Bicycle Maintenance Stand
PART NAMESIMPORTANT NOTES
W-150
e-bike Station (W-150)
instructions manual
• Use only with standard two wheel bicycles and
e-bikes. Long wheelbase bikes like tandems are
not recommended as they may cause the stand to
become unbalanced.
• Stepping down on the pedal automatically raises
the arm. Make sure your hands and ngers are
clear of the arm when engaging the pedal. Keep
material clear of the pedal so as not to engage the
pedal and arm.
• Set up W-150 on at and level oor. You won't be
able to keep stability if you place W-150 on slanted
oor, especially when the arm is in up position.
• The gas dampener generates a up to 13 kg of lift. It
moves quickly and with force. Keep a safe distance
when engaging the arm.
• Firmly clamp the bike in the jaws to prevent the
bike from coming off the stand.
Clamp Jaws
Protection
Cover
Knob
Clamp Lever
Pillar
Clamp Angle Lock
Release Lever
Link Arm
Gas Dampener
Remote
Cable
• The jaws open/close by pulling up/down on the
clamp lever. When clamping the bike in the stand,
simply pull up on the lever and tighten the yellow
knob in a clockwise direction.
• When rotating the bike on W-150, hold the bike
with your hand. Do not set the bike in wrong
position that the bike's gravity point is located
higher than the clamp jaws.
Support Stay
Front Leg
Rear Leg
Foot Pedal
MINOURA JAPAN
1197-1 Godo, Anpachi, Gifu 503-2305 Japan
Phone: +81-584-27-3131 / Fax: +81-584-27-7505
minoura@minoura.jp
www.minoura.jp
Made in Japan
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1
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Assembling W-150
1
Required Tools: 13mm spanner / 10mm spanner /
Phillips screwdriver / 5mm hex wrench
Recommended: Stool
Place W-150 body on the stool, and open the
Support Stay.
2
M6 Nylon Nut
Install Front Legs to Support Stays.
M6x50 Bolt should locate outside and
M6 Nylon Nut should locate inside.
Do not forget to install an M6 Flat
Washer between Front Leg and
Support Stay too.
M6 Flat Washer
3
To install the legs, remove the Bottom Cover
temporally.
Loosen 4 bolts with 13mm spanner and take the
cover off.
Be sure each bolt has a metal collar and a plastic
shim in the box. Do not miss them.
Support
Stay
M6x50 Bolt
Bottom
Cover
4
At first, insert Front Legs to the lower 2 bolts.
There are plastic shims in the deepest position.
Each has a groove on one side.
Understand the leg tube sits in this groove.
Insert the legs deeply until the metal collar
becomes visible from the hole on the leg.
If this insertion is not enough, the total stability
won't be guaranteed.
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2
Deeply insert the legs
Make sure the
direction of the
plastic shims
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5
Install Rear Leg to the upper 2 bolts.
Do not set the leg in the wrong direction or the
overall balance of the stand will be affected
negatively.
Make sure the Rear Leg direction
There are plastic shims here too. Set them in
proper direction.
6
Once again, make sure all legs are fully
inserted to the collars.
Install Bottom Cover and tighten the bolts
temporally by finger. You don't need to use
tool at this moment.
Make sure the
direction of the
plastic shims
Deeply insert the
leg until the collars
become visible
Bottom
Cover
7
Flip and stand W-150 on the floor.
①
Front Leg and Support Stay first.
Use 10mm spanner and M5 hex wrench.
②
spanner.
Now assembling W-150 body is completed.
Tighten the M6x50 Bolt which connects
Tighten all 4 bolts firmly by 13mm
2
1
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3
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8
Install Foot Pedal on Front Leg.
The pedal can be installed on any side. Choose your favorite side for
installation.
First, remove the srew and the narrow metal collar on the top bracket.
9
Inner Cable Guide
Outer Cable Guide
End-Plug Hook
①
Remove the screw from the top bracket.
(already described in Step-8).
②
Insert the inner cable into the slit on the End-
Plug Hook. The end-plug must be horizontal to
fit the bracket naturaly.
Attach the outer cable end to the 2nd bracket,
and put the cable into the slot of the 3rd bracket.
③
Tighten the screw and narrow metal collar
again to keep the cable end plug in position.
④
Put Foot Pedal on Front Leg and tighten the
backside knob bolt.
How To Install Clamp Jaws
1
Hook the cable end plug to the bracket which controls Gas
Dampener.
The plug should be caught with both sides of bracket.
Placing the plug in the groove is not good.
1
3
2
4
You don't need to tighten the
knob bolt rmly.
Attach Outer Cable End Here
Insert Outer
Cable
2
Install Clamp Jaws.
Insert the clamp axle from foreside of the stand.
Outer edge of the clamp is designed as dog clutch
gears to fix the clamp at certain angle. This
sometimes disturbs the clamp insertion, so you
should push down the Lock Lever for easier job.
Put a flat washer and Lock Release Hook to the
axle then tighten Knob But.
The hook can set in any direction.
If you have tightened the backside knob nut too
much, the clamp won't rotate smoothly.
The ideal condition is you can rotate the clamp
smoothly without any backlash.
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4
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Clamp Jaws
Locking Gear
Push down the lever
Flat Washer
Knob Nut
Axle
Lock
Release
Hook
How To Clamp Your Bike
W-150 reduces the bike lifting power approximately 13 kgs.
It means, for example, you can lift up 25 kgs heavy bike in
only 12 kgs power by this mechanism.
It's very nice function to maintain heavy e-bikes, DH or FR
bikes as your daily work.
Max Load = 30 kgs
!
1
If the arm has already been lifted up, you need to push down
the clamp with your palm while you press down the pedal for
releasing the gas dampener lock.
If the arm is positioned in middle, it will start moving up rapidly
upon you press down the pedal. To prevent any accident, you
should hold the clamp prior to this action.
Pushing down the clamp requires certain power. It's not light.
Keep your fingers and hand away from the link arm while you do
this job.
2
To use the clamp properly, follow the steps below;
①
open the jaws enough.
②
First, turn the yellow knob counter-clockwise to
Pull up Clamp Lever to shut the jaws.
2
③
Turn the yellow knob to close and tighten the jaws.
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5
1
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You can leave the clamp lever in either open or close position when turning the knob counter-
!
clockwise.
However, if you have turned the knob too much, the inside link goes beyond the limit, and then you
will suffer a problem that you cannot open/close the jaws by lever action or you cannot move the
lever itself at all.
This is not a defect. You can x thsi problem by turning back the knob clockwise.
Do not try to clamp the bike by just pulling up the clamp lever after adjusting the jaws opening a
!
little smaller than actual bike frame diameter (it's the way on the previous model).
This should cause damage to the clamp lever, and may give serious damage to your bike frame
due to too stong power by link system.
You MUST close the jaws by turning the yellow knob clockwise.
How To Use Lock Release Hook
In the case you need to clamp the angled seat-post instead
of horizontal top-tube, you should adjust the clamp angle
prior to action.
The clamp angle is adjustable in 15 degree increments.
But the seat post angle should stay towards the middle.
Hook the
lever
You can also keep the clamp rotation free by engaging the
Lock Release Hook.
If you lift up the bike while releasing the lock,
!
the bike may become unbalanced and could
fall.
To prevent this problem, keep the bike clamped
while using the Lock Release Hook.
Another Caution
Certain jobs such as tightening the bottom
!
bracket cannot be performed while the
bike is in the stand. Doing so may cause
damage to the link arm.
It is strongly advised that the bike be set on
the ground to perform such maintenance.
The clamp will become free rotation
About Warranty Program
Minoura offers
condition
Any used or purchased product from unauthorized channel such as auction or person-to-person trade are NOT
allowed to receive this warranty program from Minoura, except the defects caused by manufacturer's mistake.
Any natural wear or the problem caused from modification without prior approval from Minoura won't be covered.
For more detail, refer the attached "
2-year limited warranty
from
an authorized Minoura dealer
to the
Minoura Limited Warranty Policy
original user
.
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6
who purchases the product
–
in brand-new
" card.
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