Mitsubishi F700 Instruction Manual

INVERTER FR-F700-EC INSTRUCTION MANUAL (BASIC)
E
INVERTER
INSTRUCTION MANUAL (BASIC)
FR-F740-00023 to 12120-EC
Thank you for choosing this Mitsubishi Inverter. This Instruction Manual (basic) is intended for users who "just want to run the inverter". If you are going to utilize functions and performance, refer to the Instruction Manual (applied) [IB-0600193ENG]. Please read the provided CD-ROM for the instruction manual (applied).
CONTENTS
1
PRODUCT CHECKING AND PARTS IDENTIFICATION..............................1
2
INSTALLATION AND WIRING......................................................................2
2.1 Peripheral devices .....................................................................................................3
2.2 Method of removal and reinstallation of the front cover ............................................4
2.3 Installation of the inverter and instructions ................................................................6
2.4 Wiring.........................................................................................................................7
2.5 Power-off and magnetic contactor (MC)..................................................................24
2.6 Precautions for use of the inverter...........................................................................25
DRIVE THE MOTOR .................................................................................... 27
3
3.1 Step of operation .....................................................................................................27
3.2 Operation panel (FR-DU07) ....................................................................................28
3.3 Overheat protection of the motor by the inverter (Pr. 9)..........................................33
3.4 Start/stop from the operation panel (PU operation mode) ......................................34
3.5 Make a start and stop with terminals (external operation) ......................................42
ADJUSTMENT .............................................................................................50
4
4.1 Simple mode parameter list.....................................................................................50
4.2 Increase the starting torque (Pr. 0) ..........................................................................51
4.3 Limit the maximum and minimum output frequency (Pr. 1, Pr. 2)...........................52
4.4 When the rated motor frequency is 60Hz (Pr. 3).....................................................53
4.5 Change acceleration and deceleration time (Pr. 7, Pr. 8) .......................................54
4.6 Energy saving operation (Pr. 60).............................................................................55
4.7 Selection of the operation command and frequency command locations (Pr. 79) .57
4.8 Parameter clear, all parameter clear .......................................................................58
4.9 Parameter copy and parameter verification ............................................................59
4.10 Parameter list...........................................................................................................61
4.11 Extended parameters ..............................................................................................63
4.12 Parameter list...........................................................................................................64
5
TROUBLESHOOTING ................................................................................. 89
5.1 Reset method of protective function........................................................................89
5.2 List of alarm display .................................................................................................90
5.3 Causes and corrective actions ................................................................................91
5.4 Correspondences between digital and actual characters .....................................102
5.5 Check and clear of the alarm history .....................................................................103
5.6 Check first when you have troubles ......................................................................105
6
PRECAUTIONS FOR MAINTENANCE AND INSPECTION .....................108
6.1 Inspection item.......................................................................................................108
SPECIFICATIONS .....................................................................................116
7
7.1 Rating.....................................................................................................................116
7.2 Common specifications .........................................................................................117
7.3 Outline dimension drawings ..................................................................................119
7.4 Heatsink protrusion attachment procedure ...........................................................128
700
This instruction manual (basic) provides handling information and precautions for use of the equipment. Please forward this instruction manual (basic) to the end user.
This section is specifically about safety matters
Do not attempt to install, operate, maintain or inspect the inverter until you have read through this instruction manual (basic) and appended documents carefully and can use the equipment correctly. Do not use the inverter until you have a full knowledge of the equipment, safety information and instructions. In this instruction manual (basic), the safety instruction levels are classified into "WARNING" and "CAUTION".
Assumes that incorrect handling may cause hazardous conditions, resulting in death or severe injury.
Assumes that incorrect handling may cause hazardous conditions, resulting in medium or slight injury, or may cause physical damage only.
Note that even the level may lead to a serious consequence according to conditions. Please follow strictly the instructions of both levels
because they are important to personnel safety.
1. Electric Shock Prevention
While power is on or when the inverter is running, do not open the front cover. Otherwise you may get an electric shock.m
Do not run the inverter with the front cover or wiring cover removed. Otherwise, you may access the exposed high-voltage terminals or the charging part of the circuitry and get an electric shock.
Even if power is off, do not remove the front cover except for wiring or periodic inspection.You may access the charged inverter circuits and get an electric shock.
Before starting wiring, inspection or switching EMC filter on/off connector, switch off the inverter power, check to make sure that the operation panel indicator is off, wait for at least 10 minutes after the power supply has been switched off, and check that there are no residual voltage using a tester or the like. The capacitor is charged with high voltage for some time after power off and it is dangerous.
This inverter must be earthed. Earthing must conform to the requirements of national and local safety regulations and electrical codes. (NEC section 250,
WARNING
CAUTION
CAUTION
WARNING
(2) Wiring
Do not install a power factor correction capacitor, surge suppressor or radio
noise filter on the inverter output side.
The connection orientation of the output cables U, V, W to the motor will affect the direction of rotation of the motor.
(3) Test operation and adjustment
Before starting operation, confirm and adjust the parameters. A failure to do so may cause some machines to make unexpected motions.
(4) Operation
When you have chosen the retry function, stay away from the equipment as it will restart suddenly after an alarm stop.
The key is valid only when the appropriate function setting(refer to page
71) has been made. Prepare an emergency stop circuit (power off,
mechanical brake operation for an emergency stop, etc.) and switch separately.
Make sure that the start signal is off before resetting the inverter alarm. A failure to do so may restart the motor suddenly.
The load used should be a three-phase induction motor only. Connection of any other electrical equipment to the inverter output may damage the inverter as well as equipment.
Do not modify the equipment.
Do not perform parts removal which is not instructed in this manual. Doing so
may lead to fault or damage of the inverter.
The electronic thermal relay function does not guarantee protection of the motor from overheating.
Do not use a magnetic contactor on the inverter input for frequent starting/
CAUTION
CAUTION
WARNING
CAUTION
1 PRODUCT CHECKING AND PARTS IDENTIFICATION 1
2 INSTALLATION AND WIRING 2
2.1 Peripheral devices ...................................................................................................... 3
2.2 Method of removal and reinstallation of the front cover............................................. 4
2.3 Installation of the inverter and instructions................................................................. 6
2.4 Wiring.......................................................................................................................... 7
2.4.1 Terminal connection diagram .................................................................................................... 7
2.4.2 EMC filter................................................................................................................................... 8
2.4.3 Specification of main circuit terminal ......................................................................................... 9
2.4.4 Terminal arrangement of the main circuit terminal, power supply and the motor wiring. .......... 9
2.4.5 Control circuit terminals ........................................................................................................... 16
2.4.6 Changing the control logic ....................................................................................................... 18
2.4.7 Wiring of control circuit ............................................................................................................ 20
— CONTENTS —
CONTENTS
3.5.6 Change the frequency (50Hz) of the maximum value of potentiometer (at 20mA) ................. 49
4 ADJUSTMENT 50
4.1 Simple mode parameter list ..................................................................................... 50
4.2 Increase the starting torque (Pr. 0) .......................................................................... 51
4.3 Limit the maximum and minimum output frequency (Pr. 1, Pr. 2) ...........................52
4.4 When the rated motor frequency is 60Hz (Pr. 3) .....................................................53
4.5 Change acceleration and deceleration time (Pr. 7, Pr. 8)........................................ 54
4.6 Energy saving operation (Pr. 60) .............................................................................55
4.6.1 Energy saving operation mode (setting "4") ............................................................................ 55
4.6.2 Optimum excitation control mode (setting "9")......................................................................... 55
4.7 Selection of the operation command and frequency command locations (Pr. 79).. 57
4.8 Parameter clear, all parameter clear....................................................................58
4.9 Parameter copy and parameter verification ......................................................... 59
6 PRECAUTIONS FOR MAINTENANCE AND INSPECTION 108
6.1 Inspection item .......................................................................................................108
6.1.1 Daily inspection ..................................................................................................................... 108
6.1.2 Periodic inspection ................................................................................................................ 108
6.1.3 Daily and periodic inspection................................................................................................. 109
6.1.4 Display of the life of the inverter parts ................................................................................... 110
6.1.5 Cleaning ................................................................................................................................ 111
6.1.6 Replacement of parts ............................................................................................................ 111
6.1.7 Inverter replacement.............................................................................................................. 115
7 SPECIFICATIONS 116
7.1 Rating .....................................................................................................................116
7.2 Common specifications .......................................................................................... 117
1
PRODUCT CHECKING AND PARTS IDENTIFICATION
Unpack the inverter and check the capacity plate on the front cover and the rating plate on the inverter side face to ensure that the product agrees with your order and the inverter is intact.
EMC filter ON/OFF connector
AU/PTC switchover switch
Cooling fan
PU connector
RS-485 terminals
Connector for plug-in option connection
(Refer to the instruction manual of options.)
Voltage/current input switch
- EC
00126
Symbol
00023
to
12120
Displays the rated current
Type Number
FR --F740
Symbol
F740
Voltage Class Three-phase
400V class
Inverter Type
(Refer to page 23)
(Refer to the Instruction Manual (applied).)
(Refer to page 8)
(Refer to page 22)
(Refer to page 7)
(Refer to page 112)
2 INSTALLATION AND WIRING
PLC
Three-phase AC power supply
Moulded case circuit breaker (MCCB) or earth leakage current breaker (ELB), fuse
Magnetic contactor(MC)
RS-485 terminal block
Use within the permissible power supply specifications of the inverter.
Install the magnetic contactor to ensure safety. Do not use this magnetic contactor to start and stop the inverter. Doing so will cause the inverter life to be shorten.
The inverter can be connected with computers such as PLC. It supports Mitsubishi inverter protocol and Modbus-RTU (binary) protocol.
The breaker must be selected carefully since an in-rush current flows in the inverter at power on.
Reactor (FR-HAL, FR-HEL)
Reactors (option) should be used when power harmonics measures are taken, the power factor
(Refer to page 116)
(Refer to page 3)
(Refer to page 3)
Inverter (FR-F700)
The life of the inverter is influenced by ambient temperature. The ambient temperature should be as low as possible within the permissible range. Especially when mounting the inverter inside an enclosure, take cautions of the ambient temperature. (Refer to page 6) Wrong wiring might lead to damage of the inverter. The control signal lines must be kept fully away from the main circuit to protect them from noise.(Refer to page 7) Refer to page 8 for the built-in EMC filter.
Peripheral devices
2.1 Peripheral devices
Check the motor capacity of the inverter you purchased. Appropriate peripheral devices must be selected according to the capacity. Refer to the following list and prepare appropriate peripheral devices:
400V class
Motor
Output
(kW)
*1
Applicable Inverter Type
Breaker Selection*2,4
Input Side Magnetic
Contactor*3
Reactor connection
with commercial
power-supply
operation
Reactor connection
without with
without
with
0.75 FR-F740-00023-EC 30AF 5A 30AF 5A 30AF 5A S-N10 S-N10
1.5 FR-F740-00038-EC 30AF 10A 30AF 10A 30AF 10A S-N10 S-N10
2.2 FR-F740-00052-EC 30AF 10A 30AF 10A 30AF 15A S-N10 S-N10
3.7 FR-F740-00083-EC 30AF 20A 30AF 15A 30AF 20A S-N10 S-N10
5.5 FR-F740-00126-EC 30AF 30A 30AF 20A 30AF 30A S-N20 S-N11, N12
7.5 FR-F740-00170-EC 30AF 30A 30AF 30A 30AF 30A S-N20 S-N20
11 FR-F740-00250-EC 50AF 50A 50AF 40A 50AF 50A S-N20 S-N20
15 FR-F740-00310-EC 100AF 60A 50AF 50A 100AF 60A S-N25 S-N20
18.5 FR-F740-00380-EC 100AF 75A 100AF 60A 100AF 75A S-N25 S-N25
22 FR-F740-00470-EC 100AF 100A 100AF 75A 100AF 100A S-N35 S-N25
Method of removal and reinstallation of the
front cover
2.2 Method of removal and reinstallation of the front cover
Removal of the operation panel
1) Loosen the two screws on the operation panel. (These screws cannot be removed.)
2) Push the left and right hooks of the operation panel and pull the operation panel toward you to remove.
When reinstalling the operation panel, insert it straight to reinstall securely and tighten the fixed screws of the operation panel.
Method of removal and reinstallation of the
front cover
FR-F740-00770-EC or more
Removal
Reinstallation
Front cover 2
Front cover 1
Installation hook
1) Remove installation screws on the front cover 1 to remove the front cover 1.
2) Loosen the installation screws of the front cover 2.
3) Pull the front cover 2 toward you to remove by pushing an installation hook on the right side using left fixed hooks as supports.
1) Insert the two fixed hooks on the left side of the front cover 2 into the sockets of the inverter.
2) Using the fixed hooks as supports, securely press the front cover 2 against the inverter.
Installation of the inverter and instructions
2.3 Installation of the inverter and instructions
Installation of the Inverter
Install the inverter under the following conditions.
Installation on the enclosure
00620 or less 00770 or more
CAUTION
When encasing multiple inverters, install them in
parallel as a cooling measure.
Install the inverter vertically.
Refer to the clearances below.
Vertical
Fix six positions for the FR-F740­04320 to 08660 and fix eight positions for the FR-F740-09620 to 12120.
Wiring
2.4 Wiring
2.4.1 Terminal connection diagram
Three-phase AC
power supply
MCCB
Jumper
R/L1 S/L2 T/L3
R1/L11 S1/L21
Control input signals (No voltage input allowed)
Jumper
Motor
Relay output 1 (Alarm output)
C1
B1
A1
U V W
*1
Main circuit terminal
Control circuit terminal
MC
Main circuit
Control circuit
Relay output
IM
Terminal functions vary with the output terminal assignment (Pr. 195, Pr. 196)
Terminal functions vary with the input terminal assignment (Pr. 178 to Pr. 189)
STF
STR
STOP
EMC filter ON/OFF connector
ON
OFF
Forward
rotation
start
Reverse
rotation
start
PR*7
PX*7
Jumper
*7.
*2. To supply power to the
control circuit separately, remove the jumper across R1/L11 and S1/L21.
*2
Do not use PR and PX terminals. Please do not remove the jumper connected to terminal PR and PX.
N/-
P/+
P1
Resistor unit (Option)
Brake unit (Option)
CN8
*6
Source logic
Earth
Earth
Earth
*6. A CN8 connector is
provided with the 01800 or more.
*1. DC reactor (FR-HEL)
Be sure to connect the DC reactor supplied with the 01800 or more. When a DC reactor is connected to the 01160 or less, remove the jumper across P1-P/+.
(Refer to the Instruction Manual (applied))
(Refer to the Instruction Manual
Wiring
2.4.2 EMC filter
This inverter is equipped with a built-in EMC filter (capacitive filter) and common mode core. The EMC filter is effective for reduction of air-propagated noise on the input side of the inverter. The EMC filter is factory-set to enable (ON). To disable it, fit the EMC filter ON/OFF connector to the OFF position. The input side common mode core, built-in the FR-F740-01160 or less inverter, is always valid regardless of on/off of the EMC filter on/off connector.
EMC filter OFF EMC filter OFF EMC filter OFFEMC filter ON EMC filter ON EMC filter ON
(initial setting) (initial setting) (initial setting)
EMC filte
r
ON/OFF connecto
r
00023 to 00126
00170, 00250
00310 or more
00170, 00250
00310, 00380
00470, 00620
00770 or more
00023 to 00126
Wiring
2.4.3 Specification of main circuit terminal
Term inal
Symbol
Term inal Name Description
R/L1, S/L2, T/L3
AC power input
Connect to the commercial power supply. Keep these terminals open when using the high power factor converter (FR-HC, MT-HC) or power regeneration common converter (FR-CV).
U, V, W Inverter output Connect a three-phase squirrel-cage motor.
R1/L11, S1/L21
Power supply for control circuit
Connected to the AC power supply terminals R/L1 and S/L2. To retain the alarm display and alarm output or when using the high power factor converter (FR-HC, MT-HC) or power regeneration common converter (FR­CV), remove the jumpers from terminals R/L1-R1/L11 and S/L2-S1/L21 and apply external power to these terminals. Do not turn off the power supply for control circuit (R1/L11, S1/L21) with the main circuit power (R/L1, S/L2, T/L3) on. Doing so may damage the inverter. The circuit should be configured so that the main circuit power (R/ L1, S/L2, T/L3) is also turned off when the power supply for control circuit (R1/L11, S1/L21) is off. 00380 or less : 60VA, 00470 or more : 80VA
P/+, N/-
Brake unit
Connect the brake unit (FR-BU, BU and MT-BU5), power regeneration common converter (FR-CV), high power factor converter (FR-HC and
Wiring
FR-F740-00310, 00380-EC FR-F740-00470, 00620-EC
FR-F740-00770 to 01160-EC FR-F740-01800 to 02600-EC
R1/L11 S1/L21
R/L1 S/L2 T/L3
N/-
P/+
PR
Charge lamp
Jumper
Jumper
Screw size
(M4)
Screw size (M5)
Screw size (M5)
Power supply
IM
Motor
R/L1 S/L2 T/L3
N/-
P/+
PR
R1/L11 S1/L21
IM
Screw size (M4)
Screw size (M6)
Screw size (M6)
Jumper
Jumper
Charge lamp
Power supply
Motor
Screw size(M4)
R1/L11 S1/L21
Wiring
FR-F740-03250 to 04810-EC FR-F740-05470 to 12120-EC
IM
R/L1 S/L2 T/L3
N/-
P/+
R1/L11 S1/L21
P/+
P/+
Screw size (M4)
Jumper
Charge lamp
Screw size (M10)
Motor
Screw size (M12)
(for option)
Power supply
DC reactor
Screw size (03250/03610: M10 04320/04810: M12)
IM
R/L1 S/L2 T/L3
N/-
R1/L11 S1/L21
P/+
P/+
Screw size (M4)
Jumper
Charge lamp
Motor
Power supply
DC reactor
Screw size (M12)
Wiring
(1) Cable sizes etc., of the main control circuit terminals and earth terminals
Select the recommended cable size to ensure that a voltage drop will be 2% max. If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor torque to decrease especially at the output of a low frequency. The following table indicates a selection example for the wiring length of 20m.
400V class (when input power supply is 440V based on the rated current for 110% overload for 1 minute)
Applicable Inverter
Typ e
Ter min al
Screw Size
*4
Tightening
Tor que N· m
Crimping
(Compression)
Ter mina l
Cable Sizes
HIV, etc. (mm2) *1 AWG/MCM *2 PVC, etc. (mm2) *3
R/L1, S/L2,
T/L3
U, V,
W
R/L1, S/L2,
T/L3
U, V,
W
cable
R/L1, S/L2,
T/L3
U, V, W
R/L1, S/L2,
T/L3
U, V, W cable
FR-F740-00023 to 00083-EC
M4 1.5 2-4 2-4 2 2 2 14 14 2.5 2.5 2.5
FR-F740-00126-EC M4 1.5 2-4 2-4 2 2 3.5 12 14 2.5 2.5 4 FR-F740-00170-EC M4 1.5 5.5-4 5.5-4 3.5 3.5 3.5 12 12 4 4 4 FR-F740-00250-EC M4 1.5 5.5-4 5.5-4 5.5 5.5 8 10 10 6 6 10 FR-F740-00310-EC M5 2.5 8-5 8-5 88888101010 FR-F740-00380-EC M5 2.5 14-5 8-5 14 8 14 6 8 16 10 16 FR-F740-00470-EC M6 4.4 14-6 14-6 14 14 14 6 6 16 16 16 FR-F740-00620-EC M6 4.4 22-6 22-6 22 22 14 4 4 25 25 16 FR-F740-00770-EC M6 4.4 22-6 22-6 22 22 14 4 4 25 25 16 FR-F740-00930-EC M8 7.8 38-8 38-8 38 38 22 1 2 50 50 25
Wiring
(2) Notes on earthing
• Leakage currents flow in the inverter. To prevent an electric shock, the inverter and motor must be earthed. This inverter must be earthed. Earthing must conform to the requirements of national and local safety regulations and electrical codes. (NEC section 250, IEC 536 class 1 and other applicable standards)
• Use the dedicated earth terminal to earth the inverter. (Do not use the screw in the casing, chassis, etc.)
• Use the thickest possible
earth
cable. Use the cable whose size is equal to or greater than that indicated in the above
table, and minimize the cable length. The earthing point should be as near as possible to the inverter.
To be compliant with the European Directive (Low Voltage Directive), earth the inverter according to
the instructions on page 135.
(3) Total wiring length
The overall wiring length for connection of a single motor or multiple motors should be within the value in the table below.
Pr. 72 PWM frequency selection Setting
(carrier frequency) *
00023 00038
00052 or
More
2 (2kH) or less 300m 500m 500m
3 (3kHz), 4 (4kHz) 200m 300m 500m
5 (5kHz) to 9 (9kHz) 100m
10 (10kHz) or more 50m
Wiring
(5) When connecting the control circuit and the main circuit separately to the power supply
(separate power)
FR-F740-00023 to 00126
<Connection diagram> When the protected circuit is activated, opening of the electromagnetic
contactor (MC) on the inverter power supply side results in power loss in the control circuit, disabling the alarm output signal retention. Terminals R1/L11 and S1/L21 are provided to hold an alarm signal. In this case, connect the power supply terminals R1/L11 and S1/L21 of the control circuit to the primary side of the MC.
1)Loosen the upper screws.
2)Remove the lower screws.
3)Remove the jumper
4)Connect the separate power supply cable for the control circuit to the lower terminals
Inverter
MC
R/L1
S/L2
T/L3
R1/L11
S1/L21
Remove the jumper
3)
Wiring
FR-F740-00310 or more
1)Remove the upper screws.
2)Remove the lower screws.
3)Pull the jumper toward you to remove.
4)
Connect the separate power supply cable for the control circuit to the upper terminals (R1/L11, S1/L21)
. Never connect the power cable to the terminals in the lower stand. Doing so will damage the inverter.
S1/L21
R1/L11
3)
4)
1)
2)
Power supply terminal block for the control circuit
Power supply terminal block for the control circuit
R/L1
S/L2
T/L3
R1/ L11
S1/ L21
Power supply terminal block for the control circuit
Main power supply
MC
00310, 00380
00470, 00620
00770 or more
Wiring
2.4.5 Control circuit terminals
indicates that terminal functions can be selected using Pr. 178 to Pr. 196 (I/O terminal function selection) (Refer to
Instruction Manual (applied).)
(1) Input signals
Typ e
Terminal
Symbol
Ter min al
Name
Description
Rated
Specifications
Refer to
STF
Forward rotation start
Turn on the STF signal to start forward rotation and turn it off to stop.
When the STF and STR signals are turned on simultaneously, the stop command is given.
42
STR
Reverse rotation start
Turn on the STR signal to start reverse rotation and turn it off to stop.
STOP
Star t self­holding selection
Turn on the STOP signal to self-hold the start signal.
Instruction
Manual
(applied)
RH,
RM, RL
Multi-speed selection
Multi-speed can be selected according to the combination of RH, RM and RL signals.
44
JOG
Jog mode selection
Turn on the JOG signal to select Jog operation (initial setting) and turn on the start signal (STF or STR) to start Jog operation.
Instruction
Manual
(applied)
Second
Turn on the RT signal to select second function. When the second function such as "second torque boost" and
Instruction
Wiring
Frequency setting
10E
Frequency setting power supply
When connecting the frequency setting potentiometer at an initial status, connect it to terminal 10. Change the input specifications of terminal 2 when connecting it
to terminal 10E. (Refer to Pr. 73 Analog input selection in
Instruction Manual (applied).)
10VDC
Permissible load
current 10mA
Instruction
Manual
(applied)
10
5VDC
Permissible load
current 10mA
38, 46
2
Frequency setting (voltage)
Inputting 0 to 5VDC (or 0 to 10V, 0 to 20mA) provides the maximum output frequency at 5V (10V, 20mA) and makes input and output proportional. Use Pr. 73 to switch from among input 0 to 5VDC (initial setting), 0 to 10VDC, and 0 to 20mA. Set the voltage/current input switch in the ON position to select current input (0 to 20mA).
*1
Voltage input: Input resistance 10k± 1k Maximum permissible voltage 20VDC Current input: Input resistance 245± 5 Maximum permissible current 30mA
38, 46
4
Frequency setting (current)
Inputting 4 to 20mADC (or 0 to 5V, 0 to 10V) provides the maximum output frequency at 20mA (5V, 10V) makes input and output proportional. This input signal is valid only when the AU signal is on (terminal 2 input is invalid). Use Pr. 267 to switch from among input 4 to 20mA (initial setting), 0 to 5VDC, and 0 to 10VDC. Set the voltage/current input switch in the OFF position to select voltage input (0 to 5V/0 to 10V).
*1
(Refer to Instruction Manual (applied).)
40, 48
1
Frequency setting
Inputting 0 to ±5 VDC or 0 to ±10VDC adds this signal to terminal 2 or 4 frequency setting signal. Use Pr.73 to switch between the
Input resistance 10k± 1k Maximum
Instruction
Manual
Typ e
Terminal
Symbol
Terminal
Name
Description
Rated
Specifications
Refer to
Wiring
*2 Low indicates that the open collector output transistor is on (conducts).
High indicates that the transistor is off (does not conduct).
*3 Not output during inverter reset.
(3) Communication
Analog
CA
Analog current output
Select one e.g. output frequency from monitor items.
*3
The output signal is proportional to the magnitude of the corresponding monitoring item.
Output item: Output frequency (initial setting)
Load impedance 200 to 450 Output signal 0 to 20mADC
Instruction
Manual
(applied)
AM
Analog voltage output
Output signal 0 to 10VDC Permissible load current 1mA (load impedance 10k or more) Resolution 8 bit
Instruction
Manual
(applied).
Type
Terminal
Symbol
Terminal
Name
Description Refer to
PU
With the PU connector, communication can be made through RS-485. (for connection on a 1:1 basis only) . Conforming standard : EIA-485(RS-485)
22
Typ e
Terminal
Symbol
Terminal
Name
Description
Rated
Specifications
Refer to
Wiring
Sink logic and source logic
In sink logic, a signal switches on when a current flows from the corresponding signal input terminal.
Terminal SD is common to the contact input signals. Terminal SE is common to the open collector output signals.
In source logic, a signal switches on when a current flows into the corresponding signal input terminal.
Terminal PC is common to the contact input signals. Terminal SE is common to the open collector output signals.
Current
PC
STF
R
STR
R
Source logic
Source connecto
r
Current
SD
STF
R
STR
R
Sink connector
Sink logic
Current flow concerning the input/output signal when sink logic is selected
Current flow concerning the input/output signal when source logic is selected
DC input (source type) <Example: AX80>
Inverter
DC input (sink type) <Example: AX40>
Inverter
Wiring
2.4.7 Wiring of control circuit
(1) Control circuit terminal layout
(2) Wiring method
Loosen the terminal screw and insert the cable into the terminal.
Screw Size: M3 Tightening Torque: 0.5N·m to 0.6N·m Cable size: 0.3mm
2
to 0.75mm
2
Screwdriver:Small flat-blade screwdriver (Edge thickness: 0.4mm/ Edge width: 2.5mm)
Wire the stripped cable after twisting it to prevent it from becoming loose. In addition, do not solder it.
STOP
AURHRM
RL
C2B2A2C1B1A1
OLIPFSURUNSE14521010EAMPC
FU
MRS
JOG CS
RES STF STR PC
CA SD PC
RT
CAUTION
Undertightening can cause cable disconnection or malfunction. Overtightening can cause a short circuit or malfunction due to
Cable stripping size
6mm
Wiring
z Wiring of the control circuit of the 01800 or more
For wiring of the control circuit of the 01800 or more, separate away from wiring of the main circuit. Make cuts in rubber bush of the inverter side and lead wires.
<Wiring>
Rubber bush
(view from the inside)
Make cuts along the lines inside with a cutter knife and such.
Wiring
2.4.8 When connecting the operation panel using a connection cable
When connecting the operation panel (FR-DU07) to the inverter using a cable, the operation panel can be mounted on the enclosure surface and operationality improves.
Parameter unit connection cable (FR-CB2)(option)
Operation panel(FR-DU07)
Operation panel connection connector (FR-ADP)(option)
Wiring
2.4.9 RS-485 terminal block
Conforming standard: EIA-485(RS-485)Transmission format: Multidrop linkCommunication speed: MAX 38400bpsOverall length: 500mConnection cable:Twisted pair cable
(4 paires)
RXD
RDA1
(RXD1+)
RDB1
(RXD1-)
RDA2
(RXD2+)
RDB2
(RXD2-)
SDA1
(TXD1+)
SDB1
(TXD1-)
SDA2
(TXD2+)
SDB2
(TXD2-)
P5S
(VCC)SG(GND)
P5S
(VCC)SG(GND)
VCC
TXD
OPEN
100
Terminating resistor switch
Factory-set to "OPEN". Set only the terminating resistor switch of the remotest inverter to the "100" position.
Power-off and magnetic contactor (MC)
2.5 Power-off and magnetic contactor (MC)
(1) Inverter input side magnetic contactor (MC)
On the inverter input side, it is recommended to provide an MC for the following purposes.
(
Refer to page 3 for selection.)
1)To release the inverter from the power supply when the inverter's protective function is activated or when the drive is not functioning (e.g. emergency stop operation).
2)
To prevent any accident due to an automatic restart at restoration of power after an inverter stop made by a power failure
3)The control power supply for inverter is always running and consumes a little power. When stopping the inverter for an extended period of time, powering off the inverter will save power slightly.
4)To separate the inverter from the power supply to ensure safe maintenance and inspection work The inverter's input side MC is used for the above purpose, select class JEM1038-AC3MC for the inverter input side current when making an emergency stop during normal operation.
REMARKS
Since repeated inrush current at powering on will shorten the life of the converter part (switching life is 100 million times), frequent on/off must be avoided. Turn on/off the inverter start controlling terminals (STF, STR) to run/stop the inverter.
• Inverter start/stop circuit example
As shown on the left, always use the start signal (ON or OFF across terminals STF or STR-PC) to make a start or stop.
*1 When the power supply is 400V class, install a step-
Power supply
MCCB
U
V
W
To the motor
MC
R/L1
S/L2
T/L3
Precautions for use of the inverter
2.6 Precautions for use of the inverter
The FR-F700 series is a highly reliable product, but incorrect peripheral circuit making or operation/handling method may shorten the product life or damage the product. Before starting operation, always recheck the following items.
(1) Use crimping terminals with insulation sleeve to wire the power supply and motor.
(2) Application of power to the output terminals (U, V, W) of the inverter will damage the inverter. Never perform such wiring.
(3) After wiring, wire offcuts must not be left in the inverter.
Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean. When drilling mounting holes in an enclosure etc., take care not to allow chips and other foreign matter to enter the inverter.
(4) Use cables of the size to make a voltage drop 2% maximum.
If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor torque to decrease especially at the output of a low frequency. Refer to page 12 for the recommended cable sizes.
(5) The overall wiring length should be 500m maximum.
Especially for long distance wiring, the fast-response current limit function may decrease or the equipment connected to the secondary side may malfunction or become faulty under the influence of a charging current due to the stray capacity of the wiring. Therefore, note the overall wiring length. (Refer to page 13.)
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