Mitsubishi AJ65SBT-62DA User Manual

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Digital-Analog Converter Module Type AJ65SBT-62DA User,s Manual
Mitsubishi Programmable Logic Controller
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SAFETY PRECAUTIONS
(Always read these precautions before using this equipment.)
Before using this product, please read this manual and the relevant manuals introduced in this manual carefully and pay full attention to safety to handle the product correctly. The precautions given in this manual are concerned with this product. Refer to the user's manual of the CPU module to use for a description of the PLC system safety precautions. In this manual, the safety instructions are ranked as "DANGER" and "CAUTION".
!
DANGER
CAUTION
!
Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous conditions, resulting in medium or slight personal injury or physical damage.
Note that the !CAUTION level may lead to a serious consequence according to the circumstances. Always follow the precautions of both levels because they are important to personal safety.
Please save this manual to make it accessible when required and always forward it to the end user.
[Design Precautions]
!
DANGER
Configure a safety circuit so that the safety of the overall system is maintained even when an
external power error of PLC error occurs. Accident may occur due to output error or malfunctioning. (1) The status of analog output changes depending on the setting of various functions that
control the analog output. Take sufficient caution when setting for those functions. For details of analog output status, refer to Section 3.4.1 "
Combinations of functions in each
part
"
(2) Normal output may not be obtained due to malfunctions of output elements or the internal
circuits. Configure a circuit to monitor signals which may lead to a serious accident.
!
CAUTION
Do not bunch the control wires or communication cables with the main circuit or power wires, or
install them close to each other. They should be installed 100mm (3.9inch) or more from each other. Not doing so could result in noise that would cause erroneous operation.
At power ON/OFF, voltage or current may instantaneously be output from the output terminal of
this module. In such case, wait until the analog output becomes stable to start controlling the external device.
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[Installation Precautions]
!
CAUTION
Use the module in the environment that meets the general specifications contained in this
Manual. Using the module outside the range of the general specifications may result in electric shock, fire or malfunction, or may damage or degrade the module.
Securely fix the module to a DIN rail or with mounting screws, and securely tighten the mounting
screws within the specified torque range. Undertightening can cause a drop or malfunction. Overtightening can cause a drop or malfunction due to damage of the screws or module.
Do not touch the conducted area or electric parts of the module.
Doing so may cause module malfunction or breakdowns.
[Wiring Precautions]
!
CAUTION
Be sure to shut off all phases of the external power supply used by the system before installation
or wiring. Not doing so can cause the product to be damaged or malfunction.
Always earth the FG terminal to the protective earth conductor.
Not doing so can cause a malfunction.
Be sure to tighten any unused terminal screws within a tightening torque range (42 to 50N.cm).
Failure to do so may cause a short circuit due to contact with a solderless terminal.
Use applicable solderless terminals and tighten them with the specified torque.
If any solderless spade terminal is used, it may be disconnected when the terminal screw comes loose, resulting in failure.
Wire the module correctly after confirming the rated voltage and terminal layout of the product.
Not doing so can cause a fire or failure.
Tighten the terminal screws within the specified torque range.
Undertightening can cause a short circuit or malfunction. Overtightening can cause a short circuit or malfunction due to damage of the screws or module.
Ensure that no foreign matter such as chips and wire-offcuts enter the module.
Foreign matter can cause a fire, failure or malfunction.
Be sure to fix the wires or cables by ducts or clamps when connecting them to the module.
Failure to do so may cause damage of the module or the cables due to accidental pull or unintentional shifting of the cables, or malfunctions due to poor contact of the cable.
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[Wiring Precautions]
!
CAUTION
Do not install the control lines together with the communication cables, or bring them close to
each other. Failure to do so may cause malfunctions due to noise.
When disconnecting the cables from the module, do not hold and pull the cable part.
Disconnect the cables after loosening the screws in the portions connected to the module. Pulling the cables connected to the module can damage the module and cables or can cause a malfunction due to a cable connection fault.
[Starting and Maintenance Precautions]
!
CAUTION
Do not touch the terminals while the power is on. Doing so may cause malfunction.
Be sure to shut off all phases of the external power supply used by the system before cleaning
or retightening the terminal screws. Not doing so can cause the module to fail or malfunction. Undertightening can cause a drop, short circuit or malfunction. Overtightening can cause a drop, short circuit or malfunction due to damage of the screws or module.
Never disassemble or modify the module.
This may cause breakdowns, malfunction, injury and/or fire.
Do not drop or apply any strong impact to the module. Doing so may damage the module.
Be sure to shut off all phases of the external power supply used by the system before mounting
or dismounting the module to or from the panel. Not doing so can cause the module to fail or malfunction.
Do not install/remove the terminal block more than 50 times after the first use of the product.
(IEC 61131-2 compliant)
Before handling the module, always touch grounded metal, etc. to discharge static electricity
from the human body. Failure to do so may cause the module to fail or malfunction.
[Disposal Precautions]
!
CAUTION
When disposing of this product, treat it as industrial waste.
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REVISIONS
* The manual number is given on the bottom left of the back cover.
Print Date * Manual Number Revision
Oct., 2000 SH (NA)-080107-A First printing
Mar., 2005 SH (NA)-080107-B Program example correction
Addition
Section 2.3
Correction
SAFETY PRECAUTIONS, About Manuals, Conformation to the EMC Directive and Low Voltage Instruction, Chapter 1, Section 2.1, 2.2, 3.1,
3.4.1, 3.6.5, 4.2, 4.7.2, 6.2, Appendix 2
Mar., 2006 SH (NA)-080107-C
Correction
REVISIONS, Conformation to the EMC Directive and Low Voltage Instruction, Section 2.3
Oct., 2006 SH (NA)-080107-D
Correction
SAFETY PRECAUTIONS, Section 4.3, Appendix 2
Japanese Manual Version SH-080088-E
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
© 2000 MITSUBISHI ELECTRIC CORPORATION
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INTRODUCTION
Thank you for choosing the Mitsubishi MELSEC-A series general-purpose programmable controller. Before using the product, please read this manual carefully to use it to its optimum.
CONTENTS
SAFETY PRECAUTIONS..............................................................................................................................A- 1
REVISIONS....................................................................................................................................................A- 4
INTRODUCTION............................................................................................................................................A- 5
About Manuals ...............................................................................................................................................A- 7
Conformation to the EMC Directive and Low Voltage Instruction ................................................................A- 7
About the Generic Terms and Abbreviations ................................................................................................A- 8
Product Components ............................................................................................................. ........................A- 9
1. OVERVIEW 1- 1 to 1- 2
1.1 Features ...................................................................................................................................................1- 1
2. SYSTEM CONFIGURATION 2- 1 to 2- 2
2.1 Overall Configuration ...............................................................................................................................2- 1
2.2 Applicable System....................................................................................................................................2- 2
2.3 Checking Hardware Versions..................................................................................................................2- 2
3 SPECIFICATION 3- 1 to 3- 16
3.1 General Specification...............................................................................................................................3- 1
3.2 Performance Specification.......................................................................................................................3- 2
3.3 I/O Conversion Characteristics................................................................................................................3- 3
3.3.1 Voltage output characteristics...........................................................................................................3- 4
3.3.2 Current output characteristics...........................................................................................................3- 5
3.3.3 Relationship between offset/gain setting and analog output value .................................................3- 6
3.3.4 Accuracy............................................................................................................................................3- 6
3.3.5 Conversion speed ......................................................................................................... ....................3- 7
3.4 Function....................................................................................................................................................3- 8
3.4.1 Combinations of various functions....................................................................................................3- 9
3.5 Remote I/O Signals.................................................................................................................................3- 10
3.5.1 Remote I/O signal list.......................................................................................................................3- 10
3.5.2 Functions of the remote I/O signals.................................................................................................3- 11
3.6 Remote Register.....................................................................................................................................3- 13
3.6.1 Allocation of the remote register......................................................................................................3- 13
3.6.2 CH.
digital value setting (Addresses RWwm, RWwm+1) .........................................................3- 14
3.6.3 Analog output enable/disable setting (Address RWwm+2)............................................................3- 14
3.6.4 Output range/HOLD/CLEAR setting (Address RWwm+3) .............................................................3- 15
3.6.5 CH.
check code (Addresses RWrn, RWrn+1) ............................................................................3- 16
3.6.6 Error code (Address RWrn+2).........................................................................................................3- 16
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4 SETUP AND PREPARATION BEFORE OPERATION 4- 1 to 4- 10
4.1 Pre-Operation Procedure.........................................................................................................................4- 1
4.2 Precautions When Handling .................................................................................................................... 4- 1
4.3 Name of Each Part...................................................................................................................................4- 3
4.4 Offset/Gain Setting...................................................................................................................................4- 5
4.5 Section Number Setting...........................................................................................................................4- 7
4.6 Facing Direction of the Module Installation .............................................................................................4- 7
4.7 Data Link Cable Wiring ............................................................................................................................ 4- 8
4.7.1 Instructions for handling the CC-Link dedicated cables...................................................................4- 8
4.7.2 Connection of the CC-Link dedicated cables...................................................................................4- 8
4.8 Wiring........................................................................................................................................................4- 8
4.8.1 Wiring precautions.............................................................................................................................4- 8
4.8.2 Wiring of module with external equipment ....................................................................................... 4- 9
4.9 Maintenance and Inspection....................................................................................................................4- 9
5 PROGRAMMING 5- 1 to 5- 14
5.1 Programming Procedure..........................................................................................................................5- 1
5.2 Conditions of Program Example..............................................................................................................5- 2
5.3 Program Example for Use of the QCPU (Q mode)................................................................................. 5- 4
5.4 Program Example for Use of the QnACPU............................................................................................. 5- 8
5.5 Program Example for Use of the ACPU/QCPU (A mode) (dedicated instructions) .............................5- 10
5.6 Program Example for Use of the ACPU/QCPU (A mode) (FROM/TO instructions) ............................5- 13
6 TROUBLESHOOTING 6- 1 to 6- 6
6.1 Error Code List.........................................................................................................................................6- 1
6.2 Using the LED Indications to Check Errors.............................................................................................6- 2
6.3 Troubleshooting for the Case where the “ERR.” LED of the Master Station Flickers ...........................6- 4
APPENDIX Appendix- 1 to Appendix- 4
Appendix1 Comparison between This Product and Conventional Product....................................Appendix- 1
Appendix2 External Dimensions.......................................................................................................Appendix- 3
INDEX Index- 1 to Index- 3
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About Manuals
The following manuals are also related to this product. In necessary, order them by quoting the details in the tables below.
Related Manuals
Manual Name
Manual Number
(Model Code)
CC-Link System Master/Local Module User's Manual Type AJ61BT11/A1SJ61BT11
Describes the system configuration, performance specifications, functions, handling, wiring and
troubleshooting of the AJ61BT11 and A1SJ61BT11. (Optionally available)
IB-66721
(13J872)
CC-Link System Master/Local Module User's Manual Type AJ61QBT11/A1SJ61QBT11
Describes the system configuration, performance specifications, functions, handling, wiring and
troubleshooting of the AJ61QBT11 and A1SJ61QBT11. (Optionally available)
IB-66722
(13J873)
CC-Link System Master/Local Module User's Manual QJ61BT11N
Describes the system configuration, performance specifications, functions, handling, wiring and
troubleshooting of the QJ61BT11. (Optionally available)
SH-080394E
(13JR64)
type AnSHCPU/AnACPU/AnUCPU/QCPU-A (A mode) Programming Manual (Dedicated Instructions)
Explains the instructions extended for the AnSHCPU/AnACPU/AnUCPU/ QCPU-A (A mode).
(Optionally available)
IB-66251
(13J742)
Conformation to the EMC Directive and Low Voltage Instruction
When incorporating a Mitsubishi PLC that is compliant with the EMC and low voltage directives into any other product and ensuring compliance with these directives, refer to Chapter 3 "EMC and Low Voltage Directives" of the User's Manual (Hardware) for the PLC CPU included with the CPU module or base unit. A module compliant with the EMC and low voltage directives bears a CE mark logo printed on the rating plate. To make this product compliant with the EMC and low voltage directives, refer to "CC­Link module" in Chapter 3 "EMC and Low Voltage Directives" of the User's Manual (Hardware) for the CPU module.
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About the Generic Terms and Abbreviations
Unless otherwise specified, the following generic terms and abbreviations are used in this manual to describe Type AJ65SBT-62DA digital-analog conrerter module.
Generic Term/Abbreviation Description
GX Developer
Generic product name of the product types SWnD5C-GPPW-E, SWnD5C-GPPW-EA, SWnD5C-GPPW-EV and SWnD5C-GPPW-EVA. ("n" in the model name is 4 or greater.)
ACPU
Generic term for A0J2CPU, A0J2HCPU, A1CPU, A2CPU, A2CPU-S1, A3CPU, A1SCPU, A1SCPU-S1, A1SCPUC-24-R2, A1SHCPU, A1SJCPU, A1SJCPU-S3, A1SJHCPU, A1NCPU, A2NCPU, A2NCPU-S1, A3NCPU, A3MCPU, A3HCPU, A2SCPU, A2SCPU-S1, A2SHCPU, A2ACPU, A2ACPU-S1, A3ACPU, A2UCPU, A2UCPU-S1, A2ASCPU, A2ASCPU-S1, A2ASCPU-S30, A2USHCPU-S1, A3UCPU, A4UCPU
QnACPU
Generic term for Q2ACPU, Q2ACPU-S1, Q2ASCPU, Q2ASCPU-S1, Q2ASHCPU, Q2ASHCPU-S1, Q3ACPU, Q4ACPU, Q4ARCPU
QCPU (A mode) Generic term for Q02CPU-A, Q02HCPU-A, Q06HCPU-A QCPU (Q mode)
Generic term for Q00JCPU, Q00CPU, Q01CPU, Q02CPU, Q02HCPU, Q06HCPU, Q12HCPU, Q25HCPU, Q12PHCPU, Q25PHCPU
Master station
Station that controls the data link system. One master station is required for each system.
Local station
Station having a PLC CPU and the ability to communicate with the master and ot her local stations.
Remote I/O station
Remote station that handles bit unit data only. (Performs input and output w ith ex ternal devices.) (AJ65BTB1-16D, AJ65SBTB1-16D)
Remote device station
Remote station that handles bit unit and word unit data only. (Performs input and output with external devices, and analog data exchange.)
Remote station
Generic term for remote I/O station and remote device station. (Controlled by the master station)
Intelligent device station
Station that can perform transient transmission, such as the AJ65BT- R2 (including lo cal stations).
Master module
Generic term for QJ61BT11N, QJ61BT11, AJ61BT11, A1SJ61BT11, AJ61QBT11, and A1SJ61QBT11 when they are used as master stations.
SB
Link special relay (for CC-Link) Bit unit information that indicates the module operating status and data lin k status of the master station/local station. (Expressed as SB for convenience)
SW
Link special register (for CC-Link) 16 bit unit information that indicates the module operating status and data l ink status of the master station/local station. (Expressed as SW for convenience)
RX
Remote input (for CC-Link) Information entered in bit units from the remote station to the master station. (Expressed as RX for convenience)
RY
Remote output (for CC-Link) Information output in bit units from the remote station to the master station. (Expressed as RY for convenience)
RWw
Remote register (Write area for CC-Link) Information output in 16-bit units from the master station to the remote device st ation. (Expressed as RWw for convenience)
RWr
Remote register (Read area for CC-Link) Information entered in 16-bit units from the master station to the remote device station. (Expressed as RWr for convenience)
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Product Components
This product consists of the following.
Product Name Quantity
Type AJ65SBT-6 2DA dig i tal - analog conve rte r mod ul e
1
Type AJ65SBT-6 2DA dig i tal - analog conve rte r mod ul e u ser' s manual (hardware)
1
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MEMO
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MELSEC-A
1 OVERVIEW
1
1 OVERVIEW
This user's manual explains the specifications, handling, programming methods and others of Type AJ65SBT-62DA digital-analog converter module (hereafter abbreviated to the "AJ65SBT-62DA") which is used as a remote device station of a CC-Link system. The AJ65SBT-62DA is a module designed to convert digital values (16-bit signed BIN data) from outside the PLC into analog values (voltages or currents).
1.1 Features
This section gives the features of the AJ65SBT-62DA.
(1) High accuracy
This module performs D/A conversion at the accuracy of ±0.4% relative to the maximum value of the analog output value at the operating ambient temperature of 0 to 55°C, o r at ±0 .2 % rel a tiv e to th e max i mu m va lu e o f th e a nalog ou tp ut value at the operating ambient temperature of 25±5°C.
(2) Output range selectable per channel
You can choose the analog output range per channel to change the I/O conversion charac terist i cs.
(3) High resolution of 1/±4000
By changing the output range, you can choose and set the resolution to either 1/4000 or 1/±40 00 (w h en th e - 10 to +10V ra ng e o r use r rang e se tt in g 1 i s selected) to provi de high - resol u tio n analog values.
(4) Setting of analog output hold or clear at STOP of P LC C PU
You can specify whether to hold or clear the analog value which is being output from each chan ne l o f the un it wh en the PL C CP U ha s e nte red th e S TOP mode or the AJ65SBT-62DA has stopped D/A conversion due to error occurrence.
(5) Smaller than the conventional D /A conv er ter modul e
This module is 60% smaller in installation area and 38% less in volume than the conventional CC- Link D/ A co nve rt e r modul e (AJ65B T-6 4 DAV/ DA I).
(6) Up to 42 modules connectable
You can connect up to 42 AJ65SBT-62DA modules to one master station.
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MELSEC-A
1 OVERVIEW
MEMO
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MELSEC-
A
2 SYSTEM CONFIGURATION
2
2 SYSTEM CONFIGURATION
This chapter describes the system configuration for use of the AJ65SBT-62DA.
2.1 Overall Configuration
The overall configuration for use of the AJ65SBT-62DA is shown below.
CC-Link master/local module (local station) (AJ61BT11, A1SJ61BT11, AJ61QBT11, A1SJ61QBT11,
(Remote device station) 1 station occupied RX/RY: 32 points each RWr/RWw: 4 points each
CC-Link master/local module (master station) (AJ61BT11, A1SJ61BT11, AJ61QBT11,
A1SJ61QBT11, QJ61BT11, QJ61BT11N)
CC-Link dedicated cable
(Intelligent device station)
QJ61BT11, QJ61BT11N)
(Remote I/O station)
AJ65SBT-62DA (Remote device station)
Object to which
voltage/current
will be output
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MELSEC-
A
2 SYSTEM CONFIGURATION
2.2 Applicable System
This section explains the applicable system.
(1) Applicable master modules
The following master modules can be used with the AJ65SBT-62DA.
AJ61BT11 A1SJ61BT11 AJ61QBT11 A1SJ61QBT11 QJ61BT11 QJ61BT11N
(2) Restrictions on use of CC-Link dedicated instructions (RLPA,
RRPA)
The CC-Link dedicated instructions may not be used depending on the PLC CPU or master module used For details of the restrictions, refer to the A series master module user's manual, and the Programing Manual type AnSHCPU/AnACPU/AnUCPU/QCPU (A mode) (Dedicated Instructions). This module does not allow the use of the dedicated instructions other than RLPA and RRPA. Refer to Section 5.5 for a program example using the dedicated instructions (RLPA, RRPA).
2.3 Checking Hardware Versions
The hardware versions of the AJ65SBT-62DA can be checked on the DATE section on the rating plate, which is situated on the side of the module.
MODEL
POWER
DATE
MADE IN JAPAN
BD992C154H06
Year and month of manufacture
Software version
Conformed standard
Hardware version
yymm
A B
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MELSEC-A
3 SPECIFICATION
3
3 SPECIFICATION
This chapter provides the specifications of the AJ65SBT-62DA.
3.1 General Specification
Table 3.1 indicates the general specifications of the AJ65SBT-62DA.
Table 3.1 General specification
Item Specification Usage ambient temperature 0 to 55°C Storage ambient temperature -20 to 75°C Usage ambient humidity 10 to 90%RH, no condensation Storage ambient humidity 10 to 90%RH, no condensation
When there is intermittent vibration
Frequency Acceleration Amplitude Sweep count 10 to 57Hz
0.075mm
(0.0030inch)
57 to 150Hz 9.8m/s
2
When there is continuous vibration
Frequency Acceleration Amplitude 10 to 57Hz
0.035mm
(0.0013inch)
Vibration durability
Conforming to JIS B
3502, IEC 61131-2
57 to 150Hz 4.9m/s
2
10 times in each direction
X, Y, Z (80 minutes)
Shock durability Conforming to JIS B 3502, IEC 61131-2 (147m/s2, 3 times each in 3 directions) Usage environment No corrosive gas Usage height *
3
Less than 2000 m (less than 6562 ft.) Installation area Within the control board Over-voltage category *
1
Less than II
Pollution level *
2
Less than 2
*1 Indicates the location where the device is connected from the public cable network to the device structure wiring
area. Category II applies to the devices to which the power is supplied from a fixed equipment. Surge withstand voltage for devices with up to 300V of rated voltage is 2500V.
*2 This is an index which indicates the degree of conductive object generation in the environment Pollution level 2 is
when only non-conductive pollution occurs. A temporary conductivity caused by condensation must be expected occasionally.
*3 Do not use or store the PLC under pressure higher than the atmospheric pressure of altitude 0m.
Doing so can cause a malfunction. When using the PLC under pressure, please contact your sales representative.
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MELSEC-A
3 SPECIFICATION
3.2 Performance Specification
Table 3.2 indicates the performance specifications of the AJ65SBT-62DA.
Table 3.2 Performance Specifications
Item AJ65SBT-62DA
Voltage 16-bit signed binary (-4096 to +4095)
Digital input
Current 16-bit signed binary (0 to 4095) Voltage -10 to +10VDC (external load resistance: 2k to 1M )
Analog output
Current 0 to 20mADC (external load resistance: 0 to 600
)
Accuracy
Digital Input
Value
Analog Input Range
Ambient
temperature
0 to 55°C
Ambient
temperature
25±5°C
Max.
Resolution
-10 to +10V
-4000 to +4000
User range setting 1
(-10 to +10V)
±0.4%
(±40mV)
±0.2%
(±20mV)
2.5mV
0 to 5V 1.25mV 1 to 5V
Voltage
0 to 4000
User range setting 2
(0 to 5V)
±0.4%
(±20mV)
±0.2%
(±10mV)
1.0mV
0 to 20mA 5µA 4 to 20mA
Current 0 to 4000
User range setting 3
(0 to 20mA)
±0.4%
(±80µA)
±0.2%
(±40µA)
4µA
I/O characteristi cs , maximum resolution, a ccu r a cy (accuracy relative to maximum value of analog output value)
Factory setting is -10 to +10V.
Maximum conversion speed 1ms/1 channel Output short-circuit protection Yes Absolute maximum output Voltage: ±12V, Current +21mA Number of analog output points 2 channels/1 module CC-Link station type Remote device station Number of occupied stations 1 station (RX/RY: 32 points each, RWr/RWw: 4 points each) Communication cable CC-Link dedicated cable
Dielectric withstand voltage
500VAC for 1 minute across all power supply and communication system terminals and all
analog output terminals
Isolation system
Across communication system terminals and all analog output terminals: Photocoupler isolated
Across power supply system terminals and all analog output terminals: Photocoupler isolated
Across channels: Non-isolated
Noise immunity By noise simulator of 500Vp-p noise voltage, 1µs noise width and 25 to 60Hz noise frequency
Communication area, module power supply
7-point 2-piece terminal block [transmission circuit, module power supply, FG]
M3 x 5.2 Tightening torque: 59 to 88N·cm
Applicable solderless terminals: 2 max.
External connection
I/O area
Direct-coupled, 18-point terminal block [analog output area]
M3 x 5.2 Tightening torque: 59 to 88N·cm
Applicable solderless terminals: 2 max.
Applicable wire size 0.3 to 0.75mm
2
Applicable solderless terminals
RAV1.25-3 (conforming to JIS C 2805)
[Applicable wire siz e :0 .3 to 1.25mm
2
]
V2-MS3, RAP2-3SL, TG V2 - 3 N
[Applicable wire size: 1.25 to 2.0mm
2
]
Module mounting screw
M4 screw × 0.7mm × 16mm or more (tightening torque range: 78 to 108N
cm)
Can also be mounted to DIN rail
Applicable DIN rail TH35-7.5Fe, TH35-7.5Al (conforming to IEC 60715)
24V DC (20.4V DC to 26.4V DC)
Inrush current: 8.2A, within 2.1ms
External power supply
Current consumption: 0.16A
Weight 0.20kg
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MELSEC-A
3 SPECIFICATION
3.3 I/O Conversion Characteristics
An I/O conversion characteristic indicates an inclination of a straight line which connects an offset value and a gain value at the time when a digital value set from the PLC CPU is converted into an analog value (voltage or current output). The offset value is an analog value (voltage or current) output when the digital value set from the PLC CPU is 0. The gain value is an analog value (voltage or current) output when the digital value set from the PLC CPU is 4000.
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MELSEC-A
3 SPECIFICATION
3.3.1 Voltage output characteristics
The voltage output characteristic graph is shown below.
Analog output value (V)
Digital input value
3
2
1
409540002000-2000-4000-4096
-10
-5
0
5
10
Practical analog output scope
0
1
Number Analog Output Range Setting Offset Value Gain Value Digital Input Value Maximum Resolution
1) -10 to +10v 0V 10V -4000 to +4000 2.5mV
2) 0 to 5V 0V 5V 1.25mV
3) 1 to 5V 1V 5V
0 to 4000
1.0mV
User range setting 1
(-10 to +10v)
0V 10V -4000 to +4000 2.5mV
User range setting 2
(0 to 5v)
0V 5V 0 to 4000 1.0mV
Fig. 3.1 Voltage Output Characteristic
POINT
(1) Within the digital input and analog output scopes of each output range, the
maximum resolution and accuracy are within the performance specification range. Outside those scopes, however, they may not fall within the performance specification range. (Avoid using the dotted line part in Fig. 3.1.)
(2) Set the offset and gain values of the user range setting within the range
satisfying the fol low i ng condit io n s. (a) Setting range wh en use r rang e se tt in g 1 is sele ct ed : -1 0 to + 10V (b) Setting range wh en us er rang e se tt in g 2 i s sele ct ed : 0 to 5V (c) (Gain value) > (Offset value)
If you attempt to make setting outside the setting range of (a) or (b), the "RUN" LED flickers at 0.5s intervals. Set the values within the setting range. If you attempt to make setting outside the setting range of (c), the "RUN" LED flickers at 0.5s intervals. Make setting again .
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MELSEC-A
3 SPECIFICATION
3.3.2 Current output characteristics
The current output characteristic graph is shown below.
Analog output value (mA)
Digital input value
1
2
409540000
0
5
10
15
20
Practical analog output scope
2000
4
Number Analog Output Range Setting Offset Value Gain Value Digital Input Value Maximum Resolution
1) 0 to 20mA 0mA 20mA 5µA
2) 4 to 20mA 4mA 20mA —
User range setting 3
(0 to 20mA)
0mA 20mA
0 to 4000
4µA
Fig. 3.2 Current Output Characteristic
POINT
(1) Within the digital input and analog output scopes of each output range, the
maximum resolution and accuracy are within the performance specification range. Outside those scopes, however, they may not fall within the performance specification range. (Avoid using the dotted line part in Fig. 3.2.)
(2) Set the offset and gain values of the user range setting within the range
satisfying the fol low i ng condit io n s. (a) Setting range wh en us er rang e se tt in g 3 i s sele ct ed : 0 to 20 mA (b) (Gain value) > (Offset value)
If you attempt to make setting outside the setting range of (a), the "RUN" LED flickers at 0.5s intervals. Set the values within the setting range. If you attempt to make setting outside the setting range of (b), the "RUN" LED flickers at 0.5s intervals. Make setting again .
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3.3.3 Relationship between offset/gain setti ng and anal og output v al ue
How to calculate the analog output value: The resolution of AJ65SBT-62DA can be set arbitrarily by modifying the setting of the offset value and gain value. How to calculate the analog value resolution and the analog output value for a given digital input value when the settings of the offset value and gain value are changed is shown next.
(1) Resolution
Find the resolu ti on wi th the fo llow i ng exp r e ssi on .
(Gain value) - (Offset value)
(Analog resolution) =
4000
(2) Analog output value
Find the analog out put valu e wi th th e following expressio n.
(Analog output) = (Analog resolution) × (Digital input value) + (Offset value)
3.3.4 Accuracy
Accuracy is relative to the maximum value of the analog output value. If you change the offset/gain setting or output range to change the output characteristic, accuracy does not change and is held within the range indicated in the performance specifications.
(1) Accuracy of voltage output
For voltage output, the maximum value of the analog output value changes with the range. For example, accuracy is relative to 5V when the 0 to 5V range is selected. Analog output is provided at the accuracy of within ±0.2% (±10mV) when the operating ambient temperature is 25±5°C, or within ±0.4% (±20mA) when the operating ambient temperature is 0 to 55°C.
0V
04000
Di
g
ital input value
Varies within the range of
0.2% ( 10mV) at operating ambient temperature of 25 5 .
5V
Analog output voltage
Varies within the range of
0.4% ( 20mV) at operating ambient temperature of 0 to 55 .
Fig. 3.3 Voltage Output Accuracy (When 0 to 5V Rang e Is Sel ected)
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(2) Accuracy of current output
For current output, accuracy is relative to 20mA. Analog output is provided at the accuracy of within ±0.2% (±40µA) when the operating ambient temperature is 25±5°C, or within ±0.4% (±80µA) when the operating ambient temperature is 0 to 55°C.
0mA
0 4000
Di
g
ital input value
20mA
Analog output value
Varies within the range of
0.2% ( 40 A) at operating ambient temperature of 25 5 .
Varies within the range of
0.4% ( 80 A) at operating ambient temperature of 0 to 55 .
Fig. 3.4 Current Output Accuracy
3.3.5 Conversion speed
Conversion speed indicates time required to read the digital output value written to the buffer memory, perform D/A conversion, and then output the specified analog value. Conversion speed pe r cha n nel of t he AJ 65S B T-62DA i s 1 ms. Due to the data link processing time of the CC-Link system, there is a transmission delay until the D/A conversion value is read actually. For the data link processing time, refer to the user's manual of the master module used.
Example) Data link processing time taken in the asynchronous mode when the master
module is the QJ61BT11 (normal value)
[Calculation expression]
SM+LS×1+remote device stat io n proce ssin g time SM: Scan time of master station sequence program LS : Link scan time Remote device station processing time: (Number of channels used+1*) × 1ms *: Internal processing time of AJ65SBT-62DA
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3.4 Function
Table 3.3 lists the functions of the AJ65SBT-62DA.
Table 3.3 AJ65SBT-62DA Function List
Item Description Refer to
D/A output enable/disable function
Specify whether the D/A conversion value is output or the offset value is output per channel. Note that the conversion speed is constant independently of the output enable/disable setting.
Section 3.5.2
D/A conversion enable/disable function
Specify whether D/A conversion is enabled or disabled per channel. The sampling cycle can be shortened by setting the unused channel to D/A conversion disable.
Section 3.6.3
You can set the analog output range per channel to change the I/O conversion characteristics. Select the output range setting from among the following 8 types.
Output Range Set Value
-10 to +10V 0
H
0 to 5V 1
H
1 to 5V 2
H
0 to 20mA 3
H
4 to 20mA 4
H
User range setting 1 (-10 to +10V) 5
H
User range setting 2 (0 to 5V) 6
H
User range setting 3 (0 to 20mA) 7
H
Output range changing function
Section 3.6.4
Function to specify hold or clear of the analog output when the PLC CPU is in the STOP status (HOLD/CLEAR setting)
Specify per channel whether to hold or clear (output the offset value) the analog value which is being output from each channel when the PLC CPU has entered the STOP status or the AJ65SBT-62DA has stopped D/A conversion due to error occurrence.
Section 3.6.4
Offset/gain setting
You can make offset/gain setting per channel without potentiometers to change the I/O conversion characteristics freely.
Section 4.4
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3.4.1 Combinations of various functions
You can set the analo g ou t p ut as indi ca te d in Tabl e 3. 4 by combin ing th e HOLD/CLEAR setting (RWwm+3), CH.
analog output enable/disable flag (RYn0, RYn1) and Analog output enable/disable setting (RWwm+2). Make setting according to your system application.
Table 3.4 Analog output status combination lis t
Analog output enable/ disable setting (RWwm+2)
Enable (1) Prohibit (0)
CH. analog output enable/disable flag (RYn0, RYn1)
Enable (ON) Prohibit (OFF) Enable or disable
Setting
combination
Execution status
HOLD/CLEAR settin g (RWwm+3)
HOLD CLEAR HOLD or CLEAR HOLD or CLEAR
Analog output status when the PLC CPU is in the RUN status
Output of the analog value after D/A conversion from the digital value specified by the PLC CPU
Offset value 0V/0mA
Analog output status when the PLC CPU is in the STOP status
Analog value before
the PLC CPU stop is
retained
Offset value Offset value 0V/0mA
Analog output status at PLC CPU stop error
Analog value before
the PLC CPU stop is
retained
Offset value Offset value 0V/0mA
Analog output status at occurrence of AJ65SBT-62DA digital value setting error
Output of the maximum or minimum analog
value
Offset value 0V/0mA
Analog output status when the "L RUN" LED turns off/"L.ERR" LED turns on
The analog value
before the "L RUN"
LED turns off is
retained.
Offset value Offset value 0V/0mA
Analog output status when the "L ERR." LED flickers
Output of the analog value after D/A conversion from the digital value specified by the PLC CPU
Offset value 0V/0mA
Analog output status in initial processing completion status after power-reset
Output of the analog value after D/A conversion from the digital value specified by the PLC CPU
Offset value 0V/0mA
Analog output status at occurrence of AJ65SBT-62DA output range setting error
0V/0mA 0V/0mA 0V/0mA 0V/0mA
Analog output status at occurrence of AJ65SBT-62DA watchdog timer error
0V/0mA 0V/0mA 0V/0mA 0V/0mA
POINT
When the QnACPU is used, using "Y" as the remote output (RY) refresh device of the automati c re fre s h pa ra met e r may not hol d th e anal o g value even fo r the H OL D setting. For the HOLD setting, use "M" or "B" as the remote output (RY) refresh device.
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3.5 Remote I/O Signals
This section describes the assignment and functions of the remote I/O signals.
3.5.1 Remote I/O signal list
Remote inputs (RX) mean the input signals from the AJ65SBT-62DA to the master module, and remote outputs (RY) mean the output signals from the master module to the AJ65SBT-62DA. In communications with the master station, the AJ65SBT-62DA uses 32 points of the remote inputs (RX) and 32 points of the remote outputs (RY). Table 3.5 indicates the assignment and names of the remote I/O signals.
Table 3.5 Remote I/O Signals List
Signal Direction: AJ65SBT-62DA Master Module Signal Direction: Master Module AJ65SBT-62DA
Remote input (RX) Name Remote output (RY) Name
RXn0
to
RXnB
Reserved
RXnC
E
2
PROM write error flag
RXnD
RXnE
Reserved
RYn0 CH.1 analog output enable/disable flag
RXnF Test mode flag RYn1 CH.2 analog output enable/disable flag
RX (n+1) 0
to
RX (n+1) 7
Reserved
RYn2
to
RY (n+1) 7
Reserved
RX (n+1) 8 Initial data processing request flag RY (n+1) 8 Initial data processing complete flag RX (n+1) 9 Initial data setting complete flag RY (n+1) 9 Initial data setting request flag RX (n+1) A Error status flag RY (n+1) A Error reset request flag RX (n+1) B Remote READY
RX (n+1) C
to
RX (n+1) F
Reserved
RY (n+1) B
to
RY (n+1) F
Reserved
POINT
The reserved devices given in Table 3.5 are used by the system and cannot be used by the user. If the user has used (turned on/off) any of them, we cannot guarantee the functions of the AJ65SBT-62DA.
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3.5.2 Functions of the remote I/O signals
Table 3.6 explains the functions of the remote I/O signals of the AJ65SBT-62DA.
Table 3.6 Remote I/O Signal Details (1/2)
Device No. Signal Name Description
RXnC
E
2
PROM write error flag
Turns on the number of E
2
PROM write times exceeds its limit (1000,000 times per
channel). If this flag has turned on, this module itself has failed (hardware fault) and therefore this flag cannot be reset (turned off) by the error reset request flag.
RXnF Test mode flag
Turns on in the test mode. (Used for interlock to prevent wrong output during offset/gain setting.)
RX (n+1) 8
Initial data processing request flag
After power-on, the initial data processing request flag is turned on by the AJ65SBT-62DA to request the initial data to be set. Also, after the initial data processing is complete (initial data processing complete flag RY (n+1) 8 ON), the flag is turned off.
RX(n+1)8
Initial data processing request flag
RY(n+1)8
Initial data processing complete flag
RX(n+1)9
Initial data setting complete flag
RY(n+1)9
Initial data setting request flag
RX(n+1)B
Remote ready
: Performed by sequence ladder : Performed by AJ65SBT-62DA
RX (n+1) 9 Initial data setting complete flag
When the initial data setting request (RY (n+1) 9 ON) is made, the flag turns on after the initial data setting completion is done. Also, after the initial d a ta se ttin g is complete, the initia l setting complete fla g tu r n s off when the initial data setting request flag turns off.
RX (n+1) A Error status flag
Turns on at occurrence of the output range setting error, digital value setting error or E
2
PROM write error (RXnC).
Does not turn on at occurrence of the watchdog timer error. (The "RUN" LED goes off.)
RX(n+1)A
Error status flag
RY(n+1)A
Error reset request flag
RWrn+2
Error code
RWrn, RWrn+1
CH. check code
: Performed by sequence ladder : Performed by AJ65SBT-62DA
Error code
Check code0
0
0
0
RX (n+1) B Remote READY
Turns on when initial data setting is completed after power-on or at termination of the test mode. (Used for interlocking read/write from/to the master module.)
n: Address allocated to the master module by station number setting.
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Table 3.6 Remote I/O Signal Details (2/2)
Device No. Signal Name Description
RYn0
to
RYn1
CH.
analog output
enable/disable flag
D/A conversion value output enable flag for channel 1 or 2. Turn on this flag to enable the D/A conversion value of the corresponding channel to be output. Turn off when you want to disable the output of the D/A conversion value. Processed on the leading edge of ON/OFF.
RY (n+1) 8
Initial data processing complete flag
Turns on after initial data processing completion when initial data processing is requested after power-on or test mode operation.
RY (n+1) 9 Initial data setting request flag Turns on at the time of initial data setting or changing.
RY (n+1) A Error reset request flag
Turning on this flag resets (turns off) the error status flag (RX(n+1)A) and also clears (to 0000
H
) the error code (RWrn+2) and CH.
check code (RWrn,
RWrn+1) in the remote register. However, since the E
2
PROM write error flag
(RXnC) cannot be reset, the error status flag remains on, too.
n: Address allocated to the master module by station number setting.
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3.6 Remote Register
The AJ65SBT-62DA has a remote resister for data communication with the master module. The remote register allocation and data structures are described below.
3.6.1 Allocation of the remote register
The allocation of the remote register is shown in Table 3.7.
Table 3.7 Allocation of the remote register
Transfer Direction Address Description Default Value Refer to
RWwm CH. 1 digital value setting 0
RWwm+1 CH. 2 digital value setting 0
Section 3.6.2
RWwm+2 Analog output enable/disable setting 0 Section 3.6.3
Master Remote
RWwm+3 Output range/HOLD/CLEAR setting 0 Section 3.6.4
RWrn CH. 1 check code 0
RWrn+1 CH. 2 check code 0
Section 3.6.5
RWrn+2 Error code 0 Section 3.6.6
Remote Master
RWrn+3 Reserved 0
m, n: The address set for the master station in the station number setting.
POINT
Do not execute read or write to the remote register that is not allowed to use. When a read or write is executed, the functions of the AJ65SBT-62DA is not guaranteed.
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3.6.2 CH.
digital value setting (Addresses RWwm, RWwm+1)
(1) This area is used to write the digital value for the D/A conversion from the PLC
CPU.
(2) The digital valu e at al l cha nn el s be co me “0 ” in th e fo ll owin g con di ti on s:
(a) After the power is turned on, when the remote READY (RX(n+1)B) is turned
on.
(3) The digital valu e that may be set is a 16 -bi t sign ed bina ry within the sett ing r an g e
which matches the output range setting.
If a value beyond the range of the digital value resolution is set, the data in Table
3.8 is applied fo r th e D/A co nv e rsi on . In addition, the checking code is stored in the check code storage area (addresses RWrn, RWrn+1).
Table 3.8 Available setting rang e of the digi tal val ue
Output Range Available setting range
Digital value for the D/A
conversion when the value
beyond the range is set
-10 to +10V
User range setting 1
-4096 to +4095
(Practical scope: -4000 to +4000)
4096 or more: 4095
-4097 or less: -4096 0 to 5V 1 to 5V
User range setting 2
0 to 20mA 4 to 20mA
User range setting 3
-96 to 4095
(Practical scope: 0 to 4000)
4096 or more: 4095
-97 or less: -96
3.6.3 Analog output enable/disable setting ( Addr ess RWwm+2)
(1) Set whether D/A conv e rsi on is en abl ed o r di sab le d pe r cha nn el .
(2) The default set ting is conver si on disa ble fo r all chan ne l s .
b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1
CH.2 CH.1
b0
Ignored
0: Conversion disable 1: Conversion enable
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3.6.4 Output range/HOLD/CLEAR setting (Addr ess RWwm+3)
(1) Make output range setting using the 8 upper bits (b8 to b15) of address RWwm+3.
Make HOLD/CLEAR setting using the 8 lower bits (b0 to b7) of address RWwm+3.
(2) The default se t ting s are - 10 to +10V an d CL EAR .
b15 b12 b11 b8 b7 b4 b3 b0
Output range setting HOLD/CLEAR setting
0H: -10 to +10V 1
H
: 0 to 5V
2
H
: 1 to 5V
3
H
: 0 to 20mA
4
H
: 4 to 20mA
5
H
: User range setting 1 (-10 to +10V)
6
H
: User range setting 2 (0 to 5V)
7
H
: User range setting 3 (0 to 20mA)
0
H
1 to FH: HOLD
: CLEAR
to
CH.2
to
CH.1
to
CH.2
to
CH.1
Example
Set 5101H when setting channel 1 to "0 to 5V" and "HOLD" and channel 2 to "User range setting 1" and "CLEAR".
b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
5101
H
0100010000000
1
10
1
015
CH.2 CH.1CH.2 CH.1
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3.6.5 CH.
check code (Addresses RWrn, RWrn+1)
(1) This area is used to check if the digital value is within or out of the setting range.
One of the following checking codes is stored when the digital value lower or higher than the setting range is set.
Check code Description
000F
H
A digital value which exceeds the setting range was set.
00F0
H
A digital value which is below the setting range was set.
00FF
H
The digital value less than the setting range and the digital value more than the setting range were set before the error reset request. For example, the 00FF
H
check code is stored if a digital value exceeding the valid range is written, and then, without the check code being reset, a digital value that falls short of the valid range is written.
(2) The check code once stored is not reset even if the set value is set to within the
valid setting al lowe d ran ge .
(3) The storage area or the check code is reset by turning on the error reset request
flag (RY (n
+
1)A).
3.6.6 Error code (Address RWrn+2)
If an error occurs (the RUN LED flickers) when data is written to the AJ65SBT-62DA, the corresponding error code is stored into the remote register (address RWrn+2) of the AJ65SBT-62DA. Refer to Sect io n 6 .1 fo r det a il s o f th e e rr o r co de s.
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4
4 SETUP AND PREPARATION BEFORE OPERATION
4.1 Pre-Operation Procedure
This section explains the preparatory procedure for operating the AJ65SBT-62DA.
START
Create a program. (When making offset/gain setting, set all channels to any of user range settings 1 to 3 in the sequence program.)
Start data link.
Make offset/gain setting?
Offset/gain setting (Refer to Section 4.4.)
END
.......Refer to Chapter 5.
No
Yes
4.2 Precautions When Handling
The precautions when handling the AJ65SBT-62DA are described below:
CAUTION
Do not touch the terminals while power is on. Doing so can cause a malfunction. Ensure that no foreign matter such as chips and wire-offcuts enter the module.
Foreign matter can cause a fire, failure or malfunction.
Do not disassemble or modify the module.
Doing so can cause a failure, malfunction, injury or fire.
Do not touch the conductive and electronic parts of the module directly.
Doing so can cause the module to malfunction or fail.
Do not drop or apply any strong impact to the module.
Doing so may damage the module.
Do not touch the conductive parts of the module directly.
Doing so can cause the module to malfunction or fail.
Tighten the terminal screws within the specified torque range.
Undertightening can cause a short circuit or malfunction. Overtightening can cause a short circuit or malfunction due to damage of the screws or module.
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CAUTION
Dispose of the product as industrial waste. Use the module in the environment indicated in the general specifications given in
this manual. Not doing so can cause an electric shock, fire, malfunction, product damage or deterioration.
Securely fix the module to a DIN rail or with mounting screws, and securely tighten
the mounting screws within the specified torque range. Undertightening can cause a drop or malfunction. Overtightening can cause a drop or malfunction due to damage of the screws or module.
Be sure to shut off all phases of the external power supply used by the system
before mounting or dismounting the module to or from the panel. Not doing so can cause the module to fail or malfunction.
Before handling the module, always touch grounded metal, etc. to discharge static
electricity from the human body. Failure to do so may cause the module to fail or malfunction.
(1) Tighten the screws such as module installation screws and terminal screws with
the following torque:
Screw location Tightening torque range
Module installation screw (M4 screw) 78 to 108N cm
Terminal block terminal screw (M3 screw) 59 to 88N cm
Terminal block installation screw (M3.5 screw) 68 to 98N cm
(2) A protective film is attached on the module’s surface for the purpose of scratch
prevention during transportation. Prior to use, be sure to remove it.
(3) When using the DIN rail adapter, install the DIN rail by making sure of the
following:
(a) Applicable DIN rail models (conforming to the IEC 60715)
TH35-7.5Fe TH35-7.5Al
(b) DIN rail installation screw interval
When installing the DIN rail, tighten the screws with less than 200mm (7.87 inch) pitches.
(4) When mounting the AJ65SBT-62DA to the DIN rail, press with your finger the
centerline of the DIN rail hook at the bottom of the module until it clicks.
DIN rail
DIN rail hook
(5) Refer to the Master Module user's manual for the name, specification, and
manufacturers of supported cables for the use with AJ65SBT-62DA.
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4.3 Name of Each Part
The name of each part in the AJ65SBT-62DA is shown.
DA DG
1357
24G
DB SLD
246
(FG)
+24V
NC NC NC
9 1113151719212325
8 1012141618202224
TEST NC
TEST COM NC
V+ I+ NC V+ I+ NC NC
NC COM NC
2-piece (CC-Link communication section)
Direct-coupled (Analog I/O section)
Terminal numbers and signal names
PW RUN L RUN L ERR.
CH1 2 OFFSETGAIN
MITSUBISHI A
J65SBT-62DA
DA DG +2 4V 24G
DB SLD (FG)
TEST
TEST NC
V+ I+
NC NC
COM NC NC COM NC NC NC
V+ I+
NCNC
CH1 CH2
SELECT
SETUPDOWN
STATION NO. B RATE
40 20 10 8 4 2 1 4 2 1
ON
MELSEC
1) 2) 3) 4) 5)
6)
7)
8)
Number
Name and
appearance
Description
PW LED
ON: Power supply on OFF: Power supply off
Normal mode
On : Normal operation Flashing : 0.1s intervals indicate an output range setting error.
0.5s intervals indicate a digital value setting error.
Off : 24VDC power supply shutoff or watchdog timer error
occurred.
RUN LED
Test mode
On : Indicates that the SELECT/SET switch is in the SET
position.
Flashing : 0.1s intervals indicate that the output range setting is
not any of "user range settings 1 to 3".
0.5s intervals indicate that you attempted to make offset/gain setting outside the setting range.
Off : Indicates that the SELECT/SET switch is in the
SELECT or center position.
L RUN LED
On : Normal communication Off : Communication cutoff (time expiration error)
1)
Operation status display LED
L ERR. LED
On : Indicates that transmission speed setting or station number setting is
outside the range.
Flicker at fixed intervals : Indicates that transmission speed setting or station
number setting was changed from that at power-on.
Flicker at unfixed intervals : Indicates that you forgot fitting the termination resistor or
the module or CC-Link dedicated cable is affected by
noise. Off : Indicates normal communications. Normal mode Normally OFF.
2)
Offset/gain adjusting LEDs
CH
OFFSET GAIN
Test mode
The LEDs lit change every time the SELECT/SET switch is moved to SELECT. (Refer to Section 4.4.)
3)
SELECT/SET switch
Used to make offset/gain setting in the test mode.
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Number
Name and
appearance
Description
4)
UP/DOWN
switch
Used to adjust the offset value and gain value of the channel specified by the SELECT/SET switch.
Use the switches in STATION NO. "10", "20" and "40" to set the tens of the station number.
Use the switches in STATION NO. "1", "2", "4" and "8" to set the units of the station number.
The switches are all factory-set to OFF.
Always set the station number within the range 1 to 64.
You cannot set the same station number to two or more stations.
Setting any other number than 1 to 64 will result in an error, flickering the "L ERR." LED.
Tens UnitsStation
Number
4020108421
1 OFF OFF OFF OFF OFF OFF ON
2 OFF OFF OFF OFF OFF ON OFF
3 OFF OFF OFF OFF OFF ON ON
4 OFF OFF OFF OFF ON OFF OFF
10 OFF OFF ON OFF OFF OFF OFF
11 OFF OFF ON OFF OFF OFF ON
64 ON ON OFF OFF ON OFF OFF
(Example) To set the station number to "32", set the switches as indicated below.
Tens UnitsStation
Number
4020108421
32 OFF ON ON OFF OFF ON OFF
5)
Station number
setting switches
Setting Switches
Set Value
421
Transmission
Speed
0 OFF OFF OFF 156kbps
1 OFF OFF ON 625kbps
2 OFF ON OFF 2.5Mbps
3 OFF ON ON 5.0Mbps
4 ON OFF OFF 10Mbps
6)
Transmission
speed setting
switches
Always set the transmission speed within the above range.
The switches are all factory-set to OFF.
Making any other setting than the above will result in an error, flickering the "L ERR." LED.
7) Terminal block Used to connect the module power supply, transmission and I/O signals.
8) DIN rail hook Used to mount the module to the DIN rail.
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4.4 Offset/Gain Setting
When changing the I/O conversion characteristics, follow the procedure below.
Move the SELECT/SET switch to "SET". Confirm that the "RUN" LED is lit* and release your hand.
RUN SELECT
Lit
SET
Change the lit offset/gain adjusting LEDs with the SELECT/SET switch, and make sure that the LED of the channel whose offset/gain will be set and the "GAIN" LED are lit.
CH1 2 OFFSET GA IN
Lit Lit
Using the "UP/DOWN switch", set to the voltage or current wh ich will be the gain v alue.
V
+
-
For voltage
COM
V+
-
+
For current
A
COM
V+
I+
Move the SELECT/SET switch to "SET". Confirm that the "RUN" LED is lit* and release your hand.
RUN SELECT
Lit
SET
Adjust other channels?
Open the TEST terminals (across 8-9). The "RUN" LED is lit.
TEST
TEST
END
START
Every time the SELECT/SET switch is moved to "SELECT", the offset/gain adjusting LEDs lit change as shown below.
CH1 offset
value set ting
CH1 gain
value set ting
CH2 offset
value setting
CH2 gain
value set ting
CH1 2 OFFSET GAIN
Change the lit offset/gain adjusting LEDs with the SELECT/SET switch, and make sure that the LED of the channel whose offset/gain will be set and the "OFFSET" LED are lit.
CH1 2 OFFSET GAIN
Lit Lit
Using the "UP/DOWN switch", set to the voltage or current which will be the offset value.
V
+
-
For voltage
COM
V+
-
+
For current
A
COM
V+
I+
A
YES
NO
A
Short the TEST terminals (across 8-9) to enter the test mode.
TEST
TEST
Set all channels to any of "user range settings 1 to 3" in the sequence program.
Power ON
Start data link.
Make sure that the "RUN" LED is off.
Power OFF
*: If the "RUN" LED is not lit, E PROM may have failed. For details, refer to Section 3.5.2
2
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POINT
(1) Set the offset and gain values in the actual usage state. (2) The offset and gain values are stored on E
2
PROM in the AJ65SBT-62DA and
are not cleared at power-off.
(3) Shorting the TEST terminals to enter the test mode and executing initial settings
will start D/A conversion on all channels. To judge the test mode, use the test mode flag as an interlock.
(4) Make offset/gain setting within the range indicated in POINT of Section 3.3.1
and Section 3.3.2. If setting is made outside this range, the maximum resolution/accuracy may not fall within the performance specifications range.
(5) When making offset/gain setting (in the test mode), set all channels to any of
"user range settings 1 to 3". Setting any other range will result in an error and flicker the "RUN" LED at 0.1s intervals. Refer to Section 3.6.4 for output range setting.
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4.5 Section Number Setting
The station number setting of the AJ65SBT-62DA determines the buffer memory addresses of the master module where the remote I/O signals and read/write data are stored. For details, refer to the user's manual of the master module used.
4.6 Facing Direction of the Module Installation
The AJ65SBT-62DA module may be installed in any of six directions. (There are no restrictions on the facing directions.) Also, a DIN rail may be used for installation.
DIN rail
Front installation
Flat installation
Ceiling installation
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4.7 Data Link Cable Wiring
This section explains the wiring of the CC-Link dedicated cable used for connection of the AJ65SBT-62DA and master module.
4.7.1 Instructions for handling the CC-Link dedicated cables
Do not handle the CC-Link dedicated cables roughly as described below. Doing so can damage the cables.
Compact with a sharp object. Twist the cable excessively. Pull the cable hard. (more than the permitted elasticity.) Step on the cable. Place an object on the top. Scratch the cable's protective layer.
4.7.2 Connection of the CC-Link dedicated cables
Connect the CC-Link dedicated cable between the AJ65SBT-62DA and master module as shown below.
DA DB DG
SLD
FG
DA DB DG
SLD
FG
DA DB DG
SLD
FG
CC-Link dedicated cable
Master module side
AJ65SBT-62DA I/O module or like
(Blue)
(White)
(Yellow)
CC-Link dedicated cable
Termination resistor
T
ermination
resistor
4.8 Wiring
This section provides the instructions for wiring the AJ65SBT-62DA and its wiring with external equipment.
4.8.1 Wiring precautions
To obtain maximum performance from the functions of AJ65SBT-62DA and improve the system reliability, an external wiring with high durability against noise is required. The precautions when performing external wiring are as follows: (1) Use separate cables for the AC and AJ65SBT-62DA external input signals, in
order not to be affected by the AC side surge or conductivity.
(2) Do not bundle or place with load carrying wires other than the main circuit line,
high voltage line or PLC. Noises, surges, or conductivity may affect the system.
(3) Place a one-point grounding on the PLC side for the shielded line or shielded
cable.
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4.8.2 Wiring of module with external equipment
(1) For voltage output
V+
COM
CH1
V+
COM
CH2
2k
1M
to
GND
Motor drive unit or like
*1
*2
GND
Motor drive unit or like
D/A conversion
2k
1M
to
*1 ..... Use a two-core twist shielded line for the wiring.
*2 ..... If noise or ripples occur in the external wiring, connect a 0.1 to 0.47µF
capacitor (25V or higher voltage-resistant product) to the input terminals of the external device.
(2) For current output
I+
COM
CH1
I+
COM
CH2
0
600
to
GND
Motor drive unit or like
*1
*2
GND
Motor drive unit or like
D/A conversion
0
600
to
*1 ..... Use a two-core twist shielded line for the wiring.
*2 ..... If noise or ripples occur in the external wiring, connect a 0.1 to 0.47µF
capacitor (25V or higher voltage-resistant product) to the input terminals of the external device.
POINT
D/A conversion values are fluctuated by self-heating within approx. 30 minutes after power is turned ON.
4.9 Maintenance and Inspection
There are no special inspection items for the AJ65SBT-62DA module, but follow the inspections items describes in the PLC CPU User's Manual so that the system can always be used in the best condition.
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MEMO
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5
5 PROGRAMMING
The programming procedure, basic read/write programs, and program examples for the AJ65SBT-62DA are described. When applying any of the program examples introduced in this chapter to the actual system, verify the applicability and confirm that no problems will occur in the system control. Refer to the user's manual of the master module used for the master module, to Section 3.6 for the remote registers, and to the AnSHCPU/AnACPU/AnUCPU/QCPU (A mode) Programming Manual (Dedicated Instructions) for details of the dedicated instructions.
5.1 Programming Procedure
Create programs for executing the digital-analog conversion of the AJ65SBT-62DA in the following procedure.
START
Analog output enable/disable setting (D/A conversion enable/disable setting)
COMPLETION
Output range/HOLD/CLEAR setting
Digital value setting
Analog output enable/disable specification
*2
Initial settings *1
.............
*2
.............
*1 When using the QCPU (Q mode), you can use the remote device station
initialization procedure registration function to make settings. When using the ACPU, QCPU (A mode) or QnACPU, use the sequence program to make settings.
*2 The remote device station initialization procedure registration function cannot be
used to make settings. Use the sequence program to make settings.
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5.2 Conditions of Program Exampl e
The program examples in this chapter are created under the following conditions.
(1) System configuration
AJ65SBT-62DA
(Station number 1)
PLC CPU Master station
(X0 to X1F/Y0 to Y1F)
I/O (Output 64 points) (Y60 to Y9F)
I/O (Input 64 points) (X20 to X5F)
(2) Relationships between PLC CPU, master modul e and AJ65S BT-
62DA
PLC CPU
Device X
Device Y
Device D
X400 to X40F X410 to X41F
Y400 to Y40F Y410 to Y41F
D200 D201
D202
D203
Device D*
D300
D301 D302 D303
Master module
Address
Remote input (RX)
RX00 to RX0F RX10 to RX1F
E0
H
E1
H
Remote output (RY)
RY00 to RY0F RY10 to RY1F
160
H
161
H
Remote register (RWw)
RWw0 RWw1 RWw2 RWw3
1E0
H
1E1
H
1E2
H
1E3
H
Remote register (RWr)
RWr0
RWr1 RWr2 RWr3
2E0
H
2E1
H
2E2
H
2E3
H
AJ65SBT-62DA
(Station number 1)
Remote input (RX)
RX00 to RX0F RX10 to RX1F
Remote output (RY)
RY00 to RY0F RY10 to RY1F
Remote register (RWw)
RWw1
Remote register (RWr)
RWr0 CH.1 check code
RWr2 Error code
RWr3 Reserved
RWr1 CH.2 check code
* In the program example (refer to Section 5.5) that uses the RRPA instruction (automatic refresh parameter setting) with the ACPU/QCPU (A mode), RWr0 to RWr3 are assigned to D456 to D459.
CH.2 digital value setting
RWw CH.1 digital value setting
RWw2
Analog output enable/disable setting
RWw3
Output range/HOLD/CLEAR setting
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POINT
Some CPU modules may not accept the devices used in the program example in this chapter. For the setting ranges of the devices, refer to the user's manual of the CPU module used. For the A1SCPU, for example, devices X100, Y100 and later are unusable. Use such devices as B and M.
(3) Initial settings
Setting Item Settings
Analog output enable/disable setting (RWw2) Channels 1, 2: enable
Output range/HOLD/CLEAR setting (RWw3)
Channel 1: 0 to 5V, CLEAR Channel 2: user range setting 1, CLEAR
(4) Other settings
Setting Item Settings CH.1 digital value (RWw0) 500 CH.2 digital value (RWw1) 1000 CH.1 analog output enable/disable flag (RY00) Enable CH.2 analog output enable/disable flag (RY01) Enable
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5.3 Program Example for Use o f the QCPU ( Q mode)
The program examples in this section are created under the following conditions. GX Developer is used to set the network and automatic refresh parameters. Using the remote device station initialization procedure registration function facilitates initial settings.
(1) Parameter setting
(a) Network parameter setting
(b) Automatic refresh parameter setting
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(2) Initial setting by remote device stati on i niti alization procedure
registration
(a) Setting the target station number
Set the station number to which initial setting will be made. Set the target station number to "1".
(b) Setting the procedure registration
When the initial data processing request flag (RX18) turns on and the remote device station initialization procedure registration (SB0D) is set, the following data are registered to the AJ65SBT-62DA.
Procedure Execution Condition Execution
Analog output enable/disable setting: channenls 1, 2: enable (RWw2 :0003H) Output range/HOLD/CLEAR setting : channel 1: 0 to 5V, CLEAR
: channel 2: user range setting 1, CLEAR (RWw3: 5100
H
)
Initial data processing completion flag (RY18) is turned on.
Initial data processing request flag (RX18) turns on
Initial data setting request flag (RY19) is turned on.
Initial data processing request flag (RX18) turns off
Initial data processing completion flag (RY18) is turned off.
Initial data setting completion flag (RX19) turns on
Initial data setting request flag (RY19) is turned off.
(c) Setting results
The setting result s are shown below.
POINT
(1) If the remote device station initialization procedure registration directive
(SB000D) is turned off after the initial processing, all RY signals that were turned on within the initial procedure registration turn off. Hence, turn on the "CH.
analog output enable/disable flag (RYn0, RYn1)" in the sequence
program.
(2) When the initial setting (analog output enable/disable setting (RWwm+2) or
Output range/HOLD/CLEAR setting (RWwm+3) has been changed, the remote device station initialization procedure registration function cannot be used. Change the initial setting in the sequence program.
(3) For the case where the remote device station initialization procedure
registration function is not used but a sequence program is used to make setting, refer to the user's manual of the used master module.
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(3) Program example
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*1 When remote device station initialization procedure registration is to be made
to multiple modules, correct the program part enclosed by the dotted line 1) as shown below. RX(m+1)B/RX(n+1)B indicates remote READY, and RX(m+1)8/RX(n+1)8 indicates an initial data processing request flag. The device number changes depending on the station number. Insert the remote READY and initial data processing request flags for all stations where remote device station initialization procedure registration has been set.
SB5F
RX(m+1)B RX(n+1)B
RX(m+1)8
RX(n+1)8
*2 The program part enclosed by the dotted line 2) is request only when the initial
setting is changed.
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5.4 Program Example for Use o f the QnACPU
GX Developer is used to set the network and automatic refresh parameters.
(1) Parameter setting
(a) Network parameter setting
(b) Automatic refresh parameter setting
POINT
When the QnACPU is used, using "Y" as the remote output (RY) refresh device of the automati c re fre s h pa ra met e r may not hol d th e anal o g value even fo r the H OL D setting. For the HOLD setting, use "M" or "B" as the remote output (RY) refresh device.
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(2) Program example
AJ65SBT-62DA data link normal
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*Checking of AJ65SBT-62DA
*Changing of initial settings
Initial setting change
*Processing at initial settings
*Setting of digital values
*Analog output enable/disable specification
Analog output enable
*Processing at error occurrence
Error reset
Reads data link status
AJ65SBT-62DA data link abnormal
Analog output enable/ disable setting (RWw2)
Output range/HOLD/ CLEAR setting (RWw3)
Turns on initial data processing completion flag (RY18)
Turns on initial data setting request flag (RY19)
Analog output enable/ disable setting (RWw2)
Output range/HOLD/ CLEAR setting (RWw3)
Turns on initial data setting request flag (RY19)
Turns off initial data setting request flag (RY19)
Turns off initial data processing completion flag (RY18)
CH.1 digital value setting (RWw0): 500
CH.2 digital value setting (RWw1): 1000
Turns on CH.1 analog output enable/disable flag (RY00)
Turns on CH.2 analog output enable/disable flag (RY01)
Read CH. check code (RWr0,RWr1)
Reads error code (RWr2)
Turns on error reset request flag (RY1A)
Turns off error reset request flag (RY1A)
*Initial setting
Digital value setting
* The program enclosed by the dotted line is necessary only when the initial settings
are changed.
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5.5 Program Example for Use of the ACPU/QC PU ( A mode) ( dedi cated i nstr uctions)
A sequence program is used to set the network and automatic refresh parameters.
(1) Program example
AJ65SBT-62DA station information (remote device station, 1 station occupied, station No.1)
*Setting of network parameters using RLPA dedicated instruction
*Setting of automatic refresh parameters using RRPA dedicated instruction
Synchronization mode: invalid
Number of connected modules: 1
Dedicated instruction (RLPA)
Starting I/O number of master module
Parameter storage starting device
Device which turns on 1 scan at completion
Reads parameter status at abnormal completion
Sets RX starting number
Sets "X"
Sets X400
Sets 32 points
Sets RY starting number
Sets "Y"
Sets Y400
Sets 32 points
Sets RW starting number
Sets "D"
Sets D200
Sets 261 points
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Sets SB starting number
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*Checking of AJ65SBT-62DA status
*Initial settings
*Changing of initial settings
Initial setting change
*Processing at initial settings
Sets "B"
Sets B0
Sets 512 points
Sets SW starting number
Sets "W"
Sets W0
Sets 256 points
Dedicated instruction (RRPA)
Staring I/O number of master module
Parameter storage starting device
Reads data link status
AJ65SBT-62DA data link normal
AJ65SBT-62DA data link abnormal
Analog output enable/ disable setting (RWw2)
Output range/HOLD/ CLEAR setting (RWw3)
Turns on initial data processing completion flag (RY18)
Turns on initial data setting request flag (RY19)
Analog output enable/ disable setting (RWw8)
Output range/HOLD/ CLEAR setting (RWw3)
Turns on initial data setting request flag (RY19)
Turns off initial data processing completion flag (RY18)
Turns off initial data setting request flag (RY19)
* The program enclosed by the dotted line is necessary only when the initial settings
are changed.
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CH.1 digital value setting (RWw0): 500
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*Setting of digital values
*Analog output enable/disable specification
Digital value setting
Analog output enable
*Processing at error occurrence
Error reset
CH.2 digital value setting (RWw1): 1000
Turns on CH.1 analog output enable/disable flag (RY00)
Turns on CH.2 analog output enable/disable flag (RY01)
Read CH. check code (RWr0,RWr1)
Reads error code (RWr8)
Turns on error reset request flag (RY1A)
Turns off error reset request flag (RY1A)
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5.6 Program Example for Use of the ACPU/QC PU ( A mode) ( F RO M/ TO instructi ons)
A sequence program is used to set the network parameters.
(1) Program example
AJ65SBT-62DA station information (remote device station, 1 station occupied, station No.1)
*Network parameter settings
*Read of remote input signals
*Start data link
*Checking of AJ65SBT-62DA status
Writes to master station
Writes to master station
Data link status when the master station PLC CPU: continue
Writes to master station
Number of connected modules: 1
Number of retries: 3
Number of automatic return modules: 1
Data link started by buffer memory
Turns off start request signal at normal completion of start
Reads parameter status at abnormal completion of start
Turns off start request signal at abnormal completion of start
RX00 to RX1F are read to X400 to X41F
Reads data link status
AJ65SBT-62DA data link normal
AJ65SBT-62DA data link abnormal
Refresh directive
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Output range/HOLD/CLEAR setting (RWw3)
*Initial settings
Initial setting change
*Changing of initial settings
*Processing at initial settings
*Setting of digital values
Digital value setting
*Analog output enable/disable specification
Analog output enable
*Processing at error occurrence
Error reset
*Write of remote output signals
Analog output enable/disable setting (RWw2)
Writes to master station
Writes to master station Turns on initial data
processing completion flag (RY18)
Turns on initial data setting request flag (RY19)
Output range/HOLD/CLEAR setting (RWw3)
Analog output enable/ disable setting (RWw2)
Writes to master station
Writes to master station
Turns on initial data setting request flag (RY19)
Turns off initial data processing completion flag (RY18)
Turns off initial data setting request flag (RY19)
CH.1 digital value setting (RWw0): 500
CH.2 digital value setting (RWw1): 1000
Writes to master station
Turns on CH.1 analog output enable/disable flag (RY00)
Turns on CH.2 analog output enable/disable flag (RY01)
Read CH. check code (RWr0,RWr1)
Read error code (RWr2)
Turns on error reset request flag (RY1A)
Turns off error reset request flag (RY1A)
Y400 to Y41F are written into RY00 to RY1F
* The program enclosed by the dotted line is necessary only when the initial settings
are changed.
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6
6 TROUBLESHOOTING
The details of the e r rors whi c h may occur when usin g t h e AJ65S BT-62DA and troubleshooting are described.
6.1 Error Code List
When the data is written from the PLC CPU to the master module, and an error occurs (AJ65SBT-62DA "RUN" LED flashes), the error code is stored to the AJ65SBT-62DA remote register RWrn+2.
Table 6.1 Error Code List (Errors Detected by AJ65SBT-62DA)
Error Code
(Hexadecimal).
Cause Corrective Action
110
The set digital value is outside the setting range.
Correct the digital value to within the setting range.
The output range setting is outside the setting range.
Correct the output range setting to within the setting range.
200
All channels are not set to any of "user range settings 1 to 3" at offset/gain setting (in the test mode).
When making offset/gain setting (in the test mode), set all channels to any of "user range settings 1 to 3".
The
indicates the channel number where the error occurred.
(1) For the digital value setting error, the "RUN" LED flickers at intervals of 0.5s and
D/A conversion is performed using the upper or lower limit value. For the output range setting error, the "RUN" LED flickers at intervals of 0.1s and D/A conversion is not performed on all channels.
(2) When multiple errors occurred, the error code of the first error is stored, but the
other errors are not stored.
(3) The error code reset is performed by turning on the error reset request flag (RY
(n+1) A).
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6.2 Using the LED Indications to Check Errors
This section explains how to check errors using the LED indications of the AJ65SBT­62DA. Refer to the PLC CPU and master module user's manual for issues regarding the PLC CPU and master module.
(1) When the AJ65SBT-62DA "PW" LED is off
Check Item Corrective Action Is 24VDC power on? Check the external power supply. Is the voltage of the 24VDC power supply within the
specified value?
Set the voltage value to within the range 20.4 to
26.4V.
(2) When the AJ65SBT-62DA "RUN" LED flickers
Check item Corrective action
Is the LED flickering at 0.1s intervals in the normal mode?
1. Using the error code (RWrn+2), check the channel at which the output range setting error has occurred.
2. Make correction to the sequence program or GX Developer setting.
Is the LED flickering at 0.5s intervals in the normal mode?
1. Using the error code (RWrn+2), check the channel at which the digital value setting error has occurred.
2. Check the check code (RWrn, RWrn+1) of the channel at which the error has occurred.
3. Make correction to the sequence program.
Is the LED flickering at 0.1s intervals in the test mode?
Set all channels to any of "user range settings 1 to
3" in output range setting. Is the LED flickering at 0.5s intervals in the test mode?
Change the offset/gain adjustment to within the
available setting range.
(3) When the AJ65SBT-62DA "RUN" LED is off
Check item Corrective action
Has the watchdog timer error occurred?
Using the link special registers (SW0084 to
SW0087) of the master module, check the
watchdog timer error and power on the AJ65SBT-
62DA again.
If the "RUN" LED is not lit after power is switched
on again, the possible cause is a hardware fault.
Contact your nearest Mitsubishi representative. Has the TEST terminals (across 8-9) been shorted to enter the test mode?
After making offset/gain adjustment, open the TEST
terminals (across 8-9).
(4) When the AJ65SBT-62DA "L RUN" LED is off
Communications are broken. For details, refer to troubleshooting in the user's manual of the master module used.
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(5) When the AJ65SBT-62DA "L ERR." LED flickers at fixed intervals
Check item Corrective action
Has the station number or transmission speed setting switch position been changed during normal operation?
After correcting th e se tting switch se tti n g , switch
power on again.
Is the station number or transmission speed setting switch faulty?
If the "L ERR." LED has begun flickering though
switch setting change was not made during
operation, the possible cause is a hardware fault.
Contact your nearest Mitsubishi representative.
(6) When the AJ65SBT-62DA "L ERR." LED flickers at unfixed intervals
Check item Corrective action
Have you forgotten fitting the terminal resistor?
Check whether the termination resistor is fitted. If it
is not connected, connect it and switch power on
again.
Is the module or CC-Link dedicated cable affected by noise?
Earth both ends of the shield wire of the CC-Link
dedicated cable to the protective earth conductor
via SLD and FG of the corresponding module.
Earth the FG terminal of the module without fail.
When carrying out wiring in piping, earth the pipe
without fail.
(7) When the AJ65SBT-62DA "L ERR." LED is on
Check item Corrective action
Are the station number and transmission speed correct?
Set the correct station number and transmission
speed.
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6.3 Troubleshooting for the Case where the "ERR ." LED of the Master Station Flickers
The "ERR"LED on the master station is flashing
Do the parameter
setting and the installed system
configuration match
properly?
Are the master
station link special registers
SW0080 to SW0083 (other station
date link status)
turned on?
Are the master
station link special registers
SW0098 to SW009B (station
number overlap status)
turned on?
Check the module for which SW0098 to SW009B are on
Are the
station number setting
switches set
properly?
Set the station number setting swiches properly
Revise the parameter settings or installed system configuration
Master station malfunction
Check the module for which SW0080 to SW0083 are on
Is the power on?
Turn on the power
Corresponding module malfunction
Turn on the power again
Is the "POWER" LED lit?
Is the supplied
power within the specified
range
Set the supplied voltage to within the specified range
Corresponding module malfunction
1 2 3
Check on master station side Check on slave station side
N
N
N
N
Y
Y
Y
N
N
Y
Y
Y
Y
N
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Are the
station number
setting switches properly
(not overlapping with
other stations)?
Set the station number setting switches properly
Set the correct transmission speed
Is the transmission speed
setting correct?
Corresponding module malfunction
( Transmission speed setting switch )
Is the communication
cable wired properlly
*1
1 2 3
N
N
N
Y
Is the "L RUN" LED lit?
N
Turn on the power again
Turn on the power again
Wire the communication cable properly
Are the
station number
setting switches properly
(not overlapping with
other stations)?
Set the station number setting switches properly
Corresponding module malfunction
( station number setting switch )
End
Turn on the power again
Y
Y
Y
Y
N
*1Check for a short, reversed connection, wire breakage, terminal resistor, FG connection, overall distance and station-to-station distance.
Page 62
6 - 6
MELSEC-A
6 TROUBLESHOOTING
MEMO
Page 63
Appendix - 1
MELSEC-
A
A
PPENDI
X
APP
APPENDIX
Appendix1 Comparison between This Product and Conventional Product
(1) Comparison in performance between this product and conventional product
The following table gives performance comparison between the AJ65SBT-62DA and conventional product (AJ65BT-64DAV/DAI).
Performance Comparison between AJ65SBT-62DA and Conventional Product
Specifications
AJ65SBT-62DA
Item
Voltage output Current output
AJ65BT-64DAV AJ65BT-64DAI
Digital input -4096 to +4095 0 to 4095 -2048 to +2047 0 to 4095
Analog output
Voltage: -10 to +10VDC
(external load resistance:
2k
to 1M )
Current: 0 to 20mADC
(external load resistance: 0
to 600 )
Voltage: -10 to +10VDC
(external load resistance:
2k to 1M )
Current: 4 to 20mADC
(external load resistance: 0
to 600 )
Digital
Input
Value
Output Range
Max.
Resolution
Digital
Input
Value
Output Range
Max.
Resolution
-10V to +10V DAV
-2000 to +2000
-10V to +10V 5mA
-4000 to +4000
User range
setting 1
(-10V to +10V)
2.5mV DAI
0 to
4000
4 to 20mA 4µA
0 to 5V 1.25mV 1 to 5V
Voltage
0 to
4000
User range
setting 2 (0 to 5V)
1.0mV
0 to 20mA 5µA
4 to 20mA
I/O characteristics Maximum resolution
Current
0 to
4000
User range
setting 3
(0 to 20mA)
4µA
Output range changing Yes No Offset/gain setting Yes
Ambient temperature 0 to 55°C
±0.4%
(accuracy relative to maximum value of analog output value)
±1.0%
(accuracy relative to maximum value of analog output value)
Accuracy
Ambient temperature 25 ± 5°C
±0.2%
(accuracy relative to maximum value of analog output value)
Max. conversion speed 1ms/1 channel Output short-circuit protection
Yes
Number of analog output points
2 channels/1 m odule 4 channels/1 module
Number of occupied I/O points
1 station occu pied
(RX/RY: 32 points each, RWr/RW w: 4 points each)
2 stations occupied
(RX/RY: 32 points each, RWr/RW w: 8 points each)
Connected terminal block
7-point, 2-piece terminal block
(transmission, power supply)
Direct-coupled, 18-point terminal block
(analog output section) (M3 screw)
27-point terminal block (M3.5 screw)
Applicable wire si ze 0.3 to 0.75mm
2
0.75 to 2.00 mm
2
Applicable crim ping terminal
RAV1.25-3.5 RAV1.25-3.5, RAV2-3.5
24VDC internal current consumption (A)
0.16 0.18 0.27
Weight (kg) 0.20 0.4
Outline dimensions (mm) 118(W) × 50(H) × 40(D) 151.9(W) × 65(H) × 63(D)
Page 64
Appendix - 2
MELSEC-
A
A
PPENDI
X
(2) Precautions for replacing the conventional product (AJ65BT-
64DAV/DAI) with the AJ65SBT-62DA
In the existing system using the conventional product (AJ65BT-64DAV/DAI), the following instructions must be noted when changing the AJ65BT-64DAV/DAI for the AJ65SBT-62DA.
(a) Since the AJ65SBT-62DA occupies one station (the AJ65BT-64DAV/DAI
occupies two stations), the station information setting in the network parameters must be changed.
(b) As the remote I/O signals and remote register settings are different between
the two models, the program of the conventional model cannot be utilized.
(c) Because of the differences in shape and layout between the terminal blocks,
you cannot use the terminal block of the conventional module as it is.
(d) The offset/gain setting method differs. For details, refer to Section 4.4.
(e) The ways to set the station number and transmission speed setting switches
are different. For details, refer to Section 4.3.
Page 65
Appendix - 3
MELSEC-
A
A
PPENDI
X
Appendix2 External Dimensions
The external dimensions of the AJ65SBT-62DA is shown below. The appearance of the AJ65SBT-62DA varies depending on the hardware version. For checking method of the hardware version, refer to Section 2.3.
(1) Hardware version H or later
118 (4.65)
109
+1 0
7.5
7.9
4
50 (1.97)
16.5
40 (1.57)
A
b
o
u
t
1
0
5
DIN rail center
[4.5]
PW RUN L RUN L ERR. CH1 2 OFFSET GAIN
MITSUBISHI A
J65SBT-62DA
DA DG +24V 24G
DB SLD (FG)
TEST
TEST NC
V+ I+ NC NC
COM NC NC COM NC NC NC
V+ I+
NCNC
CH1 CH2
SELECT
SETUPDOWN
STATION NO. B RA TE
40 20 10 8 4 2 1 4 2 1
ON
(0.65)
(0.16)
2-4.5 5.1 installation hole (M4 installation screw)
(0.18)
[4.5]
(0.18)
(0.30)
(0.31)
(4.29)
Unit: mm (inch)
Page 66
Appendix - 4
MELSEC-
A
A
PPENDI
X
(2) Hardware version G or earlier
NP
40
PW RUN L RU N L ERR. CH1 2 OFFSETGAIN
MITSUBISHI AJ65SBT-62DA
DA DG +24V 24G
DB SLD (FG)
TEST
TEST NC
V+ I+ NC NC
COM NC NC COM NC NC NC
V+ I+
NCNC
CH1 CH2
SELECT
SETUPDOWN
STATION NO. B RATE
40 20 10 8 4 2 1 4 2 1
ON
118 (4.65)
109 (4.29)
50
4
16.5
[4.5] [4.5]
(1.57)
(0.18) (0.18)
(0.65)
(1.97)
(0.16)
2-4. 5 5.1. installation hole (M4 installation screw)
+1
0
Unit: mm (inch)
Page 67
Index - 1
INDEX
[A]
Absolute maximum output .............................. 3-2
Accuracy....................................................3-2,3-6
Allocation of the remote register................... 3-13
Analog output .................................................. 3-2
Analog output enable/disable setting............ 3-14
Analog output status combination list............. 3-9
Analog output value ........................................ 3-6
Applicable master module............................... 2-2
[C]
CC-Link dedicated cable................................. 4-8
CC-Link dedicated instruction......................... 2-2
CH.
analog output enable/disable flag .... 3-12
CH.
check code........................................ 3-16
CH.
digital value setting ........................... 3-14
Comparison in performance between this
product and conventional product ..............App-1
Conversion speed ........................................... 3-7
Current output characteristic........................... 3-5
[D]
D/A conversion enable/disable function ......... 3-8
D/A output enable/disable function................. 3-8
Data link cable wiring ...................................... 4-8
Digital input...................................................... 3-2
DIN rail.................................................3-2,4-2,4-4
[E]
E2PROM write error flag ............................... 3-11
Error code................................................3-16,6-1
Error reset request flag ................................. 3-12
Error status flag............................................. 3-11
External dimensions....................................App-3
External power supply..................................... 3-2
[F]
Facing direction of the module installation..... 4-7
Function list...................................................... 3-8
Function to specify hold or clear of the analog output when the PLC CPU is in the
STOP status .................................................... 3-8
[G]
Gain value........................................................ 3-3
General specification .......................................3-1
[I]
I/O conversion characteristic ...........................3-3
Initial data processing complete flag.............3-12
Initial data processing request flag................3-11
Initial data setting complete flag....................3-11
Initial data setting request flag.......................3-12
Internal current.................................................3-2
[M]
Maintenance and inspection............................4-9
Maximum resolution.........................................3-2
[N]
Name of each part ...........................................4-3
Number of analog output points ......................3-2
Number of occupied stations...........................3-2
[O]
Offset value......................................................3-3
Offset/gain adjusting LED................................4-3
Offset/gain setting............................................4-5
Operation status display LED..........................4-3
Output range changing function......................3-8
Output range/HOLD/CLEAR setting .............3-15
Output short-circuit protection .........................3-2
[P]
Performance specification ...............................3-2
Pre-Operation procedure.................................4-1
Precautions fo r re pl a cing th e conv en ti on al product (AJ65BT-64DAV/DAI) with the
AJ65SBT-62DA........................................... App-2
Precautions when handling .............................4-1
Program example for use of the ACPU/QCPU
(A mode)(dedicated instructions) ..................5-10
Program example for use of the ACPU/QCPU
(A mode)(FROM/TO instructions) .................5-13
Program example for use of the QCPU(Q mode)
..........................................................................5-4
Program example for use of the QnACPU......5-8
Programming procedure..................................5-1
Ind
Page 68
Index - 2
[R]
Remote I/O signal list.................................... 3-10
Remote READY ............................................ 3-11
Resolution........................................................ 3-6
[S]
SELECT/SET switch....................................... 4-3
Station number setting .................................... 4-7
Station number setting switch......................... 4-4
[T]
Terminal block ...........................................3-2,4-4
Terminal number............................................. 4-3
Test mode flag............................................... 3-11
Tightening torque range.................................. 4-2
Transmission speed setting switch................. 4-4
Troubleshooting............................................... 6-1
Troubleshooting for the case where the
"ERR." LED of the master station flickers ...... 6-4
[U]
UP/DOWN switch............................................ 4-4
User range setting.....................................3-4,3-5
[V]
Voltage output characteristic........................... 3-4
[W]
Weight.............................................................. 3-2
Wiring............................................................... 4-8
Wiring of module with external equipment ..... 4-9
Page 69
Index - 3
MEMO
Page 70
WARRANTY
Please confirm the following product warranty details before using this product.
1. Gratis Warranty Term and Gratis Warranty Range
If any faults or defects (hereinafter "Failure") found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term, the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company. However, if repairs are required onsite at domestic or overseas location, expenses to send an engineer will be solely at the customer’s discretion. Mitsubishi shall not be held responsible for any re-commissioning, maintenance, or testing on­site that involves replacement of the failed module.
[Gratis Warranty Term]
The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated place. Note that after manufacture and shipment from Mitsubishi, the maximum distribution period shall be six (6) months, and the longest gratis warranty term after manufacturing shall be eighteen (18) months. The gratis warranty term of repair parts shall not exceed the gratis warranty term before repairs.
[Gratis Warranty Range]
(1) The range shall be limited to normal use within the usage state, usage methods and usage environment, etc.,
which follow the conditions and precautions, etc., given in the instruction manual, user's manual and caution labels on the product.
(2) Even within the gratis warranty term, repairs shall be charged for in the following cases.
1. Failure occurring from inappropriate storage or handling, carelessness or negligence by the user. Failure caused by the user's hardware or software design.
2. Failure caused by unapproved modifications, etc., to the product by the user.
3. When the Mitsubishi product is assembled into a user's device, Failure that could have been avoided if functions or structures, judged as necessary in the legal safety measures the user's device is subject to or as necessary by industry standards, had been provided.
4. Failure that could have been avoided if consumable parts (battery, backlight, fuse, etc.) designated in the instruction manual had been correctly serviced or replaced.
5. Failure caused by external irresistible forces such as fires or abnormal voltages, and Failure caused by force majeure such as earthquakes, lightning, wind and water damage.
6. Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi.
7. Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user.
2. Onerous repair term after discontinuation of production
(1) Mitsubishi shall accept onerous product repairs for seven (7) years after production of the product is discontinued.
Discontinuation of production shall be notified with Mitsubishi Technical Bulletins, etc.
(2) Product supply (including repair parts) is not available after production is discontinued.
3. Overseas service
Overseas, repairs shall be accepted by Mitsubishi's local overseas FA Center. Note that the repair conditions at each FA Center may differ.
4. Exclusion of loss in opportunity and secondary loss from warranty liability
Regardless of the gratis warranty term, Mitsubishi shall not be liable for compensation of damages caused by any cause found not to be the responsibility of Mitsubishi, loss in opportunity, lost profits incurred to the user by Failures of Mitsubishi products, special damages and secondary damages whether foreseeable or not , compensation for accidents, and compensation for damages to products other than Mitsubishi products, replacement by the user, maintenance of on-site equipment, start-up test run and other tasks.
5. Changes in product specifications
The specifications given in the catalogs, manuals or technical documents are subject to change without prior notice.
6. Product application
(1) In using the Mitsubishi MELSEC programmable logic controller, the usage conditions shall be that the application will
not lead to a major accident even if any problem or fault should occur in the programmable logic controller device, and that backup and fail-safe functions are systematically provided outside of the device for any problem or fault.
(2) The Mitsubishi programmable logic controller has been designed and manufactured for applications in general
industries, etc. Thus, applications in which the public could be affected such as in nuclear power plants and other power plants operated by respective power companies, and applications in which a special quality assurance system is required, such as for Railway companies or Public service purposes shall be excluded from the programmable logic controller applications. In addition, applications in which human life or property that could be greatly affected, such as in aircraft, medical applications, incineration and fuel devices, manned transportation, equipment for recreation and amusement, and safety devices, shall also be excluded from the programmable logic controller range of applications. However, in certain cases, some applications may be possible, providing the user consults their local Mitsubishi representative outlining the special requirements of the project, and providing that all parties concerned agree to the special circumstances, solely at the users discretion.
Page 71
Page 72
U
Digital-Analog Converter Module Type AJ65SBT-62DA User,s Manual
Digital-Analog Converter Module Type AJ65SBT-62DA User's Manual
MODEL
MODEL
CODE
AJ65S-62DA-U-S-E
SH(NA)-080107-D(0610)MEE
HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
NAGOYA WORKS : 1-14 , YADA-MINAMI 5-CHOME , HIGASHI-KU, NAGOYA , JAPAN
When exported from Japan, this manual does not require application to the Ministry of Economy, Trade and Industry for service transaction permission.
Specifications subject to change without notice.
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