mitsubishi FREQROL-SF Maintenance Manual

MITSUBISHI

BNP-A

0801-1

9-

D-E

AC

SPINDLE

DRIVE

FREQROL-SF

MAINTENANCE

MANUAL

WIRING

IM

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—

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MITSUBISHI

ELECTRIC

1.

GENERAL

CONTENTS

.

1

1.1

1.2

1.3

SPECIFICATIONS

2.

2.1

2.2

2.3

2.4

2.5

2.6

3.

ADJUSTMENT

3.1

3.2

3.3

3.4

3.5

External

Parts

Prelimiary

Power

NC

Parameter

Usage

Safety

Storage

AC

Output

Auxiliary

Composition

Status

of

spindle

arrangement

DURING

feeding

display

Maintenance

during

characteristics

wiring

display

maintenance

motor

functions

OPERATION

check

and

setting

Manual

controller

parameter

troubleshooting

and

specifications

setting

.

..

.

..

.

. .

. . . . .

.

1

.

2

3

9

.

10

14

18

24

26

27

29

37

40

4.

5.

3.6

3.7

3.8

CARD

4.1

4.2

4.3

4.4

ADDITION

5.1

5.2

5.3

5.4

5.5

Adjustment

Trial

Initial

CHECK

Card Card Card

Card

Addition

Replacement

Replacement Replacement

module

Disassembly

motor

operation

adjustment

SF-CA

SF-OR

SF-TL

SF-PW

AND

REPLACEMENT

of

option

of

of of

and

card

ROM

diode

assembly

OF

COMPONENTS

card

module

(SF-OR,

and

of

SJ

DA,

transistor

type

TL)

AC

spindle

\

69

.

70

.

71

.

76

.

76

.

85

.

88

.

91

.

93

.

93

.

94

.

95

.

97

.

98

6.

INSTALLATION

DETECTOR

6.1

6.2

Magnesensor

Encoder

ints)

ORIENTED

OF

type

1-point

oriented

SPINDLE

oriented

spindle

STOP

spindle

stop

POSITION

stop

(4096

po¬

106

.

106

.

119

7.

PROFILING

7.1

TROUBLESHOOTING

8.

8.1

8.2

8.3

8.4

PERIODIC

9.

9.1

9.2

10.

PARTS

Name

General

First

Second

Detailed

Inspection Inspection

CONTROL

INSPECTION

LIST

information

step

of

step

trouleshooting

of

(C-AXIS

troubleshooting

of

control

motor

CONTROL)

equipment

ENCODER

.

124

.

124

.

129

.

129

.

130

.

131

.

135

.

151

.

152

.

..

154

.

§1.

GENERAL

1.

1.2

Usage

1

FR-SF

spindles,

response,

This

of

Safety

The

following

o

of

series

Manual

FR-SF

during

maintenance

control

The remedied

When

must

person

touch

Maintenance

inverters

and

feature

energy

and

mainly

series

safety

inverters.

maintenance

and

equipment

by

qualified

who

part

a

Manual

are

quiet

saving.

describes

troubleshooting

consideration:

should

electrician.

maintains

of

the

designed

operation,

troubleshooting

and

be

or

remedies

equipment,

to

should

started,

he

drive

stable

the

should

machine

and

maitenanoe

be

done

maintained

control

take

tool

rapid

with

and

equipment

off

the

finger

goods

o

Electric

When

should

equipment,

wheter

When

circuit

not

In

During

is

When should

before

a

to

general,

present

motor

ring,

shock

circuit

be

or

test

of

touch

test

be

wristwatch,

starting

taken

tools,

not

equipment

the

a

test

or

between

run

is

taken

may

cause

at

high

select

to

etc.

the

circuit

equipment,

grounded

equipment

measurement,

the

during

in

this

the

voltage

and

is

part.

test

respect.

necktie

work.

fatal

appropriate

use

to

grounded).

is

applied

operator

should

it

equipment

adjustment

pin,

accident.

must

them

to

should

not

likely

is

and

other

be

checked,

test/inspection

safely

a

part,

pay

grounded.

be

the

and

the

or

remedy,

metallic

due

(no

matter

component,

attention

high

voltage

ground.

due

care

or

care

o

Person

While

wear

running

who

loos;ly.

machine.

the

carries

control

out

Otherwise,

equipment

maintenance

wear

is

-1-

might

on,

or

P.C.

remedy

be

involved

board

should

or

into

card

not

the

should

not

be

loaded

or

unloaded.

1.3

o

Immediately

the

maintenance

it

but

(card

minutes

Storage

When

the

environment.

Note

adversely

When

of

It

that

the

time,

recommended

is

dry.

should

SF-CA)

is

taken

equipment

humidity

•

affect

equipment

same

the

after

be

is

the

remedy

or

verified

on,

not

until

is

not

and

insulation

is

left

cautions

use

to

control

the

dust

a

should that

before

lamp

used,

entering

resistance

out

should

heater

equipment

not

power

start

goes

store

of

operation

be

to

be

indicator

the

out).

it

into

of

taken.

keep

is started

work

in

the the

the

turned

lamp

(about

clean

equipment

equipment.

any

for

environment

off,

immediately,

LED10

3

dry

and

may

length

2

§2.

SPECIFICATIONS

2.1

AC

spindle

motor

controller

specifications

GJ

Item

Model

Series

5.5A

>5

Continuous

-p

•H

O

m

30-min.

a ca

o

0)

a

co

Frame

o

Cont

-U

O

E

CD2

0)

I

t—\

Weight

C

*rH

a

w

U

<

Permissible

Cooling

Vibration

Sound

I

50%

Basic

Max.

.

ED

speed

No.

rated

fan

level

rating

(HP

(HP)/(KW)

(RPM)

torque

(kg-m2)

(

kg-m2)

(kg)

radial

(w)

(

dB

)/(

A)

KW)

load

(kg)

5/3.7

7/5.5

A112

2.4

0.08

150

1500RPM

800

60

Base

7.5A

7/5.5

10/7.5

B112

3.57

0.10

70

speed

series

11AP

15/11

4.S4

0.12

200

9/7

75

1

A

10/7.5

15/11

600

4.887

0.17

100

35

V5

75

15/11

20/15

B132

15A

7.15

0.21

100

SJ-

18.

5A

20/15

25/18.5

1500

Cl

9.74

0.27

130

22AP

20/15

30/22

32

9.74

0.32

150

300

22A

25/18.5

30/22

A160

12.0

0.55 175

26A

30/22

35/26

4500

14.3

Base

1150RPM

30A

30/22

40/30

B160 B180

0.69

200

30B

30/22

40/30

18.6

1.26

300

400

130

V10

80

speed

37B

40/30 50/37

1150

3450

25.4

1.36

series

45B

50/37

60/45

A200

31.3

2.19

390

600

3«5

85

60

Direction

tion

Overload

Ambient

Insulation

Paint

Accessories

color

Lubrication

Output

of

installa¬

margin

temperature(

class

of

bearings

characteristics

°C)

Horizontal,

120%

0

Class

Munsell

of

40

to

Pulse

Grease

Fig.

1

30-min.

"F"

5.27G

generator,

or

vertical

rated

2-.46/0.21

overheat

Fig.

with

output

2

output

for

detector

shaft

1

min.

down

Fig.

3

Fig.

4

Item

Series

FR-SF-2-

24

8000

than

to

be

7.5K

7.5K-C

12

400

~

generator

signal,

55°C

free

230V+10%

0.2%

,

Panel

(U

type

a

Intermediate

>>

mount

Power

Total

Power

£

3$

QJ

0)

i

I

—

rH

o

u

-p

c

o

Main

Control

Brake

Speed

Ambient

Atmosphere

i

capacity

heat

supply

Panel

M

type

Intermediate

mount

circuit

control

regulation

reference

Inside

type

generated(

inside

type

circuit

temp

(kVA)

(*2)

range(rpm)

signal

/humidity

.

mount

panel

(W)

mount

panel

5.5K-C

1)

*

Transistor

Pulse

Regenerative

35

Less

Analog

-5

To

5.5K

9

340

200/200

-

(Environmetal

Vibration

Less

than

0.5G

UK

11K-C

17

490

27

sinusoidal

speed

brake

35

of

+10V

45

to

from

deterimental

requirement:

15K-C

,

-15%,

wave

feedback,

6000

-

maximum

Max.

85%RH

15K

23

590

5K

18.

18.5K-C

28

700

50/60Hz±3Hz

37

inverter

PWM

digital

speed

(input

JEM

(load

impedance:

gas

1103,

and

22K

22K-C

810

48 48

variable

dust

Grade

33

closed

35

About

C)

26K

26K-C

37

loop

4500

-

within

10

30K

30K-C

1000

control,

range

Kohm)

44

67 67

vector

from

35

37K.

37K-C

54

1500

73

'

3450

-

10%

45K-C

1700

control

100%)

to

45K

63

90

Applicable

Notes:

1.

2.

3.

standard

This

the

In

120)

When

For

constant-output

is

case

0.7

x

supply

the

total

of

(W)]

voltage

IEC

heat

intermediate

.

other

range

generated

panel

than

other

during

mount

specified

than

"1:8"

operation

type,

here

and

panel

is

"1:12",

with

used,

the

outside

use

consult

continuous

heat

a

transformer.

us.

rated

is

equal

to

output.

[(total

heat

-

cn

tem

I

Model

Series

Wide

_

5.5XW8

/O

-p

Continuous

•H

a

id

a

30-min.

cd

o

3

T

<D <D

a

c

n

Frame

u

Cont.

o

-P

o

B

0)

i

—

T3

C

•H

a

tn

u

<

CD2

Weight

Permissible

load

Cooling

Vibration

Sound

Direction

tion

Overload

Ambient

Insulation

Paint

Accessories

Lubrication

I

50%

Basic

Max.

ED

speed

No.

rated

fan

level

temperature(°C)

color

(

HP

rating

of

margin

class

ranging

)

(

KW

/

(HP)/(KW)

(RPM)

torque

(kg-m)

(kg-m2)

(kg)

radial

(kg)

(W)

(dB

A)

installa¬

bearings

of

)

5/3.7

7/5.5

B112

4.80

0.12

75

200

Horizontal,

120%

0-40

Class

Munsell

Pulse

Grease

range

7.5XW8

7/5.5

10/7.5

750

6000

B132

7.14

0.21 110

of

30-min

"F"

5.27G

generator,

35

V5

75

(1:8)

constant

11XW8 15XW8

10/7.5

15/11

C132

9.74

0.32

150

300

or

vertical

rated

2.46/0.21

overheat

15/11

20/15

B180

17.1

output

0.69

200

with

output

18.5XW8

20/15

25/18.5

625

5000

130

80

output

for

detector

SJ-

B180

23.3

1.36

300

400

V10

1

series

(Note

shaft

min.

3)

22XW8

25/18.5

30/22

500

4000

A200

36.0

2.19

390

600

3(z5

60

85

down

5

.

5/3.7

7/5.5

6000

5XWC

500

B132

7.20

0.21

110

35

V5

75

7.5XWC

7/5.5

10/7.5

300

A180

13.4

0.55

175

10/7.5

180

80

11XWC

15/11

400

4800

B180

18.3

1.26

300

400

V10

15XWC

15/11

20/15

A200

26.8

2.19

390

600

60

3«i

85

Output

characteristic

Fig.

5

’

Fig.

6

Fig.

7

Fig.

3

Fig.

9

Item

Series

FR-SF-2-

l

CD

i

c.

•H

u

d)

3

i

—

i

—

*

Main

o

Cp

-P

Control

c

o

Brake

o

Speed

Ambient

Atmosphere

Vibration

<u

a

EH

Power

Total

Power

•p

bfl

—

GO

0)

Panel

type

inside

_

Intermediate

mount

capacity

heat

supply

Panel

type

Intermediate

mount

circuit

control

regulation

reference

type

generated(

inside

_

type

circuit

temp

.

mount

panel

(KVA)

(*2)

mount

panel

range

signal

/humidity

(W)

11K-C

*1)

200/220

Transistor

Pulse

Regenerative

Less

Analog

-5°C

To

(Environmetal

Less

11K

340

9

35

be

1

11K-C

400

-

27 27

generator

6000

-

than

signal,

55°C

to

free

than

IK

22K-C

12

230V+10%,

sinusoidal

speed

brake

0.2%

0.5G

of

+10V

,

45%

from

requirement:

deterimental

22K

17

490

-15%,

maximum

Max.

to

85%RH

26K

26K-C

23

590

50/60Hz±3Hz

48

wave

feedback,

35

(input

PWM

-

speed

JEM

5000

gas

30K

30K-C

38

700

67

inverter

digital

(load

impedance:

and

1103,

35

variable

dust

Grade

37K

37K-C

33

810

73

closed

-4000

About

C)

11K

11KC-C

9

340

27 27

loop

35-6000

within

lOKohm)

15K

15K-C

400

control,

range

12

37 37

vector

35

of

26K

26K-C

17

490

48

4800

-

10%

590

control

to

30K

30K-C

23

67

1

100%)

Applicable

Notes:

2.

1.

3.

This

In

120)

When

For

st

andard

is

the

case

(W)]

0.7

x

supply

constant-output

total

of

intermediate

.

voltage

IEC

heat

other

range

generated

panel

than

other

during

mount

specified

than

operation

type,

M1:8M

here

and

panel

is

,,1:12"

with

used,

the

outside

use

consult,

,

continuous

heat

a

transformer.

us.

rated

is

equal

to

output.

[(total-

heat

-

Item

Series

High-speed

series

5.5LH

5/3.7

7/5.5

A100

0.72*

0.02

60

output

for

SJ-

Fig.

20000

1

5000

35.

V5

shaft

min.

11

7.5LH

7/5.5

10/7.5

B100

1.07

0.025

65

down

1

11LH

10/7.5

15/11

5000

15000

B132

1.46

0.07

95

5LH

15/11

20/11

C132

2.14

0.095 115

5

85

Fig.

12

Model

5.5AZ

(

rating

torque

rating

)

(

HP

KW

/

(HP)/(KW)

(RPM)

(kg-m)

(kg-m2)

(kg)

load

(kg)

(W)

)

7/5.5

1500

10000

2

All

2.4

0.08 60

140

5/3.7

Continuous

I

_

-P

cU

a

30-min.

o

m

o

TJ

<D

<1)

a

c

n

u

o

Frame

•P

o

E

Cont.

_

<u

I

—

TJ

GD2

c

•H

Weight

a

i

ui

Permis.

a

<

Cooling

i

50/6

Basic

Max.

ED

speed

No.

rated

radial

fan

7.5AZ

7/5.5

10/7.5

B112

3.57

0.10

70

Vibration

(

Sound

Direction

lation

level

Overload

Ambient

Insulation

Paint

Accessories

color

Lubrication

Output

dB

instal¬

of

margin

temperature(

class

of

characteristic

A)

bearings

°C)

Horizontal,

120%

0

Class

of

40

to

Munsell

Pulse

Grease

Fig.

"F"

generator,

or

30-min.

5.27G

10

75

vertical

rated

2.46/0.21

overheat

with

output

detector

Item

a>

&

EH

Power

Total

Series

__

Panel

type

Intermediate

mount

capacity

heat

inside

:

type

_

(kVA)

generated(

_

mount

panel

(W)

*1

FR-SF-2-

5.5K-H

5

.

5K-HC

9

)

340

7.5K-H

7.5K-HC

12

400

7.5K-H

7.5K-HC

9

340

12

400

11K-H

11K-HC

17

490

15K-H

15K-HC

23

590

inside

type

standard

This

In

120)

(*2)

range

signal

/humidity

.

is

case

the

0.7

x

mount

panel

the

total

of

(W)]

200/200

Transistor

Pulse

Regenerative

Less

Analog

-5

to

To

be

(Environmental

Less

IEC

heat

intermediate

.

-

generator

35

than

signal,

55°C

free

than

generated

230V+10%,

24

sinusoidal

speed

brake

10000

-

45

from

panel

of

+10V

to

detrimental

requirement:

during

mount

0.2%

,

0.5G

-10%,

wave

feedback,

max.

Max.

85%RH

50/60Hz±3Hz

PWM

speed

operation

type,

(load

(input

gas

JEM

panel

inverter

digital

35

20000

-

variable

impedance:

and

dust

1103,

with

outside

closed

Grade

the

loop

within

About

C)

continuous

heat

is

27 27

10

control,

range

Kohm)

rated

equal

35

-

from

to

vector

15000

10%

output.

[(total

to

37

control

100%)

heat

I

-

Power

-p

.c

CO

Ci

-H

<u

i

I

—

3

i

I

—

o

t,

Main

-p

i

c

Control

00

o

i

Brake

Speed

Speed Speed

Ambient

Atmosphere

Vibration

Applicable

Notes:

supply

Panel

type

CO

Intermediate

mount

circuit

control

regulation

reference

1.

circuit

temp

3-

2.

When

constant-output

For

supply

voltage

other

range

than

other

specified

than

"1:8"

here

and

is

"1:12",

used,

use

consult

a

transformer.

us.

2.2

Output

characteristics

g.

i

F

i

TJ

u

*a

§

XJ

CO

Output

S

S/3.

1

7/5/4/15

J-15A

7/3/2

PI

P3

P4

1

0

P1/P2/P3/P4

(II)

(HP)

30

oin.

icont.

:

1500

rating

4500

S

S/S.

7.

10/7/5/4

I

,

j

J-7.SA

4/3

5/

(RPU)

(II)

(HP)

8000

Speed

Fig.

3

1

S

J-22AP

22/15

30/20

g.

5

F

i

Ou

sj-5.

5/1

5.

(HP)

7/5

Output

8

Output

10

Output

S

J-1SAZ

15/1

7/5/3.

Pi

t

tpu

P2

P3

P4

rr

•u

3

CL

a

o

<u

co

c

a

U

Cl

*o

3

g.

i

F

Fig.

i

T3

<o

o a co

n

co

x

i

(H)

(HP)

Output

sna

7(H)

PI

P2

7/1

2/1

30a«n.

:

5

1500

0

Speed

22/18.

7.

10/7

0

Speed

Output

PI

P2

P

1

4/1.6(11

(HP)

4

i

I

Cont.

4500

Output

S

J

30/25

SJ-7.

5/5.

30

J

Cont.

I

750

S

15/17

7/5

.

'S

l

0

500

Speed

/?

rating

-22A

S(H)

(HP)

Pl

n

0

Speed

l

P

5X18

5(H)

(HP)

Bin.

rating

P

J-iSXWC

(HP)

aln.

30

t

j

Cant,

2/P

S

J-7.5AZ

7.5/15/3/2

10/7/4/16

rating

10000

(RPU)

30

1

1500

/?

rating

1

(II)

rating

3/P

PI/P2

S

J

26/22

35/M

ain.

j

Cont.

;

j

2

sj-uxia

11/7.5(11)

15/10

i

6000

(RPU)

2

/?

rating

(RPU)

4

(W>

(HP)

28

-

(n)

(HP)

6000

rating

A

4500

Fig.

Output

S

M/22

40/30

F

J

-20

i

II

PI

P2

A

(13)

(HP)

g.

Output

|

0

Speed

6

15/17

7\

sj-i5.ua

PI

P2

Output

S

J-15LH

7/5

I

i

5000

F

i

F

Output

15/11

20/15

0

U25

Speed

i

F

(II)

(HP)

30

Cont.

g.

2

S

J-1IAP

11/7/8/S

U*>

Output

11/7.

15/9/10/7

(HP)

P3

PI

P4

-in

Output

0

Speed

g.

4

S

J

M/22 40/M

Output

-MB

(HI

(HP)

PI

P

S

-HA

J

5/8/5.

(Hi

15/10/10/7

(HP)

{Cant,

i

1500

-37B

S

J

37/M

50/40

30

aln.

it

2

P

I/P2

(H)

(HP)

p

5

ratine

4500

2/p

i

/?

S

-ISA

J

15/11/11/8

(H)

20/15/15/10

(HP)

j\30»ln.

J

j

i

;

6000

(RPU)

S

J

45/37

60/50

rating

-45

(H)

(HP)

:/p

18.

25/20/18/15

rating

B

4

S

-I8.5A

J

5/15/13.

(HI

(HP)

5/11

S

Cant,

ratlna

l

I

(H) (HP)

30

Bln.

P

l

SJ

—

18.5/15

25/20

rating

/?

18.

2

5X18

(W) (HP)

0

Speed

F

1150

g.

i

Output

7

3450

(RPU)

PI

tput

Ou

SJ

22/18.5

30/25

fiJOaJn.

-22X18

(HP)

rating

p

i/P2

(H)

P2

Cont.

rating

i

I

5000

(RPU)

g.

niln.

9

P1/P2

S

7.5/15

10/7

rating

SJ-7.5XIC

5/1

7.

10/7

Output

-7.5LH

J

(HP)

Output

5(H)

(HP)

PI

P2

(W)

-

0

Speed

sj-imc

11/7. 15/10

3U

fj

i

Cont.

j

i

l

i

400

Fig.

Output

p

t/pz

5(H)

HP)

l

rating

ain.

rating

12

PI

P2

rating

20(10(1

(RPM)

0

Speed

J

<

0

500

Speed

SJ-1SX1C

(H)

is/ii

(HP)

20/15

4800

(RPU)

Output

S

-ULH

J

u/7.5

(HP)

15/10

A

j

:

j

i

5000

30

Cont.

(n)

Cant,

rating

4000

(RPU)

P

1/?2

-15LH

S

J

(H)

15/11

(HP)

20/15

rating

aln.

rating

15000

(Kru)

9

2.3

Auxiliary

functions

Function

Speed

meter

output

Load

me

ter

output

Application

Speed

play

Load

play

dis¬

Description

When

mum,

DClmA

the

(full

DC10V

When

of

output,

swing

reads

value

and

speed

single-swing

meter

maximum

scale)

is

load

30-min.

DClmA

the

(full

DC3V

(selectable,

dard:

put

10V)

.

is

output.

is

rated

single¬

maximum

or

is

maxi¬

reads value

and

120%

meter

scale)

DC10V

stan¬

out¬

Refer

to

Internal

meter

range

setting

_

para¬

Input/

output

Max

.

DC10V

output

DC3V

DC10V

output

or

Zero

speed

output

signal

Up-

speed

output

signal

Speed

detect

tput

ou

Loau

detect

tput

ou

signal

to-

Machine

interlock

Answe

back

Prevention

of

s

r

to

cutter

ticking

NC

Signal

contact,

output

on

tor,

speed

referenced

Signal

on

tor

within

referenced

Signal

on

tor

speed

referenced

Signal

on

tor

when

output

when

output

when

output

when

which

is

which

±15%

which

is

which

or

transis¬

motor

below

speed.

transis¬

speed

speed.

transis¬

motor

below

speed.

transis¬

output

closes

turns

of

turns

the

is

the

0

lOOOrpm

-

Standard:

Quasi-

standard

120%

1

-

max.

Standard:

50rpm

:

speed

25rpm

of

10%

Contact

output

Open-

emitter

output

Open-

emi

tter

output

Open-col¬

lector

output

Open-

emitter

output

Open-col¬

lector

output

Open-

emitter

output

10

Function

Application

Description

Refer

to

Internal

meter

range

setting

_

para¬

Input/

output

Spindle

fault

output

signal

alarm)

(

Spindle

fault

content

output

signal

alarm)

(

Torque

limit

output

signal

Spinel]

faul

Spindle

faul

content

exceeds

rated

e

t

Signal

contact,

off

tor,

fault

case

In

t

fault',

output.

output

if

occurs

110%

which

spindle

of

the

indicating

cause

is

(combination

4

output

statuses)

Signal

on

tor

is

which

output

while

being

of

opens

turns

or

transis¬

spindle

data

the

output

of

transistor

.

turns

transis¬

torque

limited.

Contact

output

Open-

emitter

output

Open-

emitter

output

Open-

emitter

output

Torque

limit

command

input

Machine

ready

intput

Alarm

reset

input

Motor

que

duced

orarily

when

is

for

ple

Verf

that

chine

ready.

Reset

alarm

in

ler

is

gear

shifted,

exam¬

ication

ma¬

con

tor¬

re¬

temp¬

is

of

flag

trol

-

With

TL1

is

meter

With

TL2

limited

(#35)

Torque

signal

and

limited

signal

and

"Ready"

SET2

Alarm

reset

ARST2

OT.

TLM

OT.

to

setting.

is

condition when

is

limit

input

motor

to

half

(#35)

input

motor

parameter

when closed.

closed.

input

through

torque

of

setting.

through

torque

SET1

ARS1

para¬

TLM

-

0

120%

-

maximum

of

tor¬

External

input

que

Standard:

is

-

10%

External

input

is

External

input

11

Func

tion

Application

Description

Refer

to

Internal

meter

range

setting

_

para¬

Input/

output

Speed

ference

digi analog

select

input

Speed

re¬

tal/

override

input

Emergency

stop

input

Selection

digital

of

speed

ference

signal

Override

speed

to

auto¬

.in

matic

operation

Emergency

stop

re¬

Digital

input

is

closed,

analog

input

opened.

is

Override

set

within

from

by

external

tiometer.

Override

when

ed

closed.

is

Motor

by

ted

ve

brake

signal

when

signal

when

can

to

50%

is

DEF

decelera¬

is

regenerati¬

to

DIG

and

DIG

be

range

a

120%

poten¬

exert¬

stop.

-

is

-

OD

is

OA

External

input

OA

External

input

External

input

Alarm

signal

ou

tput

for

gency

s

top

emer¬

Alarm

signal

ou

tput

(ON)

not

(OFF)

case

emergency

s

top

or

output

in

of

.

Emergency

signal

when

is

When

is

ected,

nal

case

s

When

ected,

nal

in

gency

opened.

top

case

ESP1

"ON"

is

of

.

"OFF"

is

stop

given

is

-

is

alarm

output

emergency

alarm

not

of

stop.

ESP2

sel¬

sig¬

in

is

sig¬

output

emer¬

sel¬

"0N"/"0FF"

Contact

output

Open-

emitter

output

12

Function

Application

Description

Refer

to

Internal

meter

range

setting

_

para¬

Input/

output

Accel

decel

time

stant

setting

.

/

.

con¬

Accelera¬

tion/de¬

celeration

time

stant

con¬

True

or

deceleration

time

load

acceleration

depends

inertia

on

(GD2).

0

32767msec

-

Standard

:

0.3sec

Internal

setting

13

2.4

2.4.1

Power

External

Composition

Basic

200/200-230

50/60HZ±3

supply

ntgnnl£Qÿ3

wt\l

CON

composition

Ac

X

HZ

I

spindle

Converter

Control

controller

FR-SF

(standard)

Inverter

i;

Bcction

p

FR-SF-2-LjK

AC

spindle

2

ON

C

I

M

o

motor

Fon

Motor

motor

built-in

encoder

C@

thermoswltch

Motor

2.4.2

External

Equipped

SF-On

(!)

Magnesensor

sip.nnl

(2)

Encoder

equipped

signal

CON

is

i

3

I

3

with

used)

spindle

with

Control

oriented

spindle

FR-SF-2-GK-R

spindle

----

Control

Option

SF-OR

orientation

scctJon

card

9

orientation

index

function

section

CON

C

ON

CON

Detector

CO

N

stop

(1

2

4

B

Mnp.nesensor

(4096

2

Mngne

sensor

function

div

t

div.)

r

)

specification

.

(0

a

Spindle

specification,

(optional

card

External

Oriented

signal

position

spindle

CONC

stop

command

9

Option

SF-OR

enrd

14

CON

CONAA

r

Encoder

|[

To

PIG)

NC

orientation

l024P/rcv

B

>

for

spindle

(3)

External

Z-phase

dle

orientation

signal

controlled

CON

motor

specification,

1

Control

3

section

1

built-in

CON

encoder

equipped

2

I

multi-point

with

index

Z-phase

motor

encoder

spin¬

function

control

built-in

Y

External

Oriented

position

External

signal

(4)

CON

spindle

command

stop

Magnesensor

equipped

CON

signal

CON

C

with

i

3

y

Option

spindle

motor

(for

Control

Option

enrd

SF-OR

orientation

speed

spindle

section

card

rO

CONAA

feedback

speed

CON

CONAA

4

CON

Detector

div.)

(1

output

display/sync,

2

NC

To

C>

Magnet

3=0ÿ

C

Magnesensor

Sensor

To

NC

>

specification,

t(rL?)

?

Spindle

feed

signal)

15

I

2.4.3

To

CN1D

amplifier

(1)

External

of

(2)

Controller

Equipped

(optional

Motor

spindle

signal

servo

Mfl-S

last

axis

Encoder

specification,

with

built-in

orientation

CON

CN

-

CN

high-speed

bus-linked

high-speed

card

i

Control

3

8

A

f

l

B

SF-TL

encoder

Option

SF-TL

equipped

is

(1

section

card

sync,

M300

to

sync,

used)

high-speed

div.)

rD

HJ

tap

with

series

specification

CON

CONAA

COND

P

spindle

index

CNC

tap/spindle

sync,

2

To

NC

>

Magnet

3==ÿ

C

Detector

Magnesensor

function

FR-SF-2-GK-T

orientation

----

tap/magnesensor

*©

Sensor

Spindle

orientation

(4096

div.)

To

CN1D

amplifier

To

CNIB

amplifier

External

of

(3)

External

of

signal

servo

Mft-S

Inst

axis

Z-phasn

tap/multi-point

with

signal

servo

Mfl-S

last

axis

CON

CNl

==

CN

index

CON

CNl

==

CN

i

3

8

A

l

B

controlled

function

l

3

Control

A

B

1

Control

Option

spindle

Option

SF-TL

motor

section

card

section

card

CON

CONB

CONAA

built-in

orientation

C

ON

rD

CONAA

2

O

To

encoder

specification,

£>TO

PLG

NC

high-speed

t(pic)

NC

Encoder

orientation

Z-phase

motor

encoder

spindle

for

sync.

equipped

control

built-in

16

2.4.4

Controller

bus-linked

to

M300

series

CNC

...

FR-SF-2-Fj

K-T

To

CNin

amplifier

Option

External

or

Inst

MR-S

card

signal

snrvnCNI

axis

-

CON

C

CN

ON

I

SF-TL

i

.1

A

B

Control

Option

is

SF-TL

used.

section

card

rD

JJ.

in

CON

CONAA

CON

Detector

2

B

t

Mngnesensor

Magnet

Sensor

C(mT)

®*4

V

Spindle

C-axls

encoder

gonoop

C0

control

17

2.5

2.5.1

External

Basic

wiring

(without

option

card)

FR-SF-2-GK

Controller

*rr*

FR-S

-9*

\G

P21col

Open-rv

coll

P24

F-2-CK

AC

Open

lector

D024

cc

tor

D021

P24

D024

AG

Acronv

v

‘

§

c

C_

c.

fZ

~cj”L

j—

v

[82

SMI

LUI

0M

SM)

UD

rise

HI5C

OHS

0HS2

0RA1

0RA2

1JSI0

VR1P

0RA0

AI.I

[HD

xi

-

xi

Power

suDDly

>

X2

>

XI

-=ÿ

GROUMT

<-

Serial

interface

(RS422A)

<ÿ

<-

>

Analog

signal

speed

reference

input

IKfjqi

2KLÿZ!I.

Speed

override

input

command

jp=

reset

ready"

command

limit

input

orientation

override

reference

to

l

/ana

tion

stop

input

Input

inout|-«ÿc

input

command

l

OR

r—

r

p-

L

n

E3

aTV

.Emergency

Alnrm

"Machine

Fwd

run

Rev

run

*Toroue

1

command

l.nw-spppd

gonr

111

gh-speed

genr

Spindle

Speed Speed

digL

selec

-olio

=—

m

i

-nr

|l/.1

CUYI

TiO

m

38

DIR

37

UTTT

42

HiD

41

JuF

D5R

33

DSJT

23

RP

.11

SCI

32

SC2

30

SES

27

0R3

28

0R2

16

I

OR

0R5

IS

47

I

ESP

48

csrc

19

:

20

7

8

45

4R

14

5

21

0

17

24

25

26

LU.N3

4

5

6

7

ARSTI ARST2

SET

I

SRX

5R1

OS

TL1

TL2

0T

CIl

CTM

0RCI

0RC2.

}\n

8CF

no

DIG

OA

-

J

UM

COM

AC

PA

RA

PO

RO

SS

I

CUM

FA

FC

ISI

7S2

COM

C0.S3

COM

F1.0

CM

VR0

US0

Z50

an

CtN

AI.C

AI.8

AI.4

AI.2

coxici/:

MSI

HS2

50 49 18

2

I

13

M

IS

16

17

20

\U\

11

12

22

23

10

\in

3

2

18

17

Ifi

15

14

19

20

12

11

10

U

T

B

I

G

3

2

3

4

9

I

9

8

jl

ID3I

non

H3

p=iq

pH

ESP

GROUND

-

—

-

S

F

F.S

®

©

—

-

--

luA

InA

I0Y

10Y

Motor

ro~

BU

BV

CliSI

DIIS2

E

|

I

ACL

ALB AL4

AI.2

AL1

"

©

9

PIC

.

?

1

Spindle

Zero

}

"Orientation

1

Up-to-speed

1

Speed

Spindle

Load

Speed

Up-to-speed

Zero

Torque

"Orientation

Speed

Load

Speed

Load

Motor

cooling

Motor

detector

built-in

encoder

(

standard

Motor

1

thermoswitchl

fault

speed

detect

fault

detect

speed

limit

content

Fault

(alarm

signal)

meter

fan

Z-phase

output

complete"

output

(alarm

output

complete"

output

NI5C

AG,

—

built-in

output

(alarm

output

C0N2

COM

PI5C

PI

PA

RA

PB

RB

SS

signal

output

J

-

signal

signal)

signal

13

18-

14

15

16

17

20

control

signal

8

ra!

8

ft#

m

1

encoder

signal

signal)

signal

PLC

motor

Note

When

*:

signal

.

dex"

the

TL1

system

is

used

is

equipped

for

"CW

with

index1*

index

,

and

function,

for

TL2

input

"CCW

in¬

18

2.5.2

Model

(with

equipped

option

card

with

oriented

SF-OR)

spindle

stop

function

FR-SF-2-GK-R

Oriented

position

spindle

(1)

(2)

058)'

stop

command

Magnesensor

Option

SF-OR

Encoder

WC

’ey

o-

«

*

<c

«.

<

it

15

16

17

02

01

<

05 09

07

14

card

spindle

Option

1211 1111

1011

91 51

71

61

5H

<H

311

211

IH

OL

spindle

SF-OR

1

D024

orientation

am

P150.18

Oil

MSA

USC

ISA

LSC

OG

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26

3.2

3.2.1

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27

mitsubishi FREQROL-SF Maintenance Manual

Specifications and Main Features

Frequently Asked Questions

User Manual