(Always read these instructions before using this equipment.)
Before using this product, please read this manual and the relevant manuals
introduced in this manual carefully and pay full attention to safety to handle the
product correctly.
The instructions given in this manual are concerned with this product. For the
safety instructions of the programmable controller system, please read the user's
manual for the CPU module used.
In this manual, the safety instructions are ranked as "DANGER" and "CAUTION".
Indicates that incorrect handling may cause
DANGER
CAUTION
Note that the CAUTION level may lead to a serious consequence according
to the circumstances.
Always follow the instructions of both levels because they are important to
personal safety.
Please save this manual to make it accessible when required and always forward
it to the end user.
hazardous conditions, resulting in death or severe
injury.
Indicates that incorrect handling may cause
hazardous conditions, resulting in medium or slight
personal injury or physical damage.
A-1
[Design Precautions]
DANGER
When controlling a running programmable controller (data modification) by
connecting a peripheral to a CPU module or connecting a personal computer
to an intelligent/special function module, create an interlock circuit on the
sequence program so that the whole system will operate safely all the time.
Also, before performing other controls (e.g. program modification, operating
status change (status control)), read this manual carefully and ensure the
safety.
Especially, in the control from an external device to a programmable
controller in a remote location, some programmable-controller-side problems
cannot be resolved immediately due to a data communication failure.
To prevent this, establish corrective procedures for communication failure
between the external device and the programmable controller CPU, as well
as creating an interlock circuit on the sequence program.
In the case of a data link error, the operation status of a faulty station is as
shown below. Using the communication status information, create an
interlock circuit on the sequence program for the system to operate safely.
Incorrect output or malfunction can lead to an accident.
(1) All of general-purpose inputs from this module turn OFF.
(2) All of general-purpose outputs from this module turn OFF.
Depending on the module failure, inputs and outputs may turn ON or OFF
incorrectly.
For I/O signals that may cause a serious accident, provide an external
monitoring circuit.
CAUTION
Do not bunch the control wires or communication cables with the main circuit
or power wires, or install them close to each other.
They should be installed 100 mm (3.94 inch) or more from each other.
Not doing so could result in noise that would cause erroneous operation.
Always use the data link terminal block for connection of a CC-Link dedicated
cable to a master module.
Care must be taken because, if the cable is incorrectly inserted into the
general-purpose I/O terminal block instead of the data link terminal block, the
module will break down.
A-2
[Installation Precautions]
CAUTION
Use the programmable controller in an environment that meets the general
specifications given in this manual.
Using this programmable controller in an environment outside the range of
the general specifications could result in electric shock, fire, erroneous
operation, and damage to or deterioration of the product.
Using a tool specified by the manufacturer, correctly press, crimp, or solder
the wires of the connector and securely connect the connector to the module.
Incomplete connection may cause a short circuit and/or malfunctions.
Do not directly touch the module's conductive parts or electronic
components.
Touching the conductive parts could cause an operation failure or give
damage to the module.
Securely fix the module with the DIN rail or installation screws. Installation
screws must be tightened within the specified torque range.
A loose screw may cause a drop of the module, short circuit or malfunction.
Overtightening may damage the screw, resulting in a drop of the module or a
short circuit.
Completely connect each cable connector to each receptacle.
Incomplete connection may cause a malfunction due to poor contact.
[Wiring Precautions]
CAUTION
Be sure to shut off all phases of the external power supply used by the
system before installation or wiring.
Failure to do so may cause an electric shock, damage to the product and/or
malfunctions.
Attach the terminal cover to the product before energizing and operating the
system after installation or wiring.
Failure to do so may cause an electric shock.
Be sure to ground the FG terminals and LG terminals to the protective
ground conductor.
Failure to do so may result in malfunctions.
A-3
[Wiring Precautions]
CAUTION
When wiring in the programmable controller, be sure that it is done correctly
by checking the product's rated voltage and the terminal layout.
Connecting a power supply that is different from the rating or incorrectly
wiring the product could result in fire or damage.
Tighten the terminal screws with the specified torque.
If the terminal screws are loose, it could result in short circuits, fire, or
erroneous operation.
Overtightening a terminal screw may damage the screw, resulting in a short
circuit or malfunction.
Be sure there are no foreign substances such as sawdust or wiring debris
inside the module.
Such debris could cause fires, damage, or erroneous operation.
Place the connection wires and cables in a duct or clamp them.
If not, dangling cables may swing or inadvertently be pulled, resulting in
damage to the module and/or cables or malfunctions due to poor cable
connection.
Do not install the control cable(s) together with the communication cable(s).
Doing so may cause malfunctions due to noise.
When disconnecting a communication or power cable from the module, do
not pull it by holding the cable part.
For a cable with connector, hold the connector and disconnect it from the
module.
For a cable without connector, loosen the connector screw and disconnect
the cable.
Pulling the cable that is still connected to the module may damage the
module and/or cable and cause malfunctions due to poor cable connection.
Make sure that the interface type is correct before connecting the cable.
Do not connect a cable to a module that has different interface specification.
Doing so will cause a module failure.
Using a tool specified by the manufacturer, correctly press, crimp, or solder
the wires of the connector and securely connect the connector to the module.
Failure to do so may cause a malfunction or failure of the module.
A-4
Revisions
* The manual number is given on the bottom right of the cover.
Print Date*Manual NumberRevision
May, 2007IB(NA)-0800381-AFirst edition
Oct., 2007IB(NA)-0800381-B
SAFETY PRECAUTIONS, Complian ce with the
EMC and Low Voltage Directives, Section 2.4.1,
Section 2.5, Section 3.1
This manual confers no industrial property rights or any rights of any other kind, nor does it
confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any
problems involving industrial property rights which may occur as a result of using the contents
noted in this manual.
The following manuals are also related to this product.
Please purchase it if necessary.
Related manuals
Manual name
CC-Link System RS-232 Interface Module User's Manual (Nonprocedural
Protocol Mode)
CC-Link System RS-232 Interface Module User's Manual (MELSOFT
Connection Mode)
Compliance with the EMC and Low Voltage Directives
(1) For programmable controller system
To configure a system meeting the requirements of the EMC and
Low Voltage Directives when incorporating the Mitsubishi
programmable controller (EMC and Low Voltage Directives
compliant) into other machinery or equipment, refer to the "EMC
AND LOW VOLTAGE DIRECTIVES" chapter of the User's Manual
for the CPU module used.
The CE mark, indicating compliance with the EMC and Low Voltage
Directives, is printed on the rating plate of the programmable
controller.
(2) For the product
For the compliance of this product with the EMC and Low Voltage
Directives, refer to the "CC-Link module" section in the "EMC AND
LOW VOLTAGE DIRECTIVES" chapter of the User's Manual for
the CPU module used.
Manual number
(Model code)
SH-080685ENG
(13JY00)
SH-080687ENG
(13JZ01)
A-7
1. OVERVIEW
This manual describes how to install and connect the AJ65BT-R2N CCLink system RS-232 interface module (hereinafter referred to as
AJ65BT-R2N).
1 station (RX/RY: 32 points each, RWw/RWr: 4 points each)
500V DC between all external DC terminals and ground, 10M or
tested by noise simulator of noise width of 1 s and noise frequency of
Full-duplex communication method
Asynchronous method
(Select with RS-232 transmission setting switches.)
more with insulation resistance tester
24V DC (20.4 to 26.4V DC, the ripple ratio is 5% or less)
Current consumption: 0.11A (TYP. 24V DC)
115200*1(bps)
Up to 15m
Checked (even/odd)/Not checked
DTR/DSR (ER/DR) control
DC1/DC3 control
Ver.1.10-compatible cable
Up to 100,000 times
DC type noise voltage: 500Vp-p,
25 to 60Hz
M4 0.7mm 16mm or larger
DIN-rail mounting is also possible.
1ms
*2
3
*1 Unless data are sent concurrently from the AJ65BT-R2N and external-device
sides in Nonprocedural protocol mode, communication at 57600bps or
115200bps is available.
If data is communicated simultaneously, the RS-232 receive overrun error
H) may occur.
(BB23
*2 Combined use of CC-Link Ver.1.10-compatible cables, CC-Link dedicated
cables (Ver.1.00) and/or CC-Link high-performance cables is not allowed.
If cables of different types are used, normal data transmission cannot be
ensured.
Also, terminating resistors appropriate to the cable type must be used.
2.3 CC-Link Dedicated Cable Specifications
In CC-Link systems, use CC-Link dedicated cables.
The performance of the CC-Link system cannot be guaranteed when
any other than dedicated CC-Link cables is used.
For more information, visit the following website.
CC-Link Partner Association (http://www.cc-link.org/)
Remarks
Refer to the CC-Link Cable Wiring Manual issued by the CC-Link
Partner Association.
4
2.4 RS-232 Interface Specifications
2.4.1 RS-232 connector specifications
The following describes specifications of the RS-232 connector
connected to the external device.
5432
9876
Figure 2.1 RS-232 connector(Seen from the front of the module)
Table 2.3 RS-232 connector specifications
Pin No.Mne monicSignal name
1CDReceive carrier detect
2RD(RXD)Receive data
3SD(TXD)Send data
4DTR(ER)Data terminal ready
5SGSignal ground
6DSR(DR)Data set ready
7RS(RTS)Request to send
8CS(CTS)Clear to send
9Unused--
1
AJ65BT-R2N
Signal direction
External
device
5
The following RS-232 interface connector is used for the AJ65BTR2N.
• DDK Ltd.
9-pin D-sub (female) screw type
17JE-13090-37 (D23A)
For the AJ65BT-R2N side cable, use a connector shell appropriate
to the above.
The screw size for the connector is M2.6.
Use the following model as a connector shell of the AJ65BT-R2N
side connection cable.
• DDK Ltd.
Plug, shell: 17JE-23090-02 (D8A) (-CG)
2.4.2 RS-232 cable specifications
Use an RS-232 cable that is compliant with the RS-232 standard, in a
length of 15m or less.
(Recommended cable)
• Oki Electric Cable Co., Ltd.
7/0.127 P HRV-SV ( :Specify the number of pairs.)
6
2.5 General-purpose I/O Specifications
A terminal name of the general-purpose I/O terminal block and generalpurpose output specifications have been changed from hardware
version B.
For products of hardware version A, refer to the following manual.
CC-Link System RS-232 Interface Module User's Manual
(Nonprocedural Protocol Mode)
(1) General-purpose I/O terminal block
The following explains the general-purpose I/O terminal block.
XCXD YC
COM1COM2NC
Figure 2.2 General-purpose I/O terminal block
YD
7
(2) General-purpose input specifications
Table 2.4 General-purpose input specifications
Item
No. of input points 2 points
Insulation method Photocoupler
Rated in put volt age 24V DC
Rated input current Approx. 7mA
Operating voltage
range
Max. No. of
simultaneous input
points
ON voltage/ON
current
OFF voltage/OFF
current
Input resistanceApprox. 3.3k
OFF
Response
time
Wiring method for
common
External connection
method
ON
ON
OFF
Applicable wire s ize 0.75 to 2mm
Applicable
solderless terminal
DC input (Positive common/negative common shared type)
AJ65BT-R2NExternal connection view
19.2 to 28.8V DC (Ripple
ratio is 5% or less)
100%
14V or more/3.5mA or
more
6V or less/1.7mA or less
10ms or less
10ms or less
2 points/common (COM1)
Positive common/negative
common shared type
7-point terminal block
(M3.5 screw)
RAV1.25-3.5, RAV2-3.5
(Compliant with JIS C
2805)
2
1XC
24VDC
COM1
2
3XD
Terminal
No.
Signal
name
Terminal
No.
TB1XCTB3XD
TB2COM1--
Internal
Signal
name
circuit
8
(3) General-purpose output specifications
Table 2.5 General-purpose output specifications
Item
No. of output points 2 points
Insulation method Photocoupler
Rated load voltage 12-24V DC (+20/-15%)
Operating load
voltage range
Max. load current
Max. inrush current 0.7A, 10ms or less
Leakage current at
OFF
Max. voltage drop
at ON
Response
time
External
power
supply of
output
section
Surge suppressor Zener diode
Wiring method for
common
External
connection method
Applicable wire
size
Applicable
solderless terminal
OFF
ON
ON
OFF
Voltage
Current
Protective function
AJ65BT-R2NExternal connection view
10.2 to 28.8V DC (Ripple
ratio: 5% or less)
0.1A/point
0.2A/com mon
0.1mA or less
0.1V DC (TYP.) 0.1A,
0.2V DC (MAX.) 0.1A
1ms or less
1ms or less (Resistance
load)
10.2 to 28.8V DC (Ripple
ratio: 5% or less)
10mA (at 24V DC) (MAX
all points ON)
2 points/common (COM2)
7-point terminal block
(M3.5 screw)
0.75 to 2mm
RAV1.25-3.5, RAV2-3.5
(Compliant with JIS C
2805)
Provided
• Overheat protective
• Overload protective
2
function operates in unit
of 1 point.
function operates in unit
of 1 point. (Detection
disabled)
Transistor output (Sink type)
TB 5
L
TB 7
L
TB 6
12/24VDC
Terminal
Signal
No.
name
TB4NCTB6COM2
TB5YCTB7YD
Terminal
No.
Internal
circuit
Signal
name
LED
9
3. IMPLEMENTATION AND INSTALLATION
3.1 Handling Precautions
POINT
For handling precautions on installation or removal of the module,
read SAFETY PRECAUTIONS provided at the beginning of this
manual.
(1) Tighten the module installation screws within the following ranges.
Table 3.1 Screw tightening torque
Module installation screw (M4)0.78 to 1.18N•mTerminal block terminal screw (M3.5)0.59 to 0.88N•mTerminal block installation screw (M4)0.98 to 1.37N•m-
RS-232 cable connector screw (M2.6)0.20 to 0.39N•m
ScrewTightening toque rangeRemarks
Screw hole depth:
L=3.2mm or less
(Internal dimension from
end face)
(2) When using the DIN rail adapter, pay attention to the following.
(a) Applicable DIN rail type (Compliant with IEC 60715)
• TH35-7.5Fe
• TH35-7.5Al
•TH35-15Fe
(b) DIN rail installation screw pitch
When installing a DIN rail, tighten the screws at a pitch of
200mm or less.
3.2 Installation Environment
(1) AJ65BT-R2N
For the AJ65BT-R2N installation environment, refer to the
following.
Section 2.1 General Specifications
(2) CC-Link
For the installation environment for the CC-Link system, refer to the
following.
User's Manual for the master module to be used
10
4. PART NAMES AND SETTINGS
(FG)
1)4) 3)2)
6)7)8)
Figure 4.1 AJ65BT-R2N outline view
Table 4.1 Part names
No.NameDescription
1) Indicator LEDs
Station No. setting
2)
switches
Data link transmission
3)
speed setting switch
4) Mode setting switch
RS-232 transmission
5)
setting switches
6) Data link terminal block
Indicate the operating status of the AJ65BT-R2N.
For details, refer to (1) in this section.
Set a station No. for the AJ65BT-R2N. (Factory default: 0)
Setting range: 1 to 64
Set the tens place of the station No. with " 10", and the ones
place with " 1".
Set the transmission speed of the AJ65BT-R2N.
For details, refer to (2) in this section.
Set the operation status of the AJ65BT-R2N.
For details, refer to (3) in this section.
Set the RS-232 transmission specifications.
For details, refer to (4) in this section.
Connect a CC-Link dedicated cable for power supply and
data link. (Detachable terminal block)
DA DG +24V
9)
5)
24G
DB SLD
7) RS-232 interface
General-purpose I/O
8)
terminal block
Connect an RS-232 cable for connection to an external
device.
(1)When MELSOFT connection mode is used, turn OFF SW1 to
SW8.
If any of SW1 to SW8 is ON, the setting error (RUN LED is
OFF) may occur.
(2)Unless data are sent concurrently from the AJ65BT-R2N and
external-device sides in Nonprocedural protocol mode,
communication at 57600bps or 115200bps is available.
If data is communicated simultaneously, the RS-232 receive
overrun error (BB23
H) may occur.
16
5. WIRING
POINT
For wiring of the module, refer to SAFETY PRECAUTIONS
provided at the beginning of this manual.
5.1 CC-Link Dedicated Cable Connection Method
The following shows how to connect the AJ65BT-R2N to a master
module and a remote module with CC-Link dedicated cables.
AJ65BT-R2NRemote module
DA
DB
DG
SLD
24V
24G
FG
Terminating
resistor
Master module
(Blue)
DA
(White)
DB
(Yellow)
DG
SLD
CC-Link dedicated cableCC-Link dedicated cable
FG
Figure 5.1 Connection between AJ65BT-R2N and master module
POINT
Be sure to connect terminating resistors, which are supplied with the
master module, to modules on both ends of the data link network.
(Connect it between DA and DB.)
SLD
24V
24G
DA
Terminating
resistor
DB
DG
FG
17
5.2 External Device Connection Method
(1) Connection examples
The AJ65BT-R2N cannot use the CD signal as the control signal for
sending/receiving data to/from the external device.
Wire the CD signal line of the AJ65BT-R2N and external device as
shown in Table 5.1.
(a) Connection example where DC code control and DTR/DSR
(ER/DR) control are executable
Table 5.1 DC code control and DTR/DSR (ER/DR) control
AJ65BT-R2N side (DTE)
Signal namePin No.
SD3
RD2
RS7
CS8
DR6
SG5
CD1
ER
(b) Connection example only DC code control is executable
Table 5.2 Connection example only DC code control is executable
AJ65BT-R2N side (DTE)
Signal namePin No.
RD2
RS7
CS8
DR6
SG5
CD1
ER
Cable connection and signaling
Cable connection and signaling
18
External device (DTE)
Signal name
SD
RD
RS
CS
DR
SG
CD
ER4
External device (DTE)
Signal name
SDSD3
RD
RS
CS
DR
SG
CD
ER4
(2) Precautions for connection
R
(a) Connect the FG signal line and shield of the RS-232 cable as
follows:
Table 5.3 Precautions for connection
RS-232 cableConnection methodRemarks
FG signal
Shield
Connected to the screw clamp of
the AJ65BT-R2N side connector.
Connected to the screw clamp of
the AJ65BT-R2N side connector.
(Not connected to external
device)
• Do not short-circuit the FG and SG signal
lines of the RS-232 cable.
• If the FG and SG signal lines are
connected inside the external-device
side, do not connect the FG signal line on
the AJ65BT-R2N side to the external
device.
(b) When data communication cannot be performed normally due
to external noise, connect the wires as follows:
1) Connect the FG terminals of both stations with the shield of
the RS-232 cable.
For the external device side, refer to the handling
instructions for the external device.
2) Each signal line (except for SG) must be twisted with the
SG signal line.
3) FG of the AJ65BT-R2N is connected to the screw clamp of
the connector, acting as FG of the module.
(AJ65BT-R2N side)
Connector chassis
SD
RD
DSR
DTR
Shield(External device side)
FG
RD
SD
DTR
DS
SG
Figure 5.2 Precautions for connection
(c) Do not connect an RS-422 device to the RS-232 interface.
Doing so will damage the RS-422 interface of the connected
device, resulting in communication failure.
19
SG
6. EXTERNAL DIMENSIONS
)
9
(0.35)
47
(1.85)
4.5
(0.18)
2- 4.5 installation hole
161 (6.33)
170 (6.69)
Figure 6.1 External dimensions
20
4.5
(0.18)
71 (2.79)
80 (3.14)
Center of DIN rail
Unit: mm (inch
47.5
(1.87)
MEMO
21
Warranty
Mitsubishi will not be held liable for damage caused by factors found not to be the cause of
Mitsubishi; machine damage or lost profits caused by faults in the Mitsubishi products; damage,
secondary damage, accident compensation caused by special factors unpredictable by
Mitsubishi; damages to products other than Mitsubishi products; and to other duties.
For safe use
• This product has been manufactured as a general-purpose part for general industries, and
has not been designed or manufactured to be incorporated in a device or system used in
purposes related to human life.
• Before using the product for special purposes such as nuclear power, electric power,
aerospace, medicine or passenger movement vehicles, consult with Mitsubishi.
• This product has been manufactured under strict quality control. However, when installing the
product where major accidents or losses could occur if the product fails, install appropriate
backup or failsafe functions in the system.
Country/Region Sales office/Tel
U.S.A Mitsubishi Electric Automation Inc.
500 Corporate Woods Parkway Vernon
Hills, IL 60061, U.S.A.
Tel : +1-847-478-2100
Brazil MELCO-TEC Rep. Com.e Assessoria
Tecnica Ltda.
Rua Correia Dias, 184,
Edificio Paraiso Trade Center-8 andar
Paraiso, Sao Paulo, SP Brazil
Tel : +55-11-5908-8331
Germany Mitsubishi Electric Europe B.V. German
Branch
Gothaer Strasse 8 D-40880 Ratingen,
GERMANY
Tel : +49-2102-486-0
U.K Mitsubishi Electric Europe B.V. UK
Branch
Travellers Lane, Hatfield, Hertfordshire.,
AL10 8XB, U.K.
Tel : +44-1707-276100
Italy Mitsubishi Electric Europe B.V. Italian
Branch
Centro Dir. Colleoni, Pal. Perseo-Ingr.2
Milano, Italy
Tel : +39-039-60531
Spain Mitsubishi Electric Europe B.V. Spanish
Branch
Carretera de Rubi 76-80,
E-08190 Sant Cugat del Valles,
Barcelona, Spain
Tel : +34-93-565-3131
France Mitsubishi Electric Europe B.V. French
Branch
25, Boulevard des Bouvets, F-92741
Nanterre Cedex, France
TEL: +33-1-5568-5568
South Africa Circuit Breaker Industries Ltd.
Private Bag 2016, ZA-1600 Isando,
South Africa
Tel : +27-11-928-2000
Via Paracelso 12, I-20041 Agrate Brianza.,
HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
NAGOYA WORKS : 1-14, YADA-MINAMI 5-CHOME, HIGASHI-KU, NAGOYA, JAPAN
When exported from Japan, this manual does not require application to the Ministry
of Economy, Trade and Industry for service transaction permission.
Country/Region Sales office/Tel
Hong Kong Mitsubishi Electric Automation
(Hong Kong) Ltd.
10th Floor, Manulife Tower, 169 Electric
Road, North Point, Hong Kong
Tel : +852-2887-8870
China Mitsubishi Electric Automation
(Shanghai) Ltd.
4/F Zhi Fu Plazz, No.80 Xin Chang Road,
Shanghai 200003, China
Tel : +86-21-6120-0808
Taiwan Setsuyo Enterprise Co., Ltd.
6F No.105 Wu-Kung 3rd.Rd, Wu-Ku
Hsiang, Taipei Hsine, Taiwan
Tel : +886-2-2299-2499
Korea
1480-6, Gayang-dong, Gangseo-ku
Seoul 157-200, Korea
Tel : +82-2-3660-9552
Singapore Mitsubishi Electric Asia Pte, Ltd.
Electric Building, Singapore 159943
Tel : +65-6470-2460
Thailand Mitsubishi Electric Automation (Thailand)
Co., Ltd.
Bang-Chan Industrial Estate No.111
Moo 4, Serithai Rd, T.Kannayao,
A.Kannayao, Bangkok 10230 Thailand
Tel : +66-2-517-1326
Indonesia P.T. Autoteknindo Sumber Makmur
Muara Karang Selatan, Block A/Utara
No.1 Kav. No.11 Kawasan Industri
Pergudangan Jakarta - Utara 14440,
P.O.Box 5045 Jakarta, 11050 Indonesia
Tel : +62-21-6630833
India Messung Systems Pvt, Ltd.
Electronic Sadan NO:III Unit No15,
M.I.D.C Bhosari, Pune-411026, India
Tel : +91-20-2712-3130
Australia Mitsubishi Electric Australia Pty. Ltd.
348 Victoria Road, Rydalmere,
N.S.W 2116, Australia
Tel : +61-2-9684-7777
Mitsubishi Electric Automation Korea Co., Ltd.
307 Alexandra Road #05-01/02, Mitsubishi
Specifications subject to change without notice.
Printed in Japan on recycled paper.
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