Minarik Drives MM-PCM Series Users Manual
MM-PCM Series
USER MANUAL
MM03-115AC-PCM
MM03-230AC-PCM
MM10-115AC-PCM
MM10-230AC-PCM
www.minarikdrives.com
Dear Valued Consumer:
Congratulaons on your purchase of the MM-PCM Series
drive. This User Manual was created for you to get the most out
of your new device and assist with the inial setup. Please visit
www.minarikdrives.com to learn more about our other drives.
Thank you for choosing Minarik Drives!
© 2014 Minarik Drives. All rights reserved.
No part of this document may be reproduced or transmied in any form without wrien permission
from Minarik Drives. The informaon and technical data in this document are subject to change
without noce. Minarik Drives makes no warranty of any kind with respect to this material,
including, but not limited to, the implied warranes of its merchantability and tness for a given
purpose. Minarik Drives assumes no responsibility for any errors that may appear in this document
and makes no commitment to update or to keep current the informaon in this document.
MM-PCM Series
Safety First!
SAFETY WARNINGS
Text in gray boxes denote important safety ps or warnings.
Please read these instrucons carefully before performing any of
!
• DO NOT INSTALL, REMOVE, OR REWIRE THIS EQUIPMENT WITH
• Reduce the chance of an electrical fire, shock, or explosion by using
the procedures contained in this manual.
WARNING!
POWER APPLIED. Have a qualified electrical technician install, adjust
and service this equipment. Follow the National Electrical Code
and all other applicable electrical and safety codes, including the
provisions of the Occupational Safety and Health Act (OSHA), when
installing equipment.
proper grounding techniques, over-current protection, thermal
protection, and enclosure. Follow sound maintenance procedures.
It is possible for a drive to run at full speed as a result of a
component failure. Minarik Drives strongly recommends the
!
installaon of a master switch in the main power input to stop
WARNING!
the drive in an emergency.
Circuit potenals are at 115 VAC or 230 VAC above earth ground.
Avoid direct contact with the printed circuit board or with circuit
elements to prevent the risk of serious injury or fatality. Use a
non-metallic screwdriver for adjusng the calibraon trim pots.
Use approved personal protecve equipment and insulated tools
if working on this drive with power applied.
i
MM-PCM Series
Table of Contents
Section 1. Specifications ..................................................... 1
Section 2. Dimensions ......................................................... 2
Section 3. Installation ......................................................... 4
Heat Sinking ................................................................................. 4
Mounting ..................................................................................... 5
Speed Adjust Potentiometer .................................................. 6
Wiring .......................................................................................... 7
Shielding Guidelines.............................................................. 8
Line Fusing ........................................................................... 9
Connections.................................................................................11
Quick Disconnect Terminal Block ..........................................11
Power Inputs .......................................................................13
Motor ..................................................................................13
Field Output Connections .....................................................14
Run/Stop Switch ..................................................................15
Inhibit Switch ......................................................................15
Speed Adjust Potentiometer .................................................15
Analog Input Signal ..............................................................15
Section 4. Operation ......................................................... 17
Before Applying Power .................................................................17
Select Switches ............................................................................18
Signal Select Switch (SW501) ................................................18
Startup ........................................................................................19
Starting and Stopping Methods ....................................................20
Line Starting and Stopping ...................................................20
Dynamic Braking ..................................................................21
Inhibit Switch ......................................................................23
Run/Stop Switch ..................................................................24
Section 5. Calibration ....................................................... 25
Minimum Speed (MIN OUT) ..........................................................25
ii
Maximum Speed (MAX SPD) .........................................................26
Torque (TORQUE LIMIT) ................................................................27
IR Compensation (IR COMP) .........................................................28
Acceleration (ACCEL) ....................................................................30
Deceleration (DECEL) ...................................................................30
MM-PCM Series
Section 6.Application Notes ............................................... 31
Multiple Fixed Speeds .................................................................. 31
Adjustable Speeds Using Potentiometers In Series .........................32
Independent Adjustable Speeds .................................................... 33
RUN/JOG Switch - Inhibit Connection ............................................34
RUN/JOG Switch - Potentiometer Connection ................................35
Leader-Follower Application .........................................................36
Single Speed Potentiometer Control Of Multiple Drives .................37
Reversing .....................................................................................38
Section 7. Diagnostic LEDs ................................................. 39
Section 8. Troubleshooting ................................................ 40
Before Troubleshooting ................................................................40
Section 9. Accessories & Replacement Parts ....................... 43
Unconditional Warranty ..................................................... 44
iii
MM-PCM Series
List of Tables
Table 1 Recommended Line Fuse Sizes ........................................... 9
Table 2 Short Circuit Current Ratings ............................................10
Table 3 Minimum Recommended Dynamic Brake Resistor Values ...14
iv
MM-PCM Series
List of Figures
Figure 1 MM-PCM Dimensions ........................................................ 2
Figure 2 223-0159 Dimensions ........................................................ 3
Figure 3 Speed Adjust Potentiometer .............................................. 6
Figure 4 Quick-Disconnect Terminal Block ......................................12
Figure 5 MM-PCM Connections ......................................................16
Figure 6 Signal Select Switch ..........................................................18
Figure 7 Dynamic Brake Wiring ......................................................22
Figure 8A Inhibit Terminals (Normally Closed) ..................................23
Figure 8B Inhibit Terminals (Normally Open) ....................................23
Figure 9 Recommended TORQUE LIMIT and IR COMP Settings .........29
Figure 10 Multiple Fixed Speeds ......................................................31
Figure 11 Adjustable Speeds Using Potentiometers in Series .............32
Figure 12 Independent Adjustable Speeds ........................................33
Figure 13 RUN/JOG Switch - Connection to Inhibit ............................34
Figure 14 RUN/JOG Switch - Connection to Speed Adjust
Potentiometer .................................................................35
Figure 15 Leader-Follower Application .............................................36
Figure 16 Single Speed Potentiometer Control of Multiple Drives ......37
Figure 17 Reversing Circuit Wiring ...................................................38
Figure 18 Diagnostic LED Locations ..................................................39
v
Section 1. Specifications
MM-PCM Series
Model
MM03-115AC-PCM
MM03-230AC-PCM
MM10-115AC-PCM*
MM10-230AC-PCM*
AC Line
Voltage
(VAC)
115
230
115
230
Armature
Voltage Range
(VDC)
0 - 90
0 - 180
0 - 90
0 - 180
Maximum
Armature
Current (ADC) HP Range
3.0 1/50 -1/4
10.0 1/8 - 1
1/25 - 1/2
1/4 - 2
* Heat sink kit part number 223-0159 must be used when the connuous
current output is over 5 amps.
AC Line Voltage 115 or 230 VAC ± 10%, 50/60 Hz, single phase
Field Voltage
with 115 VAC Line Voltage
with 230 VAC Line Voltage
Maximum Field Current 1 ADC
Acceleraon Time 0.1 - 10 sec
Deceleraon Time coast to a stop - 10 sec
Analog Input Range (S1 to S2)
Voltage Signal Range
Current Signal Range
Input Impedance (S1 to S2) >100K ohms
Form Factor 1.37 at base speed
Load Regulaon 2% base speed or beer
Speed Range 60:1
Vibraon 0.5G maximum (0 - 50 Hz)
Safety Cercaons UL/cUL Listed Equipment, File # E132235
Ambient Temperature Range 10° - 40° C
50 VDC (F1 to L1); 100 VDC (F1 to F2)
100 VDC (F1 to L1); 200 VDC (F1 to F2)
0 - 10 VDC
4 - 20 mA
0.1G maximum (> 50 Hz)
1
MM-PCM Series
Section 2. Dimensions
57.0 [19]
3 1 9 . [ 9 9 ]
6 1 .
2 [ 5 5 ]
3 8 5 . [ 1 9 ]
8 2 . 1 [ 3 3 ]
5 7 . 1 [ 4 4 ]
4 7 . 0 [ 9 1 ]
7 9 . 0 [ 5 2 ]
O
1 0 5 C
1
R 1 0 5
B T 1 0 5
3 2 5 4
+
1 0 5 C
P 4 0 5 P 3 0 5
P 6 0 5 P 5 0
5
L
0 5
I 3
I L 4 0
5
R W P
I O
R
C / M P
/ C I L M
DE C A L E
2 S
SW 1 0 5
V O L T
C R R
U
2 0
P
5
5
P 1 0
W C
W C
X A M
N I M
O T
S P
U
D
L I 1 0 5
L I 2 0 5
I
C C E L
H N
9 1 . 0 [ 5 ]
5 6 . 0 [ 6 1 ]
9 1 . 0 [5 ]
3 0 8 . [ 7 9 ]
0 3 . 4 [ 9 0 1 ]
ALL DIMENSIONS IN INCHES [MILLIMETERS]
Figure 1. MM-PCM Dimensions
2
]
]
]
6.90 [ 17 5
6.30 [ 16 0
5.90 [ 150
MM-PCM Series
0.7 [18]
4.40 [112]
3.00 [76]
0.125 [3]
1.75 [44]
3.90 [100]
1.00 [26]
ALL DIMENSIONS IN INCHES [MILLIMETERS]
Figure 2. 223-0159 Dimensions
3
MM-PCM Series
Section 3. Installation
Do not install, rewire, or remove this control with input power
applied. Failure to heed this warning may result in re, explosion,
!
Heat Sinking
Models MM10-115AC-PCM and MM10-230AC-PCM require an
addional heat sink when the connuous armature current is above 5
amps. Use Minarik Drives heat sink kit part number 223-0159. All other
chassis drives have sucient heat sinking in their basic conguraon.
Use a thermally conducve heat sink compound (such as Dow Corning®
340 Heat Sink Compound) between the chassis and the heat sink surface
for opmum heat transfer.
or serious injury. Make sure you read and understand the Safety
WARNING!
Precauons on page i before aempng to install this product.
4
MM-PCM Series
Mounng
• Drive components are sensitive to electrostatic discharge. Avoid
direct contact with the circuit board. Hold the drive by the chassis
or heat sink only.
• Protect the drive from dirt, moisture, and accidental contact.
• Provide sufficient room for access to the terminals and calibration
trim pots.
• Mount the drive away from heat sources. Operate the drive within
the specified ambient operating temperature range.
• Prevent loose connections by avoiding excessive vibration of the
drive.
• Mount the drive with its board in either a horizontal or vertical
plane. Eight 0.19” (5 mm) wide slots in the chassis accept #8 pan
head screws. Fasten either the large base or the narrow flange of
the chassis to the subplate.
• The chassis should be earth grounded. Use a star washer beneath
the head of at least one of the mounting screws to penetrate the
anodized surface and to reach bare metal.
5
MM-PCM Series
Speed Adjust Potenometer
Be sure that the potenometer tabs do not make contact with the
!
If using a remote potenometer with a chassis drive, mount the speed
adjust potenometer through a 0.38 in. (10 mm) hole with the hardware
provided (Figure 3). Install the circular insulang disk between the panel
and the 10K ohm speed adjust potenometer.
Twist the speed adjust potenometer wire to avoid picking up unwanted
electrical noise. If the speed adjust potenometer wires are longer than
18 in. (46 cm), use shielded cable. Keep the speed adjust potenometer
wires separate from power leads (L1, L2, A1, A2, F1, F2).
NUT
potenometer’s body. Grounding the input will cause damage to
WARNING!
the drive.
MOUNT THROUGH A 0.38 IN. (10 MM) HOLE
STAR
WASHER
INSULATING DISK
PANEL
SPEED ADJUST
POTENTIOMETER
CW
POT TAB ASSIGNMENTS
WIPER
CCW
Figure 3. Speed Adjust Potenometer
6
MM-PCM Series
Wiring
Do not install, rewire, or remove this control with input power
applied. Failure to heed this warning may result in re, explosion,
!
• Use 18 - 24 AWG wire for logic wiring. Use 14 - 16 AWG wire for
or serious injury.
WARNING!
Circuit potenals are at 115 or 230 VAC above ground. To prevent
the risk of injury or fatality, avoid direct contact with the printed
circuit board or with circuit elements.
Do not disconnect any of the motor leads from the drive unless
power is removed or the drive is disabled. Opening any one
motor lead while the drive is running may destroy the drive.
This product does not have internal solid state motor overload
protecon. It does not contain speed-sensive overload
protecon, thermal memory retenon or provisions to receive
and act upon signal from remote devices for over temperature
protecon. If motor over protecon is needed in the end-use
product, it needs to be provided by addional equipment in
accordance with NEC standards.
AC line and motor wiring.
7
MM-PCM Series
Shielding Guidelines
Under no circumstances should power and logic level leads be
!
As a general rule, Minarik Drives recommends shielding of all conductors.
If it is not praccal to shield power conductors, it is recommended
to shield all logic-level leads. If shielding of all logic-level leads is not
praccal, the user should twist all logic leads with themselves to
minimize induced noise.
It may be necessary to earth ground the shielded cable. If noise is
produced by devices other than the drive, ground the shield at the drive
end. If noise is generated by a device on the drive, ground the shield at
the end away from the drive. Do not ground both ends of the shield.
If the drive connues to pick up noise aer grounding the shield, it may
be necessary to add AC line ltering devices, or to mount the drive in a
less noisy environment.
Logic wires from other input devices, such as moon controllers and PLL
velocity controllers, must be separated from power lines in the same
manner as the logic I/O on this drive.
bundled together. Induced voltage can cause unpredictable
behavior in any electronic device, including motor controls.
WARNING!
8
MM-PCM Series
Line Fusing
Models MM03-115AC-PCM and MM10-115AC-PCM are preinstalled
with one line fuse in fuse holder FU501. Models MM03-230AC-PCM and
MM10-230AC-PCM are preinstalled with two line fuses in fuse holders
FU501 and FU502.
Models MM10-115AC-PCM and MM10-230AC-PCM are preinstalled
with 15 amp fuses. Models MM03-115AC-PCM and MM03-230AC-PCM
are preinstalled with a 5 amp fuse.
Preinstalled line fuses are rated for maximum horsepower. If the
horsepower rang of the motor being used is less than the maximum
horsepower rang of the drive, the line fuse may have to be replaced
with a lower rated one. Fuses should be rated for 250 VAC or higher and
approximately 150% of the maximum armature current. Refer to Table 1
to install a lower rated fuse.
Table 1. Recommended Line Fuse Sizes
90 VDC
Motor
Horsepower
1/20
1/15
1/8
1/6
1/4 1/2 2.5 5
1/3
1/2
3/4
1
180 VDC
Motor
Horsepower
1/10
1/8
1/4
1/3
3/4
1
2
Maximum DC
Armature Current
(amps)
0.5
0.8
1.5
1.7
3.5
5.0
7.5
10
Fuse Size
Minarik Drives oers fuse kits. See Secon 9: Accessories and
Replacement Parts for fuse kit part numbers.
AC Line
(amps)
1
1.5
3
3
8
10
15
15
9
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