Mitsubishi Electric AJ65BT-RPI-10A, AJ65BT-RPI-10B User Manual

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CC-Link System Space Optical
User’s Manual
(Hardware)
AJ65BT-RPI-10A/
AJ65BT-RPI-10B
Thank you for purchasing the programmable controller MELSEC series.
Prior to use, please read this and relevant manuals thoroughly to fully understand the product.
MODEL AJ65BT-RPI-10AB-U MODEL
CODE
IB(NA)-0800090-K(1806)MEE
© 1999 MITSUBISHI ELECTRIC CORPORATION
13JQ86
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SAFETY PRECAUTIONS

WARNING
Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous conditions, resulting in minor or moderate injury or property damage.
CAUTION
(Read these precautions before using this product.)
Before using this product, please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly. The precautions given in this manual are concerned with this product only. For the safety precautions of the programmable controller system, refer to the user's manual for the CPU module used. In this manual, the safety precautions are classified into two levels: " WARNING" and " CAUTION".
Under some circumstances, failure to observe the precautions given under " CAUTION" may lead to serious consequences. Observe the precautions of both levels because they are important for personal and system safety. Make sure that the end users read this manual and then keep the manual in a safe place for future reference.
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[Design precautions]
WARNING
Input/output could be switched on or off when a problem occurs in the repeater module. So build an external monitoring circuit that will monitor any input/output signals that could cause a serious accident.
CAUTION
Use each module in an environment as specified in the "general specification" in the CPU module User's Manual. Usage of the module outside the general specification range may cause electric shock, fire, malfunction, product damage or deterioration.
Do not have control cables and communication cables bundled with or placed near by the main circuit and/or power cables. Wire those cables at least 100mm(3.94 inch) away from the main circuit and/or power cables. It may cause malfunction due to noise interference.
[Installation precautions]
CAUTION
Do not directly touch the module's conductive parts. Doing so could cause malfunction or trouble in the module.
Tighten the module securely using DIN rail or installation screws within the specified torque range. Loose terminal screws may cause falling, short circuit or erroneous operation. If the terminal screws are too tight, it may cause falling or short circuit due to damage of the screws.
When using multiple sets of the AJ65BT-RPI-10A/10B in line, provide shields between the sets. Not doing so can cause a malfunction due to interference.
When using multiple sets of the AJ65BT-RPI-10A/10B in parallel, place the A and B modules alternatively and keep a distance of at least 1m (3.28ft.). Not placing them alternately can cause a malfunction due to interference.
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[Wiring Precautions]
WARNING
Be sure to shut off all phases of the external power supply used by the system before installation or wiring. Not doing so can cause the product to be damaged or malfunction.
CAUTION
Always ground the FG terminal to the protective ground conductor. Otherwise there will be an electric shock or misoperation.
Terminal screws which are not to be used must be tightened always. Otherwise there will be a danger of short circuit against the bare solderless terminals.
Use applicable solderless terminals and tighten them with the specified torque. If any solderless spade terminal is used, it may be disconnected when the terminal screw comes loose, resulting in failure.
Perform correct wiring for the module according to the product's rated voltage and terminal arrangement. Connecting to a power supply different from the rating or mis-wiring may cause fire and/or trouble.
Fix terminal screws securely with the specified torque. Loose terminal screws may cause short circuit or malfunction. If the terminal screws are too tight, it may cause falling, short circuit or erroneous operation due to damage of the screws or module.
Make sure foreign objects do not get inside the module, such as dirt and wire chips. It may cause fire, trouble or malfunction.
Be sure to fix wires or cables that are connected to the module in place, either by running them through a duct or by using clamps. If the cables are not fixed in one of these ways, dispersion, movement, or careless pulling of the cables may cause damage to the module or cables, or malfunction due to cable contact faults.
Do not install the control lines together with the communication cables, or bring them close to each other. Failure to do so may cause malfunctions due to noise.
When disconnecting a communication or power supply cable from the module, do not pull on the cable itself. Before disconnecting the cable from the terminal block, loosen off the screws of the terminal block. If you pull the cable connected to the module, the module or cable can be damaged or misoperation can occur due to cable connection fault.
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[Startup and Maintenance Precautions]
WARNING
Do not touch terminals when the power is on.
It may cause an electric shock or malfunction.
CAUTION
For use in any environment where optical axis misalignment or the like is
expected due to lens surface contamination, vibration, impact or the like, carry out periodic maintenance/inspection and improve the environment. Not doing so can cause a malfunction.
Never try to disassemble or modify module.
It may cause trouble, malfunction, injury or fire.
The module case is made of resin; do not drop it or subject it to strong shock.
Module damage may result.
Be sure to shut off all phases of the external power supply used by the
system before cleaning or retightening the terminal screws. Not doing so can cause the module to fail or malfunction.
Be sure to shut off all phases of the external power supply used by the
system before mounting or dismounting the module to or from the panel. Not doing so can cause the module to fail or malfunction.
Do not install/remove the terminal block more then 50 times after the first use
of the product. (IEC 61131-2 compliant)
Always make sure to touch the grounded metal to discharge the electricity
charged in the body, etc., before touching the module. Failure to do so may cause a failure or malfunctions of the module.
[Disposal Precautions]
CAUTION
When disposing of this product, treat it as industrial waste.
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PRÉCAUTIONS DE SÉCURITÉ
AVERTISSEMENT
Attire l'attention sur le fait qu'une négligence peut créer une situation de danger avec risque de mort ou de blessures graves.
Attire l'attention sur le fait qu'une négligence peut créer une situation de danger avec risque de blessures légères ou de gravité moyennes ou risque de dégâts matériels.
ATTENTION
(Lire ces précautions avant toute utilisation du produit.)
Avant d'utiliser ce produit, lire attentivement ce manuel ainsi que les manuels auxquels il renvoie, et toujours considérer la sécurité comme de la plus haute importance en manipulant le produit correctement. Les précautions à observer figurant dans ce manuel ne concernent que ce produit. Quant aux précautions de sécurité à observer pour le système du contrôleur programmable, se reporter au manuel d'utilisation du module CPU utilisé. Dans ce manuel, les précautions de sécurité sont classées en deux niveaux, à savoir : " AVERTISSEMENT" et " ATTENTION"
Dans certaines circonstances, le non-respect d'une précaution de sécurité introduite sous le titre " ATTENTION"peut avoir des conséquences graves. Les précautions de ces deux niveaux doivent être observées dans leur intégralité car elles ont trait à la sécurité des personnes et aussi du système. Veiller à ce que les utilisateurs finaux lisent ce manuel qui doit être conservé soigneusement à portée de main pour s'y référer autant que de besoin.
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[Précautions lors de la conception]
AVERTISSEMENT
Les entrées/sorties peuvent se trouver activées ou désactivées par
l'apparition d'un problème dans le module répéteur. On doit donc constituer un circuit de surveillance externe pour le suivi des signaux d'entrée/sortie qui pourraient être à l'origine d'accidents ou d'incidents graves.
ATTENTION
Utiliser chacun des modules dans un environnement conforme aux
"Spécifications générales" du manuel de l'utilisateur du module CPU. L'utilisation du module dans un environnement ne respectant pas les conditions prévues dans les spécifications générales peut entraîner une électrocution, un départ de feu, des dysfonctionnements et une détérioration du produit.
Ne pas grouper ni placer à proximité les câbles de commande ou câbles de
communication avec les câbles des circuits principaux et/ou d'alimentation. Installer ces câbles à une distance d'au moins 100mm (3,94 pouces) des câbles des circuits principaux et/ou d'alimentation. Cela pourrait produire des interférences à l'origine de dysfonctionnements.
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[Précautions d'installation]
ATTE NTION
Éviter tout contact direct avec les parties conductrices du module. Cela pourrait être à l'origine de dysfonctionnements ou autres problèmes avec le module.
Serrer le module fermement avec un rail DIN ou avec des vis de fixation serrées dans les limites du couple de serrage prescrit. Des vis de bornes desserrées peuvent tomber et être à l'origine de court­circuits ou d'un fonctionnement erratique. Un serrage excessif des vis de borne risque de les endommager ces vis dont la chute risque de provoquer un court-circuit.
Lors de l'utilisation de plusieurs ensembles AJ65BT-RPI-10A/10B en ligne, fournissez des blindages entre les ensembles. Faute de quoi, des interférences peuvent produire des dysfonctionnements.
Quand on utilise plusieurs ensembles AJ65BT-RPI-10A/10B en ligne, disposer en alternance un module A et un module B en maintenant une distance minimum de 1m (3,28ft.). Le non-respect de cette disposition en alternance peut produire des interférences à l'origine de dysfonctionnement.
[Pécautions de câblage]
AVERTISSEMENT
Avant installation ou câblage, toujours vérifier que les alimentations externes utilisées par le système ont été coupées sur toutes les phases. Faute de quoi, il y a risque d'endommagement ou de dysfonctionnement du produit.
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ATTENTION
Toujours mettre à la masse la borne FG sur le conducteur de protection de
terre.Autrement, il y aurait risque d'électrocution ou de dysfonctionnement.
Toutes les vis des bornes inutilisées doivent être serrées.
Autrement, il y aurait risque de court-circuit par contact sur les bornes sans soudure nues.
Utiliser des bornes sans soudure de type approprié en les serrant dans les
limites du couple de serrage prescrit. Une borne sans soudure dont la vis se desserre peut être une source de mauvais contact avec risque de panne.
Effectuer le câblage du module correctement, en respectant la tension
nominale et l'affectation des bornes du produit. Le raccordement à une source d'alimentation électrique différente de celle prescrite ou une erreur de câblage peut être à l'origine d'un départ de feu et/ou d'un dysfonctionnement.
Bien serrer les vis de borne au couple de serrage prescrit.
Des vis de bornes desserrées peuvent être à l'origine de court-circuits ou de dysfonctionnements. Un serrage excessif peut endommager le module ou les vis qui risquent de tomber et de provoquer un court-circuit ou un fonctionnement erratique.
Veiller à ce qu'aucun objet ou impureté, débris de fil ou autres, ne pénètre
dans le module. Cela peut être à l'origine d'un départ de feu, d'une panne ou d'un dysfonctionnement.
Veillez à installer correctement les câbles ou fils connectés au module, soit
en les faisant passer dans un conduit soit en utilisant des colliers de fixation. Si les câbles ne sont pas fixés d'une façon ou d'une autre, la dispersion ou le déplacement des câbles ou une traction exercée par inadvertance sur un câble pourrait endommager le module ou les câbles et créer un mauvais contact à l'origine de dysfonctionnements.
Ne pas installer les lignes de commande et les câbles de communication
avec les lignes des circuits principaux ou de l'alimentation, et ne pas les placer à proximité les uns des autres. Faute de quoi, les bruits parasites produiront des dysfonctionnements.
Pour enlever un câble d'alimentation ou de communication du module, ne
pas tirer sur le câble proprement dit. Avant de débrancher le câble de la plaque à bornes, desserrer les vis de la plaque à bornes. Tirer sur un câble raccordé au module peut endommager le module ou le câble et entraîner des dysfonctionnements par mauvais contact.
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[PRÉCAUTIONS DE MISE EN SERVICE ET DE MAINTENANCE]
AVERTISSEMENT
Ne pas toucher aux bornes quand l'appareil est sous tension. Cela pourrait être à l'origine d'une électrocution ou d'un dysfonctionnement.
ATTE NTION
Pour l'utilisation dans un environnement où la contamination des lentilles, les vibrations, les chocs, etc. risquent d'entraîner un dérèglement des axes optiques, effectuer régulièrement les opérations de maintenance/inspection périodique et apporter des améliorations à l'environnement. Faute de quoi, il y a risque de dysfonctionnement.
Ne jamais tenter de démonter ou modifier le module. Il y aurait risque de panne, dysfonctionnement, blessure ou départ de feu.
Le boîtier du module est en matière plastique; ne pas faire tomber le module ou le soumettre à des chocs violents. Il pourrait en résulter une détérioration du module.
Ne pas oublier de couper toutes les phases de l'alimentation externe utilisée par le système avant le nettoyage ou le resserrage des vis de bornes. Faute de quoi, il y a risque de panne ou de dysfonctionnement du module.
Ne pas oublier de couper toutes les phases de l'alimentation externe utilisée par le système avant de mettre le module en place dans le tableau ou de l'en retirer. Faute de quoi, il y a risque de panne ou de dysfonctionnement du module.
Après la première utilisation du produit, le nombre maximum admissible d'opérations de pose/retrait du bornier est de 50. (selon IEC 61131-2)
Avant de toucher le module, toujours se décharger de la charge électrostatique dont le corps est porteur en touchant un objet métallique mis à la terre. Faute de quoi, il y a risque de panne ou de dysfonctionnements du module.
[PRÉCAUTIONS DE MISE AU REBUT]
ATTE NTION
Lors de sa mise au rebut, ce produit doit être traité comme un déchet industriel.
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CONDITIONS OF USE FOR THE PRODUCT

(1) Mitsubishi programmable controller ("the PRODUCT") shall be used in
conditions; i) where any problem, fault or failure occurring in the PRODUCT, if any, shall not lead to any major or serious accident; and ii) where the backup and fail-safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem, fault or failure occurring in the PRODUCT.
(2) The PRODUCT has been designed and manufactured for the purpose of
being used in general industries. MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY (INCLUDING, BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT, WARRANTY, TORT, PRODUCT LIABILITY) FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS, PRECAUTIONS, OR WARNING CONTAINED IN MITSUBISHI'S USER, INSTRUCTION AND/OR SAFETY MANUALS, TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT. ("Prohibited Application") Prohibited Applications include, but not limited to, the use of the PRODUCT in;
• Nuclear Power Plants and any other power plants operated by Power companies, and/or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT.
• Railway companies or Public service purposes, and/or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User.
• Aircraft or Aerospace, Medical applications, Train equipment, transport equipment such as Elevator and Escalator, Incineration and Fuel devices, Vehicles, Manned transportation, Equipment for Recreation and Amusement, and Safety devices, handling of Nuclear or Hazardous Materials or Chemicals, Mining and Drilling, and/or other applications where there is a significant risk of injury to the public or property.
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Notwithstanding the above, restrictions Mitsubishi may in its sole discretion, authorize use of the PRODUCT in one or more of the Prohibited Applications, provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail-safe, redundant or other safety features which exceed the general specifications of the PRODUCTs are required. For details, please contact the Mitsubishi representative in your region.
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REVISIONS

Addition
Partial correction
Addition
Addition
*The manual number is given on the bottom right of the cover.
Print date *Manual number Revision
Nov.,1999 IB (NA)-0800090-A First edition
Feb.,2001 IB (NA)-0800090-B
Jun.,2003 IB (NA)-0800090-C
Jul.,2005 IB (NA)-0800090-D
Dec.,2006 IB (NA)-0800090-E
Jun.,2007 IB (NA)-0800090-F
Aug.,2007 IB (NA)-0800090-G
Dec.,2011 IB (NA)-0800090-H
Jul.,2014 IB (NA)-0800090-I
Dec., 2016 IB (NA)-0800090-J
Jun.,2018 IB (NA)-0800090-K
Partial correction
Change specified torque range of Display window mounting screw from 32 to 5.8N/cm on Section 4.2.1(1)
Partial correction
SAFETY PRECAUTIONS, About the Manuals, Chapter 1, Se ction 1.3, 2.2, 3.1, 3.2, 4.2.1, 4.6
Conformation to the EMC Directive and Low Voltage Instruction
Partial correction
SAFETY PRECAUTIONS
Partial correction
SAFETY PRECAUTIONS, About the Manuals, Section 1.3, 2.2, 3.1, 3.2, 3.4, 4.2.1
Section 4.3,Contact address (Back cover)
Partial correction
Section 4.3
CONDITIONS OF USE FOR THE PRODUCT
Partial correction
SAFETY PRECAUTIONS, About the Manuals, COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES, Section 3.1, 4.2.1, 4.5
Partial correction
About the Manuals, Section 1.3, 2.2, 4.3
SAFETY PRECAUTIONS (French)
Partial correction
Section 3.1, 4.2.1, 4.5
Descriptions are revised due to compliance with the Chinese standardized law.
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
© 1999 MITSUBISHI ELECTRIC CORPORATION
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CONTENTS

1. OVERVIEW .................................................................................................... 1
1.1 Features ................................................................................................... 1
1.2 Packaged parts ........................................................................................ 3
1.3 Abbreviated names, generic names and terms ........................................ 4
2. SYSTEM CONFIGURATION.......................................................................... 5
2.1 Total configuration .................................................................................... 5
2.2 Cautions on system configuration ............................................................ 7
3. SPECIFICATIONS........................................................................................ 13
3.1 General specifications ............................................................................ 13
3.2 Performance specifications .................................................................... 15
3.3 Specifications of connection cables ....................................................... 16
3.4 Max. transmission distance .................................................................... 16
3.5 List of I/O Signals from/to the Master Module ........................................ 17
4. PROCEDURE UP TO START OF DATA LINK ........................................... 18
4.1 Procedure up to start of data link ........................................................... 18
4.2 Mounting and installation........................................................................ 19
4.2.1 Cautions on handling ...................................................................... 19
4.2.2 Installation environment .................................................................. 21
4.3 Names and settings of parts................................................................... 21
4.4 Setting of switches ................................................................................. 24
4.5 Connection of module through CC-Link dedicated cable ....................... 26
4.6 Optical axis adjustment .......................................................................... 28
4.6.1 Precautions for optical axis adjustment .......................................... 28
4.6.2 Optical axis adjustment method ...................................................... 29
4.6.3 Adjustment procedures for interference light .................................. 30
4.7 Check for state of connection (line test) ................................................. 32
5. ABOUT THE MONITOR FUNCTION............................................................ 34
6. TROUBLESHOOTING.................................................................................. 35
7. EXTERNAL DIMENSIONS DIAGRAM ......................................................... 36
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ABOUT MANUALS

The following manuals are related to this product. Referring to this list, please request the necessary manuals.
Related Manual
Manual name
CC-Link System Master/Local Module Type AJ61BT11/A1SJ61BT11 User's Manual CC-Link System Master/Local Module Type AJ61QBT11/A1SJ61QBT11 User's Manual
MELSEC-Q CC-Link System Master/Local Module User's Manual
MELSEC-L CC-Link System Master/Local Module User’s Manual
CC-Link System Repeater (T-junction) Module User’s Manual AJ65SBT-RPT
CC-Link System Optical Repeater Module User's Manual
CC-Link System Low Profile Waterproof Type Repeater Hub Module User’s Manual AJ65FBTA-RPH CC-Link System Spring Clamp Terminal Block Type Repeater Hub Module User’s Manual AJ65BTS-RPH

COMPLIANCE WITH EMC AND LOW VOLTAGE

(1) Method of ensuring compliance
To ensure that Mitsubishi programmable controllers maintain EMC and Low Voltage Directives when incorporated into other machinery or equipment, certain measures may be necessary. Please refer to one of the following manuals.
• User's manual for the CPU module or head module used
• Safety Guidelines (this manual is included with the CPU module, base unit, or head module)
The CE mark on the side of the programmable controller indicates compliance with EMC and Low Voltage Directives.
Manual Number
(Model code)
IB-66721 (13J872) IB-66722 (13J873)
SH-080394E
(13JR64)
SH-080895ENG
(13JZ41)
IB-0800078
(13JQ81)
IB-0800089
(13JQ85)
IB-0800288
(13JP55)
IB-0800346
(13JP97)
(2) Additional measures
To ensure that this product maintains EMC and Low Voltage Directives, please refer to one of the manuals listed under (1).
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1. OVERVIEW

This User's Manual describes the specifications, part names, settings and others of the AJ65BT-RPI-10A/10B type CC-Link system space optical repeater module (hereafter abbreviated to the AJ65BT-RPI­10A/10B) used in a CC-Link system.

1.1 Features

The AJ65BT-RPI-10A/10B is a module used to expand the CC-Link system. By using the AJ65BT-RPI-10A and AJ65BT-RPI-10B in combination, infrared space transmission, increased transmission distance and T­junction wiring can be achieved in a CC-Link system (at the transmission speed of 2.5Mbps, 625kbps or 156kbps only). Also, the optical axis adjustment can be made easily because the light receiving status of the module can be transmitted to the master station.
(1) Infrared space transmission
Using these modules enables infrared space transmission of 0 to 100m (0 to 327.87ft.). This makes a CC-Link system usable in places where cabling is difficult.
Master station
Repeater
Repeater
Remote station
Local station
Space transmission
CC-Link dedicated cable
Movable
Termination resistor (required)
[Places where cabling is difficult]
• Place where a movable range is wide
• Place where the number of movable times is large and cables may be broken due to fatigue
• Place where you want to minimize the number of movable parts, e.g. cable bearers, for dust proof purpose (such as a clean room)
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(2) Increased transmission distance
Using these modules increases the transmission distance of a CC­Link system. Also, using multiple sets of these modules allows the transmission distance to be increased by up to two stages.
Master station
Remote I/O station
Space transmission
*1 Max. transmission distance at the transmission speed setting of 156kbps. *2 Though omitted here, another remote station may be connected between repeaters.
Increased up to 3.8km!!
Repeater
*2
1st stage 2nd stage
CC-Link dedicated cable
(3) T-junction wiring enabled in CC-Link system
T-junction wiring can be performed by arrangement of these modules between the modules of a CC-Link system.
Master station
T-junction wiring
enabled!!
Repeater
Repeater
Remote I/O station
Remote
I/O station
Intelligent
device station
Space transmission
CC-Link dedicated cable
Termination resistor (required)
(4) Communication status of the module can be monitored
The light receiving status of the module can be monitored (imported to the master station) by setting the station numbers to these modules and also making the remote I/O station-equivalent parameter setting in the master station. Also, the imported receiving status of the mating module can be indicated by the LEDs of the own module using the sequence program of the master station, ensuring ease of fine adjustment of the optical axes.
*1
device station
Remote
Remote station
*2
Termination resistor (required)
POINT
Station number and parameter settings are not needed when these modules are used as repeaters only, i.e. the light receiving status is not monitored (monitor function is not used).
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1.2 Packaged parts

After unpacking, make sure that those parts listed below are packaged.
(1) AJ65BT-RPI-10A
AJ65BT-RPI-10A module 1 Terminating resistances 110 1/2W (Brown, Brown, Brown) 1 Terminating resistances 130 1/2W (Brown, Orange, Brown) 1
(2) AJ65BT-RPI-10B
AJ65BT-RPI-10B module 1 Terminating resistances 110 1/2W (Brown, Brown, Brown) 1 Terminating resistances 130 1/2W (Brown, Orange, Brown) 1
Part name Quantity
Part name Quantity
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1.3 Abbreviated names, generic names and terms

Abbreviated names, generic names and terms Description
Abbreviated names,
generic names and terms
AJ65BT-RPI-10A/10B
AJ65SBT-RPT
AJ65SBT-RPS/RPG
AJ65FBTA-RPH
AJ65BTS-RPH
A module
B module
Segment
Master station
Local station
Remote I/O station
Remote device station
Remote station
Intelligent device station
Repeater
Ready master station
Built-in CC-Link function
Master local module
Master modu le
Local module
Remote module
Intelligent device module Module allowing transient transmission such as AJ65BT-R2.
Abbreviation of AJ65BT-RPI-10A/AJ65BT-RPI-10B type CC-Link system space optical repeater module
Abbreviation of AJ65SBT-RPT type CC-Link system repeater (T­junction) module.
Abbreviation of AJ65SBTRPS/AJ65SBT-RPG type CC-Link system optical repeater module.
Abbreviation of AJ65FBTA-RPH type CC-Link system low profile waterproof type repeater hub module.
Abbreviation of AJ65BTS-RPH type CC-Link system spri ng clamp terminal block type repeater hub module.
Abbreviation of AJ65BT-RPI-10A type CC-Link system space optical repeater module
Abbreviation of AJ65BT-RPI-10B type CC-Link system space optical repeater module
System between terminating resistances connected to each other through cross-over cables.The conventional CC-Link system can be said to be configured with one segment (Refer to Section 2.1.). Station to control the data link system. One station is required for each system. Station which has a sequencer CPU and can communicate with the master station and the other local stations. Remote station processing only information in unit of bit. (AJ65BTB1-16D, AJ65SBTB1-16D, AJ65SBTB1-8 , etc.) Remote station processing only information in unit of bit and in unit of word.(AJ65BT-64AD, AJ65BT-64DAV, AJ65BT-64DAI, etc.) Generic name of remote I/O station and remote device station. Controlled by the master station. Station allowing transient transmission such as AJ65BT-R2. (Including local stations) Module for expanding the CC-Link system by connecting the segments to each other. Backup station which inherits data link control when the master station comes off parallel due to error. Abbreviation of built-in CC-Link system master/local functions of the L26CPU-BT and L26CPU-PBT Generic name of RJ61BT11, QJ61B T11N, QJ61BT11, built-in CC­Link function, AJ61BT11, A1SJ61BT11, AJ61QBT11, and A1SJ61QBT11
Generic name of the master local module that is used as a master station
Generic name of the master local module that is used as a local station
Generic name of AJ65BTB1-16D, AJ65SBTB1-16D, AJ65BT-64AD, AJ65BT-64DAV, AJ65BT-64DAI and A852GOT.
Description
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2. SYSTEM CONFIGURATION

2.1 Total configuration

The total configuration employed when the AJ65BT-RPI-10A/10B module is used is as shown below.
[Segment]
Remote I/O
station
*2
Remote I/O
station
device station
Local station
*3
Remote I/O station
Space transmission
Remote
(the A or B module)
*1
Repeater (the B or A module)
Intelligent
device station
Remote I/O
station
Remote I/O station
CC-Link dedicated cable
Intelligent
device station
*1
Remote
device station
*1
Repeater (the A or B module)
Repeater (the B or A module)
*1
RepeaterRepeater
(the A or B module)
Repeater
(the B or A module)
*1
Termination resistor (required)
*1
Master station
[Segment (1st stage)]
[Segment (1st stage)]
[Segment (2nd stage)]
*1 The A and B modules must be used in pairs. *2 The transmission speed of each segment must be matched with that of the
master station (2.5Mbps, 625kbps, 156kbps).
*3 Up to two stages of segments may be used.
5
Page 21
(1) What is a repeater?
This is the module for expanding the CC-Link system by connecting the segments to each other.
(2) What is a segment?
In the CC-Link system where repeaters are used, the equipment included between terminating resistances connected to each other through cross-over cables is generally called the segment.
6
Page 22

2.2 Cautions on system configuration

(1) About the combination of modules used
Always use the AJ65BT-RPI-10A/10B in such a configuration that the lens surfaces of the A and B modules are opposed. There are no restrictions on the sequence of connections. (Either the A or B module may be placed on the master station side.)
(2) Conditions of usable master module
When the AJ61BT11, A1SJ61BT11, AJ61QBT11 and A1SJ61QBT11 modules are used, those of the functional version B or later must be employed. Use the master module bearing the version 9707 B or later in the DATE column of the name plate as shown in the figure below.
Year and month of manufacture
Function version
Year and month of manufacture
Function version
(3) Max. number of modules connected to configure CC-Link system
Up to 64 modules of repeaters can be connected in one segment. In the CC-Link system where repeaters are used, also the number of remote stations capable of being controlled by one master station is the same as in the other systems. For details, refer to the User's Manual of the applicable master module. (When the monitor function is used in these modules, they must be counted not as repeaters but as remote I/O stations.)
7
Page 23
3.8km
(12459.02ft.)
Max.
transmission
distance
Space transmission
Remote station
Transmission speed: 156kbps setting
Repeater
Master station
Segment Max. 1200m (3934.43ft.)
Max. 100m (327.87ft.)
Segment (1st stage) Max. 1200m (3934.43ft.)
Segment (2st stage) Max. 1200m (3934.43ft.)
Space transmission
Max. 100m (327.87ft.)
(4) Max. number of stages connected to configure segment
These modules may be used to communicate with a remote station up to two segments away from the segment of the master station.
(5) Instructions for using different models of repeaters in combination
Note that when combining the repeaters of different models, there are the following restrictions on the number of connectable repeaters and the number of connected stages.
Combination
pattern
AJ65BTS
-RPH
1)
2)
3)
4) 2 4(2 set) —4
1—2———
—1 2———
1 2(1set)
1———2(1 set)— — 1 2(1 set) — —1——2(1 set)—
1————2(1 set) —1———2(1 set)
5) 2 2(1 set)
6) 2 2(1 set)
7) 2(1 set) 2(1 set)
9) 1 1
2(1 set) 2(1 set) ————2(1 set)2(1 set)
Max. number of repeaters
AJ65FBT
A-RPH
AJ65SBT
-RPH
AJ65SBT
8
-RPS
AJ65SBT
-RPG
AJ65BT
-RPI
-10A/10B
number
of stages
Max.
3
2
3
28)
Page 24
POINT
• For the CC-Link system, up to 2 repeater types can be used in combination. Using 3 models or more is not allowed.
• When repeaters are connected in the same segment by link wiring, up to 64 modules can be connected. For details, refer to the user's manual of the master module used.
Ex.) A CC-Link system with combination pattern 7) is built
Master station
Segment
Segment 1st stage
Segment 2nd stage
Segment 3rd stage
AJ65BT-RPI
AJ65FBTA-RPH
For combination pattern 6), 4 (2 sets) or more AJ65BT-RPIs are not connectable.
Up to 64 modules can be connected in a segment.
AJ65BT-RPI
Remote station
9
Page 25
(a) Combination pattern 1) (c) Combination pattern 3)
Master station
AJ65BTS-RPH or
AJ65FBTA-RPH
One module
AJ65SBT-RPT
Up to two modules
Remote station
Segment
Segment 1st stage
OUTIN
Segment 2nd stage
OUTIN
Segment 3rd stage
Master station
AJ65BTS-RPH or
AJ65FBTA-RPH
One module
AJ65BT-RPI
Two modules
(one set)
Remote station
(b) Combination pattern 2) (d) Combination pattern 4)
Master station
AJ65BTS-RPH or
AJ65FBTA-RPH
One module
AJ65SBT-RPS or
AJ65SBT-RPG
Two modules
(one set)
Remote station
Segment
Segment 1st stage
Segment 2nd stage
Master station
AJ65SBT-RPT
Up to two modules
AJ65SBT-RPS
Four modules
(two sets)
or
Two modules
(one set)
Segment
Segment 1st stage
Segment 2nd stage
Segment
OUTIN
Segment 1st stage
OUTIN
Segment 2nd stage
Segment 3rd stage
10
Remote station
Segment 4th stage
Page 26
(e) Combination pattern 1) (g) Combination pattern 3)
Master station
AJ65SBT-RPT
Up to
two modules
AJ65SBT-RPG
Two modules
(one set)
Remote station
Segment
OUTIN
Segment 1st stage
OUTIN
Segment 2nd stage
Segment 3rd stage
Master station
AJ65SBT-RPS
Two modules
(one set)
AJ65SBT-RPG
Two modules
(one set)
Remote station
(f) Combination pattern 2) (h) Combination pattern 4)
Master station
AJ65SBT-RPT
Up to
two modules
AJ65SBT-RPI
Two modules
(one set)
Remote station
Segment
OUTIN
Segment 1st stage
OUTIN
Segment 2nd stage
Segment 3rd stage
Master station
AJ65SBT-RPS or
AJ65SBT-RPG
Two modules
(one set)
AJ65SBT-RPI
Two modules
(one set)
Remote station
Segment
Segment 1st stage
Segment 2nd stage
Segment
Segment 1st stage
Segment 2nd stage
11
Page 27
(h) Combination pattern 1)
A
Master station
AJ65BTS-RPH
One module
J65FBTA-RPH
One module
Remote station
Segment
Segment 1st stage
Segment 2nd stage
12
Page 28

3. SPECIFICATIONS

3.1 General specifications

This section provides specifications of the AJ65BT-RPI-10A/10B module used.
Item Specifications
Operating ambient tempera ture
Température ambiante de fonctionnement
Storage a mbient tempera ture Operating ambient humidity Storage a mbient humidity
Under
intermittent
vibration
Under
continuous
vibration
Compliant with JIS B 3502, IEC 61131-2
(490 m/s2, 10 times each in 3 directions X, Y, Z)
10000 lx max. (no exposure to direct sunlight)
*3
Compliant with JIS B 3502 and
IEC 61131-2
Vibration resistance
Shock resistance
Operating atmosphere
Ambient illumination
Cooling method Self-cooling method Operating
*4
altitude Installation location Overvoltage
*1
category Pollution degree
*2
0 to 50°C
0 à 50 °C
-25 to 75°C
10 to 90%RH, non-condensing
Frequency
5 to 8.4Hz ——— 3.5mm 10 times
8.4 to
150Hz
5 to 8.4Hz ——— 1.75mm
8.4 to
150Hz
No corrosive gases
acceleration
0 to 2000m
Indoor
II or less
2 or less
Constant
9.8m/s2———
4.9m/s2———
Half
amplitude
Sweep
count
each in
X, Y, Z
directions
———
13
Page 29
*1 This indicates the section of the power supply to which the equipment is
assumed to be connected between the public electrical power distribution network and the machinery within premises. Category II applies to equipment for which electrical power is supplied from fixed facilities. The surge voltage withstand level for up to the rated voltage of 300 V is 2500 V.
*2 This index indicates the degree to which conductive material is generated in
terms of the environment in which the equipment is used. Pollution level 2 is when only non-conductive pollution occurs. A temporary conductivity caused by condensing must be expected occasionally.
*3 The reference values of ambient illumination (in JIS Z 9110) are indicated
below.
• Illumination needed for fine visual work in factories : 3000 to 1500 lx
• Illumination needed for work in offices : 2000 to 750 lx
*4 Do not use or store the programmable controller under pressure higher than
the atmospheric pressure of altitude 0m. Doing so may cause malfunction. When using the programmable controller under pressure, please consult your local Mitsubishi Electric representative.
14
Page 30

3.2 Performance specifications

The following table lists the performance specifications of the AJ65BT­RPI-10A/10B.
Item Specifications
Voltage 20.4 to 26.4VDC
Power supply
Common specifications
CC-Link communication specifications
Optical communication specifications
Current 137mA (at TYP. 24VDC)
Noise immunity
Dielectric withstand voltage
Insulation resistance
Weight 0.5kg Transmission
speed
Max. number of segments connected
Max. transmission distance of each segment Max. number of connected modules
Number of stations occupied
Optical transmission distance
Orientation angle
Modulation frequency
Modulation system FSK
Simulator noise of 500Vp-p, obtained by a noise simulator of 1µs noise width and 25 to 60Hz noise frequency
500VAC for 1 minute between all DC external terminals and ground
10M or higher, measured with a 500VDC insulation resistance tester
Can be selected from among 156kbps, 625kbps and
2.5Mbps. AJ65BT-RPI only (Refer to Section 2.2 (4)) 2stages Combination of AJ65BT-RPI and AJ65SBT­RPT (Refer to Section 2.2 (5)) Combination of AJ65BT-RPI and one of AJ65SBT-RPS, AJ65 SBT-RPG,
AJ65FBTARPH, or AJ65BTS-RPH. (Refer to Section 2.2 (5))
Depending on the transmission speed.
(Refer to the user's manual of the master module used.)
64 (Refer to Section 2.2 (3) for the conditions of the number of modules connected.)
When using monitor function : 1station When not using monitor function : 0station
(Refer to Chapter 5 for details of the monitor function.)
0 to 100m (0 to 327.87ft.)
Optical transmission distance of 0 to 50m
(0 to 163.94ft.) : Full angle 2°
Optical transmission distance of 50 to 100m
(163.94 to 327.87ft.) : Full angle 1°
A module to B module: 36±3MHz B module to A module: 44±2.5MHz
3stages
2stages
15
Page 31

3.3 Specifications of connection cables

Remarks
Use the CC-Link dedicated cable for the CC-Link system. If a cable other than the CC-Link dedicated cable is used, the performance of the CC-Link system cannot be guaranteed. For the specifications of the CC-Link dedicated cables or any other inquires, visit the following site: CC-Link Partner Association website: http://www.cc-link.org/
For details, refer to the CC-Link cable wiring manual issued by the CC­Link Partner Association.

3.4 Max. transmission distance

Master station
Repeater
Remote station
Transmission speed: 156kbps setting
Segment Max. 1200m (3934.43ft.)
Space transmission Max. 100m (327.87ft.)
Segment (1st stage) Max. 1200m (3934.43ft.)
Space transmission Max. 100m (327.87ft.)
Segment (2nd stage) Max. 1200m (3934.43ft.)
Conditions Description
The maximum transmission distance in each segment is the same as that in normal CC-Link system (system configured with one segment only).
Transmission speed
Max. number of stages connected to configure segment
The maximum transmission distance in each segment varies according to the transmission speed. For details, refer to the User's Manual of the applicable master module. (The length of the cables between repeater stations is treated in the same manner as in the remote I/O station.)
When one connection stage is added, the maximum transmission distance is added by an amount equivalent to one segment.
16
Max.
transmission
distance
3.8km
(12459.02ft.)
Page 32

3.5 List of I/O Signals from/to the Master Module

The following tables provide the I/O signals transferred from/to the master module when the monitor function is used in the AJ65BT-RPI­10A/10B. Refer to Chapter 5 for details of the monitor function. Refer to Section 4.3 for the definitions of the operation indicator LEDs used to explain the signals.
(1) Input signals (AJ65BT-RPI-10A/10B to master module)
Input
Signal
RXn0 RC status ON indicates that the module is ready to receive data.
RXn1 R1 status
RXn2 R2 status
RXn3 R3 status
RXn4 to
RX(n+1)F
* Value based on the RC status signal (1 time).
Output Signal
Ryn0 to RYnF —— Must not be used.
RY(n+1)0 SC ON Lights up the "SC" operation indicator LE D.* RY(n+1)1 S1 ON Lights up the "S1" operation indicator LED.* RY(n+1)2 S2 ON Lights up the "S2" operation indicator LED.* RY(n+1)3 S2 ON Lights up the "S3" operation indicator LED.*
RY(n+1)4 to
RX(n+1)F
* The RC, R1, R2 and R3 status signals of the mating module can be indicated
Signal Name
ON indicates that the allowance of the light receiving level is 1.5 times or higher *. ON indicates that the allowance of the light receiving level is 2.0 times or higher *. ON indicates that the allowance of the light receiving level is 2.5 times or higher *.
—— Must not be used.
Description
(2) Output signals (Master module to AJ65BT-RPI-10A/10B)
Signal
Name
—— Must not be used.
Description
by the operation indicator LEDs of the own module using the sequence program of the master station, ensuring ease of optical axis adjustment.
17
Page 33

4. PROCEDURE UP TO START OF DATA LINK

4.1 Procedure up to start of data link

The procedure ranging from the installation of the AJ65BT-RPI-10A/10B module to the start of data link is described below.
Start
Install the AJ65BT-RPI-10A/10B module.
Set the switches of the module.
Refer to Section 4.2.
Refer to Section 4.4.
Connect the modules using CC-Link dedicated cables.
Make AJ65BT-RPI-10A/10B(A module B module) adjustment of the optical axes.
Check for the connection conditions of the modules (line test).
Start the system.
Completion
POINT
The procedure described here is for the AJ65BT-RPI-10A/10B module only. In order for you to understand the procedure of the entire CC-Link system, refer to the User's Manual of the applicable master module.
18
Refer to Section 4.5.
Refer to Section 4.6.
Refer to Section 4.7.
Refer to the User's Manual of the applicable master module.
Page 34

4.2 Mounting and installation

4.2.1 Cautions on handling

Cautions on handling the AJ65BT-RPI-10A/10B module are described below.
(1) Tighten screws (such as a module fixing screw) within the
tightening torque range specified in the table below. Do not over­tighten these screws. The screws and module case may be damaged.
Module mounting screw (M6 thread with finished circular flat washer)
Display window mounting screw (M2.6 thread) 0.058N•m Terminal block screw (M3 thread)
Vis de plaque à bornes (filetage M3)
Terminal block mounting screw (M3.5 thread) 0.68 to 0.98N•m
(2) When mounting the AJ65BT-RPI-10A/10B, it has no specific
mounting orientation as a module alone. However, it should be mounted with its top face placed in the same orientation as that of the mating module with which optical communication is made. When these modules are mounted in opposite orientations, they must be mounted more than 1m(3.28ft.) away from each other.
Top face
Screw location Specified torque range
1.2N•m
0.59 to 0.88N•m
0,59 à 0,88 N•m
Top face
[Top faces set in the opposite orientations][Top faces set in the same orientation]
Top face
0 to 100m
(0 to 327.87ft.)
More than 1m
(3.28ft.)away
19
Top face
Page 35
(3) When using multiple sets of the AJ65BT-RPI-10A/10B in line,
provide shields between the sets. Not doing so can cause a malfunction due to interference.
Shield needed
(4) When using multiple sets of the AJ65BT-RPI-10A/10B in parallel,
place the A and B modules alternatively and keep a distance of at least 1m (3.28ft.). Not placing them alternately can cause a malfunction due to interference. Referring to the figure showing the relation between the optical communication distance and the distance from the other system, adjust the optical axis to remove the influence of interference light. (Refer to Section 4.6.3.)
B moduleA module
1m (3.28ft.) at least
8
4
1
Distance from other system (m)
0
Install modules alternately and keep a distance of at least 1m (3.28ft.)
Adjustment for interference light not required
Not used
Optical communication distance (m)
A moduleB module
Adjustment
for interference
light required
(Worst-case value *2)
Adjustment for
interference light
required (Normal value *1)
10050100
*1 A value obtained when the optical axis of each system is adjusted to nearly
the center of the area in which the operation indicator LED, R3 turns on.
*2 A value obtained when the optical axis of the system is slanted toward the
other system.
20
Page 36

4.2.2 Installation environment

For installation environment, refer to Section 3.1 (General Specifications).

4.3 Names and settings of parts

This section explains the part names, LED indication definitions, and switch and control setting methods of the AJ65BT-RPI-10A/10B.
8) 8)
10)
Expanded view
8)5)
2)
3)
4)
No. Name Application
Operation
1)
Check for the module condition by observing the state of lighting of the LED.
LED
Name
PW
LRUNONOFF: :
indicator
LEDs
LERR
ERR
10)
8) 8) 8)
9)
1)
6)
Application
O N
Indicates that power is ON.
OFF : :
Indicates that power is OFF. Indicates normal communication when the monitor function is
used. Indicates that a communication error occurred when the monitor function is used or that the monitor function is not used.
ON
:
Indicates that a communication error occurred when the monitor function is used or that the monitor function is not used.
OFF
:
Indicates normal communication when the monitor function is used.
ON
Indicates a communication error.
OFF: :
Indicates a normal status.
21
7)
Expanded
view
Page 37
No. Name Application
Operation
1) indicator LEDs
Transmission
2)
speed setting
switch
Check for the module condition by observing the state of lighting of the LED.
LED
Name
ON
:
Indicates that data is being sent to the connection cable
SD1
SD2
RD1
RD2
SC
S1
S2
S3
RC
R1
R2
R3
Used to set the transmission speed of the module. (Factory setting: 0) 0
1 2 3to 9
side.
OFF
:
Indicates that data is not sent to the connection cable side.
ON
Indicates that data is being sent to the light output side.
OFF : :
Indicates that data is not sent to the light output side.
ON
:
Indicates that data is being received from the connection cable side.
OFF
:
Indicates that data is not received from the connection cable side.
Indicates that data is being received from the light input
ON
:
side. Indicates that data is not received from the light input
OFF
:
side.
ON
Indicates that RY(n+1)0 is ON.
OFF::
Indicates that RY(n+1)0 is OFF.
ON
Indicates that RY(n+1)1 is ON.
OFF::
Indicates that RY(n+1)1 is OFF.
ON
Indicates that RY(n+1)2 is ON.
OFF::
Indicates that RY(n+1)2 is OFF.
ON
Indicates that RY(n+1)3 is ON.
OFF::
Indicates that RY(n+1)3 is OFF.
ON
Indicates that the own module is enabled for light receiving.
OFF::
Indicates that the own module is disabled for light receiving.
ON
Indicates that the light receiving level allowance of the own module is 1.5 times or more.
OFF::
Indicates that the light receiving level allowance of the own module is less than 1.5 times (based on RC).
ON
Indicates that the light receiving level allowance of the own module is 2.0 times or more.
OFF::
Indicates that the light receiving level allowance of the own module is less than 2.0 times (based on RC).
ON
Indicates that the light receiving level allowance of the own module is 2.5 times or more.
OFF::
Indicates that the light receiving level allowance of the own module is less than 2.5 times (based on RC).
: 156kbps : 625kbps : 2.5Mbps : Must not be set.
Application
Lit only when the monitor function is used. Refer to Chapter 5 for details of the monitor function.
22
Page 38
No. Name Application
Station number
3)
setting switch
(Tens)
Station number
4)
setting switch
(Units)
5) Lens surfaces Used to make optical communication.
6) Terminal block Used to connect the power supply cable and CC-Link dedicated cables.
Termination
7) resistor switch
Module
8)
mounting
screws
Mounting
9)
bracket
Display window
10)
mounting
screws
POINT
The settings of the transmission speed setti ng switch and station number setting switches are made valid when the module power is switched from OFF to ON. If any switch setting has been changed with the module power ON, perform the above operation again.
Used to set the station number of the module. Also used to set whether the monitor function is used or not. (Factory setting: 0) 00 : Monitor function is not used 01 to 64 65 to 99::
Used to set whether the built-in termination resistor (110) of the module is used or not. (Factory setting: OFF) ON : Used OFF: Not used
Used to fix the module to the mounting bracket. Mounting bracket
Used to mount the module.
Used to fix the display window to the module. The display window is removed when switch setting is to be made.
Station number when monitor function is used Must not be set.
23
Page 39

4.4 Setting of switches

The setting of the switches on the AJ65BT-RPI-10A/10B module is described below.
(1) Transmission speed setting switch
This switch is used to set the transmission speed of the AJ65BT­RPI-10A/10B module. For detail of the setting, refer to Section 4.3.
POINT
• Set to the same state of setting as set in the master station.
• The states of setting of the transmission speed setting switch obtained when the module power supply is set from OFF to ON or the reset switch is set to OFF become effective. When the states of setting are changed with the module power supply turned ON, perform the above operations again.
(2) Station number setting switches
The station number setting switches are used to set the station number of the AJ65BT-RPI-10A/10B. It is also used to set whether the monitor function is used or not. For full information on the setting, refer to Section 4.3. For full information on the monitor function, refer to Chapter 5.
POINT
The setting of the station number setting switches is made valid when the module power is switched from OFF to ON. If the setting has been changed with the module power ON, perform the above operation again.
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Page 40
(3) Termination resistor switch
The termination resistor switch is used to set whether the built-in termination resistor (110) of the AJ65BT-RPI-10A/10B is used (ON) or not (OFF). Set this switch to the ON (used) position when the AJ65BT-RPI-10A/10B is located on either side of the segment and the accessory termination resistor is not used.
POINT
• In either of the following cases, do not use the built-in termination resistor (110) of the AJ65BT-RPI-10A/10B but use the accessory termination resistor.
1) When the 130 termination resistor is needed.
2) There is a possibility of removing the AJ65BT-RPI-10A/10B without
affecting the other stations for maintenance or other purpose. When the built-in termination resistor is used, removing the terminal block from the module makes the termination resistor disconnected, disabling the other stations from making normal communication.
• Do not use the built-in termination resistor and accessory termination resistor of the AJ65BT-RPI-10A/10B at the same time. Doing so makes the module doubly provided with the termination resistors, disabling normal communication.
25
Page 41

4.5 Connection of module through CC-Link dedicated cable

Raccordement du câble dédié CC-Link de traversée de module
The method of connecting the AJ65BT-RPI-10A/10B module to the CC­Link system through the CC-Link dedicated cable is shown below.
La méthode de connexion d'un module AJ65BT-RPI-10A/10B à un système CC-Link par câble dédié CC-Link est représentée schématiquement ci-après.
cable
cable
Remote module
(Blue)
(White)
(Yellow)
(Blue)
(White)
(Yellow)
Local module
Transmission
Terminating resistor
Master module
DA
DB
DG
SLD
FG
(Blue)
(White)
(Yellow)
CC-Link dedicated
cable
Terminating resistor
AJ65BT-RPI-10A/10B
(Blue)
(Blue)
DA
(White)
(Yellow)
DB
DG
(White)
(Yellow)
SLD
FG
Lens
surfaces
Space transmission
Lens
surfaces
(Blue)
DA
(White)
DB
(Yellow)
DG
SLD
CC-Link dedicated
CC-Link dedicated
FG
AJ65BT-RPI-10A/10B
English French English French
Master module Module maître
Space
transmission
Remote module Module distant Local module Module local
Terminating
resistor
CC-Link
dedicated cable
Lens surfaces
Résistance
d'extrémité
Câble dédié pour
CC-Link
Surfaces des
lentilles
Blue Bleu
White Blanc
Yellow jaune
DA
DB
DG
SLD
FG
DA
DB
DG
SLD
FG
spatiale
Terminating resistor
Terminating resistor
26
Page 42
Important
Important
In each segment, ensure to use the same type of CC-Link dedicated cables. If different types of cables are used, normal data transmission will not be assured.
Sur chaque segment, s'assurer qu'on utilise des câbles dédiés CC-Link du même type. Si les câbles utilisés sont de types différents, la transmission normale des données ne peut être garantie.
POINT
POINT
• Ensure to connect the terminating resistances to both end modules of each segment. In addition, connect them between DA and DB (DA1-DB1 and DA2­DB2 for AJ65BT-RPI-10A/10B). (The terminating resistances are furnished with the module.)
• The terminating resistances vary according to the type of cables in use. For detail, refer to the User's Manual of the applicable master module.
• Connect the shield cable of the CC-Link dedicated cable to "SLD" of each module, and ground both ends of the cable through "FG" to a class-D (class
3) ground. SLD and FG are wired to each other inside the module.
• Ne pas oublier de raccorder la résistance terminale aux deux modules d'extrémité sur chaque tronçon.De plus, établir la connexion entre DA et DB (DA1-DB1 et DA2-DB2 pour AJ65BT-RPI-10A/10B). (Les résistances terminales sont fournies avec le module.)
• Les résistances terminales diffèrent en fonction du type des câbles utilisés. Pour le détail, voir le Manuel de l'utilisateur du module maître concerné.
• Raccorder le câble de blindage du câble dédié CC-Link sur "SLD" de chaque module, et mettre à la terre les deux extrémi tés du câble via "FG" sur une terre prise de terre de classe D (classe 3). SLD et FG sont câblés entre eux à l'intérieur du module.
27
Page 43

4.6 Optical axis adjustment

4.6.1 Precautions for optical axis adjustment

For the optical axis adjustment, pay attention to the following.
(1) Adjust the optical axis of each system to the center of the light
receiving level area as much as possible. (Refer to Section 4.6.2.) When multiple sets of the AJ65BT-RPI-10A/10B are used in parallel, turn off the other system(s) before starting the optical axis adjustment.
(2) When the AJ65BT-RPI-10A/10B is installed to a movable body,
check that the adjusted position in the light receiving level is not lowered during movement.
(3) When multiple sets of the AJ65BT-RPI-10A/10B are used in
parallel, check that the individual system is not affected by interference light from the other system. (Refer to Section 4.6.3.)
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4.6.2 Optical axis adjustment method

The optical axis is adjusted in the following steps.
(1) Place the modules face-to-face and align the module axes
approximately.
(2) While observing the operation indicator LEDs of the module (A
module), change the angle of the other module (B module) in vertical or horizontal directions to obtain a proper angular range in which the operation indicator LED, R3 turns on. Note that, if A module is moved at this time, the reference axis cannot be fixed and proper adjustment will be difficult.
(3) Check the operation indicator LEDs on both modules.
Confirming the LEDs on one module only may not adjust the other optical axis.
(a) Vertical angle adjustment
R
A module
B module
Fix the module and check the operation indicator LED, R3 turns on.
(b) Horizontal angle adjustment
R
A module
Fix the module and check the operation indicator LED, R3 turns on.
29
Adjust the angle.
B module
Adjust the angle.
Page 45

4.6.3 Adjustment procedures for interference light

The following is the adjustment procedures for interference light emitted from the other system.
(1) Influence of interference light between module A1 and A2
(a) Turn on the module A1 and A2 only and turn off the module B1
and B2.
(b) Check for influence of interference light emitted from A1 to A2
1) When the operation indicator LED, R1 of A2 is off: No influence of interference light is identified.
2) When the operation indicator LED, R1 of A2 is on: The influence of interference light is identified. Readjust the optical axis of module A1 by making it away from the system (2).
(c) Check for influence of interference light emitted from A2 to A1
1) When the operation indicator LED, R1 of A1 is off: No influence of interference light is identified.
2) When the operation indicator LED, R1 of A1 is on: Influence of interference light is identified. Readjust the optical axis of module A2 by making it away from the system (1).
Check that R1 is off.
R
System
(1)
System
(2)
Module B2
(OFF)
Interference
light
Module B1Module A1
(OFF)(ON)
Module A2
(ON)
R
Check that R1 is off.
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(2) Influence of interference light between module B1 and B2
(a) Turn on the module B1 and B2 only and turn off the module A1
and A2.
(b) Check for influence of interference light emitted from B1 to B2
1) When the operation indicator LED, R1 of B2 is off: No influence of interference light is identified.
2) When the operation indicator LED, R1 of B2 is on: The influence of interference light is identified. Readjust the optical axis of module B1 by making it away from the system (2).
(c) Check for influence of interference light emitted from B2 to B1
1) When the operation indicator LED, R1 of B1 is off: No influence of interference light is identified.
2) When the operation indicator LED, R1 of B1 is on: The influence of interference light is identified. Readjust the optical axis of module B2 by making it away from the system (1).
R
Check that R1 is off.
Check that R1 is off.
System
(1)
(OFF)
R
System
(2)
Module B1Module A1
(ON)
Interference
light
Module A2Module B2
(OFF)(ON)
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4.7 Check for state of connection (line test)

After connecting all modules including the AJ65BT-RPI-10A/10B, check whether the CC-Link system can establish proper data links or not. To perform the line test of the AJ65BT-RPI-10A/10B module, use the line test 2 of the master module. For the line test 2 of the master module, refer to the User's Manual of the applicable master module. Perform the test following the steps shown below.
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Completion
NO
NO
NO
Normal
NO
Normal
Normal
YES
NO
YES
YES
YES
YES
Start
Set the test switch to OFF (normal operation).
After checking the input power supply voltage, turn on the power supply.
Perform the line test 2 of the master module. In this test, use any one station connected to the downstream side of the AJ65BT-RPI-10A/10B (side where the master station does not exist).
Does the master
module complete the line
test 2 normally?
Does "PW" light up?
Does "ERR." go off?
Do "RD1" and "SD2" light up?
Do "RD2" and "SD1" light up?
Refer to the User's Manual of the applicable master module.
...................
The hardware may have a defect. Contact the nearest sales office , and explain the error symptom and get advice.
Check that the transmission speed is set correctly. Check that the wiring is normal. Check that there is no defective station in the CC-Link system. Check that cables, power supplies and modules are arranged properly so that excessive noise is not emitted.
Check that the transmission speed is set correctly. Check that the wiring on the IN side is normal. Check that the master station is normal.
Check that the transmission speed is set correctly. Check that optical communication is proper. Check that the master station is set so that it can communicate with the remote station to be tested. Check that the remote station to be tested is normal.
Check that the other stations are normal. Check the combination of the maximum transmission distance, setting of transmission speed, and station-to-station cables.
33
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5. ABOUT THE MONITOR FUNCTION

The monitor function allows the receiving status (RC, R1, R2, R3) indicated by the operation indicator LEDs of the AJ65BT-RPI-10A/10B to be monitored (imported to the master station). To use the monitor function, the station numbers must be set and parameter setting to the master station must also be made as remote I/O stations. For the way to make parameter setting, refer to the user's manual of the master module used.
Also, the imported receiving status of the mating module can be indicated by the "SC, S1, S2, S3" operation indicator LEDs of the own module using the sequence program of the master station, ensuring ease of optical axis adjustment. Refer to Section 3.5 for the I/O signals transferred to/from the master module.
POINT
• Make fine adjustment of the optical axes by adjusting the orientation of the own module until the receiving status of the mating module is maximized. Using the monitor functi on allows the receiving status of the mating module to be checked on the own module, ensuring ease of fine adjustment of the optical axes.
• Since the monitor function transmits the receiving status through CC-Link data link, the modules must at least be ready to receive lights (the "RC" operation indicator LEDs are lit) each other.
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6. TROUBLESHOOTING

Any error during data link can be checked by the ERR. LED of the master station. If the ERR. LED of the master station is lit or flickers due to a data link error, first refer to the user's manual of the master module used and check the data link states of the other stations in the CC-Link system.
If there are many stations in data link error on the downstream side of the AJ65BT-RPI-10A/10B (the side on which the master station does not exist), the AJ65BT-RPI-10A/10B may be faulty. Therefore, make a line test again (refer to Section 4.7).
Master station
Repeater
Repeater
Remote
I/O station
Intelligent
device station
device station
Remote
Downstream side of
AJ65SBT-RPI-10A/10B
Remote
I/O station
Intelligent
device station
Perform a line test!
35
Remote
device station
Page 51

7. EXTERNAL DIMENSIONS DIAGRAM

Unit : mm (inch)
3- 7 x 16 mounting hole (M6 mounting screw)
7 mounting hole (M6 mounting screw)
42
2.0 (0.08)
128.0 (5.04)
12.0
(0.47)
35.5
(1.40)
8.0
(0.32)
100.0 (3.94)
84.0 (3.31)
40.0 (1.58)
161.0 (6.34)
145.0 (5.71)
130.0 (5.12)
45.0 (1.77)
44.0 (1.73)
57.5 (2.27)
Optical axis adjusting angle 4° up/down and side-to-side
35.5 (1.40)
The external dimensions diagram of the AJ65BT-RPI-10A/10B module is shown below.
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MEMO
37
Page 53
Page 54

WARRANTY

Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi; machine damage or lost profits caused by faults in the Mitsubishi products; damage, secondary damage, accident compensation caused by special factors unpredictable by Mitsubishi; damages to products other than Mitsubishi products; and to other duties.
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Specifications subject to change without notice.
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