Mitsubishi AL2-14MR-A, AL2-14MR-D, AL2-24MR-A, AL2-24MR-D Hardware Manual

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Page 1

ENG

GER

FRE

ITL

2 Simple Application Controller

HARDWARE MANUAL HARDWARE-HANDBUCH MANUEL DU MATÉRIEL MANUALE HARDWARE MANUAL DE HARDWARE

ESP

SWE

MASKINVARUHANDBOK

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2 Simple Application Controllers

Foreword

• This manual contains text, diagrams and explanations which will guide the reader in the correct installation, safe use and operation of the use the unit.

2 series and should be read and understood before attempting to install or

• If in doubt at any stage of the installation of the who is qualified and trained to the local and national standards. If in doubt about the operation or use of the a series controller please consult the nearest Mitsubishi Electric distributor.

• This manual is subject to change without notice.

2 series always consult a professional electrical engineer

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2 Simple Application Controller

Hardware Manual

ENG

Manual number: JY992D97301 Manual revision: B Date: 06/2002

ENG-i

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2 Simple Application Controller

ENG-ii

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2 Simple Application Controller

FAX BAC K

Mitsubishi has a world wide reputation for its efforts in continually developing and pushing back the frontiers of industrial automation. What is sometimes overlooked by the user is the care and attention to detail that is taken with the documentation. However, to continue this process of improvement, the comments of the Mitsubishi users are always welcomed. This page has been designed for you, the reader, to fill in your comments and fax them back to us. We look forward to hearing from you.

Fax numbers: Your name....................................................

Mitsubishi Electric.... .....................................................................

America (01) 847-478-2253 Your company ..............................................

Australia (02) 638-7072 .....................................................................

Germany (0 21 02) 4 86-11 20 Your location: ...............................................

Spain (0 34) 93 589-1579 .....................................................................

United Kingdom (01707) 278-695

ENG

Please tick the box of your choice



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Will you be using a folder to store the manual?

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Thank you for taking the time to fill out this questionnaire. We hope you found both the product and this manual easy to use.

ENG-iii

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2 Simple Application Controller

ENG-iv

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2 Simple Application Controller

Guidelines for the Safety of the User and Protection of equipment

This manual provides information for the use of theα2 Series Controllers. The manual has been written to be used by trained and competent personnel. The definition of such a person or persons is as follows;

a) Any engineer who is responsible for the planning, design and construction of automatic

equipment using the product associated with this manual should be of a competent nature, trained and qualified to the local and national standards required to fulfill that role. These engineers should be fully aware of all aspects of safety with regards to automated equipment.

b) Any commissioning or service engineer must be of a competent nature, trained and

qualified to the local and national standards required to fulfill that job. These engineers should also be trained in the use and maintenance of the completed product. This includes being completely familiar with all associated documentation for the said product. All maintenance should be carried out in accordance with established safety practices.

c) All operators of the completed equipment should be trained to use that product in a safe

and coordinated manner in compliance to established safety practices. The operators should also be familiar with documentation which is connected with the actual operation of the completed equipment.

ENG

Note :

NotesontheSymbolsUsedinthisManual

At various times through out this manual certain symbols will be used to highlight points of information which are intended to ensure the users personal safety and protect the integrity of equipment. Whenever any of the following symbols are encountered its associated note must be read and understood. Each of the symbols used will now be listed with a brief description of its meaning.

Hardware Warnings

Software Warnings

The term ‘completed equipment’ refers to a third party constructed device which contains or uses the product associated with this manual.

1) Indicates that the identified danger

2) Indicates that the identified danger could damage.

3) Indicates a point of further interest or further explanation.

4) Indicates special care must be taken when using this element of software.

WILL

cause physical and property damage.

POSSIBLY

cause physical and property

5) Indicates a special point which the user of the associate software element should be aware of.

6) Indicates a point of interest or further explanation.

ENG-v

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2 Simple Application Controller

• Under no circumstances will Mitsubishi Electric be liable or responsible for any consequential damage that may arise as a result of the installation or use of this equipment.

• All examples and diagrams shown in this manual are intended only as an aid to understanding the text, not to guarantee operation. Mitsubishi Electric will accept no responsibility for actual use of the product based on these illustrative examples.

• Owing to the very great variety in possible application of this equipment, you must satisfy yourself as to its suitability for your specific application.

Further Information Manual Lists

Manual Name Manual No. Description

2 Hardware Manual



(This manual)

α2 Programming Manual



JY992D97301

JY992D97101

This manual contains hardware explanations for wiring, installation and specification for

Series controllers. This manual contains instruction explanations for

the

2 Series controllers.

α2

Software Manual



2 Series Communication



User’s Manual <English only>



2 Series Installation Manual

AL2-4EX, AL2-4EX-A2,



AL2-4EYR, AL2-4EYT Installation Manual

AL2-EEPROM-2



Hardware Manual AL-232CAB



Hardware Manual AL2-GSM-CAB



Hardware Manual

AL-ASI-BD, AL2-ASI-BD



Hardware Manual



Refer to these manuals.

JY992D74001

JY992D97701

JY992D97501

JY992D97401

JY992D96801

JY992D76001

JY992D97201

JY992D81401

This manual contains explanations of operation of AL-PCS/WIN-E Programming Software.

This manual contains explanations for the setup, messaging, diagnostics, bit assignments, etc for

communications using the This manual contains hardware explanations of

installation for This manual contains hardware explanations of

installation for AL2-4EX, AL2-4EX-A2, AL24EYR and AL2-4EYT extension module.

This manual contains hardware explanations of installation for AL2-EEPROM-2.

This manual contains hardware explanations of installation for AL-232CAB.

This manual contains hardware explanations of installation for AL2-GSM-CAB.

This manual contains hardware explanations of wiring, installation and specification, etc. for ALASI-BD and AL2-ASI-BD.

2 Series controller.

2 series controller.



Refer to this manual if necessary.



Refer to the content of these manuals if necessary though it is included in Manual.

2 Hardware

ENG-vi

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2 Simple Application Controllers

Table of Contents

Guidelines of Safety....................................................................ENG-v

1. Introduction......................................................................................ENG-1

1.1 Special Features of theα2 Series System.................................................... ENG-2

1.2 Available Models ........................................................................................... ENG-3

1.3 Dimensions and Each Part Name ................................................................. ENG-4

1.4 System Configuration .................................................................................... ENG-5

1.5 Applicable Programming Software ................................................................ ENG-5

2. Specifications ..................................................................................ENG-7

2.1 Power Supply Specification ........................................................................... ENG-7

2.2 Input Specification ........................................................................................ ENG-8

2.3 Output Specification .................................................................................... ENG-10

2.4 General Specification .................................................................................. ENG-11

ENG

3. Installation .....................................................................................ENG-13

3.1 Installation Mounting Notes ......................................................................... ENG-13

3.2 DIN RAIL Mounting of Main Unit ................................................................. ENG-14

3.2.1 Installation ......................................................................................................... ENG-14

3.2.2 Remove ............................................................................................................. ENG-14

3.3 Direct Mounting of Main Unit ....................................................................... ENG-15

3.4 Install Extension Module.............................................................................. ENG-15

4. Wiring ............................................................................................ENG-17

4.1 Installation Wiring Notes.............................................................................. ENG-17

4.2 Wire Size ..................................................................................................... ENG-18

4.3 Power Supply .............................................................................................. ENG-19

4.4 AC Power Supply and Input Wiring ............................................................. ENG-20

4.4.1 AC Power Supply and Input Wiring ................................................................... ENG-20

4.4.2 AL2-4EX-A2 Input Wiring .................................................................................. ENG-20

4.5 DC Power Supply and Input Wiring ............................................................. ENG-21

4.5.1 DC Power Supply and Source (“+” Common) Input Wiring Diagram ................ ENG-21

4.5.2 AL2-4EX Source (“+” Common) Input Wiring Diagram ..................................... ENG-21

4.5.3 DC Power Supply and Sink (“-” Common) Input Wiring Diagram...................... ENG-22

4.5.4 AL2-4EX Sink (“-” Common) Input Wiring Diagram........................................... ENG-22

4.6 Output Relay and Transistor Wiring ............................................................ ENG-23

4.6.1 Relay Output Wiring Diagram main unit (AC and/or DC) .................................. ENG-23

4.6.2 Relay Output Wiring Diagram AL2-4EYR (AC and/or DC) ................................ ENG-24

4.6.3 Transistor Output (Source or “+”CommonOnly) Wiring Diagram AL2-4EYT... ENG-25

5. Terminal Layout............................................................................ENG-27

6. AL2-EEPROM-2............................................................................ENG-29

6.1 Installation ................................................................................................... ENG-30

ENG-vii

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2 Simple Application Controllers

7. AL-232CAB ...................................................................................ENG-31

7.1 Introduction.................................................................................................. ENG-31

7.1.1 External Dimensions ......................................................................................... ENG-31

7.2 Connected to AL-232CAB cable.................................................................. ENG-32

8. AL2-GSM-CAB..............................................................................ENG-35

8.1 Introduction.................................................................................................. ENG-35

8.1.1 External Dimensions ......................................................................................... ENG-35

8.1.2 System Configuration with using AL2-GSM-CAB.............................................. ENG-36

8.2 Installation ................................................................................................... ENG-37

8.3 Remote Maintenace with a Modem ............................................................. ENG-39

8.3.1 Recommended Modems ................................................................................... ENG-39

8.3.2 RS-232C Straight Cable Between Modem and AL2-GSM-CAB........................ ENG-39

8.3.3 Modem Setting .................................................................................................. ENG-40

9. AL2-ASI-BD...................................................................................ENG-43

9.1 Introduction.................................................................................................. ENG-43

9.1.1 External Dimensions ......................................................................................... ENG-43

9.1.2 System Configuration ........................................................................................ ENG-44

9.2 Specifications .............................................................................................. ENG-44

9.3 Wiring & Installation..................................................................................... ENG-45

9.3.1 Installation ......................................................................................................... ENG-45

9.3.2 Wiring ................................................................................................................ ENG-46

9.4 Slave Address Setting & Diagnostics .......................................................... ENG-46

9.4.1 Setting Slave Address ....................................................................................... ENG-46

9.4.2 Applicable Error checks..................................................................................... ENG-46

10.Key, System Bit and Function Block Lists ....................................ENG-47

10.1 Key Lists ...................................................................................................... ENG-47

10.2 System Bit Lists ........................................................................................... ENG-48

10.2.1 System Bit Lists................................................................................................. ENG-48

10.2.2 Control Bit Lists ................................................................................................. ENG-48

10.3 Function Block Lists..................................................................................... ENG-49

11.Diagnostics...................................................................................ENG-53

11.1 Input Status Error ........................................................................................ ENG-54

11.2 Output Status Error...................................................................................... ENG-54

11.3 TOP MENU is not Displayed ....................................................................... ENG-55

11.4 Cannot enter Run Mode. ............................................................................. ENG-56

11.5 Incorrect Clock Data .................................................................................... ENG-56

11.6 The “?” appears on the Display ...................................................................ENG-56

11.7 Cannot Use an Operation Key..................................................................... ENG-57

11.8 Incorrect LCD display .................................................................................. ENG-58

11.9 Memory Cassette Is Not Working Correctly................................................. ENG-58

11.10Cannot Communicate with the AS-interface Master Module ...................... ENG-59

11.11Cannot Communicate with AL-PCS/WIN-E. ............................................... ENG-60

ENG-viii

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2 Simple Application Controllers

1. Introduction

Theα2 series can be easily used in all places where control is needed for the home, office, or factory. The controller outputs cycle ON/OFF to control electrical equipment per the Function Block program.

The explanation of the instructions and the operation of main unit can be found in Programming Manual. An explanation of the AL-PCS/WIN-E programming software can be found in the

Applications

The

- Automation of lights, air-conditioning, or watering systems

- The opening and shutting of gates

- Easy security systems

- Domestic animal and pet food distribution systems

- Control of stockyards and greenhouses

Series Software Manual.

2 series is designed to be used in automatic applications including those listed below.

Introduction 1

ENG

However, the a Mitsubishi distributor for more information.

- Applications where high reliabilities such as nuclear power control, railway facilities,

airline facilities, vehicles, combustion equipment, and medical equipment are required.

- Applications in life critical situations.

2seriesisnotdesignedtobeusedinthefollowingapplications.Pleasecontact

ENG-1

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2 Simple Application Controllers

1.1 Special Features of theα2SeriesSystem

1) Display message and Function Block data

The message. It can display the following contents by the using display function block. The value of displayed timers and counters can be changed in the RUN mode.

- Total characters on LCD display: 12 characters×4 lines

- Display Items: Message, value (current or set) of timer and counter, analog values, etc

2) The programming in the personal computer is fast and easy The programming software AL-PCS/WIN-E for Windows can make and save programs. The programming can be done using a pictorial method in which lines are used to connect function blocks on a programming screen.

Direct programming using the

3) LCD image send via GSM modem The can monitor application status by accessing the diagnostic message sent as an E-mail via

GSM modem

2 series can display the state of operation and the alarm on the LCD display as a

2 controller front panel keys is also available.

2 series is able to send the LCD image as an E-mail using a GSM modem. The user

Introduction 1

4) Supports computer link using dedicated protocol

The software using computer link (dedicated protocol) can change schedule data, parameters

within Function Blocks and provide condition monitoring of the application.

5) Enhancement of clock function The weekly timer and the calendar timer function have many switches that can be set and provide powerful time dependant control capabilities.

6) Analog input, 0 - 10V/0 - 500: The DC input for the

7) High speed counter, Max. 1kHz The

8) High current output capability

2 series supports computer link (dedicated protocol). User-specific application

2 series can accept of 0 - 10V signals with a resolution of 0 - 500.

2 series has high speed counters (Max. 2 points) when using AL2-4EX (EI1, EI2).

Table 1.1: High Current Output Capability

Output Type Capability

AL2-14MR-*: O01-06

Relay

Transistor AL2-4EYT: EO1-EO41A/Point

AL2-24MR-*: O01-04 AL2-24MR-*: O05-09

AL2-4EYR: EO1-EO4

8A/Common

2A/Point (4A/Common)

9) Built-in EEPROM The built in EEPROM eliminates the need for battery backed data.

10)Supports 6 languages:

The Swedish). The displayed language can be selected in the TOP MENU.

2 series supports 6 languages (English, German, French, Italian, Spanish, and

ENG-2

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2 Simple Application Controllers

1.2 Available Models

Table 1.2:Main Units

Model

AL2-14MR-A

AL2-14MR-D 24V DC

AL2-24MR-A

AL2-24MR-D 24V DC

Power

Supply

100 - 240V

AC~

100 - 240V

AC~

100 - 240V

Sink/Source

100 - 240V

Sink/Source

*1 Without extension modules.

Table 1.3:Extension Modules

Input Output MASS

Model

AL2-4EX-A2 220 - 240V AC~ 4 

AL2-4EX

AL2-4EYR  RELAY 4 AL2-4EYT  TRANSISTOR4

Type Number Type Number

24V DC, Sink/

Source

Input Output

Type Number Type Number

AC~

24V DC

AC~

24V DC

8RELAY6

15 RELAY 9

4 

Dimensions

mm (inches)

124.6 x 90 x 52

(4.91 x 3.54

x 2.05)

(Weight)

kg (lbs)

0.05

(0.11)

Introduction 1

MASS

(Weight)

kg (lbs)

0.30 (0.66)

0.35 (0.77)

0.30

(0.66)

ENG

ENG-3

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2 Simple Application Controllers

1.3 Dimensions and Each Part Name

Figure 1.1: Each Part Name

Introduction 1



6(0.24")

POW ER 24V DC

4(0.16")



AL2-24MR -D

OUT1

OUT2 OUT4







D C IN P U T

ESC

RELAY OUTPUT

OUT3

124.6(4.91")



OUT



+-E01E02

151413121110987654321(B )(A )



4(0.16")

+E03-E04

6(0.24")

Table 1.4: Each Part Name

Ref. Item Description

1 Mounting hole, φ4.2 mm 2 Power terminals 3 Input terminals 4 Mounting screw for the extension cover or extension module 5 Extension cover or extension module 6 Groove for DIN rail mounting (Width of DIN rail 35mm <DIN EN 50022>) 7 DIN-RAIL mounting clips 8 Output terminals

9 Operation keys 10 Liquid crystal display 11 Programming port cover

52(2.05")



90(3.54")



ENG-4

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2 Simple Application Controllers

1.4 System Configuration

Figure 1.2: System Configuration

Standard Connection to the Programming Softoware

Series





Introduction 1



UsingDedicatedProtocol

ENG

Remote Maintenance (via Telephone Line)

Normal Modem Normal Modem



Remote Maintenance, e-Mail (via GSM)

Normal Modem

GSM

Modem



Personal computer

- Programming Software (AL-PCS/WIN-E)

- Dedicated protocol

- e-Mail application

Sending SMS Message

Table 1.5: System Configuration

Item Using Cable

1 AL-232CAB 2AL2-GSM-CAB

RS-232C cross cable

RS-232C straight cable for the modem

5 RS-232C straight cable for the modem (specified by Modem manufacture)

*1 Further information can be found in chapter 8.

1.5 Applicable Programming Software

Theα2 series is supported by the programming software (AL-PCS/WIN-E) V2.00 or

later. Versions lower than V2.00, do not communicate with the

Cellular Phone

(Supporting SMS message)

2series.

ENG-5

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2 Simple Application Controllers

Introduction 1

MEMO

ENG-6

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2 Simple Application Controllers

2. Specifications

2.1 Power Supply Specification

Table 2.1: Power Supply Specifications

Description Code Specification

Power Supply

Maximum Momentary Power Failure

In-rush Current

Maximum Power Consumption

Typical Power Consumption (without Special Connection Modules)

AL2-***-A 100 - 240V AC~, +10% -15%, 50/60 Hz AL2-***-D 24V DC, +20% -15% AL2-***-A 10ms AL2-***-D 5ms AL2-***-A,

240V AC~ (120V AC~) AL2-***-D, 24V DC ≤ 7.0 A AL2-14MR-A, 264V AC~ 5.5 W AL2-14MR-D, 28.8V DC 7.5 W AL2-24MR-A, 264V AC~ 7.0 W AL2-24MR-D, 28.8V DC 9.0 W AL2-14MR-A, 240V AC~ I/O all On-4.5W;I/O all Off - 2.0 W AL2-14MR-A, 120V AC~ I/O all On-3.5W;I/O all Off - 1.5 W AL2-14MR-D, 24V DC I/O all On-4.0W;I/O all Off - 1.0 W AL2-24MR-A, 240V AC~ I/O all On-5.5W;I/O all Off - 2.5 W AL2-24MR-A, 120V AC~ I/O all On-4.5W;I/O all Off - 2.0 W AL2-24MR-D, 24V DC I/O all On-5.0W;I/O all Off - 1.0 W

Specifications 2

ENG

≤ 6.5 A (3.5 A)

ENG-7

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2 Simple Application Controllers

2.2 Input Specification

Table 2.2: AC Input Specifications

Description

Input Voltage 100 - 240V AC~, +10% -15%, 50/60 Hz

Input Current

Input Impedance ≥ 800 kΩ

OFF → ON/ ON → OFF ≥ 80V / ≤ 40V ≥ 160V / ≤ 40V

Response Time

Isolation Circuit None Photocoupler

Operation Indication Liquid Crystal Display

OFF → ON

ON → OFF

main unit AL2-4EX-A2

I01 -I08 I09 -I15 EI1 -EI4

0.13mA / 120V AC~

0.25mA / 240V AC~

35-85ms, 120V AC~ 25-55ms, 240V AC~

35-85ms, 120V AC~ 50-130ms, 240V AC~

AC Input Specification

0.15mA / 120V AC~

0.29mA / 240V AC~

Specifications 2

220 - 240V AC~, +10% -15%, 50/60 Hz

7.5mA / 240V AC~ 50Hz

9.0mA / 240V AC~ 60Hz

32kΩ (50Hz) 27kΩ (60Hz)

15 - 40ms / 240V AC~

*1 Current leakage from the sensors connected to the inputs might provide enough current

to turn the controller On. Do not use two wire sensors

Table 2.3: DC Input Specifications

Description Sink(“-” Common) Source (“+”Common)

Input Voltage 24V DC +20% -15% 24V DC +20% -15%

Input Current

main unit

I01 - I08 I09 - I15 5.5mA, 24V DC

5.5mA, 24V DC

6.0mA, 24V DC

AL2-4EX EI1 - EI4 5.4mA, 24V DC 5.4mA, 24V DC

OFF → ON/ ON → OFF

main unit I01 - I15

Current: ≥ 4.7mA / ≤ 1.1 mA

Voltage: ≤ 4V / ≥ 18V

Voltage: ≥ 18V / ≤ 4V

AL2-4EX EI1 - EI4 Voltage: ≥ 18V / ≤ 4VVoltage: ≥ 18V / ≤ 4V

Response Time

Isolation Circuit

main unit 10 - 20ms

AL2-4EX

10 - 20ms

main unit None AL2-4EX Photocoupler

Operation Indication Liquid Crystal Display

*1 EI1 and EI2 in AL2-4EX canbeusedasHighSpeedCounters.

When using the High Speed Counter function, the input response time is 0.5ms or less.

ENG-8

Page 19

2 Simple Application Controllers

Table 2.4: Analog Input Specifications (Only AL2-***-D Type Unit)

Description Analog Input Specification

Number of Input Points 8 (I01 - I08) Analog Input Range 0 - 500 Resolution 9 bit, 20mV (10000/ 500mv) Conversion Speed 8ms Input Voltage 0 - 10V DC Input Impedance 142kΩ ± 5%

Overall Accuracy ± 5% (0.5V DC)

Offset/Gain

Temperature Drift ± 3LSB

Specifications 2

ENG

Offset Value = 0at0V DC Gain Value: 0 - 10V=0-500 These default values can be changed in the OffsetGain FB

ENG-9

Page 20

2 Simple Application Controllers

2.3 Output Specification

Table 2.5: Relay Output Specifications

Description Relay Specification

Switched Voltage 250V AC~ or less, 30V DC or less

AL2-14MR-* (O01 - O06)

Max. Resistive Load

Contact Life Cycle / Resistance Load

Minimum Load 50mW (10mA at 5V DC)

Max. Inductive Load

Response Time ≤ 10 ms Operation Indication Liquid Crystal Display Isolation Circuit By Relay

AL2-24MR-* (O01 - O04) AL2-24MR-* (O05 - O09) 2A/point (4A/COM) AL2-4EYR (EO1-EO4) 2A/point AL2-14MR-* (O01 - O06) AL2-24MR-* (O01 - O04) AL2-24MR-* (O05 - O09) AL2-4EYR (EO1-EO4)

AL2-14MR-* (O01 - O06) AL2-24MR-* (O01 - O04) AL2-24MR-* (O05 - O09) AL2-4EYR (EO1-EO4)

Specifications 2

8A/COM

100,000 Cycles at 8 Amps / 240V AC~ or 24V DC

100,000 Cycles at 2 Amps / 240V AC~ or 24V DC

249 VA (1/3 hp) / 125V AC~, 373 VA (1/2 hp) / 250V AC~

93 VA(1/8hp)/125V AC~, 93 VA(1/8hp)/250V AC~

Table 2.6: Transistor Output Specifications (Source Type only) of AL2-4EYT

Description Transistor Specification

Switched Voltage 5 - 24V DC (+20%,-5%) Max. Resistive Load 1A / point (8 - 24V DC), 0.1A / point (5 - 8V DC) Minimum Load 1.0mA Max. Inductive Load 1A / 24V DC (24 W) Response Time On/Off, Off/On (approx) ≤ 1ms

Open Circuit Current Leakage ≤ 0.1mA / 24V DC Operation Indication Liquid Crystal Display

Isolation Circuit Photocoupler

ENG-10

Page 21

2 Simple Application Controllers

2.4 General Specification

Table 2.7: Environmental and Electrical Specifications

Description Specification

Programming Method Function Block Program Capacity 200 Function Blocks or 5000 bytes

Program Storage

Device Backup 20 Days at 25°C / 77°F (by capacitor) RTC Backup 20 Days at 25°C / 77°F (by capacitor) RTC Accuracy 5 s / day (25°C / 77°F)

Operating Temperature

Storage Temperature (-30) - 70°C / (-22) - 158°F

Vibration Resistance

- Direct Mounting

Vibration Resistance

- DIN Rail mounting

Shock Resistance

Noise Immunity 1000Vpp, 1 µs, 30 - 100Hz, tested by noise simulator Humidity 35 - 85% Relative Humidity, no condensation

Dielectric withstand voltage

Insulation Resistance

Type of Action IEC 60730-1, Section 6.4.3 - Type 1C (Relay Output) Type of Action IEC 60730-1, Section 6.4.3 - Type 1Y (Transistor Output) Software Class IEC 60730-1, Section H6.18 - Class A Purpose of Control IEC 60730-1, Section 2.2 - Electrical Control Construction of Control IEC 60730-1, Section 6.15 - Incorporated Control Whether the Control is

electric Safety Class ΙΙ Pollution Degree 2 Grounding None Electrical Isolation Reinforced primary/secondary insulation Operation Ambience To be free of corrosive gases. Dust should be minimal. Protection IP 20

Specifications 2

Built in EEPROM (no battery backup required) or optional EEPROM cassette (AL2-EEPROM-2)

Controller Hardware: (-25) - 55°C / (-13) - 101°F Controller Display: (-10) - 55°C / 14 - 101°F

Conforms to IEC 68-2-6; 10-57Hz: 0.15mm Constant Amplitude

57-150Hz: 19.6m/s

Sweep Count for X,Y,Z: 10 times (80 minutes in each direction)

Conforms to IEC 68-2-6; 10-57Hz: 0.075mm Constant Amplitude

57-150Hz:9.8m/s

Sweep Count for X,Y,Z: 10 times (80 minutes in each direction)

Conforms to IEC 68-2-27: 147m/s

3 times in each direction X,Y, and Z

3750V AC~>1min per IEC 60730-1 between the following points: Power/Input Terminals and Relay Output Terminals Relay Output Terminal and Relay Output Terminal All Terminals and the DIN 43880 Control box or equivalent

7MΩ at 500V DC per IEC60730-1 between the following points: Power/Input Terminals and Relay Output Terminals Relay Output Terminal and Relay Output Terminal All Terminals and the DIN 43880 Control box or equivalent

IEC 60730-1, Section H2.5.7 - Electronic Control

Acceleration, Action Time: 11ms

Acceleration

ENG

ENG-11

Page 22

2 Simple Application Controllers

Table 2.7: Environmental and Electrical Specifications

Description Specification

Temperature for the Ball Pressure Test

EC Directive EMC, LVD Certifications UL/cUL Attestation of Conformity TÜV PRODUCT SEVICE

Complies with

Liquid Crystal Display

*1 AL2-ASI-BD is not complied with these standards.

Specifications 2

75°C (167°F)

UL 508 IEC 60730-1

EN 61010-1 EN 50081-1

EN 50082-1 EN 61000-6-2

Will display 4 lines of 12 characters per line, Program Run On/Off mode, Password Protection, Image Table, and Function Blocks during programming.

ENG-12

Page 23

2 Simple Application Controllers

3. Installation

3.1 Installation Mounting Notes

Theα2 Series’ safe design means the user can install it almost anywhere but please take the following points into consideration.

Installation 3

• Do not install in areas with excessive or conductive dust, corrosive or flammable gas, moisture or rain, excessive heat, regular impact shocks or excessive vibration. Do not place in water or let water leak onto the controller.

• Do not allow debris to fall inside the unit during installation.

• Keep as far as possible from high-voltage cables and power equipment.

•The

2 Series Controller must be installed in cabinets which are designed for the

assembly of devices complying to DIN 43880 or in a control box

Figure 3.1: Mounting Arrengement.

ENG

•Usesize M4 screws when mounting by screw holes.

• The connectors must be covered to prevent injury from contact with “live” wires.

• Leave a minimum of 10mm of space for ventilation between the top and bottom edges of

the

2 Series Controller and the enclosure walls.

• Do not disassemble the

2 Series controller.

Note;

• Refer to chapter 6 when installing or removing the AL2-EEPROM-2.

• Refer to chapter 7 when installing or removing the AL-232CAB.

• Refer to chapter 8 when installing or removing the AL2-GSM-CAB.

ENG-13

Page 24

2 Simple Application Controllers

3.2 DINRAILMountingofMainUnit

Units can be snap mounted to 35mm DIN rail (DIN EN 50022). To release pull the spring loaded clips away from the rail and slide the unit off and up.

3.2.1 Installation

Figure 3.2: Installation

Align the upper side of theα2 DIN rail mounting groove with the DIN rail () and push it onto the rail ().





Installation 3

3.2.2 Remove

Figure 3.3: Remove



Pull the DIN rail hook () and remove theα2 series main unit()



ENG-14

Page 25

2 Simple Application Controllers

3.3 Direct Mounting of Main Unit

Figure 3.4: Direct Mounting

124.6 (4.91")

6(0.24")

M4 Mounting Screw

112.6 (4.43")6(0.24")

Main Unit

Installation 3

(0.16")

90 (3.54")

82 (3.23")

4 (0.16")

ENG

3.4 Install Extension Module

Caution:

Disconnect all terminals from the power supply before removing the cover.

ENG-15

Page 26

2 Simple Application Controllers

Figure 3.5: Installation

Installation 3

POWER

24V DC

AL2-24MR-D

OUT1

OUT3

OUT2 OUT4

(A)(B)123456789101112131415

POWER

24V DC

AL2-24MR-D

OUT4OUT28OUT

OUT3

OUT1

(A)(B)123456789101112131415

POWER

24V DC

AL2-24MR-D

OUT4OUT28OUT

OUT3

OUT1

(A) (B) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

POWER 24V DC

AL2-24MR-D

OUT4OUT28OUT

OUT3

OUT1

DC INPUT

151413121110987654321(B )(A)

ESC

RELAY OUTPUT

OUT

DC INPUT

ESC

RELAY OUTPUT

DC INPUT

ESC

RELAY OUTPUT

DC IN P U T

ESC

RELAY OUTPUT

1) Release screw ‘A’ and keep.

2) Carefully remove the factory fitted expansion port cover.

3) Cut away section ‘B’ from the

2series

controller main unit.

4) Attach the expansion module to the main unit.

5) Tighten screw ‘A’ to a torque of 0.4 N·m.

AL2-24MR-D

OUT1

POWER

24V DC

OUT2 OUT4

DC INPUT

151413121110987654321(B )(A)

ESC

RELAY OUTPUT

OUT3

OUT

ENG-16

Page 27

2 Simple Application Controllers

4. Wiring

4.1 Installation Wiring Notes

The wiring ofα2 Series has been designed to be safe and easy. A technician or engineer trained in the local and national electrical standards should perform all tasks associated with the electrical wiring of the performing any wiring operations.

• Input and output cables should not be run through the same multicore cable or share the same wire.

• Do not lay input/output cables near high voltage power cables.

• Input and output cable length must be than 30m (98' 5").

Allow for voltage drop and noise interference with input/output lines used over an extended distance. Please use wire that is properly sized for the current load.

The terminal will accept a 3 mm flathead screwdriver.

2 Series controllers. Turn OFF the Power before

Wiring 4

ENG

ENG-17

Page 28

2 Simple Application Controllers

4.2 Wire Size

Wire of the Inputs and Outputs using the following wire. Strip the wire to the following length (See Table 4.1 and Figure 4.1). Please unscrew the terminal to its widest position before inserting a wire. Insert the wire completely into the terminal to ensure that a proper connection canbemade. The terminals will accept a 3mm flathead screwdriver.

Table 4.1: Wire Size

Main Unit Extension Module

Figure 4.1: Wire Size

Main unit Extension module

Wire Size Strip Wire Length

26 - 12 AWG (0.13 - 3.31mm 24 - 14AWG (0.2 - 2.5mm

)

Wiring 4

)

7mm ± 0.5mm 6mm ± 0.5mm

26 -12 AWG

7mm(0.276") ± 0.5mm(0.02")

24 -14 AWG

6mm(0.236")

Note;

• To avoid damaging the wire, tighten to a torque of 0.5 - 0.6 N⋅m.

• Please do not use tin, solder, or any other substance on the stripped wire that might causethewirestrandtobreak.

- Stranded cable:

Remove sheath, twist core wires, then connect cable (or use a crimp terminal).

- Single cable:

Remove sheath, then connect cable.

ENG-18

Page 29

2 Simple Application Controllers

4.3 Power Supply

• When wiring AC supplies the “Live” cable should be connected to the “L” terminal and the “Neutral” cable should be connected to the “N” terminal. Do NOT connect the “Live” wire to the “N” terminal, the user might receive a dangerous shock on powerup.

• When wiring DC supplies the “positive” cable should be connected to the “+” terminal and the negative cable should be connected to the “-” terminal. On no account should the power supply terminals be connected to any other terminal on the unit. DC Power Supply units should be capable of providing 4 Amperes of current to the controller.

Figure 4.2: Recommended Power Input Wiring Diagram











Start









+ -

Wiring 4

ENG



"L" and "N" terminals are not reversible.

Table 4.2: Recommended Power Wiring

Ref. Item Description

Power supply

AL2-***-A: 100-240V AC, 50/60Hz

AL2-***-D: 24V DC 2 Circuit isolation device 3 Power ON pilot indicator 4 Circuit protection device - Limit to 1.0A

2mainunit

6 Emergency stop 7 Magnetic switch contact 8 Power supply for loads

ENG-19

Page 30

2 Simple Application Controllers

4.4 AC Power Supply and Input Wiring

4.4.1 AC Power Supply and Input Wiring

Figure 4.3: AC Power Supply and Input Wiring Diagram



L N





"L" and "N" terminals are not reversible.



Wiring 4

LN 123456





Table 4.3: AC Power Supply and Input Wiring

Ref. Item Description

1 AC power supply, 100 - 240V AC~, 50/60Hz 2 Circuit isolation device 3 Circuit protection device - Limit to 1.0 Amp 4 AC power terminals 5 Unused terminals 6 Input terminals 7 Digital input switches

4.4.2 AL2-4EX-A2 Input Wiring

Figure 4.4: AL2-4EX-A2 Input Wiring Diagram







"L" and "N" terminals are not reversible.

INPUTS





EI1 EI2

COM

(N)

EI3 EI4



Table 4.4: AC Power Supply and Input Wiring

Ref. Item Description

1 AC power supply, 220 - 240V AC~,50/60Hz 2 Circuit isolation device 3 Circuit protection device - Limit to 1.0 Amps 4COM (N) terminal 5 Input terminals 6 Digital input switches

ENG-20

Page 31

2 Simple Application Controllers

4.5 DC Power Supply and Input Wiring

4.5.1 DC Power Supply and Source (“+” Common) Input Wiring Diagram

Figure 4.5: DC Power Supply and Source (“+” Common) Input Wiring Diagram





Wiring 4



+ -



(A) (B)





456

INPUTS





Table 4.5: DC Power Supply and Source (“+” Common) Input Wiring

Ref. Item Description

DC power supply, 24V DC

1 2 Circuit isolation device

Circuit protection device - Limit to 1.0A

DC power terminals

Sink/Source input wiring terminals

Sensor input switches

Input terminals

Analog input

4.5.2 AL2-4EX Source (“+”Common) Input Wiring Diagram

Figure 4.6: AL2-4EX Source (“+” Common) Input Wiring Diagram

ENG









EI1

EI2

EI3

(+)

(-)

(+)

(-)

 

(+)

EI4

(-)

(+)

EI4

(-)

Table 4.6: DC Power Supply and Source (“+” Common) Input Wiring

Ref. Item Description

DC power supply, 24V DC

1 2 Circuit isolation device

Input terminals

Sensor input switches

Note:

Each input terminal (EI1 ~ EI4) can be used as either Source input or Sink input.

ENG-21

Page 32

2 Simple Application Controllers

4.5.3 DC Power Supply and Sink(“-” Common) Input Wiring Diagram

Figure 4.7: DC Power Supply and Sink (”-” Common) Input Wiring Diagram





Wiring 4



+ -



(A) (B)





456

INPUTS



Table 4.7: DC Power Supply and Sink (“-” Common) Input Wiring

Ref. Item Description

DC power supply, 24V DC

1 2 Circuit isolation device

Circuit protection device - Limit to 1.0 Amps

DC power terminals

Sink/Source input wiring terminals

Sensor input switches

Input terminals

4.5.4 AL2-4EX Sink(“-” Common) Input Wiring Diagram

Figure 4.8: AL2-4EX Sink (”-” Common) Input Wiring Diagram







EI1

(+)

 



EI1

EI2

(-)

(+)

EI3

(-)

(+)

EI3

(-)

EI4

(+)

EI4

(-)

Table 4.8: DC Power Supply and Sink (“-” Common) Input Wiring

Ref. Item Description

DC power supply, 24V DC

1 2 Circuit isolation device

Input terminals

Sensor input switches

Note:

Each input terminal (EI1 ~ EI4) can be used as either Source input or Sink input.

ENG-22

Page 33

2 Simple Application Controllers

4.6 Output Relay and Transistor Wiring

4.6.1 Relay Output Wiring Diagram main unit (AC and/or DC)

Figure 4.9: Relay Output Wiring Diagram main unit (AC and/or DC)



OUT1







Table 4.9: Relay Output Wiring main unit (AC and/or DC)

Ref. Item Description

2mainunit

2 Mutually exclusive outputs 3 Output devices 4 Circuit protection device (SeeTable 4.10) 5 Emergency stop 6 DC power supply 7 AC power supply

OUT2 OUT3 OUT4

















OUT5 OUT6









Wiring 4

ENG



Table 4.10: Relay Output Circuit Protection Table

Model

AL2-14MR-*O01~O06

AL2-24MR-*

Number of

Output

O01~O04 ≤ 10A / Circuit O05~O09 2A/point (4A/common) ≤ 3A / Circuit

Max. ResistiveLoad

8A/common

Circuit Protection

(Fuse)

≤ 10A / Circuit

ENG-23

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2 Simple Application Controllers

4.6.2 Relay Output Wiring Diagram AL2-4EYR (AC and/or DC)

Figure 4.10: Relay Output Wiring Diagram AL2-4EYR (AC and/or DC)

EO1 EO2 EO3 EO4





















Table 4.11: Relay Output Wiring AL2-4EYR (AC and/or DC)

Ref. Item Description

1 DC power supply 2 Emergency stop 3 Circuit protection device (Fuse: ≤ 3A) 4 Mutually exclusive outputs 5 Output devices 6 AC power supply

Wiring 4

Table 4.12: Relay Output Circuit Protection Table

Model

AL2-4EYR EO1~EO4 2A/common ≤ 3A / Circuit

Number of

Output

Max. ResistiveLoad

Circuit Protection

(Fuse)

ENG-24

Page 35

2 Simple Application Controllers

4.6.3 Transistor Output (Source or “+” Common Only) Wiring Diagram AL2-4EYT

Figure 4.11: Transistor Output (Source/ “+” Common Only) Wiring Diagram AL2-4EYT

Wiring 4





EO1 EO2 EO3 EO4

















Table 4.13: Transistor Output Wiring

Ref. Item Description

1 DC Power Supply: 24V DC 2 Emergency Stop 3 Circuit Protection Device - See Table 4.14 for Specifications 4 Power Supply Terminal 5 Output Devices 6 DC Power Supply: 12V DC

Table 4.14: Transistor Output Circuit Protection Table

Circuit

Volt age

5V DC < 12V DC < 24V DC < 2.0A/Circuit

Circuit Protection (Fuse)

0.3A/Circuit

2.0A/Circuit

ENG

*1 Power Source capacity≥Fuse size×2

Figure 4.12: Example Fuse Size Calculation

12V,8A (8A

≥1A×2×

Fuse 1A

O01

Fuse1AFuse1AFuse

O02 O03 O04

Note;

Table 4.15: Output Terminal Notes

Volt Output Terminal Notes

5 Each circuit can contain from one output terminal up to every output terminal. 12-24 Each circuit can contain from one output terminal up to every output terminal.

5,12,24

Using any combination of 5 Volt, 12 Volt, and 24 Volt outputs can be accomplished on the

2 Series Controller if separate circuits are used for each voltage level.

same

ENG-25

Page 36

2 Simple Application Controllers

Wiring 4

MEMO

ENG-26

Page 37

2 Simple Application Controllers

5. Terminal Layout

Figure 5.1: AL2-14MR-A, AC Input, Relay Output

34567

Terminal Layout 5

AL2-14MR-A

OUT1

OUT2

OUT3

OUT4 OUT6

OUT5

Figure 5.2: AL2-14MR-D, DC Input, Relay Output

+ -

AL2-14MR-D

OUT1

(A)

(B)

OUT2

34567

OUT3

OUT4 OUT6

OUT5

Figure 5.3: AL2-24MR-A, AC Input, Relay Output

34567

10 11

13 14

ENG

AL2-24MR-A

OUT1

OUT2

OUT3

OUT4

OUT

Figure 5.4: AL2-24MR-D, DC Input, Relay Output

+ -

AL2-24MR-D

OUT1

(A)

(B)

OUT2

34567

OUT3

OUT4

OUT

10 11

13 14

ENG-27

Page 38

2 Simple Application Controllers

Figure 5.5: AL2-4EX-A2, 220 - 240V AC Input

EI1

COM(N)

AL2-4EX-A2

EI2 EI3

Figure 5.6: AL2-4EX, DC Input

Terminal Layout 5

EI4

EI2

EI1

AL2-4EX

EI3 EI4

Figure 5.7: AL2-4EYR, Relay Output

EO1

AL2-4EYR

EO3EO4

EO2

Figure 5.8: AL2-4EYT, Transistor Output

AL2-4EYT

EO1

EO2

EO3

EO4

ENG-28

Page 39

2 Simple Application Controllers

6. AL2-EEPROM-2

The AL2-EEPROM-2 memory cassette is for use only with theα2 series controller (Model: AL2-**M*-*).

Caution

AL2-EEPROM-2 6

• Persons trained in the local and national electrical standards must replace the memory cassette.

• Turn off the power supply when installing or removing the memory cassette.

• Replace the cover after removing the memory cassette.

• When installing the connector cover or the memory cassette of to pinch your finger.

•DO NOT touch the following part when removing the cover or memory cassette.

2series,becarefulnot

ENG

ENG-29

Page 40

2 Simple Application Controllers

6.1 Installation

1) Remove the cover or the memory cassette



2) Install on the cover or the memory cassette

AL2-EEPROM-2 6









ENG-30

Page 41

2 Simple Application Controllers

7.AL-232CAB

7.1 Introduction

The AL-232CAB is an RS-232C cable used to connect anαseries controller (α,α2) and a personal computer that is running the programming software (AL-PCS/WIN-E).

AL-232CAB 7

Note:

• AL-232CAB cable cannot be used for any other applications.

• AL-232CAB cable rises about 40mm (1.57") above the top panel when connecting to an

2 series controller.

7.1.1 External Dimensions

2seriesside

30.8(1.21")

47.8(1.88")

46(1.81")

11.5(0.45")

2500(8'2")

RXD(RD)

TXD (SD)

D T R (E R )

GND(SG)

Dimensions: mm (inches)

Personal computer side (9-pin D-Sub female)





 



*1 Set this signal to

high-level.

ENG

ENG-31

Page 42

2 Simple Application Controllers

7.2 Connected to AL-232CAB cable

Removecover and memory cassette

• Be careful of personal safety when removing theα2cover.

Caution

• Turn off the power supply when you install or detach the AL-232CAB cable.

• Install the cover or the memory cassette after removing the AL-232CAB cable.

• When installing the connector cover or the memory cassette of to pinch your finger.

• Please hold the protective case when detaching the cable. DO NOT pull on the cord.

•DO NOT touch the following part when removing the cover, memory cassette or this cable.

AL-232CAB 7

2series,becarefulnot

1) Removing the cover or the memory cassette







ENG-32

Page 43

2 Simple Application Controllers

2) Connecting the AL-232CAB cable

3) Removing the AL-232CAB cable

AL-232CAB 7

ENG

ENG-33

Page 44

2 Simple Application Controllers

4) Installing on the cover or the memory cassette



AL-232CAB 7



ENG-34

Page 45

2 Simple Application Controllers

AL-232CAB 7

MEMO

ENG

ENG-35

Page 46

2 Simple Application Controllers

8. AL2-GSM-CAB

8.1 Introduction

The AL2-GSM-CAB can be used to connectα2 Series Controllers to a normal or GSM modem. The AL2-GSM-CAB can transfer Short Message Service (SMS) data to a GSM modem for transmission to mobile phones and mail addresses or can facilitate remote monitoring functions and program transfers via normal modems. RS-232C communication to a personal computer can also be accomplished if an adaptor or cable is used.

Further information can be found in the

Note:

• This cable cannot be used for any other applications.

AL2-GSM-CAB 8

2 Programming Manual andαSoftware Manual.

• This cable does not attach to the

• Simultaneous communication through both ports of theα2 Series Controllers may result in a damaged program or a malfunction in the controller.

8.1.1 External Dimensions

Figure 8.1: External Dimensions Dimensions: mm (inches)

2seriesside

34.2 (1.35")

(1.82")

46.3

Series Controller (Model: AL-**M*-*).

1500(4'11")

10.2(0.4")

modem side (9-pin D-Sub male)

ENG-36

Page 47

2 Simple Application Controllers

8.1.2 System Configuration with using AL2-GSM-CAB

Figure 8.2: System Configuration with AL2-GSM-CAB

UsingDedicatedProtocol

Series





AL2-GSM-CAB 8

Remote Maintenance (Via Telephone Line)

Normal Modem Normal Modem





Remote Maintenance, E-Mail (Via GSM)

Normal Modem

GSM

Modem

Sending SMS Message

Table 8.1: System Configuration with AL2-GSM-CAB

Item Using Cable

1AL2-GSM-CAB 2 RS-232C cross cable (See Figure 8.3) 3 RS-232C straight cable for the modem (See Figure 8.5) 4 RS-232C straight cable for the modem (specified by modem manufacturer)



Personal computer

- Programming Software (AL-PCS/WIN-E)



Cellular Phone

(Supporting SMS message)

- Dedicated protocol

- E-Mail application

ENG

Figure 8.3: RS-232C Cross Cable Reference

(9-pin D-Sub female) (9-pin D-Sub female)

Note:

The 4 and 7 signals must be set to high-level on the personal computer side. If these signals are not set, it will not communicate to

2series.

ENG-37

Page 48

2 Simple Application Controllers

8.2 Installation

When installing AL2-GSM-CAB refer to Figure 8.4.

Caution

• Persons trained in the local and national electrical standards must install or remove the AL2-GSM-CAB.

• Turn off the power supply when installing or removing the AL2-GSM-CAB.

• Put the cover back on after either installing or removing the AL2-GSM-CAB.

• Under no circumstances will Mitsubishi Electric be liable or responsible for any consequential damage that may arise as a result of the installation or use of this equipment.

• Do not pull on the cord, otherwise the cable may be damaged.

AL2-GSM-CAB 8

• When communicating to must be turned ON at the same time. If they are not started up at same time, the

series will not communicate via GSM modem.

• Disconnect all terminals from the power supply before removing the cover.

2 series via GSM modem, the power supply for both units

ENG-38

Page 49

2 Simple Application Controllers

Figure 8.4: Installation

AL2-GSM-CAB 8

POWER 24V DC

AL2-24MR-D

OUT1

OUT3

OUT2 OUT4

(A)(B)1 23 45 678 9101112131415

POWER 24V DC

AL2-24MR-D

OUT4OUT28OUT

OUT3

OUT1

(A)(B)1 23 45 6 78 9101112131415

POWER 24V DC

AL2-24MR-D

OUT4OUT28OUT

OUT3

OUT1

(A)(B)123456789101112131415

POWER 24V DC

AL2-24MR-D

RELAY OUTPUT

OUT4OUT28OUT

OUT3

OUT1

DC INPUT

151413121110987654321(B )(A)

ESC

RELAY OUTPUT

OUT

DC INPUT

ESC

RELAY OUTPUT

1) Release screw ‘A’ and keep.

2) Carefully remove the factory fitted

2 expansion

port cover or special module cover.

3) Install the AL2-GSM-CAB

into the cavity, carefully placing the cable in the channel located on the input terminal side.

4) Attach the

2 cover or expansion module taking

ENG

care that there is no interference with the AL2GSM-CAB.

5) Tighten screw ‘A’ to a torque of 0.4 Nm.

In s ta ll





DC INPUT

ESC

RELAY OUTPUT

DC INPUT

ESC

Remove







AL2-24MR-D

OUT1

POWER 24V DC

OUT2 OUT4

DC INPUT

151413121110987654321(B )(A)

ESC

RELAY OUTPUT

OUT3

OUT

ENG-39

Page 50

2 Simple Application Controllers

8.3 Remote Maintenace with a Modem

Further information of the modem setup procedures can be found in theα2 Programming Manual. The programming software (AL-PCS/WIN-E) provides the easiest method to setup the modem.

8.3.1 Recommended Modems

Thefollowingmodemshavebeensuccessfullytested.

Table 8.2: Tested Modems

Maker name Model name Modem command (AT c ommand )

3com SP560V-P ATE0Q1&B1&D0H0&I0&R1&S0S0=2S15=8&W

OMRONME3314ATE0S0=2Q1&D0S15=8&R1&H0&W

AIWA PV-AF3360 ATE0S0=2Q1&D0&M5\Q0\J0&W

Siemens M20T ATE0S0=2&S0;+IFC=0,0;+CMEE=1;+IPR=9600&W

8.3.2 RS-232C Straight Cable Between Modem and AL2-GSM-CAB

Figure 8.5: RS-232C Straight Cable Reference Between a Modem and AL2-GSM-CAB

AL2-GSM-CAB 8

AL2-GSM-CAB Side

(9-pin D-Sub female)

4 20

Modem Side

(25-pin D-Sub male)

ENG-40

Page 51

2 Simple Application Controllers

8.3.3 Modem Setting

1) Setting of personal computer side Install the file for the setting of the attachment in the modem.

AL2-GSM-CAB 8

2) Setting of The modem on the

2seriesside

2 series side is set by the ModemInit command of the main unit.

a) About the modem command (AT command)

Use the AT command to initialize the modem. Confirm details of the AT command in the manual of the modem to be used. AT commands have been prepared for select modems in the table 8.4 (normal modem) and 8.5 (GSM modem) below.

Table 8.3: Tested Modems

Maker name Model name Modem command (AT command)

3com SP560V-P ATE0Q1&B1&D0H0&I0&R1&S0S0=2S15=8&W

OMRON ME3314 ATE0S0=2Q1&D0S15=8&R1&H0&W

AIWA PV-AF3360 ATE0S0=2Q1&D0&M5\Q0\J0&W

Siemens M20T ATE0S0=2&S0;+IFC=0,0;+CMEE=1;+IPR=9600&W

Further information on the method to initialize a modem can be found in the Programming Manual.

When modems not listed in the table above are used, set the AT command to meet the following requirements.

Table 8.4: AT Command for Modem (Normal Modem)

Setting Item Set content

Setting of command echo None E0 E0 E0 Call frequency of auto-answering Twice S0=2S0=2S0=2 Displayed result code None Q1 Q1 Q1 DTR control Always on &D0 &D0 &D0 DSR control Always on &S0 Communicate mode V.42bis mode S15=8S15=8 &M5 Speed of terminal fixed dimension Fixed &B1 \J0 Terminal flow control scheme None -&R1 \Q0 Flow control of transmission data None &H0 &H0 Flow control of received data

(software) Flow control of received data

(RTS control)

Writing in nonvolatile memory

None &I0

None &R1

Writeinthe

nonvolatile

memory.

SP560V-P ME3314 PV-AF3360

&W &W &W

Example Setting

ENG

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Table 8.5: AT Command for GSM Modem

Setting Item Set content

Enable command echo Echo mode OFF E0 Set number of ring before

automatically answering the call Set circuit data set ready (DSR)

function mode

Set TE-TA local data flow control

Report mobile equipment error Enable result code and use numeric value +CMEE=1 Set fixed local rate Baud Rate: 9600 bps +IPR=9600 Set circuit data carrier detect

(DCD) function mode

Select bearer service type

Store current parameter to use defined profile

AL2-GSM-CAB 8

Example Setting

M20T

Enable automatic answering on the ring twice

DSR always ON &S0

• Specifies the method which will be used by TE when data is received fromTA: None

• Specifies the method which will be used by TA when data is received from TE: None

DCD line is ON only in the presence of Data Carrier

9600 bps (V.32), asynchronous modem, non-transparent

The user profile is stored in non-volatile memory

S0=2

+IFC=0,0

&C1

+CBST=7,0,1

*1 In Siemens M20T case, these settings are not necessary because they are default

settings. If using other GSM Modem, maybe these settings are necessary.

b) Timing to initialize the modem during system startup

In the

2 series, there is a function to delay the transmission of the modem command (AT command) to initialize the modem from the main unit at start up. The delay can range from 0 - 10 seconds. This command can be useful to ensure the AT command is correctly transmitted when the

Further information for the modem operation can be found in the Manual and the

Software Manual.

2 series start up is faster than the modem start up.

2 Programming

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AL2-GSM-CAB 8

MEMO

ENG

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9. AL2-ASI-BD

The AL2-ASI-BD Actuator Sensor Interface board module is used in conjunction withα2 series controller for data communication over an Actuator Sensor Interface (AS-interface) network.

Further information can be found in the

Caution

• Persons trained in the local and national electrical standards must replace the AL2-ASI-BD.

• Turn off the power supply when you install or remove the AL2-ASI-BD.

• Replace the cover after removing the AL2-ASI-BD.

• Under no circumstances will Mitsubishi Electric be liable or responsible for any consequential damage that may arise as a result of the installation or use of this equipment.

9.1 Introduction

2 Series Programming Manuals.

AL2-ASI-BD 9

The AL2-ASI-BD connects onto the main unit of theα2 series controller, forming a slave station for an AS-interface network (Input 4 points, Output 4 points). A maximum of 31 slaves can be connected to form an AS-interface network. Power for the communication is supplied

over the AS-interface bus by the AS-interface power supply. The communication signal is superimposed over the power supply on the AS-interface bus.

9.1.1 External Dimensions

Figure 9.1:

External

Dimensions Unit: mm (inches)

ASI+

ASI-

90(3.54")

24.5(0.96")

5 3 .1 (2 .0 9 ")

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9.1.2 System Configuration

Figure 9.2: System Configuration

AL2-ASI-BD 9

AS-interface Master

Module

AS-interface

Power Supply

9.2 Specifications

For general specifications please refer to the Chapter 2.

Table 9.1: Hardware Communication Specifications

Number of I/O 4 Input (E01-E04) 4 Output (A01-A04) I/O Refresh Time Max. 5ms Network Distance Max. 100m External Power Voltage Typ. 30.5V DC (AS-interface Power supply) External Power Current Consumption 40 mA or less EC Directive EMC Complies with AS-interface Certification

AS-interface Slave (Sensor / Actuator)

AS-interface Slave

(Sensor / Actuator)

Item Content

AS-interface Slave

2Series

(

+ AL2-ASI-BD)

AS-interface Slave (Sensor / Actuator)

ENG

Table 9.2: Software Communication Specifications

Item Content

Station Number Set by Master Station (Factory default 0) IO Code 7 ID Code F Data Bit D0 - D3 Input/Output 01 - 04 (E01 - E04, A01 - A04)

Parameter Bit

System Bit

Control Bit N1

P0 P1,P2,P3 Unused

M6 “ON” when communication Error of AS-interface occurs M7 “ON” when communication Error by AS-interface power fail occurs

Communication monitor (set by default).

ON: Connect to AS-interface network OFF: Unconnected to AS-interface network

*1 Function to reset input signal (E01 - E04) when AS-interface communication is cut for 70

ms or more.

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9.3 Wiring & Installation

9.3.1 Installation

Caution

Disconnect all terminals from the power supply before removing the cover.

Figure 9.3: Installation

AL2-ASI-BD 9

POWER 24V DC

AL2-24MR-D

OUT1

OUT3

OUT2 OUT4

(A)(B)123456789101112131415

POWER 24V DC

AL2-24MR-D

OUT4OUT28OUT

OUT3

OUT1

(A)(B)1 23 45 678 9101112131415

POWER 24V DC

AL2-24MR-D

OUT4OUT28OUT

OUT3

OUT1

(A)(B)123456789101112131415

POWER 24V DC

AL2-24MR-D

RELAY OUTPUT

OUT4OUT28OUT

OUT3

OUT1

DC IN P U T

151413121110987654321(B )(A)

ESC

RELAY OUTPUT

OUT

DC INPUT

ESC

RELAY OUTPUT

DC IN P U T

ESC

RELAY OUTPUT

DC INPUT

ESC

1) Release screw ‘A’ and keep.

2) Carefully remove the factory fitted expansion port cover.

3) Cut away section ‘B’ from the

2series

controller main unit.

4) Attach the expansion module to the main unit.

5) Tighten screw ‘A’ to a torque of 0.4 Nm.

AL2-24MR-D

OUT1

POWER 24V DC

OUT2 OUT4

DC IN P U T

151413121110987654321(B )(A)

ESC

RELAY OUTPUT

OUT3

OUT

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9.3.2 Wiring

Use the AS-interface flat cable (yellow) for connecting the AL2-ASI-BD to the network. When connecting AS-interface cable to the module, tighten communication connector pin

Figure 9.4: Wiring

AL2-ASI-BD 9

AS-interface Flat cable (Yellow)

ASI+ ASI-

AS-interface Master

Module

ASI+ ASI- ASI+ ASI-

AL2-ASI-BD

9.4 Slave Address Setting & Diagnostics

9.4.1 Setting SlaveAddress

The address of AL2-ASI-BD must be set from the AS-interface master module. The setting range of the slave address is 1 to 31. New modules are preset to 0 before shipping, if a module has been previously assigned an address other than 0, it must be reset to 0 before it need to add into new AS-interface network. Refer to the AS-interface master module's manual for details of how to set station address from the AS-interface master. Many modules can be added to a network at one time, all but one of them should be set in their passive state (set N1=1). Once the network has been powered up the modules can be individually activated (set N1=0), where the Master station will assign a slave address.

ENG

ASI+ ASI-

AS-interface Power

Supply

9.4.2 Applicable Error checks

1) If a Communication error (M6) occurs;

- Check connections to the AS-interface master, and that the slave station number is correct.

2) If a Communications power supply error (M7) occurs;

- Check the connection of the AS-interface Bus cable at each affected unit, also the ASinterface power supply and its operation.

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Key, System Bit and Function Block Lists 10

10.Key, System Bit and Function Block Lists

10.1 Key Lists

The following table is the keys to use operation in the Menu and user program. Further information can be found in

Table 10.1: Operation Key Lists

Key Name Key Number Description

OK K01 Acceptance of data entry, menu options, program choices

ESC K02 Cancel current operation, move to higher screen or menu

+ K03

-K04

K05

K06 Scroll to lower numbered items (keys, FB, Inputs, Outputs, etc.) K07 Move to the right on the LCD display, FB program or Jump command K08 Move to the left on the LCD display, FB program or Jump command

2 Programming Manual.

Connect function blocks, move to higher numbered blocks, increment values

Disconnect function blocks, move to lower numbered blocks, decrement values

Scroll to higher number numbered items (keys, FB, Inputs, Outputs, etc.)

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10.2 System Bit Lists

There is the system bit controlled by system and the control bit to control from user program.

10.2.1 System Bit Lists

Table 10.2: System Bit Lists

System Bit Description

M01 Always “ON” M02 Always “OFF” M03 Alternate - 0.5 seconds “ON”, 0.5 seconds “OFF” M04 “ON” when Real Time Clock data error occurs M05 “ON” when Summer time schedule is activated M06 “ON” when communication Error of AS-interface occurs M07 “ON” when communication Error by AS-interface power failure occurs

Key, System Bit and Function Block Lists 10

ENG

M08

M09

M10 Reserved M11 Reserved M12 “ON” when CD (DCD) signal is turned ON (receiving CD signal from modem) M13 “ON” when it is possible to access the GSM network. M14

ONwhenturnStopmodeturnstoRunmodeinthe pulse output and then turns OFF .

OFF when turn Stop mode turns to Run mode in the as a pulse output and then turns ON.

“ON” when the

10.2.2 Control Bit Lists

Table 10.3: Control Bits

Control Bit Description

N01

N02

N03

N04

2 Series. The ON signal acts as a

2 Series. The OFF signal acts

2seriesisaccessedviaGSM.

ON: Disconnected to AS-interface network OFF: Connect to AS-interface network

ON: The back light is “OFF”inLCD. OFF: The back light is controlled by the “Light Time” setting in Menu.

ON: The back light is “ON” in LCD. OFF: The back light is controlled by the “Light Time” setting in Menu.

ON: The user screen is controlled by the setting of “Display Manager” with AL-

PCS/WIN-E.

OFF: The user screen is controlled by user program.

*1 When both N02 and N03 are ON and hence the back light is “ON” because N03 is given

the priority.

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10.3 Function Block Lists

Further information for function blocks can be found in theα2 Series Programming Manual.

Table 10.4: Function Block Lists

Function Block Memory

Name Symbol

AND AND 19

OR OR19

NOTNOT10

XOR XOR13

NAND NAND 19

NORNOR19

Boolean BL *1 Logic equation using AND, OR, XOR, NOT

Set/Reset SR 14

Pulse PL 10 Send a Pulse on the Rising, Falling, or both Edges

Alternate AL 13

Delay DL 19 Delay a signal on the Rising, Falling, or both Edges

One Shot OS17

Flicker FL 19

Time Switch TS *2

Time Switch Maintenance

Counter CN 16 Count upwards on pulses, can reset at a signal Up/Down

Counter

Compare CP 17

Offset Gain OG22

Display DP *3

Zone Compare

Schmitt trigger ST 19

Hour Meter HM 19 Records the accumulated time a signal has been ON

TSm *2

UD 22

ZC20

Consumption

(Byte)

Key, System Bit and Function Block Lists 10

Description

Output ON when all Inputs are ON, Unused inputs considered ON

Output ON when at least one input ON, Unused inputs considered OFF

Inverts a signal; changes an OFF to an ON and vice versa

Exclusive OR; Output ON when only One of Two Inputs is ON

Not AND; Output OFF only when all Inputs ON, Unused inputs considered ON

Not OR; Output OFF when at least one Input is ON, Unused inputs considered OFF

Latch a relay in SET or RESET position, give Set or Reset priority

Output alternates turning ONorOFF with each input pulse

Send a single pulse; Time or Input signal based, Reset pin available

Send a pulse train; O N/OFF times, repetitions, duration, or continuous operation

Use the RTC to turn output ON/OFF; Calendar or weekly schedule

Use the RTC to turn output ON/OFF; Calendar or weekly schedule Theschedulecanbechangedwith“SetupTS”inthe Top menu.

Count upward or downward, Set a PresetValue for the Output to come ON

Compare two values for <,>,=,<=,>=,<> (Analog, Direct Set, or FB values)

Manipulate Analog Values; y = A/B∗x + C; Set High and Low LimitValues

Display User Screen (messages or data) on the LCD display

Compare a value to a range of values (Analog, Direct Set, or FB values)

Turn an Input ON at the High Value and OFF at the Low Value (or vice versa)

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Table 10.4: Function Block Lists

Function Block Memory

Name Symbol

Speed Detect SPD 25

Pulse Width Modulation

Retentive Alternate

Addition ADD 20 y = A + B Subtraction SUB 20 y = A-B Multiplication MUL 20 y = A × B Division DIV 20 A ÷ B = q, r (quotient and remainder) Calculation CAL *4 Equation using +, −, ×, ÷, % and the selected data.

Shift SFT 19

GSM SMS SMS *5

Random One Shot

Delayed One Shot

Delayed Alternate

Retentive Set/Reset

Control Display

Connect _B10

Key, System Bit and Function Block Lists 10

Consumption

(Byte)

The signal input frequency (On/Off) is measured for a set length of time. The frequency is compared to a value range and the Output is turned ON/OFF accordingtotheresult.

A continuous pulse train is output when this function

PWM 16

RAL 13

ROS 19 The random length single pulse is output.

DOS 20 After a delay time, send a single pulse

DAL 16

RSR 14

CDP *6

block is driven. The characteristics of the pulse are defined as; Pulse duty (Direct set, Analog, FB values), cycle time.

Output alternates turning ONorOFF with each input pulse. The last output status is kept when the power supply is cycled OFF and ON.

However, last output status is lost when the is placed in the Stop mode.

Shift operation; When “SFT” signal is input, last “I” signal status is output. When using 8 bit shift operation, “Shift” function block should be continued 8 times.

The contents of an LCD screen is sent as an SMS message.

After a delay time, output alternates turning ONorOFF with each input pulse

Latch a relay in SET or RESET position, give Set or Reset priority. The last output status is kept when the power supply is cycled OFF and ON.

However, last output status is lost when the is placed in the Stop mode.

Control which Display screen appears on the LCD. This function block can only be set in the AL-PCS/ WIN-E software. When control bit N04 is ON, it possible to control the displayed User Screen.

This CONNECT function block is an internal FB used to show the memory used by the system bits, the bits for AS-interface, and the operation keys. No function block appears on screen or shows as being used in the “Memory Configuration Usage” dialog box, the purpose is only to calculate the memory that is used by the bits listed above.

Description

2series

ENG

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Table 10.4: Function Block Lists

Function Block Memory

Name Symbol

System

Outputs

*1 Number of bytes used = 19 + 1×(Characters in equation)

*2 Number of bytes used = 8 + 4×(Number of time switches)

*3 Number of bytes used is decided by the displayed item.

Table 10.5:Displayed Item and number of bytes used

Key, System Bit and Function Block Lists 10

Consumption

(Byte)

Out 10 Control external device through relays and transistors.

Description

Displayed Item

Characters 16 + 1

Analog, FB value

Time, Date 14 Time Switch 17

Value 17 Graph 23

Number of bytes,

(Each character displayed)

*4 Number of bytes used = 30 + 1×(Characters in equation)

*5 Number of bytes used = 12 + 1×(Characters in E-Mail address)

*6 Number of bytes used = 32 + 3×(Number of screen)

Series

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Key, System Bit and Function Block Lists 10

MEMO

ENG

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11. Diagnostics

Caution

• Do not touch the terminal while energized. This might cause an equipment malfunction or an electric shock.

Caution

• Supply correctly rated power. When a power supply different from the ratings is supplied, this product might be damaged or cause a fire.

• Connect “L (Live)” of the power supply to “L terminal” in the main unit, and connect “N (Neutral)” to “N terminal” in the main unit correctly when wiring the AC power supply. Faulty wiring will cause an electrical shock, damage to the controller, or a fire.

• Connect the “L (Live)” wire of the power supply to the input terminal of the AC unit.

• Connect the “+” of the power supply connect to the “+ terminal” in the main unit, and connect the “-” of the power supply to the “- terminal” when wiring the DC unit. Faulty wiring will cause an electrical shock, damage to the controller, or a fire.

Diagnostics 11

Notes on use

•Theα2 Series controller must be used with either the memory cassette, communication cable, or connector cover installed. Otherwise, the exposed socket can cause damage to

the controller or an electric shock to the operator.

• Use the expansion module or the connector cover while power is supplied to the series controller.

Improper equipment installation can cause damage to the controller or an electric shock.

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11.1 Input Status Error

Place theα2 controller in the Stop mode. Cycle the power to the equipment connected to the input terminals and check if the input status is displayed correctly. If it is not correctly displayed, check the points below.

Further information about the status display can be found in the

Diagnostics 11

2 Programming Manual.

Notes on use

Do not connect a wire with a soldered end to anα2 series terminal due to poor contact and the possibility of the wire shearing.

1) Check the wiring for the power supply and the inputs.

2) Check if the equipment used for the inputs corresponds to the specification in section 2.3 in this manual.

11.2 Output Status Error

Place theα2 controller in the Stop mode. Force the outputs ON/OFF and check the operation of the outputs. Check that the program is written to perform per the desired results. Further information can be found about the force ON/OFF operation in the Manual.

Notes on use

Perform the forced ON/OFF operations only after thoroughly checking that it is safe to do so. Damage to the machine or controller or a safety issue could arise if the forced ON/OFF is performed inappropriately. If proper precautions are not taken, damage to the equipment or machine failure may occur.

2 Programming

ENG

1) Check the wiring for the power supply and the outputs.

2) Check if the equipment used for the outputs corresponds to the specification in section 4.4 in this manual.

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TopMenu

Run Se t up TS ProgEdi t

2 Simple Application Controllers

11.3 TOP MENU is not Displayed

The menu key should be operated to access the Top Menu. Push the keys “OK” and “ESC” at the same time. If the menu call key is not set, use either the programming software to the Stop mode or do the forced stop operation.

The Top Menu cannot be accessed from the keys. However, by cycling the power supply and pressing the “OK + ESC” keys simultaneously during the power up, theTop Menu will appear.

Caution

Perform the forced stop operation only after thoroughly checking that it is safe to do so. Damage to the machine or controller or a safety issue could arise if the forced ON/OFF is performed inappropriately. If proper precautions are not taken, damage to the equipment or machine failure may occur.

Forced Stop Operation

1) Turn theα2 series power supply off.

2) Turn the power ON again while pushing the “OK” and

“ESC” keys simultaneously. The screen at right is displayed.

The option to place the controller in Stop mode will be available for approximately five seconds. Press the “OK” key to enter the Stop Mode. If no key is pressed, the controller will default back into the Run mode.

Diagnostics 11

Run

Stop

3) Push “ESC” key.

The “Top Menu” shown at right is displayed.

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11.4 Cannot enter Run Mode.

When theα2 series will not switch to Run mode, check the following.

1) The message “Input Error” or “Output Error” is displayed on the screen. The program included in the memory cassette has more points of input and/or output than is allowed in the controller body.

Diagnostics 11

a) When making the program with the programming software.

The content of the program and the model are checked with the programming software. Write the program to the

b) When making the program with the

Remove the memory cassette, and make the program again.

c) Install the memory cassette in the

d) Write the program in an

2) The program data has an error. When the program cannot be displayed with “ProgEdit” in “TopMenu”, it is possible that the program data was damaged. Switch from “TopMenu” to the Run mode after deleting the program.

a) The program again and switch to Run mode.

b) Consult a Mitsubishi Distributor when unable to switch to the RUN mode.

11.5 Incorrect Clock Data

Confirm the following item.

1)Thetimedataislost. When approximately 20 days or more (25°C.) have passed since power was supplied to the

2 series, the time data is lost. In this case, the time data should be set.

Further information about setting the time data can be found in the Manual.

2 series controller and do not use a memory cassette.

2 series front panel keys.

2seriesof24pointtype.

2 series of the same type in which the program will be used.

2 Programming

ENG

2) There are keep advancement by the time data and keep a delay. The accuracy of the time data is ±5 seconds a day. Use the time correction function when the time data error increases.

Further information about setting the time correction function can be found in the Programming Manual.

11.6 The “?” appears on the Display

The “?” mark is displayed when an unacceptable key is pressed according to the screen data. Confirm the acceptable options and press the appropriate key.

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TopMenu

Run Se t up TS ProgEdi t

Cl ckSet

mm/dd/yyyy

09/06 /2001

13 :55 Thu

2 Simple Application Controllers

11.7 Cannot Use an Operation Key

Check the movement of the operation keys according to the following procedures when theα2 series will not accept a key operation. If the steps outlined in instructions (1) - (5) below can be performed, the keys are operating properly. Please check if the key(s) are used in the program.

1) Place the controller in the Stop mode. Consult a Mitsubishi Distributor when the Stop mode cannot be entered.

Caution

Forced Stop Operation

a) Turn theα2 series power supply off.

b) Turn the power ON again while pushing the “OK” and

“ESC” keys at same time. The screen at right is displayed for 5 seconds.

Diagnostics 11

Run

Stop

c) Push the “ESC” key.

The “Top Menu” shown at right is displayed.

2) Scroll through the Top Menu with “ ” key or “ ” key. Consult a Mitsubishi distributor when you cannot scroll.

3) Move the cursor to “ClockSet” with “ ” key or “ ” key, and push the “OK” key twice. The “ClockSet” screen at right is displayed. Consult a Mitsubishi distributor when it is not displayed.

4) Try to change the month/year data using the “ ” key, “ ” key, “+” key and “-” key. Consult a Mitsubishi distributor when editing is not possible.

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Co r ec t

Clo kSet

2 Simple Application Controllers

5) Push the “ESC” key. The screen at right is displayed and the operation of (4) is invalidated. Consult a Mitsubishi Distributor when the correct screen is not displayed.

11.8 Incorrect LCD display

Check the following items.

1) The character is displayed in reverse and the entire screen is black. Consult a Mitsubishi Distributor when the above error occurs. The

been damaged.

2) An Unexpected Display Configuration is Shown When the display does not appear as expected, please check the following points in the program.

Diagnostics 11

2 controller display has

ENG

a) Adjust the position where each display function begins. Two separate displays might

have an overlapping display area that causes the undesired result.

b) The character fails to display

- Check if the input pin to the Display Function Block is On.

- Check whether there is a conflict with another display.

11.9 Memory Cassette Is Not Working Correctly

Check the following items when the memory cassette is not recognized or the cassette transfer functions are not functional.

Notes on use

• Use the memory cassette, the telecommunication cable, or the connector cover while

power is supplied to the Improper equipment installation can cause damage to the controller or an electric shock.

1) The memory cassette must be installed correctly, refer to section 6.1 for the proper installation procedure.

2) The message “ProtectSW Error” is displayed. The data protection (ProtectSW) is set.

Refer to the

Programing Manual for the procedure to unlock this setting.

2 series controller.

3) The message “Password Error” is displayed.

The “ProgClear” option can delete the password, program, and all Top Menu settings. The controller will return to the factory default settings.

Refer to

The password is set. Try again after disabling the password. Refer to the

Programing Manual for the procedure to dibble the password.

Programing Manual for the procedure to use the “ProgClear” operation.

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11.10 Cannot Communicate with the AS-interface Master Module

Check the following items.

Notes on use

• Use the expansion board or the connector cover while power is supplied to theα2series

controller. Improper equipment installation can cause damage to the controller or an electric shock.

1) Check whether AS-interface power supply is adequate.

2) Check that the control bit N1 is Off. Use one of the two methods below to change its status if required.

a) When not using it in the program

Force the status to Off, refer to

b) When using it by the program

Change the program or manipulate the inputs so that the control bit N1 turns Off.

Programing Manual for the Force On/Off procedure

Diagnostics 11

3) Check that the slave address is correct. Set the slave address from the AS-interface master module. Refer to the manual of section 9.4.1 and the AS-interface master module for the address setting method.

a) Another slave’s address and the AL2-ASI-BD's address overlap.

Set the address so that there is no conflict.

b) Slave address is 0.

Set a valid slave address from the AS-interface master module.

4) AL2-ASI-BD is not an active slave on the master module side. Check the setting of the master module. Refer to the manual of the AS-interface master module for the confirmation method.

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11.11 Cannot Communicate with AL-PCS/WIN-E.

Check the following items.

Notes on use

Use the memory cassette and the communication cable or the connector cover while installed without fail. It causes the electric shock and the breakdown.

1) Check cable (AL-232CAB) connection. Refer to section 7.2 for the connection method.

Diagnostics 11

ENG

2) Check the power supply supplied to the Refer to section 4 for the wiring for the power supply.

Moreover, refer to section 2.2 for the specification of the power supply.

3) Check whether the COM port of the personal computer which has connected a setup and cable (AL-232CAB) of the “communication port” set up by programming software is in agreement.Match it when not matching. Match it.

4) When it is remotely maintained with a modem

a) Check whether a setup of the modem by the side of

Refer to connected to the

b) Check the connection of cable made by customer.

For the connection of cable, refer to section 7.3.2.

c) Check the setting of the modem on the programming software side.

Check whether the disk for a setup of modem attachment is installed correctly.

2 programming manual and section 7.3 for the setting of the modem

2seriesside.

2series.

2 series is correct.

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Diagnostics 11

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GER

2-Steuerung

HARDWARE-HANDBUCH

Page 74

2-Steuerung

Vorwort

• Dieses Handbuch enhält Texte, Abbildungen und Erläuterungen zur korrekten Installation und Bedienung

2-Steuerung. Vor der Installation und dem Einsatz des Gerätes muss dieses Handbuch gelesen

der werden. Die Inhalte müssen verstanden sein.

• Wenn während der Installation Fragen auftreten, ziehen Sie auf jeden Fall eine Elektrofachkraft zu Rate, die

mit den elektrotechnischen Bestimmungen vertraut ist. Setzen Sie sich mit dem nächstliegenden Händler von MITSUBISHI ELECTRIC in Verbindung, wenn Sie Unterstützung bei der Bedienung oder Anwendung

der

2-Steuerung benötigen.

• Dieses Handbuch wird vorbehaltlich etwaiger Änderungen herausgegeben. Änderungen können ohne

Hinweis vorgenommen werden.

Page 75

2-Steuerung

-Steuerung (ALPHA XL-Steuerung)

Hardware-Handbuch

GER

Nummer: 146003 Revision: B Datum: 06/2002

GER-i

Page 76

2-Steuerung

GER-ii

Page 77

2-Steuerung

Bitte, nehmen Sie sich einen Augenblick Zeit...

Mitsubishi Electric ist weltweit für sein Bestreben bekannt, die industrielle Automation weiter zu entwickeln und zu erleichtern. Dabei wird gerade vom Anwender der Aufwand für eine einwandfreie technische Dokumentation des Öfteren unterschätzt. Deshalb sind wir ganz besonders auf Sie und Ihre Meinung angewiesen, damit alle Produkte und Dokumentationen von Mitsubishi auch in Zukunft dem schnell ansteigenden Fortschritt gerecht werden können. Bitte, nehmen Sie sich einen Augenblick Zeit, füllen Sie diesen kurzen Fragebogen aus und faxen Sie ihn an uns. Wir freuen uns auf eine Antwort von Ihnen.

Fax-Nummern: Ihr Name......................................................

Mitsubishi Electric.... .....................................................................

Amerika (708)298-1834 Ihre Firma.....................................................

Australien (02)638 7072 .....................................................................

Deutschland (0 21 02)4 86-11 20 Ihre Adresse.................................................

Spanien (0 34)93 589 1579 .....................................................................

Großbritannien (01707)278695

GER

Kreuzen Sie in dem jeweiligen Kästchen Ihre Meinung an: In welchem Zustand befand sich dieses

Handbuch, als Sie es erhalten haben? Werden Sie das Handbuch in einem Ordner, einem Schnellhefter

oder einem Schutzumschlag aufbewaren? Was denken Sie über den Inhalt des Handbuches? Sind alle Beschreibungen verständlich?

Welche Beschreibungen war am schwierigsten zu verstehen?..................................................

....................................................................................................................................................

Sind alle Abbildungen eindeutig zu verstehen?

Wenn nicht, welche?:..................................................................................................................

Was denken Sie über die Gestaltung, das Layout dieses Handbuches?

Welche Verbesserungen gibt es Ihrer Meinung nach zu diesem Handbuch? ............................

....................................................................................................................................................

Haben Sie die von Ihnen benötigten Informationen schnell gefunden, z. B. mit dem Stichwort-

und/oder Inhaltsverzeichnis? Bitte schildern Sie Ihre Erfahrungen. ...........................................

....................................................................................................................................................



Gut

Beschädigt



Übersichtlich



Ja, die meistenViele unklar



Nicht schlechtVerwirrend



Unbrauchbar



Nein



Verwirrend



Nein



Was können Sie generell zu Mitsubishi-Handbüchern sagen? Gibt es Lob/Kritik/Verbesserungsvorschläge?

....................................................................................................................................................

Danke, dass Sie sich die Zeit genommen haben, diesen Fragebogen auszufüllen. Wir hoffen, dass Sie sowohl mit dem Produkt als auch mit den Handbüchern zufrieden sind.

GER-iii

Page 78

2-Steuerung

GER-iv

Page 79

2-Steuerung

Sicherheitsrichtlinien für den Anwender und Schutzmaßnahmen für dieα2Steuerung

Dieses Handbuch beinhaltet Informationen für den Gebrauch derα2-Steuerung. Das Handbuch wurde für geschultes und kompetentes Personal erstellt. Hierbei wird für die

Qualifizierung folgende Definition zugrunde gelegt:

a) Jeder Techniker, der Anlagen der Automatisierungstechnik unter Einbeziehung des

Produktes plant, projektiert und errichtet, sollte diesbezüglich ausreichende Kenntnisse besitzen. Hierbei sollte die Schulung und Qualifizierung auch die Kenntnis der lokalen und nationalen Bestimmungen umfassen. Der Techniker sollte vollständige Kenntnisse über alle Sicherheitsaspekte im Bereich der Automatisierungstechnik besitzen.

b) Jeder Nutzer oder Service-Techniker muss zur korrekten sicheren Ausführung der

Arbeitsvorgänge Kenntnisse im Bereich der lokalen und nationalen Bestimmungen aufweisen. Der Techniker sollte auch in der Bedienung und Wartung der Geräteeinheiten geschult sein. Hiermit ist die gesamte Produktfamilie mit allen zugehörigen Dokumentationen gemeint. Alle Wartungseinheiten sollten stets in Übereinstimmung mit den gängigen Sicherheitsaspekten erfolgen.

c) Jeder, der das Produkt bedient, sollte in der sicheren Bedienung des Gerätes geschult

sein. Die gängigen Sicherheitsaspekte sollten immer mit einbezogen werden. Der Bediener sollte sich darüber hinaus mit den Dokumentationen der übrigen Anlagenausrüstung vertraut machen.

GER

Hinweis:

Mit dem Begriff „übrige Anlagenausrüstung" sind alle weiteren Geräte der Automatisierungsanlage gemeint, die in Verbindung mit dem Produkt und den zugehörigen Handbuchinformationen stehen.

Hinweise zu der im Handbuch verwendeten Symbolik

In diesem Handbuch werden zur Hervorhebung von bestimmten Informationen verschiedene Symbole verwendet. Hiermit erhält das Bedienpersonal alle notwendigen Hinweise zu den Sicherheits- und Schutzmaßnahmen. Bei jedem Auftreten der Symbole muss der zugehörige Hinweis gelesen werden und die gegebene Information verstanden sein. Nachfolgend sind alle Symbole kurz erläutert.

Hardware-Warnhinweise

1) Bezeichnet eine unmittelbar drohende Gefahr, die zu einem Personen- oder Sachschaden führen kann

2) Bezeichnet eine möglicherweise auftretende Gefahr, die zu einem Personen- oder Sachschaden führen kann

3) Bezeichnet einen Punkt mit Hinweisen oder zusätzlichen Erläuterungen

Software-Warnhinweise

4) Bezeichnet einen ausdrücklichen Warnhinweis, der bei der Programmierung auf jeden Fall beachtet werden muss

5) Bezeichnet einen speziellen Hinweis, der in Verbindung mit der Bedienung vom Anwender beachtet werden sollte

6) Bezeichnet einen Punkt mit weiteren Hinweisen oder zusätzlichen Erläuterungen

GER-v

Page 80

2-Steuerung

• MITSUBISHI ELECTRIC übernimmt unter keinen Umständen die Haftung oder Verantwortung für einen Schaden, der aufgrund einer unsachgemäßen Installation oder Betrieb der Geräte oder des Zubehörs entstanden ist.

• Alle Beispiele und Abbildungen in diesem Handbuch dienen nur als Hilfe zum Verstehen des Textes. Für die Richtigkeit der dargestellten Bedienvorgänge kann keine Gewährleistung übernommen werden. MITSUBISHI ELECTRIC übernimmt keine Verantwortung für eine Produktanwendung, die sich auf die dargestellten Beispiele bezieht.

• Aufgrund der großen Anzahl von verschiedenen Anwendungsmöglichkeiten dieser Geräteausrüstung müssen Sie die Anpassung für Ihren speziellen Anwendungsfall selbst vornehmen.

GER-vi

Page 81

2-Steuerung

Liste weiterer Handbücher

Handbuchtitel Artikel-Nr. Beschreibung

ALPHA XL







Hardware-Handbuch

(mehrsprachig)

(das vorliegende Handbuch)

ALPHA XL

Programmieranleitung

ALPHA XL

Software-Handbuch

ALPHA XL

Kommunikationshandbuch

ALPHA XL

Installationsbeschreibung

(mehrsprachig)

ALPHA XL

Handbuch E/A-Module

(mehrsprachig)

ALPHA XL

AL2-EEPROM-2

Hardware-Handbuch

(mehrsprachig)

ALPHA XL

AL-232CAB

Hardware-Handbuch

(mehrsprachig)

ALPHA XL

AL2-GSM-CAB

Hardware-Handbuch

(mehrsprachig)

ALPHA XL AL-ASI-BD

Hardware-Handbuch

(mehrsprachig)

ALPHA XL

AL2-ASI-BD

Hardware-Handbuch

(mehrsprachig)

146003

146002

126018

146565

146015

146014

146019

146018

146017

132304

146016

Dieses Handbuch beinhaltet HardwareBeschreibungen zu Verkabelung, Installation und Technischen Daten etc. der Alpha XL-Serie.

Dieses Handbuch beinhaltet Erläuterungen zur Programmierung der Alpha XL-Serie.

Dieses Handbuch beinhaltet Erläuterungen zur Handhabung der Programmier-Software AL-PCS/WIN-EU.

Dieses Handbuch beinhaltet SetupBeschreibungen zu Datenaustausch, Diagnose, Bit-Zuweisungen, etc. für die Kommunikationsfunktionen der Alpha XL-Serie.

Dieses Handbuch beinhaltet HardwareBeschreibungen zur Installation der Alpha XL-Serie.

Dieses Handbuch beinhaltet HardwareBeschreibungen zur Installation der Erweiterungsmodule AL2-4EX, AL2-4EX-A2, AL2-4EYR und AL2-4EYT.

Dieses Handbuch beinhaltet HardwareBeschreibungen zur Installation der Speicherkassette AL2-EEPROM-2.

Dieses Handbuch beinhaltet HardwareBeschreibungen zur Installation des Kabels AL-232CAB.

Dieses Handbuch beinhaltet HardwareBeschreibungen zur Installation des Kabels AL2-GSM-CAB.

Diese Handbücher beinhalten HardwareBeschreibungen zu Verkabelung, Installation und Technischen Daten etc. der Module AL-ASI-BD und AL2-ASI-BD.

GER

Diese Handbücher sind vor der Nutzung der Steuerung gründlich zu studieren.



Für zusätzliche Informationen nutzen Sie diese Handbücher.



Falls erforderlich, nutzen Sie diese Handbücher für weitere Informationen. Der Inhalt ist im



Hardware-Handbuch zur Alpha XL-Serie enthalten.

GER-vii

Page 82

2-Steuerung

GER-viii

Page 83

2-Steuerung

Inhaltsverzeichnis

Sicherheitsrichtlinien ...................................................................GER-v

1. Einleitung.........................................................................................GER-1

1.1 Besonderheiten derα2-Steuerung:............................................................... GER-2

1.2 Verfügbare Modelle ....................................................................................... GER-3

1.3 Abmessungen und Bedienungselemente...................................................... GER-4

1.4 Systemkonfiguration ...................................................................................... GER-5

1.5 Programmier-Software .................................................................................. GER-5

2. Technische Daten ...........................................................................GER-7

2.1 Spannungsversorgung .................................................................................. GER-7

2.2 Eingänge ....................................................................................................... GER-8

2.3 Ausgänge .................................................................................................... GER-10

2.4 Umgebungsbedingungen ............................................................................ GER-11

3. Installation .....................................................................................GER-13

3.1 Installationshinweise.................................................................................... GER-13

3.2 Montage auf einer DIN Befestigungsschiene .............................................. GER-14

3.2.1 Montage ............................................................................................................ GER-14

3.2.2 Demontage........................................................................................................ GER-14

3.3 Direktmontage ............................................................................................. GER-15

3.4 Installation der Erweiterungsmodule ........................................................... GER-16

4. Verdrahtung...................................................................................GER-17

4.1 Hinweise zur Installationsverdrahtung......................................................... GER-17

4.2 Kabelgröße und Spezifikationen.................................................................. GER-18

4.3 Spannungsversorgung ................................................................................ GER-19

4.4 AC-Spannungsversorgung und Eingangsverdrahtung ................................ GER-20

4.4.1 AC-Spannungsversorgung und Eingangsverdrahtung...................................... GER-20

4.4.2 AL2-4EX-A2 Eingangsverdrahtung ................................................................... GER-20

4.5 DC-Spannungsversorgung und Eingangsverdrahtung................................ GER-21

4.5.1 DC-Spannungsversorgung und Source Eingangsverdrahtung

(gemeinsamer “+” Pol)....................................................................................... GER-21

4.5.2 AL2-4EX Source-Eingangsverdrahtung (gemeinsamer „+” Pol) ....................... GER-22

4.5.3 DC-Spannungsversorgung und Sink-Eingangsverdrahtung

(gemeinsame Masse)........................................................................................ GER-23

4.5.4 AL2-4EX Sink Eingangsverdrahtung (gemeinsame Masse) ............................. GER-24

4.6 Relais-/Transistor-Ausgangsverdrahtung .................................................... GER-25

4.6.1 Relaisausgangsverdrahtung „Hauptmodul“ (AC und/oder DC) ......................... GER-25

4.6.2 Relaisausgangsverdrahtung AL2-4EYR (AC und/oder DC) .............................. GER-26

4.6.3 AL2-4EYT Transistor-Ausgangsverdrahtung

(nur Source <gemeinsamer „+”Pol>)................................................................ GER-27

GER

5. Klemmenbelegung .......................................................................GER-29

6. AL2-EEPROM-2............................................................................GER-31

6.1 Installation ................................................................................................... GER-32

GER-ix

Page 84

2-Steuerung

7. AL-232CAB ...................................................................................GER-33

7.1 Einleitung..................................................................................................... GER-33

7.1.1 Abmessungen ................................................................................................... GER-33

7.2 Verbindung mit dem Kabel AL-232CAB ...................................................... GER-34

8. AL2-GSM-CAB..............................................................................GER-37

8.1 Einleitung..................................................................................................... GER-37

8.1.1 Abmessungen ................................................................................................... GER-37

8.1.2 Systemkonfiguration bei Verwendung des AL2-GSM-CAB............................... GER-38

8.2 Installation ................................................................................................... GER-39

8.3 Fernwartung über ein Modem ..................................................................... GER-41

8.3.1 Empfohlene Modems ........................................................................................ GER-41

8.3.2 RS-232C-Kabel zwischen Modem und AL2-GSM-CAB .................................... GER-41

8.3.3 Modemeinstellungen ......................................................................................... GER-42

9. AL2-ASI-BD...................................................................................GER-45

9.1 Einführung ................................................................................................... GER-45

9.1.1 Maße ................................................................................................................. GER-45

9.1.2 Systemkonfiguration.......................................................................................... GER-46

9.2 Technische Daten........................................................................................ GER-46

9.3 Anschluss und Installation ........................................................................... GER-47

9.3.1 Installation ......................................................................................................... GER-47

9.3.2 Verdrahtung....................................................................................................... GER-48

9.4 Einstellung der Slave-Adresse und Fehlerdiagnose.................................... GER-48

9.4.1 Einstellung der Slave Addresse ........................................................................ GER-48

9.4.2 Fehlerdiagnose.................................................................................................. GER-48

10.Tasten, System-Bit und Funktionsblock-Listen ............................GER-49

10.1 Übersicht der Tastaturbelegung .................................................................. GER-49

10.2 System- und Kontroll-Bit-Liste ..................................................................... GER-50

10.2.1 System-Bit-Liste ................................................................................................ GER-50

10.2.2 Kontroll-Bit-Liste ................................................................................................ GER-50

10.3 Liste der Funktionsblöcke............................................................................ GER-51

11.Fehleranalyse...............................................................................GER-55

11.1 Eingangsstatusfehler ................................................................................... GER-56

11.2 Ausgangsstatusfehler .................................................................................. GER-56

11.3 Hauptmenü wird nicht angezeigt ................................................................. GER-57

11.4 Umschaltung in den Run-Modus nicht möglich ........................................... GER-58

11.5 Falsche Uhrzeit............................................................................................ GER-58

11.6 Das „?” erscheint im Display........................................................................ GER-58

11.7 Die Funktionstasten können nicht verwendet werden ................................. GER-59

11.8 Falsche LCD-Anzeige.................................................................................. GER-60

11.9 Die Speicher-Kassette arbeitet fehlerhaft.................................................... GER-61

11.10Die Kommunikation mit dem AS-Interface-Master-Modul ist gestört .......... GER-62

11.11Die Kommunikation mit dem AL-PCS/WIN-E ist gestört............................. GER-63

GER-x

Page 85

Einleitung

1. Einleitung

Dieα2-Steuerung kann für alle Anwendungen im Haushalt, Büro oder der Industrie eingesetzt werden, bei denen eine Steuerung erforderlich ist. Das Gerät schaltet zur Steuerung elektrischer Geräte entsprechend einem Funktionsblockprogramm die Ausgänge AUS und EIN.

Die Beschreibung der Einrichtung und Nutzung der Steuerung finden Sie im mierhandbuch. Eine detallierte Programmieranweisung für die AL-PCS/WIN-E Software finden Sie im

Anwendungsgebiete

Die

2-Software-Handbuch.

2-Steuerung ist für folgende Anwendungsgebiete konzipiert worden:

Einleitung 1

2-Program-

- Beleuchtungsregulierung, Automatisierung von Klimaanlagen oder Bewässerungsystemen

- Schließvorrichtungen an Toren

- Einfache Sicherheitssysteme

- Automatisierung der Tierfütterung

- Regulierung der Luftzirkulation in Viehställen und Treibhäusern

Die

2-Steuerung ist nicht für die folgenden Anwendungsmöglichkeiten entwickelt worden:

- Anwendungen, die höchste Zuverlässigkeit erfordern Dieses sind z. B. Nuklear-Technologie, Schienenverkehr, Luftfahrt, Fahrzeuge mit Verbrennungsmotoren und medizinische Geräten.

- Anwendungen in lebensbedrohlichen Situationen

Für weitere Informationen wenden Sie sich an einen Mitsubishi-Vertragspartner.

GER

GER-1

Page 86

Einleitung 1

1.1 Besonderheiten derα2-Steuerung:

1) Informations- und Funktionsblockdaten-Anzeige

2-Steuerung kann den Funktionszustand und die Alarmsignale visuell auf einer LCD-

Die Anzeige darstellen. Die folgenden Informationen können über die Funktionsblockanzeige dargestellt werden. Die Werte angezeigter Timer und Counter können im RUN-Modus

eingestellt werden.

- Gesamtgröße der LCD Anzeige: 12 Zeichen×4 Zeilen

- Angezeigte Werte: Informationen, Werte (aktuell oder voreingestellt) von Timer und Counter, Analogwerten, usw.

2) Programmierung über einen PC Über die Software AL-PCS/WIN-E für Windows können Programme erstellt und gespeichert werden. Die Programmierung erfolgt über eine grafische Darstellung, in der über Verbindungslinien Funktionseinheiten auf einem Bildschirm miteinander verbunden werden.

Über ein Bedienfeld an der Vorderseite kann die miert werden.

2-Steuerung

2-Steuerung ebenfalls direkt program-

3) Übermittlung von Bildschirminhalten mit einem GSM-Modem Die Bildschirminhalte können mit einem GSM-Modem per E-Mail verschickt werden. Über die gleiche Methode kann der Anwender den Zustand einer Applikation überwachen, in dem die Überwachungsinformationen als E-mail per GSM-Modem versendet werden.

4) Unterstützung von Computer-Link im erweiterten Protokoll

Die

2-Steuerung unterstützt Computer-Link (erweitertertes Protokoll). Benutzerdefinierte

Applikations-Software kann somit unter Verwendung von Computer-Link (erweitertertes Protokoll) zur Einstellung von Terminplandaten, Parametern in Funktionsblöcken und zur Überwachung von Applikationen eingesetzt werden.

5) Erweiterte Uhrfunktion Die Wochen-Timer- und Kalenderfunktion bietet verschiedene Funktionen, die eine umfangreiche Zeitüberwachung ermöglichen.

6) Analogeingang, 0–10V/0–500:

Der DC-Eingang der verarbeiten.

7) Schnelle Zähler, max. 1 kHz

Die (Eingänge EI1 und EI2) eingesetzt wird.

8) Max. Ausgangsstrom

2-Steuerung stellt 2 schnelle Zähler zur Verfügung, wenn das Modul AL2-4EX

2-Steuerung kann Signale von 0–10V mit einer Auflösung von 0–500

Tabelle 1.1: Max. Ausgangsstrom

Ausgangtyp Max. Ausgangsstrom

AL2-14MR-*: O01–06

RELAIS

TRANSISTOR AL2-4EYT: EO1–EO4 1A / Klemme

AL2-24MR-*: O01–04 AL2-24MR-*: O05–09

AL2-4EYR: EO1–EO4

8A / Gesamt

2A / Klemme (4A / Gesamt)

GER-2

Page 87

2-Steuerung

9) Eingebauter EEPROM-Speicher Der eingebaute EEPROM-Speicher macht eine Batterie für die Datensicherung bei Stromausfall überflüssig.

10)Unterstützung von 6 Sprachen

2-Steuerung unterstützt 6 Sprachen für die Bildschirmausgabe: Englisch, Deutsch,

Die Französisch, Italienisch, Spanisch und Schwedisch. Die Sprache kann im Hauptmenü aus-

gewählt werden.

1.2 Verfügbare Modelle

Tabelle 1.2: Hauptmodul

Modell

AL2-14MR-A

AL2-14MR-D 24V DC

AL2-24MR-A

AL2-24MR-D 24V DC

Spannungs-

versorgung

100–240VAC100–240V

Eingänge Ausgänge

Typ Anzahl Type Anzahl

24V DC

Sink/Source

24V DC

Sink/Source

8 RELAIS 6

15 RELAIS 9 0,35

15 RELAIS 9 0,30

Abmessungen

(mm)

124,6 x 90 x 52

Einleitung 1

Gewicht

(kg)

0,30

GER

*1 Ohne Sonderfunktionsmodule

Tabelle 1.3: Erweiterungsmodul

Modell

AL2-4EX-A2 220–240V AC 4 AL2-4EX 24V DC, Sink/Source 4 AL2-4EYR AL2-4EYT

Eingänge Ausgänge

Typ Anzahl Typ Anzahl



RELAIS 4

TRANSISTOR 4

Gewicht

(kg)

0,05

GER-3

Page 88

Einleitung 1

1.3 Abmessungen und Bedienungselemente

Abbildung 1.1: Bedienungselemente

2-Steuerung









OUT3

D C IN P U T

ESC

RELAY OUTPUT

OUT



POW ER 24V DC

AL2-24MR -D

OUT1

OUT2 OUT4





124.6

151413121110987654321(B )(A )



Tabelle 1.4: Gerätebeschreibung

Nr. Beschreibung

Montagebohrung,∅4,2 mm



Spannungsversorgungsklemmen



Eingangsklemmen





Befestigungsschaube für die Abdeckung oder die Erweiterungsmodule



Abdeckung oder Erweiterungsmodul



Nut für DIN-Schienenmontage (Breite der DIN-Schiene 35mm <DIN EN 50022>)



DIN-Schienenhaken

Ausgangsklemmen



Bedientasten



LCD-Anzeige

햻

햽

Abdeckung Programmierschnittstelle

+-E01E02

+E03-E04





GER-4

Page 89

2-Steuerung

1.4 Systemkonfiguration

Abbildung 1.2: Systemkonfiguration

Standardverbindung zur Programmier-Software

α2−

Serie





Verwendung des erweiterten Protokolls

Fernwartung (über Telefonleitung)

Einleitung 1



Verwendung des erweiterten Protokolls

Fernwartung (über Telefonleitung)

Normales Modem Normales Modem



Fernwartung (über Mobilfunknetz), Senden

Fernwartung (über Mobilfunknelz), Senden

von E-Mails

von E-Mail

GSM

Modem

Normales Modem



Personal-Computer

Personal-computer

Programmier-Software

- Programmier Software /AL-PCS/WIN-E)

(AL-PCS/WIN-E)

- Erweitertes Protokoll

- Erweitertes Protokol

- E-M ail-A pplikatio n

- E-Mail-Applikation

GER

Tabelle 1.5: Systemkonfiguration

Nummer Verwendetes Kabel

 AL-232CAB









AL2-GSM-CAB

RS-232C serielles Kabel

RS-232C Modemkabel RS-232C Modemkabel (bestimmt durch Modemhersteller)

*1 Weitere Informationen finden Sie in Kapitel 8.

1.5Programmier-Software

Dieα2-Steuerung unterstützt die Programmier-Software (AL-PCS/WIN-E) V2.00 oder höher. Frühere Versionen als V2.00 werden von der

Senden von SMS-

Nachrichten

Mobiltelefon

(Unterstützung von SMS-Nachrichten)

2-Steuerung nicht unterstützt.

Mobiltelefon

GER-5

Page 90

Einleitung 1

MEMO

2-Steuerung

GER-6

Page 91

2-Steuerung

2. Technische Daten

2.1 Spannungsversorgung

Tabelle 2.1: Spannungsversorgung

Beschreibung Code Eigenschaften

Spannungsversorgung

Max. zulässige Spannungsausfallzeit

Stromspitzenwerte

Max. Leistungsaufnahme

Typ. Leistungsaufnahme (ohne Sonderfunktionsmodule)

Technische Daten 2

AL2-***-A 100–240V AC, +10% -15%, 50–60 Hz AL2-***-D 24V DC, +20% -15% AL2-***-A 10 ms AL2-***-D 5 ms AL2-***-A,

240V AC (120V AC) AL2-***-D, 24V DC AL2-14MR-A, 264V AC 5,5 W AL2-14MR-D, 28.8V DC 7,5 W AL2-24MR-A, 264V AC 7,0 W AL2-24MR-D, 28.8V DC 9,0 W AL2-14MR-A, 240V AC Alle E/A ein - 4,5 W, alle E/A aus - 2,0 W AL2-14MR-A, 120V AC Alle E/A ein - 3,5 W, alle E/A aus - 1,5 W AL2-14MR-D, 24V DC Alle E/A ein - 4,0 W, alle E/A aus - 1,0 W AL2-24MR-A, 240V AC Alle E/A ein - 5,5 W, alle E/A aus - 2,5 W AL2-24MR-A, 120V AC Alle E/A ein - 4,5 W, alle E/A aus - 2,0 W AL2-24MR-D, 24V DC Alle E/A ein - 5,0 W, alle E/A aus - 1,0 W

6,5 A (3,5 A)

≤

7,0 A

GER

GER-7

Page 92

Technische Daten 2

2-Steuerung

2.2

Eingänge

Tabelle 2.2: Technische Daten der AC-Eingänge

Technische Daten

Beschreibung

I01–I08 I09–I15 EI1–EI4

Eingangsspannung 100–240V AC, +10% -15%, 50/60 Hz

Eingangsstrom

Eingangsimpedanz

AUS->EIN / EIN->AUS

AUS->EIN

Ansprechzeit

EIN->AUS

Schaltkreisisolation Betriebsanzeige

0,13 mA/120V AC 0,25 mA/240V AC

≥

35-85 ms / 120V AC 25-55 ms / 240V AC

35-85 ms / 120V AC 50-130 ms / 240V AC

Keine LCD-Anzeige

Ω

800 k

80 V /≤ 40 V

Hauptmodul AL2-4EX-A2

220–240V AC, +10% -15%, 50/60 Hz

0,15 mA/120V AC

0,29 mA/240V AC

7,5 mA / 240V AC 50Hz

9,0 mA / 240V AC 60Hz

32 kΩ(50 Hz) 27 kΩ(60 Hz)

≥

160 V / ≤40 V

15–40 ms / 240V AC

Optokoppler

*1 Der Leckstrom von den an den an der Eingängen angeschlossenen Sensoren kann

ausreichen, um die Steuerung einzuschalten. Verwenden Sie deshalb keine ZweileiterSensoren.

Tabelle 2.3: Technische Daten der DC-Eingänge

Beschreibung Sink („-“ Common) Source („+”Common)

Eingangsspannung 24V DC +20% -15% 24V DC +20% -15%

Eingangsstrom

AUS->EIN / EIN->AUS

Ansprechzeit

Schaltkreisisolation

Betriebsanzeige LCD-Anzeige

Hauptmodul

AL2-4EX EI1–EI4 5,4 mA, 24V DC 5,4 mA, 24V DC

Hauptmodul I01–I15

AL2-4EX EI1–EI4 Spannung:≥18 V /≤4V Hauptmodul 10–20 ms

AL2-4EX Hauptmodul Keine AL2-4EX Optokoppler

I01–I08 I09–I15 5,5 mA, 24V DC

5,5 mA, 24V DC

Strom:≥4,7 mA /≤1,1 mA Spannung:≤4V/≥18 V

10–20 ms

6,0 mA, 24V DC

≥

Spannung:

18 V /≤4V

≥

18 V /≤4V

*1 EI1 und EI2 des AL2-4EX können als Eingänge eines schnellen Zählers eingesetzt

werden. In jedem Fall beträgt die Ansprechzeit für die Eingänge eines schnellen Zählers 0,5 ms oder weniger.

GER-8

Page 93

2-Steuerung

Technische Daten 2

Tabelle 2.4: Technische Daten der analogen Eingänge (Nur Typ AL2-***-D)

Beschreibung Technische Daten der analogen Eingänge

Anzahl der analogen Eingänge

Analogeingangsbereich 0–500 Auflösung 9 bit, 20 mV (10V / 500) Wandler-

geschwindigkeit Eingangsspannung 0–10 V DC Eingangsimpedanz 142 kΩ± 5% Genauigkeit ± 5% (0,5 V DC)

Offset/Gain

Temperaturabweichung ± 3LSB

8 (I01–I08)

8ms

Offset-Wert = 0 bei 0 V DC Gain-Wert: 0–10 V = 0–500 Diese voreingestellten Werte können im Funktionsblock Offset geändert werden.

GER

GER-9

Page 94

Technische Daten 2

2.3 Ausgänge

Tabelle 2.5: Technische Daten der Relais-Ausgänge

Einschaltspannung 250V AC oder weniger, 30V DC oder weniger

Max. Ohmsche Last

Lebenszyklus / Ohmsche Last

Minimale Last 50 mW (10 mA bei 5V DC)

Max. induktive Last

Ansprechzeit Betriebsanzeige LCD-Anzeige Schaltkreisisolation über Relais

Beschreibung Technische Daten

AL2-14MR-* (O01–O06) AL2-24MR-* (O01–O04) AL2-24MR-* (O05–O09) 2 A / Klemme (4 A / Gesamt) AL2-4EYR (EO1–EO4) 2 A / Klemme AL2-14MR-* (O01–O06) AL2-24MR-* (O01–O04) AL2-24MR-* (O05–O09) AL2-4EYR (EO1–EO4)

AL2-14MR-* (O01–O06) AL2-24MR-* (O01–O04) AL2-24MR-* (O05–O09) AL2-4EYR (EO1–EO4)

8 A / Gesamt

100000 Zyklen bei 8 A / 240V AC oder 24V DC

100000 Zyklen bei 2 A / 240V AC oder 24V DC

249 VA (1/3 hp)/ 125V AC, 373 VA (1/2 hp) / 250V AC

93 VA (1/8 hp)/ 125V AC, 93 VA (1/8 hp) / 250V AC

≤

10 ms

2-Steuerung

Tabelle 2.6: Technische Daten der Transistor-Ausgänge (Nur Source) fürAL2-4EYT

Beschreibung Transistor-Eigenschaften

Schaltspannung 5–24V DC (+20%,-5%)

Max. Ohmsche Last

Minimale Last 1,0 mA Max. induktive Last 1 A / 24V DC (24 W) Ansprechzeit Ein/Aus, Aus/Ein Leckstrom Betriebsanzeige LCD-Anzeige Schaltkreisisolation Optokoppler

1A / Klemme (8–24V DC), 0,1A / Klemme (5–8V DC)

≤

1ms

≤

0,1 mA / 24V DC

GER-10

Page 95

2-Steuerung

2.4 Umgebungsbedingungen

Tabelle 2.7: Umgebungsbedingungen

Beschreibung Technische Daten

Programmiermethode Funktionsblock-Methode Programmkapazität 200 Funktionsblöcke oder 5000 Bytes

Programmspeicherung

Operandensicherung Echtzeituhr-Backup Genauigkeit Echtzeituhr

Betriebstemperatur

Lagertemperatur (-30)–70 °C

Vibrationsfestigkeit Direkte Montage

Vibrationsfestigkeit DIN-Schienen-Montage

Stoßfestigkeit

Störspannungsfestigkeit 1000Vpp, 1 Mikrosek., 30–100 Hz, getestet mit Störspannungssimulator Luftfeuchtigkeit 35–85% relative Luftfeuchtigkeit, keine Kondensation

Spannungsfestigkeit

Isolationswiderstand

Wirkungsweise IEC 60730-1, Abschnitt 6.4.3 - Typ 1C (Relais-Ausgänge) Wirkungsweise IEC 60730-1, Abschnitt 6.4.3 - Typ 1Y (Transistor-Ausgänge) Software-Klasse IEC 60730-1, Abschnitt H6.18 - Klasse A Gegenstand der

Steuerung Konstruktionsart IEC 60730-1, Abschnitt 6.15 - Eingebautes Gerät Konstruktionsart

(elektronisch) Sicherheitsklasse Verschmutzungsgrad 2 Erdung Keine Elektrische Isolation Verstärkte Primär- und Sekundärisolation Umgebungsbedingungen Umgebungen mit aggressiven Gasen meiden, staubfrei aufstellen Schutzklasse IP 20

EEPROM (keine Batterie erforderlich) oder optionale EEPROM-Kassette (AL2-EEPROM-2)

20 Tage bei 25°C(Kondensator 20 Tage bei 25°C(Kondensator 5s/Tag

Steuerungs-Hardware: (-25)–55°C Steuerungs-Anzeige: (-10)–55°C

Entspricht IEC 68-2-6; 10-57 Hz: 0,15 mm Konstante Amplitude

Ablenkzyklus X,Y,Z: 10 x (80 min. in alle 3 Richtungen) Entspricht IEC 68-2-6; 10-57 Hz: 0,075 mm Konstante Amplitude

Ablenkzyklus für X,Y,Z: 10 x (80 min. in alle 3 Richtungen)

Entspricht IEC 68-2-27:147m/s

3750 V AC > 1 min nach IEC60730-1 zwischen den folgenden Klemmen: Spannungs-/Eingangsklemmen und Relais-Ausgangsklemmen Relais-Ausgangsklemme und Relais-Ausgangsklemme Alle Klemmen und der Steuerkasten (DIN 43880) oder Ähnliches

7MΩat 500V DC nach IEC60730-1 zwischen den folgenden Klemmen: Spannungs-/Eingangsklemmen und Relais-Ausgangsklemmen Relais-Ausgangsklemme und Relais-Ausgangsklemme Alle Klemmen und der Steuerkasten (DIN 43880) oder Ähnliches

IEC 60730-1, Abschnitt 2.2 - Elektrische Steuerung

IEC 60730-1, Abschnitt H2.5.7 - Elektronische Steuerung

ΙΙ

(25°C)

Technische Daten 2

) )

57-150 Hz: 19,6 m/s

57-150 Hz: 9,8 m/s

Beschleunigung, Aktionszeit: 11 ms

3 x in alle 3 Richtungen X,Y und Z

Beschleunigung

GER

GER-11

Page 96

Technische Daten 2

Tabelle 2.7: Umgebungsbedingungen

Beschreibung Technische Daten

Temperatur für den Balldrucktest

EC-Richtlinie EMC, LVD Zertifizierungen UL/cUL Konformitäts-

bescheinigung

Te st s

LCD-Anzeige

*1 AL2-ASI-BD entspricht nicht diesen Standards.

2-Steuerung

75°C

TÜV PRODUCT SERVICE

UL 508 IEC 60730-1

EN 61010-1 EN 50081-1

EN 50082-1 EN 61000-6-2

4 Zeilen mit je 12 Zeichen, Run-Modus, Passwortschutz, Statustabelle und Funktionsblock-Übersicht während der Programmierung

GER-12

Page 97

2-Steuerung

3. Installation

3.1 Installationshinweise

Dieα2-Steuerung wurde so konzipiert, dass sie unter Berücksichtigung folgender Einschränkungen nahezu überall eingesetzt werden kann:

• Die Geräte dürfen den folgenden Umgebungsbedingungen nicht ausgesetzt werden: Umgebungen mit einem hohen Grad an leitfähigen Stäuben, Korrosion, entzündbaren Gasen, Nebel, Regen, direkte Sonnenbestrahlung, große Hitze, starke Schockwellen und Vibrationen. Stellen Sie das Gerät nicht ins Wasser, und achten Sie darauf, dass kein Wasser in das Gerät dringt.

Installation 3

• Achten Sie darauf, dass keine Fremdkörper in das Gerät gelangen.

• Montieren Sie das Gerät möglichst weit entfernt von Hochspannungskabeln und Starkstromgeräten.

• Die Steuerkasten eingebaut werden.

Abbildung 3.1: Montageanordnung

2-Steuerung muss in einen Schaltschrank nach DIN 43880 oder einen

GER

• Verwenden Sie zur Montage M4-Schrauben mit Zylinderkopf.

• Die Anschlüsse müssen abgedeckt werden, um Stromberührung zu vermeiden.

• Lassen Sie einen Minimalabstand von 10 mm zur Lüftung zwischen Ober- und

Unterseite der

• Schrauben Sie die

2-Steuerung und den umgebenden Wänden.

2-Steuerung nie auf.

Anmerkung

• Wenn Sie das AL2-EEPROM-2 installieren oder entfernen, beachten Sie bitte Kapitel 6.

• Wenn Sie das AL-232CAB installieren oder entfernen, beachten Sie bitte Kapitel 7.

• Wenn Sie das AL2-GSM-CAB installieren oder entfernen, beachten Sie bitte Kapitel 8.

GER-13

Page 98

Installation 3

3.2 Montage auf einer DIN Befestigungsschiene

Die Module können auf einer DIN-Schiene 35 mm (DIN EN 50022) montiert werden.

3.2.1Montage

Abbildung 3.2: Montage

Klemmen Sie die Befestigungsschiene zuerst an der oberen Seite in die dafür vorgesehene Aussparung an der



Steuerung () und drücken danach das Modul an der unteren Seite auf die Befestigungsschiene ().



2-Steuerung

3.2.2 Demontage

Abbildung 3.3: Demontage



Ziehen Sie den DIN-Schienenhaken nach unten ()und nehmen Sie die ().

2-Steuerung von der DIN-Schiene ab



GER-14

Page 99

2-Steuerung

3.3 Direktmontage

Abbildung 3.4: Direktmontage

Installation 3

124.6

112.6 6

Steuerung

M4 Montageschraube

Alle Abmessungen in mm

GER

GER-15

Page 100

Installation 3

3.4 Installation der Erweiterungsmodule

Achtung

Trennen Sie alle Anschlüsse von der Spannungsversorgung, bevor Sie die Abdeckung entfernen.

Abbildung 3.5: Installation

2-Steuerung

POWER 24V DC

AL2-24MR-D

OUT1

OUT3

OUT2 OUT4

(A)(B)123456789101112131415

POWER 24V DC

AL2-24MR-D

OUT4OUT28OUT

OUT3

OUT1

(A)(B)123456789101112131415

POWER 24V DC

AL2-24MR-D

OUT4OUT28OUT

OUT3

OUT1

(A)(B) 12 3 45 67 8 9101112131415

POWER 24V DC

AL2-24MR-D

OUT4OUT28OUT

OUT3

OUT1

DC INPUT

151413121110987654321(B )(A)

ESC

RELAY OUTPUT

OUT

1) LösenSiedieSchraube„A“.

2) Entfernen Sie vorsichtig die Abdeckung des steckplatzes.

3) Schneiden Sie den Bereich „B“ aus dem

DC IN P U T

ESC

RELAY OUTPUT

Hauptmodul der

4) Montieren Sie das Erweiterungsmodul auf den Baugruppenträger.

2-Steuerung aus.

5) Ziehen Sie die Schraube „A“ mit einem Anzugmoment von 0,4 Nm wieder an.

DC INPUT

ESC

RELAY OUTPUT

DC INPUT

ESC

RELAY OUTPUT

GER-16

OUT1

AL2-24MR-D

POWER 24V DC

OUT2 OUT4

DC INPUT

151413121110987654321(B )(A)

ESC

RELAY OUTPUT

OUT3

OUT

Mitsubishi AL2-14MR-A, AL2-14MR-D, AL2-24MR-A, AL2-24MR-D Hardware Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1. Introduction

1.2 Available Models

1.3 Dimensions and Each Part Name

1.4 System Configuration

1.5 Applicable Programming Software

2. Specifications

2.1 Power Supply Specification

2.2 Input Specification

2.3 Output Specification

2.4 General Specification

3. Installation

3.1 Installation Mounting Notes

3.2 DINRAILMountingofMainUnit

3.2.1 Installation

3.2.2 Remove

3.3 Direct Mounting of Main Unit

3.4 Install Extension Module

4. Wiring

4.1 Installation Wiring Notes

4.2 Wire Size

4.3 Power Supply

4.4 AC Power Supply and Input Wiring

4.4.1 AC Power Supply and Input Wiring

4.4.2 AL2-4EX-A2 Input Wiring

4.5 DC Power Supply and Input Wiring

4.5.1 DC Power Supply and Source (“+” Common) Input Wiring Diagram

4.5.2 AL2-4EX Source (“+”Common) Input Wiring Diagram

4.5.3 DC Power Supply and Sink(“-” Common) Input Wiring Diagram

4.5.4 AL2-4EX Sink(“-” Common) Input Wiring Diagram

4.6 Output Relay and Transistor Wiring

4.6.1 Relay Output Wiring Diagram main unit (AC and/or DC)

4.6.2 Relay Output Wiring Diagram AL2-4EYR (AC and/or DC)

4.6.3 Transistor Output (Source or “+” Common Only) Wiring Diagram AL2-4EYT

5. Terminal Layout

6. AL2-EEPROM-2

6.1 Installation

7.AL-232CAB

7.1 Introduction

7.1.1 External Dimensions

7.2 Connected to AL-232CAB cable

8. AL2-GSM-CAB

8.1 Introduction

8.1.1 External Dimensions

8.1.2 System Configuration with using AL2-GSM-CAB

8.2 Installation

8.3 Remote Maintenace with a Modem

8.3.1 Recommended Modems

8.3.2 RS-232C Straight Cable Between Modem and AL2-GSM-CAB

8.3.3 Modem Setting

9. AL2-ASI-BD

9.1 Introduction

9.1.1 External Dimensions

9.1.2 System Configuration

9.2 Specifications

9.3 Wiring & Installation

9.3.1 Installation

9.3.2 Wiring

9.4 Slave Address Setting & Diagnostics

9.4.1 Setting SlaveAddress

9.4.2 Applicable Error checks

10.Key, System Bit and Function Block Lists

10.1 Key Lists

10.2 System Bit Lists

10.2.1 System Bit Lists

10.2.2 Control Bit Lists

10.3 Function Block Lists

11. Diagnostics

11.1 Input Status Error

11.2 Output Status Error

11.3 TOP MENU is not Displayed

11.4 Cannot enter Run Mode.

11.5 Incorrect Clock Data

11.6 The “?” appears on the Display

11.7 Cannot Use an Operation Key

11.8 Incorrect LCD display

11.9 Memory Cassette Is Not Working Correctly