il
v
0
n
MtTSUBrSfril
MOTORS
Worlrshop
Mqnuql
chossis
SUPPLEMENT
,,v
L
SOOOGiT'gg
ffi
-:
---
:----:E--+=::-
###
IvIITSUBISHI
General
Fuel
.
@
Iil
'!,
3Ct00GT
WORKSHOP
SUPPLEMENT
FOREWORD
Workshop
This
moval, disassembly,
sembly
Use the
combination
All information,
tions
time
to
obligation.
and
manuals
conlained
publication.
of
make changes
Manual
installation,
with this
illustrations
in
contains
inspection,
indicated
manual
manual
this
We,
at any
MANUAL
procedures
adjustment,
service
for
etc.
on the
however,
time
following
required.
as
product
and
are current
reserve
without
prior
mechanics.
page
descrip-
as at
the
notice or
for
reas-
the
right
re-
in
Engine
Heater,
Ventilation
and
Electrical
Air conditioner
IT
E
@
Mitsubishi
J.
t t lroroRs
Motors corporation
MITSUBISHI
coRFoRATrol{
(.,
RELATED
PUBLICATIONS
TECHNICAL
WORKSHOP
Chassis
Engine
ELECTRICAL
PARTS
INFORMATION
<Europe>
<General
Australia>
<Europe>
<General
Australia>
<Europe>
<General
<Australia>
MANUAL
Group
Export,
Group
WIRING
Export,
CATALOGUE
Export,
MANUAL
GCC and
GCC
and
GCC>
PYUE92O1
PWUE9119
PWUE9119-E
PWUE9119-F
PWUE9119
PWUE92O3
PWUE9203-1
PWUE92O3-2
PWUE92O3.3
PWUE92O3-4
PWEEIf,
PHUE9201
PHU
E920
PHUE9201
PHUE9201
PHUE9406
PHUE9406-1
PH
UE9406-2 (Supplement)
8608K4O8Atr
8808K408An
BFASK4OSAN
(Loose-leaf
Supplement)
Supplement)
Loose-leaf
Basic)
Supplement)
Supplement)
Supplement)
Supplement)
nn (Loose-leaf
(Loose-leaf
-D
(Supplement)
1
-E
(Supplement)
-F
(Supplement)
(Basic)
(Supplement)
edition)
edition)
edition)
edition)
WARNINGS
(sRS)
WARNING!
(1)
lmproper
can.lead
bag)
(2)
at it
.-. 9r
(3)
Service
only
(4)
MITSUBISHI
5?B
of any
EQUTPPED
or to
possible
is
in.drying
or
at an
-
Supplemental
component
REGARDING
service
personal
to
the driver (from
after
maintenance_of
authorized
dealer
VEHTCLES
or maintenance
iniury
that
the SRS
painting,_remove
MITSUBISHI
personnel
Restraint
of
the SRS
or death
rendering
components
SRs
-qny
must
System
or
OF
SUPPLEMENTAL
of any
the
component
to se_rvice
the
SRS inoperative).-
are
SRS compon6nts
componeni
dealer.
thoroughly
(SRS),
any SRS-related
personnel
subjected
or SRS-relateJ
review
before
of the
(air
this manual,
beginning
component.-
RESTRAINT
SRS,
or any
(from
to heat
bag
module,
component
SRS-related
inidvertent
over
93"C
SRS-LCU)
and
especially
any
service
SYSTEM
component,
firing
(200.F)
must
be
or maintenance
'the
of
in
beforehandl
performed
its
GROUP
air
baking
v
GENERAL
GENERAL OO
-
Vehicle ldentification
00-1
GENERAL
I
VEHICLE IDENTIFICATION
J
MODEL
VEHICLES FOR EUROPE
Model code Engine
Zl6AMJGFL6 6G72
Zl6AMJGFR6
VEHICLES FOR GENERAL
EXPORT
model
(2,972
m(
Transmission
)
W6MG1
model Fuel
MPI
supply system
v
Model code Engine
Zl6AMNGFL
Zl6AMNGFR
VEHICLES FOR GCC
Model code
6G72
Engine model
model
(2,972
m(
)
Transmission model Fuel supply system
WsMG1
Transmission model Fuel
MPI
supply system
Zl6AMNGFLW
VEHICLES
Modelcode
Zl6AMNGFRs
6G72
FOR AUSTRALIA
Engine
6G72
(2,972
model
(2,972
m(
)
m(
)
CHASSIS
The chassis number is stamped on the toeboard inside the
engine compartment.
WsMG1 MPI
Transmission model Fuel supply system
WsMG1 MPI
NUMBER
00-2
GENERAL
-
Vehicle ldentification
1. Asia
2.
Japan
MITSUBISHI
3.
4.
5.
-
A
-
B
F - For
Y - For
Body style
M - 2-door
Transmission
-
N
-
J
AJMBMN216AWY
TTTTT_I-TTT
ttttttltl
123456789
For Europe, right hand
For
Europe, left hand drive
Australia, right hand
General Export
hatchback
type
S-speed manual
6-speed manual
or GCC
transmission
transmission
drive
drive
000001
--r-
I
10
6. Development
216 - 2,972
7.
Sort
-
A
Passenger
Model
L
9. Plant
10.
Serial number
year
w - 1998
-
Y
Ohe Motor Vehicle
order
A
VO2OTAA
(Full
md
car
time 4WD)
Works
GENERAL - Major
Specification
00-3
ty
v
MAJOR
SPECIFICATIONS
Dimensions
Items
Overalllength
Overallwidth
Overallheight
Wheelbase
Track-front
Track-rear
Ground
Overhang-front
Overhang-rear
Angle
of approach
Angle
of
mm
mm
mm
mm
clearance
departure depress (,
(in.)
mm
(in.)
(unladen)
(in.)
(in.)
(in.)
mm
mm
mm
(unladen)
(in.)
(in.)
(in.)
mm
(in.)
Zl6AMJGFL6
Zl6AMJGFL6
o 4,570
@ 1,84O
@ 1,285
@ 2,470
@ 1,560
@ 1,580
O 140
@ 1,030
o 1,O7O
@ 11 .2"
(1799.9)
(72.4)
(50.6)
(97.2)
(62.2)
(62.2)
(5.s)
(40.6)
(42.1)
1'1 .7'
Zl6AMNGFL
Zl6AMNGFR
Zl64MNGFLW
(',t799.9)
4,570
(72.41
1,84O
(50.6)
1,28s
(97.21
2,470
(62.2)
1,560
(62.2)
1,580
(5.5)
140
(40.6)
1,030
(42.1)
1,070
'l.1
.2"
11 .7"
oo
Foo64
Z1
6AMNGFRs
(17e9.9)
4,570
(72.4)
1,840
(50.6)
1,285
(97.2)
2,470
(62.2)
1,560
(62.2)
1,580
(5.s)
140
(40.6)
1,030
(42.1)
1,07O
11 .2"
11 .7"
\/
v
Weight
Items
Kerb
weight kg
Gross vehicles weight
Max.
axle weight kg
(lbs.)
Seating capacaty
Items
Seating
Engine
Items
Model
Total
capacity 4
disolacement mf
kg
(lbs.)
(lbs.)
Zl6AMJGFL6
Zl6AMJGFR6
Zl6AMJGFL6
Zl6AMJGFR6
't,730
2,120
front
rear 1,O20
1,150
Zl6AMJGFL6
Zl6AMJGFR6
6G72
2,972
(3,858)
(4,674',)
(2,53s)
(2,249)
Zl6AMNGFL
Zl64MNGFR
Zl64MNGFLW
A
Zl6AMNGFL
Zl6AMNGFR
Zl6AMNGFLW
(3,737)
1,6e5
(4,s751
2,075
(2,535)
1,150
(2,249)
1,020
Zl6AMNGGFL
Zl6AMNGFR
Zl6AMNGFLW
6G72
2,972
Zl6AMNGFRs
(3,748)
1,700
(4,s86)
2,080
(2,535)
r
,150
(2,249)
1,020
Zl6AMNGFRs
4
Zl6AMNGFRS
6G72
2,972
00-4
Transmission
GENERAL
-
Major
Specification
Items
Model
Type
Zl6AMJGFL6
Zl6AMJGFR6
W6MGl WsMG1
6-speed
manual 5-soeed manual 5-speed
Zl6AMNGFL
Zl6AMNGFR
Zl6AMNGFLW
Zl64MNGFRs
W5MG1
manual
[,
v
13-1
FUEL
CONTENTS
GENERAL
Outline
ON.VEHICLE INSPECTION
Mixture
<Vehicles
of Change
Adjusting
for
Screw
General Export
OF MPI
(variable
COMPONENTS
resistor)
and GCC> .
.......
..
2
.. 2
2
13-2 FUEL
GENERAL
CHANGE
OUTLINE
.
The connector
maintenance
correspond
ON-VEHICLE
OF
for the
service
to this.
INSPECTION
-
General/On-vehicle
mixture
points
adjusting screw
which are different
OF
MPI
Inspection
(variable resistor) has been
from
of
prevtous
Components
vehicles
have been
MPI COMPONENTS
changed.
established
The
following
to
MIXTURE
and Gcc>
ADJUSTING
Engine control
SCREW
Variable
resrstor
TTI
t*l
+
L
(Variable
Resistor)
tuu
<Vehicles
Equipment side
@
connector
ltir2ml
for
General
?FU2O?3
Export
HARNESS
INSPECTION
Measure the
of the variable
o
Connector:
o
lgnition switch:
power
Disconnected
Voltage
4.8 - 5.2
supply
resistor.
ON
(V)
voltage
@
OK
Repair
harness.
the
@tr-m)
o
FUEL
-
General/On-vehicle
Inspection
of
MPI
Components
13-3
[sz-l
L-f-_J
t-o]
I
t"\-
?FU2O?5
Engine control
harness
unrt
side connector
?FU2O?6
Check
circuit.
o
Check for an open-circuit,
shortcircuit
engine control unit
variable resistor.
for continuity of the earth
Connector:
o
Variable resistor connector:
Disconnected
o
Engine control
Disconnected
Disconnected
to earth between the
and
the
unit connector:
or a
Repair
narness.
the
@tr-E)
Repair the
harness.
-@)
(@
tr
t-CI-t
LJRJ
7 F U2077
fr
|vl
p.b.
W@L
@--f ,/
-:Jr
MD998299
r'a\
,/ \r
?FU2O?8
SENSOR
(1)
Disconnect
(2)
Use
terminal O and terminal
connector.
Standardvalue:4-6kO
(3)
Next, connect the circuit tester between
terminal @.
(4)
Check if the
adjusting screw
(5)
lnspect
(6)
lf
an
INSPECTION
variable
the
a circuit tester to
resistance changes smoothly
is rotated by the special tool
the body
defect
any
assembly.
is
resistor
measure the resistance between
@ of the
for cracks or other damage.
found,
replace the
connector.
variable resistor
terminal O and
when the
(MAS
variable resistor as
driveQ.
16-1
ENGINE
ELECTRICAL
-
General/Specifications/Service
Adiustment
Procedure
GENERAL
CHANGE
OUTLINE
o
The
and
to this.
OF
nominal output
Australia.
The alternator
for the
SPECIFICATIONS
SERVICE
ALTERNATOR
Item
Limit
Output
SPECIFICATIONS
<Vehicles
current
A
for General
GROUP
ENGINE
allernator
output
current
Export and
ELECTRICAL
has been
specifications
16
changed
have been changed
Australia>
Specifications
774
110 A in
to
vehicles
follows to correspond
as
for General
Export
SERVICE
OUTPUT
Inspection
Output
Limit: 77A
current
ADJUSTMENT
CURRENT
service
points
TEST
the same
are
PROCEDURES
<Vehicles
for General
as before'
Export
Australia>
and
(L)
55-1
\/
HEATER,
CONDITIONER
AND
GENERAL
Outline of Changes
TROUBLESHOOTING
AIR
CONDITIONER
PANEL AND ECU ASSEMBLY
CONTROL
VENTILATION
CONTENTS
.........2
. . .. . . .. 2
.....
.......27
DAMPER CONTROL
ASSEMBLY
COMPRESSOR
2
CONDENSER
MOTOR
AIR
MOTOR
.
AND CONDENSER
.......28
...29
FAN
..... 29
\,
55-2 HEATER.
AIR CONDITTONER
GENERAL
CHANGES
OUTLINE
An air conditioning
the ECU
and
o
Troubleshooting
o
Removal
o
Removal
o
Inspection
o
Inspection
o
Inspection
OF
control
hal been
installation
and
installation
and
service
service
service
panel
adopted.
service
service
points
points
points
for operation
for
for
and
The
the
the condenser
TROUBLESHOOTING
AND
VENTILATION
ECU assembly
following
points
points
revolution
items
the air
for
for the
of
damper
the thermostat
pickup
fan motor
which
integrates the
been
have
conditioning
control
and
sensor
-
General/Troubleshooting
air conditioning
changed
control
to correspond
panel
motor assembly
compressor's
the
ECU
and
magnetic
control
to this.
assembly
clutch
panel
INSPECTION
No. Diagnosis
Code
11
12
13
14
15
16
21
22
31
32
41
42
CHART
lnterior temperature
Interior temperature
inlet sensor
Air
inlet sensor
Air
Engine coolant
Engine
Air thermo
Air thermo
Potentiometer
Potentiometer
Drive system
Drive system
item
coolant
sensor
sensor
system
system
of air
of
FOR
system
system
temperature
temperature
mode selection
DIAGNOSIS
sensor
sensor
system
system
mix damper
system
system
(open
(short
(open
(shott
blend air
ol
mode
of
circuit)
circuit)
sensor
sensor
CODES
(open
circuit)
(short circuit)
system
system
circuit)
circuit)
damper
selection
motor assembly
damper
(open
(short
motor
damper
motor
circuit)
circuit)
assembly
motor assembly
assembly
Reference
page
55-3
55-3
55-4
55-4
55-5
55-5
55-6
55-6
55-7
55-8
55-9
55-9
U