When using this equipment, thoroughly read this manual. Also pay careful
attention to safety and handle the module properly.
These precautions apply only to this equipment.
Refer to the CPU module User's Manual for a description of the PC system
safety precautions.
These "Safety Precautions" classify the safety precautions into two
categories: "DANGER" and "CAUTION".
DANGER
Procedures which may lead to a dangerou s condition and
cause death or serious injury, if not carr ied out properly.
CAUTION
Depending on circumstances, procedures indicated by CAUTION may
also be linked to serious results.
In any case, it is important to follow the directions for usage.
Store this manual in a safe place so that you can take it out and read it
whenever necessary. Always forward it to the end user.
Procedures which may lead to a dangerous condi tion and
cause superficial to medium injury, or physical damage
only, if not carried out properly.
[DESIGN PRECATUIONS]
DANGER
Input/output could be switched on or off when a problem occurs in the
repeater module.
So build an external monitoring circuit that will monitor any input/output
signals that could cause a serious accident.
CAUTION
Use each module in an environment as specified in the "general
specification" in the CPU module User's Manual.
Usage of the module outside the general specification range may cause
electric shock, fire, malfunction, product damage or deterioration.
Do not have control cables and communication cables bundled with or
placed near by the main circuit and/or power cables. It may cause
malfunction due to noise interference. Wire those cables at least
100mm(3.94 inch) away from the main circuit and/or power cables.
[INSTALLATION PRECAUTIONS]
CAUTION
Do not directly touch the module's conductive parts.
Doing so could cause malfunction or trouble in the module.
Tighten the module securely using DIN rail or installation screws within the
specified torque range.
Loose terminal screws may cause falling, short circuit or erroneous
operation.
If the terminal screws are too tight, it may cause falling or short circuit due
to damage of the screws.
[WIRING PRECAUTIONS]
DANGER
Perform installation and wiring after disconnecting the power supply at all
phases externally. If the power is not disconnected at all phases an electric
shock or product damage may result.
CAUTION
Be sure to ground the FG terminal to the class-D (class 3) or higher
sequencer dedicated grounding conductor.
Otherwise there will be an electric shock or misoperation.
Terminal screws which are not to be used must be tightened always.
Otherwise there will be a danger of short circuit against the bare solderless
terminals.
Perform correct wiring for the module according to the product's rated
voltage and terminal arrangement. Connecting to a power supply different
from the rating or mis-wiring may cause fire and/or trouble.
A - 1
[WIRING PRECAUTIONS]
CAUTION
Fix terminal screws securely with the specified torque.
Loose terminal screws may cause short circuit or malfunction.
If the terminal screws are too tight, it may cause falling, short circuit or
erroneous operation due to damage of the screws or module.
Make sure foreign objects do not get inside the module, such as dirt and
wire chips.
It may cause fire, trouble or malfunction.
Be sure to fix the communication and power cables that are connected to
the module in place, either by running them through a duct or by using
clamps.
If the cables are not fixed in one of these ways, dispersion, movement, or
careless pulling of the cables may cause damage to the module or cables,
or malfunction due to cable contact faults.
When removing the communication cable or power supply cable from the
module, do not pull the cable. When removing the cable with a connector,
hold the connector on the side that is connected to the module.
When removing the cable connected to the terminal block, first loosen the
screws on the part that is connected to the terminal block.
Pulling the cable that is still connected to the module may cause
malfunction or damage to the module or cable.
[STARTUP AND MAINTENANCE PRECAUTIONS]
DANGER
Do not touch terminals when the power is on.
It may cause an electric shock or malfunction.
Perform cleaning the module or re-tightening of terminal screws after
making sure to turn off the external power supply. If you do not switch off
the external power supply, it will cause trouble or malfunction of the
module.
CAUTION
Never try to disassemble or modify module.
It may cause trouble, malfunction, injury or fire.
The module case is made of resin; do not drop it or subject it to strong
shock. Module damage may result.
Make sure to switch all phases of the external power supply off before
installing or removing the module to/from the panel.
If you do not switch off the external power supply, it will cause trouble or
malfunction of the module.
[DISPOSAL PRECAUTIONS]
CAUTION
When disposing of this product, treat it as industrial waste.
A - 2
REVISIONS
The manual number is given on the bottom left of the back cover.
This manual confers no industrial property rights or any rights of any other kind, nor
dose it confer any patent licenses. Mitsubishi Electric Corporation cannot be held
responsible for any problems involving industrial property rights which may occur as
a result of using the contents noted in this manual.
The following manuals are related to this product.
Referring to this list, please request the necessary manuals.
Related manuals
Manual Name
AJ61BT11, A1SJ61BT11 CC-Link System Master
Local Module User's Manual (Detail version)
AJ61QBT11, A1SJ61QBT11 CC-Link System Master
Local Module User's Manual (Detail version)
QJ61BT11 CC-Link System Master Local Module
User's Manual (Detail version)
CC-Link System Small Type Remote I/O Module
User's Manual (Detail version)
AJ65SBT-RPT Type CC-Link system Repeater
Manual Number
(Model Code)
IB(NA)66721
(13J872)
IB(NA)66722
(13J873)
SH(NA)080016
(13JL91)
SH(NA)4007
(13JL72)
IB(NA)0800078
(T-junction) Module User's Manual
AJ65BT-RPI-10A/ AJ65BT-RPI-10B Type CC-Link
System Space Optical Repeater Module User's Manual
A - 4
(13JQ81)
IB(NA)0800090
(13JQ86)
1. OVERVIEW
This User's Manual describes the specifications, part names, settings and
others of the AJ65SBT-RPS type CC-Link system optical repeater module (for
SI/QSI fiber-optic cables) and the AJ65SBT-RPG type CC-Link system optical
repeater module (for GI fiber-optic cables) used in the Control &
Communication Link (hereafter abbreviated to CC-Link).
1.1 Features
The AJ65SBT-RPS/RPG module is used to increase the flexibility of laying the
cables of the CC-Link system.
Using two the same product of AJ65SBT-RPS/RPG enables a transmission
distance increase and T-junction wiring using fiber-optic cables in all CC-Link
systems.
In addition, using fiber-optic cables facilitates avoiding the noise trouble of the
transmission path, improving system stability.
(1) Extended transmission distance in CC-Link system
Use of this module increases the transmission distance of the CC-Link system.
In addition, use of multiple modules enables the transmission distance to be
increased up to 3 stages (up to 2 stages when the AJ65SBT-RPGs are used).
Remote
Master station
Increased up to 7.8km!!
*1
station
Remote I/O station
Fiber-optic cable
*1 The maximum transmission distance on the assumption that the transmission speed setting is
156kbps in a system only the AJ65SBT-RPSs are used as repeaters.
*2 Though not shown here, the other remote stations can be connected between the repeaters.
Repeater
*2
1st stage2nd stage3rd stage
CC-Link dedicated cable
*2
Termination resistor (required)
(2) Enabled T-junction wiring in CC-Link system
Arrangement of these modules between the CC-Link system modules
enables the CC-Link system to be wired in the form of T-junction.
Master station
Local station
Remote I/O station
Remote device station
Remote station
Intelligent device station
Repeater
Ready master station
Master local module
Master module
Local module
Remote module
Intelligent device moduleModule allowing transient transmission such as AJ65BT-R2.
Abbreviation of AJ65SBT-RPS/AJ65SBT-RPG type CC-Link system
optical repeater module.
System between terminating resistances connected to each other
through cross-over cables.The conventional CC-Link system can be
said to be configured with one segment (See Section 2.1.).
Station to control the data link system. One station is required for each
system.
Station which has a sequencer CPU and can communicate with the
master station and the other local stations.
Remote station processing only information in unit of bit.
(AJ65BTB1-16D, AJ65SBTB1-16D, AJ65SBTB1-8
Remote station processing only information in unit of bit and in unit of
word.(AJ65BT-64AD, AJ65BT-64DAV, AJ65BT-64DAI, etc.)
Generic name of remote I/O station and remote device station.
Controlled by the master station.
Station allowing transient transmission such as AJ65BT-R2.(Including
local stations)
Module for expanding the CC-Link system by connecting the
segments to each other.
Backup station which inherits data link control when the master station
comes off parallel due to error.
Generic name of QJ61BT11, AJ61BT11, A1SJ61BT11, AJ61QBT11
and A1SJ61QBT11.
Generic name of QJ61BT11, AJ61BT11, A1SJ61BT11, AJ61QBT11
and A1SJ61QBT11 when these are used as the master station.
Generic name of QJ61BT11, AJ61BT11, A1SJ61BT11, AJ61QBT11
and A1SJ61QBT11 when these are used as the local station.
Generic name of AJ65BTB1-16D, AJ65SBTB1-16D, AJ65BT-64AD,
AJ65BT-64DAV, AJ65BT-64DAI and A852GOT.
Description
, etc.)
2
2. SYSTEM CONFIGURATION
)
2.1 Total configuration
The total configuration employed when the AJ65SBT-RPS/RPG module is
used is as shown below.
[Segment]
Master station
*1
Remote I/O
station
[Segment (1st stage)]
Remote I/O
station
device station
[Segment (1st stage)]
Local station
Remote
Repeater
(AJ65SBT-RPS/RPG)
Repeater
(AJ65SBT-RPS/RPG)
Intelligent
device station
Remote I/O
station
Intelligent
device station
device station
(AJ65SBT-RPS/RPG)
(AJ65SBT-RPS/RPG)
Remote
Repeater
Repeater
[Segment (2nd stag e)]
Fiber-optic cable
*1 The transmission speed of each segment must be matched with that of the master station.
*2 Up to 3 stages of segments may be used. (Up to 2 stages when the AJ65SBT-RPGs are used)
*2
Remote I/O stationRemote I/O station
CC-Link dedicated cable
Repeater
(AJ65SBT-RPS/RPG)
Termination resistor (required
(1) What is a repeater?
This is the module for expanding the CC-Link system by connecting the
segments to each other.
(2) What is a segment?
In the CC-Link system where repeaters are used, the equipment included
between terminating resistances connected to each other through crossover cables is generally called the segment.
3
2.2 Cautions on system configuration
(1) Conditions of usable master module
When the AJ61BT11, A1SJ61BT11, AJ61QBT11 and A1SJ61QBT11
modules are used, those of the functional version B or later must be
employed. Use the master module bearing the version 9707 B or later in the
DATE column of the name plate as shown in the figure below.
When the QJ61BT11 module is used, any module can be used irrespective
of the version.
MITSUBISHI
CPU UNIT
A2USHCPU-S1
PROGRAMMABLE CO NTR OL LER
DATE
Year and month
of manufacture
9707 B
MITSUBISHI ELE CT RIC CORPORATION JA PA N
Function version
BD992D013H01
MODEL
MAX 30kSTEP
DATE
MITSUBISHI ELECTRICBD992D008H38
Year and month
of manufacture
9707 B
Function version
(2) Max. number of modules connected to configure CC-Link system
Remote I/O stations, remote device stations, local stations, ready master
stations, intelligent device stations and repeaters of 64 modules max. can
be connected in one segment.
In the CC-Link system where repeaters are used, also the number of
remote stations capable of being controlled by one master station is the
same as in the other systems.
For details, refer to the User's Manual of the applicable master module.
(3) Combination of optical repeater modules and fiber-optic cable used
Use the optical repeater modules and fiber-optic cable in the following
combination.
ModuleFiber-Optic Cable
AJ65SBT-RPS
AJ65SBT-RPGGI type fiber-optic cable (max. extension distance of cable: 2000m (6557.38ft.))
SI type fiber-optic cable (max. extension distance of cable: 500m (1639.34ft.))
QSI type fiber-optic cable (max. extension distance of cable: 1000m (3278.69ft))
Example: Combination for use of AJ65SBT-RPG
Repeater
(AJ65SBT-RPG)
Fiber-optic cable
Repeater
(AJ65SBT-RPG)
GI type
4
(4) Max. number of stages connected to configure segment
Use of the AJ65SBT-RPS enables communication between the master
station and a remote station located up to three segments away from the
master station segment, and use of the AJ65SBT-RPG enables
communication between the master station and a remote station located up
to two segments away from the master station segment.
However, in a system where the AJ65SBT-RPS and AJ65SBT-RPG are
used together, communication may be made with a remote station located
up to two stages away as in the case of the AJ65SBT-RPG.
(5) Instructions for using different models of repeaters in combination
Note that when combining the repeaters of different models, there are the
following restrictions on the number of connectable repeaters and the
number of connected stages.
Combination pattern
1)24(2)——————4
2)2———2(1)———3
Pattern of
using two
kind models
3)2——————2(1)3
4)———2(1)2(1)———2
5)———2(1)———2(1)2
6)——————2(1)2(1)2
Pattern of using
three kind models
Max. number of repeaters (repeaters(sets))
AJ65SBT-
RPT
AJ65SBT-
RPS
AJ65SBT-
RPG
Must not be used.
AJ65SBT-
RPI-10A/10B
Max. number
of stages
(stages)
5
(a) Combination pattern 1)
Master station
AJ65SBT-RPS AJ65SBT-RPS
2 or 4 repeaters (1 or 2 sets)Up to 2 repeaters
Remote
AJ65SBT-RPSAJ65SBT-RPS
AJ65SBT-RPT AJ65SBT-RPT
INOUTINOUT
station
Segment
(b) Combination pattern 2)
Master station
AJ65SBT-RPG AJ65SBT-RPG
Segment
(c) Combination pattern 3)
Master station
Segment
Up to 2 repeaters
AJ65SBT-RPT AJ65 SBT - RP T
INOUTINOUT
1st stage2nd stage3rd stage
(d) Combination pattern 4)
Master station
AJ65SBT - R PS AJ65SBT-RPS
1st stage2nd stage3rd stage4th stage
Up to 2 repeatersOnly 2 repeaters (1 set)
AJ65SBT-RPT AJ65SBT-RPT
INOUTINOUT
1st stage2nd stage3rd stage
Only 2 repeaters (1 set)
AJ65SBT-RPIAJ65SBT-RPI
Up to 2 repeatersOnly 2 repeaters (1 set)
AJ65SBT-RPGAJ65SBT-RPG
Remote
station
Remote
station
Remote
station
Segment
1st stage2nd stage
(e) Combination pattern 5)
Master station
AJ65SBT-RPS AJ65SBT-RPS
Segment
Only 2 repeaters (1 set)Only 2 repeaters (1 set)
1st stage
AJ65SBT-RPIAJ65SBT-RPI
Remote
station
2nd stage
(f) Combination pattern 6)
Master station
AJ65SBT-RPGAJ65SBT-RPG
Segment
Only 2 repeaters (1 set)Only 2 repeaters (1 set)
1st stage
AJ65SBT-RPIAJ65SBT-RPI
Remote
station
2nd stage
POINT
For details of the AJ65SBT-RPT explained here, refer to the AJ65SBT-RPT
type CC-Link System Repeater (T-junction) Module User's Manual.
6
3. SPECIFICATIONS
3.1 General specifications
For the general specifications of the AJ65SBT-RPS/RPG module, refer to the
User's Manual of the small remote I/O module.
3.2 Performance specifications
The performance specifications of the AJ65SBT-RPS/RPG are shown below.
Common
specifications
CC-Link
communication
specifications
Optical
communication
specifications
Item
Power
supply
Noise immunity
Dielectric withstand
voltage
Insulation resistance
Weight (kg)0.2
Transmission speed
(bps)
Max. number of
stages connected to
configure segment
(stages)
Max. transmission
distance of each
segment
Max. number of
modules connected
Number of stations
occupied (stations)
Settable station
number
Connection cableSI-200/220QSI-185/230GI-50/125
Applicable connectorCA7003CA9103S
Max. transmission
distance of fiberoptic cable between
repeaters (m (ft.))
Voltage (V)DC20.4 to DC26.4
Current
(mA)
Simulator noise of 1500Vp-p
First transient/burst noise IEC801-4: 1kV, obtained by a
noise simulator of 1
frequency
500VAC for 1 minute between all DC external terminals
and ground
10M
resistance tester
Selectable from among 156k, 625k, 2.5M, 5M and 10M
Varies according to transmission speed. (Refer to the
User's Manual of the applicable master module.)
64 (See Section 2.2 for the conditions for the number of
500 (1639.34)1000 (3278.69)2000 (6557.38)
AJ65SBT-RPSAJ65SBT-RPG
or higher, measured with a 500VDC insulation
Specifications
0.06 (at TYP. 24VDC)
s noise width and 25 to 60Hz noise
32
modules connected)
0 (none)
No station numbers
7
3.3 Specifications of connection cables
3.3.1 CC-Link dedicated cable
Use the CC-Link dedicated cable for the CC-Link system. If a cable other than
the CC-Link dedicated cable is used, the performance of the CC-Link system
cannot be guaranteed.
If you have any questions regarding the CC-Link dedicated cable, or if you wish
to see its specifications, see the CC-Link Catalog L (NA) 74108143E.
3.3.2 Fiber-optic cables
This section provides the speci fications of the fiber -optic cables used in a CC-
Link system using the AJ65SBT-RPS/RPG.
Fiber-optic cables require the expertise and special tools for fitting the
connector plugs to the cable. When purchasing connector plugs, make sure
that they are compatible with the sockets.
(1) SI-type fiber-optic cables
The following table gives the specifications of the SI-type fiber-optic cables.
Transmission lossMaximum 12dB/km
Transmission bandMinimum 5MHz • km
Core diameter/clad
diameter
Primary sheath
diameter
Number of cores2 cores
200/220 m (SI type multi-component glass fiber)
250 m (UV setting resin)
2 cores
(1 to 4) pcs.
Weight7kg/km30kg/km30kg/km100kg/km
Applicable connector2-core optical connector plug (CA 7003)
Purchase order typeAN-2P- M-AAN-2P- M-BAN-2P- M-CAN-2P- M- D
8
REMARKS
Enter the following values in of the purchase order type.
AN-2P-M-A
AN-2P-M-B
AN-2P-M-C
AN-2P-M-D
Specify length. (Unit: m)
<Example>
20m (65.57ft.) AN-2P-20M-A
Specify the number of 2-core cords.
<Example>
Two 2-core cords of 30m (98.36ft.) length
AN-2P-30M-2D
The conventional fiber-optic cable (A-2P- ) of L type can be used over the
distance of 500m (152.40ft.) between stations, and the H type over the
distance of 300m (91.44ft.) between stations.
(2) QSI-type fiber-optic cables
The following table gives the specifications of the QSI-type fiber-optic
cables.
-10 to 70
Transmission loss5.5dB/km5.5dB/km 10dB/km5.5dB/km
Transmission band200MHz • km or more
Core diameter/clad
diameter
Primary sheath
diameter
Number of cores2 cores
Weight7kg/km30kg/km30kg/km180kg/km
Applicable connector2-core optical connector plug (CA 7003)
Outer sheath (I)
Outer sheath (II)
2.8mm (0.11inch) dia.,
green
6mm (0.24inch) dia.,
green
Purchase order typeAQ-2P- M-AAQ-2P- M-BAQ-2P- M-CAQ-2P- M- D
Reinforced Cable for
Indoor Cabling
Fiber-optic
core
2.8
Reinforcement fiber
Outer
sheath (I)
Shock absorber
Outer sheath (II)
60mm (2.36inch) or
Standard Cable for
Outdoor Cabling
2.8
60mm (2.36inch) or
more
50mm (1.97inch) or
50mm (1.97inch) or
more
120mm (4.73inch) or
120mm (4.73inch) or
more
C
m /220 m (QSI type quartz glass fiber)
185
250
m (UV setting resin)
2.8mm (0.11inch) dia.,
-10 to 70C-20 to 70
2.8mm (0.11inch) dia.,
green
6mm (0.24inch) dia.,
6mm (0.24inch) dia.,
green
Fiber-optic
core
Reinforcement fiber
Outer
sheath (I)
Shock absorber
Outer sheath (II)
more
more
more
green
black
Reinforced Cable for
Outdoor Cabling
Outer sheath (I)
Intervening
wire
Reinforcement fiber
Fiber-optic core
Tension member
140mm (5.52inch) or
more
50mm (1.97inch) or
more
280mm (11.03inch) or
more
C
-20 to 70
2 cores
(1 to 4) pcs.
2.8mm (0.11inch) dia.,
green
14mm (0.55inch) dia.,
black
Shock absorber
2.8
Winding
Outer
sheath (II)
C
REMARKS
Enter the following values in of the purchase order type.
AQ-2P-M-A
AQ-2P-M-B
AQ-2P-M-C
AQ-2P-M- D
Specify length. (Unit: m)
<Example>
20m (65.57ft.) AQ-2P-20M-A
Specify the number of 2-core cords.
<Example>
Two 2-core cords of 30m (98.36ft.) length
AQ-2P-30M-2D
9
(3) GI-type fiber-optic cables
The following table gives the specifications of the GI-type fiber-optic cables.
Item
Construction
Standard Cable for Indoor CablingReinforced Cable for Outdoor Cabling
Outer sheath
Fiber-optic
core
Reinforcement fiber
2.8
1 Core
Reinforcement fiber
Outer
sheath (I)
Winding
Fiber-optic core
2.8
Tension
member
Intervening
wire
Outer
sheath (II)
Cable diameter2.8mm (0.11inch)11mm (0.43inch)
Transmission lossMaximum 3dB/km
Transmission band200MHz•km or more
m GI type quartz fiber
Core diameter
Clad diameter
50
m GI type quartz fiber
125
Number of cores1 core1 core (1 to 4) pcs.
Applicable connector1-core optical connector plug (CA9103S)
Allowable bending
radius
40mm (1.58inch) or more110mm (4.33inch) or more
Allowable tension20kgf or less30kgf or less
Approx. weight8kg/km110kg/km
Purchase order type*1AGS-2P- M-A
AGS-2P- M-
D
Compression strength10kgf/cm
Max. cable length*21200m (3934.43ft.)
*1 Enter the following values in of the purchase order type.
• Standard cable for indoor cabling .…… Specify the cable length. (Unit: m)
• Reinforced cable for outdoor cabling ... Specify the cable length (unit: m)
and the number of 1-core cords.
• Two 1-core cords of 30m (98.36ft.) length: AGS-2P-30M-2D
*2 Since the max. cable length is 1.2km (3934.43ft.), use the adaptor (PA7003)
for a longer than 1.2km (3934.43ft.) distance to connect two cables.
10
(4) How to order fiber-optic cables
1) Order fiber-optic cables from your nearest Mitsubishi representative.
Also consult your sales representative when fitting connectors after
cabling work according to the worksite conditions.
2) Flowchart for cabling work and fiber-optic cable connections
Determine the system layout.
Determine the fiber-optic cable routin g.
Determine the fiber-optic cable
specifications.
Discuss the work.
(On-the-spot investigation)
Obtain cables.
Fit connectors to both
NO
2)
*
1)
Obtain cables with
a connector at one end.
Cabling
Fit a connector to one
ends.
Check for cable breakage.Check for cable breakage.
Can cables with
connectors at both ends be
used for wiring?
Make or arrange racks,
pits and conduits.
end.
Completion
YES
Lay the cable with connectors at
both ends.
Obtain cables with
connectors at both ends.
1) Connectors must be fitted to only one end at th e worksite.
*
2) Connectors must be fitted to both ends at the wor ksi t e.
11
3.4 Max. transmission distance
Remote I/O station
Remote de vi ce
station
Repeater
Master station
ConditionsDescription
Transmission speed
Max. number of stages
connected to configure
segment
Remote I/O station
Remote de vi ce
station
Repeater
Remote I/O station
Remote device
station
Repeater
Max. transmission distance
Local station
Ready master station
Intelligent
device station
Local station
Ready master station
Intelligent
device station
Remote I/O station
Remote device
station
Repeater
The maximum transmission distance in each segment is the same as that
in normal CC-Link system (system configured with one segment only).
The maximum transmission distance in each segment varies according to
the transmission speed.
For details, refer to the User's Manual of the applicable master module.
(The length of the cables between repeater stations is treated in the
same manner as in the remote I/O station.)
When one connection stage is added, the maximum transmission
distance is added by an amount equivalent to one segment.
12
4. PROCEDURE UP TO START OF DATA LINK
4.1 Procedure up to start of data link
The procedure ranging from the installation of the AJ65SBT-RPS/RPG module
to the start of data link is described below.
Start
Install the AJ65SBT-RPS/RPG module.
Check for the conditions of the AJ65SBT
-RPS/RPG module (hardware test).
Set the switches of the module.
Connect the modules using CC-Link
dedicated cables and fiber-optic cables.
Check for the connection conditions
of the modules (line test).
Start the system.
Completion
POINT
Refer to Section 4.2.
Refer to Section 4.4.
Refer to Section 4.5.
Refer to Section 4.7.
Refer to Section 4.8.
Refer to the User's Manual
of the applicable master module.
The procedure described here is for the AJ65SBT-RPS/RPG module only.
In order for you to understand the procedure of the entire CC-Link system,
refer to the User's Manual of the applicable master module.
4.2 Mounting and installation
4.2.1 Cautions on handling
Cautions on handling the AJ65SBT-RPS/RPG module are described below.
DANGER
Do not directly touch the module's conductive parts.
Doing so could cause malfunction or trouble in the module.
Perform installation and wiring after disconnecting the power supply at all
phases externally. If the power is not disconnected at all phases an electric
shock or product damage may result.
Do not touch terminals when the power is on. It may cause an electric
shock or malfunction.
Perform cleaning the module or re-tightening of terminal screws after
making sure to turn off the external power supply. If you do not switch off
the external power supply, it will cause trouble or malfunction of the
module.
13
CAUTION
Use each module in an environment as specified in the "general
specification" in the CPU module User's Manual. Usage of the module
outside the general specification range may cause electric shock, fire,
malfunction, product damage or deterioration.
Do not have control cables and communication cables bundled with or
placed near by the main circuit and/or power cables. It may cause
malfunction due to noise interference. Wire those cables at least
100mm(3.94 inch) away from the main circuit and/or power cables.
Do not directly touch the module's conductive parts.
Doing so could cause malfunction or trouble in the module.
Tighten the module securely using DIN rail or installation screws within the
specified torque range.
Loose terminal screws may cause falling, short circuit or erroneous
operation.
If the terminal screws are too tight, it may cause falling or short circuit due
to damage of the screws.
Fix terminal screws securely with the specified torque.
Loose terminal screws may cause short circuit or erroneous operation.
If the terminal screws are too tight, it may cause falling, short circuit or
erroneous operation due to damage of the screws or module.
Be sure to ground the FG terminal to the class-D (class 3) or higher
sequencer dedicated grounding conductor.
Otherwise there will be an electric shock or misoperation.
Terminal screws which are not to be used must be tightened always.
Otherwise there will be a danger of short circuit against the bare solderless
terminals.
Perform correct wiring for the module according to the product's rated
voltage and terminal arrangement. Connecting to a power supply different
from the rating or mis-wiring may cause fire and/or trouble.
Make sure foreign objects do not get inside the module, such as dirt and
wire chips.
It may cause fire, trouble or malfunction.
Be sure to fix the communication and power cables that are connected to
the module in place, either by running them through a duct or by using
clamps.
If the cables are not fixed in one of these ways, dispersion, movement, or
careless pulling of the cables may cause damage to the module or cables,
or malfunction due to cable contact faults.
When removing the communication cable or power supply cable from the
module, do not pull the cable. When removing the cable with a connector,
hold the connector on the side that is connected to the module.
When removing the cable connected to the terminal block, first loosen the
screws on the part that is connected to the terminal block.
Pulling the cable that is still connected to the module may cause
malfunction or damage to the module or cable.
14
CAUTION
Never try to disassemble or modify the module.
It may cause trouble, malfunction, injury or fire.
The module case is made of resin; do not drop it or subject it to strong
shock. A module damage may result.
Make sure to switch all phases of the external power supply off before
installing or removing the module to/from the panel.
If you do not switch off the external power supply, it will cause trouble or
malfunction of the module.
When disposing of this product, treat it as industrial waste.
(1) Tighten the module fixing screws and terminal block screws to those
torques specified below.
Do not over-tighten these screws. The screws and module case may be
damaged.
Screw locationSpecified torque range (N/cm)
Module mounting screw
(M4 thread with finished circular flat washer)
Terminal block screw (M3 thread)59 to 88
Terminal block mounting screw (M3.5 thread)68 to 98
78 to 108
(2) When a DIN rail is used, install it taking care with the following.
(a) Applicable DIN rail type (conforming to JIS-C2B12)
TH35-7.5Fe
TH35-7.5A1
(b) Intervals of DIN rail mounting screws
Mount the DIN rail by fixing it with mounting screws at intervals of 200
mm (7.87inch) or shorter.
(3) To install the AJ65SBT-RPS/RPG module on the DIN rail, press, by the
finger, the DIN rail hook located on the underside of the module at the
centerline until you hear it click.
DIN rail
DIN rail hook
15
(4) When installing the AJ65SBT-RPS/RPG module on the control panel, to
improve the ventilation and facilitate the replacement of the module, provide
a distance of 60 mm (2.36inch) or longer between the upper and lower
surfaces of the module and the structural members or parts.
(5) Install the AJ65SBT-RPS/RPG module on a flat smooth surface.
If there are irregularities on the installation surface, undue force may be
applied to the printed circuit boards, and the boards may be damaged.
(6) Depending on the grounding condition of the system, a high-frequency
noise may occur between the systems. When these systems are connected
through CC-Link communication cables, a communication error may occur
by the mixing of noise into the repeaters.
If the high-frequency noise occurs betw een the systems connected through
the cables of 10 m (32.79ft.) or shorter, take the measure which uses CCLink cables of 10 m (32.79ft.) or longer between the systems.
[System 1]
Remote
station
Repeater
(AJ65SBT-RPS/RPG)
Method : Use the cables of 10 m
(37.79ft.)or longer.
10 m
(37.79ft.)
or shorter
[System 2 (C ontrol panel which may produce noise)]
Remote
station
Source of high-frequ ency
noise (servo, inverter)
4.2.2 Installation environment
For the installation environment, refer to the User's Manual of the applicable
small type remote I/O module.
16
4.3 Names and settings of parts
The names of parts of the AJ65SBT-RPS/RPG module, indication statuses of
LEDs, and settings of switches are described below.
1)
DADG+24V24G
DBSLD(FG)
3)2)
TEST
ON
B RATE
124
4)5)
6)
No.NameApplication
Check for the module condition by observing the state of lighting of the LED.
LED
Name
PW
TEST
For hardware testFor normal operation
Goes on: At power-on.
Goes off: At power-off.
Goes on: Hardware test is under operation.
Goes off: Communication is under operation.
Goes on: Hardware is faulty.
Application
Goes on: Communication is faulty.
Switch set value is
ERR.
faulty.
Flashes: Switch set value was
Flashes: Switch set value was
changed during
operation.
Goes off: Communication is
Goes off: Normal
1)Power LED
SD1
RD1
Flashes: Circuit is normal.
Goes off: Circuit is faulty.
Flashes: CC-Link side circuit is
normal.
Goes off: Optical communication
Goes on: Data is being transmitted
Goes off: Data is not transmitted to
Goes on: Data is being received
Goes off: Data is not received from
side circuit is faulty .
SD2
Flashes: Circuit is normal.
Goes off: Circuit is faulty.
Flashes: CC-Link side circuit is
Goes on: Data is being transmitted to
Goes off: Data is not transmitted to
Goes on: Data is being received
normal.
RD2
Goes off: Optical communication
side circuit is faulty .
Goes off: Data is not received from
OUT
IN
Switch set value is faulty.
changed during
operation.
normal.
to CC-Link side.
CC-Link side.
from CC-Link side.
CC-Link side.
optical communication side.
optical communication side.
from optical
communication side.
optical communication
side.
17
No.NameApplication
Set the transmission speed of the module (set to 0 at the time of delivery).
Ensure to set the transmission speed at a speed specified below. Unless the
speed is set at a speed specified below, the LED "ERR." will light up.
Set the operating condition of the module (set to OFF at the time of delivery).
State of switchOperating state
ONHardware test
OFFNormal operation
Terminal block for connecting the power supply and CC-Link dedicated
cables.
Terminal block for connecting the CC-Link dedicated cable on the side where
the master station is not located.
Hook for installing the module on the DIN rail.
To install the module, press the DIN rail hook at the centerline until you hear it
click.
Transmission
speed (bps)
POINT
The setting of the test switch is made valid when the module power is turned
from OFF to ON. If the setting is changed with the module power ON, perform
the above operation again.
18
4.4 Check of module state (Hardware test)
Check that the module operates normally using the module proper.
Ensure to perform this check before configuring the system.
A hardware test requires the following type of testing optical cable.
Obtain this optional testing optical cable from your nearest Mitsubishi
representative.
ItemTypeDescriptionRemarks
Testing
optical cable
AN-CCLT
Optical cable for loopback self-test for CC-Link
system optical repeater module (0.5m (1.64ft.))
Perform the test in accordance with the steps shown below.
Start
A hardware test requires the following
type of testing optical cable.
Optional
Connect only the power supply cable
to the terminal block.
Set the test switch to ON
(Hardware Test).
After checking the input power supply
voltage, turn on the power supply.
Does "PW" light up?
YES
Does "TEST" light up?
YES
...................
...................
NO
NO
Check that the power supply is
normal and the power suppl y cab le is
connected correctly.
Check that the test switch is set to
ON.
Refer to Section 4.3.
Refer to Section 4.3.
Normal
Normal
Does "ERR." go off?
YES
Shut off the power supply.
Completion
NO
Check that the transmission speed is
set correctly.
The hardware may have a defect.
Contact the nearest sales office,
and explain the erro r sym ptom and
get advice.
19
Normal
4.5 Setting of switches
The setting of the switches on the AJ65SBT-RPS/RPG module is described
below.
(1) Test switch
This switch is used to set the operating condition of the AJ65SBT-RPS/RPG
module.
In normal operation, set it to OFF.
For det ail of the set t ing, see Section 4.3.
POINT
The setting of the test switch is made valid when the module power is turned
from OFF to ON.
If the setting is changed with the module power ON, perform the above
operation again.
(2) Transmission speed setting switch
This switch is used to set the transmission speed of the AJ65SBTRPS/RPG module.
For det ail of the set t ing, see Section 4.3.
POINT
• Set to the same state of setting as set in the master station.
• The setting of the transmission speed setting switches is made valid when
the module power is turned from OFF to ON.
If the setting is changed with the module power ON, perform the above
operation again.
20
4.6 Installation and removal of protective cover
A protective cover can be installed on the front surface of the AJ65SBT-
RPS/RPG module to prevent foreign matter from entering the terminal blocks.
The protective cover applicable to the AJ65SBT-RPS/RPG module is specified
below.
Procure it as necessary.
ItemTypeDescriptionRemarks
Protective
cover
A6CVR-8
Cover for prevention of entry of foreign matter
into terminal blocks (sold in batches of 10).
To dismount and mount the protective cover on and from the AJ65SBTRPS/RPG module, follow the steps below.
(1) Mounting
With the upper section of the protective cover hooked to the upper end
section of the module, press the lower section of the cover until you hear it
click.
Click
Optional
(2) Dismounting
With the finger applied to the lower section of the protective cover, raise the
cover upward.
21
4.7 Connection of module through cable
The method of connecting the AJ65SBT-RPS/RPG module to the CC-Link
system through the cable is shown below.
Master moduleAJ65SBT-RPS/RPGRemote module
Termination
resistances
DA
DB
DG
SLD
FG
CC-Link dedicated
cable
Termination
resistances
AJ65SBT-RPS/RPG
DA
DB
DG
SLD
FG
Optical
interface
Fiber-optic cable
Optical
interface
DA
DB
DG
SLD
FG
CC-Link dedicated
cable
CC-Link dedicated
cable
DA
DB
DG
SLD
FG
DA
DB
DG
SLD
FG
Local module
Termination
resistances
Termination
resistances
Important
In each segment, ensure to use the same ty pe of CC-Link dedica ted cables.
If different types o f cables ar e used, no rmal data transmi ssion will not be a ssured.
POINT
• Ensure to connect the terminating resistances to both end modules of each
segment.
In addition, con nect them between DA and.
(The terminating resistan ces are fur nished w ith the m odule.)
• The terminating resistances v ary according to the ty pe of cables in use.
For detail, refer to the U ser's Manual o f the a pplicable ma ster module.
• Connect the shiel d cable of the CC-Lin k dedicated cabl e to "SLD " of each module,
and ground both ends of the cable throug h "FG" to a class-D ( class 3) ground.
SLD and FG are w ired to e ach other i nside the mo dule.
22
4.8 Check for state of connection (line test)
Y
Connect all modules including the AJ65SBT-RPS/RPG module through the
CC-Link dedicated cable. Then, check that the CC-Link system is in the state
capable of performing a data link normally.
To perform the line test of the AJ65SBT-RPS/RPG module, use the line test 2
of the master module.
For the line test 2 of the master module, refer to the User's Manual of the
applicable master module.
Perform the test following the steps shown below.
Start
Set the test switch to OFF
(normal operation).
After checking the input power supply
voltage, turn on the power supply.
Perform the line test 2 of the master
module. In this test, use any one
station connected to the downstream side of
the AJ65SBT-RPS/RPG (side where the
master station does not exist).
The hardware may have a defec t. Contact
the nearest sales office , and explain the
error symptom and get advice.
Check that the transmission speed is set
correctly.
Check that the wiring is normal.
Check that there is no defective station in the
CC-Link system.
Check that cables, power supplies and
modules are arranged properly so that
excessive noise is not emitted.
Check that the transmission speed is set
correctly.
Check that the wiring on the IN side is
normal.
Check that the master station is normal.
Check that the transmission speed is set
correctly.
Check that the wiring on the OUT side is
normal.
Check that the master station is set so that it
can communicate with the remote station to
be tested.
Check that the remote station to be tested
is normal.
Perform the hardware test (See Secti on 4.4.)
to check that the state of the
AJ65SBT-RPS/RPG module is normal.
Check that the other stations are normal.
Check the combination of the maximum
transmission distance, setting of transmission
speed, and station-to-station cables.
Refer to the User's Manual of
the applicable master module.
Normal
Normal
Normal
23
5. TROUBLESHOOTING
)
Any error during data link can be checked by the ERR. LED of the master
station.If the ERR. LED of the master station is lit or flickers due to a data link
error, first refer to the user's manual of the master module used and check the
data link s tates of the other stations in the CC-Link system.
If there are many stations in data link error on the downstream side of the
AJ65SBT-RPS/RPG (the side on which the master station does not exist), the
AJ65SBT-RPS/RPG may be faulty. Therefore, make a line test again (refer to
Section 4.8).
Master station
Repeater
Repeater
Remote
I/O station
Intelligent
device station
Remote
device station
Remote
I/O station
Intelligent
device station
Remote
device station
Downstream side of
AJ65SBT-RPS/RPG
Perform a line test!
6. EXTERNAL DIMENSIONS DIAGRAM
The external dimensions diagram of the AJ65SBT-RPS/RPG module is shown
below.
40(1.57)
118(4.65)
+1
109 (4.29 ) (Mounting pitch)
+0.04
0
0
2-4.5@@5.1 Mounting hole
(M4 mounting screw)
20(0.79)
11(0.43)
PW
16.5(0.65)
50(1.97)
4(0.16)
DG +24V 24G
DBDASLD
(FG)
OUT
421
ON
7.5(0.30)
7.9(0.31)
DIN rail
IN
Unit : mm (inch
24
Warranty
Mitsubishi will not be held liable f or damage caused by factors found not to be the cause of
Mitsubishi; machine damage or lost profits caused by faults in the Mitsubishi products;
damage, secondary damage, accident compensation caused by special factors
unpredictable by Mitsubishi; damages to products other than Mitsubishi products; and to
other duties.
For safe use
• This product has been manufactured as a general-pu rpose part for general industries, and
has not been designed or manufactured to be incorporated in a device or system used in
purposes related to human life.
• Before using the product for special purposes such as nuclear power, electric power,
aerospace, medicine or passenger movement vehicles, consult with Mitsubishi.
• This product has been manufactured under strict quality control. Ho wever, when installing
the product where major accidents or losses could occur if the product fails, install
appropriate backup or failsafe funct ions in t he system.
Mitsubishi Electric Automation Inc.
500 Corporate Woods Parkway Vernon
Hills, IL 60061
Tel : 1-847-478-2100
MELCO-TEC Rep. Com.e Assessoria
Tecnic a Ltda.
Av. Rio Branco, 123-15 ,and S/1507,
Rio de Janeiro, RJ CEP 20040-005,
Brazil
Tel : 55-21-221-8343
Mitsubishi Electric Europe B.V. UK
Branch
Travellers Lane, Hatfield, Herts., AL10
8XB,UK
Tel : 44-1707-276100
Mitsubishi Electric Europe B.V. German
Branch
Gothaer Strasse 8 D-40880 Ratingen,
GERMANY
Tel : 49-2102-486-0
MSA Manufacturing (Pty) Ltd.
P O Box 39733 Bramley 201 8
Johannesburg, South Africa
Tel : 27-11-444-8080
Messung Systems Put,Ltd.
Electronic Sadan NO:111 Unit No15,
M.I.D.C BHOSARI,PUNE-411026
Tel : 91-212-793130
Mitsubishi Electric Asia Pte, Ltd.
307 ALEXANDRA ROAD #05-01/02,
MITSUBISHI ELECTRIC BUILDING
SINGAPORE 159943
Tel : 65-470-2480
Indonesia
Thailand
Hong Kong
China
Taiwan
Australia
P.T. Autoteknindo SUMBER MAKMUR
Kompleks Agung Sedayu Propertindo
(Harco Mangga Dua)
Blok H No.4 JI Mangga Dua Raya
Jakarta Pusat 10730-Indonesia.
Tel : 62-21-336292
F. A. Tech Co.,Ltd.
1138/33-34 Rama 3 Road, Yannawa,
Bangkok 10120, Thailand
Tel : 66-2-295-2861
Ryoden International Ltd.
10th Floor, Manulife Tower, 169 Electric
Road, North Point, HongKong
Tel : 852-2887-8870
Ryoden International Shanghai Ltd.
3F Block5 Building Automation
Instrumentation Plaza 103 Cao Bao Rd.
Shanghai 200233 China
Tel : 86-21-6475-3228
Setsuyo Enterprise Co., Ltd.
6F., No.105 Wu-Kung 3rd.RD, Wu-Ku
Hsiang, Taipei Hsine, Taiwan R.O.C.
Tel : 886-2-2299-2499
Mitsubishi Electric Australia Pty. Ltd.
348 Victoria Road, PostalBag, No 2,
Rydalmere, N.S.W 2116, Australia
Tel : 61-2-9684-7777
HEAD OFFICE:MITSUBISHI DENKI BLDG MARUNOUCHI TOKYO 100-8310 TELEX:J24532 CABLE MELCO TOKYO
NAGOYA WORKS:1-14, YADA-MINAMI 5, HIGASHI-KU, NAGOYA, JAPAN
When exported from Japan, this manual does not require application to the Ministry
of International Trade and Industry for service transaction permission.
Specifications subject to change without notice.
Printed in Japan on recycled paper.
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.