Mitsubishi AL2-14MR-A, AL2-14MR-D, AL2-24MR-A, AL2-24MR-D Hardware Manual

ENG

GER

FRE

ITL

2 Simple Application Controller

HARDWARE MANUAL HARDWARE-HANDBUCH MANUEL DU MATÉRIEL MANUALE HARDWARE MANUAL DE HARDWARE

ESP

SWE

MASKINVARUHANDBOK

2 Simple Application Controllers

Foreword

• This manual contains text, diagrams and explanations which will guide the reader in the correct installation, safe use and operation of the use the unit.

2 series and should be read and understood before attempting to install or

• If in doubt at any stage of the installation of the who is qualified and trained to the local and national standards. If in doubt about the operation or use of the a series controller please consult the nearest Mitsubishi Electric distributor.

• This manual is subject to change without notice.

2 series always consult a professional electrical engineer

2 Simple Application Controller

Hardware Manual

ENG

Manual number: JY992D97301 Manual revision: B Date: 06/2002

ENG-i

2 Simple Application Controller

ENG-ii

2 Simple Application Controller

FAX BAC K

Mitsubishi has a world wide reputation for its efforts in continually developing and pushing back the frontiers of industrial automation. What is sometimes overlooked by the user is the care and attention to detail that is taken with the documentation. However, to continue this process of improvement, the comments of the Mitsubishi users are always welcomed. This page has been designed for you, the reader, to fill in your comments and fax them back to us. We look forward to hearing from you.

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Spain (0 34) 93 589-1579 .....................................................................

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ENG

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ENG-iii

2 Simple Application Controller

ENG-iv

2 Simple Application Controller

Guidelines for the Safety of the User and Protection of equipment

This manual provides information for the use of theα2 Series Controllers. The manual has been written to be used by trained and competent personnel. The definition of such a person or persons is as follows;

a) Any engineer who is responsible for the planning, design and construction of automatic

equipment using the product associated with this manual should be of a competent nature, trained and qualified to the local and national standards required to fulfill that role. These engineers should be fully aware of all aspects of safety with regards to automated equipment.

b) Any commissioning or service engineer must be of a competent nature, trained and

qualified to the local and national standards required to fulfill that job. These engineers should also be trained in the use and maintenance of the completed product. This includes being completely familiar with all associated documentation for the said product. All maintenance should be carried out in accordance with established safety practices.

c) All operators of the completed equipment should be trained to use that product in a safe

and coordinated manner in compliance to established safety practices. The operators should also be familiar with documentation which is connected with the actual operation of the completed equipment.

ENG

Note :

NotesontheSymbolsUsedinthisManual

At various times through out this manual certain symbols will be used to highlight points of information which are intended to ensure the users personal safety and protect the integrity of equipment. Whenever any of the following symbols are encountered its associated note must be read and understood. Each of the symbols used will now be listed with a brief description of its meaning.

Hardware Warnings

Software Warnings

The term ‘completed equipment’ refers to a third party constructed device which contains or uses the product associated with this manual.

1) Indicates that the identified danger

2) Indicates that the identified danger could damage.

3) Indicates a point of further interest or further explanation.

4) Indicates special care must be taken when using this element of software.

WILL

cause physical and property damage.

POSSIBLY

cause physical and property

5) Indicates a special point which the user of the associate software element should be aware of.

6) Indicates a point of interest or further explanation.

ENG-v

2 Simple Application Controller

• Under no circumstances will Mitsubishi Electric be liable or responsible for any consequential damage that may arise as a result of the installation or use of this equipment.

• All examples and diagrams shown in this manual are intended only as an aid to understanding the text, not to guarantee operation. Mitsubishi Electric will accept no responsibility for actual use of the product based on these illustrative examples.

• Owing to the very great variety in possible application of this equipment, you must satisfy yourself as to its suitability for your specific application.

Further Information Manual Lists

Manual Name Manual No. Description

2 Hardware Manual



(This manual)

α2 Programming Manual



JY992D97301

JY992D97101

This manual contains hardware explanations for wiring, installation and specification for

Series controllers. This manual contains instruction explanations for

the

2 Series controllers.

α2

Software Manual



2 Series Communication



User’s Manual <English only>



2 Series Installation Manual

AL2-4EX, AL2-4EX-A2,



AL2-4EYR, AL2-4EYT Installation Manual

AL2-EEPROM-2



Hardware Manual AL-232CAB



Hardware Manual AL2-GSM-CAB



Hardware Manual

AL-ASI-BD, AL2-ASI-BD



Hardware Manual



Refer to these manuals.

JY992D74001

JY992D97701

JY992D97501

JY992D97401

JY992D96801

JY992D76001

JY992D97201

JY992D81401

This manual contains explanations of operation of AL-PCS/WIN-E Programming Software.

This manual contains explanations for the setup, messaging, diagnostics, bit assignments, etc for

communications using the This manual contains hardware explanations of

installation for This manual contains hardware explanations of

installation for AL2-4EX, AL2-4EX-A2, AL24EYR and AL2-4EYT extension module.

This manual contains hardware explanations of installation for AL2-EEPROM-2.

This manual contains hardware explanations of installation for AL-232CAB.

This manual contains hardware explanations of installation for AL2-GSM-CAB.

This manual contains hardware explanations of wiring, installation and specification, etc. for ALASI-BD and AL2-ASI-BD.

2 Series controller.

2 series controller.



Refer to this manual if necessary.



Refer to the content of these manuals if necessary though it is included in Manual.

2 Hardware

ENG-vi

2 Simple Application Controllers

Table of Contents

Guidelines of Safety....................................................................ENG-v

1. Introduction......................................................................................ENG-1

1.1 Special Features of theα2 Series System.................................................... ENG-2

1.2 Available Models ........................................................................................... ENG-3

1.3 Dimensions and Each Part Name ................................................................. ENG-4

1.4 System Configuration .................................................................................... ENG-5

1.5 Applicable Programming Software ................................................................ ENG-5

2. Specifications ..................................................................................ENG-7

2.1 Power Supply Specification ........................................................................... ENG-7

2.2 Input Specification ........................................................................................ ENG-8

2.3 Output Specification .................................................................................... ENG-10

2.4 General Specification .................................................................................. ENG-11

ENG

3. Installation .....................................................................................ENG-13

3.1 Installation Mounting Notes ......................................................................... ENG-13

3.2 DIN RAIL Mounting of Main Unit ................................................................. ENG-14

3.2.1 Installation ......................................................................................................... ENG-14

3.2.2 Remove ............................................................................................................. ENG-14

3.3 Direct Mounting of Main Unit ....................................................................... ENG-15

3.4 Install Extension Module.............................................................................. ENG-15

4. Wiring ............................................................................................ENG-17

4.1 Installation Wiring Notes.............................................................................. ENG-17

4.2 Wire Size ..................................................................................................... ENG-18

4.3 Power Supply .............................................................................................. ENG-19

4.4 AC Power Supply and Input Wiring ............................................................. ENG-20

4.4.1 AC Power Supply and Input Wiring ................................................................... ENG-20

4.4.2 AL2-4EX-A2 Input Wiring .................................................................................. ENG-20

4.5 DC Power Supply and Input Wiring ............................................................. ENG-21

4.5.1 DC Power Supply and Source (“+” Common) Input Wiring Diagram ................ ENG-21

4.5.2 AL2-4EX Source (“+” Common) Input Wiring Diagram ..................................... ENG-21

4.5.3 DC Power Supply and Sink (“-” Common) Input Wiring Diagram...................... ENG-22

4.5.4 AL2-4EX Sink (“-” Common) Input Wiring Diagram........................................... ENG-22

4.6 Output Relay and Transistor Wiring ............................................................ ENG-23

4.6.1 Relay Output Wiring Diagram main unit (AC and/or DC) .................................. ENG-23

4.6.2 Relay Output Wiring Diagram AL2-4EYR (AC and/or DC) ................................ ENG-24

4.6.3 Transistor Output (Source or “+”CommonOnly) Wiring Diagram AL2-4EYT... ENG-25

5. Terminal Layout............................................................................ENG-27

6. AL2-EEPROM-2............................................................................ENG-29

6.1 Installation ................................................................................................... ENG-30

ENG-vii

2 Simple Application Controllers

7. AL-232CAB ...................................................................................ENG-31

7.1 Introduction.................................................................................................. ENG-31

7.1.1 External Dimensions ......................................................................................... ENG-31

7.2 Connected to AL-232CAB cable.................................................................. ENG-32

8. AL2-GSM-CAB..............................................................................ENG-35

8.1 Introduction.................................................................................................. ENG-35

8.1.1 External Dimensions ......................................................................................... ENG-35

8.1.2 System Configuration with using AL2-GSM-CAB.............................................. ENG-36

8.2 Installation ................................................................................................... ENG-37

8.3 Remote Maintenace with a Modem ............................................................. ENG-39

8.3.1 Recommended Modems ................................................................................... ENG-39

8.3.2 RS-232C Straight Cable Between Modem and AL2-GSM-CAB........................ ENG-39

8.3.3 Modem Setting .................................................................................................. ENG-40

9. AL2-ASI-BD...................................................................................ENG-43

9.1 Introduction.................................................................................................. ENG-43

9.1.1 External Dimensions ......................................................................................... ENG-43

9.1.2 System Configuration ........................................................................................ ENG-44

9.2 Specifications .............................................................................................. ENG-44

9.3 Wiring & Installation..................................................................................... ENG-45

9.3.1 Installation ......................................................................................................... ENG-45

9.3.2 Wiring ................................................................................................................ ENG-46

9.4 Slave Address Setting & Diagnostics .......................................................... ENG-46

9.4.1 Setting Slave Address ....................................................................................... ENG-46

9.4.2 Applicable Error checks..................................................................................... ENG-46

10.Key, System Bit and Function Block Lists ....................................ENG-47

10.1 Key Lists ...................................................................................................... ENG-47

10.2 System Bit Lists ........................................................................................... ENG-48

10.2.1 System Bit Lists................................................................................................. ENG-48

10.2.2 Control Bit Lists ................................................................................................. ENG-48

10.3 Function Block Lists..................................................................................... ENG-49

11.Diagnostics...................................................................................ENG-53

11.1 Input Status Error ........................................................................................ ENG-54

11.2 Output Status Error...................................................................................... ENG-54

11.3 TOP MENU is not Displayed ....................................................................... ENG-55

11.4 Cannot enter Run Mode. ............................................................................. ENG-56

11.5 Incorrect Clock Data .................................................................................... ENG-56

11.6 The “?” appears on the Display ...................................................................ENG-56

11.7 Cannot Use an Operation Key..................................................................... ENG-57

11.8 Incorrect LCD display .................................................................................. ENG-58

11.9 Memory Cassette Is Not Working Correctly................................................. ENG-58

11.10Cannot Communicate with the AS-interface Master Module ...................... ENG-59

11.11Cannot Communicate with AL-PCS/WIN-E. ............................................... ENG-60

ENG-viii

2 Simple Application Controllers

1. Introduction

Theα2 series can be easily used in all places where control is needed for the home, office, or factory. The controller outputs cycle ON/OFF to control electrical equipment per the Function Block program.

The explanation of the instructions and the operation of main unit can be found in Programming Manual. An explanation of the AL-PCS/WIN-E programming software can be found in the

Applications

The

- Automation of lights, air-conditioning, or watering systems

- The opening and shutting of gates

- Easy security systems

- Domestic animal and pet food distribution systems

- Control of stockyards and greenhouses

Series Software Manual.

2 series is designed to be used in automatic applications including those listed below.

Introduction 1

ENG

However, the a Mitsubishi distributor for more information.

- Applications where high reliabilities such as nuclear power control, railway facilities,

airline facilities, vehicles, combustion equipment, and medical equipment are required.

- Applications in life critical situations.

2seriesisnotdesignedtobeusedinthefollowingapplications.Pleasecontact

ENG-1

2 Simple Application Controllers

1.1 Special Features of theα2SeriesSystem

1) Display message and Function Block data

The message. It can display the following contents by the using display function block. The value of displayed timers and counters can be changed in the RUN mode.

- Total characters on LCD display: 12 characters×4 lines

- Display Items: Message, value (current or set) of timer and counter, analog values, etc

2) The programming in the personal computer is fast and easy The programming software AL-PCS/WIN-E for Windows can make and save programs. The programming can be done using a pictorial method in which lines are used to connect function blocks on a programming screen.

Direct programming using the

3) LCD image send via GSM modem The can monitor application status by accessing the diagnostic message sent as an E-mail via

GSM modem

2 series can display the state of operation and the alarm on the LCD display as a

2 controller front panel keys is also available.

2 series is able to send the LCD image as an E-mail using a GSM modem. The user

Introduction 1

4) Supports computer link using dedicated protocol

The software using computer link (dedicated protocol) can change schedule data, parameters

within Function Blocks and provide condition monitoring of the application.

5) Enhancement of clock function The weekly timer and the calendar timer function have many switches that can be set and provide powerful time dependant control capabilities.

6) Analog input, 0 - 10V/0 - 500: The DC input for the

7) High speed counter, Max. 1kHz The

8) High current output capability

2 series supports computer link (dedicated protocol). User-specific application

2 series can accept of 0 - 10V signals with a resolution of 0 - 500.

2 series has high speed counters (Max. 2 points) when using AL2-4EX (EI1, EI2).

Table 1.1: High Current Output Capability

Output Type Capability

AL2-14MR-*: O01-06

Relay

Transistor AL2-4EYT: EO1-EO41A/Point

AL2-24MR-*: O01-04 AL2-24MR-*: O05-09

AL2-4EYR: EO1-EO4

8A/Common

2A/Point (4A/Common)

9) Built-in EEPROM The built in EEPROM eliminates the need for battery backed data.

10)Supports 6 languages:

The Swedish). The displayed language can be selected in the TOP MENU.

2 series supports 6 languages (English, German, French, Italian, Spanish, and

ENG-2

2 Simple Application Controllers

1.2 Available Models

Table 1.2:Main Units

Model

AL2-14MR-A

AL2-14MR-D 24V DC

AL2-24MR-A

AL2-24MR-D 24V DC

Power

Supply

100 - 240V

AC~

100 - 240V

AC~

100 - 240V

Sink/Source

100 - 240V

Sink/Source

*1 Without extension modules.

Table 1.3:Extension Modules

Input Output MASS

Model

AL2-4EX-A2 220 - 240V AC~ 4 

AL2-4EX

AL2-4EYR  RELAY 4 AL2-4EYT  TRANSISTOR4

Type Number Type Number

24V DC, Sink/

Source

Input Output

Type Number Type Number

AC~

24V DC

AC~

24V DC

8RELAY6

15 RELAY 9

4 

Dimensions

mm (inches)

124.6 x 90 x 52

(4.91 x 3.54

x 2.05)

(Weight)

kg (lbs)

0.05

(0.11)

Introduction 1

MASS

(Weight)

kg (lbs)

0.30 (0.66)

0.35 (0.77)

0.30

(0.66)

ENG

ENG-3

2 Simple Application Controllers

1.3 Dimensions and Each Part Name

Figure 1.1: Each Part Name

Introduction 1



6(0.24")

POW ER 24V DC

4(0.16")



AL2-24MR -D

OUT1

OUT2 OUT4







D C IN P U T

ESC

RELAY OUTPUT

OUT3

124.6(4.91")



OUT



+-E01E02

151413121110987654321(B )(A )



4(0.16")

+E03-E04

6(0.24")

Table 1.4: Each Part Name

Ref. Item Description

1 Mounting hole, φ4.2 mm 2 Power terminals 3 Input terminals 4 Mounting screw for the extension cover or extension module 5 Extension cover or extension module 6 Groove for DIN rail mounting (Width of DIN rail 35mm <DIN EN 50022>) 7 DIN-RAIL mounting clips 8 Output terminals

9 Operation keys 10 Liquid crystal display 11 Programming port cover

52(2.05")



90(3.54")



ENG-4

2 Simple Application Controllers

1.4 System Configuration

Figure 1.2: System Configuration

Standard Connection to the Programming Softoware

Series





Introduction 1



UsingDedicatedProtocol

ENG

Remote Maintenance (via Telephone Line)

Normal Modem Normal Modem



Remote Maintenance, e-Mail (via GSM)

Normal Modem

GSM

Modem



Personal computer

- Programming Software (AL-PCS/WIN-E)

- Dedicated protocol

- e-Mail application

Sending SMS Message

Table 1.5: System Configuration

Item Using Cable

1 AL-232CAB 2AL2-GSM-CAB

RS-232C cross cable

RS-232C straight cable for the modem

5 RS-232C straight cable for the modem (specified by Modem manufacture)

*1 Further information can be found in chapter 8.

1.5 Applicable Programming Software

Theα2 series is supported by the programming software (AL-PCS/WIN-E) V2.00 or

later. Versions lower than V2.00, do not communicate with the

Cellular Phone

(Supporting SMS message)

2series.

ENG-5

2 Simple Application Controllers

Introduction 1

MEMO

ENG-6

2 Simple Application Controllers

2. Specifications

2.1 Power Supply Specification

Table 2.1: Power Supply Specifications

Description Code Specification

Power Supply

Maximum Momentary Power Failure

In-rush Current

Maximum Power Consumption

Typical Power Consumption (without Special Connection Modules)

AL2-***-A 100 - 240V AC~, +10% -15%, 50/60 Hz AL2-***-D 24V DC, +20% -15% AL2-***-A 10ms AL2-***-D 5ms AL2-***-A,

240V AC~ (120V AC~) AL2-***-D, 24V DC ≤ 7.0 A AL2-14MR-A, 264V AC~ 5.5 W AL2-14MR-D, 28.8V DC 7.5 W AL2-24MR-A, 264V AC~ 7.0 W AL2-24MR-D, 28.8V DC 9.0 W AL2-14MR-A, 240V AC~ I/O all On-4.5W;I/O all Off - 2.0 W AL2-14MR-A, 120V AC~ I/O all On-3.5W;I/O all Off - 1.5 W AL2-14MR-D, 24V DC I/O all On-4.0W;I/O all Off - 1.0 W AL2-24MR-A, 240V AC~ I/O all On-5.5W;I/O all Off - 2.5 W AL2-24MR-A, 120V AC~ I/O all On-4.5W;I/O all Off - 2.0 W AL2-24MR-D, 24V DC I/O all On-5.0W;I/O all Off - 1.0 W

Specifications 2

ENG

≤ 6.5 A (3.5 A)

ENG-7

2 Simple Application Controllers

2.2 Input Specification

Table 2.2: AC Input Specifications

Description

Input Voltage 100 - 240V AC~, +10% -15%, 50/60 Hz

Input Current

Input Impedance ≥ 800 kΩ

OFF → ON/ ON → OFF ≥ 80V / ≤ 40V ≥ 160V / ≤ 40V

Response Time

Isolation Circuit None Photocoupler

Operation Indication Liquid Crystal Display

OFF → ON

ON → OFF

main unit AL2-4EX-A2

I01 -I08 I09 -I15 EI1 -EI4

0.13mA / 120V AC~

0.25mA / 240V AC~

35-85ms, 120V AC~ 25-55ms, 240V AC~

35-85ms, 120V AC~ 50-130ms, 240V AC~

AC Input Specification

0.15mA / 120V AC~

0.29mA / 240V AC~

Specifications 2

220 - 240V AC~, +10% -15%, 50/60 Hz

7.5mA / 240V AC~ 50Hz

9.0mA / 240V AC~ 60Hz

32kΩ (50Hz) 27kΩ (60Hz)

15 - 40ms / 240V AC~

*1 Current leakage from the sensors connected to the inputs might provide enough current

to turn the controller On. Do not use two wire sensors

Table 2.3: DC Input Specifications

Description Sink(“-” Common) Source (“+”Common)

Input Voltage 24V DC +20% -15% 24V DC +20% -15%

Input Current

main unit

I01 - I08 I09 - I15 5.5mA, 24V DC

5.5mA, 24V DC

6.0mA, 24V DC

AL2-4EX EI1 - EI4 5.4mA, 24V DC 5.4mA, 24V DC

OFF → ON/ ON → OFF

main unit I01 - I15

Current: ≥ 4.7mA / ≤ 1.1 mA

Voltage: ≤ 4V / ≥ 18V

Voltage: ≥ 18V / ≤ 4V

AL2-4EX EI1 - EI4 Voltage: ≥ 18V / ≤ 4VVoltage: ≥ 18V / ≤ 4V

Response Time

Isolation Circuit

main unit 10 - 20ms

AL2-4EX

10 - 20ms

main unit None AL2-4EX Photocoupler

Operation Indication Liquid Crystal Display

*1 EI1 and EI2 in AL2-4EX canbeusedasHighSpeedCounters.

When using the High Speed Counter function, the input response time is 0.5ms or less.

ENG-8

2 Simple Application Controllers

Table 2.4: Analog Input Specifications (Only AL2-***-D Type Unit)

Description Analog Input Specification

Number of Input Points 8 (I01 - I08) Analog Input Range 0 - 500 Resolution 9 bit, 20mV (10000/ 500mv) Conversion Speed 8ms Input Voltage 0 - 10V DC Input Impedance 142kΩ ± 5%

Overall Accuracy ± 5% (0.5V DC)

Offset/Gain

Temperature Drift ± 3LSB

Specifications 2

ENG

Offset Value = 0at0V DC Gain Value: 0 - 10V=0-500 These default values can be changed in the OffsetGain FB

ENG-9

2 Simple Application Controllers

2.3 Output Specification

Table 2.5: Relay Output Specifications

Description Relay Specification

Switched Voltage 250V AC~ or less, 30V DC or less

AL2-14MR-* (O01 - O06)

Max. Resistive Load

Contact Life Cycle / Resistance Load

Minimum Load 50mW (10mA at 5V DC)

Max. Inductive Load

Response Time ≤ 10 ms Operation Indication Liquid Crystal Display Isolation Circuit By Relay

AL2-24MR-* (O01 - O04) AL2-24MR-* (O05 - O09) 2A/point (4A/COM) AL2-4EYR (EO1-EO4) 2A/point AL2-14MR-* (O01 - O06) AL2-24MR-* (O01 - O04) AL2-24MR-* (O05 - O09) AL2-4EYR (EO1-EO4)

AL2-14MR-* (O01 - O06) AL2-24MR-* (O01 - O04) AL2-24MR-* (O05 - O09) AL2-4EYR (EO1-EO4)

Specifications 2

8A/COM

100,000 Cycles at 8 Amps / 240V AC~ or 24V DC

100,000 Cycles at 2 Amps / 240V AC~ or 24V DC

249 VA (1/3 hp) / 125V AC~, 373 VA (1/2 hp) / 250V AC~

93 VA(1/8hp)/125V AC~, 93 VA(1/8hp)/250V AC~

Table 2.6: Transistor Output Specifications (Source Type only) of AL2-4EYT

Description Transistor Specification

Switched Voltage 5 - 24V DC (+20%,-5%) Max. Resistive Load 1A / point (8 - 24V DC), 0.1A / point (5 - 8V DC) Minimum Load 1.0mA Max. Inductive Load 1A / 24V DC (24 W) Response Time On/Off, Off/On (approx) ≤ 1ms

Open Circuit Current Leakage ≤ 0.1mA / 24V DC Operation Indication Liquid Crystal Display

Isolation Circuit Photocoupler

ENG-10

2 Simple Application Controllers

2.4 General Specification

Table 2.7: Environmental and Electrical Specifications

Description Specification

Programming Method Function Block Program Capacity 200 Function Blocks or 5000 bytes

Program Storage

Device Backup 20 Days at 25°C / 77°F (by capacitor) RTC Backup 20 Days at 25°C / 77°F (by capacitor) RTC Accuracy 5 s / day (25°C / 77°F)

Operating Temperature

Storage Temperature (-30) - 70°C / (-22) - 158°F

Vibration Resistance

- Direct Mounting

Vibration Resistance

- DIN Rail mounting

Shock Resistance

Noise Immunity 1000Vpp, 1 µs, 30 - 100Hz, tested by noise simulator Humidity 35 - 85% Relative Humidity, no condensation

Dielectric withstand voltage

Insulation Resistance

Type of Action IEC 60730-1, Section 6.4.3 - Type 1C (Relay Output) Type of Action IEC 60730-1, Section 6.4.3 - Type 1Y (Transistor Output) Software Class IEC 60730-1, Section H6.18 - Class A Purpose of Control IEC 60730-1, Section 2.2 - Electrical Control Construction of Control IEC 60730-1, Section 6.15 - Incorporated Control Whether the Control is

electric Safety Class ΙΙ Pollution Degree 2 Grounding None Electrical Isolation Reinforced primary/secondary insulation Operation Ambience To be free of corrosive gases. Dust should be minimal. Protection IP 20

Specifications 2

Built in EEPROM (no battery backup required) or optional EEPROM cassette (AL2-EEPROM-2)

Controller Hardware: (-25) - 55°C / (-13) - 101°F Controller Display: (-10) - 55°C / 14 - 101°F

Conforms to IEC 68-2-6; 10-57Hz: 0.15mm Constant Amplitude

57-150Hz: 19.6m/s

Sweep Count for X,Y,Z: 10 times (80 minutes in each direction)

Conforms to IEC 68-2-6; 10-57Hz: 0.075mm Constant Amplitude

57-150Hz:9.8m/s

Sweep Count for X,Y,Z: 10 times (80 minutes in each direction)

Conforms to IEC 68-2-27: 147m/s

3 times in each direction X,Y, and Z

3750V AC~>1min per IEC 60730-1 between the following points: Power/Input Terminals and Relay Output Terminals Relay Output Terminal and Relay Output Terminal All Terminals and the DIN 43880 Control box or equivalent

7MΩ at 500V DC per IEC60730-1 between the following points: Power/Input Terminals and Relay Output Terminals Relay Output Terminal and Relay Output Terminal All Terminals and the DIN 43880 Control box or equivalent

IEC 60730-1, Section H2.5.7 - Electronic Control

Acceleration, Action Time: 11ms

Acceleration

ENG

ENG-11

2 Simple Application Controllers

Table 2.7: Environmental and Electrical Specifications

Description Specification

Temperature for the Ball Pressure Test

EC Directive EMC, LVD Certifications UL/cUL Attestation of Conformity TÜV PRODUCT SEVICE

Complies with

Liquid Crystal Display

*1 AL2-ASI-BD is not complied with these standards.

Specifications 2

75°C (167°F)

UL 508 IEC 60730-1

EN 61010-1 EN 50081-1

EN 50082-1 EN 61000-6-2

Will display 4 lines of 12 characters per line, Program Run On/Off mode, Password Protection, Image Table, and Function Blocks during programming.

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2 Simple Application Controllers

3. Installation

3.1 Installation Mounting Notes

Theα2 Series’ safe design means the user can install it almost anywhere but please take the following points into consideration.

Installation 3

• Do not install in areas with excessive or conductive dust, corrosive or flammable gas, moisture or rain, excessive heat, regular impact shocks or excessive vibration. Do not place in water or let water leak onto the controller.

• Do not allow debris to fall inside the unit during installation.

• Keep as far as possible from high-voltage cables and power equipment.

•The

2 Series Controller must be installed in cabinets which are designed for the

assembly of devices complying to DIN 43880 or in a control box

Figure 3.1: Mounting Arrengement.

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•Usesize M4 screws when mounting by screw holes.

• The connectors must be covered to prevent injury from contact with “live” wires.

• Leave a minimum of 10mm of space for ventilation between the top and bottom edges of

the

2 Series Controller and the enclosure walls.

• Do not disassemble the

2 Series controller.

Note;

• Refer to chapter 6 when installing or removing the AL2-EEPROM-2.

• Refer to chapter 7 when installing or removing the AL-232CAB.

• Refer to chapter 8 when installing or removing the AL2-GSM-CAB.

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2 Simple Application Controllers

3.2 DINRAILMountingofMainUnit

Units can be snap mounted to 35mm DIN rail (DIN EN 50022). To release pull the spring loaded clips away from the rail and slide the unit off and up.

3.2.1 Installation

Figure 3.2: Installation

Align the upper side of theα2 DIN rail mounting groove with the DIN rail () and push it onto the rail ().





Installation 3

3.2.2 Remove

Figure 3.3: Remove



Pull the DIN rail hook () and remove theα2 series main unit()



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2 Simple Application Controllers

3.3 Direct Mounting of Main Unit

Figure 3.4: Direct Mounting

124.6 (4.91")

6(0.24")

M4 Mounting Screw

112.6 (4.43")6(0.24")

Main Unit

Installation 3

(0.16")

90 (3.54")

82 (3.23")

4 (0.16")

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3.4 Install Extension Module

Caution:

Disconnect all terminals from the power supply before removing the cover.

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2 Simple Application Controllers

Figure 3.5: Installation

Installation 3

POWER

24V DC

AL2-24MR-D

OUT1

OUT3

OUT2 OUT4

(A)(B)123456789101112131415

POWER

24V DC

AL2-24MR-D

OUT4OUT28OUT

OUT3

OUT1

(A)(B)123456789101112131415

POWER

24V DC

AL2-24MR-D

OUT4OUT28OUT

OUT3

OUT1

(A) (B) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

POWER 24V DC

AL2-24MR-D

OUT4OUT28OUT

OUT3

OUT1

DC INPUT

151413121110987654321(B )(A)

ESC

RELAY OUTPUT

OUT

DC INPUT

ESC

RELAY OUTPUT

DC INPUT

ESC

RELAY OUTPUT

DC IN P U T

ESC

RELAY OUTPUT

1) Release screw ‘A’ and keep.

2) Carefully remove the factory fitted expansion port cover.

3) Cut away section ‘B’ from the

2series

controller main unit.

4) Attach the expansion module to the main unit.

5) Tighten screw ‘A’ to a torque of 0.4 N·m.

AL2-24MR-D

OUT1

POWER

24V DC

OUT2 OUT4

DC INPUT

151413121110987654321(B )(A)

ESC

RELAY OUTPUT

OUT3

OUT

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2 Simple Application Controllers

4. Wiring

4.1 Installation Wiring Notes

The wiring ofα2 Series has been designed to be safe and easy. A technician or engineer trained in the local and national electrical standards should perform all tasks associated with the electrical wiring of the performing any wiring operations.

• Input and output cables should not be run through the same multicore cable or share the same wire.

• Do not lay input/output cables near high voltage power cables.

• Input and output cable length must be than 30m (98' 5").

Allow for voltage drop and noise interference with input/output lines used over an extended distance. Please use wire that is properly sized for the current load.

The terminal will accept a 3 mm flathead screwdriver.

2 Series controllers. Turn OFF the Power before

Wiring 4

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2 Simple Application Controllers

4.2 Wire Size

Wire of the Inputs and Outputs using the following wire. Strip the wire to the following length (See Table 4.1 and Figure 4.1). Please unscrew the terminal to its widest position before inserting a wire. Insert the wire completely into the terminal to ensure that a proper connection canbemade. The terminals will accept a 3mm flathead screwdriver.

Table 4.1: Wire Size

Main Unit Extension Module

Figure 4.1: Wire Size

Main unit Extension module

Wire Size Strip Wire Length

26 - 12 AWG (0.13 - 3.31mm 24 - 14AWG (0.2 - 2.5mm

)

Wiring 4

)

7mm ± 0.5mm 6mm ± 0.5mm

26 -12 AWG

7mm(0.276") ± 0.5mm(0.02")

24 -14 AWG

6mm(0.236")

Note;

• To avoid damaging the wire, tighten to a torque of 0.5 - 0.6 N⋅m.

• Please do not use tin, solder, or any other substance on the stripped wire that might causethewirestrandtobreak.

- Stranded cable:

Remove sheath, twist core wires, then connect cable (or use a crimp terminal).

- Single cable:

Remove sheath, then connect cable.

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2 Simple Application Controllers

4.3 Power Supply

• When wiring AC supplies the “Live” cable should be connected to the “L” terminal and the “Neutral” cable should be connected to the “N” terminal. Do NOT connect the “Live” wire to the “N” terminal, the user might receive a dangerous shock on powerup.

• When wiring DC supplies the “positive” cable should be connected to the “+” terminal and the negative cable should be connected to the “-” terminal. On no account should the power supply terminals be connected to any other terminal on the unit. DC Power Supply units should be capable of providing 4 Amperes of current to the controller.

Figure 4.2: Recommended Power Input Wiring Diagram











Start









+ -

Wiring 4

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

"L" and "N" terminals are not reversible.

Table 4.2: Recommended Power Wiring

Ref. Item Description

Power supply

AL2-***-A: 100-240V AC, 50/60Hz

AL2-***-D: 24V DC 2 Circuit isolation device 3 Power ON pilot indicator 4 Circuit protection device - Limit to 1.0A

2mainunit

6 Emergency stop 7 Magnetic switch contact 8 Power supply for loads

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2 Simple Application Controllers

4.4 AC Power Supply and Input Wiring

4.4.1 AC Power Supply and Input Wiring

Figure 4.3: AC Power Supply and Input Wiring Diagram



L N





"L" and "N" terminals are not reversible.



Wiring 4

LN 123456





Table 4.3: AC Power Supply and Input Wiring

Ref. Item Description

1 AC power supply, 100 - 240V AC~, 50/60Hz 2 Circuit isolation device 3 Circuit protection device - Limit to 1.0 Amp 4 AC power terminals 5 Unused terminals 6 Input terminals 7 Digital input switches

4.4.2 AL2-4EX-A2 Input Wiring

Figure 4.4: AL2-4EX-A2 Input Wiring Diagram







"L" and "N" terminals are not reversible.

INPUTS





EI1 EI2

COM

(N)

EI3 EI4



Table 4.4: AC Power Supply and Input Wiring

Ref. Item Description

1 AC power supply, 220 - 240V AC~,50/60Hz 2 Circuit isolation device 3 Circuit protection device - Limit to 1.0 Amps 4COM (N) terminal 5 Input terminals 6 Digital input switches

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+ 404 hidden pages

Mitsubishi AL2-14MR-A, AL2-14MR-D, AL2-24MR-A, AL2-24MR-D Hardware Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1. Introduction

1.2 Available Models

1.3 Dimensions and Each Part Name

1.4 System Configuration

1.5 Applicable Programming Software

2. Specifications

2.1 Power Supply Specification

2.2 Input Specification

2.3 Output Specification

2.4 General Specification

3. Installation

3.1 Installation Mounting Notes

3.2 DINRAILMountingofMainUnit

3.2.1 Installation

3.2.2 Remove

3.3 Direct Mounting of Main Unit

3.4 Install Extension Module

4. Wiring

4.1 Installation Wiring Notes

4.2 Wire Size

4.3 Power Supply

4.4 AC Power Supply and Input Wiring

4.4.1 AC Power Supply and Input Wiring

4.4.2 AL2-4EX-A2 Input Wiring