Milwaukee 0625-20, 0627-20, 0617-20, Lok-Tor II 0615-20, Lok-Tor II 0625-20 Operator's Manual

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14.4 V AND 18 V LOK-TOR II 1/2" HAMMER-DRILLS & DRIVER DRILLS PERCEUSE À PERCUSSION ET PERCEUSE-VISSEUSE DE 14,4 V ET 18
V 13 mm (1/2") LOK-TOR II TALADRO DE PERCUSIÓN Y
TALADRO ATORNILLADOR DE 13 mm
(1/2") LOK-TOR II Y 14,4 V Y 18 V
0615-20 Lok-Tor II Driver Drill 0617-20 Lok-Tor II Hammer-Drill 0625-20 Lok-Tor II Driver Drill 0627-20 Lok-Tor II Hammer-Drill
No de Cat.
OPERATOR'S MANUAL MANUEL de L'UTILISATEUR MANUAL del OPERADOR
TO REDUCE THE RISK OF INJURY, USER MUST READ OPERATOR'S MANUAL. AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE LE
MANUEL DE L'UTILISATEUR. PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER EL MANUAL
DEL OPERADOR.
2 3
WORK AREA SAFETY
ELECTRICAL SAFETY
PERSONAL SAFETY
WARNING
READ ALL INSTRUCTIONS
Failure to follow all instructions listed below may result in electric shock, fi re and/or serious injury. The term "power tool" in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
GENERAL SAFETY RULES-FOR ALL BATTERY OPERATED TOOLS
1. Keep work area clean and well lit. Cluttered or dark areas invite acci­dents.
2. Do not operate power tools in ex-
plosive atmospheres, such as in the presence of fl ammable liquids, gases, or dust. Power tools create sparks which
may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distrac­tions can cause you to lose control.
4. Power tool plugs must match the
outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodifi ed plugs and matching outlets will reduce risk of electric shock.
5. Avoid body contact with earthed or
grounded surfaces such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
7. Do not abuse the cord. Never use the
cord for carrying, pulling, or unplug­ging the power tool. Keep cord away from heat, oil, sharp edges, or mov­ing parts. Damaged or entangled cords
increase the risk of electric shock.
8. When operating a power tool out-
doors, use an extension cord suitable for outdoor use. Use of a cord suitable
for outdoor use reduces the risk of elec­tric shock.
9. Stay alert, watch what you are do-
ing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the infl uence of drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal injury.
10. Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
11. Avoid accidental starting. Ensure the
switch is in the off-position before plug­ging in. Carrying tools with your nger on
the switch or plugging in power tools that have the switch on invites accidents.
12. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotat­ing part of the power tool may result in personal injury.
13. Do not overreach. Keep proper foot- ing and balance at all times. This enables better control of the power tool in unexpected situations.
14. Dress properly. Do not wear loose
clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery, or long
hair can be caught in moving parts.
15. If devices are provided for the connec-
tion of dust extraction and collection facilities, ensure these are connected and properly used. Use of these de-
vices can reduce dust-related hazards.
POWER TOOL USE AND CARE
16. Do not force the power tool. Use the
correct power tool for your applica­tion. The correct power tool will do the
job better and safer at the rate for which it was designed.
17. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
18. Disconnect the plug from the power
source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preven-
tive safety measures reduce the risk of starting the tool accidentally.
19. Store idle power tools out of the reach
of children and do not allow persons unfamiliar with the power tools or these instructions to operate power tools. Power tools are dangerous in the
hands of untrained users.
20. Maintain power tools. Check for
misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by
poorly maintained power tools.
21. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
22. Use the power tool, accessories and
tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
SERVICE
28. Have your power tool serviced by a
qualifi ed repair person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
23. Ensure the switch is in the off posi-
tion before inserting battery pack.
Inserting the battery pack into power tools that have the switch on invites accidents.
24. Recharge only with the charger speci- ed by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fi re when used with another battery pack.
25. Use power tools only with speci cally designated battery packs. Use of any other battery packs may create a risk of injury and fi re.
26. When battery pack is not in use, keep
it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals
together may cause burns or a fi re.
27. Under abusive conditions, liquid may
be ejected from the battery, avoid contact. If contact accidentally oc­curs, fl ush with water. If liquid con- tacts eyes, additionally seek medical help. Liquid ejected from the battery
may cause irritation or burns.
BATTER Y T OOL USE AND CARE
4 5
5
6
1
2
3
4
7
FUNCTIONAL DESCRIPTION
1. Tool holder
2. Trigger
3. Control switch
4. Hammer/drill selector collar (Hammer-Drill models only)
5. Keyless chuck
6. Side handle
7. Torque selector collar
8. Side handle ribs
9. Speed selector
Capacities
Steel
1/2" 1/2" 1/2" 1/2"
Wood
Flat Bit
1-1/2" 1-1/2" 1-1/2" 1-1/2"
9
Auger Bit
1-1/8" 1-1/8" 1-1/8" 1-1/8"
Hole Saw
2-1/8" 2-1/8" 2-1/8" 2-1/8"
Screws
(dia.)
1/4" 1/4" 1/4" 1/4"
Masonry
N/A 1/2" N/A 1/2"
0615-20 0617-20 0625-20 0627-20
SPECIFIC SAFETY RULES
1. Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.
2. WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
lead from lead-based paint
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work.
To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fi lter out microscopic particles.
3. Use auxiliary handles supplied with the tool. Loss of control can cause personal injury.
4. Wear ear protectors with impact drills. Exposure to noise can cause hearing loss.
5. Hold tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.
6. Keep hands away from all cutting edges and moving parts.
Specifi cations
Cat. No. 0615-20
0617-20
0625-20
0627-20
Volts DC
14.4
14.4
18
18
No Load RPM
Low 0-500
High 0-1700
Low 0-500
High 0-1700
Low 0-500
High 0-1700
Low 0-500
High 0-1700
No Load Blows
per Minute
N/A
Low 0-7500
High 0-25500
N/A
Low 0-7500
High 0-25500
8
Symbology
Volts Direct Current
No Load Revolutions per Minute (RPM)
Underwriters Laboratories, Inc., United States and Canada
6 7
Inserting Battery Pack into Tool
The battery pack may feel warm after the charging cycle. If it is warm, maximize the output of the battery by allowing it to cool for a few minutes before inserting it into the tool.
Battery pack can be inserted into the tool in two ways.
1. For working in restricted spaces, insert the battery pack from the front by sliding battery pack into the body of the tool. Insert the battery pack until the battery latches lock.
2. For optimum weight distribution and balance, insert the battery pack from the back by sliding the battery pack into the body of the tool. Insert the battery pack until the battery latches lock.
3. To remove the battery pack, press in both battery latches and slide the battery pack off of the tool.
WARNING
ASSEMBLY
Always lock trigger or remove battery pack before changing or re­moving accessories. Only use acces­sories specifi cally recommended for this tool. Others may be hazardous.
WARNING
To reduce the risk of injury, always use a side handle when using this tool. Always brace or hold securely.
Installing the Side Handle
To install the side handle:
1. Loosen the side handle grip until the ring is large enough to slide over the torque selector collar.
2. Rotate the handle to 90° left or 90° right of the trigger handle.
3. Push the ring tightly against the side handle ribs on the tool. The indent in the side handle must fi t over the appropriate rib.
4. Tighten the side handle grip securely.
5. To remove the side handle, loosen the side handle grip until the ring is large enough to slide off the tool.
WARNING
Recharge only with the charger specifi ed for the battery pack. For specifi c charging instructions, read the operator’s manual supplied with your charger and battery pack.
WARNING
Always remove battery pack before changing or removing accessories. Only use accessories specifically recommended for this tool. Others may be hazardous.
Bit holder
Clip-Lok
TM
System
The Clip-Lok system consists of three pieces; the belt clip, the tool holder, and the bit holder.
The system is shipped assembled for right­handed use. To change the assembly for left-handed use:
1. Remove battery pack.
2. Remove screws holding the tool holder and the bit holder.
3. Lift the holders at the narrow end and pull the front tangs out of their slots.
4. Replace the pieces onto the desired side by sliding the tangs into the slots. Tighten the screws securely.
Fig. 2
Attaching the Belt Clip
The belt clip can be mounted to tool belts, bags, buckets, etc. To mount the belt clip:
1. Pull up the clamp release. The clamp will pop out.
2. Slide the clamp over the tool belt, bag, bucket, etc.
3. Press in the clamp to tighten.
Using the Clip-Lok Tool Holder
1. To attach the tool to the belt clip, slide the tool holder over the stud on the belt clip until it is held in place by the protrud­ing pin.
2. To release the tool from the belt clip, grasp the tool handle, push down on the tool release lever with your thumb, and pull up on the tool.
Using the Clip-Lok Bit Holder
The bit holder holds two standard 1/4" hex shank bits up to two inches long.
1. Insert the bit by pressing it into the clip.
2. Remove the bit by lifting the tip of the bit and pulling it out of the clip.
Belt clip
Tool release lever
Stud
Pin
Clamp
Clamp
release
Tool holder
Front tangs
90° left
Side
handle
rib
Indent
Fig. 1
8 9
OPERATION
WARNING
To reduce the risk of injury, wear safety goggles or glasses with side shields.
Selecting Speed
The speed selector is on top of the motor housing. Allow the tool to come to a complete stop before changing speeds. See “Ap­plications” for recommended speeds under various conditions.
1. For Low speed (up to 500 RPM), push the speed selector to the left.
2. For High speed (up to 1700 RPM), push the speed selector to the right.
Using Keyless Chucks
Your cordless tool is equipped with a spindle lock. The chuck can be tightened with one hand, creating higher grip strengths on the bit.
Always remove the battery pack or lock the trigger before inserting or removing bits.
1. To open the chuck jaws, turn the sleeve in the counterclockwise direction.
When using drill bits, allow the bit to
strike the bottom of the chuck. Center the bit in the chuck jaws and lift it about 1/16" off of the bottom.
When using screwdriver bits, insert the
bit far enough for the chuck jaws to grip the hex of the bit.
2. To close the chuck jaws, turn the sleeve in the clockwise direction. The bit is se­cure when the chuck makes a ratcheting sound and the sleeve can not be rotated any further.
3. To remove the bit, turn the sleeve in the counterclockwise direction.
NOTE: A ratcheting sound may be heard when the chuck is opened or closed. This noise is part of the locking feature, and does not indicate a problem with the chuck's operation.
Fig. 3
Sleeve
Fig. 5
To Hammer
Fig. 4
Low
High
Selecting Hammer or Drill Action
MILWAUKEE Hammer-Drills are designed for three operating modes: drilling with hammering action, drilling only, and driving screws. To set the operating mode, rotate the hammer/drill selector collar and torque selector collar to the desired symbols.
1. To use the hammer-drilling mode (Fig. 5), rotate the hammer/drill selector collar until the hammer symbol ap­pears in line with the arrow. Then rotate the Torque selector collar until the drill symbol appears in line with the ar­row. Apply pressure to the bit to engage the hammering mechanism.
NOTE: When using carbide bits, do not
use water to settle dust. Do not attempt to drill through steel reinforcing rods. This will damage the carbide bits.
Fig. 6
To Drill
Fig. 7
To Drive Screws
2. To use the drilling only mode (Fig. 6), rotate the hammer/drill selector collar until the drill symbol appears in line with the arrow. Then rotate the Torque selector collar until the drill symbol
mmm
appears in line with the arrow.
The adjustable clutch ,when properly ad­justed, will slip at a preset torque to prevent driving the screw too deep into different materials and to prevent damage to the screw or tool.
3. To use the driving screws mode (Fig. 7), rotate the hammer/drill selector collar until the drill symbol appears in line with the arrow. Then rotate the torque selector collar until the desired clutch setting appears in line with the arrow.
The torque specifications shown here are ap­proximate values.
NOTE: Because the above settings are only a guide, use a piece of scrap material to test the different clutch positions before driving screws into the workpiece.
Torque
selector
collar setting
1 - 5
6 - 10
11 - 15
16 - 20
Drill
Low
High
0 - 17 in. lbs. 21 - 38 in. lbs. 42 - 60 in. lbs. 65 - 85 in. lbs.
460 in. lbs. 160 in. lbs.
0615-20
& 0617-20
Torque
0 - 17 in. lbs. 21 - 38 in. lbs. 42 - 60 in. lbs. 65 - 85 in. lbs.
495 in. lbs. 175 in. lbs.
0625-20
& 0627-20
Torque
10 11
For reverse (counterclockwise) rotation, push in the control switch from the left side of the tool (Fig. 9). Check direction of rota-
tion before use.
Using Control Switch
The control switch may be set to three posi­tions: forward, reverse and lock. Due to a lockout mechanism, the control switch can only be adjusted when the ON/OFF switch is not depressed. Always allow the motor to come to a complete stop before using the control switch.
For forward (clockwise) rotation, push in the control switch from the right side of the tool (Fig. 8). Check the direction of rotation
before use.
Push in
for forward
Fig. 8
Fig. 9
Push in
for reverse
To lock the trigger, push the control switch to the center position (Fig. 10). The trigger will not work while the control switch is in the center locked position. Always lock the trigger or remove the battery pack before performing maintenance, changing acces­sories, storing the tool and any time the tool is not in use.
Fig. 10
Push to center position to lock trigger
Starting, Stopping and Controlling Speed
1. To start the tool, grasp the handle fi rmly and pull the trigger.
2. To vary the speed, increase or decrease the pressure on the trigger. The further the trigger is pulled, the greater the speed.
3. To stop the tool, release the trigger. Make sure the bit comes to a complete stop before laying the tool down.
Drilling
Set both the hammer/drill and torque selector collars to the drill positions.
Place the bit on the work surface and ap­ply fi rm pressure before starting. Too much pressure will slow the bit and reduce drilling effi ciency. Too little pressure will cause the bit to slide over the work area and dull the point of the bit.
If the tool begins to stall, reduce pressure slightly to allow the bit to regain speed. If the bit binds, reverse the motor to free the bit from the workpiece.
APPLICATIONS
WARNING
To reduce the risk of electric shock, check work area for hidden pipes and wires before drilling or driving screws.
Drilling in Wood, Composition Materials and Plastic
When drilling in wood, composition materials and plastic, start the drill slowly, gradually increasing speed as you drill. When drilling into wood, use wood augers or twist drill bits. Always use sharp bits. When using twist drill bits, pull the bit out of the hole frequently to clear chips from the bit fl utes. To reduce the chance of splintering, back work with a piece of scrap wood. Select low speeds for plastics with a low melting point.
Drilling in Metal
When drilling in metal, use high speed steel twist drills or hole saws. Use a center punch to start the hole. Lubricate drill bits with cut­ting oil when drilling in iron or steel. Use a coolant when drilling in nonferrous metals such as copper, brass or aluminum. Back the material to prevent binding and distortion on breakthrough.
Drilling in Masonry
When drilling in masonry, select the hammer­drill operating mode (hammer-drills only). Use high speed carbide-tipped bits. Drilling soft masonry materials such as cinder block requires little pressure. Hard materials like concrete require more pressure. A smooth, even fl ow of dust indicates the proper drill- ing rate. Do not let the bit spin in the hole without cutting. Do not use water to settle dust or to cool bit. Both actions will damage the carbide.
Driving Screws and Nut Running
Drill a pilot hole when driving screws into thick or hard materials. Set the torque se­lector collar to the proper position and set the speed to low. Use the proper style and size screwdriver bit for the type of screw you are using.
With the screwdriver bit in the screw, place the tip of the screw on the workpiece and apply fi rm pressure before pulling the trig- ger. Screws can be removed by reversing the motor.
Overloading
Continuous overloading may cause perma­nent damage to tool or battery pack.
12 13
Bit Binding
A high rotational force occurs when a bit binds. If the bit binds, the tool will be forced in the opposite direction of the bit rotation. Bits may bind if they are misaligned or when they are breaking through a hole. Wood boring bits can also bind if they run into nails or knots. Be prepared for bit binding situations.
WARNING
High rotational force. To reduce the risk of injury, always hold or brace securely. Always use side handle on tools.
To reduce the chance of bit binding:
• Use sharp bits. Sharp bits are less likely to bind when drilling.
• Use the proper bit for the job. There are bits that are designed for specifi c purposes.
• Use caution when drilling pitchy, knotty, wet or warped material or when drilling in material that may contain nails.
Typical Bracing Methods
Fig. 11
Reaction
Fig. 13
Bracing against a stud
Reverse rotation
Reaction
Forward rotation
Fig. 12
Forward
rotation
Bracing against your leg
Reaction
Forward rotation
Bracing against
the fl oor
WARNING
To reduce the risk of injury, always unplug the charger and remove the battery pack from the charger or tool before performing any mainte­nance. Never disassemble the tool, battery pack or charger. Contact a MILWAUKEE service facility for ALL repairs.
Keep your tool, battery pack and char­ger in good repair by adopting a regular maintenance program. After six months to one year, depending on use, return the tool, battery pack and charger to a MILWAUKEE service facility for:
• Lubrication
• Mechanical inspection and cleaning (gears, spindles, bearings, housing, etc.)
• Electrical inspection (battery pack, charger, motor)
• Testing to assure proper mechanical and electrical operation
Maintaining Tool
If the tool does not start or operate at full pow­er with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work properly, return the tool, charger and battery pack, to a MILWAUKEE service facility for repairs.
MAINTENANCE
WARNING
To reduce the risk of personal injury and damage, never immerse your tool, battery pack or charger in liquid or allow a liquid to fl ow inside them.
Cleaning
Clean dust and debris from charger and tool vents. Keep tool handles clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean the tool, battery pack and charger since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include gaso­line, turpentine, lacquer thinner, paint thinner , chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use fl ammable or combustible sol- vents around tools.
Repairs
For repairs, return the tool, battery pack and charger to the nearest service center listed on the back cover of this operator's manual.
ACCESSORIES
Always remove battery pack before changing or removing accessories. Only use accessories specifi cally recommended for this tool. Others may be hazardous.
WARNING
For a complete listing of accessories refer to your MILWAUKEE Electric T ool catalog or go on-line to www.milwaukeetool.com. T o obtain a catalog, contact your local distributor or a service center listed on the back cover of this operator’s manual.
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