Mitsubishi Electric AJ65BT-D62, AJ65BT-D62D, AJ65BT-D62D-S1 User Manual

Counter Module
User's Manual
(Hardware)
AJ65BT-D62
AJ65BT-D62D
AJ65BT-D62D-S1
Thank you for purchasing the Mitsubishi programmable controller MELSEC-A series.
Prior to use, please read this and relevant manuals thoroughly to fully understand the product.
MODEL AJ65BT-D62-U-H-E MODEL
CODE
IB(NA)-66822-G(1806)MEE
© 1997 MITSUBISHI ELECTRIC CORPORATION
13JL44

SAFETY PRECAUTIONS

WARNING
Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous conditions, resulting in minor or moderate injury or property damage.
CAUTION
(Read these precautions before using this product.)
Before using this product, please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly.
In this manual, the safety precautions are classified into two levels: " WARNING" and " CAUTION".
Under some circumstances, failure to observe the precautions given under " CAUTION" may lead to serious consequences. Observe the precautions of both levels because they are important for personal and system safety. Make sure that the end users read this manual and then keep the manual in a safe place for future reference.
[Design Precautions]
WARNING
If data link becomes faulty, the status of the faulty station changes as follows. Using the communication status information, construct an interlock circuit in the sequence program so that the system operates safety. There is a risk of an accident due to output error or malfunction. (1) All general-use inputs from this module turn off. (2) All general-use outputs from this module turn off.
The inputs and outputs may be turned on or off when a failure occurs within the module. Provide a circuit that externally monitors the input and output signals that might lead to a serious accident.
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[Design Precautions]
CAUTION
Do not have control cables and communication cables bundled with or placed near by the main circuit and/or power cables. Wire those cables at least 100mm (3.94 inch) away from the main circuit and/or power cables. Not doing so could result in noise that would cause erroneous operation.
[Installation Precautions]
CAUTION
Use each module in an environment as specified in the "general specification" in the detailed manual. Usage of the module outside the general specification range may cause electric shock, fire, malfunction, product damage or deterioration.
Tighten the module securely using DIN rail or installation screws within the specified torque range of the installation screws. Loose screws may cause falling or malfunction. Also, if the screws are too tight, it may cause falling or malfunction due to damage of the screws or module.
Do not touch the conductive area of the module. Doing so may cause module malfunction or breakdowns.
[Wiring Precautions]
WARNING
Perform installation and wiring after disconnecting the power supply at all phases externally. If the power is not disconnected at all phases an electric shock, product damage or malfunction may result.
When powering up or operating the module after performing installation or wiring work, always attach the terminal cover that came with the product. It may cause an electric shock if the terminal cover is not attached.
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[Wiring Precautions]
CAUTION
Be sure to ground the FG terminal to the class-3 or higher grounding. Otherwise there will be a danger of malfunctions.
Use applicable solderless terminals and tighten them with the specified torque. If any solderless spade terminal is used, it may be disconnected when the terminal screw comes loose, resulting in failure.
Perform correct wiring for the module according to the product's rated voltage and terminal arrangement. Connecting to a power supply different from rating or mis-wiring may cause fire and/or product failure.
Fix terminal screws securely within the specified torque range. Loose terminal screws may cause short circuit or malfunction. Overtightening can damage the screw and/or module, resulting in drop, short circuit, or malfunction.
Make sure foreign objects do not get inside the module, such as dirt and wire chips. It may cause fire, product failure or malfunction.
Be sure to fix the wires or cables that are connected to the module in place, either by running them through a duct or by using clamps. If the cables are not fixed in one of these ways, dispersion, movement, or careless pulling of the cables may cause damage to the module or malfunction due to cable contact faults.
Do not install the control lines together with the communication cables, or bring them close to each other. Failure to do so may cause malfunctions due to noise.
When disconnecting a communication or power supply cable from the module, do not pull on the cable itself. Disconnect cables fitted with connectors by holding and pulling the cable connector. Disconnect cables not fitted with a connector by removing the screws from the part connected to the module. Pulling on a cable that is connected to the module can cause damage to the module or cable, or malfunction due to cable connection faults.
[Starting and Maintenance Precautions]
WARNING
Do not touch the terminals when the power is on. It may cause an electric shock or malfunction.
Perform cleaning the module after turning off the all external power supply for sure. If you do not switch off the external power supply, it will cause electric shock.
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[Starting and Maintenance Precautions]
CAUTION
Never try to disassemble or modify module. It may cause product failure, malfunction, fire or cause injury.
Do not drop or apply strong shock to the module case. Failure to do so may damage the module.
Make sure to switch all phases of the external power supply off before installing or removing the module to/from the panel. If you do not switch off the external power supply, it will cause failure or malfunction of the module.
Always set the setting pins for pulse and external input voltage after externally shutting down all phases of the power supply. Failure to shut down all phases of the power supply may cause a failure or malfunction of the module.
Do not install/remove the terminal block more than 50 times after the first use of the product. (IEC 61131-2 compliant)
[Disposal Precautions]
CAUTION
When disposing of the product, treat it as industrial waste.
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CONDITIONS OF USE FOR THE PRODUCT

(1) Mitsubishi programmable controller ("the PRODUCT") shall be used in
conditions; i) where any problem, fault or failure occurring in the PRODUCT, if any, shall not lead to any major or serious accident; and ii) where the backup and fail-safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem, fault or failure occurring in the PRODUCT.
(2) The PRODUCT has been designed and manufactured for the purpose of
being used in general industries. MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY (INCLUDING, BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT, WARRANTY, TORT, PRODUCT LIABILITY) FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS, PRECAUTIONS, OR WARNING CONTAINED IN MITSUBISHI'S USER, INSTRUCTION AND/OR SAFETY MANUALS, TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT. ("Prohibited Application") Prohibited Applications include, but not limited to, the use of the PRODUCT in;
• Nuclear Power Plants and any other power plants operated by Power companies, and/or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT.
• Railway companies or Public service purposes, and/or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User.
• Aircraft or Aerospace, Medical applications, Train equipment, transport equipment such as Elevator and Escalator, Incineration and Fuel devices, Vehicles, Manned transportation, Equipment for Recreation and Amusement, and Safety devices, handling of Nuclear or Hazardous Materials or Chemicals, Mining and Drilling, and/or other applications where there is a significant risk of injury to the public or property.
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Notwithstanding the above, restrictions Mitsubishi may in its sole discretion, authorize use of the PRODUCT in one or more of the Prohibited Applications, provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail-safe, redundant or other safety features which exceed the general specifications of the PRODUCTs are required. For details, please contact the Mitsubishi representative in your region.
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REVISIONS

*The manual number is given on the bottom right of the cover.
Print date *Manual number Revision
October 1997 IB(NA)-66822-A First edition
November 1998 IB(NA)-66822-B Full revision
July 2005 IB(NA)-66822-C
September 2006 IB(NA)-66822-D
December 2011 IB(NA)-66822-E
April 2015 IB(NA)-66822-F
June 2018 IB(NA)-66822-G The standard name (standard number) for the
Partial correction
SAFETY PRECAUTIONS
Partial correction
SAFETY PRECAUTIONS
Partial correction
SAFETY PRECAUTIONS, MANUALS, Chapter 1, 2, Section 2.1, 2.2, 2.3, 2.4, Chapter 3, Section
4.1, 4.2, Chapter 5, Section 5.3, 5.4, 5.5
Addition
SAFETY PRECAUTIONS (Chinese), CONDITIONS OF USE FOR THE PRODUCT
Partial correction
Section 2.1, 2.2, 2.3, 2.4, Chapter 3, Section 4.1, 5.3
Chinese standardized law is added.
Japanese Manual Version IB-68910-G
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
© 1997 MITSUBISHI ELECTRIC CORPORATION
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CONTENTS

1. OVERVIEW .................................................................................................... 1
2. SPECIFICATION............................................................................................ 2
2.1 Performance Specifications for AJ65BT-D62........................................ 2
2.2 Performance Specifications for AJ65BT-D62D ..................................... 4
2.3 Performance Specifications for AJ65BT-D62D-S1 ............................... 6
2.4 Interface Specifications for External Device Connections..................... 8
3. PART IDENTIFICATION NOMENCLATURE AND SETTINGS.................... 12
4. LOADING AND INSTALLATION .................................................................. 17
4.1 Handling Precautions.......................................................................... 17
4.2 Installation Environment...................................................................... 18
5. WIRING ........................................................................................................ 19
5.1 Wiring Method to Each Module ........................................................... 19
5.2 Precautions When Wiring to the Pulse Generator .............................. 20
5.3 Example of Wiring for the Pulse Generator ......................................... 22
5.4 Example of Wiring Between a Control Device and External Input
Terminals (PRESET, F.START).......................................................... 25
5.5 Example of Wiring to the External Output Terminals (EQU1 to EQU2)
............................................................................................................ 26
6. EXTERNAL DIMENSIONS ........................................................................... 27
7. Information for the Chinese Standardized Low ............................................ 27
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MANUAL

User's Manual
The manuals related to this product are listed below. Please place an order as needed.
Manual name
High-Speed Counter Module type AJ65BT-D62/AJ65BT-D62D/AJ65BT-D62D-S1 User's Manual
Related Manuals
Manual name
CC-Link System Master/Local Module Type AJ61BT11/A1SJ61BT11 User's Manual
CC-Link System Master/Local Module Type AJ61QBT11/A1SJ61QBT11 User's Manual
CC-Link System Master/Local Module User's Manual
MELSEC-L CC-Link System Master/Local Module Use's Manual
Manual number
(Model code)
IB-66823 (13JL45)
Manual number
(Model code)
IB-66721 (13J872)
IB-66722 (13J873)
SH-080394E
(13JR64)
SH-080895ENG
(13JZ41)

COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES

(1) Method of ensuring compliance
To ensure that Mitsubishi programmable controllers maintain EMC and Low Voltage Directives when incorporated into other machinery or equipment, certain measures may be necessary. Please refer to one of the following manuals.
• User's manual for the CPU module or head module used
• Safety Guidelines (this manual is included with the CPU module, base unit, or head module)
The CE mark on the side of the programmable controller indicates compliance with EMC and Low Voltage Directives.
(2) Additional measures
To ensure that this product maintains EMC and Low Voltage Directives, please refer to one of the manuals listed under (1).
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