Weight

C

*rH

a

w

U

<

Permissible

Cooling

Vibration

Sound

I

50%

Basic

Max.

.

ED

speed

speed

No.

rated

fan

level

rating

rating

rating

(HP

(HP)/(KW)

(RPM)

(RPM)

torque

(kg-m2)

(

kg-m2)

(kg)

radial

(w)

(

dB

)/(

A)

KW)

load

(kg)

5/3.7

7/5.5

A112

2.4

0.08

150

1500RPM

800

60

Base

7.5A

7/5.5

10/7.5

B112

3.57

0.10

70

speed

series

11AP

15/11

4.S4

0.12

200

9/7

75

1

1

A

10/7.5

15/11

600

4.887

0.17

100

35

V5

75

15/11

20/15

B132

15A

7.15

0.21

100

SJ-

18.

5A

20/15

25/18.5

1500

Cl

9.74

0.27

130

22AP

20/15

30/22

32

9.74

0.32

150

300

22A

25/18.5

30/22

A160

12.0

0.55
175

26A

30/22

35/26

4500

14.3

Base

1150RPM

30A

30/22

40/30

B160 B180

0.69

200

30B

30/22

40/30

18.6

1.26

300

400

130

V10

80

speed

37B

40/30
50/37

1150

3450

25.4

1.36

series

45B

50/37

60/45

A200

31.3

2.19

390

600

3«5

85

60

Direction

tion

Overload

Ambient

Insulation

Paint

Accessories

color

Lubrication

Output

of

installa¬

margin

temperature(

class

of

bearings

characteristics

°C)

Horizontal,

120%

0

Class

Munsell

of

40

to

Pulse

Grease

Fig.

1

30-min.

"F"

5.27G

generator,

or

vertical

rated

2-.46/0.21

overheat

Fig.

with

output

2

output

for

detector

shaft

1

min.

down

Fig.

3

Fig.

4

Item

Series

FR-SF-2-

24

24

8000

than

to

be

7.5K

7.5K-C

12

400

~

generator

signal,

55°C

free

230V+10%

0.2%

,

Panel

(U

type

a

Intermediate

>>

mount

Power

Total

Power

£

3$

QJ

0)

i

I

—

rH

o

u

-p

c

o

o

Main

Control

Brake

Speed

Speed

Speed

Ambient

Atmosphere

i

capacity

heat

supply

Panel

M

type

Intermediate

mount

circuit

control

regulation

reference

Inside

type

generated(

inside

type

circuit

temp

(kVA)

(*2)

range(rpm)

signal

/humidity

.

mount

panel

(W)

mount

panel

5.5K-C

1)

*

Transistor

Pulse

Regenerative

35

Less

Analog

-5

To

5.5K

9

340

200/200

-

(Environmetal

Vibration

Less

than

0.5G

UK

11K-C

17

490

27

27

sinusoidal

speed

brake

35

of

+10V

45

to

from

deterimental

requirement:

15K-C

,

-15%,

wave

feedback,

6000

-

maximum

Max.

85%RH

15K

23

590

5K

18.

18.5K-C

28

700

50/60Hz±3Hz

37

37

inverter

PWM

digital

speed

(input

JEM

(load

impedance:

gas

1103,

and

22K

22K-C

810

48
48

variable

dust

Grade

33

closed

35

About

C)

26K

26K-C

37

loop

4500

-

within

10

30K

30K-C

1000

control,

range

Kohm)

44

67
67

vector

from

35

37K.

37K-C

54

1500

73

73

'

3450

-

10%

45K-C

1700

control

100%)

to

45K

63

90

90

Applicable

Notes:

1.

2.

3.

standard

This

the

In

120)

When

For

constant-output

is

case

0.7

x

supply

the

total

of

(W)]

voltage

IEC

heat

intermediate

.

other

range

generated

panel

than

other

during

mount

specified

than

"1:8"

operation

type,

here

and

panel

is

"1:12",

with

used,

the

outside

use

consult

continuous

heat

a

transformer.

us.

rated

is

equal

to

output.

[(total

heat

-

cn

tem

I

Model

Series

Wide

_

5.5XW8

/O

-p

Continuous

•H

a

id

a

30-min.

cd

o

3

T

<D
<D

a

c

n

Frame

u

Cont.

o

-P

o

B

0)

i

i

—

T3

C

•H

a

tn

u

<

CD2

Weight

Permissible

load

Cooling

Vibration

Sound

Direction

tion

Overload

Ambient

Insulation

Paint

Accessories

Lubrication

I

I

50%

Basic

Max.

ED

speed

speed

No.

rated

fan

level

temperature(°C)

color

(

HP

rating

rating

of

margin

class

ranging

)

(

KW

/

(HP)/(KW)

(RPM)

(RPM)

torque

(kg-m)

(kg-m2)

(kg)

radial

(kg)

(W)

(dB

A)

installa¬

bearings

of

)

5/3.7

7/5.5

B112

4.80

0.12

75

200

Horizontal,

120%

0-40

Class

Munsell

Pulse

Grease

range

7.5XW8

7/5.5

10/7.5

750

6000

B132

7.14

0.21
110

of

30-min

"F"

5.27G

generator,

35

V5

75

(1:8)

constant

11XW8 15XW8

10/7.5

15/11

C132

9.74

0.32

150

300

or

vertical

rated

2.46/0.21

overheat

15/11

20/15

B180

17.1

output

0.69

200

with

output

18.5XW8

20/15

25/18.5

625

5000

130

80

output

for

detector

SJ-

B180

23.3

1.36

300

400

V10

1

series

(Note

shaft

min.

3)

22XW8

25/18.5

30/22

500

4000

A200

36.0

2.19

390

600

3(z5

60

85

down

5

.

5/3.7

7/5.5

6000

5XWC

500

B132

7.20

0.21

110

35

V5

75

7.5XWC

7/5.5

10/7.5

300

A180

13.4

0.55

175

10/7.5

180

80

11XWC

15/11

400

4800

B180

18.3

1.26

300

400

V10

15XWC

15/11

20/15

A200

26.8

2.19

390

600

60

3«i

85

Output

characteristic

Fig.

5

’

Fig.

6

Fig.

7

Fig.

3

Fig.

9

Item

Series

FR-SF-2-

l

CD

i

c.

•H

u

d)

3

i

i

—

i

—

*

Main

o

Cp

-P

Control

c

o

Brake

o

Speed

Speed

Speed

Ambient

Atmosphere

Vibration

<u

a

EH

Power

Total

Power

•p

bfl

—

GO

0)

Panel

type

inside

_

Intermediate

mount

capacity

heat

supply

Panel

type

Intermediate

mount

circuit

control

regulation

reference

type

generated(

inside

_

type

circuit

temp

.

mount

panel

(KVA)

(*2)

mount

panel

range

signal

/humidity

(W)

11K-C

*1)

200/220

Transistor

Pulse

Regenerative

Less

Analog

-5°C

To

(Environmetal

Less

11K

340

9

35

be

1

11K-C

400

-

27
27

generator

6000

-

than

signal,

55°C

to

free

than

IK

22K-C

12

230V+10%,

sinusoidal

speed

brake

0.2%

0.5G

of

+10V

,

45%

from

requirement:

deterimental

22K

17

490

-15%,

maximum

Max.

to

85%RH

26K

26K-C

23

590

50/60Hz±3Hz

48

48

wave

feedback,

35

(input

PWM

-

speed

JEM

5000

gas

30K

30K-C

38

700

67

67

inverter

digital

(load

impedance:

and

1103,

35

variable

dust

Grade

37K

37K-C

33

810

73

73

closed

-4000

About

C)

11K

11KC-C

9

340

27
27

loop

35-6000

within

lOKohm)

15K

15K-C

400

control,

range

12

37
37

vector

35

of

26K

26K-C

17

490

48

48

4800

-

10%

590

control

to

30K

30K-C

23

67

67

1

100%)

Applicable

Notes:

2.

1.

3.

This

In

120)

When

For

st

andard

is

the

the

case

(W)]

0.7

x

supply

constant-output

total

of

intermediate

.

voltage

IEC

heat

other

range

generated

panel

than

other

during

mount

specified

than

operation

type,

M1:8M

here

and

panel

is

,,1:12"

with

used,

the

outside

use

consult,

,

continuous

heat

a

transformer.

us.

rated

is

equal

to

output.

[(total-

heat

-

Item

Series

High-speed

series

5.5LH

5/3.7

7/5.5

A100

0.72*

0.02

60

output

for

SJ-

Fig.

20000

1

5000

35.

V5

shaft

min.

11

7.5LH

7/5.5

10/7.5

B100

1.07

0.025

65

down

1

11LH

10/7.5

15/11

5000

15000

B132

1.46

0.07

95

5LH

15/11

20/11

C132

2.14

0.095
115

5

85

Fig.

12

Model

5.5AZ

(

rating

rating

torque

rating

)

(

HP

KW

/

(HP)/(KW)

(RPM)

(RPM)

(kg-m)

(kg-m2)

(kg)

load

(kg)

(W)

)

7/5.5

1500

10000

2

All

2.4

0.08
60

140

5/3.7

Continuous

I

_

-P

cU

a

30-min.

o

m

o

TJ

<D

<1)

a

c

n

u

o

Frame

•P

o

E

Cont.

_

<u

I

I

—

TJ

GD2

c

•H

Weight

a

i

ui

Permis.

a

<

Cooling

i

50/6

Basic

Max.

ED

speed

speed

No.

rated

radial

fan

7.5AZ

7/5.5

10/7.5

B112

3.57

0.10

70

Vibration

(

Sound

Direction

lation

level

Overload

Ambient

Insulation

Paint

Accessories

color

Lubrication

Output

dB

instal¬

of

margin

temperature(

class

of

characteristic

A)

bearings

°C)

Horizontal,

120%

0

Class

of

40

to

Munsell

Pulse

Grease

Fig.

"F"

generator,

or

30-min.

5.27G

10

75

vertical

rated

2.46/0.21

overheat

with

output

detector

Item

a>

&

EH

Power

Total

Series

__

Panel

type

Intermediate

mount

capacity

heat

inside

:

type

_

(kVA)

generated(

_

mount

panel

(W)

*1

FR-SF-2-

5.5K-H

5

.

5K-HC

9

)

340

7.5K-H

7.5K-HC

12

400

7.5K-H

7.5K-HC

9

340

12

400

11K-H

11K-HC

17

490

15K-H

15K-HC

23

590

inside

type

standard

This

In

120)

(*2)

range

signal

/humidity

.

is

case

the

0.7

x

mount

panel

the

total

of

(W)]

200/200

Transistor

Pulse

Regenerative

Less

Analog

-5

to

To

be

(Environmental

Less

IEC

heat

intermediate

.

-

generator

35

than

signal,

55°C

free

than

generated

230V+10%,

24

24

sinusoidal

speed

brake

10000

-

45

from

panel

of

+10V

to

detrimental

requirement:

during

mount

0.2%

,

0.5G

-10%,

wave

feedback,

max.

Max.

85%RH

50/60Hz±3Hz

PWM

speed

operation

type,

(load

(input

gas

JEM

panel

inverter

digital

35

20000

-

variable

impedance:

and

dust

1103,

with

outside

closed

Grade

the

loop

within

About

C)

continuous

heat

is

27
27

10

control,

range

Kohm)

rated

equal

35

-

from

to

vector

15000

10%

output.

[(total

to

37

37

control

100%)

heat

I

-

Power

-p

.c

CO

Ci

-H

<u

<u

i

I

—

3

i

I

—

o

t,

Main

-p

i

c

Control

00

o

o

i

Brake

Speed

Speed
Speed

Ambient

Atmosphere

Vibration

Applicable

Notes:

supply

Panel

type

CO

Intermediate

mount

circuit

control

regulation

reference

1.

circuit

temp

3-

2.

When

constant-output

For

supply

voltage

other

range

than

other

specified

than

"1:8"

here

and

is

"1:12",

used,

use

consult

a

transformer.

us.

2.2

Output

characteristics

g.

i

F

i

TJ

u

*a

§

XJ

CO

Output

Output

S

S/3.

1

7/5/4/15

J-15A

7/3/2

PI

P3

P4

1

0

P1/P2/P3/P4

(II)

(HP)

30

oin.

icont.

:

1500

rating

rating

4500

S

S/S.

7.

10/7/5/4

I

,

j

J-7.SA

4/3

5/

(RPU)

(II)

(HP)

8000

Speed

Fig.

3

1

S

J-22AP

22/15

30/20

g.

5

F

i

Ou

sj-5.

5/1

5.

(HP)

7/5

Output

8

Output

10

Output

S

J-1SAZ

15/1

7/5/3.

Pi

t

tpu

P2

P3

P4

rr

•u

3

CL

a

o

<u

co

c

a

U

Cl

*o

3

g.

i

F

Fig.

i

T3

<o

o
a
co

n

co

x

i

(H)

(HP)

Output

Output

sna

7(H)

PI

P2

7/1

2/1

30a«n.

:

5

1500

0

Speed

22/18.

7.

10/7

0

Speed

Output

PI

P2

P

1

4/1.6(11

(HP)

4

i

I

Cont.

4500

Output

S

J

30/25

SJ-7.

5/5.

30

J

Cont.

I

750

S

15/17

7/5

.

'S

l

0

500

Speed

/?

rating

-22A

S(H)

(HP)

Pl

n

0

Speed

l

P

5X18

5(H)

(HP)

Bin.

rating

P

J-iSXWC

(HP)

aln.

30

t

j

Cant,

2/P

S

J-7.5AZ

7.5/15/3/2

10/7/4/16

rating

10000

(RPU)

30

1

1500

/?

rating

1

(II)

rating

3/P

PI/P2

S

J

26/22

35/M

ain.

j

Cont.

;

j

2

sj-uxia

11/7.5(11)

15/10

i

6000

(RPU)

2

/?

rating

(RPU)

4

(W>

(HP)

28

-

(n)

(HP)

(HP)

6000

rating

rating

A

4500

Fig.

Output

S

M/22

40/30

F

J

-20

i

II

PI

P2

A

(13)

(HP)

g.

Output

|

0

Speed

6

15/17

7\

sj-i5.ua

PI

P2

Output

S

J-15LH

7/5

I

i

5000

F

i

i

F

Output

15/11

20/15

0

U25

Speed

i

F

(II)

(HP)

30

Cont.

g.

2

S

J-1IAP

11/7/8/S

U*>

Output

11/7.

15/9/10/7

(HP)

P3

PI

P4

-in

Output

0

Speed

g.

4

S

J

M/22
40/M

Output

Output

-MB

(HI

(HP)

PI

P

S

-HA

J

5/8/5.

(Hi

15/10/10/7

(HP)

{Cant,

i

1500

-37B

S

J

37/M

50/40

30

aln.

it

2

P

I/P2

(H)

(HP)

p

5

ratine

4500

2/p

i

/?

S

-ISA

J

15/11/11/8

(H)

20/15/15/10

(HP)

j\30»ln.

J

j

i

;

6000

(RPU)

S

J

45/37

60/50

rating

-45

(H)

(HP)

:/p

18.

25/20/18/15

rating

B

4

S

-I8.5A

J

5/15/13.

(HI

(HP)

5/11

S

Cant,

ratlna

l

I

(H)
(HP)

30

Bln.

P

l

SJ

—

18.5/15

25/20

rating

/?

18.

2

5X18

(W)
(HP)

0

Speed

F

1150

g.

i

Output

7

3450

(RPU)

PI

tput

Ou

SJ

22/18.5

30/25

fiJOaJn.

-22X18

(HP)

rating

p

i/P2

(H)

P2

Cont.

rating

i

i

I

5000

(RPU)

g.

niln.

9

P1/P2

S

7.5/15

10/7

rating

SJ-7.5XIC

5/1

7.

10/7

Output

-7.5LH

J

(HP)

Output

5(H)

(HP)

PI

P2

(W)

-

0

Speed

sj-imc

11/7.
15/10

3U

fj

i

Cont.

j

i

l

i

400

Fig.

Output

p

t/pz

5(H)

HP)

l

rating

ain.

rating

12

PI

P2

rating

20(10(1

(RPM)

0

Speed

J

<

0

500

Speed

SJ-1SX1C

(H)

is/ii

(HP)

20/15

4800

(RPU)

Output

S

-ULH

J

u/7.5

(HP)

15/10

A

j

:

j

j

i

5000

30

Cont.

(n)

Cant,

rating

4000

(RPU)

P

1/?2

-15LH

S

J

(H)

15/11

(HP)

20/15

rating

aln.

rating

15000

(Kru)

9

2.3

Auxiliary

functions

Function

Speed

meter

output

Load

me

ter

output

Application

Speed

play

Load

play

dis¬

dis¬

Description

When

mum,

DClmA

the

(full

DC10V

When

of

output,

swing

reads

value

and

speed

single-swing

meter

maximum

scale)

is

load

30-min.

DClmA

the

(full

DC3V

(selectable,

dard:

put

10V)

.

is

output.

is

rated

single¬

maximum

or

is

maxi¬

reads
value

and

120%

meter

scale)

DC10V

stan¬

out¬

Refer

to

Internal

meter

range

setting

_

para¬

Input/

output

Max

.

DC10V

output

DC3V

DC10V

output

or

Zero

speed

output

signal

Up-

speed

output

signal

Speed

detect

tput

ou

Loau

detect

tput

ou

signal

to-

Machine

interlock

Answe

back

Prevention

of

s

r

to

cutter

ticking

NC

Signal

contact,

output

on

tor,

speed

referenced

Signal

on

tor

within

referenced

Signal

on

tor

speed

referenced

Signal

on

tor

when

output

when

output

when

output

when

which

is

which

±15%

which

is

which

or

transis¬

motor

below

speed.

transis¬

speed

speed.

transis¬

motor

below

speed.

transis¬

output

closes

turns

turns

of

turns

turns

the

is

the

the

0

lOOOrpm

-

Standard:

Quasi-

standard

120%

1

-

max.

Standard:

50rpm

:

speed

25rpm

of

10%

Contact

output

Open-

emitter

output

Open-

emi

tter

output

Open-col¬

lector

output

Open-

emitter

output

Open-col¬

lector

output

Open-

emitter

output

10

Function

Application

Description

Refer

to

Internal

meter

range

setting

_

para¬

Input/

output

Spindle

fault

output

signal

alarm)

(

Spindle

fault

content

output

signal

alarm)

(

Torque

limit

output

signal

Spinel]

faul

Spindle

faul

content

exceeds

rated

e

t

Signal

contact,

off

tor,

fault

case

In

t

fault',

output.

output

if

occurs

110%

which

spindle

of

the

indicating

cause

is

(combination

4

output

statuses)

Signal

on

tor

is

which

output

while

being

of

opens

turns

or

transis¬

spindle

data

the

output

of

transistor

.

turns

transis¬

torque

limited.

Contact

output

Open-

emitter

output

Open-

emitter

output

Open-

emitter

output

Torque

limit

command

input

Machine

ready

intput

Alarm

reset

input

Motor

que

duced

orarily

when

is

for

ple

Verf

that

chine

ready.

Reset

alarm

in

ler

is

gear

shifted,

exam¬

ication

ma¬

con

tor¬

re¬

temp¬

is

of

flag

trol

-

With

TL1

is

meter

With

TL2

limited

(#35)

Torque

signal

signal

and

limited

signal

and

"Ready"

SET2

Alarm

reset

ARST2

OT.

TLM

OT.

to

setting.

is

condition
when

is

limit

input

motor

to

half

(#35)

input

motor

parameter

when
closed.

closed.

input

through

torque

of

setting.

through

torque

SET1

ARS1

para¬

TLM

-

0

120%

-

maximum

of

tor¬

External

input

que

Standard:

is

-

10%

External

input

is

External

input

11

Func

tion

Application

Description

Refer

to

Internal

meter

range

setting

_

para¬

Input/

output

Speed

ference

digi
analog

select

input

Speed

re¬

tal/

override

input

Emergency

stop

input

Selection

digital

of

speed

ference

signal

Override

speed

to

auto¬

.in

matic

operation

Emergency

stop

re¬

Digital

input

is

closed,

analog

input

opened.

is

Override

set

within

from

by

external

tiometer.

Override

when

ed

closed.

is

Motor

by

ted

ve

brake

signal

when

signal

when

can

to

50%

is

DEF

decelera¬

is

regenerati¬

to

DIG

and

DIG

be

range

a

120%

poten¬

exert¬

stop.

-

is

-

OD

is

OA

External

input

OA

External

input

External

input

Alarm

signal

ou

tput

for

gency

s

top

emer¬

Alarm

signal

ou

tput

(ON)

not

(OFF)

case

emergency

s

top

or

output

in

of

.

Emergency

signal

when

is

When

is

ected,

nal

case

s

When

ected,

nal

in

gency

opened.

top

case

ESP1

"ON"

is

of

.

"OFF"

is

stop

given

is

-

is

alarm

output

emergency

alarm

not

of

stop.

ESP2

sel¬

sig¬

in

is

sig¬

output

emer¬

sel¬

"0N"/"0FF"

Contact

output

Open-

emitter

output

12

Function

Application

Description

Refer

to

Internal

meter

range

setting

_

para¬

Input/

output

Accel

decel

time

stant

setting

.

/

.

con¬

Accelera¬

tion/de¬

celeration

time

stant

con¬

True

or

deceleration

time

load

acceleration

depends

inertia

on

(GD2).

0

32767msec

-

Standard

:

0.3sec

Internal

setting

13

2.4

2.4.1

Power

External

Composition

Basic

200/200-230

50/60HZ±3

supply

ntgnnl£Qÿ3

wt\l

CON

composition

Ac

X

HZ

I

spindle

Converter

Control

controller

FR-SF

(standard)

Inverter

i;

Bcction

p

FR-SF-2-LjK

AC

spindle

2

ON

C

I

M

o

motor

Fon

Motor

motor

built-in

encoder

C@

thermoswltch

Motor

2.4.2

External

External

Equipped

SF-On

(!)

Magnesensor

sip.nnl

(2)

Encoder

equipped

signal

CON

CON

CON

CON

is

i

3

I

3

with

used)

spindle

with

Control

oriented

spindle

FR-SF-2-GK-R

spindle

----

Control

Option

SF-OR

orientation

scctJon

card

9

orientation

index

function

section

CON

C

ON

CON

Detector

CO

N

stop

(1

2

4

B

Mnp.nesensor

(4096

2

Mngne

sensor

function

div

t

div.)

r

)

specification

.

(0

a

Spindle

specification,

(optional

card

External

Oriented

signal

position

spindle

CONC

stop

command

9

Option

SF-OR

enrd

14

CON

CONAA

r

Encoder

|[

To

PIG)

NC

orientation

l024P/rcv

B

>

for

spindle

(3)

External

Z-phase

dle

orientation

signal

controlled

CON

CON

motor

specification,

1

Control

3

section

1

built-in

CON

encoder

equipped

2

I

multi-point

with

index

Z-phase

motor

encoder

spin¬

function

control

built-in

Y

External

Oriented

position

External

signal

(4)

CON

spindle

command

stop

Magnesensor

equipped

CON

signal

CON

C

with

i

3

y

Option

spindle

motor

(for

Control

Option

enrd

SF-OR

SF-OR

orientation

speed

spindle

section

card

rO

CONAA

feedback

speed

CON

CONAA

4

CON

Detector

div.)

(1

output

display/sync,

2

NC

To

C>

Magnet

3=0ÿ

C

Magnesensor

Sensor

To

NC

>

specification,

t(rL?)

?

Spindle

feed

signal)

15

I

2.4.3

To

CN1D

amplifier

(1)

External

of

(2)

Controller

Equipped

(optional

Motor

spindle

signal

servo

Mfl-S

last

axis

Encoder

specification,

with

built-in

orientation

CON

CON

CN

-

CN

high-speed

bus-linked

high-speed

card

i

Control

3

8

A

f

l

B

SF-TL

encoder

Option

SF-TL

equipped

is

(1

section

card

sync,

M300

to

sync,

used)

high-speed

div.)

rD

HJ

tap

with

series

specification

CON

CONAA

COND

P

spindle

index

CNC

tap/spindle

sync,

2

To

NC

>

Magnet

3==ÿ

C

Detector

Magnesensor

function

FR-SF-2-GK-T

orientation

----

tap/magnesensor

*©

Sensor

Spindle

orientation

(4096

div.)

To

CN1D

amplifier

To

CNIB

amplifier

External

of

(3)

External

of

signal

servo

Mft-S

Inst

axis

Z-phasn

tap/multi-point

with

signal

servo

Mfl-S

last

axis

CON

CON

CNl

==

CN

index

CON

CON

CNl

==

CN

i

3

8

A

l

B

controlled

function

l

3

Control

A

B

1

Control

Option

spindle

Option

SF-TL

SF-TL

motor

section

card

section

card

CON

CONB

CONAA

built-in

orientation

C

ON

rD

CONAA

2

2

O

To

encoder

specification,

£>TO

PLG

NC

high-speed

t(pic)

NC

Encoder

orientation

Z-phase

motor

encoder

spindle

for

sync.

equipped

control

built-in

16

2.4.4

Controller

bus-linked

to

M300

series

CNC

...

FR-SF-2-Fj

K-T

To

CNin

amplifier

Option

External

or

Inst

MR-S

card

signal

snrvnCNI

axis

-

CON

C

CN

ON

I

SF-TL

i

.1

A

B

Control

Option

is

SF-TL

used.

section

card

rD

JJ.

in

CON

CONAA

CON

Detector

2

B

t

Mngnesensor

Magnet

Sensor

C(mT)

®*4

V

Spindle

C-axls

encoder

gonoop

C0

control

17

2.5

2.5.1

External

Basic

wiring

wiring

(without

option

card)

FR-SF-2-GK

Controller

*rr*

FR-S

-9*

\G

P21col

Open-rv

coll

P24

F-2-CK

AC

Open

lector

D024

cc

tor

D021

P24

D024

AG

Acronv

v

‘

§

c

C_

c.

fZ

~cj”L

j—

v

[82

SMI

LUI

0M

SM)

UD

rise

HI5C

OHS

0HS2

0RA1

0RA2

1JSI0

VR1P

0RA0

AI.I

[HD

xi

-

xi

Power

suDDly

>

X2

>

>

XI

-=ÿ

GROUMT

<-

Serial

interface

(RS422A)

<ÿ

<-

>

Analog

signal

speed

reference

input

IKfjqi

2KLÿZ!I.

Speed

override

input

command

jp=

reset

ready"

command

command

limit

input

orientation

orientation

orientation

override

reference

to

l

/ana

tion

stop

input

Input

inout|-«ÿc

input

input

command

l

OR

r—

r

p-

L

n

E3

aTV

.Emergency

Alnrm

"Machine

Fwd

run

Rev

run

*Toroue

1

command

l.nw-spppd

gonr

111

gh-speed

genr

Spindle

Speed
Speed

digL

selec

-olio

=—

m

i

-nr

|l/.1

CUYI

TiO

m

38

DIR

37

UTTT

42

HiD

41

JuF

D5R

33

DSJT

23

RP

.11

SCI

32

SC2

30

SES

27

0R3

28

0R2

16

I

OR

0R5

IS

47

I

ESP

48

csrc

19

:

20

7

8

45

4R

14

5

21

0

17

24

25

26

LU.N3

4

5

6

7

ARSTI
ARST2

SET

I

SRX

5R1

OS

TL1

TL2

0T

CIl

CTM

0RCI

0RC2.

}\n

8CF

no

DIG

OA

-

J

UM

COM

AC

PA

RA

PO

RO

SS

I

CUM

FA

FC

ISI

7S2

COM

C0.S3

COM

F1.0

CM

VR0

US0

Z50

an

CtN

AI.C

AI.8

AI.4

AI.2

coxici/:

MSI

HS2

50
49
18

2

I

13

M

IS

16

17

20

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11

12

22

23

10

\in

3

2

18

17

Ifi

15

14

19

20

12

11

10

U

T

T

B

I

G

3

2

3

4

9

I

9

8

jl

ID3I

non

H3

p=iq

pH

ESP

GROUND

-

—

-

S

F

F.S

F.S

F.S

®

©

—

-

--

luA

InA

I0Y

10Y

Motor

ro~

BU

BV

CliSI

DIIS2

E

|

I

ACL

ALB
AL4

AI.2

AL1

"

©

9

PIC

.

.

?

1

Spindle

Zero

}

"Orientation

1

Up-to-speed

1

Speed

Spindle

Load

Speed

Up-to-speed

Zero

Torque

"Orientation

Speed

Load

Speed

Load

Motor

Motor

cooling

Motor

detector

built-in

encoder

(

standard

Motor

1

thermoswitchl

fault

speed

detect

fault

detect

detect

speed

limit

content

Fault

(alarm

signal)

meter

meter

meter

meter

fan

Z-phase

output

complete"

output

output

(alarm

output

output

output

output

output

complete"

output

output

output

output

output

NI5C

AG,

—

built-in

output

(alarm

output

C0N2

COM

PI5C

PI

PA

RA

PB

RB

SS

signal

signal

signal

output

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26

3.2

3.2.1

Power

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28

3.3

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ready

display

<

DATA

Fig.

2

Select

address.

Address

o

pressing

switches.

When

the

displayed.

Ex

:

.

address

data

When

sed

shown

pears

Another

switch

3

G

When

sed

shown

pears

Another

switch

i

0

can

[V]

at

0

while

in

.

(Fig.

[oQBIl]

while

in

.

(Fig.

be

selected

and/or

is

that

switch

display

Fig.

one

causes

switch

display

Fig.

one

causes'

Q

—

selected,

address

2,

touch

display

3).

3,

touch

display

2).

by

n

i<

u

Fig.

ADD

J

DATA

3

is

pres¬

is

is

as

G

ap¬

2

of

of

is

pres-

as

is

ap¬

0

2

of

of

41

Data

1

rewrite

To

o

data,

When
LEDs

ing

ten.

o

Set

[~yp~j

Value

pressing

cremented

switch.

Value

while

When

o

again,

stored.

After

LEDs

rewrite

press

the

ADD

that

desired

and/or

can

changes

switch

[SET]

the

ADD

switch

flickers

data

[UP]

switch

newly

light

previously

can

data

switches.

|oom]

be

incremented

switch,

by

pressing

continuously

is

set

switch

switch.

is

pressed,

indicat¬

be

rewrit¬

by

pressing

and

Q

held

is

continuously.

pressed

data

is

down.

is

pressed,

set

by

de-

Data

set

o

completed

Press

then

Now

0

on

data

switch

the

setting

power)

and

has

.

reset

been

the

FR-SE

completed.

(or

turn

off

and

42

Parameter

table

#

01

02

03

Parameter

NOX

MLS

PLG

Motor

Motor

tion

Position

loop

type

type

selec¬

encoder

Description

Setting

cification.

0:

1:

2:

depends

Standard/quasi-standard

specification

Wide

fication

Other

range

special

tion

Motor

ed

for

(Refer

list".

Setting

pulses,

constant

(ranging

motor

to

)

used.

"Motor

depends

specific

used.

from

on

output

specifica¬

can

"0"

Parameter

on

to

motor

speci¬

select¬

be

to

number

encoder

spe¬

"63")

of

Setting

(

unit

Decimal

notation

Decimal

notation

Decimal
notation

range

)

04

MOD

External

terface

selection

in¬

mode

1024

0:

90,000

1:

Setting

interface

0:

DIO

2:

Linked

through

pulses

pulses

depends

with

NC

(specification

to

2-port

as

M300

same

SE)

(encoder

ent

less

(for

control

type

on

used.

that

series

bus

tapper-

)

C-axis

)

of

is

of

ori¬

Decimal

notation

FR-

CNC

43

#

Parameter

Description

Setting

(unit)

range

05

06

DSR

MON

Speed

ence

type

Output

tor

tion

refer¬

signal

moni¬

selec¬

Setting

reference

This

MOD

#04

0:

12-bit

1:

Signed

2:

BCD

3:

BCD

When

"0"

or

For

digital

ected

Setting

output

card

0:

Load

1:

Torque

depends

signal

parameter

is

(2
(3

signal

"1"

from

depends

(analog

SF-CA.

meter

set

binary

12-bit

digits)

digits)

is

is

signal,

"0"

meter

on

type.

valid

is

"0".

to

binary

analog,

selected.

"3"

on

voltage)

input

one

.

type

speed

when

either

is

of
from

sel¬

meter

Decimal

notation

Decimal

notation

07

08

09

OA
OB

OC

01SL

02SL

I1SL

I2SL

VOP

VON

Auxiliary

input

tion

Speed

erence

se

t

selec¬

ref¬

off-

Not

used

Not

used

TL1/TL2

.

set

0:

Torque

1

:

Index

Not

used

Offset

reference

Not

used

Standard

input

is

Standard

control

input

set

signal

setting:

Set

Set

functions

Set

when

setting:

Set

"0".

"0".

"0".

is

"0".

input

analog

used.

0

are

speed

0

Decimal

notation

Signed

mal

tion

(-999£

nota¬

£+999

deci¬

)

44

#

Parame

ter

Description

Setting

(unit)

range

0D

0E

OF

10

VGP

VGN

CSN2

DTYP

Speed

ence

gain

2nd

time

Data

refer¬

signal

cushion

constant

type

Gain

is

set.

Actual
duct

speed

ternal

setting

Standard

used

Not

Not

used

Whether

are

#20

on

this

0:

Invalid

1:

Valid

for

speed

speed

obtained

reference

signal

(

1

data

valid

setting.

reference

reference

by

source

multiplier

setting:

Set

Set

of

or

multiplying

signal

by

=

1000

"0".

"0"

.

parameters

invalid

signal

is

from

this

1000)

depends

pro¬

.

#11

ex¬

-

Decimal
notation

(0£

Decimal

notation

Decimal

notation

£1150)

11

12

13

14

15
16

17

18
19

1A

IB

1C

DT01

DT02

DT03

DT04
DT05
DT06

DT07

DT08

DT09

DTI

DTI
DTI

When

for

valid

nector

For

tion

Data
Data

Data

Data
Data

Data

Data

Data

Data

0

Data

1

Data

2

Data

1

2

3

4

5

6

7

8

9

10

11

12

These
is

type)

Speed

by

for

Data

speed

the

#31

"1"

parameters

for

C0NC

details,

"BNP-A0801-22"

data

for

set

.

reference

speed

each

is

within

motor

.

TSP

is

input

are

#10

select

data.

set

maximum

selected,

#11

signal

of

card

refer

valid

parameter

signal

signal

terms

in

the

range

-

SF-0R.

to

.

speed

data

#20

Specifica¬

when

of

set

become

con¬

to

"1"

(data

selected

set

is

motor

to

up

set

Decimal

notation

by

45

#

Parameter

Description

Setting

(unit)

range

3

DTI

ID

DT14

IE

5

DTI

IF

DT16

20

21

PG1

Spindle

entation

ori¬

1st

deceleration

point

PG2

22

*

Spindle

entation
deceleration

point

ori¬

2nd

Not

used

Not

used

Not

used

Not

used

Encoder

Angle

starts

Magnesensor'

Time

speed

ar

Angle

spindle

set.

spindle

from

Standard

taken

after

zone

Standard

at

orientation

Standard

is

is

which

Set
Set

Set
Set

which

set.

setting:

spindle

for

passing

set.

setting:

creep

setting:

"0".

"0"

.
.

"0"

"0".

orientation:

creep

orientation:

start

speed

starts

180

of

over

133

20

speed

creep

line¬

for

is

Encoder

0-

359

deg.

Magne-

sensor

0-

500

0-40

deg.

ms

23

24

PGC

ZRZ

*

*

Sync,

C-axis

trol

loop

Spindle

orien

in-position

range

position

gain

tation

tap

con¬

Spindle

ing

sync,

.

set

Standard

(NC

ting:

Positioning

"orientation

output

Standard

Encoder

spindle

Mangnesensor

ented

(NC

ting:

position

display

is

display

tap

10.00)

range

set.

spindle

1.00)

loop

C-axis

setting:

standard

within

complete"

settings:

type

stop

standard

gain

control

40

signal

oriented

type

stop

set¬

which

ori¬

....

dur¬

.

.

set¬

512

1

-

(

4rad/s)

is

is

.

16

80

1/

0.01

parameter

for

on

NC

Encoder

-5760

1

(1/16

deg.)

parameter

For

NC

on

0-359

deg.

999.99

-

(

rad/s

display

display

)

Magne¬

sensor

1

-512

(1/16

deg.)

0-39

deg.

46

#

Parame

ter

Description

Setting

(unit)

range

25

26

27

28

OSP

CSP

PST

BRC

*

*

*

*

Spindle

entation

speed

Creep

Posi

shift

ori¬

speed

tion

Speed

ented

Creep

Oriented

is

Encoder:

Magnesensor:

Not

at

is

Standard

speed

Standard

set.

used

which

set.

is

spindle

Stop

within

increment

set

-5

deg.

increment

(

2048

Standard

ting:

Set

spindle

setting:

set.

setting:

stop

position

360

Stop

within

for

"0".

of

position

+5

to

10/1024

0

2048

is

220

20

position

is

deg.

360/4096.

range

deg.

)

deg

.

set¬

ori¬

set

with

from

.

is

with

0

lOOOrpm

-

0

lOOOrpm

-

Encoder

0

4095

-

Magne-

sensor

1536

2560

-

29

2A

2B

2C

2D
2E

Note:

Parameter

FR-SF

is

Not
Not
Not
Not
Not
Not

marked

bus-linked

used

used

used
used

used

used

with

to

*

M300

"0".

Set

"0".

Set

"0".

Set

.

"0"

Set

"0".

Set

"0".

Set

NC

the

on

set

is

series

CNC

side

.

when

47

No

.

Parame

ter

Description

Set

range

(

unit;

ting

onsi

2F

*

Oriented

spindle

stop

trol

con¬

1

F

Oriented

spindle

Ki

I

4-blt

combination

0

:

1

:

2

:

3

:

4

:

5

:

6

:

7

:

8

:

9

:

A

:

B

:

C

:

D

:

E

:

F

:

E

magnif.

0.6

0.7

0.8

0.9

1.2

1.4

1.6

1.8

2.2

2.4

2

2.8

3.2

3

2

select

.

(rad/s)

0

.

55

0.1

1.65

2.2

2.75

3.3

3.85

4.4

4.95

5.5

6.05

6.6

7.15

7.7

8.25

8.8

1

(rad/s)

7701

7

J

1

6

_

Delay/

.

‘

advance

r

:

Standard

9

C

stop

1

folds)

B

A

Oriented

spindle

magnif.

Kr

I

4-blt

combination

()

0.6(folds)0

:

0.7

1

:

2

0.8

:

3

0.9

:

4

:

5

:

1.2

6

:

1.4

7

1.6

:

8

1.8

:

9

:

A

:

2.2

B

:

2.4

2.6

C

:

D

2.8

:

:

E

F

3.2

:

D

1

(

1

2

6

3

8

stop

I

I

1

2

3

4

5

a

-4

o

%

t

•S

L

'

T

4-blt

combination

0

:

1

I

:

2

:

3

:

;

4

5

:

6

:

7

:

8

:

9

:

A

:

U

:

C

:

D

:

E

:

F

:

setting:

0

Hexadeci¬

mal

no¬

tation

Note:

Parameter

bus-linked

is

marked

to

with

M300

48

is

*

series

set

CNC

on

the

NC

side

when

FR-SF

.

No

Parameter

.

Description

Setting

0RS2

30

*

Orien

spindle

stop

trol

ted

con¬

2

F

III

“a!

0

:

;

1

E

=3!

Ill

(t)

0

:

;

(.)

1

direction

(

)

*

direction

(-)

D

C

I

direction

direction

.5

l-/:

si-

D

I

0

1

A

j

Hi

0

1

Fnlnt

:

Intense

;

9

1

i

I

i

ffl

ill

T

0

:

1

0

:

It

Closed

:

Semi-closed

:

excitation

7

8

(*)

)

(

:

-

direction

(*)

direction

(.)

excitation

5

6

I

I

direction

direction

I

4

PRE

Normally

2

3

L

2-blt

combination

....

previous

as

direction

OlmilJn

nmlw,

0

1

2:

3

PRE

is

1

tatnrfla

irlmtilltn

T

:
:

;

1

P

CVV

CCW

Prohibited

Same

set.

0

R

E

Hexadeci¬

mal
notation

Note:

Parameter

is

bus-linked

marked

to

with

M300

49

is

*

series

Standard

set

CNC

on

setting:

.

the

NC

side

0

when

FR-SF

Parameter

Description

Setting

(unit)

range

The

pends

Speed

output

Time
enced

set

control

Speed

signal

percentage

of

speed

maximum

on

at

is

Standard

for

speed,

(invalid

)

Standard

(300

on

at

is

.

31

TSP

32

ZSP

33

CSN

34

*

SDT

Motor

mum

Zero

Acceleration

time

stant

Speed

tion

maxi¬

speed

speed

con¬

detec¬

ratio

speed

this

which

set.

.setting:

acceleration

from

for

.

for

display)

NC

which

output

setting.

"zero

setting:

parameter

"speed

to

of

zero

position

set

is

motor

motor

speed"

50

to

speed

30

detect"

in

maximum

de¬

refer¬

loop

setting

terms

1

3276(10rpm)

-

32760(

10

-

for

parameter

setting

display

NC

1000(

is

is

1

-

2

-

20

-

for

setting

NC

0

-

3276

32

parameter

display

100(%)

on

rpm)

(10msec

(

msec)

76

on

rpm)

35

36

TLM

VKP

Torque

limit

Speed

proportional

gain

loop

Standard

Torque

percentage

signal

Standard

Proportional

speed

The

150)

sponse,

noise

control

larger

,

the

and

Standard

limit

TL2

but

setting:

is

for

(

TLH

setting:

gain

loop

the

faster

the

vibration.

setting:

set

torque

)

.

is

setting

is

larger

10

terms

in

of

120(%)

0

-

limit

10

for

set

.

(100

the

is

63

-

re¬

the

0

1000

-

(

rad/s)

50

Parameter

Description

Setting

(

range

unit)

37

*

VKI

Speed

integral

gain

loop

Integral

control

It

should

ratio

is

almost

38

TYP

Posi

loop

type

tion

"IN"

Setting

from

loop"

0:

1:

"0"

Set

(home

otherwise

gain

loop.

proportional

to

Standard

is

"speed

.

Position

after

Position

at

the

mode

when

return)

be

constant.

made

loop"

spindle

time

is

set

set

is

so

set

setting:

for

to

control

orientation

control

control

switched

initialization

required,

is

"1".

that

transition

speed

for

its

gain

60

"position

loop

loop

loop

VKP

"IN"

"IN"

0

1000

-

(

l/10rad/s)

Decimal

tation

no¬

by

by

for

for

for

0

means

means

gear

gear

gear

of

of

00

01

10

7FFF(

1

-

For

NC

dis¬

play,

range

32767

mal)

version

its

is

(deci¬

and

hexadecimal

value

required

Gear

is

gear

spindle

and

set

is

ratio

with

teeth

gear

HEX)

1

con¬

into

not

.

side,

-

on

control,

gear

set.

gear

set.

gear

set.

setting:

teeth

into

teeth

into

teeth

into

hexadecimal

hexadecimal

hexadecimal

Standard

For

C-axis

0:

Initialization

encoder

Initialization

I:

dog

39

GRA1

3A

3B

GRA2

GRA3

*

*

Number

gear

spindle

on

side

of

teeth

Number
is

converted

value,

Number
is

converted

value,

Number

is

converted

value,

of

and

of

and

of

and

51

#

Parameter

Description

Setting

(unit)

range

3C

*

GRA4

Number
is

converted

value,

3D

*

GRB1

Number

gear

on

of

teeth

motor

side

3E

*

GRB2

Number
is

converted

value,

Number

is

converted

value,

GRB3

3F

*

Number

is

converted

value,

GRB4

4.0

*

Number
is

converted

value,

41

41

OSL

OSL

Spindle

orientation

type

Spindle

orientation

type

Type

set

Type

set

of

.

of

.

0:

Motor

1:

Encoder

2:

Magnesensor

of

and

of

and

of

and

of

and

of

and

spindle

spindle

gear

gear

gear

gear

gear

built-in

teeth

into

set.

teeth

into

set.

teeth

into

set.

teeth

into

set.

teeth

into

set.

orientation

orientation

for

gear

hexadecimal

gear

for

hexadecimal

gear

for

hexadecimal

gear

for

hexadecimal

gear

for

hexadecimal

encoder

11

00

01

teeth

motor

Splndlr

Spindle

Motor

1

For

play,

range

32767

mal)

version

on

speed

aide

nlde

Motor

npeed

7FFF(HEX)

-

NC

its

is

(deci¬

and

side.

e

gro

(Cl

genr

(cnoi

dis¬

into

teeth

r

nAi

teeth

-

1

con¬

4)

-

4)

-

hexadecimal

value

required.

10

Gear

set

with

gear

single

gear

and

11

teeth

motor

Splndl**

r»pr*»d

Pplndlf

aide

is

is

Kotor

Kotor

-

Hexadecimal

ratio

teeth

fild**

is

side,

on

side.

x

B?nr

(CIIM

Rfnr

(enni

r»p«vrd

not

tr*»th

is

on

*)

-

4)

-

notation

Note:

Parameter

FR-SF

is

marked

bus-linked

with

52

to

*

M300

is

series

the

CNC

NC

.

side

when

on

set

No

.

Parameter

Description

Setting

(SR??)

42

BSK

Bit

assign¬

ment

FED

Position

0;

I;

C

l

h

u

m

III

Open

Open

m

B

cotoBumd,

*«tttcr

collector

A

9

oriented

0:

lj

If!

5pced

8

Open

Open

reference

spindle

7

cate

collector

stop

5

6

move

tar

3

M

I-

1*

A

1

2

£

h

-I

SK

u

0:

•

1

Cstomal

NC

Invalid

0:

valid

I;

Machine

a

i

anal.

Invalid

0:

Valid

1;

Load

0:

Lead

1

1

aecer

meter

output

output

10V

3V

0

es

e

~

Alnra

In

eri.

Output

Hot

rode

REACT

HC

node

Hexadeci¬

mal

tation

output

coda

cnoc

of

cstomal

output

DC.

no¬

Note:

Parameter

FR-SF

is

bus-linked

marked

with

53

the

CNC.

NC

side

when

on

set

is

*

to

M300

series

#

43

44

Parameter

CPI

Position

control

Kp,

plication

Ki

loop

multi¬

Description

used

Not

Valid

#45

Kr/Ki

fers

spindle

tap

Kp/Ki

within

when

.

CWT

multiplication

from

stop

C-axis

and

multiplication

range

(foldsMxl

r|e|a|c|»|A|»|i|T|i|i|<|j|i|i|~

K

ItlplIrntloM

mil

i

pool

on

t

control

I

Set

is

"1"

that

is

from

=

10h(16d)).

for

Kp

loop

pool

"0".

set

for

set

control.

1/16

miltlpl

on

1

1

for

which

oriented

for

can

IcnLInn

loop

control

sync.

to

for

be

bit

15

dif¬

set

Setting

Hexadecimal

8

notation

(

unit

range

)

With

larger

sponse

faster,

comes

It

is

within

(1010H

Usually

applied

multiplication,

to

impact

gearing

but

larger.

recommended

range

-

same

to

from

2020h).

multiplication

Kp

and

load

to

xl

Ki

becomes

sound

be

to

.

set

x2

be¬

re¬

is

Setting

pie

To

K

i

CPU

exam-

j

:

Kp

xl

18

Ki

and

,

5

.

18H

Kp

set

to

"

54

#

Parameter

Description

Setting

(unit)

range

_

45

CWT

-r

Ki

,

Kp,

setting

position

loop

control

Valid/inva¬

lid

for

flAA/flA

setting,

Invalid

0:

For

values

are

Valid

l:

For

values

#44/#45

parameter

5

validity

Kp,

selected.

Kp,

set

set

K

Ki

i

are

For

control

.

0

*

:

I

and

by

and

by

selected.

position

Delay/

advance

PI

-i,

fl2F

“»

*

I

loop

ORS1

7

HI

<

Ur

(

rnrt/n

pon

nrwttrn

b

nn

I

h

LI

lectrrt

)

nn

Jl

111

fur

loop

«

Hexadecimal

notation

I

bit

combination

5

0:0.55

1:1.1

2:1.65

3:2.2

4:2.75

5:3.3

6:3.85

7:4.4

8:4.95
9:5.5

A:

B:6.6

C:7.

D:7.7

E:

F:8.85

6.

05

8.25

15

10:9.4

11:10.0

12:10.55

13:11.10

14:11.65

15:12.2

16:12.8

17:13.35

18:13.9

19:14.45

15.05

1A:

18:15.6

16.

1C:

10:16.75

17.3

IE:

IF:

17.85

15

46

47

48

Not

Not

Not

used

used

used

Set

Set

Set

"0".

"0".

"0".

55

49

4A

4B

4C

#

Parame

GAH1

GAH2

GAH3

GAH4

ter

Auxiliary

number

gear

spindle

on

side

of

teeth

If

side

range

(

GRA1

with

Description

number

is

of

-

this

of

out

of

gear

4,

GR1

parameter.

teeth

normal

teeth

-4),

spindle

on

setting

parameter

it

set

is

Setting

(unit)

1

-

(hexadeci¬

mal

tion)

range

7FFF

nota¬

4D

4E
4F

50

GBH1

GBH2

GBH3

GBH4

Auxiliary

number

gear

motor

on

side

of

teeth

Number

gear

where,

"Auxiliary

is

set

system

must

In

be

the

system,

gear

is

Parameters

-

,

set

GBH4

and

teeth

GRB1

of

teeth

X:

Normal

gear

Auxiliary

Y:

gear

number

semi-closed

for

where

set.

case

approximate

is

Y.

for

GAH1

correspond

-

X

accurate

full-closed

of

set

GRB4

x

Y

number

teeth

number

teeth

gear

of

number

for

GAH4

GRA1

to

respectively.

loop

gear

X,

and

of

teeth"

and

of

ratio

loop

of

"0"

GBH1

GRA4

59

SVSP

Servo

speed

shift

Spindle

loop

loop

speed

mode

to

position

Standard

56

is

which

at

changed

mode

setting:

from

is

40

control

speed

set.

10

200(rpm)

-

#

Parameter

Description

Setting

(

range

unit)

5A

5B

5C

5D

5E

PDT

IPOS

PZSF

L

DZSP

H

DCSN

'

Home

deceleration

point

Position

loop
in-position

range

Position

zero

shift

byte)

Posi

•

zero

shift

(high

Dual

return

return

(low

_

tion

return

byte)

cushion

loop

loop

Point

erated

set.

is

overrun

If

motor,

creased

Range

signal

control

Amount

position

mode

to

position

This

speed

is

It

sound

at

to

setting

.

Standard

within

is

is

Standard

Tap

C

of

changed

is

is

set

change.

0:

1:

set

.

which

stop

occurs

output

set.

axis

shift

from

Invalid

Valid

to

speed

for

should

setting:

which

setting:

...

....

Z

loop

apply

to

surpress

home

at

"in-position"

in

10

zero

of

phase,

from

is

is

decel¬

return

stop

be

in¬

88

positioning

3E8

return

when

speed

set.

cushion

gear

of.

loop

loop

1

Hexadecimal

notation

Tapper-

less

0

Decimal

to

tation

-

-

FFF

2000

(pulses)

C

57E40

no¬

axis

5F

PYX

Exci

ratio

tation

Standard

Excitation

To

reduce

is

decreased.

To

enhance

setting

Standard

0:50%

gear

is

1:25%

57

setting:

ratio

sound,

impact

increased.

setting:

2:75%

is

load

1

set.

setting

response,

0

3:100%

#

Cl

C2

Parameter

0M1

multi¬

PG1

plication

each

for

gear

Description

Multiplication

celeration

each

gear.

point)

of

#21

can

PG1

be

set

(1st

for

de¬

Setting

(unit

1/16

(xl6

)

-

range

)

_

15

times

C3

C4

0M2

multi¬

PG2

plication

each

for

gear

Cl

C2

10H

When

ed

changed,

When

is

Multiplication

deceleration
each

C3

Gear

Gear

(16D)

deceleration

spindle

"0"

one

fold.

gear.

Gear

this

is

01

11

is

stop

01

8

8

for

parameter

set,

of

point)

8

7

Gear

7

Gear

fold.

1

point

operation

multiplication

PG2

#22

can

7

Gear

00

10

00

in

is

be

0

0

orient¬

must

set.

(2nd

set

0

be

for

1/16

(xl6)

15

-

times

C4

(16d)

10H

When

ed

changed,

When
is

decleration

spindle

"0"

one

Gear

fold.

is

this
is

11

for

stop

set,

7

8

Gear

fold.

1

point

operation

parameter

multiplication

10

in

is

0

orient¬

must

set.

be

58

APPENDIX

DATA

No.

917

0

150Q/G000/

925

1

1500/

936

2

1500/4500/8000

957

3

1500/1500/8000

957

4

1500/4500/8000

977F404

5

1500/4500/6000

013

6

1

500/4

0l7

7

1500/4500/6000

017F408

8

1500/4500/6000

019

9

1500/4500

026

10

1500/4500

11
12

13

2

Motor

F435

F

-135

COOP/

F

44

-I

F4I9

426

F

429

F

500/G000

408

F

F

445

_

F405

Motor

type

10000
10000

1.5/2.

2.

2/3.

3.

7/5.

5.5/7.5k»

5/9.

5.

5/11.

7.

0/15.

11.

0/18.

15.

5/22.

18.

0/26.

22.

0/30.

22.

parameter

Motor

speed

2k*

7k*

5k*

Ok*

0k*

0k*

5k*

0k*

Ok*

0k*

max.

6000­6000
6000

6000

6000

6000

6000
6000

6000

6000

6000

list

DATA

No.

32
33

3-1

35

36

37

38
39

40

41

42

43

44

45

Motor

type

438

925

F

1150/3-150/8000

443

F

936

1150/3-150/8000

F

434

957

1150/3450/6000

F

403

977

1150/3450/6000

013F431

1

1

50/3450/

0T7

405

F

1150/3450/4600

019

F

442

1

150/3-I50/4G00

F

474

023

1

150/3450/

F

026

40G

1

150/3-I50/4G00

420

F

031

1150/3450/4600

F

038

424

1150/345Q/4G00

G000

.

4G00

11.

15.

18.

22.

22.

30.

37.

1.5/2.

2/3.

2.

3.7/5.5kw

5.

5/7.

7.

5/11.

0/15.

0/18.

5/22.
0/26.

0/30.

0/37.

0/45.

2k*

7k*

5k*

0k*

0k*

5k*

0k*

0k*

0k*

0k*

0k*

Motor

speed

6000

6000

6000

6000

6000

6000
6000

6000
6000

6000

6000
6000

max.

_

14

15
16

17

18

19

20

21
22

23

24

25

26

27

28
29

Same

No.
No.
No.
No.
No.

No.

No.

No.

No.

No.

1

2

3

4

5

6

7

8
9

10

as

No.

0

1.5/2.

2.

3.

5.

5.

7.5/lt.0k*

11.

15.

18.

22.

22.

2/3.

7/5.
5/7.
5/9.

0/15.
0/18.

5/22.

0/26.

0/30.

2k*

7k*

5k*

5k*
0k*

0k*
5k*

0k*

Ok*

0k*

10000

10000

10000

10000

10000
10000

10000

10000

10000

10000

10000

46

47

48

49
50
51

52

53

54

55

56

57

58

59

60

61

Same

No.
No.

Same

No.

No.
No.

No.

No.
No.
No.

No.

34
35

37

38

39

40

41
42

43

44

No.

33

7.

11.

15.

18.

22.

22.

30.

37.

2.

2/3.

7/5.

3.

5.

5/7.

5/11.
0/15.

0/18.
5/22.
0/26.

0/30.

0/37.

0/45.

7k*

5k*
5k*

0k*
0k*
5k*

0k*
0k*

0k*

0k*

0k*

10000

10000
10000

10000
10000

10000

10000

10000
10000
10000

10000

as

as

30

31

Note

:

For

lOOOOrpm,

speed

motor

.

having

use

motor

maximum

constant

59

speed

62

63

ranging

of

lOOOOrpm

from

for

6001rpm

maximum

to

3.5.2

Parameter

setting

When

selected,

displayed.

are

There

spindle

is

those

the

and

sent

is

bus-linked

(1)

Parameters

NC

Spindle

[SP.INDLE

parameters

two

are

parameters;

used

other

FR-SF

to

side

parameter

PARAMETER]

groups

on

is

when

with

used

NC

those

FR-SF

NC

list

of

one

side,

.

on

(1/2)

of

[SPINDLE

#

3

5

6

7

8

9

10

11

12

S(

MC-ERR

_

.

1

2

4

MACHINE

SPEC.l

slimt

1

2

3

4

smaxl

2

3

4

ssift

1

2

3

4

DATA(

I)

I

1

PARAMETER

790

4000

790

4000

)

MACRO

SPINDLE

f

screen

M-PARAM

0

stap

13

14

15

0

16

0

smini

17

18

is

7.

1/2

1

2

527

2640

3

4

1

19

0

20

sori

0

21

sgear

0

22

23

0
0

24

PLC

_

I

0

0

MENU

#

1

2 2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Parameter

slimt

smax

ssift

stap

Description

Speed

1

limit

3

A

.

Max

1

speed

2

3

4

1

Shift

speed

2

3

4

Tap

1

speed

2

3

4

For

For

For

For

GEAR

GEAR
GEAR

GEAR

GEAR
GEAR

GEAR

GEAR

GEAR

GEAR

GEAR

GEAR

GEAR

GEAR

GEAR

GEAR

00]

01

10

11

00

01
10

11

00

01

10

11

00
01
10

11

spindle

with

maximum

is

set.

maximum

speed

Slimt

spindle

gear

for

set.

is

maximum

speed

cycle

tap

.

set

motor

is

>

during

speed

at

speed

spindle

set.

Smax

speed

shift

spindle

is

Setting

0

-

0

-

0

-

range

(unit)

99999(rpm)

32767(

rpm)

99999(rpm)

60

#

Parameter

Descrip

tion

Setting

(unit)

range

17

21
22

smini

sori

sgear

.

Min

speed

Encoder

gear

ratio

Minimum

Spindle

even

S

command

speed

Gear

and

encoder

when

.

ratio

spindle

runs

speed

is

between

gear

speed

at

lower

this

specified

than

spindle

is

set

is

speed

set.

this

by

gear

0

-

0:1/1

1:1/2

2:1/4

3:1/8

32767

(

rpm)

61

(2)

Parameters

sent

to

FR-SF

These

sent

SF

linked

Although

its

parameters

NC

valid

bus—

Note:

parameters

from

when

own

display

when

linked

Parameter

on

parameters

NC

FR-SF

with

FR-SF

parameters,

shown

becomes

FR-SF

with

the

switch

to

is

NC.

NC

SW5-1

FR-

bus-

has

by

is

NC.

set

display

are

set

of

(SPINDLE

#

1
2

3

4

5

6

7

8
9

10

11
12

#(

card

by

PG1

PG2

PGC

ZRZ

OSP

CSP
PST
BRC

|)

OATA

MC-ERR

can

FR-SF

SPEC.]

133

10.00

1

220

2048

(

I

MACRO

be

SF-CA

becomes

13

14

20

15

ORS

16

.00

20

0RS2

TSP

17

ZSP

18

19

CSN

0

SOT

20

TLM

21

VKP

22

VKI

23

24

TYP

)

pS’lNOLEp

made

to

invalid

"ON".

1

6601

valid.

M-PARAM

0

4500

50

300

10
10

63

60

0

In

25
26

27

28
29

30

31

32

33

34
35

36

PLC

by

GRA1

GRB

setting

this

7.

2

3

4

1

2

3

4

MENU

2/2

100
100

100

100

100

100

100

100

case,

speed

creep

passing

is

180

creep

(2/2)

orientation

angle

starts

orientation

speed

set.

Magnesensor

speed

control

20

through

133

at

run

Setting

Encoder

0

-

(

deg.

359

(unit)

Magnesen-

sor

)

range

0

-

0-40

(deg.

500ms

)

Spindle

PG1

PG2

Parameter

Spindle

orien¬

tation

1st

decel

point

Spindle

orien¬

tation

decel

2nd

point

,

.

,

.

#

1

2

parameter

Encorder

Spindle

which

set.

is

Magnesensor

Time

starts

linear

Standard

setting

Angle

changes

loop

in

at

is

Standard

Description

creep

to

set.

list

spindle

rotational

spindle

which

after

zone

Encoder

which

position

setting:

62

#

Parame

ter

Descrip

tion

Setting

(unit)

range

'

0.01

Encoder

0

-

(deg.

0

-

0

-

Encoder

409

0

-

(

pulses)

is

dur¬

spindle

is

set

with

is

from

with

)

.

is

,

tap

.

PGC

3

4

ZRZ

5

OSP

Sync

C-axis

control

position

loop

Spindle

orienta¬

,

tion

in-posi¬

tion

range

Spindle

gain

orienta¬

tion

speed

CSP

6

7

RST

Creep

speed

Position

shift

Spindle

ing

set.

is

Standard

Error

orientation

output

Standard

Spindle

set.

Standard

Creep

Standard

Oriented

set.

is

Encoder:

Magnesesnor:

sync,

range

speed

position

tap

setting:

set.

is

setting:

orientation

setting:

setting:

spindle

Stop

within

increment

set

deg.

-5

increment

(2040

within

complete

is

loop

C-axis

set.

stop

position

360

Stop

within

to

for

control

10.00

which

signal

1.00

speed

2.20

20

deg.

of

position

range

+5

of

deg.

0

gain

position

360/4096.

deg.

10/1024

999.99

-

(

359

)

lOOO(rpm)

lOOO(rpm)

5

rad/s)

Magne-

sensor

0-39

Magne-

sensor

1536

2560

(deg.

)

15

16

8

BRC

0RS1

0RS2

Oriented

spindle

stop

control

1

Oriented

spindle

stop

control

2

Standard

Not

For

to

For

to

used

details

15.

#

details

#16.

setting:

Set

of

of

63

to

setting,

setting,

2048

"0".

refer

refer

Set

al

0

hexadecim¬

in

notation.

FFFF

-

Parameter

Descrip

tion

Setting

(unit)

range

17

18

19

20

TSP

ZSP

CSN

SDT

Maximum

motor

speed

Motor

zero

speed

Accel

decel

time

.

.

con¬

stant

Speed

detection

ratio

/

Maximum

Speed

nal

is

Standard

Time

from

celeration

to

ignored

used)

Speed

signal

terms

maximum

taken

0

zero)

.

Standard

Standard

speed

at

which

output

to

is

when

at

which

is

percentage

of

speed.

of

"zero

is

setting:

acceleration

for

maximum

from

set

position

setting:

"speed

output

setting:

motor

speed"

set.

50

speed

maximum

(this

300

set

is

to

10

is

(or

speed

setting

loop

detect"

in

motor

set.

is

sig¬

de¬

32760(

0

-

0

1000

-

32760(msec)

0

-

is

100(56)

0

-

rpm)

(rpm)

21

22

23

TLM

VKP

VKI

Torque

limit

Speed

loop

propor¬

tional

gain

Speed

loop

integral

gain

Torque

percentage

signal

Standard

Proportional

speed

The

150)

se,

and

Integral

control

It

ratio

control

larger

,

the

but

vibration.

Standard

should

to

limit

for

.

TL2

setting:

the

faster

the

setting:

gain

loop.

be

proportional

is

gain

loop.

larger

is

set

set

torque

is

setting

is

set

so

is

in

10

the

63

that

limit

set

the

for

gain

terms

for

(100

respon¬

noise

speed

its

-

VKP

120(%)

of

0

0

0

-

1000(

-

1000

-

(l/10rad/s)

rad/

)

s

64

#

Parameter

is

Descrip

almost

Standard

tion

constant.

setting:

60

Setting

(unit)

range

25

26

27

28

29

30

31

32

GRA1

GRA2

GRA3

GRA4

GRB1

GRB2

GRB3

GRB4

Number

gear

of

teeth

spindle

side

Number

gear

of

teeth

motor

side

on

on

Number

00

on

Number

on

01

Number

on

10

Number

on

11

Number

00

on

Number

on

01

Number

on

10

Number

on

11

of

spindle

of

spindle

of

spindle

of

spindle

of

motor

of

motor

of

motor

of

motor

gear

gear

gear

gear

gear

gear

gear

gear

side

side

side

side

teeth

side

teeth

side

teeth

side

teeth

side

teeth

teeth

teeth

teeth

gear

for

set.

is

gear

for

set.

is

gear

for

set.

is

gear

for

set.

is

gear

for

is

set.

gear

for

is

set.

gear

for

set.

is

gear

for

set.

is

Gear

with

on

and

motor

Spindle

spindle

gear

epced

Cplndlr

Motor

Motor

•

ratio

gear

side

x

aide

aide

opted

go

teeth

r.enr

(CflAl

nr

icnoi

is

teeth

side,

tieth

-

tnrUT

-

set

on

4J

4)

65

No.

15

Parameter

0RS1

Oriented

spindle

stop

trol

con¬

1

F

Spindle

orient,

Ki

4-bit

combination

0

1

2

3

4

5

6

7

8

9

A

B

C

D
E
F

E

magnlf.

I

:

:
:
:

:
:

:
:

:

:

:

:

:
:
:
:

0.6

0.7

0.8

0.9

1.2

1.4

1.6

1.8

2.2

2.4
2

2.8

3.2

D

I I

t

1

2

6

3

folds)

Description

C

B

Spindle

orient

Kr

d-bit

combination

0

1

2

3

4:I

5

6

7

8

9

A

B

C

D

E

F

A

magnlf.

I

0.6(folds)

:

0.7

:

0.8

:

0.9

:

1.2

:

:

1.4

1.6

:

1.8

:

:

2.2

:

:

2.4

2.6

:

2.8

:
:

3.2

:

Setting

range

(unit)

Hexadeci¬

mal

nota¬

tion

S

O

tg

J!

T

4

S

3

2

select

"r

(rad/s)

'

4-blt

combination

0

:0.55

0.1

:

1

1.65

2

:

3

2.2

:

2.75

4

:

3.3

5

:

6

3.85

:

7

4.4

:

8:4.95

9

5.5

:

A

6.05

:

6.6

B

:

C

7\

:

D

:

7.7

E

8.25

:

F

8.8

:

10

(rad/s)

15

5

6

7

8

9

,

0

1

_

J

Delay/

.

'

advance

P

:

L

I

I

I

2

3

56

Standard

setting:

7701

No-

Parameter

Description

Setting

range

(uni

;

t

16

0RS2

Oriented

spindle

stop

trol

con¬

2

F

Si;

Mi

sii

0

1

0

•

CW

Hexadeci¬

mal

nota¬

tion

iJ

ill

:

Intense

:

A

ii!

ill

0

1

0

Closed

:

Semi-closed

l

i

Faint

9

D

(ÿ)

:

(-)

:

direction

direction

)

C

i

direction

direction

D

.ji

Hi

0

1

E

!

I

£?

=

0

1

(

»)

:

.

;

(

8

.*j

Hi!

T

(ÿ)

0:

(•)

:

1

)

(

:

*

(•)

:

excitation

excitation

7

i

direction

direction

direction

direction

6

5

I

4

1

Normally

2-bit

3

PRE

as

direction

PRE

2

1

OUftllM

rtliim.

•—In—

l

1

T

combination

PRE

0:

CW

1

:

C

2

:

3

Prohibited

:

Same

....

previous

set.

is

67

Standard

setting:

0

(SPINDLE

SPEC.]

M—

PARAM

1.2/2)

1

PG1.

PG2

2

PGG

3

4

5

6

7

8

10.00

ZRZ

OSP

CSP
PST
BRC

9

10

11

12

I)

#(

DATA

stop

I

in

control

100

in

100

MC-ERR

.

used

Description

loop

spindle

setting:

loop

stop

setting:

high-speed

in

stop.

gain

gain

control

PG1

PG2

OSP

Parameter

Magnesen—

sor

ented

spindle

stop

sition

loop

Encoder

oriented

spindle

stop

sition

loop

ori¬

po¬

gain

po¬

gain

Position

sensor

set.

Standard

Position

spindle

set

Standard

Not

spindle

#

1

2

3

133

20

1.00

220

20

2048

0

(

MACRO

magne-

encoder

is

oriented

13

14

15

16

17

18
19
20

21
22

23

24

ORS1
ORS2

TSP

ZSP

CSN

SOT

TLM

VKP

VRl

TYP

)

is

6601

4500

50

300

10

10

63

60

O

O

0

25

26

27

28

0

29

30
31
32

33

34

35

0

36

PLC

Setting

-

-

GRA1

GRB

{

(unit)

360(0.

360(0.

100
100

2

100

3

100

4

100

1

100

2

100

3

100

4

MENU

range

lrad/s)

lrad/s)

1000

after

set.

is

starts

setting:

68

reduction

30

4

CSP

Oriented

spindle

stop

decelera¬

tion-

ratio

Ratio

position

Standard

of

speed

loop

0

-

3.6

3.6.1

Adjustment

Adjustment

to

be

made

accommodation

for

to

machine

Speed

Load

(1)

meter

(2)

Setting

Set

(only

)

LM1

meter

Parameter

Check

levant

the

.

the

speed

when

Set

of

SF-CA

"ON"

tion.

that

list

meters

the

Setting

SW5-4

card

to

posi¬

setting

pins

attached

meter

meters

have

and

Set

speed

the

Set

load

120%.

pins

are

VR4

maximum

VR5

meter

been

to

load

the

connected

so

meter

so

set

the

FR-SF.

meter

that

reads

speed.

that

reads

accordance

in

as

terminals

to

Potentiometer

VR4

CA

VR5

CA

listed

of

of

with

card

card

below

SMI

SF-

SF-

the

and

re¬

(3)

details

For

meter

When

meters

Depending

ber

teeth

Adjustment

Use

list".

the

are

gear

of

on

parameter

oriented

A)

Encoder/motor

Amount

FR-SF

on

the

spindle

of

set

FR-SF'

teeth

motor

of

of

parameters

bus-linked

is

through

on

side.

oriented

"PST"

stop

built-in

position

the

s

specification,

the

(

Macs)

spindle

(

FR-SF'

position.

shift

for

NC

spindle

s

encoder

FR-SF,

the

M300

to

display.

CRT

side,

stop

parameter

spindle

360°

=

series

user

and

position

No.

Setting

x

refer

should

number

27)

orientation

4096

NC

,

to

some

set

to

"Para¬

para¬

num¬

gear

of

adjust

69

Magnesensor

B)

Zero

degree

spindle

(0°)

orientation

position

magnesensor

of

is

assumed

2048

be

to

by

large

If

position

this

In

0RS2

-

1024.

.

Numbers
side

ed

Setting

o

Note:

<ÿSpindlej

and

possible

is

hunting

detector

case,

are

/v

1B

C

angular

reverse

of

as

occurs

gear

follows:

within

will

teeth

range

be

setting

range

at

installed

on

A~F:

Number

spindle

from

from

oriented

at

spindle

-5°

bit

Number

of

side:

GRA=AxCxE

+5°

to

1536

spindle

inversely.

8

of

side

gear

is

to

parameter

and

gear

of

teeth

divid¬

2560.

stop,

motor

teeth

on

3.7

Trial

Tentatively

o

o
o

unusual

if

if

foreign

measure

Correct

all

for

dle)

.

properly.

set

operation

bearing

run

sound

odor

D

gear

gears

Check

the

E

Motor

F

—

ratio

the

in

that

motor

occurs,

arises,

temperature.

'(or

drive

parameters

under

and

pulley

Number

motor

system

the

ratio)

GRA1

normal

of

side:

GRB

(from

gear

BxDxF

=

should

motor

through

load

teeth

and

be

GRB4

on

assured

spin¬

to

check

are

70

3.8

Initial

adjustment

Speed

3.8.1

Adjustment

Normal

speed

of

Magnesensor

signal

MS

Magnesensor

signal

LS

magnesensor

OSP:

(Spindle

j(lst

I

I
I

220

PCI

spindle

(Standard)

orientation

:

133

decel.

N

(Standard)

point

orientation

speed)

20

CSP:

(Creep

range)

(Standard)

speed)

PG2:

(2nd

/

20

origin

(Standard)

point

range)

Set

table

Notes:

parameters

:

Overrun

stop

Long

tion

orienta¬

time

Hunting

stop

1.

2.

properly,

at

at

s

—

If

large

stop,

inversely.

at

bit

OSP

S

/

:

Increase

:

Keep

:

Decrease

position

8

referring

Adjustment

CSP

S

parameter

hunting

In

of

parameter

G

P

1

N.

parameter

parameter

occurs

detector

this

to

G

P

/

/

setting

case,

0RS2.

2

at

will

the

setting.

setting.

oriented

reverse

following

unchanged

be

installed

setting

spindle

71

To

determine

the

best

value

for

parameter

setting,

per¬

form

1)

2)

the

Decrease

about

to

creep

at

standard

20)

to

overrun

If

setting

PG2

overrun

If

decrease

ed,

10)

.

overrun

If

enhance

following

OSP

80,

speed

settings

check.

"servo

setting

to

occurs

(it

occurs

CSP

occurs

procedure:

prolong

try

and

for

at

may

be

again

setting

again

rigidity"

about

to

the

oriented

CPS

oriented

increased

after

(it

after

(later

(i.e.,

50rpm,

time

spindle

PG2

may

decrease

and

which

for

spindle

20rmp)

stop,

to

up

setting

be

decreased

described).

stop

and

40).

of

PGI

is

CSP

setting

motion

with

PG2

increase

increas¬

up

setting,

is

the

(i.e.,

to

3)

After

steps

standard

oriented

4)

If

PGI

If

decrease

5)

In

is

cessive),

occurrence

CSP

2)

overrun

setting

overrun

case,

long

and

and

values

spindle

occurs

gradually

cannot

OSP

where

(hence,

increase

of

PG2

3)),

220rpm

setting.

time

time

overrun

settings

set

stop

at

be

PGI

parameters

and

to

oriented

until

eliminated

which

for

for

and/or

(maximum

have

133

check.

overrun

spindle

been

OSP

respectively

spindle

with

motion

orientation

settings,

OSP

permissible

determined

and

PGI

stop,

longer

no

PGI

low

is

at

to

and

decrease

occurs.

setting,

creep

is

avoiding

settings

(at

the

try

speed

ex¬

are

300

for

OSP,

and

72

200

for

PGI)

.

)

After

ft

of

completion

gearing.

of

stop

5),

check

speed

at

each

stage

3.8.2

Sp*sd

It

to

beenuse

spindle

Adjustment

Nominl

spoed

is

recommended

faster

overrun

speed.

of

spindle

encoder

is

OSP:

give

to

speed,

more

spindle

320

priority

rather

likely

(Standard)

orientation

than

to

orientation

speed)

CSP:

(Creep

\

in

occur

20

speed)

setting

slower

(Standard)

rG3:

(2nd

with

Standard

origin

sequence

speed,

faster

value

point

be-

range)

Notes:

Set

table

Overrun

stop

hong

tion

Hunting

S

parameters

:

orienta¬

time

top

.

1

/

St

at

at

properly,

P

S

0

N

/

Increase

Keep

parameter

Decrease

jus

Ad

CSP

N

N

parameter

parameter

referring

bmen

1

G

r

/

N

PCI:

(1st

t

P

setting

100

drcel.

to

2

G

/

/

setting.

setting.

(Standard)

point

the

following

unchanged.

range)

73

To

determine

perform

2.

the

If

stop,

vo

bit

largo

position

y

rsol

0

of

the

following

hunt.

.

parameter

best

I

HR

detector

this

Jn

value

procedure:-

occurs

case,

0HS2.

for

at

each

will

reverse

parameter

oriented

be

spindle

installed

setting

in-

at

setting,

1)

2)

Decrease

l.o

about

creep

at

standard

PO)

to

overrun

If

setting

l’G2

overrun

if

decrease

ed,

10).

overrun

If

enhance

OSP

80,

speed

settings

elieclc.

"servo

setting

to

occurs

(it

occurs

CGI’

occurs

prolong

and

for

at

may

again

setting

again

rigidity"

to

try

oriented

be

about

the

oriented

(i.e.,

Cl’S

increased

after

(it

after

(later

50rpm,

time

spindle

PG2

may

decrease

and

which

for

spindle

20rpm)

to

up

setting

decreased

be

described).

stop

and

stop,

40).

of

PG1

is

CSP

setting

motion

with

PG2

increase

increas¬

up

setting,

is

the

(i.e.,

to

3)

'I

)

5)

After

steps

standard

ly,

and

overrun

If

’(11

setting

I

overrun

If

decrease

case,

In

CSP

2)

and

and

values,

try

OGP

whore

PG2

3)),

oriented

occurs

gradually

cannot

setting.

time

settings

set

that

at

he

for

74

parameters

is,

spindle

oriented

until

eliminated

which

have

220rpm

stop

spindle

overrun

motion

been

OSP

with

determined

and

and

check.

to

no

low

is

180

stop,

longer

PG1

respective¬

decrease

PG1

creep

at

(at

the

to

occurs.

setting,

speed

long

is

(hence,

time

for

spindle

orientation

is

ex¬

3.8.3

cessive),

ing

for

PG2

6)

After

gearing.

of

is

It

to

faster

cause

spindle

Adjustment

"Servo

decrease

occurrence

is

OSP

setting)

completion

recommended

spindle

overrun

speed.

of

rigidity"

300,

.

servo

is

at

of

and

PG1

overrun

PG1

step

of

to

speed,

more

rigidity

oriented

give

likely

setting

(maximum

setting

5)

priority

rather

spindle

,

or

check

to

increase

permissible

should

speed

in

than

occur

stop

be

setting

slower

with

can

larger

at

OSP

each

speed,

faster

be

,

avoid¬

setting

than

stage

sequence

be¬

enhanc¬

ed

1)

2)

3)

follows:

as

Increase

not

occur

setting

justment,

By

setting

fications

1.2,

If

however,

“T

Momentary

for

intense

of

CSP

or

for

change

bit

Kr

example,

vibration

these

parameter

servo

setting

decrease

CSP

of

and

settings

is

about

PG2

parameter

Ki

Ki

0RS1

rigidity

an

30rpm

extent

setting

to

PG2

setting)

proportionally

should

occurs

cannot

"gain"

is

can

.

0RS1

be

at

be

where

(maximum

,

increase

(if

set

to

oriented

further

be

compensation.

for

increased

for

1.2).

overrun

further

Kr

spindle

permissible

two

magni¬

set

is

increased.

by

increas-

does

ad-

to

stop,

ing

que

this

for

value.

positioning

With

decreases.

75

increase

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switch

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switch

set

set

at

at

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SW5-4

to

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3

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selection

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tion

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1

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x

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meter

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voltage

meter

and

Description

MODE

3

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X

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x

x

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x

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x

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x

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O

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calibration

SW5-4

is

VR4

VR5

for

is

selected.

Meter

Meter

is

output.

for

calibration

calibration

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NC
FR-SF

become

Test

full-scale

normal

of

set

setting

parameters

internally

valid.

mode

mode

speed

ON,

at

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meter

meter

of

are

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output

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load

ignored.

set

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fer

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initializa¬

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full-scale

speed

meter.

parameters

aging

trans¬

load

meter,

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SW1

SW2

No.

(2)

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Name

MODE

UP

list

LED

Each

mode

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in

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mented

Description

display

time

changes

button

each

PARAMETER

the

(

mode.

when

77

mode

button

in

)

1

"

is

mode,

this

pressed

selected.

is

pressed,

is

following

the

"DIAGNOSIS"

____

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scroll

to

parameter

button

is

pressed

display

sequence:

"ALARM"

(S)

up

data

"

is

after

display

incre¬

Switch

No.

Name

UP

button

Description

is

pressed.'

SW3

SW4

PB1

DOWN

SET

This

play

In

mented

DOWN

This

When

mode,

Then

the

This

button

in

PARAMETER

button
button

SET

press

data.

button

After

button.

not

Do

each

when

button

parameter

UP

parameter

reset

is

mode.

mode,

this

is
is

is

CPU

pressed

button

pressed.
pressed

is

data

and/or

pressed

is

while

to

parameter

is

to

pressed

flickers.

DOWN

to

rewritten,

motor

scroll

data

pressed

rewrite

during

button

reset

is

down

is

parameter.

PARAMETER

to

CPU.

press

running.

dis¬

decre¬

after

rewrite

this

78

Pin

No.

(3)

Jumper

Name

pin

list

Setting

Description

PIN1

PIN2

PIN3

PIN4

Bus

interface

setting

this

tion,

use

func¬

*For

meter

set.

be

(#04M0D

Short-circuit

prevention

time

Test

setting

pin

conveter

check

of

para¬

should

)

for

3!

z

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riHi

3

2

rm2

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3

4

12

rim

2

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ol

lo

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bus-linked

not

parameter

Set

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bus-linked

parameter

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Time

for

transistors

Since

damage

setting

tion

These

final

not

Do

setting

setting

improper

to

meets

table.

test

test

set

is

is

with

#04M0D

which

is

equipment,

pins

before

pin.

made

with

when

M300

#04M0D

made

M300

short-circuiting

prevented

setting

the

are

when

series

to

make

order

used

shipment.

to

may

FR-SF

series

"0".

FR-SF

CNC.

"2".

is

set.

cause

sure

specifica¬

the

in

CNC

is

of

the

is

.

PIN5

PIN6

PIN7

Analog

reference

signal

tion

*For

this

tion,

meter

set.

be

(#05DSR)

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control
cuit

Current

gain

speed

selec¬

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func¬

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pin

check

select

of

for

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2

3

2

2

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ed

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final

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heat

to

alarm

er

For

5

5kW

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to

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is

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parameter

double-polarity

to

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+10V)

input

finely,

paam

test

test

parameter

pins

before

caused

reset

is

When

caused

reset.

to

capacity

15kW

FR-SF

#05DSR

offset

this

are

by

when

2A

by

signal

signal

must

setting

#05DSR

used

shipment.

controller

1A

connected

is

tripping

ranging

to

is

input

.

"0"

input

adjust¬

be

is

used.

to

the

in

over¬

connected

break¬

of

from

"1".

to

2B,

79

Pin

No.

Name

Setting

Description

PIN7

(

cont

PIN8

For

18

.

5kW

FR-SF

)

d

'

FO~Q1

riN7

(Currently

capacity

not

used)

larger

than

80

Pin

No.

Name

Setting

Description

PIN7

(

cont

PIN8

PIN

9

d

*

PIMIO

PIM

II

For

)

E38

ran

W77A

IO

II

FH-SF

.

5kW

16

(Currently

(standard)

;

OE

:

oc

capacity

not

open

open

emitter

col

larger

used)

lector

than

(sdatcbud)

-

80

-

(4)

LED

list

LED

LED1

LED

LED

LED4

i.

LED

LED

VR

VR1

9

10

No.

2

3

No.

(5)

Potentiometer

Lights
Lights

rupted

Watch

Lights

When

goes

ed

Status

Lights

Converter

FR-SF

on

.

during

when

.

dog

after

lighting

display

during

Description

regenerative

inverter/converter

alarm

the

power

is

bus-linked

until

and

alarm

converter

list

Description

voltage

gain

energy

is

turned

with

initialization

display

charging.

adjustment

base

M300

is

on

series

(CH35)

arising

current

or

after

of

CNC

NC

(converter).

is

inter¬

resetting.

,

the

is

complet¬

LED

VR2

VR3

VR4

VR5

U-phase

V-phase

Speed

Load

meter

meter

current
current

adjustment

feedback

feedback

adjustment

zero

zero

adjustment

adjustment

(CH40)
(CH41)

81

(6)

Check

terminal

list

Terminal

No.

CHI
CH2

CH3

CH4
CH5

CH6

CH7

CH8
CH9

CH10

CHI

1

CHI

2

Common

DGA

D024

A

AG
AGA
AGA
AGA

AGA

AGA
AGA

5V

+

OV,

DGA

OV,

D024

24V

+

+15V

U-phase

V-phase

W-phase

AGA

OV,

-15V

V-phase
W-phase

(digital

(+24V

9.3

voltage
voltage

voltage

(analog

PWM

PWM

signal

grounding)

command

command
command

signal

waveform

waveform

Description

grounding)

grounding)

.

CHI

CHI

CHI
CHI

CH17

CHI
CHI

CH20
CH21

CH22

CH23

CH24
CH25

3

4

5

6

8

9

AGA

AGA

AGA
AGA
AGA

AGA

AGA

AGA
AGA
AGA
AGA

AGA

AGA

U-phase
V-phase

W-phase

W-phase

U-phase

V-phase

W-phase

U-phase
V-phase

W-phase

U-phase

Triangle

Current

PWM

waveform

standard
sandaard

inverter

base
base

base

base
base

base
standard

amplifier

amplifier

amplifier

amplifier

amplifier

amplifier

wave

amplitude

carrier

sinusoidal

sinusoidal

current

sinusoidal

command

detection

drive

drive
drive

drive
drive
drive

vaveform

waveform

signal

signal

signal

signal
signal
signal

waveform

CH26

CH27

CH28

AGA

AGA

AGA

-10V

R-phase

S-phase

standard

base

base

voltage

amplifier

amplifier

82

drive
drive

waveform

waveform

Terminal

.

No

Common

Description

CH29

CH30
CH31
CH32
CH33
CH34

CH35

CH36

CH37

CH38
CH39

CH40

CH41

AGA
AGA
AGA
AGA

DGA

AGA

AGA

AGA

AGA

AGA

AGA

AGA
AGA

T-phase

R-phase

S-phase

T-phase

Regenerative
Regenerative

10V

Supply

AD

reference

+10V

Regenerative

'

U-phase
V-phase

base
base
base

base

400V

for

voltage

converter

standard

inverter

inverter

signal

amplifier

amplifier

amplifier

amplifier

brake
brake

converter

peak

intput

detection)

voltage

converter

current

current

drive
drive
drive
drive

current
overcurrent

voltage

rectification-

(speed

current

detect
detect

waveform
waveform
waveform

waveform

control

....

feedback

detect

...

L

and

H

level

10V

2.5V

2.5V

level

voltage

at

at

at

200%

100%
100%

CH42

CH43

CH44

CH45

CH46
CH47
CH48

CH49

CH50

CH51
CH52

CH53

CH54

AGA
AGA

AGA

AGA
AGA

C0N24-2

C0N26-6

C0N24-

1Q

C0N22-2
C0N22-2
C0N22-2

C0N23-2
C0N23-6

Converter

Inverter

tion

Speed
Speed

Analog

Inverter
Inverter
Inverter

Inverter

Inverter
Inverter

Converter
Converter

waveform

DC

U,

feedback,
feedback,

speed

base
base

base

base
base
base

base
base

current

V,

W-phase

_

reference

amplifier

amplifier
amplifier
amplifier
amplifier

amplifier

amplifier

B-phase

A-phase

amplifier

detect

current

signal

output,
output,
output,

output,

output,
output,

output,
output,

full-wave

input

U

phase

V

phase

W

phase

U

phase

V

phase

W

phase

R

S

phase

phase

10V

rectifica-

10V

at

at

200%

200%

CH55

CH56

CON23-

C0N22-5

10

Converter

Converter

base

base

amplifier

amplifier

83

output,

output,

T

R

phase

phase

Terminal

.

No

CH57

CH58

Common

CON22-5

C0N22-5

Converter

Converter

base

base

Description

amplifier

amplifier

output,

output,

S

T

phase

phase

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pin

list

Pin

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PIN2

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PIN3

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PIN4

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PIN5

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PIN

S4

S5

No.

)

)

Name

Baudrate

selection

Oriented

spindle

encoder

supply

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spindle

position

mand

face

tion

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spindle

position

mand

face

output

tion

stop

power

stop

com¬

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Power

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Source

CONC-14

CONC-14

Description

serial

to

serial

19200.

to

supply

supply

drive

drive

is

is

9600.

not

not

used

used

interface

interface

used)

used)

of

NC

NC

of

(open

(open

for

for

is

not

is

available.

collector)

emitter)

DGA.

24V.

baudrate

baudrate

available.

86

(2)

Check

terminal

list

Terminal

No.

CHI
CH2

CH3

CH4

CH5

CH6

Note:

Common

DGA

DGA
DGA

AGA

DGA

Common

Position

Position

Position

Magnesensor

Magnesensor,

Digital

"AG"

should

Description

feedback,
feedback,

feedback,

output

signal,

be

linear

take

A
B

Z

zone

common

from

phase
phase

phase

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CH9

output

of

card

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arrangement,

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group

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No.

Name

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CO

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switch

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control

axis

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is

used,

axis

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is

set.

88

(4)

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pin

list

Pin

PIN1

PIN2

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provid¬

ed

card

group

No.

PIN3

No.

for

52)

Name

CONAA

output

tion

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ection

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signal

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to

linear

from

to

interface

interface

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feedback

is

phase,

is

is

serial

to

serial

to

signal

output

output.

signal

output

19200.

9600.

Encoder

3

2

is

output.

Feedback

3

2

(

C0N2)

For

sensor

1

z

Feedback

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C0N12

set

is

3

2

C0N12

set

is

from

motor

CONAA.

zone

motor

CONAA.

baudrate

baudrate

detector

of

detector

CONB

magne-

PIN4

PIN5

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spindle

encoder

supply

pin

stop

power

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supply

supply

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emergency

bus-link

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of

connected

stop

is

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is

NC

and

signal

cable

not

available.

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to

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is

available.

is

earn¬

89

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LED

list

No.

LED

LED1

VR

No.

VR1

Note:

Terminal

CHI

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(7)

VR1

Check

No.

Encoder

This

not

Potentiometer

Magnesensor

not

is

terminal

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LED

detect

used

open

lights

open

list

sensitivity

in

cards

list

Position

Description

circuit

when

circuit

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after

Description

feedback,

detection

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magnesensor)

of

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is

card

group

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phase

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No.

G52.

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CH3

CH4
CH5

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and

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Position

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should

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feedback,

zone

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output

output

taken

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phase

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signal)

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ft

92

§5.

ADDITION

REPLACEMENT

AND

COMPONENT

OF

5.

Before

the

1

main

Addition

When
tion

an

card,

Procedure

(1)

Remove

screws

(2)

-Place

provided

option

(3)

Perform

(Refer

parameter

component

a

power

of

option

:

option

follow

the

should

the

card

the

to

supply.

card

front

option

for

page

setting.

is

card

is

the

be

installation

with

required

added

(SF-OR,

added

procedure

panel

removed).

for

on

mounting

settings

card

)

card

five

or

to

of

the

replaced,

SF-DA,

controller

a

and

controller

card

option

of

screws.

setting,

SF-TL)

caution

SF-CA,

be

(4

card,

and

sure

having

described

panel

where

and

page

to

to

mounting

secure

turn

no

below.

space

off

op¬

is

the

for

(4)

(5)

(6)

Due

care

Option

Upon

specification

When

reception

setting

sheets
accordance

Install

Affix

card

the

to

should

card

attached

to

the

"option

the

be

shipped

is

of

for

is

changed,

to

the

controller

controller

taken

option

setting.

the

change.

card

parameter(s)

if

card,

the

the

setting

with

controller

front

panel.

nameplate"

front

panel,

standard

check

should

attached

table

as

it

shown

must

settings.

against

in

revised

be

to

be

the

the

below.

set.

the

order

in

option

93

Front

mounting

5.2

panel

screw

Replacement

maaaaa-sF

l==PQ

l

NT7

1

/

Rating

panel

Front

Location

nameplate

Option

nameplate

/

option)

card

to

[

o

k>

T

N

Option

screw

ay

_

(attached

card

mounting

to

option

card)

\x

of

of

plate

card

option

Card

card

SF-CA

Location

(View

removed)

Option

of

with

option

front

card

card

panel

For
be

(1)

r—

replacement

removed

Card

replace

To

disengage

CAUTION:

Before

jumper

When

tings,

card

Check

nector

(remove

SF-CA

6

replacement,
pin

is

it

remove

and

load

engagement

pins

of

card,

4

card

card

settings.

desirous

the

it

of

SF-PW

mounting

SF-CA,

locks.

check

parameter

to

of

the

to

the

the

should

controller

screws).

remove

ROM

use

new

connector

2

SF-PW

SF—

6

No.,

the

ROM

card.

protrude

card

o

CA

switch

previous

(Eÿ

with

front

mounting

Mounting

n

ROM)

the

about

panel

Card

lock

settings

parameter

from

SF-PW

1

-

should

screws

screw

the

(con¬

2mm).

and

and

set¬

old

Adjustment

(a)

CH40

CH41

Zero

VR3

:

CH9

-

CH9

-

adjustments

.

(AG)
(AG)

(U-phase

(V-phase

should

94

inverter

inverter

accomplished

be

current)

current)

on

....

....

VR2

VR2

VR3

and

<CQ

uoeo

ft'A

5

7s-

ill

(2)

r—

(3)

(b)

Set

for

Speed

Load

(After

Cards

replace,

To

CAUTION:

Before

settings

Card

To

screws)

SF-PW

replace,

SW5-4

following

the

meter

meter

adjustment,

SF-OR,

remove

replacement,

.

remove

card

of

to

....

SF-DA

SF-PW,

"ON"

...

meters:

VR4

VR5

and

mounting

5

check

card

and

set

SF-TL

and

perform

SW5-4

switch

SF-CA,

4

screws.

lead

SF-PW

full-scale

to

"OFF"

settings

terminal

card

position.

and

mounting

adjustments

jumper

screws

screws.

)

pin

(3

5.3

CAUTION:

r—

Each

One

One

Green

Replacement

ROMs

should

Mounting

lead

of
of

white

white

lead

of

be

screw

of

card

ROM

handled

or
or

SF-p\v

L

SF-PW

red

red

in

should

leads

leads

pair;

1

J

r

....

....

...

R0M1

be

RO

E

Pull

direction

identified.

terminal
terminal

SO

terminal

)

(

2F

and

card

SF-PW

to

R0M2

in

remove.

(4F).

this

Procedure

(1)

Remove

:

the

controller

95

front

panel

(remove

4

panel

mount-

ing

screws).

(2)

(3)

Remove

To

carefully

Use

Load

To

entation.

After

Example

(T)

the

remove

care

new

load,

it

Example

tilts

ROM

securely.

ROMs.

the

disengage

not

ROMs.

identify

is

of

ROM

of

ROMs,

to

loaded,

loading

loading

and

Tilt.

bend

its

be

each

each

visually

sure

ROM

ROM

failure

pins

HIIII

ROM

pins.

failure

tl

are

It

to

(see

II

use

from

check

not

II II

II

ROM

1

1

II

a

ROM

socket.

No.)

for

put

i

if

remover

and

condition.

into

ROM

ROM

]

check

the

socket

and

ori¬

socket

(4)

(7)

After

tion

should

Example

pin(s)

ROM

the

in

be

of

bent

Pin

Pin

replacement

the

"order

changed

loading

not

is

outside

bent

failure

put

U

Inside

of

sheets"

accordingly.

LiU

7

into

nnnn

oi

TT

uuuuu

kJ

ROMs,

attached

nnnnn

n

the

'

1

TITI

the

P.C.

socket.

rrr

T

u

u

board

socket

ROM

ROM

corresponding

to

the

descrip¬

controller

96