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MITSUBISHI
3000GiT
WORKSHOP
SUPPLEMENT
FOREWORD
This Workshop Manual contains
removal,disassembly,
reassembly and installation, etc.
mechanics.
Use the
manual
TECHNICAL INFORMATION MANUAL
following manuals
required.
as
MANUAL
procedures
inspection,adjustment,
for
in
combination
PYUE92O1
for
service
with this
General
Fuel
Service Brakes
Supplemental
System
(SRS)
Restraint
E
IE
E
E
v
WORKSHOP
CHASSIS GROUP
ENGINE
ELECTRICAL
PARTS CATALOGUE
All information,
tions contained
time of
to
obligation.
publication.
make
MANUAL
GROUP
WIRING
illustrations
in this manual are current as at the
changes
at any
We,
PWUE9119
(Loose-leaf
PWUE9119-E
(Supplement)
PWEEN!trN
(Loose-leaf
PHUE92O1
(Loose-leaf
PHUE92O1-D
(Supplement)
PHUE92O1.E
(Supplement)
8608K4onAn
8608K454Atr
8608K406An
8608K407An
product
and
however, reserve the right
time without
edition)
edition)
edition)
prior
descrip-
notice
or
v
o Mitsubishi Motors Corporation
July 1996
WARNINGS
(sRs)
WARNING!
(1)
(2)
(3)
(4)
EQUTPPED
lmproper
can lead
or
to the driver
lt it is
drying after
Service
only
MITSUBISHI
528
any component
possible
or
at an authorized
-
Supplemental Restraint
REGARDING
service
personal
to
(from
that
painting,
maintenance
dealer
of the
OF
VEHTCLES
or maintenance
iniury
rendering
the
remove
MITSUBISHI
personnel
or death_to_service
SRS components
oJ any
SRS or
oJ
the
the
SRS components
SRS component
dealer.
must
System
any SRS-related
SUPPLEMENTAL
any component
SRS inoperative).
are
subjected
thoroughly
(SRS),
before
component.
of the
personnel
to heat
(air
bag module,
or
SRS-related
review
this
beginning
SRS, or any
(from
manual,
RESTRAINT
SRS-related
inadvertent
over
93"C
SRS-ECU)
component
and
any service
firing
(200'F)
especially
SYSTEM
component,
of the
in
baking
beforehand.
must
be
or maintenance
iir Uagl
or in
performed
its
GROUp
of
u
lJ-
v
GENERAL
GROUP OO
GENERAL
-
Vehicle ldentification
00-1
i'
VEHICLE I DENTI
FICATION
MODELS
Model code
Zl6AMJGFL6 6G72(2,972m/)
Zl6AMJGFR6
Engine model Transmission model Fuel
A
JMBMJ216A PY
TTT-tTTTT_t
12
3 4 5
W6MG1 MPI
CHASSIS
The
chassis
engine
NUMBER
number is
compartment.
7I
6
supply system
stamped on the toeboard inside
000001
A
T
I
10
the
v
Asia
1.
2.
Japan
MITSUBISHI
3.
A - For Europe,
-
B
Body style
4.
M - 2-door
Transmission
5.
N - 5-speed
-
6-speed
J
Development
6.
216
right hand
For Europe, left hand drive
hatchback
type
manual transmission
manual transmission
order
-
2,972 m I
(Full
drive
time 4WD)
7.
8.
L
10.
Sort
A - Passenger
Model
Plant
Serial
year
P-1993
R-1994
s-1995
T - 1996
v-1997
-
Y
Ohe Motor Vehicle Works
number
car
00-2
GENERAL
-
Major
Specifications
MAJOR
SPECIFICATIONS
Dimensions
Items
Overall length
Overallwidth
Overall height
Wheelbase
Track-front
Track-rear
Ground
Overhang-front
Overhang-rear mm
Angle
of approach
Angle
of departure
mm
mm
(unladen)
mm
mm
(in.)
mm
clearance
(in.)
(in.)
(in.)
(in.)
(unladen)
(in.)
mm
(in.)
degrees
degrees
mm
(in.)
mm
(in.)
Zl6AMJGFL6
4,570
o
1,84O
@
1,285
@
2,470
@
1,560
!9
1,580
@
140
€)
1,030
@
1,070 (42.1)
o
11.0"
@
17.6'
o
(179.9)
(72.4\
(50.6)
(97.2)
(61.4)
(62.2)
(5.5)
(40.6)
Zl6AMJGFR6
(179.9)
4,570
1,84O (72.4)
(50.6)
1,285
(97.2)
2,470
1,560 (61.4)
1,580 (62.2)
(5.5)
140
(40.6)
1,030
(42.1)
1,070
11.0'
17.6'
ooFoo64
Weight
Items
Kerb
weight kg
Gross
Max.
axle weight
vehicle
(lbs.)
weight
kg
Seating capacity
Items
Seating
capacity
Engine
Items
Model
Total
displacement m
Transmission
Items
Model
Type
(lbs.)
kg
(lbs.)
I
f ront
rear
Zl64MJGFL6
(3,858)
1,730
(4,674)
2,120
(2,535)
1,150
(2,249)
1,O20
Zl64MJGFL6
4
Z1
6AMJGFL6
6G72
2,972
Z1
6AMJGFL6
W6MG1
6-soeed manual
Z.I64MJGFR6
(3,858)
1,730
2,120 (4,674)
(2,535)
1,150
(2,249)
1,02O
Z1
6AMJGFR6
4
Zl6AMJGFR6
6G72
2,972
Z1
6AMJGFR6
W6MG1
6-soeed manual
LL)
Y
13-1
T
FUEL
CONTENTS
v
GENERAL
Outline
SPEC|F|CATTONS
General Specifications
of Change
................
......2
.............2
............2
.........2
ON.VEHICLE
coMPoNENTS
Power Supply and
Fuel Pump
INSPECTION OF
........
MPI
lgnition Switch-lG
...................... 3
......................... 5
.......3
v
13-2
GENERAL
FU EL - General/Specif
ications
OUTLINE OF
The maintenance
control
relay
CHANGE
service
fuel
and
points
pump
control
SPECIFICATIONS
GENERAL
Items
Engine
control
unit
SPECIFICATIONS
ldentification
No.
model
Vehicles without
immobilizer system
Vehicles
system
below
have been established to correspond
relay which were
with immobilizer
previously
Specifications
E2T61379
E2T61380
E2T61383
E2T61384
integrated.
<L.H.
<R.H.
<L.H.
<R.H.
to the
vehicles>
drive
vehicles>
drive
drive vehicles>
vehicles>
drive
separation of the engine
L
J
v
o
13-4
FUEL - On-vehicle
Inspection of
Measure
input voltage.
o
Engine control unit connector:
Disconnected
MPI Components
the ignition switch
(lG)
terminal
?FUt928
lgnition switch
OFF 0-1
ON SV
power
Measure the
relay.
control
o
lgnition
o
Control
Disconnected
Voltage
SV
Check
to
earth, between
the control relay.
o
Engine control unit
Disconnected
o
Control
Disconnected
switch:
relay
(V)
for an open-circuit,
relay
supply
OFF
connector:
the engine
connector:
Voltage
connector:
(V)
voltage
or a short-circuit
control unit and
of
the
Repair the
harness.
(lgnition
-
switch
or check
ignition
switch
oz
the
Repair the
harness.
(Battery
@
(Battery
@
Repair the
harness.
(@
(@
25)
s)
a)
z
r
-
-
-oa;
-rz,
)
CONTROL
RELAY
?FU1930
INSPECTION
?FU1931
Measure
o
.
power
voltage to
Control relay connector:
Connected
Engine
(1)
Check
control unit
for continuity
Connected
Engine
Cranking
Racing SV
Battery
voltage
Not
supplied
Supplied
(2)
Replace the control
the actuator.
connector:
Voltage
8V
(V)
or higher
between control
relay terminals.
Terminal No.
1 2 3
C
C-
--{
o-
relay if faulty.
Malfunction
of control
relay or
engine
control unit
4
---c
----@
FUEL
-
On-vehicle
Inspection
of MPI
Components
13-7
HARNESS
INSPECTION
l-Y-l
l-X-l
L____\z_J
Check the
o
Apply
battery
terminal
Check the
o
pump
Fuel
Disconnected
pump.
fuel
voltage
and
operate the
earth
circuit
connector:
to the
checking
pump.
of the fuel
pump.
Repair
the
narness.
(@zEarth)
v
Check
for
I-\-----l
l;\---=:l
tol
o
and the
o
checking
Connector:
continuity
terminal.
Disconnected
between
the fuel
pump
F
I
o
Check for
terminal
between
o
o
r
Disconnected
continuity
and the fuel
the resistor (for
pump
Fuel
Disconnected
Resistor (for
Disconnected
Fuel
pump
relay
fuel
connector:
between
pump
fuel
No.2
connector:
pump)
connector:
the
relay
pump).
checking
No.2,
and
T
Check
for
to
earth,
and
o
o
Disconnected
i
an open-circuit,
between
the
engine
control
pump
Fuel
Disconnected
Engine
relay
control
the fuel
unit connector:
unlt.
No.2
or
a short-circuit
pump
relay
connector:
No.2
Repair
the
narness.
(@t-
r)
O
Repair
the
harness.
(Ot-
z)
@
(Oz-
z)
O
Repair
the
harness.
-zr;
(@
r
FUEL
-
On-vehicle
Inspection
MPI Components
of
?FU1928
for continuity
Check
No.2
relay
o
o
pump
Fuel
Disconnected
Resistor
Disconnected
Measure
fuel
o
the
pump
pump
Fuel
Disconnected
lgnition
OFF
ON
and the
relay
(for
fuel
power
No.1.
relay
relay
switch
between
resistor
No.2 connector:
pump)connector:
supply
No.1 connector:
the fuel
(for
fuel
voltage of
Voltage
0
SV
pump)'
(V)
pump
the
Repair the
narness.
(O+-
r)
@
Repair the
narness.
(lgnition
-
switch
+)or
e
@
the
check
switch.
ignition
rJ
,J
tFt
I-E-l
t ____v__J
?FU2038
Check
to earth
and
o
o
Check
relay No.1 and
.
o
Check
to earth,
between
engine
the
Control
Disconnected
Engine
Disconnected
Control
Disconnected
Control
Disconnected
and
r
o
relay
control
for continuity
relay
relay
for an
between
the fuel
pump relay No.2
Fuel
Disconnected
pump
Fuel
Disconnected
pumP.
open-circuit,
for an
or
pump
fuel
the
unit.
control
connector:
unit connector:
between
control
the
No.'l
No.2
open-circuit,
the
connector:
relay
connector:
connector:
or
pump
fuel
connector:
a short-circuil
a short-circuit
No.1
relay
the control
No.2.
No'2
relay
the
Repair
harness.
(@z-s
zz)
or
the
Repair
narness.
(@t-
s)
@
(@r-
s)
O
the
Repair
narness.
(@r-
z)
O
t,
35-1
SERVICE
CONTENTS
{'
BRAKES
SERVICE ADJUSTMENT
ABS
Operation Check
Valve Relay
HYDRAULIC
G SENSOR
and Motor Relay
UNIT
PROCEDURES
Check
<ABS>
....................22
.....,.20
.....20
........21
..........21
(L,)