MITSUBISHI FR-D700 User Guide

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High reliability is realized!

Equipped with small class highest level of function/performance!!

Features

•

Standard

•

specifications

(1) (1)

Safety stop function

The FR-D700 series is compliant to the EU Machinery Directive without the addition of previously required external devices. Operation of an external Emergency Stop device results in a highly reliable immediate shutoff of the D700's output to the motor. This safety stop function conforms to the following standards.

For conventional modelFor conventional model...

EN954-1 (ISO13849-1) Category 3 IEC60204-1 Stop Categor y 0

(2)

Spring clamp terminal (control circuit terminal)

Highly reliable and easy wiring is realized by the incorporation of spring clamp terminals.*

*: Main circuit terminal is screw terminal.

Easy wiring

•

Wiring is completed only by inserting wires treated with bar terminal (max, diameter 1.5mm) Capable of wiring without a bar terminal.

(3) (4)

Long-life design

The design life of the cooling fan has been extended to 10

•

. The life of the fan can be further extended utilizing the

years it’s ON/OFF. The longevity of the capacitors has been extended to 10

•

years by the adoption of a capacitor with a specification of 5000 hours and 105˚C surrounding air temperature

*1: Surrounding air temperature : annual average 40˚C (free from corrosive gas,

flammable gas, oil mist, dust and dirt) Since the design life is a calculated value, it is not a guaranteed value.

*2: Output current : 80% of the inverter rated current

Life indication of critical components

•

Components

Cooling fan

Main circuit smoothing capacitor

Printed board smoothing capacitor

*3: Excerpts from "Periodic check of the transistorized inverter" of JEMA (Japan Electrical

Manufacturerís Association)

Guideline of the FR-D700 Life

For conventional model... Two MCs are necessary

Two MCs are necessaryTwo MCs are necessary

•High cost

•Maintenance of two MCs is necessary

•Installation space is necessary

10 years 10 years 10 years

Provided by the user (present) FR-D700

Emergency stop

Safety function is equipped

•

Magnetic contactor (MC)

•

Emergency stop wiring

Only one MC is enough Only one MC is enough

Only one MC is enough with safety stop function!

with safety stop function!with safety stop function!

•Cost reduction

•Maintenance of one MC

•Installation space is reduced

High reliability

•

Spring structure in terminal contact section inside prevents contact fault by vibration.

Maintenance is unnecessary

•

Screw retightening is unnecessary.

Emergency stop

(example: hoist)

(example: automobile production line)

Most advanced life check

Degrees of deterioration of main circuit capacitor, control

•

circuit capacitor, and inrush current limit circuit can be monitored. Trouble can be avoided with the self-diagnostic alarm*4 that is

•

*1,*2

Guideline of JEMA

2 to 3 years

5 years 5 years

output when the life span is near.

*4: If any one of main circuit capacitor, control circuit capacitor, inrush current restriction

circuit or cooling fan reaches the output level, an alarm is output. Capacity of the main circuit capacitor can be measured by setting parameter at a stop and turning the power from off to on. Measuring the capacity enables alarm to be output. The cooling fan outputs alarm by using fan speed detection.

(5)

Password function

Registering 4-digit password can limit parameter read/write. It is effective for parameter setting protection.

150%/1Hz high starting torque by general

-purpose magnetic flux vector control

General-purpose magnetic flux vector control and auto tuning function are available. It ensures operation that requires high starting torque, such as transfer machine including conveyer, hoist, lift, etc., washing machine, and agitators.

High torque 150%/1Hz and 200%/3Hz are realized

•

Auto tuning

•

Many kinds of motors can be optimally controlled with Mitsubishi original "non-rotation " auto tuning function. (R1 constants tuning)

(example: conveyer)

(3)

Enhanced function

New functions and useful functions from superior models support all sorts of applications.

Regeneration avoidance function

•

For a pressing machine and fan rotated faster than the set speed due to the effect of another fan, a trip can be made less likely to occur by automatically increasing frequency at regeneration.

Optimum excitation control

•

This control enables the motor efficiency to its optimum. More energy saving is possible in applications with variable load torque characteristic such as fan and pump.

(example: industrial washing machine)

(example: pressing machine)

(example: air-conditioning fan)

(example: pump)

(2)

Brake resistor can be connected

A brake transistor is built-in to the 0.4K or more. Connecting an optional brake resistor increases regeneration capability. It is useful for deceleration time reduction of a machine with a large inertia, such as fan, and operation of lift, etc.

(example: automated storage)

Power failure-time deceleration-to-stop function

•

The motor can be decelerated to a stop when a power failure or undervoltage occurred to prevent the motor from coasting. For fail-safe of machine tool, etc., it is effective to stop the motor when a power failure has occurred.

(example: spindle)

Dancer control

•

Entering position detection signal of dancer roll to use PID control enables tension control by dancer roll.

Traverse function

•

Traverse function for wind-up drum of spinning machine and wiredrawing machine prevents unevenness and deformation at thread winding.

(example: textile machine) (example: wiredrawing machine)

Outline

•

dimension drawings

Terminal connection

•

diagram Terminal specification

•

explanation

Operation panel

•

Parameter unit

•

Parameter list

•

Protective

•

functions

Option and

•

peripheral devices

Precautions for

•

operation/selection Precautions for peripheral

•

device selection

FR-D700 Series

•

Specification Difference List

Warranty

•

International

•

FA Center

1 2

(1) (1) (2)

Quick setup with the setting dial

Mitsubishi inverter has a setting dial of course.

The scrolling speed of the dial was made to variable for more

•

improved operability. The nonslip setting dial is easier to turn.

•

Easy replacement of cooling fan

A cooling fan is provided on top of the inverter of all capacities requiring a cooling fan (1.5K or more). A cooling fan can be easily

(2) (3)

Setting is easily done from a personal computer using the FR Configurator (option) (available soon)

Connecting a personal computer and the inverter via RS-485 communication realizes setting with wizard (interactive) function of the FR Configurator (inverter setup software). In addition, a parameter setting can be converted from the FRS500 series to the FR-D700 series by "convert" function. Displays monitor data in waveform. [Graph]

Setting wizard function (example: acceleration/deceleration time setting)

Enclosure surface operation panel FR-PA07 (option)

Optional enclosure surface operation panel (FR-PA07) can be connected. In addition, an operation panel for the FR-E500 series can be connected.

The operation panel of the inverter can not be removed. A parameter unit connection cable (FR-CB20 ) is separately necessary.

(4)

Parameter unit FR-PU07 (option)

An optional parameter unit (FR-PU07) can be connected as well.

A parameter unit connection cable (FR-CB20 ) is separately necessary.

Setting such as direct input method with a numeric

•

keypad, operation status indication, and help function are usable.

replaced without disconnecting main circuit wires.

(1)

RoHS Directive compliant

Human and environment-friendly inverter in compliant with RoHS Directive.

RoHS Directive requires member nations must guarantee that new electrical and electronic equipment sold in the market after July 1, 2006 do not contain lead, cadmium, mercury, hexavalent chromium, polybrominated biphenyl (PBB) and polybrominated diphenyl ether (PBDE) flame retardants <G> mark indicating RoHS Directive compliance is printed on the package.

Eight languages can be displayed. Parameter setting values of maximum of three

•

Acceleration/deceleration

pattern setting

inverters can be stored. A battery pack type (FR-PU07BB(-L)) allows

•

parameter setting and parameter copy without powering on the inverter. (available soon) To use a parameter unit with battery pack (FR-PU07BB)

Acceleration/deceleration

time setting

Parameter list display

•

outside Japan, order a “FR-PU07BB-L” (parameter unit type indicated on the package has L at the end). Since enclosed batteries may conflict with laws in countries to be used (new EU Directive on batteries and accumulators, etc.), batteries are not enclosed with an FR-PU07BB except Japan.

(5)

Enhanced communication function

Modbus and Mitsubishi inverter protocol

•

The lineup of three phase 200V/400V class goes to 15K. For the FR-D700 series, North American (NA), EU (EC), and Chinese (CHT) specifications also are supported.

*: This catalog explains based on the Japanese specifications.

Consult our sales office for specifications of each country.

FR-D740 -0.4K-

Supports Modbus RTU Communication speed of RS-485 has been improved (communication at 38.4kbps is available) "Multi command mode" has been added to Mitsubishi inverter protocol (data processing time of the inverter has been reduced to 1/4)

Symbol

1 2 4

Voltage

100V class 200V class 400V class

Symbol

None

Number of Power Phases

Three-phase input Single-phase input Single-phase input

(double voltage output)

Combed shaped wiring cover

Since a cover can be fitted after wiring, wiring work is easily done.

(3)

EMC filter integrated model (to be released)

The lineup of EMC filter integrated models.

(3)

Complies with UL, cUL,EN (LVD) standards

Symbol

0.1K to 15K

Inverter Capacity

Indicate capacity

"kW".

Symbol

None

Protective Structure

Enclosed-type structure IP20

Totally enclosed structure IP40

FeaturesOptions

Standard

Specifications

Outline

Drawings

Dimension

Diagram

Explanation

Terminal Connection

Terminal Specification

Parameter unit

Operation panel

List

Parameter

Functions

Protective

Instructions

Specification

Difference List

FR-D700 Series

Warranty

FA Center

International

(1) (2)

Easily replaceable compact body

Installation size is the same as that of the FR-S500 series which is the smallest model of the Mitsubishi inverter.

128mm

3 4

FR-D740-0.4K FR-S540E-0.4K

Side by side installation saves space

Space can be saved by side by side no clearance installation*.

*: Use the inverter at the surrounding air temperature of 40˚C or less.

Power

Supply

Three phase 200V Three phase 400V Single phase 200V

Single phase 100V *

*: Output of the single-phase 200V and single-phase 100V input models is three-phase 200V.

Inverter Type

FR-D720- K

FR-D740- K

FR-D720S- K

FR-D710W- K

Totally-enclosed structure (IP40)

Inverter Capacity

Enclosed structure (IP20)

0.1 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5

11 15

:Available models :Models to be released :Not available

Standard specifications

Rating

z Three-phase 400V power supply

Model FR-D740-K(-C)∗6 0.4 0.75 1.5 2.2 3.7 5.5 7.5

Model FR-D740--NA 012 022 036 050 080 120 160

Model FR-D740--EC 012 022 036 050 080 120 160

Model FR-D740-K-CHT 0.4 0.75 1.5 2.2 3.7 5.5 7.5

Applicable motor capacity (kW)∗1 0.4 0.75 1.5 2.2 3.7 5.5 7.5

Rated capacity (kVA)∗2 1.2 2.0 3.0 4.6 7.2 9.1 13.0

Rated current (A) 1.2 2.2 3.6 5.0 8.0 12.0 16.0

Overload current rating∗3 150% 60s, 200% 0.5s (inverse-time characteristics)

Output

Voltage∗4 Three-phase 380 to 480V

Rated input voltage/frequency Three-phase 380 to 480V 50Hz/60Hz

Permissible AC voltage fluctuation 325 to 528V 50Hz/60Hz

Permissible frequency fluctuation ±5%

Power supply capacity (kVA)∗5 1.52.54.55.59.512 17

Power supply

Protective structure (JEM1030) Enclosed type (IP20). IP40 for totally enclosed structure series.

Cooling system Self-cooling Forced air cooling

Approximate mass (kg) 1.2 1.2 1.3 1.4 1.5 3.1 3.1

∗1 The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi 4-pole standard motor.

∗2 The rated output capacity indicated assumes that the output voltage is 440V.

∗3 The % value of the overload current rating indicated is the ratio of the overload current to the inverter's rated output current. For repeated duty, allow time for

the inverter and motor to return to or below the temperatures under 100% load.

∗4 The maximum output voltage does not exceed the power supply voltage. The maximum output voltage can be changed within the setting range. However,

the pulse voltage value of the inverter output side voltage remains unchanged at about that of the power supply.

∗5 The power supply capacity varies with the value of the power supply side inverter impedance (including those of the input reactor and cables).

∗6 Totally enclosed structure series ends with -C.

z Single-phase 200V power supply

Model FR-D720S-K 0.1 0.2 0.4 0.75 1.5 2.2

Model FR-D720S--NA 008 014 025 042 070 100

Model FR-D720S--EC 008 014 025 042 070 100

Model FR-D720S-K-CHT 0.1 0.2 0.4 0.75 1.5 2.2

Applicable motor capacity (kW)∗1 0.1 0.2 0.4 0.75 1.5 2.2

Rated capacity (kVA)∗2 0.3 0.5 1.0 1.6 2.8 3.8

Rated current (A) 0.8 1.4 2.5 4.2 7.0 10.0

Overload current rating∗3 150% 60s, 200% 0.5s (inverse-time characteristics)

Output

Voltage∗4 Three-phase 200 to 240V

Rated input voltage/frequency Single-phase 200 to 240V 50Hz/60Hz

Permissible AC voltage fluctuation 170 to 264V 50Hz/60Hz

Permissible frequency fluctuation ±5%

Power supply capacity (kVA)∗5 0.5 0.9 1.5 2.3 4.0 5.2

Power supply

Protective structure (JEM1030) Enclosed type (IP20).

Cooling system Self-cooling Forced air cooling

Approximate mass (kg) 0.5 0.6 0.9 1.1 1.5 1.9

∗1 The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi 4-pole standard motor.

∗2 The rated output capacity indicated assumes that the output voltage is 230V.

∗3 The % value of the overload current rating indicated is the ratio of the overload current to the inverter's rated output current. For repeated duty, allow time for

the inverter and motor to return to or below the temperatures under 100% load.

∗4 The maximum output voltage does not exceed the power supply voltage. The maximum output voltage can be changed within the setting range. However,

the pulse voltage value of the inverter output side voltage remains unchanged at about that of the power supply.

∗5 The power supply capacity varies with the value of the power supply side inverter impedance (including those of the input reactor and cables).

Common specifications

Control method

Output frequency range

Frequency setting

Analog input

resolution

Digital input

Frequency accuracy

Analog input Digital input

Voltage/frequency characteristics

Starting torque Torque boost

Control specifications

Acceleration/deceleration time setting

DC injection brake Stall prevention operation level

Frequency setting

Analog input

signal

Digital input

Start signal

Input signal

Operational functions

Output signal points

Open collector output

Relay output

Operation specifications

Operating status

For meter

Output signal

Output points

Pulse output

For meter

Operation panel

Operating status

Parameter unit (FR-PU07)

Indication

Additional display by the parameter unit (FR-PU04/FRPU07) only

Fault definition

Operating status Fault definition Interactive

guidance

Protective/warning function

Surrounding air temperature Ambient humidity Storage temperature∗1 Atmosphere Altitude/vibration

Environment

∗1 Temperatures applicable for a short time, e.g. in transit. ∗2 As the 0.75K or less is not provided with the cooling fan, this alarm does not function. ∗3 When using the inverters at the surrounding air temperature of 40°C or less, the inverters can be installed closely attached (0cm clearance). ∗4 This protective function does not function in the initial status. ∗5 This protective function is available with the three-phase power input specification model only.

Soft-PWM control/high carrier frequency PWM control (V/F control, general-purpose magnetic flux vector control, optimum excitation control can be selected)

0.2 to 400Hz

0.06Hz/60Hz (terminal2, 4: 0 to 10V/10bit)

0.12Hz/60Hz (terminal2, 4: 0 to 5V/9bit)

0.06Hz/60Hz (terminal4: 0 to 20mA/10bit)

0.01Hz Within ±1% of the max. output frequency (25°C ±10°C) Within 0.01% of the set output frequency Base frequency can be set from 0 to 400Hz

Constant torque/variable torque pattern can be selected 150% or more (at 1Hz)...when general-purpose magnetic flux vector control and slip compensation is set Manual torque boost

0.1 to 3600s (acceleration and deceleration can be set individually), linear or S-pattern acceleration/deceleration mode can be selected.

Operation frequency (0 to 120Hz), operation time (0 to 10s), operation voltage (0 to 30%) variable Operation current level can be set (0 to 200% adjustable), whether to use the function or not can be selected Two po in ts

Terminal 2: 0 to 10V, 0 to 5V can be selected Terminal 4: 0 to 10V, 0 to 5V, 4 to 20mA can be selected

Entered from operation panel and parameter unit. Frequency setting increments is selectable Forward and reverse rotation or start signal automatic self-holding input (3-wire input) can be selected. Five points

You can select from among multi-speed selection, remote setting, second function selection, terminal 4 input selection, JOG operation selection, PID control valid terminal, external thermal input, PU-external operation switchover, V/F switchover, output stop, start self-holding selection, traverse function selectiom, forward rotation, reverse rotation command, inverter reset, PU-NET operation switchover, external-NET operation switchover, command source switchover, inverter operation enable signal, and PU operation external interlock

Maximum/minimum frequency setting, frequency jump operation, external thermal relay input selection, automatic restart after instantaneous power failure operation, forward/reverse rotation prevention, remote setting, second function, multi-speed operation, regeneration avoidance, slip compensation, operation mode selection, offline auto tuning function, PID control, computer link operation (RS-485), optimum excitation control, power failure stop, speed smoothing control, Modbus-RTU

One point

One point You can select from among inverter operation, up-to-frequency, overload alarm, output frequency detection,

regenerative brake prealarm, electronic thermal relay function prealarm, inverter operation ready, output current detection, zero current detection, PID lower limit, PID upper limit, PID forward/reverse rotation output, fan alarm∗2, heatsink overheat pre-alarm, deceleration at an instantaneous power failure, PID control activated, PID output interruption, during retry, life alarm, current average value monitor, remote output, alarm output, fault output, fault output 3, and maintenance timer alarm

MAX 2.4kHz: one point

You can select from among output frequency, motor current (steady), output voltage, frequency setting, converter output voltage, regenerative brake duty, electronic thermal relay function load factor, output current peak value, converter output voltage peak value, reference voltage output, motor load factor, PID set point, PID measured value, output power, PID deviation, Motor thermal load factor, Inverter thermal load factor Pulse train output (1440 pulses/s/full scale)

You can select from among output frequency, motor current (steady), output voltage, frequency setting, cumulative energization time, actual operation time, converter output voltage, regenerative brake duty, electronic thermal relay function load factor, output current peak value, converter output voltage peak value, motor load factor, PID set point, PID measured value, PID deviation, inverter I/O terminal monitor, output power, cumulative power, motor thermal load factor, inverter thermal load factor, PTC thermistor resistance.

Fault definition is displayed when the fault occurs and the past 8 fault definitions (output voltage/current/ frequency/cumulative energization time right before the fault occurs) are stored

Not used Output voltage/current/frequency/cumulative energization time immediately before the fault occurs

Function (help) for operation guide

<Protective functions> Overcurrent during acceleration, overcurrent during constant speed, overcurrent during deceleration, overvoltage during acceleration, overvoltage during constant speed, overvoltage during deceleration, inverter protection thermal operation, motor protection thermal operation, heatsink overheat, input phase failure ∗4 ∗5, output side earth (ground) fault overcurrent at start∗4, output phase failure, external thermal relay operation ∗4, PTC thermistor operation∗4, parameter error, PU disconnection, retry count excess ∗4, CPU fault, brake transistor alarm, inrush resistance overheat, analog input error, stall prevention operation, output current detection value exceeded <Warning functions> Fan alarm∗2, overcurrent stall prevention, overvoltage stall prevention, PU stop, parameter write error, regenerative brake prealarm ∗4, electronic thermal relay function prealarm, maintenance output ∗4, undervoltage, operation panel lock, password locked, inverter reset

-10°C to +50°C (non-freezing) (-10°C to +40°C for totally-enclosed structure feature) ∗3 90%RH maximum (non-condensing)

-20°C to +65°C Indoors (without corrosive gas, flammable gas, oil mist, dust and dirt etc.) Maximum 1000m above sea level, 5.9m/s 2 or less

FeaturesOptions

Standard

Specifications

Outline

Drawings

Dimension

Diagram

Explanation

Terminal Connection

Terminal Specification

Parameter unit

Operation panel

List

Parameter

Functions

Protective

Instructions

Specification

Difference List

FR-D700 Series

Warranty

FA Center

International

Outline Dimension Drawings

zFR-D720S-0.1K to 0.75K

1-φ5 hole

128

Rating

plate

zFR-D740-0.4K to 3.7K

zFR-D720S-1.5K

2-φ5 hole

5 118 5

Inverter Type

D D1

FR-D720S-0.1K, 0.2K 80.5 10

FR-D720S-0.4K 142.5 42

FR-D720S-0.75K 162.5 62

(Unit: mm)

FAN

128

118

Rating

plate

108

5 5

∗ FR-D740-0.4K, 0.75K are not provided with the cooling fan.

Inverter Type

D D1

FR-D740-0.4K, 0.75K 129.5 54

FR-D740-1.5K 135.5

FR-D740-2.2K 155.5

FR-D740-3.7K 165.5

FR-D720S-1.5K 155.5

(Unit: mm)

zFR-D720S-2.2K

2-φ5 hole

FeaturesOptions

FAN

Standard

138 66

150

Specifications

zFR-D740-5.5K, 7.5K

Rating

plate

128

140

145

Outline

Drawings

Dimension

Diagram

Explanation

Terminal Connection

Terminal Specification

Parameter unit

Operation panel

List

Parameter

Functions

Protective

(Unit: mm)

2-φ5 hole

FAN

1386

150

Rating

Instructions

Specification

Difference List

FR-D700 Series

plate

155

Warranty

FA Center

International

208

220

(Unit: mm)

zParameter unit (option) (FR-PU07)

135

(14.2)

25.05

(11.45)

2.5

56.8

Air-bleeding hole

4-R1

57.8

80.3

∗1 When installing the FR-PU07 on the enclosure, etc., remove screws or fix the screws to the FR-PU07 with M3 nuts.

∗2 Select the installation screw whose length will not exceed the effective depth of the installation screw hole.

Parameter unit (option) (FR-PU07BB (-L))

135

Outline drawing>

8.2

46.7

26.5

4-φ4 hole

(

Effective depth of the

installation screw hole 5.0)

M3 screw *2

(Unit: mm)

44.7

46.7

∗ Select the installation screw whose length will not exceed the effective depth of the installation screw hole.

(Unit: mm)

zParameter unit (option) (FR-PU04)

Outline drawing><Panel cut dimension drawing>

72 15 10.5

21.5

125

Select the installation screws whose length will not exceed the effective depth of the installation screw hole.

zEnclosure surface operation panel (option) (FR-PA07)

Outline drawing><Panel cut dimension drawing>

18.5 20

14.5

5-M3 screw

Effective depth

of the installation screw hole

4.5

16.5

11.75

81.5

23.75

5-φ4 hole

FeaturesOptions

1.5

1.25

1.5

(Unit: mm)

Standard

Specifications

Outline

Drawings

Dimension

Diagram

Explanation

Terminal Connection

Terminal Specification

Parameter unit

Operation panel

List

Parameter

2-M3 scre

Functions

Protective

(Unit: mm)

Instructions

Specification

Difference List

FR-D700 Series

Warranty

FA Center

International

Terminal Connection Diagram

Source logic

Main circuit terminal Control circuit terminal

Single-phase power input

MCCB MC

Single-phase AC power supply

MCCB MC

Three-phase AC power supply

Earth

(Ground)

Control input signals (No voltage input allowed)

Terminal functions vary with the input terminal assignment (Pr. 178 to Pr. 182)

Multi-speed selection

*2 When using terminals PC-

SD as a 24VDC power supply, take care not to short across terminals PC-SD.

(Common for external power supply transistor)

Forward rotation start

Reverse rotation start

High speed

Middle speed

Low speed

Contact input common

24VDC power supply

Contact input common

R/L1 S/L2

*1. DC reactor (FR-HEL)

When connecting a DC reactor, remove the jumper across P1-P/+

Earth

(Ground)

Jumper

P1 P/+

R/L1 S/L2 T/L3

Main circuit

Control circuit

STF

STR

SINK

SOURCE

N/-

Brake unit

(Option)

RUN

*6 A brake transistor is not built-in to the

FR-D720S-0.1K and 0.2K.

*7 Brake resistor (FR-ABR, MRS)

Install a thermal relay to prevent an overheat and burnout of the brake resistor. (The brake resistor can not be connected to the FR-D720S-0.1K and 0.2K.)

Relay output

Terminal functions vary

Relay output (Fault output)

by Pr. 192 A,B,C terminal

function selection

Open collector output

Terminal functions vary by

Running

Pr. 190 RUN terminal function selection

Open collector output common

Sink/source common

Motor

Earth (Ground)

Frequency setting signals (Analog)

*3 Terminal input specifications

can be changed by analog input specifications switchover (Pr. 73). Terminal 10 and terminal 2 are used as PTC input terminal (Pr. 561).

*4 Terminal input

specifications can be changed by analog input specifications switchover (Pr. 267). Set the voltage/current input switch in the "V" position to select voltage input (0 to 5V/0 to10V) and "I" (initial value) to select current input (4 to 20mA).

*5 It is recommended to use 2W1kΩ

when the frequency setting signal is changed frequently.

Frequency setting potentiometer

1/2W1kΩ

Terminal 4 input (Current input)

Note

y To prevent a malfunction caused by noise, separate the signal cables more than 10cm from the power cables.

y After wiring, wire offcuts must not be left in the inverter.

Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean. When drilling mounting holes

in an enclosure etc., take care not to allow chips and other foreign matter to enter the inverter.

y To ensure safety, for single-phase power input specification model, connect the power input to the inverter via a

magnetic contactor and earth leakage circuit breaker or moulded case circuit breaker, and use the magnetic

contactor to switch power on-off.

y The output of the single-phase power input specification is three-phase 200V.

(+) (-)

10(+5V)

2 0 to 5VDC

(0 to 10VDC)

5(Analog common)

4 4 to 20mADC

0 to 5VDC 0 to 10VDC

connector

Calibration resistor

Indicator

(Frequency meter, etc.)

*8 It is not necessary when

calibrating the indicator from the operation panel.

Moving-coil type 1mA full-scale

Voltage/current input switch

Terminal Specification Explanation

Typ e

Ter min al

Symbol

R/L1, S/L2,

T/L3

∗

Terminal Name Description

AC power input

U, V, W Inverter output

P/+, PR

Brake resistor

P/+, N/- Brake unit connection

Main circuit

P/+, P1 DC reactor connection

Earth (Ground)

STF Forward rotation start

STR Reverse rotation start

RH, RM, RL Multi-speed selection

Contact input common

(sink) (initial setting)

External transistor

common (source)

24VDC power supply

Contact input

External transistor

(sink) (initial setting)

Contact input common

24VDC power supply

Control circuit/input signal

Frequency setting

PTC thermistor input

PTC

thermistor

A, B, C

Relay

RUN Inverter running

Open collector

output common

FM For meter

Control circuit/output signal

Pulse

— PU connector

Communication

connection

common

(source)

power supply

(voltage)

(current)

common

Relay output

(fault output)

Connect to the commercial power supply. Keep these terminals open when using the high power factor converter (FR-HC) or power regeneration common converter (FR-CV). ∗ When using single-phase power input, terminals are R/L1 and S/L2. Connect a three-phase squirrel-cage motor.

Connect a brake transistor (MRS, FR-ABR) across terminals P/+-PR. (The brake resistor can not be connected to the FR-D720S-0.1K and 0.2K)

Connect the brake unit (FR-BU2), power regeneration common converter (FR-CV) or high power factor converter (FR-HC). Remove the jumper across terminals P/+-P1 and connect a DC reactor.

For earthing (grounding) the inverter chassis. Must be earthed (grounded).

Turn on the STF signal to start forward rotation and turn it off to stop.

Turn on the STR signal to start reverse rotation and turn it off to stop.

Multi-speed can be selected according to the combination of RH, RM and RL signals.

Common terminal for contact input terminal (sink logic) and terminal FM.

When connecting the transistor output (open collector output), such as a programmable controller, when source logic is selected, connect the external power supply common for transistor output to this terminal to prevent a malfunction caused by undesirable currents.

Common output terminal for 24VDC 0.1A power supply (PC terminal). Isolated from terminals 5 and SE.

When connecting the transistor output (open collector output), such as a programmable controller, when sink logic is selected, connect the external power supply common for transistor output to this terminal to prevent a malfunction caused by undesirable currents.

Common terminal for contact input terminal (source logic).

Can be used as 24VDC 0.1A power supply.

Used as power supply when connecting potentiometer for frequency setting (speed setting) from outside of the inverter.

Inputting 0 to 5VDC (or 0 to 10V) provides the maximum output frequency at 5V (10V) and makes input and output proportional. Use Pr. 73 to switch between input 0 to 5VDC (initial setting) and 0 to 10VDC input. Inputting 0 to 20mADC (or 0 to 5V / 0 to 10V) provides the maximum output frequency at 20mA makes input and output proportional. This input signal is valid only when the AU signal is on (terminal 2 input is invalid). Use Pr. 267 to switch from among input 4 to 20mA (initial setting), 0 to 5VDC and 0 to 10VDC. Set the voltage/current input switch in the "V" position to select voltage input (0 to 5V/0 to 10V).

Common terminal for the frequency setting signals (terminals 2 or 4). Do not earth (ground).

For connecting PTC thermistor output. When PTC thermistor protection is valid (Pr. 561 ≠ "9999"), terminal 2 is not available for frequency setting.

1 changeover contact output indicates that the inverter fault occurs. Fault: discontinuity across B-C (continuity across A-C), Normal: continuity across B-C (discontinuity across A-C) Contact capacity 230VAC 0.3A (power factor = 0.4) 30VDC 0.3A

Switched low when the inverter output frequency is equal to or higher than the starting frequency (initial value 0.5Hz). Switched high during stop or DC injection brake operation. (Low indicates that the open collector output transistor is on (conducts). High indicates that the transistor is off (does not conduct))

Common terminal of terminal RUN and FU.

Select one e.g. output frequency from monitor items. (Not output during inverter reset.) The output signal is proportional to the magnitude of the corresponding monitoring item.

With the PU connector, RS-485 communication can be made.

· Conforming standard: EIA-485 (RS-485)

· Transmission format: Multi-drop link

· Communication speed: 4800 to 38400bps

· Overall extension: 500m

When the STF and STR signals are turned on simultaneously, the stop command is given.

5VDC permissible load current 10mA

Input resistance 10kΩ ± 1kΩ Permissible maximum voltage 20VDC

Voltage input: Input resistance 10kΩ ± 1kΩ Permissible maximum voltage 20VDC Current input: Input resistance 233Ω ± 5 Maximum permissible current 30mA.

Adaptive PTC thermistor resistance: 100Ω to 30kΩ

Permissible load 24VDC (Maximum 27VDC) 0.1A (a voltage drop is 3.4V maximum when the signal is on)

Permissible load current 1mA 1440 pulses/s at 60Hz

Ω

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Parameter

Functions

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Terminal for inverter

manufacturer setting

Keep these open. Otherwise, the inverter may be damaged. Do not remove wires for shorting across terminal S1 and SC, across terminal S2 and SC. If one of these wires is removed, the inverter cannot be operated.

Note

y Set Pr. 267

a voltage with voltage/current input switch in "I" position (current input is selected) or a current with switch in "V" position (voltage input is selected) could cause component damage of the inverter or analog circuit of output device

y The inverter will be damaged if power is applied to the inverter output terminals (U, V, W). Never perform such wiring. y indicates that terminal functions can be selected using Pr. 178 to Pr. 182, Pr. 190, Pr. 192 (I/O terminal function selection). y Terminal names and terminal functions are those of the factory set.

and a voltage/current input switch correctly, then input an analog signal in accordance with the setting. Applying

Explanation of the Operation Panel

The operation panel cannot be removed from the inverter.

Operation mode indication

PU: Lit to indicate PU operation mode. EXT: Lit to indicate external operation mode. NET: Lit to indicate network operation mode. PU, EXT: Lit to indicate external/PU combined operation mode 1, 2.

Unit indication

Hz: Lit to indicate frequency.

(Flickers when the set frequency

monitor is displayed.) A: Lit to indicate current. (Both "Hz" and "A" turn off when other than the above is displayed.)

Monitor (4-digit LED)

Shows the frequency, parameter number, etc.

Setting dial

(Setting dial: Mitsubishi inverter dial) Used to change the frequency setting and parameter values. Press to display the following. y Displays the set frequency in the

monitor mode

y Currently set value is displayed during

calibration

y Displays the order in the faults history

mode

Mode switchover

Used to change each setting mode.

Pressing simultaneously changes

the operation mode. Pressing for a while (2s) can lock operation.

Determination of each setting

If pressed during operation, monitor changes as below;

Running frequency

Operating status display

Lit or flicker during inverter operation. ∗

∗ On: Indicates that forward rotation

operation is being performed.

Slow flickering (1.4s cycle):

Reverse rotation operation

Fast flickering (0.2s cycle):

When was pressed or the start

command was given, but the operation can not be made. y When the frequency command is less

than the starting frequency.

y When the MRS signal is input.

Parameter setting mode

Lit to indicate parameter setting mode.

Monitor indication

Lit to indicate monitoring mode.

Stop operation

Used to stop Run command. Fault can be reset when protective function is activated (fault).

Operation mode switchover

Used to switch between the PU and external operation mode. When using the external operation mode (operation using a separately connected frequency setting potentiometer and start signal), press this key to light up the EXT indication.

(Press simultanesouly (0.5s) or

change

Pr. 79

setting to change to combined mode .) PU: PU operation mode EXT: External operation mode Cancels PU stop also.

Start command

The rotation direction can be selected by setting Pr. 40.

Output current

Output voltage

Basic operation of the operation panel

Operation mode switchover

At powering on (external operation mode)

PU operation mode

(output frequency monitor)

PU Jog operation mode

Value change

Output current monitor

STOP

(Example)

and frequency flicker.

Frequency setting has been written and completed!!

Output voltage monitor

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Parameter

Parameter setting mode

Parameter settingFaults history Monitor/frequency setting

Value change

Parameter clear All parameter

clear

[Operation for displaying faults history]

Past eight faults can be displayed.

(The latest fault is ended by ".".)

When no fault history exists, is displayed.

Display the current setting

(Example)

Parameter and a setting value flicker alternately.

Parameter write is completed!!

Faults history clear

Initial value

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Explanations of Parameter unit

180.0S

Reading

Verifying

Parameter unit (FR-PU07), parameter unit with battery pack (FR-PU07BB(-L) (available soon))

y The parameter unit is a convenient tool for inverter setting

such as direct input method with a numeric keypad, operation status indication, and help function. Eight languages can be displayed.

y Parameter setting values of maximum of three inverters can

be stored.

With the FR-PU07BB(-L), parameter check and setting change can be made without connecting a power supply to the inverter. Use AA nickel hydride batteries, AA alkali batteries, or AC adapter separately available as power supply.

y To use a parameter unit with battery pack (FR-PU07BB)

outside Japan, order a "FR-PU07BB-L" (parameter unit type indicated on the package has L at the end). Since enclosed batteries may conflict with laws in countries to be used (new EU Directive on batteries and accumulators, etc.), batteries are not enclosed with an FR-PU07BB except Japan.

y Since the shape is specially designed for portable use, it is

easy to work with the FR-PU07BB(-L) in hand.

y The parameter unit connection cable FR-CB20 is required

for connecting to the inverter.

POWER lamp

Lit when the power turns on.

FR-PU07 FR-PU07BB(-L)

Monitor

Liquid crystal display (16 characters 4 lines with backlight) Interactive parameter setting Trouble shooting guidance Monitor (frequency, current, power, etc.)

ALARM lamp

Lit to indicate an inverter alarm occurrence.

Operation keys

(Refer to the table on the right)

Key Description

Use for parameter setting Press to choose the parameter setting mode.

First priority monitor is displayed. In the initial setting, the output frequency is displayed.

Operation cancel key

Used to display the function menu. A variety of functions can be used on the function menu.

Used to shift to the next item in the setting or monitoring mode.

Used to enter a frequency, parameter number or set value.

Inverter operates in the external operation mode.

Used to select the PU operation mode to display the frequency setting screen.

y Used to keep on increasing or decreasing the running

frequency. Hold down to vary the frequency.

y Press either of these keys on the parameter setting mode

screen to change the parameter setting value sequentially.

On the selecting screen, these keys are used to move the cursor.

y Hold down and press either of these keys to advance

or return the display screen one page.

Forward rotation command key.

Reverse rotation command key.

y Stop command key. y Used to reset the inverter when an alarm occurs.

y Used to write a set value in the setting mode. y Used as a clear key in the all parameter clear or alarm history

clear mode.

y Used as a decimal point when entering numerical value. y Used as a parameter number read key in the setting mode. y Used as an item select key on the menu screen such as

parameter list or monitoring list.

y Used as an alarm definition display key in the alarm history

display mode.

Used as a command voltage read key in the calibration mode.

zMonitor: Merely pressing calls 6 different monitor screens in sequence.

Top two monitor types of

Switch power on or press

READ:List

0.00Hz

--- STOP EXT

Output frequency monitor

READ:List

0.00A

--- STOP EXT

Output current monitor

READ:List

0.0

--- STOP EXT

Output voltage monitor

ALARM HISTORY

<READ>

Alarm history

monitor

OTHERS

<READ>

Selective monitor

(Running speed, motor torque, etc.

from 16 different monitors)

0.00Hz

0.00A

0.0V

--- STOP EXT

3-step monitor

the first priority monitor,

output frequency, output

current and output voltage

are displayed in line

zParameter setting: When changing 5s to 180s as the Pr. 8 Deceleration time setting

Freq Set

SET 0.00Hz

0~400Hz

SETTING MODE 0~9:Set Pr.NO.

Select Oper

SETTING MODE

Pr.NO.

<READ>

8 Dec.T1

5.0S

0~3600

8 Dec.T1

5.0S 180S 0~3600

8 Dec.T1

180.0S

Completed

9 Set THM

2.55A

0~500

zPr. List: Displays the parameters list.

You can select the parameter from the list to read and write the parameter setting.

1 MONITOR 2 PU Oper 3 Pr.List 4 Pr.Clear

Using , move the cursor to "3 Pr. List".

1 Setting Mode 2 Pr.List 3 Set Pr.List 4 Def.Pr.List

Using , move the cursor to "2 Pr. List".

0 Trq Bst1 1 Max.F1 2 Min.F1 3 VFbaseF1

0 Trq Bst1

6.0%

0~30

Parameter setting mod

zMultiple copies: You can read the parameter settings of the inverter into the FR-PU07 and store the settings of maximum

three inverters. You can also copy the stored parameter settings to another inverter of the same series.

Select the "READ".

1 MONITOR 2 PU Oper 3 Pr.List 4 Pr.Clear

9 S/W 10 Selectop 11 Option 12 PRCpy set

Select "12 PRCpy set".

1 Copy area 1 2 Copy area 2 3 Copy area 3

Select the copy area.

Copy area 1 1 Read VFD 2 Write VFD 3 Verifing

Read "1 Read VFD".

Select the "WRITE".

Copy area 1 1 Read VFD 2 Write VFD 3 Verifing

Select "2 Write VFD".

Select the "Verifying".

Copy area 1 1 Read VFD 2 Write VFD 3 Verifing

Select "3 Verifing".

Name:012 :Select Char READ:Decide Char WRITE:DecideName

Give a name.

012 Area 1 to VFD WRITE:Executing ESC:Cancel

012 Verify Area 1 WRITE:Executing ESC:Cancel

012 Overwrite area 1 WRITE:Executing ESC:Cancel

Write.

Param Copy Writing Completed Please Reset

Param Copy

Verifying

Please Wait

Param Copy

Reading

Completed

Parameter List

For simple variable-speed operation of the inverter, the initial setting of the parameters may be used as they are. Set the

necessary parameters to meet the load and operational specifications. Parameter setting, change and check can be made

from the operation panel. For details of parameters, refer to the instruction manual.

This catalog explains based on the Japanese specifications.

POINT

Only simple mode parameter can be displayed using

displayed with the initial setting. Set

z Simple mode parameter

Pr. 160 Extended function display selection

as required.

. (All parameters are

FeaturesOptions

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Specifications

Parameter

Number

Name

Setting

Range

Minimum

Setting

Increments

0 Torque boost 0 to 30% 0.1% 6%/4%/3%∗

1 Maximum frequency 0 to 120Hz 0.01Hz 120Hz

2 Minimum frequency 0 to 120Hz 0.01Hz 0Hz

3 Base frequency 0 to 400Hz 0.01Hz 60Hz

Multi-speed setting

(high speed) Multi-speed setting

(middle speed) Multi-speed setting (low

speed)

0 to 400Hz 0.01Hz 60Hz

0 to 400Hz 0.01Hz 30Hz

0 to 400Hz 0.01Hz 10Hz

7 Acceleration time 0 to 3600s 0.1s 5s/10s∗

8 Deceleration time 0 to 3600s 0.1s 5s/10s∗

125

126

160

Electronic thermal O/L

relay

Operation mode

selection

Terminal 2 frequency

setting gain frequency

Terminal 4 frequency

setting gain frequency

Extended function

display selection

0 to 500A 0.01A

0, 1, 2, 3, 4, 6,

0 to 400Hz 0.01Hz 60Hz

0, 9999 1 9999

Initial

Val ue

Rated

inverter

current

Application

Set when you want to increase a

starting torque or when the motor

with a load will not rotate, resulting in

an alarm [OL] and a trip [OC1].

∗ Initial values differ according to the

inverter capacity. (0.75K or less/1.5K

to 3.7K/5.5K, 7.5K)

Set when the maximum output

frequency need to be limited. Set when the minimum output

frequency need to be limited. Set when the rated motor

frequency is 50Hz.

Check the motor rating plate.

Set when changing the preset

speed in the parameter with a

terminal.

Acceleration/deceleration time can

be set.

∗ Initial values differ according to the

inverter capacity. (3.7K or less/5.5K,

7.5K)

The inverter protects the motor

from overheat.

Set the rated motor current. Select the start command location

and frequency command location. Frequency for the maximum value

of the potentiometer (5V initial

value) can be changed. Frequency for the maximum

current input (20mA initial value)

can be changed. Parameter which can be read from

the operation panel and parameter

unit can be restricted.

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z Extended mode parameter

REMARKS

y indicates simple mode parameters.

y The shaded parameters in the table allow its setting to be changed during operation even if "0" (initial value) is set in Pr. 77

Parameter write selection.

Func-

Parameter

tion

 0 Torque boost 0 to 30% 0.1% 6/4/3% ∗1  1 Maximum frequency 0 to 120Hz 0.01Hz 120Hz  2 Minimum frequency 0 to 120Hz 0.01Hz 0Hz  3 Base frequency 0 to 400Hz 0.01Hz 60Hz  4 Multi-speed setting (high speed) 0 to 400Hz 0.01Hz 60Hz  5 Multi-speed setting (middle speed) 0 to 400Hz 0.01Hz 30Hz  6 Multi-speed setting (low speed) 0 to 400Hz 0.01Hz 10Hz  7 Acceleration time 0 to 3600s 0.1s 5/10s ∗2

Basic functions

 8 Deceleration time 0 to 3600s 0.1s 5/10s ∗2

 9 Electronic thermal O/L relay 0 to 500A 0.01A

10 DC injection brake operation frequency 0 to 120Hz 0.01Hz 3Hz

11 DC injection brake operation time 0 to 10s 0.1s 0.5s

brake

DC injection

— 13 Starting frequency 0 to 60Hz 0.01Hz 0.5Hz — 14 Load pattern selection 0 to 3 1 0

JOG

— 17 MRS input selection 0, 2, 4 1 0 — 18 High speed maximum frequency 120 to 400Hz 0.01Hz 120Hz — 19 Base frequency voltage 0 to 1000V, 8888, 9999 0.1V 9999

12 DC injection brake operation voltage 0 to 30% 0.1% 4%

15 Jog frequency 0 to 400Hz 0.01Hz 5Hz

16 Jog acceleration/deceleration time 0 to 3600s 0.1s 0.5s

operation

Name Setting Range

Minimum

Setting

Increments

Initial Val ue

Rated

inverter

current

Customer

Setting

Acceleration/

deceleration time

22 Stall prevention operation level 0 to 200% 0.1% 150%

Stall

Multi-speed

— 29

— 30 Regenerative function selection 0, 1, 2 1 0

Frequency jump

— 37 Speed display 0, 0.01 to 9998 0.001 0 — 40 RUN key rotation direction selection 0, 1 1 0

Frequency

prevention

24 Multi-speed setting (speed 4) 0 to 400Hz, 9999 0.01Hz 9999 25 Multi-speed setting (speed 5) 0 to 400Hz, 9999 0.01Hz 9999 26 Multi-speed setting (speed 6) 0 to 400Hz, 9999 0.01Hz 9999

setting

27 Multi-speed setting (speed 7) 0 to 400Hz, 9999 0.01Hz 9999

31 Frequency jump 1A 0 to 400Hz, 9999 0.01Hz 9999 32 Frequency jump 1B 0 to 400Hz, 9999 0.01Hz 9999 33 Frequency jump 2A 0 to 400Hz, 9999 0.01Hz 9999 34 Frequency jump 2B 0 to 400Hz, 9999 0.01Hz 9999 35 Frequency jump 3A 0 to 400Hz, 9999 0.01Hz 9999 36 Frequency jump 3B 0 to 400Hz, 9999 0.01Hz 9999

41 Up-to-frequency sensitivity 0 to 100% 0.1% 10% 42 Output frequency detection 0 to 400Hz 0.01Hz 6Hz

detection

Acceleration/deceleration reference frequency

Stall prevention operation level compensation factor at double speed

Acceleration/deceleration pattern selection

Output frequency detection for reverse rotation

1 to 400Hz 0.01Hz 60Hz

0 to 200%, 9999 0.1% 9999

0, 1, 2 1 0

0 to 400Hz, 9999 0.01Hz 9999

Func-

Parameter

tion

44 Second acceleration/deceleration time 0 to 3600s 0.1s 5/10s ∗2 45 Second deceleration time 0 to 3600s, 9999 0.1s 9999 46 Second torque boost 0 to 30%, 9999 0.1% 9999 47 Second V/F (base frequency) 0 to 400Hz, 9999 0.01Hz 9999

Second functions

51 Second electronic thermal O/L relay 0 to 500A, 9999 0.01A 9999

52 DU/PU main display data selection

54 FM terminal function selection

55 Frequency monitoring reference 0 to 400Hz 0.01Hz 60Hz

Monitor functions

56 Current monitoring reference 0 to 500A 0.01A

57 Restart coasting time 0, 0.1 to 5s, 9999 0.1s 9999

Name Setting Range

Second stall prevention operation current

Minimum

Setting

Increments

Initial Val ue

0 to 200%, 9999 0.1% 9999

0, 5, 8 to 12, 14, 20, 23 to 25, 52 to 55, 61,

62, 64, 100 1 to 3, 5, 8 to 12, 14, 21,

24, 52, 53, 61, 62

1 1

Rated

inverter

current

Customer

Setting

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restart

Automatic

58 Restart cushion time 0 to 60s 0.1s 1s

functions

— 59 Remote function selection 0, 1, 2, 3 1 0 — 60 Energy saving control selection 0, 9 1 0 — 65 Retry selection 0 to 5 1 0

— 66

Stall prevention operation reduction starting frequency

0 to 400Hz 0.01Hz 60Hz

67 Number of retries at fault occurrence 0 to 10, 101 to 110 1 0

Retry

68 Retry waiting time 0.1 to 600s 0.1s 1s 69 Retry count display erase 0 1 0

— 70 Special regenerative brake duty 0 to 30% 0.1% 0%

— 71 Applied motor

0, 1, 3, 13, 23, 40, 43, 50, 53

— 72 PWM frequency selection 0 to 15 1 1 — 73 Analog input selection 0, 1, 10, 11 1 1 — 74 Input filter time constant 0 to 8 1 1

— 75

Reset selection/disconnected PU detection/PU stop selection

0 to 3, 14 to 17 1 14

— 77 Parameter write selection 0, 1, 2 1 0 — 78 Reverse rotation prevention selection 0, 1, 2 1 0 —  79 Operation mode selection 0, 1, 2, 3, 4, 6, 7 1 0

80 Motor capacity 0.1 to 7.5kW, 9999 0.01kW 9999 82 Motor excitation current 0 to 500A, 9999 0.01A 9999

83 Motor rated voltage 0 to 1000V 0.1V

200V/

400V

84 Rated motor frequency 10 to 120Hz 0.01Hz 60Hz

Motor constants

90 Motor constant (R1) 0 to 50Ω , 9999 0.001Ω 9999

96 Auto tuning setting/status 0, 11, 21 1 0 117 PU communication station number 0 to 31 (0 to 247) 1 0 118 PU communication speed 48, 96, 192, 384 1 192 119 PU communication stop bit length 0, 1, 10, 11 1 1 120 PU communication parity check 0, 1, 2 1 2 121 Number of PU communication retries 0 to 10, 9999 1 1 122 PU communication check time interval 0, 0.1 to 999.8s, 9999 0.1s 0 123 PU communication waiting time setting 0 to 150ms, 9999 1 9999

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124 PU communication CR/LF selection 0, 1, 2 1 1

PU connector communication

—  125

— 126

Terminal 2 frequency setting gain frequency

Terminal 4 frequency setting gain frequency

0 to 400Hz 0.01Hz 60Hz

Func-

Parameter

tion

127

128 PID action selection 0, 20, 21, 40 to 43 1 0 129 PID proportional band 0.1 to 1000%, 9999 0.1% 100% 130 PID integral time 0.1 to 3600s, 9999 0.1s 1s 131 PID upper limit 0 to 100%, 9999 0.1% 9999 132 PID lower limit 0 to 100%, 9999 0.1% 9999

PID operation

133 PID action set point 0 to 100%, 9999 0.01% 9999 134 PID differential time 0.01 to 10.00s, 9999 0.01s 9999

145 PU display language selection 0 to 7 1 0

— 146 ∗5 Built-in potentiometer switching 0, 1 1 1

150 Output current detection level 0 to 200% 0.1% 150%

151

Current

— 156 Stall prevention operation selection 0 to 31, 100, 101 1 0 — 157 OL signal output timer 0 to 25s, 9999 0.1s 0s —  160 Extended function display selection 0, 9999 1 9999

— 161

152 Zero current detection level 0 to 200% 0.1% 5%

detection

153 Zero current detection time 0 to 1s 0.01s 0.5s

PID control automatic switchover frequency

Output current detection signal delay time

Frequency setting/key lock operation selection

Name Setting Range

0 to 400Hz, 9999 0.01Hz 9999

0 to 10s 0.1s 0s

0, 1, 10, 11 1 0

Minimum

Setting

Increments

Initial Val ue

Customer

Setting

162

functions

165

Automatic restart

166

167

Current detection

—168 — 169

170 Watt-hour meter clear 0, 10, 9999 1 9999

Cumulative

Input terminal function

171 Operation hour meter clear 0, 9999 1 9999

monitor clear

178 STF terminal function selection

179 STR terminal function selection

180 RL terminal function selection

assignment

181 RM terminal function selection 1 1

182 RH terminal function selection 1 2

Automatic restart after instantaneous power failure selection

Stall prevention operation level for restart

Output current detection signal retention time

Output current detection operation selection

Parameter for manufacturer setting. Do not set.

0, 1, 10, 11 1 1

0 to 200% 0.1% 150%

0 to 10s, 9999 0.1s 0.1s

0, 1 1 0

0 to 5, 7, 8, 10, 12, 14, 16, 18, 24, 25, 60, 62, 65 to 67, 9999

0 to 5, 7, 8, 10, 12, 14, 16, 18, 24, 25, 61, 62, 65 to 67, 9999

0 to 5, 7, 8, 10, 12, 14, 16, 18, 24, 25, 62, 65 to 67, 9999

160

1 61

Func-

tion

Parameter

Name Setting Range

Minimum

Setting

Increments

0, 1, 3, 4, 7, 8, 11 to 16, 25, 26, 46, 47, 64, 70, 90, 91, 93, 95, 96, 98, 99, 100, 101, 103,

190 RUN terminal function selection

104, 107, 108,

1 0 111 to 116, 125, 126, 146, 147, 164, 170, 190, 191, 193, 195, 196, 198, 199, 9999

0, 1, 3, 4, 7, 8, 11 to 16, 25, 26, 46, 47, 64, 70, 90, 91, 95, 96, 98, 99,

192 A,B,C terminal function selection

Output terminal function assignment

100, 101, 103, 104, 107, 108, 111 to 116, 125, 126, 146, 147, 164, 170, 190, 191, 195, 196,

199

198, 199, 9999

232 Multi-speed setting (speed 8) 0 to 400Hz, 9999 0.01Hz 9999 233 Multi-speed setting (speed 9) 0 to 400Hz, 9999 0.01Hz 9999 234 Multi-speed setting (speed 10) 0 to 400Hz, 9999 0.01Hz 9999 235 Multi-speed setting (speed 11) 0 to 400Hz, 9999 0.01Hz 9999 236 Multi-speed setting (speed 12) 0 to 400Hz, 9999 0.01Hz 9999 237 Multi-speed setting (speed 13) 0 to 400Hz, 9999 0.01Hz 9999 238 Multi-speed setting (speed 14) 0 to 400Hz, 9999 0.01Hz 9999

Multi-speed setting

239 Multi-speed setting (speed 15) 0 to 400Hz, 9999 0.01Hz 9999 — 240 Soft-PWM operation selection 0, 1 1 1 — 241 Analog input display unit switchover 0, 1 1 0 — 244 Cooling fan operation selection 0, 1 1 1

245 Rated slip 0 to 50%, 9999 0.01% 9999

Slip

246 Slip compensation time constant 0.01 to 10s 0.01s 0.5s

compensation

247

Constant-power range slip compensation selection

0, 9999 1 9999

— 249 Earth (ground) fault detection at start 0, 1 1 0

0 to 100s,

— 250 Stop selection

1000 to 1100s,

0.1s 9999

8888, 9999

— 251 Output phase loss protection selection 0, 1 1 1

255 Life alarm status display (0 to 15) 1 0

256 Inrush current limit circuit life display (0 to 100%) 1% 100%

257 Control circuit capacitor life display (0 to 100%) 1% 100%

258 Main circuit capacitor life display (0 to 100%) 1% 100%

259 Main circuit capacitor life measuring 0, 1 (2, 3, 8, 9) 1 0

Life diagnosis

— 260 PWM frequency automatic switchover 0, 1 1 0

Initial Val ue

Customer

Setting

FeaturesOptions

Standard

Specifications

Outline

Drawings

Dimension

Diagram

Explanation

Terminal Connection

Terminal Specification

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Operation panel

List

Parameter

Functions

Protective

Instructions

Specification

Difference List

FR-D700 Series

261 Power failure stop selection 0, 1, 2 1 0

stop

Power failure

— 267 Terminal 4 input selection 0, 1, 2 1 0 — 268 Monitor decimal digits selection 0, 1, 9999 1 9999 — 269 Parameter for manufacturer setting. Do not set.

— 295 Magnitude of frequency change setting

0, 0.01, 0.10, 1.00,

10.00

0.01 0

296 Password lock level 1 to 6, 101 to 106, 9999 1 9999

1000 to 9999 (0 to 5,

9999)

1 9999

Password

297 Password lock/unlock

function

— 298 Frequency search gain 0 to 32767, 9999 1 9999

—299

Rotation direction detection selection at restarting

0, 1, 9999 1 0

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Func-

Parameter

tion

RS-485 communication

constant

Second motor

Output

Remote

— 502

Minimum

Name Setting Range

Setting

Increments

338

339

340 Communication startup mode selection 0, 1, 10 1 0

342

343 Communication error count — 1 0

450 Second applied motor 0, 1, 9999 1 9999

495 Remote output selection 0, 1, 10, 11 1 0

496 Remote output data 1 0 to 4095 1 0

503 Maintenance timer 0 (1 to 9998) 1 0

Communication operation command source

Communication speed command source

Communication EEPROM write selection

Stop mode selection at communication error

0, 1 1 0

0, 1, 2 1 0

0, 1 1 0

0, 1, 2 1 0

Initial Val ue

Customer

Setting

504

Maintenance

549 Protocol selection 0, 1 1 0

551

Communication

555 Current average time 0.1 to 1s 0.1s 1s

556 Data output mask time 0 to 20s 0.1s 0s

time monitor

Current average

— 561 PTC thermistor protection level 0.5 to 30kΩ , 9999 0.01Ω 9999 — 563 Energization time carrying-over times (0 to 65535) 1 0 — 564 Operating time carrying-over times (0 to 65535) 1 0 — 571 Holding time at a start 0 to 10s, 9999 0.1s 9999

PID

— 611 Acceleration time at a restart 0 to 3600s, 9999 0.1s 9999 — 653 Speed smoothing control 0 to 200% 0.1% 0

—665

557

575 Output interruption detection time 0 to 3600s, 9999 0.1s 1s

576 Output interruption detection level 0 to 400Hz 0.01Hz 0Hz

operation

577 Output interruption cancel level 900 to 1100% 0.1% 1000%

Maintenance timer alarm output set time

PU mode operation command source selection

Current average value monitor signal output reference current

Regeneration avoidance frequency gain

0 to 9998, 9999 1 9999

2, 4, 9999 1 9999

0 to 500A 0.01A

0 to 200% 0.1% 100

Rated

inverter

current

functions

Protective

function

Regeneration avoidance

872 ∗7 Input phase loss protection selection 0, 1 1 0

882

883

885

886 Regeneration avoidance voltage gain 0 to 200% 0.1% 100%

Regeneration avoidance operation selection

Regeneration avoidance operation level

Regeneration avoidance compensation frequency limit value

0, 1, 2 1 0

300 to 800V 0.1V

0 to 10Hz, 9999 0.01Hz 6Hz

400VDC/

780VDC

∗6

Func-

tion

Parameter

Name Setting Range

Minimum

Setting

Increments

Initial Val ue

Customer

Setting

888 Free parameter 1 0 to 9999 1 9999

Free

889 Free parameter 2 0 to 9999 1 9999

parameter

— 891

(900)

(902)

125

(903)

(904)

126

(905)

Calibration parameters

(905)

C22

(922) ∗4∗5

C23

(922) ∗4∗5

C24

(923) ∗4∗5

C25

(923)

990 PU buzzer control 0, 1 1 1

991 PU contrast adjustment 0 to 63 1 58

Pr.CL Parameter clear 0, 1 1 0

ALLC All parameter clear 0, 1 1 0

Cumulative power monitor digit shifted times

FM terminal calibration — — —

∗5

Terminal 2 frequency setting bias frequency

∗5

Terminal 2 frequency setting bias 0 to 300% 0.1% 0%

∗5

Terminal 2 frequency setting gain frequency

∗5

Terminal 2 frequency setting gain 0 to 300% 0.1% 100%

∗5

Terminal 4 frequency setting bias frequency

∗5

Terminal 4 frequency setting bias 0 to 300% 0.1% 20%

∗5

Terminal 4 frequency setting gain frequency

∗5

Terminal 4 frequency setting gain 0 to 300% 0.1% 100%

∗5

Frequency setting voltage bias frequency (built-in potentiometer)

Frequency setting voltage bias (built-in potentiometer)

Frequency setting voltage gain frequency (built-in potentiometer)

Frequency setting voltage gain (built-in potentiometer)

∗4∗5

0 to 4, 9999 1 9999

0 to 400Hz 0.01Hz 0Hz

0 to 400Hz 0.01Hz 60Hz

0 to 400Hz 0.01Hz 0Hz

0 to 400Hz 0.01Hz 60Hz

0 to 400Hz 0.01Hz 0

0 to 300% 0.1% 0

0 to 400Hz 0.01Hz 60Hz

0 to 300% 0.1% 100%

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List

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Functions

Protective

Instructions

Er.CL Faults history clear 0, 1 1 0

Clear parameters

Pr.CH Initial value change list — — —

Initial value change list

∗1 Differ according to capacities.

6%: 0.75K or less 4%: 1.5K to 3.7K 3%: 5.5K, 7.5K

∗2 Differ according to capacities.

5s: 3.7K or less 10s: 5.5K, 7.5K

∗3 Differ according to capacities.

6%: 0.1K, 0.2K 4%: 0.4K to 7.5K

∗4 Set this parameter when calibrating the operation panel built-in potentiometer for the FR-E500 series operation panel (PA02) connected with

cable.

∗5 The parameter number in parentheses is the one for use with the operation panel (PA02) for the FR-E500 series or parameter unit (FR-PU04/

FR-PU07).

∗6 The initial value differs according to the voltage class. (200V class, 400V class)

∗7 Available only for the three-phase power input specification model.

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Difference List

FR-D700 Series

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Protective Functions

When a fault occurs, the inverter trips and the PU display automatically changes to any of the following fault or alarm indications.

Function Name Description Display

Operation panel lock Appears when operation was tried during operation panel lock.

Password locked Appears when a password restricted parameter is read/written.

∗2

Parameter write error

Error message

Inverter reset Appears when the RES signal is on.

Stall prevention (overcurrent) Appears during overcurrent stall prevention.

Stall prevention (overvoltage)

Regenerative brake prealarm ∗7

Electronic thermal relay function prealarm

∗3

Warnings

PU stop

Maintenance signal output ∗7

Undervoltage Appears when the main circuit power became low voltage.

Fan fault

∗4

Alarms

Overcurrent trip during acceleration

Overcurrent trip during constant speed

Overcurrent trip during deceleration or stop

Regenerative overvoltage trip during acceleration

Regenerative overvoltage trip during constant speed

Regenerative overvoltage trip during deceleration or stop

Inverter overload trip (electronic thermal relay function)

Motor overload trip (electronic thermal relay function)

Fin overheat Appears when the heatsink overheated.

Input phase loss ∗7 ∗8

Stall prevention

Brake transistor alarm detection

∗5

Fault

Output side earth (ground) fault overcurrent at start ∗7

Output phase loss Appears if one of the three phases on the inverter output side opened.

External thermal relay operation∗6 ∗7 Appears when the external thermal relay connected to the OH signal was activated.

PTC thermistor operation ∗7

Parameter storage device fault Appears when operation of the element where parameters stored became abnormal. (control board)

PU disconnection

Retry count excess ∗7 Appears when the operation was not restarted within the set number of retries.

CPU fault Appears during the CPU and peripheral circuit errors occurred.

Output current detection value exceeded ∗7

Inrush current limit circuit fault Appears when the resistor of the inrush current limit circuit overheated.

Analog input fault

∗1 Resetting the inverter initializes the internal thermal integrated data of the electronic thermal relay function. ∗2 The error message shows an operational error. The inverter output is not shut off. ∗3 Warnings are messages given before fault occur. The inverter output is not shut off. ∗4 Alarms warn the operator of failures with output signals. The inverter output is not shut off. ∗5 When faults occur, the protective functions are activated to inverter trip and output the fault signals. ∗6 The external thermal operates only when the OH signal is set in Pr. 178 to Pr. 182 (input terminal function selection). ∗7 This protective function does not function in the initial status. ∗8 This protective function is available with the three-phase power input specification model only.

Appears when an error occurred during parameter writing.

Appears during overvoltage stall prevention. Appears while the regeneration avoidance function is activated.

Appears if the regenerative brake duty reaches or exceeds 85% of the

value. If the regenerative brake duty reaches 100%, a regenerative overvoltage (E. OV_) occurs.

Appears when the electronic thermal O/L relay has reached 85% of the specified value.

Appears when on the operation panel was pressed during external operation.

Appears when the cumulative energization time has exceeded the maintenance output timer set value.

Appears when the cooling fan remains stopped when operation is required or when the speed has

decreased.

Appears when an overcurrent occurred during acceleration.

Appears when an overcurrent occurred during constant speed operation.

Appears when an overcurrent occurred during deceleration and at a stop.

Appears when an overvoltage occurred during acceleration.

Appears when an overvoltage occurred during constant speed operation.

Appears when an overvoltage occurred during deceleration and at a stop.

Appears when the electronic thermal relay function for inverter element protection was activated.

Appears when the electronic thermal relay function for motor protection was activated.

∗1

Appears if one of the three phases on the inverter input side opened. It may function if phase-to-

phase voltage of the three-phase power input becomes largely unbalanced.

Appears when the output frequency drops to 1Hz as a result of deceleration due to the excess motor load.

This function stops the inverter output if an alarm occurs in the brake circuit, e.g. damaged brake

transistors. In this case, the inverter must be powered off immediately.

Appears when an earth (ground) fault occurred on the inverter's output side. (detects only at a start)

Appears when resistance of PTC thermistor connected between terminal 2 and terminal 10 is more

than the value set in Pr. 561 PTC thermistor protection level.

Appears when a communication error between the PU and inverter occurred, the communication

interval exceeded the permissible time during the RS-485 communication with the PU connector, or

communication errors exceeded the number of retries during the RS-485 communication.

Appears when output current exceeded the output current detection level set by the parameter.

Appears when voltage is input (7.3V or more for 5s or more) with the terminal 4 set to current input.

Pr. 70 Special regenerative brake duty

Option and Peripheral Devices

Option list

By fitting the following options to the inverter, the inverter is provided with more functions.

Name Type Applications, Specifications, etc.

Parameter unit (8 languages)

Parameter unit with battery pack FR-PU07BB(-L)

Enclosure surface operation panel FR-PA07

Parameter unit connection cable FR-CB20

AC reactor FR-HAL

DC reactor FR-HEL

Radio noise filter FR-BIF(H) For radio noise reduction (connect to the input side)

Line noise filter

Brake resistor MRS type For increasing the regenerative braking capability (permissible duty 3%ED)

High-duty brake resistor FR-ABR

Brake unit Resistor unit Discharging resistor

Stand-alone shared

Power regeneration common converter Stand-alone reactor dedicated for the FR-CV

High power factor converter FR-HC

Surge voltage suppression filter

DIN rail attachment FR-UDA01 to 03 Attachment for installation on DIN rail

Manual controller FR-AX

DC tach. follower FR-AL For synchronous operation (1.5VA) by external signal (0 to 5V, 0 to 10V DC)∗

Three speed selector FR-AT

Motorized speed setter FR-FK

Ratio setter FR-FH For ratio operation. The ratios of five inverters can be set (3VA)∗ Speed detector FR-FP For tracking operation by a pilot generator (PG) signal (3VA)∗

Master controller FR-FG

speed controller

Soft starter FR-FC

FR series manual controller/

Deviation detector FR-FD

Preamplifier FR-FA Used as an A/V converter or arithmetic amplifier (3VA)∗ Pilot generator QVAH-10 For tracking operation. 70V/35VAC 500Hz (at 2500r/min)

Deviation sensor YVGC-500W-NS

Frequency setting potentiometer WA2W 1kΩ For frequency setting. Wire-wound 2W 1kΩ type B characteristic Analog frequency meter

60mm)

(64mm

Others

Calibration resistor RV24YN 10kΩ For frequency meter calibration. Carbon film type B characteristic

FR Configurator SW3(VFD setup software)

∗ Rated power consumption. The power supply specifications of the FR series manual controllers and speed controllers are 200VAC 50Hz, 220V/220VAC 60Hz,

and 115VAC 60Hz.

FR-PU07 FR-PU04

FR- BSF01 FR- BLF

FR-BU2 FR-BR GZG, GRZG type

FR-CV FR-CVL

FR-ASF

FR-BMF

YM206NRI 1mA

FR-SW3-SETUPWE

Interactive parameter unit with LCD display

This parameter unit enables parameter setting without connecting the inverter to power supply.

This operation panel enables inverter operation and monitoring of frequency, etc. from the enclosure surface Cable for connection of operation panel or parameter unit  indicates a cable length. (1m, 3m, 5m) For harmonic current reduction and inverter input power factor improvement (total power factor approx. 88%) For harmonic current reduction and inverter input power factor improvement (total power factor approx. 93%)

For line noise reduction

For increasing the regenerative braking capability (permissible duty 10%/ 6%ED) For increasing the braking capability of the inverter (for high-inertia load or negative load) Brake unit, electrical-discharge resistor and resistor unit are used in combination

Unit which can return motor-generated braking energy back to the power supply in common converter system

The high power factor converter switches the converter section on/off to reshape an input current waveform into a sine wave, greatly suppressing harmonics. (Used in combination with the standard accessory.)

Filter for suppressing surge voltage on motor

For independent operation. With frequency meter, frequency potentiometer and start switch.

For three speed switching, among high, middle and low speed operation (1.5VA)∗ For remote operation. Allows operation to be controlled from several places (5VA)∗

Master controller (5VA) for parallel operation of multiple (maximum 35) inverters.∗ For soft start and stop. Enables acceleration/deceleration in parallel operation (3VA)∗ For continuous speed control operation. Used in combination with a deviation sensor or synchro (5VA)∗

For continuous speed control operation (mechanical deviation detection) Output 90VAC/90ºC

Dedicated frequency meter (graduated to 120Hz). Moving-coil type DC ammeter

Supports an inverter startup to maintenance.

Applicable

Inverter

Shared among all models Shared among all models (Available soon)

Shared among all models

According to capacities

Shared among all models

For the 0.4K or more

According to capacities

400V: According to capacities 400V: For the

5.5K or more Compatible with the 3.7K or less

Shared among all models

Shared among all models (Available soon)

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Peripheral devices/cable size list

Moulded Case Circuit Breaker (MCCB)∗1

or Earth Leakage Current Breaker (ELB)∗2

Reactor connection Reactor connection

Inverter type

Motor

Output

(kW)

Without With Without With

FR-D740-0.4K 0.4 30AF 5A 30AF 5A S-N10 S-N10 2 2

FR-D740-0.75K 0.75 30AF 5A 30AF 5A S-N10 S-N10 2 2

FR-D740-1.5K 1.5 30AF 10A 30AF 10A S-N10 S-N10 2 2

FR-D740-2.2K 2.2 30AF 15A 30AF 10A S-N10 S-N10 2 2

FR-D740-3.7K 3.7 30AF 20A 30AF 15A S-N10 S-N10 2 2

FR-D740-5.5K 5.5 30AF 30A 30AF 20A S-N20 S-N11, S-N12 3.5 2

Three-phase 400V

FR-D740-7.5K 7.5 30AF 30A 30AF 30A S-N20 S-N20 3.5 3.5

FR-D720S-0.1K 0.1 30AF 5A 30AF 5A S-N10 S-N10 2 2

FR-D720S-0.2K 0.2 30AF 5A 30AF 5A S-N10 S-N10 2 2

FR-D720S-0.4K 0.4 30AF 10A 30AF 5A S-N10 S-N10 2 2

FR-D720S-0.75K 0.75 30AF 15A 30AF 10A S-N10 S-N10 2 2

FR-D720S-1.5K 1.5 30AF 30A 30AF 15A S-N10 S-N10 2 2

Single-phase 200V

FR-D720S-2.2K 2.2 30AF 40A 30AF 30A S-N20, S-N21 S-N10 3.5 2

∗1 Select an MCCB according to the inverter power supply capacity.

Install one MCCB per inverter.

∗2 For installations in the United States or Canada, use the class T type fuse certified by the UL and cUL.

∗3 Magnetic contactor is selected based on the AC-1 class. The electrical durability of magnetic contactor is 500,000 times. When the magnetic contactor is

used for emergency stop during motor driving, the electrical durability is 25 times.

When using the MC for emergency stop during motor driving or using on the motor side during commercial-power supply operation, select the MC with

class AC-3 rated current for the motor rated current.

∗4 When using single-phase power input, terminals are R/L1 and S/L2.

Magnetic

Contactor (MC)∗3

HIV Cables, etc.

(mm2)

R/L1, S/L2,

T/L3∗4

MCCB INV

U, V, W

Note

y When the inverter capacity is larger than the motor capacity, select an MCCB and a magnetic contactor according to

the inverter type and cable and reactor according to the motor output.

y When the breaker on the inverter primary side trips, check for the wiring fault (short circuit), damage to internal parts

of the inverter, etc. Identify the cause of the trip, then remove the cause and power on the breaker.

Selecting the rated sensitivity current for the earth leakage current breaker

When using the earth leakage current breaker with the

inverter circuit, select its rated sensitivity current as follows,

independently of the PWM carrier frequency.

y Breaker designed for harmonic and surge suppression

Rated sensitivity current I∆n≥10×(Ig1+Ign+Igi+Ig2+Igm)

y Standard breaker

Rated sensitivity current I∆n≥10×{Ig1+Ign+Igi+3X(Ig2+Igm)} Ig1, Ig2: Leakage currents in wire path during commercial power supply

operation Ign : Leakage current of inverter input side noise filter Igm : Leakage current of motor during commercial power supply operation Igi : Leakage current of inverter unit

Example of leakage current of cable path per 1km during the commercial power supply operation when the CV cable is routed in metal conduit

(200V 60Hz)

120

100

Leakage currents (mA)

2 3.5

8142230386080

5.5

Cable size (mm2)

Example of leakage current per 1km during the commercial power supply operation when the CV cable is routed in metal conduit

(Three-phase three-wire delta connection 400V60Hz)

120

100

leakage currents (mA)

2 3.5

8142230386080

5.5

Cable

For " " connection, the amount of leakage current is appox.1/3 of the above value.

size (mm2)

100

150

Example of leakage current of three-phase induction motor during the commercial power supply operation

(200V 60Hz)

1.0

0.7

0.5

0.3

0.2

0.1

0.07

0.05

0.03

Leakage currents (mA)

0.02

0.1 0.2

0.75

2.2

0.4

Motor capacity (kW)

Example of leakage current of three phase induction motor during the commercial power supply operation

(Totally-enclosed fan-cooled type motor 400V60Hz)

2. 0

1. 0

0. 7

0. 5

0. 3

0. 2

leakage currents (mA)

0. 1

1.5 3.7

Motor capacity (kW)

5.5 11

1.5

3.7

7.5

7.5 15

2.2

11 2 05.5

Example

2 ×

5.5mm

5m 5.5mm

ELB

Noise

filter

Inverter

Ig1 Ign

Igi

(Note) 1 Install the earth leakage breaker (ELB) on the input side of the inverter.

2 In the connection earthed-neutral system, the sensitivity current is blunt

against an earth (ground) fault in the inverter output side. Earthing (Grounding) must conform to the requirements of national and local safety regulations and electrical codes. (NEC section 250, IEC 536 class 1 and other applicable standards)

2 ×

60m

Ig2 Igm

3φ 400V

2.2k

zSelection example

(in the case of the above figure (400V class

Breaker Designed for

Leakage current Ig1 (mA)

Leakage current Ign (mA)

Leakage current Igi (mA)

Leakage current Ig2 (mA)

Motor leakage current Igm (mA)

Total leakage current (mA)

Rated sensitivity current (mA) (≥ Ig ×

10)

Harmonic and Surge

Suppression

66 ×

0 (without noise filter)

66 ×

2.79 6.15

30 100

Standard Breaker

1000m

60m

1000m

0.36

connection))

= 0.11

= 1.32

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Precautions for Operation/Selection

Precautions for use of the inverter

Safety Precautions

z To operate the inverter correctly and safely, be sure to read the

"instruction manual" before starting operation.

z This product has not been designed or manufactured for use

with any equipment or system operated under life-threatening

conditions.

z Please contact our sales office when you are considering using

this product in special applications such as passenger mobile,

medical, aerospace, nuclear, power or undersea relay

equipment or system.

z Although this product is manufactured under strict quality

control, safety devices should be installed when a serious

accident or loss is expected by a failure of this product.

z The load used should be a three-phase induction motor only.

Operation

z A magnetic contactor (MC) provided on the input side should

not be used to make frequent starts and stops. It could cause

the inverter to fail.

z However, at this time, the motor cannot be brought to a sudden

stop. Hence, provide a mechanical stopping/holding mechanism

for the machine/equipment which requires an emergency stop.

z It will take time for the capacitor to discharge after shutoff of the

inverter power supply. When accessing the inverter for

inspection, wait for at least 10 minutes after the power supply

has been switched off, and check to make sure that there are no

residual voltage using a tester or the like.

Installation

z Avoid hostile environment where oil mist, fluff, dust particles,

etc. are suspended in the air, and install the inverter in a clean

place or put it in an ingress-protected "enclosed" enclosure.

When placing the inverter in an enclosure, determine the

cooling system and panel dimensions so that the surrounding

air temperature of the inverter is within the permissble value.

(refer to page 6 for the specified value)

z Do not install the inverter on wood or other combustible material

as it will be hot partly.

z Install the inverter in the vertical orientation.

Setting

z The inverter can be operated as fast as a maximum of 400Hz by

parameter setting. Therefore, incorrect setting can cause a

danger. Set the upper limit using the maximum frequency limit

setting function.

z A setting higher than the initial value of DC injection brake

operation voltage or operation time can cause motor overheat

(electronic thermal relay error).

z Do not set Pr. 70 Special regenerative brake duty except for using

the optional brake resistor. This function is used to protect the

brake resistor from overheating. Do not set the value exceeding

permissible duty of the brake resistor.

Wiring

z Application of power to the output terminals (U, V, W) of the

inverter will damage the inverter. Therefore, fully check the

wiring and sequence to ensure that wiring is correct, etc. before

powering on.

z The terminals P/+, PR, P1, N/- are provided for connection of a

dedicated option. Connect only a dedicated option. Do not short

the frequency setting power supply terminal 10 and common

terminal 5 or the terminal PC and terminal SD.

Power supply

z When the inverter is connected

under a large-capacity power

transformer (500kVA or more

transformer) or when a power

capacitor is to be switched over,

an excessive peak current may

flow in the power input circuit,

damaging the inverter.

To prevent this, always install an optional AC reactor (FR-HAL).

z If a surge voltage occurs in the power supply system, this surge

energy may flow into the inverter, causing the inverter to display

overvoltage protection (E.OV) and come to an inverter trip. To

prevent this, always install an optional AC reactor (FR-HAL).

Power supply system

capacity

(kVA)

1500

1000

500

Range requiring installation of the reactor

Wiring length (m)

Precautions for selection

Inverter capacity selection

z When operating a special motor or more than one motor in

parallel with a single inverter, select the inverter capacity so that

1.1 times the total rated motor current is less than the rated

output current of the inverter.

Starting torque of the motor

z The start and acceleration characteristics of the motor driven by

the inverter are restricted by the overload current rating of that

inverter. Generally the torque characteristic is less than when

the motor is started by a commercial power supply. If torque

boost adjustment or general-purpose magnetic flux vector

control cannot provide enough torque when a large starting

torque is necessary, select the inverter of one rank higher

capacity or increase the capacities of both the motor and

inverter.

Acceleration/deceleration times

z The acceleration/deceleration time of the motor depends on the

motor-generated torque, load torque and moment of inertia of

the load (J).

z When the stall prevention function is activated during

acceleration/deceleration, increase the acceleration/

deceleration time as the actual time may become longer.

z To decrease the acceleration/deceleration time, increase the

torque boost value (setting of a too large value may activate the

stall prevention function at a start, longer the acceleration time),

use the general-purpose magnetic flux vector control or

increase the inverter and motor capacities. To decrease the

deceleration time, it is necessary to add optional brake resistor

FR-ABR (for the 0.4K or more), the brake unit (FR-BU2), power

regeneration common converter (FR-CV), or a similar device to

absorb braking energy.

Power transfer mechanism

(reduction gear, belt, chain, etc.)

z When an oil-lubricated gear box, speed change/reduction gear

or similar device is used in the power transfer system, note that

continuous operation at low speed only may deteriorate oil

lubrication, causing seizure. When performing fast operation at

higher than 60Hz, fully note that such operation will cause

strength shortage due to the noise, life or centrifugal force of the

power transfer mechanism.

Instructions for overload operation

z When performing operation of frequent start/stop of the inverter,

rise/fall in the temperature of the transistor element of the

inverter will repeat due to a repeated flow of large current,

shortening the life from thermal fatigue. Since thermal fatigue is

related to the amount of current, the life can be increased by

reducing current at locked condition, starting current, etc.

Decreasing current may increase the life. However, decreasing

current will result in insufficient torque and the inverter may not

start. Therefore, choose the inverter which has enough

allowance for current.

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Precautions for Peripheral Device Selection

Installation and selection of moulded case circuit breaker

Install a moulded case circuit breaker (MCCB) on the power receiving side to protect the wiring of the inverter input side. For MCCB selection, refer to page 25 since it depends on the inverter power supply side power factor (which changes depending on the power supply voltage, output frequency and load). Especially for a completely electromagnetic MCCB, one of a slightly large capacity must be selected since its operation characteristic varies with harmonic currents. (Check it in the data of the corresponding breaker.) As an earth leakage current breaker, use the Mitsubishi earth leakage current breaker designed for harmonics and surge suppression. (Refer to page 26) When installing a moulded case circuit breaker on the output side of the inverter, contact each manufacturer for selection of the moulded case circuit breaker.

Handling of the inverter input side magnetic contactor

z For operation via external terminal (terminal STF or STR used),

provide an input side MC to prevent an accident caused by a natural restart at power recovery after a power failure, such as an instantaneous power failure, and to ensure safety for maintenance work. Do not use this magnetic contactor to make frequent starts and stops. (The switching life of the inverter input circuit is about 1,000,000 times.) For parameter unit operation, an automatic restart after power failure is not made and the MC cannot be used to make a start. Note that the primary side MC may be used to make a stop but the regenerative brake specific to the inverter does not operate and the motor is coasted to a stop.

z Installation of a magnetic contactor on the primary side is

recommended. Since when cycle operation or heavy-duty operation is performed with an optional brake resistor connected, overheat and burnout of the electrical-discharge resistor can be prevented if a regenerative brake transistor is damaged due to insufficient heat capacity of the electricaldischarge resistor and excess regenerative brake duty. In this case, shut-off the magnetic contactor when fault occurs and inverter trips.

Handling of the inverter output side magnetic contactor

Switch the magnetic contactor between the inverter and motor only when both the inverter and motor are at a stop. When the magnetic contactor is turned on while the inverter is operating, overcurrent protection of the inverter and such will activate. When an MC is provided for switching to the commercial power supply, for example, switch it on/off after the inverter and motor have stopped.

Thermal relay installation

The inverter has an electronic thermal relay function to protect the motor from overheating. However, when running multiple motors with one inverter or operating a multi-pole motor, provide a thermal relay (OCR) between the inverter and motor. In this case, set the electronic thermal relay function of the inverter to 0A. And for the setting of the thermal relay, add the line-to line leakage current (refer to page 30) to the current value on the motor rating plate.

For low-speed operation where the cooling capability of the motor

reduces, it is recommended to use a thermal relay protector

incorporated motor.

Measuring instrument on the output side

When the inverter-to-motor wiring length is large, especially in the 400V class, small-capacity models, the meters and CTs may generate heat due to line-to-line leakage current. Therefore, choose the equipment which has enough allowance for the current rating.

Disuse of power factor improving capacitor (power capacitor)

The power factor improving capacitor and surge suppressor on the inverter output side may be overheated or damaged by the harmonic components of the inverter output. Also, since an excessive current flows in the inverter to activate overcurrent protection, do not install a capacitor or surge suppressor. For power factor improvement, use a DC reactor.

Wire thickness and wiring distance

When the wiring length between the inverter and motor is long, use thick wires so that the voltage drop of the main circuit cable is 2% or less especially at low frequency output. (A selection example for the wiring distance of 20m is shown on page 25) Especially at a long wiring distance, the maximum wiring length should be within the length in the table below since the overcurrent protection function may be misactivated by the influence of a charging current due to the stray capacitances of the wiring. (The overall wiring length for connection of multiple motors should be within the value in the table below.)

Pr. 72 Setting

(carrier frequency)

1 or less

2 to 15

0.1K 0.2K 0.4K 0.75K 1.5K 2.2K

200V 200m 200m 300m 500m 500m 500m — 400V — — 200m 200m 300m 500m 500m 200V 30m 100m 200m 300m 500m 500m — 400V — — 30m 100m 200m 300m 500m

When using the automatic restart after instantaneous power failure function with wiring length exceeding below, select "without frequency search" (Pr.162 = "1, 11").

Motor Capacity

Wiring Length 20m 50m 100m

0.1K 0.2K 0.4K or more

Use the recommended connection cable when connecting the parameter unit. For remote operation via analog signal, wire the control cable between the operation box or operation signal and inverter within 30m and away from the power circuits (main circuit and relay sequence circuit) to prevent induction from other devices. When using the external potentiometer instead of the parameter unit to set the frequency, use a shielded or twisted cable, and do not earth (ground) the shield, but connect it to terminal 5 as shown below.

(3)

(2)

(1)

Frequency setting potentiometer

Twisted cable

Shielded cable

(3)

(2)

(1)

Frequency setting potentiometer

3.7K or more

Earth (Ground)

When the inverter is run in the low acoustic noise mode, more

leakage currents occur than in the non-low acoustic noise mode

due to high-speed switching operation. Be sure to earth (ground)

the inverter and motor before use. In addition, always use the

earth (ground) terminal of the inverter to earth (ground) the

inverter. (Do not use the case and chassis)

Noise

When performing low-noise operation at higher carrier frequency,

electromagnetic noise tends to increase. Therefore, refer to the

following measure example and consider taking the measures.

Depending on the installation condition, the inverter may be

affected by noise in a non-low noise (initial) status.

z The noise level can be reduced by decreasing the carrier

frequency (Pr. 72).

z As measures against AM radio broadcasting noise, radio noise

filter FR-BIF produces an effect.

z As measures against sensor malfunction, line noise filter FR-

BSF01, FR-BLF produces an effect.

z As measures against induction noise from the power cable of

the inverter, an effect is produced by putting a distance of 30cm

(at least 10cm) or more and using a twisted pair shielded cable

as a signal cable. Do not earth (ground) shield but connect it to

signal common cable.

Noise reduction examples

Install common mode filter

on inverter input side.

Install capacitor type FR-BIF filter on inverter input side.

FR- BLF

FR- BSF01

Inverter power supply

Separate inverter and power line by more than 30cm (at least 10cm) from sensor circuit.

Control power supply

Do not earth (ground) enclosure directly.

Do not earth (ground) control cable.

Enclosure

FRBSF01

for sensor

Decrease carrier frequency

FR-

Inverter

BSF01

FRBIF

Power supply

Do not earth (ground) shield but connect it to signal common cable.

Install common mode filter

on inverter output side.

Use 4-core cable for motor power cable and use one cable as earth (ground) cable.

Use a twisted pair shielded cable

Sensor

Motor

FR- BLF

FR- BSF01

Leakage currents

Capacitances exist between the inverter I/O cables, other cables

and earth and in the motor, through which a leakage current flows.

Since its value depends on the static capacitances, carrier

frequency, etc., low acoustic noise operation at the increased

carrier frequency of the inverter will increase the leakage current.

Therefore, take the following measures. Select the earth leakage

current breaker according to its rated sensitivity current,

independently of the carrier frequency setting. (Refer to page 26)

To-earth (ground) leakage currents

Type Influence and Measures

y Leakage currents may flow not only into the inverter's

own line but also into the other line through the earth

(ground) cable, etc. These leakage currents may

operate earth (ground) leakage circuit breakers and

earth leakage relays unnecessarily.

z Countermeasures

Influence and

measures

Undesirable

current path

Line leakage current

Type Influence and Measures

Influence and measures

y If the carrier frequency setting is high, decrease the Pr.

72 PWM frequency selection setting.

Note that motor noise increases. Select Pr. 240 Soft-

PWM operation selection to make the sound inoffensive.

y By using earth leakage circuit breakers designed for

harmonic and surge suppression in the inverter's own

line and other line, operation can be performed with the

carrier frequency kept high (with low noise).

Power supply

NV1

Leakage breaker

NV2

Leakage breaker

Inverter

Motor

• This leakage current flows via a static capacitance

between the inverter output cables.

• The external thermal relay may be operated

unnecessarily by the harmonics of the leakage current.

When the wiring length is long (50m or more) for the

400V class model, the external thermal relay is likely to

operate unnecessarily because the ratio of the leakage

current to the rated motor current increases.

z Countermeasures

• Use Pr.9 Electronic thermal O/L relay.

• If the carrier frequency setting is high, decrease the Pr.

72 PWM frequency selection setting.

Note that motor noise increases. S elect Pr. 240 Soft-PWM

operation selection to make the sound inoffensive.

To ensure that the motor is protected against line-to-

line leakage currents, it is recommended to use a

temperature sensor to directly detect motor

temperature.

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Undesirable current path

Power supply

MCCB MC

Inverter

Line-to-line leakage currents path

Thermal relay

Line-to-line static capacitances

Motor

zHarmonic suppression guideline

Harmonic currents flow from the inverter to a power receiving point

via a power transformer. The harmonic suppression guideline was

established to protect other consumers from these outgoing

harmonic currents.

The three-phase 200V input specifications 3.7kW or less are

previously covered by "Harmonic suppression guideline for

household appliances and general-purpose products" and other

models are covered by "Harmonic suppression guideline for

consumers who receive high voltage or special high voltage".

However, the transistorized inverter has been excluded from the

target products covered by "Harmonic suppression guideline for

household appliances and general-purpose products" in January

2004 and "Harmonic suppression guideline for household

appliances and general-purpose products" was repealed on

September 6, 2004.

All capacity and all models of general-purpose inverter used by

specific consumers are covered by "Harmonic suppression

guideline for consumers who receive high voltage or special high

voltage".

y "Harmonic suppression guideline for consumers who receive high

voltage or special high voltage"

This guideline sets forth the maximum values of harmonic currents

outgoing from a high-voltage or especially high-voltage consumer

who will install, add or renew harmonic generating equipment. If any

of the maximum values is exceeded, this guideline requires that

consumer to take certain suppression measures.

Users who use models other than the target models are not covered

by the guideline. However, we ask to connect an AC reactor or a DC

reactor as before to the users who are not covered by the guideline.

For compliance to the harmonic suppression guideline for

consumers who receive high voltage or special high voltage

zCalculation of outgoing harmonic current

Outgoing harmonic current = fundamental wave current (value converted

from received power voltage) × operation ratio × harmonic content

yOperation ratio: Operation ratio = actual load factor operation

time ratio during 30 minutes

yHarmonic content: Found in Table.

Table 1: Harmonic Contents (Values at the fundamental current of 100%)

Reactor 5th 7th 11th 13th 17th 19th 23rd 25th

Not used 65 41 8.5 7.7 4.3 3.1 2.6 1.8 Used (AC side) 38 14.5 7.4 3.4 3.2 1.9 1.7 1.3 Used (DC side) 30 13 8.4 5.0 4.7 3.2 3.0 2.2 Used (AC, DC sides)

Table 2: Rated Capacities and Outgoing Harmonic Currents for Inverter Drive

Rated

Current [A]

Applied

400V 5th 7th 11 th 13th 17th 19th 23rd 25th

Motor kW

0.81 49 0.57 31.85 20.09 4.165 3.773 2.107 1.519 1.274 0.882

0.4

1.37 83 0.97 53.95 34.03 7.055 6.391 3.569 2.573 2.158 1.494

0.75

2.75 167 1.95 108.6 68.47 14.20 12.86 7.181 5.177 4.342 3.006

1.5

3.96 240 2.81 156.0 98.40 20.40 18.48 10.32 7.440 6.240 4.320

2.2

6.50 394 4.61 257.1 161.5 33.49 30.34 16.94 12.21 10.24 7.092

3.7

9.55 579 6.77 376.1 237.4 49.22 44.58 24.90 17.95 15.05 10.42

5.5

12.8 776 9.07 504.4 318.2 65.96 59.75 33.37 24.06 20.18 13.97

7.5

28 9.1 7.2 4.1 3.2 2.4 1.6 1.4

Outgoing Harmonic Current Converted from

(No reactor, 100% operation ratio)

Rated Capacity (kVA)

Fundamental Wave Current

Converted from 6.6kV (mA)

6.6kV (mA)

Input

Power

Supply

Three-phase

400V

Tar get

Capacity

All

capacities

Countermeasures

Make a judgment based on "Harmonic

suppression guideline for consumers who

receive high voltage or special high voltage"

issued by the Japanese Ministry of Economy,

Trade and Industry (formerly Ministry of

International Trade and Industry) in

September 1994 and take measures if

necessary. For calculation method of power

supply harmonics, refer to materials below.

Reference materials

y "Harmonic suppression measures of the

inverter"

Jan. 2004 Japan Electrical Manufacturer's

Association

y "Calculation method of harmonic current of

the general-purpose inverter used by

specific consumers"

JEM-TR201 (revised in Dec. 2003): Japan

Electrical Manufacturer's Association

Japan Electrical Manufacturer's Association

FR-D700 Series Specification Difference List

Item

Applicable Capacity

Typ e

Main Circuit Terminal

Name

AC Power Input

Three-phase Input

Single-phase Input

Brake Unit

Connection

Control Terminal Logic

Initial Setting

Control Terminal

Contact Input Common

Ter mina l

Initial Setting

Monitor Output

Terminal For Indicator

Parameter

Pr.3, Pr.4, Pr.20,

Pr.55, Pr.66, Pr.84,

Pr.125, Pr.126, Pr.903,

Pr.905, Pr.923

Initial Value

Pr.19 Initial Value Pr.145 Initial Value Pr.160 Initial Value Pr.249 Initial Value

Indicator Output

Terminal Function

Traverse Function

Pr.592 to Pr.597

Japanese Specification

FR-D740-0.4K to 7.5K FR-D720S-0.1K to 2.2K Type : Rated capacity (kW)

NA Specification EC Specification CHT Specification

FR-D740-012 to 160-NA FR-D720S-008 to 100-NA Type : Rated current value

FR-D740-012 to 160-EC FR-D720S-008 to 100-EC Type : Rated current value

FR-D740-0.4K to 7.5K-CHT FR-D720S-0.1K to 2.2K-CHT Type : Rated capacity (kW)

R, S, T L1, L2, L3

R, S L1, N

P, N +, -

Sink logic Sink logic Source logic Sink logic

SD SD PC SD

FM (Digital output) AM (Analog output) AM (Analog output) AM (Analog output)

60Hz 60Hz 50Hz 50Hz

9999 9999 8888 9999

0111

9999 0 9999 9999

0011

Pr.54 FM terminal function

selection,

Pr.900 FM terminal

calibration

Pr.158 AM terminal function

selection,

Pr.901 AM terminal

calibration

Pr.158 AM terminal function

selection,

Pr.901 AM terminal

calibration

Pr.158 AM terminal function

selection,

Pr.901 AM terminal

calibration

Without Without With With

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Warranty

1. Gratis warranty period and coverage

[Gratis warranty period]

Note that an installation period of less than one year after installation in your company or your customer's premises or a

period of less than18 months (counted from the date of production) after shipment from our company, whichever is shorter,

is selected.

[Coverage] (1) Diagnosis of failure

As a general rule, diagnosis of failure is done on site by the customer.

However, Mitsubishi or Mitsubishi service network can perform this service for an agreed upon fee upon the customer's

request.

There will be no charges if the cause of the breakdown is found to be the fault of Mitsubishi.

(2) Breakdown repairs

There will be a charge for breakdown repairs, exchange replacements and on site visits for the following four conditions,

otherwise there will be a charge.

1)Breakdowns due to improper storage, handling, careless accident, software or hardware design by the customer.

2)Breakdowns due to modifications of the product without the consent of the manufacturer.

3)Breakdowns resulting from using the product outside the specified specifications of the product.

4)Breakdowns that are outside the terms of warranty.

Since the above services are limited to Japan, diagnosis of failures, etc. are not performed abroad.

If you desire the after service abroad, please register with Mitsubishi. For details, consult us in advance.

2. Exclusion of opportunity loss from warranty liability Regardless of the gratis warranty term, compensation to opportunity losses incurred to your company or your customers by

failures of Mitsubishi products and compensation for damages to products other than Mitsubishi products and other

services are not covered under warranty.

3. Repair period after production is discontinued Mitsubishi shall accept product repairs for seven years after production of the product is discontinued.

4. Terms of delivery In regard to the standard product, Mitsubishi shall deliver the standard product without application settings or adjustments

to the customer and Mitsubishi is not liable for on site adjustment or test run of the product.

International FA Center

UK FA Center

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FA Center

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FA Center

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North American FA Cente

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zNorth American FA Center

MITSUBISHI ELECTRIC AUTOMATION, INC. 500 Corporate Woods Parkway, Vernon Hills, IL60061 U.S.A TEL. +1-847-478-2100 FAX. +1-847-478-0327

zTaiwan FA Center

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zShanghai FA Center

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zASEAN FA Center

MITSUBISHI ELECTRIC ASIA PTE, LTD. 307 Alexandra Road #05-01/02, Mitsubishi Electric Building, Singapore 159943 TEL. +65-6470-2480 FAX. +65-6476-7439

zHong Kong FA Center

MITSUBISHI ELECTRIC AUTOMATION (Hong Kong) LTD. 10th Floor, Manulife Tower, 169 Electric Road, North Point, Hong Kong TEL.+852-2887-8870 FAX. +852-2887-7984

zEuropean FA Center

MITSUBISHI ELECTRIC EUROPE B. V. GERMAN BRANCH Gothaer Strasse 8, D-40880 Ratingen, Germany TEL. +49-2102-486-0 FAX. +49-2102-486-1120

zUK FA Center

MITSUBISHI ELECTRIC EUROPE B. V. UK BRANCH Travellers Lane, Hatfield, Hertfordshire, AL10 8XB, UK. TEL. +44-1707-276100 FAX. +44-1707-278695

zThailand FA Center

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zCentral and Eastern Europe FA Center

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Functions

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FR-D700 Series

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MITSUBISHI FR-D700 User Guide

Specifications and Main Features

Frequently Asked Questions

User Manual

Features

Standard specifications

Rating

Common specifications

Outline Dimension Drawings

Terminal Connection Diagram

Terminal Specification Explanation

Explanation of the Operation Panel

Basic operation of the operation panel

Explanations of Parameter unit

Parameter unit (FR-PU07), parameter unit with battery pack (FR-PU07BB(-L) (available soon))

Parameter List

Protective Functions

Option and Peripheral Devices

Option list

Peripheral devices/cable size list

Selecting the rated sensitivity current for the earth leakage current breaker

Precautions for Operation/Selection

Precautions for use of the inverter

Operation

Installation

Setting

Wiring

Power supply

Precautions for selection

Inverter capacity selection

Starting torque of the motor

Acceleration/deceleration times

Instructions for overload operation

Precautions for Peripheral Device Selection

Installation and selection of moulded case circuit breaker

Handling of the inverter input side magnetic contactor

Handling of the inverter output side magnetic contactor

Thermal relay installation

Measuring instrument on the output side

Disuse of power factor improving capacitor (power capacitor)

Wire thickness and wiring distance

Earth (Ground)

Noise

Leakage currents

FR-D700 Series Specification Difference List

Warranty